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FR-A7NCE INSTRUCTION MANUAL

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1. LED name Description ON OFF RUN Operation status Normal operation normal Sv Hardware failure internal voltage 1 SD Transmission status Data transmitting No data transmitting RD Reception status Data receiving No data receiving D LINK Cyclic communication status Cyclic transmitting No cyclic Wansmiling or disconnected ERR Node failure status 2 Node failure Normal operation L ERR Link error Received data error Received data normal 1 Also lit in no communication state 2 This LED indicates a communication break between the master station and FR A7NCE due to cable disconnection or breakage power OFF of the master power supply or reset etc 5 Z PRE OPERATION INSTRUCTIONS 1 4 CC Link IE Field Network communication specifications Type Inverter plug in option type RJ 45 connector connection method Power supply 5VDC supplied from the inverter Transmission speed 1Gbps Communication method Token passing Number of units connected 120 units at max 64 units when all stations are inverters handling 128 word transmissions Different devices can be connected together Maximum distance between nodes 100m Maximum number of branches No upper limit within the same Ethernet system Topology Line
2. Description Refer to Page inverter statis m nit r The output terminal status of the inverter can be 47 monitored Output frequency monitor The output frequency can be monitored 56 57 Output current monitor The output current can be monitored 57 Output voltage monitor The output voltage can be monitored 57 Special monitor The monitor data selected can be checked 57 Faults history Fault records can be checked 55 58 Data at alarm occurrence The inverter status at alarm occurrence can be checked 55 Operation Mode The current operation mode can be checked 57 Parameter read Parameter settings can be read 59 Read of set frequency torque command The current set frequency torque command can be read 58 REMARKS Refer to the inverter manual for functions controllable through the network in each operation mode 35 Z FUNCTION OVERVIEW 5 2 Input the inverter through the network Main commands which can be input from the master to the inverter and their descriptions are explained below Description Refer to Page Forward rotation command Give the forward rotation command 45 Reverse rotation command Give the reverse rotation command 45 Input terminal function command Execute functions assigned to the inverter input terminals 45 Inverter output stop command Stop the inverter output 45 Error reset Reset the inverter onl
3. 43 Z VO SIGNAL LIST Description Refer Description Refer Address to Address to Upper 8 Bits Lower 8 Bits Page Upper 8 Bits Lower 8 Bits Page RWrn 53 Feedback pulse 56 RWrn 54 to Reserved RWrn 5D RWrn 5E Motor temperature monitor output 56 RWrn 5F to Reserved RWrn 61 RWrn 62 Power saving effect 56 RWrn 63 Cumulative saving power 56 or eden RWrn 64 PID set point 56 RWwn 7F RWrn 65 PID measured value 56 RWrn 66 PID deviation 56 RWrn 67 to Reserved RWrn 69 RWrn 6A Option input terminal status 1 56 RWrn 6B Option input terminal status 2 56 RWrn 6C Option output terminal status 56 RWrn 6D to Reserved RWrn 7F n indicates value determined according to the station number setting 1 When Pr 128 50 51 60 61 they are valid 2 Instructions will be processed the order they are received Thus the read value of an instruction may differ at different timings if other writing requests are being made 44 7 DETAILS OF I O SIGNALS The following device those for station 1 For stations 2 and later the device No are different Refer to the master module manual for correspondence between the device No and station number 7 1 Details of remote input and output signals 7 1 1 Output signals master module to inverter FR A7NCE The output signals from the master modul
4. output voltage Devi ETE Signal Description No When 1 is set in RY25 the following reply codes corresponding to the instruction code RWw10 12 14 16 18 and 1A set The setting value 0 is set normally and RWr10 value other than 0 is set at error RWr12 RWr14 Value Description RWr16 Reply code H0000 Normal RWr18 H0001 Write mode fault RWr1A H0002 Parameter selection fault H0003 Setting range fault RWr11 RWr13 RWr15 For normal reply the reply data to the instruction specified by the instruction code is Reply code RWr17 set RWr19 RWr1B RWr20 Error status The setting value 0 is set during normal inverter operation and the corresponding error code is set at an error Refer to page 61 for the error codes RWr21 Fault record The fault data of faults history No specified by RWw21 is stored in the lower 8bits fault data Lower 8 bits of RWw21 will be reverted back to the upper 8 bits RWr22 Paul taco Output frequency of the faults history No specified in RWw21 is stored output frequency RWr23 Fault record Output current of the faults history No specified in RWw21 is stored output current RWr24 FANE Output voltage of the faults history No specified in RWw21 is stored 55 Z DETAILS OF SIGNALS Device No Signal Description RWr25 Fault record Energization time of the faults history No specified in RWw21 is store
5. 2 Operating and handling instructions 1 Command only from the programmable controller can be accepted during CC Link IE Field Network communication The run command from external and parameter unit is ignored 2 If different inverters have the same station number the communication cannot be performed properly 3 The inverter trips and displays E OP3 if data communication stops for more than the time set in Pr 500 Communication error execution waiting time due to a programmable controller fault an open Ethernet cable etc during CC Link IE Field Network communication 80 PROGRAMMING EXAMPLES 4 the programmable controller master station is reset during CC Link IE Field Network communication or if the programmable controller is powered off data communication stops and the inverter trips and displays E OP3 To reset the programmable controller master station switch the operation mode to the External operation once then reset the programmable controller 5 When Pr 340 initial value any inverter whose main power is restored is reset to return to the External operation mode To resume the Network operation therefore set the operation mode to the Network operation using the programmable controller program Set a value other than in Pr 340 to start in the Network operation mode after inverter reset 3 Troubleshooting 1 Operation mode does not switch to the Network operation mode e Ch
6. 2 the next connector for communication PORT2 18 Connector for communication Connector for communication Connection between PORT1 and PORT2 Connector for communication PORT1 for communication PORT2 WY 5 Connector for communication PORT1 cE Connector for communication E PORT2 To the next connector for communication PORT2 WIRING 3 4 2 Precautions This section describes wiring precautions 1 mangling of the Ethernet cable Do not touch the core of the cable side or module side connector and protect it from dirt or dust If oil from your hand dirt or dust is attached to the core it can increase transmission loss arising a problem in data link Check the following Is any Ethernet cable disconnected any of the Ethernet cables shorted Are the connectors securely connected 2 Broken cable latch Do not use Ethernet cables with broken latches Doing so may cause the cable to unplug or malfunction 3 Connecting and disconnecting the Ethernet cable Hold the connector part when connecting and disconnecting the Ethernet cable Pulling a cable connected to the module may damage the module or cable or result in malfunction due to poor contact 4 Maximum station to station distance maximum cable length The maximum station to station distance is 100m However the distance may be shorter dep
7. SB49 SWOBO 0 0 C MO 24 Check the data link status of the station 1 MO X20 3 PLS M300 M300 7 SET M301 M301 X1021 9 MOV K5000 W100 H Write set frequency to RWw0 r 4 Turn off the frequency setting LSET Y10211 command RAM RY21 RST M301 L F 2 Mee 21021 r 4 Read reply code RWr0 to D2 when the 161 17 LMOV WO D2 frequency setting completion RX21 turns on 1 Turn off the frequency setting command LRST 1021 RY21 RST M302 22 L END 76 PROGRAMMING EXAMPLES 2 To continuously change the running frequency from the programmable controller After the frequency setting complete for example X1021 turns ON check that the reply code from the intelligent register is H0000 then change the setting data for example W100 continuously 3 Program example for writing data to EEPROM Modify the following commands of the programming example on page 76 Frequency setting command Y1021 Y1022 Frequency setting completion X1021 gt X1022 lt Timing chart when writing to RAM gt lt Timing chart when writing to EEPROM gt Y1021 Y1022 I I 2 W100 X W100 X Inverter s Inverter running C running X frequency frequency Reflect to the inverter when Y1022 turns on 1 For EEPROM write is made only once when Y1022 is switched on 2 Ifthe set data i
8. connector of the inverter Mounting Fault P 2 Position Display If it is fitted in option connector 1 or 2 i lt option fault is j E i displayed and the inverter will not function In addition when the inverter onnector cannot recognize that the option is mounted due to improper installation etc Connector 2 E g E 3 option fault is displayed even if the option is fitted in the option Connector 3 E 3 connector 3 e This option unit requires space equivalent to two option units Only one option can be used at a time For other option units mount it in the option connector 1 They cannot be connected in the option connector 2 e When mounting removing an option hold the sides of the circuit board Do not press on the parts on the circuit board Stress applied to the parts by pressing etc may cause failure e Take care not to drop a hex head screw for option mounting or mounting screw during mounting and removal e Pull out the option straight to remove Pressure applied to the connector and to the circuit board may break the option 10 WIRING 3 1 System configuration example 1 Programmable controller side Mount the QJ71GF11 T2 CC Link IE Field Network master local module on the main or extension base unit having the programmable controller CPU used as the master station 2 Inverter side Mount the option FR A7NCE on the inverter 3 Connect the CC L
9. 1 Operation mode cannot be directly changed between the PU operation mode and Network operation mode 2 The Pr 340 settings 2 12 are mainly used for communication operation using the inverter RS 485 terminal Even if an instantaneous power failure occurs while Pr 57 Restart coasting time 9999 the inverter continues running at the condition before the instantaneous failure When Pr 340 1 10 a start command turns off if power failure has occurred and then restored during a start command is on 3 Operation mode can be changed between the PU operation mode and Network operation mode with on the operation panel FR DUO7 and X65 signal 24 INVERTER SETTING 3 Operation mode switching method When 0 1 or 2 is set in Pr 340 External operation EXT ec Switching with the PU Switching through the network Press on the PU to light PU Switch to the External operation mode through the network Press the PU to light EXT Switch to the Network operation mode through the network Network operation PU operation NET PU When 10 or 12 is set in Pr 340 Press on the PU to lightPU Network operation PU operation pm Press on the PU to light NET For the switching method with the external terminal refer to the Inverter Manual Refer to page 57 for a switching method through the network CAUTION When starting the inverter in the Network operation mode
