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PTQ AFC User Manual - ProSoft Technology

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1. AOA AGA 8 Supercompressibility Fpv r Move Up Move Down Remove Item gt r Dictionary Select Dictionary Section All Regj Description lt empty gt Stream 1 Analysis molar fraction component 1 Stream 1 Analysis molar fraction component 2 Stream 1 Analysis molar fraction component 3 Stream 1 Analysis molar fraction component 4 Stream 1 Analysis molar fraction component 5 Stream 1 Analysis molar fraction component 6 Stream 1 Analysis molar fraction component 7 Stream 1 Analysis molar fraction component 8 Stream 1 Analysis molar fraction component 9 Stream 1 Analysis molar fraction component 10 Stream 1 Analysis molar fraction component 11 Stream 1 Analysis molar fraction component 12 Stream 1 Analysis molar fraction component 13 Stream 1 Analysis molar fraction component 14 Stream 1 Analysis molar fraction component 15 Stream 1 Analysis molar fraction component 16 Stream 1 Analysis molar fraction component 17 737 Stream 1 Analysis molar fraction component 18 lt Insert Item old The module reserves 1060 words for daily archives and 1440 words for hourly archives Because the default configuration sets the record size for 30 words it means that the maximum default number of archives per meter channel is 35 daily archives and 48 hourly archives However becau
2. Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Meter Open Daily Archive Open Hourly Archive Select Address Select Address 1 8300 8301 2 10300 10301 3 12300 12301 4 14300 14301 5 16300 16301 6 18300 18301 7 20300 20301 8 22300 22301 9 24300 24301 10 26300 26301 11 28300 28301 12 30300 30301 13 32300 32301 14 34300 34301 15 36300 36301 16 38300 38301 Note Meters 9 through 16 are only available for the PTQ AFC and MVI56 AFC modules Use the following procedure to retrieve extended archives 1 Copy the archive age to the correct Open Archive Select register 2 Read the archive data from the 60000 range input addresses Example To read Meter 2 Hourly Archive Number 277 1 Write a value of 277 to Modbus Holding Register 10301 2 Read the archive record data starting at input register 60150 Note This procedure can also be used to retrieve regular archives ProSoft Technology Inc Page 105 of 259 June 23 2011 Quick Start User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 6 11 9 Archive Reports Use the Archive Monitor in AFC Manager to generate an archive report or print it to a local printer You can also save the archive report in two formats Text Comma Separated A report saved in text format log contains a complete archive description The following illustration shows an example of a text format report
3. Protection Level Read Only Write Enable Read Operation Requires Write Operation Requires Password Password Authorization Authorization No protection Zero Zero No No Write Protection Zero Non zero No Yes Use Write Enable password Read and Write Non zero Zero Yes Use Read Only Yes Use Read Only password Protection password Read and Write Non zero Non zero Yes Use Read Only or Yes Use Write Enable Protection Write Enable password password Each port can be assigned to different password protection levels Refer to the AFC Manager User Manual for more information about this topic ProSoft Technology Inc Page 129 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 13 1 Hard Password The hard password feature offers further protection against unauthorized access to the module If the Hard Password option is cleared these registers can be read either from an external Modbus device from the processor or using the Modbus Master interface in the AFC Manager This operation mode is called Soft Password mode It is then the responsibility of a compatible application such as AFC Manager to verify the password given by the operator against those fetched from the module in order to determine the access granted If the Hard Password option is selected a read of a password register will return zero regardless of the pass
4. Start End Data Format Type Description Offset Offset 0 1 Timestamp Snapshot Closing timestamp of archive 2 Word Calculated Flowing period 3 Bitmap Calculated Cumulative meter alarms 4 Bitmap Calculated Cumulative status 5 Word Snapshot Event counter 6 7 Double word Calculated Flowing period seconds 8 9 Timestamp snapshot Opening timestamp of archive ProSoft Technology Inc Page 231 of 259 June 23 2011 Reference User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Additional areas are also included in the default archive data according to the meter type and product group associated with the meter The cumulative meter alarms are defined as follows Offset Description 0 Current archive daily cumulative meter alarm Input out of range temperature 1 Current archive daily cumulative meter alarm Input out of range pressure 2 Current archive daily cumulative meter alarm Input out of range differential pressure 3 Current archive daily cumulative meter alarm Input out of range flowing density 4 Current archive daily cumulative meter alarm Input out of range water content 5 Current archive daily cumulative meter alarm Differential Pressure Low 6 Current archive daily cumulative meter alarm Orifice Pressure Exception 7 Current archive daily cumulative meter alarm
5. be 7 Inthe PLC Configuration window open the TEMPLATES menu and then choose INSERT ADDRESSES This action opens the Insert addresses dialog box 8 On the nsert Addresses dialog box enter the values shown in the following illustration and then click OK x First Reference To Insert l 400001 Last Reference To Insert 400010 Number of References to Insert ja Display Format Dec ha coct_ to Page 44 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 9 Notice that the template populates the address range as shown in the following illustration Place your cursor as shown in the first blank address field below the addresses you just entered Place cursor here Eroe Template untitled Animation OFF 0 x Set Value Address 400002 400003 400004 400005 400006 400007 400008 400009 Variable Name zj PA 10 Repeat steps 6 through 9 using the values in the following illustration x First Reference To Insert l 400020 Last Reference To Insert 400029 Number of References to Insert fio Display Format Dec bs OK Cancel Help 11 In the PLC Configuration window open the ONLINE menu and then choose ANIMATE This action opens the RDE Template dialog box with animated values in the Value field RDE Template
6. cecceeeeeeeeeeneeeeeeeeteeeeeeneeeeeeaes 235 11 6 10 Pulse Frequency Integration with Liquid Product c ceeeeeeeeeeeeteeeeeeeteeeeeeeaes 236 11 7 Modbus Addressing Common to Both Primary and Virtual Slaves 237 11 8 Modbus Port Configuration ccccccceeseeeceeeneeeeeenneeeeeeceeeeeeneeeseeaeeeeeeineeeeseaes 240 11 9 Startup Basics and Frequently Asked Questions e esecceceeeeeeeteeeteeeeeees 242 11 9 1 How does the Module Work 0 cc cecceeeeeeeeeeneeeeeeneeeeeeeaeeeeeeaeeeseeneeeeeeneeeeeeaas 242 11 9 2 Why should I use the AFC Manager c cccccccceeeceeeeeeeeieeeetrneeeeeetiieeeeetieeeeeeas 242 11 9 3 Why can t the AFC Manager connect to the module eeeeeetetereeeetteeeeeenee 243 11 9 4 Why do have to enable or disable a meter 0 00 0 cceceeeeeeeeeeeeeeeeeeneeeeeeneeeeereas 243 11 9 5 Why does the card not calculate results or why did it stop calculating results 243 11 9 6 What is the Virtual Modbus Slave cece etteeeeeenteeeeetneeeeeetieeeeetieeeeeeas 243 11 9 7 How does the AFC Manager transfer the configuration to the module 244 11 9 8 What is the password used fOr 2 0 0 2 cececeeceececeeeeeeeeeeeaeceeeeeeeseseneaeeeeeeeeeeeeesenaeees 244 11 9 9 Why do receive an Illegal Data Value warning when try to write a meter configuration or download the entire configuration to the module l es 244 11 9 10 Why is the Molar Analysis button disab
7. Seg Arlee Close project Save project Optimize proj 140 CPU 534 14 Availe Archiving Enabled IECH New section Open section mory Partition Loada Delete section 000001 001536 Numb Section properties Inputs 100001 100512 Section Memory legisters 300001 300512 Registe400001 401872 Import Eeport s m Segme Print Coil Segme Printer setup egister Day 400001 400008 view Logfile tensions ASCI Exit AIt F4 fotection Disabled Numbe i p Disabled 1 C CONCEPT TESTPRJINEWDFNT ave Disabled ma Gq Open Dialog Save current project using a different database name ProSoft Technology Inc June 23 2011 Page 39 of 259 Configuring the Processor with Concept User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 2 This action opens the Save Project As dialog box Save Project As j File name f o NEWDFNT PRJ z NEWPROJ PR NEWTEST PR testpri pri Save file as type Concept Projects pri 7 21x Folders OK c concept testprj oT Cancel cs ea E gt CONCEPT Network 5 TESTPAJ dib C NEWDFNT BAK C NEWDFNT DIA Drives c 3 Name the project and then click OK to save the project to a file Page 40 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid a
8. 186 IEC None 984 E q IMIO CHS CPU Executive Es Configuration B Summary B 140 CPU 113 025 IEC Heap Size KB B Config Extensions fo 4 B ASCII m zi Global Data KB z rid Battery Coil Segments Timer Register Time of Day 400007 Data Protection Disabled Peer Cop Disabled Hot Standby Disabled Number of Messages Message Area Size Mi imbne ab Darba n na gt Help m Config Extension ASCII NOT CONNECTED 4 Inthe CPU Executive pane use the scroll bar to locate and select the PLC to configure PLC Family Quantum 7 586 IEC 32Bit 2500K CHS 984 Eq IMIO CHS CPU Executive MIEC 140 CPU 213 04 Runtime Enable x IEC Heap Size KB po qd Global Data KB fa 4 gt Cancel Help ProSoft Technology Inc Page 33 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 5 Click OK This action opens the PLC Configuration dialog box populated with the correct values for the PLC you selected iy Concept C CONCEPT TESTPRJ untitled File Configure Project Online Options Window Help Di oe otal eSt Fe a wal 0 el S l e rgsa B Sal FPLC Type 140 CPU 53414 Available Logic Area 65535 B PLC Memory Partition ae ae IEC Heop Sirs out B Summary PLC Memory Partiti rLoadabes C
9. Base prover volume at 60 F MCF Flow tube inside diameter inches Flow tube wall thickness inches Flow tube modulus of elasticity psi e 6 Page 142 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Master Meter This proving technique proves a meter by comparing its behavior to that of another master meter whose behavior is deemed to be accurate A master meter itself must be proved to a high precision by using a conventional prover amp Prover Configuration Prover type v Master meter number 1 Systemunts US s Density units kg m3 Rd 60 C API B Runs per prove 0 0001 Meter factor precision Bo Runs per prove selected fo Maximum attempted runs before abort fo Minimum pulses per run thousands fo Maximum seconds per run 32 bit integer Input format pulse count for runs 32 bit integer v Input format master meter pulse count Select the type of prover NOTE Changing prover type will reset all prover configuration 8 1 2 Prover Options There are several options affecting the handling and representation of data as well as affecting the relevance and availability of some configuration items Not all options are available for all prover types If an option does not apply to a particular prover type it cannot be selected For a description of each option listed
10. Important Note ProWORX software does not report whether the PTQ module is present in the rack and therefore is not able to report the health status of the module when the module is online with the Quantum processor Please consider this when monitoring the status of the PTQ module 1 Run the SCHNEIDER_ALLIANCES EXE application that is installed with the ProWORX 32 software amp Authorization Se CodeGen P ExecLoader GB ProwORX 32 amp Schneider Alliances 2 Click on IMPORT Schneider Alliances DER j i Mo ICL 5 i f e nbhar Arha 61 170 series Module 800 Series bd Delete Import Export Name Card ID Card Description Medium Description Long Description Power 5 Power 4 3 Power 5 In Bytes Out Bytes Module Type Doc Only Rack View Bitmap Drop View Bitmap Has Multiple Catalog N umber Terminal Strip ProSoft Technology Inc Page 47 of 259 June 23 2011 Configuring the Processor with ProWORX PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 Select the SAF File that is located on the CD ROM shipped with the PTQ module Select Import File Look in E SAF Files ek Be bmp n B rotalki My Recent Documents a Desktop My Documents My Computer My Network File name ProtakG_v1_O SAF z Places Files of type Schneider
11. _Bead wie Done Page 150 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual In the Meter Configuration dialog box above Meter 1 is used in this example as the meter selected to be proved It can be proved using any one of the four provers that the AFC supports These provers are described in the Prover Configuration section There is an Identification button which opens an editable options window shown below Text entered here appears on the proving report Meter 1 Identification Manufacturer rs Serial number aE Se td Nominal K factor Loo Product description stream 1 DOO O Product description stream 2 Loo Product description stream 3 DOO O Product description stream 4 LoS Up to 10 characters Done ProSoft Technology Inc Page 151 of 259 June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 8 2 2 Meter Proving Alarms These alarms are transient and any one might exist only for a single scan so they might be missed when viewing this register directly However alarms are also accumulated into the results database so alarms that have occurred during any run may be viewed by inspecting that database To Check for Alarms 1 Activate Meter Monitor dialog box 2 Select METER to be proved 3 C
12. eeceeeeeeeeeeeeeeeeeeeeeeeeeee 30 Creating a New Project 2 0 cccccccesccccecesseedesetieedeseedeedeeeseeedesnseeedesettestes 32 Adding the PTQ Module to the Project 35 Setting up Data Memory in Project 0 eee eeeeeeeneeeeeenneeeeeeneeeeenneeeeneaa 38 Downloading the Project to the ProceSSov ccccsecceceeeeeeeeseteeees 41 Verifying Successful Download ccccceeeseceeceeeeeeeeeeeeeeeeeeeseennnaeees 43 The following steps are designed to ensure that the processor is able to transfer data successfully with the PTQ module As part of this procedure you will use Concept configuration software from Schneider Electric to create a project add the PTQ module to the project set up data memory for the project and then download the project to the processor Important Note Concept software does not report whether the PTQ module is present in the rack and therefore is not able to report the health status of the module when the module is online with the Quantum processor Please consider this when monitoring the status of the PTQ module ProSoft Technology Inc Page 29 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 1 Information for Concept Version 2 6 Users This guide uses Concept PLC Programming Software version 2 6 to configure the Quantum PLC The ProTalk ins
13. lt 0 Configuration Parameter or Logic Error 1 Master Port not configured 2 Master Port never used 3 Bad Slave Address 4 Bad Direction Target 5 Bad Datum Size Swap Options 6 Bad Number of Data Items 9 2 Meter PLC Configuration You can set the following blocks to configure the Quantum registers and for meter specific data ProSoft Technology Inc Page 177 of 259 June 23 2011 Backplane Communication User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Block Description Block Size Required Process input from PLC to AFC 56 Yes Calculations to PLC from AFC 38 No but recommended Archive Fetch to PLC from AFC 42 No The Required column pertains to enabled meters if the meter is disabled no blocks are required You can configure the Meter PLC blocks through the AFC Manager Meter Configuration Image in PLC as shown in the following example g Meter Configuration Select Meter Meter number a Copy Config From Meter number is Copy Stream 1 Select Stream Stream number BE Ei Accumulators and Flow Rates m Meter Type Product Group and Units Volumes r PaE T Gas bd Flow rate period unit trerential A l irea Flow rate unit Accumulation unit 100000000 Accumulator rollover m System of units Cus S m Primary Input Differential Pres Flo
14. The module records events every time a molar concentration value changes For applications that involve gas chromatograph devices this feature might not be desirable because it is expected that the values should frequently change You can disable this feature using AFC Manager Meter Configuration Control Options Treat Analysis as Process Input C1 methane N2 nitrogen CO2 carbon dioxide C2 ethane TMi T Return to Meter Configuration ProSoft Technology Inc Page 73 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 7 5 Liquid Product Overview The module supports applications involving crude or refined oil such as crude oil oil water emulsion propane butane NGLs LPGs gasoline jet fuels and lubricating oils When measuring liquids with density correction density at flowing conditions is required This value may be provided directly as a process input or the module can calculate a density from the frequency provided by a densitometer device To use a densitometer Follow the steps below to use a densitometer 1 Configure it entering all configuration parameters directly from the calibration data sheet supplied by the densitometer manufacturer 2 Supply the frequency output from the densitometer in Hz as a floating point value in the Flowing density process input location over the backplane refer to the Backplane C
15. 11 3 Sealable Parameters Sealable parameters are Site and Meter configuration options that directly affect measurement calculations for example orifice diameter or K factor Prover Process input alarm Prover classification Prover options Prover run counts Prover input format codes Prover size characteristics Prover reference conditions Prover parameter value Prover variation limits Prover process input scaling Site Site options Site parameter value Arbitrary event logged value Meter Process input calibration alarm Meter classification Reference conditions Meter options Input scaling Analysis component selection map Pulse input rollover Units Accumulator rollovers Meter parameter value Analysis precision stream assignment Densitometer Stream Stream options Stream parameter value Meter factor curve Analysis mole fraction Ushort Analysis mole fraction Float Page 224 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 4 Wedge Meter Applications For Wedge Meter applications you must convert some parameters from the meter manufacturer s data sheet before entering these values to the AFC Manager The following spreadsheets can be used to calculate the AFC Manager parameters according to the meter manufacturer as follows Filename Application WEDGE_ABB x s ABB W
16. AGA 3 Differential pressure in static pressure units 10662 WTS AGA 3 Orifice bore diameter at temperature 1668 2 words AGA 3 Meter tube internal diameter at temperature 1670 2 words Reserved 1672 2 words AGA 3 Density flowing 1674 2 words AGA 3 Mass flow rate Qm 1678 2 words AGA 3 Velocity of approach factor Ev 1680 2 words AGA 3 Expansion factor Y 1682 2 words AGA 3 Coefficient of discharge Cd 1684 2 words AGA 3 Composition factor 1686 2 words AGA 7 Temperature factor Ftm 1694 2 words AGA 7 Pressure factor Fem 1696 2 words AGA 7 C prime 1698 2 words Molar heating value MJ kmol OO rds Mass heating value 1702 2 words Volumetric heating value 1704 2 words API 2540 Density at API base temperature 1738 2 words API 2540 Hydrometer correction factor 1740 2 words API 2540 Density at reference 1742 2 words API 2540 Vapor pressure 1744 2 words API 2540 CPL low density factor A 1746 2 words API 2540 CPL low density factor B 1748 2 words API 2540 CPL factor F 1750 2 words API 2540 Temperature correction factor CTL 1752 2 words API 2540 Pressure correction factor CPL 1754 2 words API 2540 Sediment and water correction factor CSW 1756 2 words Density calculation select Gr AGA 8 Ideal gas relative density scaled integer 1761 1 word AGA 8 Compressibility at reference scaled integer 1762 1 word AGA 8 Relative density at reference s
17. Adding the PTQ Module to the Project 1 Expand the Communication tree and select GEN NOM This module type provides extended communication capabilities for the Quantum system and allows communication between the PLC and the PTQ module without requiring additional programming gt Unity Pro XL lt No name gt File Edit View Services Tools Buld P indow Help Be a Station E Configuration eo4 aR ae Oo Rg t Local Bus E Oy 1 Local Quantu m 1 40x8F a Derived Data Types my Derived FB Types QA ariables amp FB instan Elementary Variables Derived Variables Gy 0 Derived Variables Seo Die Local Quantum Drop Analog Communication Counting New Device Part Number Local Quantum Drop _ Analog _ F Communication 140 CRP 93X 00 i 140 EIA 921 00 140 NOE 311 00 140 NOE 351 00 140 NOE 771 00 140 NOE 771 01 140 NOE 77110 AS 1 CHANNEL See QUANTUM SY MAX ETHERNET MODULE 40NOE 77111 140 NOM XX 00 TEESE ais Css ae Sec 7 Ready c FTQ POP MV E Counting 140NWM 10000 Page 22 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Unity Pro Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 2 Next enter the module personality value The correct value for ProTalk modules is 1
18. Cut Copy Paste Rack Slot Module Detected In Ref InEnd OutRef OutEnd a ME o M E tml ESS as Ta ESE PTODFNT 15 E i fa o tml rl 1 1 e He o 112 7 e 4 SSS a ema Hep ee Page 36 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 5 Repeat steps 3 through 5 for each ProTalk module you plan to install When you have finished installing your ProTalk modules click OK to save your settings Click YES to confirm your settings Tip Select a module and then click the Help on Module button for help pages lt gt About ProTalk Q E F loj x File Edt Bookmark Options Help Options 7 Profalk Q The ProTalk Q DNP Server Ethernet Communications Module PT DNPSNET supports the implementation of the DNP 3 0 Distributed Network Protocal over Ethernet alowing Quantum processors to easily communicate with host systems supporting the protocol The modde supports DNP Subset Level 2 features and some Level 3 features The module supports DNP Subset Level 2 features and some of the Level 3 features allowing the many SCADA systems supporting the DNP protocolte be integrated into the Quantum platform The module acts as a gateway between the DNP network and the Quartum processor The data transfer from the Quantum processor is asynchronous fromthe actions on t
19. Follow these steps 1 Check if the Wallclock is running The Wallclock should be set every time the module powers up by ladder logic If the Wallclock is not running some very early versions of the AFC will not perform the applicable calculation 2 Determine if the meter has an alarm using the Meter Monitor dialog box If the alarm field is red it indicates that the meter has at least one alarm 3 Determine if the meter is enabled If the meter is not enabled it will not perform the applicable calculation 4 Look at the input variables in the AFC Manager Make sure the values that are being copied from the processor match the input variables displayed at the AFC Manager Meter Monitor dialog box ProSoft Technology Inc Page 245 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 11 9 17 What is the Wallclock The Wallclock is the internal module clock that is used by the module to perform the applicable calculation Typically the Wallclock will be copied from the processor at every power up operation otherwise the module will not perform time of day dependent calculations 11 9 18 Can I read the Primary or Virtual Slave values using the AFC Manager Yes the Modbus Master interface Communications Modbus Master allows you to easily read or write to any register in both slaves 11 9 19 When are the archives generated There are two
20. INT INT METER_DIFF_GAS_RES DINT REAL REAL REAL REAL _LARRAY I 24 OF INT You will be able to observe the calculation results at the Meter_Input variable You can also compare those results with AFC Manager s Meter Monitor as follows Meter Monitor Site Name MVI Flow Station Meter Too CT Project Active Stream E lt clock not set gt wallclock Select Meter Meter number is Polling Manual C Auto Update time sec fi isi65 9129 Scan counts input calc ClickMe Accumulators ClickMe Flow rates ClickMe Process inputs jooo0h Meter alarms 1 00005 Velocity of approach factor Ev 0 8975607 f Expansion factor Y 0 5974068 f Coefficient of discharge Cd p 114 8867 Pressure extension S fo Orifice characterization error Process Inputs Last Raw Differential pressure Ea Temperature Scaled Avg Molar mass of mixture GEZEN Ideal gas relative density KA Relative density at reference 0 9830848 f Reference density kg m3 0 9991522 Reference compressibility 0 9982583 f Flowing compressibility A Composition factor 1 959655 Flowing density kg m3 C a za Analysis characterization error iG Compressibility calculation error Calibration C Li kPa m kPa r f In order to change the memory addresses for your application refer to the samplememoryusage xls spreadsheet ProSoft Technology Inc June 23 2011 Page 199 of 259
21. June 23 2011 PTQ AFC Modicon Quantum Platform Setting Up the ProTalk Module Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 5 Setting Up the ProTalk Module In This Chapter Installing the ProTalk Module in the Quantum Rack 52 Connect the PC to the ProTalk Configuration Debug Port 4 54 After you complete the following procedures the ProTalk module will actively be transferring data bi directionally with the processor ProSoft Technology Inc Page 51 of 259 June 23 2011 Setting Up the ProTalk Module PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 5 1 Installing the ProTalk Module in the Quantum Rack 5 1 1 Verifying Jumper Settings ProTalk modules are configured for RS 232 serial communications by default To use RS 422 or RS 485 you must change the jumpers The jumpers are located on the back of the module as shown in the following illustration _ Do not move this jumper unless instructed to do so by ProSoft Technical Support 5 1 2 Inserting the 1454 9F connector Insert the 1454 9F connector as shown Wiring locations are shown in the table Contfig Debug Port Ethernet Port 1454 9F 9 installed on si rs Port 1 Port 1 O H Pon2 Page 52 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Setting Up the ProTalk Module Liquid
22. 1 cannot set clock bad clock values 2 list entry allocation failure probably wallclock block located out of range 3 wallclock block not defined 1 Event log full error Error 0 no error 1 error meter disable enable not performed 2 Master transaction logic Error 0 no error error 1 error see error code in Modbus Master block 3 Reserved 4 Reserved 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Wallclock not set Status Oor1 11 Meter in alarm Status bitmap of meters in alarm 12 Pass thru transaction Status 0 or 1 pending 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Reserved 18 Reserved 19 Reserved 20 PTQ AFC Released Status 21 Checksum alarm Status 22 Reserved 23 Reserved 24 Quantum halted offline Status or missing 25 Measurement Status configuration changed 26 Power up Status 27 Cold start Status 28 Reserved 29 Version compatibility Status 0 version 2 04 or earlier code 1 version 2 05 or later Page 172 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Offset Description Type Commenis 30 Meter 1 Status see note Status 31 Meter 2 Status see note Status 32 Meter 3 Status see note Status 33 Meter 4 Status see n
23. 3 h 40248 ass accu totalizer x lb 22094 ass accu residue x lb 0 5677222 ass increment x 1b 0 3040761 ass flow rate x lb h 2280 571 Analysis components C1 methane 0 55 2 nitrogen 0 45 CO2 carbon dioxide 0 C2 ethane 0 C3 propane 0 H20 water 0 H2S hydrogen sulphide 0 H2 hydrogen 0 CO carbon monoxide 0 ProSoft Technology Inc Page 211 of 259 June 23 2011 Diagnostics and Troubleshooting User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products O2 oxygen ic4 iso butane nC4 normal butane ic5 iso pentane nC5 normal pentane C6 hexane C7 heptane C8 octane C9 nonane C10 decane He helium Ar argon neoC5 neopentan Ux userl Uy user2 AFC 56 16 Audit Site Name MVI Flow Station Project AFC D Or O7O OO OO O G OOO O O O Date 16 09 2002 16 18 08 Meter 1 Tag Wallclock Barometric pressurekPaa Viscosity Orifice pipe geometric parameters Orifice plate M01 0000 00 00 00 00 00 101 325 0 010268 Meter tube Temperature 68 68 Diameter T 2 Coefficient 9 25E 06 0 0000062 Scan 2 Temperature Floating point 15 Pressure Floating point 1000 Dif pressure Floating point 22 Temperature F 15 Pressure psig 1000 Dif pressure hw 22 Scan period second 0 495 Specific gravity 0 7404104 Fpv 0 Compressibility flowing 0 9051347 Compressibility reference 0 9989105 Diameter at T tube 1 999343 Diameter at T or
24. AGA8 1992 Detail Characterization Method API MPMS Ch 21 1 21 2 API Tables API MPMS Ch 11 1 23 53 and 24 54 for Hydrocarbon Liquids GPA TP 25 for Hydrocarbon Liquids Tables 23E 24E API MPMS Ch 11 2 GPA TP 15 for Vapor Pressure Correlation Energy heating value for gases according to AGA 8 Appendix C 4 API MPMS Ch 20 1 ISO 5167 Supports energy measurement for gas applications Meter I O Scan Time Less than one second for all channels Product Measurement Hydrocarbon gases and liquids including refined products Process I O Calibration Mode Allows the calibration of transmitters without interfering with the process update for the module or impacting measurement Data Archiving Hourly for 2 days for each meter run 48 records per channel Daily for 35 days Note The number of archives depends on the archive size you have configured The default values for a 30 word archive are 48 hourly archives and 35 daily archives Extended Archive feature supports up to 1440 daily archives and 1440 hourly archives stored on Compact Flash Each record consists of nearly 20 process and other variables All archived data is available in the onboard Modbus memory map User may configure when archives are generated User may configure archive content from pre defined list Archives can be exported to an Excel spreadsheet or printed to a local printer ProSoft Technology Inc Page 215 of 259 June 23 2011 Referenc
25. Coils 00001 Number installed o Config Extensions Discrete Inputs 100001 B 1 0 Map Input Registers 300001 B Segment Scheduler Holding Registe400001 EB Modbus Port Settings Specials Segment Scheduler Battery Coil Segments 32 Timer Register Time of Day Config Extensions ASCII Data Protection Number of Messages 0 Peer Cop Message Area Size Hot Standby Mimbar ab Darka PLC Configuration Overview double click in window to edit sections NOT CONNECTED 6 Make a note of the holding registers for the module You will need this information when you modify your application The Holding Registers are displayed in the PLC Memory Partition pane of the PLC Configuration dialog box PLC Memory Partition Coils 000001 001536 Discrete Inputs 100001 100512 Input Registers 300001 300512 Holding Registe400001 401872 Page 34 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 3 3 Adding the PTQ Module to the Project 1 In the list of options on the left side of the PLC Configuration dialog box double click I O MAP This action opens the O Map dialog box Expansion Size fa gt Insert Delete Go To Local Remote Head Slt gt Cut Copy Paste Click Here Head Setup Cancel Help 2 Click the EDIT button to open the Local Qu
26. LEDs used to indicate overall module status App Stat and Active with Cfg Prt2 or P3 10 1 1 App Stat LED State Description Rapid Blinking The processor is offline probably in program mode Steady On Some meter is indicating an alarm or no meters are enabled Off The module is functioning properly 10 1 2 Cfg Prt2 or Prt3 These LEDs indicate current Modbus traffic on any port State Description On A Modbus command for the module is recognized On Port 3 this LED may also indicate that a Modbus Master command was sent Off No Activity Page 202 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Diagnostics and Troubleshooting Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 10 2 BBRAM LEDs The BBRAM Battery Backed RAM LEDs inform you about the condition of the BBRAM hardware used for data storage The following table lists the possible situations that might occur during normal operation OK Green _ ERR Red Description ON ON The module is in a Cold Start condition that typically occurs when you power up the module for the first time After at least one meter is enabled and the processor is in RUN mode the module starts operating ON OFF Normal Operation Blinking OFF This condition is warning that a checksum flag was raised after a power cycle If this alarm issue occurs refer to the AFC Manager On line Monitor Ch
27. User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 Select the sample XDD file and confirm Import Look in SAMPLEUNITY y e EB E PTQAFC_ 205 xDD My Recent Documents My Network File name PTGAFC_ 205 XDD hd Places Files of type DDT exchange file DD ai The imported data types are now visible at the Project Browser Project Browser Ta Structural view a Station Gy Configuration AQ 1 Local Bus aiem ANALYSIS T ARCHIVEFETCH METERINPUTBLOCk_DIFF_GAS a METERINPUTBLOCk_DIFF_LIQUID METERINPUTBLOCk_LINEAR_GAS T METERINPUTBLOCk_LINEAR_LIQUID METEROUTPUTBLOCK_DIFF_GAS T METEROUTPUTBLOCK_DIFF_LIQUID METEROUTPUTBLOCK_LINEAR_GAS By METEROUTPUTBLOCK_LINEAR_LIQUID GY METERSIGNALS METER_DIFF_GAS_RES E METER_DIFF_GAS_VAR E METER_DIFF_LIQUID_RES E METER_DIFF_LIQUID_VAR METER_LINEAR_GAS_RES E METER_LINEAR_GAS_VAR T METER_LINEAR_LIQUID_RES METER_LINEAR_LIQUID_VAR a MODBUSGATEWAY T MODBUSMASTER MODBUSPASSTHRU T SUPERYISORYINPUT a SUPERVISORYOUTPUT T WALLCLOCK 4 Import the variables as follows Page 196 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Project Browser Ta Structural view Q Station B Configuration I 1 Local Bus ry Derived Data Types Derive
28. bit 3 bit 4 bit 5 bit 7 bit 8 bit 9 bit 10 bit 11 bit 12 bit 13 bit 14 bit 15 Status Bits bit 121 bit 12 bit 13 bit 14 bit 15 Power up cold start mol 33 2004 04 17 01 49 42 1 0000h ooh 160 16 2004 04 17 01 49 26 o 0 4645103 101 4091 20 50 70 5543 9938 9959 001 9017 5975 ooorrooo TOM me E E E E E S S E E a E Page 106 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quick Start User Manual Saving the archive report in comma separated csv format allows it to be imported to an Excel spreadsheet The following example shows a portion of the CSV report imported into Excel A 1 AFC 71 8 2 02 Daily Archive 2 Date 3 Site Name 4 Project 5 Meter 2 6 Tag al 8 Archive g 10 Closing timestamp 11 Flowing period fraction e 4 12 Cumulative meter alarms 13 Cumulative site status 14 Event Number of last written event 15 Flowing period seconds 16 Opening timestamp 17 Accumulator archive period daily totalizer m3 18 Accumulator archive period daily residue m3 19 Flow rate net m3 h 20 Process input scaled float temperature C 21 Process input scaled float pressure kPag 22 Process input scaled float dif prs flow rate freq kPa 23 Process input scaled float flowing density kg m3 24 API2540 Density at reference
29. etc to the AFC so that it may monitor their variation and accumulate them for final averaging For the same purpose the AFC module itself retrieves meter process variables directly from the meter input from the PLC without PLC intervention e When the second switch is tripped copy the final pulse count from the counter card channel to the proper location and set the run stop signal bit This function computes results for the completed run averages of process variables variation limit alarms etc and also computes results for the entire prove over all completed runs averages of run averages variation limit alarms API calculations and calculation alarms final meter factor and change in meter factor and number of completed runs Upon a run start or accept prove signal any bad runs are deleted from the prove before continuing with with the remainder of the signaled function f When a sufficient number of runs have been completed set either the accept prove or the reject prove signal which function marks the data in the prover results accordingly ProSoft Technology Inc Page 155 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Missed Switch It is possible that the tripping of the second switch to end a run is not seen by the PLC due to a broken wire or poorly lubricated switch leaving the AFC and the physical prover in inconsistent
30. for consumption by the AFC module A versatile architecture for backplane transfer of process variables and other data and signals allow you to easily implement the data transfer The sample ladder logic automatically transfers the process variables to the module and reads the calculation results to the processor Meter Scan Time For good measurement the process I O must be sampled and the flow calculations completed quickly in order to avoid losing process information and measurement accuracy The process I O scan time for the module is under one second for all meter runs Note This is time dependent on design of the ladder logic implemented to support the two way data transfer between the AFC module and the controller The meter calculation scan independent of the process I O scan may take longer Multiple Meter Accumulators Each meter channel supports the following set of full 32 bit accumulators that may be configured in binary or split decimal format with user defined rollover values Gross Volume Gross Standard Volume liquid only Net Volume Mass Water liquid only Energy gas only Access to the above accumulators is available directly from the two Modbus Slave communications ports Product Batchin Any or all of the available meter runs may be configured for field installation that requires shipping and or receiving product batches of predetermined size The configuration utility option of selecting resettable accu
31. inches of H20 and 3 places for to 35 142kPa kPa Density kg m3 One implied decimal place A value of 5137 would be equivalent to 513 7 kg m3 Density Relative Density Four implied decimal places A value of 10023 would be equivalent to 1 0023 60F 60F Density API Two implied decimal places A value of 8045 would be equivalent to 80 45 API In the Meter Monitor window the raw value is shown at the Last Raw column and the converted values are shown at the Scaled Avg column When selecting the 4 to 20mA process input scaling the module uses the following ranges 4 to 20mA Processor Module 0 100 SLC MVI46 AFC 3277 16384 ControlLogix MVI56 AFC 13107 65535 CompactLogix MVI69 AFC 6241 31206 PLC MVI71 AFC 819 4095 Quantum PTQ AFC 4000 20000 The module uses the configured values for zero and full scale to interpret the process input scaling ProSoft Technology Inc Page 77 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 8 Modbus Database The module supports two individual Modbus slaves Primary and Virtual to optimize the polling of data from the remote SCADA system or from the processor through the backplane Refer to the Modbus Dictionary dialog box in AFC Manager for information about Modbus addressing 6 8 1 AFC Modbus Address Space Addressable Modbus registers are divided into four banks as sh
32. register 65012 and must not exceed 65535 8 1 4 Run Input Setup Minimum pulses per run thousands 65016 The minimum number of pulses required for a run to be considered for contribution to the prove represented in thousands This value must lie between 10 representing 10 000 pulses and 1000 representing 1 000 000 pulses Runs counting 10 000 pulses or more have sufficient precision to enable calculation of 4 digit meter factors For all prover types except compact SVPs the AFC rejects any LVP run that does not meet this condition Since SVPs can deliver fractional pulse counts that provide sufficient precision with only a small number of pulses the AFC does not impose this limitation on prover calculation using SVPs Maximum seconds per run 65017 This parameter is a timeout for the duration of a run A timer is started when the run is started and if the timer value equals or exceeds this value before the run is completed then the AFC automatically cancels the run This allows an automatic prove to recover from conditions that put the AFC and the proving hardware out of step such as a missed switch signal This value must lie between 0 and 10000 where zero means that no timeout is imposed Page 144 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Input format line meter pulse count 65020 This paramete
33. ry Page 188 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Backplane Communication User Manual END YPE TYPE ARCHIVE_DIFF_LIQ E STRUCT ArchiveFetchError INT Reserved0 INT ClosingTimeStamp DINT FlowingPeriod INT eterAlarms INT SiteStatus INT EventCounter INT FlowingPeriodSeconds DINI OpeningTimeStamp DINT AccumulatorTotalizer DINI AccumulatorResidue REAL FlowRate REAL Temperature REAL Pressure REAL DifferentialPressure REAL FlowingDensity REAL CorrectedDensity INT CELI INT Cpl INT VelocityApproach INT ExpansionFactor INT D_STRUCT END YPE TYP ARCHIVE_LINEAR_LIQ ie STRUCT ArchiveFetchError INT Reserved0O INT ClosingTimeStamp DINT FlowingPeriod INT eterAlarms INT SiteStatus INT EventCounter INT FlowingPeriodSeconds DINI OpeningTimeStamp DINT AccumulatorTotalizer DINI AccumulatorResidue REAL FlowRate REAL Temperature REAL Pressure REAL K_Factor REAL MeterFactor REAL FlowingDensity REAL WaterContent INT CorrectedDensity INT Ctils INT Cpl INT D_STRUCT END TYPE TYPE ODBUS_MASTER CoefficientDischarge INT ProSoft Technol
34. transfer of the ball back to its starting point Instead of returning the ball via a separate path valves are swung to reverse the direction of flow in the prover and the ball is returned along its original path to trip the switches a second time in the opposite order The first pass of the ball is called the forward leg and the second is called the backward or return leg The pulse count for the run is then the sum of the counts for the two legs Because the run s pulse count arises from two passes between the switches a bidirectional prover need be only half the volume of its unidirectional counterpart and can be correspondingly smaller Pressure Gauge and Vent Connections Detector Match Bored Flanges Displacer Power Cable Main Line Block and Bleed Valve Electronic Meter Optional Master Proving Counter Meter Hookup Meter g Prover Configuration Prover type Bidirectional pipe sA System units Prover tag Density units kg m3 C Rd 60 C API Read Result Identification Options Write Oooo e Process Input Variation Limits Runs per prove 0 0001 Meter factor precision E Runs per prove selected 1 Pulse interpolation ratio bo Maximum attempted runs before abort 6 2 Flow tube linear coef of expansion F e 6 Minimum pulses per run thousands 60 Base temperature F fe Maximum seconds per run 32 bit integer v Input format pulse count for runs 0 Base prover volume at 60 F MCF fo Flow tube
35. 12 731 1 word Analysis molar fraction component 13 732 1 word Analysis molar fraction component 14 733 1 word Analysis molar fraction component15 SA wr Analysis molar fraction component 16 735 1 word Analysis molar fraction component 17 SB wr Analysis molar fraction component 18 737 1 word Analysis molar fraction component 19 738 1 word Analysis molar fraction component 20 739 1 word Analysis molar fraction component 21 740 1 word Analysis molar fraction component 22 741 1 word Analysis molar fraction component 23 742 1 word Analysis molar fraction component 24 743 1 word Input pulse count archive reset daily 840 2 words Input pulse count archive reset hourly 42 Z rs Previous input pulse count 846 2 words Current master pulse count B rs Non resettable accumulator mass totalizer 850 2 words Non resettable accumulator mass residue 852 2 words Non resettable accumulator energy totalizer 854 2 words Non resettable accumulator energy residue 856 2 words Non resettable accumulator net totalizer 858 2 words Non resettable accumulator net residue 860 2 words Non resettable accumulator gross totalizer 862 2 words Non resettable accumulator gross residue 864 2 words Non resettable accumulator gross standard totalizer 866 2 words Non resettable accumulator gross standard residue 868 2 words Non resettable accumulator water totalizer 870 2 words Non resettable accumulator water residue 872 2 words Resettable accumul
36. 1260 version 2 04 and earlier 1440 version 2 05 and newer 1440 version 2 05 and newer Refer to Extended File Size entry on the Archive Configuration window for more information Note The maximum number of extended archives is not dependent on the number of words per archive Extended archives are stored on a Compact Flash card which must be installed for Extended Archive configuration to be effective Retrieving Extended Archives The module implements an easy way to retrieve extended archives from the Modbus database To learn how to retrieve extended archives click Archive Config on the Meter Configuration dialog box and then click Modbus Addresses For each archive file the module reserves a block of 50 Input registers to hold the selected Archive as listed in the following table Meter Daily Archive Start Daily Archive End Hourly Archive Start Hourly Archive End Input Register Input Register Input Register Input Register 1 60000 60049 60050 60099 2 60100 60149 60150 60199 3 60200 60249 60250 60299 4 60300 60349 60350 60399 5 60400 60449 60450 60499 ProSoft Technology Inc Page 103 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Meter Daily Archive Start Daily Archive End Hourly Archive Start Hourly Archive End Input Register Input Register Input Register Input
37. 15 00736 Pressure psig 1000 416 Differential pressure hw 22 00479 Relative density 60 F 60 F 0 7404 Reference compressibility 0 9989 Flowing compressibility 0 9053 Fpv 1 0506 Velocity of approach factor Ev 1 0331 Expansion factor Y 1 O01 Discharge coefficient 0 6045 Alarm Bits bit 0 Temperature input out of range bit 1 Pressure input out of range D bit 2 Diff pressure input out of range bit 3 Flowing density input out of range 7 bit 4 Water content input out of range bit 5 Diff pressure low D bit 8 Orifice characterization error bit 9 Analysis total zero bit 10 Analysis total not normalized bit 11 AGA8 calculation error ProSoft Technology Inc Page 111 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products bit 12 API calculation error density correctio bit 13 API calculation error Ctl bit 14 API calculation error vapor pressure bit 15 API calculation error Cpl a Status Bits bit 11 Meter was enabled bit 12 Backplane communication fault bit 13 Measurement configuration changed yes bit 14 Power up yes bit 15 Cold start AFC 56 16 Daily Archive Date 16 09 2002 16 26 51 Site Name MVI Flow Station Project AFC Meter 1 Tag M01 Archive 3 Closing timestamp of archive 2002 04 26 06 16 34 Opening timestamp of archive 2002 04 26 06 14 08 Status bitmap details below 20h A
