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NJ-series Troubleshooting Manual

1. Power Supply Unit CPU Unit L mA m A 53 M A o al OPEN EJ OPEN T g j j na n omnon PA3001 m PWR indicator RUN indicator I om NJ501 1500 S ERROR indicator sus r3 D l D OISE TN 5 AC100 240V SD BUSY INPUT The following table shows the status of the front panel indicators the status of user program execution and the ability to make a software connection to the Sysmac Studio or an NS series PT during startup during normal operation and when there are errors in the Controller Power Supply CPU Unit User pro Software connec CPU Unit operating status Unit gram execu tion to Sysmac Stu PWR RUN ERROR tion status dio or NS series PT green green red Lit Flashing Not lit Stops Not possible During startup 1 s inter vals During normal RUN mode Lit Lit Not lit Continues Possible operation PROGRAM mode Lit Not lit Not lit Stops Power Supply Error Not lit Not lit Not lit Stops Not possible CPU Unit Reset Lit Not lit Not lit Stops Fatal errors Incorrect Power Sun Lit oa Lit Stops ply Unit Connected vals CPU Unit Watchdog Lit Not lit Lit Stops Timer Error Major fault Lit Not lit Lit Stops Possible Communi Lit Lit Flashing Continues 3 Cations can be con Partial fault 2 1 s inter nected
2. Event code Event name Functional classification Reference 54010413 hex Undefined CJ series Memory Instructions W502 Address 54010414 hex Stack Underflow Instructions W502 54010416 hex Illegal Number of Array Elements or Instructions W502 Dimensions 54010417 hex Specified Task Does Not Exist Instructions W502 54010418 hex Unallowed Task Specification Instructions W502 54010419 hex Incorrect Data Type Instructions W502 5401 041A hex Multi execution of Instructions Instructions W502 5401 041B hex Data Capacity Exceeded Instructions W502 5401041C hex Different Data Sizes Instructions W502 5401041D hex Exceeded Simultaneous Instruction Instructions W502 Executed Resources 5401 0800 hex FINS Error Instructions W502 54010801 hex FINS Port Already in Use Instructions W502 5401 0C00 hex Illegal Serial Communications Mode Instructions W502 5401 0C02 hex Port Setup Already Busy Instructions W502 5401 1400 hex SD Memory Card Access Failure Instructions W502 5401 1401 hex SD Memory Card Write protected Instructions W502 5401 1402 hex SD Memory Card Insufficient Capac Instructions W502 ity 5401 1403 hex File Does Not Exist Instructions W502 5401 1404 hex Too Many Files Directories Instructions W502 5401 1405 hex File Already in Use Instructions W502 5401 1406 hex Open Mode Mismatch Instructions W502 5401 1407 hex Offset Out of Range Instructions W502 5401 1408 hex Di
3. Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 08090000 hex Encoder There is a commu The power supply voltage of the S Oylinder type Communica nications error for encoder is low Motor Manual tions Error the encoder e Noise Cat No 1576 080A 0000 hex Encoder There is an error in The power supply voltage of the S Same as Communica the communica encoder is low above tions Data tions data of the Noise Error encoder 080B0000 hex Safety Input Atleast one ofthe e The cable is disconnected or S Cylinder type Error input photocou broken Motor Manual plers for safety Cat No 1576 inputs 1 and 2 and Linear turned OFF Motor Manual Cat No 1577 080C 0000 hex External A disconnection The wiring is incorrect S Same as Encoder was detected above Connection because communi Error cations between the external encoder andthe Servo Drive were stopped more frequently than the specified value 080D 0000 hex External There was a com There is insufficient external S Same as Encoder munications error in encoder power supply voltage above Communica data from the exter e Noise tions Data nal encoder Error 080E 0000 hex External Bit 00 of the exter BitOO ofthe external scale error S Same as Encoder Sta nal encoder error code ALMC was set to 1 above tus Error 0 code ALMC was set to 1 080F 0000
4. Event code Event name Meaning Assumed cause id Reference Maj Prt Min Obs Info 18230000 hex Absolute The encoder Servomotor failed S Cylinder type Encoder detected a multi Motor Manual Multi rotation rotation counter Cat No 1576 Counter Error error 24680000 hex Motor Non The Servo Drive The Servo Drive and Servomo S Same as conformity and Servomotor tor combination is not correct above combination is not correct 24690000 hex Motor Non The Servo Drive The Servo Drive and Servomo S Same as conformity and Servomotor tor combination is not correct above combination is not correct 246A0000 hex Motor Non The Servo Drive The Servo Drive and Servomo S Same as conformity and Servomotor tor combination is not correct above combination is not correct 246B0000 hex Motor Non The Servo Drive The Servo Drive and Servomo S Same as conformity and Servomotor tor combination is not correct above combination is not correct 246C 0000 hex Motor Non The Servo Drive The Servo Drive and Servomo S Same as conformity and Servomotor tor combination is not correct above combination is not correct 28010000 hex Motor Set Settings associ Settings associated with the S Linear Motor ting Error ated with the motor motor and external encoder are Manual Cat and external missing No 1577 encoder are miss ing 28020000 hex Motor Combi The value set for The Motor Rated Rms C
5. EtherCAT slaves Error management range for NJ series Controller You can use the troubleshooting functions of the Sysmac Studio or the Troubleshooter on an NS series PT to quickly check for errors that have occurred and find corrections for them To perform troubleshooting from an NS series PT connect the PT to the built in EtherNet IP port on the CPU Unit 1 1 1 Types of Errors There are two main types of errors events depending on whether the NJ series Controller can man age them or not e Fatal Errors These errors are not detected by the event management function of the NJ series Controller because the CPU Unit stops operation You cannot identify or reset these errors with the Sysmac Studio or an NS series PT Refer to 1 2 Fatal Errors for error types and confirmation methods for fatal errors 1 2 NJ series Troubleshooting Manual W503 1 Overview of Errors Non fatal Errors These errors are detected and managed with the event management function of the NJ series Con troller You can confirm these errors with the Sysmac Studio or an NS series PT Refer to 1 3 Non fatal Errors for error types and confirmation methods for non fatal errors S140114 SalJ9S N JO M9IAJ9AQ L L 1 1 2 CPU Unit Status You can check the operating status of the CPU Unit with the PWR RUN and ERROR indicators on the front panels of the Power Supply Unit and CPU Unit
6. Event code Event name Meaning Assumed cause d Reference Maj Prt Min Obs Info 54970000 hex Master Axis The parameter Instruction input parameter S NJ series Gear Ratio specified for the exceeded the valid range of the Motion Con Denominator RatioDenominator input variable trol Instruc Out of Range Master input vari tions able to a motion Reference control instruction is Manual Cat out of range No W508 54980000 hex Auxiliary Axis The parameter Instruction input parameter S Same as Gear Ratio specified for the exceeded the valid range of the above Numerator RatioNumera input variable Out of Range torAuxiliary input variable to a motion control instruction is out of range 54990000 hex Auxiliary Axis The parameter Instruction input parameter S Same as Gear Ratio specified for the exceeded the valid range of the above Denominator RatioDenomina input variable Out of Range torAuxiliary input variable to a motion control instruction is out of range 549A0000 hex Master Axis The parameter Instruction input parameter S Same as Position Type specified for the exceeded the valid range of the above Selection Out ReferenceType input variable of Range Master input vari able to a motion control instruction is out of range 549B 0000 hex Auxiliary Axis The parameter Instruction input parameter S Same as Position Type specified for the exceeded the valid range of the above
7. Event code Event name Meaning Assumed cause cht Reference Maj Prt Min Obs Info 14600000 hex Absolute The absolute The life of the Battery in the S NJ series Encoder encoder current CPU Unit has expired CPU Unit Home Offset position that is Backup memory failure Motion Con Read Error retained during trol User s power interruptions Manual Cat was lost No W507 14610000 hex Motion Con The MC parameters The power supply to the Con S Same as trol Parame that were saved in troller was interrupted or com above ter Setting non volatile mem munications with the Sysmac Error ory are missing Studio were disconnected while downloading the motion control parameter settings or clearing memory Non volatile memory failure 14620000 hex Cam Data The cam data that Power was interrupted during S Same as Read Error was saved in non save processing for cam data above volatile memory is e Non volatile memory failure missing 34600000 hex Required The object that is The required PDOs are not S Same as Process Data required for the axis mapped when the axis type is above Object Not type is not allocated Set to a servo axis or encoder Set to PDO axis Non volatile memory failure 34630000 hex Axis Slave The slave to which The slave to which the axis is S Same as Disabled the axis is assigned assigned is disabled above is disabled 34640000 hex Network The network config e The Ethe
8. Is the same IP address set for more than one node computer or Controller in the same domain Can the Sysmac Studio go online with CPU Unit Change the Ethernet interface card specification on the Sysmac Studio or connect the Ethernet cable to the specified interface card Refer to the appendices of Sysmac Studio Version 1 Operation Manual Cat No W504 for the procedure to specify the Ethernet interface card Is the Ethernet cable connected to the Ethernet interface card that is specified to use to connect to the Controller in the Sysmac Studio Can the Sysmac Studio go online with CPU Unit Replace the Ethernet cable NJ series Troubleshooting Manual W503 2 17 2 Error Troubleshooting Methods Ethernet Hub Connection Sysmac Studio cannot connect to CPU Unit No Is power supplied to the Controller Yes No Is the Ethernet cable No connected properly Yes No Is the connection method set to an Ethernet hub connection in the Communications Setup of the Sysmac Studio No Yes No Is the destination IP address for a remote USB connection or Ethernet hub connection set correctly in the Communications Setup of the Sysmac Studio Yes No 2 18 Turn ON the power supply to the Controller Can the Sysmac Studio Xen go online with CPU Unit End
9. SjeuiuJ8 SARIS Ul SJOU3 L 3 Error Tables Event code Event name Meaning Assumed cause min Reference Maj Prt Min Obs Info 65100000 hex Sensor Dis A disconnected The temperature sensor is S U NX series connected temperature sen damaged or the wires are bro Analog I O Error sor was detected ken Units User s An unused channel is not dis Manual abled W522 80200000 hex NX Unit I O An I O communica The NX Unit is not mounted S Same as Communica tions error occurred properly above tions Error between the Com e The power cable for the Unit munications Cou power supply is disconnected pler Unit and the Or the wiring from the Unit NX Unit power supply to the NX Units is incorrect The power cable for the Unit power supply is broken The voltage of the Unit power supply is outside the specified range Or the capacity of the Unit power supply is insuffi cient There is a hardware error in the NX Unit 80240000 hex NX Unit An error occurred in There is a hardware error in the S Same as Clock Not the clock informa NX Unit above Synchronized tion There is a hardware error in the E between the EtherCAT Coupler Unit EtherCAT Coupler Unit and the NX Unit 65110000 hex Process The process tem The sensor is disconnected U S Same as Value Over perature exceeded e The sensor or the compensat above Range the upper limit of ing cables are not wired co
10. Button Description Jump to Error This button is enabled when the error correction involves a change in the Sysmac Studio settings When you click the button the Sysmac Studio will automatically switch to the Editing Pane Error Help The correction methods or the attached information is displayed if it is not possible to jump to the settings display Reset This button resets the current errors in the selected Unit Selected Units Reset All This button resets all of the current errors and reads errors again It is necessary to synchronize the data between the Sysmac Studio and the connected CPU Unit before you use the Jump to Error Button For details on synchronization refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 If you have enabled the verification of operation authority it is necessary to confirm your authority before you can reset Controller errors The Operator Maintainer Designer and Administrator have the authority to reset errors For an Opera tor however verification is required each time Refer to the NJ series CPU Unit Software User s Manual Cat No W501 for information on operation authority The Controller errors in all function modules are reset when you reset the Controller from the Sysmac Studio If the cause of the error is not removed the error will occur again NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods 2 3 2 Identifying and Resetting Erro
11. S Same as above 3 45 92unos Aq s10413 1 einpojy uonounJ 21d Y ui S043 2 1 E 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 5401572E hex Numbers of Ele The arrays in the structure The arrays in the out S NJ series Ver 1 06 ments in Output variables that are specified put signal structure Instruc Signals and Track for the Outputs and Track variable and track tions Ref Option Arrays Not Options in out variables to option structure vari erence Matched a motion control instruction able that are specified Manual do not have the same num for the in out variables Cat No ber of elements to the instruction do W502 not have the same number of elements 5401572F hex Motion Control A Master in out variable A Master in out vari S Same as Ver 1 06 Instruction Multi that cannot be changed able that cannot be above execution Dis during multi execution of changed during multi abled Master instructions was changed execution of instruc Axis tions was changed 54015730 hex Motion Control A Reference Type in out A Reference Type in S Same as Ver 1 06 Instruction Multi variable that cannot be out variable that can above execution Dis changed during multi exe not be changed during abled Position cution of instructions was multi execution of Type Selection changed instruct
12. The Ethernet cable for Ether Net IP is broken Noise 84090000 hex Tag Data Link A timeout occurred The power supply to the target S U Same as Ver 1 04 Connection while trying to node is OFF above Timeout establish a tag data Communications at the target link connection node are stopped The Ethernet cable connector for EtherNet IP is disconnected The Ethernet cable for Ether Net IP is broken An error occurred in the com munications path 54E00000 hex Access Accessing a value An out of range value was writ S Same as Detected that is out of range ten by an EtherNet IP tag data above Outside was detected for a link for a variable with a speci Range of tag variable that is fied range Variable used in a tag data A value that does not specify an link enumerator was written by an EtherNet IP tag data link for an enumeration variable 84050000 hex Packet Dis A packet was dis A network convergence S Same as carded Due carded occurred above to Full Reception Buffer 84060000 hex Link OFF An Ethernet Link An Ethernet cable is broken U S Same as Detected OFF was detected disconnected or loose above The Ethernet switch s power supply is turned OFF Baud rate mismatch Noise One of the following operations was performed The Identify object was reset Settings were downloaded from the Network Configura tor and EtherNet IP was restarted Settings for EtherNet IP were downlo
13. The objects that are required S Same as Ver 1 04 Process Data required for the axis for the axis type of the axis that above Object Not type of the axis that was changed to a used axis are Set When was changed to a not set in the PDO map set Changing used axis are not tings Axis Use set The power supply was inter rupted while a download of the motion control parameter set tings was in progress The non volatile memory is faulty or the life of the non vola tile memory has been exceeded The MC ChangeAxisUse Change Axis Use instruction was executed for an axis that is set to Unused axis unchange able to used axis 572F 0000 hex Motion Con A Master in out A Master in out variable that S Same as Ver 1 06 trol Instruc variable that can cannot be changed during above tion Multi not be changed multi execution of instructions execution during multi execu was changed Disabled tion of instructions Master Axis was changed 3 74 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 57300000 hex Motion Con A HeferenceType A HeferenceType in out vari S NJ series Ver 1 06 trol Instruc in out variable that able that cannot be changed Motion Con tion Multi cannot be changed during multi execution of trol Instruc execution during multi execu instructions was changed
14. Insert the cable connectors at the personal computer Ethernet switches and the Controller until they lock into place Verify that the link indicator is lit at the computer and Ethernet switches and the LINK ACT indicator is lit at the Controller Can the Sysmac Studio Yes go online with CPU Unit Set the connection method to an Ethernet hub connection in the Communications Setup of the Sysmac Studio Set the destination IP address for a remote USB connection or Ethernet hub connection in the Communications Setup Can the Sysmac Studio Yes go online with CPU Unit Correct the destination IP address for a remote USB connection or Ethernet hub connection in the Communications Setup of the Sysmac Studio Yes Can the Sysmac Studio go online with CPU Unit NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods Set the IP address for the personal computer Use the default IP address for the Controller or connect the Sysmac Studio to the Controller with a USB cable and set the required IP address Is the same IP address set for more than one node computer or Controller in the same domain Can the Sysmac Studio go online with CPU Unit Change the Ethernet interface card specification on the Sysmac Studio or connect the Ethernet cable to the specified interface card Refer to the appendices of Sysmac
15. the valid range of the input variable NJ series Troubleshooting Manual W503 3 Error Tables 3 Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015483 hex Master Distance in The parameter specified for Instruction input S NJ series Acceleration Spec the MasterDistanceACC parameter exceeded Instruc ification Out of input variable to a motion the valid range of the tions Ref Range control instruction is out of input variable erence range Manual Cat No W502 54015484 hex Master Distance in The parameter specified for Instruction input S Same as Deceleration Spec the MasterDistanceDEC parameter exceeded above ification Out of input variable to a motion the valid range of the Range control instruction is out of input variable range 54015487 hex Execution Mode The parameter specified for Instruction input S Same as Selection Out of the ExecutionMode input parameter exceeded above Range variable to a motion control the valid range of the instruction is out of range input variable 54015488 hex Permitted Follow The parameter specified for e Instruction input S Same as ing Error Out of the PermittedDeviation parameter exceeded above Range input variable to a motion the valid range of the control instruction is out of input variable range 54015489 hex Border Point Cen T
16. 54640000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled SlaveScaling NJ series Troubleshooting Manual W503 3 175 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 4044 c c 3 Error Tables 3 176 Event code Event name Functional classification Reference 54650000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled StartPosition 54660000 hex Instruction Execution Error with Motion Control Instructions W508 Undefined Home 5467 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Position Type 54680000 hex Unused Axis Specification for Master Motion Control Instructions W508 Axis 54690000 hex First Position Setting Out of Range Motion Control Instructions W508 546A 0000 hex Last Position Setting Out of Range Motion Control Instructions W508 546B 0000 hex Illegal First Last Position Size Rela Motion Control Instructions W508 tionship Linear Mode 546C 0000 hex Master Sync Start Position Setting Motion Control Instructions W508 Out of Range 546D 0000 hex Slave Sync Start Position Setting Out Motion Control Instructions W508 of Range 546E 0000 hex Duplicate Latch ID for Trigger Input Motion Control Instructions W508 Condition 546F 0000 hex Jerk Override Factor Out of Range Motion Control Instructions W508 54700000 hex Acce
17. 74320000 hex Slave Obser A warning was A warning was detected for the U S Same as vation detected for an EtherCAT slave or NX Unit that above Detected EtherCAT slave or is allocated to an axis NX Unit 3 56 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause ERE Reference Maj Prt Min Obs Info 743C 0000 hex Cannot Exe You cannot savea e An attempt was made to exe S NJ series cute Save cam table to a file cute the MC SaveCamTable CPU Unit Cam Table when non volatile instruction when another opera Motion Con Instruction memory is being tion was accessing the non vol trol User s accessed by atile memory e g transfer or Manual Cat another operation data trace operation from the No W507 Sysmac Studio 94200000 hex Notice of There is not suffi When the Acceleration Decel U S Same as Insufficient cient travel distance eration Over parameter was set above Travel Dis to accelerate or to Use rapid acceleration decel tance to decelerate to the eration Blending is changed to Achieve transit velocity dur Buffered the results of profile Blending ing blending opera creation caused the accelera Transit Veloc tion tion deceleration rate to be ity exceeded when blending was specified so buffered was used Blending was specified but the target position was already reached so it was change
18. An attempt was made to An attempt was made S Same as Write protected write to a write protected to write to a write pro above SD Memory Card when an tected SD Memory instruction was executed Card 54011402 hex SD Memory Card The capacity of the SD The SD Memory Card S Same as Insufficient Capac Memory Card was insuffi has run out of free above ity cient when writing to the space SD Memory Card for an instruction 54011403 hex File Does Not Exist The file specified for an The specified file does S Same as instruction does not exist not exist above 54011404 hex Too Many Files The maximum number of The number of files or S Same as Directories files directories was directories exceeded above exceeded when creating a the maximum number file directory for an instruc tion 54011405 hex File Already in Use A file specified for an An instruction S Same as instruction cannot be attempted to read or above accessed because it is write a file already already being used being accessed by another instruction 54011406 hex Open Mode Mis A file operation for an The file open mode S Same as match instruction was inconsistent specified by the Open above with the open mode of the File instruction does file not match the file operation attempted by a subsequent SD Memory Card instruc tion 5401 1407 hex Offset Out of Access to the address is An attempt was made S Same as Range not possible for the offs
19. Level Min S Obs Info Reference MX2 RX Series Inverter EtherCAT Communica tion Unit User s Manual Cat No 1574 NJ series Troubleshooting Manual W503 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04BA 0000 hex Connection An error occurred in Contact failure between the S MX2 RX Error the connection Inverter and the EtherCAT Series Inverter between between the Communications Unit for the EtherCAT Inverter and Inverter and the Inverter Communica Communica EtherCAT Commu Inverter trip was reset tion Unit tions Unit oe Unit for e The Inverter was initialized or hoe ae the inverter the mode was changed Cat No 1574 The EtherCAT Communications Unit for the Inverter failed 04BB 0000 hex Inverter An Inverter warn An Inverter warning was S Same as Warning ing was detected detected above 04BC 0000 hex Inverter Trip An Inverter trip was An Inverter trip was detected S Same as detected above 34F00000 hex PDO Setting There is an illegal The PDO mapping or Sync S Same as Error setting value in the Manager settings are incorrect above PDO mapping i FH series Vision Systems Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 08210000 hex Fan Power An error occurred in A foreign object is interferin
20. Production information x Model information Lot number NJ501 1500 Ver 1 00 30810 Hardware version D F D D D Software version SYSTEM 1 00 00 23327 BOOT 20110726 IOPFP B 3 0 E IOPPW 1 02 3 Production information Runtime 165 Rack 0 Slot 0 Unit 4 CJ1W SCU22 Ver 2 0 110711 Unit revision _ Rack 0 Slot 0 Unit 4 CJIW SCU22 Ver 2 0 110711 a A 0 Rack 0 Slot 1 Unit 1 CHW DAO41 Ver 031201 Rack 0 Slot 1 Unit 1 CJ1W DA041 Ver 031201 Unit revision A PCB revision A Software revision A Model information Simple Display Detailed Display In this example Ver 1 00 is displayed next to the unit model The following items are displayed CPU Unit CJ series Units Unit model Unit model Unit version Unit version Lot number Lot number Rack number slot number and unit number EtherCAT Slaves 1 Double click EtherCAT under Configurations and Setup in the Multiview Explorer Or right click EtherCAT under Configurations and Setup and select Edit from the menu The EtherCAT Configuration Tab Page is displayed for the Controller Configurations and Setup layer 2 Right click the master in the EtherCAT Configurations Editing Pane and select Display Produc tion Information The Production Information Dialog Box is displayed E Production Information E3 Type information Serial number Node9 R88D KNO1L ECT Rev 2 1 OMRON Corporation 0x00000000 The following items are displayed No
21. SF EDM Error NX series Safety Control Unit Z930 74A20000 hex SF EmergencyStop Error NX series Safety Control Unit Z930 74A30000 hex SF EnableSwitch Error NX series Safety Control Unit Z930 74A40000 hex SF Equivalent Error NX series Safety Control Unit Z930 74A50000 hex SF_ESPE Error NX series Safety Control Unit Z930 74A60000 hex SF_GuardLocking Error NX series Safety Control Unit Z930 74A70000 hex SF_GuardMonitoring Error NX series Safety Control Unit Z930 NJ series Troubleshooting Manual W503 3 183 S9po2 1U9 3 JO 1 p10 ui Sjua a Z eigen 4044 c c 3 Error Tables 3 184 Event code Event name Functional classification Reference 74A80000 hex SF ModeSelector Error NX series Safety Control Unit Z930 74A90000 hex SF MutingPar Error NX series Safety Control Unit Z930 74AA0000 hex SF MutingPar 2Sensor Error NX series Safety Control Unit Z930 74AB0000 hex SF MutingSeq Error NX series Safety Control Unit Z930 74AC 0000 hex SF OutControl Error NX series Safety Control Unit Z930 74AD0000 hex SF SafetyRequest Error NX series Safety Control Unit Z930 74AE0000 hex SF TestableSafetySensor Error NX series Safety Control Unit Z930 74AF0000 hex SF TwoHandControlTypell Error NX series Safety Control Unit Z930 74B00000 hex SF TwoHandControlTypelll Error NX series Safety Control Unit Z930 78010000 hex Operation Command Competition Serv
22. The following causes are possi ble Reading a backup file failed at the Communications Cou pler Unit when attached information 4 is 1 Communications with the Communications Coupler Unit or NX Unit failed when attached information 4 is 2 The Unit Configuration of the NX Units in the Communica tions Coupler Unit when data was backed up did not agree with the actual configuration of NX Units when attached information 4 is 3 Maj Prt Level Min Obs 3 Error Tables Info Reference NJ series CPU Unit Built in Ether CAT Port User s Manual Cat No W505 64200000 hex Emergency Message Detected An emergency message was detected An emergency message was received from a slave Same as above 842D 0000 hex EtherCAT Message Error An error occurred in a message commu nications with the slave Refer to the attached informa tion to check the error Same as above 94400000 hex Slave Dis connected A slave was discon nected for a discon nection command NJ series Troubleshooting Manual W503 An operation to disconnect the Slave was executed from the Sysmac Studio The EC DisconnectSlave instruction was executed Same as above 3 87 92Jnos Aq s10413 1 aiNpoW uonound Jejse A y 2Jeur3 eui ur S101 G L E 3 Error Tables Level Event code Event name Meaning Assumed
23. Ver 1 03 Started was started started above 3 12 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause aud Reference Maj Prt Min Obs Info 901B0000 hex Backup Com The backup opera The backup operation ended S NJ series Ver 1 03 pleted tion ended nor normally CPU Unit mally Hardware User s Manual Cat No W500 NJ series CPU Unit Soft ware User s Manual Cat No W501 901C 0000 hex Restore A restore operation A restore operation started S Sameas Ver 1 03 Operation started above Started 901D 0000 hex Restore The restore opera The restore operation ended S Sameas Ver 1 03 Operation tion ended nor normally above Completed mally Errors Related to FINS Communications Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 14010000 hex CPU Bus An error was The power supply to the Con S NJ series Unit Setup detected in the troller was interrupted or com CPU Unit Soft Area Error memory check of munications with the Sysmac ware User s the Setup Area for Studio were disconnected while Manual Cat CPU Bus Units downloading the CPU Bus Unit No W501 Settings 34100000 hex IP Address The IP address The IP address conversion S Same as Table Setting table settings are method is set to the comb
24. W502 54015469 hex First Position Set The parameter specified for e Instruction input S Same as ting Out of Range the FirstPosition input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 54015464 hex Last Position Set The parameter specified for Instruction input S Same as ting Out of Range the LastPosition input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 5401546B hex Illegal First Last The parameter specified for e The value of the Last S Same as Position Size Rela the LastPosition input vari Position input parame above tionship Linear able to a motion control ter is less than the Mode instruction is smaller than value of the FirstPosi the parameter specified for tion input variable for the FirstPosition input vari the instruction when able the Count Mode is set to Linear Mode 5401546C hex Master Sync Start The parameter specified for Instruction input S Same as Position Setting the MasterSyncPosition parameter exceeded above Out of Range input variable to a motion the valid range of the control instruction is out of input variable range 5401546D hex Slave Sync Start The parameter specified for Instruction input S Same as Position Setting the SlaveSyncPosition parameter exceeded above Out of Range input variable to a motion the valid range
25. 34E60000 hex Overspeed The Servomotor The velocity command value is S Same as rotation too large above speed motor speed There is overshooting exceeded the value The wiring is incorrect set on the Over speed Detection Level Setting 3513 hex 383F 0000 hex Excessive During fully closed Connections are not correct S Cylinder type Hybrid Fol control the differ e The settings are not correct Motor Manual lowing Error ence between the Cat No 1576 load position from the external encoder and the Servomotor posi tion from the encoder was larger than the number of pulses set as the Hybrid Following Error Counter Over flow Level 3328 hex 3 120 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 38400000 hex Overspeed2 The Servomotor The velocity command value is S Cylinder type rotation too large Motor Manual speed motor speed There is overshooting Cat No 1576 exceeded the value The wiring is incorrect and Linear set on Overspeed Motor Manual Detection Level Cat No 1577 Setting at Immedi ate Stop 3615 hex 38410000 hex Command The position com The change in position com S Same as Error mand variation after mand is too large above the electronic gear e The backlash compensation exceeded the spec am
26. AdjCh is incorrect so adjust CPU Unit Cat ment is not possible No W490 CJ series Process I O Units The section provides tables of the events that can occur in the following Units CJ1W PDC15 CJ1W ADO4U CJ1W PH41U Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04600000 hex A D Conver Anerroroccurredin There is a source of noise S U CJ series sion Error A D conversion nearby Analog I O A D converter failed Units Opera tion Manual for NJ series CPU Unit Cat No W498 04610000 hex Cold Junction An error occurred in Faulty connection to the cold S U Same as Sensor Error the cold junction junction sensor for the CJ1W above sensor PH41U The cold junction sensor failed 04620000 hex Non volatile An error occurred in There is a source of noise S Same as Memory non volatile mem nearby above Error ory Non volatile memory failed 348D0000 hex Data Range Asetvalue is out of A set value is out of range S Same as Error range above 64740000 hex Input Error An input error The analog input signal is out of S U Same as occurred range above Input wiring is broken Input wiring disconnection or loose terminal 647D0000 hex Zero Span The zero span The zero span adjustment U S Same as Adjustment adjustment period period expired above Period End expired 647E0000 hex Zero Span The zero span
27. An error was found The power was interrupted dur S Same as munications in the validation ing a download above Parameter check of the param e A communications error eters for tag data occurred during a download inse n x saved Non volatile memory failure in non volatile memory 14850000 hex Tag Data A tag database The power was interrupted dur S Same as base Error error occurred in ing a download above the CPU Unit when A communications error using variables for occurred during a download tag data links sta tus layout etc 34A80000 hex Verification The information The specified target does not S Same as Error registered for a tar exist above get node in the tag e Variable names do not match xA params The connection size is incor ters is different from rect the actual node i im information Insufficient connection resources 34A90000 hex Tag Data Link There were two or The power supply to the target S Same as Error more errors in a node is OFF above connection as an Communications with the target originator The fol node stop ms en The Ethernet cable for Ether SKC UCC Net IP is disconnected e Connections as a e The Ethernet cable for Ether target Net IP is disconnected e Connection time Noise outs due to a Link OFF Error with the Ethernet switch 34AA0000 hex Tag Refresh An unsupported An unsupported data area or S Same as Error data area or address range was spe
28. Drive Prohibi tion Input Error 1 When the Drive Prohibition Input Selection 3504 hex was set to 0 both the For ward Positive Drive Prohibition Input POT and Reverse Negative Drive Prohibition Input NOT turned ON Or when the Drive Prohibition Input Selection 3504 hex was set to 2 either the For ward Positive Drive Prohibition Input POT or Reverse Negative Drive Prohibition Input NOT turned ON A problem occurred with the switches wires and power sup plies that are connected to the Forward Positive Drive Prohibi tion Input POT and Reverse Negative Drive Prohi bition Input NOT Cylinder type Motor Manual Cat No 1576 and Linear Motor Manual Cat No 1577 64E1 0000 hex Drive Prohibi tion Input Error 2 An operation com mand such as a trial run of FFT was received from the CX Drive when the Drive Prohibi tion Input Selection 3504 hex was set to 0 EtherCAT communications was interrupted and either POT or NOT was ON Or POT or NOT turned ON while operation was being per formed for a CX Drive operation command A problem occurred with the switches wires and power sup plies that are connected to the Forward Positive Drive Prohibi tion Input POT and Reverse Negative Drive Prohi bition Input NOT Same as above 64E20000 hex 3 124 Immediate Stop Input Error An Immediate Stop STOP signal was input An Immediate Sto
29. External The external There is insufficient power sup S Same as Encoder encoder had more ply voltage for the external above Communica communications encoder tions Warn errors than the Noise is entering on the exter ing specified value nal encoder connector cable 34E00000 hex Data Setting An object setting is An object setting is out of S Same as Warning out of range range above 383C 0000 hex Overload The load ratio is Overload S Same as Warning 85 or more of the There is incorrect wiring of the above protection level motor line or a broken cable 383D 0000 hex Excessive The regeneration There is excessive regenera S Same as Regenera load ratio is 85 or tion above tion Warning more of the level This Regeneration Resistor cannot be used for continuous regenerative braking 383E 0000 hex Vibration Vibration was e The gain or inertial ratio mass S Same as Detection detected ratio setting is not suitable above Warning NJ series Troubleshooting Manual W503 3 127 92unos Aq s10413 1 Se e S 1VOJeUI3 ul S1043 9 L 3 Error Tables Event code 74800000 hex Event name Command Warning Meaning A command could not be executed Assumed cause The absolute multi rotation counter was cleared when the Servo was not OFF when using an absolute encoder for semi closed control This applies only to Cylinder type Servomo tors A forced brake operation request w
30. L 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 74AB0000 hex SF MutingSe An error was Refer to information on the diag S NX series q Error detected in execu nostic code that is given for Safety Control tion of a safety attached information 1 in the NX Unit User s function block series Safety Control Unit Instruc Manual Z930 tions Reference Manual Cat No Z931 74AC 0000 hex SF_OutContr An error was Refer to information on the diag S Same as ol Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74AD0000 hex SF_SafetyRe An error was Refer to information on the diag S Same as quest Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74AE0000 hex SF_Testable An error was Refer to information on the diag S Same as SafetySen detected in execu nostic code that is given for above sor Error tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74AF 0000 hex SF_TwoHand An error was Refer to information on the diag S Same as ControlT
31. Manual Cat No W502 54015471 hex First Position The parameter specified for e Instruction input S Same as Method Specifica the StartMode input vari parameter exceeded above tion Out of Range able to a motion control the valid range of the instruction is out of range input variable 54015472 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the StartMode input variable that can above cution Disabled input variable when re exe not be changed for re First Position cuting a motion control execution was Method instruction This input vari changed able cannot be changed when re executing an instruction 54015474 hex Unused Axis Spec The axis specified for the The axis specified for S Same as ification for Auxil Auxiliary input variable to a the Auxiliary input above iary Axis motion control instruction is variable to the instruc an unused axis tion is an unused axis 54015475 hex Position Gear Synchronized motion is not e The specified synchro S Same as Value Error possible for the velocity nized motion cannot above acceleration rate and be performed at the deceleration rate that were velocity acceleration input to a motion control rate or deceleration instruction rate that is input to the instruction 54015476 hex Position Gear Mas The velocity of the master The velocity of the S Same as ter Axis Zero axis was zero when a master axis wa
32. Motion Control Instructions W508 Axis 548F 0000 hex Relative Position Selection Out of Motion Control Instructions W508 Range 54900000 hex Cam Transition Specification Out of Motion Control Instructions W508 Range 54910000 hex Synchronized Control End Mode Motion Control Instructions W508 Selection Out of Range 54920000 hex Enable External Latch Instruction Motion Control Instructions W508 Execution Disabled 54930000 hex Master Axis Offset Out of Range Motion Control Instructions W508 54940000 hex Slave Axis Offset Out of Range Motion Control Instructions W508 54950000 hex Command Current Position Count Motion Control Instructions W508 Selection Out of Range 54960000 hex Master Axis Gear Ratio Numerator Motion Control Instructions W508 Out of Range 5497 0000 hex Master Axis Gear Ratio Denominator Motion Control Instructions W508 Out of Range 54980000 hex Auxiliary Axis Gear Ratio Numerator Motion Control Instructions W508 Out of Range 54990000 hex Auxiliary Axis Gear Ratio Denomina Motion Control Instructions W508 tor Out of Range 549A0000 hex Master Axis Position Type Selection Motion Control Instructions W508 Out of Range 549B 0000 hex Auxiliary Axis Position Type Selection Motion Control Instructions W508 Out of Range 549C 0000 hex Target Position Ring Counter Out of Motion Control Instructions W508 Range 549D 000 hex Axes Group Composition Axis Setting Motion Control Instructions W508 Out of Range 549E0000 hex
33. NJ series Troubleshooting Manual W503 3 21 no Aq s10413 einpojy uonounJ 21d OU ul SIO 2 1 E 3 Error Tables l Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54011C00 hex Explicit Message An error response code Depends on the S NJ series Error was returned for an explicit nature of the error Instruc message that was sent with tions Ref a CIP communications erence instruction Manual Cat No W502 5401 1C01 hex Incorrect Route The format of the route The format of the S Same as Path path that is specified for a route path that is above CIP communications specified for a CIP instruction is not correct communications instruction is not cor rect 5401 1C02 hex CIP Handle Out of The handle that is specified The handle that is S Same as Range for the CIP communications specified for the CIP above instruction is not correct communications instruction is not cor rect 5401 1C03 hex CIP Communica The maximum resources More than 32 CIP S Same as tions Resource that you can use for CIP communications above Overflow communications instruc instructions were exe tions at the same time was cuted at the same exceeded time An attempt was made to use more than 32 handles at the same time 5401 1C04 hex CIP Timeout A CIP timeout occurred A device does not S Same as during execution of a CIP exist for the specified above communi
34. Obs Info ence 5401547B hex Cam Master Axis The parameter specified for Instruction input S NJ series Following First the MasterStartDistance parameter exceeded Instruc Position Setting input variable to a motion the valid range of the tions Ref Out of Range control instruction is out of input variable erence range Manual Cat No W502 5401547C hex Circular Interpola It was not possible to cre For the S Same as tion Radius Set ate a circular path for the MC MoveCircular2D above ting Error specified radius when the Circular 2D Interpola radius method was speci tion instruction it was fied for the not possible to create MC MoveCircular2D Cir a circular path for the cular 2D Interpolation specified radius when instruction the radius method was specified for circular interpolation 5401547D hex Circular Interpola For the For the S Same as tion Radius Over MC MoveCircular2D Cir MC MoveCircular2D above flow cular 2D Interpolation Circular 2D Interpola instruction the radius of the tion instruction the circle exceeded the maxi radius of the circle mum value for the border exceeded 40 bit data point or center specification when converted to method pulses for the border point or center specifi cation method 5401547E hex Circular Interpola The parameter specified for Instruction input S Same as tion Setting Out of the CircAxes input variable parameter exceeded above Range to a motion cont
35. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combi nation with any electrical or electronic components circuits system assemblies or any other materi als or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron com global or contact your Omron representative for published information i Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted NJ series Troubleshooting Manual W503 9 Terms and Conditions Agreement Application Considerations i Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for
36. System defined variables for motion control Error codes for basic ErrorID output vari 5401 hex Error code 5401 A123 hex instructions able for basic instructions Error codes in CJ Error logs from CJ 0000 hex Error code 0000A123 hex series Special Units series Special Units The following are system defined variables for motion control Variable Name MC Common Partial Fault Code MC Common Minor Fault Code MC Common Observation Code Axis Minor Fault Code _MC_COM PFaultLvl Code MC COM MFaultLvl Code MC COM Obsr Code MC AX 0 63 MFaultLvl Code NJ series Troubleshooting Manual W503 1 11 S404J3 16J UON SJ04J3 16 UON JO Sed 1 Overview of Errors Variable MC AX 0 63 Obsr Code Name Axis Observation Code MC GRPY O0 31 MFaultLvl Code Axes Group Minor Fault Code MC GRP O0 31 Obsr Code Axes Group Observation Code For descriptions of the error codes for the Motion Control Function Module or basic instructions refer to the descriptions of the corresponding event codes Refer to the NJ series CPU Unit Motion Control User s Manual Cat No W507 and NJ series Motion Control Instructions Refer ence Manual Cat No W508 for error information on the Motion Control Function Module and to the NJ series Instructions Reference Manual Cat No W502 for error information on basic instructions For error information on a CJ series Special Unit refer
37. Unit model Unit version Lot number and serial number MAC address The following information is provided on the ID information label Item Description Unit model Gives the model of the Unit Unit version Gives the unit version of the Unit Lot number and serial number Gives the lot number and serial number of the Unit DDMY Y Lot number For use by OMRON xxxx Serial number M gives the month 1 to 9 January to September X October Y November Z December MAC address Gives the MAC address of the built in port on the Unit i Confirming Unit Versions with Sysmac Studio You can use the Unit Production Information on the Sysmac Studio to check the unit version of the CPU Unit CJ series Special I O Units CJ series CPU Bus Units and EtherCAT slaves The unit versions of CJ series Basic I O Units cannot be checked from the Sysmac Studio CPU Unit and CJ series Units 1 Double click CPU Expansion Racks under Configurations and Setup in the Multiview Explorer Or right click CPU Expansion Racks under Configurations and Setup and select Edit from the menu The Unit Editor is displayed for the Controller Configurations and Setup layer NJ series Troubleshooting Manual W503 Unit Versions 2 Right click any open space in the Unit Editor and select Production Information The Production Information Dialog Box is displayed F gt
38. Ver 1 05 ory Cor is corrupted invalid writing to the Spool Database rupted memory Connection CPU Units User s Manual Cat No W527 14D20000 hex Execution Failed to save the An SD Memory Card is not S U Same as Ver 1 05 Log Save Execution Log to inserted above Failed the SD Memory 3 88 Card The SD Memory Card is not the correct type of card The format of the SD Memory Card is not correct The SD Memory Card is write protected The capacity of the SD Memory Card is insufficient The SD Memory Card is dam aged NJ series Troubleshooting Manual W503 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 14D30000 hex SQL Execu Failed to save the An SD Memory Card is not S U NJ series Ver 1 05 tion Failure SQL Execution Fail inserted Database Log Save ure Log to the SD e The SD Memory Card is not the Connection Failed Memory Card correct type of card CPU Units The format of the SD Memory ri pe Card is not correct W527 The SD Memory Card is write protected The capacity of the SD Memory Card is insufficient The SD Memory Card is dam aged 35300000 hex DB Connec The DB Connec The power supply to the Con S Same as Ver 1 05 tion Setting tion settings are not troller was interrupted during a above Error correct download of the DB Connection settings The DB Connection setti
39. WithData Size instruc tion 54012000 hex Local IP Address An instruction was exe An instruction was S Same as Setting Error cuted when there was a executed when there above setting error in the local IP was a setting error in address the local IP address 54012001 hex TCP UDP Port The UDP or TCP port was The UDP or TCP port S Same as Already in Use already in use when the is already in use above instruction was executed 54012002 hex Address Resolu Address resolution failed The domain name S Same as tion Failed for a remote node with the specified for the above domain name that was instruction is not cor specified in the instruction rect The hosts and DNS settings in the Control ler are incorrect The DNS server set tings are incorrect NJ series Troubleshooting Manual W503 3 23 92Jnos Aq s10413 1 einpojy uonounJ 21d eui ul S043 2 1 E 3 Error Tables Level Refer Maj Prt Min Obs Info ence 54012003 hex Status Error The status was not suit SktUDPRcv Instruc S NJ series able for execution of the tion Instruc instruction e The socket is receiv tions Ref ing data erence The socket is not Manual open Cat No SktUDPSend Instruc were tion The socket is send ing data The socket is not open SktTCPAccept Instruc tion The specified TCP port is in one of the following states The port is being opened The port is being closed Aconnecti
40. above Memory slave configuration network published information Warning network published or other data exceeds the value information or that is specified for the CPU other data exceeds Unit the value that is specified for the CPU Unit You may not be able to per form online editing or other operations 84030000 hex DNS Server Connection with the Parameter error S Same as Connection DNS server failed e Server is down above Error An error occurred in the com munications path 84040000 hex NTP Server Connection with the Parameter error S Same as Connection NTP server failed Server is down above Error An error occurred in the com munications path 84070000 hex TagDataLink Establishing a tag The tag data link connection S Same as Connection data link connection information is not the same for above Failed failed the originator and target Insufficient connections NJ series Troubleshooting Manual W503 3 81 92unos Aq s10413 1 einpoj UOHOUN dIASNJeui eui ur SIOZ v L 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 84080000 hex Tag Data Link A timeout occurred The power supply to the target S NJ series Timeout in a tag data link node is OFF CPU Unit Communications with the target Built in Ether node stop Net IP Port The Ethernet cable for Ether Hope ES Net IP is disconnected Cat No W506
41. above Parity Error data in the NX Unit 65030000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected e Input wiring is disconnected above Detected for for channel 1 Channel 1 65040000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected e Input wiring is disconnected above Detected for for channel 2 Channel 2 65050000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected e Input wiring is disconnected above Detected for for channel 3 Channel 3 65060000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected e Input wiring is disconnected above Detected for for channel 4 Channel 4 65070000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected Input wiring is disconnected above Detected for for channel 5 Channel 5 65080000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected e Input wiring is disconnected above Detected for for channel 6 Channel 6 NJ series Troubleshooting Manual W503 3 99 92unos Aq s10413 1 SjeuiuJ8 e e gS Ul SJOU3 7 L 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 65090000 hex Unit I O Dis A
42. are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu Sive property of Omron Companies and Buyer shall not attempt to dupl
43. istered A FINS response or a com mand for which a response is not required was received when there was an error in the routing tables A FINS response or a com mand for which a response is not required was received that exceeded the number of relay points Transmission is not possible because the destination address is not set in the routing tables Routing is not possible because the FINS node address setting in the Built in EtherNet IP Port Settings is set to 0 or 255 Maj Prt Level Min Obs 3 Error Tables Info Reference NJ series CPU Unit Soft ware User s Manual Cat No W501 3 15 92unos Aq s10413 einpojy uonounJ 21d eui ui S043 2 1 E 3 Error Tables il Instructions A version in parentheses in the Event code column is the unit version of the CPU Unit when the event code was added Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54010400 hex Input Value Out of An input parameter for an Aninput parameter for S NJ series Range instruction exceeded the an instruction Instruc valid range for an input vari exceeded the valid tions Ref able Or division by an inte range for an input vari erence ger of 0 occurred in division able Or division by an Manual or remainder calculations integer of 0 occurred Cat No in division or remain W502 der calculations 54010401 hex Input Mismatch The
44. or axes group EtherCAT Master Function Module Communications port EtherCAT master EtherCAT Coupler Unit NX Unit or EtherCAT slave EtherNet IP Function Module Communications port CIP FTP NTP or SNMP The event source is displayed on the Sysmac Studio or NS series PT Levels of Controller Events Errors and Information The following table classifies the levels of Controller events according to the effect that the errors have on control No Level Classification Level name 1 High Controller errors Major fault level 2 Partial fault level 3 Minor fault level 4 Observation 5 Low Controller informa Information tion Errors with a higher level have a greater impact on the functions that the NJ series Controller pro vides and are more difficult to recover from When an event occurs the Sysmac Studio or PT will display the level Event Levels Major Fault Level These errors prevent control operations for the entire Controller When the CPU Unit detects a major fault it immediately stops the execution of the user program and turns OFF the loads of all slave including remote I O With EtherCAT slaves and some CJ series Special Units you can set the slave settings or Unit settings to select whether outputs will go OFF or retain their previous status You cannot reset major fault level errors from the user program the Sysmac Studio or an NS series PT To recover from a major fault level error remove
45. refer to the description of the corresponding event code For example if the error code for the instruction is 16 3000 refer to the description for event code 5401 3000 hex Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 54013000 hex DB Connec The DB Connec A command to start the DB S NJ series Ver 1 05 tion Service tion Service has not Connection Service was not Database Not Started been started given before the execution of Connection relevant instruction CPU Units e A command to stop the DB User s Manual Connection Service was given Cat No before the execution of relevant W527 instruction 54013001 hex DB Connec Failed to change Run mode change to Test Mode S Same as Ver 1 05 tion Service the Run mode of was executed by the relevant above Run Mode the DB Connection instruction while running in Change Service Operation Mode Failed Run mode change to Operation Mode was executed by the rele vant instruction while running in Test Mode Start of the DB Connection Ser vice was commanded while the DB Connection Service was being stopped Shutdown of the DB Connec tion Service was commanded while the DB Connection Ser vice was being stopped 54013002 hex DB Connec The DB Connec The relevant instruction was S Same as Ver 1 05 tion Service tion Service is executed after the DB Connec above Shutdown or