10. The SERIAL consists of one symbol two characters indicating production year and month and six characters indicating control number The last digit of the production year is indicated as the Year and the Month is indicated by 1 to 9 X October Y November or Z December PRE OPERATION INSTRUCTIONS 1 2 1 Product confirmation Check the enclosed items Plug in option 1 Mounting screw M3 x 6mm 4 Refer to page 9 GO YO Hex head screw for option mounting 5 5mm Refer to page 9 5 5mm 5 5mm Communication option LED display cover 1 Refer to page 8 PRE OPERATION INSTRUCTIONS 1 3 Parts Connector for communication PORT1 For an Ethernet cable which connects to the network Refer to page 16 Front view T nde s od Rear view O O al amp Mounting hole d E Mounting aa Mounting hole hole E Operation status indication LED Connector Lit flicker of the LED indicate operation status Connect to the inverter option connector Refer to page 5 Connector for communication PORT2 For an Ethernet cable which connects to the network Refer to page 16 PRE OPERATION INSTRUCTIONS eOperation status LEDs RD C
11. status data of the link devices RX and RWr of the master station are stored in the devices of the CPU module by link refresh REMARKS Refer to the MELSEC Q CC Link IE Field Network Master Local Module User s Manual for the detailed assignment methods for the link devices and link refresh 38 6 1 0 SIGNAL LIST 6 1 Remote I O 64 points fixed i Refer i Refer D D KG Signal to q Signal to o Page 0 Page RYn0 Forward rotation command 45 RXn0 Forward running 47 RYn1 Reverse rotation command 45 RXn1 Reverse running 47 High speed o tion command RYn2 terminal RH function 45 RXn2 Running terminal RUN function 2 47 Middle speed tion co nd RYn3 termi Junction mma 45 RXn3 Up to frequency terminal SU function 2 47 RYn4 Cla 45 RXn4 Overload alarm terminal OL function 2 47 Jog operation command terminal Jog Instantaneous power failure terminal IPF 5 function 1 45 5 function 2 47 Second function selection terminal RT Frequency detection terminal FU RYn6 function 1 45 RXn6 function 2 47 RYn7 selection terminal AU 45 RXn7 Error terminal ABC1 function 2 47 Selection of automatic restart after RYn8 instantaneous power failure terminal CS 45 RXn8 terminal ABC2 function 2 47 function 1 RYn9 Output stop terminal MRS function 1 45 Start self holding selection terminal
12. After the error is removed the fault indication is reset changing the display back to normal and the last fault is displayed in the faults history When the Pr 502 setting is 1 or 2 the deceleration time is the ordinary deceleration time setting e g Pr 8 Pr 44 Pr 45 The acceleration time at a restart is the ordinary acceleration time setting e g Pr 7 Pr 44 When the Pr 502 setting is 2 the operation speed command at a restart is the one given before the error occurrence When a communication line error occurs at the Pr 502 setting of 2 removing the error during deceleration causes acceleration to restart at that point Acceleration is not restarted if the error is that of the option unit itself 29 Z INVERTER SETTING 4 3 2 Fault and measures 1 The inverter operates as follows at fault occurrences Fault Operation Mode Status Network External Location Operation Operation Operation weiter Inverter operation Inverter trip Inverter trip Inverter trip Data communication Continued Continued Continued Communication Inverter operation Inverter trip Continued Continued line Data communication Stop Stop Stop Communication option Inverter operation Inverter trip Inverter trip Inverter trip connection error Data communication Continued Continued Continued Communication l s option Error of Inverter operation Inverte
13. For the parameter code numbers refer to the inverter manual The reply code at the time of instruction code execution is set to D2 RWr10 Refer to page 55 SB49 SWOBO 0 0 Mo Check the data link status of the station 1 MO X20 3 PLS M300 M300 7 SET M301 M301 X1025 P _ 9 L MOV H87 W110 J Write Pr 7 write code 87 to RWw10 and E acceleration time setting data K30 to RWw11 MOV K30 W111 SET Y1025 on the instruction code execution request RY25 RST M301 SET M302 M302 X1025 18 HAH MOV w10 D2 Read reply code RWr10 to D2 when the instruction 4 code execution completion RX25 turns on RST Y1025H Turn off the instruction code execution request RY25 RST M302 24 END H REMARKS For parameters having numbers 100 and later change their link parameter extended settings set them to other than H0000 Refer to the parameter list of the inverter manual for settings For other functions refer to the instruction codes page 57 Z PROGRAMMING EXAMPLES 8 7 Programming example for setting the running frequency 1 The following program example changes the running frequency of station 1 inverter to 50 00Hz Set frequency K5000 decimal The reply code at the time of instruction code execution is set to D2 RWr0 Refer to page 54
14. RX23 When 1 is set in the torque command RY24 the torque command value RWw2 is written to RAM and EEPROM of the inverter After the writing RY24 Torque command completes 1 is set in the torque command setting completion RX24 RAM EEPROM To change the torque command value consecutively be sure to write data only to the inverter RAM RY23 Writing to EEPROM frequently will shorten the life of EEPROM When 1 is set in the instruction code execution request RY25 processes Instruction code corresponding to the instruction codes set to RWw10 12 14 16 18 and 1A are RY25 executed 1 is set the instruction code execution request RX25 after execution request completion of instruction codes When an instruction code execution error occurs a value other than 0 is set in the reply code RWr10 12 14 16 18 and 1A RY3A Error reset request When 1 is set in the error reset request flag RY3A at an inverter fault the flag inverter is reset then 0 is set in the error status flag RX3A 4 3 While 1 is set in the frequency setting command RY21 the set frequency RWw0 is always applied 4 Refer to page 31 for operation conditions of inverter reset 46 DETAILS OF I O SIGNALS 7 1 2 Input signals inverter FR A7NCE to master module The input signals to the master module are indicated Output signals from inverter rae Signal Description SG Koran turning Se runn
15. MITSUBISHI ELECTRIC INVERTER Plug in option FR A7NCE INSTRUCTION MANUAL CC L nk IE Biera Network communication function mm 700 series PRE OPERATION INSTRUCTIONS cg INSTALLATION a WIRING INVERTER SETTING FUNCTION OVERVIEW I O SIGNAL CNE DETAILS OF I O SIGNALS _ PROGRAMMING EXAMPLES Thank you for choosing this Mitsubishi Inverter plug in option This Instruction Manual gives handling information and precautions for use of this equipment Incorrect handling might cause an unexpected fault Before using the equipment please read this manual carefully to use the equipment to its optimum Please forward this manual to the end user SAFETY INSTRUCTIONS Electric Shock Prevention This section is specifically about safety matters A WARNING Do not attempt to install operate maintain or inspect this product until you have read through this Instruction Manual and appended documents carefully and can use the equipment correctly Do not use this product until you have full knowledge of the equipment safety information instructions In this Instruction Manual the safety instruction levels are classified into WARNING and CAUTION Incorrect handling may cause A WARNING hazardous conditions resulting in death or severe injury Incorrect handling may cause A CAUTION hazardous conditions resulting in medium or slight injury or may cause only material
16. Pr 500 the communication option error E OP3 does not occur eOperation at error detection after elapse of Pr 500 time Error Definition Pr 502 Setting Operation Indication Fault Output 0 Coast to stop E OP3 lit Provided ET 1 Provided after stop Communication line 5 Decelerated to stop lit after stop n Not provided 3 Continued Normal indication Communication 0 3 Coast to stop E 3 lit Provided option itself 1 2 Decelerated to stop E 3 lit after stop Provided after stop INVERTER SETTING Operation at error removal CAU Error Definition Pr 502 Setting Operation Indication Fault Output 0 1 Kept stopped E OP3 kept lit Kept provided Communication line 2 Restart Normal indication Not provided 3 Continued p Communication 0 3 option itself 12 Kept stopped E 3 kept lit Kept provided TION Communication line error E OP3 fault data Communication option error E 3 fault data HF3 is an error that occurs in the communication circuit inside the option HA3 is an error that occurs on the communication line Fault output indicates the fault output signal terminal ABC1 and fault bit output When the fault output setting is active fault records are stored in the faults history When the fault output setting is not active fault record is overwritten to the faults history temporarily but not stored
17. RWwn 2C Monitor code 7 53 RWrn 2C Seventh monitor value 56 RWwn 2D Monitor code 8 53 RWrn 2D Eighth monitor value 56 RWwn 2E Monitor code 9 53 RWrn 2E Ninth monitor value 56 RWwn 2F Monitor code 10 53 RWrn 2F Tenth monitor value 56 RWrn 30 Output frequency 56 RWwn 30 RWrn 31 Reserved to Reserved RWrn 32 output current 56 RWwn 34 RWrn 33 output voltage 56 RWrn 34 Reserved 42 VO SIGNAL LIST Description Refer Description Refer Address Upper 8 Bits Lower 8 Bits PaE Address Upper 8 Bits Lower 8 Bits Pado RWrn 35 Frequency setting value 56 RWrn 36 Running speed 56 RWrn 37 Motor torque 56 RWrn 38 Converter output voltage 56 RWrn 39 Regenerative brake duty 56 RWrn 3A Electric thermal relay function load factor 56 RWrn 3B Output current peak value 56 RWrn 3C Converter output voltage peak value 56 RWrn 3D Input power 56 RWrn 3E Output power 56 RWrn 3F Input terminal status 56 RWrn 40 Output terminal status 56 RWwn 35 RWrn 41 Load meter 56 to Reserved RWrn 42 Motor excitation current 56 PWW S2 RWrn 43 Position pulse 56 RWrn 44 Cumulative energization time 56 RWrn 45 Reserved RWrn 46 Orientation status 56 RWrn 47 Actual operation time 56 RWrn 48 Motor load factor 56 RWrn 49 Cumulative power 56 RWrn 4A to Reserved RWrn 4F RWrn 50 Torque command 56 RWrn 51 Torque current command 56 RWrn 52 Motor output 56
18. RYNA STOP function 1 i ET RYnB _ Reset terminal RES function 1 45 RXnF RYnC to RYnF RY n 1 0 Reserved RX n 1 0 Pr 313 assignment function DOO 47 to RX n 1 1 Pr 314 assignment function DO1 3 47 RY n 1 2 RX n 1 2 Pr 315 assignment function 002 3 47 39 Z VO SIGNAL LIST i Refer i Refer Signal to PCR Signal to Page Page RY n 1 3 PON UM to Reserved Reserved RY n 1 F RY n 2 0 Monitor command 46 RX n 2 0 Monitoring 47 RY n 2 1 Frequency setting command RAM 46 RX n 2 1 Frequency setting completion RAM 48 RY n 2 2 BES setting command RAM 46 RX n 2 2 EEEROM setting completion RAM 48 RY n 2 3 Torque command RAM 46 RX n 2 3 Torque command setting completed 48 RY n 2 4 Torque command RAM EEPROM 46 RX n 2 4 RAM EEPROM setting completed 48 RY n 2 5 Instruction code execution request 46 RX n 2 5 Instruction code execution completion 48 RY n 2 6 RX n 2 6 to Reserved to Reserved RY n 3 9 RX n 3 9 RY n 3 A Error reset request flag 46 RX n 3 A Error status flag 48 RY n 3 B RX n 3 B Remote station ready 48 Reserved BM E Reseni RY n 3 F ROS n indicates a value determined according to the station number setting 1 These signals set in the initial status Using Pr 180 to Pr 189 you can change input signal functions Signals of the RYn0 a
