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1. Lift body cover is mounted Covers on both ends on the main rail is mounted using 2 pes of selfcutting screws per cover 24 INSTALLATION COMPLETE BC lift a s Test and check the following points e Functions on Operating panels 3 Activate this button and the lift platform and the safety bars shall move into vertical position Activate this button and the lift shall move upstairs If the platform is in horizontal position and safety bars are in vertical position the bars will first move into approx horizontal position before lift starts to move Green indicator lamp Activate this button and the lift platform shall move into horizontal position and the safety bars shall move into vertical position Key switch Insert key and turn until light in the green lamp The green lamp will Activate this button also lighten in the other panel and the lift shall move Both panels has correspondence downstairs which means that the system can be If the platform is in activated in either panel horizontal position Lift is now in Stand by and safety bars are in Remove the key vertical position the bars will first move Only the key can be used to close into approx the system again horizontal position before lift starts to move 25 fl Function of Main circuit breaker Turn the button and check that function2. E mail belift mail tele dk http www belift dk Before After TECHNICAL DETAIIS General Power supply voltage Frequency Current consumption Power consumption Fuses 3x380 VAC 1x220VAC 50 Hz 2 4 Amp 0 55 kW 8 Amp Rate of movement Max load on platform Relative humidity IP value BC lift a s 12 cm s 225 kg 10 90 66 BC lift a s SITE REQUIREMENTS BEFORE LIFT INSTALLATION e Access to power supply close to the lift installation in the top operation panel e The power supply must comply according to technical details e The output from the power supply must be equipped with a main circuit breaker according to local authority and safety regulations Top operation panel empty shown Power supply Main circuit breaker as close to the lift installation as possible e The site must be clean and free from any obstacles e Access to power for hand tools BC lift a s ARRIVING ON INSTALLATION SITE 4 e Introduce yourself to the client e Hand over the user manual to the client The client can then become familiar with the content of the manual before user instruction will take place e Check that the staircase 1s the same as that shown on the installation drawing e Check that site requirements before installation has been fulfilled e Bring in all the lift parts e Bring in all tools needed CHECK ALL LIFT ITEMS BEFORE INSTALLATION START 4 In
3. run the lift in the other direction and remove the obstacle Safety stop on safety bar movements If the automatic movement on the safety arms are blocked the movement immediately stops 29 BC lift a s Safety stop caused by overspeed The lift is equipped with a mechanic stop which will be activated if the normal lift speed is exeeded If activated the stop function can be reset by pushing the shown metal pin It is recommended to contact BC lift a s tlf 45 98435444 or an other service company in case of above mentioned event Push the pin to reset mechanic stop First push the bar against the lift body Always push in the curve and hold it there The bar is spring loaded Then turn the bar upwards in a soft movement Always reset the bar manually into horizontal position again before it is possible to continue in automatic mode 30 Manual movements of platform for evacuating the Lift 9 Simply take the platform and lift manually by the hand Must be hold by hand in upright position al BC lift a s BC lift a s Cleaning lift and site 4 Clean the lift using a moisted cloth with a soft detergent Clean the site using a sweeper or a vacuum cleaner NEVER CLEAN USING A HIGH PRESSURE CLEANER NEVER CLEAN USING A HOSE WITH NORMAL WATER PRESSURE NEVER WASH DIRECT ON ELECTRICAL INSTALLATIONS INITIAL LUBRICATION 4 Lubricate the toot
4. 100 mm Insert Plugs U8 and tight with screw M6 x 100 The supporting rail should reach the ground floor Rail installation completed Installation of Main and Supporting rails are completed 11 BC lift a s Installing operating panels and cable ducting is Installation of operating panel downstairs Installation of operating panel upstairs Cable ducting Installation of operating panels and cable ducting are completed 12 BC lift a s Installing lift body Remove the upper end stop Back side of the lift body Remember to loosen the cable before inserting the wheels in the track of the main rail Insert from upper end Lift is inserted from the upper end Lift is now hanging freely 13 BC lift a s Installing support wheels on the lift body Use a spirit level for the horizontal alignment Tight this bolt in each side Liftbody is now hanging vertical and this hole must point directly to middle of the support rail Drill a hole that points direct to the midle of the supporting rail See next picture 14 BC lift a s The hole must be within the penetration on the backplate and modified into a square of approx the shown size Support wheels installed Do not tight the bolts yet Use a spirit level for the vertical alignment Use nuts and counter nuts to set the vertical alignmentn and tight al
