DB30 Mini Bike OWNER`S MANUAL
Contents
1. 2 3in Adjust with free play adjustment bolt 2 To make rear brake pad adjustment turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension 3 Brake pads should be replaced by a qualified service technician once brake shoes are worn 4 Brakes are adjusted by turning in or out the rear brake adjusting bolt 5 7mm free play 2 3in Rear brake adjusting bolt 18 INSPECTION AND MAINTENANCE ADJUSTMENT OF CHAIN 1 When chain adjustment is needed loosen 4 bolts under engine 2 Move engine forward to tighten chain or backward to loosen chain 3 Tighten bolts under engine Torque bolts to 25 ft Ibs 4 Repetitively check tension of chain os N a at SNN Nut 2 Nut 1 ON N koos eap Tighten Chain Chain Engine adjusting bolts Tighten Loosen Chain Chain MINOR CHAIN ADJUSTMENT 1 When minor chain adjustment 19 25mm is needed loosen Nut 2 Turn 3 4 in 1 in Nut 1 clockwise to tighten chain or counterclockwise to loosen chain When adjustment is 2 GREASING PROCEDURES accomplished tighten Nut 2 TO THE DRIVING CHAIN 1 Shut off the engine 2 Add light amounts of machine oil or chain grease to the driving chain Too much machine oil or chain grease may cause splattering to occur Attention The chain should be replaced when the adjusting limit has reached it s maximum 19 INSPECTION AND MAINTENANCE CLUTCH CLEANING AND2. MAINTENANCE After every 5 hour of use your clutch will need cleaning and lubrication If clutch becomes too dirty or has lack of lubrication the clutch will have a tendency to stick This will cause the Mini Bike to want to take off before throttle is applied To clean and lubricate clutch follow the instructions below 1 Make sure engine is turned off and engine is cool before removing clutch cover 2 Remove Clutch Cover 3 With compressed air blow through holes to remove any dust and or particles 4 Oil Clutch bearing with a few drops of 30W motor oil NOTE Make sure oil does not get inside clutch itself 5 Push mini bike forward without starting allowing oil to flow through bearing surface 6 Re install clutch cover A WARNING Starting engine with clutch cover removed could be hazardous Starting engine with clutch cover removed increases the chance of getting your person caught in moving components which could result in severe injury Never start Mini Bike with clutch cover removed Blow out clutch with compressed air through large holes m Oil Clutch here ONLY Clutch Cover INSPECTION AND MAINTENANCE VEHICLE WASHING Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage A CAUTION Washing the Mini Bike with over pressurized water may cause damage to some of its components Therefore do us
3. for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer or the date it is first used as a demonstrator lease or company vehicle whichever comes first and continues for 60 months after that date or 5 000km whichever comes first provided there has been no abuse neglect or improper maintenance of your vehicle Where a warrantable condition exists the Distributor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the part will be repaired or replaced by the Distributor This is your emission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenan
4. free at 1 888 863 2252 between the hours of 7am and 5pm Monday through Friday MST Mountain Standard Time MDT Mountain Daylight Time during the daylight saving time You will be instructed how to proceed A COPY OF THE SALES RECEIPT IS REQUIRED A WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle All operators should obtain review and follow provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle Children under the age of 16 should never operate this vehicle without adult supervision A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 TABLE OF CONTENTS SAPE Y siias Safe Operation Safety Gear Location of Labels SPECIFICATIONS 2a anne nn enn nen nen nn eee LOCATION OF PARTS 2 0 20 2 OPERATION 2 22 220neeneenenneeneeneenenneneenes Left and Right Hand Grip Engine ON OFF switch and Pull Cord Fuel F