19. res inne mte e inter duces Reed Eee Fo EAR vat dE rer SEL Y Ve EE YE de RE RE EE s 30 44 Inverter reset L R kana Jostedalen 31 4 5 CC Link IE Field Network function setting U u 33 4 5 1 Network number setting Pr 434 eene eene nenne nnne enne 33 4 5 2 Station number setting Pr 435 ener 33 4 5 3 Frequency command with sign Pr 541 34 5 FUNCTION OVERVIEW 35 5 1 Output from the inverter through the network 35 5 2 Input to the inverter through the network sse nennen nnn nnn 36 LE Ee diicucutribme n 37 5 3 1 Data flow and link device assignment r 37 6 SIGNAL LIST 39 6 1 Remote I O 64 points fixed e nonu uin nho subse n 39 6 2 Remote register 128 words fixed 41 7 DETAILS OF I O SIGNALS 45 7 1 Details of remote input and output 45 7 1 1 Output signals master module to inverter FR A7NCE nennen nennen nennen 45 7 1 2 Input signals inverter FR A
20. star ring or a combination of line and star Connection cable Ethernet cable IEEE 802 3 1000BASE T compliant cable or ANSI TIA EIA 568 B Category 5e compliant shielded 4 pair branched cable Connector Shielded RJ 45 RX 64 bits Maximum cyclic size of one RY 64 bits Node type Intelligent device station node RWr 128 words RWw 128 words Transient transmission Not available 2 INSTALLATION 2 1 Pre installation instructions Make sure that the input power of the inverter is OFF NCAUTION A With input power ON do not install or remove the plug in option Otherwise the inverter and plug in option may be damaged A For prevention of damage due to static electricity touch nearby metal before touching this product to eliminate static electricity from your body INSTALLATION 2 22 Installation of the communication option LED display cover Mount the cover for displaying the operation status indication LED for the communication option on the inverter front cover 1 cut off hooks on the rear of the inverter front cover with nipper etc and open a window for cover to the front of the inverter front cover fitting the LED display cover and push it into until fixed with hooks Cut off with a nippen ex cr Fit it so that the position of lenses is in the upper right _ 2 Fit the communication option LED display of the LED display cov
21. at power ON or an inverter reset set a value other than 0 in Pr 340 Refer to page 23 When setting a value other than 0 in Pr 340 make sure that the initial settings of the inverter are correct 25 Z INVERTER SETTING 4 3 Operation at communication error occurrence 4 3 1 Operation selection at communication error occurrence Pr 500 to Pr 502 You can select operations at communication error occurrences by setting Pr 500 to Pr 502 under Network operation 1 Waiting time for the communication line error output after a communication error 26 Waiting time for the communication error output after a communication line error occurrence can be set Parameter Minimum Setting Number Name Setting Range Initial Value Communication error 500 execution waiting time 0 to 999 8s 0 15 0 MEA Normal Error Normal Error Communication line status 2 Recognition Communication error Mi Pr 500 Pr 500 setting time setting time ON Alarm signal LF Pr 502 3 When a communication line error occurs and lasts longer than the time set in Pr 500 it is recognized as a communication error If the communication returns to normal within the time it is not recognized as a communication error and the operation continues INVERTER SETTING 2 Displaying clearing the communication error count The cumulative count of communication error occurren
22. option is not fitted b15 b0 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 XO 7 Details of option input terminal monitor 2 input terminal status of FR A7AX all terminals are off when an option is not fitted b15 b0 EE EE SS ETE JE ESB 8 Details of option output terminal monitor output terminal status of FR A7AY A7AR all terminals off when an option is not fitted b15 b0 IRA3 RA2 RA1 NG Yo YA Y2 Y1 YO 9 When a value other than 9999 is set in Pr 430 under position control Pr 800 3 pulse monitor is selected 63 DETAILS OF SIGNALS 7 3 Torque command by CC Link IE Field Network communication Torque commands can be given via CC Link IE Field Network under Real sensorless vector control or vector control Parameter Name Initial Setting No Value Range 0 Torque command by terminal1 analog input Torque command through CC Link IE Field Network communication FR A7NCE 3 1 Torque command 400 to 400 by the parameter setting Pr 805 or Pr 806 Torque command 400 to 400 by the RWw2 remote register setting 0 Torque command by the pulse train input FR A7AL 4 16 bit digital input FR A7AX Torque command through CC Link IE Field Network communication FR A7NCE 5 6 Torque command 327 68 to 3
23. panel in any operation mode 23 Z INVERTER SETTING Pr 340 Pr 79 Operation Mode at Power ON or Power 7 Setting Setting Restoration pc rau Mode Sula E External operation mode Switching among the External PU and NET operation mode is 1 PU operation mode PU operation mode fixed Switching between the External and NET operation mode is enabled 0 2 External operation mode Switching to the PU operation mode is disallowed initial 3 4 External PU combined operation mode operaron mode E ET E a witching among the External operation mode is enable value 6 External operation mode while 9 X12 MRS signal md operation Switching among the External PU and NET operation mode is enabled mode 7 X12 MRS signal OFF External operation External operation mode fixed Forcibly switched to External mode operation mode 0 1 operation mode 1 227 3 4 xternal PU combined operation mode Same as when Pr 340 0 ON NET operation mode 7 signa External operation mode 0 Switching between the PU and NET operation mode is enabled 3 1 PU operation mode Same as when Pr 340 0 2 NET operation mode fixed 10 12 2 3 4 xternal PU combined operation mode Same as when Pr 340 0 Switching between the PU and NET operation mode is enabled while running 3 7 xternal operation mode Same as when Pr 340 0
24. the data link status of the station 1 MO X20 _ 3 PLS M300 M300 7 SET M301 M301 X1025 9 MOV HOFB W110 u T Write operation mode write code HFB MOV HO w117 to RWw10 and set data H0000 to RWw11 SET Y1025 Turn on the instruction code execution request RY25 RST M301 SET M302 18 AE FMOV W10 D2 7 Read reply code RWr10 to D2 when the instruction TI L 4 code execution completion RX25 turns on 1 Turn off the instruction code execution L RET Y40291 request RY25 RST M302 24 END 71 Z PROGRAMMING EXAMPLES 8 3 Programming example for setting the operation commands The following program gives a forward command and middle speed command to station 1 inverter SB49 SW0B0 0 0 MO H Check the data link status of the station 1 MO X20 3 Y1000 4 Forward rotation command RY00 1003 Middle speed operation command RYO3 7 Y100F Y1000 b15 b7 ofofofofofofofofo fofofofi ofo 1 One station 1 ON Middle speed Forward rotation 0 OFF Run command b0 Forward rotation command b6 Second function selection RT b1 Reverse rotation command b7 Terminal 4 input selection AU b2 High speed operation command RH b8 Selection of automatic restart after i
25. 18 Instruction code RWwAA 1 is set in RX25 Set HFFFF to disable an instruction by RWw10 to 1A RWw1A The first 8 bits are link parameter extended setting Example When reading Pr 160 instruction code is H0200 Set the data specified by the instruction code of RWw10 12 14 16 18 and 1A RWWw11 when required 2 RWw10 11 12 and 13 14 and 15 16 and 17 18 19 and 1A and 1B RWw15 RWWw17 Write data correspond each other RWw19 Set 1 in RY25 after setting the instruction codes RWw10 12 14 16 18 and 1 RWw1B and the corresponding register Set 0 when the write code is not required 3 When Pr 128 50 51 60 61 they are valid If the data outside the range is set the previous setting is retained Refer to the inverter manual for details of Pr 128 52 DETAILS OF I O SIGNALS Device Signal Description Set the individual fault number of the faults history that you want to read Up to the 8th previous fault can be read Last two digits H00 most recent fault to H07 8th most recent fault Set H08 to HFF to make the faults history No to 0 RWw21 5 history No 4 RWw26 Monitor code 1 4 RWw27 Monitor code 2 4 RWw28 Monitor code 3 4 RWw29 Monitor code 4 4 Set the monitor code to be monitored By setting 1 in RY20 after setting the RWw2A Monitor code 5 4 specified monitored data is stored in RWrL1 O indicates a register number RWw2B M
26. 27 67 by the parameter setting Pr 805 or Pr 806 Torque command 327 68 to 327 6796 by the RWw2 remote register setting Definition Torque command source selection 804 REMARKS Setting P 804 to 3 results in the same operation with setting Pr 804 to 1 and setting to 5 results in the same operation with setting 6 64 DETAILS OF I O SIGNALS 1 Torque command setting method Pr 804 Setting Torque command setting method Any method below can be chosen 1 Set the torque command value in RWw2 and turn on either RY23 or RY24 2 Setting is performed in the following procedure Writing of Pr 805 and Pr 806 lt Setting example gt 3 5 1 6 Set link parameter extended setting H08 for RWw10 12 14 16 18 1 Set instruction codes H85 and H86 Set the torque command value RWw11 13 15 17 19 1B Set 1 in RY25 0 2 4 Torque command from CC Link IE Field Network communication is disabled 2 Relationship between Pr 804 and the setting range and actual torque command when setting is made from CC Link IE Field Network communication Pr 804 Setting Setting Range Actual Torque Command 1 3 600 to 1400 1 increments 400 to 400 5 6 32768 to 32767 two s complement 327 68 to 327 67 3 Speed limit The speed is limited according to the Pr 807 Speed limit selection setting and it is no
27. 6 Output frequency H0000 to HFFFF mE Read H6F Running frequency 0 01Hz increments Speed machine speed 1 increments 3 H0000 to HFFFF Output current hexadecimal Output current Read a Increments 0 01A 55k or lower ERR 75K m 4 Monitor Output voltage Read H71 H0000 to HFFFF Output voltage hexadecimal Increments 0 1V Special monitor Read H72 Ker the data of the monitor selected by the Special monitor Read 73 H01 to H3C Monitor selection data selection No Write 5 Refer to monitor code Refer to page 62 1 When 100 is set in Pr 52 DU PU main display data selection set frequency is monitored during a stop and output frequency is monitored during running 2 When a value other than 9999 is set in Pr 430 under position control Pr 800 3 pulse monitor is selected 3 Displayed increments differ according to the combination of Pr 37 Pr 144 and Pr 811 For the details refer to the inverter manual 4 The inverter models 55K and 75K differ according to NA and EC versions Refer to page 1 5 Write data is in hexadecimal and only two digits are valid The upper two digits are ignored 57 Z DETAILS OF SIGNALS Item ET Cx Description Write Number P H0000 to HFFFF Last two fault records b15 _ b8b7 bO H74 Second most recent fault Most recent fault Monitor Faults history Read i H75 Fourth most rece