5. INSTALLATION MANUAL BC PLATFORM LIFT type BCSA B C lift a s H C Oerstedsve 13 DK 9900 Frederikshavn Telefon 45 98 43 54 44 Fax 45 98 43 54 45 E mail bclift mail tele dk BC lift a s Contents Text Section A gs NOE OGG CUO iscsi nus ccceewasocnencsteraunseeavestesacs 2 a o Tecnical details ccccccccsssssssssseeeecesessssssesen 3 3 Site requirements before lift installation 4 3 Arriving on installation site sscsccssscsccccccees 5 Check all lift parts before installation start 6 hia Installation ccccccccccccccccccccccccccccccccescccecccecs 7 25 hi Cleaning lift and site Initial lubrication 32 User 1nstruchon esse 33 34 BC lift a s Introduction Congratulation you are about to install a BC Platformlift LES Why use this installation manual The BC Platform lift is an advanced staircase platform lift specially developed for transporting a person with or without a wheelchair The description in this installation manual applies only to the BC Platform lift and contains all the information you will need to make a correct and succesfull installation If you have any questions or commends to this manual or the equipment please do not hesitate to contact BC Lift a s We whish you good luck BC lift a s H C Oerstedsvej 13 9900 Frederikshavn u TIf 45 98 43 54 44 Fax 45 98 43 54 45
6. ent of limit stop Ajust the lower limit stop so the platform will hang Just above the sround surface when the lift is stopped 21 BC lift a s BC lift a s The lower ramp must have good contact to the ground surface when the lift has stopped in lower position and the ramp is tilted down Ajust the upper limit stop so the platform will hang just above the nose of the top step when the lift is stopped Make sure the upper ramp has good contact to the top surface of the stair when the ramp is tilted down 22 BC lift a s Ajustment of platform angle Use an Allen key and a spirit leveller to ajust the platform angle Platform angle on first time ajustment app 2 above horizontal Installing device for platform actuator Tools and bolt nut Bolt nut Do not tight too much since the parts must be able to turn Arm already installed Actuators moving part 23 Max load adjustment on platform motor and safety bars Potentiometer Upper safety bar Adjustment of allowed force of blockage before safety system breaks off and stop the movement Potentiometer Platform motor Adjustment of allowed force of blockage before safety system breaks off and stop the movement Potentiometer Lower safety bar Adjustment of allowed force of blockage before safety system breaks off and stop the movement Mounting covers
7. h bar using a low viscosity syntetic oil on spray 32 BC lift a s USER INSTRUCTION N NOTE THIS PART OF THE WORK MUST ALWAYS BE DONE e Explain the operation of the installation with the aid of the user s manual e Check that everything is fully understood by letting the user demonstrate the functions for you pe 34 BC lift a s
8. l well Installation of lift body is now completed 15 BC lift a s Installation of electrical cables Cable from lift body is inserted in the free end of the flexible cable ducting The free end of the flexible ducting is pulled up to the back side of the lift body The free end of the flexible ducting is locked clipsed on the back side of the lift body Cable from the lift comming from the flexible ducting to the upper control panel Cable to the lower control panel comming from the upper control panel is inserted in track in the aluminium rail i e main rail 16 Lower Control panel The terminals are numbered according to the wires in the cable i e 1 2 3 5 6 7 8 9 10 11 NOTE Wire number 4 and Earth are not used in the terminal Upper control panel Terminals to LIFT are numbered according to the wires in the cable i e 1 2 3 4 5 6 7 8 9 10 11 and Earth Upper control panel Terminals to SUPPLY Connect 3 phases E N according to terminal marks Upper control panel Terminals to the LOWER control panel are numbered according to the wires in the cable i e 1 2 3 5 6 7 8 9 10 11 NOTE Wire number 4 and Earth are not used in the terminal Installation of electrical cables are now completed 17 BC lift a s BC lift a s Installation of lift platform aD o Bolt temporary inserted P