38. 250 12 1 2 Returning Units Under Warranty eeeessseeeesesensserresetrrssttrnssttrrrssttnnssttnnssrennssenn 251 12 1 3 Returning Units Out of Warranty c eee eceeee ee eeneee ee etieee ee tieeeee teases tneeeeeeee 251 12 2 LIMITED WARRANTY Aiestaranen eag a waa cveldeiaiatedies 252 12 2 1 What Is Covered By This Warranty ccccscceeeeeeeeeeeeeneeeeeeeeeeeeenaeeeeeeeiaeeeeseaes 252 12 2 2 What Is Not Covered By This Warranty ccceesseceeeeeneeeeeeeeeeeeenneeeeeenaeeeeeeaes 253 12 2 3 Disclaimer Regarding High Risk Activities 00 0 0 eceeeeeeeteeeeeeteeeeeteieeeeeeeneeeereae 253 12 2 4 Intellectual Property Indemnity 0 cc eee ee eeee cece eeeeeeeeeeeeeeeeeaeeeeeteeeeeeneeeeneaes 254 12 2 5 Disclaimer of all Other Warranties 0 0 0 2 ec ceeiceeeeeeeeeeeeeenneeeeeeeneeeeesieeeeetiaeeeereaa 254 12 2 6 Limitation oftRemedies area ia aE Acs ee ees DRS eee 255 12 2 7 Time Limit for Bringing Suit aeaa e A NEE Eaa 255 12 2 8 No Other Warranties 23 c cchnca cee ead ee nae tee eee 255 12 2 9 Allocation Of RISKS esaesa t ETER ae vende eda cae a deat 255 12 2 10 Controlling Law and Severability 0 0 0 ccc ccececeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeeeeaeereeeaees 255 Index 256 ProSoft Technology Inc June 23 2011 Page 9 of 259 Contents PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Page 10 of 259 ProSoft Technology Inc June 23 2011
39. 32768 to 32767 But it is the underlying bit pattern and not the displayed decimal value that is important to the AFC module To enter the correct bit pattern for these addresses into a signed 16 bit integer you will need to enter them as negative numbers To determine the correct negative number simply subtract 65536 from the address in the table which will result in a negative number being displayed in the signed integer variable This negative number a binary twos compliment form of the archive address will contain the equivalent bit pattern for the value in the chart if it were held in an unsigned integer variable Use these modified versions of the above formulas to calculate the address values for signed 16 bit integer variables Daily Archive Start Address 60000 Meter Number 1 100 65536 Hourly Archive Start Address 60000 Meter Number 1 100 50 65536 The Selected Archive is continuously maintained to be a copy of the archive record having the age given in the corresponding Archive Select holding register as listed in the following table This means that the Selected Archive changes whenever either a the age in the Open Archive Select register is changed or b when the posting of a new archive causes the ages of all archives to be increased by 1 Page 104 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start
40. AFC 56 16 Audit Site Name MVI Flow Station Project AFC Date 16 09 2002 16 18 07 Page 210 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Diagnostics and Troubleshooting Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Meter 1 Tag 01 Wallclock 0000 00 00 00 00 00 Barometric pressurekPaa LOL 325 Viscosity 0 010268 Orifice pipe geometric parameters Orifice plate eter tube Temperature 68 68 Diameter 1 2 Coefficient 9 25E 06 0 0000062 Scan 1 Temperature Floating point 15 Pressure Floating point 1000 Dif pressure Floating point 22 Temperature F 15 Pressure psig 1000 Dif pressure hw 22 Scan period second 0 48 Specific gravity 0 7404104 Fpv 0 Compressibility flowing 0 9051347 Compressibility reference 0 9989105 Diameter at T tube 1 999343 Diameter at T orifice 0 9995098 Velocity of approach factor ev Le OS 25 013 Pressure extension xt 149 4683 Coefficient of discharge cd 0 6042569 Expansion factor y 0 9997441 Composition factor 0 2728558 ass flow Qh 2280 571 Orifice characterization error 0 Analysis characterization error 0 AGA8 calculation error 0 Gross accu totalizer x f3 3408 Gross accu residue x f3 0 2047686 Gross increment x f3 6 442598E 02 Gross flow rate x 3 h 483 1948 et accu totalizer x 3 390113 et accu residue x 3 0 8464546 et increment x 3 5 3664 et flow rate x
41. API range 3 Non convergence 4 Zero VCF 5 Temperature above critical point 6 Input density outside reference fluid adjusted range 7 Corrected density out of range 8 Standard density input outside API range 9 Alpha input outside API range Also check the input values and calculation parameters for your project Temperature Correction error The temperature correction calculation OR the water temperature correction calculation resulted in an error according to the standard Alarm Code values 0 No alarm 1 Low density NGLs input outside API range 2 High density crudes amp refined input outside API range 5 Temperature above critical point 9 Alpha input outside API range Also see the Alarm Code for Water Temperature Correction error Vapor pressure error The vapor pressure calculation resulted in an error according to the standard Alarm Code values 0 No alarm 1 Expected vapor pressure above range of TP 15 stream s Default Vapor Pressure is substituted 2 Vapor pressure gt measured static absolute pressure vapor pressure assumed to equal static pressure 3 Both 1 and 2 Water Temperature error Alarm Code only The water temperature correction calculation resulted in an error according to the standard This Alarm Code sets the Temperature Correction error alarm bit Alarm Code values 0 No alarm 1 Temperature lt 0 C 32 F or gt 13
42. Accumulation overflow 8 Current archive daily cumulative meter alarm Orifice characterization error 9 Not Used 10 Current archive daily cumulative meter alarm Current archive daily cumulative meter alarm Analysis characterization error 11 Current archive daily cumulative meter alarm Compressibility calculation error 12 Current archive daily cumulative meter alarm Reference density error 13 Current archive daily cumulative meter alarm Temperature correction error 14 Current archive daily cumulative meter alarm Vapor pressure error 15 Current archive daily cumulative meter alarm Pressure correction error The cumulative status bits are defined as follows Offset End Offset 00 Stream 1 active 01 Stream 2 active 02 Stream 3 active 03 Stream 4 active 11 Meter enabled 12 Backplane Communication Fault 13 Measurement Configuration Changed 14 Power up 15 Cold Start The following 20 words default configuration will depend on the meter type and product group as follows 11 6 3 Orifice Differential Meter with Gas Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted average Flow rate net 16 17 Floating point Flow weighted average Temperature 18 19 Floating point Flow weighted average Pressure 20 21 Floating point Flow weight
43. Alliance File saf z 4 After you click on OPEN you should see the PTQ modules imported select I O SERIES as QUANTUM Schneider Alliances DER ee F Schneider Allia So I O series Quantum Series Add Delete Import Egport Name Value Card ID 0424H Card Description PTQ AFC Medium Description Flow Computer Module Long Description Gas Liquid Flow Computer Communication Power 800 Number of Parameters Used 0 Default Number of Parameters 0 In Bytes 0 Out Bytes 0 Module Type O Discrete Doc Only 1 True MCS Simple 1 0 Ordinary MCS Simple 2 0000 0000 Default Parameter Data Rack View Bitmap PTQAFC bmp Drop View Bitmap PTQAFC bmp Page 48 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with ProWORX Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Now you can close the Schneider alliances application and run the ProWORX 32 software At the Traffic Cop section select the PTQ module to be inserted at the slot Z ProWORX 32 SAFTESTTEST Offline Traffic Cop SAFTESTTEST Ele Edit view Window Help lalx DE SRU mB Mt OM aH Hl H I A E ADD SUB Jt Rt wW 2 B ooo Direct To Online My Computer Drop 01 Quantum Serie L Nxt demo Rack 01 LJ SAFTESTTEST lt Offlin D cPs114 20 H Configuration 0 cpu 534 F Traffic
44. Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Page 200 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Diagnostics and Troubleshooting Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 10 Diagnostics and Troubleshooting In This Chapter User LEDS cecccccccececceneeececeeeceeaeeeeeeeeeeseaaeeeseeeseeauaaeeeeeeeseeanans 202 BBRAM LEDS mnia eke oe oostevo 203 Meter Alani S erarnan Bi achanies Gaderer codeuted dunes Oronvanltta a raa ien 204 Checksum Alar ccccccccceseececeeececeeneeeeeeceeeaeeaeeeeeeeeeeaeaaeneeseeeeeanans 207 Se IA tecaseate tbcacestantect rads ch aateceeape ease AE E E T 208 Audit SCAN e Wlovicedatcaccvcdnesvdeuevssvedesdcudevsebeccddueesvdeiatssuddeddeudeveddies 209 PTQ AFC modules have the following communication connections on the module Two RS 232 422 485 Application ports One RS 232 Configuration Debug port This section provides information that will assist you during the module operation on troubleshooting issues This section describes the following topics LEDs Meter Alarms Checksum Alarms Events Audit Scan ProSoft Technology Inc Page 201 of 259 June 23 2011 Diagnostics and Troubleshooting PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 10 1 User LEDs There are two user
45. Component 17 scaled molar fraction 17 Usht 5 Component 18 scaled molar fraction 18 Usht 5 Component 19 scaled molar fraction 19 Usht 5 Component 20 scaled molar fraction 20 Usht 5 Component 21 scaled molar fraction 21 Usht 5 Component 22 scaled molar fraction 22 Usht 5 Component 23 scaled molar fraction 23 Usht 5 Component 24 scaled molar fraction 6 12 11 Rkv notes 1 2 Archives only not resets are forced regardless of configuration capturing any unarchived data from the previous session Archives and resets are scheduled immediately without a period end delay only for the initial setting of the wallclock a five minute event causes no scheduling This ensures capture of any flow that has occurred prior to the initial clock set Event occurs only when one or more of the following bits are changed Bit 2 Barometric pressure units Bit 5 Process input out of range use last good Bit 12 Analysis is packed in module Bit 13 Analysis is packed over backplane 1756 and 1769 platforms only A change to Meter Control Options bit 15 Meter enable imposes these adjustments to the normally scheduled archives resets o Upon meter enable cancel any scheduled archives no data yet to be archived but leave in place any scheduled resets o Upon meter disable cancel any resets for inspection and so on reset will be rescheduled upon subsequent enable and force archiving of both files rega
46. Contents of register 40000 In this version of the AFC number_of_records is 1999 however to be compatible with future versions that may store a different number of events an application should use the value from the header instead of a constant 1999 next_record next_event Next new record position Contents of register 40001 Next new event number Contents of register 40002 oldest_event Oldest event number on file Contents of register 40003 oldest_not_downloaded events_on_file downloadable_event Oldest event number not yet downloaded Contents of register 40004 Total number of events on file Calculated This value starts at 0 upon cold start then as events are logged it rises to a maximum of number_of_records and stays there Event number of event being downloaded Calculated event_age The age of the event in question Calculated The next event to be written which of course is not yet on file has age 0 the newest event already on file has age 1 the next older event has age 2 and so on up to age number_of_records Page 126 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Also in these procedures a The expression AND 0x0000FFFF means take the low order 16 bits of the result discarding all other higher order bits it is equivalent to non negat
47. Cop PTO 101S w Communications m 3 Logic Data Editors Configuration Extensior ASCII Messages H PLC Status i Analyze Device RA Knowledge Base 0 i 0 i 1 0 0 i i 3 M Rack 02 i ead 02 Distributed Available 7400 mA Properties Slot 03 xi Properties Drop 01 Module PTQ 1015 Drop Series Quantum Series Description IEC 60870 5 101 Slave Module Hold Up Time 3 K 2 Power Ratina 800 m Rack 1 8 oas Rack 2 IProjects BP tilties Status Reaister 3x1 H Documents WAPlant f lt j gt Z input Points 0000 1024 z peen Head Drop Rack Slot a ProWORX 32 Tracking Help fo z fi z i Bd E zi Welcome to the Tracking Help Here you will find relevant information that Short Comments directly pertains to the current instruction or I O module being accessed M RISNES SNN ENIRE L SIEWI SEN SI AN A EER ASEA E i Tracking Help Message Central Logged in user N A PROGRAM SAFTESTTEST lt Quantum 534 TCPIP 192 168 0 139 gt Offline a aaa _ _ _ _ _ _ _ a _ _ _ _ _ _ _ _ SAFTESTTEST Edt Summay Traffic Cop Sym z a ProSoft Technology Inc Page 49 of 259 June 23 2011 Configuring the Processor with ProWORX PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Page 50 of 259 ProSoft Technology Inc
48. Flow weighted average Flow Rate Input 22 23 Floating point Flow weighted average Density Input 24 Word Flow weighted average Corrected density scaled integer 25 Word Flow weighted average CTL e 4 26 Word Flow weighted average CPL e 4 27 Word available 28 Word available 29 Word available 11 6 10 Pulse Frequency Integration with Liquid Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted average Flow rate net 16 17 Floating point Flow weighted average Temperature 18 19 Floating point Flow weighted average Pressure 20 21 Floating point Flow weighted average K Factor 22 23 Floating point Flow weighted average Meter Factor 24 25 Floating point Flow weighted average Density Input 26 Word Flow weighted average Water content e 2 7 Word Flow weighted average Corrected density scaled integer 28 29 Floating point Flow weighted average Pulse Frequency Example 1 Find the Net Accumulator addresses at archive 1 latest daily archive for the first 4 meters Primary Modbus Slave Input Register Address Description 10 and 11 Net Accumulator Totalizer from archive 1 Meter 1 2510 and 2511 Net Accumulator Totalizer from archive 1 Meter 2 5010 and 5011 Net Accumulator Totalizer from archive 1 Meter 3 7510 and 7511 Example 2 Net Accumulator Totalizer from a
49. PTQ AFC Modicon Quantum Platform Guide to the PTQ AFC User Manual Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Guide to the PTQ AFC User Manual Function Section to Read Details Introduction _ Start Here page 13 This section introduces the customer tothe Must Do module Included are package contents system requirements hardware installation and basic configuration Diagnostic and Diagnostics and This section describes Diagnostic and Troubleshooting Troubleshooting Troubleshooting procedures page 201 Reference Reference page These sections contain general references 214 associated with this product Specifications and Product Specifications the Functional Overview Product Specifications page Functional Overview 215 Functional Overview Support Service and gt Support Service This section contains Support Service and Warranty and Warranty page Warranty information 248 Index Index of chapters Index ProSoft Technology Inc Page 11 of 259 June 23 2011 Guide to the PTQ AFC User Manual PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Page 12 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Start Here Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 1 Start Here In This Chapter Se Introd
50. PTQ AFC This block is optional and must be defined only if the application intends to use this feature To initiate a Modbus Gateway transaction set up the transaction before issuing the signal The processor should set the Issue Gateway Transaction register offset 2 from Supervisory Output block to 1 After the gateway transaction is completed the module will reset this register Offset Description Comments 0 Slave Selection register bank direction 1 Register address 2 Number of registers 3 Modbus exception code 4 to 125 Data The Modbus exception code can assume one of the following values 1 Illegal Function 2 Illegal Address 3 Illegal Data Page 174 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual The Slave Selection register bank direction register can assume one of the following values Binary Value Decimal Value Slave Register Type Function 000 0 Primary Holding Read 001 1 Virtual Holding Read 010 2 Primary Input Read 011 3 Virtual Input Read 100 4 Primary Holding Write 101 5 Virtual Holding Write 110 illegal 6 illegal Primary Input Write 111 7 Virtual Input Write Function 6 primary input write is always rejected with exception illegal function However because the virtual slave s input register bank is treated as an exten
51. Password Result Poll Read Write _ PLC Image Locations in the PLC of image files 0 gt not defined file will not be scanned else must be between 400001 and 465535 Meters Done An image address of zero means that the block is not defined it will not be accessed and need not be allocated in the processor Otherwise the image address must be located within the 4x register bank defined to the processor Make sure that all defined blocks are assigned to separate locations and do not overlap do not share Modbus addresses among blocks In the following layouts determine the Modbus address of a point by adding the point s offset to the configured image address The following table shows the various types of registers listed throughout the following pages Page 168 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Type Description Signal Processor sets to non zero to issue the signal AFC clears to zero to acknowledge signal To issue a signal a prepare any parameter data e g gateway transaction pass thru controls b set the signal word to any non zero value c wait for the signal word to be cleared to zero acknowledged d dispose of any results When the AFC acknowledges a signal by clearing the signal word the signalled action
52. RS 485 Application Port s The RS 485 interface requires a single two or three wire cable The Common connection is optional depending on the RS 485 network devices used The cable required for this interface is shown below RS 485 Application Port Cable DB 9 Male RS 485 Device TxD RxD TxD RxD TxD RxD s c TxD RxD Signal 5 Signal Common Common ProSoft Technology Inc Page 135 of 259 June 23 2011 Module Configuration PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Note Terminating resistors are generally not required on the RS 485 network unless you are experiencing communication problems that can be attributed to signal echoes or reflections In these cases installing a 120 ohm terminating resistor between pins 1 and 8 on the module connector end of the RS 485 line may improve communication quality 7 1 4 RS 422 The RS 422 interface requires a single four or five wire cable The Common connection is optional depending on the RS 422 network devices used The cable required for this interface is shown below RS 422 Application Port Cable DB 9 Male RS 422 Device TxD RxD TxD RxD Signal Signal Common Common RxD TxD RxD s c TxD RS 485 and RS 422 Tip If communication in the RS 422 or RS 485 mode does not work at first despite all attempts try switching termination polarities Some manufacturers interpret and or A and B polarities di
53. Register 6 60500 60549 60550 60599 7 60600 60649 60650 6069 9 8 60700 60749 60750 60799 9 60800 60849 60850 60899 10 60900 60949 60950 60999 11 61000 61049 61050 61099 12 61100 61149 61150 61199 13 61200 61249 61250 61299 14 61300 61349 61350 61399 15 61400 61449 61450 61499 16 61500 61549 61550 61599 Note Meters 9 through 16 are only available for the PTQ AFC and MVI56 AFC modules The Selected Archive start address can be calculated as assumes meters are numbered starting at 1 Daily Archive Start Address 60000 Meter Number 1 100 Hourly Archive Start Address 60000 Meter Number 1 100 50 Note When using processor logic to retrieve extended archives when possible use unsigned 16 bit integer data type variables to hold archive addresses Unsigned 16 bit integers display data in the range 0 to 65535 If your programming software such as Rockwell Automation RSLogix 5000 does not support unsigned integer data types there are a couple of possible alternatives If your programming software supports signed 32 bit double integer data types you may use that type of variable to hold the addresses above If you must use signed 16 bit integer data type variables to contain addresses such as in the case of Rockwell Automation RSLogix5 or RSLogix500 you will not be able to enter the values in the previous table as positive numbers This is because 16 bit signed integers display values only in the range
54. Residue Accumulator Totalizer Accumulator Residue 1 8890 to 8891 8892 to 8893 8894 to 8895 8896 to 8897 2 10890 to 10891 10892 to 10893 10894 to 10895 10896 to 10897 3 12890 to 12891 12892 to 12893 12894 to 12895 12896 to 12897 4 14890 to 14891 14892 to 14893 14894 to 14895 14896 to 14897 5 16890 to 16891 16892 to 16893 16894 to 16895 16896 to 16897 6 18890 to 18891 18892 to 18893 18894 to 18895 18896 to 18897 7 20890 to 20891 20892 to 20893 20894 to 20895 20896 to 20897 8 22890 to 22891 22892 to 22893 22894 to 22895 22896 to 22897 ProSoft Technology Inc June 23 2011 Page 93 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products You can view the addresses datum types and descriptions in the Modbus Dictionary dialog box You may configure the accumulator quantity to be used for each archive accumulator using the AFC Manager Meter Configuration Archive Config Accumulator Select Archive Period Accumulato Eq none C Mass C Energy Net volume C Gross volume C Gross standard volume Water volume Page 94 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 10 3 Net Accumulator Calculation The Net Accumulator Calculation depends on the product group gas or liquid For gas applications the Net Accumul
55. Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual You can use this data type for your own Quantum program The following data types are defined Data Types Description METER_DIFF_GAS_VAR Variables for Differential Gas applications METER_DIFF_GAS_RES Results for Differential Gas applications METER_LINEAR_GAS VAR Variables for Linear Gas applications METER_LINEAR_GAS_RES Results for Linear Gas applications METER_DIFF_LIQ VAR Variables for Differential Liquid applications METER_DIFF_LIQ_ RES METER_LINEAR_LIQ_ VAR Results for Differential Liquid applications Variables for Linear Liquid applications METER_LINEAR_LIQ_RES Results for Linear Liquid applications ANALYSIS Molar Analysis METER_SIGNALS MODBUS_GATEWAY Meter Signals Modbus Gateway ARCHIVE_DIFF_GAS Default Archive definition for Differential Gas applications ARCHIVE_LINEAR_GAS Default Archive definition for Linear Gas applications ARCHIVE_DIFF_LIQ Default Archive definition for Differential Liquid applications ARCHIVE_LINEAR_LIQ Default Archive definition for Linear Liquid applications MODBUS_MASTER Modbus Master MODBUS_PASS_THRU Modbus Pass Thru The data type definition file is listed below TYPE METER_DIFF_GAS_VAR STRUCT Reserved IN
56. Users 30 Information for ProTalk Product Users 3 Information for Users of AFC Manager Versions Older Than 2 01 000 231 Initial Requirements 150 162 Input format line meter pulse count 65020 145 master meter pulse count 65021 145 Inserting the 1454 9F connector 52 Install AFC Manager 58 Installing MDC Configuration Files 30 Installing the ProTalk Module in the Quantum Rack 52 53 Intellectual Property Indemnity 257 Introduction 14 L Ladder Logic Implementation 66 Latest Prove Results 164 Limitation of Remedies 258 LIMITED WARRANTY 253 255 Linear Pulse Meter Overview 71 Liquid 221 Liquid Correction Factor Details 223 Liquid Product Overview 74 221 Loading an Existing project 61 Loggable events 118 Master Meter 143 Maximum attempted runs before abort 65014 144 Maximum seconds per run 65017 144 Measurement Standards 220 Measurement Units 76 Measuring Water Diluent 74 Memory Usage Spreadsheet 193 Meter Alarms 204 Meter Channel Functionality 70 Meter Channels 70 Meter Datum Point events 118 121 Meter factor precision 65028 145 Meter PLC Configuration 178 Meter Previous Prove Summary 166 Meter Proving Prover Configuration 137 Meter Proving Alarms 152 Meter Proving Reports 162 Meter Scan Time 75 Meter relative Data 80 Minimum pulses per run thousands 65016 144 Modbus Address Examples
57. and Gas Flow Computer for Hydrocarbon Products User Manual Tag Rkv Description 1 Event Log Download Value Number of last downloaded event Notes Triggered by a purge of the Event Log which marks older events as available to be overwritten by new ones 2 Cold Start Value Always 0 Notes This event is obsolete and is never written 3 1 Power Up Value Old value is the last saved wallclock from the previous session new value is always 0 clock not yet set Notes The last event written upon restart of the application and before entering the meter scan This event may be preceded by Checksum Alarm and or PLC Mode Change events 4 PLC Mode Change Value PLC mode 0 on line 1 off line Notes Logs changes to PLC connectivity as reported by the backplane procedures Typically caused by switching the PLC between run and program modes 5 Checksum Alarm Value Checksum alarm word datum type Bsht Notes Logs changes to the checksum alarm bitmaps Includes site meter identification bits 28 24 Upon power up Written automatically upon power up when a checksum failure is detected In this case the event is written even if the bitmap does not change such as when an affected bit is already set from a previous failure that was never cleared Upon Modbus write to the bitmap Records changes to the bitmap only typically when clearing bits though setting bits is also permitted 6
58. can be saved to disk or printed to the local printer 11 1 3 Modbus Interface The two Modbus Slave ports allow the unit to be used as a SCADA interface and to broaden access to the AFC module s data table Ports 2 and 3 support RS 232 RS 422 and RS 485 modes Supports baud rates of up to 19200 baud All ports may be configured for RTU or ASCII Modbus mode All Modbus Slave ports provide access to all configuration and measurement data mapped to the Modbus table Module contains two internal slaves Primary and Virtual Over 130 000 Modbus registers of the Primary Slave table may be re mapped to up to 20 000 Modbus registers of the Virtual Slave for contiguous polling from a SCADA master Port 3 can be configured as a Modbus master node Supports Modbus functions 3 4 5 6 15 and 16 as a slave 5 and 15 only on pass thru operation Supports Modbus functions 1 2 3 4 15 and 16 as a master Scratch Pad Modbus block of 6000 words for transfer of arbitrary data between the processor and the SCADA host via the module Page 216 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 1 4 Configurable Options Configurable options include Gas analysis concentrations for up to 21 components Accumulator Rollover Reference temperature and pressure for both gases and liquids Orifice and pipe diameters s
59. channels Continuing the previous example the holding register addresses are listed again the following table Meter Registers 1 8162 and 8163 2 10162 and 10163 3 12162 and 12163 4 14162 and 14163 5 16162 and 16163 Page 82 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quick Start User Manual Because these addresses are not contiguous the Modbus Master would have to use five commands to poll all the data directly from the Primary Modbus Slave as follows AFC Module Primary Modbus Slave However using the Virtual Modbus Slave optimizes the polling of data because the registers can be remapped in any order using the AFC Manager Site Configuration window The following illustration shows how the orifice diameter registers could be remapped to the Virtual Slave starting at address VhO0100 Indirect Address Remapping m Select Register Block Holding Input Start Addressj100 Search Previous Next C O tote H 0103 H 0108 H 0109 Description When addressing Access a N oro m EA Ez os wj N 6162 6163 e e e e e n EN E e d E Bd hy ford REI Er REZI C3 Ro coy S as Inpt Reg Li m o a o a o o f r Result Read ee Enter the description of this remapped point up to 72 characters Done with Wit Enb a um m m m m a m n
60. chronometry can yield a pulse count similar in precision to that from a single run of a LVP it is often the practice to accumulate several passes into a single run so that the pulses totalized for all passes of the run yield a number large enough for calculating the required meter factor with sufficiently high precision ProSoft Technology Inc Page 141 of 259 June 23 2011 Meter Proving User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Seal Monitor Sensor Piston Return Actuator rity Bypass Seal Int ose Pressure Sense Prover Configuration Prover type Compact short small volume v Prover tag Read Result Write B Runs per prove P Runs per prove selected fs Maximum attempted runs before abort Passes per run Do Maximum seconds per run 32 bit integer x Input format pulse count for passes 1000 cu feet Prover size units Density units for process input and reports NOTE Changing density units will reset all prover configuration Density units Explosion Proof nclosures Vertical Lift Control Vertical Lift Stop Hydrautic Reservoir System units US C SI G kg m C Rd 60 C API Identification Options Process Input Variation Limits Meter factor precision Pulse interpolation ratio Flow tube linear coef of expansion F e 6 Switch bar linear coef of expansion F e 6 Base temperature F
61. clon EErEE E EPT EEE TETEE ETE 14 Update NotiCe oscneserenninnen ir i iek 15 Hardware and Software Requirements cccccceseeeeeeeeeeseeseeaeees 17 This guide is intended to guide you through the ProTalk module setup process from removing the module from the box to exchanging data with the processor In doing this you will learn how to Set up the processor environment for the PTQ module View how the PTQ module exchanges data with the processor Edit and download configuration files from your PC to the PTQ module Monitor the operation of the PTQ module ProSoft Technology Inc Page 13 of 259 June 23 2011 Start Here PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 1 1 Introduction The PTQ AFC Gas amp Oil Flow Computer module performs measurement of Hydrocarbon Gases and Liquids using currently accepted industry measurement standards The module consists of a single slot solution for Quantum chassis To obtain its process inputs for calculations the module uses the process data collected by analog and pulse I O modules The processor transfers this data to the AFC module which then calculates flow rates accumulated volumes and accumulated mass The results of the calculations are transferred back to the processor for use in the application ladder logic or for transfer to a SCADA host The module has two communication ports for Modbus commun
62. condensing condensing condensing condensing condensing Modbus Port Three RJ45 Three RJ45 Two RJ45 Three RJ45 Three DB 9M Connector connectors RJ45 to connectors RJ45 connectors RJ45 connectors RJ45 connectors two of DB 9 cable shipped to DB 9 cable to DB 9 cable to DB 9 cable which support RS with unit supporting shipped with unit shipped with unit shipped with unit 232 RS 422 and RS 232 RS 422 supporting RS 232 supporting RS two of which RS 485 interfaces RS 485 interfaces RS 422 RS 485 232 RS 422 and support RS 232 interfaces RS 485 interfaces RS 422 and RS RJ45 to DB 9 cables shipped with unit 485 interfaces Page 218 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 2 Measurement Standards The module supports the following hydrocarbon gases and liquids measurement standards currently employed in the oil and gas measurement industry American Petroleum Institute API Manual of Petroleum Measurement Standards MPMS a Density Correction to Reference Temperature Chapter 11 1 53 11 1 23 Equations Tables 53 23 Generalized Crude Oils Refined Products Lubricating Oils Special Applications b Correction of Volume to Reference Temperature and Thermal Expansion Ctl Chapter 11 1 54 11 1 24 Equations Tables 54 24 Generalized Crude Oils Refined Products Lubricating Oils Spe
63. connect to another of the module s ports the AFC s configuration may have the Primary Slave hidden at that port At the Configuration Debug port the Primary Slave is always visible 3 Double check your communications settings via Communications Local Port Settings You must set up your COM port to match the settings of the AFC s port By default the AFC sets up its Configuration Debug port as Slave address 244 9600 baud no parity 8 data bits 1 stop bit RTU mode so use those settings unless the AFC s default configuration has been changed Be sure that you are selecting the correct COM port on your PC especially if you are using a USB serial adapter as those adapters may be assigned to different COM ports at different times 4 Ensure that the COM port on your PC is not in use by another application such as HyperTerminal If the port is held by another application then AFC Manager will not be able to use it ProSoft Technology Inc Page 55 of 259 June 23 2011 Setting Up the ProTalk Module PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Page 56 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quick Start User Manual 6 Quick Start In This Chapter Install AFC Manage eccceeeeeeeeeenneeeeeeeeeeeeneeeseeaeeesnneeeeenenaeeeenenaees 58 Starting AFC Mana gefi ap
64. few calculated values that are applicable only for the prove as a whole Reading and Calculations for 62666 to 62781 Occupies 116 registers and the readings Prove part contains the averages of the corresponding readings for all runs of the prove The calculations part contains calculations performed upon the prove level readings if calculation method average data was chosen Reading and Calculations for 62782 to 63709 Occupies 166 registers for each of up to 8 Runs runs of the prove The layout of each block of 116 registers is identical to that of the Readings and Calculations for Prove block The readings part contains the weighted averages or snapshots of all process input and counter card input for the duration of the run The calculations part contains calculations performed upon the run level readings if calculation method average meter factor was chosen The Latest Prove Results area has a fixed layout so that any point can always be found at the same location regardless of setup and with a collection of points intended to be sufficient for a variety of setups Consequently many points will be irrelevant for a given combination of prover configuration meter configuration and prove setup Those irrelevant points will have zero values in the Results area and can be ignored AFC Manager s Meter Proving window does not show irrelevant points ProSoft Technology Inc Page 165 of 259 June 23 2011 Meter Prov
65. for each meter channel to be configured with SI or US units of measurement Units for flow totalization volumetric and mass and flow rate monitoring are configurable for each meter channel separately if the default configuration is not applicable Each meter channel may be configured to use any of the standard units from liters gallons to thousand cubic meters barrels The flow rate period of each meter channel may be selected from flow rate per second per minute per hour or per day Page 76 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Process Input Scaling The module allows you to either pre scale the process inputs via ladder logic for use in the measurement calculations or provide unscaled values from the analog input modules directly In the second case the scaling is done internally You can directly enter the zero scale the full scale and the default values for each of the process variable inputs through the configuration window Scaled Integer Variable Format Example Temperature Two decimal places implied A value of 1342 would be equivalent to 13 42 C Pressure No decimal places implied for SI A value of 200 would be equivalent to units kPa and one decimal 200kPag place implied for U S units psi Differential Pressure Two decimal places implied for A value of 35142 would be equivalent
66. inie ine tenes eeavad aire deed e eea tenant a i 87 6 9 4 Modbus Pass TNrOUgH renren e EA EEA S 89 6 10 Ta Neoi oT a a10 A ETEA E E E A AE ENE estat 90 6 10 1 Accumulator Totalizer and RESiGUGC ceceececceeeeeeeeeeeeeceeeeeeeseceeaeeeeeteeeeseteees 90 6 10 2 Accumulator TYPES oaren ez ceathadtacidacheceatbty cokedonieesthictacadhea feces abhbeatti ated 91 6 10 3 Net Accumulator Calculation ai cjeccesite ene thaieeeeidedegenti a aaa ee a aa a aeiaai 95 6 10 4 Frequently Asked Questions irenste Ea E EE a EAKR ceed 95 6 11 ArCRiVe Se iiiaae aa tee aa aa aaa a aa ae a aaa a EE E gai 96 6 11 1 Archive Ovyenie Wi aeaee eean aa e aa a E a a a aa iiaa 96 6 11 2 AIChive G ene rations aotreit aansens aerie kerene e ae a eiae earren a RAEAN 96 6 11 3 Archive TYPOS Treaa EEIN EEN E AEE EO A ANRE EE RE ERAS 98 6 11 4 Archive Order a meiraa aaaea a S Wide a a trend tested eee a ante Aaa eT 99 6 11 5 Archive Options n eetset a r E a e E a aa aeaee E Ta a ae teed a ET 100 6 11 6 Archive Locations aik reen ea e a E a eaa E eE raa ae EE ea Aaea aateandeoarweedda 101 6 11 7 Editing the Archive Structure asssasrssisrrserirreresrresrirrnnrinnnnsninnesienndannnnnneanananana 102 6 11 8 Extended Archive vn c 2cciecssadusecoknaraicsdazes aena eae ae Eea EE ONAE aaea ara TRETT 103 6 11 9 Archive Repons aerae sasenece nreo ie eoe raie 5 ed ee diet Ea tied eects ea 106 6 11 1 Archive Monitora ss Arnstad e e e Aa a a a aa ae AA aaa aS 108 6 12 Events mose
67. inside diameter inches Prover size units 0 Flow tube wall thickness inches 30 Flow tube modulus of elasticity psi e 6 SI units temperature as C pressure as kPag US units temperature as F pressure as psig INOTE Changing system units will reset all prover configuration Done Page 140 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Compact short small volume Prover A compact prover or small volume prover SVP has a short barrel or tube with a piston that travels the length of the tube The piston has a valve that is opened to allow it to return to its starting point without stopping the flow in the tube Most SVPs do not mount the switches to be tripped inside the tube They mount the switches externally on a bar that moves with the piston outside the tube and the switches trip when they move past a fixed point Each forth and back passage is called a pass SVPs can be much less expensive than LVPs so they are often preferred Due to their small size they can collect at most a few hundred pulses during a pass The number of pulses in a single pass is a number too small for calculating a meter factor with sufficient precision The technique of double chronometry is then used to determine a fractional pulse count of sufficient precision Even though a single pass in a SVP with double
68. kg m3 25 API2540 Temperature correction factor CTL 26 API2540 Pressure correction factor CPL 27 AGA 3 Velocity of approach factor 28 AGA 3 Expansion factor 29 AGA 3 Coefficient of discharge B 3 30 2004 11 21 MVI Flow Station AFC M01 Current 2004 03 30 08 36 54 1 0002h 00h 474 31014 2004 03 30 00 00 00 7 0 3965147 0 8572201 49 99487 1 11 00041 700 3123 730 3 0 9592 0 9999 1 0 9999 0 5964 1 2004 03 30 00 00 00 1 0002h ooh 474 86400 2004 03 29 00 00 00 20 0 6051551 0 8571935 50 03679 1 11 00247 700 6372 730 7 0 9596 1 0001 1 0003 1 0001 0 5966 2 2004 03 29 00 00 00 1 0002h ooh 474 86400 2004 03 28 00 00 00 20 0 6052574 0 8571963 50 03685 1 11 00249 700 6348 730 7 0 9596 1 0001 1 0003 1 0001 0 5966 ProSoft Technology Inc June 23 2011 Page 107 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 11 10 Archive Monitor The Archive Monitor dialog box opens when you open the Monitor menu and then choose Archive The module can archive data for each meter channel The archives are periodically generated according to the period end defined in the Site Configuration There are hourly archives 48 archives and daily archives 35 archives For example the daily archives will be stored as Archive 0 current archive Archive 1 Archiv
69. notes page 125 The actions to be taken upon period end and those to be taken upon loggable events are configured separately Several archive reset triggering events can occur simultaneously In such cases the archive or reset occurs only once an archive is written only when archivable data has been accumulated for at least one meter scan additional resets of already reset accumulators have no effect Scheduled accumulator resets are performed at the top of the meter scan This permits their final values to be inspected fetched archived while the AFC rotates its scan among the other meters Scheduled archives are written at the top of the meter scan at its bottom or between successive scans depending on the nature of the triggering event Archives written at the top of the scan are written before any accumulator resets 6 12 5 Period end events A period end event is detected by the wallclock There are two such a End of hour occurs when the minute of the hour steps into the End of hour minute of Site Configuration b End of day occurs when the minute of the day steps into the End of day minute of Site Configuration A wallclock change that skips forward over an end of period minute will cause that period end to be missed and a change that skips backward over that minute will cause that period end to be repeated so wallclock adjustments should be performed at times well removed from either end of period minute
70. of Messages Message Area Size Hot Standby KERDE l n of PLC Configuration Overview double click in window to edit sections NOT CONNECTED 2 Manor Patton Loadebes 2 This action opens the Specials dialog box Maximum T Battery Coil of 1536 I Timer Register fo 1872 I Time Of Day 4x 400007 1865 J Allow Duplicate Coils LL984 only First Coil Address Ox Watchdog Timeout ms 10 fao Online Editing Timeslice ms fzo OK Cancel Help Page 38 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Configuring the Processor with Concept User Manual Selecting the Time of Day 1 2 Click OK to save your settings and close the Specials dialog box Select check the Time of Day box and then enter the value 00001 as shown in the following illustration This value sets the first time of day register to 400001 Maximum T Battery Coil wf 1536 J Timer Register TE 1872 I Time Of Day 4x 00001 400008 1865 IT Allow Duplicate Coils LL984 only First Coil Address Ox Watchdog Timeout ms 10 fao Online Editing Timeslice ms fzo Cancel Hep Saving your project 1 In the PLC Configuration dialog box choose FILE SAVE PROJECT AS KA Concept C CONCEPT TESTPRIJ untitled File Configure Project Online Options Window Help
71. point 2 flow rate 4 Flot Datum point 3 meter factor 5 Flot i Datum point 3 flow rate 6 Flot Datum point 4 meter factor 7 Flot Datum point 4 flow rate 8 Flot Datum point 5 meter factor 9 Flot Datum point 5 flow rate 3 0 Analysis mole fraction Because the item code extends into the subgroup field this can be the only subgroup of group 3 Pending any future reformat of the Event Id Tag 0 Usht 5 Component 1 scaled molar fraction 1 Usht 5 Component 2 scaled molar fraction 2 Usht 5 Component 3 scaled molar fraction 3 Usht 5 Component 4 scaled molar fraction 4 Usht 5 Component 5 scaled molar fraction 5 Usht 5 Component 6 scaled molar fraction 6 Usht 5 Component 7 scaled molar fraction 7 Usht 5 Component 8 scaled molar fraction 8 Usht 5 Component 9 scaled molar fraction 9 Usht 5 Component 10 scaled molar fraction Page 124 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Grup Sbgp Item DTyp Rkv Data point 10 Usht 5 Component 11 scaled molar fraction 11 Usht 5 Component 12 scaled molar fraction 12 Usht 5 Component 13 scaled molar fraction 13 Usht 5 Component 14 scaled molar fraction 14 Usht 5 Component 15 scaled molar fraction 15 Usht 5 Component 16 scaled molar fraction 16 Usht 5
72. states You may recover from this condition with the Run Cancel signal which clears any active run and resets the AFC to be ready to start a new run Data from any bad run will also be deleted by the Run Cancel Proving Controls These bits supply parameter information to the Enable prove and Accept prove signals register 65308 bits 1 and 2 respectively Control bits 0 through 7 parameterize the Enable and bits 8 through 15 parameterize the Accept Controls are latched into the results database upon receipt of a signal Changes thereafter have no effect on the state of these control bits Proving Signals A prover signal instructs the AFC to immediately perform a particular function once A signal bit is latched by the process issuing the signal for example the PLC and is unlatched by the AFC when the function has been performed Prover signals are completely cleared at the start of the next proving scan Modbus transactions to read the status of these signal bits may therefore show uncleared bits for functions that have already been completed but for which the signal bits have not yet been cleared Prover Sequencing This parameter reports the state of the proving hardware making it available to the prove management software for display of prove status and possible control of the prove The prove management feature of AFC Manager uses it only for display This signal usually comes from the proving hardware integrated into the PLC platfor
73. to the module 247 Why do the accumulator values not update 248 Why does the AFC Manager show a 248 Why does the card not calculate results or why did it stop calculating results 246 Why is the Molar Analysis button disabled 247 Why should use the AFC Manager 245 Y Your Feedback Please 2 ProSoft Technology Inc Page 259 of 259 June 23 2011
74. types of archives the daily archives which are generated once a day and the hourly archives which are generated once a hour The Site Configuration dialog box has two parameters that allow you to configure when the archives will be generated End of Day minute the minute of the day when the daily archives will be written End of Hour minute the minute of the hour when the hourly archives will be written Page 246 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual ProSoft Technology Inc Page 247 of 259 June 23 2011 Support Service amp Warranty PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 12 Support Service amp Warranty In This Chapter Contacting Technical SUPPOTt cccceeeeeeeeeeeeeceeeeceeeeeeeeeeseesteaeees 248 Return Material Authorization RMA Policies and Conditions 250 LIMITED WARRANTY esiis eea e eaa oa 252 Contacting Technical Support ProSoft Technology Inc ProSoft is committed to providing the most efficient and effective support possible Before calling please gather the following information to assist in expediting this process 1 Product Version Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding Module configu
75. untitled Animation ON k lol x Variable Name Data Type Address SetValue 400003 io 400004 17 400005 400006 15 400007 400008 49 400009 Li 400010 0 S 400020 24576 400021 5 400022 7 E 12 Verify that values shown are cycling starting from address 400065 and up ProSoft Technology Inc Page 45 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 13 In the PLC Configuration window open the TEMPLATES menu and then choose SAVE TEMPLATE AS Name the template ptgclock and then click OK to save the template 14 In the PLC Configuration window open the ONLINE menu and then choose DISCONNECT At the disconnect message click YES to confirm your choice At this point you have successfully Created and downloaded a Quantum project to the PLC Preset values in data registers that will later be monitored in the ProTalk module You are now ready to complete the installation and setup of the ProTalk module Page 46 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with ProWORX Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 4 Configuring the Processor with ProowORX When you use ProWORX 32 software to configure the processor use the example SAF file provided on the ProTalk Solutions CD ROM