28. 76 8 8 Programming example for fault record reading U uu u 78 8 9 Programming example for resetting the inverter at inverter 79 8 10 Instructions J U u u u u U UT U QY 80 III 1 PRE OPERATION INSTRUCTIONS 1 1 Inverter model The inverter models 55K and 75K stated in this Instruction Manual differs according to each NA CHT versions Refer to the following correspondence table for each inverter model Refer to the instruction manual of each inverter for the inverter type For example for the 75K or higher indicates for the FR A740 01440 NA or higher in the case of FR A740 of NA version A700 NA EC CHT FR A720 55K FR A720 02150 NA FR A720 75K FR A720 02880 NA FR A740 55K FR A740 01100 NA FR A740 01800 EC FR A740 55K CHT FR A740 75K FR A740 01440 NA FR A740 02160 EC FR A740 75K CHT Z PRE OPERATION INSTRUCTIONS 1 2 Unpacking and product confirmation Take the plug in option out of the package check the product name and confirm that the product is as you ordered and intact This product is a plug in option for the FR A700 series manufactured in April 2011 or later e SERIAL number check Refer to he inverter manual for the location of the rating plate Rating plate example 1 4 Symbol Year Month Control number_ SERIAL
29. 7NCE to master module n 47 7 2 Details of remote USA 51 7 2 1 Remote register master module to inverter FR A7NCE a 51 7 2 2 Remote register inverter FR A7NCE to master module 54 II 7 2 3 Instruction cod s TABANAN 57 T2A MONIKO COJO Sise ent 62 7 3 Torque command by CC Link IE Field Network communication 64 8 PROGRAMMING EXAMPLES 66 8 1 Programming example for reading the inverter status 70 8 2 Programming example for setting the operation mode 71 8 3 Programming example for setting the operation commands 72 8 4 Programming example for monitoring the output frequency 73 8 5 Programming example for parameter reading 74 8 6 Programming example for parameter writing 75 8 7 Programming example for setting the running
30. 91 191 Y91 Fault output 3 power off signal 92 192 Y92 Energy saving average value updated timing 93 193 Y93 Current average value monitor signal 94 194 ALM2 Fault output 2 95 195 Y95 Maintenance timer signal 96 196 REM Remote output 97 197 ER Alarm output 2 98 198 LF Alarm output 99 199 ALM Fault output 9999 No function These signals cannot be assigned with Pr 190 to Pr 196 50 DETAILS OF I O SIGNALS 7 2 Details of remote register 7 2 1 Remote register master module to inverter FR A7NCE eRemote register definition Device No Signal Description Specify the set frequency or rotations per minute machine speed At this time whether to write to RAM or EEPROM is decided with the RY21 and RY22 settings After setting the set frequency in this register set 1 in RY21 or RY22 to RWwO Set frequency 1 2 write the frequency After writing of frequency is completed 1 is set in RX21 or RX22 in response to the input command The setting range is 0 to 400 00Hz 0 01Hz increments Write 40000 when setting 400 00Hz Specify the torque command value Set Pr 804 Torque command source selection 7 1 3 5 or 6 to activate this signal under torque control such as Real sensorless Torque command vector control and vector control The value is written to the inverter either by RY23 value or RY24 Pr 805 Torque command value RAM and
31. Pr 806 Torque command value are updated as well The setting range and setting increments depend on the Pr 804 setting 1 Setting increment differs according to the combination of Pr 37 Pr 144 and Pr 811 Refer to the inverter manual for the details 2 When Pr 541 Frequency command sign selection CC Link 1 the setting value has either or When the setting value is negative the command is inversed from starting command Setting range 327 68Hz to 327 67Hz 327 68 to 327 67 0 01Hz increments For details refer to page 34 RWw2 51 Z DETAILS OF SIGNALS Device No Signal Description Set the PID set point Input a value 100 times greater than the iu SSE RPI Setting range to 100 00 value to be set RWw5 PID measured Set the PID measured value For example input 10000 when setting value 3 Setting range to 100 00 100 00 ar Set the PID deviation Refer to the inverter manual for details of RD delen Setting range 100 00 to 100 00 PID control Set the instruction code refer to page 57 for execution of operation mode rewrite RWw10 parameter read write error reference error clear etc The instructions are RWw12 Link parameter executed in the following order by setting 1 in RY25 after completing the register e extended setting setting RWw10 12 14 16 18 then 1A After completing the execution up to RWw
32. SD HFD E 13 H90 E OHT HD2 E ECT 61 Z DETAILS OF SIGNALS 7 2 4 Monitor codes The following table lists the monitored items which can be selected by the dedicated monitor selection Nos of instruction codes and the remote registers RWw26 to 2F 62 Code 5 Cones Monitor Description Increments Number Monitor Description Increments No monitoring H16 Orientation status 3 HOO monitor value is 0 m H17 Actual operation time 1h HO1 Output frequency 1 9 0 01Hz 1 H18 Motor load factor 0 1 H02 Output current 0 01A70 1A 2 H19 Cumulative power 1kWh me GW o monitoring Hoe monitor value is 0 m H20 Torque command 0 196 HOS Freguency setting value 1 0 01Hz 1 H21 Torgue current command 0 120 H06 Running speed 1 r min 1 H22 Motor output 0 01kW 0 1kW 2 H07 Motor torque 0 1 H23 Feedback pulse 3 H08 Converter output voltage 0 1V H24 to H2D No monitoring H09 Regenerative brake duty 0 1 monitor value is 0 i Electronic thermal relay 2 Motor temperature monitor 1 function load factor 0 1 output Output current peak value 0 01A 0 1A 2 H2F to H31 ap HOC Converter output voltage 0 1V monitor value is 0 Vaani value H32 Power saving effect dices oy HOD Inp
33. Setting condition Network type CC IE Field master station Start I O 0000 Network No 1 Total stations 2 Mode Online standard mode Network configuration Refer to the table below Refresh parameter Refer to page 68 eNetwork configuration assignment method start end Setting condition Item Module 1 Module 2 Station number 1 2 Station type Intelligent device station Intelligent device station Start 0000 0040 RX RY setting End 003F 007F Start 0000 0080 RWw RWr setting End 007F OOFF Reserved station error invalid No setting No setting station 67 Z PROGRAMMING EXAMPLES eRefresh parameters assignment method start end Link side Master side Start End db Start End SB 0000 01FF lt SB 0000 01FF SW 0000 01FF SW 0000 O1FF RX 0000 007F x 1000 107F RY 0000 007F Y 1000 107 RWr 0000 OOFF w 000000 0000FF RWw 0000 OOFF w 000100 0001FF 68 PROGRAMMING EXAMPLES 3 The following diagram shows the remote I O 4 The following diagram shows the remote RX RY transmitted between the registers RWw RWr transmitted between program
34. ber Name Initial Value Setting Range 434 Network number CC Link IE 0 0 to 255 The setting range of Pr 434 is 0 to 255 but its active range is 1 to 239 The values out of the active range are invalid because such values cannot be transmitted to the master station 4 5 2 Station number setting Pr 435 Use Pr 435 to set station number of the inverter Parameter Number Name Initial Value Setting Range 435 Station number CC Link IE 0 0 to 255 The setting range of Pr 435 is 0 to 255 but its active range is 1 to 120 The values out of the active range are invalid because such values cannot be transmitted to the master station Use different station numbers for different devices If different devices have the same station number the communication cannot be performed properly REMARKS Station numbers do not have to be consecutive numbers The setting is applied after an inverter reset or power ON 33 Z INVERTER SETTING 4 5 3 Frequency command with sign Pr 541 By frequency command with sign start command forward rotation reverse rotation can be inversed to operate Make selection of sign for the frequency command from RWw0 Parameter Numbers Name Initial Value Setting Range 541 Frequency command sign selection CC Link 0 0 1 as rd Sign Setting Range Actual Frequency Command Not use
35. ces can be displayed Write 0 to clear this cumulative count Parameter Minimum Setting Number Name Setting Range wa ia Initial Value 501 Communication error 0 1 0 occurrence count display Count timing depending on Normal Error Normal Error communicatlon line status Incremented by 1 Incremented by 1 At the point of communication line error occurrence Pr 501 Communication error occurrence count display is incremented by 1 CAUTION Communication error count is temporarily stored in the RAM memory The error count is stored in EEPROM only once per hour If power reset or converter reset is performed Pr 501 setting will be the one that is last stored to EEPROM depending on the reset timing 27 Z INVERTER SETTING 3 Inverter operation at a communication error occurrence How the inverter operates at a communication line error or an option unit fault can be set 28 Setting Range Initial Value uo 0 About setting Operation at an error occurrence Error Definition Pr 502 Setting Operation Indication Fault Output 0 Communication line Continued Normal indication Not provided 3 Communication 0 3 Coast to stop E 3 lit Provided option itself 1 2 Decelerated to stop E 3 lit after stop Provided after stop When the communication returns to normal within the time period set
36. d energization time RWr26 First monitor value Second monitor value RWr28 Third monitor value RWr29 Fourth monitor value When 1 is set in RY20 the monitored data specified by the monitor code RWwLI is RWr2A Fifth monitor value saved 0 indicates a register number RWw26 to 2F RWr2B Sixth monitor value Output frequency output current and output voltage monitors are held at an inverter RWr27 Seventh monitor failure value RWr2D Eighth monitor value RWr2E Ninth monitor value RWr2F Tenth monitor value RWr2C RWr30 Fixed monitored data are saved regardless of the RY20 setting to Monitor value Output frequency output current and output voltage monitors are held at an inverter RWr7F failure 56 DETAILS OF SIGNALS 7 2 3 Instruction codes 1 Instruction code definition Set the instruction code using a remote register RWw Refer to page 51 The definition read by the instruction code is stored in the remote register RWr Refer to page 54 TEN Ces Description Write Number H0000 Network operation mode Read H7B H0001 External operation mode External JOG operation mode H0002 PU operation mode External PU combined operation modes Operation mode 1 and 2 PUJOG operation mode H0000 Network operation mode Write HFB H0001 External operation mode H0002 PU operation mode Pr 79