46. the actual motion is slower than the command 64570000 hex Servo OFF The Servo was The Servo was turned OFF for S Same as Error turned OFF for an an axis due to an axes group above axis due to an axes error group error 64580000 hex Absolute It was not possible The ring counter setting in the S Same as Encoder Cur to correctly restore Controller or the ring counter above rent Position the current position setting in the Servo Drive set Calculation from the absolute tings was changed Failed encoderinformation e The position to restore when that was saved converted to pulses exceeded when power was the range of signed 40 bit data interrupted 64590000 hex Home Unde Home of the logical e The command position or S Same as fined during axis became unde actual position overflowed or above Coordinated fined during axes underflowed for a logical axis in Motion group motion or an axes group motion or a logi while decelerating cal axis that was decelerating to to a stop a stop and the home definition was lost A slave communications error occurred for a logical axis and home became undefined during axes group motion or while decelerating to a stop A slave for a logical axis left the network or was disabled and home became undefined during axes group motion or while decelerating to a stop 74210000 hex Servo Main The main circuit The main circuit power of the S Same as Circuit Power power of the
47. was restored Files troller was interrupted momen may have been tarily while the SD BUSY deleted indicator was lit The SD Memory Card was removed while the SD PWR indicator was lit The SD Memory Card is dam aged 10060000 hex SD Memory A file that must be The Controller power supply U S Same as Card Data in the SD Memory was turned OFF while the SD above Corrupted Card is missing or BUSY indicator was lit corrupted The power supply to the Con troller was interrupted momen tarily while the SD BUSY indicator was lit The SD Memory Card was removed while the SD PWR indicator was lit The SD Memory Card is dam aged 3 4 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause aid Reference Maj Prt Min Obs Info 10070000 hex SD Memory The power supply The Controller power supply S NJ series Card Access to the Controller was turned OFF while the SD CPU Unit Power OFF was interrupted BUSY indicator was lit Hardware Error during access to The power supply to the Con User s Manual the SD Memory troller was interrupted momen Cat No Card tarily while the SD BUSY W500 indicator was lit 10310000 hex Incorrect SD SD Memory Card The SD Memory Card was S Same as Ver 1 02 Memory Card removal process removed while the SD PWR above Removal ing failed indicator was lit Errors Related to Unit Configuratio
48. was set to pp or hm when the communications period was set to 500 us More than 12 bytes were mapped for RxPDO in Fully closed Control Mode This applies only to Cylinder type Servomotors Modes of operation 6060 hex was set to pp or hm in Fully closed Control Mode when the communications period was set to 1 ms and the electronic gear parameter ratio was not set to 1 1 This applies only to Cylin der type Servomotors No bytes i e no objects were mapped for RxPDO More than 10 objects were mapped for RxPDO More than 11 objects were mapped for TxPDO CSP Switching Reference Posi tion 4020 hex was mapped for TxPDO when the communica tions period was set to 500 us or when the electronic gear object ratio was not set to 1 1 Maj Prt Level Min Obs 3 Error Tables Info Reference Oylinder type Motor Manual Cat No 1576 and Linear Motor Manual Cat No 1577 38530000 hex Magnetic Pole Position Estimation Error 1 Magnetic pole posi tion estimation was not completed suc cessfully Settings associated with the external encoder are incorrect The command time or force command value for magnetic pole position estimation is too low There is a large unbalanced load or friction Linear Motor Manual Cat No 1577 38540000 hex Magnetic Pole Position Estimation Error 2 Magnetic pole posi tion estimation was not completed suc cessfully because the
49. 0c cece eee 1 2 1 1 1 Types of ENO Sp resta sec bre pet Db ee cbe Sorte en wes 1 2 151 2 SGPU Unit Status ci iE eant eb mei Deus it eL a ee edades Rn 1 3 Fatal EIOS a 0 a lv gli log lv ER ERE Bene ee 1 4 1 2 1 Types of Fatal Errors per esce nd pep a deg dire REA MR 1 4 1 2 2 Checking for Fatal Errors 0 eects 1 4 Nonrfatal EITOIS cle ek Rum eire RR Rer Rs 1 5 1 3 1 Types of Non fatal Errors lleleeleeleee IA 1 5 1 3 2 Checking for Non fatal Errors 1 12 1 3 3 Resetting Non fatal Errors 0 lille 1 14 NJ series Troubleshooting Manual W503 1 1 1 Overview of Errors 1 1 Overview of NJ series Errors You manage all of the errors that occur on the NJ series Controller as events The same methods are used for all events This allows you to see what errors have occurred and find corrections for them with the same methods for the entire range of errors that is managed i e CPU Unit NX series Slave Termi nals EtherCAT slaves and CJ series Units Only Sysmac devices are supported For information on EtherCAT slaves that are Sysmac devices refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 Host computer NS series PT EtherNet IP Troubleshooter Built in EtherNet IP port CJ series Units Sysmac Studio Cu Built in EtherCAT port EtherCAT
50. 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders Gives the number toward the back of the Units as shown below until they click into place of the main section Move the sliders toward the back until they lock into place Sjueuoduo J9 JoNUOD BUNI UUOD p Special information in Precautions for Correct Use M The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O Units and CPU Bus Units must be completely locked until they click into place after connecting Icons indicate the adjacent Unit connectors precautions additional information or reference information e5 M a n u al n am e NJ series CPU Unit Hardware User s Manual W500 This illustration is provided only as a sample It may not literally appear in this manual Special Information Special information in this manual is classified as follows eo Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance Lune Information Additional information to read as required This information is provided to increase understanding or make operation easier Note References are provided to more detailed or related information NJ series Troubleshooting Manual W50
51. A data type that cannot be A data type that can S Same as Type used for an instruction is not be used for an above specified for an input or in instruction is specified out variable for an input or in out variable 54010414 hex Multi execution of Multi execution was speci Execution of an S Same as Instructions fied for an instruction that instruction that does above does not support it not support multi exe cution of instructions was specified more than once 5401041B hex Data Capacity Processing was not possi Data that exceeded S Same as Ver 1 02 Exceeded ble because the data that the size that can be above was passed to the instruc processed was tion was too large passed to an instruc tion 5401041C hex Different Data The size of the data speci Data of a size that is S Same as Ver 1 04 Sizes fied for instruction input or different from the size above in out data is different from of the target parame the size of the target ter was specified for parameter the input or in out data of an instruction 5401041D hex Exceeded Simulta The maximum resources More than the maxi S Same as Ver 1 05 neous Instruction that you can use for the rel mum number of rele above Executed evant instruction group at vant instructions were Resources the same time was executed at the same exceeded time The maximum number of instruc tions for the relevant instruction group is as follows DB connection instr
52. Axis Use Setting Out of Range Motion Control Instructions W508 54A00000 hex Results Information ID Tag Address CJ series ID Sensor Units Z317 Error NJ series Troubleshooting Manual W503 3 177 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 4044 c c 3 Error Tables Event code Event name Functional classification Reference 54A10000 hex Results Information Write Protection CJ series ID Sensor Units Z317 Error 54A20000 hex Results Information Command Error CJ series ID Sensor Units Z317 54A8 0000 hex Command Error CJ series Serial Communications W494 Units 54A90000 hex Sequence Abort Completed CJ series Serial Communications W494 Units 54AA 0000 hex Protocol Macro Error CJ series Serial Communications W494 Units 54AE 0000 hex Multiple Switches ON Error CJ series EtherNet IP Units W495 54AF 0000 hex Access Detected Outside Range of CJ series EtherNet IP Units W495 Variable 54E00000 hex Access Detected Outside Range of Built in EtherNet IP Port on CPU Unit W506 Variable 55000000 hex Division by Zero NX series Safety Control Unit Z930 55010000 hex Cast Error NX series Safety Control Unit Z930 55020000 hex MUX Error NX series Safety Control Unit Z930 57000000 hex Homing Parameter Setting Out of Motion Control Instructions W508 Range 57020000 hex Axis Use Change Error Motion Control Instructions W508 57030000 hex Cannot Change Axis Use Motion
53. CJ series Special Units are displayed on the Controller Event Log Tab Page Detailed information is not displayed To check detailed information use the event codes that are displayed and refer to the error codes that are given in the manual for the relevant Unit The relation ship between error codes and event codes is described in Details on Controller Events Errors and Information under 1 3 1 Types of Non fatal Errors Refer to the NJ Series Sysmac Studio Version 1 Operation Manual Cat No W504 for details on troubleshooting with the Sysmac Studio I Checking with the Troubleshooter of an NS series PT When an error occurs if you can connect communications between an NS series PT and the Control ler you can check current Controller errors and the log of past Controller errors To perform troubleshooting from an NS series PT connect the PT to the built in EtherNet IP port on the CPU Unit NJ series Troubleshooting Manual W503 1 13 1 Overview of Errors Current Errors Open the Controller Error Tab Page on the NS series PT s Troubleshooter to check the current error s event name event code level source source details time details and attached information 1 to 4 However for some NX Units you cannot check the event names event codes details and attached information for current errors Also observations are not displayed as errors Log of Past Errors Open the Controller Event Log Tab Page on the NS series
54. CPU Unit Is Operating seeeeeeeneennennenene 2 2 2 1 2 Troubleshooting Flowchart for Non fatal Errors seseeem eme 2 3 2 2 Troubleshooting Fatal Errors eeeeeeseeeeeeeseeee eene nennen nennen nnne nnn nnmnnn nnmnnn nnna 2 4 2 3 Troubleshooting Non fatal Errors eese 2 5 2 3 1 Identifying and Resetting Errors with the Sysmac Studio sse 2 5 2 3 2 Identifying and Resetting Errors with an NS series PT o eceeeceeeceeeseeeeeeeeeeeeeeeeeeeeeeesieeeeneenaes 2 9 2 3 3 Identifying and Resetting Errors from the User Program sseeme 2 11 2 3 4 Checking for Errors with System defined Variables cccesceseeeeeeeeeeeeeneeeeeeeeeesseeeeaeeeneeeeas 2 13 2 4 Troubleshooting When You Cannot Go Online from the Sysmac Studio 2 14 2 4 1 Causes and Correction When You Cannot Go Online from the Sysmac Studio 2 14 2 4 2 Troubleshooting for Each Cause sssssseesseeeneneen nene nnren rennen nnne nennen 2 15 NJ series Troubleshooting Manual W503 7 CONTENTS Section 3 Index 3 1 Error Tables Errors Dy SOUICO oreet in eic t ee ces tete ece uere ie fee eee eese 3 2 3 1 1 Interpreting Error Descriptions eeeeseeeeeeeeeeeeeeeee entente nnne nnne nnne nnn nnne nnne 3 2 3 1 2 Errors in the PLC Function Module cssssseee
55. Cat No 1576 and Linear Motor Manual Cat No 1577 3 126 NJ series Troubleshooting Manual W503 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 08030000 hex Encoder Encoder communi There is insufficient power sup S Cylinder type Communica cations errors ply voltage for the encoder Motor Manual tions Warn occurred in series e Noise is entering on the Cat No 1576 ing more frequently encoder line than the specified value 08040000 hex Encoder Seri The encoder tem The ambient temperature is too S Cylinder type alConversion perature exceeded high Motor Manual Unit Over the specified value e Servomotor Linear Motor failed Cat No 1576 heating or an overheating and Linear Warning warning was Motor Manual detected for the Cat No 1577 Serial Conversion Unit 08050000 hex Life Expec The remaining life The life expectancy of the S Same as tancy Warn of the capacitor or capacitor or the fan is shorter above ing the fan is shorter than the specified value than the specified value 08060000 hex External The external There is insufficient power sup S Same as Encoder encoder detected a ply voltage for the external above Error Warn warning encoder ing Noise is entering on the exter nal encoder connector cable The external encoder failed 08070000 hex
56. Communications Cycle Time Setting CJ series DeviceNet Units W497 Failed 34C20000 hex Slave I O Refresh Error CJ series DeviceNet Units W497 34C30000 hex Slave User Allocation Area Setting CJ series DeviceNet Units W497 Failed 34E00000 hex Data Setting Warning Servo G5 and G5 Linear 1576 1577 34E1 0000 hex Servo Drive Overheat Servo G5 and G5 Linear 1576 1577 34E20000 hex Overload Servo G5 and G5 Linear 1576 1577 34E30000 hex Regeneration Overload Servo G5 and G5 Linear 1576 1577 34E40000 hex Error Counter Overflow Servo G5 and G5 Linear 1576 1577 34E50000 hex Excessive Velocity Error Servo G5 and G5 Linear 1576 1577 34E60000 hex Overspeed Servo G5 and G5 Linear 1576 1577 34F00000 hex PDO Setting Error MX2 RX series Inverters with Ether 1574 CAT Communications Units 34F80000 hex Dummy Sensors Setting Error E3X series Fiber Sensors with Ether E413 and CAT Communications Unit for Digital E429 Sensors and EtherCAT Digital Sen sor Communications Units Operation Manual 35000000 hex Unit Configuration Information Error NX series EtherCAT Coupler Unit W519 3501 0000hex Unit Configuration Verification Error NX series EtherCAT Coupler Unit W519 3502 0000hex NX Unit Minor Fault NX series EtherCAT Coupler Unit W519 3503 0000hex NX Unit Observation NX series EtherCAT Coupler Unit W519 3504 0000hex Mailbox Setting Error NX series EtherCAT Coupler Unit W519 3505 0000hex RxPDO Setting Error NX series EtherCAT Coupler Unit W519 3506 0000hex
57. Control Instructions W508 571D0000 hex Too Many Reset Motion Control Error General Motion Control W507 Instructions 57200000 hex Motion Control Parameter Setting Motion Control Instructions W508 Error When Changing Axis Use 57210000 hex Required Process Data Object Not Motion Control Instructions W508 Set When Changing Axis Use 57220000 hex Actual Position Overflow Underflow Motion Control Instructions W508 57230000 hex Switch Structure Track Number Set Motion Control Instructions W508 ting Out of Range 57240000 hex Switch Structure First ON Position Motion Control Instructions W508 Setting Out of Range 57250000 hex Switch Structure Last ON Position Motion Control Instructions W508 Setting Out of Range 57260000 hex Switch Structure Axis Direction Out of Motion Control Instructions W508 Range 57270000 hex Switch Structure Cam Switch Mode Motion Control Instructions W508 Out of Range 57280000 hex Switch Structure Duration Setting Out Motion Control Instructions W508 of Range 57290000 hex Track Option Structure ON Compen Motion Control Instructions W508 sation Setting Out of Range 572A0000 hex Track Option Structure OFF Compen Motion Control Instructions W508 sation Setting Out of Range 572B0000 hex Number of Array Elements in Switch Motion Control Instructions W508 Structure Variable Out of Range 572C0000 hex Number of Array Elements in Output Motion Control Instructions W508 Signal Structure Variable
58. Errors Related to Controller Opera W500 W501 tion 90190000 hex Forced Refreshing Cleared Errors Related to Controller Opera W500 W501 tion 901A0000 hex Backup Started Errors Related to Controller Opera W500 W501 tion 901B0000 hex Backup Completed Errors Related to Controller Opera W500 W501 tion 901C0000 hex Restore Operation Started Errors Related to Controller Opera W500 W501 tion 901D0000 hex Restore Operation Completed Errors Related to Controller Opera W500 W501 tion 90400000 hex Event Log Cleared NX series EtherCAT Coupler Unit W519 W521 NX series Digital I O Units NX series W522 W523 Analog I O Units NX series System W524 and Units NX series Position Interface Z930 Units and NX series Safety Control Unit 90420000 hex Restart Executed NX series EtherCAT Coupler Unit W519 90430000 hex Memory All Cleared NX series EtherCAT Coupler Unit W519 Z930 and NX series Safety Control Unit 94010000 hex Tag Data Link Download Started Built in EtherNet IP Port on CPU Unit W506 94020000 hex Tag Data Link Download Finished Built in EtherNet IP Port on CPU Unit W506 94030000 hex Tag Data Link Stopped Built in EtherNet IP Port on CPU Unit W506 94040000 hex Tag Data Link Started Built in EtherNet IP Port on CPU Unit W506 94050000 hex Link Detected Built in EtherNet IP Port on CPU Unit W506 94060000 hex Restarting Ethernet Port Built in EtherNet IP Port on CPU Unit W506 94070000 hex
59. EtherCAT Master in CPU Unit Event code Event name Meaning Assumed cause mila Reference Maj Prt Min Obs Info 04400000 hex Communica An error was The CPU Unit has failed S NJ series tions Control detected in the CPU Unit ler Failure hardware test at Built in Ether startup CAT Port User s Manual Cat No W505 14400000 hex MAC The MAC address The CPU Unit has failed S Same as Address is incorrect above Error 44010000 hex EtherCAT A fatal error was Software is corrupted S Same as Fault detected in the above EtherCAT Master Function Module 84200000 hex Link OFF A Link OFF state The Ethernet cable is broken S Same as Error occurred between the master and slaves above The Ethernet cable connector is disconnected The Ethernet cable is not con nected 24200000 hex Slave Node The same slave The same node address is set S Same as Address address is used for for more than one slave above Duplicated two nodes 34400000 hex Network There is an error in The power supply to the Con S Same as Configura the network config troller was interrupted or com above tion Informa uration information munications with the Sysmac tion Error Studio were disconnected while downloading the network con figuration information 50010000 hex Controller The amount of data e The amount of data for the S Same as Ver 1 02 Insufficient for the EtherCAT EtherCAT slave config
60. Function Module PWR Lit Lit Lit Lit Lit Front green panel RUN Not lit Lit Lit Lit Lit indica green tors ERROR tit Flashes at 1 s Flashes at1 s Not lit Not lit red intervals intervals NJ series Troubleshooting Manual W503 1 Overview of Errors 1 8 1 2 Controller Event level Controller errors information Item Major fault Partial fault Minor fault Observallon information level level level RUN out OFF ON ON ON ON put on Power Supply Unit User pro Stops Continues 2 Continues Continues Continues gram NJ execu series tion sta CPU tus Unit Outputs Yes No No No No opera turned tion OFF E Not possible Depends on Depends on rror the nature of the nature of reset the error the error Recorded Recorded Recorded Recorded Recorded Event Some errors logs are not recorded Refer to I O Errors in According to According to According to Operation for EtherCAT user program user program user program Major Fault Master Func Level Control tion Module Ouiputs trom ler Errors on Depends on EtherCAT slaves P29 1 9 serge and Basic Output Units Errors in other func tion modules According to user pro gram Sysmac Studio dis play when online Error messages are automatically displayed in the Controller Status Pane The user can display detailed information in the Troubleshooting Dialog Box
61. If the CPU Unit Is Operating lille 2 2 2 1 2 Troubleshooting Flowchart for Non fatal Errors llle 2 3 Troubleshooting Fatal Errors 00 0c eee 2 4 Troubleshooting Non fatal Errors 22 0000 e eee eee eee eee 2 5 2 3 1 Identifying and Resetting Errors with the Sysmac Studio 2 5 2 3 2 Identifying and Resetting Errors with an NS series PT 2 9 2 3 3 Identifying and Resetting Errors from the User Program 2 11 2 3 4 Checking for Errors with System defined Variables 2 13 Troubleshooting When You Cannot Go Online from the Sysmac Studio 2 14 2 4 1 Causes and Correction When You Cannot Go Online from the Sysmac Studio 61 dos bleieniAr n ood oe PR EPA REA 2 14 2 4 2 Troubleshooting for Each Cause 0 0 cee eee 2 15 NJ series Troubleshooting Manual W503 2 1 2 Error Troubleshooting Methods 2 1 Troubleshooting Flowcharts This section provides basic error identification and troubleshooting flowcharts Use them when an error occurs in the NJ series Controller 2 1 1 Checking to See If the CPU Unit Is Operating When an error occurs in the NJ series Controller use the following flowchart to determine whether the error is a fatal error or a non fatal error Whenever possible set the Sysmac Studio s software connection method in the flowchart to a direct USB connection If you use Ethernet there are many reasons that prevent a soft
62. Maj Prt Min Obs Info 05200000 hex System Error A hardware error Hardware has failed S NX series was detected dur e A memory error occurred due Safety Control ing self diagnosis of to a transient cause such as a Unit User s the hardware software error or excessive Manual Z930 noise 10500000 hex NX Bus Com There is an error in A hardware failure occurred in S Same as munications the NX bus commu the non volatile memory above Settings nications settings e Power was turned OFF while Read Error that are saved in saving data to the non volatile non volatile mem memory ory 10510000 hex Safety Appli There is an errorin A hardware failure occurred in S Same as cation Data the safety applica the non volatile memory above Read Error tion data that is e Power was turned OFF while saved in non vola saving data to the non volatile tile memory memory 10520000 hex NX Bus Com There is an error in The NX bus communications S Same as munications the safety applica settings that were transferred to above Settings and tion data that is the Safety CPU Unit do not Safety Appli saved in non vola match the safety application cation Data tile memory data Mismatch 10530000 hex Non volatile Reading writing Non volatile memory failed S Same as Memory non volatile mem above Access Error ory failed 35200000 hex Safety Pro Safety process data The communications settings S Same as
63. NJ series Troubleshooting Manual W503 3 133 92unos Aq s10413 1 SO e S VOJ9U 3 U S10473 8 1 E 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 74930000 hex TIMING input TIMING input pro TIMINGx input turned ON in the S ZW CE1LIT error cessing was not FUN mode Confocal Fiber executed correctly e TIMINGx input turned ON or Type Displace OFF while RESETx input was ment Sensor ON User s Manual TIMINGx input turned ON in a Cat No non measurement state 2332 TIMINGx input turned ON before the delay time sam pling time elapsed 74940000 hex RESET input RESET input pro RESETx input turned ON in the S Same as error cessing was not FUN mode above executed correctly 74950000 hex ZERO input ZERO input pro ZEROx input turned ON in the S Same as error cessing was not FUN mode above executed correctly e ZEROx input turned ON ina non measurement state ZEROx input turned ON for a task whose status is OFF 74960000 hex ZEROCLR ZEROCLR input ZEROCLRx input turned ON in S Same as input error processing was not the FUN mode above executed correctly 3 134 NJ series Troubleshooting Manual W503 3 Error Tables 3 1 9 Errors in CJ series Units The section provides tables of the events that can occur in the CJ series Units Analog I O Units Process I O Units Temperature Co
64. NX series System Units The section provides a table of the errors events that can occur in the following Units NX PD1 NX PFO NX PCO NX TBX01 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 00200000 hex Non volatile An error occurred in Non volatile memory failure S NX series Memory non volatile mem System Units Hardware ory User s Manual Error W523 90400000 hex Event Log The event log was The event log was cleared by S Sameas Cleared cleared the user above NX series Position Interface Units The section provides a table of the errors events that can occur in the following Units NX ECO NX ECS l NX PGO Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 00200000 hex Non volatile An error occurred in Non volatile memory failure S NX series Memory non volatile mem Position Inter Hardware ory face Units Error User s Manual W524 10410000 hex Control An error occurred in There is an error in the area of S Same as Parameter the control parame the non volatile memory in the above Error in Mas ters that are saved Communications Coupler Unit ter in the master in which the control parameters for the NX Unit are saved The power supply to the
65. Not lished with the Established Safety CPU Unit Incorrect Unit Parameter Error NJ series Troubleshooting Manual W503 3 111 92unos Aq s10413 1 Sjeuiul8 BAIS Ul SJOU3 L 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 35230000 hex Safety Pro Safety process data The setting of the FSoE slave S NX series cess Data communications address in the safety process Safety Control Communica was not estab data communications settings Unit User s tions Not lished with the is different from the setting in Manual Z930 Established Safety CPU Unit the Unit Incorrect because of an FSoE Slave incorrect FSoE Address slave address Error 35240000 hex Safety Pro Safety process data An incorrect frame was S Same as cess Data communications received in safety process data above Communica was not estab communications There is tions Not lished with the excessive noise Established Safety CPU Unit Incorrect because an incor Frame Error rect frame was received 65200000 hex I O Power An incorrect I O The input power or output S Same as Supply Volt power supply volt power is not supplied correctly above age Error age was detected 65210000 hex OutputPower An error was The wiring is not correct or S Same as Interrupt Cir detected by the out there is a fault in the hardware above cuit Error p
66. O An error occurred in There is a hardware error in the S Same as Communica I O communications Communications Coupler Unit or above tions between the Com an NX Unit Stopped munications Cou pler Unit and an NX Unit 3 110 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 80220000 hex NX Message An error was The message communications S NX series Communica detected in mes load is high Safety Control tions Error sage communica Unit User s tions for an NX Unit Manual Z930 and the message frame was dis carded 90400000 hex Event Log The eventlog was The event log was cleared by the S Sameas Cleared cleared user above 90430000 hex Memory All The Unit settings The Clear All Memory operation S Same as Cleared were cleared was performed above 951E0000 hex Sysmac Stu A communications The communications cable was S Same as dio Commu timeout occurred disconnected above nications between the Sys Connection mac Studio and the Timeout Safety CPU Unit 951F0000 hex Clear All Clearing all of The Clear All Memory operation S Sameas Memory memory failed was performed for the entire above Rejected Slave Terminal e Safety I O Units Level Event code Event name Meaning Assumed cause Reference Maj
67. This input variable can not be changed when re executing an instruction 54590000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution Master input vari Disabled able when re exe Master Axis cuting a motion control instruction This input variable cannot be changed when re executing an instruction 545A0000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution MasterOffset input Disabled variable when re MasterOff executing a motion set control instruction This input variable cannot be changed when re executing an instruction 545B0000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution MasterScaling input Disabled variable when re MasterScal executing a motion ing control instruction This input variable cannot be changed when re executing an instruction NJ series Troubleshooting Manual W503 3 65 92unos Aq s10413 e npojv UOHOUN 04 UOD UOHOP eui Ul Sjou3 L 3 Error Tables Event code
68. TxPDO Setting Error NX series EtherCAT Coupler Unit W519 35070000 hex PDO WDT Setting Error NX series EtherCAT Coupler Unit W519 35080000 hex SM Event Mode Setting Error NX series EtherCAT Coupler Unit W519 35090000 hex TxPDO Mapping Error NX series EtherCAT Coupler Unit W519 NJ series Troubleshooting Manual W503 3 163 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 4044 c c 3 Error Tables 3 164 Event code Event name Functional classification Reference 350A0000 hex RxPDO Mapping Error NX series EtherCAT Coupler Unit W519 350B0000 hex Illegal State Transition Request NX series EtherCAT Coupler Unit W519 Received 350C 0000 hex Error State Transition Received NX series EtherCAT Coupler Unit W519 350D0000 hex Synchronization Cycle Setting Error NX series EtherCAT Coupler Unit W519 350E 0000 hex NX Bus Cycle Delay Detected NX series EtherCAT Coupler Unit W519 35100000 hex External Input Setting Error NX series Position Interface Units W524 35110000 hex SSI Data Setting Error NX series Position Interface Units W524 35200000 hex Safety Process Data Communica NX series Safety Control Unit Z930 tions Not Established Error 35210000 hex Safety Process Data Communica NX series Safety Control Unit Z930 tions Not Established Incorrect Unit Parameter Error 35230000 hex Safety Process Data Communica NX series Safety Control Unit Z93
69. UOHOUN 0Jju02 UOHOP eui Ul SION E L 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 54400000 hex Axes Group Execution of the e When the MC GroupEnable S NJ series Cannot Be MC GroupEnable Enable Axes Group instruc Motion Con Enabled Enable Axes tion was executed there was a trol Instruc Group instruction composition axis that was not tions failed stopped Reference When the MC GroupEnable Manual Cat Enable Axes Group instruc No W508 tion was executed there was a composition axis for which the MC TouchProbe Enable Exter nal Latch instruction was being executed 54410000 hex Impossible An operation An operation instruction was S Same as Axis Opera instruction was exe executed for an axis for which above tion Speci cuted for an axis for the Servo is OFF fied when the which the Servo is e Home was preset with the Servo is OFF OFF MC Home or MC_HomeWithParameter instruction for an axis for which EtherCAT process data com munications are not estab lished 54420000 hex Composition A motion instruction e A motion instruction was exe S Same as Axis Stopped was executed for an cuted for an axes group while above Error axes group while the MC Stop instruction was the MC Stop being executed for a composi instruction was tion axis being executed for a composition axis 54430000 hex
70. Unit Output Synchronization Error NX series Digital I O Units NX series W521 W522 Analog I O Units and NX series and W524 Position Interface Units 80220000 hex NX Message Communications Error NX series EtherCAT Coupler Unit W519 W522 NX series Analog I O Units NX W524 and series Position Interface Units and Z930 NX series Safety Control Unit NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 80230000 hex NX Message Communications Error Errors Related to Controller Opera W500 W501 tion 80240000 hex NX Unit Clock Not Synchronized NX series Digital I O Units NX series W521 W522 Error Analog I O Units and NX series and W524 Position Interface Units 80300000 hex Safety Process Data Communica NX series Safety Control Unit Z930 tions Timeout 84010000 hex IP Address Duplication Error Built in EtherNet IP Port on CPU Unit W506 84020000 hex BOOTP Server Connection Error Built in EtherNet IP Port on CPU Unit W506 84030000 hex DNS Server Connection Error Built in EtherNet IP Port on CPU Unit W506 84040000 hex NTP Server Connection Error Built in EtherNet IP Port on CPU Unit W506 84050000 hex Packet Discarded Due to Full Recep Built in EtherNet IP Port on CPU Unit W506 tion Buffer 84060000 hex Link OFF Detected Built in EtherNet
71. a homing Input parameter is set to No trol User s operation reverse turn Manual Cat The location of the homing No W507 input signal sensors homing settings and homing start posi tion cause a limit input to be reached The input signal sensor wiring is incorrect or the sensor is faulty 74260000 hex Homing Limit The limit signals in The wiring of the limit signal is S Same as Inputs both directions incorrect above Detected in were detected dur e The limit sensor is installed in Both Direc ing a homing opera the wrong location tons toni The contact logic of the limit signal is not correct The limit sensor failed 74270000 hex Home Prox The home proxim The wiring of the home proxim S Same as imity Homing ity input and the ity signal or limit signal is incor above Opposite limit signal in the rect Direction direction opposite e The home proximity sensor or Limit Input to the homing direc limit sensor is installed in the Detected tion were detected wrong location during a homing The contact logic of the home operation proximity signal or limit signal is not correct The home proximity sensor or limit sensor failed 74280000 hex Home Prox The home proxim The wiring of the home proxim S Same as imity Homing ity input and the ity signal or limit signal is incor above Direction limit signal in the rect Limit Input homing direction The home proximity sensor or Detected
72. already shut down tion Service was shut down Shutting or being shut down e The relevant instruction was Down executed while the shutdown processing of the DB Connec tion Service was in progress 54013003 hex Invalid DB The specified DB The DB Connection Name S Same as Ver 1 05 Connection Connection Name specified in the DBConnection above Name is not set in any DB Name input variable of the rele Connection set vant instruction is wrong tings The DB Connection Name set in the DB Connection settings is wrong 54013004 hex DB Connec TheDBrejectedthe The user name or password set S Same as Ver 1 05 tion Rejected connection in the DB Connection settings above is wrong 54013005 hex DB Connec Failed to connect to A server does not exist for the S Same as Ver 1 05 tion Failed the DB specified IP address or the above specified host name The power supply to the server is OFF The DB is stopped in the server The Ethernet cable connector is disconnected The Ethernet cable is broken 54013006 hex DB Connec Asame name DB The relevant instruction was S Same as Ver 1 05 tion Already Connection is executed when a same name above Established already estab DB Connection was already lished established 3 90 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause ERE Reference Maj Prt Min Obs Info
73. amp Node lt 001 gt EtherCAT Slave Terminal EtherNet IP BOOTP Server Gonnection Error ours EtherCAT Node 1 Unit omg rem 3XNX AD2208 Unit I O Dicoonnection Detected for Ch NEM Minor fault EtherCAT Node 1 Unit XSlot 3XNX AD2208 Unit I O Disconnection Detected for Ch 0x65030000 Minor fault EtherOAT Master Node No 2 GX ID1611 Network Configuration Verification Error 0x84220000 TRO ERE Cover fs nok CORINE eri end CF te OFU TH ac en Pipsnelon Hark Lans 1 The End Cover ic not connected to right end of the CPU Rack or an Expanelon Rack 2 The End Cover is not connected properly Display item Description Level This is the event level of the error Source and Source Details This is the physical location and functional location of the error Event Name Error name Event Code This is the code of the error You can click the column headings in the Controller error list such as the Level or Source to reorder the table rows according to that heading For example the following change occurs when you click the Source heading Before Source heading is clicked Select the Display Target Event Code n Node 001 EtherCAT Slave Terminal Canainn i Node 1 Unit XSlot IXNX AD2208 Unit I O Dieconnection Detected for Ch RN Node 1 Unit 3 Slot 3NX AD2208 Unit I O Diceonnection Detected for Ch 065030000 Minor fault EtherCAT Macter Node No 2 QX 1D1611 Network Configuration Verification Error 0 84220000 i After Source
74. aux Reference Maj Prt Min Obs Info 78080000 hex TRIG Input A TRIG signal was A TRIG signal was input when S FQ M series Error input when the the BUSY signal for Sensor Specialized BUSY signal for measurement was ON Vision Sensor Sensor measure Chattering occurred for a con for Positioning ment was ON tact input User s Manual Cat No Z314 780A0000 hex Scene Data The scene datato The power supply was inter S Same as Error Switch to is cor rupted when the scene data to above rupted Switch to was saved 780B 0000 hex Model Error A model was re A model was re registered with S Same as registered with an an image with low contrast above image with low con trast 780C 0000 hex Logging Error Some data was not Too much data to log in files S Same as saved when logging occurred in a short period of above data to files on an time and writing to the SD card SD card could not keep up 780D 0000 hex Output Time A timeout occurred The data output handshaking S Same as out in data output hand controls in the program i e the above shaking control for ON OFF timing of the DSA sig measurement nal are not correct results The output control timeout time is too short in comparison with the program processing time 780E0000 hex Output Size The data output The EtherCAT data output size S Same as Error size setting and the setting in the Sensor and the above PDO mapping set PDO mapping se
75. cess Data communications for safety process data are not above Communica was not estab correct the safety slave is not tions Not lished with one or in the correct status etc Established more safety slaves e The safety slave for safety pro Error cess data communications is not connected The safety slave for safety pro cess data communications is disabled 55000000 hex Division by Division by zero The divisor is zero S Same as Zero was detected above 55010000 hex Cast Error A casting error was A value was input that exceeded S Same as detected the range of the receiving vari above able 55020000 hex MUX Error An MUX instruction The value of the selection input S Same as error was detected K to the MUX instruction is not above correct 74A00000 hex SF Antivalen An error was Refer to information on the diag S Same as t Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 3 108 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause id Reference Maj Prt Min Obs Info 74A1 0000 hex SF EDM An error was Refer to information on the diag S NX series Error detected in execu nostic code that is given for Safety Control tio
76. contin the settings in the slaves according to the set according to the fail soft ues EtherCAT Master Function Module tings in the slaves operation settings in the master If I O refreshing stops the slaves oper ate according to the set tings in the slaves Part of the EtherNet IP communications stop Online connections to the EtherNet IP commu nications stop A software connection Part of the EtherNet IP communications stop A software connection EtherNet IP com munications con tinue EtherNet IP Func tion Module tings Sysmac Studio and commu nications connections with NS series PTs are possible Output produce tags in the tag data links operate according to the tag set set from the Sysmac Stu dio or an NS series PT is not possible from the Sysmac Studio or an NS series PT is possible if the communi cations connection is not the cause of the error l O Operation for Major Fault Level Controller Errors The following table gives the operation of the CPU Unit and the I O devices for the following errors Unsupported Unit Detected e O Bus Check Error End Cover Missing Incorrect Unit Expansion Rack Connection Duplicate Unit Number e Too Many I O Points O Setting Check Error Unit NX series Slave Terminal CPU Unit operation The NX series Slave Terminal moves to Safe Operational state Unit or slave operation Depends on
77. disconnected Input wiring is broken S U NX series connection input was detected Input wiring is disconnected Analog I O Detected for for channel 7 Units User s Channel 7 Manual W522 650A0000 hex Unit I O Dis A disconnected Input wiring is broken S U Same as connection input was detected Input wiring is disconnected above Detected for for channel 8 Channel 8 80200000 hex NX Unit I O An I O communica The NX Unit is not mounted S Same as Communica tions error occurred properly above tions Error between the Com e The power cable for the Unit munications Cou power supply is disconnected pler Unit and the Or the wiring from the Unit NX Unit power supply to the NX Units is incorrect The power cable for the Unit power supply is broken The voltage of the Unit power supply is outside the specified range Or the capacity of the Unit power supply is insuffi cient There is a hardware error in the NX Unit 80210000 hex NX Unit Out An output synchro The NX Unit is not mounted S Same as put Synchro nization error properly above nization Error occurred in the NX e The Slave Terminal Configura Unit tion Information when the EtherCAT Coupler Unit syn chronization settings were downloaded did not agree with the actual configuration of the Slave Terminal There is an NX Unit that cannot be synchronized to the specified output synchronization timing This will not ca
78. e Instruction input S Same as Ratio Numerator the RatioNumeratorMaster parameter exceeded above Out of Range input variable to a motion the valid range of the control instruction is out of input variable range 54015497 hex Master Axis Gear The parameter specified for e Instruction input S Same as Ratio Denomina the RatioDenominatorMas parameter exceeded above tor Out of Range ter input variable to a the valid range of the motion control instruction is input variable out of range 54015498 hex Auxiliary Axis Gear The parameter specified for e Instruction input S Same as Ratio Numerator the RatioNumeratorAuxil parameter exceeded above Out of Range iary input variable to a the valid range of the motion control instruction is input variable out of range 54015499 hex Auxiliary Axis Gear The parameter specified for Instruction input S Same as Ratio Denomina the RatioDenominatorAuxil parameter exceeded above 3 42 tor Out of Range iary input variable to a motion control instruction is out of range the valid range of the input variable NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 5401549A hex Master Axis Posi The parameter specified for Instruction input S NJ series tion Type Selec the ReferenceTypeMaster parameter exceeded Instruc tion Out of R
79. errors Resetting errors for individual function modules Execute the reset error instruction for the function module in the user program For the Motion Control Function Module you can reset all errors errors for a par ticular axis or errors for a particular axes group e For the I O bus you can reset all errors or just the errors for a particular Unit Commands from a host computer Resetting Controller errors with CIP mes sages Resetting all errors for all function mod ules Use a CIP message from a host computer to reset errors Cycling the Control ler s power supply Resets all errors After the causes of the Controller errors are removed all Controller errors in all function modules are reset as a result Cycling the power supply to the Slave Terminal Resetting all Slave Terminal errors If the causes for the Controller errors are removed all Controller errors in the Slave Terminals are reset 1 Some errors are reset when the EtherCAT communications link is established rather than when the reset oper ation is performed 2 Toreset errors from an NS series PT connect the PT to the built in EtherNet IP port on the CPU Unit NJ series Troubleshooting Manual W503 Error Troubleshooting Methods This section describes troubleshooting methods for specific errors 2 1 2 2 2 3 2 4 Troubleshooting Flowcharts esee 2 2 2 1 1 Checking to See
80. errors with an event level of observation or higher have occurred for the CJ series Special Unit Observation level events do not appear on the Controller Error Tab Page so it is possible that you may restart the CJ series Special Unit without intending to do so You can check the status of the _CJB_UnitErrSta 0 0 to _CJB_UnitErrSta 3 9 Error Status variables on S101143 16J UON L a Watch Tab Page to see if an observation level Controller error has occurred la Precautions for Correct Use Resetting an error is not the same as eliminating the cause of the error Always eliminate the cause of an error before you perform the procedure to reset the error Error Resetting Methods 00 0 Error Resetting Methods Method Operation Errors that are reset Description Commands from Sysmac Studio Resetting Controller errors Resetting all errors in the entire Control ler Reset the Controller errors from the Sys mac Studio s Troubleshooting Dialog Box Resetting all Slave Terminal errors Resetting errors for individually speci fied NX Units Refer to the manual for the Communica tions Coupler Unit for details on resetting errors in a Slave Terminal Downloading Resetting all errors for a specific func tion module After the causes of the Controller errors are removed all Controller errors in the relevant function module are reset as a result Errors are not reset when
81. exe change the parameter for input variable that can above cution Disabled the MoveMode input vari not be changed for re MoveMode able when re executing a execution was motion control instruction changed This input variable cannot be changed when re exe cuting an instruction 5401545F hex Illegal Auxiliary The axis specified for the An axis does not exist S Same as Axis Specification Auxiliary input variable to a for the variable speci above motion control instruction fied for the Auxiliary does not exist input variable to the instruction 54015460 hex Illegal Axis Specifi The axis specified for the An axis does not exist S Same as cation Axis input variable to a for the variable speci above 3 36 motion control instruction does not exist fied for the Axis input variable to the instruc tion NJ series Troubleshooting Manual W503 3 Error Tables t Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015461 hex Illegal Axes Group The axes group specified e An axes group does S NJ series Specification for the AxesGroup input not exist for the vari Instruc variable to a motion control able specified for the tions Ref instruction does not exist or AxesGroup input vari erence is not a used group able to the instruction Manual The axes group speci Cat No fied for the AxesGroup W50
82. executed was re above tion Re a motion control executed execution instruction that can Disabled not be re executed 543C 0000 hex Motion Con Multiple functions Multiple functions that cannot S Same as trol Instruc that cannot be exe be executed simultaneously above tion Multi cuted simultane were executed for the same tar execution ously were get MC common or axis Disabled executed for the same target MC common axis or axes group 543D 0000 hex Instruction An operation An operation instruction was S Same as Not Allowed instruction was exe executed for an encoder axis above for Encoder cuted for an Axis Type encoder axis 543E 0000 hex Instruction An operation An operation instruction was S Same as Cannot Be instruction was exe executed for an axis or an axes above Executed cuted for an axis or group that was in a coordinated during Multi an axes group that multi axes motion axes Coordi was in a coordi nated Control nated multi axes motion 543F0000 hex Multi axes A multi axes coordi A multi axes coordinated con S Same as Coordinated nated control trol instruction was executed for above Control instruction was exe an axes group that was in the Instruction cuted for an axes Axes Group Disabled state Executed for group that was in Disabled the Axes Group Axes Group Disabled state NJ series Troubleshooting Manual W503 3 61 92unos Aq s10413 1 e npojv
83. for Motion Con tion Re StartMode input re execution was changed trol Instruc execution variable when re tions Disabled executing a motion Reference First Position control instruction Manual Cat Method This input variable No W508 cannot be changed when re executing an instruction 54740000 hex Unused Axis The axis specified The axis specified for the Auxil S Same as Specification for the Auxiliary iary input variable to the above for Auxiliary input variable to a instruction is an unused axis Axis motion control instruction is an unused axis 54750000 hex Position Gear Synchronized The specified synchronized S Same as Value Error motion is not possi motion cannot be performed at above ble for the velocity the velocity acceleration rate acceleration rate or deceleration rate that is input and deceleration to the instruction rate that were input to a motion control instruction 54760000 hex Position Gear The velocity ofthe The velocity of the master axis S Same as Master Axis master axis was was 0 when the instruction was above Zero Velocity zero when a motion started control instruction was started 54780000 hex Target Posi The parameter Instruction input parameter S Same as tion Setting specified for the exceeded the valid range of the above Out of Range Position input vari input variable able to a motion The target position of a Rotary control instructionis Mode axis is not with
84. for the start point end MC MoveCircular2D Circular point and border 2D Interpolation instruction point were the same when the bor der point method was specified 54490000 hex Circular Inter The position speci The difference between the dis S Same as polation Cen fied for the center tance from the start point to the above ter point exceeded the center point and the distance Specification allowed range when between the end point to the Position Out the center method center point exceeded the per of Range was specified for mitted value specified for the the correction allowance ratio in the MC MoveCircular2 axes group settings when the D Circular 2D center designation method was Interpolation specified for the instruction MC MoveCircular2D Circular 2D Interpolation instruction 544A0000 hex Instruction An instruction that An instruction that cannot be S Same as Execution cannot be used used when the Count Mode is above Error Caused when the Count set to Rotary Mode was exe by Count Mode is set to cuted for an axis that was set to Mode Setting Rotary Mode was Rotary Mode executed for an axis that was set to Rotary Mode 544C 0000 hex Parameter The parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range ParameterNumber input variable input variable to a motion control instruction is out of range 544D 0000 hex Stop Method T
85. from an NS vals series PT if Ether NonsRlerrors Lit Lit Flashing Continues e lP is operating Minor fault2 1 s inter normally vals Observation 2 Lit Lit Not lit Continues 1 Refer to 1 2 Fatal Errors for information on individual errors 2 Refer to 1 3 Non fatal Errors for information on individual errors 8 The function module where the error occurred stops NJ series Troubleshooting Manual W503 1 3 1 Overview of Errors 1 2 Fatal Errors 1 2 1 Types of Fatal Errors This section describes the errors that cause the operation of the NJ series CPU Unit to stop Software connections to the Sysmac Studio or an NS series PT cannot be made if there is a fatal error in the Controller Power Supply Error Power is not supplied the voltage is outside of the allowed range or the Power Supply Unit is faulty CPU Unit Reset The CPU Unit stopped operation because of a hardware error Other than hardware failures this error also occurs at the following times The power supply to an Expansion Rack is OFF The I O Connecting Cable is incorrectly installed The IN and OUT connectors are reversed The connectors are not mated properly e There is more than one I O Control Unit on the CPU Rack or there is an I O Control Unit on an Expansion Rack Incorrect Power Supply Unit Connected There is a CJ series Power Supply Unit connected to the CPU Rack The operation of the Controller is stoppe
86. heading is clicked 3 Troubleshooting Je li Contro ler Select the Display Target i Level Source I Source Details Event Name Event Code gt Minor fault EtherGAT Node 1 Unit Slot 3XNX AD2208 Unit I O Disconnection Detected for Gh 065030000 Node lt 001 gt EtherCAT Slave Terminal Minor fault EtherOAT Node 1 Unit Slot J NX AD2200 Unit I O Disconnection Detected for Oh 0x65040000 Minor fault EtherOAT Master Node No 2 GX ID1611 Network Configuration Verification Error 0x64220000 0x84020000 2 6 NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods Displaying Event Logs with the Sysmac Studio With Sysmac Studio you can check a log of the Controller events that previously occurred on the Controller Event Log Tab Page You can select the event logs and levels to display in the Display Settings Area Information on the events that you specify are displayed in the detailed information area S Troubleshooting Select the Display Target Time Source Details 2013 03 07 19 10 18 Master g Node 001 EtherCAT Slave Terminal 2013 03 07 19 09 54 Node 1 Unit 3 Slot 3 NX AD2208 2013 03 07 19 09 54 Node 1 Unit 3 Slot 3 NX AD2208 2013 03 07 19 09 54 Node 1 Unit 3 Siot J NX AD2208 2013 03 07 19 09 54 Node 1 Unit 3 Slot 3NX AD2208 2013 03 07 19 09 53 Node No 2 QX 1D1611 2013 03 07 19 00 34 EtherNet IP Communications port 2013 03 07 19 00 26 EtherNet IP Communications port 2013 03 07 19 05 50
87. hex Event Log The event log was The event log was cleared by S Sameas Cleared cleared the user above 900F 0000 hex Automatic The automatic The automatic transfer was S Sameas Ver 1 03 Transfer transfer was com completed above Completed pleted 90110000 hex Power The power supply The power supply was turned S Sameas Turned ON was turned ON ON above 90120000 hex Power Inter The power supply The power supply was inter S Sameas rupted was interrupted rupted above 90130000 hex Operation Operation was A command to start operation S Sameas Started started was received above 90140000 hex Operation Operation was A command to stop operation S Same as Stopped stopped was received above 90150000 hex Reset Exe A reset was exe A reset command was S Sameas cuted cuted received above 90160000 hex User Pro The user program A user with Administrator rights S Sameas gram Execu execution ID was changed the user program exe above tion ID Write set or changed in cution ID that is set in the CPU the CPU Unit Unit 90180000 hex All Controller All current errors The user cleared all current S Sameas Errors were cleared errors above Cleared 90190000 hex Forced Clearing a forced Clearing a forced refreshing S Sameas Refreshing refreshing value value was specified by the user above Cleared was specified 901A0000 hex Backup A backup operation A backup operation was S Sameas