76. 0 holding register located at address 2000 in the primary slave Pi02000 input register located at address 2000 in the primary slave Mh00100 Meter relative holding register located at offset 100 in the block of the primary slave that contains the data for the meter ProSoft Technology Inc Page 79 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Meter relative Data Meter relative data starts at absolute holding register address 8000 and occupies 2000 words of data for each meter channel 8000 Meter 1 Data 10000 Meter 2 Data 12000 Meter 3 Data 14000 Meter 4 Data 16000 Meter 5 Data 18000 Meter 6 Data 20000 Meter 7 Data 22000 Meter 8 Data 24000 The meter relative addresses are offsets within each meter data area The correct absolute address is calculated by the following formula assumes meters are numbered starting with 1 absolute address 2000 meter number 1 8000 meter relative address In the Modbus Dictionary dialog box addresses listed for the selected meter are absolute addresses so you should subtract the appropriate multiple of 8000 to calculate the meter relative address Page 80 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Example Find the orifice dia
77. 000 100 is greater concentrations is within the error 2 04 than the error tolerance tolerance of 1 0000 100 Analysis Total Zero The molar concentration sum is zero Make sure that the sum of all molar v lt 2 04 concentrations is within the error tolerance of 1 0000 100 Page 204 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Diagnostics and Troubleshooting User Manual Alarm Message Description Solution Analysis Characterization error v gt 2 05 Absolute difference between analysis total and 1 0000 100 is greater than the error tolerance OR the molar concentration sum is zero Make sure that the sum of all molar concentrations is within the error tolerance of 1 0000 100 Alarm Code values 0 No alarm 1 Analysis total not normalized 2 Analysis total zero Compressibility calculation error Differential Pressure Low The compressibility calculation resulted in error based on the input values and configuration parameters used The differential pressure value transferred to the module is below the DP Alarm Threshold parameter configured in the Meter Configuration Check the input values and meter configuration parameters Alarm Code values 0 No alarm 1 Density exceeded reasonable maximum warning only 2 Pressure maximum found 3 Non convergence of procedu
78. 010 EN60079 0 Category 3 Zone 2 EN60079 15 ME06 A CAUTION THE CELL USED IN THIS DEVICE MAY PRESENT A FIRE OR CHEMICAL BURN HAZARD IF MISTREATED DO NOT DISASSEMBLE HEAT ABOVE 100 C 212 F OR INCINERATE Maximum battery load 200 pA Maximum battery charge voltage 3 4 Vdc Maximum battery charge current 500 pA Maximum battery discharge current 30 pA PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Contents User Manual Contents Your Feedback PlOase vec scceten a a Aai 2 How to Contact US eaei E E E nennceubadcdegereaasd E 2 ProSoft Technology Product DOCUMOENtALION e ceci r tested AS 2 Information for ProTalk Product USePS cscessessessessesessssesssssessussessssessesstesesstsaesseeetsnsanseessneeeeaeees 3 Waning ae a A dectendy Hecke lami iteatedeest at cbeeted cdacis honadecithocucclaneydeetetavects NAE 3 Important NOICE ia a Maccteabs tented at cche tabulated e E a uteted leche haduade tad stacbe aaa a a eaea AE iaaa 4 Guide to the PTQ AFC User Manual 11 1 Start Here 13 1 1 INtODUCHION ir24 Satis he e A ad Ale aS 14 1 2 Update Notice soiin rna le ennai aan cee eet fe ete edema tives 15 1 3 Hardware and Software Requirement cccccceceeeeceeceeeeeeeeeecneaeeeeeeeseseeeenaeees 17 1 3 1 Rackage Contents a sicitacent ni ien eea iia debe nein dda eerie 17 2 Configuring the Processor with Unity Pro 19 2 1 Creating a New Projecti 4cc3ci
79. 060 decimal 0424 hex Unity Pro XL lt No name gt File Edit View Services Tools Build PLC Debug Window Help Bloa es Ela Tg Structural view EA 1 4 GEN NOM QY Station NOM type generic module amp Configuration R 1 Local Bus contig Elvo 5 Oy 1 Local Quantu m 1 40 xBF Parameter Name CH Derived Data Types D Derived FB Types Oy Variables amp FB instan Gy Elementary Variables Derived Variables By 0 Derived variables v S Flementam FR Instan Local Quantum Drop E Analog Communication Counting Discrete Expert Motion E m p s HA ENA Local Bus ARO Leca Bus 1 4 GEN aj TST ETE buio A imoore A User eros A SearchiReslace J Value between 1 65535 HMI R W mode OFFLINE MODBUSO1 1 3 Before you can save the project in Unity Pro you must validate the modifications Open the EDIT menu and then choose VALIDATE If no errors are reported you can save the project 4 SAVE the project ProSoft Technology Inc Page 23 of 259 June 23 2011 Configuring the Processor with Unity Pro PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 2 3 Building the Project Whenever you update the configuration of your PTQ module or the processor you must import the changed configuration from the module and then build compile the project before downloading it to the processor Note The
80. 11 6 8 Pulse Frequency Integration with Gas Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted Flow rate net average 16 17 Floating point Flow weighted Temperature average 18 19 Floating point Flow weighted Pressure average 20 21 Floating point Flow weighted K Factor average 22 23 Floating point Flow weighted Meter Factor average 24 Word Flow weighted Relative density e 4 average 25 Word Flow weighted Compressibility reference e 4 average 6 Word Flow weighted Compressibility flowing e 4 average 7 Word Flow weighted Supercompressibility e 4 average 28 29 Floating point Flow weighted Pulse Frequency average 11 6 9 Flow Rate Integration with Liquid Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted average Flow rate net 16 17 Floating point Flow weighted average Temperature 18 19 Floating point Flow weighted average Pressure ProSoft Technology Inc Page 235 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Start Offset End Offset Data Format Type Description 20 21 Floating point
81. 2 Wallclock Change Value Wallclock packed bitfields Notes Triggered when the wallclock is set for the first time or when it is reset to a value that differs from its current value by five minutes or more These two cases can be distinguished by the old value in the event entry for the initial setting this value is zero clock not set 7 Stream Select Value Stream number Notes Triggered by a select active stream meter signal Includes meter identification bits 28 24 6 12 8 Site Datum Point events Grup Sbgp Item DTyp Rkv Data point 0 0 0 Bsht 3 Site options 1 Site parameter value 0 Flot S Barometric pressure 8 n 0 Usht Arbitrary event logged value n n 0 thru 9 15 PLC image address Quantum platform only 0 0 Usht 3 Supervisory get 1 0 Usht i Supervisory put 2 0 Usht i Wallclock get amp put 3 0 Usht z Modbus gateway get amp put ProSoft Technology Inc June 23 2011 Page 119 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Grup Sbgp Item DTyp Rkv Data point 4 0 Usht Modbus pass thru put 5 0 Usht ie Modbus master get amp put Page 120 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 12 9 Meter Datum Point events Grup Sbgp Item DTyp Rkv D
82. 2 01 000 or later Please contact the tech support team for more information about the module upgrade For advanced applications you can edit the archive contents the record size the order of the registers in the archive and the archive accumulator quantity The Archive Configuration window Meter Configuration Archive Config allows you to fully configure the meter archive daily or hourly The data to be inserted in the archive must be copied from the Dictionary Section on the right half of the window Refer to the AFC Manager User Manual for more information about this topic K Archive Configuration m Configuration Meter 1 Hourly Record Size Ofs Regj Description Closing timestamp 30 Oos Extended File Size gj Accumulator Select Modbus Addresses Flowing period fraction e 4 Cumulative meter alarms Cumulative meter status Flowing period seconds Opening timestamp Flow rate net m3 h Event Number of last written event Accumulator archive period daily totalizer net m3 Accumulator archive period daily residue net m3 Process input scaled float temperature C 18 1522 Process input scaled float pressure kPag 1524 Process input scaled float differential pressure kPa AGA 8 Relative density at reference AGA 8 Compressibility at reference AGA 8 Compressibility flowing
83. 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Meter Proving dialog box This window is used to connect to the module and then to manage the prove and or monitor prove status and results from the Modbus database Meter Proving r Setup and Acceptance r Results Meter number Enable Prove SU BU SEG 5 Operation r Staging Polling g i Read Manual Read prove status and results from the Module O Auto Update time sec 4 Close This is a typical configuration for meter proving setup Your application may vary from the example shown PTQ AFC Flow Meter Proving Module Input Module Quantum Modbus Serial Coms Unidirectional Prover ProSoft Technology Inc Page 149 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 8 2 1 Initial Requirements In its current version the AFC supports proving of only liquid products measured with linear devices that use pulse counts as the primary input variable where each pulse represents a specific liquid volume Meter Configuration m parents me Volumes _ Man Meter a DA reference dens y API 2000 Kaere prob mea Stream sesa m oR ee eee Metes Factors Steam Enabled owen Stream Opts gt a Co ee
84. 60 Version 2 04 Product Group Default Reference Density Version 2 05 Product Group Crude NGL 0 OR 0 6100 Crude oils JP4 Crude NGL gt 0 AND lt 0 6100 NGLs LPGs Oil Water Emulsion 0 OR gt 0 6100 Oil water emulsion Crd Oil Water Emulsion gt 0 AND lt 0 6100 Oil water emulsion NGL Due to roundoff error of numeric conversions a Relative Density very close to the cutoff value of 0 6100 may cause the module to assign the new product group opposite to the one that was intended Before upgrading change the Default Reference Density to a number significantly different from 0 6100 such as 0 6110 to target Crude or 0 6090 to target NGLs You may change it back to the correct value after the upgrade ProSoft Technology Inc Page 15 of 259 June 23 2011 Start Here User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Density Units API Gravity Version 2 04 Product Group Default Reference Density Version 2 05 Product Group Crude NGL 0 OR lt 100 0 Crude oils JP4 Crude NGL gt 0 AND gt 100 0 NGLs LPGs Oil Water Emulsion 0 OR lt 100 0 Oil water emulsion Crd Oil Water Emulsion gt 0 AND gt 100 0 Oil water emulsion NGL Page 16 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Start Here Liquid and Gas Flow Computer for Hydrocarbon Produc
85. 79 Modbus Address References 79 Modbus Addressing Common to Both Primary and Virtual Slaves 240 Modbus Communication 85 Modbus Database 78 Modbus Gateway Block 174 Modbus Interface 217 Modbus Master 87 Modbus Master Block 176 Modbus Pass Through 89 Modbus Pass Thru Block 175 Modbus Port configuration 243 Module Configuration 74 133 Module Initialization 69 Multiple Meter Accumulators 75 N Net Accumulator Calculation 74 95 No Other Warranties 258 Non Resettable Accumulators 91 Non Standard Reference Conditions 222 O On line Communication amp Configuration 217 Orifice Differential Meter with Gas Product 235 Orifice Differential Meter with Liquid Product 236 Orifice Include V cone Uses AGA3 1992 ISO 5167 221 P Package Contents 17 PC and PC Software 18 Period end events 117 Pinouts 3 52 85 133 Port Options 86 Pre defined Header 233 Pressure Correction Factor CPL 223 Primary Input Differential Pressure 72 Primary Input Flow Rate 72 Primary Input Pulse Count 71 Primary Input Pulse Frequency 71 Primary Slave 79 Printing the Configuration Report 61 Process Input from PLC to AFC 179 Process Input Scaling 77 Process Variable Interface 75 Product Batching 75 ProSoft Technology Product Documentation 2 Protected Meter Proving Data in the AFC s Input Register Bank 164 Pro
86. 8 C 280 F Checksum Alarms A checksum alarm indicates a checksum verification failure during power up Non volatile information is kept in battery backed RAM It is partitioned into several blocks each of which contains a checksum and when the information is changed the checksum is updated also During power up the checksum is verified and upon failure the alarm bit is latched and the checksum corrected The alarm bit remains latched even through subsequent power cycles until it is explicitly cleared from an external source such as the AFC Manager Refer to the AFC Manager User Manual for more information about this feature ProSoft Technology Inc June 23 2011 Page 207 of 259 Diagnostics and Troubleshooting PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 10 5 Events The module records up to 1999 events that have occurred during the module operation Important Note Events are occurrences that may affect the results calculated by the module This is an essential tool for troubleshooting the module Refer to the Events section for more information about event monitor Page 208 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Diagnostics and Troubleshooting Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 10 6 Audit Scan An Audit Scan captures a snapshot of input values intermediate calculated val
87. 9 2 Why should I use the AFC Manager The AFC Manager should be used to configure the module project parameters Site Configuration and each meter Meter Configuration Once your project is up and running you can also use the AFC Manager to monitor each meter run Meter Monitor archives and events Page 242 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 9 3 Why can t the AFC Manager connect to the module Check the cable used in your project a null modem cable should be used to connect the module with the local PC serial port Make sure that the baud rate data bits mode parity and primary slave address are the same both in PC and module If you change the primary slave address and later forget the new address the module will not establish communications You must read the primary slave address value address 100 over the backplane using the Modbus Gateway Transaction Block 11 9 4 Why do I have to enable or disable a meter A meter channel will only perform flow calculation if it is enabled For performance reasons you should disable all meter channels that are not being used You cannot change a meter type and or product group for a meter channel that is currently enabled 11 9 5 Why does the card not calculate results or why did it stop calculating results This could be caused by a couple of thing
88. 900 19939 19950 19989 7 21900 21939 21950 21989 8 23900 23939 23950 23989 Refer to the Modbus Dictionary dialog box for the current archive addressing The following table shows the past archives location in the Primary Modbus Slave for each of the first 8 meters These addresses refer to the input register bank Archives 1 to n Past Archives Meter Start Daily Archive End Daily Archive Start Hourly Archive End Hourly Archive 1 0 1059 1060 2499 2 2500 3559 3560 4999 3 5000 6059 6060 7499 4 7500 8559 8560 9999 5 10000 11059 11060 12499 6 12500 13559 13560 14999 7 15000 16059 16060 17499 8 17500 18559 18560 19999 The default configuration sets 30 words per meter archive For example the Meter 1 daily archives are addressed as follows Daily Archive Number Start Address End Address 1 0 29 2 30 59 3 60 89 4 90 119 35 1020 1049 The Meter 1 hourly archives are addressed as follows Hourly Archive Number Start Address End Address 1 1060 1089 ProSoft Technology Inc Page 101 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Hourly Archive Number Start Address End Address 2 1090 1119 3 1120 1149 4 1150 1179 48 2470 2499 6 11 7 Editing the Archive Structure Note The features presented on this section are only available for AFC firmware version
89. AFC 56 16 2 02 Daily Archive site Name Project AFC File AcS AFC 56 16 MVI Flow Station Date 4 15 2004 9 23 52 AM Meter 16 Tag Arch ive Closing timestamp Flowing period fraction e 4 cumulative meter alarms cumulative site status Event Number of last written event Flowing period seconds Opening timestamp Accumulator archive period Accumulator archive period daily totalizer m3 daily residue m3 Flow rate net m3 h Process input scaled float Process input scaled float Process input scaled float temperature C pressure kPag dif prs flow rate freq kPa Relative density at reference compressibility at reference compressibility flowing Supercompressibility Fpv Velocity of approach factor Expansion factor Coefficient of discharge ed gt Temperature input out of range Pressure input out of range Differential pressure input out of range Flowing density input out of range water content input out of range Differential pressure low Accumulator overflow Orifice characterization error Analysis total zero Analysis total not normalized compressibility calculation error API calc error density correction API calc error ctl API calc error vapour pressure API calc error Cpl Meter was enabled Backplane communication fault Measurement configuration changed AGA 8 AGA 8 AGA 8 AGA 8 AGA 3 AGA 3 AGA 3 lt not us Alarm Bits bit 0 bit 1 bit 2
90. Accumulator DW Net Accumulator DW Page 182 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Offset Description Gas 5 Calc Result 1 Net Accumulator DW Net Accumulator DW 6 Calc Result 2 Net Flow Rate FP Net Flow Rate FP 7 Calc Result 3 Net Flow Rate FP Net Flow Rate FP 8 Calc Result 4 Gross Flow Rate FP Gross Accumulator DW 9 Calc Result 5 Gross Flow Rate FP Gross Accumulator DW 10 Calc Result 6 Fpv FP Gross Standard Accumulator DW 11 Calc Result 7 Fpv FP Gross Standard Accumulator DW 12 Calc Result 8 Cprime FP Mass Accumulator DW 13 Calc Result 9 Cprime FP Mass Accumulator FP FP Floating Point occupies 2 words DW Double Integer occupies 2 words 9 2 3 Archive Fetch to PLC from AFC The following registers should be set by the Quantum in the Process Input from PLC to AFC block Offset Description Type 53 Meter Archive Record Fetch Signal 0 signal not present 54 Meter Archive Record Age Output 55 Meter Archive File Select Output 0 daily 1 hourly After the Meter Archive Record Fetch register is set to a value different from 0 zero the command will be sent to the module The meter archive fetch block has the following structure Offset Description Type 0 Archive Record Fetch Error Input 1 Reser
91. ETER_LINEAR_LIQ_VAR STRUCT Water INT Temperature REAL Pressure REAL PulseCount DINT Density REAL PulseFrequency REAL END_STRUCT END_TYPE TYPE METER_LINEAR_LIQ_RES STRUCT Alarms INT Reserved INT NetAccumulator DINT NetFlowRate REAL GrossAccumulator DINT p Page 186 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Backplane Communication User Manual GrossStandardAccumulator DINT assAccumulator DINT END_STRUCT END YPE TYP Dy ANALYSIS s7 TRUCT Cl INTs N2 INT CO2 INT C23 ENT C3 INT H20 INT H2S INT H2 INT CO INT O2 INT ic4 INT C4 INT ic5 INT CIs C CAs C8 C93 CTO ANT He INT HHH HH J Ar Ux Uy ie INT C5neo INT INT INT END_TY ND_STRUCT TYP E R_SIGNALS TRUCT SelectStreaml ANT SelectStream2 SelectStream3 SelectStream4 ResetAccumulator1 ResetAccumulator2 ResetAccumulator3 ResetAccumulator4 WriteDailyArchive WriteHourlyArchive END_STRUCT END YPE TXE ti MODBUS_GATEWAY STRUCT HHHHHHHH INT SlaveRegisterDirection INT RegisterAddress INT RegisterCount INT odbusEx
92. Flow Computer for Hydrocarbon Products User Manual 11 9 11 Why does the AFC Manager show a Communication Timeout warning The communication parameters for the AFC Manager and the module should match Look at the communication parameters and cables RS 232 null modem Also ensure that the setup jumper on the module is OFF 11 9 12 What is the difference between Net Accumulator and Gross Accumulator The module initially calculates the Gross Accumulator value It then uses the Gross Accumulator value and corrects it for pressure and temperature before calculating the Gross Standard Accumulator value For Gases Gross Standard Accumulator Net Accumulator For Liquids Gross Standard Accumulator Water Net Accumulator 11 9 13 What are the accumulator s totalizer and residue values The totalizer is the integer part and the residue is the fractional part The accumulator will be calculated by Accumulator Totalizer Residue 11 9 14 Do I have to enter all molar concentrations for the gas product Yes the module uses the Detail Characterization Method that requires all molar concentration values 11 9 15 Can I update the molar concentration values dynamically Yes if the values are generated from a gas chromatograph you can update these values from the processor to the module via backplane Refer to the module s user manual for more information about this subject 11 9 16 Why do the accumulator values not update
93. Gas Flow Computer for Hydrocarbon Products 10 Diagnostics and Troubleshooting 201 10 1 Usor LEDS orenian E A E tld acai rai et deco Selden ea ae 202 10 1 1 App Stat FED ox tacths either AAN E dee wardens 202 10 1 2 Cig Prt2 Or Pi ere naa stein eee 202 10 2 BBRAM LEDS uius este chair Hanae ee tne iin ee ene 203 10 3 Meter Alas enean ier n adenine anil 204 10 4 Checksum Alarms s 2 seiesccdeiisiee en pecivtina aea E a a eerie 207 10 5 EVM ie oxtsi dees cushes tenet aoe T A 22 oat acnas A E tenes ues 208 10 6 AUUT SCA Miele seatececush T AE A ETOO 209 11 Reference 214 11 1 General Specifications ccccccccccceeeeeeeeeeeceeeeeeeseeeceaaaaeceeeeeeesenenaeeeeeeeeeeeesennaees 215 11 1 1 On line Communication amp Configuration cccceeeeeeeeeeeeeeteeeeeeneeeeeeneeeeeenaaes 216 11 1 2 IREPOMS 25 2ehe tee oie te tea Beet leer ais cee ada aun ed cent casa a ctnecate ERSTA 216 11 1 3 Modbus Interiace n aE te cccceteage ERE EER E 216 11 1 4 Configurable OPUNE aoaaa AEE E TNR oath 217 11 1 5 solaj ojatel arcte MILENE EEE E TEETE E A ETE EA 217 11 1 6 Hardware Specifications ccccccccccceceeceeeeeeeeeceececeeeeeeeesesencacaeeeeeeesessnniaeeeeeess 218 11 2 Measurement Standards ccccccccceeeeeeeeeenneeeeeeenaeeeeeeaeeeeeeaeeeseenaeeeeeseneeeeseaes 219 11 2 1 Basic Metering According to Meter type ecceeseeceeeeeeeeeeeeieeeeeeneeeeeeenaeeeenenaes 219 11 2 2 Liquid Correction Factor Details c
94. La f L The following table shows how the addresses would be remapped between both slaves Primary Modbus Slave Addresses Virtual Modbus Slave Addresses 8162 and 8163 100 and 101 10162 and 10163 102 and 103 12162 and 12163 104 and 105 14162 and 14163 106 and 107 16162 and 16163 108 and 109 ProSoft Technology Inc June 23 2011 Page 83 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Therefore instead of sending five Modbus commands 2 words each to the Primary Modbus Slave the Modbus Master device can now send one single Modbus command 10 words to the Virtual Modbus Slave in order to poll the same data from the module AFC Module Primary Modbus Slave Virtual Modbus Slave Modbus Master This example demonstrates the benefits of using the Virtual Slave instead of accessing the data directly from the Primary Modbus Slave The same procedure can be used when polling data from the processor through the backplane because the Modbus Gateway block also requires the data to be listed in a contiguous order Page 84 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 9 Modbus Communication A remote Modbus Master device can be connected to any one of the communication ports for data pol
95. Manager Answer Yes to save your changes or No to discard your changes and begin working on a new configuration Click Cancel to abandon the attempted action that caused this message 6 3 6 Downloading the Project to the Module 1 Click PROJECT DOWNLOAD PROJECT AFC Manager Ke About to download the current project to the module 7 Continue 2 This action opens the Local Port Settings window Enter the port parameters to use and then click DONE en dite 2 C 3 Copy to Local 244 aos 5000 Odd s 10 fja C 28 r St r Mode ATU Asal r ProSoft Technology Inc Page 63 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 During the download operation the following progress window is displayed Download Module Configuration Downloading meter 2 configuration Cancel 4 When the file transfer is complete the following window is displayed 8 AFC Manager Download is finished Note The virtual slave remapping data page 82 is not downloaded during the procedure because it requires a separate download operation Troubleshooting Tip If the AFC Manager displays an Illegal Data Value message it typically indicates an invalid meter type or product group configuration The module does not accept a configuration file that attempts to change a meter type or product g
96. Passthru Bit region size Pass thru Word region address 0 Pass thnu Bit region address Pott Pott 2 Port 3 Remapping Password oa om wm Lo Between 1 and 64 characters Meters Prover Important You must be connected to the module and online to read data from the module 3 Follow the steps in the remainder of this User Guide to configure your module and your AFC device Page 60 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 4 Before closing the program open the File menu and choose SAVE AS to save your project so you can open it again later amp AFC Manager AFC56 16 4 2 07 new file Eile Project On line Communications Window Help 6 3 2 Loading an Existing project You can open and edit a project you have previously saved Do this if you have started but not completed the configuration of your project or if you need to modify the settings for a project that has already been downloaded to the module To load an existing project 1 Start AFC MANAGER and then open the File menu 2 On the File menu choose LOAD This action opens a dialog box that shows a list of AFC Manager project files AFC files in the current folder 3 Choose the project t
97. ProSoft FEC HN 0 E 076 7 Where Automation Connects 7 i Profalk PTQ AFC i i Modicon Quantum Platform R Liquid and Gas Flow Computer for Hydrocarbon Products Tia Ja March 4 2011 USER MANUAL Your Feedback Please We always want you to feel that you made the right decision to use our products If you have suggestions comments compliments or complaints about our products documentation or support please write or call us How to Contact Us ProSoft Technology 5201 Truxtun Ave 3rd Floor Bakersfield CA 93309 1 661 716 5100 1 661 716 5101 Fax www prosoft technology com support prosoft technology com Copyright 2011 ProSoft Technology Inc all rights reserved PTQ AFC User Manual March 4 2011 ProSoft Technology ProLinx P inRAx a ProTalk e and RadioLinx are Registered Trademarks of ProSoft Technology Inc All other brand or product names are or may be trademarks of and are used to identify products and services of their respective owners ProSoft Technology Product Documentation In an effort to conserve paper ProSoft Technology no longer includes printed manuals with our product shipments User Manuals Datasheets Sample Ladder Files and Configuration Files are provided on the enclosed CD ROM and are available at no charge from our web site www prosoft technology com Information for ProTalk Product Users The statement power input and output I O wiring must be
98. Products User Manual 6 7 4 Gas Product Overview The gas compressibility calculations are based on molar analysis concentrations of up to 21 components using the Detail Characterization Method of AGA8 amp 1992 The module automatically generates alarms if the sum of the molar concentrations is not 100 Configure the analysis settings using the AFC Manager Meter Configuration Analysis Config as follows This window allows the selection of the components Component Selection Map and stream precision Precision and Stream Assignment version 2 06 000 or higher The sample ladder logic assumes that all components are selected so check all components at the Component Selection Map window A Analysis Configuration Component Selection Map C1 methane 9 T CO carbon monoxide 17 C8 octane N2 nitrogen 10 02 oxygen 18 C9 nonane C02 carbon dioxide 11 iC4iso butane 19 C10 decane C2 ethane 12 D nC4 normal butane 20 F He helium C3 propane 13 T iC5iso pentane H20 water 14 T nC5 normal pentane H25 hydrogen sulphide 15 C6 hexane H2 hydrogen 16 C7 heptane Normalization total error tolerance 1 2 3 4 5 6 7 8 T1119 Enter the gas analysis concentrations by clicking at the Analysis button You can also update the concentrations through the backplane as it will be later shown at this User Manual Component Analysis Stream 1 Slot 1 Copy Analysis From Meter number WZ Stream number is EA Read Wie
99. Q AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 12 Events 6 12 1 The Event Log An event is any occurrence that may affect the manner in which or whether measurement is performed Events include for example Any change to a sealable parameter Power up product may have been lost during the power down period Achange in PLC operating mode programming changes may alter measurement A download of the event log for audit trail purposes The Event Log occupies a block of 16000 Input registers in the Modbus table starting at address 40000 and proceeding through address 55999 It consists of a 5 register header at address 40000 followed by 1999 8 register event records starting at address 40008 As they are Input registers read with Modbus function code 4 no part of the Event Log can be written from outside the module but it is maintained exclusively by the AFC firmware As events occur they are recorded in the Log which acts as a circular file Each new event record overwrites the oldest one hence the log stores up to 1999 of the most recent events As each record is written the values in the header are updated to reflect the new status of the log Auditors may require the Log to be downloaded from time to time events are read from the module and stored in a more permanent database and the events so copied and archived are marked in the module as download
100. Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 11 Archives 6 11 1 Archive Overview An archive is a set of data that records relevant process values that occurred during a certain period of time per meter channel The archives are automatically generated by the module and no further action is required The process values can include Net flow rate average Total accumulator Temperature average Alarms occurred during the period The process values will depend on the meter type and product group as listed later in this section Each archive contains two values that informs the period of time about that archive opening timestamp starting date and time for archive closing timestamp ending date and time for archive The example described in this chapter is of the default archive configuration as is present for a newly allocated meter Version 2 01 of the firmware and AFC Manager allows the default configuration to be changed Refer to Editing the Archive Structure 6 11 2 Archive Generation The archives can be generated during one of the following situations Upon period end Upon event Upon processor command Page 96 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual You can configure if the archives should be gen
101. Site Configuration and Meter Configuration shows the correct range of values for each parameter The module will not accept a downloaded configuration that changes the meter type and or the product group of a meter that is currently enabled Disable the meter first then proceed with the meter download Look at the number of events currently stored in the module You can check this using Monitor Event Log and then click on the Read button If the number of events not yet downloaded is 1999 it means that the event log is full In this case if the project also has the event log unlocked option clear the module will not accept any further configuration downloads generating the Illegal Data Value at any attempt Delete all events from the module event buffer refer to the Event Log section You may want to select check the Event Log Unlocked check box This setting allows the module to overwrite the oldest event from the buffer when the buffer is full 11 9 10 Why is the Molar Analysis button disabled In order to transfer the molar analysis values between the module and the local computer it is required that the module s configuration and the configuration at the local computer should match In order to accomplish this you can perform either a Meter Configuration Read or a Meter Configuration Write operation Page 244 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas
102. T Temperature REAL Pressure REAL DifferentialPressure REAL END_STRUCT END _TYPE TYPE METER_DIFF_GAS_RES STRUCT Alarms INT Reserved INT NetAccumulator DINT NetFlowRate REAL GrossFlowRate REAL Fpv REAL Cprime REAL END_STRUCT END_TYPE TYPE METER LINEAR GAS VAR STRUCT Reserved INT Temperature REAL Pressure REAL PulseCount DINT Reservedl INT Reserved2 INT ProSoft Technology Inc June 23 2011 Page 185 of 259 Backplane Communication User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products PulseFrequency REAL END_STRUCT END_TYPE TYPE METER_LINEAR_GAS_RES STRUCT Alarms INT Reserved INT NetAccumulator DINT NetFlowRate REAL GrossFlowRate REAL Fpv REAL Cprime REAL D_STRUCT END _TYP TYPE METER _DIFF_LIQ_VAR STRUCT Water INT Temperature REAL Pressure REAL DifferentialPressure REAL Density REAL E END_STRUCT END_TYPE TYPE METER_DIFF_LIQ_RES STRUCT Alarms INT Reserved INT etAccumulator DINT etFlowRate REAL GrossAccumulator DINT GrossStandardAccumulator DINT assAccumulator DINT ND_STRUCT YPE ti END_1 TYPE M
103. TR The Use CTS Line parameter for the port configuration should be set to Y for most modem applications RS 232 Null Modem Connection Hardware Handshaking This type of connection is used when the device connected to the module requires hardware handshaking control and monitoring of modem signal lines RS 232 Application Port Cable Hardware Handshaking DB 9 Male RS 232 Device TxD RxD RxD TxD RTS CTS CTS RTS Signal Signal Common B Common Page 134 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Module Configuration Liquid and Gas Flow Computer for Hydrocarbon Products User Manual RS 232 Null Modem Connection No Hardware Handshaking This type of connection can be used to connect the module to a computer or field device communication port RS 232 Application Port Cable No Handshaking DB 9 Male RS 232 Device ro 2 ro com s cow Note For most null modem connections where hardware handshaking is not required the Use CTS Line parameter should be set to N and no jumper will be required between Pins 7 RTS and 8 CTS on the connector If the port is configured with the Use CTS Line set to Y then a jumper is required between the RTS and the CTS lines on the port connection RS 232 Application Port Cable No Handshaking DB 9 Male RS 232 Device RTS RTS CTS jumper must be installed if CTS line CTS 8 monitoring enabled Signal Signal Common Common 7 1 3
104. Though a period end event is not recorded in the event log it does cause archives and resets to be scheduled for all enabled meters according to their configured period end Archive Options Archives and resets scheduled by period end are delayed in their action until at least one meter scan has occurred after the event the archive data accumulation that takes place at the end of the meter scan also records the latest timestamp so the written archive then reflects the fact that the period end has occurred ProSoft Technology Inc Page 117 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 12 6 Loggable events The tables below give full details of all events that are recorded in the Event Log For the Special events page 118 columns are Tag Numeric value that identifies the event Rkv Effect on archives and accumulator resets see next Description Lists The event name identifying its triggering condition Contents and meaning of the old and new value fields Relevant additional information For the Datum Point page 121 page 119 page 124 events columns are Grup Group code Sbgp Subgroup code Item Item code Dtyp Datum type code mnemonic Rkv Effect on archives and accumulator resets see next Datum point The corresponding writable Modbus point In these tables the Rkv columns specif
105. W901 Metert_Ouput METEROUTPUTBLOCK_DIFF_GAS MWw801 Supervisorylnput SUPERVISORYINPUT MW201 SupervisoryOutput SUPERVISORYOUTPUT ZMw101 WallClock WALLCLOCK ZMw291 gt For this example Meter 1 was configured as a Differential meter with Gas product For any other meter type and product group combination change the data type associated to the Meter1_Input and Meter1_Output variables 7 Build the application and download the project to the Unity processor Page 198 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Backplane Communication User Manual Updating Meter Process Variables Create an animation table and update the process variables as follows Eq Table Modification Force Meterl_Ouput DisableMeter Variables Reserved Temperature Pressure DifferentialPressure E Reserved2 Analysis Signals AnalysisStream Archive Meter1_Input i ProcessInputScanCount CalculationScanCount MeterinAlarm 0 Reserved 0 Results NetAccumulator NetFlowRate GrossFlowRate Fov Cprime E Reserved2 35 78 40189 39 33127 1 000448 1 993373 METEROUTPUTBLOCK_DIFF_GAS INT METER_DIFF_GAS_YAR INT REAL REAL REAL ARRAY I 4 OF INT ANALYSIS METERSIGNALS INT ARCHIVEFETCH _ i METERINPUTBLOCk_DIFF_GAS INT INT
106. _event record_position via Procedure B b Calculate Modbus address my_record record_position Modbus_address via Procedure C c Download the event with Modbus Set Modbus Function Code 4 Read Input Registers Set Modbus Number of Registers 8 Set Modbus Register Address Modbus_address Execute Copy the returned data to permanent storage 4 Step to next event and loop downloadable_event downloadable_event 1 AND 0x0000FFFF GOTO step 2 When the download is complete and the downloaded events have been logged to disk the AFC should be told of this fact by issuing the download complete Site Signal This signal updates the header to show that all records have been downloaded unlocking the Log for further events and if Event log unlocked is clear posts a download event A download may be performed at any time it is not necessary to wait for the log full condition in order to download An application that downloads the event log should explicitly include the event number in any copy of the event that it stores in its own database Page 128 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 13 Security Passwords The passwords are intended for interrogation by application software in order to verify an operator s authorization to make configuratio
107. accumulator to be reset when the archive period ends or when an event occurs Refer to Event Log in the AFC Manager User Guide for more information on configuring and monitoring events K Archive Options xi ig Period select hourly Archive upon period end Archive upon event Reset accumulator 1 upon period end Reset accumulator 2 upon period end Reset accumulator 3 upon period end r IV Iv r r F r r Reset accumulator 4 upon period end Reset accumulator 1 upon event Reset accumulator 2 upon event Reset accumulator 3 upon event Reset accumulator 4 upon event PoE H U Ui Refer to Archives page 96 for more information Reset When the Accumulator Rollover Value is Reached The resettable accumulator is reset when the accumulator rollover value is reached You must configure the accumulator rollover value using the AFC Manager software Meter Configuration Refer to the AFC Manager User Manual for more information about this subject For multiple stream firmware version 2 05 or later resetting a resettable accumulator resets that accumulator for both the meter and for all its streams Archive Accumulators The archive accumulators are part of the current archive archive 0 data These accumulators are automatically reset when a new archive is generated The following Modbus holding registers are used Daily Archive Hourly Archive Meter Accumulator Totalizer Accumulator
108. al purchaser that the Product that is the subject of the sale will 1 conform to and perform in accordance with published specifications prepared approved and issued by ProSoft and 2 will be free from defects in material or workmanship provided these warranties only cover Product that is sold as new This Warranty expires three 3 years from the date of shipment for Product purchased on or after January 1st 2008 or one 1 year from the date of shipment for Product purchased before January 1st 2008 the Warranty Period If the Customer discovers within the Warranty Period a failure of the Product to conform to specifications or a defect in material or workmanship of the Product the Customer must promptly notify ProSoft by fax email or telephone In no event may that notification be received by ProSoft later than 39 months from date of original shipment Within a reasonable time after notification ProSoft will correct any failure of the Product to conform to specifications or any defect in material or workmanship of the Product with either new or remanufactured replacement parts ProSoft reserves the right and at its sole discretion may replace unrepairable units with new or remanufactured equipment All replacement units will be covered under warranty for the 3 year period commencing from the date of original equipment purchase not the date of shipment of the replacement unit Such repair including both parts and labor will be perf
109. an be updated close all open applications and then click OK When your computer has finished restarting begin again at Step 1 5 Click OK or Yes to dismiss any confirmation dialog boxes 6 It may take a few seconds for the installation wizard to start Click OK on the AFC Manager Setup dialog box to begin installing AFC Manager 7 Follow the instructions on the installation wizard to install the program with its default location and settings 8 When the installation finishes you may be prompted to restart your computer if certain files were in use during installation The updated files will be installed during the restart process Page 58 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 2 Starting AFC Manager To start AFC Manager 1 Click the START button and then choose PROGRAMS 2 Inthe Programs menu choose ProSoft Technology 3 In the ProSoft Technology menu choose AFC Manager ProSoft Technology Inc Page 59 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 3 Using AFC Manager The AFC module is configured with configuration files that you create using AFC Manager A configuration file is called a Project 6 3 1 Starting a New Project To start a new project 1 Start AFC MANAGER and then open the File Me
110. and Gas Flow Computer for Hydrocarbon Products User Manual 5 1 3 Installing the ProTalk Module in the Quantum Rack 1 Place the Module in the Quantum Rack The ProTalk module must be placed in the same rack as the processor 2 Tilt the module at a 45 angle and align the pegs at the top of the module with slots on the backplane Caution The PTQ module is hot swappable meaning that you can install and remove it while the rack is powered up You should not assume that this is the case for all types of modules unless the user manual for the product explicitly states that the module is hot swappable Failure to observe this precaution could result in damage to the module and any equipment connected to it ProSoft Technology Inc Page 53 of 259 June 23 2011 Setting Up the ProTalk Module PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 5 2 Connect the PC to the ProTalk Configuration Debug Port Make sure you have exited the Quantum programming software before performing these steps This action will avoid serial port conflict 1 Using the supplied Null Modem cable connect your PC to the Configuration Debug port on the ProTalk module as shown III I iii m NE 2 Click the Windows START button then choose PROGRAMS ACCESSORIES COMMUNICATIONS HYPERTERMINAL 3 In the HyperTerminal window enter a connection name for example ProSoft M
111. antum Drop dialog box This dialog box is where you identify rack and slot locations Drop Module Modules 0 ASCII Port frone z Bits In 0 Params Bits In a Bits Out o Bits Out 0 Status Table Prey Nert Clear Delete Cut Copy Paste I Rack Slot Module Detected In Ref In End Out Ref Out End 1 a a a E E nna a asl aaa a SS aaa OK Cancel Help I Pall ProSoft Technology Inc Page 35 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 Click the MODULE button next to the rack slot position where the ProTalk module will be installed This action opens the O Module Selection dialog box Local Quantum Drop Drop Modules 0 ASCII Port rer 4 z B s Inc 0 Bas Out 0 Battery backup Sescos Motion Ctrl 1EC6087 5 101 Slave 1ECB087 5 103 Master 1ECB087 5 104 Server Select your ProTalk Q module here Leave lt all gt highlighted 4 Inthe Modules pane use the scroll bar to locate and select the ProTalk module and then click OK This action copies the description of the ProTalk module next to the assigned rack and slot number of the Local Quantum Drop dialog box Drop Module Modules 1 SEII Port rone z Bits In 0 Params Bits In a Bits Out 0 Bits Dut 0 Status Table Prey Next Clear Delete
112. ata point 0 0 Process input calibration 0 Flot Temperature 1 Flot s Pressure 2 Flot Primary input 3 Flot is Flowing density 4 Flot i Water content 0 1 Process input alarm 0 Flot Temperature range 1 Flot Pressure range 2 Flot Primary input range 3 Flot Flowing density range 4 Flot Water content range 1 0 Meter classification 0 Bsht i Meter device and engineering units Usht Product group 2 Reference conditions 0 0 Flot Temperature Flot Pressure 3 Meter options 0 0 Bling i Calculation options Bling 4 Control options 4 Input scaling 0 Temperature 0 Flot i Range low end 1 Flot Range high end 2 Flot i Default 3 Sbyt i Module id code 1 Pressure 0 Flot i Range low end 1 Flot Range high end 2 Flot Default 3 Sbyt Module id code 2 Primary input 0 Flot i Range low end 1 Flot Range high end 2 Flot i Default 3 Sbyt E Module id code 3 Flowing density 0 Flot i Range low end ProSoft Technology Inc Page 121 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Grup Sbgp Item DTyp Rkv Data point 1 Flot i Range high end 2 Flot 3 Default 3 Sbyt i Module id code 4 Water content 0 Flot i Range low end 1 F