37. d 0 to 40000 0 to 400 00Hz 1 With 32768 to 32767 two s complement 327 68 to 327 67Hz With 0 Not used 0 to 65535 It depends on Pr 37 Pr 144 Pr 811 1 With 32768 to 32767 two s complement in 1 or 0 1 increments Relationship between the start command and sign Pr 541 1 Start command Sign of the Frequency Command Actual Run Command Forward rotation Forward rotation Reverse rotation Reverse rotation Reverse rotation Forward rotation When Pr 541 1 with sign When EEPROM write is specified with the RY22 write mode error error code H01 will occur When both RY21 and RY22 are turned ON RY21 has precedence When power is turned ON inverter reset the initial setting status of the sign bit is positive and the set frequency is 0Hz EEPROM value is not reflected Note that if the operation mode when power is turned ON inverter reset is PU or External PU combined operation mode 1 Pr 79 1 3 the set frequency is EEPROM value When set frequency is written with the instruction code of HED and HEE the sign of the frequency command is not changed Setting 1 or 11 in Pr 811 Set resolution switchover changes the increments from 1r min to 0 1r min 34 5 FUNCTION OVERVIEW 5 1 Output from the inverter through the network Main items which can be output from the inverter to the master and their descriptions are explained below
38. damage The CAUTION level may even lead to a serious consequence according to conditions Both instruction levels must be followed because these are important to personal safety While power is ON or when the inverter is running do not open the front cover You may get an electric shock Do not run the inverter with the front cover or wiring cover removed Otherwise you may access the exposed high voltage terminals and charging part and get an electric shock Even if power is OFF do not remove the front cover except for wiring or periodic inspection You may accidentally touch the charged inverter circuits and get an electric shock Before wiring or inspection power must be switched OFF To confirm that LED indication of the operation panel must be checked It must be OFF Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like The capacitor is charged with high voltage for some time after power OFF and it is dangerous Any person who is involved in wiring or inspection of this equipment shall be fully competent to do the work The plug in option must be installed before wiring Otherwise you may get an electric shock or be injured Do not touch the plug in option or handle the cables with wet hands Otherwise you may get an electric shock Do not subject the cables
39. e 1 RX RWr RX RWr i I Station Station No 1 RX RWI 1 Sequence aaa s T un scan i 2 Link refresh Station 2 Link scan Device nu RY RWw RYRWw o ted Station Not av ay iSequence LT a Ee i Link refresh Station Station No 2 No 2 q 4 4 i 1 4 1 11 1 1 4 11 1 1 1 4 A E S d MO Area for sending to HevYanny other stations 37 Z FUNCTION OVERVIEW Output from the master station The device of the CPU module turns ON The device status data of the CPU module are stored in the link devices RY and RWw of the master station by link refresh The status data of the link devices RY and RWw of the master station are stored in the link devices RY and RWw of each slave station by link scan The inverter starts according to the link device RY and RWw conditions input signals such as STF and STR of the slave station Input from the slave station nverter conditions output signals such as RUN and SU monitoring are stored in the link devices RX and RWr of the slave station The status data of the link devices RX RWr of the slave station stored the link devices RX and RWr of the master station by link scan Q
40. e are indicated Input signals to inverter Device i No Signal Description RYO Forward rotation command 2 Stop command Forward rotation start RY1 Reverse rotation command 2 Stop command Reverse rotation start 0o When 1 is set a start command is input to the inverter When 1 is set in RYO and RY1 a stop command is input RY2 High speed operation command terminal RH function 1 Middle speed operation command terminal RM function 1 RY4 Low speed operation command terminal RL function 1 RY5 Jog operation command terminal JOG function 1 RY6 Second function selection terminal RT function 1 RY7 Current input selection terminal AU function 1 RY8 Selection of automatic restart after instantaneous power failure terminal CS function 1 RY9 Output stop terminal MRS function 1 RYA Start self holding selection terminal STOP function 1 RYB Reset RES terminal function 1 Functions assigned to terminals RH RM RL JOG RT AU CS MRS STOP and RES are activated 1 2 Signal names are initial values Using Pr 180 to Pr 189 you can change input signal functions Note that some of signals do not accept a command from the network according to the Pr 338 and Pr 339 settings For example RYB reset terminal RES function cannot be controlled via network Refer to the inverter manual
41. eck that the option unit FR A7NCE and Ethernet cables are fitted properly Check for contact fault break in the cable etc Check if Pr434 Network number CC Link IE and Pr 435 Station number CC Link IE are correctly set Check that their settings match with the program that the network number is set within the range that no overlapping stations exist and that the station number is set within the range e Check that the inverter is in the External operation mode e Check that the operation mode switching program is running e Check that the operation mode switching program has been written correctly 2 Inverter does not start in the Network operation mode Check that the inverter starting program has been written correctly Check that the inverter starting program is running Check that Pr 338 Communication operation command source 5 not set to external 81 REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Revision Jul 2011 IB NA 0600453ENG A First edition 82 IB NA 0600453ENG A INVERTER MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN IB NA 0600453ENG A 1107 MEE Printed in Japan Specifications subject to change without notice
42. ed if the hubs do not meet these conditions A repeater hub is not available Industrial switching hub Type Manufacturer NZ2EHG T8 Mitsubishi Electric Corporation 15 WIRING 3 4 Wiring This section describes the cable wiring and precautions For network configuration cables and hubs used for the wiring refer to page 12 and subsequent pages 3 4 1 Ethernet cable connection 1 Connecting the cable Turn OFF the inverter power supply 2 Remove the front cover 3 Check the direction of the Ethernet cable connector Insert the connector to the communication connector of FR A7NCE until it clicks 16 WIRING 2 Disconnecting the cable Turn OFF the inverter power supply 2 Remove the front cover 3 Hold down the latch on the Ethernet cable connector and pull out the cable while holding the latch 17 WIRING REMARKS PORT1 and 2 do not need to be distinguished When only one connector is used in star topology either PORT1 or PORT2 is applicable When using two connectors for line topology and ring topology an Ethernet cable can be connected to the connectors in any combination For example the cable can be connected between PORT1s or between PORT1 and PORT2 Connection between PORT1s or PORT2s Connector for communication PORT1 2 Connector communication PORT1
43. ending on the operating environment of the cable For details contact your cable manufacturer 19 WIRING 5 Network configuration Check the instructions on page 12 before wiring and perform correct wiring 6 Forwiring of the inverter which has one front cover remove a hook of the front cover and use the space that becomes available For wiring of the inverter which has front cover 1 and 2 use the space on the left side of the control circuit terminal block 5 Cut off ME with a Front cover nipper Front cover 1 Na E Cut off a hook on the inverter q front cover side surface Front cover 2 Control circuit Cut off so that portion is Ethernet cable lt gt gt terminal block Inverter which has front cover Inverter which has front cover 1 and 2 REMARKS When the hook of the inverter front cover is cut off for wiring the protective structure JEM1030 changes to open type IP00 When using an option other than FR A7NCE connect the other option s cable to the option connector 1 then connect FR A7NCE 20 WIRING A CAUTION When installing 3 7K or lower inverter keep 5cm or more clearance between the inverter left and the other equipment or enclosure surface This 5em clearance is necessary to wire the Ethernet cable Refer to the inverter manual oi m
44. er When attached Cut off with a nipper etc A CAUTION A Take caution not to hurt your hand and such with portions left by cutting hooks of the rear of the front cover INSTALLATION 2 3 Installation procedure LUI L1 000 Screw hole for option mounting on earth plate Hex head screw for option mounting Screw hole for option mounting 4 Inverter side option connector 3 Mounting screws 1 Remove the inverter front cover 2 Mount the hex head screw for option mounting into the inverter screw hole on earth plate Size 5 5mm tightening torque 0 56N m to 0 75N m 3 Securely fit the connector of the plug in option to the inverter connector along the guides Occupies space equivalent to two option units 4 Securely fix four points of the plug in option to the inverter with the accessory mounting screws Tightening torque 0 33N m to 0 40N m If the screw holes do not line up the connector may not have been plugged securely Check for loose plugging REMARKS lt Remove a plug in option after removing four screws on both left and right sides The plug in option is easily removed if the control circuit terminal block is removed before Z INSTALLATION CAUTION e When using this option unit mount it in the option connector 3 lowermost
45. erter running RX02 6 LEND Remote input X101F X1000 b15b14b13b12b11 b10 b9 b8 b7 b6 b5 b4 b2 bl One Station RX3F toRX00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Inverter status b31 b30 b29 b28 b27 b26 b25 b24 b23 b22 b21 b20 619618617616 01010 0 010 10 01010 0 1010101 0 u Inverter status Inverter status b0 During forward rotation b1 Reverse running b2 Running RUN b3 Up to frequency SU b4 Overload OL b5 IPF IPF b6 Frequency detection FU b7 Fault ABC1 These signals are initial values DIE You change output signals using b17 M bon Pr 190 to Pr 196 Pr 313 to Pr 315 b18 DO2 output terminal function selection 70 PROGRAMMING EXAMPLES 8 2 Programming example setting the operation mode The following explains a program to write various data to the inverter The following explains a program to change the operation mode of station 1 inverter to network operation Operation mode writing code number HFB hexadecimal Network operation set data H0000 hexadecimal Refer to page 57 The reply code at the time of instruction code execution is set to D2 RWr10 Refer to page 55 SB49 SWOBO 0 0 MO Check
46. for the details of Pr 180 to Pr 189 Pr 338 and Pr 339 Signals of the RYO and RY1 cannot be changed Even when changed using Pr 178 and Pr 179 the settings are invalid Refer to the inverter manual for details of Pr 178 and Pr 179 45 Z DETAILS OF SIGNALS Device No Signal Description When 1 is set in the monitor command RY20 the monitored value is set in the RY20 Monitor command remote register RWr26 to 2F and 1 is set in the monitoring RX20 While 1 is set in the monitor command RY20 the monitored data is always updated When 1 is set in the frequency setting command RY21 the set frequenc RY21 Frequency setting avo is written to RAM of the inverter as d aid command RAM After the writing completes 1 is set in the frequency setting completion RX21 When 1 is set in the frequency setting command RY22 the set frequency Frequency setting RWwO is written to RAM and EEPROM of the inverter After the writing RY22 command completes 1 is set in the frequency setting completion RX22 RAM EEPROM To change the frequency consecutively be sure to write data only to the inverter RAM RY21 Writing to EEPROM frequently will shorten the life of EEPROM When 1 is set in the torque command RY23 the torque command RWw2 is RY23 Torque command written to RAM of the inverter RAM After the writing completes 1 is set in the torque command setting completion