88. hex External Bit 01 of the exter Bit 01 of the external encoder S Same as Encoder Sta nal encoder error error code ALMC was set to 1 above tus Error 1 code ALMC was set to 1 08100000 hex External Bit 02 of the exter Bit 02 of the external encoder S Same as Encoder Sta nal encoder error error code ALMC was set to 1 above tus Error 2 code ALMC was set to 1 08110000 hex External Bit 03 of the exter Bit 03 of the external encoder S Same as Encoder Sta nal encoder error error code ALMC was set to 1 above tus Error 3 code ALMC was set to 1 08120000 hex External Bit 04 of the exter Bit 04 of the external encoder S Same as Encoder Sta nal encoder error error code ALMC was set to 1 above tus Error 4 code ALMC was set to 1 08130000 hex External Bit 05 of the exter Bit 05 of the external encoder S Same as Encoder Sta nal encoder error error code ALMC was set to 1 above tus Error 5 code ALMC was set to 1 08140000 hex Phase A An error such as An error such as broken wiring S Same as Connection broken wiring was was detected in the external above Error detected in the encoder phase A connection external encoder phase A connec tion 08150000 hex Phase B An error such as An error such as broken wiring S Same as Connection broken wiring was was detected in the external above Error detected in the encoder phase B connection external encoder phase B connec tion N
89. in the High speed Counter Unit Assumed cause There is an error in the Special Unit Setup An overflow or underflow error occurred An illegal preset value was used A CPU Unit monitor error or bus error occurred Maj Prt Level Min Obs Info Reference CJ series High speed Counter Units Operation Manual for NJ series CPU Unit Cat No W492 NJ series Troubleshooting Manual W503 I CJ series Serial Communications Units The section provides tables of the events that can occur in the following Units 3 Error Tables CJ1W SCU22 CJ1W SCU32 CJ1W SCU42 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04740000 hex Error Log An error occurred in There is a source of noise S CJ series Data Error the error log data nearby Serial Com Non volatile memory failure munications Units Opera tion Manual for NJ series CPU Unit Cat No W494 14800000 hex ProtocolData A protocol data The communications connec S Same as Error checksum error has tor with the CX Protocol was above occurred disconnected or the power sup ply to the Controller was inter rupted during transfer of the protocol data from the CX Pro tocol The Serial Communications Unit failed 34A40000 hex System There is an error in There is an error in the system S Same as Setup Error the system settings settin
90. is set in the detailed verification settings then setting the device type that is set in the scan list failed f the product code is set in the detailed verification settings then setting the product code that is set in the scan list failed The device does not support the I O service specified in the scan list 34BE 0000 hex Structure The scan list is dis The I O words allocated to S Same as Error abled and an error slave overlap above occurred that pre e The I O words allocated to the vented making I O slave exceed the valid range allocations e The I O size of the slave exceeds 200 bytes for outputs or 200 bytes for inputs 34BF0000 hex Master I O The I O memory in I O words are allocated in an S Same as Refresh Error the destination EM bank that does not exist above CPU Unit for I O refreshing could not be found when refreshing the mas ter function data in the CPU Unit 34C00000 hex Master User Anerroroccurredin The master function is not S Same as set Alloca the following opera enabled above tions User tion for user alloca e There is a mistake in the user Setting Failed tion of the master allocations in the master CPU Unit is not in PROGRAM mode More than one software switch changed to TRUE at the same time Or another software Switch changed to TRUE before processing was completed for a previous software switch 34C10000 hex Communica An error occurredin There is an e
91. is too short in comparison with the program processing time 78190000 hex Image Log Writing data to the A logging disk is not inserted S Same as ging Disk image logging disk e The available space on the log above Write Error failed ging disk is not sufficient There is no logging folder Security restrictions are set on the logging disk 781A0000 hex Setting Data An error occurred Scene data was edited when S Same as Transfer Error while transferring there was little available space above the scene data on the RAM disk and the opera tion mode was Single line High speed Mode The data transfer button was clicked when there was little available space on the RAM disk and the operation mode was Non stop Adjustment Mode 781B0000 hex Output Buf The data output Data measurements are being S Same as fer Error buffer for measure performed on a period that is above EtherCAT ment data is full shorter than the time that is required for data output hand shake controls in the program 88080000 hex PLC Link A PLC Link cannot There is a mistake in the PLC S Same as Communica be established or Vision Sensor communica above tions Error tions settings The Ethernet or RS 232C cable is damaged 3 130 NJ series Troubleshooting Manual W503 i EtherCAT FQ M series Specialized Vision Sensors for Positioning 3 Error Tables Event code Event name Meaning Assumed cause
92. low battery voltage prevented retention of memory during a power interruption Same as above 92unos Aq s10413 1 einpojy uonounJ 21d eui ui S043 2 1 E 3 Error Tables Event code 10260000 hex Event name Trace Setting Transfer Fail ure Meaning The power supply was interrupted while transferring the trace settings Assumed cause The power supply was inter rupted while transferring the trace settings Maj Prt Level Min Obs Info Reference NJ series CPU Unit Hardware User s Manual Cat No W500 NJ series CPU Unit Soft ware User s Manual Cat No W501 10290000 hex Ver 1 03 Backup Failed to Start An error was detected in pre exe cution checks for a backup operation An SD Memory Card is not inserted The SD Memory Card type is not correct The format of the SD Memory Card is not correct The SD Memory Card is write protected The Prohibiting backing up data to the SD Memory Card param eter is set to prohibit backing up data to an SD Memory Card Another backup operation is in progress Synchronization online edit ing or the Clear All Memory operation is in progress The backup was canceled by the user The online connection with the Sysmac Studio was discon nected The SD Memory Card is dam aged Same as above 102A 0000 hex Ver 1 03 3 10 Backup Failed The back
93. motion control instruction is out of range 54250000 hex Jerk Setting The parameter Instruction input parameter S Same as Out of Range specified for the exceeded the valid range of the above Jerk input variable input variable to a motion control instruction is out of range 54270000 hex Torque Ramp The parameter Instruction input parameter S Same as Setting Out of specified for the exceeded the valid range of the above Range TorqueRamp input input variable variable to a motion control instruction is out of range 3 58 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause d Reference Maj Prt Min Obs Info 54280000 hex Master Coef The parameter Instruction input parameter S NJ series ficient Scal specified for the exceeded the valid range of the Motion Con ing Out of MasterScaling input input variable trol Instruc Range variable to a motion tions control instruction is Reference out of range Manual Cat No W508 54290000 hex Slave Coeffi The parameter Instruction input parameter S Same as cient Scaling specified for the exceeded the valid range of the above Out of Range SlaveScaling input input variable variable to a motion control instruction is out of range 542A0000 hex Feeding The parameter The Feed Velocity input vari S Same as Velocity Set specified for the able FeedVelo
94. of range 6 Observation errors An error that was detected in monitoring operation that occurs due to user settings in the Controller For exam ple if the task period is exceeded or if a position outside of the motion range is detected 7 Control errors An error caused by a control process For example if the operating status does not meet the required condi tions or if the timing is incorrect 8 Communications errors An error caused by communications with an external device or host system 9 Information Events that are classified as information and provide information that do not indicate errors Relationship between Event Codes and Error Codes In addition to the event codes that indicate errors the function modules and Units have their own error codes If there are corresponding event and error codes you can tell what the other code is if you know either one of them This allows you to know when the same error is being given when you check errors with more than one method The following table shows the relationship between the error codes and event codes HE gt Corresponding event code Example Event Error code 4 digit hexadecimal de pe oda 8 digit hexadecimal code for an error Classification Used in Upper 4 digits Lower 4 digits code of A123 hex Error codes in the ErrorlD output Error code 0000 hex A1230000 hex Motion Control variable for motion Function Module control instruc tions
95. of the control instruction is out of input variable range 5401546E hex Duplicate Latch ID The same latch ID was The same latch ID is S Same as for Trigger Input specified for more than one used simultaneously above Condition motion control instruction for more than one of the following instruc tions MC TouchProbe Enable External Latch instruction MC MoveLink Syn chronous Positioning instruction and MC MoveFeed Inter rupt Feeding instruc tion e The MC AbortTrigger Disable External Latch instruction was executed to cancel a latch that was used by an instruction other than the MC TouchProbe Enable External Latch instruction 5401546F hex Jerk Override Fac The parameter specified for e Instruction input S Same as tor Out of Range the JerkFactor input vari parameter exceeded above 3 38 able to a motion control instruction is out of range the valid range of the input variable NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015470 hex Accelera The parameter specified for Instruction input S NJ series tion Deceleration the AccFactor input vari parameter exceeded Instruc Override Factor able to a motion control the valid range of the tions Ref Out of Range instruction is out of range input variable erence
96. of the ID Tag S Same as mation Veri could not be writ is outside the specified range above fication Error ten to the ID Tag e The distance between the Antenna and ID Tag is outside the specified range Noise 648E 0000 hex Results Infor An error occurredin The travel speed of the ID Tag S Same as mation ID communications is outside the specified range above Tag Commu with an ID Tag pre e The distance between the nications venting a normal Antenna and ID Tag is outside Error end the specified range Noise 648F 0000 hex Results Infor There is no ID Tag The communications specifica S Same as mation ID in the communica tion is set to trigger and the ID above Tag Missing tions area Tag is not in the communica Error tions area when the trigger occurs The communications specifica tion is set to single auto or repeat auto and the wait time reached the Auto Wait Time An Amplifier is connected but an Antenna is not connected 64900000 hex Results Infor ID system error 1 System error 1 occurred S Same as mation ID occurred above System Error 1 NJ series Troubleshooting Manual W503 3 139 no q s10413 spun s n s f9 ui sjoU3 6 1 3 Error Tables Event code Event name Meaning Assumed cause ein Reference Maj Prt Min Obs Info 64910000 hex Results Infor ID system error 2 System error 2 occurred S CJ series ID mation ID occurred Se
97. one of the following opera tions Assumed cause e CPU Unit is not in PROGRAM mode Request processing is not pos sible in this status or the request was made when the operation was already in prog ress The following are the main causes of Unit status errors A software switch operation for the master function was executed when the master function was disabled A switch that can be used only when the scan list is dis abled was used when the scan list was enabled A switch that can be used only when the scan list is enables was used when the scan list was disabled A software switch operation for the slave function was executed when the slave function was disabled A configuration error has occurred There is an error in the parame ters specified in the user set tings and the requested setting could not be made More than one software switch changed to TRUE at the same time Or another software Switch changed to TRUE before processing was completed for a previous software switch Maj Prt Level Min Obs 3 Error Tables Info Reference CJ series DeviceNet Units Opera tion Manual for NJ series CPU Unit Cat No W497 74630000 hex Slave Func tion Enable Dis able Failed An error occurred in one of the following operations in the slave function An attempt was made to enable the slave function when it was already enabled An attempt was made to dis a
98. or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation Systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers wh
99. parameter specified for Instruction input S Same as Setting Out of the Velocity input variable parameter exceeded above Range to a motion control instruc the valid range of the tion is out of range input variable 54015423 hex Acceleration Set The parameter specified for Instruction input S Same as ting Out of Range the Acceleration input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 54015424 hex Deceleration Set The parameter specified for Instruction input S Same as ting Out of Range the Deceleration input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 54015425 hex Jerk Setting Out of The parameter specified for Instruction input S Same as Range the Jerk input variable to a parameter exceeded above motion control instruction is the valid range of the out of range input variable 54015427 hex Torque Ramp Set The parameter specified for Instruction input S Same as ting Out of Range the TorqueRamp input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 54015428 hex Master Coefficient The parameter specified for Instruction input S Same as Scaling Out of the MasterScaling input parameter exceeded above Range variable to a motion control the valid range of the in
100. relationship for the The relationship for an S Same as instruction input parame input parameter did above ters did not meet required not meet required con conditions Or a numeric ditions value during or after A value when process instruction execution did ing an instruction or in not meet conditions the result does not meet the conditions 54010402 hex Floating point Non numeric data was Non numeric data was S Same as Error input for a floating point input for a floating above number input parameter to point number input an instruction parameter to an instruction 54010403 hex BCD Error A value that was not BCD A hexadecimal digit of S Same as was input for a BCD input A B C D E or F was above parameter to an instruction input for a BCD input parameter to an instruction 54010404 hex Signed BCD Error An illegal value was input An illegal value was S Same as for the most significant digit input for the most sig above for a signed BCD input nificant digit for a parameter to an instruction signed BCD input parameter to an instruction The most signifi cant digit was 2 to F when _BCDO was specified as the BCD format The most signifi cant digit was A B C D or E when _BCD2 was speci fied as the BCD for mat The most signifi cant digit was B C D or E when BCD3 was specified as the BCD format 54010405 hex Illegal Bit Position The bit position specified The bit position sp
101. restart processing was in progress for the Unit An instruction to change the settings of the built in EtherNet IP port or a CJ series EtherNet IP Unit was executed when chang ing settings was in progress for an instruction or CIP message for the built in EtherNet IP port An instruction to change the settings of a CJ series Ether Net IP Unit was exe cuted when changing settings was in prog ress for an instruction or CIP message for the Unit The unit number that was specified for the instruction is not for a built in EtherNet IP port or a CJ series EtherNet IP Unit Event code Event name Meaning Assumed cause 54012401 hex Settings Update It was not possible to Restart processing for S Same as Ver 1 02 Failed update the settings of the a Unit or built in Ether above CJ series EtherNet IP Unit Net IP port was that were changed started during execu tion of an instruction to change the settings of a CJ series Ether Net IP Unit 54012402 hex Too Many Simulta Too many instructions to Two or more instruc S Same as Ver 1 02 neous Instruction change the communica tions to change the above Executions tions setup of the Controller communications setup were executed at the same of the Controller were time executed at the same time 54012403 hex FTP Client Too many FTP client Four or more FTP cli S Same as Ver 1 08 ent communications above instructions were exe cuted at the s
102. series Unit has failed 30200000 hex Unsupported A setting in the A setting in the Special Unit is S Same as Ver 1 02 Unit Setting Special Unit is not not supported by the CPU Unit above 3 6 supported NJ series Troubleshooting Manual W503 Event code 80010000 hex Event name Illegal Packet Discarded Meaning An illegal packet was received during message communi cations The illegal packet was dis carded Assumed cause Noise Maj Prt Level Min Obs 3 Error Tables Info Reference NJ series CPU Unit Hardware User s Manual Cat No W500 i Errors Related to Tasks Event code Event name Meaning Assumed cause tah Reference Maj Prt Min Obs Info 60020000 hex Task Execu Task execution The timeout detection time set S NJ series tion Timeout exceeded the time ting is too short CPU Unit Soft out detection time e The task period setting is too ware User s short Manual Cat A user program is too large No W501 The number of times that pro cessing is repeated is larger than expected Task Priority Error Frequent Event Task Execution 60030000 hex I O Refresh Consecutive I O The task period setting is too S Same as ing Timeout refresh failures short above Error occurred during the e Task Priority Error for Periodic primary periodic Tasks and Event
103. speci acceleration decelera fied for multi execution or tion rate for multi exe re execution of a position cution or re execution ing instruction of a positioning instruction when the Acceleration Deceler ation Over parameter was set to generate a minor fault and stop 54015445 hex Insufficient Travel There is not sufficient travel e There was not suffi S Same as Distance to distance to accelerate or cient travel distance to above Achieve Blending decelerate to the transit accelerate the current Transit Velocity velocity command to the tran sit velocity when the Acceleration Deceler ation Over parameter was set to generate a minor fault and stop 54015446 hex Move Link Con The constant velocity travel e The constant velocity S Same as stant Velocity distance of the master axis travel distance of the above Insufficient Travel is less than zero master axis is below 0 Distance for the MC MoveLink Synchronous Posi tioning instruction 54015447 hex Positioning Gear For the MC GearlnPos For the S Same as Operation Insuffi Positioning Gear Opera MC GearlnPos Posi above cient Target Veloc tion instruction the target tioning Gear Opera ity velocity of the slave axis is tion instruction the too small to achieve the value of the Velocity required velocity Target Velocity input variable is smaller than the master axis velocity multiplied by the gear ratio when the instruction was executed NJ se
104. that was a motion control instruction specified for the in out is out of range variable of the instruc tion is out of range 54015724 hex Switch Structure The value of FirstOnPosi The value of the mem S Same as Ver 1 06 First ON Position tion that is specified in the ber of the structure above Setting Out of Switches in out variable to variable that was Range a motion control instruction specified for the in out is out of range variable of the instruc tion is out of range 3 44 NJ series Troubleshooting Manual W503 Event code 54015725 hex Ver 1 06 Event name Switch Structure Last ON Position Setting Out of Range Meaning The value of LastOnPosi tion that is specified in the Switches in out variable to a motion control instruction is out of range Assumed cause The value of the mem ber of the structure variable that was specified for the in out variable of the instruc tion is out of range Maj Prt Level Min 3 Error Tables Refer Obs ence S NJ series Instruc tions Ref erence Manual Cat No W502 Info 54015726 hex Ver 1 06 Switch Structure Axis Direction Out of Range The value of AxisDirection that is specified in the Switches in out variable to a motion control instruction is out of range The value of the mem ber of the structure variable that was specified for the in out variable of the instruc tion is out of
105. the NX Unit settings EtherCAT slave 1 The slave is placed in the Safe Operational state Depends on the slave settings Servo Drive or NX Unit assigned to an axis NJ series Troubleshooting Manual W503 Updating the command values is stopped All axes stop immediately 1 Overview of Errors 1 10 Unit CJ series Basic I O Unit CPU Unit operation Refreshing is stopped Unit or slave operation All outputs are turned OFF All inputs are turned OFF CJ series Special Unit Refreshing is stopped Depends on the Unit operating specifications the ERH indicator lights Devices connected with EtherNet IP For the originators of tag data links the variables and I O mem ory addresses for input con sume tags are not refreshed For the targets of tag data links operation depends on the set tings of the tags sets for the out put produce tags 3 1 Excluding Servo Drives assigned to an axis 2 Settings and setting methods depend on the slave Refer to the manual for the slave For a Servo Drive opera tion depends on the setting of object 605E hex Fault Reaction Option Code 3 You can set whether to clear output or maintain the data from before the error occurred Refer to the NJ series CPU Unit Built in EtherNet IP Port User s Manual Cat No W506 for details The following table gives the operation of the CPU Unit and the I O devices for the errors that are
106. the one specified at the execution of DB CreateMapping instruction NJ series Troubleshooting Manual W503 3 91 92unos Aq s10413 1 uonouny eoiues uornoeuuo gd eui ur s1013 9 L 3 Error Tables Event code 5401 300B hex Ver 1 05 Event name SQL Execu tion Error Meaning The executed SQL statement resulted in an error Assumed cause There is no column with the same name as a structure member of the DB Map Vari able The table specified in the DB_CreateMapping instruction does not exist in the DB One or more structure member values of the DB Map Variable cannot be converted to the cor responding column s data type One or more structure member values of the DB Map Variable exceed the valid range of the corresponding column s data type The column specified in the extraction condition does not exist in the DB s records DB_Select instruction DB Update instruction DB Delete instruction The extraction condition has a syntax error DB Select instruction DB Update instruction DB Delete instruction The column specified in the sort condition does not exist in the DB s records DB Select instruction The sort condition has a syntax error DB Select instruction The user does not have the access rights to the table Maj Prt Level Min Obs Info Reference NJ series Database Connection CPU Units User s Manual Cat No W527 5401 30
107. the valid range of the Motion Con Acceleration MasterDistance input variable trol Instruc Specification ACC input variable tions Out of Range to a motion control Reference instruction is out of Manual Cat range No W508 54840000 hex Master Dis The parameter Instruction input parameter S Same as tance in specified for the exceeded the valid range of the above Deceleration MasterDistan input variable Specification ceDEC input vari Out of Range able to a motion control instruction is out of range 5487 0000 hex Execution The parameter Instruction input parameter S Same as Mode Selec specified for the exceeded the valid range of the above tion Out of ExecutionMode input variable Range input variable to a motion control instruction is out of range 54880000 hex Permitted The parameter Instruction input parameter S Same as Following specified for the exceeded the valid range of the above Error Out of PermittedDeviation input variable Range input variable to a motion control instruction is out of range 54890000 hex Border The parameter The value of AutPoint exceeded S Same as Point Center specified for the signed 40 bit data when con above Posi AuxPoint input vari verted to pulses for the border tion Radius able to a motion point or center specification Specification control instruction is method Out of Range out of range For a radius specifications the absolute value of AuxPo
108. tions Disabled tion of instructions Reference Position was changed Manual Cat Type Selec No W508 tion 573A0000 hex Cannot Write The instruction was The instruction was executed S Same as Ver 1 08 Axis executed for an axis for a used axis or an undefined above Parameters that is not an aS unused axis 573B0000 hex Axis The parameter The parameter specified for the S Same as Ver 1 08 Parameter specified for the AxisParameter input variable to above Setting Outof AxisParameter M ee e ofrarga Range input variable to a RUNS Input variable motion control instruction is outside of the valid range 573C0000 hex Cam The parameter The parameter specified for the S Same as Ver 1 08 Property specified for the CamProperty input variable to above Setting Outof CamProperty input hio instruction a outol range for the input variable Range variable to a motion control instruction is outside of the valid range 573D0000 hex Cam Node The parameter The parameter specified for the S Same as Ver 1 08 Setting Outof specified for the CamNodes input variable to the above Range CamNodes input instruction is out of range for the input variable variable to a motion control instruction is outside of the valid range 573E 0000 hex Incorrect The parameter The parameter specified for the S Same as Ver 1 08 Cam Node specified for the CamNodes input variable to the above Type CamNodes input SM NODE S
109. to which to transfer the files is not the same as the model of the CPU Unit of the backup files on the SD Memory Card Recovery was executed for the SD Memory Card The CPU Unit is write pro tected The settings in the automatic transfer command file Auto loadCommand ini are not cor rect Reading the data for automatic transfer failed because the SD Memory Card is faulty or not formatted correctly The SD Memory Card is dam aged Maj Prt Level Min Obs 3 Error Tables Info Reference NJ series CPU Unit Hardware User s Manual Cat No W500 NJ series CPU Unit Soft ware User s Manual Cat No W501 10280000 hex Ver 1 03 Error in Exe cuting Auto matic Transfer The automatic transfer ended in an error It was not possible to read the data for automatic transfer The SD Memory Card was removed during an automatic transfer There are no backup files in the autoload folder on the SD Mem ory Card The backup files in the autoload folder on the SD Memory Card are corrupted The SD Memory Card is dam aged Same as above 40160000 hex Safe Mode The Controller started in Safe Mode The power supply was turned ON to the Controller when Safe Mode was set on the DIP switch on the CPU Unit Same as above 10230000 hex Event Log Restoration Error Restoring the event log failed NJ series Troubleshooting Manual W503 A
110. to the manual for the relevant Unit For the corresponding event codes refer to the descriptions of the error codes Exporting the Error Log You can use the Sysmac Studio or an NS series PT to export the displayed event log to a CSV file Refer to the NJ series CPU Unit Software User s Manual Cat No W501 for information on export ing event logs 1 3 2 Checking for Non fatal Errors fl Checking Methods Use the following methods to check for non fatal errors Checking method Checking the indicators What you can check You can use the indicators to confirm the Controller error level the error status of the EtherCAT Master Function Module and the error status of the EtherNet IP Function Module Checking with the Troubleshooting Function of Sysmac Studio You can check for current Controller errors a log of past Controller errors error sources error causes and corrections You can also check error logs from CJ series Special Units 1 Checking with the Troubleshooter of an NS series PT You can check for current Controller errors a log of past Controller errors error sources error causes and corrections Instructions that read function mod ule error status You can check the highest level status and highest level event code in the current Controller errors Checking with system defined vari ables You can check the current Controller error status for each function mod ule 1 Detaile
111. use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down
112. was An instruction was executed S Same as Ver 1 06 tion Over executed that is not that is not supported during an above flow Underflo supported during actual position overflow or w an actual position underflow overflow underflow NJ series Troubleshooting Manual W503 3 77 no q s10113 e npojv UOHOUN 0Jju02 UOHOP eui Ul S103 L 3 Error Tables Event code Event name Meaning Assumed cause mcis Reference Maj Prt Min Obs Info 57230000 hex Switch Struc The value of Track The value of the member of the S NJ series Ver 1 06 ture Track Number that is structure variable that was Motion Con Number Set specified in the specified for the in out variable trol Instruc ting Out of Switches in out of the instruction is out of tions Range variable to a motion range Reference control instruction is Manual Cat out of range No W508 57240000 hex Switch Struc The value of Fir The value of the member of the S Same as Ver 1 06 ture First ON stOnPosition that is structure variable that was above Position Set specified in the specified for the in out variable ting Out of Switches in out of the instruction is out of Range variable to a motion range control instruction is out of range 57250000 hex Switch Struc The value of Last The value of the member of the S Same as Ver 1 06 ture Last ON OnPosition that is structure
113. was per formed from the Sysmac Stu dio The Ethernet physical layer is broken between two slaves Maj Prt Level Min Obs 3 Error Tables Info Reference NJ series CPU Unit Built in Ether CAT Port User s Manual Cat No W505 84230000 hex Slave Initial ization Error Slave initialization failed An error occurred in EtherCAT master processing An initialization error occurred in the EtherCAT slave An initialization error occurred in the EtherCAT Coupler Unit A major fault level Controller error occurred The Ethernet cable is broken or the specified cable is not being used A connector on the Ethernet cable is disconnected the con tact is faulty or parts are faulty A general purpose Ethernet hub is connected The master failed The slave failed Noise Same as above 84280000 hex Slave Appli cation Error An error occurred in the slave applica tion An error was detected in the slave s application layer status register Same as above 84290000 hex Process Data Transmis sion Error Sending process data failed NJ series Troubleshooting Manual W503 It was not possible to send the EtherCAT frame during the EtherCAT communications period The frame transmission jitter exceeded the limit Same as above 3 85 92Jnos Aq s10413 1 aiNpoW uonound Jejse A Iv 01043 eui ur sioJ3 G L E 3
114. were detected at limit sensor is installed in the the same time dur wrong location Ing a homing opera The contact logic of the home NOTE proximity signal or limit signal is not correct The home proximity sensor or limit sensor failed 74290000 hex Home The home inputand The wiring of the home input S Same as Input Hom the limit signal in signal or limit signal is incorrect above ing Opposite the direction oppo e The home input sensor or limit Direction site to the homing sensor is installed in the wrong Limit Input direction were location Detected detected at the The contact logic of the home same ume during a input signal or limit signal is not homing operation correct The home input signal output device or limit sensor failed 742A0000 hex Home The home input and The wiring of the home input S Same as Input Hom the limit signal in signal or limit signal is incorrect above ing Direction the homing direc e The home input sensor or limit Limit Input tion were detected sensor is installed in the wrong Detected at the same time location during a Doming The contact logic of the home operation input signal or limit signal is not correct The home input signal output device or limit sensor failed NJ series Troubleshooting Manual W503 3 53 92Jnos Aq s10413 1 e npojv UOHOUN 0Jju02 UOHOP eui Ul SION L 3 Error Tables Event code Event name
115. when data write to a file ns eek asafile Noise ed ud The SD Memory Card is dam aged The CPU Unit has failed 148C 0000 hex Invalid Mes The data in the The power supply was inter U S Same as sage Timer message monitor rupted while writing the mes above List Error ing timer list is not sage monitoring timer list to the correct non volatile memory 3 150 NJ series Troubleshooting Manual W503 3 Error Tables I CJ series EtherNet IP Unit The following table lists the events that can occur for an EtherNet IP Unit with the following model num ber CJ1W EIP21 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04740000 hex Unit Memory An error occurred There is a source of noise S CJ series Eth Error Device when writing to the nearby erNet IP Units Error error history or Non volatile memory failure Operation device parameters Manual for NJ in non volatile series CPU memory in the Eth Unit Cat No erNet IP Unit W495 047B0000 hex Non volatile An error occurredin There is a source of noise S Same as Memory non volatile mem nearby above Error ory Non volatile memory failure 047C 0000 hex Communica Anerroroccurredin Noise S Same as tions Control the communica e Communications Controller above ler Error tions controller hardware error 14840000 hex Invalid Com
116. you download the Con troller Configurations and Setup Clear All Memory Controller reset Resetting all errors for all function mod ules After the causes of the Controller errors are removed all Controller errors in all function modules are reset as a result Errors for Slave Terminals are not reset 1 After the causes of the Controller errors are removed all Controller errors in all function modules are reset as a result Errors for Slave Terminals are not reset 1 Clear All Memory operation for Slave Terminal Restarting the Slave Terminal Resetting all Slave Terminal errors If the causes for the Controller errors are removed all Controller errors in the Slave Terminals are reset Commands from an NS series PT 2 Resetting Controller errors NJ series Troubleshooting Manual W503 Resetting all errors in the entire Control ler Reset Controller errors from the Trouble shooter of an NS series PT that is compati ble with NJ series Controllers You can reset errors from a PT that is not directly compatible with the NJ series Con troller or another company s HMI if you use the PT HMI in combination with the reset error instruction for the function module in the user program 1 15 s1013 yeye uoN BumeseH E S 1 Overview of Errors 1 16 Method Operation Errors that are reset Description Commands from the user program Resetting Controller
117. 0 tions Not Established Incorrect FSoE Slave Address Error 35240000 hex Safety Process Data Communica NX series Safety Control Unit Z930 tions Not Established Incorrect Frame Error 35300000hex DB Connection Setting Error DB Connection Service W527 3801 0000 hex Scaling Data Setting Error Ratio Con CJ series Analog I O Units W490 version Use Setting Error 38020000 hex Ratio Set Value Error CJ series Analog I O Units W490 381C0000 hex Status Area Layout Setting Error CJ series EtherNet IP Units W495 383C 0000 hex Overload Warning Servo G5 and G5 Linear 1576 1577 383D 0000 hex Excessive Regeneration Warning Servo G5 and G5 Linear 1576 1577 383E 0000 hex Vibration Detection Warning Servo G5 and G5 Linear 1576 1577 383F 0000 hex Excessive Hybrid Following Error Servo G5 1576 38400000 hex Overspeed 2 Servo G5 and G5 Linear 1576 1577 3841 0000 hex Command Error Servo G5 and G5 Linear 1576 1577 3842 0000 hex Command Generation Error Servo G5 and G5 Linear 1576 1577 38430000 hex Error Counter Overflow 1 Servo G5 and G5 Linear 1576 1577 3844 0000 hex Error Counter Overflow 2 Servo G5 and G5 Linear 1576 1577 3845 0000 hex Interface Input Duplicate Allocation Servo G5 and G5 Linear 1576 1577 Error 1 3846 0000 hex Interface Input Duplicate Allocation Servo G5 and G5 Linear 1576 1577 Error 2 3847 0000 hex Interface Input Function Number Servo G5 and G5 Linear 1576 1577 Error 1 3848 0000 hex Interface Input Function Number Servo G5 and G5 Linea
118. 0 hex Setting Data Load Error FH FZ5 Series Vision System Z342 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 24010000 hex Unsupported Unit Detected Errors Related to Unit Configuration W500 24020000 hex Too Many I O Points Errors Related to Unit Configuration W500 24030000 hex End Cover Missing Errors Related to Unit Configuration W500 24040000 hex Incorrect Unit Expansion Rack Con Errors Related to Unit Configuration W500 nection 24050000 hex Duplicate Unit Number Errors Related to Unit Configuration W500 24200000 hex Slave Node Address Duplicated Built in EtherCAT Master in CPU Unit W505 24400000 hex Unit Status Antenna Error CJ series ID Sensor Units Z317 24480000 hex Node Address Duplicated Error CJ series DeviceNet Units W497 24610000 hex Switch Setting Error Block I O GX series EtherCAT Slave W488 Units 24680000 hex Motor Non conformity Servo G5 1576 24690000 hex Motor Non conformity Servo G5 1576 246A 0000 hex Motor Non conformity Servo G5 1576 246B 0000 hex Motor Non conformity Servo G5 1576 246C 0000 hex Motor Non conformity Servo G5 1576 24780000 hex Number of Sensors Verify Error E3X series Fiber Sensors with Ether E413 CAT Communications Unit for Digital Sensors 24790000 hex Number of Sensors Over Limit E3X series Fiber Se
119. 0000 hex Battery backup Memory Check Error Errors for Self Diagnosis W500 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 100C 0000 hex Event Level Setting Error Errors for Self Diagnosis W500 10200000 hex User Program Controller Configura Errors Related to Controller Opera W500 W501 tions and Setup Transfer Error tion 1021 0000 hex Illegal User Program Execution ID Errors Related to Controller Opera W500 W501 tion 10230000 hex Event Log Restoration Error Errors Related to Controller Opera W500 W501 tion 10240000 hex Illegal User Program Errors Related to Controller Opera W500 W501 tion 10250000 hex Illegal User Program Controller Con Errors Related to Controller Opera W500 W501 figurations and Setup tion 10260000 hex Trace Setting Transfer Failure Errors Related to Controller Opera W500 W501 tion 10270000 hex Error in Starting Automatic Transfer Errors Related to Controller Opera W500 W501 tion 10280000 hex Error in Executing Automatic Transfer Errors Related to Controller Opera W500 W501 tion 10290000 hex Backup Failed to Start Errors Related to Controller Opera W500 W501 tion 102A 0000 hex Backup Failed Errors Related to Controller Opera W500 W501 tion 102B0000 hex Restore Operation Failed to Start Errors Related to Contro
120. 015742 hex Cam Table Displacement Overflow Instructions W502 54015743 hex Aborted Cam Table Used Instructions W502 54016440 hex Target Position Positive Software Instructions W502 Limit Exceeded 54016441 hex Target Position Negative Software Instructions W502 Limit Exceeded 54016442 hex Command Position Overflow Under Instructions W502 flow 54016443 hex Positive Limit Input Instructions W502 54016444 hex Negative Limit Input Instructions W502 5401 7422 hex Servo Main Circuits OFF Instructions W502 54200000 hex Electronic Gear Ratio Numerator Set Motion Control Instructions W508 ting Out of Range 54210000 hex Electronic Gear Ratio Denominator Motion Control Instructions W508 Setting Out of Range 54220000 hex Target Velocity Setting Out of Range Motion Control Instructions W508 54230000 hex Acceleration Setting Out of Range Motion Control Instructions W508 54240000 hex Deceleration Setting Out of Range Motion Control Instructions W508 54250000 hex Jerk Setting Out of Range Motion Control Instructions W508 54270000 hex Torque Ramp Setting Out of Range Motion Control Instructions W508 54280000 hex Master Coefficient Scaling Out of Motion Control Instructions W508 Range NJ series Troubleshooting Manual W503 3 173 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables 3 174 Event code Event name Functional classification Reference
121. 06 hex DB Connection Already Established DB Connection Instructions W527 5401 3007 hex Too Many DB Connections DB Connection Instructions W527 54013008 hex Invalid DB Connection DB Connection Instructions W527 5401 3009 hex Invalid DB Map Variable DB Connection Instructions W527 5401 300A hex Unregistered DB Map Variable DB Connection Instructions W527 5401 300B hex SQL Execution Error DB Connection Instructions W527 5401 300C hex Spool Capacity Exceeded DB Connection Instructions W527 5401 300E hex Invalid Extraction Condition DB Connection Instructions W527 5401 3010 hex Log Code Out of Range DB Connection Instructions W527 54013011 hex DB Connection Disconnected Error DB Connection Instructions W527 Status 54013012 hex DB Connection Instruction Execution DB Connection Instructions W527 Timeout 5401 3013 hex DB Connection Service Error Stop DB Connection Instructions W527 54013014 hex Data Already Spooled DB Connection Instructions W527 5401 3015 hex DB Connection Service Initializing DB Connection Instructions W527 54013016 hex DB in Process DB Connection Instructions W527 54013017 hex Operation Log Disabled DB Connection Instructions W527 54013461 hex Process Data Object Setting Missing Instructions W502 5401 5420 hex Electronic Gear Ratio Numerator Set Instructions W502 ting Out of Range 54015421 hex Electronic Gear Ratio Denominator Instructions W502 Setting Out of Range 54015422 hex Target Velocity Setting Out of
122. 0C hex Ver 1 05 Spool Capac ity Exceeded The SQL state ment could not be stored in the Spool memory because its maximum capac ity was exceeded The DB connection failure has been continuing due to network failure or other factors The resend processing of the SQL statements stored in the Spool memory has not been executed when the Resend spool data parameter is set to Manual Same as above 5401 300E hex Ver 1 05 Invalid Extraction Condition The entered extrac tion condition is invalid A text string that consists of a NULL 16 00 character only was specified in the Where input variable Same as above 5401 3010 hex Ver 1 05 Log Code Out of Range The value of the entered log code is outside the valid range A value outside the valid range from 0 to 9999 was specified Same as above 54013011 hex Ver 1 05 3 92 DB Connec tion Discon nected Error Status The instruction could not be exe cuted because the DB Connection had been disconnected due to an error The power supply to the server is OFF The DB is stopped in the server The Ethernet cable connector is disconnected The Ethernet cable is broken Noise Same as above NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause ERE Reference Maj Prt Min Obs Info 54013012 hex DB Con
123. 115 3 128 3 129 3 131 3 135 3 137 3 138 3 140 3 141 3 146 3 156 events eee ec Aelia aes 1 2 1 5 3 50 l vels 5 sse sepe e eto acp p odere 1 6 F fatal ertors cisci beoe isis ic eren fedi Pedes 1 2 1 4 checking for fatal errors oo eeeeeeeeneeeeneeeeneeteneees 1 4 troubleshooting s 2 4 FINS communications eeeeee 3 13 G GX series EtherCAT Slave Units 3 114 l Incorrect Power Supply Unit Connected 1 4 2 4 indicators eeeeeeessssseseeeennnne nemen 1 3 1 12 information level eseecceceeeeeceeeeeeseeesseceeeeeeeeeeeeteaes 1 7 instructions GetCJBETFtOr cesses chee a 1 14 2 11 GetECError EEA TEAT 1 14 2 11 GetEIPErtOot te Ree 1 14 2 11 GetMCError 1 14 2 11 GetPEGCEITOF ees 1 14 2 11 getting error information eeseeeeeeeese 2 11 reading function module error status 1 14 ResetCJBError eeeeeeeeeenenneeeeenn 2 12 ResetEGEnmonrcs fn ee a aN 2 12 NJ series Troubleshooting Manual W503 BesetMGEITOF aos tee s 2 12 ResetPL CError sesssssssseeeeeeeree 2 12 M major fault level o oo eee cees
124. 1577 04BA 0000 hex Connection Error between Inverter MX2 RX series Inverters with Ether 1574 and Communications Unit CAT Communications Units 04BB 0000 hex Inverter Warning MX2 RX series Inverters with Ether 1574 CAT Communications Units 04BC 0000 hex Inverter Trip MX2 RX series Inverters with Ether 1574 CAT Communications Units 04C40000 hex Sensor Communications Error E3X series Fiber Sensors with Ether E413 and CAT Communications Unit for Digital E429 Sensors and EtherCAT Digital Sen sor Communications Units Operation Manual 04C50000 hex Sensor Communications Has Not E3X series Fiber Sensors with Ether E413 and Been Established CAT Communications Unit for Digital E429 Sensors and EtherCAT Digital Sen sor Communications Units Operation Manual 04D00000 hex Hardware Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 05010000 hex ESC Error NX series EtherCAT Coupler Unit W519 05020000 hex ESC Initialization Error NX series EtherCAT Coupler Unit W519 05030000 hex Slave Unit Verification Error NX series EtherCAT Coupler Unit W519 05100000 hex A D Converter Error NX series Analog I O Units W522 NJ series Troubleshooting Manual W503 3 157 S9POD 1U9 3 JO 1 p10 Ui Sjua a Z E eigen 1044 c c 3 Error Tables 3 158 Event code Event name Functional classification Referenc
125. 2 input variable to the instruction is not spec ified as a used group 54015462 hex Illegal Master Axis The axis specified for the An axis does not exist S Same as Specification Master input variable to a for the variable speci above motion control instruction fied for the Master does not exist or is not a input variable to the sync master axis instruction The axis that was specified for the Mas ter input variable to the MC Phasing Shift Master Axis Phase instruction is not the master axis for sync ing 54015463 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the S aveOffset input variable that can above cution Disabled input variable when re exe not be changed for re SlaveOffset cuting a motion control execution was instruction This input vari changed able cannot be changed when re executing an instruction 54015464 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the S aveScaling input variable that can above cution Disabled input variable when re exe not be changed for re SlaveScaling cuting a motion control execution was instruction This input vari changed able cannot be changed when re executing an instruction 54015465 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the StartPosition input variable that can above cution D
126. 2D S NJ series polation to create a circular Circular 2D Interpolation Motion Con Radius Set path for the speci instruction it was not possible trol Instruc ting Error fied radius when to create a circular path for the tions the radius method specified radius when the Reference was specified for radius method was specified for Manual Cat the circular interpolation No W508 MC MoveCircular2 D Circular 2D Interpolation instruction 547D0000 hex Circular Inter For the e For the MC MoveCircular2D S Same as polation MC MoveCircular2 Circular 2D Interpolation above Radius Over D Circular 2D instruction the radius of the cir flow Interpolation cle exceeded 40 bit data when instruction the converted to pulses for the bor radius of the circle der point or center specifica exceeded the maxi tion method mum value for the border point or cen ter specification method 547E0000 hex Circular Inter The parameter Instruction input parameter S Same as polation Set specified for the Cir exceeded the valid range of the above ting Out of cAxesinput variable input variable Range to a motion control The axes that were specified in instruction is out of CircAxes are not included in the range composition axes in the Axes Group Settings The same axis was specified for both axes of CircAxes 547F0000 hex Auxil The values of the The parameters for the Auxil S Same as iary Slave parameters for the iary and Slave
127. 3 3 Manual Structure Precaution on Terminology In this manual download refers to transferring data from the Sysmac Studio to the physical Controller and upload refers to transferring data from the physical Controller to the Sysmac Studio For the Sysmac Studio synchronization is used to both upload and download data Here synchronize means to automatically compare the data for the Sysmac Studio on the computer with the data in the physical Controller and transfer the data in the direction that is specified by the user 4 NJ series Troubleshooting Manual W503 Sections in this Manual Sections in this Manual Overview of Errors Error Troubleshooting Methods Error Tables NJ series Troubleshooting Manual W503 Sections in this Manual 6 NJ series Troubleshooting Manual W503 CONTENTS CONTENTS LEA IEF OCUIGCHON E EE T tnesivecste ve taraveiunsbaataassd ntaaniiavenassemsadnuonsbances 1 Relevant MantalS u s csexoniaxn oko eor ci lend b DER OE D EROR n e 2 Mariual SIFUCIUFG ooi acoso Idee quiuis ED vene cetus sutor Cx wed aidad abadea dose IEEE EnEd 3 Sections in this Manu al ucs coim er ucoa cu aix E cup aha ax dax Cu ad ua ER CE dar Rr Ca Es NO EVEA M REY 5 Terms and Conditions Agreement ccccceesseeeeeeeeeseeeeeeeeeeeeeesneneeeeeeeeeneeeeenaneees 9 Safety PrecautlOns reor niin dokn raa aed a nga no CERE Ax ECCL E a E sa FR E d daa 11 Precautions for
128. 460000 hex Negative Software Limit Exceeded General Motion Control W507 64470000 hex In position Check Time Exceeded General Motion Control W507 64480000 hex Following Error Limit Exceeded General Motion Control W507 64490000 hex Immediate Stop Input General Motion Control W507 644A 0000 hex Positive Limit Input Detected General Motion Control W507 644B 0000 hex Negative Limit Input Detected General Motion Control W507 644C 0000 hex Following Error Warning General Motion Control W507 644D 0000 hex Velocity Warning General Motion Control W507 NJ series Troubleshooting Manual W503 3 179 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables 3 180 Event code Event name Functional classification Reference 644E 0000 hex Acceleration Warning General Motion Control W507 644F 0000 hex Deceleration Warning General Motion Control W507 64500000 hex Positive Torque Warning General Motion Control W507 64510000 hex Negative Torque Warning General Motion Control W507 6452 0000 hex Command Position Overflow General Motion Control W507 64530000 hex Command Position Underflow General Motion Control W507 64540000 hex Actual Position Overflow General Motion Control W507 64550000 hex Actual Position Underflow General Motion Control W507 64560000 hex Illegal Following Error General Motion Control W507 6457 0000 hex Servo OFF Error Ge
129. 5 and G5 Linear 1576 1577 08100000 hex External Encoder Status Error 2 Servo G5 and G5 Linear 1576 1577 08110000 hex External Encoder Status Error 3 Servo G5 and G5 Linear 1576 1577 08120000 hex External Encoder Status Error 4 Servo G5 and G5 Linear 1576 1577 08130000 hex External Encoder Status Error 5 Servo G5 and G5 Linear 1576 1577 08140000 hex Phase A Connection Error Servo G5 and G5 Linear 1576 1577 08150000 hex Phase B Connection Error Servo G5 and G5 Linear 1576 1577 08160000 hex Phase Z Connection Error Servo G5 and G5 Linear 1576 1577 08170000 hex Encoder Data Restoration Error Servo G5 1576 08180000 hex External Encoder Data Restoration Servo G5 1576 Error 08210000 hex Fan Power Supply Error FH FZ5 Series Vision System Z342 08220000 hex Camera Overcurrent Detected FH FZ5 Series Vision System Z342 08230000 hex Parallel I O Overcurrent Detected FH FZ5 Series Vision System Z342 1001 0000 hex Non volatile Memory Restored or For Errors for Self Diagnosis W500 matted 10020000 hex Non volatile Memory Data Corrupted Errors for Self Diagnosis W500 10030000 hex SD Memory Card Invalid Format Errors for Self Diagnosis W500 10040000 hex SD Memory Card Restored or For Errors for Self Diagnosis W500 matted 10060000 hex SD Memory Card Data Corrupted Errors for Self Diagnosis W500 1007 0000 hex SD Memory Card Access Power OFF Errors for Self Diagnosis W500 Error 10080000 hex Main Memory Check Error Errors for Self Diagnosis W500 1009
130. 501 tions 14200000 hex MAC Address Error Built in EtherNet IP Port on CPU Unit W506 14210000 hex Identity Error Built in EtherNet IP Port on CPU Unit W506 14220000 hex EtherNet IP Processing Error Built in EtherNet IP Port on CPU Unit W506 NJ series Troubleshooting Manual W503 3 159 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables 3 160 Event code Event name Functional classification Reference 14400000 hex MAC Address Error Built in EtherCAT Master in CPU Unit W505 14600000 hex Absolute Encoder Home Offset Read General Motion Control W507 Error 14610000 hex Motion Control Parameter Setting General Motion Control W507 Error 14620000 hex Cam Data Read Error General Motion Control W507 14630000 hex Cam Table Save Error General Motion Control W507 14800000 hex Protocol Data Error CJ series Serial Communications W494 Units 14840000 hex Invalid Communications Parameter CJ series EtherNet IP Units W495 14850000 hex Tag Database Error CJ series EtherNet IP Units W495 148C 0000 hex Invalid Message Timer List Error CJ series DeviceNet Units W497 148D 0000 hex Invalid Scan List Data CJ series DeviceNet Units W497 148E 0000 hex Invalid Setup Data CJ series DeviceNet Units W497 14A00000 hex Non volatile Memory Checksum Error EtherCAT Block I O E3X series Fiber W488 E413 Sensors with EtherCAT
131. 510000 hex Drive Trigger The parameter Instruction input parameter S Same as Signal Selec specified for the exceeded the valid range of the above tion Out of Triggerlnput Input input variable Range for Drive input variable Trigger Input to a motion control Condition instruction is out of range 54530000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution Axis input variable Disabled when re executing Axis Specifi a motion control cation instruction This input variable can not be changed when re executing an instruction 54540000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution BufferMode input Disabled variable when re Buffer Mode executing a motion Selection control instruction This input variable cannot be changed when re executing an instruction 54550000 hex Motion Con An attempt was e An input variable that cannot be S Same as trol Instruc made to change the changed for re execution was above tion Re parameter for the changed execution Direction input vari Disabled able when re exe Direction cuting a motion Selection control instruction This input variable c
132. 54013007 hex Too Many DB The number of DB The relevant instruction was S NJ series Ver 1 05 Connections Connections that executed when the maximum Database can be established number of DB Connections that Connection at the same time is can be established at the same CPU Units exceeded time were already established User s Manual Cat No W527 54013008 hex Invalid DB The specified DB The DB Connection specified in S Same as Ver 1 05 Connection Connection is not the DBConnection input vari above correct or the DB able of the relevant instruction Connection is is wrong already closed The DB Connection specified in the DBConnection input vari able of the relevant instruction is closed 54013009 hex Invalid DB The specified DB A structure variable that con S Same as Ver 1 05 Map Variable Map Variable is not tains a derivative data type of above correct member was specified as a DB Map Variable A noncstructure variable was specified as a DB Map Variable A structure array variable was specified as a DB Map Variable for INSERT or UPDATE 5401300A hex Unregistered The specified DB The DB Map Variable has not S Same as Ver 1 05 DB Map Vari Map Variable has been created by a above able not been regis DB CreateMapping instruction tered A variable that is not registered as a DB Map Variable was specified in MapVar The DB Connection specified in the relevant instruction is differ ent from