113. ation Limit Alarms These alarms are due to variation outside the configured limits Bit Byte Description Modbus Dictionary Address 01 Prover inlet temperature 65050 02 Prover outlet temperature 65052 03 Prover inlet outlet temperature 65054 04 Prover temperature 65056 05 Prover meter temperature 65058 06 Switch bar temperature 65060 07 Meierpressure ew 08 Prover inlet pressure 65064 09 Prover outlet pressure 65066 10 Prover inlet outlet pressure 65068 11 Prover pressure 65070 12 Prover meter pressure 65072 13 Meter density 65074 14 Prover density 65076 15 Prover meter density 65078 17 Meter flow rate 65082 18 Prover flow rate 65084 19 Pulses overruns oss 20 Pulses over passes 65088 21 Not enough pulses in run N A 22 31 Reserved N A ProSoft Technology Inc Page 153 of 259 June 23 2011 Meter Proving User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Prove Calculation Alarms These alarms arise from prove calculations e g outside API limits Bit Byte 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 22 23 24 31 Description Reserved CTS prover CPS prover Reserved High water CTW CPW Density correction CTL prover CPL prover CSW prover Vapor pressure prover CTL meter CPL meter CSW meter Vapor pressure meter Repeatability Change in factor Reserved Divide by zero Reserved Page 154 of 259 P
114. ation in California E mail support prosoft technology com Languages spoken include English Spanish Latin America Tel 1 281 2989109 Oficina Regional E Mail latinam prosoft technology com Languages spoken include Spanish English Latin America Tel 52 222 3 99 6565 location in Puebla Mexico E mail soporte prosoft technology com Languages spoken include Spanish Brasil Tel 55 11 5083 3776 location in Sao Paulo E mail brasil prosoft technology com Languages spoken include Portuguese English ProSoft Technology Inc Page 249 of 259 June 23 2011 Support Service amp Warranty User Manual 12 1 Return Material Authorization RMA Policies and Conditions The following Return Material Authorization RMA Policies and Conditions collectively RMA Policies apply to any returned product These RMA Policies are subject to change by ProSoft Technology Inc without notice For warranty information see Limited Warranty page 252 In the event of any inconsistency between the RMA Policies and the Warranty the Warranty shall govern 12 1 1 Returning Any Product a In order to return a Product for repair exchange or otherwise the Customer must obtain a Return Material Authorization RMA number from ProSoft Technology and comply with ProSoft Technology shipping instructions b In the event that the Customer experiences a problem with the Product for any reason Customer should contact ProSoft Technica
115. ation of communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly or indirectly to death personal injury or severe physical or environmental damage collectively high risk activities ProSoft specifically disclaims any express or implied warranty of fitness for high risk activities ProSoft Technology Inc Page 253 of 259 June 23 2011 Support Service amp Warranty PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 12 2 4 Intellectual Property Indemnity Buyer shall indemnify and hold harmless ProSoft and its employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim investigation litigation or proceeding whether or not ProSoft is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless ProSoft and defend or settle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party ProSoft makes no warranty that the product is or will be delivered free of any person s claiming of patent trademark or similar infringement The Buye
116. ator 1 totalizer 874 2 words Resettable accumulator 1 residue 876 2 words Page 226 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Reference User Manual Description Meter Relative Address Length Resettable accumulator 2 totalizer 878 2 words Resettable accumulator 2 residue 880 2 words Resettable accumulator 3 totalizer 882 2 words Resettable accumulator 3 residue 884 2 words Resettable accumulator 4 totalizer 886 2 words Resettable accumulator 4 residue 888 2 words Accumulator archive period daily totalizer 890 2 words Accumulator archive period daily residue 892 2 words Accumulator archive period hourly totalizer 894 2 words Accumulator archive period hourly residue 896 2 words Process input scaled float temperature 1520 2 words Process input scaled float pressure 1522 2 words Process input scaled float dif prs flow rate freq 1524 2 words Process input scaled float flowing density 1526 2 words Process input scaled float water and sediment 1828 words Process input scaled integer temperature 1540 1 word Process input scaled integer pressure OAT word Process input scaled integer dif prs flow rate freq 1542 1 word Process input scaled integer flowing density 1543 1 word Pro
117. ator is calculated as follows Gross Accumulator Net Accumulator Converts to Reference Temperature and Pressure For liquid applications all except Emulsion the Net Accumulator is calculated as follows Gross Accumulator Grossstandard Net Accumulator Accumulator Converts to Rererence Subtracts Water Water Temperature and Pressure For liquid applications Oil Water Emulsion the net accumulator is calculated as follows using API ch 20 1 iiss lean wil Net Accumulator Accumulator Water Converts to Reference Temperature and Pressure Gross Accumulator Subtracts Water 6 10 4 Frequently Asked Questions need the accumulators to be reset upon period end Which accumulator should my application use Resettable Accumulator or Archive Accumulator You can use either one The Archive Accumulators are reset every time a new archive is created and you configure whether the archive should be created upon period end and or upon events There are some applications that may require the archives to be generated upon period end and upon event while the accumulators should be reset only upon period end For these applications you should consider the Resettable Accumulator configured to be reset upon period end only because the Archive Accumulators will also be reset when an event occurs ProSoft Technology Inc Page 95 of 259 June 23 2011
118. below see the corresponding Modbus dictionary address in parenthesis below Dual transmitters temperature 65011 0 Dual transmitters pressure 65011 1 Input meter density 65011 2 Return leg pulse count is round trip count 65011 4 Prover is double walled 6501 1 5 External switch bar 65011 6 Calculation method Average Meter Factor else Average Data 65011 8 ProSoft Technology Inc Page 143 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 8 1 3 Run Counts Runs per prove 65012 The total number of completed runs that constitute a single prove This value must be at least 2 and must not exceed 8 If Maximum attempted runs before abort register 65014 is non zero this value must not exceed that value Runs per prove selected The total number of completed runs to be selected for contribution to the prove calculations This value must be at least 2 and not exceed Runs per prove register 65012 This value is automatically updated when you edit the Runs per prove field Maximum attempted runs before abort 65014 The total number of runs to be attempted before abandoning a prove as incomplete which permits an automatic proving sequence to automatically terminate itself under exceptionally variable conditions If this value is zero no limit is imposed Otherwise the value must be at least as large as Runs per prove
119. bit 2 Diff pressure input out of range bit 3 Flowing density input out of range bit 4 Water content input out of range bit 5 Diff pressure low ProSoft Technology Inc Page 109 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products bit 8 Orifice characterization error bit 9 Analysis total zero bit 10 Analysis total not normalized bit 11 AGA8 calculation error bit 12 API calculation error density correctio bit 13 API calculation error Ctl bit 14 API calculation error vapor pressure z bit 15 API calculation error Cpl Status Bits bit 11 Meter was enabled 7 bit 12 Backplane communication fault bit 13 Measurement configuration changed bit 14 Power up bit 15 Cold start AFC 56 16 Daily Archive Date 16 09 2002 16 26 41 Site Name MVI Flow Station Project AFC Meter 1 Tag M01 Archive 1 Closing timestamp of archive 2002 04 27 00 00 02 Opening timestamp of archive 2002 04 26 23 59 42 Status bitmap details below 00h Alarms bitmap details below 0000h Flowing period 20 Event counter 93 et accumulator x 3 234 et accumulator residue x 3 0 1092186 et flow rate x 3 h 40248 01 Temperature F T5 Pressure psig 1000 Differential pressure hw 22 Relative density 60 F 60 F 0 7404 Reference compressibility 0 9989 Flowing compressibility 0 9051 Fpv 170505 Velocity of approach
120. bsolute units This value is calculated as gauge pressure barometric pressure This value is meaningful only while a prove is active Gauge This value is the process input pressure of the prover traditional or master meter in gauge units For a traditional prover with dual transmitters this is the average of the two inputs This value is meaningful only while a prove is active ProSoft Technology Inc Page 159 of 259 June 23 2011 Meter Proving User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Prove enable Error Code This code reports the result of the most recent attempt to enable a prove If the code is zero the prove was successfully enabled a non zero code reports the reason for failure The values are Value Name 0 The new prove has been enabled 21 Requested meter number 22 Line meter not liquid pulse 23 Incompatible measurement standard 24 Unimplemented product group 25 Unimplemented measured quantity 28 Line meter in calibration 29 Line meter not enabled 32 Master meter not liquid pulse 33 Master meter incompatible configuration Description The new prove has been enabled The Requested meter number register 65300 is out of range or for a master meter prover is the same as that of the master meter an attempt to self prove the master meter At the present time the meter to be proved may only be a liquid pulse me
121. caled integer 1765 1 word AGA 8 Compressibility flowing scaled integer 1766 1 word AGA 8 Supercompressibility Fpv scaled integer 1770 1 word Reserved 1786 1 word AGA 3 Velocity of approach factor scaled integer 1790 1 word AGA 3 Expansion factor scaled integer 1791 1 word AGA 3 Coefficient of discharge scaled integer 1792 1 word API 2540 Density at reference 1821 1 word API 2540 Vapor pressure 1822 1 word API 2540 Temperature correction factor CTL 1826 1 word API 2540 Pressure correction factor CPL 1827 1 word API 2540 Sediment and water correction factor CSW 1828 1 word Startup input pulse count 1840 2 words Current input pulse count 1842 2 words Pulse increment 1844 2 words Pulse frequency 1846 2 words 1848 2 words Interpolated static K factor Page 228 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Description Meter Relative Address Length Interpolated static meter factor 1850 2 words Multiplier energy flow rate 1866 2 words Multiplier volume flow rate 1868 2 words Multiplier mass accumulator 1870 2 words Multiplier energy accumulator 1872 2 words Multiplier volume accumulator 1874 2 words Accumulator increment mass 1876 2 words Accumulator increment energy 1878 2 words Accumulator increment net 1880 2 words Accumulator increment g
122. cccccceceeeceeceeceeeeeeeeeceneaeeeeeeeeeseetennueaeeeeeess 222 11 3 Sealable Parameters 0 ccceecegeceinces danced eeestiges tu tiaeeees dades olundede ds vaiesees aadesenaade 224 11 4 Wedge Meter Applications ccccccccceecececeeeeeeeeeceeneeeeeeeeeetenscaueeeeeeeeneeesnnaeees 225 11 5 Configurable Archive Registers 0 ccceceeeeeneeeeeeeneeeeeeeeeeeeenaeeeeseetaeeeeeenaeeeeeeaes 226 11 5 1 Information for Users of AFC Manager Versions Older Than 2 01 000 229 11 6 Archive Data Formats e ia aeni inite E EEEN cited 231 11 6 1 Timestamp Date and Time Format ccccceceeeeeeeeceeceeeeeeeeeeeecneeeeeeeeeeeesnnaeees 231 11 6 2 Pre defined Headers csiseicieelbecdies saces seuss dadeveidoeses sites devs adedeevvinoes dundee EE EA 231 11 6 3 Orifice Differential Meter with Gas Product 0 cceeeeeeeeeeeeeeeeeeenteeeeeeeneeeeeeaes 232 11 6 4 Pulse Linear Meter with Gas Product eeccceeeeeeeeeneeeeeeeeeeeeeeeaeeeeeeneeeeeeeaes 233 11 6 5 Orifice Differential Meter with Liquid Product 0 eccceeeteeeeeeteeeeeeenteeeeeenaes 233 11 6 6 Pulse Linear Meter with Liquid Product ccccecceeeeteeeeeeeneeeeeeeneeeeeeneeeeeeeaaes 234 11 6 7 Flow Rate Integration with Gas Product ccceeeeeeeeeeeeeeeeeceeeeeeneeeeeeneeeeeenaaes 235 11 6 8 Pulse Frequency Integration with Gas Product ceceeeeeeeeeeeeeeeeteeeeeeenteeeeeeaes 235 11 6 9 Flow Rate Integration with Liquid Product
123. ccessible through this port accessibility not 1 primary slave not accessible not permitted for Port 1 meaningful for master port bit 10 Swap Modbus bytes bit 11 Swap Modbus words bit 12 Disable pass thru not meaningful for master port bits 13 to 15 reserved A change in configuration takes effect after transmission of the response to the Modbus command that causes the change the response is sent using the old configuration but subsequent Modbus commands to the reconfigured port must use the new one Writing a baud code of 0 means that the current configuration is not to be changed and all other items are ignored Default values are 6 for the bitmap 9600 N 8 1 RTU slave primary noswap passthru and 0 for the timeout and both delays The message transmission procedure is Raise RTS If TmoC is zero ignore CTS else wait up to TmoC clock ticks for CTS Delay for Dly1 clock ticks Transmit message Delay for Dly0 clock ticks Drop RTS ProSoft Technology Inc Page 241 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 11 9 Startup Basics and Frequently Asked Questions The Automatic Flow Computer AFC is a powerful rack flow computer solution for PLC platforms The design intent of the module is to simplify the setup and maintenance of a meter installation With this in mind the sample ladder logic was created to accompli
124. ceptionCode INT Data ARRAY 0 121 OF INT ProSoft Technology Inc June 23 2011 Page 187 of 259 Backplane Communication User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products END_STRUCT END TYPE TYPE ARCHIVE_DIFF_GAS STRUCT ArchiveFetchError INT Reserved0O INT ClosingTimeStamp DINT FlowingPeriod INT eterAlarms INT SiteStatus INT EventCounter INT FlowingPeriodSeconds DINT OpeningTimeStamp DINT AccumulatorTotalizer DINT AccumulatorResidue REAL FlowRate REAL Temperature R Pressure REAL DifferentialPressure REAL RelativeDensity INT CompressibilityReference INT CompressibilityFlowing INT Fpv INT VelocityApproach INT ExpansionFactor INT CoefficientDischarge INT Reserved INT END_STRUCT END_TYPE TYPE ARCHIVE_LINEAR_GAS STRUCT ArchiveFetchError INT Reserved0O INT ClosingTimeStamp DINT FlowingPeriod INT eterAlarms INT SiteStatus INT EventCounter INT FlowingPeriodSeconds DINT OpeningTimeStamp DINT AccumulatorTotalizer DINT AccumulatorResidue REAL FlowRate REAL Temperature REAL Pressure REAL K_Factor REA MeterFactor REAL RelativeDensity INT CompressibilityReference INT CompressibilityFlowing INT Fpv INT Reservedl INT Reserved2 INT END_STRUCT E AL ry
125. cess input scaled integer water and sediment 1544 1 word Temperature absolute 1570 2 words Upstream pressure absolute 1572 2 words Densitometer frequency 1574 2 words AGA 7 temperature base factor Ftb 1594 2 words AGA 7 pressure base factor Fpb 1596 2 words Meter alarms 1601 1 word Orifice characterization error 1602 1 word Analysis characterization error OOS Tord AGA 8 calculation error 1604 1 word Density correction error 1605 1 word Temperature correction error 1606 1 word Vapor pressure error 1607 1 word Pressure correction error 1608 1 word Scan count process input 1618 1 word Scan count calculation 1619 1 word AGA 8 Molar mass of mixture 1620 2 words AGA 8 Ideal gas relative density 1622 2 words AGA 8 Compressibility at reference 1624 2 words AGA 8 Molar density at reference 1626 2 words AGA 8 Density at reference 1628 2 words AGA 8 Relative density at reference 1630 2 words AGA 8 Compressibility flowing 1632 2 words AGA 8 Molar density flowing 1634 2 words AGA 8 Density flowing 1636 2 words AGA 8 Supercompressibility Fpv 1640 2 words Previous timer tick count 1661 1 word 1662 2 words Scan period seconds ProSoft Technology Inc June 23 2011 Page 227 of 259 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Description Meter Relative Address Length AGA 3 Pressure extension 1664 2 words
126. cial Applications c Compressibility Factors for Hydrocarbons Cpl Chapter 11 2 1 Chapter 11 2 2 Chapter 11 2 1M and 11 2 2M for SI units d Orifice Metering of NGLs amp Crude Oils Chapter 14 3 AGA3 e Calculation of Liquid Petroleum Quantities Measured by Turbine or Displacement Meters Chapter 12 2 f Allocation Measurement Chapter 20 1 high water content calculations used for emulsions g Flow Measurement Using Electronic Metering Systems Chapter 21 1 21 2 American Gas Association AGA a Orifice Metering of Natural Gas amp Other Hydrocarbon Fluids AGA Report No 3 1992 MPMS Ch 14 3 b Compressibility Factors of Natural Gas and Other Related Hydrocarbon Gases AGA Report No 8 1992 Detail Characterization Method International Standards Organization ISO a Measurement of fluid flow by means of pressure differential devices inserted in circular cross section conduits running full Part 2 Orifice plates ISO 5167 2 2003 Gas Processors Association GPA a Temperature Correction for the Volume of Light Hydrocarbons TP 25 b A Simplified Vapor Pressure Completion for Commercial NGLs GPA Document TP 15 11 2 1 Basic Metering According to Meter type Orifice Include V cone Uses AGA3 1992 ISO 5167 A V cone meter is like an orifice meter except that the V cone is an obstruction in the center of the pipe while an orifice is an aperture V cone calcula
127. completed prove regardless of which meters were involved The Latest Prove Results is a block of 1310 registers starting at input register 62400 and proceeding through register 63709 The table below explains these sub areas Name Module Memory Description Address Prove Status 62400 to 62409 Occupies 10 registers Prove Setup 62410 to 62553 Occupies 140 registers and protects meter configuration and prove setup information for use by proving calculations and report generation this information remains unchanged from the moment of enable regardless of how the original source information might be altered during or after the prove Prove Acceptance 62554 to 62575 Occupies 22 registers and records timestamps associated with the prove accumulator totalizer values and details of the disposition of the new meter factor upon acceptance of the prove Page 164 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Prover Configuration 62576 to 62655 Occupies 80 registers and has the same purpose as Prove Setup to protect the prover configuration against subsequent changes so that proving can proceed under reliably constant parameters and so that the proving report can be generated and regenerated according to the original conditions of the prove Prove Only Calculations 62656 to 62665 Occupies 10 registers and contains a
128. completed successfully the next step is to download the compiled project to the processor Page 24 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Unity Pro Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 2 4 Connect Your PC to the Processor The next step is to connect to the processor so that you can download the project file The processor uses this project file to communicate over the backplane to modules identified in the project file Note If you have never connected from the PC to your processor before you must verify that the necessary port drivers are installed and available to Unity Pro To verify address and driver settings in Unity Pro 1 Open the PLC menu and choose STANDARD MODE This action turns off the PLC Simulator and allows you to communicate directly with the Quantum or Unity hardware EJ Debus Window Help Connect Ctri k Set Address EiilfStandard Mode h Simulation Mode Project Backup Memory Consumption 2 Open the PLC menu and choose SET ADDRESS This action opens the Set Address dialog box Open the MEDIA dropdown list and choose the connection type to use TCPIP or USB Set Address YV PLE Simulator Bandwidth Bandwidth Address Address 127 0 0 1 127 0 0 1 Test Connection Media Media TEPIP TEPIP OK Cancel Communication Parameters oe Help ProSof
129. ct Group essentially selects the API AGA Standards to be used in calculating flow rates increments Selecting Gas causes use of AGA8 and either AGA3 or AGA7 Standards Selecting any liquid group causes use of the API2540 Standards Crude LPG and Oil Water Emulsion use the base A and E tables 23 24 53 54 and Refined Products uses the B tables 23 24 53 54 Crude LPG is used for propane butane NGLs natural gas liquids and crude oils which are relatively water free less than 5 per cent Oil Water Emulsion is used for crude and NGL LPG that might have a high concentration of water for which AP MPMS Chapter 20 1 is applicable Refined Products is used for gasoline jet fuels and fuel oils The following table provides a brief overview of the standards used according to the Meter Type and Product Group Meter Type Product Group Standards Differential Gas AGA8 AGA3 Differential Liquid API12540 AGA3 Linear Gas AGA8 AGA7 Linear Liquid API2540 MPMS ch12 2 Meter Type Product Group Linear Pulse Differential Orifice Gas Liquid Refined Crude or OilAVater Emulsion Note The meter channel must be disabled in order to change its meter type and product group Page 70 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 7 2 Linear Pulse Meter Overview The module typically rece
130. d FB Types a Variables amp FB instaji Elementary Variable Derived variables By 10 Derived Variables Elementary FB Insti HE Derived FB Instanco m Open Export Import Add User Directory i CA Communication i EE Program Add Hyperlink I Task a ai Zoom in E MAST B a Events Zoom out CA Timer Events E Ja ry WO Events xpand a Collapse all ff Animation Tables Operator Screens ny Documentation My Recent Documents File name PTOQAFC_v205xSY gt Files of type Data exchange file xSY ProSoft Technology Inc Page 197 of 259 June 23 2011 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 Select Replace All as follows Import Trouble Report NewName Keep Replace Rename Duplicate DDT METEROUTPUT Duplicate DDT METER_DIFF_G Duplicate DDT ANALYSIS Duplicate DDT METERSIGNALS Duplicate DDT ARCHIVEFETCH Duplicate DDT METERINPUTBL Duplicate DDT METER_DIFF_G Duplicate DDT WALLCLOCK Duplicate DDT SUPERVISORY Duplicate DDT SUPERVISORY x x x x x x x x x x Ok Cancel Keep All Now the imported variables are displayed at Data Editor RI Data Editor DDT Types Function Blocks DFB Types Filter T Name ie M EDT M DDT M IODDT Name Type z Address Metert_Input METERINPUTBLOCk_DIFF_GAS 2M
131. daily and hourly archives Archive Age Register Types Description 0 Holding Register Current archive 1 Input Register Most recent archive 2 Input Register Second most recent archive 3 Input Register Third most recent archive 4 Input Register Fourth most recent archive The archive 0 is the current archive Because its period has not been concluded its closing timestamp and values such as accumulator average temperature etc will be continuously updated After the period is over or an event occurs depending on the archive configuration the data in archive 0 will be saved as the new archive 1 The data in the old archive 1 will be saved as the new archive 2 and so forth The current archive is stored in the primary slave s holding register bank The past archives are stored in the primary slave s input register bank The following illustration shows an example for hourly archives Archived OT 0900 00 02032004 CT 09 59 59 0203 2004 Archive Data Y The closing timestamp and the archive data are constantly being updated THIS IS THE CURRENT ARCHIVE 09 59 59 Archive 1 Archive 2 Archive 3 Archive 4 OT 08 00 00 0203 2004 OT 07 00 00 02032004 OT 06 00 00 0203 2004 OT 05 00 00 0203 2004 CT 09 00 00 0203 2004 CT 08 1000 0203 2004 CT 07 00 00 02032004 CT 06 D000 0203 2004 Archie Data M Aechive Data B Archive Data D Where OT Opening Time Stamp CT Closing Time Stamp The pre
132. der Logic Implementation cecececeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeseeenaeeeeeeaees 66 6 5 Setting the Wallclock si iss si 3 Sieh saade ddd tac sacs iaaazeds A A AEA 68 6 6 Module InitialiZation saarea aaaea aaa aAA a a E AAA AEAEE La AAEE EE a 69 6 7 Meter Channel FUunctionallity iesaisti i in EER A AER ARAINA 70 6 7 1 Meter Chae S eta a E aE a aa Ea E E O A a 70 6 7 2 Linear Pulse Meter Overview assiesssssisrriserrresrrerrsdesrneeiinnestnnndattanedtannaeattnnaseanaaa 71 6 7 3 Differential Orifice Meter OvervieW essssseissesreseerrresrrrrsstrrrsstirrsstirnssrrrnsssrrennt 71 6 7 4 Gas Product OvervioW fetched nii hale iad nites NAA etude eect A 73 6 7 5 Liquid Product OVErVieW cccccceececeecececeeeeeeeeneaeceeeeeeeseccaeaeeeeeeeeeteceeeceeeeeeeeeteees 74 6 7 6 General Features ieiuna a cael Gaba eee 75 6 8 Modbus Database niinniin ir ieee tiie eed ed ee 78 6 8 1 AFC Modbus Address Space ccccecceeeeececeeceeeeeeeceenaeceeeeeseseccanaeeeeeeeeeeenaees 78 6 8 2 Primary Slave orea eee diet noche valent aie Made island ee ieee aA 79 6 8 3 Virtual Slavena ha aadeniiiee ened Ath hae de eee 82 6 9 Modbus Communication 00 ccccccceeeeeeeeeeeeeeeeeeeeeeeeeeseeeaeeeseeeaeeeseeeeaeeeseeaeeeeeenaeees 85 6 9 1 Communication Parameters cccccceeeeeeeeeeeeeeeeeeeaeeeeeeaeeeseeaeeeseeteeeseeneeeeeeeaes 85 6 9 2 Port Option sieieichvigesese ai a adel a a a aa Maeda 86 6 9 3 Modbus Master esseen
133. dinenitin ee a ae ie A tn E i 20 2 2 Adding the PTQ Module to the Project eecsceeeeeeeeeeeteeeeeeeneeeeeettaeeeseeneeeeseaes 22 2 3 Building the Project aera an A gets eee TERO 24 2 4 Connect Your PC to the ProCeSSOl aerasi iiiar it r ai aaa E RAE ETERRA 25 2 4 1 Connecting to the Processor with TOPIP assssssssssssrreseeriasssrnsesrnesrrnnesnnnnnasrnnneennnn 27 2 5 Downloading the Project to the Quantum Processor cceseeeeeeeeteeeeeeeteeeeeeaes 28 3 Configuring the Processor with Concept 29 3 1 Information for Concept Version 2 6 USerS ccccccceceeeeeeeeneeeeeeeeeeseceecnieaeeeeeess 30 3 1 1 Installing MDC Configuration Files asseseeseiseeeserrceesrresinnesrernesrnnnesetnaearinneernnnaanns 30 3 2 Creatinga New Projeti irsin o aE R A AA R EA 32 3 3 Adding the PTQ Module to the Project sseeessesssresssrrsserrnesrennesrrnnaasnnnnsstnnneerennas 35 3 4 Setting up Data Memory in Project essseeeeseeeresserrssserrssrtrrssrtrrssttrnssttrnsstennneseenn 38 3 5 Downloading the Project to the Processor cccccecccceeeeeseeeeeeeeieeeeeenteeeeeetseeeeeeaes 41 3 6 Verifying Successful Download cceeeeceeeeeeeeeeeeeneeeeeeeaeeeeeeaeeeeeeaeeeesenaeeeeeeeaes 43 4 Configuring the Processor with ProoWORX 47 5 Setting Up the ProTalk Module 51 5 1 Installing the ProTalk Module in the Quantum Rack ccccseceseeeteeeeeeteeeeeeeaees 52 5 1 1 Verifying Jumper SettingS 0206s aa E ena RR 52 5 1 2 Inser
134. directional provers can be quite large Pressure Gauge Pressure Vacuum Relief and Vent Valve Assembly Separator Bars Thermometer Pulse Generator Calibrated Volume Handling Valve Sphere Prover Section May Be Detectors Laid Horizontally and or Buried Below Ground To Counter Power Supply To Operator Power Supply Electronic Meter Proving Counter g Prover Configuration w R Prover type Unidirectional pipe or tank x System units C US SI Prover tag Density units kg m3 C Rd 60 C API f Result Identification Options Write ooo Process Input Variation Limits Runs per prove 0 0001 Meter factor precision 1 Pulse interpolation ratio fo Maximum attempted runs before abort 11 16 Flow tube linear coef of expansion C e 6 Minimum pulses per run thousands 15 Base temperature C Maximum seconds per run 32 bit integer v Input format pulse count for runs 0 Base prover volume at 15 C m3 0 Flow tube inside diameter mm Prover size units Flow tube wall thickness mm 206 8 Flow tube modulus of elasticity kPa e 6 Read the prover configuration from the Module Done ProSoft Technology Inc Page 139 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Bidirectional Pipe Prover This is similar to a unidirectional prover except that use is made of the deadhead
135. e calculations of API MPMS Chapter 20 1 before calculating and applying correction factors In this case the volumetric quantity intermediate between Gross and Net is Gross Clean Oil which is the hydrocarbon component of the mixture at flowing conditions This method is recommended for mixtures containing more than 5 water For non emulsions water content is removed from the mixture according to the rules of API MPMS Chapter 12 2 after calculating and applying correction factors In this case the volumetric quantity intermediate between Gross and Net is Gross Standard which is the entire mixture including its water content corrected to standard conditions under the assumption that it is pure hydrocarbon Because the presence of water skews the correction calculations this method should be used only when the water content is very low Non Standard Reference Conditions For both liquids and gases the AFC permits a range of reference conditions for volume measurement which may vary from the API AGA standard of 15 C 101 325kPaa SI or 60 F 14 696psia US US pressure base for gases is 14 73psia The allowed ranges for SI units are temperature between 0 C and 25 C and pressure between 50kPaa and 110kPaa with the allowed ranges for US units approximately equivalent For gases this flexibility of reference conditions is handled automatically by the implementation of the AGA 8 1992 standard for compressibility Z together with
136. e CHANGE MODULE TYPE AFC Manager AFC56 16 4 2 07 new file Eile Project Onine Communications Window He Site Configuration Meter Configuration Prover Configuration Download Project Upload Project Change Module Type Modbus Dictionary 4 Choose the module type and firmware version from the menu 5 Save your project Note AFC Manager will save your updated configuration file with the same name as the file you loaded If you need to keep your original configuration change the file name of your updated configuration before saving Page 62 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 3 5 Resetting Configuration Parameters If you have modified your project configuration file or if you have loaded a configuration file from disk but you want to start a new project you can reset the configuration parameters back to their defaults without having to close and reopen the AFC Manager To reset configuration parameters 1 Close any dialog boxes that are open 2 Save the configuration file you were working on if you would like to load it again later 3 On the File menu choose RESET Note This procedure has the same effect as choosing File New None If you have made changes to the configuration that have not yet been saved a confirmation dialog box will open AFC
137. e Mnemonic Format 0 Ubyt Unsigned byte 1 Usht Unsigned short integer 2 reserved 3 Ulng Unsigned long integer 4 Sbyt Signed byte 5 Ssht Signed short integer 6 reserved 7 Sing Signed long integer 8 Bbyt Bitmap up to 8 bits 9 Bsht Bitmap up to 16 bits 10 Bm24 Bitmap up to 24 bits 11 Bing Bitmap up to 32 bits 12 Bool Boolean value 0 or 1 13 DiBy Dibyte both high and low 14 B448 Bitfield nybble nybble byte 15 Flot Floating point 15 to 12 4 reserved 11 to 08 4 Group code This value is one of the measurement configuration changed bit numbers 07 to 04 4 Subgroup code This value is the ordinal number starting at 0 of the subgroup of parameters in the specified group 03 to 00 4 Subgroup item code Since a parameter subgroup may contain more than one item this value identifies the particular item items are numbered from 0 Page 116 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 12 4 Event triggered archives and accumulator resets Each archive file two for each meter contains an Archive Options bitmap whose configuration specifies the actions to be scheduled write archive and or reset resettable accumulator s when an event occurs daily or hourly period end or most loggable events Archives and or resets are scheduled only for enabled meters with one important clarification see Rkv
138. e PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Other Features Event Log with 1999 event buffer and timestamp Virtual Slave with 20 000 re mappable Modbus registers for contiguous SCADA polling Password protection Meter Proving available with 1 of 4 configurable prover types 11 1 1 On line Communication amp Configuration The module is designed for online configuration via the configuration port A user friendly Windows 95 98 2000 NT XP based Module Configuration and Reporting Monitoring Manager allows easy access to all configuration data for editing and saving on your computer Project configurations may be uploaded downloaded and saved to disk under user selectable filenames The module takes just minutes to configure using the MS Windows based AFC Manager 11 1 2 Reports Event Log Report All security sensitive configuration data for example orifice diameter is date and time stamped and mapped to the local Modbus memory map This data can be imported into any spreadsheet program and saved to disk or printed to a local printer Hourly and Daily Archive Reports Mapped to local Modbus memory This data can be imported into any spreadsheet program and saved to disk or printed as hard copy System Configuration May be transferred to or from the module The configuration file can also be printed for hard reference or archiving Audit Scan A report
139. e Program You may refer to the sample structured text program WALLCLOCK ST to update the module s wallclock after powerup After power up the module will not perform time of day scheduled operations until it receives a valid wallclock value date and time from the Quantum processor During this the module will set the following register from the Supervisory Input block to 1 until it receives the walllclock from the Quantum Offset Description Type 26 Power up Status ProSoft Technology Inc Page 191 of 259 June 23 2011 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products To configure Concept to copy the processor date and time information to the Quantum s memory open the Configure menu and then choose Specials I Maximum Of 1536 I Timer Register 4x 4000 M Time Of Day 4x 21 400028 3993 I Allow Duplicate Coils LL984 only First Coil Address Ox Watchdog Timeout ms 10 30 Online Editing Timeslice ms 20 OK Cancel Help The following sample structured text program verifies if the power up register is set If so it will set the module s wallclock using the processor s date and time information as the source E WALLCLOCK yoann Structured Text Start ceee 5 IF Status_PowerUp 1 THEN Wallclock_Year Quantum_Year 2666 Wallclock_Month Quantum_Month Wallclock_Day Quantum_Day Wallclock_Hour Q
140. e Word 233 Timestamp Date and Time Format 233 To use a densitometer 74 Troubleshooting AFC Manager Connection Problems 55 U Unidirectional Pipe Prover 139 Unity Sample Files 195 Update Notice 15 Updating Meter Process Variables 199 US units 224 User LEDs 202 Using AFC Manager 60 V Variable Definitions 190 Variation Limit Alarms 153 Verifying Correct Operation 64 Verifying Jumper Settings 52 Verifying Successful Download 43 Virtual Slave 64 82 Virtual Slave Example Application 82 Page 258 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Index Liquid and Gas Flow Computer for Hydrocarbon Products User Manual W Wallclock Block 174 Warnings 3 Water Content of Liquids 222 Wedge Meter Applications 218 226 What are the accumulator s totalizer and residue values 248 What Is Covered By This Warranty 255 257 What Is Not Covered By This Warranty 256 What is the difference between Net Accumulator and Gross Accumulator 248 What is the password used for 247 What is the Virtual Modbus Slave 246 What is the Wallclock 249 When are the archives generated 249 Why can t the AFC Manager connect to the module 246 Why do have to enable or disable a meter 246 Why do receive an Illegal Data Value warning when try to write a meter configuration or download the entire configuration
141. e claims of third parties including customers of the Purchaser and injury to property Some areas do not allow time limitations on an implied warranty or allow the exclusion or limitation of incidental or consequential damages In such areas the above limitations may not apply This Warranty gives you specific legal rights and you may also have other rights which vary from place to place 12 2 7 Time Limit for Bringing Suit Any action for breach of warranty must be commenced within 39 months following shipment of the Product 12 2 8 No Other Warranties Unless modified in writing and signed by both parties this Warranty is understood to be the complete and exclusive agreement between the parties suspending all oral or written prior agreements and all other communications between the parties relating to the subject matter of this Warranty including statements made by salesperson No employee of ProSoft or any other party is authorized to make any warranty in addition to those made in this Warranty The Customer is warned therefore to check this Warranty carefully to see that it correctly reflects those terms that are important to the Customer 12 2 9 Allocation of Risks This Warranty allocates the risk of product failure between ProSoft and the Customer This allocation is recognized by both parties and is reflected in the price of the goods The Customer acknowledges that it has read this Warranty understands it and is bound b
142. e created yesterday Archive 2 Archive created 2 days ago Archive 3 Archive created 3 days ago And so on Meter Archive xi Site Name DUIMEX Project AFC_DUIME gt Meter Tag DIE_AFC_M1 Select Meter Result Meter O _Bemove Description Age Closing timestamp Flowing period fraction e 4 Cumulative meter alarms Cumulative meter status Event Number of last written event Flowing period seconds Opening timestamp Accumulator archive period daily totalizer net MMCF Accumulator archive period daily residue net MMCF Flow rate net MMCF d Process input scaled float temperature F Process input scaled float pressure psig K factor pul CF Meter factor AGA 8 Relative density at reference AGA 8 Compressibility at reference AGA 8 Compressibility flowing AGA 8 Supercompressibility Fpv lt not used gt gt e the selected archives to the grid After the reading is completed scroll the grid to view them Connect Upd Current Update All Clear Log Print Plot Close Select Archives Daly C Houly Ages _ 0 FS to Daily file 0 current 1 to 35 local Page 108 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Control Description Select Meter Select the meter number Select Archives Select the arch
143. e e ais 59 Using AFC Manager sisisi ionieni a aei 60 Ladder Logic Implementation sseieeeeeieeeeeeiisrerrresriresriereerrsrrerrens 66 Setting the WalICIOCK 0 0 0 eeeeeeeeeeeeeenne eee seeaeeeeneeeeeenaeeeeeeaeeesneeeeee 68 Module Initialization 0 0 ee cceeeeeeeeeenneeeeeeeeeeesnaeeeeeeaeeeseneeeeeenaeeeeseaas 69 Meter Channel Functionality cece ceeeseeeeeeeeeeeeneeeeeeeeeeesnneeeeneaaes 70 Modbus Database 2 t2ccsscceccscie cescaceicnenteee oi aieiai 78 Modbus Communication ccc cecceeeeesseeeeeeeeeeeeneeeeeeneeeseeeeeeeeneeeeeeeaas 85 ACCUMULATORS cos ni ia eaa e aa Ee aaa a Ei aTe RES 90 Archive Sinear atado e dat tea ea dadai ddaa ada taeae 96 EVONtS iieis nana oui teea EKE ENE EANA aAa EE Eee YAE TEEN E ANNEE AAAG 114 Security Passwords giii piai e aeia nadia eea a iini 129 This section provides a general overview of the steps required to install and configure the module You should read the AFC Manager User Manual to obtain a clear understanding of the steps outlined in this section ProSoft Technology Inc June 23 2011 Page 57 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 1 Install AFC Manager The AFC Manager application is included on the CD ROM shipped with your module Before you can use the application you must install it on your computer 6 1 1 System Requirements The following system requirements are the reco
144. e following illustration the CPU is 140 CPU 651 60 Choose the processor type that matches your own hardware configuration if it differs from the example Click OK to continue New Project Premium E 0200 Premium Quantum 02 00 Quantum 140 CPU 311 10 02 00 486 CPU 400Kb Program MB MB 140 CPU 434 12A 02 00 486 CPU 800Kb Program MB MB 140 CPU 534 14A 02 00 586 CPU 2 7Mb Program MB MB 140 CPU 651 50 02 00 P166 CPU 512Kb Program PCMCIA Ethemet TC 140 CPU 651 60 02 00 P266 CPU 1Mb Program PCMCIA Ethemet TCP 140 CPU 671 60 02 00 P266 CPU Hot Standby 1Mb Program PCMCIA 2 Next add a power supply to the project In the Project Browser expand the Configuration folder and then double click the 1 LOCALBuSs icon This action opens a graphical window showing the arrangement of devices in your Quantum rack Unity Pro XL lt No name gt File Edit View Services Tools Build PLC Debug Window Help eLA ES Bloo ulen Project Browser Tg Structural view QY Station a GQ Configuration Oy 1 Local Quantu aM 1 40 xBF cy Derived Data Types H Derived FB Types Q Yariables amp FB instan Elementary Variables Derived Variables Gy 1O Derived Variables S Flementar FR Instan gt Local Quantum Drop Analog Communication Counting Discrete Expert Motion lala qe ee ee OTST PTET Build A Imoorlexcon A User er
145. ecksum Alarms in order to determine the data section in which the alarm issue has occurred After verifying that the checksum error has not affected the referred memory area you may clear the checksum alarm using the same AFC Manager interface After the alarm is cleared the OK LED will be ON ProSoft Technology Inc June 23 2011 Page 203 of 259 Diagnostics and Troubleshooting PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 10 3 Meter Alarms If the module is generating unexpected data you should verify if the meter has any alarms Some alarms may be caused by an issue that could potentially affect the calculation results Each archive also keeps track of the alarms that have occurred during the period refer to the Archive section The Meter Monitor dialog box allows you to monitor the meter alarms Click Here Meter Alarms Meter Monitor 7 J7 Input out of range temperature i Site Name Project AFC_DUIMEX 1 T Input out of range pressure Meter Tag 2 Input out of range pulse Frequency Wallclock Select Meter 3 J Input out of range density Molar mass of mixture Meter number 4 Input out of range water content Ideal gas relative density Polling 5 V Pulse frequency low Relative density at reference a G Manual 6 Orifice pressure exception Reference density Ib cf _Beaa CT Auto 7 7 Accumulation overflow Reference compres
146. ed If all record positions contain events that have not yet been downloaded the log is full In this case the handling of a new event depends on the value of the Event log unlocked site option If the option is set then the log full condition is ignored and the new event overwrites the oldest one Since the overwritten event was never downloaded it is permanently lost If the option is clear then the Event Log is locked and the new event is rejected if possible and otherwise ignored Controllable events that is changes to sealable parameters are not allowed to occur such datum points remain unchanged retaining their current values and a Modbus command that attempts such a change receives an illegal data exception response Uncontrollable events such as PLC mode change are simply not recorded The Log must be downloaded in order to unlock it for further events Page 114 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 12 2 Event Log structures The Event Log header contains housekeeping information for maintaining the Log Its layout is Address Description 40000 Number of records maximum 1999 40001 Next new record position 0 thru maximum 1 40002 Next new event number 0 thru 65535 wrapping to 0 40003 Oldest event number on file 40004 Oldest event number on f
147. ed average Differential pressure 22 Word Flow weighted average Relative density e 4 23 Word Flow weighted average Compressibility reference e 4 Page 232 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Start Offset End Offset Data Format Type Description 24 Word Flow weighted average Compressibility flowing e 4 25 Word Flow weighted average Supercompressibility e 4 26 Word Flow weighted average Velocity of approach factor Ev e 4 7 Word Flow weighted average Expansion factor Y e 4 28 Word Flow weighted average Coefficient of discharge Cd e 4 29 Word available 11 6 4 Pulse Linear Meter with Gas Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted Flow rate net average 16 17 Floating point Flow weighted Temperature average 18 19 Floating point Flow weighted Pressure average 20 21 Floating point Flow weighted K Factor average 22 23 Floating point Flow weighted Meter Factor average 24 Word Flow weighted Relative density e 4 average 25 Word Flow weighted Compressibility reference e 4 average 26 Word Flow weighted Compressibility flowing e 4 average 27 Word Flow weighted Supercompressib
148. edge Meter WEDGE_PRESO xls PRESO Wedge Meter You must initially configure the meter as a differential type Then you must configure it as a V Cone Device Meter Configuration Calculation Options Refer to the spreadsheet for instructions on how to enter the correct values into AFC Manager ProSoft Technology Inc Page 225 of 259 June 23 2011 Reference User Manual 11 5 Configurable Archive Registers The following table shows the possible registers that can be included in the archive definition Use the Insert and Remove buttons on the Archive Configuration dialog box to customize the list of registers for each meter archive PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Description Meter Relative Address Length Analysis molar fraction component 1 720 1 word Analysis molar fraction component 2 721 1 word Analysis molar fraction component 3 722 1 word Analysis molar fraction component 4 723 1 word Analysis molar fraction component 5 724 1 word Analysis molar fraction component 6 725 1 word Analysis molar fraction component 7 726 1 word Analysis molar fraction component 8 727 1 word Analysis molar fraction component 9 728 1 word Analysis molar fraction component 10 729 1 word Analysis molar fraction component 11 730 1 word Analysis molar fraction component
149. election of density temperature and pressure corrections For product group 8 Special applications the coefficient of thermal expansion Alpha Page 160 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 38 Master meter in calibration The master meter has at least one process input in calibration mode Ensure that all process inputs are live before attempting to use the master meter for proving 39 Master meter not enabled The master meter is not enabled 51 Invalid prover parameter For a traditional non master meter prover the base prover volume register 65036 must be greater than zero and if the prover is single walled the inside diameter wall thickness and modulus of elasticity registers 65038 65040 and 65042 must all be greater than zero 52 Invalid prover controls Some undefined bits in the at enable controls register 65306 bits 0 through 7 have been set ProSoft Technology Inc Page 161 of 259 June 23 2011 Meter Proving User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 8 3 Meter Proving Reports Clicking on the REPORT button generates a report with such information as Manufacturer Model Number Serial Number Material Type Prover Tag Results of the prove will appear in this report along with the static data ent