47. ing RWwn 17 Write data 52 RWrn 17 Read data 2 55 Link parameter extended setting RWwn 19 Write data 52 RWrn 19 Read data 2 55 41 Instruction code 2 52 RWrn 12 Reply code 55 Instruction code 2 22 RWrn 14 Reply code 55 Instruction code 2 52 RWrn 16 Reply code 55 Instruction code 2 22 RWrn 18 Reply code 55 Z VO SIGNAL LIST Description Refer Description Refer Address Upper 8 Bits Lower 8 Bits Page Address Upper 8 Bits Lower 8 Bits iud RWwn 1A tins Instruction code 2 52 RWrn 1A Reply code 55 RWwn 1B Write data 52 RWrn 1B Read data 2 55 RWwn 1C RWrn 1C to Reserved to Reserved RWwn 1F RWrn 1F RWwn 20 Reserved RWrn 20 Error status 55 RWwn 21 Faults history No 53 RWrn 21 Faults history No Fault record 55 fault data RWrn 22 Fault record output frequency 55 RWwn 22 RWrn 23 Fault record output current 55 to Reserved RWwn 25 RWrn 24 Fault record output voltage 55 RWrn 25 Fault record energization time 56 RWwn 26 Monitor code 1 53 RWrn 26 First monitor value 56 RWwn 27 Monitor code 2 53 RWrn 27 Second monitor value 56 RWwn 28 Monitor code 3 53 RWrn 28 Third monitor value 56 RWwn 29 Monitor code 4 53 RWrn 29 Fourth monitor value 56 RWwn 2A Monitor code 5 53 RWrn 2A Fifth monitor value 56 RWwn 2B Monitor code 6 53 RWrn 2B Sixth monitor value 56
48. ing during stop or reverse rotation ORUM running during stop or forward rotation RX2 Running terminal RUN function 1 RX3 Up to frequency terminal SU function 1 RX4 Overload alarm terminal OL function 1 RX5 Instantaneous power failure terminal Functions assigned to terminals RUN SU OL IPF FU ABC1 and IPF function 1 activate Frequency detection terminal FU Refer to page 49 for signals which can be assigned RAS function 1 RX7 Fault terminal ABC1 function 1 Refer to e 49 for signals which can be assigned RX12 page g g RX8 terminal ABC2 function 2 RX10 DOO function 2 F TE 4 RX11 DO1 function unctions assigned to Pr 3 3 to Pr 315 are activated DO2 function 2 After 1 is set in the monitor command RY20 and the monitored value is set in the remote register RWr26 to 2F 1 is set in this signal When 0 is set in the monitor command RY20 0 is set in this signal 1 Signal names are initial values Using Pr 190 to Pr 196 you can change output signal functions Refer to the inverter manual for details of Pr 190 to Pr 196 2 Signals are not assigned in the initial setting Refer to Pr 190 to Pr 196 of the inverter manual for details of signals RX20 Monitoring 47 Z DETAILS OF SIGNALS Device No Signal Description RX21 Frequency setting comple
49. ink IE Field Network programmable controller master station to FR A7NCE with Ethernet cable Connect an Ethernet cable then remove the front cover Intelligent device station Instruction manual regarding the CC Link IE Field Network master station Up to 120 QJ71GF11 T2 type units can be MELSEC Q CC Link IE Field Network connected Master Local Module User s Manual 77 SH 080917ENG Power 5 o supply supply Ethernet cable 11 Z WIRING 3 2 Network configuration 1 Network topology The network can be wired into star topology line topology and ring topology A network can consist of a combination of star and line topologies but the ring topology cannot be combined with star or line topology Description The network is configured into a star using a switching hub and Ethernet cables Slave stations can be easily added to the network using this topology Add remove slave stations one by one If multiple slave stations are added removed at a time all stations on the network will be reconnected and an error may momentarily occur in all the stations The network is configured into a line by connecting the modules with Ethernet cables but without a switching hub The network is configured into a ring using Ethernet cables but without a switching hub Data link continues with the stations that are operating normally Star topology Line top
50. mable controller CPU and intelligent the programmable controller CPU and device stations intelligent device stations Intelligent device station Programmable controller CPU Intelligent device station Programmable controller CPU Station 1 do EE 1 Station 1 Feda see sol pora EL EE For writing i W100 RWw0 X403F to X1000 j lt i RX3F to RX00 W101 RWw1 8 H 1 1 X407F to 1040 r lt i W17E RWwTE i W17F C RwwF gt to RY00 18 RWr1 PIE WIFE RWZE i WAFF LU Rw7F Intelligent device station es Y103F to Y1000 a Station 2 Intelligent device station E 1 For reading Station 2 LY107F to Y1040 s i s i i W001 w RX3F to RX00 m I WO7E W07F RWw7e W080 RWwwE 1 i ir i i gt RY3F to RY00 W081 Fwo 1 lt RWr1 i W0FE sk ana ce R ic aa a nse i WOFF RWr7E a RWr7F Z PROGRAMMING EXAMPLES 8 1 Programming example for reading the inverter status The following program turns ON YOO of the output unit when station 1 inverter is running SB49 SWOBO 0 0 MO H Check the data link status of the station 1 MO X1002 3 H Turn on the output unit YOO Inv
51. meter values frequently set 1 in Pr 342 Write HE3 to write them to the RAM Refer to Chapter 4 of the inverter manual for the details of Pr 342 Faults history batch clear Write HF4 9696 Clears the faults history as a batch All parameters return to the initial values Whether to clear communication parameters or not can be selected according to data O Clear x Not clear Refer to the inverter manual for parameter clear all clear and communication parameters Clear Type Data Communication Pr P ter cl P ter cl 19696 2 arameter clear Write HFC arameter clear s All parameter clear H9966 All parameter clear H55AA x 8 When clear is executed for H9696 or H9966 communication related parameter settings also return to the initial values When resuming operation set the parameters again Executing clear will clear the instruction code HOOEC H00F3 and H00FF settings 8 Turning OFF the power supply while clearing parameters with H5A5A or H55AA sets back the communication parameter settings back to the initial settings 59 Z DETAILS OF SIGNALS Item TE E Description Write Number Inverter reset Write HFD H9696 Resets the inverter Read or write of bias and gain parameters instruction codes H5E to Read Hec H61 HDE to HE1 with the link parameter extended setting 1 H11 to H21 and H91 to HA1 with the link paramete
52. nd RYn1 cannot be changed Even when changed using Pr 178 and Pr 179 the settings are invalid Refer to the inverter manual for details of Pr 178 to Pr 189 2 These signals are set in the initial status Using Pr 190 to Pr 196 you can change output signal functions Refer to page 49 for signals which can be assigned 3 Output signal can be assigned using Pr 313 to Pr 315 Refer to page 49 for signals which can be assigned 40 VO SIGNAL LIST 6 2 Remote register 128 words fixed Description Refer Description Refer Address z to Address to Upper 8 Bits Lower 8 Bits Page Upper 8 Bits Lower 8 Bits Page RWwn Set frequency 0 01Hz increments 51 RWrn Reply code 54 RWwn 1 Reserved RWrn 1 Reserved RWwn 2 Torque command 51 RWrn 2 Reply code 54 RWwn 3 Reserved RWrn 3 Reserved RWwn 4 PID set point 0 01 increments 1 52 RWrn 4 Reply code 34 PID measured value RWwn 5 0 01 increments 52 RWrn 5 Reply code 54 RWwn 6 PID deviation 0 01 increments 1 52 RWrn 6 Reply code 54 RWwn 7 RWrn 7 to Reserved to Reserved RWwn F RWrn F RWwn 10 Link parameter Instruction code 2 52 RWrn 10 Reply code 55 extended setting RWwn 11 Write data 52 RWrn 11 Read data 2 55 Link parameter extended setting RWwn 13 Write data 52 RWrn 13 Read data 2 55 Link parameter FW TE extended setting RWwn 15 Write data 52 RWrn 15 Read data 2 55 Link parameter nero extended sett
53. ng The following program reads Pr 7 Acceleration time of station 1 inverter to D1 Pr 7 Acceleration time reading code number 7 hexadecimal Refer to the inverter manual for details of the parameter codes The reply code at the time of instruction code execution is set to D2 RWr10 Refer to page 55 SB49 SW0B0 0 0 3 Check the data link status of the station 1 MO X20 _ E 3 PLS M300 M300 7 SET M301 M301 X1025 P mov 110 Write Pr 7 read code H07 to RWw10 SET 1025 Turn on the instruction code execution request RY25 RST M301 SET M302 M302 X1025 16 I T MOV W11 D1 Read acceleration time RWr11 and reply code RWr10 to D1 and D2 when the instruction code MOV W10 D2 execution completion RX25 turns on RST Y1025 Turn off the instruction code execution request RY25 RST M302 24 END J REMARKS For parameters having numbers 100 and later change their link parameter extended settings set them to other than H0000 Refer to the inverter manual for details 74 PROGRAMMING EXAMPLES 8 6 Programming example parameter writing The following program changes the setting of Pr 7 Acceleration time of station 1 inverter to 3 05 Acceleration time writing code number H87 hexadecimal Acceleration time set data K30 decimal
54. nstantaneous power failure CS b3 Middle speed operation command b9 Output stop MRS b4 Low speed operation command RL b10 Start self holding selection STOP b5 Jog operation selection JOG b11 Inverter reset RES These signals are initial values You can change input signals using Pr 180 to Pr 189 input terminal function selection Note that some of the signals do not receive a command from the programmable controller depending on the setting Refer to Chapter 4 of the inverter manual for the details 72 PROGRAMMING EXAMPLES 8 4 Programming example monitoring the output frequency The following explains a program to read monitor functions of the inverter The following program reads the output frequency of station 1 inverter to D1 Output frequency reading code number H0001 hexadecimal Refer to page 62 for the monitor code numbers Example The output frequency of 60Hz is indicated as H1770 6000 SB49 SW0B0 0 0 MO 24 Check the data link status of the station 1 MS 4 Set monitor code H01 of output frequency 3 LMOV H1 W126 H to RWw26 020 Turn on the monitor command RY20 31020 _ Read output frequency RWr26 to D1 VT LMOV W26 D1 5 when the monitoring RX20 turns on 11 END 73 Z PROGRAMMING EXAMPLES 8 5 Programming example for parameter readi
55. nt fault Third most recent fault H76 Sixth most recent fault Fifth most recent fault H77 Eighth most recent fault Seventh most recent fault Refer to the fault data table page 61 Set frequency RAM H6D Read set frequency speed machine speed from RAM or EEPROM Read H0000 to HFFFF Set frequency 0 01Hz increments Set frequency EEPROM H6E Speed machine speed 1 increments 7 Write set frequency speed machine speed to RAM or EEPROM Set frequency RAM 6 Write HED H0000 to H9C40 0 to 400 00Hz en eine 0 01Hz increments H0000 to H270E 0 to 9998 Set f Speed machine speed 1 increments 7 et frequency EEPROM 6 Write HEE To change the set frequency consecutively write data to the inverter RAM Instruction code HED 6 Setting from remote registers RWw0 be made 7 Displayed increments differ according to the combination of Pr 37 Pr 144 and Pr 811 For the details refer to the inverter manual 58 DETAILS OF I O SIGNALS Resume GE Description Write Number Refer to the instruction code in the parameter list in the inverter Read H00 to manual to read and write as required H63 Write to Pr 77 and Pr 79 is disabled When setting Pr 100 and later set link parameter extended setting Parameter Set 65520 HFFF0 as a parameter value 8888 65535 HFFFF as 9999 H80 to When changing the para