133. 5429 0000 hex Slave Coefficient Scaling Out of Motion Control Instructions W508 Range 542A0000 hex Feeding Velocity Setting Out of Motion Control Instructions W508 Range 542B 0000 hex Buffer Mode Selection Out of Range Motion Control Instructions W508 542C 0000 hex Coordinate System Selection Out of Motion Control Instructions W508 Range 542D 0000 hex Circular Interpolation Mode Selection Motion Control Instructions W508 Out of Range 542E 0000 hex Direction Selection Out of Range Motion Control Instructions W508 542F 0000 hex Path Selection Out of Range Motion Control Instructions W508 54300000 hex Position Type Selection Out of Range Motion Control Instructions W508 54310000 hex Travel Mode Selection Out of Range Motion Control Instructions W508 54320000 hex Transition Mode Selection Out of Motion Control Instructions W508 Range 54330000 hex Continue Method Selection Out of Motion Control Instructions W508 Range 54340000 hex Combine Mode Selection Out of Motion Control Instructions W508 Range 54350000 hex Synchronization Start Condition Motion Control Instructions W508 Selection Out of Range 54360000 hex Master and Slave Defined as Same Motion Control Instructions W508 Axis 5437 0000 hex Master and Auxiliary Defined as Motion Control Instructions W508 Same Axis 54380000 hex Master Slave Axis Numbers Not in Motion Control Instructions W508 Ascending Order 54390000 hex Incorrect Cam Table Specification Motion Control Instruc
134. 6442 hex 3 48 Command Posi tion Over flow Underflow Positioning an instruction in the underflow overflow direction or an instruction for which the direction is not specified was executed when there was an under flow overflow in the com mand position One of the following was executed when there was a command position over flow underflow A positioning instruction A continuous con trol instruction in the underflow overflow direction An instruction for which the direction is not specified syncing or torque control Same as above NJ series Troubleshooting Manual W503 Event code Event name 54016443 hex Positive Limit Input Meaning An instruction was exe cuted for a motion in the positive direction when the positive limit input was ON Assumed cause e An instruction for a motion in the positive direction was exe cuted when the posi tive limit input was ON or an instruction for a motion with no direction specification was executed when the positive limit input was ON An axes group motion control instruction was exe cuted when the posi tive limit input was ON Maj Prt Level Min 3 Error Tables Refer Obs ence S NJ series Instruc tions Ref erence Manual Cat No W502 Info 54016444 hex Negative Limit Input An instruction for a motion in the negative direction was executed when the negative limit inp
135. 65240000 hex Overload Detected at Test Output NX series Safety Control Unit Z930 65250000 hex Stuck at high Detected at Test Output NX series Safety Control Unit Z930 65270000 hex Short Circuit Detected at Safety Out NX series Safety Control Unit Z930 put 65280000 hex Stuck at high Detected at Safety Out NX series Safety Control Unit Z930 put 68010000 hex Unit Error CJ series High speed Counter Units W492 70010000 hex Previous Time Specified NX series Digital I O Units W521 74200000 hex Motion Control Period Exceeded General Motion Control W507 74210000 hex Servo Main Circuit Power OFF General Motion Control W507 74220000 hex Servo Main Circuits OFF Motion Control Instructions W508 74230000 hex Interrupt Feeding Interrupt Signal General Motion Control W507 Missing 74240000 hex Homing Opposite Direction Limit General Motion Control W507 Input Detected 74250000 hex Homing Direction Limit Input General Motion Control W507 Detected 74260000 hex Homing Limit Inputs Detected in Both General Motion Control W507 Directions 74270000 hex Home Proximity Homing Opposite General Motion Control W507 Direction Limit Input Detected 74280000 hex Home Proximity Homing Direction General Motion Control W507 Limit Input Detected 74290000 hex Home Input Homing Opposite Direc General Motion Control W507 tion Limit Input Detected 742A0000 hex Home Input Homing Direction Limit General Motion Control W507 Input Detected 742B 0000
136. 7 hex Master and Auxil iary Defined as Same Axis The same axis is specified for the Master and Auxiliary input variables to a motion control instruction The parameter is the same for the Master and Auxiliary input variables to the instruction S Same as above 54015438 hex Master Slave Axis Numbers Not in Ascending Order The axis numbers specified for the Master and Slave input variables to a motion control instruction are not in ascending order The parameters for the Master and Slave input variables to the instruction were not in ascending order when _mcLatestCommand was specified for the ReferenceType input variable to the instruc tion S Same as above 54015439 hex Incorrect Cam Table Specification The parameter specified for the CamTable input vari able to a motion control instruction is out of range Something other than a cam data variable was specified for the CamTable input vari able to the instruction S Same as above 5401543A hex Synchronization Stopped A synchronized control motion control instruction was executed but condi tions required for execution were not met The MC CamOut End Cam Operation instruction was exe cuted even though the MC Camln Start Cam Operation instruction is not being executed The MC GearOut End Gear Operation instruction was exe cuted even though the MC Gearln Start Gear Operation or the MC Ge
137. CPU Unit W494 CJ series Serial Communications Units Operation Manual for NJ series CPU Unit W495 CJ series EtherNet IP Units Operation Manual for NJ series CPU Unit W497 CJ series DeviceNet Units Operation Manual for NJ series CPU Unit W505 NJ series CPU Unit Built in EtherCAT Port Users Manual W506 NJ series CPU Unit Built in EtherNet IP Port User s Manual W519 NX series EtherCAT Coupler Unit User s Manual 1574 MX2 RX Series Inverter EtherCAT Communication Unit User s Manual W507 NJ series CPU Unit Motion Control User s Manual W508 NJ series Motion Control Instructions Reference Manual 1576 AC Servomotors Servo Drives G5 Series with Built in EtherCAT Communications User s Manual 1577 G5 series Linear Motors Drives with Built in EtherCAT Communications Linear Motor Type User s Manual W524 NX series Position Interface Units User s Manual NJ series Troubleshooting Manual W503 3 155 3 Error Tables Cat No Manual name E413 EtherCAT Digital type Sensor Communications Unit Operation Manual E429 EtherCAT Digital Sensor Communications Unit Operation Manual Z317 CJ series ID Sensor Units Operation Manual for NJ series CPU Unit Z314 FQ M series Specialized Vision Sensor for Positioning Users Manual Z342 FH FZ5 Vision System FH FZ5 Series Users Manual for Communications Settings Z332 ZW CE1LT Confocal Fiber Type Displacement Sensor User s Manual Z930 NX series Safety Control Unit User s Manual Events that are marked wit
138. Communica and E429 tions Unit for Digital Sensors and EtherCAT Digital Sensor Communi cations Units Operation Manual 14A80000 hex Object Error Servo G5 and G5 Linear 1576 1577 14A90000 hex Object Error Servo G5 and G5 Linear 1576 1577 14AA 0000 hex Object Error Servo G5 and G5 Linear 1576 1577 14AB 0000 hex Object Corrupted Servo G5 and G5 Linear 1576 1577 14AC 0000 hex Object Corrupted Servo G5 and G5 Linear 1576 1577 14AD 0000 hex Object Corrupted Servo G5 and G5 Linear 1576 1577 14B00000 hex Linearity Correction Data Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 14B10000 hex Linearity Correction Data Read Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 14B20000 hex System Setting Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 14B30000 hex Bank Data Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 14C00000 hex Unit Calibration Value Parity Error NX series Analog I O Units W522 14D00000 hex Spool Memory Corrupted DB Connection Service W527 14D20000 hex Execution Log Save Filed DB Connection Service W527 14D30000 hex SQL Execution Failure Log Save DB Connection Service W527 Failed 18200000 hex Absolute Encoder Overspeed Error Servo G5 1576 1821 0000 hex Encoder Initialization Error Servo G5 1576 18220000 hex Absolute Encoder One rotation Coun Servo G5 1576 ter Error 18230000 hex Absolute Encoder Multi rotation Servo G5 1576 Counter Error 182D000
139. Controller Opera W500 W501 tion 40170000 hex Safe Mode Errors Related to Controller Opera W500 W501 tion 44010000Hex EtherCAT Fault Built in EtherCAT Master in CPU Unit W505 44200000 hex Motion Control Initialization Error General Motion Control W507 48020000 hex System Error FH FZ5 Series Vision System Z342 50010000 hex Controller Insufficient Memory Warn Built in EtherCAT Master in CPU Unit W500 W501 ing and Built in EtherNet IP Port on CPU Unit 54010400 hex Input Value Out of Range Instructions W502 54010401 hex Input Mismatch Instructions W502 54010402 hex Floating point Decimal Error Instructions W502 54010403 hex BCD Error Instructions W502 54010404 hex Signed BCD Error Instructions W502 54010405 hex Illegal Bit Position Specified Instructions W502 54010406 hex Illegal Data Position Specified Instructions W502 54010407 hex Data Range Exceeded Instructions W502 54010409 hex No Errors to Clear Instructions W502 5401 040B hex No User Errors to Clear Instructions W502 5401040C hex Limit Exceeded for User defined Error Instructions W502 5401 040D hex Illegal Unit Specified Instructions W502 5401 040F hex Unit Restart Failed Instructions W502 54010410 hex Text String Format Error Instructions W502 54010411 hex Illegal Program Specified Instructions W502 NJ series Troubleshooting Manual W503 3 165 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 1044 c c 3 Error Tables 3 166
140. D 0000 hex Slave Unit The same address The same node address is set S Same as Duplicated is used by more for more than one Slave Unit above Address than one Slave Unit e There are no duplicated node Error or the same word addresses set for the Slave has been allocated Units but allocated words over to more than one lap Slave Unit A Slave Unit was disconnected from the network and then another Slave Unit with the same node address but a differ ent I O capacity joined the net Work 349E 0000 hex Repeater The node address The node address of the S Same as Unit Node of the Repeater Repeater Unit is also used for above Duplicated Unit is also set for anther node Address another node Error NJ series Troubleshooting Manual W503 3 153 92unos Aq s10413 1 spun seues Ul sjoU3 6 1 3 Error Tables Event code 84600000 hex Event name Communica tions Error Meaning A Slave Unit was disconnected from the network Assumed cause Cable lengths trunk line and branch lines are unsuitable A cable is disconnected or loose A terminating resistance is not connected Or the terminating resistance is somewhere other than the end of the trunk line Noise The Slave Unit does not respond to communications from the Master Unit because the Slave Unit is faulty the line is disconnected or the commu nications power supply is inter rupted Maj Prt Level Min Obs Info Refe
141. ESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing
142. Error Tables Event code 842B 0000 hex Event name Process Data Reception Timeout Meaning Process data reception timed out Assumed cause The Ethernet cable is broken or the specified cable is not being used A connector on the Ethernet cable is disconnected the con tact is faulty or parts are faulty A general purpose Ethernet hub is connected The master failed The slave failed The Ethernet cable is too long The CPU Unit task period is too short Noise Maj Level Prt Min Obs Info Reference NJ series CPU Unit Built in Ether CAT Port User s Manual Cat No W505 842C 0000 hex Process Data Communica tions Error An error occurred in process data com munications A slave left the network even though the disconnection oper ation was not performed The Ethernet cable is broken or the specified cable is not being used A connector on the Ethernet cable is disconnected the con tact is faulty or parts are faulty The slave failed Same as above 102F0000 hex Ver 1 03 3 86 EtherCAT Slave Backup Failed The backup opera tion for an Ether CAT slave ended in an error There is no connection between the EtherCAT master and the slave Link OFF An error caused an incorrect EtherCAT master status The EtherCAT network configu ration information does not agree with the physical net work configuration The request
143. EtherNet IP Communications port 2013 03 07 19 05 11 EtherCAT Node 1 Unit 3 Slot 3XNX AD2208 2013 03 07 19 05 11 EtherCAT Node 1 Unit 3 Slot 3XNX AD2208 Unit L O Diceonnection Deta 2013 03 07 19 05 11 EtherCAT Node 1 Unit 3 Slot 3 NX AD2208 Unit Under Range for Channe 2013 03 07 19 05 11 FtharCAT Node 1 Unit 3 Slot 3XNX AD2208 Unit Lindar Range for Channa 2013 03 07 1901 42 FtharCAT Node 1Unit 3 Slot AXNX AD2708 Linit Linder Range for Channa 2013 03 07 18 01 42 FtharCAT Noda 1Unit 3 Slot 2XNX AD2708 Linit Linder Range for Channa 2013 03 07 19 01 42 Minor fault EtherCAT Node 1 Unit 3 Slot 3XNX AD2208 Unit L O Disconnection Deter ee fae E System Event Log n EA Event Log An error was detected in the DIP switch setting Cause There is an error in the DIP switch setting Attached information 1 E Major fault DIP switch readout value E Partial fault Attached information 1 9 99900003 E Minor fauit Attached information 2 E Ohservation Attached information 3 H Information Attached information 4 r Laval Dienlay Switeh Upelate Last data logged at 2013 03 07 19 19 01 Error logs from CJ series Special Units are displayed on the Controller Event Log Tab Page Detailed information is not displayed To check detailed information use the event codes that are displayed and refer to the error codes that are given in the manual for the relevant Unit The relation ship between error codes and event codes is described in Details on Controlle
144. Event name Meaning Assumed cause mik Reference Maj Prt Min Obs Info 545C 0000 hex Motion Con An attempt was A parameter for an input vari S NJ series trol Instruc made to change the able that cannot be changed for Motion Con tion Re parameter for the re execution was changed trol Instruc execution MasterStartDis tions Disabled tance input variable Reference MasterStart when re executing Manual Cat Distance a motion control No W508 instruction This input variable can not be changed when re executing an instruction 545D 0000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution Continuous input Disabled variable when re Continuous executing a motion control instruction This input variable cannot be changed when re executing an instruction 545E0000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution MoveMode input Disabled variable when re MoveMode executing a motion control instruction This input variable cannot be changed when re executing an instruction 545F0000 hex Illegal Auxil The axis specified An axis does not exist for the S Same as iary Axis for the Au
145. Event name Meaning Assumed cause mik Reference Maj Prt Min Obs Info 546B 0000 hex Illegal The parameter The value of the LastPosition S NJ series First Last specified for the input parameter is less than the Motion Con Position Size LastPosition input value of the FirstPosition input trol Instruc Relationship variable to a motion variable for the instruction when tions Linear control instruction is the Count Mode is set to Linear Reference Mode smaller than the Mode Manual Cat parameter speci No W508 fied for the FirstPo sition input variable 546C 0000 hex Master Sync The parameter Instruction input parameter S Same as Start Posi specified for the exceeded the valid range of the above tion Setting MasterSyncFosi input variable Out of Range tioninput variable to a motion control instruction is out of range 546D 0000 hex Slave Sync The parameter Instruction input parameter S Same as Start Posi specified for the exceeded the valid range of the above tion Setting SlaveSyncPosition input variable Out of Range input variable to a motion control instruction is out of range 546E0000 hex Duplicate The same latch ID The same latch ID is used S Same as Latch ID for was specified for simultaneously for more than above Trigger Input more than one one of the following instruc Condition motion control tions MC TouchProbe Enable instruction External Latch instruction MC MoveLink Synchro
146. IP Port on CPU Unit W506 84070000 hex Tag Data Link Connection Failed Built in EtherNet IP Port on CPU Unit W506 84080000 hex Tag Data Link Timeout Built in EtherNet IP Port on CPU Unit W506 84090000 hex Tag Data Link Connection Timeout Built in EtherNet IP Port on CPU Unit W506 84200000 hex Link OFF Error Built in EtherCAT Master in CPU Unit W505 84210000 hex Network Configuration Error Built in EtherCAT Master in CPU Unit W505 84220000 hex Network Configuration Verification Built in EtherCAT Master in CPU Unit W505 Error 84230000 hex Slave Initialization Error Built in EtherCAT Master in CPU Unit W505 84280000 hex Slave Application Error Built in EtherCAT Master in CPU Unit W505 84290000 hex Process Data Transmission Error Built in EtherCAT Master in CPU Unit W505 842B 0000 hex Process Data Reception Timeout Built in EtherCAT Master in CPU Unit W505 842C 0000 hex Process Data Communications Error Built in EtherCAT Master in CPU Unit W505 842D 0000 hex EtherCAT Message Error Built in EtherCAT Master in CPU Unit W505 84400000 hex EtherCAT Slave Communications General Motion Control W507 Error 84600000 hex Communications Error CJ series CompoNet Master Unit W493 84610000 hex Repeater Unit Communications Error CJ series CompoNet Master Unit W493 84680000 hex Transmission Error CJ series Serial Communications W494 Units 84690000 hex Overrun Error CJ series Serial Communications W494 Units 846A 0000 hex Framing Error CJ serie
147. If multiple Controller errors have occurred the indicators show the error with the highest event level Operation stops in the function module Motion Control Function Module EtherCAT Master Function Module or EtherNet IP Function Module in which the error occurred These errors and events are not shown on the display of Control ler errors NJ series Troubleshooting Manual W503 1 Overview of Errors Operation in the Function Module Where an Error Event Occurred e Event level 2 EA 2 Major fault level Partial fault level Minor fault level Observation gt m Function 3 module d PLC Function User program execution Operation continues Module stops All axes stop The stop method depends on the error All axes stop The stop method depends on the error The affected Axis operation axes axes group continues stops The stop The motion con method depends on trol instruction is the settings not executed for The motion control instructions not instruction is not exe related to axis cuted for instructions operation related to axis opera tion l O refreshing for Ether Motion Control Function Module I O refreshing for EtherCAT EtherCAT communi l O refreshing for SJ04J3 16 UON JO Sed communications stops The cations stop The CAT communications EtherCAT commu slaves operate according to slaves operate stops or continues nications
148. Instructions W502 Velocity 54015478 hex Target Position Setting Out of Range Instructions W502 54015479 hex Travel Distance Out of Range Instructions W502 5401547A hex Cam Table Start Point Setting Out of Instructions W502 Range 5401547B hex Cam Master Axis Following First Posi Instructions W502 tion Setting Out of Range 5401547C hex Circular Interpolation Radius Setting Instructions W502 Error 5401547D hex Circular Interpolation Radius Over Instructions W502 flow 5401547E hex Circular Interpolation Setting Out of Instructions W502 Range 5401547F hex Auxiliary Slave Axis Numbers Not in Instructions W502 Ascending Order 54015480 hex Cam Table Property Ascending Data Instructions W502 Error at Update 54015481 hex MC Write Target Out of Range Instructions W502 54015482 hex Master Travel Distance Specification Instructions W502 Out of Range 54015483 hex Master Distance in Acceleration Instructions W502 Specification Out of Range 54015484 hex Master Distance in Deceleration Instructions W502 Specification Out of Range 54015487 hex Execution Mode Selection Out of Instructions W502 Range 54015488 hex Permitted Following Error Out of Instructions W502 Range 54015489 hex Border Point Center Position Radius Instructions W502 Specification Out of Range 5401 548A hex End Point Specification Out of Range Instructions W502 5401 548B hex Slave Travel Distance Specification Instructions W502 Out of Range 5401 548C hex P
149. J series Troubleshooting Manual W503 3 117 92Jnos Aq s10413 1 Se e S 1VOJeUI3 ul S1043 9 L E 3 Error Tables Event code Event name Meaning Assumed cause miis Reference Maj Prt Min Obs Info 08160000 hex Phase Z An error such as An error such as broken wiring S Cylinder type Connection broken wiring was was detected in the external Motor Manual Error detected in the encoder phase Z connection Cat No 1576 external encoder and Linear phase Z connec Motor Manual tion Cat No 1577 08170000 hex Encoder Initialization of There is insufficient power sup S Cylinder type Data Resto internal position ply voltage for the encoder Motor Manual ration Error data was not pro Noise is entering on the Cat No 1576 cessed correctly in encoder line Semi closed Con trol Mode and Absolute Value Mode 08180000 hex External Initialization of There is insufficient power sup S Same as Encoder internal position ply voltage for the external above Data Resto data was not pro encoder ration Error cessed correctly in Noise is entering on the exter Fully closed Control nal encoder line Mode and Absolute Value Mode 14A80000 hex Object Error The object area Noise S Oylinder type data in non volatile e Non volatile memory failure Motor Manual memory is cor Cat No 1576 rupted and Linear Motor Manual Cat No 1577 14A90000 hex Object Error The object are
150. Meaning Assumed cause ks Reference Maj Prt Min Obs Info 742B 0000 hex Invalid Home The setting of the The set value of the home input S NJ series Input Mask home input mask mask distance when the oper CPU Unit Distance distance is not suit ating mode of the MC Home Motion Con able for the instruction is set to Proximity trol User s MC Home or Reverse Turn Home Input Mask Manual Cat MC HomeWithPar Distance is insufficient to decel No W507 ameter instruction erate from the homing velocity to the homing approach veloc ity 742C 0000 hex No Home There was no home There was no home signal input S Same as Input signal input during during the homing operation above the homing opera e A limit signal was detected tion Or a limit sig before there was a home input nal was detected before there was a home input 742D0000 hex No Home There was no home There was no home proximity S Same as Proximity proximity signal signal input during the homing above Input input during the operation when a home proxim homing operation ity input signal was specified 742F 0000 hex Slave Error An error was An error was detected for the S Same as Detected detected for the EtherCAT slave or NX Unit that above EtherCAT slave or is allocated to an axis NX Unit that is allo cated to an axis 74300000 hex Axes Group An error occurred An error occurred for an axis in S Same as Composition for an axis in an an axe
151. Motion Con The number of An axis instruction was exe S Same as trol Instruc motion control cuted when there was already a above tion Multi instructions that is current instruction and a buff execution buffered for Buff ered instruction for the same Buffer Limit ered or Blending axis Exceeded Buffer Modes An axes group instruction was exceeded the buf executed when there was fer limit already eight current instruc tions and buffered instructions for the same axis 54440000 hex Insufficient The specified Stopping at the target position S Same as Travel Dis motion cannot be was not possible for the speci above tance executed for the fied acceleration deceleration deceleration rate or rate for multi execution or re acceleration rate execution of a positioning that was specified instruction when the Accelera for multi execution tion Deceleration Over parame or re execution of a ter was set to generate a minor positioning instruc fault and stop tion 54450000 hex Insufficient There is not suffi There was not sufficient travel S Same as Travel Dis cient travel distance distance to accelerate the cur above tance to to accelerate or rent command to the transit Achieve decelerate to the velocity when the Accelera Blending transit velocity tion Deceleration Over parame Transit Veloc ter was set to generate a minor ity fault and stop 54460000 hex Move Link The constant veloc e The constant velocity travel d
152. Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Execution Mode 5457 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Axes Group Specifica tion 54580000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Jerk Setting 54590000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Master Axis 545A0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled MasterOffset 545B 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled MasterScaling 545C 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled MasterStartDistance 545D 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Continuous 545E 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled MoveMode 545F 0000 hex Illegal Auxiliary Axis Specification Motion Control Instructions W508 54600000 hex Illegal Axis Specification Motion Control Instructions W508 54610000 hex Illegal Axes Group Specification Motion Control Instructions W508 54620000 hex Illegal Master Axis Specification Motion Control Instructions W508 54630000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled SlaveOffset
153. NX Unit was turned OFF or Sys mac Studio communications were disconnected while writing the control parameters 35100000 hex External A setting for an The same function other than S Same as Input Setting external input is not a general purpose input is above Error correct assigned to more than one of the external inputs lO to 12 NJ series Troubleshooting Manual W503 3 105 92JnoS Aq sJ04J3 L Sjeuiul8 e e gS Ul SJOU3 L 3 Error Tables Event code Event name Meaning Assumed cause miis Reference Maj Prt Min Obs Info 35110000 hex SSI Data Set There is an error in The sum of the values set for S NX series ting Error the SSI data set the Valid Data Length and the Position Inter tings Leading Bits parameters face Units exceeds 32 User s Manual The sum of the values set for W524 the Multi turn Data Length Sin gle turn Data Length and the Status Data Length parame ters exceeds 32 The sum of the value set for the start bit position and the data length of the SSI data exceeds the value set for the Valid Data Length parameter The value set for the Encoder Resolution parameter exceeds the range expressed by the data length set for the Single turn Data Length parameter 743D 0000 hex Incorrect Updating the target The task period of the primary S U Same as Synchroniza position data in the periodic task in the NJ series above tion Com synchronization CPU Unit or the
154. Nodes Manual are not in ascending order input variable to the Cat No according to the element instruction are not in W502 numbers ascending order according to the ele ment numbers Or truncating the digits that are not effective more than seven digits caused the phases to not be in ascending order 54015741 hex Too Many Data The number of generated The number of cam data S Same as Ver 1 08 Points in Cam cam data points exceeded points in the generated above Table the number of elements in cam table exceeded the the array in the cam data number of elements in variable that is specified for the array in the cam data the CamTable input variable that is specified variable to a motion control for the CamTable input instruction variable to the instruction 54015742 hex Cam Table Distance in the generated Distance in the gener S Same as Ver 1 08 Displacement cam table exceeded the EC EN above X Overflow range of REAL data REAL data 54015743 hex Aborted Cam A cam data variable that A cam data variable S Same as Ver 1 08 Table Used was aborted during that was aborted dur above T ing generation due to generation was specified an error in the for Be CamTable input MC GenerateCamTab variable to an instruction le Generate Cam Table instruction was specified for the Cam Table input variable to the instruction 54016440 hex Target Position The specified position The parameter speci S Same as Pos
155. Not Exist Instructions W502 5401240A hex Specified File is Write Protected Instructions W502 5401240B hex Failed To Delete Specified File Instructions W502 5401240C hex Specified File Access Failed Instructions W502 54012C00 hex NX Message Error Instructions W502 54012C01 hex NX Message Resource Overflow Instructions W502 54012C02 hex NX Message Timeout Instructions W502 54012C03 hex Incorrect NX Message Length Instructions W502 54012C05 hex NX Message EtherCAT Network Error Instructions W502 5401 2C06 hex External Restart Already Executed for Instructions W502 Specified NX Units 5401 2C07 hex Unapplicable Unit Specified for Instructions W502 Instruction 54013000 hex DB Connection Service Not Started DB Connection Instructions W527 54013001 hex DB Connection Service Run Mode DB Connection Instructions W527 Change Failed NJ series Troubleshooting Manual W503 3 167 S98POD 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables Event code Event name Functional classification Reference 5401 3002 hex DB Connection Service Shutdown or DB Connection Instructions W527 Shutting Down 54013003 hex Invalid DB Connection Name DB Connection Instructions W527 5401 3004 hex DB Connection Rejected DB Connection Instructions W527 5401 3005 hex DB Connection Failed DB Connection Instructions W527 5401 30
156. Number of The number of Sen e The set value does not match S Same as Sensors Ver sors that is con the number of Sensors that are above ify Error nected does not actually connected agree with the set tings 3 132 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause id Reference Maj Prt Min Obs Info 247D 0000 hex Number of Too many Sensors More than the maximum num S EtherCAT Digi Sensors Over are connected at ber of Sensors are connected tal Sensor at Distrib Distributed Sensor at Distributed Sensor Unit Communica uted Sensor Unit tions Unit Unit Operation Manual Cat No E429 34F80000hex Dummy Sen Too many Dummy There are too many Dummy S Same as Sors Setting Units are set Units set so some Sensors are above Error not assigned logical unit num bers 04A10000hex Non volatile An error occurred in Non volatile memory failure S Same as Memory non volatile mem above Hardware ory Error i ZW CE1L IT Confocal Fiber Type Displacement Sensor Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04D00000 hex Hardware Some abnormality Hardware damage S ZW CE10T error occurred on the dis Confocal Fiber placement sensor Type Displace hardware ment Sensor User s Manual Cat No Z332 14B00000 hex Line
157. OMRON Machine Automation Controller NJ series Troubleshooting Manual NJ501 15 1 NJ501 14 J NJ501 13 J NJ301 12 JL NJ301 11 IJ always in control OMRON 2011 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Trademarks Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other countries for OMRON factory automation products Windows Windows XP Windows Vista Windows 7 and Windows 8 are registered trademarks of Microsoft Corporation in the USA and other countries e EtherCATe is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany ODVA CIP CompoNet DeviceNet and EtherNet IP are trademarks of ODVA The SD and SDHC lo
158. Out of Range 572D0000 hex Number of Array Elements in Track Motion Control Instructions W508 3 178 Option Structure Variable Out of Range NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 572E0000 hex Numbers of Elements in Output Sig Motion Control Instructions W508 nals and Track Option Arrays Not Matched 572F 0000 hex Motion Control Instruction Multi exe Motion Control Instructions W508 cution Disabled Master Axis 57300000 hex Motion Control Instruction Multi exe Motion Control Instructions W508 cution Disabled Position Type Selec tion 57310000 hex Same Track Number Setting in Switch Motion Control Instructions W508 Structure Out of Range 573A0000 hex Cannot Write Axis Parameters Motion Control Instructions W508 573B0000 hex Axis Parameter Setting Out of Range Motion Control Instructions W508 573C0000 hex Cam Property Setting Out of Range Motion Control Instructions W508 573D0000 hex Cam Node Setting Out of Range Motion Control Instructions W508 573E0000 hex Incorrect Cam Node Type Specifica Motion Control Instructions W508 tion 573F 0000 hex Insufficient Nodes in Cam Table Motion Control Instructions W508 57400000 hex Cam Node Master Axis Phase Not in Motion Control Instructions W508 Ascen
159. PT s Troubleshooter to check the time level source event name event code details and attached information 1 to 4 for previous errors However you cannot check the log of previous errors for the Communications Coupler Units NX Units EtherCAT slaves and CJ series Units Refer to the NS series Programmable Terminals Programming Manual Cat No V073 for details on the NS series PT s Troubleshooter il Instructions That Read Function Module Error Status You can determine the error status with the instructions that get error status provided for each function module from the user program These instructions get the status and the event code of the error with the highest level Applicable function module Instruction name Instruction PLC Function Module Get PLC Controller Error Status GetPLCError Get I O Bus Error Status GetCJBError Motion Control Function Module Get Motion Control Error Status GetMCError EtherCAT Master Function Mod Get EtherCAT Error Status GetECError ule EtherNet IP Function Module Get EtherNet IP Error Status GetEIPError For details on the instructions that get error status refer to the NJ series Instructions Reference Manual Cat No W502 fl Checking with System defined Variables You can check the Error Status variable in the system defined variables to determine the status of errors in a Controller You can read the Error Status variable from an external device by using communi cati
160. Prt Min Obs Info 548E 0000 hex Auxiliary and The same axis was The parameter is the same for S NJ series Slave specified for the the Auxiliary and Slave input Motion Con Defined as Auxiliary and Slave variables to the instruction trol Instruc Same Axis input variables to a tions motion control Reference instruction Manual Cat No W508 548F 0000 hex Relative The parameter Instruction input parameter S Same as Position specified for the exceeded the valid range of the above Selection Out Relative input vari input variable of Range able to a motion control instruction is out of range 54900000 hex Cam Transi The parameter Instruction input parameter S Same as tion Specifi specified for the exceeded the valid range of the above cation Out of CamTransitioninput input variable Range variable to a motion control instruction is out of range 54910000 hex Synchro The parameter Instruction input parameter S Same as nized Con specified for the exceeded the valid range of the above trol End OutMode input vari input variable Mode Selec able to a motion tion Out of control instruction is Range out of range 54920000 hex Enable Exter mclmmediateStop _mclmmediateStop was speci S Same as nal Latch was specified for fied for the StopMode input above Instruction the StopMode input variable when the Execution variable when the MC TouchProbe Enable Exter Disabled MC TouchProbe nal Latc
161. Prt Min Obs Info 05200000 hex System Error A hardware error Hardware has failed S NX series was detected dur e A memory error occurred due Safety Control ing self diagnosis of to a transient cause such as a Unit User s the hardware software error or excessive Manual 2930 noise 05210000 hex Internal Cir A fault was The internal circuit for the S Same as cuit Error at detected in the safety input terminal is faulty above Safety Input internal circuit for eA memory error or signal error the safety input ter occurred due to a transient minal cause such as a software error or excessive noise 05220000 hex Internal Cir A fault was The internal circuit for the test S Same as cuit Error at detected in the output terminal is faulty above Test Output internal circuit for A memory error or signal error the test output ter occurred due to a transient minal cause such as a software error or excessive noise 05230000 hex Internal Cir A fault was The internal circuit for the S Same as cuit Error at detected in the safety output terminal is faulty above Safety Output internal circuit for A memory error or signal error the safety output occurred due to a transient terminal cause such as a software error or excessive noise 35210000 hex Safety Pro Safety process data The model or safety I O termi S Same as cess Data communications nal settings are not correct above Communica was not estab tions
162. Range Instructions W502 5401 5423 hex Acceleration Setting Out of Range Instructions W502 5401 5424 hex Deceleration Setting Out of Range Instructions W502 5401 5425 hex Jerk Setting Out of Range Instructions W502 5401 5427 hex Torque Ramp Setting Out of Range Instructions W502 5401 5428 hex Master Coefficient Scaling Out of Instructions W502 Range 5401 5429 hex Slave Coefficient Scaling Out of Instructions W502 Range 5401 542A hex Feeding Velocity Setting Out of Instructions W502 Range 5401 542B hex Buffer Mode Selection Out of Range Instructions W502 5401 542C hex Coordinate System Selection Out of Instructions W502 Range 5401 542D hex Circular Interpolation Mode Selection Instructions W502 Out of Range 5401 542E hex Direction Selection Out of Range Instructions W502 5401 542F hex Path Selection Out of Range Instructions W502 5401 5430 hex Position Type Selection Out of Range Instructions W502 54015431 hex Travel Mode Selection Out of Range Instructions W502 3 168 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 54015432 hex Transition Mode Selection Out of Instructions W502 Range 54015433 hex Continue Method Selection Out of Instructions W502 Range 54015434 hex Combine Mode Selection Out of Instructions W502 Range 54015435 hex Synchronization Start Condi
163. Reference Maj Prt Min Obs Info 34240000 hex FTP Server An error was Setting error S NJ series Setting Error detected inthe FTP Power was interrupted when a CPU Unit server settings download was in progress for Built in Ether the FTP server settings Net IP Port e Memory error User s Manual Cat No W506 34250000 hex NTP Client An error was Setting error S Same as Setting Error detected in the NTP e Power was interrupted when a above client settings download was in progress for the NTP client settings Memory error 34260000 hex SNMP Set An error was Setting error S Same as ting Error detected in the Power was interrupted when a above SNMP agent trap download was in progress for settings the SNMP agent trap settings Memory error 34270000 hex Tag Name Resolution of a tag The size of the network pub S Same as Resolution used in a tag data lished variable is different from above Error link failed the tag settings The I O direction set for a tag data link and the I O direction of the Controller variable do not match There are no network published variables for the Controller tag settings A variable in the Controller that is set for a tag data link has the Network Publish attribute set to Input but also has the Constant attribute 50010000 hex Controller The amount of data The amount of data for the S Same as Ver 1 02 Insufficient for the EtherCAT EtherCAT slave configuration
164. S The Regeneration Resistor wir ing is broken The External Regeneration Resistor is not suitable The Servo Drive failed 04AA0000 hex Main Circuit If the Undervoltage e Insufficient power supply S Same as Power Sup Error Selection capacity above ply Under 3508 hex is set to e The electromagnetic contactor voltage 1 a momentary in the main circuit power supply Undervolt power interruption was tripped age between occurred between A momentary power interrup positive and L1 and L3 for longer tion occurred negative ter than the value minals specified for the S Servo Drive with S phase Momentary Hold input specifications was oper Time The voltage ated with a single phase power between the posi Supply tive and negative The Servo Drive failed terminals in the main power supply converter dropped below the specified value while the Servo was ON 04AB0000 hex Main Circuit If the Undervoltage Insufficient power supply S Same as Power Sup Error Selection capacity above ply Under 3508 hex is set to The electromagnetic contactor voltage AC 1 a momentary in the main circuit power supply Cutoff power interruption was tripped Detected occurred between A momentary power interrup L1 and L3 for longer tion occurred Wir ra e A Servo Drive with 3 phase Momentary Hold input specifications was oper Time The voltage ated with a single phase power between the posi supply tive and negati
165. Safe Use ossi uices i desees icd Ee ouai od Pea Econ aa DN oo esu nenna 12 Precautions for Correct Use e eceeeeiee e enin a a uuuun an Rua RRRRR SER RNRRR SER RRRRRRRRRRRRRR 13 Regulations and Standards eeeeeeeeeeeeeeeeeeeeeeeee eene nnn 14 Unit Versions A venons diplonc ikiceordot ox Heri a Co e E av ER IER n EE D NR 16 Related Mange cem rr E 19 REVISION HIStOly e 22 Section 1 Overview of Errors 1 1 Overview of NJ series Errors eeeeeeeeeseseeseneeeeen senem enhn nn sane nnn nn nass a nnn tn nass a sna nn nns 1 2 1 1 1 Types of BITOIS 4 iet idonee eat viet eae edet e tnde de e et etd Ae 1 2 1 1 2 CPU Unit Status nha ne ied ir ee doct eei e EHE HW ve re Pee c ek 1 8 1 2 Fatal Erro ECTETUR 1 4 1 2 1 Types of Fatal Erro Sennaa a edu EL cd e e ue a E Tre Pee cbe 1 4 1 2 2 Checking for Fatal ELfOts oic tor eot ee feri tei red eese elev eee Ad 1 4 EMI Errors nion EE 1 5 1 3 1 Types of Non fatal Errorsita scenic ats hn qr Pr pene pere e Ee eae 1 5 1 3 2 Checking for Non fatal Errors 3 3t o Ce EE HERE UR BERE RGLNRERRAN EE 1 12 1 3 3 Resetting Non fatal EITOIS iride cede ar en teeta cane e ete cett eie Ses ode A 1 14 Section 2 Error Troubleshooting Methods 2 1 Troubleshooting Flowcharts crecen eene enne nnn nnne nnn nn innen nnn nnn 2 2 2 1 1 Checking to See If the
166. Same as Check Error detected in the inside above memory check of e Noise the main memory IN There is a software error the CPU Unit The CPU Unit has failed 100C 0000 hex Event Level The settings in the The event level settings are not S Same as Ver 1 03 Setting Error event level setting correct because the power sup above file are not correct ply to the Controller was inter rupted or communications with the Sysmac Studio were dis connected during a download of the event level settings The event level settings are not correct because the power sup ply to the Controller was inter rupted during a Clear All Memory operation Non volatile memory failed 00070000 hex Real Time The oscillation of The battery voltage is low S U Same as Clock the real time clock e The battery connector has above Stopped stopped The real come loose ume Clock Is setto e The Battery is missing an illegal time NJ series Troubleshooting Manual W503 3 3 no q s10413 einpojy uonounJ 21d eui ui S1013 Z L 3 Error Tables Event code Event name Meaning Assumed cause t Reference Maj Prt Min Obs Info 00080000 hex Real Time The real time clock The CPU Unit clock has failed S NJ series Clock Failed in the CPU Unit CPU Unit failed Hardware User s Manual Cat No W500 000B 0000 hex Low Battery The voltage of the The battery voltage is low S U Sam
167. Selection Out ReferenceTypeAux input variable of Range iliary input variable to a motion control instruction is out of range 549C 0000 hex Target Posi Operation is not High speed homing was exe S Same as tion Ring possible because cuted when 0 was not included above Counter Out the target position in the ring counter of Range is out of range for the ring counter of the executed instruction 549D0000 hex Axes Group The parameter Instruction input parameter S Same as Ver 1 01 Composition specified for the exceeded the valid range of the above Axis Setting Axes input variable input variable Out of Range to a motion control instruction is out of range 549E 0000 hex Axis Use Set The parameter Instruction input parameter S Same as Ver 1 04 ting Out of specified for the exceeded the valid range of the above Range AxisUse input vari input variable able to a motion control instruction is out of range 57000000 hex Homing The parameter Instruction input parameter S Same as Ver 1 03 Parameter specified for the exceeded the valid range of the above Setting Outof HomingParameter input variable Range input variable to a motion control instruction is out of range NJ series Troubleshooting Manual W503 3 73 92unos Aq s10413 1 e npojv UOHOUN 0Jju02 UOHOP eui ur SION E L 3 Error Tables Event code Event name Meaning Assumed cause mik Reference M
168. Servo Servo Drive was interrupted above OFF Drive turned OFF while the Servo was ON while the Servo was ON 74230000 hex Interrupt An interrupt input The latch enabled range speci S Same as Feeding was not received fication is invalid above Interrupt Sig during execution of e Thereisa problem with the wir nal Missing an MC MoveFeed ing of the interrupt signal Interrupt Feeding The sensor that outputs the instruction interrupt signal has failed 74240000 hex Homing The limit signal in The Operation Selection at S Same as Opposite the direction oppo Negative Limit Input or Opera above Direction site to the homing tion Selection at Positive Limit Limit Input direction was Input parameter is set to No Detected detected during a reverse turn homing operation e The location of the homing input signal sensors homing settings and homing start posi tion cause a limit input to be reached The input signal sensor wiring is incorrect or the sensor is faulty 3 52 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause Er Reference Maj Prt Min Obs Info 74250000 hex Homing The limit signal in The Operation Selection at S NJ series Direction the homing direc Negative Limit Input or Opera CPU Unit Limit Input tion was detected tion Selection at Positive Limit Motion Con Detected during
169. Studio Version 1 Operation Manual Cat No W504 for the procedure to specify the Ethernet interface card Is the Ethernet cable connected to the Ethernet interface card that is specified to use to connect to the Controller in the Sysmac Studio Can the Sysmac Studio go online with CPU Unit Replace the Ethernet cable or Ethernet switch Troubleshooting a High System Service Load If a high system service load is the problem you will be able to go online with the CPU Unit from the Sysmac Studio if you start in Safe Mode Use the following procedure 1 Set on the DIP switch on the CPU Unit as shown below and then cycle the power supply to the Controller The CPU Unit will start in Safe Mode Turn OFF Turn ON 2 Go online with the CPU Unit from the Sysmac Studio and perform the required operation Ensure that there is sufficient system service time to enable the Sysmac Studio to go online with the CPU Unit To do so either increase the period of the primary periodic task or decrease the sizes of the programs in the primary periodic task Refer to NJ series CPU Unit Software User s Manual Cat No W501 for information on setting the primary periodic task 3 Turn OFF all DIP switch pins and then cycle the power supply to the Controller to restore normal CPU Unit operation NJ series Troubleshooting Manual W503 2 19 oipnis oeuis S y uio4j euiuo o5 jouue2 noA uauM Bunoouse
170. Tag Data Link All Run Built in EtherNet IP Port on CPU Unit W506 9408 0000 hex IP Address Fixed Built in EtherNet IP Port on CPU Unit W506 94090000 hex BOOTP Client Started Built in EtherNet IP Port on CPU Unit W506 940A 0000 hex FTP Server Started Built in EtherNet IP Port on CPU Unit W506 940B 0000 hex NTP Client Started Built in EtherNet IP Port on CPU Unit W506 940C 0000 hex SNMP Started Built in EtherNet IP Port on CPU Unit W506 94200000 hex Notice of Insufficient Travel Distance General Motion Control W507 to Achieve Blending Transit Velocity 94210000 hex Error Clear from MC Test Run Tab General Motion Control W507 Page 94220000 hex Slave Error Code Report General Motion Control W507 NJ series Troubleshooting Manual W503 3 187 S9po2 1U9 3 JO 1 p10 ui Sjua a Z eigen 4044 c c 3 Error Tables Event code Event name Functional classification Reference 94400000 hex Slave Disconnected Built in EtherCAT Master in CPU Unit W505 94410000 hex Slave Connected Built in EtherCAT Master in CPU Unit W505 94430000 hex Errors Reset Built in EtherCAT Master in CPU Unit W505 94440000 hex Slave Disabled Built in EtherCAT Master in CPU Unit W505 94450000 hex Slave Enabled Built in EtherCAT Master in CPU Unit W505 94600000 hex I O Check Execution Started NX series EtherCAT Coupler Unit W519 951E0000 hex Sysmac Studio Communications NX series Safety Control Unit Z930 Connection Ti
171. Tasks task orperiodictask There are too many Units and period slaves that perform I O refresh in the task period Frequent Event Task Execution 60040000 hex Insufficient The specified sys There was not sufficient time to S Same as System Ser tem service execu execute the tasks and tag data above vice Time tion time could not link service Error be obtained The system service execution interval is too short or the sys tem service execution time ratio is too long in the System Ser vice Monitoring Settings 60010000 hex Task Period Task execution was The task period setting is too S Same as Exceeded not completed dur short above ing the set task A user program is too large period for the prr The number of times that pro mary periodic task cessing is repeated is larger or a periodic task than expected Task Priority Error for Periodic Tasks and Event Tasks Frequent Event Task Execution 60050000 hex Task Period Task execution was The task period setting is too S Same as Exceeded not completed dur short above ing the set task A user program is too large period for the pr The number of times that pro mary periodic task cessing is repeated is larger or fixed periodic than expected task Task Priority Error for Periodic Tasks and Event Tasks Frequent Event Task Execution NJ series Troubleshooting Manual W503 3 7 92unos Aq s10413 einpojy uonounJ 21d eui ul SIO 2 1 E 3 Erro
172. The notification period for the U S Same as Adjustment adjustment period expiration of zero span adjust above Period Notice is close to expiring ment occurred NJ series Troubleshooting Manual W503 3 137 92unos Aq s10413 spun seues Ul sjoU3 6 1 3 Error Tables li CJ series Temperature Control Units The section provides tables of the events that can occur in the following Units CJ1W TC003 CJ1W TC004 CJ1W TC103 CJ1W TC104 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04680000 hex Cold Junction An error occurred in Faulty connection to the cold U S CJ series Sensor Error the cold junction junction sensor Temperature sensor The cold junction sensor failed Control Units Operation Manual for NJ series CPU Unit Cat No W491 34940000 hex Setting Error There is an illegal The set value is incorrect U S Same as setting above 64840000 hex Sensor Error An error occurred in Error in input from the Sensor U S Same as the sensor input above 64850000 hex CT Overflow An overflow The heater current exceeded U S Same as occurred in the CT 55 0 A above input 64860000 hex Heater Burn A heater burnout The power supply to the heater U S Same as out Alarm occurred is not ON above The heater is burned out or deteriorated fi CJ series ID Sensor Units The s
173. U S Same as Range for data for input chan exceeded the upper limit of the above Channel 3 nel 3 exceeded the input range Or the analog out upper limit of the put data exceeded the upper input range Or the limit of the output range analog output data for output channel 3 exceeded the upper limit of the output range 64F30000 hex Unit Over The analog input The analog input data U S Same as Range for data for input chan exceeded the upper limit of the above Channel 4 nel 4 exceeded the input range Or the analog out upper limit of the put data exceeded the upper input range Or the limit of the output range analog output data for output channel 4 exceeded the upper limit of the output range 64F40000 hex Unit Over The analog input The analog input data U S Same as Range for data for input chan exceeded the upper limit of the above Channel 5 nel 5 exceeded the input range Or the analog out upper limit of the put data exceeded the upper input range Or the limit of the output range analog output data for output channel 5 exceeded the upper limit of the output range 64F50000 hex Unit Over The analog input The analog input data U S Same as Range for data for input chan exceeded the upper limit of the above Channel 6 nel 6 exceeded the input range Or the analog out upper limit of the put data exceeded the upper input range Or the limit of the output range analog output data for output channel 6 exceeded th
174. Units 3 138 CJ series Units eee iaaa ieta 3 135 Gontroller eiTOFS itio eife tees 1 6 Controller events 1 5 SOUICES Bek tii ancient HRW cee has 1 6 Controller information cccccccccssssseceeeessseeeeeeesseeeees 1 6 Controller operation esee 3 8 CPU Unit operating status esee 1 3 CPU Unit Reset er Ete ce tides 1 4 2 4 CPU Unit Watchdog Timer Error 1 4 2 4 Index 2 D DB connection instructions eeeeeeeeeees 3 90 DB connections service eessssseeeeeeeeeee 3 88 E Error Status variable eeeeeneee 1 14 2 13 errors checking with system defined variables 2 13 identifying and resetting 2 5 2 9 2 11 resetting odere Cadence 2 12 EtherCAT Master Function Module 3 84 EtherCAT slaves SEE 3 114 EtherNet IP Function Module eene 3 80 event codes 1 10 3 3 3 5 3 50 3 80 3 84 3 88 3 90 3 94 3 97 3 99 3 103 3 105 3 108 3 111 3 114 3 115 3 128 3 129 3 131 3 135 3 137 3 138 3 140 3 141 3 146 3 156 event codes in sequential order 3 155 event l9g 1 5 scare dee beer 1 5 event names 3 3 3 5 3 50 3 80 3 84 3 88 3 90 3 94 3 97 3 99 3 103 3 105 3 108 3 111 3 114 3
175. V073 for details on the operation authority 2 3 3 Identifying and Resetting Errors from the User Program In an NJ series Controller you can check for errors that have occurred from the user program This fea ture allows you to program operations in the user program according to the error status Special instruc tions are provided for this purpose These include instructions to get Controller error information and instructions to reset Controller errors I Instructions That Get Controller Error Information Determine the error status with the instruction to get error information that is provided for each function module The following table lists the instruction that are used to get error information for each function ureJ604g 1SN eui woz s1013 Bumesey pue BuiAjuep e e z module Instruction name Instruction Function Get PLC Controller Error Status GetPLCError Gets the status and the event code of the error with the highest level of the Controller errors in the PLC Function Module Get I O Bus Error Status GetCJBError Gets the status and the event code of the error with the highest level of the Controller errors in the I O bus Get Motion Control Error Status GetMCError Gets the status and the event code of the error with the highest level of the Controller errors in the Motion Control Function Module Get EtherCAT Error Status GetECError Gets the status and the event code of the error with the highest level of the commu
