RCY21151 User`s manual - Föhrenbach Application Tooling nv.
Contents
1. 6 General specifications Colour Black metal with red levers Weight 1 3 kg Size protective box l 265 mm x w 230 mmx h 53 mm 7 Input material and functional requirements 7 1 Wire Stranded wire dedicated for the mentioned contacts AWG 26 30 0 13 0 05 2 mm 7 2 Components Minitek contacts type 77138 001 Er a Pe ria Fo i 2 ir Pe 8 Process output Due to the manual process the output capacity is highly depended on the skills of the operator 9 Safety and ergonomics Apply the tool only for the target as mentioned in chapter 1 Purpose For operator safety it s necessary to apply eye protection Apply the tool only in a dry and clean environment Apply the tool only in a well lighted environment 1000 Lux Only skilful operators who are trained by F hrenbach Application Tooling engineers are allowed to apply the tool RCY21151 User s Manual Rev 02 Date August 14 2007 Page 8 11 www foehrenbach be E E F hrenbach App Irarmion Tiel img In normal operation the hand tool can only be opened after a complete closing cycle In order to open the tool before completing the entire crimp cycle turn the release handle by means of the release key DIN 895 in the clock wise direction 10 Environmental conditions 10 1 Ambient temperature The ambient ten perature is measured at a height of 1 5 m above the floor a Normal rar Je2. b Average value C Maximum variation within a 5 min period 10 2 Humidity a Normal range no condensation b Range not resulting in constantly reduced operation 10 3 Atmospheric pressure Normal range 533 1060 m bar 11 Power connections 11 1 Electrical No electrical supply required 11 2 Pneumatic No air supply required RCY21151 User s Manual Date August 14 2007 Page 9 11 15 to 30 C 23 C 5C 40 to 70 R H 10 to 90 R H Rev 02 www foehrenbach be BB Bus 12 Warranty Please refer to our Terms and Conditions of Sale 13 Spare parts wire crimp RCY21151A2 insulation crimp RCY21151A3 anvil wire crimp 411218 anvil insulation crimp 411220 hal e P lT A e Ppl ra T E H Le LE m TE Pii bik ELS l gt 1 Bail 1m 8 oe F 7 Wa Ba l 1 A 0 E men RL AE AnA ee Poe et eee ee Fear ee Beet ee Pa RCY21151 User s Manual Rev 02 Date August 14 2007 Page 10 11 www foehrenbach be E F h renbach Appl de Appendix A Crimp conditions The wire specified by UL 1007 AWG 26 30 or equivalent wires shall be crimped in accordance with the following conditions Terminal Wire range Wire barrel ar Ins Barrel ae Crimp mm mm mm mm 26 28 0 60 77138 001 19 13 0 08 a zu er 30 MAX Min eee 08 0 05 a 62 Owl p 7 Creed Frl ins a ae x Corstugzar Ea MES Length a bed Bown a 24 a I uth 7 L mu
3. RCY21151 Manual Crimp Hand Tool For Minitek Contacts AWG 26 30 Users Manual Revision 02 Date August 14 2007 F hrenbach Application Tooling www foehrenbach be BB Bes 1 Purpose Crimping of Minitek AWG 26 30 contacts onto dedicated stranded wire 2 Tool description Cat No RCY21151 Single head crimp tool The tool crimps one contact per cycle Short set up times Releasable ratchet ensures the complete crimping process Ergonomically handles for comfortable working Optimal force transmission ratio The hand tool features a terminal guide that accepts Minitek contacts on a regular carrier strip During each crimping cycle the tool separates the contact in process from the carrier strip The tool kit consists of The hand tool This user s manual Aplastic protection case Tool release key size 6 7 DIN 895 RCY21151 User s Manual Rev 02 Date August 14 2007 Page 2 11 www foehrenbach be E pohrenbash 3 Selecting the wire size Be sure that the tool is open If not close the handles until the ratchet releases Further you must open the handles of the tool The crimper of this hand tool has two crimping areas Each of which is applicable to a different range of wire The crimping area can easily be selected by following the following procedure Unlock the set screw as shown in the picture Remove the rod For the selection of the approp
4. ned RCY21151 User s Manual Rev 02 Date August 14 2007 Page 5 11 www foehrenbach be F hrenbach ing pplirarion Tresl Whilst keeping carefully the wire in position close the handles until the ratchet releases Open the tool and take the crimped wire RCY21151 User s Manual Rev 02 Date August 14 2007 Page 6 11 www foehrenbach be E F hrenbach App Irarmion Tiel img Before making the next crimp feed terminal by one pitch Ths 5 Adjustments The tool is adjusted by F hrenbach Application Tooling engineers In order to maintain the performance of the tool dont carry out any adjustments During the life time of the tool it could be possible that the index position of the contacts has to be adjusted A spring loaded device is gripping into the feeding holes of the contact strip As such you get a feed back feeling if the contact is slide in position Turning the screw counter clock wise will reduce the feeling Turning the screw too much clock wise will block the contact strip This is not good For any support please contact Fohrenbach Application Tooling F hrenbach Application Tooling Krijgsbaan 128 B 2640 Mortsel Belgium Tel 32 0 3 216 19 98 Fax 32 0 3 216 15 07 e mail application tooling foehrenbach be Website www foehrenbach be RCY21151 User s Manual Rev 02 Date August 14 2007 Page 7 11 www foehrenbach be 3 F hrenbach
5. riate crimping area please refer to the table RCY21151 User s Manual Rev 02 Date August 14 2007 Page 3 11 www foehrenbach be E F hrenbach Applicarioan Tesli rg Terminal Wire range Wire barrel Ins Barrel Crimp je mm mm mm 26 28 0 60 77138 001 19 13 0 08 santa a a 30 57 orun FAAN E 08 0 05 Fi 62 According to your application position the crimper with the selected crimping area towards the anvil RCY21151 User s Manual Rev 02 Date August 14 2007 Page 4 11 www foehrenbach be E F hrenbach Applicarion Tesli rg 4 The process Be sure that the tool is open If not close the handles until the ratchet releases Further you must open the handles of the tool Insert a strip of contacts cut to the proper length into the terminal guide of the tool Take care that the insulation crimp area of the contacts are properly positioned into the appropriate slot of the terminal guide Feed a terminal into the crimping area of the hand tool Take care that the carrier strip of the terminals is guider in the slot of the cutter hin m As shown on the picture insert a stripped and straightened wire into the wire barrel of the terminal Make sure that the stripped length of the wire is in the range of 1 2 to 2 2 mm Be careful not to make cuts or nicks in the strands during the stripping operation The use of improperly prepared wire may cause insufficient crimp performance obtai
6. t s28 Tag _ Tanabh Wize Aeccel Ira Zzrral zO Suight 713 l ler Balght i 3 5 Bil mouth fo an o No evidence of seam opening No strands exist out 5 Seam of wire barrel _ Wire strip length REF 1 2 20mm OO Appendix B In order to apply the mentioned Minitek contacts Fohrenbach Application Tooling provides also mini applicators and other dedicated semi automatic The technical data in this publication has been carefully checked and assembled No liability from inaccuracies or errors is assumed The right to change or improve this document without notice is reserved RCY21151 User s Manual Rev 02 Date August 14 2007 Page 11 11 www foehrenbach be
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