56. ology Ring topology 12 WIRING 2 Station number connection position Modules can be connected in any order regardless of the station number 8 Cascade connection Up to 20 layer connection is available for the cascade connection 4 Replacing CC Link IE Field Network devices For star topology slave stations can be replaced without powering off the whole system REMARKS Refer to the MELSEC Q CC Link IE Field Network Master Local Module User s Manual for the detailed network configurations 13 Z WIRING 3 3 Network components This section describes components comprising the CC Link IE Field Network 3 3 1 Connection cable For wiring use the 1000BASE T compliant Ethernet cables Ethernet cable Connector Type The following conditioning cables RJ 45 connector IEEE802 3 1000BASE T ANSI TIA EIA 568 B Category 5e Category 5e or higher Double shielded STP Straight cable CAUTION For CC Link IE Field Network wiring use the recommended wiring components by CC Link Partner Association Cables for CC Link IE Controller Network cannot be used for CC Link IE Field Network 14 WIRING 3 3 2 Hubs Use hubs that meet the conditions listed below Compliance with the IEEE802 3 1000BASE T Support of the auto MDI MDI X function Support of the auto negotiation function Switching hub layer 2 switch Operation is not guarante
57. ome machines to make unexpected motions A 2 NCAUTION When parameter clear or all parameter clear is performed the required parameters must be set again before starting operations because all parameters return to the initial value For prevention of damage due to static electricity nearby metal must be touched before touching this product to eliminate static electricity from your body 4 Maintenance inspection and parts replacement NCAUTION Do not test the equipment with a megger measure insulation resistance 5 Disposal NCAUTION e This inverter plug in option must be treated as industrial waste 6 General instruction Many of the diagrams and drawings in this Instruction Manual show the inverter without a cover or partially open for explanation Never operate the inverter in this manner The cover must be reinstalled and the instructions in the inverter manual must be followed when operating the inverter CONTENTS 1 PRE OPERATION INSTRUCTIONS 1 LE niic 1 1 2 Unpacking and product 2 1 2 1 Product confirmatio u 3 13 Cn 4 1 4 CC Link IE Field Network communication 6 2 INSTALLATION 7 2 1 Pre in
58. onitor code 6 4 RWr26 to 2F RWw2C Monitor code 7 4 Refer to page 62 for monitor code details RWw2D Monitor code 8 4 RWw2E Monitor code 9 4 RWw2F Monitor code 10 4 4 Write data is in hexadecimal and only two digits are valid The upper two digits are ignored 53 Z DETAILS OF SIGNALS 7 2 2 Remote register inverter FR A7NCE to master module 1 Remote register definition Device No Signal Description When 1 is set in RY21 or RY22 the following reply codes are set for the frequency setting command The setting value 0 is set normally and a value other than 0 is set at an error RWrO Reply code Value Description 000 Normal H0001 Write mode fault H0003 Setting range fault When 1 is set in RY23 or RY24 the following reply codes are set for the torque command The setting value 0 is set normally and a value other than 0 is set at an error Value Description H0000 Normal H0003 Setting range fault When the PID command RWw4 to RWw6 is set the following reply code is set for the PID command The setting value 0 is set normally and a value other than 0 is RWr2 Reply code RWr4 set at an error RWr5 Reply code Value Description RWr6 HOOOO Normal H0003 Setting range fault 54 DETAILS OF I O SIGNALS
59. ore for more installation conditions i A When performing wiring using the space between the inverter front cover and control circuit terminal block take caution not to subject the cable to stress After wiring wire offcuts must not be left in the inverter They may cause an error failure or malfunction 21 4 INVERTER SETTING 4 1 Parameter list The following parameters are used for the plug in option FR A7NCE Set the values according to need Minimum 21 Refer Name Setting Range Setting ne to Increments Page 79 Operation mode selection 0 to 4 6 7 1 0 23 313 1 DOO output selection 0 to 8 10 to 20 25 to 28 30 to 36 314 DOT output selecti 39 41 to 47 64 70 to 78 84 to 99 1 DUIputSeecuon 100 to 108 110 to 116 120 125 to 1 9999 49 315 4 DC2 output selection irs Tr 338 Communication operation command source 0 1 1 0 8 339 Communication speed command source 0 1 2 1 0 340 Communication startup mode selection 0 1 2 10 12 1 0 23 342 Communication EEPROM write selection 0 1 1 0 3 349 1 Communication reset selection 0 1 1 0 32 4344 2 Network number CC Link IE 0 to 255 1 0 33 435 1 2 Station number CC Link IE 0 to 255 1 0 33 500 1 Communication error execution waiting time 0 to 999 8s 0 1s 0 26 501 1 Communication error occurrence count display 0 1 0 27 502 1 Stop mode selection at communication e
60. r extended setting Second parameter changing 9 9 Frequency 10 HO1 Analog value set in parameters H02 Analog value input from the terminal 9 Setting can be made when the link parameter extended setting 1 9 10 Gain frequencies can be written using Pr 125 instruction code H99 and Pr 126 instruction code H9A also Write HEC 60 DETAILS OF I O SIGNALS 2 Fault data Refer to the inverter manual for details of fault definitions Data Definition Data Definition Data Definition H00 No alarm H91 E PTC HD3 E OD Fault record display example H10 1 HD5 E MB1 instruction code H74 H11 2 HD6 E MB2 H12 E OG3 HBO HD7 E MB3 For read data H30A0 H20 E OV1 HB1 E PUE HD8 E MB4 b15 b8 b7 b0 H21 E OV2 HB2 E RET HD9 5 0 1 1 ilo 1 0 0 0 H22 E OV3 HB3 E PE2 HDA E MB6 A E H30 E THT HCO E CPU HDB E MB7 Last fault Current fault H31 E THM HC1 E CTE HDC E EP H30 HAO H40 E FIN HC2 E P24 HF1 E 1 H50 E JPF HC4 E CDO HF2 E 2 H51 E UVT HC5 E IOH HF3 E 3 Last fault E THT H52 E ILF HC6 E SER HF5 E 5 Current fault E OPT H60 E OLT HC7 E AIE HF6 E 6 H70 HC8 E USB HF7 E 7 H80 E GF HDO E OS HFB E 11 H81 HD1 E O
61. r trip Continued Continued communication option itself men pi Data communication Stop Stop Stop Depends on the Pr 502 setting 2 Measures at error occurrences Error Definition Measures Fault Indication Communication line Check the LED status of the option unit and remove the cause of the Fit the communication option in the option connector 3 E OP3 alarm Refer to page 5 for LED indication status error Inspect the master Check the connection between the inverter and option unit for poor E 1 E 2 E 3 Option fault contact etc and remove the cause of the error When faults other than the above are displayed refer to the inverter manual and remove the cause of the error 30 INVERTER SETTING 4 4 Inverter reset Refer to page 79 for an inverter reset programming example 1 Operation conditions of inverter reset Which resetting method is allowed or not allowed in each operation mode is described below Operation Mode 1 Inverter reset be made any time 2 Reset be made only when the protective function of the inverter is activated CAUTION Resetting Method Network External PU Operation Operation Operation Inverter reset Refer to page 60 1 Allowed Disallowed Disallowed Reset from the m Error reset RY3A at inverter fault Pr 349 0 Allowed Allowed network Allowed Refer to page 46 2 Pr 349 1 Di
62. rror 0to 3 1 0 28 541 1 Frequency command sign selection CC Link 0 1 1 0 34 550 2 NET mode operation command source selection 0 1 9999 1 9999 804 Torque command source selection 0 to 6 1 0 64 1 Parameters which can be displayed when the plug in option FR A7NCE is mounted 2 setting is reflected after inverter reset or at the next power ON 3 Referto Chapter 4 of the inverter manual for the parameter details 22 INVERTER SETTING 4 2 Operation mode setting 4 2 1 Operation mode switching and communication startup mode Pr 79 Pr 340 1 Operation mode switching conditions Before switching the operation mode check that 1 The inverter is at a stop 2 Both the STF and STR signals are OFF and 3 The Pr 79 Operation mode selection setting is correct Set with the operation panel of the inverter Refer to the Inverter Manual for details of Pr 79 2 Operation mode selection at power ON and at restoration from instantaneous power failure The operation mode at power ON and at restoration from instantaneous power failure can be selected Set a value other than in Pr 340 to select the Network operation mode After started in Network operation mode parameter write from the network is enabled Refer to page 75 for a program example for parameter write REMARKS Change of the Pr 340 setting is valid when powering ON or resetting the inverter Pr 340 be changed with the operation
63. rs protective function is activated 1 is set in this signal RX3B Remote station ready When the inverter goes into the ready status upon completion of initial setting after power on or hardware reset 1 is set in this signal When an inverter error occurs protective function is activated 0 is set in this signal The signal is used as an interlock signal during the write to read from the master module 48 DETAILS OF I O SIGNALS Output signal list The following signals can be assigned to RX2 to RX8 and RX10 to RX12 using Pr 190 to Pr 196 and Pr 313 to Pr 315 respectively Refer to the description of 190 to Pr 196 output terminal function selection in the inverter manual for the signal details Setting 7 Positive Negative Function Logic Logic 0 100 RUN Inverter running 1 101 SU to frequency 2 102 IPF Instantaneous power failure undervoltage 3 103 OL Overload alarm 4 104 FU Output frequency detection 5 105 FU2 Second output frequency detection 6 106 FU3 Third output frequency detection 7 107 RBP Regenerative brake pre alarm 8 108 Electronic thermal 10 110 PU PU operation mode 11 111 RY nverter operation ready 12 112 Y12 Output current detection 13 113 Y13 Zero current de
64. s changed with Y1022 on it is not reflected on the inverter 77 Z PROGRAMMING EXAMPLES 8 8 Programming example for fault record reading The following program reads fault records of station 1 inverter to D1 Faults history No 1 No 2 reading code number H74 hexadecimal For the error code numbers refer to page 61 The reply code at the time of instruction code execution is set to D2 RWr10 Refer to page 55 SB49 SWOBO 0 0 MO 2d Check the data link status of the station 1 MO X20 _ 3 PLS M300 M300 _ i 7 LSET M301 M301 X1025 r _ Write faults history No 1 and No 2 read 9 L MOV H74 W110 code H74 to RWw10 SET v1025 ie the instruction code execution request RST M301 SET M302 M302 X1025 16 MOV WIT Di Read fault record RWr11 and reply code RWr10 to D1 and D2 when the instruction FF Mov wio D2 H J code execution completion RX25 turns on M 4 Turn off the instruction code execution request RST Y1025 RY25 RST M302 24 END 78 PROGRAMMING EXAMPLES 8 9 Programming example for resetting the inverter at inverter error The following is a program example for resetting station 1 inverter at inverter error SB49 SWOBO 0 0 ee dtr Check the data link status of the station 1 M0 X103A X20 Turn on the error reset reque