176. View Insert Project Controller Simulation Jools Help Troubleshooting Backup Export Global Variables LI IW Pea Comments for Variables and Data Types E Programing nc Controller 8 Y m The Sysmac Studio automatically collects the Controller s error information and opens the Trouble shooting Window Option sU Eg Select the Display Target ra Node lt 001 gt EtherCAT Slave Terminal Node 1 Unit 3 Slot 3XNX AD2208 Unit I O Dieoonneotion Detected for Ch Node 1 Unit 3XSiot 3XNX AD2208 Unit I O Disconnection Detected for Ch EtherOAT Master Node No 2 QX 1D1611 Network Configuration Verification Error oipnis oeuis S eui YUM s1013 Bumesey pue BurAnuep L Z Tne ag Cloves e at COSER IO TUNE GA Of the OPU TUK CC UR DOA Hack Sauce 1 The End Cover ic not connected to right end of the CPU Rack or an Expancion Rack 2 The End Cover is not connected properly NJ series Troubleshooting Manual W503 2 5 2 Error Troubleshooting Methods Checking Current Errors and the Event Logs with the Sysmac Studio Checking Current Errors with the Sysmac Studio You can click the Controller Errors Tab in the Troubleshooting Window to read information on cur rent errors in the Controller The Controller Errors Tab Page lists the current errors in order of their levels F3 Tra uhleshontine IE Control rs Salect the Display Target Source Detalle Event Name Event Code Al DM O edonne o O a
177. a Noise S Same as data in non volatile e Non volatile memory failure above memory is cor rupted 14AA0000 hex Object Error The object area Noise S Same as data in non volatil Non volatile memory failure above memory is cor rupted 14AB 0000 hex Object Cor The checksum data Non volatile memory failure S Same as rupted in non volatile above memory is cor rupted 14AC 0000 hex Object Cor The checksum data Non volatile memory failure S Same as rupted in non volatile above memory is cor rupted 14AD 0000 hex Object Cor The checksum data Non volatile memory failure S Same as rupted in non volatile above memory is cor rupted 18200000 hex Absolute The Servomotor There is insufficient power sup S Oylinder type Encoder rotation speed ply voltage for the encoder Motor Manual Overspeed exceeded the spec e The wiring of the CN2 connec Cat No 1576 Error ified value when tor is wrong only the battery An external force is rotating the power supply was motor when the Servo is OFF used during a power interruption 18210000 hex Encoder Ini An encoder initial e Servomotor failed S Same as tialization ization error was above Error detected 18220000 hex Absolute The encoder Servomotor failed S Same as Encoder detected a one above One rotation rotation counter Counter Error error 3 118 NJ series Troubleshooting Manual W503 3 Error Tables
178. a com plete determination of the suitability of the Product in combination with the end product machine sys tem or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take applica tion responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM i Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Disclaimers I Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual perfor mance is subject to the Omron s Warranty and Limitations of Liability fi Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant constructi
179. above Request was received AL Received Status Code 0011 hex 350C 0000 hex Error State An unclear state An unclear state transition S Same as Transition transition request request was received above Received was received AL Status Code 0012 hex 350D 0000 hex Synchroniza When DC Mode When DC Mode was confirmed S Same as tion Cycle was confirmed the the cycle time was set to a above Setting Error cycle time was set value that made operation to a value that impossible made operation impossible AL Status Code 0035 hex 84C00000 hex NX Unit An error occurred in An NX Unit is not mounted S Same as Communica I O data communi properly above tions Timeout cations with the NX An NX Unit has failed Units 84C10000 hex NX Unit Ini Initializing an NX Anerror occurred in processing S Same as tialization Unit failed the EtherCAT Coupler Unit above Error e An initialization error occurred in an NX Unit The Enabled Channel Settings for all channels of the Analog Input Unit are set to Disable The Enabled Channel Settings for all channels of the Analog Output Unit are set to Disable 85000000 hex Process Data Process data com The EtherCAT communications S Same as WDT Error munications were cable is disconnected or bro above stopped for more ken than the specified e There is an error in the host period of time controller 85010000 hex Synchroniza A synchroniza
180. aded from the Sysmac Studio or the Memory All Clear operation was per formed 94010000 hex TagDataLink Changing the tag Changing the tag data link set S Sameas Download data link settings tings started above Started started 94020000 hex TagDataLink Changing the tag Changing the tag data link set S Same as Download data link settings tings finished above Finished finished 3 82 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause aud Reference Maj Prt Min Obs Info 94030000 hex Tag Data Link Tag data links were Tag data links were stopped by S NJseries Stopped stopped by Network Network Configurator or manip CPU Unit Configurator or ulation of a system defined Built in Ether manipulation of a variable Net IP Port system defined User s Manual variable Or the Cat No data link table was W506 downloaded from the Network Config urator again 94040000 hex Tag Data Link Tag data links were Tag data links were started by S Same as Started started by Network Network Configurator or manip above Configurator or ulation of a system defined manipulation of a variable system defined variable Or the data link table was downloaded from the Network Config urator again 94050000 hex Link Establishment of an Establishment of an Ethernet S Same as Detected E
181. aj Prt Min Obs Info 57020000 hex Axis Use The e The MC ChangeAxisUse S NJ series Ver 1 04 Change Error MC ChangeAxisUs Change Axis Use instruction Motion Con e Change Axis was executed when the axis trol Instruc Use instruction was not stopped or when the tions was executed when command velocity of the axis Reference the axis was not was saturated Manual Cat stopped or when No W508 the command velocity of the axis was saturated 57030000 hex Cannot The e The MC ChangeAxisUse S Same as Ver 1 06 Change Axis MC ChangeAxisUs Change Axis Use instruction above Use e Change Axis was executed in a way that Use instruction would cause the maximum was executed in a number of used real axes to be way that would exceeded cause the maxi mum number of used real axes to be exceeded 57200000 hex Motion Con The motion control The MC ChangeAxisUse S Same as Ver 1 04 trol Parame parameter settings Change Axis Use instruction above ter Setting forthe axis that was was used to change an unused Error When changed to a used axis to a used axis but the Changing axis are incorrect motion control parameter set Axis Use tings of the axis are not correct The power supply was inter rupted while a download of the motion control parameter set tings was in progress The non volatile memory is faulty or the life of the non vola tile memory has been exceeded 57210000 hex Required The objects that are
182. als on page 2 and Related Manuals on page 19 NJ series Troubleshooting Manual W503 1 Relevant Manuals Relevant Manuals The following table provides the relevant manuals for the NJ series CPU Units Read all of the manuals that are relevant to your system configuration and application before you use the NJ series CPU Unit Most operations are performed from the Sysmac Studio Automation Software Refer to the Sysmac Stu dio Version 1 Operation Manual Cat No W504 for information on the Sysmac Studio Purpose of use Introduction to NJ series Controllers Setting devices and hardware Basic information Manual jenuejy S Jos o1eMpJeH HUN ndo seues rN Using motion control Using EtherCAT Using EtherNet IP Using the database connection service Software settings jenuew SAos oueMoS HUN Ndd seues rN Jenue y eouasajoy suononuisu soues PN jenuejy J8S 031002 uonoiy HUN Add seues PN jenueyy o2uo19JeH suononuasu jou023 jenuew sasn uonoyy seuoas PN uod 1v24euj3 Ul yINg HUN nd9 seues PN Jenuejy s Jesf 40d di 9NJ9ui3 Ul yINg HUN Add seues fN jenuew sasn HUN Ndd uonoeuuo eseqejeg seues pN jenueyy 6unoous ej qnoJj seues pN Using motion control Using EtherCAT Using EtherNet IP Using the database connection service Writing the user program Using motion control Using EtherCAT Using EtherNet IP Usi
183. ame time Execution Limit communications Exceeded instructions were executed at the same time 3 26 NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54012404 hex File Number Limit The number of files The number of files S NJ series Ver 1 08 Exceeded specified with a wildcard for SPecified with a file Instruc name that contained a tions Ref an FTP client E k wildcard for an FTP erence communications instruction client communica Manual exceeded 1 000 tions instruction Cat No exceeded 1 000 W502 54012405 hex Directory Does Not The directory specified for The directory speci S Same as Ver 1 08 Exist FTP an FTP client communica fied for an FTP client above tions instruction does not communications exist in the Controller or an instruction does not incorrect path was speci exist in the Controller fied or an incorrect path was specified 54012406 hex FTP Server The destination FTP server The destination FTP S Same as Ver 1 08 Connection Error that was specified for an server that was speci above FTP client communications Ao T instruction does not exist instruction does not on s network or the exist on the network specified FTP server is not The destination FTP operating server that was speci fied for an FTP clie
184. and Coupler Unit the NX Unit User s Manual W519 00220000 hex Non volatile Anerroroccurredin Non volatile memory failure S Same as Memory non volatile mem above Hardware ory Error 05010000 hex ESC Error An error occurred in An error occurred in the Ether S Same as the EtherCAT slave CAT slave communications above communications controller controller 05020000 hex ESC Initial Initialization of the e An initialization error occurred S Same as ization Error EtherCAT slave in the EtherCAT slave commu above communications nications controller controller failed 05030000 hex Slave Unit An error occurred in An error occurred in Slave Unit S Same as Verification Slave Unit verifica information above Error tion 10420000 hex Non volatile An erroroccurredin The power supply to an NX Unit S Same as Memory Con the control parame was turned OFF or Sysmac above trol Parame ters Studio communications were ter Error disconnected while writing the control parameters 10430000 hex Memory Cor Memory corruption Memory corruption was S Same as ruption was detected detected above Detected 24A00000 hex Unit Configu The number of con More than the maximum num S Same as ration Error nected NX Units ber of NX Units is connected to above Too Many exceeds the maxi the EtherCAT Coupler Unit Units mum value for the EtherCAT Coupler Unit 24A10000 hex Unit Configu An unsupport
185. ands e 31 0 23 568 13 00 e www industrial omron eu Authorized Distributor U3 14 7 0 1 Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC e Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision e Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors Measurement Sensors Ultrasonic Sensors Vision Sensors Industrial Components RFID Code Readers Relays Pushbuttons amp Indicators e Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety e Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches Note Specifications are subject to change 2014 Omron Electronics LLC Printed in U S A Printed on recycled paper amp
186. ange input variable to a motion the valid range of the tions Ref control instruction is out of input variable erence range Manual Cat No W502 5401 549B hex Auxiliary Axis Posi The parameter specified for Instruction input S Same as tion Type Selec the Reference TypeAuxil parameter exceeded above tion Out of Range iary input variable to a the valid range of the motion control instruction is input variable out of range 5401549C hex Target Position Operation is not possible High speed homing S Same as Ring Counter Out because the target position was executed when 0 above of Range is out of range for the ring was not included in counter of the executed the ring counter instruction 5401549D hex Axes Group Com The parameter specified for Instruction input S Same as Ver 1 01 position Axis Set the Axes input variable to a parameter exceeded above ting Out of Range motion control instruction is the valid range of the out of range input variable 5401549E hex Axis Use Setting The parameter specified for e Instruction input S Same as Ver 1 04 Out of Range the AxisUse input variable parameter exceeded above to a motion control instruc the valid range of the tion is out of range input variable 54015700 hex Homing Parame The parameter specified for Instruction input S Same as Ver 1 03 ter Setting Out of the HomingParameter input parameter exceeded above Range variable to a motion control the
187. anged when re executing an instruction 54015454 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the BufferMode input vari not be changed for re Buffer Mode able when re executing a execution was Selection motion control instruction changed This input variable cannot be changed when re exe cuting an instruction 54015455 hex Motion Control An attempt was made to An input variable that S Same as Instruction Re exe change the parameter for cannot be changed for above cution Disabled the Direction input variable re execution was Direction Selec when re executing a motion changed tion control instruction This input variable cannot be changed when re executing an instruction 54015456 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the Periodic input variable not be changed for re Execution Mode when re executing a motion execution was control instruction This changed input variable cannot be changed when re executing an instruction 54015457 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the AxesGroup input vari not be changed for re Axes Group S
188. annot be changed when re executing an instruction 54560000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution Periodic input vari Disabled able when re exe Execution cuting a motion Mode control instruction This input variable cannot be changed when re executing an instruction 3 64 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 54570000 hex Motion Con An attempt was A parameter for an input vari S NJ series trol Instruc made to change the able that cannot be changed for Motion Con tion Re parameter for the re execution was changed trol Instruc execution AxesGroup input tions Disabled variable when re Reference Axes Group executing a motion Manual Cat Specification control instruction No W508 This input variable cannot be changed when re executing an instruction 54580000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re parameter for the re execution was changed execution Jerk input variable Disabled when re executing Jerk Setting a motion control instruction
189. are not progressing There is no remote device to receive the command The command frame is incor rect The remote device is not using the same serial communica tions settings Wiring is not correct or termi nating resistance is not set cor rectly The remote device could not interpret the protocol com mand The response from the remote device was sent too soon The response timeout monitor ing time of the serial gateway is too short The loopback test jig failed The communications circuits in the Serial Communications Unit are faulty A serial gateway interrupted processing between protocol macro steps Noise occurred The Serial Communications Mode setting is incorrect NJ series Troubleshooting Manual W503 3 143 92Jnos Aq s10413 1 spun seues Ul sjoU3 6 1 3 Error Tables Event code Event name Meaning Assumed cause in Reference Maj Prt Min Obs Info 64A50000 hex Comparison A comparison error Loopback test jig failure S CJ series Error occurred e Noise Serial Com The communications circuits in munigatlons the Serial Communications Unit Units Opera are faulty tion Manual for NJ series CPU Unit Cat No W494 64A60000 hex Reception More than the spec One or more bytes of data was S Same as Overflow ified amount of received after the completion above receive data was the reception received in No pro tocol Mode 64A70000 hex Comman
190. area exceeded error The specified area range was exceeded when data was written to or read from the CPU Unit The ERC indicator and ERR ALM indicator will flash Protocol data syntax error There was a code that cannot be executed during protocol execution The ERC indicator and ERR ALM indicator will flash The total of the areas speci fied for link words O1 O2 I1 and I2 exceeded 500 words The same link word is used by both ports 1 and 2 Writing was specified with a constant Interrupt notification was specified for a Serial Commu nications Unit Thirty one or more items were set for the write attribute data for one message A length of 0 bytes was speci fied for a message that was sent or received The length of a message to be sent or received exceeds the maximum send receive bytes A message is not registered for matrix reception The transmission control is set to both RTS CTS flow control and Xon Xoff flow control Maj Level Prt Min Obs Info Reference CJ series Serial Com munications Units Opera tion Manual for NJ series CPU Unit Cat No W494 64A00000 hex Tfs Send Finished Monitoring Time Exceeded The time required to complete a send operation exceeded the Send Finished Monitoring Time Noise The monitor time is shorter than the actual completion time Same as above 64A1 0000 hex Tfr Receive Finished Monitoring Time Exceede
191. ari parameter exceeded above MC Setting able to a motion control the valid range of the 3 34 instruction is out of range input variable The parameter specifi cation and the data type of the setting value do not agree NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015450 hex Trigger Input Con The parameter specified for Instruction input S NJ series dition Mode Selec the Triggerlnput Mode parameter exceeded Instruc tion Out of Range input variable to a motion the valid range of the tions Ref control instruction is out of input variable erence range Manual Cat No W502 54015451 hex Drive Trigger Sig The parameter specified for Instruction input S Same as nal Selection Out the Triggerlnput Input parameter exceeded above of Range for Trig Drive input variable to a the valid range of the ger Input Condition motion control instruction is input variable out of range 54015453 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the Axis input variable not be changed for re Axis Specification when re executing a motion execution was control instruction This changed input variable cannot be ch
192. arity cor The linearity correc Calibration ROM damage S Same as rection data tion data of the dis above error placement sensor is damaged 14B1 0000 hex Linearity cor Reading of the dis Calibration ROM not inserted S Same as rection data placement sensor Calibration ROM damage above read error linearity correction data was not exe cuted correctly 14B20000 hex System set The system set The displacement sensor S Same as ting error tings saved to the power was turned OFF during above displacement sen saving loading of system set Sor are corrupt tings 14B30000 hex Bank data The bank data The displacement sensor S Same as error saved to the dis power was turned OFF during above placement sensor saving loading of bank data is corrupt 24810000 hex Ethernet An invalid IP Invalid IP address setting S Same as communica address is set for above tion parame the displacement ter error sensor 74900000 hex Multiple con Multiple control sig Multiple control signals turned S Same as trol signal nals turned ON in ON in the same cycle above input error the same cycle 74910000 hex EXE input EXE input process EXE input turned ON in the S Same as error ing was not exe FUN mode above cuted correctly EXE input turned ON with READY output OFF 74920000 hex SYNC input SYNC input pro SYNC input turned ON in the S Same as error cessing was not FUN mode above executed correctly
193. arlnPos Posi tioning Gear Opera tion instruction is not being executed The MC Phasing Shift Master Axis Phase instruction was executed even though the MC Camln Start Cam Operation MC Gearln Start Gear Operation MC GearlnPos Start Gear Operation or MC MoveLink Syn chronous Positioning instruction is not being executed S Same as above 5401543B hex Motion Control Instruction Re exe cution Disabled An attempt was made to re execute a motion control instruction that cannot be re executed NJ series Troubleshooting Manual W503 A motion control instruction that cannot be re executed was re executed S Same as above 3 31 92unos Aq s10413 1 einpojy uonounJ 21d eui ul SIO 2 1 E 3 Error Tables fi Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 5401543C hex Motion Control Multiple functions that can e Multiple functions that S NJ series Instruction Multi not be executed simultane cannot be executed Instruc execution Disabled ously were executed for the simultaneously were tions Ref same target MC common executed for the same erence axis or axes group target MC common or Manual axis Cat No W502 5401543D hex Instruction Not An operation instruction An operation instruc S Same as Allowed for was executed for an tion was executed for above Encoder Axis T
194. as down 384E 0000 hex Absolute The multi rotation The set value for switching S Same as Encoder counter of the operation with the absolute above Counter encoder exceeded encoder is too large Overflow the specified value e The traveling distance from Error home of the machine exceeded 32 767 revolutions 384F 0000 hex Object Set The electronic gear The electronic gear ratio S Oylinder type ting Error 1 ratio exceeded the exceeded the allowable range Motor Manual allowable range Cat No 1576 and Linear Motor Manual Cat No 1577 38500000 hex Object Set External encoder External encoder ratio S Same as ting Error 2 ratio exceeded the exceeded the allowable range above allowable range 38510000 hex External The set value of the The set value of the External S Same as Encoder External Feedback Feedback Pulse Type Selec above Connection Pulse Type Selec tion 3323 hex differs from the Error tion 3323 hex dif external encoder type that is fers from the connected for serial communi external encoder cations type that is con nected for serial communications 3 122 NJ series Troubleshooting Manual W503 Event code 38520000 hex Event name Function Set ting Error Meaning The function that was set does not support the com munications period Assumed cause The electronic gear object ratio was not 1 1 when the communi cations period was set to 500 us Modes of operation 6060 hex
195. as sent while the Servo was ON A Switch ON command was sent when the main power was OFF When 3508 hex 0 An Enable Operation com mand was sent to request turn ing ON the Servo when the Servomotor was operating at 30 r min or 30 mm s or higher A latch operation was started under the following conditions An absolute external encoder was used and phase Z was selected as the trigger for fully closed control This applies only to Cylinder type Servomotors The absolute multi rotation data was being cleared or the Config operation was being performed The Statusword 6041 hex bit 09 remote was 0 local An operation command is given in the prohibited direction after the motor made an immediate stop due to a drive prohibition input Maj Prt Level Min Obs Info Reference Oylinder type Motor Manual Cat No 1576 and Linear Motor Manual Cat No 1577 84B00000 hex EtherCAT Communica tions Warn ing An EtherCAT com munications error occurred one or more times The EtherCAT communications cable is disconnected or bro ken Noise Same as above fi MX2 RX series Inverters with EtherCAT Communications Units Event code 04A1 0000 hex 3 128 Event name Non volatile Memory Hardware Error Meaning An error occurred in non volatile mem ory Assumed cause Non volatile memory failure Maj Prt
196. asterOffset able when re executing a execution was motion control instruction changed This input variable cannot be changed when re exe cuting an instruction 5401545B hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the MasterScaling input not be changed for re MasterScaling variable when re executing execution was a motion control instruction changed This input variable cannot be changed when re exe cuting an instruction 5401545C hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the MasterStartDistance not be changed for re MasterStartDis input variable when re exe execution was tance cuting a motion control changed instruction This input vari able cannot be changed when re executing an instruction 5401545D hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the Continuous input vari not be changed for re Continuous able when re executing a execution was motion control instruction changed This input variable cannot be changed when re exe cuting an instruction 5401545E hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re
197. ble the slave function when it was already disabled CPU Unit is not in PROGRAM mode More than one software switch changed to TRUE at the same time Or another software Switch changed to TRUE before processing was completed for a previous software switch Same as above 74640000 hex Slave Fixed Allocation Area Setting Failed An error occurred in one of the following operations for fixed allocation of the slave NJ series Troubleshooting Manual W503 The slave function is not dis abled CPU Unit is not in PROGRAM mode More than one software switch changed to TRUE at the same time Or another software switch changed to TRUE before processing was completed for a previous software switch Same as above 3 149 92unos Aq s10413 spun seues Ul sjou3 6 1 3 Error Tables Event code Event name Meaning Assumed cause te Reference Maj Prt Min Obs Info 84740000 hex Bus Off A Bus Off error The master and slave have dif S CJ series Detected occurred i e com ferent baud rates DeviceNet munications Communications cable lengths Units Opera stopped because trunk line and branch lines are tion Manual for there were too unsuitable NJ series many communica A communications cable is dis CEU unit Gate tions errors connected or loose No W497 The terminating resistance is somewhere other than the ends of the trunk line N
198. bles Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 84B20000 hex EtherCAT An undefined com An undefined communications S Oylinder type Illegal State munications state state change command was Motor Manual Change Error change command received Cat No 1576 was received and Linear Motor Manual Cat No 1577 84B30000 hex Communica The number of con e Power to the host controller was S Same as tions Syn secutive errors in interrupted during PDO com above chronization receiving data dur munications Error ing the communica An EtherCAT communications tion sync time cable is disconnected broken exceeded the value or incorrectly connected specified for the Noise Communications Error Setting 2200 hex 84B40000 hex Synchroniza A synchronization Noise S Same as tion Error error occurred e Control PCB error above 84B50000 hex Sync Man PDO communica The EtherCAT communications S Same as ager WDT tions were stopped cable is disconnected or bro above Error for more than the ken specified period of e There is an error in the host time controller 84B60000 hex ESC Initial An error occurred in Control PCB error S Same as ization Error ESC initialization above 84B70000 hex Slave Unit An error occurred in Control PCB error S Same as Verification Slave Unit verifica above Error tion 84B80000 hex C
199. bove Safety Output safety output termi nal 3 112 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause did Reference Maj Prt Min Obs Info 65280000 hex Stuck at high It was detected that The positive power supply line S NX series Detected at the safety output is in contact with the output sig Safety Control Safety Output terminal is stuck nal line Unit User s ON The output power supply is out Manual Z930 side the specifications The internal circuit is faulty A memory error or signal error occurred due to a transient cause such as a software error or excessive noise 80200000 hex NX Unit I O An I O communica The NX Unit is not mounted S Same as Communica tions error occurred properly above tions Error between the Com e There is a hardware error in the munications Cou NX Unit pler Unit and the NX Unit 80300000 hex Safety Pro A communications A setting is not correct The set S Same as cess Data timeout occurred in ting of the safety task period of above Communica safety process data the Safety CPU Unit is too tions Timeout communications short Or the setting of the with a safety slave PDO communications safety task period of the EtherCAT master is too short There is excessive noise The safety slave entered a sta tus where it could not cont
200. cannot be recovered through user actions i e errors for which you must replace the CPU Unit or contact your OMRON representative Flashing Errors for which normal status can be recovered through user actions Not lit An error that affects process data communications has not occurred EtherNet IP EtherNet IP Function Module Status NET ERR Lit Errors for which normal status cannot be recovered through user actions i e errors for which you must replace the CPU Unit or contact your OMRON representative Flashing Errors for which normal status can be recovered through user actions No lit There are no minor fault level or higher level errors i Checking with the Troubleshooting Function of Sysmac Studio When an error occurs you can connect the Sysmac Studio online to the Controller to check current Controller errors and the log of past Controller errors 1019 amp 6J uON 10 BuryoeyD Z Current Errors Open the Sysmac Studio s Controller Error Tab Page to check the current errors level source source details event name event code details attached information 1 to 4 actions and correc tions Errors are not displayed for observations Log of Past Errors Open the Sysmac Studio s Controller Event Log Tab Page to check the times levels sources source details event names event codes details attached information 1 to 4 actions and correc tions for previous errors Error logs from
201. capacity of the Unit power supply is insuffi cient There is a hardware error in the NX Unit 80210000 hex NX Unit Out An output synchro The NX Unit is not mounted S Same as put Synchro nization error properly above nization Error occurred in the NX e The Slave Terminal Configura Unit tion Information when the EtherCAT Coupler Unit syn chronization settings were downloaded did not agree with the actual configuration of the Slave Terminal There is an NX Unit that cannot be synchronized to the speci fied output synchronization tim ing This will not cause an error when the synchronization set ting is made from the Sysmac Studio 80240000 hex NX Unit An error occurred in There is a hardware error in the S Same as Clock Not the clock informa NX Unit above Synchro tion between the There is a hardware error in the nized Error EtherCAT Coupler EtherCAT Coupler Unit Unit and the NX Unit 70010000 hex Previous A previous time was A mistake in the user program S Same as Ver 1 06 Time Speci specified for output caused the specification of a above fied refreshing with a previous time specified time A Communications Synchroni stamp zation Error caused a delay in the I O data reaching the NX Unit 90400000 hex Event Log The event log was The event log was cleared by S Sameas Cleared cleared the user above 3 98 NJ series Troubleshootin
202. cations instruc IP address tion The CIP connection for the specified han dle timed out and was closed Power to the remote device is OFF Communications are stopped at the remote device The Ethernet cable connector for Ether Net IP is discon nected The Ethernet cable for EtherNet IP is discon nected Noise 54011C05 hex Class 3 Connec Establishing a class 3 con The ClPOpen instruc S Same as Ver 1 06 tion Not Estab nection failed for a CIP tion was executed for above 3 22 lished communications instruc tion a device that does not support class 3 Large Forward Ope n The CIPOpenWithDa taSize instruction was executed with a speci fied data size of 510 bytes or larger for a device that does not support class 3 Large Forward Ope n NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54011C06 hex CIP Communica An attempt was made to The data size that was S NJ series Ver 1 06 tions Data Size send a class 3 explicit mes specified for the input Instruc Exceeded sage with a data size that is variable to the tions Ref larger than the sendable CIPRead CIPWrite or erence size with a CIP communica CIPSend instruction Manual tions instruction exceeded the data Cat No size that was specified W502 with the CIPOpen
203. cause Reference Maj Prt Min Obs Info 94410000 hex Slave Con A slave was recon An operation to reconnect the S NJ series nected nected for a recon slave was executed from the CPU Unit nection command Sysmac Studio Built in Ether The EC ConnectSlave instruc CAT Port tion was executed User s Manual Cat No W505 94430000 hex Errors Reset A command was An error reset operation was S Sameas received to reset performed from the Sysmac above errors Studio The ResetECError instruction was executed 94440000 hex Slave Dis The EtherCAT e The EC ChangeEnableSetting S Sameas Ver 1 04 abled Slave was disabled instruction was executed above 94450000 hex Slave The EtherCAT e The EC ChangeEnableSetting S Sameas Ver 1 04 Enabled Slave was enabled instruction was executed above 3 1 6 Errors in the DB Connection Service Function The section provides tables of the errors events that can occur in the DB connection service or DB connection instructions You can use the DB connection service and DB connection instructions with an NJ501 1L120 CPU Unit The errors are divided into the following functional groups DB connection service DB connection instructions li Errors Related to DB Connection Service Event code Event name Meaning Assumed cause Ew Reference Maj Prt Min Obs Info 14D00000 hex Spool Mem The Spool memory The user application made an S NJ series
204. ce ratio in the axes group set tings when the center designation method was specified for the MC MoveCircular2D Circular 2D Interpola tion instruction 54015444 hex Instruction Execu An instruction that cannot An instruction that S Same as tion Error Caused be used when the Count cannot be used when above by Count Mode Mode is setto Rotary Mode the Count Mode is set Setting was executed for an axis to Rotary Mode was that was set to Rotary executed for an axis Mode that was set to Rotary Mode 5401544C hex Parameter Selec The parameter specifiedfor Instruction input S Same as tion Out of Range the ParameterNumber parameter exceeded above input variable to a motion the valid range of the control instruction is out of input variable range 5401544D hex Stop Method The parameter specified for Instruction input S Same as Selection Out of the StopMode input vari parameter exceeded above Range able to a motion control the valid range of the instruction is out of range input variable 5401544E hex Latch ID Selection The parameter specified for e Instruction input S Same as Out of Range for the TriggerInput LatchID parameter exceeded above Trigger Input Con input variable to a motion the valid range of the dition control instruction is out of input variable range 5401544F hex Setting Out of The parameter specified for Instruction input S Same as Range for Writing the SettingValue input v
205. ch An error was There is an error in the DIP S NJ series Setting Error detected in the DIP switch setting CPU Unit switch setting Hardware User s Manual Cat No W500 000D0000 hex Internal NJ A fatal error was Conductive material has gotten S Same as series Bus detected on the inside above Check Error internal bus e Noise The CPU Unit has failed 000E0000 hex Non volatile The specified num Non volatile memory life S Same as Memory Life ber of deletions for expired above Exceeded non volatile mem ory was exceeded Or the number of bad blocks in mem ory exceeded the specified value 10010000 hex Non volatile An error was The Controller power supply S Same as Memory detected in the non was turned OFF while the above Restored or volatile memory BUSY indicator was lit Formatted check and file sys e The power supply to the Con tem recovery OL for troller was interrupted momen matting was tarily while the BUSY indicator executed Previous was lit files may have been deleted 10020000 hex Non volatile A file that mustbe The Controller power supply S Same as Memory Data in non volatile was turned OFF while the above Corrupted memory is missing BUSY indicator was lit or corrupted The power supply to the Con troller was interrupted momen tarily while the BUSY indicator was lit The CPU Unit has failed 10080000 hex Main Memory An error was Conductive material has gotten S
206. cified for above address range is the tag data links specified for the tag data links NJ series Troubleshooting Manual W503 3 151 92Jnos Aq s10413 spun seues Ul sjoU3 6 1 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 34AB0000 hex Basic Ether There is an illegal The power was interrupted dur S CJ series Eth net Setting TCP IP setting ing a download erNet IP Units Error A communications error Operation occurred during a download Manual for NJ series CPU Unit Cat No W495 34AC 0000 hex IP Address The IP address The power was interrupted dur S Same as Table Error table information is ing a download above incorrect A communications error occurred during a download 34AD 0000 hex IP Router The IP router table The power was interrupted dur S Same as Table Error information is incor ing a download above rect Acommunications error occurred during a download 34AE 0000 hex Routing Table The routing table The power was interrupted dur S Same as Error information is incor ing a download above rect e A communications error occurred during a download 34AF 0000 hex Ethernet There is an illegal The power was interrupted dur S Same as Advanced FINS setting ing a download above Setting Error A communications error occurred during a download 34B00000 hex Address Mis The host ID of t
207. cit Message Error Instructions W502 5401 1C01 hex Incorrect Route Path Instructions W502 5401 1C02 hex CIP Handle Out of Range Instructions W502 5401 1C03 hex CIP Communications Resource Over Instructions W502 flow 5401 1C04 hex CIP Timeout Instructions W502 54011C05 hex Class 3 Connection Not Established Instructions W502 54011C06 hex CIP Communications Data Size Instructions W502 Exceeded 54012000 hex Local IP Address Setting Error Instructions W502 54012001 hex TCP UDP Port Already in Use Instructions W502 54012002 hex Address Resolution Failed Instructions W502 54012003 hex Status Error Instructions W502 54012004 hex Local IP Address Not Set Instructions W502 54012006 hex Socket Timeout Instructions W502 5401 2007 hex Socket Handle Out of Range Instructions W502 54012008 hex Socket Communications Resource Instructions W502 Overflow 54012400 hex No Execution Right Instructions W502 54012401 hex Settings Update Failed Instructions W502 54012402 hex Too Many Simultaneous Instruction Instructions W502 Executions 54012403 hex FTP Client Execution Limit Exceeded Instructions W502 54012404 hex File Number Limit Exceeded Instructions W502 54012405 hex Directory Does Not Exist FTP Instructions W502 54012406 hex FTP Server Connection Error Instructions W502 54012407 hex Destination FTP Server Execution Instructions W502 Failure 54012408 hex SD Memory Card Access Failed for Instructions W502 FTP 54012409 hex Specified File Does
208. city is still at the above ting Out of FeedVelocity input default 0 Range variable to a motion control instruction is out of range 542B 0000 hex Buffer Mode The parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range BufferMode input input variable variable to a motion control instruction is out of range 542C 0000 hex Coordinate The parameter Instruction input parameter S Same as System specified for the exceeded the valid range of the above Selection Out CoordSystem input input variable of Range variable to a motion control instruction is out of range 542D 0000 hex Circular Inter The parameter Instruction input parameter S Same as polation specified for the Cir exceeded the valid range of the above Mode Selec cMode input vari input variable tion Out of able to a motion Range control instruction is out of range 542bE 0000 hex Direction The parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range Direction input vari input variable able to a motion control instruction is out of range 542F 0000 hex Path Selec The parameter Instruction input parameter S Same as tion Out of specified for the exceeded the valid range of the above Range PathChoice input input variable variable to a motion control instruction is out of range 54300000 hex Position Typ
209. con Number in the trol instruction Switches in out variable to a motion control instruction NJ series Troubleshooting Manual W503 3 79 92unos Aq s10413 1 e npojv UOHOUN 04 UOD UOHOP eui Ul SION L 3 Error Tables 3 1 4 Errors in the EtherNet IP Function Module Ji Built in EtherNet IP Port on CPU Unit Event code Event name Meaning Assumed cause mila Reference Maj Prt Min Obs Info 04200000 hex Communica A hardware error Communications Controller S NJ series tions Control was detected in the hardware error CPU Unit ler Failure communications Built in Ether controller of the Net IP Port built in EtherNet IP User s Manual port Cat No W506 14200000 hex MAC The MAC address Non volatile memory failure S Same as Address in non volatile above Error memory was not read correctly 14220000 hex EtherNet IP A fatal error was Hardware has failed S Same as Processing detected in the Eth above Error erNet IP Function Module 34210000 hex Basic Ether An error was Setting error S Same as net Setting detected in the e Power was interrupted when a above Error Ethernet settings download was in progress for the Ethernet basic settings Memory error 34220000 hex TCP IP Basic An error was Setting error S Same as Setting Error detected in the IP Power was interrupted when a above Local PortIP address settings
210. control instructions are described Instructions Reference NJ301 cations of the motion control When programming use this manual together with Manual instructions that are pro the NJ series CPU Unit Hardware User s Manual vided by OMRON Cat No W500 NJ series CPU Unit Software User s Manual Cat No W501 and NJ series CPU Unit Motion Control User s Manual Cat No W507 NJ series CPU Unit Built W505 NJ501 Using the built in EtherCAT Information on the built in EtherCAT port is pro in EtherCAT Port User s NJ301 port on an NJ series CPU vided This manual provides an introduction and Manual Unit provides information on the configuration features and setup Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 NJ series CPU Unit Built W506 NJ501 Using the built in Ether Information on the built in EtherNet IP port is pro in EtherNet IP Port NJ301 Net IP port on an NJ series vided Information is provided on the basic setup User s Manual CPU Unit tag data links and other features Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 NJ series Database Con W527 NJ501 1L120 Using the database connec Describes the database connection service nection CPU Units User s Manual NJ series Troubleshooting Man
211. cted in an NX occurred in a Unit where an above 9 Unit error was detected This event is recorded in the event log in the Communica tions Coupler Unit 350E 0000 hex NX Bus Exceeding the NX e The NX bus cycle was S Same as Cycle Delay bus cycle was exceeded above i Detected detected 80220000 hex NX Message An error was The message communications S Same as iS Communica detected in mes load is high above a tions Error sage communica e The communications cable is o tions and the disconnected or broken A message frame This cause does not apply if m was discarded attached information 2 is 0 NX bus a Message communications were 3 cut off as the result of executing 2 a synchronization or restora tion operation on the Sysmac Studio or as the result of dis connecting an EtherCAT slave 90400000 hex Event Log The event log was The event log was cleared by S Sameas Cleared cleared the user above 90420000 hex Restart Exe A restart was exe A restart command was S Sameas cuted cuted received above 90430000 hex Memory All The Unit settings The non volatile memory in the S Sameas Cleared were cleared EtherCAT Coupler Unit was above cleared 94600000 hex I O Check I O checking was O checking was started S Same as Execution started above Started i NX series Digital I O Units The section provides a table of the errors events that can occur in the follo
212. ction Re execu Instructions W502 tion Disabled Execution Mode 5401 5457 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Axes Group Specifica tion 5401 5458 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Jerk Setting 5401 5459 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Master Axis 5401 545A hex Motion Control Instruction Re execu Instructions W502 tion Disabled MasterOffset 5401 545B hex Motion Control Instruction Re execu Instructions W502 tion Disabled MasterScaling 5401 545C hex Motion Control Instruction Re execu Instructions W502 tion Disabled MasterStartDistance 5401 545D hex Motion Control Instruction Re execu Instructions W502 tion Disabled Continuous 5401 545E hex Motion Control Instruction Re execu Instructions W502 tion Disabled MoveMode 5401 545F hex Illegal Auxiliary Axis Specification Instructions W502 5401 5460 hex Illegal Axis Specification Instructions W502 54015461 hex Illegal Axes Group Specification Instructions W502 5401 5462 hex Illegal Master Axis Specification Instructions W502 5401 5463 hex Motion Control Instruction Re execu Instructions W502 tion Disabled SlaveOffset 5401 5464 hex Motion Control Instruction Re execu Instructions W502 tion Disabled SlaveScaling 5401 5465 hex Motion Control Instruction Re execu Instructions W502 tion Disabled StartPosition 5401 5466 hex I
213. ction alloca Cat No 1576 1 output signal tion and Linear OUTM 1 function Motor Manual allocation Cat No 1577 384A 0000 hex Interface Out There is an unde There is an undefined number S Same as put Function fined number speci specification in the output sig above Number Error fication in the nal OUTM2 function alloca 2 output signal tion OUTM2 function allocation 384B 0000 hex External There is an errorin The latch input was allocated to S Same as Latch Input the latch input func an input signal other than IN5 above Allocation tion allocation IN6 or IN7 Error A latch input is assigned to an NC signal The same latch input is not assigned to the same pin in all Control Modes 384C 0000 hex Overrun Limit The Servomotor e The gain or inertial ratio mass S Same as Error exceeded the allow ratio is not suitable above able operating The set value of the Overrun range set in the Limit Setting 3514 hex is too Overrun Limit Set small ting 3514 hex with respect to the posi tion command input range 384D 0000 hex Absolute The voltage of the The voltage of the built in S Oylinder type Encoder Sys built in capacitor capacitor dropped below the Motor Manual tem Down dropped below the specified value because the Cat No 1576 Error specified value power supply to the encoder or because the power the battery power supply was supply to the down encoder or the bat tery power supply w
214. d CPU Unit Watchdog Timer Error This error occurs in the CPU Unit This error occurs when the watchdog timer times out because a hardware failure or when temporary data corruption causes the CPU Unit to hang 1 2 2 Checking for Fatal Errors You can identify fatal errors based on the status of the PWR indicator on the Power Supply Unit and the RUN and ERROR indicators on the CPU Unit as well as by the ability to go online with the CPU Unit from the Sysmac Studio Refer to Section 2 Error Troubleshooting Methods for information on identify ing errors and corrections ee see a eats ee ee toing online trom CPU Unit operating status PWR green RUN green ERROR red the Sysmac Studio Not lit Not lit Not lit Not possible Power Supply Error Lit Not lit Not lit CPU Unit Reset Lit Flashing 3 s Lit Incorrect Power Supply Unit intervals Connected Lit Not lit Lit CPU Unit Watchdog Timer Error Power Supply Errors and Incorrect Power Supply Unit Connected errors can be differentiated with the indicators There is no need to see if you can go online with the CPU Unit from the Sysmac Studio 1 4 NJ series Troubleshooting Manual W503 1 Overview of Errors 1 3 Non fatal Errors Non fatal errors that occur are managed as events in the NJ series Controller You can check the event to find out what type of error occurred S101143 16J UON 1 3 1 Types of Non fatal Errors I Overview of Controll
215. d The time required to complete a reception operation exceeded the Receive Finished Monitoring Time Noise The monitoring time is shorter than the actual completion time Same as above 64A20000 hex 3 142 Tr Receive Wait Monitor ing Time Exceeded The receive waiting time exceeded the Receive Wait Moni toring Time Noise The monitoring time is shorter than the actual completion time Same as above NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause aid Reference Maj Prt Min Obs Info 64A30000 hex FCS Check One of the following Noise S CJ series Error errors occurred in e There was a mistake in the Serial Com the converted pro CRC code that was attached to munications tocol at the serial the command frame Units Opera gateway tion Manual for When converting NJ series to CompoWay F CPU Unit Cat command BCC No W494 error When converting to Modbus RTU command CRC error When converting to Modbus ASCII command CRC error When converting to Host Link FINS command FCS error Protocol Macros The check code attached to the received mes sage does not match the check code that was calculated from the received mes sage 64A40000 hex Timeout A timeout error The steps in the communica S Same as Error occurred tions sequence of a protocol above macro
216. d An illegal function An illegal function code S Same as Format Error code or address address or data was specified above was specified in a in a received Modbus RTU received Modbus command RTU command 84680000 hex Transmis A transmission One of the following errors S Same as sion Error error occurred occurred above Tfs Send Finished Monitor ing Time Exceeded Tfr Receive Finished Moni toring Time Exceeded Tr Receive Wait Monitoring Time Exceeded FCS Check Error Command Error Timeout Error Overrun Error Framing Error Parity Error 84690000 hex Overrun An overrun n Serial Gateway Mode or Pro S Same as Error occurred tocol Macro Mode above 3 144 The reception circuits in the Serial Communications Unit are faulty Atransmission error occurred due to noise or other factors No protocol Mode The reception buffer received more than 259 bytes of data before the SerialRcv SerialR cvNoClear instruction was executed During Loopback Test Loopback test jig failure Noise The communications circuits in the Serial Communica tions Unit are faulty NJ series Troubleshooting Manual W503 Event code 846A 0000 hex Event name Framing Error Meaning A frame error occurred Assumed cause In Serial Gateway Mode or Pro tocol Macro Mode The reception circuits in the Serial Communications Unit are faulty Atransm
217. d IP address is illegal erNet IP Units failed Server is down Operation An error occurred in the com Manual Jor m munications path seres CPU Unit Cat No W495 54AF 0000 hex Access Accessing a value An out of range value was writ S Same as Detected that is out of range ten by an EtherNet IP tag data above Outside was detected for a link for a variable with a speci Range of tag variable that is fied range A value that does Variable used in a tag data not specify an enumerator was link written by an EtherNet IP tag data link for an enumeration variable 84E20000 hex Link OFF The Ethernet link The Ethernet cable is discon U S Same as Error status turned OFF nected above An Ethernet cable is discon nected or loose The switching hub power sup ply is turned OFF Baud rate mismatch Noise i CJ series CompoNet Master Unit The section provides a table of the events that can occur in the following Unit CJ1W CRM21 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 349C 0000 hex Registration An inconsistency There is at least one entry in S CJ series Table Verifi was found when the slave registration table CompoNet cation Error verifying the slave where the node address and Master Units registration table Slave Unit model are inconsis Operation tent Manual for NJ series CPU Unit Cat No W493 349
218. d above Read Error executed because for the master axis of the syn an error occurred in chronized instruction or the I O the position of the data of the NX Unit cannot be master axis of the used for control synchronized The slave of the master axis for instruction the synchronized instruction was disconnected or disabled An Absolute Encoder Current Position Calculation Failed error 6458000 hex was detected for the master axis of a synchro nized instruction The master axis for the syn chronized instruction is an unused axis 743B0000 hex Auxiliary Axis The synchronized EtherCAT process data com S Same as Position instruction was not munications are not established above Read Error executed because for the auxiliary axis of the syn an error occurred in chronized instruction or the I O the position of the data of the NX Unit cannot be auxiliary axis of the used for control synchronized The slave of the auxiliary axis instruction for the synchronized instruction was disconnected or disabled An Absolute Encoder Current Position Calculation Failed error 6458000 hex was detected for the auxiliary axis of a synchro nized instruction The auxiliary axis for the syn chronized instruction is an unused axis NJ series Troubleshooting Manual W503 3 55 92Jnos Aq s10413 1 e npojv UOHOUN 0Jju02 UOHOP eui Ul SION L 3 Error Tables Event code E
219. d information such as error causes and corrections is not displayed 2 To perform troubleshooting from an NS series PT connect the PT to the built in EtherNet IP port on the CPU Unit This section describes the above checking methods il Checking the Indicators Checking the Level of a Controller Error You can use the PWR indicator on the Power Supply Unit and the RUN and ERROR indicators on the CPU Unit to determine the level of an error The following table shows the relationship between the Controller s indicators and the event level Indicators Event level PWR green ERROR red Lit Not lit Lit Major fault level Lit Lit Flashing Partial fault level 1 s intervals Minor fault level NJ series Troubleshooting Manual W503 1 Overview of Errors Indicators Checking Errors in the EtherCAT Master Function Module and EtherNet IP Function Module For the EtherCAT Master Function Module and EtherNet IP Function Module use the EtherCAT and EtherNet IP NET ERR indicators to determine whether an error that affects process data communi cations has occurred and whether a minor fault level error or higher level error has occurred The indicators let you check the status given in the following table Event level PWR green Observation S101143 16J UON Indicators Indicated status EtherCAT EtherCAT Master Function Module Status NET ERR Lit Errors for which normal status
220. d to Buffered because the profile could not be created Blending was specified for an interpolation instruction but based on the results of profile creation this was changed to Buffered because the execution time of the instruction before the transition was less than four control periods 94210000 hex Error Clear An error was An error was cleared from the S Sameas from MC Test cleared from the MC Test Run Pane of the Sys above Run Tab MC Test Run Pane mac Studio Page of the Sysmac Stu dio 94220000 hex Slave Error The error code was The error code was reported by S Same as Code Report reported by the the slave when a Slave Error above slave when a Slave Detected error 742F0000 hex Error Detected error occurred occurred NJ series Troubleshooting Manual W503 3 57 no Aq s10413 1 e npojv UOHOUN 04 UOD UOHOW eui Ul SION L 3 Error Tables fi Motion Control Instructions Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 34610000 hex Process Data The PDO mapping The PDOs that are required for S NJ series Object Set is not correct the motion control instruction Motion Con ting Missing are not mapped trol Instruc The relevant instruction was tions executed for a device that does Reference not have an object that sup Manual Cat ports the instruction No W508 A mo