5. ihn suh ples Deo ect speed m thk hki the risk of loosing onir heres Fy ride ot speesk too fst for specific terres No pecs unie 16 yearn of age shoud oeie vehi whit mhk superv ics 4 De ect jong pop wheelies or try te perio ey other rs m A WARNING AL Ue CALL 888 863 2252 Improper tire pressure can cause loss of control resulting in serious injury or death FOR YOU R LOCAL Check pressures on all tires only when tires are cold 4 psi 27 6 kpa SERVICE CENT ER Remove air from tires before demounting Only use replacement tires specified by AND PARTS dates ASSISTANCE www bajamotorsports net SAFETY LOCATION OF LABELS WEIGHT LIMIT DO NOT EXCEED 150 LBS A WARNING Aiding on dope greater than 15 Dogreas aaa Degrees tha rek of ani 4 acddert Return Miri Bike to store Attem ies Ride on rough rocky terrain shun Attempt steep hills Operste without first reading omera manual Do Call Baja 1 285 063 2257 for Service Cenbers and parts Fractie safe riding skils Aways wear a helmet SPECIFICATIONS Description ee Payload 68 04kg 150 Ibs 145x70 6 Capacity of gasoline tank 1 4L 0 36 gal Brake type Diss Capacity of oil tank 0 45L 0 40 qt Rear wheel 145x70 6 Starting method Recoil pull start Bore a stroke PTO shaft rotation Counter clockwise Horsepower 25H Displacement 97 7cc Max power 1 84KW 3600rpm Max torque 3 8Nm 2500rpm Spar
6. Motorsports DB30 Mini Bike Read this manual carefully It contains important safety information No one under the age of 16 should operate this Mini Bike without adult supervision OWNER S MANUAL Minimum Age Requirement 16 Weight capacity 150 Ibs Rev US 020509 Always wear a helmet It could save your Life Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle Motorsports Congratulations on your purchase of the BAJA INC DB30 Mini Bike Your Mini bike is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days from the date of purchase During the warranty period BAJA INC will at its option repair provide replacement parts or replace your BAJA INC DB30 Mini Bike at no charge This warranty does not cover normal wear items or damage caused by neglect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem with your vehicle please call the Baja Inc customer service line toll
7. THIS IS A 4 STROKE ENGINE Replace the gas cap by carefully aligning the threads on the cap and the tank and turning the cap clock wise Wipe any spilled fuel from the dirt bike using a cloth and dispose of the cloth properly DO NOT SMOKE OR REFUEL THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Filler neck Fuel level A WARNING Overfilling the fuel tank could be hazardous If you overfill the fuel tank fuel may overflow when it expands Expanding is due to heat from engine or sun Overheated fuel could easily catch fire Stop adding fuel when the fuel level reaches the bottom of the filler neck FUEL VALVE OPERATION ON With the handle of the fuel valve to ON position the fuel supply will flow to the carburetor In this position the engine is able to start and run OFF With the handle of the fuel valve to OFF position the fuel supply is cut off to the carburetor In this position the mini bike will not start and will not run Fuel Valve Handle INSPECTION BEFORE RIDING ITEM TO CHECK CONTENT Steering Smoothness No restriction of movement No play or looseness Proper brake lever free play enough brake force Tires Proper air pressure Enough tread depth No cracks rips or other damages Note Check tire pressure spec is located on side of tire Fuel Enough fuel for the intended trip Fuel hose c
8. ce or unapproved modifications WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above 27 EMISSION CONTROL SYSTEM WARRANTY Your emission control system warranty covers components whose failure would increase an engine s emission including electronic controls fuel injection system carburetor the ignition system catalytic converter or any other system utilized in this vehicle to control emission if it is originally equipped Also included may be hoses connectors and other emission related assemblies Replacing or repairing other components including parts labor and other costs not covered by this emission control system warranty or the standard warranty is the responsibility of the owner Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility The Distributor will not cover repairs performed outside of an authorized dealer or repair facility The use of replacement par
9. d alkaline or organic volatile oil to avoid its aging which will result in reducing the effect of the air filter oil to catch particles before they enter the engine Replace the filter element with a new one if it is broken or cracked 16 INSPECTION AND MAINTENANCE ADJUSTING THE THROTTLE CABLE Make sure the throttle cable is adjusted properly To adjust throttle cable rotate adjustment nut located at the hand throttle Check if the throttle twist grip has the required free operating movement The required free operating movement 2 6mm 078 24in If the grip cannot be moved freely turn the adjusting nut to ensure proper operating movement After adjustment start the engine and check for the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained Throttle cable adjust nut ADJUSTING THE CARBURETOR Adjusting procedures of idling speed 1 Support the vehicle by a stand 2 Adjust the idle speed by the throttle stop screw to 1400 200 RPM 150 CAUTION Do not try to correct a malfunctioning carburetor by adjusting the idling speed If the carburetor is not functioning properly it should be repaired by a service center Adjust idling speed only when the engine is warmed up or 10 minutes after operation 17 INSPECTION AND MAINTENANCE ADJUSTMENT OF REAR BRAKE 1 The front brake hand grip should have free operating movement of 5 7mm