65. sallowed Disallowed Turn ON the inverter RES signal terminal RES Allowed Allowed Allowed Switch OFF inverter power Allowed Allowed Allowed Reset from the Inverter reset Allowed Allowed Allowed PU DU Reset at inverter fault Allowed Allowed Allowed When a communication line error has occurred reset cannot be made from the network The inverter is set to the External operation mode if it has been reset in Network operation mode in the initial status To resume the network operation the inverter must be switched to the Network operation mode again Set a value other than 0 in Pr 340 to start in the Network operation mode Refer to page 23 Communication continues during inverter reset The inverter cannot be controlled for about 1s after release of a reset command 31 Z INVERTER SETTING 2 Error reset operation selection at inverter fault When an inverter is used with a communication option an error reset command from network can be set invalid in the External operation mode or PU operation mode ramsey s Function 0 Error reset is enabled independently of 349 Communication reset 0 operation mode selection 1 Error reset is enabled only in the network operation mode RY3A Refer to page 46 32 INVERTER SETTING 4 5 CC Link IE Field Network function setting 4 5 1 Network number setting Pr 434 Set the inverter network number in Pr 434 Parameter Num
66. st flag RY3A 3 4 Y103A 9 Turn off the error reset request flag RY3A Error status flag when the error status flag RX3A is off 7 END H REMARKS The above inverter reset using RY3A may be made only when an inverter error occurs While Pr 349 Communication reset selection 0 inverter reset can be made in any operation mode When using the instruction code execution request RY25 with the instruction code HFD and data H9696 to reset the inverter set a value other than 0 in Pr 340 Communication startup mode selection or change the operation mode to the network operation mode For the program example refer to page 71 Refer to page 31 for operation conditions of inverter reset 79 Z PROGRAMMING EXAMPLES 8 10 Instructions 1 Programming instructions 1 Since the buffer memory data of the master station is kept transferred refreshed to from the inverters the TO instruction need not be executed every scan in response to data write or read requests The execution of the TO instruction every scan does not pose any problem 2 If the FROM TO instruction is executed frequently data may not be written reliably When transferring data between the inverter and sequence program via the buffer memory perform the handshake to confirm that data has been written without error TO instruction TO instruction Correct Incorrect Write completion Write completion
67. stallation Instructions mu u eei 7 2 2 Installation of the communication option LED display cover 8 2 3 Installation ceder doin a aa ana Gn an a an ga gangga a Na aaa Un a aa aa na egak gaene 9 3 WIRING 11 3 4 System configuration 11 3 2 Network CONnTIQUIATION uU 12 3 9 Network components u u u U u u uu uu u u uu u uu uuu uu u uuu 14 3 3 1 Connection Ne 14 SEMEN Ure 15 Xn S 16 3 4 1 Ethernet cable connection 4 i etie aee Westie SE d ue RE PEE o BRE dd 16 342 IPrecautiOlSs ee lestie eie t ttp ah up et pan eu ce egene 19 4 INVERTER SETTING 22 41 Parameter tunicae u a u sag anan Ga geh naban aapa skk 22 4 2 Operation mode setting 5 iier tenter ituri rax EA nee LER ERROR 23 4 2 1 Operation mode switching and communication startup mode 79 Pr 340 23 4 3 Operation at communication error occurrence essen nnne nennen nennen 26 4 39 1 Operation selection at communication error occurrence Pr 500 to Pr 502 26 43 2 Fault and meas
68. t affected by the Pr 804 setting Refer to the inverter manual for the details of Pr 807 65 8 PROGRAMMING EXAMPLES This chapter provides programming examples which control the inverter with sequence programs Item Program Example Reading the status Reading the inverter status from the buffer memory of the master station 70 Setting the operation mode Selecting the network operation mode 71 Setting the operation commands Commanding the forward rotation and middle speed signals 72 Setting the monitoring function Monitoring the output frequency 73 Reading a parameter value Reading the value of Pr 7 Acceleration time 74 Writing a parameter value Setting 3 0 s in Pr 7 Acceleration time 75 en frequency Setting to 50 00Hz 76 Reading the fault records Reading the inverter faults 78 Inverter reset Perform inverter reset at an inverter alarm occurrence 79 1 System configuration for programming example PLC Master station Input unit Output unit U QJ71GF11 T2 QX40 QY40P X Y00 to 1F X20 to X2F Y30 to Y3F Power supply CPU Q61P A1 QO2UCP Station 1 I Pr 434 1 Pr 434 1 Pr435 1 Pr 435 2 66 PROGRAMMING EXAMPLES 2 Network parameter setting of the master station In the programming example network parameters are set as below e Network parameters module 1
69. tection 14 114 FDN PID lower limit 15 115 FUP PID upper limit 46 416 RL PID forward reverse rotation output 17 MC1 Electronic bypass MC1 18 MC2 Electronic bypass MC2 19 MC3 Electronic bypass MC3 Setting Positive Negative Function Logic Logic 20 120 BOF Brake opening request 25 125 FAN Fan fault output 26 126 FIN Heatsink overheat pre alarm 27 127 ORA Orientation complete 28 128 ORM Orientation fault 30 130 Y30 Forward rotation output 31 131 Y31 Reverse rotation output 32 132 Y32 Regenerative status output 33 133 RY2 Operation ready 2 34 134 LS speed output 35 135 TU Torque detection 36 136 Y36 IIn position 39 139 Start time tuning completion 41 141 FB Speed detection 42 142 FB2 Second speed detection 43 143 Third speed detection 44 144 RUN2 Inverter running 2 45 445 RUN3 Inverter running and start command is on 46 446 Y46 During deceleration at occurrence of power failure 47 147 PID During PID control activated 64 164 During retry 49 Z DETAILS OF SIGNALS Setting Positive Negative 9 Function Logic Logic 70 170 SLEEP PID output interruption 84 184 RDY Position control preparation ready 85 185 Y85 DC feeding 86 186 Y86 Control circuit capacitor life 87 187 Y87 Main circuit capacitor life 88 188 Y88 Cooling fan life 89 189 Y89 nrush current limit circuit life 90 190 Y90 Life alarm
70. tion RAM After 1 is set in the frequency setting command RY21 and the set frequency is written to the inverter RAM 1 is set in this signal When 0 is set in the frequency setting command RY21 0 is set in this signal RX22 Frequency setting completion RAM EEPROM After 1 is set in the frequency setting command RY22 and the set frequency is written to the inverter RAM and EEPROM 1 is set in this signal When 0 is set in the frequency setting command RY22 0 is set in this signal RX23 Torque command setting completion RAM After 1 is set in the torque command RY23 and the torque command value is written to the inverter RAM 1 is set in this signal When 0 is set in the torque command RY23 0 is set in this signal RX24 Torque command setting completion RAM EEPROM After 1 is set in the torque command RY24 and the torque command value is written to the inverter RAM and EEPROM 1 is set in this signal When 0 is set in the torque command RY24 0 is set in this signal RX25 Instruction code execution completion After 1 is set in the instruction code execution request RY25 and the processes corresponding to the instruction codes RWw10 12 14 16 18 and 1A are executed 1 is set in this signal When 0 is set in the instruction code execution request RY25 0 is set in this signal RX3A Error status flag When an inverter error occu
71. to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock A 1 2 Prevention 3 Usage A CAUTION A WARNING The voltage applied to each terminal must be the ones specified in the Instruction Manual Otherwise burst damage etc may occur The cables must be connected to the correct terminals Otherwise burst damage etc may occur Polarity must be correct Otherwise burst damage etc may occur While power is ON or for some time after power OFF do not touch the inverter as they will be extremely hot Doing so can cause burns e Do not modify the equipment e Do not perform parts removal which is not instructed in this manual Doing so may lead to fault or damage of the inverter 3 Additional Instructions Also the following points must be noted to prevent an accidental failure injury electric shock etc 1 Transportation and mounting NCAUTION Do not install or operate the plug in option if it is damaged or has parts missing Do not stand or rest heavy objects on the product The mounting orientation must be correct Foreign conductive objects must be prevented from entering the inverter That includes screws and metal fragments or other flammable substances such as oil 2 Trial run NCAUTION Before starting operation each parameter must be confirmed and adjusted A failure to do so may cause s
72. ut power 0 01kW 0 1kW 2 parameters HOE Output power 0 01KW 0 1kW 2 H33 Cumulative saving power Variable according to HOF Input terminal status 4 parameters H10 Output terminal status 5 94 s H11 Load meter 0 1 eu 1 H12 Motor excitation current 0 01A 0 1A 2 H36 PID deviation 0 1 H13 Position pulse 3 H37 to H39 E du H14 Cumulative energization time 1h HSA S moni va T5 No monitorin ption input terminal state H15 monitor value 0 H3B Option input terminal state2 7 H3C Option output terminal status 8 DETAILS OF I O SIGNALS The displayed 5 of the frequency monitor which specified the dedicated monitor selection of instruction doe differ by the combination of Pr 37 Pr 144 and Pr 811 Refer to the inverter manual for the details 2 setting depends on the inverter capacity 55K or lower 75K or higher The inverter models 55K and 75K differ according to NA and EC versions Refer to page 1 3 Available only when the FR A7AP is mounted 4 Input terminal monitor details b15 CS STOP MRS JOG RH RL RT AU STF 5 Outputterminal monitor details b15 b0 ABC2 ABC1 FU OL IPF SU RUN 6 Details of option input terminal monitor 1 input terminal status of FR A7AX all terminals off when an
73. y when an inverter alarm occurs 46 Frequency setting torque command Set the frequency torque command 51 56 Monitor command Specify the description monitored 53 57 Operation mode specification Set the operation mode 57 Faults history clear Erase past eight fault records 59 All parameter clear Return the parameter descriptions to the initial value 59 Inverter reset Reset the inverter 60 Parameter write Write parameter settings 59 PID control PID set point PID measured value and PID deviation can 52 be input from the network REMARKS Refer to the inverter manual for functions controllable through the network in each operation mode 36 FUNCTION OVERVIEW 5 3 transmission Data communication is available periodically among stations the same network Link devices RX RY RWr and RWw are used 5 3 1 Data flow and link device assignment Master and slave stations except for local stations One to one communication is possible between the master and slave stations The status information of the link devices RY and RWw of the master station is output to the external device of the slave station and the input status information from the external device of the slave station is stored in the link devices RX and RWr of the master station Station No 0 7 StatonNot 7 StatonNoz ON 1 CPU Master Slave station 11 Slave station module station i Devic

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