150. election of type of taps and tap locations and so on Meter K Factor and Meter Factors with 5 point linearization curve Temperature Pressure and Density Correction for liquids Local Atmospheric barometric pressure Default process and operating parameters such as DP Threshold for flow cutoff and so on Metric or US units User selectable units for totalizers and flow rates on a per channel basis Resettable and non resettable totalizers for every meter channel 11 1 5 Supported Meters The following meter types have been used with the PTQ AFC module Because of the broad range of meters available in today s market refer to the meter s specifications and the contents of this manual to evaluate the use of the AFC modules even if the meter is listed here If you have questions please contact ProSoft Technology Technical Support Group Meter Type Configured As Differential or Linear Turbine Linear Orifice Differential V Cone Differential You must configure the meter as V Cone type in the AFC Manager Meter Configuration Calculation Options Wedge Differential Refer to Wedge Meter Applications page 225 for information about using the wedge meters Vortex Linear or Differential Ultrasonic Linear or Differential Coriolis Linear or Differential Note For Vortex Ultrasonic or Coriolis meters the selection depends on the output generated by the meter If the meter provides a pulse train rep
151. emperature pressure differential pressure flowing density water content pulse frequency v 2 2 05 Check that the input variable s ranges Meter Configuration Process Input button and the process input itself have reasonable values ProSoft Technology Inc June 23 2011 Page 205 of 259 Diagnostics and Troubleshooting User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Alarm Message Description Solution Orifice Characterization error The orifice parameters Meter Configuration Orifice button are invalid Check the orifice and meter parameters The following conditions should be true Orifice diameter gt 0 Tube diameter gt 0 Orifice diameter lt Tube diameter The beta ratio between the orifice and tube diameters should follow the AGA Standard Alarm Code values 0 Noalarm 1 Orifice diameter non positive 2 Orifice not narrower than pipe 3 Beta ratio less than 0 10 adjusted by tolerance 4 Beta ratio greater than 0 75 adjusted by tolerance 5 Pipe diameter less than 2 0 inches adjusted by tolerance 6 Orifice diameter less than 0 45 inches adjusted by tolerance The tolerance fixed by the AFC firmware allows the AGA limits to be exceeded by up to 75 towards the physical limit For example while AGA restricts pipe diameter to 2 0 inches or greater the AFC allow
152. ence Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 6 Archive Data Format There are 3 columns associated with each archive data Column Description Ofs Shows the offset location of the data in each archive The maximum offset value will depend on the Record Size value you configured If the value has a value for example 0 it means that the data occupies 2 words of data Reg Shows the Primary Modbus Slave Address of the data This is a meter relative address For example a Reg value of 890 for meter 1 would be equivalent to Modbus addresses 8890 and 8891 Description Data Description 11 6 1 Timestamp Date and Time Format The date and time format used in the archives is stored in a highly compressed form in order to represent the date and time using only 2 words of data Word Description 0 Date 1 Time In order to extract the information from the date format use the following arithmetic Date Word Year Bits 15 thru 9 from Word 0 1996 Month Bits 8 thru 5 from Word 0 1 Day Bits 4 thru 0 from Word 0 1 Time Word Hour Bits 15 thru 11 from Word 1 Minute Bits 10 thru 5 from Word 1 Second Bits 4 thru 0 from Word 1 2 The first 10 words of data archive header are common for all archives 11 6 2 Pre defined Header These archive areas are included in the default archive data and cannot be reconfigured by the user
153. erated upon period end and or event using the AFC Manager Meter Configuration Archive Config Options K Archive Options xi ii Period select hourly Archive upon period end Archive upon event Reset accumulator 1 upon period end Reset accumulator 2 upon period end Reset accumulator 3 upon period end Reset accumulator 4 upon period end eemevliee I Reset accumulator 1 upon event Reset accumulator 2 upon event Reset accumulator 3 upon event Reset accumulator 4 upon event LLL eee Refer to the AFC Manager User Manual for more information about this topic By default the archives are generated upon period end and event If the archive is configured to be created upon period end it will be periodically daily or hourly generated at the time configured by the End of day minute and End of hour minute parameters Project Site Configuration If the archive is configured to be created upon event it will be generated every time an event occurs For example if an operator changes the orifice diameter for Meter 1 the module would automatically generate a new archive to save the relevant data to this point Refer to this User Manual for the Events section for more information about events Note Changing a meter type product group system of units or primary input parameter will erase all archives for that meter ProSoft Technology Inc Page 97 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantu
154. ered in the text window during setup For more information see Initial Requirements page 150 Setup and Acceptance me Meter number r r Error Operator F Apply new factor and rate to point fox 0 nearest Shift entire curve Accept Prove Apply to all streams Reject Prove Operation Pause Prove 4 a Staging Meter flow rate Gross MCF h 21708 Run 2 Ready O Running oO Complete Poll Polling Manual Bead Auto Update time sec a x Results Meter 12 Steam1 MMstrm1 Runs 2 completed 2 selected 2 attempted Begun 1998 01 02 23 06 Updated 1998 01 02 23 08 Accepted Prove Enabled Factor application by stream 1 Not applied 2 Not applied 3 Not applied 4 Not applied A Readings Number of samples Process input alarms Readings alarms Meter temperature F Prover temperature F Meter pressure psi Prover pressure psi Meter density kg m3 Water content Meter flow rate MCF zh Prover flow rate MCF h Pulse counts Pulse count for run Master meter pulse count Calculations 4 Show the prove report The Meter Proving window above shows the system during a prove using a Master Meter Notice the differences in the example of the information that is available before and after connecting to the module Page 162 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas F
155. es for Light Hydrocarbon Liquids 500 653 kg m3 1986 ISBN 0 471 90961 0 US units D gt 0 610 RD60 Table 24A Crude amp NGL or 24B Refined Products 0 350 lt D lt 0 610 LPG Table 24E TP25 The low density range of 0 350 RD60 in US units is considerably lower than the 500 kg m3 in SI units because the E Tables are available only for US units Correction of density from flowing temperature to standard temperature is a converging iteration which includes the calculation of the VCF Volume Correction Factor Standards applied are those listed above except that Tables n3x are used instead of Tables n4x An option is available to iteratively correct the density calculation for elevated flowing pressure according to the condition given in bold type in MPMS Ch12 2 1995 Part 1 Appendix B Section B 1 page 21 Compressibility Factor F According to MPMS Ch 11 2 US or11 2M SI 1986 Vapor pressure correlation according to GPA TP 15 June 1988 Pressure Correction Factor CPL is calculated from F and pressure above equilibrium according to MPMS ch12 2 1995 where atmospheric pressure is read as base pressure and gage pressure is read as pressure above base The module considers Pressure process input barometric pressure absolute pressure ProSoft Technology Inc Page 223 of 259 June 23 2011 Reference User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products
156. ess FP DiffPress FP Pulses DW Pulses DW 8 Process Variable 7 Reserved Density FP Reserved Density FP 9 Process Variable 8 Reserved Density FP Reserved Density FP 10 Process Variable 9 Reserved Reserved Pulse Freq FP Pulse Freq FP 11 Process Variable 10 Reserved Reserved Pulse Freq FP Pulse Freq FP When Primary Input Integration Offset Description Differential Gas Differential Liquid Linear Gas Linear Liquid 1 Process Variable 0 Reserved Water SI Reserved Water SI 2 Process Variable 1 Temp FP Temp FP Temp FP Temp FP 3 Process Variable 2 Temp FP Temp FP Temp FP Temp FP 4 Process Variable 3 Press FP Press FP Press FP Press FP 5 Process Variable 4 Press FP Press FP Press FP Press FP 6 Process Variable 5 Input Flow Rate FP Input Flow Rate FP Reserved Reserved 7 Process Variable 6 Input Flow Rate FP Input Flow Rate FP Reserved Reserved 8 Process Variable 7 Reserved Density FP Reserved Density FP 9 Process Variable 8 Reserved Density FP Reserved Density FP 10 Process Variable 9 Reserved Reserved Pulse Freq FP Pulse Freq FP 11 Process Variable 10 Reserved Reserved Pulse Freq FP Pulse Freq FP FP Floating Point occupies 2 words SI Scaled Integer DW Double Integer occupies 2 words ProSoft Technology Inc June 23 2011 Page 181 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer fo
157. execute and then execute the setup program After the installation restart your PC if you are prompted to do so Refer to your Schneider Electric documentation for more information on installing drivers for Unity Pro Page 26 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Unity Pro Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 2 4 1 Connecting to the Processor with TCPIP The next step is to download copy the project file to the processor The following steps demonstrate how to use an Ethernet cable connected from the Processor to your PC through an Ethernet hub or switch Other connection methods may also be available depending on the hardware configuration of your processor and the communication drivers installed in Unity Pro 1 If you have not already done so connect your PC and the processor to an Ethernet hub 2 Open the PLC menu and then choose SET ADDRESS Important Notice that the Set Address dialog box is divided into two areas Enter the address and media type in the PLC area of the dialog box not the Simulator area 3 Enter the IP address in the address field In the MEDIA dropdown list choose TCPIP 4 Click the TEST CONNECTION button to verify that your settings are correct Set Address ProSoft Technology Inc Page 27 of 259 June 23 2011 Configuring the Processor with Unity Pro PTQ AFC Modicon Quantum Platfo
158. factor Ev 1 0328 Expansion factor Y 00 9997 Discharge coefficient 0 6043 Alarm Bits bit 0 Temperature input out of range z bit 1 Pressure input out of range bit 2 Diff pressure input out of range bit 3 Flowing density input out of range 7 bit 4 Water content input out of range 2 bit 5 Diff pressure low bit 8 Orifice characterization error bit 9 Analysis total zero Page 110 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 10 Analysis total not normalized bit 11 AGA8 calculation error bit 12 API calculation error density correctio bit 13 API calculation error Ctl bit 14 API calculation error vapor pressure bit 15 API calculation error Cpl Status Bits bit 11 Meter was enabled bit 12 Backplane communication fault S bit 13 Measurement configuration changed bit 14 Power up 7 bit 15 Cold start AFC 56 16 Daily Archive Date 16 09 2002 16 26 44 Site Name MVI Flow Station Project AFC Meter 1 Tag M01 Archive 2 Closing timestamp of archive 2002 04 26 23 59 42 Opening timestamp of archive 2002 04 26 06 16 34 Status bitmap details below 60h Alarms bitmap details below 0000h Flowing period 1019877652 Event counter 53 et accumulator x f3 174811 et accumulator residue x f3 049399567 et flow rate x f3 h 40247 88 Temperature F
159. fferently Page 136 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Meter Proving User Manual 8 Meter Proving In This Chapter Prover Configuration sseessesiissssiiesriiieeirirrstirnsriirssrinretrinneernnsrtntnt 138 Setting up the AFC module for Meter Proving esssccccccerren 148 Meter Proving RepO0mts tiritiri iiaii devii 162 Protected Meter Proving Data in the AFC s Input Register Bank 164 As meters continue to be used over time the meter s measurement accuracy deteriorates Many things can cause the flow sensor bearings to wear down beyond specified limits so that meters are measuring lower volume levels causing producers to pump more oil than the consumer is buying Meter Provers have a Known Traceable Volume which allows using actual flowing and operating conditions to establish a meter correction factor to restore measurement accuracy There are 4 types of provers This chapter will give a basic overview for each type its options and configuration The Unidirectional Pipe Prover The Bidirectional Pipe Prover The Compact Prover The Master Meter ProSoft Technology Inc June 23 2011 Page 137 of 259 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 8 1 Prover Configuration am
160. figuration AFC Port 1 Contiguration 7 Communscaton Parameters Copy from Local 3500 Daa pSep pMode i 7B s C 18 RTU 0 Bis teal asa p Poit Modem Delays CTS teneous fx Sma Delay belare test data after CTS fx Sma Delay alter last data balore RTS x Sms f Port Options r 6 9 2 Port Options The following options can be configured Port Options Description Hide Primary Slave Protects the Primary Slave from any read or write operation from a remote master Only the virtual slave is visible on this port Swap Modbus Bytes Swap the Modbus bytes transferred through this port Not implemented Swap Modbus Words Swap the Modbus words transferred through this port This parameter is only applicable to those data points that hold 32 bit quantities long integers floats totalizers Disable Pass Thru Disables the pass thru feature on this port Modbus Master Enables the Modbus Master for the port Port 3 only Authorization waiver Each port can be individually configured to waive the authorization requirement This feature allows each port to have a different access level Not all options are available on every port Port 1 is restricted so that AFC Manager can always communicate with the Primary Slave using this port Modbus Master option is available only on Port 3 Page 86 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Qua
161. first become clear remaining so until any subsequent cold start While this bit remains clear events are not logged allowing an initial configuration to be fully completed without filling up the event log bit 1 Checksum alarm Set when any bit in the Checksum Alarms registers for site and each meter is set clear when all such bits are clear bit 2 reserved bit 3 reserved bit 4 Processor halted offline or missing Set while backplane communication is faulty which typically occurs when the Processor is switched to program mode While set measurement continues using the latest process input values obtained from the processor Upon resumption of backplane communication the AFC compensates for the downtime by computing an accumulator increment in a manner that depends on the meter type For differential orifice meters the first measurement scan acquires a scan period equal to the period of downtime as computed from the system timer hence periods of processor downtime shorter than the rollover period of the system timer cause no loss of product For linear pulse meters the first measurement scan acquires a pulse increment equal to the difference between the processor supplied pulse count of the current scan and that of the last scan before communication loss hence periods of processor downtime shorter than the rollover period of the counter module cause no loss of product bit 5 Measurement configuration changed Set when any b
162. following steps show you how to build the project in Unity Pro This is not intended to provide detailed information on using Unity Pro or debugging your programs Refer to the documentation for your processor and for Unity Pro for specialized information To build compile the project Review the elements of the project in the Project Browser 2 When you are satisfied that you are ready to download the project open the BUILD menu and then choose REBUILD ALL PROJECT This action builds compiles the project into a form that the processor can use to execute the instructions in the project file This task may take several minutes depending on the complexity of the project and the resources available on your PC As the project is built Unity Pro reports its process in a Progress dialog box with details appearing in a pane at the bottom of the window The following illustration shows the build process under way Unity Pro XL lt No name gt aah Eg Structural view Ex E Station 140CPU 65160 020 Configuration i a ES Q Derive 3 Derived FB Types Yariables amp FB instan Elementary Variables jementar FR Instan 7 Ce oe Local Quantum Drop ae eno es S Analog E Communication a Counting Discrete Expert Motion ja v TM 4 gt Eh oca Bus ARIS loea Bus Ready HMI RAV mode OFFLINE MODBUSO1 1 After the build process is
163. for AFC Holding Registers Page 78 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 8 2 Primary Slave The Primary Slave contains the main AFC database that consists of 131 072 Modbus registers The Site and Meter configuration as well as all live process data and ongoing calculations are kept in the Primary Slave address space This address space is divided equally between the Input Register Bank 65 536 registers and the Holding Register Bank 65 536 The register addressing is shown in the Modbus Dictionary dialog box in AFC Manager Modbus Address References In these documents the AFC Manager User s Guide and the User s Guide for your platform you will occasionally see Modbus address references like Ph00018 or Mh00162 The first two characters of such references indicate how to convert the following number into an absolute Modbus address in the module This table shows the possible values for the first identification character Address Translation ID Description P Absolute Modbus address Primary Slave M Meter relative Modbus address Primary Slave V Absolute Modbus address Virtual Slave This table shows the possible values for the second identification character Register Bank ID Description h Holding register i Input register Modbus Address Examples Ph0200
164. g remote data type implements each data unit as one 32 bit register Each register contains four bytes The proper choice depends on the remote slave s Modbus implementation ProSoft Technology Inc Page 87 of 259 June 23 2011 Quick Start User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Example The following table shows how the data types are implemented if a write function is selected and the item count is configured with a value of 10 decimal Data Type Register Modbus Number of Number of Number of Number of words Type Function Coils Bytes Registers 16 bits transferred Bit Coil 15 10 2 a 1 Word Holding 16 20 10 10 Long Holding 16 40 20 20 Long Remote Holding 16 40 10 20 Note The number of coils bytes and registers are part of the Modbus request functions 15 and 16 according to the Modbus specification The following table shows how the data types are implemented if a read function is selected and the item count is configured with a value of 10 decimal Data Type Register Type Modbus Function Number of Registers Bit Coil 1 10 Bit Input 2 10 Word Holding 3 10 Word Input 4 10 Long Holding 3 20 Long Input 4 20 Long Remote Holding 3 10 Long Remote Input 4 10 Note The number of registers is part of the Modbus request according to the Modbus specification Refer to the ladder logic section for your module f
165. gt wo 0 1 2 3 4 os 6 7 8 Page 194 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Backplane Communication User Manual 9 3 2 Unity Sample Files You may refer to some files available in the web site to install and configure the module Description File Name Unity Sample Project PTQAFC_v205 STU Unity Export Project PTQAFC_v205 XEF Variable Export File PTQAFC_v205 XSY Memory Usage Spreadsheet samplememoryusage xls PTQ AFC sample configuration file Quantum 16 afc In order to get your module up and running follow the steps below 1 Download the configuration file Quantum 16 afc to the PTQ AFC module through AFC Manager 2 At the Unity program import the derived data types as follows Project Browser Ta Structural view EP Station a Configuration HM 1 Local Bus Sees 2 Derived FB Types Open QL Yariables amp FBin Get From Library Elementary Yari Put in Library Derived variable B 10 Derived Yaria Export J Derived FB Inst Communication Add User Directory lal Program Add Hyperlink Tasks y MAST A Events w Timer Eve ry WO Events 2 Animation Tables fj Operator Screens ry Documentation ProSoft Technology Inc June 23 2011 Page 195 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform
166. has been completed and results are immediately available To avoid unexpected consequences while the signal word is non zero the processor must not alter any parameter data or rely upon any results Control Processor sets to zero non zero to disable enable Error Indicates unexpected result from requested task Status Indicates status of specific feature Input Input from PTQ AFC including error code Output Output to PTQ AFC ProSoft Technology Inc Page 169 of 259 June 23 2011 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 9 1 1 Supervisory Output Block The Supervisory Output Block is automatically copied from the Quantum processor to the PTQ AFC module It can be used to request different tasks from the module as listed in the following table For proper operation of the PTQ AFC this block is required and must be defined Offset Description Type Comments 0 Set Wallclock Signal 1 Read WallClock Signal 2 Issue Gateway Transaction Signal 3 Fetch Pass Thru Transaction Signal 4 Issue Master Transaction Signal 5 Reserved 6 Reserved 7 Reserved 8 Reserved 9 Reserved 10 Pass Thru Ack Control 11 Pass Thru Swap Words Control 12 Reserved 13 Reserved 14 Reserved 15 Reserved 16 Reserved 17 Reserved 18 Reserved 19 Reser
167. he DNP network Databases eve user defined and stored in the module to hold the data required by the protocol The PTQG DNPSNET module is a powerful communication intertace for Quantum platform processors Developed under license from Schneider Electric the module incorporates proprietary backplane technology that enables powertul data access to the Quantum processor General Specifications Functional Specificetions Hardware Specifications DNP Subset Detnition xi ProSoft Technology Inc Page 37 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 4 Setting up Data Memory in Project 1 In the list of options on the left side of the PLC Configuration dialog box double click SPECIALS KA Concept C CONCEPT TESTPRJ untitled File Configure Project Online Options Window Help Diebus De e Oea sls sm e egea 1 Col fiijpuc Configuration x a B Summary EB PLC Selection B PLC Memory Partition B Load pies 140 CPU 534 14 Available Logic Area 65535 IEC Enabled IEC Heap Size 300 001536 Number installed 0 Discrete Inputs fea 100512 Input Registers 300001 300512 Holding Registe400001 401872 Config Pe B 1 0 Map B Segment Scheduler B Modbus Port Settings Specials Segment Schedules Battery Coil Segments 32 Timer cata Config Extensions mASCII Data Protection Number
168. he Input Register Bank 10 000 registers and the Holding Register Bank Holding Register Bank 10 000 This is where you can create a virtual re map by cross referencing any of the 130 072 Primary Slave Modbus registers to the 20 000 Modbus registers in the Virtual Slave Banks thereby making it easy fora SCADA Master to poll only the necessary Modbus addresses in contiguous blocks The virtual slave can also be used for data polling from the processor through the backplane Modbus access to the Virtual Modbus Slave is disabled by default since its Modbus address is originally set as 0 To use the Virtual Modbus Slave you must initially configure a Modbus address greater than zero in order to enable it Refer to Site Configuration for more information about enabling the Virtual Slave and using the remapping feature The PLC may always access the Virtual Slave whether or not it has a non zero slave address and thus is available via Modbus A download operation will not transfer the Virtual Slave Remapping configuration You must click on the Write button on the Indirect Address Remapping dialog box to transfer the data Note The first 100 registers in the Virtual Slave Holding Register Bank have been pre assigned and cannot be remapped They map directly to the first 100 holding registers of the Primary Slave Virtual Slave Example Application Assume that an application requires a remote Modbus Master to poll the orifice diameters for the first 5
169. his state the proving hardware should be swinging valves to reverse the stream s direction of flow through the prover preparing it for the return leg 4 Prover active past first switch return This state is for bidirectional provers only The ball leg or piston has passed the first switch on the return leg but not yet passed the second switch and the run counter is counting pulses 5 Run Complete The ball or piston has passed the second switch for bidirectional provers the second switch of the return leg the run counter has been stopped and the count for the run is available For a bidirectional prover this count may be either the count for only the return leg or the count for the entire run use prover option Return leg pulse count is round trip count register 65011 bit 4 to specify which 6 Prover not selected not ready Some kinds of proving hardware report this value for a counting mode unrelated to proving The AFC treats this value the same as value 0 7 Prover not selected not ready Some kinds of proving hardware report this value for a counting mode unrelated to proving The AFC treats this value the same as value 0 Prover Position Ready for Launch The prover s ball or piston is ready for launching into the stream For a bidirectional prover this is the launch of the forward leg ProSoft Technology Inc Page 157 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual L
170. hted average Temperature 18 19 Floating point Flow weighted average Pressure 20 21 Floating point Flow weighted average K Factor 22 23 Floating point Flow weighted average Meter Factor 24 25 Floating point Flow weighted average Density Input 26 Word Flow weighted average Water content e 2 7 Word Flow weighted average Corrected density scaled integer 28 Word Flow weighted average CTL e 4 29 Word Flow weighted average CPL e 4 Page 234 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 6 7 Flow Rate Integration with Gas Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted average Flow rate net 16 17 Floating point Flow weighted average Temperature 18 19 Floating point Flow weighted average Pressure 20 21 Floating point Flow weighted average Flow Rate Input 22 Word Flow weighted average Relative density e 4 23 Word Flow weighted average Compressibility reference e 4 24 Word Flow weighted average Compressibility flowing e 4 25 Word Flow weighted average Supercompressibility e 4 6 Word available 7 Word available 28 Word available 29 Word available
171. ibration constant K1 5 Flot i Calibration constant K2 6 Flot i Calibration constant 6 7 Flot Calibration constant 7 8 Flot Calibration constant 8 9 Flot Calibration constant 9 10 Flot Calibration constant 10 11 Flot i Calibration constant 11 12 Flot z Calibration constant 12 13 Flot id Calibration constant 13 14 Flot Calibration constant 14 15 PLC image address Quantum platform only 0 Usht i Meter process input amp c get Usht i Meter results put 2 Usht Meter archive fetch put ProSoft Technology Inc June 23 2011 Page 123 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 12 10 Stream Datum Point events Grup Sbgp Item DTyp Rkv Data point 0 0 0 Bsht Stream options 1 Stream parameter value 0 0 Flot i Default relative density gas at reference 1 0 Flot 5 Viscosity 2 0 Flot Isentropic exponent 3 0 Flot Default Fpv 4 0 Flot i K meter factor 5 0 Flot n Default energy content 6 0 Flot j Default reference density liquid 7 0 Flot Default vapor pressure 8 0 Flot X Water density at API reference 9 0 Flot i Default Ctl 10 0 Flot j Default Cpl 11 0 Flot ss Shrinkage factor 12 0 Flot i Precalculated alpha 2 0 Meter factor curve 0 Flot a Datum point 1 meter factor 1 Flot i Datum point 1 flow rate 2 Flot ba Datum point 2 meter factor 3 Flot g Datum
172. icable A new purchase order will be required or authorization to use the purchase order submitted for evaluation fee The following is a list of non repairable units 3150 All 3750 3600 All 3700 3170 All 3250 1560 Can be repaired only if defect is the power supply 1550 Can be repaired only if defect is the power supply 3350 3300 1500 All Oo 00000 0 00 0 0 ProSoft Technology Inc Page 251 of 259 June 23 2011 Support Service amp Warranty PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 12 2 LIMITED WARRANTY This Limited Warranty Warranty governs all sales of hardware software and other products collectively Product manufactured and or offered for sale by ProSoft Technology Incorporated ProSoft and all related services provided by ProSoft including maintenance repair warranty exchange and service programs collectively Services By purchasing or using the Product or Services the individual or entity purchasing or using the Product or Services Customer agrees to all of the terms and provisions collectively the Terms of this Limited Warranty All sales of software or other intellectual property are in addition subject to any license agreement accompanying such software or other intellectual property 12 2 1 What Is Covered By This Warranty a b Warranty On New Products ProSoft warrants to the origin
173. ication allowing easy access to a remote Modbus device The module works as a Modbus slave or master device As discussed later in this manual the internal Modbus database can be accessed by a Modbus Master device and by the processor using the Modbus Gateway Function The AFC Manager software can be used for easy meter configuration and application monitoring The following section provides a sample application where input data is transferred from the transmitters to analog input cards on the Schneider Electric rack and the values are transferred from the processor to the module For Pulse meter applications the pulse count and pulse frequency values are typically transmitted through high speed counter modules in the rack The module performs the flow calculation based on the values transferred through the backplane The calculation results can be read to the processor or polled from a remote Modbus master unit connected to one of the communication ports Page 14 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Start Here Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 1 2 Update Notice If your module measures liquids please read this notice before upgrading from version 2 04 or earlier to 2 05 or later For compliance with new measurement standards the AFC version 2 05 has introduced several new liquid product groups In particular the two non refined liquid
174. ifice 0 9995098 Velocity of approach factor ev 1 03257543 Pressure extension xt 149 4683 Coefficient of discharge cd 0 6042569 Expansion factor y 0 9997441 Composition factor 0 2728558 ass flow Qh 2280 571 Orifice characterization error 0 Analysis characterization error 0 AGA8 calculation error 0 Page 212 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Diagnostics and Troubleshooting Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Gross accu totalizer x 3 3408 Gross accu residue x 3 0 2712079 Gross increment x f3 6 643929E 02 Gross flow rate x 3 h 483 1948 et accu totalizer x 3 390119 et accu residue x 3 0 3805552 et increment x 3 5 534 LOL et flow rate x 3 h 40248 ass accu totalizer x lb 22094 ass accu residue x lb 0 8813007 ass increment x lb 0 3135785 ass flow rate x lb h 2280 571 Analysis components C1 methane 0 2 nitrogen 0 CO2 carbon dioxide 0 C2 ethane 0 C3 propane 0 H20 water 0 H2S hydrogen sulphide 0 H2 hydrogen 0 CO carbon monoxide 0 O2 oxygen 0 ic4 iso butane 0 nC4 normal butane 0 ic5 iso pentane 0 nC5 normal pentane 0 C6 hexane 0 C7 heptane 0 C8 octane 0 C9 nonane 0 C10 decane 0 He helium 0 Ar argon 0 neoC5 neopentan 0 Ux userl 0 Uy user2 0 ProSoft Technology Inc Page 213 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform U
175. ile not yet downloaded 40005 40007 reserved Each event record is an 8 register quantity laid out as four 32 bit items big endian Registers Contents 0to1 Event Id Tag page 116 2to3 Timestamp of event In our standard packed bit field format 4to5 Old item value For a Datum Point event format depends on the datum type field of the Event Id Tag 6 to7 New item value For a Datum Point event format depends on the datum type field of the Event Id Tag Each value is right justified in its field and sign extended if necessary ProSoft Technology Inc June 23 2011 Page 115 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 12 3 Event Id Tag This 32 bit field has the following structure Bits N Meaning 31 1 0 Special 1 Datum Point e g sealable parameter If this bit is clear then bits 19 00 contain a value from the Special event tag list below if the bit is set then bits 19 00 have the interpretation given here 30 1 PLC offline timestamp may not be accurate This bit may also be set for a Special event 29 1 reserved 28 to 24 5 Meter number or 0 for Site This field may also be set for a Special event 23 to 20 4 Meter Stream number or 0 Site 0 This field may also be set for a Special event 19 to 16 4 Datum type Valu
176. ility e 4 average 28 29 Double Word Snapshot Pulse Count 11 6 5 Orifice Differential Meter with Liquid Product Start Offset End Offset Data Format Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted average Flow rate net 16 17 Floating point Flow weighted average Temperature 18 19 Floating point Flow weighted average Pressure 20 21 Floating point Flow weighted average Differential pressure 22 23 Floating point Flow weighted average Density input 24 Word Flow weighted average Corrected density scaled integer 25 Word Flow weighted average CTL e 4 6 Word Flow weighted average CPL e 4 7 Word Flow weighted average Velocity of approach factor Ev e 4 28 Word Flow weighted average Expansion factor Y e 4 29 Word Flow weighted average Coefficient of discharge Cd e 4 ProSoft Technology Inc June 23 2011 Page 233 of 259 Reference User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 11 6 6 Pulse Linear Meter with Liquid Product Start Offset End Offset DataFormat Type Description 10 11 Accumulator Snapshot Accumulator totalizer net 12 13 Floating point Snapshot Accumulator residue net 14 15 Floating point Flow weighted average Flow rate net 16 17 Floating point Flow weig
177. in accordance with Class I Division 2 wiring methods Article 501 10 b of the National Electrical Code NFPA 70 for installations in the U S or as specified in section 18 1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction The following or equivalent warnings shall be included A Warning Explosion Hazard Substitution of components may Impair Suitability for Class Division 2 B Warning Explosion Hazard When in Hazardous Locations Turn off Power before replacing Wiring Modules and C Warning Explosion Hazard Do not Disconnect Equipment unless Power has been switched Off or the Area is known to be Nonhazardous D Caution The Cell used in this Device may Present a Fire or Chemical Burn Hazard if Mistreated Do not Disassemble Heat above 100 C 212 F or Incinerate WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS AVERTISSEMENT RISQUE D EXPLOSION AVANT DE DECONNECTER L EQUIPEMENT COUPER LE COURANT OU S ASSURER QUE L EMPLACEMENT EST DESIGNE NON DANGEREUX Warnings North America Warnings A Warning Explosion Hazard Substitution of components may impair suitability for Class Division 2 B Warning Explosion Hazard When in hazardous locations turn off power before replacing or rewiring modules Warning Explosion Hazard Do not disconnect equipment u
178. ing PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 8 4 2 Meter Previous Prove Summary This area contains summary data for the previous prove of each of the AFC s meter runs Each time a new prove is enabled and before the Prove Results area is reset summary prove information for the meter previously proved if any is copied to the meter s Previous Prove Summary block overwriting the old information This area supplies a small amount of the information presented in the proving report The Previous Prove Summary block for each meter occupies 50 registers Meter 1 s block begins at input register 61600 so that Meter 2 s block is at 61650 and so on registers 61600 to 62399 are allocated to the Previous Prove Summary blocks for up to 16 meter runs Page 166 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 9 Backplane Communication In This Chapter Site PLC Configuration eee ceccceeeeeneeeeeenneeeeeeeeeeesnaeeeesenaeeeenenaeees 168 Meter PLC Configuration cccccccccceceeeeeeeeeneeeceeeeeeeenneaeeeeeeeeeeeees 177 Sample Files The backplane communication is configured through the AFC Manager software You may configure the following block structures containing the Quantum memory registers that will be u
179. ing to the method given in MPMS Ch 12 2 1995 In order to correct density at reference to User Base conditions and also when iteratively calculating corrected density for the effect of elevated pressure the CPL Flowing ApiBase unrounded is also calculated according to the same method Density Correction The density at API Base is determined according to relevant standards which density is used as input to the CTL and CPL calculations The density at User Base is determined by multiplying den ApiBase by the term CTL UserBase ApiBase CPL Flowing ApiBase CPL Flowing UserBase all unrounded factors this density is reported only and is not used in any calculations When density correction is not selected or an alarm causes a default to be assumed any default density at reference conditions is deemed to be at User Base and is also corrected to API Base for input to the CTL and CPL calculations Archiving and Event Log a Accumulation and data recording for gas phase archives conform to the requirements of API MPMS Ch 21 sec 1 1993 Liquid phase archives conform to API MPMS Ch 21 sec 2 b Event logging conforms to the requirements given in the Industry Canada Weights and Measures Board Draft Specification Metrological Audit Trails of 1995 03 01 11 2 2 Liquid Correction Factor Details For firmware version 2 05 and later correction factors for most liquids are calculated according to the 2004 edition of API MPMS Cha
180. ion and has a greater range than a split value whereas a split value is easier to read when it is represented as a pair of 16 bit numbers as in a processor data file Page 90 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 10 2 Accumulator Types The module supports a total of 12 accumulators per meter channel divided into the following categories Resettable Accumulators 4 Accumulators Non Resettable Accumulators Archive Accumulators 6 Accumulators 2 Accumulators These 3 accumulator types are independent For example resetting a resettable accumulator does not affect the other accumulators For multiple stream firmware version 2 05 and later each stream also has its own set of ten accumulators six non resettable and four resettable Increments are applied both to the meter accumulators and to the accumulators for the active stream Non Resettable Accumulators The non resettable accumulators are only reset when the accumulator rollover value is reached The accumulator rollover value and the accumulator unit must be configured using the AFC Manager Refer to the AFC Manager User Manual for more information about this topic The module supports six non resettable accumulators in order to show the measured quantity to be totalized Non resettable accumulator mass Non resettable accu
181. ious Prove Summary ccccceeceeeeeeeeeeeenteeeeettneeeeeeeneeeeetneeeeeeneeeeread 166 9 Backplane Communication 167 9 1 Site PLC Configuration aain ra A AR eA A TE EA 168 9 1 Supervisory Output BOCK isere tisie aenaran ai ereraa aaa aia etera d aait 170 9 1 Supervisory Input BIOCK ccccceceeceeceeeeeeeeeeeneaeceeeeeeeeseceaeceeeeeeeseceneaeeeeeeeeeteees 172 9 1 Wallclock Block riser aa oe host heal peta cuzin ak ors a a e teen eta des 174 9 1 Modbus Gateway BIOCK 0 ccccccceeeeee etter erent ee eeee era oA 174 9 1 Modbus Pass Thru BIOCK 2 cecccceeeeeeeeeeeceeeeeeeseceeaaeeeeeeeeeeeessccaeaeeeeeeeesesesanees 175 9 1 Modbus Master BICK itiren inana rn e a a o a aE a 176 9 2 Meter PEC Configuratio sarate i a aA 177 9 2 1 Process Input from PLC to AFC eieae aeaa e aa aa ta a 179 9 2 2 Calculations to PLC from AFC ccccceceeeeeceeceeceeeeeeeeeecenaeceeeeeeeeecsueaeeeeeeeseneees 182 9 2 3 Archive Fetch to PLC from AFC 0 cccceceeeecne cece eeeeeeceaeeeeeeeeesencceaaeceeeeeeeestseaees 183 9 3 Sample FIlGS sa 2s sheers e dadc eds ce ceeapas aaa a a a a a Aea Guang EE RR 184 9 3 1 Concept Sample Files cececeecccececeeeeeeeeeneaeceeeee see aaaaeaeeeeeeeeesenniaeeeeeeeeeeeees 184 9 3 2 Unity Sample Files eare ara iehdeece sate AET OTOR EEOSE 195 ProSoft Technology Inc June 23 2011 Page 7 of 259 Contents User Manual PTQ AFC Modicon Quantum Platform Liquid and
182. iquid and Gas Flow Computer for Hydrocarbon Products Prover Position Ready for Return For bidirectional provers only the prover s ball or piston is ready for launching into the stream for the return leg Prover Position Valve Sealed Behind Ball The prover s ball or piston has been launched into the stream and the sealing valve has been closed behind it For a bidirectional prover this is the start of the forward leg Prover Position Valve Sealed Behind Ball Return Leg For bidirectional provers only the prover s ball or piston has been launched into the stream for the return leg and the sealing valve has been closed behind it Prover Temperature Absolute This value is the process input temperature of the prover traditional or master meter in units relative to absolute zero and is required for some calculations This value is meaningful only while a prove is active Conventional This value is the process input temperature of the prover traditional or master meter in conventional units For a traditional prover with dual transmitters this is the average of the two inputs This value is meaningful only while a prove is active Page 158 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Prover Pressure Absolute This value is the process input pressure of the prover traditional or master meter in a
183. it in the Measurement Configuration Changed registers is set clear when all such bits are clear bit 6 Power up Set upon power up and cleared upon setting the wallclock for the first time bit 7 Cold start Upon power up AFC s non volatile storage is checked for validity by verifying a checksum and confirming that certain known values are present in their proper locations If the storage is invalid then it is initialized with a default configuration and this bit is set The bit remains set even through subsequent power cycles until at least one meter is enabled at which time the bit is cleared bit 8 A copy of the Hard Passwords site option made available here so that an external application such as AFC Manager can learn all it needs to know in order to connect to the module by reading the first 20 holding registers from the Modbus table bit 9 reserved bit 10 reserved bit 11 reserved bit 12 reserved bit 13 reserved bit 14 reserved bit 15 reserved Ch00007 By Processor offline code 0 online 1 offline Ch00008 By Zero primary slave address This value distinguishes the two slaves When read from the primary slave this value is zero when read from the virtual slave this value is the primary slave address Ch00009 Wd Password write enable Ch00010 to Ch00015 Wd Wallclock Y M D h m s The wallclock has a resolution of 1 second Ch00016 to Ch00017 Bm Wallclock packed The packed wal
184. ive remainder upon dividing by 65536 A traditionally negative remainder that would result from dividing a negative dividend by 65536 must be made positive by subtracting its absolute value from 65536 b The operator means assignment that is assign the expression on the right to the object on the left by calculating the value of the expression on the right and making the object on the left assume that value The operator means is equal to c Words in all caps and the other arithmetic operators have their expected meanings d Text enclosed in brackets are comments only Procedure A Calculate event number from record position 1 Calculate number of events on file events_on_fil next_event oldest_event AND 0x0000FFFF 2 Determine whether desired record is on file IF my_record lt 0 OR my_record 2 events_on_file THEN record is not on file EXIT this procedure 3 Calculate age of desired record vent_age next_record my_record IF event_age lt 0 THEN vent_ag event_ag number_of_ records 4 Calculate event number of desired record event_number next_event vent_age AND OxOOOOFFFF Procedure B Calculate record position from event number 1 Calculate number of events on file events_on_fil next_event oldest_event AND 0x0000FFFF 2 Calculate age of desired event vent_ag next_event my_event AND 0x0000FFFF 3 Determine whether desired eve
185. ive type Ages Select the first archive to be added or removed To Select the last archive to be added or removed Add Add the selected archives to the grid fetching as necessary Remove Remove the selected archives from the grid Connect Connect to the module if necessary Upd Current Update the current archive Update All Update all archives in the grid Clear Clear the grid Log Create a log file containing the archived data Print Print the archives to the local printer Plot Display a plot of two datum points from archives in the grid The following shows an example of an archive report generated by the AFC Manager AFC 56 16 Daily Archive Date 16 09 2002 16 26 41 Site Name MVI Flow Station Project AFC Meter 1 Tag M01 Archive 0 Closing timestamp of archive 2002 04 27 23 59 08 Opening timestamp of archive 2002 04 27 00 00 02 Status bitmap details below 00h Alarms bitmap details below 0000h Flowing period 86346 Event counter 53 et accumulator x 3 604 et accumulator residue x 3 0 6703186 et flow rate x 3 h 40247 93 Temperature F 14 99997 Pressure psig 999 9995 Differential pressure hw 217 99997 Relative density 60 F 60 F 0 7404 Reference compressibility 0 9989 Flowing compressibility 0 9051 Fpv 1 0505 Velocity of approach factor Ev 1 0328 Expansion factor Y 07 99 97 Discharge coefficient 0 6043 Alarm Bits bit 0 Temperature input out of range 7 bit 1 Pressure input out of range 7