10. e a pressure washer to clean the vehicle The following parts should be cleaned using low pressure water Wheel hub Exhaust pipe Fuel tank and lower portion of cushion Carburetor Head lock and ignition switch Meters 1 After pre wiping the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion Plastic subassemblies should be cleaned by wiping with a cloth or foam soaked in neutral detergent solution followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking system repeatedly and repair or adjust it if necessary 21 INSPECTION AND MAINTENANCE INSTRUCTIONS FOR STORAGE If the vehicle is not going to be used for a long period of time for example in winter time some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage Before storing the vehicle for a long period proper maintenance has to be carried in case maintenance is not completed when the vehicle is put back into use after storage 1 Change engine oil 2 Drain off fuel from the fuel tank and carburetor spray atomized anti rust oil onto the inside wall of the tank and then close the tank Dispose of any drained fuel properly so as not to daoo affect the environment Attention Carburetor D
11. for the intended trip Fuel hose connected securely No damage to fuel tank or cap Fuel tank cap closed securely Engine stop switch Proper operation Proper level Check oil by inspecting Engine Oil Dip Stick The engine oil should be between the Minimum and Maximum lines Throttle Proper free play of throttle lever smooth response quick return to idle position General condition Bolts and nuts are tight no rattle from any parts of the engine when running no visible evidence of Damage It is strongly suggested that all operators take a certified motorcycle rider s course prior to operating the vehicle Full attention is required during driving paying close attention to the following points to avoid any injury to you by other motorized vehicles Do not drive too close to other vehicles Never carry a passenger This mini bike is for one operator only Never operate this mini bike at night Night is defined as the period of time 30 minutes before sunset to 30 minutes after sunrise Driving at high speeds is the cause of many accidents do not drive at a speed that the actual situation does not permit SAFETY This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All info
12. g to the intervals of time or hours stated herein Engine will not Start 1 Fuel Valve OFF Move Fuel valve lever to ON 2 Choke OPEN Move Choke Lever to CLOSED 3 Out of fuel 4 Bad fuel engine stored Drain fuel and carburetor Refuel with without treating or draining fresh gasoline gasoline or refueled with bad gasoline 5 Spark plug faulty fouled Remove and inspect spark plug or improperly gapped Clean gap or replace 6 Spark plug wet with fuel Remove and inspect spark plug Dry flooded engine and reinstall spark plug 7 Fuel filter clogged Take the engine to a qualified carburetor malfunction mechanic Replace or repair faulty ignition malfunction valves components as necessary stuck etc Engine Lacks Power 1 Filter element s clogged Check air filter clean or replace 2 Choke lever may be not Check choke lever fully open 2 Bad fuel engine stored Drain fuel tank and carburetor Refuel without treating or draining with fresh gasoline gasoline or refueled with bad gasoline 3 Fuel filter clogged Take engine to a qualified mechanic carburetor malfunction Replace or repair faulty components ignition malfunction valves as necessary stuck etc 25 ELECTRICAL SCHEMATIC Engine Switch B1 Spark Plug Ignition Coil EMISSION CONTROL SYSTEM WARRANTY BAJA INC EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period
13. ill 22 20 20seeseeeseeneeneenseesenneees Fuel Valy iaaa INSPECTION BEFORE RIDING ENGINE STARTING AND STOPPING INSPECTION AND MAINTENANCE Checking Oil Changing Oil 22 ss2ssesnnsssssennee Check up of Spark Plug Checking and cleaning Air Filter Adjusting Throttle Cable Adjusting Carburetor Adjustment of Rear Brake Adjustment of Chain 2 Clutch cleaning and maintenance Vehicle Washing 2 00 lt Instruction for Storage Resumption of Service after Storage MAINTENANCE SCHEDULE TROUBLE SHOOTING ELECTRICAL SCHEMATIC EMISSIONS CONTROL SYSTEM WARRANTY 27 SAFETY Please read this manual and follow all instructions carefully To emphasize the special information the symbol A and the words WARNING or CAUTION have some special meanings Pay great attention to the messages A WARNING Indicates a potential hazard that could result in death or injury A CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicating special information which is to make maintenance easier