221. de Event name Functional classification Reference 5447 0000 hex Positioning Gear Operation Insuffi Motion Control Instructions W508 cient Target Velocity 54480000 hex Same Start Point and End Point for Motion Control Instructions W508 Circular Interpolation 54490000 hex Circular Interpolation Center Specifi Motion Control Instructions W508 cation Position Out of Range 544A 0000 hex Circular Interpolation Cannot Be Exe Motion Control Instructions W508 cuted with Rotary Infinite Axis 544C 0000 hex Parameter Selection Out of Range Motion Control Instructions W508 544D 0000 hex Stop Method Selection Out of Range Motion Control Instructions W508 544E 0000 hex Latch ID Selection Out of Range for Motion Control Instructions W508 Trigger Input Condition 544F 0000 hex Setting Out of Range for Writing MC Motion Control Instructions W508 Setting 54500000 hex Trigger Input Condition Mode Selec Motion Control Instructions W508 tion Out of Range 54510000 hex Drive Trigger Signal Selection Out of Motion Control Instructions W508 Range for Trigger Input Condition 54530000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Axis Specification 54540000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Buffer Mode Selection 54550000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled Direction Selection 54560000 hex
222. de address Type information Serial number f the model number cannot be determined such as when there is no ESI file the vendor ID product code and revision number are displayed NJ series Troubleshooting Manual W503 17 Unit Versions 18 i Confirming Unit Versions with System defined Variable You can access the _UnitVersion Unit Version system defined variable from the user program to check the unit version of the CPU Unit _UnitVersion is an USINT array variable with two elements UnitVersion 0 and _UnitVersion 1 corre spond to the integer part and the fractional part of the unit version respectively UE Version Information A CPU Unit with unit version 1 08 or later and the Sysmac Studio version 1 09 or higher are required to confirm the unit version using the system defined variable ES Additional Information Refer to the manual for the specific Unit for the unit versions of the CPU Units Communications Coupler Units NX Units and Safety Control Units to which the database connection service and other functions were added Unit Versions and Sysmac Studio Versions The events that can occur depend on the unit versions of the NJ series CPU Unit and the EtherCAT slaves You must use the corresponding version of Sysmac Studio to display events that were added for version upgrades when troubleshooting from the Sysmac Studio or from the Troubleshooter on an NS series PT Refer to the product manuals f
223. de operation mode set Setting Error ting 348A 0000 hex Output Signal There is a mistake There is a mistake in the output S Same as Range Set in the output signal signal range setting or in the above ting Erroror range setting or in number of outputs setting Error In Num the number of out ber of Out puts setting puts Used Setting 38010000 hex Scaling Data There is an error in The upper or lower limit data for S Same as Setting the scaling data scaling is outside the setting above Error Ratio setting or ratio con range Or the maximum value Conversion version use setting and minimum value are not 0 Use Setting and they are the same Error The I O number for ratio con version is set to Not used in the I O specifications 38020000 hex Ratio Set There is a mistake A value other than 16 0000 to S Same as Value Error is the ratio setting 16449999 0 00 to 99 99 was above for ratio conversion specified for the ratio conver sion A constant for ratio conver sion 64780000 hex Input Discon The input is discon Input wiring is broken S U Same as nection nected Input wiring disconnection above Detected 64790000 hex Output Set The output setting An output set value setting is S U Same as Value Error is out of range out of range above 34810000 hex Input Value In Adjustment n Adjustment Mode the input U S Same as Exceeded Mode the input value exceeded the range for above Adjus
224. ded for the NJ series CPU Unit and the NJ series Controller sys tem NJ series CPU Unit Hardware User s Manual W500 NJ series CPU Unit Software User s Manual W501 NJ series Troubleshooting Manual W503 13 Regulations and Standards Regulations and Standards Conformance to EC Directives i Applicable Directives e EMC Directives Low Voltage Directive i Concepts e EMC Directive OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN 61131 2 and EN 61000 6 2 EMI Electromagnetic Interference EN 61131 2 and EN 61000 6 4 Radiated emission 10 m regulations Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1 000 VAC and 75
225. ding Order 57410000 hex Too Many Data Points in Cam Table Motion Control Instructions W508 57420000 hex Cam Table Displacement Overflow Motion Control Instructions W508 57430000 hex Aborted Cam Table Used Motion Control Instructions W508 58210000 hex Output Control Timeout for Parallel FH FZ5 Series Vision System Z342 1 0 PLC Link or EtherNet IP 58220000 hex Output Control Timeout for EtherCAT FH FZ5 Series Vision System Z342 6001 0000 hex Task Period Exceeded Errors Related to Tasks W501 60020000 hex Task Execution Timeout Errors Related to Tasks W501 60030000 hex I O Refreshing Timeout Error Errors Related to Tasks W501 60040000 hex Insufficient System Service Time Errors Related to Tasks W501 Error 60050000 hex Task Period Exceeded Errors Related to Tasks W501 6401 0000 hex Impossible to Access Special Unit Errors Related to Unit Configuration W500 64200000 hex Emergency Message Detected Built in EtherCAT Master in CPU Unit W505 64400000 hex Target Position Positive Software Motion Control Instructions W508 Limit Exceeded 64410000 hex Target Position Negative Software Motion Control Instructions W508 Limit Exceeded 64420000 hex Command Position Overflow Under Motion Control Instructions W508 flow 64430000 hex Positive Limit Input Motion Control Instructions W508 64440000 hex Negative Limit Input Motion Control Instructions W508 64450000 hex Positive Software Limit Exceeded General Motion Control W507 64
226. dis The node address of the S Same as Address covered during the DeviceNet Unit is also set for above Duplicated node address dupli another node Error cation check when starting the DeviceNet Unit 34BC 0000 hex Routing Table There is illegal data e The local DeviceNet Unit is not S U Same as Error in the routing tables in the routing tables above set in the CPU Unit e The routing table format is incorrect Reading the routing tables timed out 3 146 NJ series Troubleshooting Manual W503 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 34BD 0000 hex Verification The slave informa e A slave that is in the scan list S CJ series Error tion registered in does not exist DeviceNet the scan listdoes e The node address of the local Units Opera not agree with the Unit which is the master is reg tion Manual for actual slave infor istered in the scan list NJ series manon f the system is set to check the HIM Cat vendor in the detailed verifica S W497 tion settings the vendor of the slave does not match the regis tration in the scan list f the connection path is set in the detailed verification set tings then setting the connec tion path that is set in the scan list failed The size of the slave I O data does not match the registration in the scan list f the device type
227. download was in progress for Address the TCP IP basic settings Memory error The IP address acquired from BOOTP server is illegal 84010000 hex IP Address The same IP The IP address of the built in S Same as Duplication address is used EtherNet IP port is also used as above Error more than once the IP address of another node 84020000 hex BOOTP Connection with the e Server setting error S Same as Server Con BOOTP server Server is down above necuon Er tailed An error occurred in the com munications path 14210000 hex Identity Error The CIP identity Non volatile memory failure S Same as information in non above volatile memory was not read cor rectly 34200000 hex Tag Data Link An error was Power was interrupted when a S Same as Setting Error detected in the download was in progress for above communications the data link settings settings for tag data e Memory error links 34230000 hex TCP IP An error was Setting error S Same as Advanced detected in the e Power was interrupted when a above Setting Error hosts in the IP download was in progress for IP Router router table the TCP IP advanced settings Table Memory error There is a mistake in the IP router table settings or hosts settings 3 80 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd
228. e The parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range Reference Type input variable input variable to a motion control instruction is out of range 54310000 hex Travel Mode The parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range MoveMode input input variable variable to a motion control instruction is out of range NJ series Troubleshooting Manual W503 3 59 92unos Aq s10413 1 e npojv UOHOUN 0J1u02 UOHOY eui Ul SION E L 3 Error Tables Event code Event name Meaning Assumed cause eis Reference Maj Prt Min Obs Info 54320000 hex Transition The parameter Instruction input parameter S NJ series Mode Selec specified for the exceeded the valid range of the Motion Con tion Out of TransitionMode input variable trol Instruc Range input variable to a e mcAborting or _mcBuffered tions motion control was specified for BufferMode Reference instruction is out of and Manual Cat range mcTMCornerSuperimposed No W508 was specified for Transition Mode 54330000 hex Continue The value of the The value of the reserved input S Same as Method reserved input vari variable Continuous changed above Selection Out able Continuous to of Range a motion control instruction changed 54340000 hex Combine The parameter Inst
229. e 05110000 hex Cold Junction Sensor Error NX series Analog I O Units W522 05200000 hex System Error NX series Safety Control Unit Z930 05210000 hex Internal Circuit Error at Safety Input NX series Safety Control Unit Z930 05220000 hex Internal Circuit Error at Test Output NX series Safety Control Unit Z930 05230000 hex Internal Circuit Error at Safety Output NX series Safety Control Unit Z930 0801 0000 hex Battery Warning Servo G5 1576 08020000 hex Fan Warning Servo G5 and G5 Linear 1576 1577 08030000 hex Encoder Communications Warning Servo G5 1576 08040000 hex Encoder Serial Conversion Unit Over Servo G5 and G5 Linear 1576 1577 heating Warning 08050000 hex Life Expectancy Warning Servo G5 and G5 Linear 1576 1577 08060000 hex External Encoder Error Warning Servo G5 and G5 Linear 1576 1577 0807 0000 hex External Encoder Communications Servo G5 and G5 Linear 1576 1577 Warning 0808 0000 hex Encoder Communications Disconnec Servo G5 1576 tion Error 08090000 hex Encoder Communications Error Servo G5 1576 080A 0000 hex Encoder Communications Data Error Servo G5 1576 080B 0000 hex Safety Input Error Servo G5 and G5 Linear 1576 1577 080C 0000 hex External Encoder Connection Error Servo G5 and G5 Linear 1576 1577 080D 0000 hex External Encoder Communications Servo G5 and G5 Linear 1576 1577 Data Error 080E 0000 hex External Encoder Status Error 0 Servo G5 and G5 Linear 1576 1577 080F 0000 hex External Encoder Status Error 1 Servo G
230. e input variable e mcAborting or _mcBuffered was specified for Buffer Mode and mcTMCornerSuperi mposed was speci fied for Transition Mode 54015433 hex Continue Method The value of the reserved The value of the S Same as Selection Out of input variable Continuous reserved input vari above Range to a motion control instruc able Continuous tion changed changed 54015434 hex Combine Mode The parameter specified for Instruction input S Same as Selection Out of the CombineMode input parameter exceeded above Range variable to a motion control the valid range of the instruction is out of range input variable 54015435 hex Synchronization The parameter specified for Instruction input S Same as Start Condition the LinkOption input vari parameter exceeded above 3 30 Selection Out of Range able to a motion control instruction is out of range the valid range of the input variable NJ series Troubleshooting Manual W503 Event code 54015436 hex Event name Master and Slave Defined as Same Axis Meaning The same axis is specified for the Master and Slave input variables to a motion control instruction Assumed cause The parameter is the same for the Master and Slave input vari ables to the instruc tion Maj Prt Level Min 3 Error Tables Refer Obs ence S NJ series Instruc tions Ref erence Manual Cat No W502 Info 5401543
231. e as Voltage Battery has The battery connector has above dropped come loose The Battery is missing 000C 0000 hex CPU Unit The temperature The ambient operating temper S Same as Overheat inside the CPU Unit ature is too high above exceeded the spec ified value 10090000 hex Battery An error was The battery voltage is low S U Same as backup Mem detected in the e The battery connector has above ory Check memory check of come loose Error the battery backup s sie memory In the CPU The Battery is missing Unit 000F 0000 hex SD Memory The current SD An SD Memory Card that is not S Same as Card Invalid Memory Card is not supported was inserted into the above Type supported CPU Unit 00100000 hex SD Memory The specified num The service life of the SD Mem U S Same as Card Life ber of deletions for ory Card was exceeded above Exceeded the SD Memory Card was exceeded Or the number of bad blocks exceeded the specified value 10030000 hex SD Memory The file format of The file format of the SD Mem S Same as Card Invalid the SD Memory ory Card inserted in the CPU above Format Card is not FAT16 Unit is not FAT16 or FAT32 or FAT32 10040000 hex SD Memory An error was The Controller power supply U S Same as Card detected during the was turned OFF while the SD above Restored or file system check BUSY indicator was lit Formatted and the file system The power supply to the Con
232. e eed 3 114 built in EtherCAT master seeeeeseeeeesee 3 84 built in EtherNet IP port eeeeene 3 80 C CJ1W ADO44 V1 ADO81 V1 sse 3 135 CJ1W ADOMA cede redet deed at yer ken 3 135 CJ1W ADOAU en A a nn anb saa ran sarei daa 3 137 CJ1W CT021 ence e etta die re da X e ceeds 3 140 CJ1W DAO21 DAO4 eesesseseeeeeeennnnn 3 135 CJ1W DAOAO2M iuueni terere enne a 3 135 CJ1W DAOS8V DAOGSC ssesssseeeeeeeeenr nnne 3 135 CJ1W DRMA1 esssseeseeeeereere nennen nennen 3 146 CJTW MADMAO iu neri deeds 3 135 CJ1W PDOC15 eaten eet esed 3 137 CQJTW PEMATU iie AI 3 137 CJ1W SCUO ucc cec Ideas 3 141 CJT1WSSGUS2 esc etc iet eerta 3 141 CJ1W SCUMO eeu cider ier vette 3 141 CJTWETOCOO3 iine tendientes 3 138 CJ1W TCO04 ceci ekle eine nannte bids 3 138 CJTWETGCTOO ee ih its 3 138 CJ1W TCT104 ended egere n eene 3 138 CJ1W V6800C 11 eee ee Lae Is 3 138 CJ1W V680C12 0 0 ecccccccccsssececeesssseeeeeeesseeseceesssaaeeees 3 138 CJ series Analog I O Units sseeessss 3 135 CJ series DeviceNet Units 3 146 CJ series High speed Counter Units 3 140 CJ series ID Sensor Units sessssssss 3 138 CJ series Process I O Units sssssssse 3 137 CJ series Serial Communications Units 3 141 CJ series Temperature Control
233. e end point in the cam table when converted to pulses was not 1 pulse or greater during cam operation 54850000 hex Immediate An Immediate Stop An Immediate Stop instruction S Same as Stop Instruc MC ImmediateSto was executed above tion Executed p instruction was executed 54860000 hex Axes Group An Axes Group A Group Immediate Stop S Same as Immediate Immediate Stop instruction was executed above Stop Instruc MC Grouplmmedi tion Executed ateStop instruc tion was executed 64450000 hex Positive Soft The position The position exceeded the posi S Same as ware Limit exceeded the posi tive software limit above Exceeded tive software limit while the axis is in motion 64460000 hex Negative The position The position exceeded the neg S Same as Software exceeded the nega ative software limit above Limit tive software limit Exceeded while the axis is in motion 64470000 hex In position The in position Time is required to complete S Same as Check Time check was not com positioning above Exceeded pleted within the monitoring time 64480000 hex Following The error between The positioning operation has S Same as Error Limit the command cur poor following performance and above Exceeded rent position and the actual motion is slower than actual current value the command exceeded the Fol lowing Error Over Limit Value 64490000 hex Immediate The immediate stop An immedia
234. e is insufficient space in the internal buffer FINS message routing failed because the communications load is too high Maj Prt Level Min Obs Info Reference NJ series CPU Unit Soft ware User s Manual Cat No W501 NJ series Troubleshooting Manual W503 Event code Event name 80120000 hex Packet Dis carded Meaning One or more pack ets were discarded NJ series Troubleshooting Manual W503 Assumed cause A FINS response was received with the destination network address DNA set to the local network and the destination node address DA1 not set to the local node A FINS command or response was received with a hub net work address specification for which the destination network address DNA was greater than or equal to 80 hex There is insufficient space in the internal buffer A FINS command that does not have the minimum command length was received A FINS command that exceeded the maximum com mand length was received Sending packets failed FINS message routing failed because the communications load is too high Or a command that was addressed to the built in EtherNet IP port was received with the source net work address SNA set to 0 A FINS response that was addressed to the built in Ether Net IP port was received A FINS response or a com mand for which a response is not required was received when the routing tables were not reg
235. e that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A70000 hex SF_GuardMo An error was Refer to information on the diag S Same as nitoring Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A80000 hex SF_ModeSel An error was Refer to information on the diag S Same as ector Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A90000 hex SF_MutingPa An error was Refer to information on the diag S Same as r Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74AA0000 hex SF_MutingPa An error was Refer to information on the diag S Same as r_2Sensor detected in execu nostic code that is given for above Error tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 NJ series Troubleshooting Manual W503 3 109 no q s10413 Sjeuiul8 e e g Ul SJOU3
236. e the files is not the same as the model of the CPU Unit of the backup files on the SD Memory Card Recovery was executed for the SD Memory Card The CPU Unit is write pro tected The settings in the restore com mand file RestoreCom mand ini are not correct A backup operation is in prog ress Synchronization online edit ing or the Clear All Memory operation is in progress The online connection with the Sysmac Studio was discon nected Reading the data for restoration failed because the SD Memory Card is faulty or not formatted correctly The SD Memory Card is dam aged Cat No W500 NJ series CPU Unit Soft ware User s Manual Cat No W501 102C 0000 hex Ver 1 03 Restore Operation Failed The restore opera tion ended in an error It was not possible to read the data to restore The SD Memory Card was removed during a restore oper ation Failed to restore Unit or slave The SD Memory Card is dam aged Same as above 40170000 hex Ver 1 03 Safe Mode The Controller started in Safe Mode The power supply was turned ON to the Controller when Safe Mode was set on the DIP switch on the CPU Unit Same as above 80230000 hex Ver 1 05 NX Message Communica tions Error An error has occurred in mes sage communica tions NJ series Troubleshooting Manual W503 The communications cable is broken The communications cable c
237. e upper limit of the output range 64F60000 hex Unit Over The analog input The analog input data U S Same as Range for data for input chan exceeded the upper limit of the above Channel 7 nel 7 exceeded the input range Or the analog out upper limit of the put data exceeded the upper input range Or the limit of the output range analog output data for output channel 7 exceeded the upper limit of the output range NJ series Troubleshooting Manual W503 3 101 92Jnos Aq s10413 1 Sjeuiul8 BAIS Ul SJOU3 L 3 Error Tables Event code Event name Meaning Assumed cause miis Reference Maj Prt Min Obs Info 64F7 0000 hex Unit Over The analog input The analog input data U S NX series Range for data for input chan exceeded the upper limit of the Analog I O Channel 8 nel 8 exceeded the input range Or the analog out Units User s upper limit of the put data exceeded the upper Manual input range Or the limit of the output range W522 analog output data for output channel 8 exceeded the upper limit of the output range 64F80000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 1 nel 1 went below range Or the analog output the lower limit of the data went below the lower limit input range Or the of the output range analog output data for output channel 1 went below the lower limit of
238. eceleration exceeded the deceleration above exceeded the warning value deceleration warn ing value 64500000 hex Positive The torque com The torque command value U S Same as Torque Warn mand value exceeded the positive torque above ing exceeded the posi warning value tive torque warning value 64510000 hex Negative The torque com The torque command value U S Same as Torque Warn mand value exceeded the negative torque above ing exceeded the nega warning value tive torque warning value 64520000 hex Command The number of n Linear Mode the command U S Same as Position pulses for the com position when converted to above Overflow mand position over pulses exceeded the upper limit flowed of signed 40 bit data 64530000 hex Command The number of n Linear Mode the command U S Same as Position pulses for the com position when converted to above Underflow mand position pulses exceeded the lower limit exceeded the valid of signed 40 bit data range It under flowed 64540000 hex Actual Posi The number of The actual position when con U S Same as tion Overflow pulses for the actual verted to pulses exceeded the above position overflowed upper limit of signed 40 bit data 64550000 hex Actual Posi The number of The actual position when con U S Same as tion Under pulses for the actual verted to pulses exceeded the above flow position under lower limit of signed 40 bit data flowed
239. eci S Same as Specified for an instruction was ille fied for an instruction above 3 16 gal exceeds the data range NJ series Troubleshooting Manual W503 3 Error Tables 4 Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54010406 hex Illegal Data Posi A memory address or data A memory address S NJ series tion Specified size that was specified for that was specified for Instruc the instruction is not suit an instruction was out tions Ref able side the valid range erence The data size that was Manual specified for an Cat No instruction exceeded W502 the valid range For example the data type of a variable and the data size may not agree 54010407 hex Data Range The results of instruction The results of instruc S Same as Exceeded processing exceeded the tion processing such above data area range of the out as the number of array put parameter elements exceeded the data area range of the output parameter 54010409 hex No Errors to Clear An instruction to clear a An instruction to clear S Same as Controller error was exe a Controller error was above cuted when there was no executed when there error in the Controller was no error in the Controller 5401040B hex No User Errors to An instruction to clear user e An instruction to clear S Same as Clear defined errors was e
240. ection provides tables of the events that can occur in the following Units CJ1W V680C11 CJ1W V680C12 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 046C 0000 hex Unit Status An error occurred in An error occurred in the power S CJ series ID Antenna the power supply to supply 24 V to the Antenna Sensor Units Power Sup the Antenna Operation ply Error Manual for NJ series CPU Unit Cat No Z317 046D 0000 hex Unit Status An error occurred There is a source of noise S Same as Memory when reading non nearby above Error volatile memory Non volatile memory failure 046E 0000 hex Results Infor An erroroccurredin The Antenna is not connected S Same as mation the Antenna e Antenna failure above Amenna e The ID Sensor Unit failed Error 046F 0000 hex Unit Status An error occurred in There is a source of noise S Same as Unit Busy an ID Sensor Unit nearby above The ID Sensor Unit failed 3 138 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause Er Reference Maj Prt Min Obs Info 24400000 hex Unit Status An error occurred in The setting of the Connected S CJ series ID Antenna the Antenna Antenna Setting device vari Sensor Units Error able Ch AntConn does not Operation agree with the Antenna that i
241. ed NX An unsupported NX Unit was S Same as ration Error Unit is mounted Or detected above Unsupported the total byte size of e The total byte size of all I O Configuration all I O data for the data for the connected NX Units connected NX Units exceeds 1 024 bytes for input exceeds the prede data or 1 024 bytes for output termined maximum data value for the Ether CAT Coupler Unit 35000000 hex Unit Configu An error occurredin The power supply to the Ether S Same as ration Infor the Unit configura CAT Coupler Unit was turned above mation Error tion information in OFF or Sysmac Studio commu the EtherCAT Cou nications were disconnected pler Unit while downloading the Unit con figuration information 3 94 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause Er Reference Maj Prt Min Obs Info 35010000 hex Unit Configu There is an incon An NX Unit that is registered in S NX series ration Verifi sistency between the Unit configuration informa EtherCAT cation Error the Unit configura tion is not connected Coupler Unit tion information in e A connected NX Unit does not User s Manual the EtherCAT Cou agree with the NX Unit that is W519 pler Unit and the registered in the Unit configura Units that are actu tion information ally connected Or An NX Unit t
242. eeeeeennnnn nennen nennen emen rr nnn ranas nis 3 2 3 1 3 Errors in the Motion Control Function Module eeeeeeeeennnnnnnnnnnnnnnn 3 50 3 1 4 Errors in the EtherNet IP Function Module seseeeeeeeenememennnnnnnnnnnnns 3 80 3 1 5 Errors in the EtherCAT Master Function Module eeeeenn mnn 3 84 3 1 6 Errors in the DB Connection Service Function eeeeeeeeeeeeennnnnemn nnne nnns 3 88 3 1 7 Errors in Slave Terminals eeeeeeeeeeeenenenenenn nnne nennen nennen ern nnn nnn nnn nnne 3 93 3 1 8 Errors in EtherCAT 9laV8S tice itte Prnt pte ce eet e cederet eter RA deal atte ected 3 114 3 1 9 Errors in CJ series Units eeeeseeenenen nne enne nennen nennen n nnns nene 3 135 Events in Order of Event Code 2 ssssssssseseseeeneneeeeeeeueescececececeaccesssesesseeeeeeseeeeeeees 3 155 3 2 1 Interpreting Error Descriptions eeesseeeeee eene enne nennen enne nnnm nnne 3 155 3 2 2 Etror Table st ett en te pee nee e Bret de ee e rv E tans edad aee Fev Erga dn 3 156 Instruction Error Table iier nor nn na aasan ineei ainte apne anaa eaoaai aeai niena nadane sekaa Na EP REO 3 189 NJ series Troubleshooting Manual W503 Terms and Conditions Agreement Terms and Conditions Agreement Warranty Limitations of Liability i Warranties Exclusive Warranty Omron s exclusive warranty is that the Products will be free fro
243. eeeeseeeeeeeeeseseeeeeeeeeneeneeneees 1 6 minor fault level sessssssssssenneeeeennn 1 6 motion control general 25 isthe hin D Ar T a RP 3 50 INStPUCTIONS fe sa endete a Ee aee ede eee 3 58 Motion Control Function Module 3 50 MX2 RX series Inverters sesseee 3 128 N non fatal errors esesseeeeeeeeeee 1 3 1 5 1 12 resetting i eas A teens 1 14 troubleshooting se 2 5 NX ADCIEIIEI esnin a a t 3 99 NX DAIEIIE YE s ies eost cotto aeaa 3 99 NX EGOLIE ED iicet tein cene etc e teet 3 105 NX EGQ201 ia pene uiid 3 94 NX ECSEEIL aiii tcc eed 3 105 NX IDISIPIEIEDI eats Shee softer 3 97 NX OGCLIEIEIGD ss cic ecce cac ce rece 3 97 NX OBEJEIEI 22 iis decet tes 3 97 NX PCOLIE VCI iiie diee nete 3 105 NXSPDJALEILJET vsti A iiir tante 3 105 NX PEOEJTCUI E iiie tente eei n e ce 3 105 NX PGOLEIBEIHL 2 dieit de to Eat 3 105 NX series Analog I O Units esses 3 99 NX series Digital l O Units seeseseesss 3 97 NX series EtherCAT Coupler Units 3 94 NX series Position Interface Units 3 105 NX series System Units sss 3 105 NX TBXOT citt tette te tee teo 3 105 NX TSEIEIE TE steed bie 3 99 O observation level eeeseeeeeeeeeeeeeeen 1 7 online troubleshooting problems go
244. efer to 3 1 Errors by Source in this manual to see the events for which you can change the event level Operation for Each Level The way that the Controller operates when an event occurs depends on the level of the Controller event a Controller 9 Controller errors information 4 Item Major fault Partial fault Minor fault Observation information level level level T These errors These errors These errors These errors These are not E are serious prevent all of prevent part of do not affect errors but m errors that pre the control ina the control system control appear in the S Definition vent control function mod operations in a operations event log to operations for ule other than certain func notify the user the entire Con PLC Function tion module of specific troller Module information O Bus e Motion Con Positive Limit e Packet Dis e Power Check Error trol Period Input carded Due Turned ON PLC Func Exceeded Detected to Full e Power Inter tion Module Motion Con Motion Con Reception rupted Event examples trol Function trol Function Buffer Eth Memory All Only a few exam Module Module erNet IP Cleared ples are provided e Communica Analog Input Function here Refer to Sec tions Control Disconnec Module tion 3 Error Tables ler Failure tion Detected for a list of all of EtherCAT CJ series the errors Master Func Unit tion Module Low Battery Voltage PLC
245. eference Maj Prt Min Obs Info 80200000 hex NX Unit I O A communications The NX Unit is not mounted S NX series Communica error occurred properly Position Inter tions Error between the Com e The power cable for the Unit face Units munications Cou power supply is disconnected User s Manual pler Unit and the Or the wiring from the Unit W524 NX Unit power supply to the NX Units is incorrect The power cable for the Unit power supply is broken The voltage of the Unit power supply is outside the specified range Or the capacity of the Unit power supply is insuffi cient There is a hardware error in the NX Unit 80210000 hex NX Unit Out An output synchro The NX Unit is not mounted S Same as put Synchro nization error properly above nization Error occurred in the NX The Slave Terminal Configura Unit tion Information when the EtherCAT Coupler Unit syn chronization settings were downloaded did not agree with the actual configuration of the Slave Terminal There is an NX Unit that cannot be synchronized to the specified output synchronization timing This will not cause an error when the synchronization setting is made from the Sysmac Studio 80240000 hex NX Unit An error occurred in There is a hardware error in the S Same as Clock Not the clock NX Unit above Synchro information There is a hardware error in the nized Error between the EtherCAT Coupler Unit EtherCAT C
246. en published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Chicago IL USA 847 843 7900 800 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 54 11 4783 5300 OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com 54 11 4783 5300 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherl
247. er Events Errors and Information You use the same methods to manage all of the events that occur on the NJ series Controller The events that occur are saved in battery backup memory in the CPU Unit and NX series Slave Terminals You can use the Sysmac Studio or an NS series PT to confirm current Controller events and the log of events that occurred before This log is called an event log To use an NS series PT to check events connect the PT to the built in EtherNet IP port on the CPU Unit SJ04J3 16 UON JO Sed Check current Controller events and the event log of past events Sysmac Studio i y NJ series CPU Unit CJ series Units Event source PLC Function Motion Control EtherCAT Master EtherNet IP Errors in Module Function Module Function Module Function Module A i Special Units pu Create User defined ee Error instruction Event logs SetAlarm NS series PT Create User defined Information instruction Setlnfo 1 EtherCAT Terminal slave Q Check current Controller Backup battery EtherCAT events and the event log Slave of past events Note Refer to the manual for the Communications Coupler Unit for details on the event log in a Slave Terminal The following events can occur Controller Events The Controller automatically detects these
248. erCAT Slave Units 20 NJ series Troubleshooting Manual W503 Related Manuals Manual name Cat No Model numbers Application Description FQ M series Specialized Z314 FQ MS12 Leaning how to connect FQ Describes the following information for the FQ M Vision Sensor for Posi M series Specialized Vision series Specialized Vision Sensor for Positioning tioning User s Manual Sensor for Positioning installation wiring methods parameter settings required for operation troubleshooting and inspection methods FH FZ5 Vision System Z342 FH 3 Leaning how to connect The functions settings and communications meth FH FZ5 Series User s FH 1 FH FZ5 series Vision Sys ods to communicate with FH FZ5 series Vision Manual for Communica tems Systems from a PLC or other external device are tions Settings described ZW CE1LIT Confocal Z332 ZW CE10T Learning how to connect Provides the specifications of and describes appli Fiber Type Displacement ZW CE1LIT EtherCAT Slave cation methods for ZW CE1LIT EtherCAT Slave Sensor User s Manual Units Units CJ series Special Unit W490 CJ1W AD Learning how to use CJ The methods and precautions for using CJ series Manuals for NJ series CJ1W DA series Units with an NJ Units w
249. ervice Start in Safe Mode Refer to Troubleshooting a High System Ser load load on the CPU Unit vice Load on page 2 19 is too high and time cannot be obtained to connect with the Sys mac Studio Note If the EtherNet IP NET ERR indicator on the CPU Unit is lit or flashing it is possible that you cannot go online through an EtherNet IP route because of an error in the EtherNet IP Function Module See if you can go online with a direct USB connection You can use the status of the RUN indicator on the CPU Unit to isolate the cause Implement the trou bleshooting for the applicable cause Causes RUN indicator Incorrect settings or faulty communications Fatal error in the CPU High system service path Unit load No lit Cause Cause Flashing at 3 s intervals Cause Incorrect Power Supply Unit connected Lit Cause Cause NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods 2 4 2 Troubleshooting for Each Cause This section provides troubleshooting methods for incorrect settings fault communications paths and high system service loads Troubleshooting Incorrect Settings and Faulty Communications Path If the Sysmac Studio cannot go online with the CPU Unit troubleshoot the problem with the following flowchart Direct Connection to Peripheral USB Port Sysmac Studio cannot connect to CPU Unit Is power supplied to the Controlle
250. et to access beyond the above specified for an instruction size of the file 54011408 hex Directory Not A directory was not empty A directory was not S Same as Empty when the Delete Directory empty when the above instruction was executed or Delete Directory when an attempt was made instruction was exe to change the directory cuted name A directory contained another directory when an attempt was made to change the directory name NJ series Troubleshooting Manual W503 3 19 92unos Aq s10413 1 einpojy uonounJ 21d OU ul S043 2 1 E 3 Error Tables i Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54011409 hex That File Name An instruction could not be A file already exists S NJ series Already Exists executed because the file with the same name Instruc name specified for the as the name specified tions Ref instruction already exists for the instruction to erence create Manual Cat No W502 5401 140A hex Write Access An attempt was made to The file or directory S Same as Denied write to a write protected specified for the above file or directory when an instruction to write is instruction was executed write protected 5401 140B hex Too Many Files The maximum number of The maximum number S Same as Open open files was exceeded of open files was above when opening a file for an exceeded when open instruction ing a file
251. events Controller events include events for the function modules in the CPU Unit NX series Slave Terminal EtherCAT slaves and CJ series Units The error logs from within the EtherCAT slaves and the CJ series Special Units are not included Refer to the manuals for the slaves or Special Units for the procedures to read their error logs You can check the error logs from CJ series Special Units on the Controller Event Log Tab Page of the Sysmac Studio User defined Events These are events that occur in applications that the user developed Refer to the NJ series CPU Unit Software User s Manual Cat No W501 for information on user defined events Non fatal errors are managed as Controller events This section describes mainly the Controller events NJ series Troubleshooting Manual W503 1 5 1 Overview of Errors il Details on Controller Events Errors and Information Sources of Controller Events The Event source information indicates the location where an event occurred The event source identifies the particular function module in the CPU Unit in which the event occurred For some func tion modules there is more detailed information about the event source This information is called the Source details The following information is provided as the event source details Event source Source details PLC Function Module Instructions I O bus master or CJ series Unit Motion Control Function Module Common axis
252. for an instruc tion 5401 140C hex Directory Does Not The directory specified for The directory speci S Same as Exist an instruction does not fied for an instruction above exist does not exist 5401 140D hex File or Directory The file name or directory The file name or direc S Same as Name Is Too Long name that was specified for tory name that was above an instruction is too long specified for the instruction to create is too long 5401140E hex SD Memory Card SD Memory Card access The SD Memory Card S Same as Access Failed failed is broken above The SD Memory Card slot is broken 5401140F hex Backup Operation Another backup operation Another backup oper S Same as Ver 1 08 Already in is already in progress ation is already in above P progress rogress 5401 1410 hex Cannot Execute Execution of a backup Execution of the S Same as Ver 1 08 Backup operation was not possible instruction was above attempted during exe because execution of s i cution of online edit another operation was in ing progress Execution of the instruction was attempted during exe cution of a Save Cam Table instruction Execution of the instruction was attempted while a CPU Unit name change operation was in progress 54011411 hex Unit Slave Backup A Unit slave backup e A Unit slave backup S Same as Ver 1 08 Failed operation failed operation failed above 54011800 hex EtherCAT Commu Accessing
253. force com e There is incorrect wiring of the Cat No 1576 mand exceeds the motor line or a broken cable and Linear overload level spec Motor Manual ified in the Overload Cat No 1577 Detection Level Setting 3512 hex overload protection is performed according to the overload character istics 34E30000 hex Regenera The regenerative The load inertia load mass is S Same as tion Overload energy exceeds the too large Or the Servomotor above processing capac rotation speed motor speed is ity of the Regenera too high to absorb the regener tion Resistor ative energy within the speci fied deceleration time This Regeneration Resistor cannot be used for continuous regenerative braking The operating limit of the external resistor is limited to a 10 duty 34E40000 hex Error Counter Position error Motor operation does not fol S Same as Overflow pulses exceeded low the command above the setting of the The value of the Following error Following error win window 6065 hex is small dow 6065 hex The encoder external encoder wiring is incorrect 34E50000 hex Excessive The difference Motor operation does not fol S Same as Velocity Error between the inter low the command above nal position com e The setting of the Excessive mand velocity and Velocity Error Setting 3602 the actual velocity hex is too small i e the velocity error exceeded the Excessive Velocity Error Setting 3602 hex
254. g I O Units W522 Channel 2 65050000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 3 65060000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 4 65070000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 5 65080000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 6 65090000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 7 NJ series Troubleshooting Manual W503 3 181 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables 3 182 Event code Event name Functional classification Reference 650A0000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 8 65100000 hex Sensor Disconnected Error NX series Analog I O Units W522 65110000 hex Process Value Over Range NX series Analog I O Units W522 65120000 hex Process Value Under Range NX series Analog I O Units W522 65200000 hex I O Power Supply Voltage Error NX series Safety Control Unit Z930 65210000 hex Output Power Interrupt Circuit Error NX series Safety Control Unit Z930 65220000 hex External Test Signal Failure at Safety NX series Safety Control Unit Z930 Input 65230000 hex Discrepancy Error at Safety Input NX series Safety Control Unit Z930
255. g Manual W503 3 Error Tables i NX series Analog I O Units The section provides a table of the errors events that can occur in the following Units NX AD oO NX DADO NX TS Analog Input Units and Analog Output Units Event code Event name Meaning Assumed cause euis Reference Maj Prt Min Obs Info 00200000 hex Non volatile An error occurred in Non volatile memory failure S NX series Memory non volatile mem Analog I O Hardware ory Units User s Error Manual W522 10400000 hex Analog Unit An error occurred The power supply to the Analog S Same as Calibration for the calibration Unit was turned OFF or Sys above Parameter data in the Analog mac Studio communications Error Unit were disconnected while writing the calibration values to the Analog Unit 10410000 hex Control An error occurred in There is an error in the area of S Same as Parameter the control parame the non volatile memory in the above Error in Mas ters that are saved Communications Coupler Unit ter in the master in which the control parameters for the NX Unit are saved The power supply to the NX Unit was turned OFF or Sys mac Studio communications were disconnected while writing the control parameters 14C00000 hex Unit Calibra An error occurredin An error was detected in the S Same as tion Value the user calibration calibration data
256. g S FH FZ5 Vision Supply Error the fan or power with fan operation System supply A suitable power supply voltage FH FZ5 Series is not being used resulting in User s Manual an overvoltage or undervoltage for Communi cations Set tings Z342 08220000 hex Camera An overcurrent There is a short circuit inside S Same as Overcurrent flowed to the Cam the Camera cable or in a circuit above Detected era inside the Controller 08230000 hex Parallel I O An overcurrent e A parallel I O interface line is S Same as Overcurrent occurred in the par short circuited above Detected allel I O interface 182D0000 hex Setting Data Loading the scene The data is corrupted because Same as Load Error group data failed the power supply was turned above OFF while saving the previous scene data As the result of changing the operation mode the required amount of memory increased resulting in insufficient memory 38590000 hex Camera Con The Camera con A Camera is not connected to S Same as nection Error nection is wrong the Controller above The Camera cable is broken The Camera Selection settings are not correct in the Camera Image Input and Camera Switching processing items A Camera is not connected to the Camera port on the Control ler according to the Camera Selection settings in the Cam era Image Input and Camera Switching processing items 385A0000 hex Change in The Camera that is The Camera connecti
257. given for both G5 series Cylinder type rotary Servomotors and Linear Motor Type The following abbreviations are used for the manual names Manual name abbreviation Manual name G5 series AC Servomotors Servo Drives with Built in EtherCAT Com munications User s Manual Cylinder type Motor Manual G5 series Linear Motors Drives with Built in EtherCAT Communica tions Linear Motor Type User s Manual Linear Motor Manual NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause EET Reference Maj Prt Min Obs Info 04A80000 hex Control The voltage Power supply undervoltage Or S Cylinder type Power Sup between the posi the power supply voltage Motor Manual ply Under tive and negative dropped because there was Cat No 1576 voltage terminals in the inrush current when the main and Linear control power sup power supply was turned ON Motor Manual ply converter e A momentary power interrup Cat No 1577 dropped below the tion occurred specified value The Servo Drive failed 04A90000 hex Overvoltage The power supply The voltage between the posi S Same as voltage exceeded tive and negative terminals in above the allowable input the control power supply con voltage range verter exceeded the specified value The voltage was suddenly increased by the phase advance capacitor or the unin terruptible power supply UP
258. gos are trademarks of SD 3C LLC Sa 22 Other company names and product names in this document are the trademarks or registered trademarks of their respective companies Introduction Introduction Thank you for purchasing an NJ series CPU Unit This manual contains information that is necessary to use the NJ series CPU Unit Please read this manual and make sure you understand the functionality and performance of the NJ series CPU Unit before you attempt to use it in a control system Keep this manual in a safe place where it will be available for reference during operation Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent Personnel in charge of introducing FA systems Personnel in charge of designing FA systems Personnel in charge of installing and maintaining FA systems Personnel in charge of managing FA systems and facilities For programming this manual is intended for personnel who understand the programming language specifications in international standard IEC 61131 3 or Japanese standard JIS B 3503 Applicable Products This manual covers the following products NJ series CPU Units e NJ501 15L 1L e NJ501 14L 1L e NJ501 13L 1L e NJ301 12L 1L e NJ301 11L1L1 Part of the specifications and restrictions for the CPU Units are given in other manuals Refer to Rele vant Manu
259. gs for the Serial Commu above for the Serial Com nications Unit munications Unit 04750000 hex DTR Check An error was found Loopback test jig failure S Same as Error during the DTR e Noise above check Povey DINE The communications circuits in the Serial Communications Unit are faulty 04760000 hex CTS Check An error was found Loopback test jig failure S Same as Error during the CTS Noise above check e pi mi The communications circuits in the Serial Communications Unit are faulty 54A80000 hex Command A command error The constant in the expected S Same as Error occurred receive message that is set in above the protocol macro is different from the constant in the mes sage that was received 54A90000 hex Sequence The sequence was e The protocol macro data is not S Same as Abort Com ended by an Abort set correctly above pleted setting for the next The baud rate frame format or processing or error other system setting does not processing agree with the remote node NJ series Troubleshooting Manual W503 3 141 92unos Aq s10413 1 spun seues Ul sjoU3 6 1 3 Error Tables Event code 54AA 0000 hex Event name Protocol Macro Error Meaning An error occurred in the protocol macro Assumed cause Sequence No Error An unreg istered number was specified for SeqNo communications sequence number of the ExecPMCR instruction no indi cators light Data read write
260. gs of the input signal S Same as Range Set in the input signal range or the setting of the num above ting Erroror range setting or in ber of analog inputs that are Error in Num the number of used is incorrect ber of Inputs inputs setting Setting NJ series Troubleshooting Manual W503 3 135 92unos Aq s10413 1 spun seues ui sjoU3 6 1 3 Error Tables Event code Event name Meaning Assumed cause miis Reference Maj Prt Min Obs Info 34850000 hex Mean Value There is a mistake There is a mistake in the setting S CJ series Processing in the setting of the of the number of samplings for Analog I O Setting Error number of sam mean value processing Units Opera plings for mean tion Manual for value processing NJ series CPU Unit Cat No W490 34860000 hex Error in Set There is a mistake The specification of the Cyclic S Same as ting of Con is the Conversion Conversion Mode or Direct above version Mode Mode setting Conversion Mode is not correct 34870000 hex Output Hold There is a mistake The setting for output status S Same as Setting Error in the output hold when conversion stops is incor above setting rect 34890000 hex Conversion There is a mistake There is a mistake in the con S Same as Time Resolu in the conversion version time resolution or oper above tion or Oper time resolution or ation mode setting ation Mo
261. h instruction was exe Enable External cuted in Drive Mode but the Latch instruction Control Mode was not CSP was executed in Mode or the Servo was OFF Drive Mode but the Control Mode was not CSP Mode 54930000 hex Master Axis The parameter The instruction input parameter S Same as Offset Out of specified for the exceeded the range of signed above Range MasterOffset input 40 bit data when it is converted variable to a motion to pulses control instruction is out of range 54940000 hex Slave Axis The parameter The instruction input parameter S Same as Offset Out of specified for the exceeded the range of signed above Range SlaveOffset input 40 bit data when it is converted variable to a motion to pulses control instruction is out of range 54950000 hex Command The parameter Instruction input parameter S Same as Current Posi specified for the exceeded the valid range of the above tion Count CmdPosMode input input variable Selection Out variable to a motion of Range control instruction is out of range 54960000 hex Master Axis The parameter Instruction input parameter S Same as Gear Ratio specified for the exceeded the valid range of the above Numerator RatioNumerator input variable Out of Range Master input vari able to a motion control instruction is out of range 3 72 NJ series Troubleshooting Manual W503 3 Error Tables
262. h an asterisk in the Event code column were added for version upgrades Refer to 3 1 Errors by Source for the versions for which events can occur Event codes for instructions are supported by CPU Units with unit version 1 02 or later 3 2 2 Error Table 3 156 Event code Event name Functional classification Reference 0007 0000 hex Real Time Clock Stopped Errors for Self Diagnosis W500 0008 0000 hex Real Time Clock Failed Errors for Self Diagnosis W500 00090000 hex DIP Switch Setting Error Errors for Self Diagnosis W500 000B 0000 hex Low Battery Voltage Errors for Self Diagnosis W500 000C 0000 hex CPU Unit Overheat Errors for Self Diagnosis W500 000D 0000 hex Internal NJ series Bus Check Error Errors for Self Diagnosis W500 000E 0000 hex Non volatile Memory Life Exceeded Errors for Self Diagnosis W500 OOOF 0000 hex SD Memory Card Invalid Type Errors for Self Diagnosis W500 00100000 hex SD Memory Card Life Exceeded Errors for Self Diagnosis W500 00200000 hex Non volatile Memory Hardware Error NX series Digital I O Units NX series W521 W522 Analog I O Units NX series System W523 and Units and NX series Position Inter W524 face Units 0021 0000 hex Bus Controller Error NX series EtherCAT Coupler Unit W519 00220000 hex Non volatile Memory Hardware Error NX series EtherCAT Coupler Unit W519 0401 0000 hex I O Bus Check Error Errors Related to Unit Configura
263. hase Shift Amount Out of Range Instructions W502 5401 548D hex Feeding Distance Out of Range Instructions W502 5401 548E hex Auxiliary and Slave Defined as Same Instructions W502 Axis 5401 548F hex Relative Position Selection Out of Instructions W502 Range NJ series Troubleshooting Manual W503 3 171 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 4044 c c 3 Error Tables 3 172 Event code Event name Functional classification Reference 54015490 hex Cam Transition Specification Out of Instructions W502 Range 54015491 hex Synchronized Control End Mode Instructions W502 Selection Out of Range 54015492 hex Enable External Latch Instruction Instructions W502 Execution Disabled 54015493 hex Master Axis Offset Out of Range Instructions W502 54015494 hex Slave Axis Offset Out of Range Instructions W502 54015495 hex Command Current Position Count Instructions W502 Selection Out of Range 5401 5496 hex Master Axis Gear Ratio Numerator Instructions W502 Out of Range 5401 5497 hex Master Axis Gear Ratio Denominator Instructions W502 Out of Range 5401 5498 hex Auxiliary Axis Gear Ratio Numerator Instructions W502 Out of Range 5401 5499 hex Auxiliary Axis Gear Ratio Denomina Instructions W502 tor Out of Range 5401 549A hex Master Axis Position Type Selection Instructions W502 Out of Range 5401549B hex Auxiliary Axis Position Type Selection I
264. hat is not regis the Unit configura tered in the Unit configuration tion yas changed information is connected during operation i TAG i while the Unit con A Unit that is disabled in the figuration informa Unit configuration information is tion was not set in mounted the EtherCAT Cou An NX Unit became discon pler Unit nected during operation An NX Unit was connected dur ing operation The serial number of a Unit that is registered in the Unit configu ration information does not agree with the serial number of the Unit that is connected The Serial Number Check Method is set to Setting Actual device The version of a Unit that is reg istered in the Unit configuration information is newer than the version of the Unit that is con nected The power supply to an Addi tional NX Unit Power Supply Unit is not turned ON 35020000 hex NX Unit A minor fault was A minor fault level error S Same as Minor Fault detected in an NX occurred in a Unit where an above Unit error was detected This event is recorded in the event log in the Communica tions Coupler Unit 35040000 hex Mailbox Set An incorrect mail An incorrect mailbox setting S Same as ting Error box setting was was detected for the Sync Man above detected for the ager Sync Manager AL Status Code 0016 hex 35050000 hex RxPDO Set An error was An error was detected in the S Same as ting Error detected in the RxPDO se