186. ives the pulse count and pulse frequency values from a high speed counter module The module uses these values to perform calculations You can configure the primary input to be used for volume calculation You can configure it as Pulse Count or Pulse Frequency Primary Input Pulse Count If you select Pulse Count as the primary input the module uses the pulse count value transferred through the backplane as the primary input for volume calculation In this case the pulse frequency will be used for flow rate calculation only Pulse Count gt Accumulator Pulse Frequency Flow Rate Primary Input Pulse Frequency If you select Pulse Frequency as the primary input the module uses the pulse frequency value transferred through the backplane as the primary input for both flow accumulation and flow rate calculation The pulse count value is ignored by the module Accumulator Pulse Frequency x Flow Rate 6 7 3 Differential Orifice Meter Overview The static pressure of the gas stream can be measured either upstream of the meter before the differential pressure drop or downstream of the meter after the pressure drop Both AGA3 and AGA8 require the upstream static pressure for their calculations where upstream pressure downstream pressure differential pressure If the pressure is measured from a downstream tap typical the Downstream Static Pressure option should be set thro
187. ized repair or maintenance iv attachments equipment options parts software or user created programming including but not limited to programs developed with any IEC 61131 3 C or any variant of C programming languages not furnished by ProSoft v use of the Product for purposes other than those for which it was designed vi any other abuse misapplication neglect or misuse by the Customer vii accident improper testing or causes external to the Product such as but not limited to exposure to extremes of temperature or humidity power failure or power surges or viii disasters such as fire flood earthquake wind and lightning c The information in this Agreement is subject to change without notice ProSoft shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the furnishing performance or use of this material The user guide included with your original product purchase from ProSoft contains information protected by copyright No part of the guide may be duplicated or reproduced in any form without prior written consent from ProSoft 12 2 3 Disclaimer Regarding High Risk Activities Product manufactured or supplied by ProSoft is not fault tolerant and is not designed manufactured or intended for use in hazardous environments requiring fail safe performance including and without limitation the operation of nuclear facilities aircraft navig
188. l Support at one of the telephone numbers listed above page 248 A Technical Support Engineer will request that you perform several tests in an attempt to isolate the problem If after completing these tests the Product is found to be the source of the problem we will issue an RMA c All returned Products must be shipped freight prepaid in the original shipping container or equivalent to the location specified by ProSoft Technology and be accompanied by proof of purchase and receipt date The RMA number is to be prominently marked on the outside of the shipping box Customer agrees to insure the Product or assume the risk of loss or damage in transit Products shipped to ProSoft Technology using a shipment method other than that specified by ProSoft Technology or shipped without an RMA number will be returned to the Customer freight collect Contact ProSoft Technical Support for further information d A 10 restocking fee applies to all warranty credit returns whereby a Customer has an application change ordered too many does not need etc Returns for credit require that all accessory parts included in the original box i e antennas cables be returned Failure to return these items will result in a deduction from the total credit due for each missing item Page 250 of 259 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quan
189. lane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual The Direction and Register bank register may assume one of the following values Decimal Value Function Register Type 0 Read Input 1 Read Holding 2 Write Holding The Data Item Size and Swap Options register may assume one of the following values Decimal Value Data Item 0 Bit packed 16 to a word 1 Word 16 bit registers 2 Double 32 bit items as register pairs 3 32 bit 32 bit items as single registers To this add 10 for byte swap except size 0 and or 20 for word swap sizes 2 and 3 only The Error Code may assume one of the following values 0 No error gt 0 Modbus exception code or communication error Modbus exception codes are issued by the responding slave and listed in commonly available Modbus protocol manuals they lie between 1 and 127 and include Code Description 0 No Error 50 Modbus Exception Code or Communication Error Modbus Exception codes are issued by the responding slave and listed in commonly available Modbus protocol manuals they lie between 1 and 127 and include 1 Illegal Function 2 Illegal Address 3 Illegal Data Value Communication Errors are issued by the AFC 500 CTS Timeout 501 Receive Timeout 502 Bad Framing 503 Buffer Overrun 504 Bad Checksum CRC 505 Wrong Slave 506 Wrong Function Code 507 Wrong Length
190. larms bitmap details below 0000h Flowing period 146 Event counter 50 et accumulator x 3 1633 et accumulator residue x 3 6 271 3628 02 et flow rate x 3 h 40248 02 Temperature F 14 99999 Pressure psig 1000 002 Differential pressure hw 22 00003 Relative density 60 F 60 F 0 7404 Reference compressibility 0 9989 Flowing compressibility 0 9051 Fpv 1 0505 Velocity of approach factor Ev 1 0328 Expansion factor Y 0 9997 Discharge coefficient 0 6043 Alarm Bits density correctio bit 0 Temperature input out of range bit 1 Pressure input out of range bit 2 Diff pressure input out of range bit 3 Flowing density input out of range bit 4 Water content input out of range bit 5 Diff pressure low bit 8 Orifice characterization error bit 9 Analysis total zero bit 10 Analysis total not normalized bit 11 AGA8 calculation error bit 12 API calculation error bit 13 API calculation error Ctl Page 112 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quick Start User Manual bi bi 14 15 ct ct API calculation error vapor pressure API calculation error Cpl Status Bits bit 11 bit 12 bit 13 bit 14 bit 25 Meter was enabled Backplane communication fault Measurement configuration changed Power up Cold start ProSoft Technology Inc June 23 2011 Page 113 of 259 Quick Start PT
191. lator 1 upon period end Reset accumulator 2 upon period end Reset accumulator 3 upon period end Reset accumulator 4 upon period end mm m m kl k m Reset accumulator 1 upon event Reset accumulator 2 upon event Reset accumulator 3 upon event Reset accumulator 4 upon event LLU U U U I Cancel By default the module is configured to generate archives upon period end and event The module is not configured by default to reset the resettable accumulators upon period end Page 100 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 11 6 Archive Locations Click the Modbus Addresses button on the Archive Configuration dialog box to learn how to fetch an archive record of a specific age procedure and Modbus location and even the actual Modbus address of a specific file archived datum point if you have highlighted the item in the archive record template The following table shows the current archive Archive 0 location in the Primary Modbus Slave for each of the first 8 meters These addresses refer to the holding register bank Archive 0 Current Archives Meter Start Daily Archive End Daily Archive Start Hourly Archive End Hourly Archive 1 9900 9939 9950 9989 2 11900 11939 11950 11989 3 13900 13939 13950 13989 4 15900 15939 15950 15989 5 17900 17939 17950 17989 6 19
192. lclock has a resolution of 2 seconds Page 238 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Address Type Description Ch00018 Bm accessed port and authorization bits 0 3 Accessed port 0 gateway bit 4 Password authorization waived for read bit 5 Password authorization waived for write bit 6 Password authorization granted for read bit 7 Password authorization granted for write Ch00019 Wd Password read enable Ch00020 to Ch00089 reserved Reserved for use by diagnostic and similar procedures Ch00090 to Chooo99 Wd Arbitrary event logged registers A Modbus master such as the processor using Modbus Gateway can use these to record in the Event Log changes to values unrelated to flow measurement ProSoft Technology Inc June 23 2011 Page 239 of 259 Reference User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 11 8 Modbus Port configuration Configuration of the serial ports is stored in these blocks of the Modbus table Address Type Description Ph00102 to PhOO105 Bm Port 1 configuration Ph00106 to PhOO109 Bm Port 2 configuration Ph00110 to PhOO113 Bm Port 3 configuration Each group of registers specifies configuration of the corresponding serial port The four registers of each block a
193. ld Start state and is not yet ready to perform calculations The following steps initialize the module Enable at least one meter Set the processor to RUN mode After these two steps are accomplished the state is changed from Cold Start to Released This indicates that that module is ready to perform flow calculations When in the Released state the OK LED is ON and the ERR LED is off When the module is ready you will use AFC Manager to monitor meter operation archives and events The AFC Manager User Manual contains detailed information on these tasks ProSoft Technology Inc Page 69 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 7 Meter Channel Functionality 6 7 1 Meter Channels The number of available meter channels depends on the platform as follows MVI46 AFC 8 meters MVI56 AFC 16 meters MVI69 AFC 8 meters MVI71 AFC 8 meters PTQ AFC 16 meters Each meter channel can be assigned as a linear meter pulse meter input or as a differential meter orifice meter input for flow measurement using either SI or US units Selecting the differential meter causes the module to use the AGA 3 standards for flow calculation Selecting the linear meter causes the module to use the AGA 7 standard for gas flow calculation Each meter channel can be configured for gas or liquid crude or refined product The Produ
194. led cceceeeeeeeeeeireeeeeeneeeeenteeeerens 244 11 9 11 Why does the AFC Manager show a Communication Timeout warning 245 Page 8 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Contents Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 9 12 What is the difference between Net Accumulator and Gross Accumulator 245 11 9 13 What are the accumulator s totalizer and residue values 0 0 00 eeeeeeeeteeeeeeees 245 11 9 14 Do have to enter all molar concentrations for the gas product cceeeee 245 11 9 15 Can update the molar concentration values dynamically c ccceeeceeeeseeeeeees 245 11 9 16 Why do the accumulator values not Update eee eeeeeeeeeneeeeeeenteeeseeneeeeeenaees 245 11 9 17 What is the WallClOCk c ccccccceceeeeeeeceeceeeesaeeeeeeeseeeecaeessaaeseneeeteeeetiaeeseeeee 246 11 9 18 Can read the Primary or Virtual Slave values using the AFC Manager 246 11 9 19 When are the archives generated 000 ceeeeeeeeeneeeeeeeneeeeeeaeeeeeenaeeeseeiaeeeeneaaes 246 12 Support Service amp Warranty 248 Contacting Technical SUPPOMT c ccccececcceee cece ee ee cece eee aeeeeeee eee eeaeaeceeeeeegdecaaaeaeeeeeeeeeseeeaneeeeetees 248 12 1 Return Material Authorization RMA Policies and Conditions eee 250 12 1 1 Returning Any Product vio ccccisie tien niari n a i iaa i aaa iaka
195. lick on the READ button Note Verify that the meter is not generating any alarms Meter proving cannot proceed while any alarm is displayed Project 8D Proving owe Shoe BN EEEE Density at 60 F AFI Comected denaty l API Vapor pressure ipo Volume conection factors Vapor pressure esor Reterence density esce Temperature conection error Pressure conecton enor f the selected meter This is accomplished by providing PROCESS PARAMETER values that are within the range of the Process Input Scaling Dialog box Process Input Scaling Zero scale Ful scale Detak Raw ingt Temmpecatee F 40 300 0 Floating port Pressure ps 0 f 5000 so Floating port Puke freqaency Ha 0 J g Fostngport x Density API 60 Foostng port Water content 0 Scaled integer number between 103 and 932 F Di ero scale lt Delauk lt Full scalo gt There are two sources of alarms 1 From the meter which occur whether or not a prove is in progress These are illustrated above 2 From the prove and there are 2 kinds a Variation Limit Alarms b Prove Calculation Alarms Note Any alarm will always make a run not able to be selected Page 152 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Vari
196. ling The module accepts the following Modbus command functions according to the Modbus protocol specification Modbus Function Code Description 3 Read Holding Registers 4 Read Input Registers 6 Preset Write Single Register 16 Preset Write Multiple Registers Ports 2 and 3 support RS 232 RS 422 or RS 485 communications The Configuration Debug port Port 1 supports RS 232 only Refer to Cable Connections page 133 for wiring instructions The Modbus Master command can be sent to either the Primary or Virtual Modbus Slaves in the module Each slave has individual Modbus addresses that you can configure Project Site Configuration The Primary Slave address is configured as 244 by default AFC Manager 6 9 1 Communication Parameters The module supports the following communication parameters for each communication port Parameter Values Baud Rate 300 600 1200 2400 4800 9600 or 19200 Data Bits 7or8 Stop Bits 1 or 2 Bits Mode RTU or ASCII Parity None Even or Odd Note Do not configure a port for both RTU mode and 7 data bits as this combination is not supported by the Modbus protocol ProSoft Technology Inc Page 85 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products You must configure the communication parameters for each communication port using the AFC Manager software Site Con
197. lot Range high end 2 Flot i Default 3 Sbyt 7 Module id code 5 0 0 Bm24 Analysis component selection map 6 0 0 Ulng i Pulse input rollover 7 Units 0 0 B448 Primary input period quantity units 1 0 Ubyt i Mass flow rate period 2 0 Ubyt i Mass flow rate units 3 0 Ubyt A Mass accumulator units 4 0 Ubyt Energy flow rate period 5 0 Ubyt Energy flow rate units 6 0 Ubyt Energy accumulator units 7 0 Ubyt i Volume flow rates period 8 0 Ubyt i Volume flow rates units 9 0 Ubyt Volume accumulators units 8 Accumulator rollovers 0 0 Ulng i Mass Ulng j Energy 2 0 Ulng Volumes 9 Meter parameter value 0 0 Flot ii Orifice plate measurement temperature 1 0 Flot Orifice plate measured diameter 2 0 Flot i Orifice plate coefficient of thermal expansion 3 0 Flot i Meter tube measurement temperature 4 0 Flot Meter tube measured diameter 5 0 Flot h Meter tube coefficient of thermal expansion 6 0 Flot i Primary input flow threshold 7 0 Flot i Primary input alarm threshold 8 0 Flot j V cone Wedge coefficient of discharge 10 reserved 11 0 Densitometer 0 Usht 5 Densitometer type 1 Flot e Calibration temperature 2 Flot Calibration pressure 3 Flot Calibration constant KO Page 122 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Grup Sbgp Item DTyp Rkv Data point 4 Flot 5 Cal
198. low Computer for Hydrocarbon Products 6 10 Accumulators The accumulators store the current amount of measured quantity for a meter channel This section provides detailed information about the accumulators 6 10 1 Accumulator Totalizer and Residue The accumulators are expressed as the totalizer and residue parts This implementation allows the accumulation of a wide range of increments while keeping a high precision of fractional part with an approximately constant and small round off error The totalizer stores the integral part of an accumulator as a 32 bit or split integer The residue is the fractional part always less than 1 0 expressed as a 32 bit IEEE floating point The Total Accumulator is given by the formula ACCUMULATOR TOTALIZER RESIDUE Example If the meter monitor window shows the following values for the accumulators A Accumulators Meter xi G Meter C Stream is Active Totalizer Residue Reset Gross MMCF Net MMCF Energy MBTU Mass lb 1 Net MMCF 2 Gross MMCF 4 Mass Ib _ The total resettable accumulator 1 value net is 12 8031153 The accumulator totalizer values can be configured to split with the low order word rolling over from 9999 to 0000 at which time the high order word is incremented Refer to the AFC Manager AFC Manager Meter Configuration Split Double Accumulators to select this feature A 32 bit value is more suited to computat
199. low Computer for Hydrocarbon Products User Manual ProSoft Technology Inc Page 163 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 8 4 Protected Meter Proving Data in the AFC s Input Register Bank The data concerned with Meter Proving is maintained in the Input Register Bank Modbus 3xxxxx read only Input Register Addresses protected from change from outside There are two areas a Latest Prove Results 3x63400 to 3x63709 b Meter Previous Prove Summary 3x61600 to 3x62399 50 registers per meter These two areas are described in better detail in the following two topics 8 4 1 Latest Prove Results This area contains complete details of the latest prove that has been enabled including Prove setup Prover and proved meter configuration summary Prove state Prove level calculations Run level input and calculations for each run of the prove This area supplies almost all the information presented on the proving report the remaining info comes from the proved meter s Previous Prove Summary see next The contents of this area persist until a new prove is enabled so a proving report may be regenerated at any time after the prove has been completed and before the next one is started There is only one such area for all meters on the AFC module therefore enabling a new prove for any meter resets the Prove Results from the last
200. ly archive configuration word 22421 Meter 8 hourly archive configuration word ProSoft Technology Inc Page 229 of 259 June 23 2011 Reference User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Each archive configuration word has the following bitmap structure Bit Description 0 Period select hourly 1 Archive upon period end 2 Archive upon event 3 Reserved 4 Reset resettable accumulator 1 upon period end 5 Reset resettable accumulator 2 upon period end 6 Reset resettable accumulator 3 upon period end 7 Reset resettable accumulator 4 upon period end 8 Reset resettable accumulator 1 upon event 9 Reset resettable accumulator 2 upon event 10 Reset resettable accumulator 3 upon event 11 Reset resettable accumulator 4 upon event 12 Reserved 13 Reserved 14 Reserved 15 Reserved Note Bit 0 must be set only for the hourly archives Changes made directly to the Modbus table in this manner are not automatically made to your open AFC configuration To incorporate these changes into your configuration so that they may be saved in the AFC file on your hard disk you must read back the meter configuration from the module after making the change by using the Read Configuration button on the Meter Configuration window Page 230 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Refer
201. m therefore it is normally supplied by the PLC Page 156 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Prover Phase These bits report the state of the run as known by the proving hardware These values are chosen specifically for compatibility with several kinds of proving hardware so that the work necessary for the PLC to translate hardware register values into these values required by the AFC is minimized and in many cases can be reduced to a simple mask and copy There are 8 values ranging from 0 7 These values are Value Name Description 0 Prover not selected not ready This is the normal value when no proving run is in progress 1 Prover active not yet counting The counter card has been initialized for a proving run but the ball or piston has not yet passed the first switch Counting of the pulses for the run has not yet begun 2 Prover active past first switch and The ball or piston has passed the first switch but not counting yet passed the second switch and the run counter is counting pulses For bidirectional provers this is the forward leg 3 Prover active past second switch This state is for bidirectional provers only The ball or piston has passed the second switch of the forward leg the run counter has been stopped and the intermediate count for the forward leg is available During t
202. m AFC lt gt W PTQMEMORY SupervisoryOutput Ready ProSoft Technology Inc Page 193 of 259 June 23 2011 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 2 After the values are entered the other worksheets will be updated with the correct values For example refer to the Meter Variables Orifice amp Gas worksheet for more information about the differential meter with gas product register locations based on the configured values amp Microsoft Excel memoryusage xls BEAR File Edit Yiew Insert Format Tools Data Window Help Cease 6ayY amp amp 2 e bd fe 2 Meter 1 Variables Orifice amp Gas Offset Meter Description Word Address Comments heter Disable _ 400801__ Floating Point Format Floating Point Format eae Floating Point Format Pressure Floating Point Format Differential Pressure Floating Point Format Differential Pressure Floating Point Format i WotarAnaysie Canoe Scaled Integer Format 10000 Malar Analveis N2 Scaled Integer Format 10000 Molar Analysis C02 Scaled Integer Format 10000 Molar Analysis C2 Scaled Integer Format 10000 Molar Analysis C3 Scaled Integer Format 10000 Scaled Integer Format 10000 Scaled Integer Format 10000 j1 Molar Analysis H2 400820 Scaled Integer Format 10000 mM 4 gt r Meter Variables Orifice amp Gas Meter ET 4l rT Ready NUM ODN On
203. m Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 11 3 Archive Types The module supports two types of archives hourly archives and daily archives Archive Type Period Period End Number of 30 Word Archives Stored Locally Hourly 60 minutes 1 hour Set by End of Hour Minute parameter 48 Daily 1440 minutes 1 day Set by End of Day Minute parameter 35 The Period End parameters must be set using the AFC Manager Site Configuration The default value is zero for both archive types which means that Daily Archives are generated every day at midnight 00 00 Hourly Archives are generated every hour on the hour 1 00 2 00 3 00 4 00 For example if the parameters are configured as follows End of day minute 480 The daily archives would be created every day at 08 00 End of hour minute 30 The hourly archives would be created every hour at 1 30 2 30 3 30 4 30 and so on Page 98 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 11 4 Archive Order An important concept regarding this topic is the archive order Understanding this simple concept is essential when reading archive data through the backplane or Modbus Master Each archive has a number its age that labels its position in the archive queue The following table shows the archive numbering scheme both
204. meter address for the first 5 meter channels The meter 1 orifice diameter registers are located at the holding register address 8162 and 8163 as follows 8160 8161 Float Parameter orifice plate measurement temperature 8162 8163 Float Parameter orifice plate measured diameter 8164 8165 Float Parameter orifice plate coef of thermal expansion 8166 8167 Float Parameter meter tube measurement temperature 8168 8169 Float Parameter meter tube measured diameter 8170 8171 Float Parameter meter tube coef of thermal expansion 8172 8173 Float Parameter differential pressure flow threshold The meter relative addresses are Mh00162 and Mh00163 The addresses for meters 1 to 5 are listed on the following table Meter Registers 8162 and 8163 10162 and 10163 12162 and 12163 14162 and 14163 16162 and 16163 Oy jo bh j Scratchpad The Primary Modbus Slave contains a scratchpad area that can be used to store any data required by each application This area is empty by default and contains 6000 words of data starting at holding register 2000 in the Primary Modbus Slave ProSoft Technology Inc Page 81 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 8 3 Virtual Slave The module also provides a Virtual Address Space of 20 000 Modbus registers This address space is divided equally between t
205. mmended minimum specifications to successfully install and run AFC Manager Microsoft Windows compatible PC Windows 2000 with Service Pack 2 or higher or Windows XP Professional with Service Pack 2 or higher or Windows 2003 300 mHz Pentium processor or equivalent 128 megabytes of RAM 20 megabytes of free disk space Available serial port COM port or USB to Serial adapter cable with necessary drivers required for communication between AFC Manager software and the AFC module DB9 adapter cable included with module required for connection between PC serial port and AFC module PTQ AFC module does not require an adapter To install the AFC Manager application 1 Insert the ProSoft Solutions CD in your CD ROM drive On most computers a menu screen will open automatically If you do not see a menu within a few seconds follow these steps a Click the Start button and then choose Run b Inthe Run dialog box click the Browse button c Inthe Browse dialog box click My Computer In the list of drives choose the CD ROM drive where you inserted the ProSoft Solutions CD d Select the file prosoft exe and then click Open e On the Run dialog box click OK 2 Onthe CD ROM menu click Documentation and Tools This action opens a Windows Explorer dialog box 3 Open the Utilities folder and then open the AFCManager folder 4 Double click the file Setup exe If you are prompted to restart your computer so that files c
206. modem signal lines Enable this in the configuration of the module by setting the UseCTS parameter to 1 7 1 1 RS 232 Configuration Debug Port This port is physically a DB 9 connection This port permits a PC based terminal emulation program to view configuration and status data in the module and to control the module The cable for communications on this port is shown in the following diagram RS 232 Config Debug Port Cable DB 9 Male Config Debug Port RxD 2 Kw TxD s 1 RxD COM s COM The Ethernet port on this module if present is inactive 7 1 2 RS 232 Application Port s When the RS 232 interface is selected the use of hardware handshaking control and monitoring of modem signal lines is user definable If no hardware handshaking will be used here are the cable pinouts to connect to the port RS 232 Application Port Cable No Handshaking DB 9 Male RS 232 Device Ro 2 to To 3 ro com 5 _____com ProSoft Technology Inc Page 133 of 259 June 23 2011 Module Configuration PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products RS 232 Modem Connection Hardware Handshaking Required This type of connection is required between the module and a modem or other communication device RS 232 Application Port Cable Modem Connection DB 9 Male RS 232 Device TxD s H o RxD 2 ro RTS RTS CTS cTs Signal Signal Common Common DTR D
207. mulator energy Gas applications only Non resettable accumulator net Non resettable accumulator gross Non resettable accumulator gross standard Liquid applications only For Oil Water Emulsion this is non resettable accumulator gross clean oil Non resettable accumulator water Liquid applications only Refer to the Modbus Dictionary dialog box in AFC Manager for more information about the Modbus addresses for these registers Resettable Accumulators The resettable accumulators are referred to as Resettable Accumulator 1 Resettable Accumulator 2 Resettable Accumulator 3 Resettable Accumulator 4 Configuring Resettable Accumulators Resettable Accumulators are configured from the Resettable Accumulator Select dialog box To open this dialog box click the Resettable Accum button on the Meter Configuration dialog box ProSoft Technology Inc Page 91 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Each Resettable Accumulator can be configured to represent a different quantity as follows Accumulator Modbus address for accumulator Default Value select Meter relative Resettable accumulator 1 136 Net code 3 Resettable accumulator 2 137 Gross code 4 Resettable accumulator 3 138 Gross Standard code 5 Resettable accumulator 4 139 Mass code 1 Valid Configuration Codes The valid code
208. mulators provides a simple way to use the power of ladder logic to design product batching monitoring and control tailored to suit specific field requirements The Meter Signals feature can be used to create an archive or reset an accumulator after the batch is concluded Refer to the Ladder Logic section for your platform for more information on using this feature ProSoft Technology Inc Page 75 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Data Archiving The module supports the archiving of data for each meter channel Each time one record consisting of all the associated data is date and time stamped and archived This option allows for archiving each hour for 2 days 48 records per meter run and every day for 35 days 35 daily records per meter run for each meter channel Each record consists of up to 40 process and other variables Archives are mapped to the local Modbus Table Refer to Archives page 96 for more information about this topic Event Log Function The module can log up to 1999 critical events in an Event Log File stored as a set of easily accessible Modbus registers in non volatile RAM Changing critical parameters such as orifice plate size Meter Base K factors and Meter Correction Factors are time stamped and logged Refer to Events for more information about this topic Measurement Units This option is provided
209. n as authorized in connection with use of Product f Additional Restrictions Relating To Software And Other Intellectual Property In addition to compliance with the Terms of this Warranty Customers purchasing software or other intellectual property shall comply with any license agreement accompanying such software or other intellectual property Failure to do so may void this Warranty with respect to such software and or other intellectual property 12 2 5 Disclaimer of all Other Warranties The Warranty set forth in What Is Covered By This Warranty page 252 are in lieu of all other warranties express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose Page 254 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Support Service amp Warranty Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 12 2 6 Limitation of Remedies In no event will ProSoft or its Dealer be liable for any special incidental or consequential damages based on breach of warranty breach of contract negligence strict tort or any other legal theory Damages that ProSoft or its Dealer will not be responsible for include but are not limited to Loss of profits loss of savings or revenue loss of use of the product or any associated equipment loss of data cost of capital cost of any substitute equipment facilities or services downtime th
210. n changes and to view measurement results The passwords are resident in the module so that different operators using different copies of the application software must use the same password Passwords cannot be retrieved in Hard Password mode The password protection is not used by default Passwords can be numbers between 32768 and 32767 For example 1234 A password of 0 zero is interpreted as No password present Site Configuration Site name IJITA AFC Project name Primary Modbus slave address oS Virtual Modbus slave address Change Password Serial number Firmware version revision number Configuration changed Act PLC status Site status Password to be Changed Event log download sessions Click here to edit the password able Read only Event log download timeout Slee geek aco Port 1 _Pot2 Porta Remapping Password Pol Read Write Meters Proyer Done The module supports two passwords Write Enable and Read Only Each password is enabled when you write a non zero value to the corresponding register Password Holding Register Address Description Write Enable 9 Protects the module from write operations from the AFC Manager Read Only 19 Protects the module from read or write operations from the AFC Manager The following table shows how the passwords affect the AFC Manager operation depending on the values that you configure
211. n en ae a aT A i e ONEA eE ET obese tua aT 114 6 12 1 The Evon LO aNs O E Oa EA E R AAA 114 6 12 2 Eventikog Structures iye4 swiss reser Ae ESAn IEE ARA EEA SSAA A sete Gates 115 6 12 3 Event Id agi sr Ae cketaicts ak E EA 116 6 12 4 Event triggered archives and accumulator resets 0 ccceceeeeeeeeeeteeeeeenteeeeeeeaes 117 6 12 5 Period end Vent c cccccccceceeeeeeeeneeceeeeeeeceaaaeaaeaeeeeeedsaqcenaeeeeeeeeeeeenaneeaeeeeeess 117 Page 6 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Contents Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 12 6 LOGgable Svern saasaa Ea AEEA EAEE csecete Peer EOR 118 6 12 7 SPEClal EVENS ET ETAN E A N T 118 6 12 8 Site Datum Point CVeNtS cece cece cece ee eeeeeceneaeeeeeeeeesecaeaeeeeeeeseteeesnnaeeeeeereeteees 119 6 12 9 Meter Datum Point event cccccceeeeeeeceeceeeeeeeeseeeneaeeeeeeeeesescnaeeeeeeeeeeseesnaeees 121 6 12 10 Stream Datum Point event ccccceceeeeeeecneeceeceeeeeeeeecneaeeeeeeeeetecsieaeeeeeeeeeeteees 124 6 12 11 PERKV MOLES a tesa horas alin Gar Re tea hae A cian es ares cee ote sacar A S gears 125 6 12 12 Event numbers and Event Log Download c ccecccececeeeeeeeeeeneeeeetnieeeeeetteeeeeeae 126 6 13 security Passwords ot cedencni dial dialectic ellen 129 6 13 1 Hard Passwords cies eid Glade en el eee des 130 7 Module Configuration 133 7 1 Cable Connection Sisi
212. nd Gas Flow Computer for Hydrocarbon Products User Manual 3 5 Downloading the Project to the Processor Next download copy the project file to the Quantum Processor 1 Use the null modem cable to connect your PC s serial port to the Quantum processor as shown in the following illustration if 0 Len Note You can use a Modbus Plus Network Option Module NOM Module module in place of the serial port if necessary 2 Open the PLC menu and then choose CONNECT 3 In the PLC Configuration dialog box open the ONLINE menu and then choose CONNECT This action opens the Connect to PLC dialog box Connect to PLC x Protocol type Protocol settings Modbus neee PES mee 9600 e 8 1 RTU 001 COMI Port Settings ASCII Modbus Plus TCP IP IEC Simulator 32 b i r Access Level C Monitor only C Change Data C Change Program Change Configuration 4 Leave the default settings as shown and click OK Note Click OK to dismiss any message boxes that appear during the connection process ProSoft Technology Inc Page 41 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 5 Inthe PLC Configuration window open the ONLINE menu and then choose DOWNLOAD This action opens the Download Controller dialog box Download Con
213. nitor 3 Make sure that the meter does not have any alarms A meter alarm may affect flow calculation Look at the Meter Monitor dialog box for alarms 4 Make sure that the input parameters transferred from the processor are correct You can look at these values in the Meter Monitor dialog box Page 64 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 5 When using a pulse meter make sure that the pulse input rollover parameter in Meter Configuration matches the actual input rollover value used in the high speed counter module ProSoft Technology Inc Page 65 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 4 Ladder Logic Implementation The sample ladder logic performs tasks that are covered in the Ladder Logic sections of this manual The most important task is to continuously write meter process input variables from the processor to the module and read calculation results from the module to the processor Process Input AFC Module Processor Calculation Results Refer to the Ladder Logic sections for instructions on how to transfer the meter process variables from the processor to the module Ladder logic is required to move the process variables to the correct data file or controller tag in the p
214. nless power has been switched off or the area is known to be non hazardous C Suitable for use in Class Division 2 Groups A B C and D Hazardous Locations or Non Hazardous Locations ATEX Warnings and Conditions of Safe Usage Power Input and Output I O wiring must be in accordance with the authority having jurisdiction A Warning Explosion Hazard When in hazardous locations turn off power before replacing or wiring modules B Warning Explosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous C These products are intended to be mounted in an IP54 enclosure The devices shall provide external means to prevent the rated voltage being exceeded by transient disturbances of more than 40 This device must be used only with ATEX certified backplanes D DO NOT OPEN WHEN ENERGIZED Electrical Ratings Backplane Current Load 1100 mA maximum 5 Vdc 5 Operating Temperature 0 C to 60 C 32 F to 140 F Storage Temperature 40 C to 85 C 40 F to 185 F Shock 30 g operational 50 g non operational Vibration 5 g from 10 to 150 Hz Relative Humidity 5 to 95 without condensation All phase conductor sizes must be at least 1 3 mm squared and all earth ground conductors must be at least 4mm squared Markings CE CSA cUL CSA CB Certified ATEX C us 243333 Important Notice EMC EN61326 1 2006 EN6100 6 4 2007 C22 2 No 213 1987 IEC61
215. nt is on file IF event_age 0 OR event_age gt events_on_file THEN event is not on file EXIT this procedure 4 Calculate record position of desired event record_position next_position event_age IF record_position lt 0 THEN record_position record_position number_of_records Procedure C Calculate Modbus address of record from record position 1 Calculate number of events on file events_on_fil next_event oldest_event AND 0x0000FFFF 2 Determine whether desired record is on file ProSoft Technology Inc Page 127 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products IF my_record lt 0 OR my_record 2 events_on_file THEN record is not on file EXIT this procedure 3 Calculate Modbus address Modbus_address my_record 8 40008 Procedure D Download all events not yet downloaded The downloading application should download the entire Log starting at the oldest event not yet downloaded and extending through all newer events 1 Fetch event number of oldest event not yet downloaded downloadable_event oldest_not_downloaded 2 Determine whether any more events remain to be downloaded IF downloadable_event next_event THEN all events have been downloaded EXIT this procedure 3 Download this event a Calculate record number my_event downloadable
216. ntum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 9 3 Modbus Master Port 3 can be configured for Modbus Master operation Project Site Configuration Port 3 Rv timeout x 0 1 Hide primary slave r F Swap Modbus words Disable pass thru None Authorization waiver The Modbus Master command is generated from the processor using ladder logic Modbus master block After the Modbus Master transaction is completed the module is ready to receive another Modbus Master request from the ladder logic Processor AFC Module Modbus Slave Modbus Master Modbus Request Block Command 1 2 _4 3 J Modbus Master Modbus Response Block Response The following Modbus functions are supported for Modbus Master operation Modbus Function Code Description 1 Read Coil Status 2 Read Input Status 3 Read Holding Registers 4 Read Input Registers 15 Force Write Multiple Coils 16 Preset Write Multiple Registers The module offers considerable flexibility for Modbus Master operation allowing the ladder logic to select one of the following data types Bit packed 16 to a word Word 16 bit register Long 32 bit items as register pairs Long Remote 32 bit items as single registers Note Long data type implements each data unit as one pair of 16 bit registers words Each register contains two bytes Lon
217. nu 2 On the File Menu choose NEw and then select your module and firmware version number AFC Manager AFC new file Eile Project On line Communications Window Help Phew Load MVI46 AFC gt MVI56 AFC 16 meters v 2 07 MVI69 AFC gt MVI56 AFC 16 meters v 2 05 rint Re MVI71 AFC gt MVIS6 AFC 16 meters v 2 04 Reset PTQ AFC gt MVIS6 AFC 16 meters v 2 03 Exit MVI56 AFC 16 meters v 2 02 MVI56 AFC 16 meters v 2 01 MVI56 AFC 16 meters v 2 00 MVI56 AFC 16 meters v 1 05 MVI56 AFC 16 meters v 1 04 MVI56 AFC 16 meters v 1 03 MVI56 AFC 16 meters v 1 02 The version number refers to the firmware version of your module If you do not know the firmware version number follow these steps a Open the Project menu b Choose SITE CONFIGURATION This action opens the Site Configuration dialog box c Click the READ button The firmware version is listed below the serial number in the upper right part of the dialog box Site Configuration Site name 2 AFC Project name Serial number 244 Primary Modbus slave address Fimware version tevision number Virtual Modbus slave address Configuration changed _Ack Cha End of day minute PLC status End of hour minute CO site status 101 325 _ Barometric pressure kPaa Event log download sessions 0022h Site options e0 Event log download timeout Pass thru Max PLC window size 0 Event log download vit slv location Pass thu Word region size g
218. o load and then click OPEN 6 3 3 Printing the Configuration Report You can print a report of your configuration for future reference or for archival purposes To print the configuration report 1 Open the File menu and then select PRINT REPORT This action opens the Print Configuration dialog box Meters configuration Bos mo mie Be oie wi me Bo ie el wh Bo We me mb I Proyer configuration T Virtual slave remapping Clear All Select All ce 2 On the Print Configuration dialog box select check the items to include in the printed report 3 Click PRINT to send the report to your default printer Note The size of the report depends on items you choose to include and may require 75 pages or more Consider this before printing ProSoft Technology Inc Page 61 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 3 4 Converting a Project You can convert an existing project configuration file to use it with a different module or firmware version Do this if You want to reuse an application created for a different AFC module for example a project that was created for a PTQ AFC that you want to use for an MVI69 AFC You apply a firmware upgrade to a module To convert a project 1 Open the File menu and then choose OPEN 2 Open the project configuration file to convert 3 Open the Project menu and then choos
219. odule and then click OK This action opens the Connect To dialog box BU JI HHT Dam Cn Va pi Connect To B ProSoft Module Enter details for the phone number that you want to dial Country region Area code 661 Phone number Connect using 2 v Page 54 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Setting Up the ProTalk Module Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 4 inthe Connect Using field ensure that the com port matches the port on your PC to which you connected the Null Modem cable and then click OK This action opens the COMx Properties dialog box COM1 Properties Port Settings Bits per second Data bits Parity Stop bits Fow control Restore Defaults 5 Verify that the settings match those shown in the example above and then click OK If your port settings are configured correctly you will return to the HyperTerminal window 6 Inthe HyperTerminal window press This action opens the module s Configuration Debug menu 5 2 1 Troubleshooting AFC Manager Connection Problems If AFC Manager has trouble making a connection to the AFC s Primary Slave 1 Check your cabling You must connect a null modem cable between the COM port on your PC and the serial port on the module 2 Connect to the module s Configuration Debug port if possible If you try to
220. of thermal expansion 65034 Holds the coefficient of thermal expansion of the external switch bar material meaningful only for non master meter provers with option External switch bar register 65011 bit 6 set Here are some typical materials and their expansion coefficients Stainless steel 304 or 316 16 7e 6 C Monel 14 3e 6 C Carbon steel 11 2e 6 C Invar 1 4e 6 C The default value is that of invar 1 4e 6 C Base prover volume 65036 Holds the base volume of the prover barrel as determined by the water draw method in the units specified by Prover size units register 65018 L This parameter is meaningful only for non master meter provers The accepted standards mandate that the base volume of a bidirectional prover be that registered by a round trip of the displacer Flow tube inside diameter mm 65038 This parameter is the measured inside diameter of the prover barrel at standard base conditions and is meaningful only for non master meter provers with the option Prover is double walled register 65011 bit 5 clear Flow tube wall thickness mm 65040 This parameter is the measured thickness of the prover barrel wall and is meaningful only for non master meter provers with the option Prover is double walled register 65011 bit 5 clear Page 146 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Produc
221. ogy Inc June 23 2011 Page 189 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products STRUCT SlaveAddress INT Direction_RegisterBank INT Size_Swap INT RegisterAddress INT RegisterCount INT ErrorCount INT Data ARRAY 1 119 OF INT END_STRUCT END_TYPE TYPE MODBUS_PASS_THRU STRUCT TransactionPending INT Word_Bit_Select INT RegisterAddress INT RegisterCount INT Data ARRAY 1 122 OF INT END_STRUCT END_TYPE Variable Definitions There are four variable definition files available Description File Name PTQVAR DIFF GAS TXT Variables definition for Differential Gas applications PTQVAR LINEAR GAS TXT Variables definition for Linear Gas applications PTQVAR DIFF LIQ TXT Variables definition for Differential Liquid applications PTQVAR_LINEAR_LIQ TXT Variables definition for Linear Liquid applications These files are presented in csv format and refer to data types available in the PTQAFCDATATYPES DTY file Using Concept open the File menu and then choose Import Variables Text delimited to import the variable definition file to your project Page 190 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Templates The following template
222. om your computer choose START PROGRAMS CONCEPT V2 6 XL EN CONCEPT This action opens the Concept window 2 Open the File menu and then choose NEW PROJECT This action opens the PLC Configuration dialog box a Concept C CONCEPT TESTPRJ untitled File Configure Project Online Options Window Help oshsa a eal BO S e RAGS P a Summary B PLC Selection EB Config Extensions B ASCII PLC Type Unsupported controller Available Logic Area 65535 IEC UNKNOWN PLC Memory Partition Loadables _ Coils 000001 000001 Number installed 0 Discrete Inputs 100001 100001 Input Registers 300001 300001 Holding Registe400001 400001 Battery Coil Segments 0 Timer Register Time of Day 400007 Config Extensions ASCII Data Protection Disabled Number of Messages Peer Cop Disabled Message Area Size Hot Standby Disabled Me mahne ab Darba E Segment Schedule 4 Open Dialog Page 32 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 3 In the list of options on the left side of this dialog box double click the PLC SELECTION folder This action opens the PLC Selection dialog box PLC Family File Configure Project Online Options Wi aye a Di co otal eS Fs aa a eal ie Concept C CONCEPT TESTPRJ untitled