14. ill damage the engine A WARNING Never start the engine in a closed place as the exhausted gas from the vehicle contains toxic carbon monoxide Ensure there is fuel in fuel tank and oil in crank case Set fuel valve lever to ON position Place choke lever to ON position Start engine with pull start cord Allow engine to idle until engine is warm So eS ey Place carburetor choke lever toward the OFF position when engine has sufficiently warmed up Note Engine usually runs best with the choke lever between the on and off positions OFF lt _ ON Fuel valve lever Choke Lever OFF lt ON Procedures for stopping engine 1 Release throttle twist grip to slow down engine 2 Depress stop button located on right hand grip Depress button until engine comes to a complete stop 3 Set fuel valve lever the fuel tank valve handle to OFF position AXCAUTION Unnecessarily increasing RPM s to a high level while the Mini Bike is warming up is harmful to the engine 13 INSPECTION AND MAINTENANCE CHECKING THE OIL Check engine oil each time prior to operating mini bike The oil level should be between upper and lower lines of oil gauge 1 Set the Mini Bike on level ground screw off the oil gage plug wipe the oil gage rod clean and then insert the gage plug into the crankcase again to check the oil level There is no need to screw the oil gage plug completely
15. in the hole to check the oil 2 Add lubricating oil up to the edge of the fuel plug 3 Screw oil gage plug tightly A CAUTION Never start the engine when there is insufficient lubricating oil Otherwise it will cause harm to the engine Oil dip stick Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use any other type of oil other than what is recommended in the chart DO NOT MIX OIL WITH THE GASOLINE A5L 40qt Oil Lubricating oils of different 20W 40 20W 50 er ee ee viscosity shall be employed MACHINE 145W 40 15W 50 in different regions and at OIL different temperatures do 20 30 40 68 86 104 14 INSPECTION AND MAINTENANCE CHANGING THE OIL 1 Remove the Screw Plug located at the bottom of the engine and let the oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL 2 Dispose of the used oil properly For proper disposal procedures contact your local oil recycling center 3 Clean and replace the Screw Plug tightly 4 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine by using the oil gauge plug Screw plug for oi
16. k plug Autolite 258 AC CS49 Champion CJ14 NGK BM4A Denso W14M US Spark plug gap 0 7mm 0 79mm Ground clearance 102mm 4 inches Ignition system Non contact transistor magneto LOCATION OF PARTS Hand brake Seat Cushion Spark plug Front Wheel Rear Wheel Clutch cover X plug Oil drain plug Drive Chain Kick Stand B On Off utton Throttle handle Wary Gas Tank TV Air Filter Foot pegs B F 4 Pull Start Cord Brake Caliper r re OPERATION LEFT AND RIGHT HAND GRIP OPERATION Brake Lever ON button Throttle control grip Left Hand Grip OFF button Pulling in brake lever located on left hand grip will stop mini bike Applying the hand throttle moving throttle counter clockwise will cause engine rpms to increase causing mini bike to move forward When the switch is turned to Oxy off position the engine will not start If the engine is running and the Off button is pushed the engine will turn off When the switch is turned to Cp on position the engine can start by using the manual pull start cord ENGINE PULL CORD OPERATION Pulling the pull cord will start the engine Pull Cord 10 OPERATION FUEL AND FUEL VALVE OPERATION Fuel filling The capacity of the fuel tank is 1 4L 40 qt Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening DO NOT MIX GAS AND OIL TOGETHER
17. l draining CHECK UP OF SPARK PLUG mm 79mm 028 031 1 Remove the cap of spark plug and screw off the spark plug using the plug wrench 2 Clean the spark plug all around or replace it if it is corroded or there is too much deposit on it 3 Regulate the gap of the spark plug to 7mm 79mm 028 031 4 The spark plug of the designated type should be used The applicable type of spark plug Autolite 258 AC CS49 Champion CJ14 NGK BM4A Denso W14M US 15 INSPECTION AND MAINTENANCE CHECKING amp CLEANING THE AIR FILTER 1 2 3 4 5 6 T Locate Air Filter Box at rear of engine Remove air filter cover by unscrewing phillips head screw Remove foam Air filter element Tap Air filter element gently to remove most of the dust and dirt Wash foam element per instructions below then allow to dry thoroughly Reinstall foam air filter element Reinstall air filter cover Air Filter box Phillips head screw Foam Air filter element Wash with mild soap and water Rinse with fresh water then squeeze out excess A CAUTION The air filter element must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The filter element shall be cleaned gently without twisting to prevent it from cracking Never wash it with gasoline or any aci