265. he The IP address conversion S Same as match local IP address is method is set to automatic gen above inconsistent with eration but the host ID of the the FINS node local IP address is inconsistent address Or the with the FINS node address or last segment of the the last segment of the local IP local IP address is address is inconsistent with the inconsistent with setting on the node address the setting on the Switch node address switches 381C 0000 hex Status Area An error occurredin There is an error in the layout S Same as Layout Set the layout setting of settings of the EtherNet IP Unit above ting Error the EtherNet IP Unit 54AE 0000 hex Multiple More than one soft e More than one software switch S U Same as Switches ON ware switch changed to TRUE at the same above Error changed to TRUE time Or another software at the same time Switch changed to TRUE before processing was completed for a previous software switch 84E00000 hex IP Address The same IP The IP address of the Ether S Same as Duplication address is used Net IP port is also used as the above Error more than once IP address of another node 3 152 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 84E10000 hex BOOTP Connection with the Server setting error The S CJ series Eth Server Error BOOTP server acquire
266. he same as or earlier than the Servo ON timing 04AE0000 hex Regenera The Servo Drive The Servo Drive regeneration S Same as tion Tr Error regeneration drive drive Tr is faulty above Tr is faulty 04AF 0000 hex Encoder A missing serial The encoder is faulty S Oylinder type Phase Z incremental Motor Manual Error encoder phase Z Cat No 1576 pulse was detected 04B00000 hex Encoder CTS A missing serial The encoder is faulty S Same as Signal Error incremental above encoder CTS signal logic error was detected 04B1 0000 hex Node The node address The Servo Drive failed S Cylinder type Address Set that was read from Motor Manual ting Error the rotary switches Cat No 1576 was not between 00 and Linear and 99 Motor Manual Cat No 1577 04B20000 hex Other Errors The Servo Drive The control circuit malfunc S Linear Motor malfunctioned or tioned temporarily due to Manual Cat an error occurred in excess noise No 1577 the Servo Drive The Servo Drive s self diagno sis function detected an error in the Servo Drive 08080000 hex Encoder A disconnection The encoder is not wired cor S Cylinder type Communica was detected rectly Motor Manual tions Discon because communi Cat No 1576 nection Error cations between the encoder and the Servo Drive were stopped more fre quently than the specified value 3 116 NJ series Troubleshooting Manual W503 3 Error Tables
267. he parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range StopMode input input variable variable to a motion control instruction is out of range 544E 0000 hex Latch ID The parameter Instruction input parameter S Same as Selection Out specified for the exceeded the valid range of the above of Range for TriggerInput Lat input variable Trigger Input chID input variable Condition to a motion control instruction is out of range NJ series Troubleshooting Manual W503 3 63 92unos Aq s10413 e npojv UOHOUN 0Jju02 UOO eui Ul SION E L 3 Error Tables Event code Event name Meaning Assumed cause mik Reference Maj Prt Min Obs Info 544F 0000 hex Setting Outof The parameter Instruction input parameter S NJ series Range for specified for the exceeded the valid range of the Motion Con Writing MC SettingValue input input variable trol Instruc Setting variable to a motion e The parameter specification tions control instruction is and the data type of the setting Reference out of range value do not agree Manual Cat No W508 54500000 hex Trigger Input The parameter Instruction input parameter S Same as Condition specified for the exceeded the valid range of the above Mode Selec TriggerInput Mode input variable tion Out of input variable to a Range motion control instruction is out of range 54
268. he parameter specifiedfor The value of AutPoint S Same as ter Posi the AuxPoint input variable exceeded signed 40 above tion Radius to a motion control instruc bit data when con Specification Out tion is out of range verted to pulses for of Range the border point or center specification method For a radius specifica tions the absolute value of AuxPoint 0 exceeded 40 bit data when converted to pulses 5401548A hex End Point Specifi The parameter specified for e The instruction input S Same as cation Out of the EndPoint input variable parameter exceeded above Range to a motion control instruc the range of signed tion is out of range 40 bit data when it is converted to pulses 5401548B hex Slave Travel Dis The parameter specified for e The instruction input S Same as tance Specifica the SlaveDistance input parameter exceeded above tion Out of Range variable to a motion control the range of 40 bit instruction is out of range data when it is con verted to pulses 5401548C hex Phase Shift The parameter specified for The absolute value of S Same as Amount Out of the PhaseShift input vari the instruction input above Range able to a motion control parameter exceeded instruction is out of range the range of 40 bit data when it is con verted to pulses 5401548D hex Feeding Distance The parameter specified for e The absolute value of S Same as Out of Range the FeedDistance input the instruction i
269. he valid range of the Range tion is out of range input variable 54015492 hex Enable External _mclmmediateStop was e _mclmmediateStop S Same as Latch Instruction specified for the StopMode was specified for the above Execution Dis input variable when the StopMode input vari abled MC_TouchProbe Enable able when the External Latch instruction MC_TouchProbe was executed in Drive Enable External Mode but the Control Latch instruction was Mode was not CSP Mode executed in Drive Mode but the Control Mode was not CSP Mode or the Servo was OFF 54015493 hex Master Axis Offset The parameter specified for e The instruction input S Same as Out of Range the MasterOffset input vari parameter exceeded above able to a motion control the range of signed instruction is out of range 40 bit data when it is converted to pulses 54015494 hex Slave Axis Offset The parameter specified for e The instruction input S Same as Out of Range the SlaveOffset input vari parameter exceeded above able to a motion control the range of signed instruction is out of range 40 bit data when it is converted to pulses 54015495 hex Command Current The parameter specified for Instruction input S Same as Position Count the CmdPosMode input parameter exceeded above Selection Out of variable to a motion control the valid range of the Range instruction is out of range input variable 54015496 hex Master Axis Gear The parameter specified for
270. hex Immediate Stop Input Error Servo G5 and G5 Linear 1576 1577 64F00000 hex Unit Over Range for Channel 1 NX series Analog I O Units W522 64F 10000 hex Unit Over Range for Channel 2 NX series Analog I O Units W522 64F20000 hex Unit Over Range for Channel 3 NX series Analog I O Units W522 64F30000 hex Unit Over Range for Channel 4 NX series Analog I O Units W522 64F40000 hex Unit Over Range for Channel 5 NX series Analog I O Units W522 64F50000 hex Unit Over Range for Channel 6 NX series Analog I O Units W522 64F6 0000 hex Unit Over Range for Channel 7 NX series Analog I O Units W522 64F70000 hex Unit Over Range for Channel 8 NX series Analog I O Units W522 64F80000 hex Unit Under Range for Channel 1 NX series Analog I O Units W522 64F90000 hex Unit Under Range for Channel 2 NX series Analog I O Units W522 64FA 0000 hex Unit Under Range for Channel 3 NX series Analog I O Units W522 64FB0000 hex Unit Under Range for Channel 4 NX series Analog I O Units W522 64FC 0000 hex Unit Under Range for Channel 5 NX series Analog I O Units W522 64FD0000 hex Unit Under Range for Channel 6 NX series Analog I O Units W522 64FE0000 hex Unit Under Range for Channel 7 NX series Analog I O Units W522 64FF 0000 hex Unit Under Range for Channel 8 NX series Analog I O Units W522 65030000 hex Unit I O Disconnection Detected for NX series Analog I O Units W522 Channel 1 65040000 hex Unit I O Disconnection Detected for NX series Analo
271. hex Invalid Home Input Mask Distance General Motion Control W507 742C 0000 hex No Home Input General Motion Control W507 742D 0000 hex No Home Proximity Input General Motion Control W507 742F 0000 hex Slave Error Detected General Motion Control W507 74300000 hex Axes Group Composition Axis Error General Motion Control W507 74320000 hex Slave Observation Detected General Motion Control W507 74330000 hex MC Common Error Occurrence General Motion Control W507 74340000 hex Latch Position Overflow General Motion Control W507 74350000 hex Latch Position Underflow General Motion Control W507 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 74360000 hex Master Sync Direction Error General Motion Control W507 7437 0000 hex Slave Disconnection during Servo ON General Motion Control W507 74380000 hex Feed Distance Overflow General Motion Control W507 74390000 hex Error in Changing Servo Drive Con General Motion Control W507 trol Mode 743A 0000 hex Master Axis Position Read Error General Motion Control W507 743B0000 hex Auxiliary Axis Position Read Error General Motion Control W507 743C 0000 hex Cannot Execute Save Cam Table General Motion Control W507 Instruction 743D0000 hex Incorrect Synchronization Command NX series Positio
272. hex Slave Unit Duplicated Address Error CJ series CompoNet Master Unit W493 349E 0000 hex Repeater Unit Node Duplicated CJ series CompoNet Master Unit W493 Address Error 34A4 0000 hex System Setup Error CJ series Serial Communications W494 Units 34A8 0000 hex Verification Error CJ series EtherNet IP Units W495 34A90000 hex Tag Data Link Error CJ series EtherNet IP Units W495 34AA 0000 hex Tag Refresh Error CJ series EtherNet IP Units W495 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 34AB 0000 hex Basic Ethernet Setting Error CJ series EtherNet IP Units W495 34AC 0000 hex IP Address Table Error CJ series EtherNet IP Units W495 34AD 0000 hex IP Router Table Error CJ series EtherNet IP Units W495 34AE 0000 hex Routing Table Error CJ series EtherNet IP Units W495 34AF 0000 hex Ethernet Advanced Setting Error CJ series EtherNet IP Units W495 34B00000 hex Address Mismatch CJ series EtherNet IP Units W495 34BC 0000 hex Routing Table Error CJ series DeviceNet Units W497 34BD0000 hex Verification Error CJ series DeviceNet Units W497 34BE 0000 hex Structure Error CJ series DeviceNet Units W497 34BF 0000 hex Master I O Refresh Error CJ series DeviceNet Units W497 34C00000 hex Master User set Allocations User Set CJ series DeviceNet Units W497 ting Failed 34C1 0000 hex
273. icate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not i
274. ication Error Servo G5 and G5 Linear 1576 1577 84B80000 hex Communications Setting Error Servo G5 and G5 Linear 1576 1577 84B90000 hex Synchronization Interruption Error Servo G5 and G5 Linear 1576 1577 84C00000 hex NX Unit Communications Timeout NX series EtherCAT Coupler Unit W519 84C10000 hex NX Unit Initialization Error NX series EtherCAT Coupler Unit W519 84C50000 hex NX Unit Startup Error NX series EtherCAT Coupler Unit W519 84D00000 hex SSI Communications Error NX series Position Interface Units W524 84E00000 hex IP Address Duplication Error CJ series EtherNet IP Units W495 84E10000 hex BOOTP Server Error CJ series EtherNet IP Units W495 84E20000 hex Link OFF Error CJ series EtherNet IP Units W495 84F00000 hex NX Bus I O Communications Stopped NX series Safety Control Unit Z930 84F10000 hex NX Bus I O Communications Stopped NX series Safety Control Unit Z930 85000000 hex Process Data WDT Error NX series EtherCAT Coupler Unit W519 85010000 hex Synchronization Interruption Error NX series EtherCAT Coupler Unit W519 85020000 hex Synchronization Error NX series EtherCAT Coupler Unit W519 85030000 hex Communications Synchronization NX series EtherCAT Coupler Unit W519 Error 85100000 hex DB Connection Disconnected Error DB Connection Service W527 88080000 hex PLC Link Communications Error FH FZ5 Series Vision System Z342 9001 0000 hex Clock Changed Errors Related to Controller Opera W500 W501 tion 90020000 hex T
275. ime Zone Changed Errors Related to Controller Opera W500 W501 tion 9008 0000 hex Variable Changed to TRUE with Errors Related to Controller Opera W500 W501 Forced Refreshing tion 90090000 hex Variable Changed to FALSE with Errors Related to Controller Opera W500 W501 Forced Refreshing tion 900A 0000 hex All Forced Refreshing Cleared Errors Related to Controller Opera W500 W501 tion 900B 0000 hex Memory All Cleared Errors Related to Controller Opera W500 W501 tion 900C 0000 hex Event Log Cleared Errors Related to Controller Opera W500 W501 tion NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 900F 0000 hex Automatic Transfer Completed Errors Related to Controller Opera W500 W501 tion 90110000 hex Power Turned ON Errors Related to Controller Opera W500 W501 tion 90120000 hex Power Interrupted Errors Related to Controller Opera W500 W501 tion 90130000 hex Operation Started Errors Related to Controller Opera W500 W501 tion 90140000 hex Operation Stopped Errors Related to Controller Opera W500 W501 tion 90150000 hex Reset Executed Errors Related to Controller Opera W500 W501 tion 90160000 hex User Program Execution ID Write Errors Related to Controller Opera W500 W501 tion 90180000 hex All Controller Errors Cleared
276. in the ring out of range setting range 54790000 hex Travel Dis The parameter that The absolute value of the S Same as tance Out of was specified for instruction input parameter above Range the Distance input exceeded the range of 40 bit variable to a motion data when it is converted to control instruction is pulses out of range or the e For a Linear Mode axis the tar target position with get position with the travel dis the value of Dis tance added exceeded signed tance added is out 40 bit data when the absolute of range value is converted to pulses 547A0000 hex Cam Table The parameter Instruction input parameter S Same as Start Point specified for the exceeded the valid range of the above Setting Outof StartPosition input input variable Range variable to a motion control instruction is out of range 547B0000 hex Cam Master The parameter Instruction input parameter S Same as Axis Follow specified for the exceeded the valid range of the above ing First Posi MasterStartDis input variable tion Setting tance input variable Out of Range to a motion control instruction is out of range NJ series Troubleshooting Manual W503 3 69 92unos Aq s10413 1 e npojv UOHOUN 04 UOD UOO eui Ul SION L 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 547C 0000 hex Circular Inter It was not possible For the MC MoveCircular
277. in the underflow overflow cuted when there direction was an under flow overflow in the An instruction for which the command position direction is not specified syncing or torque control 64430000 hex Positive Limit An instruction was An instruction for a motion in S Same as Input executed for a the positive direction was exe above motion in the posi cuted when the positive limit tive direction when input was ON or an instruction the positive limit for a motion with no direction input was ON specification was executed when the positive limit input was ON An axes group motion control instruction was exe cuted when the positive limit input was ON 64440000 hex Negative An instruction fora An instruction for a motion in S Same as Limit Input motion in the nega the negative direction was exe above tive direction was cuted when the negative limit executed when the input was ON or an instruction negative limit input for a motion with no direction was ON specification was executed when the negative limit input was ON An axes group motion control instruction was exe cuted when the negative limit input was ON 74220000 hex Servo Main An attempt was An attempt was made to turn S Same as Circuits OFF made to turn ON ON the Servo when the main above the Servo when the circuit power supply to the main circuit power Servo Drive was OFF supply to the Servo Drive was OFF 57220000 hex Actual Posi An instruction
278. in which it occurred perform the steps in the displayed correction ries Troubleshooter Eg IP Address Duplication Error 34010000 ETCHNE 2011 06 20 19 45 05 EtherNet IP Comm port Partial fault The same IP address is used more than once Cause The IP address of the built in EtherNet IP port is also used ae the IP address of another node Attached information 1 Duplicated IP address example MxCHASFAM1 address 19 168 258 1 COABFABI latch info tch info i Pane capture RUN 192 168 250 1 Controller After you complete all of the correction steps for the current errors click the Reset error Button to reset all of the current errors If the cause of the error is not removed or if the power supply is not cycled or the Controller is not reset as required after resetting the error the error will occur again 2 10 NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods Partial fault 84010000 IP Address Duplication Error Minor fault 84838 DNS Server Connection Error S404J3 2 2J UON Bunoouse qnoij e z Pane capture Reset error 192 168 250 1 Controller In order to reset the Controller errors it is necessary to confirm your rights according to the operation authority settings for the Troubleshooter Refer to the NS series Programmable Terminals Programming Manual Cat No
279. ined above Error incorrect method or the IP address table method but the IP address table settings are incorrect 34130000 hex FINS TCP The FINS TCP con The power supply to the Con S Same as Connection nection table is troller was interrupted or com above Table Setting incorrect munications with the Sysmac Error Studio were disconnected while downloading the FINS TCP connection table 34110000 hex Unknown The send destina The send destination node was S Same as Destination tion node is not not found when a FINS mes above Node known sage was sent 80100000 hex Packet Dis One or more pack A FINS response addressed to S Same as carded ets were discarded the CPU Unit was received above The send designation Unit for the FINS response does not exist NJ series Troubleshooting Manual W503 3 13 92Jnos Aq s10413 1 einpojy uonounJ 21d Ou ui S043 2 1 E 3 Error Tables Event code 80110000 hex 3 14 Event name Packet Dis carded Meaning One or more pack ets were discarded Assumed cause An attempt was made to send a FINS response with over 2002 bytes An attempt was made to route a FINS response with over 2002 bytes Packet was received with a No Such Unit routing error Packet was received with a Routing Error routing error Packet was received with a No Routing Table routing error Packet was received with an Event Area Size Over Limit routing error Ther
280. ined executed when Aninterpolation instruction was Home home was unde executed for an axes group that fined includes an axis with no defined home 54670000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re ReferenceType re execution was changed execution input variable when Disabled re executing a Position motion control Type instruction This input variable can not be changed when re executing an instruction 54680000 hex Unused Axis The master axis The master axis specified for a S Same as Specification specified for a motion control instruction is an above for Master motion control unused axis Axis instruction is an unused axis 54690000 hex First Position The parameter Instruction input parameter S Same as Setting Outof specified for the exceeded the valid range of the above Range FirstPosition input input variable variable to a motion control instruction is out of range 546A0000 hex Last Position The parameter Instruction input parameter S Same as Setting Outof specified for the exceeded the valid range of the above Range LastPosition input input variable variable to a motion control instruction is out of range NJ series Troubleshooting Manual W503 3 67 92unos Aq s10413 1 e npojv UOHOUNY 04 UOD UOHOP eui Ul SION E L 3 Error Tables Event code
281. ing online 2 14 P partial fault level ssnnnsinenid naira 1 6 Power Supply Error eee 1 4 2 4 R resetting errors eeeeeeeseseeeeenereeennneenn nre 2 12 resetting non fatal errors sseeee 1 14 S Sale Mode tpe nb eedem 2 19 self diagriosis mrien eec de etel 3 3 source details 3 tg ov telo 1 6 NJ series Troubleshooting Manual W503 Index starting Safe Mode oo cccccccccccccccecesseeeseesssseeeeeeeeeeeeceneneeeess 2 19 system defined variables eese 1 14 checking for errors seeseeeeeeees 2 13 T Tas KS E EE E PATE EN P tetas ed ef o E ries de 3 7 Troubleshooter ecce 1 13 2 9 troubleshooting 5 nere 1 13 2 5 f tal errors n iinn hu eats tanto eens 2 4 non fatal errors 2 5 U Unit configuration eisino aeiaai 3 5 user defined events eeeeessssssseseeeeeenenn 1 5 Index 3 Index Index 4 NJ series Troubleshooting Manual W503 Terms and Conditions of Sale omnon Ti Qa 9 10 11 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omro
282. input variables to above Axis Num Auxiliary and Slave the instruction are not in bers Not in input variables to a ascending order Ascending motion control Order instruction are not in ascending order 54800000 hex Cam Table A phase that was A phase that was not in S Same as Property not in ascending ascending order was found above Ascending order was found when calculating the number of Data Error at during calculating valid data Update the number of valid After calculations the number data Or after cal of valid data is 0 culations the num ber of valid data is 0 54810000 hex MC_Write The parameter Instruction input parameter S Same as Target Out of specified for the exceeded the valid range of the above Range Target input vari input variable able to a motion control instruction is out of range 54820000 hex Master Travel The parameter Instruction input parameter S Same as Distance specified for the exceeded the valid range of the above Specification MasterDistance input variable Out of Range input variable to a motion control instruction is out of range 3 70 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause d Reference Maj Prt Min Obs Info 54830000 hex Master Dis The parameter Instruction input parameter S NJ series tance in specified for the exceeded
283. int 0 exceeded 40 bit data when converted to pulses 548A0000 hex End Point The parameter The instruction input parameter S Same as Specification specified for the exceeded the range of signed above Out of Range EndPoint input vari 40 bit data when it is converted able to a motion to pulses control instruction is out of range 548B0000 hex Slave Travel The parameter The instruction input parameter S Same as Distance specified for the exceeded the range of 40 bit above Specification SlaveDistanceinput data when it is converted to Out of Range variable to a motion pulses control instruction is out of range 548C 0000 hex Phase Shift The parameter The absolute value of the S Same as Amount Out specified for the instruction input parameter above of Range PhaseShift input exceeded the range of 40 bit variable to a motion data when it is converted to control instruction is pulses out of range 548D 0000 hex Feeding Dis The parameter The absolute value of the S Same as tance Out of specified for the instruction input parameter above Range FeedDistance input exceeded the range of 40 bit variable to a motion data when it is converted to control instruction is pulses out of range NJ series Troubleshooting Manual W503 3 71 92unos Aq s10413 1 e npojv UOHOUN O4 UOD UOHOY eui Ul SION E L 3 Error Tables Event code Event name Meaning Assumed cause ks Reference Maj
284. inue safety process data communi cations An error or status change occurred in the EtherCAT Cou pler Unit to which the Unit is connected preventing correct process data communications 84F1 0000 hex NX Bus I O An error occurred in There is a hardware error in the S Same as Communica I O communications Communications Coupler Unit or above tions between the Com an NX Unit Stopped munications Cou pler Unit and an NX Unit 80220000 hex NX Message An error was The message communications S Same as Communica detected in mes load is high above tions Error sage communica e The communications cable is tions for an NX Unit disconnected or broken and the message frame was dis carded 90400000 hex Event Log The eventlog was The event log was cleared by the S Sameas Cleared cleared user above 90430000 hex Memory All The Unit settings The Clear All Memory operation S Sameas Cleared were cleared was performed above NJ series Troubleshooting Manual W503 3 113 92Jnos Aq s10413 1 SjeuiuJ8 e e gS Ul SJOU3 7 L 3 Error Tables 3 1 8 Errors in EtherCAT Slaves This section provides tables of the events for which OMRON EtherCAT slaves provide notification to the NJ series CPU Unit Block I O GX series EtherCAT Slave Units Servo G5 G5 series AC Servo Drives with Built in EtherCAT Communications and G5 Linear G5 series Linear Motors Drives with Built in EtherCAT Commu
285. ions was changed 54015731 hex Same Track Num The same track number The same track num S Same as Ver 1 06 ber Setting in was specified more than ber was specified above Switch Structure the allowable number of more than the allow Out of Range times for the TrackNumber able number of times in the Switches in out vari for the TrackNumberin able to a motion control the Switches in out instruction variable to a motion control instruction 5401573A hex Cannot Write Axis The instruction was exe The instruction was S Same as Ver 1 08 Parameters cuted for an axis that is not executed for a used above an unused axis axis or an undefined axis 5401573B hex Axis Parameter The parameter specified for e The parameter speci S Same as Ver 1 08 Setting Out of the AxisParameter input fied for the AxisParam above Range variable to a motion control eter input variable to instruction is outside of the the instruction is out of valid range range for the input variable 5401573C hex Cam Property Set The parameter specified for e The parameter speci S Same as Ver 1 08 ting Out of Range the CamProperty input vari fied for the CamProp above able to a motion control erty input variable to instruction is outside of the the instruction is out of valid range range for the input variable 5401573D hex Cam Node Setting The parameter specified for The parameter speci S Same as Ver 1 08 Out of Range the CamNodes i
286. is S Same as Constant ity travel distance of tance of the master axis is above Velocity the master axis is below 0 for the MC MoveL ink Insufficient less than zero Synchronous Positioning Travel Dis instruction tance 3 62 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 54470000 hex Positioning For the Forthe MC GearlnPos Posi S NJ series Gear Opera MC GearlnPos tioning Gear Operation instruc Motion Con tion Insuffi Positioning Gear tion the value of the Velocity trol Instruc cient Target Operation instruc Target Velocity input variable tions Velocity tion the target is smaller than the master axis Reference velocity of the slave velocity multiplied by the gear Manual Cat axis is too small to ratio when the instruction was No W508 achieve the executed required velocity 54480000 hex Same Start The start point and The start point and end point S Same as Point and end point were the were the same when the radius above End Point for same when the method was specified for the Circular Inter radius method was MC MoveCircular2D Circular polation specified for the 2D Interpolation instruction MC MoveCircular2 The start point end point and D Circular 2D border point were the same Interpolation when the border point method instruction Or the was specified
287. isabled input variable when re exe not be changed for re StartPosition cuting a motion control execution was instruction This input vari changed able cannot be changed when re executing an instruction 54015466 hex Instruction Execu High speed homing or an High speed homing S Same as tion Error with interpolation instruction was executed when above Undefined Home was executed when home home was undefined was undefined An interpolation instruction was exe cuted for an axes group that includes an axis with no defined home 54015467 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the HeferenceType input variable that can above cution Disabled input variable when re exe not be changed for re Position Type cuting a motion control execution was instruction This input vari changed able cannot be changed when re executing an instruction NJ series Troubleshooting Manual W503 3 37 92unos Aq s10413 1 einpojy uonounJ 21d eui ui S043 Z L 3 Error Tables i Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015468 hex Unused Axis Spec The master axis specified The master axis speci S NJ series ification for Master for a motion control instruc fied for a motion con Instruc Axis tion is an unused axis trol instruction is an tions Ref unused axis erence Manual Cat No
288. ission error occurred due to noise or other factors During Loopback Test Loopback test jig failure Noise The communications circuits in the Serial Communica tions Unit are faulty Maj Prt Level Min Obs 3 Error Tables Info Reference CJ series Serial Com munications Units Opera tion Manual for NJ series CPU Unit Cat No W494 846B 0000 hex Parity Error A parity error occurred In Serial Gateway Mode or Pro tocol Macro Mode The reception circuits in the Serial Communications Unit are faulty Atransmission error occurred due to noise or other factors During Loopback Test Loopback test jig failure Noise The communications circuits in the Serial Communica tions Unit are faulty Same as above 846C 0000 hex Overrun Error Fram ing Error or Parity Error Transmis sion Error An overrun error framing error or parity error occurred The communications conditions and baud rate settings do not match the host Noise or other external interfer ence The baud rate is outside the allowable range or there are bit errors due to different stop bit settings or other parameters The communications cable wir ing is faulty Terminating resistance is not set correctly for the RS 422A 485 ports Wiring is faulty or terminating resistance is not set correctly on an NT ALO01 or other Adapter Same as above 846D 0000 hex Tra
289. it was deleted NJ series Troubleshooting Manual W503 3 17 92unos Aq s10413 1 einpojy uonounJ 21d eui ul S043 2 1 E 3 Error Tables i Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54010413 hex Undefined CJ The required specification The required AT speci S NJ series series Memory is missing for a variable for fication is missing fora Instruc Address which CJ series Unit mem variable for which CJ tions Ref ory must be specified series Unit memory erence must be specified Manual Cat No W502 54010414 hex Stack Underflow There is no data in a stack An attempt was made S Same as to read data from a above stack that contains no data 54010416 hex Illegal Number of The valid range was The valid range was S Same as Array Elements or exceeded for the number of exceeded for the num above Dimensions array elements or dimen ber of array elements sions in an array I O param or dimensions in an eter for an instruction array I O parameter for an instruction 54010417 hex Specified Task The task specified for the The specified task S Same as Does Not Exist instruction does not exist does not exist above 54010418 hex Unallowed Task An unallowed task was The local task the pri S Same as Specification specified for an instruction mary periodic task or above a periodic task was specified 54010419 hex Incorrect Data
290. it to the CPU Rack CPU Unit Watchdog Timer Error Cause Correction A conductive object has gotten inside If there is conductive material nearby blow out the CPU Unit with air Noise If the error did not result from the above causes cycle the power to the Controller and see if that resets the error If the error occurs fre quently check the FG and power supply lines to see if noise is enter ing on them Implement noise countermeasures as required CPU Unit failure If the error persists even after you make the above corrections replace the CPU Unit 2 4 NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods 2 3 Troubleshooting Non fatal Errors 2 3 1 Identifying and Resetting Errors with the Sysmac Studio Troubleshooting functions are provided by the Sysmac Studio You can use the troubleshooting func tions to identify errors that occur in a Controller and reset the errors S404J3 e 2J UON Bunoouse qnoijj e z I Displaying Errors on the Sysmac Studio If an error occurs while the Sysmac Studio is online with the CPU Unit the Sysmac Studio notifies the user of the error in the Controller Status Pane From there you can open the Troubleshooting and Event Logs Window to read detailed error information and troubleshooting methods Click the Troubleshooting Button in the toolbar or select Troubleshooting from the Tools Menu E New Project new Controller fl Sygmac Studin Ele Edit
291. ith an NJ501 CPU Unit are described CPU Unit CJ1W MAD42 series CPU Unit including access methods and programming inter w491 CJ1W TC faces W492 CJ1W CT021 D RU ibi bul Mon nalog nits Insulated type Analog nits W498 CJIW PDC15 Temperature Control Units ID Sensor Units High CJIW PHA1U speed Counter Units Serial Communications CJIW ADO4U Units DeviceNet Units EtherNet IP Units and W493 CJ1W CRM21 CompoNet Master Units W494 CJ1W SCU Use these manuals together with the NJ series W495 CJ1W EIP21 CPU Unit Hardware User s Manual Cat No W497 CJ1W DRM 1 W500 and NJ series CPU Unit Software User s NS series Programmable V073 NS15 Learning how to use the Describes the setup methods functions etc of the Terminals Programming NS12 NS series Programmable NS series Programmable Terminals Manual NS10 Terminals NS8 NS5 NJ series Troubleshooting Manual W503 21 Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual Cat No W503 E1 09 ft Revision code Revision code Date Revised content 01 July 2011 Original production 02 March 2012 Added information related to the upgrade to unit version 1 01 made additions and changes to events related to the addition of devices that can be connected and corrected mistakes 03 May 2012 Added information related to the upgrade to
292. itive Software exceeds the positive soft fied for the Position above Limit Exceeded ware limit input variable to the instruction is beyond the positive software limit The first position is beyond the positive software limit and an instruction that speci fies motion in the opposite direction of the software limit was executed The parameter that was specified for the AuxPoint input vari able to a border point MC MoveCircular2D Circular 2D Interpola tion instruction is beyond the positive software limit NJ series Troubleshooting Manual W503 3 47 92unos Aq s10413 1 einpojy uonounJ 21d eui ul S043 2 1 E 3 Error Tables Event code 54016441 hex Event name Target Position Negative Software Limit Exceeded Meaning The specified position exceeds the negative soft ware limit Assumed cause The parameter speci fied for the Position input variable to the instruction is beyond the negative software limit The first position is beyond the negative software limit and an instruction that speci fies motion in the opposite direction of the software limit was executed The parameter that was specified for the AuxPoint input vari able to a border point MC_MoveCircular2D Circular 2D Interpola tion instruction is beyond the negative software limit Maj Prt Level Min Obs Info Refer ence NJ series Instruc tions Ref erence Manual Cat No W502 5401
293. its Z317 64940000 hex Results Information Error Correction CJ series ID Sensor Units Z317 6498 0000 hex Representative Warning CJ series CompoNet Master Unit W493 6499 0000 hex Representative Alarm CJ series CompoNet Master Unit W493 64A00000 hex Tfs Send Finished Monitoring Time CJ series Serial Communications W494 Exceeded Units 64A1 0000 hex Tfr Receive Finished Monitoring CJ series Serial Communications W494 Time Exceeded Units 64A20000 hex Tr Receive Wait Monitoring Time CJ series Serial Communications W494 Exceeded Units 64A30000 hex FCS Check Error CJ series Serial Communications W494 Units 64A40000 hex Timeout Error CJ series Serial Communications W494 Units 64A50000 hex Comparison Error CJ series Serial Communications W494 Units NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 64A60000 hex Reception Overflow CJ series Serial Communications W494 Units 64A7 0000 hex Command Format Error CJ series Serial Communications W494 Units 64AC 0000 hex Send Timeout Error CJ series DeviceNet Units W497 64CC 0000 hex I O Disconnection Detected Block I O GX series EtherCAT Slave W488 Units 64E00000 hex Drive Prohibition Input Error 1 Servo G5 and G5 Linear 1576 1577 64E1 0000 hex Drive Prohibition Input Error 2 Servo G5 and G5 Linear 1576 1577 64E20000
294. ke note of this Conformance to Shipbuilding Standards The NJ series Controllers comply with the following shipbuilding standards Applicability to the ship building standards is based on certain usage conditions It may not be possible to use the product in some locations Contact your OMRON representative before attempting to use a Controller on a ship Usage Conditions for NK and LR Shipbuilding Standards The NJ series Controller must be installed within a control panel Gaps in the door to the control panel must be completely filled or covered with gaskets or other material The following noise filter must be connected to the power supply line Noise Filter Manufacturer Model Cosel Co Ltd TAH 06 683 Software Licenses and Copyrights This product incorporates certain third party software The license and copyright information associ ated with this software is available at http www fa omron co jp nj info e NJ series Troubleshooting Manual W503 15 Unit Versions Unit Versions 16 Unit Versions A unit version has been introduced to manage CPU Units in the NJ Series according to differences in functionality accompanying Unit upgrades fl Notation of Unit Versions on Products The unit version is given on the ID information label of the products for which unit versions are man aged as shown below Example for NJ series NJ501 000 CPU Unit e ID information label
295. l Function Module sss 3 50 3 1 4 Errors in the EtherNet IP Function Module 00 0c eee 3 80 3 1 5 Errors in the EtherCAT Master Function Module 0005 3 84 3 1 6 Errors in the DB Connection Service Function lsusun 3 88 3 1 7 Errors in Slave Terminals 0 0 0 00 ccc cee ee eens 3 93 3 1 8 Errors in EtherCAT Slaves anert ore e aE E eee re 3 114 3 1 9 Errors in CJ series Units 2 0 0 0 0 ee ees 3 135 3 2 Events in Order of Event Codes 000 cece eee 3 155 3 2 1 Interpreting Error Descriptions llsleee B 3 155 3 2 2 Error2TaDlecs stole s iex dieat ner cr eum do rate aed he DX Dea 3 156 3 8 Instruction Error Table llllleeeeeenee 3 189 NJ series Troubleshooting Manual W503 3 1 3 Error Tables 3 1 Errors by Source This section provides tables of errors events by source Within each source errors are given by func tional classifications Events that are not errors are also given in the tables 3 1 1 Interpreting Error Descriptions The contents of the error tables are described below Item Description Event code The event code of the error in the NJ series Controller is given The codes are given in eight hexadecimal digits Event name The name of the error is given Meaning A short description of the error is given Assumed cause The assumed cause of the error is given Level The level of influence on contr
296. le saving packet monitor file an EtherCAT packet monitor file 54011806 hex Packet Monitoring A Stop EtherCAT Packet A Stop EtherCAT S Same as Function Not Monitor instruction was Packet Monitor above Started executed when EtherCAT instruction was exe packet monitoring was cuted when EtherCAT stopped packet monitoring was stopped 54011807 hex Packet Monitoring A Start EtherCAT Packet The Start EtherCAT S Same as Function in Opera Monitor instruction was Packet Monitor above tion executed when EtherCAT instruction was exe packet monitoring was cuted again while the already being executed EtherCAT packet mon itoring function was already in operation 54011808 hex Communications More than 32 EtherCAT More than 32 Ether S Same as Resource Overflow communications instruc CAT communications above tions were executed at the instructions were exe same time cuted at the same time The EtherCAT communications instructions are listed below e EC CoESDOWrite instruction EC CoESDORead instruction EC ConnectSlave instruction EC DisconnectSlave instruction EC StartMon instruction EC SaveMon instruction EC StopMon instruction e EC CopyMon instruction 54011809 hex Packet Monitoring Packets cannot be moni An instruction for S Same as Ver 1 01 Function Not Sup tored packet monitoring was above ported executed for a CPU Unit that does not sup port packet monitor ing
297. le that is speci variable of the instruction is out Structure fied in the Outputs of range Variable Out in out variable to a of Range motion control instruction is out of range 572D0000 hex Number of The number of ele The number of elements in an S Same as Ver 1 06 Array Ele ments in an array in array of the structure variable above ments in the structure vari that was specified for the in out Track Option able that is speci variable of the instruction is out Structure fied in the of range Variable Out TrackOptions in out of Range variable to a motion control instruction is out of range 572E0000 hex Numbers of The arrays in the The arrays in the output signal S Same as Ver 1 06 Elements in structure variables structure variable and track above Output Sig that are specified option structure variable that nals and for the Outputs and are specified for the in out vari Track Option TrackOptions in out ables to the instruction do not Arrays Not variables to a have the same number of ele Matched motion control ments instruction do not have the same number of ele ments 57310000 hex Same Track The same track The same track number was S Same as Ver 1 06 Number Set number was speci specified more than the allow above ting in Switch fied more than the able number of times for the Structure Out allowable number of TrackNumber in the Switches of Range times for the Track in out variable to a motion
298. leration Deceleration Override Motion Control Instructions W508 Factor Out of Range 54710000 hex First Position Method Specification Motion Control Instructions W508 Out of Range 54720000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled First Position Method 54740000 hex Unused Axis Specification for Auxil Motion Control Instructions W508 iary Axis 54750000 hex Position Gear Value Error Motion Control Instructions W508 54760000 hex Position Gear Master Axis Zero Motion Control Instructions W508 Velocity 5477 0000 hex Cam Table Data Error during Cam General Motion Control W507 Motion 54780000 hex Target Position Setting Out of Range Motion Control Instructions W508 54790000 hex Travel Distance Out of Range Motion Control Instructions W508 547A0000 hex Cam Table Start Point Setting Out of Motion Control Instructions W508 Range 547B 0000 hex Cam Master Axis Following First Posi Motion Control Instructions W508 tion Setting Out of Range 547C 0000 hex Circular Interpolation Radius Setting Motion Control Instructions W508 Error 547D 0000 hex Circular Interpolation Radius Over Motion Control Instructions W508 flow 547E 0000 hex Circular Interpolation Setting Out of Motion Control Instructions W508 Range 547F 0000 hex Auxiliary Slave Axis Numbers Not in Motion Control Instructions W508 Ascending Order 54800000 hex Cam Table Property Ascending Data Motion Control Instructions W508 Erro
299. ller Opera W500 W501 tion 102C 0000 hex Restore Operation Failed Errors Related to Controller Opera W500 W501 tion 102D0000 hex CJ series Unit Backup Failed Errors Related to Unit Configuration W500 102E0000 hex CJ series Unit Restore Operation Errors Related to Unit Configuration W500 Failed 102F 0000 hex EtherCAT Slave Backup Failed Built in EtherCAT Master in CPU Unit W505 10300000 hex EtherCAT Slave Restore Operation Built in EtherCAT Master in CPU Unit W505 Failed 1031 0000 hex Incorrect SD Memory Card Removal Errors for Self Diagnosis W500 10400000 hex Analog Unit Calibration Parameter NX series Analog I O Units W522 Error 10410000 hex Control Parameter Error in Master NX series Digital I O Units NX series W521 W522 Analog I O Units and NX series and W524 Position Interface Units 10420000 hex Non volatile Memory Control Parame NX series EtherCAT Coupler Unit W519 ter Error 10430000 hex Memory Corruption Detected NX series EtherCAT Coupler Unit W519 10500000 hex NX Bus Communications Settings NX series Safety Control Unit Z930 Read Error 10510000 hex Safety Application Data Read Error NX series Safety Control Unit Z930 10520000 hex NX Bus Communications Settings NX series Safety Control Unit Z930 and Safety Application Data Mis match 10530000 hex Non volatile Memory Access Error NX series Safety Control Unit Z930 14010000 hex CPU Bus Unit Setup Area Error Errors Related to FINS Communica W
300. ller errors from the EtherCAT Mas ter Function Module Refer to the NJ series Instructions Reference Manual Cat No W502 for details on these instructions 2 12 NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods 2 3 4 Checking for Errors with System defined Variables The system defined variables include an Error Status variable which shows the error status The fol lowing diagram shows the structure of this variable The system determines the error status of each level by logically ORing the error status information of the next lower level You can read the Error Sta tus variable from an external device through communications Refer to the NJ series CPU Unit Soft ware User s Manual Cat No W501 for information on system defined variables Level 1 Level 2 Level 3 Level 4 S404J3 e 2J UON Bunoouse qnoijj e z Error Status variable for the entire Controller PLC ErrSta Error status variable for PLC Function Module _CJB_ErrSta Error status variable for I O bus _CJB_MstrErrSta Error status variable for master CJB UnitErrSta Error status variable for Units MC ErrSta Error status variable for Motion Control Function Module MC ComErrSta Common error status variable MC AX ErrSta Axis error status variable MC GRP ErrSta Axes group error status variable EC ErrSta Error status variable for EtherCAT Master Function Module Se qeueA peurjep ueis gS ui s1043 10 6upj
301. m defects in materials and workman ship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right e Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non com plying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment
302. mber of The number of cam data points S Same as Ver 1 08 Data Points generated cam data in the generated cam table above in Cam Table points exceeded exceeded me number orele ments in the array in the cam the number of data variable that is specified elements in the for the CamTable input variable array in the cam to the instruction data variable that is specified for the CamTable input variable to a motion control instruction 57420000 hex Cam Table Distance in the Distance in the generated cam S Same as Ver 1 08 Displacement generated cam table exceeded the range of above Overflow table exceeded the REAL qata range of REAL data 57430000 hex Aborted Cam A cam data variable A cam data variable that was S Same as Ver 1 08 Table Used that was aborted aborted during generation due above during generation toanerror ui the i MC GenerateCamTable Gen Was specified B erate Cam Table instruction the CamTable input was specified for the CamTable variable to an input variable to the instruction instruction 64400000 hex Target Posi The specified posi The parameter specified for the S Same as tion Positive tion exceeds the Position input variable to the above Software positive software instruction is beyond the posi Limit limit tive software limit Exceeded The first position is beyond the positive software limit and an instruction that specifies motion in the opposite direction of the software limi
303. meout 951F0000 hex Clear All Memory Rejected NX series Safety Control Unit Z930 95300000 hex DB Connection Service Started DB Connection Service W527 9531 0000 hex DB Connection Service Stopped DB Connection Service W527 95320000 hex DB Connection Service Shutdown DB Connection Service W527 9801 0000 hex Absolute Value Cleared Servo G5 1576 98020000 hex Position Data Initialized Servo G5 and G5 Linear 1576 1577 3 188 NJ series Troubleshooting Manual W503 3 Error Tables 3 3 Instruction Error Table For descriptions of the error codes for the motion control instructions and other instructions refer to the descriptions of the corresponding event codes Events that occur for motion control instructions are given in 3 1 3 Errors in the Motion Control Function Module Events that occur for other instructions are given in 3 1 2 Errors in the PLC Function Module Refer to 1 3 1 Types of Non fatal Errors for the rela tionship between event codes and error codes e qe 10413 uononuisu e e NJ series Troubleshooting Manual W503 3 189 3 Error Tables 3 190 NJ series Troubleshooting Manual W503 Index NJ series Troubleshooting Manual W503 Index 1 Index Index A assumed causes 3 8 3 5 3 50 3 80 3 84 3 88 3 90 3 94 3 97 3 99 3 103 3 105 3 108 3 111 3 114 3 115 3 128 3 129 3 131 3 135 3 137 3 138 3 140 3 141 3 146 B Block l Q 1 nce ee eere eere eate ct
304. motor did not stop within the Magnetic Pole Posi tion Estimation Time Limit for Stop The value set for the Magnetic Pole Position Estimation Time Limit for Stop 3927 hex is small compared with the actual stop time of the motor The motor is moving when no force is applied Same as above 38550000 hex Magnetic Pole Position Estimation Error 3 Magnetic pole posi tion restoration was not completed suc cessfully NJ series Troubleshooting Manual W503 The Magnetic Pole Detection Method 3920 hex object was set to 3 Magnetic pole position restoration method although magnetic pole position estima tion had never been executed The Magnetic Pole Detection Method 3920 hex was set to 3 Magnetic pole position restora tion method when a non abso lute type external encoder was used Same as above 3 123 no Aq s10413 Se e S 1VOJeUI3 ul SIOM Q 1 3 Error Tables Event code 38560000 hex Event name Motor Auto setting Error Meaning The current exceeded the limit when it was applied to the Motor when the Servo was locked or when FFT measurement prep arations were per formed Assumed cause The Current Loop Proportional Gain or the Current Loop Inte gral Gain was too large before auto setting was performed Maj Level Prt Min Obs Info Reference Linear Motor Manual Cat No 1577 64E00000 hex
305. n Event code Event name Meaning Assumed cause Erw Reference Maj Prt Min Obs Info 04010000 hex I O Bus An error occurredin The I O Connecting Cable is S NJ series Check Error a bus line transmis disconnected or wires inside it CPU Unit sion between the are broken Hardware CPU Unit andthe e Conductive material has gotten User s Manual Units in the rack inside Cat No slots Or detection The connector contact is faulty W500 of all Special VO due to foreign material in the Units and CPU Bus connector Units was not com pleted when the Noise power supply tothe A Unit has failed Controller was turned ON 24010000 hex Unsupported An unsupported An unsupported CJ series Unit S Same as Unit Detected CJ series Unit or or Power Supply Unit was above Power Supply Unit detected is mounted 24020000 hex Too Many I O The total number of e The total number of I O points S Same as Points I O points in the in the connected CJ series above connected CJ Basic I O Units exceeds 2 560 series Units exceeds the maxi mum specified value of the CPU Unit 24030000 hex End Cover The End Cover is The End Cover is not con S Same as Missing not connected to nected to right end of the CPU above right end of the Rack or an Expansion Rack CPU Rack or an The End Cover is not con Expansion Rack nected properly 24040000 hex Incorrect The
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307. n Interface Units W524 743E 0000 hex Illegal Following Error NX series Position Interface Units W524 743F 0000 hex Illegal State Transition NX series Position Interface Units W524 74600000 hex Master Function Enable Disable CJ series DeviceNet Units W497 Failed 7461 0000 hex Master Fixed Allocation Area Setting CJ series DeviceNet Units W497 Failed 74620000 hex Scan List Register Clear Failed CJ series DeviceNet Units W497 74630000 hex Slave Function Enable Disable Failed CJ series DeviceNet Units W497 74640000 hex Slave Fixed Allocation Area Setting CJ series DeviceNet Units W497 Failed 74800000 hex Command Warning Servo G5 and G5 Linear 1576 1577 7481 0000 hex Command Error Servo G5 and G5 Linear 1576 1577 74900000 hex Multiple Control Signal Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74910000 hex EXE Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74920000 hex SYNC Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74930000 hex TIMING Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74940000 hex RESET Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74950000 hex ZERO Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74960000 hex ZEROCLR Input Error ZW CE1LIT Confocal Fiber Type Dis Z332 placement Sensor 74A00000 hex SF_Antivalent Error NX series Safety Control Unit Z930 74A10000 hex
308. n of a safety attached information 1 in the NX Unit User s function block series Safety Control Unit Instruc Manual Z930 tions Reference Manual Cat No Z931 74A20000 hex SF_Emergen An error was Refer to information on the diag S Same as cyStop Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A30000 hex SF EnableS An error was Refer to information on the diag S Same as witch Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A40000 hex SF_Equivale An error was Refer to information on the diag S Same as nt Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A50000 hex SF_ESPE An error was Refer to information on the diag S Same as Error detected in execu nostic code that is given for above tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74A60000 hex SF_GuardLo An error was Refer to information on the diag S Same as cking Error detected in execu nostic cod
309. nd IN8 function allocations 38470000 hex Interface There is an unde There is an undefined number S Same as Input Func fined number speci specification in the input signal above tion Number fication in the input IN1 IN2 INS and IN4 func Error 1 signal IN1 IN2 tion allocations INS and IN4 func e Different logic is set for the tion allocations Or same function in the function a logic setting error assignments of the input sig was detected nals IN1 IN2 IN3 and INA 38480000 hex Interface There is an unde There is an undefined number S Same as Input Func fined number speci specification in the input signal above tion Number fication in the input IN5 IN6 IN7 and IN8 func Error 2 signal IN5 IN6 tion allocations IN7 and IN8 func e Different logic is set for the tion allocations Or same function in the function a logic setting error assignments of the input sig was detected nals IN5 IN6 IN7 and IN8 NJ series Troubleshooting Manual W503 3 121 92unos Aq s10413 1 Se e S 1VOJeUI3 ul S1043 9 L 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 38490000 hex Interface Out There is an unde There is an undefined number S Cylinder type put Function fined number speci specification in the output sig Motor Manual Number Error fication in the nal OUTM1 fun