223. ommunication 167 Base prover volume 65036 146 Basic Metering According to Meter type 221 BBRAM LEDs 203 Bidirectional Pipe Prover 140 Building the Project 24 C Cable Connections 85 133 Calculations to PLC from AFC 182 Can read the Primary or Virtual Slave values using the AFC Manager 249 Can update the molar concentration values dynamically 248 Cfg Prt2 or Prt3 202 Checksum Alarms 208 Communication Parameters 85 Compact short small volume Prover 141 Compressibility Factor F 224 Concept Sample Files 184 Configurable Archive Registers 227 Configurable Options 218 Configuring the Processor with Concept 29 Configuring the Processor with ProWORX 47 Configuring the Processor with Unity Pro 19 Connect the PC to the ProTalk Configuration Debug Port 54 Connect Your PC to the Processor 25 Connecting to the Processor with TCPIP 27 Contacting Technical Support 251 253 Controlling Law and Severability 258 Converting a Project 62 Correction Factors According to Product Phase 221 Creating a New Project 20 32 D Data Archiving 76 Data Types 184 Date Word 233 Density Correction 223 Density Units 74 Diagnostics and Troubleshooting 11 201 Differential Orifice Meter Overview 71 Disclaimer of all Other Warranties 257 Disclaimer Regarding High Risk Activities 256 Do have to enter all molar concentrati
224. ommunication section for your platform in the PTQ AFC manual to determine the correct location The AFC then calculates a flowing density value which is then validated by the range check mandated by the Density values of Process Input Scaling of the meter configuration The Scaling sub selection is not used against the frequency input however the frequency is always input as floating point Note If using the Densitometer feature select the Density Process Input Scaling for 4 to 20mA and enter the densitometer frequency as a floating point value Module Configuration Density Units The liquid density units can be expressed as Density is in kg m Relative density 60 F 60 F API gravity Measuring Water Diluent For liquid measurement applications the optional automatic calculation of Net Oil Volume and mass based on the Sediment and Water S amp W percent input is supported Only provide the S amp W percent value in the specified controller register The module puts the gross standard or gross clean oil net oil and water accumulations in separate accumulators Refer to Net Accumulator Calculation page 95 Page 74 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 7 6 General Features Process Variable Interface Process variables for each of the meter runs must be produced by the controller
225. ompatible with common Quantum programming applications including Unity Pro and Concept For all other programming applications please contact technical support Page 18 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Unity Pro Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 2 Configuring the Processor with Unity Pro In This Chapter Creating a New Project c ccccccececeecceceeeeeeeeeeceeeeeeeeseeseeeeeeeeeseeeneaeees 20 Adding the PTQ Module to the Project 22 Building the Project ves sepone aea aaa e ea 24 Connect Your PC to the Processor 00 0 ceeeeeeeeeeeeeeeeneeeeeeneeeenneeeenead 25 Downloading the Project to the Quantum Processor 28 The following steps are designed to ensure that the processor Quantum or Unity is able to transfer data successfully with the PTQ module As part of this procedure you will use Unity Pro to create a project add the PTQ module to the project set up data memory for the project and then download the project to the processor ProSoft Technology Inc Page 19 of 259 June 23 2011 Configuring the Processor with Unity Pro PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 2 1 Creating a New Project The first step is to open Unity Pro and create a new project 1 Inthe New Project dialog box choose the CPU type In th
226. ons for the gas product 248 Downloading the Project to the Module 63 Downloading the Project to the Processor 41 Downloading the Project to the Quantum Processor 28 E Editing the Archive Structure 102 Event Id Tag 115 116 Event Log Function 76 Event Log structures 115 Event numbers and Event Log Download 126 Events 114 209 Event triggered archives and accumulator resets 117 Example 88 90 Example 1 238 Example 2 239 Extended Archives 103 F Flow Rate Integration with Gas Product 237 Flow Rate Integration with Liquid Product 238 Flow tube inside diameter mm 65038 146 Flow tube linear coefficient of thermal expansion 65032 146 Flow tube modulus of elasticity 65042 147 Flow tube wall thickness mm 65040 146 Frequently Asked Questions 95 G Gas 221 Gas Product Overview 73 Gas Pulse Measurement 221 General Features 75 General Specifications 11 216 Guide to the PTQ AFC User Manual 11 ProSoft Technology Inc June 23 2011 Page 256 of 259 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Index User Manual H Hard Password 130 Hardware and Software Requirements 17 Hardware Specifications 219 How does the AFC Manager transfer the configuration to the module 247 How does the module work 245 How to Contact Us 2 Information for Concept Version 2 6
227. options you select The following topics describe each field and its operating range Prover size units 65018 L This parameter sets the units in which the prover s base volume is represented This parameter is not meaningful for master meter provers Meter factor precision 65028 This parameter is a number between 0 00000001 and 0 0001 The default setting is 0 0001 ProSoft Technology Inc Page 145 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Pulse interpolation ratio 65030 Meter proving pulse counts delivered to the AFC may be fractional such as when double chronometry is used with a SVP This value is the number of delivered counts that constitute a single actual pulse so that the actual pulse count is determined by dividing the delivered count by this The default value is 1000 0 for compact provers and 1 0 for other types This parameter is meaningful only for non master meter provers Flow tube linear coefficient of thermal expansion 65032 Holds the coefficient of thermal expansion of the prover barrel material meaningful only for non master meter provers Here are some typical materials and their expansion coefficients Stainless steel 304 or 316 16 7e 6 C Monel 14 3e 6 C Carbon steel 11 2 e 6 C Invar 1 4e 6 C The default value is that of carbon steel 11 2e 6 C Switch bar linear coefficient
228. or more information about the Modbus Master block Page 88 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 9 4 Modbus Pass Through The Modbus pass through feature allows you to configure a Modbus pass through region in the Virtual Slave Project Site Configuration After the module receives a holding register write command Modbus functions 6 or 16 or a bit write command Modbus functions 5 or 15 to this region it will generate a pass through block to be sent to the processor containing the Modbus command data You may define a word pass through region for Modbus functions 6 and 16 and a bit pass through region for Modbus functions 5 and 15 Processor AFC Module Virtual Slave Modbus Master Pass Thru Block Z Pass Thru Ny Area Important You must enable the virtual slave by configuring a Modbus address greater than 0 Project Site Configuration You can control which communication ports will support the pass through Project Site Configuration Port X button This feature requires ladder logic to read the pass through block from the module to the processor Refer to the Ladder Logic section for more information about the pass through feature ProSoft Technology Inc Page 89 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas F
229. ord in AFC Manager 1 Open the Site Configuration Dialog box 2 Click in the Site Options field This action opens the Site Options dialog box 3 Select check option 4 Hard Passwords A Site Options Read Unix timestamps in virtual slave Event log unlocked Barometric pressure in psia else in kPaa E GJH i Event log process input range alarms Hard passwords Process input out of range use last good value v v Analyses are packed in the module Analyses are packed over the backplane When this option is selected any authorization granted using Hard Passwords times out after two minutes of inactivity and the user will be required to re enter the password to continue ProSoft Technology Inc Page 131 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Page 132 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Module Configuration Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 7 Module Configuration 7 1 Cable Connections The application ports on the PTQ AFC module support RS 232 RS 422 and RS 485 interfaces Please inspect the module to ensure that the jumpers are set correctly to correspond with the type of interface you are using Note When using RS 232 with radio modem applications some radios or modems require hardware handshaking control and monitoring of
230. ormed at ProSoft s expense All warranty service will be performed at service centers designated by ProSoft Warranty On Services Materials and labor performed by ProSoft to repair a verified malfunction or defect are warranteed in the terms specified above for new Product provided said warranty will be for the period remaining on the original new equipment warranty or if the original warranty is no longer in effect for a period of 90 days from the date of repair Page 252 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Support Service amp Warranty Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 12 2 2 What Is Not Covered By This Warranty a ProSoft makes no representation or warranty expressed or implied that the operation of software purchased from ProSoft will be uninterrupted or error free or that the functions contained in the software will meet or satisfy the purchaser s intended use or requirements the Customer assumes complete responsibility for decisions made or actions taken based on information obtained using ProSoft software b This Warranty does not cover the failure of the Product to perform specified functions or any other non conformance defects losses or damages caused by or attributable to any of the following i shipping ii improper installation or other failure of Customer to adhere to ProSoft s specifications or instructions iii unauthor
231. os A SeachiReslace f Ready HMI RAV mode OFFLINE MODBUSO1 1 Page 20 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Unity Pro Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 3 Select the rack position for the power supply and then click the right mouse button to open a shortcut menu On the shortcut menu choose NEw DEVICE Mi Local Bus 140 CPU 651 60 02 00 se 4 Expand the Supply folder and then select your power supply from the list Click OK to continue Address Description l Counting I Discrete Expert 1 Motion 1 Supply 140 CPS 111 00 AC Standalone PS 115 230V 3A 140 CPS 114 20 AC Summable PS 120 230V 140 CPS 114 X0 AC Standalone PS 115 230V 8A 140 CPS 124 00 AC Redundant PS 115 230V 8A 140 CPS 124 20 AC Redundant PS 120 230V 140 CPS 211 00 DC Standalone PS 24V 3A 140 CPS 214 00 DC Summable PS 24V 10A 140 CPS 224 00 DC Redundant PS 24V 8A 140 CPS 414 00 DC Summable PS 48V 84 140 CPS 424 00 DC Redundant PS 48V 8A 140 CPS 511 00 DC Standalone PS 125V 3A 140 CPS 524 00 DC Redundant PS 125V 8A 5 Repeat these steps to add any additional devices to your Quantum Rack ProSoft Technology Inc Page 21 of 259 June 23 2011 Configuring the Processor with Unity Pro User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 2 2
232. ote Status 34 Meter 5 Status see note Status 35 Meter 6 Status see note Status 36 Meter 7 Status see note Status 37 Meter 8 Status see note Status 38 Meter 9 Status see note Status 39 Meter 10 Status see Status note 40 Meter 11 Status see Status note 41 Meter 12 Status see Status note 42 Meter 13 Status see Status note 43 Meter 14 Status see Status note 44 Meter 15 Status see Status note 45 Meter 16 Status see Status note 46 Scan Count Input 47 Pass Thru Transaction Input 0 word registers Modbus function 6 or 16 word bit select 1 bit registers Modbus function 5 or 15 48 Pass Thru Transaction Input register address 49 Pass Thru Transaction Input number of registers Note Meter x Status offsets 30 through 45 value depends on version number ProSoft Technology Inc June 23 2011 Page 173 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 9 1 3 Wallclock Block The Wallclock block can be used by the processor to set or read the Wallclock information from the module The Supervisory block contains command registers to initiate a Wallclock transaction Offset Description Comments Year Month Day Hour Minute Second aJa NM gt o 9 1 4 Modbus Gateway Block The Modbus Gateway Block allows the processor to access the internal Modbus database Primary or Virtual in the
233. owing structure Offset Description Type Commenis 0 Pass Thru transaction Input present 1 Pass Thru transaction Input 0 word 1 bit select 2 Register Address Input 3 Number of Registers Input Ato Data Input When word swap Supervisory output word 11 is 126 applied to a data packet containing an odd number of words the last word is swapped with a word of zero The Modbus protocol limits the packet to 125 words of data the extra word here allows for word swap to be applied to a 125 word data packet 9 1 6 Modbus Master Block The Modbus master block can be used by the processor to issue a Modbus master command to a remote Modbus slave device Configure Port 3 as a Modbus master device This block is optional and must be defined only if the application intends to use this feature The processor must set the following register from the Supervisory Output Block to 1 in order to issue the Modbus master command to a remote Modbus slave Offset Description Type Commenis 4 Issue Master Transaction Signal The Modbus master block configures the Modbus command to be sent to the remote slave address Offset Description Comments 0 Slave Address 1 Direction and register bank 2 Data Item Size and Swap Options 3 Register Address 4 5 6 Number of Data Items Error Code to 124 Data Page 176 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backp
234. own in the following table MODBUS Address Space Allocation Total Modbus Registers 131 072 Primary Slave Banks Virtual Slave Banks 131072 registers 20 000 registers Holding Registers Input Registers Holding Registers Input Registers From 0 From 0 From 0 From 0 To 65535 To 65535 To 9999 To 9999 The first 100 registers of the virtual slave registers O through 99 are predefined to map to the first 100 registers of the primary slave This mapping cannot be changed Also the Virtual Slave Input Registers can be accessed as Virtual Slave Holding Registers by adding 10000 to the Modbus register address for example Input Register 2386 is the same as Holding Register 12386 Accessing the Data The AFC Manager provides an easy way to read and write data from both slaves through the Modbus Master Interface Modbus Master r Set Port Set Transaction rp Action a Port is open Slave Address pa Send Cmd Close COE 9600 Time Out ms Manual C Auto ee Function ri None C Even C Odd Read C Write Hee OULU 2 Register r Result L Data Stop ATU C 7Bits 1Bit Holding Registers Z Attempts C ASCII 8Bits C 2Bits I Oftset 0 Count J Time ms 16 Bit Display _ r 32 Bit Display a 5 C Longlinteger Floating Point C Disable 2 Cc C o Higany ae ee ee Deris V Big endian word order check this
235. p Prover Configuration Prover type e E Select the type of prover NOTE Changing prover type will reset all prover configuration Done Prover type is a parameter that identifies the basic type of the prover It s values are NO PROVER CONFIGURED UNIDIRECTIONAL PIPE PROVER You may also choose this selection for an atmospheric tank prover BIDIRECTIONAL PIPE PROVER COMPACT SHORT SMALL VOLUME PROVER MASTER METER 8 1 1 Prover Type Prover characteristics and configurations will vary based on the type of prover and options you select The following topics describe each type of prover Page 138 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Unidirectional Pipe Prover This is a long pipe with a ball or piston that fills the pipe and moves with the fluid flow At each end of the pipe is a switch that is tripped when the ball passes it A proving run counts the pulses occurring between the switch trips A run is prepared by positioning the ball in a cul de sac upstream of the first switch ready to be injected into the stream At the end of the run the ball is extracted from the stream and returned via another path to the upstream end In order to calculate a meter factor with sufficient precision the prover volume must be large enough to count sufficient pulses Therefore uni
236. product groups of version 2 04 which covered the entire density range of crudes and NGLs have each been split into two separate product groups one for the higher density range of crudes and the other for the lower density range of NGLs If your module has meter channels configured for either Crude NGL or Oil water emulsion you should decide before upgrading the firmware the new product group light or heavy to which each such channel should be assigned This assignment will be performed during the upgrade process and will preserve all other configuration and historical records including accumulator values and archives in contrast to changing a product group after the upgrade which resets the meter configuration and erases all historical records Meter channels configured for Gas or Refined products are not affected AFC Manager exhibits the same behavior when converting a project between versions 2 04 or earlier and 2 05 or later The criterion for assigning the new product group depends on the density units and the Default Reference Density as described in the following tables Density Units kg m3 Version 2 04 Product Group Default Reference Density Version 2 05 Product Group Crude NGL 0 OR 610 0 Crude oils JP4 Crude NGL gt 0 AND lt 610 0 NGLs LPGs Oil Water Emulsion 0 OR 2 610 0 Oil water emulsion Crd Oil Water Emulsion gt 0 AND lt 610 0 Oil water emulsion NGL Density Units Rd
237. pter 11 1 enhanced with additional CPL calculations if required in order to allow selection of a non standard base reference pressure For lighter liquids NGLs and LPGs to which the 2004 Chapter 11 1 does not apply the CTL and density correction calculations of GPA TP 25 are enhanced with the incorporation of the CPL calculations of MPMS Chapters 11 2 1 and 11 2 2 in a manner analogous to the method of the 2004 Chapter 11 1 to permit density correction to account for the effect of pressure and to yield the combined correction factor CTPL For all liquids the option is available to use the vapor pressure correlation of GPA TP 15 June 1988 For firmware version 2 04 and earlier correction factors are calculated as described in the following paragraphs Temperature Correction Factor CTL According to Several Tables of MPMS Ch 11 1 1980 except E Tables 1998 GPA TP 25 and Other Standards Calculation of CTL VCF Volume Correction Factor from flowing temperature and density at standard temperature depends on the measurement system SI or US the product type crude or refined and the density range high or low Page 222 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual SI units D gt 610 kg m3 Table 54A Crude amp NGL or 54B Refined Products 500 lt D lt 610 LPG ASTM IP API Petroleum Measurement Tabl
238. r Hydrocarbon Products 9 2 2 Calculations to PLC from AFC This block is optional and must be defined only if the application requires these meter results in the processor Offset Description Type Comments 0 Scan Count process input Input 1 Scan Count calculation Input 2 Alarm Bitmap Input 0 no alarms 3 Reserved Input 4 Calculation Result Word 0 Input Refer to the following table 5 Calculation Result Word 1 Input 6 Calculation Result Word 2 Input 7 Calculation Result Word 3 Input 8 Calculation Result Word 4 Input 9 Calculation Result Word 5 Input 10 Calculation Result Word 6 Input 11 Calculation Result Word 7 Input 12 Calculation Result Word 8 Input 13 Calculation Result Word 9 Input 14 Reserved Input 15 Reserved Input 16 Reserved Input 17 Reserved Input 18 Reserved Input 19 Reserved Input 20 Reserved Input 21 Reserved Input 22 Reserved Input 23 Reserved Input 24 Reserved Input 25 Reserved Input 26 Reserved Input 7 Reserved Input 28 Reserved Input 29 Reserved Input 30 Reserved Input 31 Reserved Input 32 Reserved Input 33 Reserved Input 34 Reserved Input 35 Reserved Input 36 Reserved Input 37 Reserved Input The contents of the calculation results block will depend on the configured product group Gas or Liquid as follows Offset Description Gas Liquid 3 Reserved Reserved Reserved 4 Calc Result 0 Net
239. r assumes all risks including the risk of suit that the product or any use of the product will infringe existing or subsequently issued patents trademarks or copyrights a Any documentation included with Product purchased from ProSoft is protected by copyright and may not be duplicated or reproduced in any form without prior written consent from ProSoft b ProSoft s technical specifications and documentation that are included with the Product are subject to editing and modification without notice c Transfer of title shall not operate to convey to Customer any right to make or have made any Product supplied by ProSoft d Customer is granted no right or license to use any software or other intellectual property in any manner or for any purpose not expressly permitted by any license agreement accompanying such software or other intellectual property e Customer agrees that it shall not and shall not authorize others to copy software provided by ProSoft except as expressly permitted in any license agreement accompanying such software transfer software to a third party separately from the Product modify alter translate decode decompile disassemble reverse engineer or otherwise attempt to derive the source code of the software or create derivative works based on the software export the software or underlying technology in contravention of applicable US and international export laws and regulations or use the software other tha
240. r is a code that specifies the format in which pulse counts for the line meter are delivered to the AFC at the ends of runs or passes These values are Description No pulse counts are delivered Used only when no prover is configured 32 bit Pulse counts are delivered as 32 bit double integers Split double Pulse counts are delivered as split double values in which the actual value is MSW 10 000 LSW Floating point Pulse counts are delivered as IEEE 32 bit floating point values When a prover is configured the default setting is 1 32 bit except for compact provers for which it is 3 floating point Input format master meter pulse count 65021 This parameter is a code that specifies the format in which pulse counts for the master meter are delivered to the AFC at the ends of runs or passes These values are Value Format Description 0 None No pulse counts are delivered Used when the prover is not a master meter 1 32 bit Pulse counts are delivered as 32 bit double integers 2 Split double Pulse counts are delivered as split double values in which the actual value is MSW 10 000 LSW 3 Floating point Pulse counts are delivered as IEEE 32 bit floating point values When a master meter is configured the default setting is 1 32 bit This parameter is meaningful only when using master meter provers 8 1 5 Prover Characteristics Prover Characteristics will vary based on the type of prover and
241. ration and associated ladder files if any Module operation and any unusual behavior Configuration Debug status information LED patterns Details about the serial Ethernet or fieldbus devices interfaced to the module if any abhOND Note For technical support calls within the United States an after hours answering system allows 24 hour 7 days a week pager access to one of our qualified Technical and or Application Support Engineers Detailed contact information for all our worldwide locations is available on the following page Page 248 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Support Service amp Warranty Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Internet Web Site www prosoft technology com support E mail address support prosoft technology com Asia Pacific Tel 603 7724 2080 E mail asiapc prosoft technology com location in Malaysia Languages spoken include Chinese English Asia Pacific Tel 86 21 5187 7337 x888 E mail asiapc prosoft technology com location in China Languages spoken include Chinese English Europe Tel 33 0 5 34 36 87 20 location in Toulouse E mail support EMEA prosoft technology com France Languages spoken include French English Europe Tel 971 4 214 6911 location in Dubai UAE E mail mea prosoft technology com Languages spoken include English Hindi North America Tel 1 661 716 5100 loc
242. rchive 1 Meter 4 Find the Net Accumulator addresses at archive 0 current daily archive for the first 4 meters Primary Modbus Slave Holding Register Address Description 9910 and 9911 Net Accumulator Totalizer from archive 0 Meter 1 11910 and 11911 Net Accumulator Totalizer from archive 0 Meter 2 13910 and 13911 Net Accumulator Totalizer from archive 0 Meter 3 15910 and 15911 Net Accumulator Totalizer from archive 0 Meter 4 Page 236 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 7 Modbus Addressing Common to Both Primary and Virtual Slaves Address Type Description Ch00000 Char Firmware product code group Low byte platform High byte application class Ch00001 Char Firmware product code item Low byte number of streams High byte number of meters Ch00002 Int Firmware version number Low byte minor version number High byte major version number Ch00003 Int Firmware revision number Ch00004 to Ch00005 Int Serial number ProSoft Technology Inc Page 237 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Address Type Description Ch00006 Bm Site status bit 0 AFC released Latched when both bit 15 cold start and bit 12 Processor offline
243. rdless of configuration so that a disabled meter never has any pending unarchived data Events occur only if Meter Control Options bit 10 Treat analysis as process input is clear Oo e 0 0 ProSoft Technology Inc Page 125 of 259 June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quick Start User Manual 6 12 12 Event numbers and Event Log Download For auditing purposes each event has a number assigned sequentially starting at 0 for the first event written and increasing up through 65535 then wrapping to 0 again An event record properly includes its event number along with the information listed in the preceding sections To conserve space and to make transmittal more efficient the event number is not stored as part of the event record Instead the Event Log header contains sufficient information to calculate for any event its event number from the position of its record in the Log and vice versa The following procedures use these terms Term Meaning my_record Known record position Input to procedures A and C event_number Desired event number Output from procedure A Modbus_address my_event Desired Modbus address Output from procedure C Known event number Input to procedure B record_position Desired record position Output from procedure B number_of_records Maximum number of records
244. re braket 4 Non convergence of procedure ddetail Check the input differential pressure value transferred to the module If the value is correct change the DP Alarm Threshold parameter for your project Flow Rate Low The flow rate value transferred to the module is below the FR Alarm Threshold parameter configured in the Meter Configuration Check the input flow rate value transferred to the module If the value is correct change the FR Alarm Threshold parameter for your project Pulse Frequency Low The pulse frequency value transferred to the module is below the Frequency Alarm Threshold parameter configured in the Meter Configuration Check the input pulse frequency value transferred to the module If the value is correct change the Frequency Alarm Threshold parameter for your project High Water error Set if input water content is greater than 99 less than 1 oil For this condition the emulsion is deemed to be all water Both volume and mass fractions are set to zero The module does not perform any density correction calculation so the default standard density value is assumed This alarm is applied for emulsion liquids only Check that the value of process input Water is reasonable Alarm Code values 0 No alarm 1 Emulsion is more than 99 water Input Out of Range The input value is not within the range specified in the meter configuration window Applies to t
245. re interpreted as follows Ofs Type Tag Conients 0 Bm Uart UART parameters and port options 1 L By TmoC LSB Timeout for CTS 1 H By TmoR MSB Master mode receive timeout 2 By Dly1 Delay before first data after CTS 3 By DlyO Delay after last data before RTS Page 240 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual The CTS timeout and both delays are in units of 5ms 200Hz system clock with valid values from 0 thru 255 and are significant only for transmission of outgoing Modbus messages The receive timeout is in units of 0 1 second with valid values from 0 thru 255 where 0 implies the default of 5 that is one half second and is significant only for the last port when configured as a Modbus master The UART parameters and port options word is a bitmap Bit Parameter Value bits O to 2 Baud 000 none see below 001 300 baud 010 600 baud 011 1200 baud 100 2400 baud 101 4800 baud 110 9600 baud 111 19200 baud bits 3 to 4 Parity 00 no parity 01 odd parity 10 even parity 11 no parity should not be used bit 5 Data bits 0 8 data bits 1 7 data bits bit 6 Stop bits 0 1 stop bit 1 2 stop bits bit 7 Modbus mode 0 RTU mode 1 ASCII mode bit 8 Modbus orientation 0 slave 1 master permitted only for last port bit 9 Primary slave 0 primary slave a
246. requency Hz K factor Pom as Meter factor HE Specific gravity oos 0 9970248_ Compressibility flowing Compressibility reference EZE Temperature factor 0 9976918_ Pressure factor C prime C Analysis characterization error Compressibility calculation error oo o e Gross accum totalizer MMCF Gross accum residue MMCF oo e Gross increment MMCF O oss tow rate MCF g Analysis for audit Molar fraction by component 0 989 C1 Methane 0 0072 N2 Nitrogen GREER 602 Cabon Dioxide O o Ethane lo C3 Propane GR o Wate GRE 425 Hydrogen Sulphide lo H2 Hydrogen ooo CO Carbon Monoxide oo 02 Oxygen Di iC4 Iso Butane lo nC4 Normal Butane Meter Tag DIE_AFC_M1 Scan fl gt Close zz Net accum totalizer MMCF Net accum residue MMCF jo Net increment MMCF O ct tow rate MCF a Energy accum totalizer MBTU Energy accum residue MBTU oo o ef Energy increment MBTU O o tow rate BTU h oo Mass accum totalizer lb jo Mass accum residue lb oo o e Mass increment lb oo Mass flow rate Ib h Click Me Analysis lo ic5 Iso Pentane ooo nC5 Normal Pentane oo o C6 Hexane lo C7 Heptane ooo c8 Octane oo o c93 Nonane os C10 Decane oo He Helium oo o Ar Argon os neoC5 Neo Pentane lo Ux User lo Uy User 2 The following shows an example of an audit scan file report generated by the AFC Manager for 2 scans
247. resenting the volume increment the AFC meter should be configured as Linear with Primary Input selected as Pulse Count If the meter provides the instantaneous flow rate then the AFC meter should be configured as Differential with Primary Input selected as Flow Rate Note The module does not support applications to measure water because the implemented standards are applicable to hydrocarbon fluids only ProSoft Technology Inc Page 217 of 259 June 23 2011 Reference User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 11 1 6 Hardware Specifications These modules are designed by ProSoft Technology and incorporate licensed technology from Schneider Electric Modbus technology and from Schneider Electric backplane technology MVI46 AFC MVI56 AFC MVI69 AFC MVI71 AFC PTQ AFC Current Loads 800mA 5 1 VDC 800mA 5 1 VDC 800 mA 5V from 800mA 5 1 VDC 800 mA 5V from from backplane from backplane backplane from backplane backplane Power supply distance rating of 2 Operating 0 to 60 C 0 to 60 C 0 to 60 C 0 to 60 C 0 to 60 C Temperature 32 to 140 F 32 to 140 F 32 to 140 F 32 to 140 F 32 to 140 F Storage 40 to 85 C 40 to 85 C 40 to 85 C 40 to 85 C 40 to 85 C Temperature 40 to 185 F 40 to 185 F 40 to 185 F 40 to 185 F 40 to 185 F Relative 5 to 95 non 5 to 95 non 5 to 95 non 5 to 95 non 5 to 95 non Humidity
248. rifice char Gross MMCF d Net MMCF d Refer to the Ladder Logic section for more information regarding the data files and controller tags that store the calculation results transferred from the module for example accumulator flow rate and so on ProSoft Technology Inc June 23 2011 Page 67 of 259 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 5 Setting the Wallclock After power up the module must receive valid wallclock data from the ladder logic to perform time scheduled operations and to properly timestamp historical records The sample ladder logic automatically writes the wallclock during the processor s first scan using the processor s date and time information You should ensure that the processor contains valid date and time information If it does not the module may not accept the wallclock block You can verify the wallclock information using the Meter Monitor section as shown in the following example Refer to the Sample Ladder Logic section for more information on this topic Page 68 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 6 6 Module Initialization When the module is powered up for the first time both the OK and ERR BBRAM LEDs are illuminated This indicates that the module is in the Co
249. rin hace Men eee adea eaaa aea ide eee aie 133 7 1 RS 232 Configuration Debug Port ssssssssssssssesirsseerrsserrssttrnssrtrrnssttrnssttnnssrennssrenn 133 7 1 RS 232 Application Port S ercinoeie teineen aiene anii eriad A Rii 133 7 1 RS 485 Application Port S sseeeeeeeeeeeerneseerrsserresttrrssttnntsttnnsssttnnssttnnnsttnnsstnnn 135 7 1 RS 422 31 nck a eae alia EEA nec Aen ed ee veel 136 8 Meter Proving 137 8 1 Prover Gonmfigurationy ssiri sirenaren tance ees vitii Eei NEEE tien cttn E ER KEEDA REN 138 8 1 1 Prover Typo cerpin rieien aeie eel nieneand ken eae aie 138 8 1 2 Prover OptiON Seinri aa Aee ln a ea cen ele eee 143 8 1 3 EUROST D EE E E E adele veh ata taal de i tee 144 8 1 4 Run Input Setup tei see ae nn eae en ee aa EA a a ee aa 144 8 1 5 Prover CharactenisticS2s cienewieih sectins aca tea ae At alae a leieaeette 145 8 2 Setting up the AFC module for Meter Proving cccceeeeeeeeeeeeeeeseenteeeteeenees 148 8 2 1 Initilal REQuIreEMENtSi 2st eee cece te ee entg a heeled ated re tin alee ties 150 8 2 2 Meter Proving Alarms reoni ran a thc eh ade eee ee et ee ee eee 152 8 2 3 Prover Operation How to do a Prove c cccccccececetieeeeeeeieeeeeteneeeeeetiieeeeetneeeereae 155 8 3 Meter Proving Repora aeneon her eee eh tee EE eddies eet ee caer 162 8 4 Protected Meter Proving Data in the AFC s Input Register Bank n se 164 8 4 1 Latest Prove Results erra e a hides ce a aa Ade ep daa aa tadeeasd aaa 164 8 4 2 Meter Prev
250. rm User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 2 5 Downloading the Project to the Quantum Processor 1 Open the PLC menu and then choose CONNECT This action opens a connection between the Unity Pro software and the processor using the address and media type settings you configured in the previous step 2 On the PLC menu choose TRANSFER PROJECT TO PLC This action opens the TRANSFER PROJECT TO PLC dialog box If you would like the PLC to go to Run mode immediately after the transfer is complete select check the PLC RUN AFTER TRANSFER check box Transfer Project to PLC PC Project r Overwritten PLC Project Name Staton SC eee Sta Version 0 0 1 Version 0 0 1 Last Build September 25 2006 3 37 26 PM Last Build September 25 2006 3 37 26 PM 3 Click the TRANSFER button to download the project to the processor As the project is transferred Unity Pro reports its process in a PROGRESS dialog box with details appearing in a pane at the bottom of the window When the transfer is complete place the processor in Run mode The processor will start scanning your process logic application Page 28 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 3 Configuring the Processor with Concept In This Chapter Information for Concept Version 2 6 USers
251. rmat 10000 100 28 Molar Analysis C8 Output Scaled Integer Format 10000 100 29 Molar Analysis C9 Output Scaled Integer Format 10000 100 30 Molar Analysis C10 Output Scaled Integer Format 10000 100 31 Molar Analysis He Output Scaled Integer Format 10000 100 32 Molar Analysis Ar Output Scaled Integer Format 10000 100 33 Molar Analysis neo C5 Output Scaled Integer Format 10000 100 34 Molar Analysis Ux Output Scaled Integer Format 10000 100 35 Molar Analysis Uy Output Scaled Integer Format 10000 100 ProSoft Technology Inc June 23 2011 Page 179 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Offset Description Type Comments 36 Select stream 1 Signal Select stream 1 as active v gt 2 05 only 37 Select stream 2 Signal Select stream 2 as active v gt 2 05 only 38 Select stream 3 Signal Select stream 3 as active v gt 2 05 only 39 Selectstream4 Signal Select stream 4 as active v gt 2 05 only 40 Reset Accumulator 1 Signal 41 Reset Accumulator 2 Signal 42 Reset Accumulator 3 Signal 43 Reset Accumulator 4 Signal 44 Write Daily Archive Signal 45 Write Hourly Archive Signal 46 Meter Signals Reserved Signal 47 Meter Signals Reserved Signal 48 Meter Signals Reserved Signal 49 Meter Signals Reserved Signal 50 Me
252. roSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Meter Proving Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 8 2 3 Prover Operation How to do a Prove You must first configure a prover and configure the channel of a Configurable Flow Meter CFM or High Speed Counter HSC module for proving Note CFM modules are available for the 1756 platform from Rockwell Automation and the Quantum platform via Spectrum Any HSC card will work for the other modules but if you use an HSC you will need extra ladder logic in the PLC to complete the prove Once the parameters for the proving session have been configured pipe diameter water draw volume wall thickness tolerances and limits on the variation of temperature flow rate and other process variables and the prove setup has been completed the entire proving session can be completely automated within the PLC ladder logic Steps for proving a meter a Enter the prover parameter and variation limits configuration b Enter the number of meters to be proved setup c Set the enable prove signal bit This function verifies that the selected meter is provable a liquid pulse meter and clears the proving results for a new proving session d Enable the counter card channel for proving and launch the ball When the first switch is tripped set the run start signal bit During the run continuously copy the prover temperature pressure density
253. rocessor The Meter Monitor window Process Inputs field displays the values that are transferred from the processor Meter Monitor x Site Nome pom OOOO Price Coum O Met Too CEE Active Sucon MN ELUATE 2 Click Here i Molar mass of mixture 3 Ideal gas relative density olling Relative density at reference Result i Ss eE petan Reference density kg m3 Click the box or press any Pressure Close Print Log Differential pressure Page 66 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quick Start User Manual The values calculated by the module are continuously transferred to the processor You can refer to the Meter Monitor window to verify results calculated by the module G Meter C steam PE Actie Site Name pumex O Click Here Sean counts input calc Mass b Meter number Accumulate i oa on 1 Net MMCF z at Click Here nee 2 Gross MMCF Bead ie j 4 Mass b e Meter alarms ili Expansion factor Y Coefficient of discharge Cd Pressure extension lick the box or press any E MBTU h z nergy Close Print Log Mass lb h Net MMCF Moter Too Sa Active Steam NN Energy MBTU Velociy ot approach fecter EY Fy Analysis characterization error Compressibilty calculation error Totalizet Residue Reset mu m O
254. ross 1882 2 words Accumulator increment gross standard 1884 2 words Accumulator increment water 1886 2 words Flow rate mass 1888 2 words Flow rate energy ON ews Flow rate net 1892 2 words Flowrate gross 0H rts Flow rate gross standard 1896 2 words Flow rate water 1898 2 words 11 5 1 Information for Users of AFC Manager Versions Older Than 2 01 000 If you are using AFC Manager versions older than 2 01 000 you must set these bits using the Modbus master interface in the AFC Manager Please refer to the AFC Manager User Manual for further information about the Modbus Master interface feature Refer to the following words to configure the archive options directly to the Modbus database Address Description 8341 Meter 1 daily archive configuration word 8421 Meter 1 hourly archive configuration word 10341 Meter 2 daily archive configuration word 10421 Meter 2 hourly archive configuration word 12341 Meter 3 daily archive configuration word 12421 Meter 3 hourly archive configuration word 14341 Meter 4 daily archive configuration word 14421 Meter 4 hourly archive configuration word 16341 Meter 5 daily archive configuration word 16421 Meter 5 hourly archive configuration word 18341 Meter 6 daily archive configuration word 18421 Meter 6 hourly archive configuration word 20341 Meter 7 daily archive configuration word 20421 Meter 7 hourly archive configuration word 22341 Meter 8 dai
255. roup for a meter that is currently enabled Disable all meters change the meter types and product groups and then enable the meters again 6 3 7 Verifying Correct Operation When all of the configuration steps have been completed the module should be ready to perform measurement calculations To verify that the module is configured correctly follow these steps 1 Enable all meters that will be used as any meter will only perform calculations if it is enabled Any meter can be enabled either with ladder logic PTQ AFC modules function blocks PTQ modules or with AFC Manager 2 Make sure that the wallclock is running and that it has valid date and time information After power up the wallclock will be stopped therefore the module will not perform any time scheduled operations such as writing period end archives and will not timestamp records written to the event log until it receives a wallclock command from the ladder logic The sample ladder logic programs the wallclock update command upon detecting power up status from the AFC The date time information used is the same as the processor therefore you should use the configuration tool for your processor to verify that the processor has valid date time data If the processor wallclock is not valid for example if the year 1900 the module will not accept the command You may easily determine if the wallclock is running by performing two consecutive read operations in the Meter Mo
256. s 1 The first thing to check is that the module actually received a clock If the card does not get a clock it will not be able to schedule storage of historical records 2 The next possibility is that the meter is not enabled or some parameter for the run is not correct Check to see if the run is enabled and that no errors exist in configuration or data for the run in question Check for alarms arising from the calculations The AFC Manager software can be a great help with this as it will highlight problem areas 11 9 6 What is the Virtual Modbus Slave The AFC Modbus database can be accessed using the Primary Modbus Slave address More than 100 000 registers may be accessed using this slave You may want to use certain values from the Modbus database in a different order than the one presented in the Primary Modbus Slave One example is if you want to poll certain values from the Modbus database using a Modbus master device in the field Instead of using several commands to poll from different locations in the Modbus database it is better to remap these values to other locations in order to optimize the master polling This is the reason the AFC module offers a second slave the Virtual Modbus Slave Using the AFC Manager software you can remap up to 20 000 registers from the Primary Modbus Slave in any order The Virtual Modbus Slave Address must be configured using the AFC Manager software Site Config dialog box The Virtual Modbu
257. s Compressibility is calculated according to the Detail Characterization Method of AGA8 1992 Gas density is a byproduct of this calculation Essential input for this calculation is molar analysis The compressibility Z is a factor in the gas equation PV ZNRT which is the rule by which gas volumes are corrected to reference conditions Liquid Temperature and pressure correction factors are calculated according to API MPMS Ch 11 and applied according to the rules given in MPMS Ch 12 Essential input for this calculation is Liquid Density page 74 at either standard or flowing conditions Gas Pulse Measurement The standard applied is AGA7 which is merely a combination of the gross volume calculation page 220 and the gas law PV ZNRT which includes compressibility It also specifies calculation of some intermediate factors which are now idiosyncratic and vestigial having been imported from an earlier AGA3 1985 and before which used the factor method to calculate gas flow and which has been superseded by the completely overhauled 1990 1992 AGA3 Water Content of Liquids The handling of water content in crude and NGL products depends upon whether an emulsion Product Group is chosen Page 220 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual For emulsions water content is removed from the mixture according to th
258. s 253 Returning Any Product 253 Returning Units Out of Warranty 254 Returning Units Under Warranty 254 RS 232 Modem Connection Hardware Handshaking Required 134 Null Modem Connection Hardware Handshaking e 134 Null Modem Connection No Hardware Handshaking 135 RS 232 Application Port s 133 RS 232 Configuration Debug Port 133 RS 422 136 RS 485 and RS 422 Tip 136 RS 485 Application Port s 135 Run Counts 144 Run Input Setup 144 Runs per prove 65012 144 Runs per prove selected 144 Sample Program 191 Scratchpad 81 Sealable Parameters 225 Security Passwords 129 Setting the Wallclock 68 Setting up Data Memory in Project 38 Setting up the AFC module for Meter Proving 148 Setting Up the ProTalk Module 51 SI units 224 Site Datum Point events 118 120 Site PLC Configuration 168 Special events 118 119 Start Here 11 13 Starting a New Project 60 Starting AFC Manager 59 Startup Basics and Frequently Asked Questions 245 Stream Datum Point events 118 124 Supervisory Input Block 172 Supervisory Output Block 170 Support Service amp Warranty 11 251 Supported Meters 218 Switch bar linear coefficient of thermal expansion 65034 146 System Requirements 58 T Temperature Correction Factor CTL 223 Temperature Correction Factor CTL 222 Templates 191 The Event Log 114 Time Limit for Bringing Suit 258 Tim