18. onnected securely No damage to fuel tank or cap Fuel tank cap closed securely Engine stop switch Proper operation Proper level Check oil by inspecting Engine Oil Dip Stick The engine oil should be between the Minimum and Maximum lines Throttle Proper free play of throttle lever smooth response quick return to idle position General condition Bolts and nuts are tight no rattle from any parts of the engine when running no visible evidence of Damage A WARNING Failing to inspect the Mini Bike before operating could be hazardous Failing to perform proper maintenance could also be hazardous Failing to inspect and maintain your Mini Bike could increases the chances of an accident or equipment damage Always inspect your Mini Bike each time before riding and make sure it is in a safe operating condition Refer to the INSPECTION AND MAINTENANCE section in this manual A WARNING Operating this Mini Bike with improper tires or improper tire air pressure could be hazardous lf you use improper tires or improper air pressure you may lose control of the Mini Bike This will cause an accident Always use the tires with size and type tires specified in this user s manual Always maintain proper tire air pressure as described in the INSPECTION AND MAINTENANCE section 12 ENGINE STARTING AND STOPPING A CAUTION Verify fuel and oil level prior to starting see pages 11 and 14 Starting the engine with low or no oil w
19. or instructions clearer WARNING and CAUTION are arranged like this A WARNING or CAUTION The first part will identify a POTENTIAL HAZARD The second part will describe WHAT COULD HAPPEN if you ignore the WARNING or CAUTION The third part will describe HOW TO AVOID THE HAZARD This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold SAFETY SAFE OPERATION Rules for Safe Operation A pre operation check must be conducted before starting the engine insure safety prevent mishaps and damage to components ITEM TO CHECK CONTENT Steering ss Smoothness No restriction of movement No play or looseness Proper brake lever free play enough brake force Tires Proper air pressure Enough tread depth No cracks rips or other damages Enough fuel
20. orrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor e Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immedi ately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system war ranty implied by law including any warranty of merchantability or fitness for a particular purpose is limited to the express emission control system war ranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied wa
21. rain screw If the storage will last for more than one month fuel in the carburetor must be fully drained This will help ensure that the carburetor maintains its normal performance after the storage A WARNING Gasoline is flammable and may cause fire and even an explosion under certain conditions Therefore do not smoke make a fire or have any fire around while draining off fuel 3 Take out the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever repetitively several times so as to have machine oil distributed all over the engine and finally fit the spark plug back on 4 Wash the vehicle clean wipe it dry and apply an even coat of wax to the painted surface and a coat of anti rust oil on the chrome plated surfaces 5 Inflate the tires as required and put the vehicle up on wooden blocks with the two wheels clearing the ground 6 Put the vehicle in a shady and cool place free from humidity and direct sunlight and cover it properly not with plastic or other painted materials If there is a garage store it within 22 INSPECTION AND MAINTENANCE RESUMPTION OF SERVICE AFTER STORAGE 1 Remove the covering and remove the wooden blocks used in storing the vehicle Change the engine oil if the vehicle has been out of service for over 4 months 2 Drain off the remaining atomized anti rust oil from the fuel tank followed by filling it with fresh gasoline the