9. latform on lift body Bolt temporary inserted Arm for platform turning damper Arm mounted between the lift console and lift body flanges In the other side Arm for platform actuator mounted between the lift console and lift body flanges 18 BC lift a s Arm in position Nylon shim inserted Bowden cable fixpoint Installation of Bowden cables to ramps Remove the rubber gaskets from bowden cable ends and push cable totally into the fixpoint and lock it with the centre screw Centre of screw must hit this groove Bowden cable fixpoint with center screw Rubber gaskets re mounted Loosen the bowden cable upper fixpoint with an Allen key Turn the cable around so it lays flat to the lift body Tigh again See next picture 19 BC lift a s Bowden cables are now laying flat to the lift body so outwards pressure on the body shell is avoided Remove the two short links between terminal 33 34 and 35 36 Cable from platform is connected as follows Blue wire to terminal 33 Brown wire to terminal 34 Black wire to terminal 35 Black wire to terminal 36 20 Installation of safety bars Safety bar Insert the safety bar on the spline shaft and use the bolt to fasten the safety bar light before alignment Use a spirit leveller to ajust the safety bar into horizontal position Tight the bolt as shown Ajustm
10. order to reduce installation time and avoid unneccesary waste time following lift items must be present before installation start Main rail Main rail end covers Supporting rail Lift body Lift body shell Lift platform Top operating panel Bottom operating panel Platform kit Bolts with expansion plugs for either wall or foot mounted rails Electrical cables Safety bars Support wheels Emergency handle BC lift a s BC lift a s INSTALLATION N Before installation can be initiated the following basic measurements and conditions must be observed According to enclosed drawing it is important to locate the straight line X starting from the top of the staircase called the top nose down on top of the highest step and finally ending in point X on the floor We already have the slope of the staircase determined at order time Using enclosed table we can now find the two measurements a and b Measure a is the angular distance from line X to the upper side of the main rail Measure b is the angular distance between the lower side of the main rail and the upper side of the supporting rail Measurement a Measurement 5 N f NC N Slope Point X line X BC lift a s Installing the main rail Use the suppor
11. s on the lift are dead Functions on Joy stick The directional movement on both the lift and joy stick must always correspond If not open the upper control panel and switch 2 phases on terminals for SUPPLY and test again User functions on lift Lift is parked Activate key switch Activate to switch down platform 26 BC lift a s BC lift a s Safety bars open Platform down Ramps down Activate joy stick i up stairs direction safety bars closes fe Ramps are lifted Keep joy stick activated until the lift automatically ends up in the shown position Release the joy stick Activate joy stick in down stairs direction 27 e Emergency stop iA BC lift a s Keep joy stick activated until the lift automatically ends up in the shown position Release the joy stick Press the emergency stop down All functions must terminate The pushbutton stays down and the stop function is kept Release the emergency stop using a twisted movement in the shown direction An obstacle as shown shall immediately stop the lift movement To release run the lift in the other direction and remove the obstacle 28 BC lift a s Safety stop activated from the bottom part of platform An obstacle underneath the platform lift the movable under part and shall immediately stop the lift movement To release
12. ting rail to establish the line X Make sure the rail is hold tight on the top nose The highest step further down will then determine the slope of line X When measuring from the upper side of the supporting rail remember to suptract the thicknes of the supporting rail from measure a Always take an angular measurement Always take min 3 angular measurements down the line to position the main rail as accurate as possible Remove cover on main rail to get access to the tooth bar Mount ajustable supports for lining up not standard Supporting rail Main rail with two supports Main rail is adjusted on the two supports so the marking on the wall fits along with the upper side of the main rail The end of the main rail should be vertical above the top nose of the staircase Check for free space Make sure that nothing exeeds the main rail BC lift a s BC lift a s Drill all the holes Diameter 12 mm Depth min 100 mm Insert Plugs U12 and tight with screw M10 x 90 In this situation a special designed rail support is needed for the lower end of the main rail Support used Type V The main rail is now installed 10 BC lift a s Installing the supporting rail The angular distance b from under side of main rail to upper side of supporting rail is marked Drill all the holes Diameter 8 mm Depth min
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