259. s Slave is also used when using the Modbus Pass Thru function block ProSoft Technology Inc Page 243 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 11 9 7 How does the AFC Manager transfer the configuration to the module You can configure the site and meter parameters at the local PC saving the project as a AFC file You may then download the configuration by clicking on Project Download Configuration In this case all configuration will be downloaded from the local PC to the module except for the Virtual Slave Re mapping must be written separately Once you download the entire configuration you may perform smaller adjustments Site Configuration and Meter Configuration by clicking on the Write button 11 9 8 What is the password used for The password protects the module from any changes to sealable parameters Sealable parameters directly affect measurement calculations for example orifice diameter or K factor The password is stored in the module so different computers should always use the same password 11 9 9 Why do receive an Illegal Data Value warning when l try to write a meter configuration or download the entire configuration to the module Follow these steps Ensure that any parameters you had changed from the default configuration are acceptable according to applicable standards The white rectangle
260. s are Code Quantity 0 None 1 Mass 2 Energy Gas Only 3 Net 4 Gross 5 Gross Standard Liquid Only 6 Water Liquid Applications Only For example moving a value of 4 to holding register 8136 will configure Meter 1 s resettable accumulator 1 as Gross Volume Moving 0 to holding register 10138 configures Meter 2 s Resettable Accumulator 3 to accumulate nothing takes it out of service The resettable accumulators are reset when one of the following situations occur Reset from AFC Manager You may reset any of the resettable accumulators using the AFC Manager Meter Monitor Accumulators Meter xi Meter C Stream ERA Totalizer Residue Reset Gross MMCF Net MMCF Energy MBTU Mass lb 1 Net MMCF Iv 2 Gross MMCF Iv 4 Mass Ib Iv Apply close Reset from Ladder Logic The ladder logic may send a meter signals block to command one or more resettable accumulators to be reset This feature is especially important for applications involving field installations that require shipping and or receiving product batches of predetermined size Refer to the Ladder Logic section for your module type for more information Page 92 of 259 ProSoft Technology Inc June 23 2011 Quick Start User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Reset Upon Archive Period End or Reset Upon Event Use AFC Manager to configure the resettable
261. s are available to help get the Concept project started These templates use the data types and variables defined in the previous sections Templates Description CLOCK RDF Sets Reads the PTQ AFC wallclock ENMTRS RDF Enable Disable meters GATEWAY RDF Modbus Gateway M1ARCHDG RDF Meter 1 Archive for Differential Gas application MASTER RDF Modbus Master MDIFFLIQ RDF Meter Process Differential Liquid MDIFGAS RDF Meter Process Differential Gas MLINGAS RDF Meter Process Linear Gas MLINLIQ RDF Meter Process Linear Liquid MOLARx RDF Molar Analysis 1 meters 1 and 2 and so on MSIGNALS RDF Meter Signals PASSTHRU RDF Modbus Pass thru The following is an example for the template that displays the process variables and calculation results for differential meter with gas product E RDE Template MDIFGAS RDF Animation OFF ay x Address Variable Name Data Type Lb Meterl_Diff_Gas_Variables Temperature REAL 400803 42 2 Meterl_Diff_Gas_Variables Pressure REAL 400805 12 32 Meterl_Diff_Gas_Variables DifferentialPressure REAL 400807 52 75 Meter1_Diff_Gas_Results Alarms INT 400903 0 Meterl_Diff_Gas_Results Net ccumulator DINT 400905 52 Meter _Diff_Gas_Results NetFlowRate REAL 400907 13 32 Meterl1_Diff_Gas_Results GrossFlowRate REAL 400909 17 43 Meterl_Diff_Gas_Results Fpv REAL 400911 0 999 Meterl_Diff_Gas_Results Cpri REAL 400913 0 992 eterl_Diff_Gas_Results Cprime Edit ASCII Sampl
262. s it to be as small as 0 5 inch Orifice Pressure Exception Configuration and process input for an Orifice Meter are such that the effective downstream pressure is less than vacuum For calculation upstream pressure is raised by the amount necessary to raise absolute downstream pressure to zero Check the process inputs for Gauge Pressure and Differential Pressure and the configured Barometric Pressure and Static Pressure Tap Location Also check any performed vapor pressure calculations to ensure that all are reasonable Pressure correction error The pressure correction calculation resulted in an error according to the standard Alarm Code values 0 No alarm 1 Density outside range of API Chapter 11 2 2 Temperature above near critical limit 3 Temperature outside range of API Chapter 11 2 1 4 Temperature outside range of API Chapter 11 2 2 5 Non convergence of Cpl density iteration Page 206 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Diagnostics and Troubleshooting User Manual 10 4 Alarm Message Description Solution Reference density error The density correction calculation resulted in an error according to the standard Alarm Code values 0 No alarm 1 Low density NGLs input outside API range 2 High density crudes amp refined input outside
263. se you can change the number of words per archive the actual maximum number of archives per meter channel will depend on the configured number of words per archive as follows Page 102 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Number of Words per Number of Daily Archives Number of Hourly Archives Archive 10 106 daily archives 144 hourly archives 20 53 daily archives 72 hourly archives 30 35 daily archives 48 hourly archives 40 26 daily archives 36 hourly archives You may also configure the accumulator type for each archive You must configure one of the following options Mass Energy Gas product only Net Volume Gross Volume Gross Standard Water Volume Liquid product only The following topics show the default archive structure when you configure a new meter You can edit this structure according to your own requirements 6 11 8 Extended Archives This feature is only supported on firmware versions 2 01 000 or newer and requires a Compact Flash card to be installed The module supports the extended archive feature that allows you to configure more archives than the regular 35 daily archives and 48 hourly archives The module supports the following number of extended archives Daily Archives Hourly Archives Max Number of Archives 350 version 2 04 and earlier
264. sed to exchange data with the module ProSoft Technology Inc Page 167 of 259 June 23 2011 Backplane Communication User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 9 1 Site PLC Configuration The following blocks of registers can be associated with a Quantum memory location The module will automatically read and write data from to the Quantum processor without the need of any processor logic Block Description Block Size Required Supervisory output from PLC to AFC 52 Yes Supervisory input from AFC to PLC 50 No but recommended Wallclock 6 Yes Modbus Gateway 129 No Modbus Pass Thru 130 No Modbus Master 130 No You can configure the Site PLC blocks through the AFC Manager Site Configuration PLC Image as shown below Site Configuration ol x Ei ce z Site name MYI Flow Station Site PLC images xi Project name Aidisss Size 244 Primary Modbus slave address Supervisory output from PLC to AFC fo A AAE SATE AAE Supervisory input to PLC from AFC epo 0 End of day minute wallclock 0 Je oo o End of hour minute Modbus gateway eo Jia 101 325 Barometric pressure kPaa Modbus pass thru oO ma Site options Modbus master oY 130 fo Pass thru Max PLC window size ee Zero or a number between P Pass thru Word region size 400001 and 465485 Cancel bD Pass thru Word region address Pota Port 2 Port 3 _ Remapping
265. ser Manual Liquid and Gas Flow Computer for Hydrocarbon Products 11 Reference In This Chapter General Specifications ee eeceeeeeeeeeeeeeneeeeeneeeeeenaeeeseenaeeeenneeeeneaa 215 Measurement Standards 00 0 eecceeeseeeeeeeeeeeeeeneeeeeenaeeeseenaeeeenneeeeeeea 219 Sealable Parameters siosiomia iei 224 Wedge Meter Applications 0 ccc eeeeceeceereeeeeeneeeeeeeeeeeeenaeeeenneeeeeeaa 225 Configurable Archive Registers 0 0 0 0 eee ceeeeneeeeeeeeeeeeneeeeeeneeeenneeeeeeaa 226 Archive Data Format eececeeeceeeeeneeeeeeeeeeenneeeeeenaeeeseenaeeeenneeeeneaa 231 Modbus Addressing Common to Both Primary and Virtual Slaves 237 Modbus Port configuration cccccceceeeeeeeeceeeeeeeseeeeeeeeeeeeeseeseeatees 240 Startup Basics and Frequently Asked Questions 242 Page 214 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Reference Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 11 1 General Specifications Process I O analog inputs pressure temperature differential pressure density from analog modules and pulse inputs from pulse frequency input modules in rack Number of meter channels 8 or 16 meters differential AGA3 or 1505167 or linear AGA7 Gas MPMS Ch 12 2 Liquid MVI46 AFC MVI56 AFC MVI69 AFC MVI71 AFC PTQ AFC 8 Meters 16 Meters 8 Meters 8 Meters 16 Meters Calculation Methods AGAS3 1992 AGA7
266. sh the following Pass meter run variables to the module Return meter results to the processor Allow individual meters to be enabled or disabled Allow resets of individual meter runs Allow transfer of a new gas analysis to an individual meter run Actual meter setup includes units of measure setup range checking for input variables and the type of meter being used This setup is handled by the AFC Manager software The intended design is to have the processor only handle the variables of an actual process and the AFC Manager handle the setup and configuration of necessary meter variables The sample ladder logic included with the system is intended to fulfill this requirement and works for many applications Should you feel that your application requires more than this then a very intimate knowledge of the operations of the module are required to be successful in the implementation of the application It is highly recommended that the sample be used as a starting point for any application 11 9 1 How does the module work Ignoring the fundamentals of a meter run the module s operation is very simply divided into two operations those being the transfer of data from the Processor to the module variables as a rule and the second being the transfer of data from the module to the Processor results Refer to the Backplane section of the AFC User Manual for your module for more information on backplane operation 11
267. sibility Update time sec fe Flowing compressibility 8 Ofifice characterization error T amp P factors J C prime Result 10 7 Analysis characterization error Fpy 11 I Compressibility calculation error Analysis characterization error 2 7 Reference density error Compressibility calculation error 13 gt Temperature correction error Click the b 14 gt Vapor pressure error Close Print Log 15 D Pressure correction error The above image shows the Meter Alarms bitmap which gives you a quick overview of active alarms Associated with many of these bits are Alarm Code registers which supply specific reasons for the alarms most of which appear in the lower right corner of the main Meter Monitor window For complete information including which Code registers are associated with which alarm bits use the Modbus Dictionary feature of AFC Manager The possible alarms are listed in the following table Of the Alarm Codes listed the values that can actually appear depend on both the selected Product Group and the firmware version Alarm Message Description Solution Accumulation The module ignores an accumulator Check your meter configuration to Overflow increment of less than zero or greater verify if your project is generating than 1 000 000 000 occurring ina reasonable values single meter scan Analysis Total Not Absolute difference between analysis Make sure that the sum of all molar Normalized v lt total and 1 0
268. sion to its holding register bank function 7 is equivalent to function 5 where the register address is offset by 10000 and the illegal function exception is returned only if the indirect addresses spanned by the request include no writable registers as happens also to a function 4 request that spans no writables 9 1 5 Modbus Pass Thru Block You can configure the Pass Through registers in the Virtual slave using the AFC Manager software After the module receives a Modbus write command from an external Modbus Master device it will automatically move the data to the Quantum processor This block is optional and must be defined only if the application intends to use this feature The processor should constantly check for incoming pass thru messages in the processor through following registers in the Supervisory Input Block Offset Description Type Comments 12 Pass thru transaction pending Status 47 Pass Thru Transaction 0 word 1 bit select Input 48 Pass Thru Transaction register address Input 49 Pass Thru Transaction number of registers Input Offset 12 Pass thru transaction pending is set to 1 when the module receives a Modbus pass thru message from the master unit ProSoft Technology Inc Page 175 of 259 June 23 2011 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products The Modbus Pass Thru block received from the module has the foll
269. so an application like AFC Manager can learn whether it is talking to an AFC without being trapped in a catch 22 the Site Status in register 6 so the application can learn whether the password mode is Soft or Hard and verify the operator s password entry using the proper method and the Accessed Port and Authorization register 18 so the application can learn whether access was granted in Hard password mode even if the wrong read password was entered The Accessed Port and Authorization register is a bit mapped word defined as follows Bits Description 0 to3 The number of the accessing port 0 for Modbus Gateway 4 Read Authorization Waived 5 Write Authorization Waived 6 Read Access Granted 7 Write Access Granted 8to15 Reserved Page 130 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon Products User Manual A waived authorization means that password entry is not required for this action even if a non zero password has been configured Authorization waivers are configured separately for each port so for example a SCADA system connected to port 2 can be allowed to read measurement results without having to supply a password while an operator connecting AFC Manager to port 1 still must enter the correct password The backplane is always given both waivers so the PLC never has to supply a password To set a hard passw
270. t Technology Inc Page 25 of 259 June 23 2011 Configuring the Processor with Unity Pro PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 If the MEDIA dropdown list does not contain the connection method you wish to use click the COMMUNICATION PARAMETERS button in the PLC area of the dialog box This action opens the PLC Communication Parameters dialog box PLC Communication Parameters Request failure recovery Number of tries E a Timeout ms 3000 r Driver Settings Cancel Help 4 Click the DRIVER SETTINGS button to open the SCHNEIDER Drivers management Properties dialog box SCHNEIDER Drivers management Properties MODBUS SERIAL Driver MODBUS Tet XWAY Test DRIVERS Manager PLC USB Driver SETUP Drivers Manager 2 1 1IE14 Drivers System info 2 installed drivers Windows NT V5 1 Build 2600 MODBUS aa Extended info Service Pack 3 Winsock V2 2 Install update DLLs KWAY V6 1 23 5 Uninstall this driver NetAccess Y1 0 8 14 OK 5 Click the INSTALL UPDATE button to specify the location of the Setup exe file containing the drivers to use You will need your Unity Pro installation disks for this step Driver installation update Insert the driver installation disk in the selected device then click OK Cancel A setup exe Browse Install the driver from 6 Click the BROWSE button to locate the Setup exe file to
271. tallation CD includes MDC module configuration files that help document the PTQ installation Although not required these files should be installed before proceeding to the next section 3 1 1 Installing MDC Configuration Files 1 From a PC with Concept 2 6 installed choose START PROGRAMS CONCEPT MODCONNECT TOOL This action opens the Concept Module Installation dialog box ioi xi Fie Modules Help Installed Modules in Concept Database MDC PTQ 101M IEC608 7 5 1017 Master MDC PTQ 101S IEC6087 5 101 Slave MDC PTQ 103M IEC6087 5 103 Master MDC PTQ 1045 IEC6087 5 104 Server MDC PTQ DFCM Rockwell Automation DF1 Half Duplex Master MDC PTQ DFNT Rockwell Automation Ethernet IP Module MDC PTQ DNP DNP 3 0 Master Slave Module MDC PTQ DNPSNET DNP 3 0 Ethemet Server MDC PTQ HART HART Module MDC PTQ LNG Landis and Gyr Protocol Module Details Provider ProLing Communication Gateways Version 1 00 00 Copyright Copyright 2002 2003 2 Choose FILE OPEN INSTALLATION FILE This action opens the Open Installation File dialog box lei es File Modules Help Installed Modules in Concept Database MDC PT eubare elena 2 x MDC MDC PT File name Folders OK MOTET c concept 4 Cancel eect Sample mde Eek Cees MDC PT CONCEPT Network MDC PT Ca_help E Cc2cat Module Dat Provider xi Dib xl Version Copyrigt List files of type Drives Module Desc mdc Y fog x 3 If yo
272. ter At the present time the configuration of both the prover and the line meter to be proved must specify the same system of measurement units US SI and the same liquid density units selection kg m3 Rd 60 API Because of the nature of the proving calculations at the present time not all product groups are provable Meters configured for these product groups are provable Liquid crude oils and JP4 Liquid refined products gasolines jet fuels fuel oils except JP4 Liquid NGLs and LPGs Liquid lubricating oils Liquid special applications Meters configured for these product groups are not provable Gas Liquid oil water emulsion of crudes Liquid oil water emulsion of NGLs At the present time only pulse meters whose pulse train represents gross volume can be proved The meter to be proved has at least one process input in calibration mode Ensure that all process inputs are live before attempting to prove the meter The meter to be proved is not enabled At the present time a master meter prover must be a liquid pulse meter For a master meter prover both the line meter and the master meter must be compatibly configured including identical settings of System of measurement units US SI Liquid density units kg m3 Rd 60 API Product group Measured quantity gross volume pulses Reference conditions base temperature and pressure API calculation options s
273. ter Signals Reserved Signal 51 Meter Signals Reserved Signal 52 Analysis is Present Control 0 analysis not present v 2 05 Analysis stream 1 to 4 stream number 1 active stream v lt 2 04 lt gt 0 Analysis present 53 Meter Archive Record Fetch Signal 0 signal not present 54 Meter Archive Record Age Output 0 current 55 Meter Archive File Select Output 0 daily 1 hourly Page 180 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Backplane Communication User Manual Words 1 through 11 contain the meter process variables to be transferred from the Quantum processor to the module The contents of this block will depend on the configured meter type Differential or Linear product group Gas or Liquid and Primary Input Standard as follows Offset Description Differential Gas _Differential Liquid Linear Gas Linear Liquid 1 Process Variable 0 Reserved Water SI Reserved Water SI 2 Process Variable 1 Temp FP Temp FP Temp FP Temp FP 3 Process Variable 2 Temp FP Temp FP Temp FP Temp FP 4 Process Variable 3 Press FP Press FP Press FP Press FP 5 Process Variable 4 Press FP Press FP Press FP Press FP 6 Process Variable 5 DiffPress FP DiffPress FP Pulses DW Pulses DW 7 Process Variable 6 DiffPr
274. ter for target scan time target scan time ms wee Invoke single sweep free running scan time ms SIGE Ee Single sweep settings Invoke optimized solve single sweep time base ms 0 sweep trigger count o 2 Click the SET CLOCK button to open the Set Controller s Time of Day Clock dialog box Online Control Panel x Set Controller s Time of Day Clock x Stop cor Day of week Month 1 12 Day 1 31 Year Invoke sing Hour 0 23 Setch Minute 0 59 Second 0 59 Flash pr Write Panel gt PLC 7 15 2003 16 06 08 Cancel Help Close Help 3 Click the WRITE PANEL button This action updates the date and time fields in this dialog box Click OK to close this dialog box and return to the previous window 4 Click CLOSE to close the Online Control Panel dialog box 5 Inthe PLC Configuration window open the ONLINE menu and then choose REFERENCE DATA EDITOR This action opens the Reference Data Editor dialog box On this dialog box you will add preset values to data registers that will later be monitored in the ProTalk module ProSoft Technology Inc Page 43 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 6 Place the cursor over the first address field as shown in the following illustration lolx Variable Name Address Set Value E
275. the real gas law PV ZNRT For liquids correction factors for non standard reference conditions are calculated differently depending on the firmware version For version 2 05 and later correction factors and corrected density are calculated according to the 2004 edition of API MPMS Chapter 11 1 except for the NGL product groups for which the CTL and density calculations of GPA TP 25 are extended with the CPL calculations of old MPMS Chapter 11 2 in a manner analogous to that of the 2004 Chapter 11 1 For version 2 04 and earlier correction factors and corrected density are calculated as described in the following paragraphs using the calculations of the 1980 edition of MPMS Chapter 11 1 In all cases the density input to the calculations is the density at standard API base conditions Temperature Correction Factor CTL First the standard factor CTL Flowing ApiBase is calculated except that the final rounding step is not performed Then CTL UserBase ApiBase is calculated also unrounded The CTL Flowing UserBase is then calculated as CTL Flowing ApiBase CTL UserBase ApiBase to which result is applied the final rounding step of the standard CTL calculation ProSoft Technology Inc Page 221 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Pressure Correction Factor CPL The CPL Flowing UserBase is calculated accord
276. ting the 1454 9F connector cece eeeeee tees cnet ee eeeaaeeeeeeaeeeeeenaeeeseenaeeeeeenaaes 52 5 1 3 Installing the ProTalk Module in the Quantum Rack cceecseeeeeeeeeeeteeeeeeneees 53 5 2 Connect the PC to the ProTalk Configuration Debug Port 54 5 2 1 Troubleshooting AFC Manager Connection Problems 0 ccceceeseeeeeeetieeeees 55 ProSoft Technology Inc Page 5 of 259 June 23 2011 Contents User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 6 Quick Start 57 6 1 Install AFG Managers iccs naked iatitiniind hiatal Aa eet 58 6 1 1 System REQuirementS rreri rerit aene eNA E paia deine den ceive lie AiE 58 6 2 Staring AFG Manager seasann deen tee denied ei Aaea 59 6 3 Using AFC Manager isexs nace dete tin aac eet anit aati need tai ae 60 6 3 1 Staring a New Projet h sarino deed ee tite ee ites 60 6 3 2 Loading an Existing Project ecccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeseeaeeeseeaeeeseeaeees 61 6 3 3 Printing the Configuration Report 0 cc cceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeseeeaeeeeeeaeeeseeaeees 61 6 3 4 Converting a Project oara Ea N E RA R TA 62 6 3 5 Resetting Configuration Parameters assssessriesssrrscerrneerinnessneraasitanecennneatenneseannaa 63 6 3 6 Downloading the Project to the Module aesseesssreeesrreessrnneserrnasrnnneennnneerinnesrenanas 63 6 3 7 Verifying Correct Operation ccc nEn EAE EREEREER 64 6 4 Lad
277. tion differs from orifice calculation in the following respects 1 The orifice Beta ratio is actually the square root of the ratio of aperture cross section to pipe cross section hence for the V cone it is calculated differently from the two diameters ProSoft Technology Inc Page 219 of 259 June 23 2011 Reference PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 2 The V cone Coefficient of Discharge is entered as configuration and not calculated Expansion Factor Y is calculated differently Output of the calculation is mass flow rate which is divided by density to get volume and then integrated over time for accumulation Pulse Both Gas and Liquid Gross Volume is pulses K factor meter factor according to API MPMS Ch 12 sec 2 1981 and 1995 Output of the standard calculation is volume flow increment which is then multiplied by density to get mass increment Flow rate is calculated in parallel to flow increment by applying to pulse frequency process input the same calculation as is applied to pulses this technique is employed instead of flow increment differentiation because the pulse frequency available from the counter card in the processor is not subject to variations of timing caused by scheduling delays in processor backplane transfer and in the firmware of the module thus yielding a smoother flow rate Correction Factors According to Product Phase Ga
278. troller x atior I ASCII message All I State RAM I Iritial values only T Extended memory Select parts to download then press lt Download gt Download Close Help 6 Click ALL and then click DOWNLOAD If a message box appears indicating that the controller is running click YES to shut down the controller The Download Controller dialog box displays the status of the download as shown in the following illustration Download Controller xj M Configuratior Downloading extended memory files Registers Bx 3360 of 98303 ro 7 When the download is complete you will be prompted to restart the controller Click YES to restart the controller Page 42 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 3 6 Verifying Successful Download The final step is to verify that the configuration changes you made were received successfully by the module and to make some adjustments to your settings 1 In the PLC Configuration window open the ONLINE menu and then choose ONLINE CONTROL PANEL This action opens the Online Control Panel dialog box xi Controller Executive ID is 883 Version 0120 IEC 0260 Time of Day clock Stop controller clock not set PAT CONCIA r Constant sweep settings lear controle Invoke constant sweep regis
279. ts User Manual 1 3 Hardware and Software Requirements 1 3 1 Package Contents PTO AFC o ProTalk Module Null Modem Serial Cable 1454 9F DB 9 Female to 9 Pos Screw Terminal ProSoft Solutions CD adapter Serial protocol modules only Note The DB 9 Female to 5 Pos Screw Terminal adapter is not required on Ethernet modules and is therefore not included in the carton with these types of modules ProSoft Technology Inc Page 17 of 259 June 23 2011 Start Here User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Quantum Hardware This guide assumes that you are familiar with the installation and setup of the Quantum hardware The following should be installed configured and powered up before proceeding Quantum Processor Quantum rack Quantum power supply Quantum Modbus Plus Network Option Module NOM Module optional Quantum to PC programming hardware NOM Ethernet or Serial connection to PC PC and PC Software ProSoft Technology recommends the following minimum hardware to use the module Windows PC with 80486 based processor Pentium preferred with at least one COM USB or Ethernet port 1 megabyte of system memory Unity Pro PLC Programming Software version 3 0 or later or Concept PLC Programming Software version 2 6 or later or Other Quantum Programming Software Note ProTalk module configuration files are c
280. ts User Manual Flow tube modulus of elasticity 65042 This parameter is the prover barrel material modulus of elasticity and is meaningful only for non master meter provers with the option Prover is double walled register 65011 bit 5 clear The default value is that of carbon steel 206 8e 6 kPa ProSoft Technology Inc Page 147 of 259 June 23 2011 Meter Proving PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 8 2 Setting up the AFC module for Meter Proving Initially the Prover Configuration dialog box needs to be configured Bidirectional Pipe Prover is shown in this example Note Changing prover type will reset all prover configuration Ereg Mase ster Configuration 5 st Yo Acoma and Fom ates i Dewe N16 Flow iube Ines cost ot expansion 7C e6 E Bate tenore rc 0 Base prover vohama at 15 C m3 0 Flow hube nc cartes reen O Flow habe wal acire pres Flow tte modan of eisshety Pa e16 There is an added buton on the Configuration window for PLC Image When you click onPLC Image it opens the following window When highlighted a description of functionality is given in the description box at bottom of window Prover PLC images Address Size Commands and input from PLC to AFC Status and config to PLC from AFC sf 2 Zero or a number between c i 400001 and 465473 Lance Page 148 of 259 ProSoft Technology Inc June 23
281. tum Platform Support Service amp Warranty Liquid and Gas Flow Computer for Hydrocarbon Products User Manual 12 1 2 Returning Units Under Warranty A Technical Support Engineer must approve the return of Product under ProSoft Technology s Warranty a A replacement module will be shipped and invoiced A purchase order will be required b Credit for a product under warranty will be issued upon receipt of authorized product by ProSoft Technology at designated location referenced on the Return Material Authorization i If a defect is found and is determined to be customer generated or if the defect is otherwise not covered by ProSoft Technology s warranty there will be no credit given Customer will be contacted and can request module be returned at their expense ii If defect is customer generated and is repairable customer can authorize ProSoft Technology to repair the unit by providing a purchase order for 30 of the current list price plus freight charges duties and taxes as applicable 12 1 3 Returning Units Out of Warranty a Customer sends unit in for evaluation to location specified by ProSoft Technology freight prepaid b If no defect is found Customer will be charged the equivalent of 100 USD plus freight charges duties and taxes as applicable A new purchase order will be required c If unit is repaired charge to Customer will be 30 of current list price USD plus freight charges duties and taxes as appl
282. u are using a Quantum processor you will need the MDC files In the Open Installation File dialog box navigate to the MDC Files directory on the ProTalk CD 4 Choose the MDC file and help file for your version of Concept o Concept 2 6 users select PTQ_2 60 mdc and PTQMDC hlp o Concept 2 5 users select PTQ_2_ 50 mdc and PTQMDC hIp Page 30 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Configuring the Processor with Concept Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Select the files that go with the Concept version you are using and then click OK This action opens the Add New Modules dialog box iif Concept Module Installation E iol xj Fie Modules Help eee Add New Modules F x P Available Modules in a ptq_2_60 mde TM dule Provide J E andis and Gur Protocol Versior Copyric 5 Click the ADD ALL button A series of message boxes may appear during this process Click YES or OK for each message that appears 6 When the process is complete open the FILE menu and choose EXIT to save your changes ProSoft Technology Inc Page 31 of 259 June 23 2011 Configuring the Processor with Concept PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 3 2 Creating a New Project This phase of the setup procedure must be performed on a computer that has the Concept configuration software installed 1 Fr
283. uantum_Hour Wallclock_Minute Quantum_Minute Wallclock_Second Quantum_Second CMD_Set_Wal1Clock 1 END_IF doraooaa00000090000009 Structured Text End ceee sl i PTQ AFC Configuration File Example The sample configuration file matches the memory registers listed at the sample spreadsheet and the variable definition file listed in this section Differential meter with Gas product Page 192 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication Liquid and Gas Flow Computer for Hydrocarbon Products User Manual Memory Usage Spreadsheet Refer to samplememoryusage xls file to view how the PTQ AFC backplane blocks are structured This spreadsheet allows you to enter the memory locations configured through the AFC Manager and shows the location of each word in the block Please perform the following steps 1 Enter the addresses configured in the AFC Manager using the PTQMEMORY worksheet amp Microsoft Excel memoryusage xls DAR i File Edit View Insert Format Tools Data Window Help Deena SRAY 2B 2 iQ C3 ve f 400101 B Description Supervisory Output from PLC to AFC Supervisory Input to PLC from AFC WallClock Modbus Gateway Modbus Pass Thru Modbus Master Meter 1 Process Input from PLC to AFC Calculations ta PLC frorn AFC Archive Fetch to PLC from AFC Meter 2 Process Input from PLC to AFC Calculations to PLC from AFC Archive Fetch to PLC fro
284. ues and output results for each of a short series of calculation scans for a single meter This allows an auditor to rigorously verify the calculations performed by the AFC on live in service production meters The module supports eight consecutive audit scans at a time Meter Audit Scan x Meter Tag 3F 11 om i 2007707 16 16 02 35 Wallclock at audit start Select Meter Up counter Meter Factor Linearization Meter number is EE No Meter factor Flow rate 1 go a n Barometric pressure psia Temperature base factor Mee i 7 14 696 Select Audit Number of scans is i Pressure base factor Result Audit the selected meter Close Print A After the reading is completed select an audit to view Select the Meter Number for the audit Select the number of scans for the audit Click the Read Button to begin the audit Look at the operation result Success audit has been successfully completed khOND ProSoft Technology Inc Page 209 of 259 June 23 2011 Diagnostics and Troubleshooting User Manual PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products 5 When the Audit Scan is complete click the Details Button to view the calculation and the input variables 7 5 Audit Scan Data Display o Temperature Floating point Pressure Floating point oo Temperature F oo e Pressure psig Pulse f
285. ugh the AFC Manager The module also supports the V Cone device You can configure V Cone meters and downstream selections in AFC Manager on the Meter Configuration Calculation Options dialog box ProSoft Technology Inc Page 71 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Primary Input Differential Pressure The primary input parameter configures the value used as source for the accumulator calculation If the parameter is set to Differential Pressure the module uses the differential pressure value transferred through the backplane for accumulator calculation Differential Pressure Accumulator Flow Rate Primary Input Flow Rate You can configure the primary input parameter as flow rate in order to use this value for the accumulator calculation Flow Rate XK Accumulator N Flow Rate Note The flow rate can be converted to a different unit The AFC Manager software supports the following parameters Orifice Plate and Meter Tube Measured Diameter Orifice Plate and Meter Tube Measurement Temperature Orifice Plate and Meter Tube Coefficient of Thermal Expansion DP Flow Threshold kPa DP Alarm Threshold kPa Page 72 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid and Gas Flow Computer for Hydrocarbon
286. ve Calculation Alarms 154 Prove enable Error Code 160 Prover Characteristics 145 Prover Configuration 138 Prover Operation How to do a Prove 155 Prover Options 143 Prover Phase 157 ProSoft Technology Inc June 23 2011 Page 257 of 259 Index PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Prover Position Ss Ready for Launch 157 Ready for Return 158 Sample Files 184 Valve Sealed Behind Ball 158 Valve Sealed Behind Ball Return Leg 158 Prover Pressure 159 Prover Sequencing 156 Prover size units 65018 L 145 Prover Temperature 158 Prover Type 138 Proving Controls 156 Proving Signals 156 PTQ AFC Configuration File Example 192 Pulse Both Gas and Liquid 221 Pulse Linear Meter with Gas Product 235 Pulse Linear Meter with Liquid Product 236 Pulse Frequency Integration with Gas Product 237 Pulse Frequency Integration with Liquid Product 238 Pulse interpolation ratio 65030 146 Q Quantum Hardware 17 Quick Start 57 Reference 11 215 Reports 217 Reset from AFC Manager 92 Reset from Ladder Logic 93 Reset Upon Archive Period End or Reset Upon Event 93 Reset When the Accumulator Rollover Value is Reached 93 Resettable Accumulators 91 Resetting Configuration Parameters 63 Retrieving Extended Archives 103 Return Material Authorization RMA Policies and Condition
287. ved 20 Site Signal Purge Event Log Signal 21 Site Signal Clear Checksum Alarms Signal 22 Reserved 23 Reserved 24 Reserved 25 Reserved 26 Reserved 27 Reserved 28 Reserved 29 Reserved 30 Reserved 31 Reserved 32 Reserved 33 Reserved 34 Reserved 35 Reserved 36 Enable Meter 1 Signal Page 170 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Backplane Communication User Manual Liquid and Gas Flow Computer for Hydrocarbon Products Offset Description Type Comments 37 Enable Meter 2 Signal 38 Enable Meter 3 Signal 39 Enable Meter 4 Signal 40 Enable Meter 5 Signal 41 Enable Meter 6 Signal 42 Enable Meter 7 Signal 43 Enable Meter 8 Signal 44 Enable Meter 9 Signal 45 Enable Meter 10 Signal 46 Enable Meter 11 Signal 47 Enable Meter 12 Signal 48 Enable Meter 13 Signal 49 Enable Meter 14 Signal 50 Enable Meter 15 Signal 51 Enable Meter 16 Signal ProSoft Technology Inc June 23 2011 Page 171 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 9 1 2 Supervisory Input Block The Supervisory Input Block is automatically copied from the PTQ AFC to the Quantum processor It contains several types of status data information from the module as shown in the following table Offset Description Type Commenis 0 Wallclock set fail Error 0 success
288. ved Input 2to42 Data Input This block is optional and must be defined only if the application intends to use this feature ProSoft Technology Inc June 23 2011 Page 183 of 259 Backplane Communication PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products 9 3 Sample Files Refer to the product web page for the sample files as follows File Platform PTQ AFC_ CONCEPT SAMPLE zip Quantum Concept PTQ AFC UNITY SAMPLE zip Unity 9 3 1 Concept Sample Files You may refer to the sample file PTQ AFC CONCEPT SAMPLE zip available in the web site to install and configure the module The following files are part of the ZIP file Description File Name Data Types PTQAFCDATATYPES DTY Variables PTQVAR_ TXT Templates RDF Sample Structured Text Program WALLCLOCK ST PTQAFC PRZ Sample archived program Memory Usage Spreadsheet samplememoryusage xls Data Types You can move the PTQAFCDATATYPES DTY file to the DFB folder in order to use predefined data types for the application For example the data type definition file defines METER_DIFF_GAS_VAR data type to be used to store the variables for differential meters using gas product as follows TYPE METER_DIFF_GAS_VAR STRUCT Reserved INT Temperature REAL Pressure REAL DifferentialPressure REAL END_STRUCT END TYPE Page 184 of 259 ProSoft
289. vious figure shows an example where the hourly archives are configured to be generated upon period end at the minute 0 1 00 2 00 3 00 etc Therefore at 09 59 59 the archive 0 current archive is just about to be saved as the new archive 1 ProSoft Technology Inc Page 99 of 259 June 23 2011 Quick Start PTQ AFC Modicon Quantum Platform User Manual Liquid and Gas Flow Computer for Hydrocarbon Products When the clock changes to 10 00 00 the following illustration shows how the latest four archives are modified OT 10 00 00 0203 2004 CT 10 00 00 02032004 Archive Data F THIS 1S THE CURRENT ARCHIVE 10 00 00 Archive 3 OT 07 D000 0203 2004 CT 08 00 00 0203 2004 Archive Data B OT 06 00 00 0203 2004 CT 07 00 00 02032004 Archive Data U OT 08 00 00 0203 2004 CT 09 00 00 02032004 Archive Data M OT 09 00 00 02032004 CT 10 00 00 0203 2004 Where OT Opening Time Stamp CT Closing Time Stamp 6 11 5 Archive Options The module also allows you to configure whether the resettable accumulator should be reset upon period end and or event Most applications will require the resettable accumulators to be reset just after the archive is generated The AFC Manager version 2 01 000 or later supports this feature through the archive options window as shown in the following example K Archive Options xi Period select hourly Archive upon period end Archive upon event Reset accumu
290. w Rate m Reference Conditions Reference temperature C 101 325 Reference pressure kPaa Differential Meter Orifice Process Input Components Calculation Opts Resettable Accum Process input from PLC to AFC Image in PLC Calculations to PLC from AFC of 39 Archive fetchto PLC homaFc O 4 Meter Orifice Zero or a number between E I 400001 and 465481 ance fo Default heating value MJ kg Stream Opts Analysis A Meter 1 PLC images Address Size jonfig Viscosity cp Locations in the PLC of image files 0 gt not defined file will not be scanned else must be between 400001 and 465535 Read Write Done Page 178 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Backplane Communication User Manual 9 2 1 Process Input from PLC to AFC This block is continuously copied from the Quantum to the PTQ AFC It allows the processor to Disable the meter Transfer process variables to PTQ AFC Transfer molar concentrations to the module For proper operation of the PTQ AFC for an enabled meter this block is required and must be defined The process variable words depend on the configured meter type product group Offset Description T
291. word s actual value In this case read or write access is obtained by writing a candidate password to the Password Test register register 18 the module itself verifies the password and the access granted is determined by reading back that same register 18 called the Accessed Port and Authorization register when read and examining its contents The access is granted to the port over which the request was made other ports remain unaffected If the port remains idle with no Modbus activity for two minutes then the granted access is removed and can be regained only by writing a new password to the test register For highest security you can explicitly revoke your own password obtained authorization before it times out by writing zero to the Password Test register Access granted by password whether Soft or Hard is to the module as a whole including the password registers themselves That is in order to change a stored Hard password you must first obtain write access to the module by giving the correct Write Enable password However some registers are exempt from authorization There are a very few registers that are exempt from write authorization and are always writable the Password Test register 18 is one such for the obvious reason Similarly some registers are exempt from read authorization and are always readable they include most of the first 20 holding registers including the Firmware Product and Group codes in registers 0 and 1
292. y how archives and accumulator resets are scheduled upon occurrence of the corresponding loggable events Column values are Value Meaning Upon this event archives and resets are scheduled according to the configured event Archive Options provided that the applicable meter s is are enabled Applicable meters depend upon the event class a Special non meter specific and Site Datum Point events All meters b Meter events including meter specific Specials The addressed meter c Stream events The addressed meter provided that the addressed stream is active Scheduled archives are always written before completing any change to data or module state implied by the event this ensures that the data contributing to an archive is limited to that which was available before the event z This event has no effect on archives and resets n Upon this event archives and resets are scheduled as for modified by the conditions and actions given in Note n in Rkv notes page 125 6 12 7 Special events Tag Rkv Description 0 Never Used Value Always 0 Notes This entry in the Event Log has never been written The number of such entries starts at 1999 upon cold start and decreases as events are written until none remain after which oldest events are overwritten with new ones Page 118 of 259 ProSoft Technology Inc June 23 2011 PTQ AFC Modicon Quantum Platform Quick Start Liquid
293. y its Terms 12 2 10 Controlling Law and Severability This Warranty shall be governed by and construed in accordance with the laws of the United States and the domestic laws of the State of California without reference to its conflicts of law provisions If for any reason a court of competent jurisdiction finds any provisions of this Warranty or a portion thereof to be unenforceable that provision shall be enforced to the maximum extent permissible and the remainder of this Warranty shall remain in full force and effect Any cause of action with respect to the Product or Services must be instituted in a court of competent jurisdiction in the State of California ProSoft Technology Inc Page 255 of 259 June 23 2011 PTQ AFC Modicon Quantum Platform Liquid and Gas Flow Computer for Hydrocarbon Products Index User Manual Index A Accessing the Data 78 Accumulator Totalizer and Residue 90 Accumulator Types 91 Accumulators 90 Adding the PTQ Module to the Project 22 35 AFC Modbus Address Space 78 Allocation of Risks 258 App Stat LED 202 Archive Accumulators 93 Archive Data Format 233 Archive Fetch to PLC from AFC 183 Archive Generation 96 Archive Locations 101 Archive Monitor 108 Archive Options 100 Archive Order 99 Archive Overview 96 Archive Reports 106 Archive Types 98 Archives 76 93 96 Archiving and Event Log 223 Audit Scan 210 Backplane C
294. ype Comments 0 Meter Disable Signal 1 Process Variable Word 0 Output 2 Process Variable Word 1 Output 3 Process Variable Word 2 Output 4 Process Variable Word 3 Output 5 Process Variable Word 4 Output 6 Process Variable Word 5 Output 7 Process Variable Word 6 Output 8 Process Variable Word 7 Output 9 Process Variable Word 8 Output 10 Process Variable Word 9 Output 11 Process Variable Word 10 Output 12 Molar Analysis C1 Output Scaled Integer Format 10000 100 13 Molar Analysis N2 Output Scaled Integer Format 10000 100 14 Molar Analysis CO2 Output Scaled Integer Format 10000 100 15 Molar Analysis C2 Output Scaled Integer Format 10000 100 16 Molar Analysis C3 Output Scaled Integer Format 10000 100 17 Molar Analysis H2O Output Scaled Integer Format 10000 100 18 Molar Analysis H2S Output Scaled Integer Format 10000 100 19 Molar Analysis H2 Output Scaled Integer Format 10000 100 20 Molar Analysis CO Output Scaled Integer Format 10000 100 21 Molar Analysis 02 Output Scaled Integer Format 10000 100 22 Molar Analysis iC4 Output Scaled Integer Format 10000 100 23 Molar Analysis C4 Output Scaled Integer Format 10000 100 24 Molar Analysis iC5 Output Scaled Integer Format 10000 100 25 Molar Analysis C5 Output Scaled Integer Format 10000 100 26 Molar Analysis C6 Output Scaled Integer Format 10000 100 27 Molar Analysis C7 Output Scaled Integer Fo

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