22. rein 3 Prior to driving all the required check ups must be made It is better to drive it at a low speed in an open area to test its performance before normal operation TABLE AND TORQUE OF FASTENERS Ser No Fastener Torque Newton m Foot Ib a Front wheel axle nut 35 45Nm 26 33 ft lb a Rear wheel axle nut 35 45Nm 26 33 ft lb 23 INSPECTION AND MAINTENANCE 1st MO 20 HR 100 HR 300 HR ww x meoc x ww x _ eren x wwo a e Carburetor Sediment cup Clean Spark Plug Check Adjust Plug Check Adjust Valve clearance Check X Adjust Fuel Tank and Filter aaa Fuel Tube Fuel Tube Check Centrifugal Clutch Clean X _ 5 and Lube hours All nuts and bolts check for cen Chain tension Check tension Check means This item of maintenance should be carried out at a service center It may be also done by the user with reference to this manual provided special tools and authorized spare parts are used The user must also be capable of completing the procedure means This item can only be carried out by an authorized service center in order to ensure safety Items of Maintenance x X lt 24 TROUBLESHOOTING Notes 1 Maintenance should be conducted more frequently when Mini Bike is driven in dusty areas 2 When Mini bike has exceeded the maximum figures specified in the table maintenance should be still cycled accordin
23. rmation illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold Always avoid operating this mini bike on paved surfaces including sidewalks paths parking lots driveways streets roads and highways Never operated this or any Off Road Vehicle on a public street road or highway where motor vehicles are in operation SAFETY SAFETY GEAR A DOT approved motorcycle helmet is the most important part of you safety gear ADOT approved motorcycle helmet can help prevent a serious head injury Choose a helmet that fits snugly Motorcycle dealers can help in selecting a good quality helmet which fits properly A WARNING Operating this Mini Bike without wearing an approved DOT motorcycle helmet eye protection and protective clothing could be hazardous Operating without an approved DOT motorcycle helmet or eye protection increases your chances of a severe head injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident Always wear an approved DOT motorcycle helmet which fits properly Always wear eye pro
24. rranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any questions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 29 Motorsports Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 BAJA 2252
25. tection goggles or face shield You should also wear gloves boots long sleeve shirt or jacket and long pants You should wear eye protection when you ride If a rock or a branch hits your eyes you could be severely injured Wear goggles or a face shield Wear proper clothing when you ride The proper clothes can protect you from injury Wear a good pair of gloves strong boots that are over the ankle long pants and a long sleeve shirt A CAUTION Never perform any unauthorized modifications to this vehicle Only use original replacement part which can be obtained through BAJA INC 888 863 2252 SAFETY LOCATION OF LABELS THE VEHICLE CAH BE HAZARDOUS TO OPERATE IF DRIVEN CARH ESS Y SERIOUS FUMES OA DEATH CAN RESULT IF YOR DO NOT FALLOW THESE INSTRUCTIONS 2 Rend eed feet poursel with mener rene oe al aes bettors operating this ekki AS Ween pp motos het 2 pee al protective clothing losg hik bee clothing or eres won by the opem miert be Deed to prevent them fore getting cag it in moving pers of the vehidie o surroundings while riciing 2 Al fmin ged geek maint be in lee at al imnes wi ie the F araj i d EE REGULAR SERVICE PROCEDURES p 2 Mhn dhal s eresey a A Qean dutch essere by every 5 hous m neake 1 leke vair A Cht he pee ee A 5 Lubrimir rhain E For farther help refer Des be shooting chat Thisvebitels not rede for use on public streets mck oF spn aerial ree ee A highways anc k mi hendel m be med
26. ts not equivalent to the original parts may impair the effectiveness of your vehicle s emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied This Emission Control System Warranty is in addition to the standard Limited Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Failures or malfunctions of the emission control systems caused by abuse alteration accident misuse the use of leaded gasoline Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use and the first required replacement interval for the item has not been reached Expendable maintenance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required maintenance Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily determined Repairs or replacements as a result of o Accident o Misuse 28 EMISSION CONTROL SYSTEM WARRANTY o Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance e Physical damage c
Download Pdf Manuals
Related Search