310. nec The instruction was The power supply to the server S NJ series Ver 1 05 tion Instruc not completed is OFF Database tion within the time The Ethernet cable connector is Connection Execution specified for time disconnected CPU Units Timeout out The Ethernet cable is broken rin pt ie The server s processing time is W527 long 54013013 hex DB Connec The instruction The DB Connection settings S Same as Ver 1 05 tion Service could not be exe are corrupted above Error Stop cuted because the DB Connection Service was stopped due to an error 54013014 hex Data Already One or more SQL ADB Insert or DB Update S Same as Ver 1 05 Spooled statements are instruction was executed when above already stored in one or more SQL statements the Spool memory were already stored in the Spool memory ADB Select or DB Delete instruction was executed when one or more SQL statements were already stored in the Spool memory 54013015 hex DB Connec The instruction The relevant instruction was S Same as Ver 1 05 tion Service could not be exe executed during the initializa above Initializing cuted because the tion processing of the DB Con initialization pro nection Service cessing of the DB Connection Ser vice is in progress 54013016 hex DB in Pro The instruction Though a DB Connection S Same as Ver 1 05 cess could not be exe Instruction Execution Timeout above cuted because the occurred for
311. neral Motion Control W507 64580000 hex Absolute Encoder Current Position General Motion Control W507 Calculation Failed 64590000 hex Home Undefined during Coordinated General Motion Control W507 Motion 6478 0000 hex Input Disconnection Detected CJ series Analog I O Units W490 64790000 hex Output Set Value Error CJ series Analog I O Units W490 647A 0000 hex Input Error CJ series Process I O Units W498 647D 0000 hex Zero Span Adjustment Period End CJ series Process I O Units W498 647E0000 hex Zero Span Adjustment Period Notice CJ series Process I O Units W498 6484 0000 hex Sensor Error CJ series Temperature Control Units W491 6485 0000 hex CT Overflow CJ series Temperature Control Units W491 64860000 hex Heater Burnout Alarm CJ series Temperature Control Units W491 648C 0000 hex Unit Status Command Error End CJ series ID Sensor Units Z317 648D 0000 hex Results Information Verification Error CJ series ID Sensor Units Z317 648E 0000 hex Results Information ID Tag Commu CJ series ID Sensor Units Z317 nications Error 648F 0000 hex Results Information ID Tag Missing CJ series ID Sensor Units Z317 Error 64900000 hex Results Information ID System Error CJ series ID Sensor Units Z317 1 6491 0000 hex Results Information ID System Error CJ series ID Sensor Units Z317 2 64920000 hex Results Information ID System Error CJ series ID Sensor Units Z317 3 64930000 hex Results Information ID Tag Status CJ series ID Sensor Un
312. ng the database connection service Programming error processing Testing operation and debugging Using motion control Using EtherCAT Using EtherNet IP Using the database connection service Learning about error management and corrections Maintenance Using motion control Using EtherCAT Using EtherNet IP 1 the error items Refer to the manuals that are indicated with triangles for details on errors for the corresponding Units Refer to the NJ series Troubleshooting Manual Cat No W503 for the error management concepts and an overview of NJ series Troubleshooting Manual W503 Manual Structure Manual Structure Page Structure The following page structure is used in this manual 4 Installation and Wiring Level 1 heading Level 2 heading Level 2 heading 4 3 Mounting Units r Level 3 heading Gives the current Level 3 heading 4 3 1 Connecting Controller Components headings The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller A step in a procedure 1 Join the Units so that the connectors fit exactly Indicates a procedure Hok ome 2799 Z U uu Page tab
313. ngs are not correct because the power supply to the Controller was interrupted during a Clear All Memory operation The DB Connection settings are not correct because the power supply to the Controller was interrupted during a Restore operation Non volatile memory failed 85100000 hex DB Connec The DB Connec The power supply to the server S Same as Ver 1 05 tion Discon tion was discon is OFF above nected Error nected due to an The DB is stopped in the error server The Ethernet cable connector is disconnected The Ethernet cable is broken Noise 95300000 hex DB Connec The DB Connec The DB Connection Service S Sameas Ver 1 05 tion Service tion Service was was successfully started above Started started 95310000 hex DB Connec The DB Connec The DB Connection Service S Sameas Ver 1 05 tion Service tion Service was was stopped above Stopped stopped 95320000 hex DB Connec The DB Connec The DB Connection Service S Sameas Ver 1 05 tion Service tion Service was was shut down for turning OFF above Shutdown shut down the power supply safely NJ series Troubleshooting Manual W503 3 89 92unos Aq s10413 uonouny eoiueg uornoeuuo gd eui ur s1013 9 L 3 Error Tables i Errors Related to DB Connection Instructions Errors are given as event codes that use the error code as the lower four digits For descriptions of an error code
314. nications Linear Motor Type MX2 RX series Inverters with EtherCAT Communications Units FH series Vision Systems EtherCAT FQ M series Specialized Vision Sensors for Positioning e E3X series Fiber Sensors with EtherCAT Communications Unit for Digital Sensors e E3NW ECT EtherCAT Digital Sensor Communications Unit e ZW CE1LIT Confocal Fiber Type Displacement Sensor i Block I O GX series EtherCAT Slave Units Level Event code Event name Meaning Assumed cause rr Reference Maj Prt Min Obs Info 14A00000 hex Non volatile An error occurredin Noise S GX series Memory the control parame EtherCAT Checksum ters Slave Units Error User s Manual Cat No W488 24610000 hex Switch Set The setting switch The analog range that is set on S Same as ting Error is set out of range the switch is outside the setting above range 64CC 0000 hex I O Discon An I O signal line is I O signal wiring is discon S Same as nection disconnected nected or has a faulty connec above Detected tion e An I O signal line is discon nected 04A10000 hex Non volatile Anerroroccurredin Non volatile memory failure S Same as Memory non volatile mem above Hardware ory Error 3 114 Servo G5 G5 series AC Servo Drives with Built in EtherCAT Communications and G5 Linear G5 series Linear Motors Drives with Built in EtherCAT Communications Linear Motor Type Event codes are
315. nications port errors and mas ter errors detected by the EtherCAT Master Function Mod ule Get EtherNet IP Error Status GetEIPError Gets the status and the event code of the error with the highest level of the Controller errors in the EtherNet IP Function Module Refer to the NJ series Instructions Reference Manual Cat No W502 for details on these instructions NJ series Troubleshooting Manual W503 2 11 2 Error Troubleshooting Methods Example of Error Detection for the EtherCAT Master Function Module Name Data type Initial value Comment Trigger BOOL FALSE Get Condition EC Error BOOL FALSE EtherCAT Master Error Flag Trigger GetECError EC Error fi Resetting Controller Errors with Instructions You can use the instructions that are provided to reset errors in the user program to reset errors that occur in the Controller Before you attempt to reset a Controller error isolate and remove the cause of the error Reset the errors with the instruction provided to reset errors for each function module Instruction name Instruction Function Reset PLC Controller Error ResetPLCError Resets current Controller errors from the PLC Function Module Reset I O Bus Controller Error ResetCJBError Resets current Controller errors from the I O bus Reset Motion Control Error ResetMCError Resets current Controller errors from the Motion Control Function Module Reset EtherCAT Error ResetECError Resets current Contro
316. nnection in the Communications Setup of the Sysmac Studio Is the destination IP address for a remote USB connection or Ethernet hub connection in the Communications Setup of the Sysmac Studio set correctly and is the IP address set correctly in the destination Controller No Is the USB driver installed correctly No Turn ON the power supply to the Controller Can the Sysmac Studio Yes go online with CPU Unit Insert the cable connectors all the way at the computer and Controller Yes Can the Sysmac Studio go online with CPU Unit Set the connection method to a remote USB connection in the Communications Setup of the Sysmac Studio Set the destination IP address for a remote USB connection or Ethernet hub connection in the Communica tions Setup of the Sysmac Studio Can the Sysmac Studio go online with CPU Unit Correct the destination IP address for a remote USB connection or Ethernet hub connection in the Communications Setup of the Sysmac Studio Correct the IP address setting in the destination Controller Can the Sysmac Studio go online with CPU Unit Install the USB driver Refer to the appendices of Sysmac Studio Version 1 Operation Manual Cat No W504 for the installation procedure for the USB driver Replace the USB cable or the Ethernet cables and Ethernet switches between the computer and the Co
317. not listed above Unit NX series Slave Terminal CPU Unit operation The NX series Slave Terminal moves to Safe Operational state Depends on the specifications of the connected devices Unit or slave operation Depends on the NX Unit settings EtherCAT slave 1 The slave is placed in the Safe Operational state Depends on the slave settings 2 Servo Drive or NX Unit assigned to an axis Updating the command values is stopped All axes stop immediately CJ series Basic I O Unit The values of all outputs are cleared to zero Input refreshing continues All outputs are turned OFF External inputs are refreshed CJ series Special Unit Refreshing continues Depends on the Unit operating specifications Devices connected with EtherNet IP e For the originators of tag data links the variables and I O mem ory addresses for input con sume tags are not refreshed e For the targets of tag data links operation depends on the set tings of the tags sets for the out put produce tags 3 1 Excluding Servo Drives assigned to an axis 2 Settings and setting methods depend on the slave Refer to the manual for the slave For a Servo Drive opera tion depends on the setting of object 605E hex Fault Reaction Option Code 3 You can set whether to clear output or maintain the data from before the error occurred Refer to the NJ series CPU Unit Built in EtherNet IP P
318. nous Positioning instruction and MC MoveFeed Interrupt Feed ing instruction e The MC AbortTrigger Disable External Latch instruction was executed to cancel a latch that was used by an instruction other than the MC TouchProbe Enable External Latch instruc tion 546F 0000 hex Jerk Over The parameter Instruction input parameter S Same as ride Factor specified for the exceeded the valid range of the above Out of Range JerkFactor input input variable variable to a motion control instruction is out of range 54700000 hex Accelera The parameter Instruction input parameter S Same as tion Deceler specified for the exceeded the valid range of the above ation AccFactor input input variable Override Fac variable to a motion tor Out of control instruction is Range out of range 54710000 hex First Position The parameter Instruction input parameter S Same as Method specified for the exceeded the valid range of the above Specification StartMode input input variable Out of Range variable to a motion control instruction is out of range 3 68 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 54720000 hex Motion Con An attempt was A parameter for an input vari S NJ series trol Instruc made to change the able that cannot be changed
319. nput above variable to a motion control parameter exceeded instruction is out of range the range of 40 bit data when it is con verted to pulses 5401548E hex Auxiliary and Slave The same axis was speci The parameter is the S Same as Defined as Same fied for the Auxiliary and same for the Auxiliary above Axis Slave input variables to a and Slave input vari motion control instruction ables to the instruc tion NJ series Troubleshooting Manual W503 3 41 92unos Aq s10413 1 einpojy uonounJ 21d eui ui S043 2 1 E 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 5401548F hex Relative Position The parameter specified for Instruction input S NJ series Selection Out of the Relative input variable parameter exceeded Instruc Range to a motion control instruc the valid range of the tions Ref tion is out of range input variable erence Manual Cat No W502 54015490 hex Cam Transition The parameter specified for Instruction input S Same as Specification Out the CamTransition input parameter exceeded above of Range variable to a motion control the valid range of the instruction is out of range input variable 54015491 hex Synchronized Con The parameter specified for Instruction input S Same as trol End Mode the OutMode input variable parameter exceeded above Selection Out of to a motion control instruc t
320. nput vari fied for the CamNodes above able to a motion control input variable to the instruction is outside of the instruction is out of valid range range for the input variable 5401573E hex Incorrect Cam The parameter specified for The parameter speci S Same as Ver 1 08 Node Type Specifi the CamNodes input vari fied for the CamNodes above cation able to a motion control input variable to the instruction is not an instruction is not an SMC CAM NODE array sMC CAM NODE variable array variable 5401573F hex Insufficient Nodes The array variable of the The array variable of S Same as Ver 1 08 in Cam Table parameter specified for the the parameter speci above CamNodes input variable to fied for the CamNodes a motion control instruction input variable to the has a Phase value of 0 for instruction has a element number 0 Phase master axis phase value of 0 for element number 0 3 46 NJ series Troubleshooting Manual W503 3 Error Tables t Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015740 hex Cam Node Master The values of Phaseinthe The values of Phase S NJ series Ver 1 08 Axis Phase Not in array variable of the param master axis phase in Instruc Ascending Order eter specified for the Cam the array variable of tions Ref Nodes input variable to a the parameter speci erence motion control instruction fied forthe Cam
321. nsmis sion Error CRC Error A CRC error occurred NJ series Troubleshooting Manual W503 Noise CRC calculation method does not match the device Same as above 3 145 92Jnos Aq s10413 spun seues Ul sjoU3 6 1 3 Error Tables li CJ series DeviceNet Units The section provides tables of the events that can occur in the following Units CJ1W DRM 1 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04880000 hex Unit Memory An error occurred There is a source of noise S U CJ series Error when writing to nearby DeviceNet internal memory Non volatile memory failure Units Opera where the error his tion Manual for tory is saved NJ series CPU Unit Cat No W497 04890000 hex Network Network power is Communications power is not S Same as Power Error not being supplied being supplied normally from above the network 148D 0000 hex Invalid Scan There is an errorin The power was interrupted dur S Same as List Data the contents of the ing writing the scan list to the above slave scan list or non volatile memory master scan list stored in non vola tile memory 148E 0000 hex Invalid Setup There is illegal data The power was interrupted S Same as Data in the settings for while the system was writing above the slave function the parameters Non volatile memory life 24480000 hex Node An error was
322. nsor Units System Error Operation 2 Manual for NJ series CPU Unit Cat No Z317 64920000 hex Results Infor ID system error 3 System error 3 occurred S Same as mation ID occurred above System Error 3 64930000 hex Results Infor One of the following The number of writes was S Same as mation ID occurred exceeded for a Number of above Tag Status e The number of Writes Control command writes was An overflow or underflow exceeded for a occurred for a Calculation Write Number of Writes command Control com The data did not verify for a mand Data Check command An overflow or Anerror occurred in the data for underflow a Read with Error Correction occurred for a command Calculation Write e An error occurred when writing command for a Copy command The data did not verify for a Data Check command An error occurred in the data for a Read with Error Correction com mand An error occurred when writing for a Copy command 64940000 hex Results Infor A Write with Error There is ambient noise where S Same as mation Error Correction com the ID Tag is used above Correction mand performed a e ID Tag error 1 bit error correc tion i CJ series High speed Counter Units The section provides tables of the events that can occur in the following Units Event code 6801 0000 hex 3 140 CJ1W CT021 Event name Unit Error Meaning An error occurred
323. nsors with Ether E413 CAT Communications Unit for Digital Sensors 247A0000 hex Number of Distributed Sensor Unit EtherCAT Digital Sensor Communi E429 Verify Error cations Units Operation Manual 247B0000 hex Number of Sensors Over Limit EtherCAT Digital Sensor Communi E429 cations Units Operation Manual 247C0000 hex Number of Sensors Verify Error EtherCAT Digital Sensor Communi E429 cations Units Operation Manual 247D0000 hex Number of Sensors Over at Distrib EtherCAT Digital Sensor Communi E429 uted Sensor Unit cations Units Operation Manual 24810000 hex Ethernet Communications Parameter ZW CE1LIT Confocal Fiber Type Dis Z332 Error placement Sensor 24A00000 hex Unit Configuration Error Too Many NX series EtherCAT Coupler Unit W519 Units 24A10000 hex Unit Configuration Error Unsup NX series EtherCAT Coupler Unit W519 ported Configuration 2801 0000 hex Motor Setting Error G5 Linear 1577 28020000 hex Motor Combination Error 1 G5 Linear 1577 28030000 hex Motor Combination Error 2 G5 Linear 1577 30200000 hex Unsupported Unit Setting Errors Related to Unit Configuration W500 3401 0000 hex I O Setting Check Error Errors Related to Unit Configuration W500 34100000 hex IP Address Table Setting Error Errors Related to FINS Communica W501 tions 34110000 hex Unknown Destination Node Errors Related to FINS Communica W501 tions 34130000 hex FINS TCP Connection Table Setting Errors Related to FINS Communica W501 Err
324. nstruction Execution Error with Instructions W502 Undefined Home 5401 5467 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Position Type 5401 5468 hex Unused Axis Specification for Master Instructions W502 Axis 5401 5469 hex First Position Setting Out of Range Instructions W502 5401 546A hex Last Position Setting Out of Range Instructions W502 5401 546B hex Illegal First Last Position Size Rela Instructions W502 tionship Linear Mode 5401 546C hex Master Sync Start Position Setting Instructions W502 Out of Range 5401 546D hex Slave Sync Start Position Setting Out Instructions W502 of Range NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 5401546E hex Duplicate Latch ID for Trigger Input Instructions W502 Condition 5401546F hex Jerk Override Factor Out of Range Instructions W502 54015470 hex Acceleration Deceleration Override Instructions W502 Factor Out of Range 54015471 hex First Position Method Specification Instructions W502 Out of Range 54015472 hex Motion Control Instruction Re execu Instructions W502 tion Disabled First Position Method 54015474 hex Unused Axis Specification for Auxil Instructions W502 iary Axis 54015475 hex Position Gear Value Error Instructions W502 54015476 hex Position Gear Master Axis Zero
325. nstructions W502 Out of Range 5401 549C hex Target Position Ring Counter Out of Instructions W502 Range 5401549D hex Axes Group Composition Axis Setting Instructions W502 Out of Range 5401549E hex Axis Use Setting Out of Range Instructions W502 54015700 hex Homing Parameter Setting Out of Instructions W502 Range 54015702 hex Axis Use Change Error Instructions W502 54015703 hex Cannot Change Axis Use Instructions W502 54015720 hex Motion Control Parameter Setting Instructions W502 Error When Changing Axis Use 54015721 hex Required Process Data Object Not Instructions W502 Set When Changing Axis Use 54015722 hex Actual Position Overflow Underflow Instructions W502 5401 5723 hex Switch Structure Track Number Set Instructions W502 ting Out of Range 54015724 hex Switch Structure First ON Position Instructions W502 Setting Out of Range 54015725 hex Switch Structure Last ON Position Instructions W502 Setting Out of Range 54015726 hex Switch Structure Axis Direction Out of Instructions W502 Range 54015727 hex Switch Structure Cam Switch Mode Instructions W502 Out of Range 54015728 hex Switch Structure Duration Setting Out Instructions W502 of Range 54015729 hex Track Option Structure ON Compen Instructions W502 sation Setting Out of Range 5401572A hex Track Option Structure OFF Compen Instructions W502 sation Setting Out of Range NJ series Troubleshooting Manual W503 3 Err
326. nt communications instruction is not oper ating 54012407 hex Destination FTP The destination FTP server The destination FTP S Same as Ver 1 08 Server Execution for an FTP client server for the FTP cli above Failure communications instruction ent communications t ah amor instruction failed to Fetume execute the requested processing 54012408 hex SD Memory Card SD Memory Card access e An SD Memory Card S Same as Ver 1 08 Access Failed for from the FTP client failed is not inserted above FTP The SD Memory Card was removed during execution of the FTP client communica tions instruction The capacity of the SD Memory Card is insuf ficient The SD Memory Card is write protected 54012409 hex Specified File A file specified for an FTP A file specified for an S Same as Ver 1 08 Does Not Exist client communications FTP client communi above instruction does not exist cations instruction does not exist 5401240A hex Specified File Is The data was not The data was not S Same as Ver 1 08 Write Protected transferred because the transferred because above FTP client communications PRU SEE insiuchon was Set to not Wiasisetto not over overwrite files with the write files with the same name same name and a file with the specified file name already existed at the destination NJ series Troubleshooting Manual W503 3 27 no Aq s10413 einpojy uonounJ 21d Ou ul SIO 2 1 E 3 Erro
327. nt name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 54630000 hex Motion Con An attempt was A parameter for an input vari S NJ series trol Instruc made to change the able that cannot be changed for Motion Con tion Re SlaveOffset input re execution was changed trol Instruc execution variable when re tions Disabled executing a motion Reference SlaveOffset control instruction Manual Cat This input variable No W508 cannot be changed when re executing an instruction 54640000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re SlaveScaling input re execution was changed execution variable when re Disabled executing a motion SlaveScal control instruction ing This input variable cannot be changed when re executing an instruction 54650000 hex Motion Con An attempt was A parameter for an input vari S Same as trol Instruc made to change the able that cannot be changed for above tion Re StartPosition input re execution was changed execution variable when re Disabled executing a motion StartPosi control instruction tion This input variable cannot be changed when re executing an instruction 54660000 hex Instruction High speed hom High speed homing was exe S Same as Execution ing or an interpola cuted when home was unde above Error with tion instruction was fined Undef
328. ntrol Units D Sensor Units High speed Counter Units Serial Communications Units DeviceNet Units EtherNet IP Units CompoNet Master Units i CJ series Analog I O Units The section provides tables of the events that can occur in the following Units CJ1W AD041 V1 AD081 V1 CJ1W AD042 CJ1W DA021 DA041 CJ1W DA08V DA08C CJ1W DA042V CJ1W MAD42 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 04600000 hex A D Conver An error occurredin There is a source of noise S U CJ series sion Error A D conversion nearby Analog I O A D converter failed Units Opera tion Manual for NJ series CPU Unit Cat No W490 04620000 hex Non volatile An error occurred in There is a source of noise S Same as Memory non volatile mem nearby above Error ory Non volatile memory failed 34800000 hex Mean Value There is a mistake There is a mistake in the setting S Same as Processing in the setting of the of the number of samplings for above Setting Error number of sam mean value processing plings for mean value processing 34830000 hex Scaling Data There is a mistake The upper or lower limit data for S Same as Setting Error in the scaling data scaling is outside the setting above settings range Or the maximum value and minimum value are not 0 and they are the same 34840000 hex Input Signal There is a mistake The settin
329. ntroller 2 16 Yes Can the Sysmac Studio go online with CPU Unit End NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods Direct Connection with EtherNet IP Port Sysmac Studio cannot connect to CPU Unit Y Is power supplied to the Controller Turn ON the power supply to the Controller oipnis oeuis S y wouy euiuo o5 jouue2 noA uauM Bunoouse qnou v z Can the Sysmac Studio go online with CPU Unit End D Insert the cable connectors at the personal computer Ethernet switches and the Controller until they lock into place Verify that the link indicator is lit at the computer and Ethernet switches and the LINK ACT indicator is lit at the Controller Is the Ethernet cable connected properly Can the Sysmac Studio go online with CPU Unit Is the connection method set to a direct Ethernet connection in the Communications Setup of the Sysmac Studio Set the connection method to a direct Ethernet connection in the Communications Setup of the Sysmac Studio esne uoez Jo Bunoouse qnoj z r z Can the Sysmac Studio go online with CPU Unit Set the IP address for the personal computer Use the default IP address for the Controller or connect the Sysmac Studio to the Controller with a USB cable and set the required IP address
330. number of More than 10 Units are con S Same as Unit Expan Units or Expansion nected to one Rack above sion Rack Racks exceeds the e More than three Expansion Connection maximum value Racks are connected specified for the More than two Interrupt Input GPU Unit Or an Units are mounted Interrupt Input Unit was mounted to a An Interrupt Input Unit was unsupported slot or mounted to a unsupported slot to an Expansion or to an Expansion Rack Rack NJ series Troubleshooting Manual W503 3 5 92Jnos Aq s10413 einpojy uonounJ 21d eui ui SIO 2 1 E 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 24050000 hex Duplicate The same unit num e The same unit number is setfor S NJ series Unit Number ber is set for more more than one Special I O Unit CPU Unit than one Special or more than one CPU Bus Hardware I O Unit or more Unit User s Manual than one CPU Bus e The same unit number is Cat No Unit assigned to a Special I O Unit W500 that uses more than one unit number and another Special 1 O Unit 34010000 hex I O Setting There is an incon A Unit model or Special Unit S Same as Check Error sistency between a unit number in the Unit Configu above Unit model in the ration in the CPU Unit is differ Unit Configuration ent from the Unit model or the in the CPU Unit and Special Unit unit number of the the Unit model that Unit that i
331. nvalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products
332. o G5 and G5 Linear 1576 1577 78020000 hex Absolute Encoder Status Error Servo G5 1576 78080000 hex TRIG Input Error EtherCAT FQ M series Specialized Z314 Vision Sensors for Positioning 780A 0000 hex Scene Data Error EtherCAT FQ M series Specialized Z314 Vision Sensors for Positioning 780B0000 hex Model Error EtherCAT FQ M series Specialized Z314 Vision Sensors for Positioning 780C 0000 hex Logging Error EtherCAT FQ M series Specialized Z314 Vision Sensors for Positioning 780D 0000 hex Output Timeout EtherCAT FQ M series Specialized Z314 Vision Sensors for Positioning 780E 0000 hex Output Size Error EtherCAT FQ M series Specialized Z314 Vision Sensors for Positioning 78190000 hex Image Logging Disk Write Error FH FZ5 Series Vision System Z342 781A0000 hex Setting Data Transfer Error FH FZ5 Series Vision System Z342 781B0000 hex Output Buffer Error EtherCAT FH FZ5 Series Vision System Z342 8001 0000 hex Illegal Packet Discarded Errors Related to Unit Configuration W500 80100000 hex Packet Discarded Errors Related to FINS Communica W501 tions 80110000 hex Packet Discarded Errors Related to FINS Communica W501 tions 80120000 hex Packet Discarded Errors Related to FINS Communica W501 tions 80200000 hex NX Unit I O Communications Error NX series Digital I O Units NX series W521 W522 Analog I O Units NX series Position W524 and Interface Units and NX series Safety Z930 Control Unit 80210000 hex NX
333. o ence 54012CO07 hex Unapplicable Unit A slave that cannot be A slave that cannot be S NJ series Ver 1 05 Specified for specified for the instruction specified for the Instruc Instruction was connected at the slave instruction was con tions Ref node address of the speci nected to the slave erence fied Unit node address of the Manual specified Unit Cat No W502 54013461 hex Process Data The PDO mapping is not The PDOs that are S Same as Object Setting correct required for the motion above Missing control instruction are not mapped The relevant instruc tion was executed for a device that does not have an object that supports the instruc tion A motion control instruction that speci fies phase Z _mcEncoderMark as the trigger conditions was executed for an axis that is mapped to an OMRON GX ECO2 EtherCAT Encoder slave 54015420 hex Electronic Gear The parameter specified for e Instruction input S Same as Ratio Numerator the RatioNumerator input parameter exceeded above Setting Out of variable to a motion control the valid range of the Range instruction is out of range input variable 54015421 hex Electronic Gear The parameter specified for Instruction input S Same as Ratio Denomina the RatioDenominatorinput parameter exceeded above tor Setting Out of variable to a motion control the valid range of the Range instruction is out of range input variable 54015422 hex Target Velocity The
334. o not match set in the CPU Unit but not in the user program 10240000 hex Illegal User The user program There are more than 8 nesting S Same as Program is not correct levels for functions or function above blocks 10250000 hex Illegal User The upper limit of The upper limit of the data size S Same as Pro the usable memory was exceeded above gram Con was exceededor e The main memory capacity was troller the user program or exceeded Configura Controller Configu Non volatile memory is deterio tions and rations and Setup is rating or has failed Setup corrupted 3 8 NJ series Troubleshooting Manual W503 Event code 10270000 hex Ver 1 03 Event name Error in Start ing Auto matic Transfer Meaning An error was detected in pre exe cution checks for automatic transfer Assumed cause An SD Memory Card is not inserted The SD Memory Card type is not correct The format of the SD Memory Card is not correct There is no autoload folder on the SD Memory Card There are no backup files in the autoload folder on the SD Mem ory Card Either the backup files in the autoload folder on the SD Mem ory Card are corrupted or required data is not in the backup files on the SD Memory Card The unit version of the CPU Unit to which to transfer the files is older than the unit version of the backup files on the SD Memory Card The model of the CPU Unit
335. ode dur ing the user set time out time Event code Event name Meaning Assumed cause 92unos Aq s10413 54012007 hex Socket Handle Out The handle that is specified The handle that is S Same as of Range for the socket service specified for the above instruction is not correct Socket service instruc tion is not correct 54012008 hex Socket Communi The maximum resources More than 32 socket S Same as cations Resource that you can use for socket service instructions above Overflow service instructions at the were executed at the same time was exceeded same time More than 30 socket handles were used at the same time For CPU Units with unit version 1 02 or ear lier more than 16 socket handles were used at the same time BINPOW uonound Td 84 U s1043 c L NJ series Troubleshooting Manual W503 3 25 3 Error Tables Level Refer Maj Prt Min Obs Info ence 54012400 hex No Execution Right An instruction to change An instruction to S NJ series Ver 1 02 the settings of an Ether change the settings of Instruc Net IP port was executed the built in EtherNet IP tions Ref when execution was not port or a CJ series erence possible EtherNet IP Unit was Manual executed when restart Cat No processing was in W502 progress for the built in EtherNet IP port An instruction to change the settings of a CJ series Ether Net IP Unit was exe cuted when
336. oeuo v e z EC PortErr Error status variable for communications ports EC MstrErT Error status variable for master EC SlavErr Summary error status variable for all slaves EC SlavErrTbl Error status variable for slaves _EIP_ErrSta Error status variable for EtherNet IP Function Module _EIP_PortErr Error status variable for communications ports _EIP_CipErr Error status variable for CIP communications Error status variable of the TCP application function _EIP_TcpAppErr NJ series Troubleshooting Manual W503 2 13 2 Error Troubleshooting Methods 2 4 Troubleshooting When You Cannot Go Online from the Sysmac Studio The section describes the procedure to troubleshoot when you cannot go online with the CPU Unit from the Sysmac Studio 2 4 1 Causes and Correction When You Cannot Go Online from the Sysmac Studio The following table lists the possible causes when you cannot go online with the NJ series CPU Unit from the Sysmac Studio Cause Description Correction There is a mistake in the settings that the Sysmac Studio uses to go online with the CPU Unit Or the communications path is faulty Incorrect settings or faulty communica tions path Refer to Troubleshooting Incorrect Settings and Faulty Communi cations Path on page 2 15 Fatal error in the CPU A fatal error occurred Refer to 2 1 1 Checking to See If the CPU Unit Is Operating Unit in the CPU Unit High system service The system s
337. oise 84750000 hex Remote I O A timeout occurred The master and slaves have dif S U Same as Communica in remote I O com ferent baud rates above tions Error munications Communications cable lengths trunk line and branch lines are unsuitable A communications cable is dis connected or loose The terminating resistance is somewhere other than the ends of the trunk line Noise 84760000 hex Remote I O An error occurred in The master is not in operation S Same as Communica remote I O commu e The master and slaves have dif above tions Error nications ferent baud rates during Slave Communications cable lengths Operation trunk line and branch lines are unsuitable A communications cable is dis connected or loose The terminating resistance is somewhere other than the ends of the trunk line Noise 84770000 hex Slave COS An attempt was A COS connection to the mas S Same as Send Failed made to send COS ter is not open above data ea een A Bus Off state occurred using the Slave E COS Send Switch SM Pau de software switch 2 device variable A send timeout occurred Sw2SlavCOSSen dCma but the send failed 048A 0000 hex File An error occurred The available capacity on the U S Same as Read Write when user setup SD Memory Card was insuffi above Error data was read from cient to write a file an SD Memory Write protection is set on the Um in he ie SD Memory Card when you nit or
338. ol is given The abbreviations have the following meanings Maj Major fault level Prt Partial fault level Min Minor fault level Obs Observation Info Information The symbols have the following meanings S Event levels that are defined by the system U Event levels that can be changed by the user See note Reference The name and catalog number of the manual that provides details on the event are given Note This symbol appears only for events for which the user can change the event level 3 1 2 Errors in the PLC Function Module The section provides tables of the events that can occur in the PLC Function Module They are divided into the following functional classifications Self diagnosis Unit configuration e Tasks Controller operation FINS communications nstructions ES Additional Information Instruction events are supported by CPU Units with unit version 1 02 or later To create instruction events you must select Use for Event Log Settings Instruction Error Output on the Controller Setup With the default setting instructions events are not output Sysmac Studio version 1 03 or higher is required to use the Event Log Settings 3 2 NJ series Troubleshooting Manual W503 3 Error Tables i Errors for Self Diagnosis Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 00090000 hex DIP Swit
339. ommunica There is an errorin An out of range value was set S Same as tions Setting the communica from the host controller above Error tions settings A command that changes the communications state to an unsupported state was received 84B90000 hex Synchroniza A synchronization Control PCB error S Same as tion Interrup interruption error above tion Error occurred 98010000 hex Absolute The multi rotation The multi rotation counter for S Oylinder type Value counter for the the absolute encoder was Motor Manual Cleared absolute encoder cleared during USB communi Cat No 1576 was cleared during cations by the CX Drive USB communica tions by the CX Drive 98020000 hex Position Data A Config operation A Config operation was per S Oylinder type Initialized was performed or formed during EtherCAT com Motor Manual the multi rotation munications Cat No 1576 counter was The multi rotation counter was and Linear cleared for the cleared for the absolute Motor Manual absolute encoder encoder This applies only to Cat No 1577 during EtherCAT Cylinder type Servomotors communications 08010000 hex Battery The battery voltage The battery voltage is 3 2 V or S Oylinder type Warning is 3 2 V or less lower Motor Manual Cat No 1576 08020000 hex Fan Warning The fan stop state There is foreign matter in the S Oylinder type continued for 1 sec fan Motor Manual ond The Servo Drive failed
340. on nector is disconnected The NX message communica tions load is high Same as above 92unos Aq s10413 1 einpojy uonounJ 21d eui ui S043 2 1 E 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 90010000 hex Clock The clock time was The clock time was changed S NJ series Changed changed CPU Unit Hardware User s Manual Cat No W500 NJ series CPU Unit Soft ware User s Manual Cat No W501 90020000 hex Time Zone The time zone was The time zone was changed S Same as Changed changed above 90080000 hex Variable Changing a variable Changing a variable to TRUE S Same as Changed to to TRUE with forced with forced refreshing was above TRUE with refreshing was specified by the user Forced specified Refreshing 90090000 hex Variable Changing a variable e Changing a variable to FALSE S Same as Changed to to FALSE with with forced refreshing was above FALSE with forced refreshing specified by the user Forced was specified Refreshing 900A 0000 hex All Forced Clearing all forced Clearing all forced refreshing S Same as Refreshing refreshing values values was specified by the above Cleared was specified user 900B0000 hex Memory All All of memory was A user with Administrator rights S Sameas Cleared cleared cleared all of the memory above 900C 0000
341. on changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product i Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate how ever no responsibility is assumed for clerical typographical or proofreading errors or omissions 10 NJ series Troubleshooting Manual W503 Safety Precautions Refer to the following manuals for safety precautions NJ series CPU Unit Hardware User s Manual Cat No W500 NJ series CPU Unit Software User s Manual Cat No W501 NJ series Troubleshooting Manual W503 Safety Precautions 11 Precautions for Safe Use Precautions for Safe Use Refer to the following manuals for precautions for the safe use of the NJ series Controller Installation precautions are also provided for the NJ series CPU Unit and the NJ series Controller sys tem NJ series CPU Unit Hardware User s Manual W500 NJ series CPU Unit Software User s Manual W501 12 NJ series Troubleshooting Manual W503 Precautions for Correct Use Precautions for Correct Use Refer to the following manuals for precautions for the correct use of the NJ series Controller Installation precautions are also provi
342. on infor S Same as Connected connected is differ mation in the scene data does above Camera ent from when data not agree with the connection was last saved information for the Camera con nected to the Controller NJ series Troubleshooting Manual W503 3 129 92unos Aq s10413 1 SOAR S 1VOJeUI3 ul S103 9 L E 3 Error Tables Event code Event name Meaning Assumed cause miis Reference Maj Prt Min Obs Info 48020000 hex System Error An error occurredin A serious error occurred in the S FH FZ5 Vision the system System in the Controller System FH FZ5 Series User s Manual for Communi cations Set tings Z342 58210000 hex Output Con A timeout occurred The data output handshaking S Same as trol Timeout in data output hand controls in the program i e the above for Parallel shaking control for ON OFF timing of the DSA sig 1 0 PLC measurement nal are not correct Link or Eth results The output control timeout time erNet IP is too short in comparison with the program processing time e The parallel I O DSA or GATE signal is not wired correctly 58220000 hex Output Con A timeout occurred The data output handshaking S Same as trol Timeout in data output hand controls in the program i e the above for EtherCAT shaking control for ON OFF timing of the Result measurement Set Request signal are not cor results rect The output control timeout time
343. on is already established for this instruction for the same IP address and TCP port SktTCPConnect Instruction The TCP port that is specified with the SrcTcpPort input variable is already open The remote node that is specified with DstAdr input vari able does not exist The remote node that is specified with DstAdr and DstTcp Port input variables is not waiting for a connection SktTCPRov Instruc tion The specified socket is receiving data The specified socket is not connected SktTCPSend Instruc tion The specified socket is sending data The specified socket is not connected 54012004 hex Local IP Address The local IP address was There is a BOOTP S Same as Not Set not set when a socket ser server setting error above vice instruction was exe The BOOTP server cuted does not exist The local IP address is not set because oper ation just started Event code Event name Meaning Assumed cause 3 24 NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Maj Prt Min Obs Info ence 54012006 hex Socket Timeout A timeout occurred for a SktTCPAccept instruc S NJ series Socket service instruction tion There was no Instruc request for a connec tions Ref tion from the remote erence node during the user Manual set timeout time Cat No SktTCPRcv or SktUD W502 PRcv instruction Data was not received from the remote n
344. ons Refer to the NJ series CPU Unit Software User s Manual Cat No W501 for information on system defined variables 1 3 3 Resetting Non fatal Errors Unless you reset an error the CPU Unit will retain the error status until you turn OFF the power supply to the Controller or reset the Controller To reset a Controller error it is necessary to eliminate the cause of the error The same error will occur again if you reset the error but do not eliminate the cause of the error Precautions for Safe Use Always confirm safety at the connected equipment before you reset Controller errors with an event level of partial fault or higher for the EtherCAT Master Function Module When the error is reset all slaves that were in any state other than Operational state in which outputs are dis abled due to the Controller error with an event level of partial fault or higher will go to Opera tional state and the outputs will be enabled Before you reset all errors confirm that no Controller errors with an event level of partial fault have occurred for the EtherCAT Master Function Module NJ series Troubleshooting Manual W503 1 Overview of Errors Always confirm safety at the connected equipment before you reset Controller errors for a CJ series Special Unit When the Controller error is reset the Unit where the Controller error with an event level of observation or higher will be restarted Before you reset all errors confirm that no Controller
345. or Tables Event code Event name Functional classification Reference 5401572B hex Number of Array Elements in Switch Instructions W502 Structure Variable Out of Range 5401572C hex Number of Array Elements in Output Instructions W502 Signal Structure Variable Out of Range 5401572D hex Number of Array Elements in Track Instructions W502 Option Structure Variable Out of Range 5401572E hex Numbers of Elements in Output Sig Instructions W502 nals and Track Option Arrays Not Matched 5401572F hex Motion Control Instruction Multi exe Instructions W502 cution Disabled Master Axis 54015730 hex Motion Control Instruction Multi exe Instructions W502 cution Disabled Position Type Selec tion 54015731 hex Same Track Number Setting in Switch Instructions W502 Structure Out of Range 5401573A hex Cannot Write Axis Parameters Instructions W502 5401573B hex Axis Parameter Setting Out of Range Instructions W502 5401573C hex Cam Property Setting Out of Range Instructions W502 5401573D hex Cam Node Setting Out of Range Instructions W502 5401573E hex Incorrect Cam Node Type Specifica Instructions W502 tion 5401573F hex Insufficient Nodes in Cam Table Instructions W502 54015740 hex Cam Node Master Axis Phase Not in Instructions W502 Ascending Order 54015741 hex Too Many Data Points in Cam Table Instructions W502 54
346. or in the NJ series Controller is given The codes are given in eight hexadecimal digits Event name The name of the event is given Functional classification A functional classification of the source is given Reference The catalog number of the manual that provides details on the event are given Refer to information for the specified functional classification of the error in the error descriptions in the manual given in the Reference column in the tables for detailed information on an error The manual names are given below for the catalog numbers suonduoseq 1043 Bunejdieiu L 2 Cat No Manual name W500 NJ series CPU Unit Hardware Users Manual W501 NJ series CPU Unit Software Users Manual W502 NJ series Instructions Reference Manual W521 NX series Digital I O Units Users Manual W522 NX series Analog I O Units Users Manual W523 NX series System Units Users Manual W527 NJ series Database Connection CPU Units User s Manual NJ501 10120 W490 CJ series Analog I O Units Operation Manual for NJ series CPU Unit W491 CJ series Temperature Control Units Operation Manual for NJ series CPU Unit W492 CJ series High speed Counter Units Operation Manual for NJ series CPU Unit W498 CJ series Analog I O Units Operation Manual for NJ series CPU Unit W488 GX series EtherCAT Slave Units User s Manual W493 CJ series CompoNet Master Units Operation Manual for NJ series
347. or information on the unit versions of the CPU Unit and Ether CAT slaves and for the relationship with the version of the Sysmac Studio Unit Version Notation In this manual unit versions are specified as shown in the following table Product nameplate Notation in this manual Remarks Ver 1 0 or later to the right of Unit version 1 0 or later Unless unit versions are specified the information in this manual the lot number applies to all unit versions NJ series Troubleshooting Manual W503 Related Manuals Related Manuals The followings are the manuals related to this manual Use these manuals for reference Manual name Cat No Model numbers Application Description NJ series CPU Unit W500 NJ501 Learning the basic specifi An introduction to the entire NJ series system is Hardware User s Manual NJ301 cations of the NJ series provided along with the following information on CPU Units including intro the CPU Unit ductory information design e Features and system configuration ing installation and maintenance Mainly hard Te Introduction ware information is pro Part names and functions vided General specifications Installation and wi
348. or tions 34200000 hex Tag Data Link Setting Error Built in EtherNet IP Port on CPU Unit W506 NJ series Troubleshooting Manual W503 3 161 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z E eigen 044 c c 3 Error Tables 3 162 Event code Event name Functional classification Reference 34210000 hex Basic Ethernet Setting Error Built in EtherNet IP Port on CPU Unit W506 34220000 hex TCP IP Basic Setting Error Local Built in EtherNet IP Port on CPU Unit W506 Port IP Address 34230000 hex TCP IP Advanced Setting Error IP Built in EtherNet IP Port on CPU Unit W506 Router Table 34240000 hex FTP Server Setting Error Built in EtherNet IP Port on CPU Unit W506 34250000 hex NTP Client Setting Error Built in EtherNet IP Port on CPU Unit W506 34260000 hex SNMP Setting Error Built in EtherNet IP Port on CPU Unit W506 3427 0000 hex Tag Name Resolution Error Built in EtherNet IP Port on CPU Unit W506 34400000 hex Network Configuration Information Built in EtherCAT Master in CPU Unit W505 Error 34600000 hex Required Process Data Object Not General Motion Control W507 Set 3461 0000 hex Process Data Object Setting Missing Motion Control Instructions W508 34630000 hex Axis Slave Disabled General Motion Control W507 34640000 hex Network Configuration Information General Motion Control W507 Missing for Axis Slave 34800000 hex Mean Value Proce
349. ort User s Manual Cat No W506 for details Event Code Depends on the specifications of the connected devices Events that occur in a Controller have an event code When an event occurs the Sysmac Studio or PT will display the event code You can use the instructions that get error status to read the error codes of current errors from the user program The event codes are 8 digit hexadecimal values The first digit of a Controller event represents its category These categories are listed in the table below NJ series Troubleshooting Manual W503 First digit of the 1 Overview of Errors code hex Classification Meaning 0 Hardware errors An error caused by a hardware problem such as an inter nal part malfunction contact failure temperature error undervoltage overvoltage or overcurrent 1 Data errors An error caused by incorrectly saved data or data cor ruption in the Controller 2 Hardware setting errors An error caused by incorrect handling of hardware set tings e g hardware switches or restrictions e g Unit assignment locations 3 Configuration errors An error caused by incorrect parameter values parame ters and hardware configurations that do not match or configurations set by the user 4 Software errors An error caused by Controller software 5 User software errors An error that is caused by the user program For exam ple an input value to an instruction that is out
350. ount is too large ified value 38420000 hex Command During position During position command pro S Same as Generation command process cessing an error such as a cal above Error ing an error such culation range error occurred as a calculation range error occurred 38430000 hex Error Counter The absolute The absolute encoder posi S Same as Overflow 1 encoder posi tion absolute scale position in above tion absolute scale pulses divided by the electronic position in pulses gear ratio exceeded 231 divided by the elec 2 147 483 648 tronic gear ratio exceeded 231 2 147 483 648 38440000 hex Error Counter The position follow There is insufficient S Same as Overflow 2 ing error in pulses torque force above exceeded 229 There is insufficient gain 536 870 912 Or The encoder external encoder the position follow wiring is incorrect ing error in com mand units exceeded 230 1 073 741 824 38450000 hex Interface There is a dupli There is a duplicate setting in S Same as Input Dupli cate setting in the the input signal IN1 IN2 INS above cate Alloca input signal IN1 and INA function allocations tion Error 1 IN2 IN3 and IN4 function allocations 38460000 hex Interface There is a dupli There is a duplicate setting in S Same as Input Dupli cate setting in the the input signal IN5 IN6 IN7 above cate Alloca input signal IN5 and IN8 function allocations tion Error 2 IN6 IN7 a
351. oupler Unit and the NX Unit 80220000 hex NX Message An error was The message communications S Same as Communica detected in mes load is high above tions Error sage communica e The communications cable is tions and the disconnected or broken message frame This cause does not apply if was discarded attached information 2 is 0 NX bus Message communications were cut off as the result of executing a synchronization or restora tion operation on the Sysmac Studio or as the result of dis connecting an EtherCAT slave 84D00000 hex SSI Commu An error occurredin The SSI data settings do not U S Same as nications SSI communica agree with the SSI communica above Error tions tions settings in the connected device The wiring between the NX Unit and the connected device is not correct or disconnected Noise 90400000 hex Event Log The event log was The event log was cleared by S Sameas Cleared cleared the user above NJ series Troubleshooting Manual W503 3 107 92Jnos Aq s10413 1 Sjeuiul8 e e S Ul SJOU3 7 L 3 Error Tables ii NX series Safety Control Units The following table lists the events that can occur for NX series Safety Control Units with the following model numbers NX SLLILILIEI NX SILILI NX SOLI Safety CPU Units Event code Event name Meaning Assumed cause dod Reference
352. p STOP sig nal was input Incorrect wiring of the immedi ate stop input STOP Same as above NJ series Troubleshooting Manual W503 Event code 74810000 hex Event name Command Error Meaning A mistake was made in using a command Assumed cause When bit 09 Remote of the Statusword 6041 hex was set to 1 remote and the Servo Drive was in operation enabled state Servo ON a command was received that changes the communications state from Operational to another state Init Pre operational or Safe operational state When bit 09 Remote of the Statusword 6041 hex was set to 0 local a command was received during FFT or test run status that changes the ESM state from Operational Safe operational or Pre operational state to Init state An unsupported number was set for 6060 hex Operation Mode During Fully closed Control Mode csv or cst was set for 6060 hex Operation Mode This applies to Cylinder type Servomotors The setting of 6060 hex Opera tion Mode was changed at an interval of less than 2 ms Homing was started when 6098 hex Homing Method was set to a value other than 8 12 19 20 33 34 or 35 Data setting warnings BO hex occurred continuously for the number of data setting warn ings that is set in 3781 hex Data Setting Warning Detec tion Count Maj Prt Level Min Obs 3 Error Tables Info Reference Oylinder
353. pec able when re executing a execution was ification motion control instruction changed This input variable cannot be changed when re exe cuting an instruction 54015458 hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the Jerk input variable not be changed for re Jerk Setting when re executing a motion execution was control instruction This changed input variable cannot be changed when re executing an instruction NJ series Troubleshooting Manual W503 3 35 92unos Aq s10413 einpojy uonounJ 21d eui ul S043 2 1 E 3 Error Tables 1 Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015459 hex Motion Control An attempt was made to A parameter for an S NJ series Instruction Re exe change the parameter for input variable that can Instruc cution Disabled the Master input variable not be changed for re tions Ref Master Axis when re executing a motion execution was erence control instruction This changed Manual input variable cannot be Cat No changed when re executing W502 an instruction 5401545A hex Motion Control An attempt was made to A parameter for an S Same as Instruction Re exe change the parameter for input variable that can above cution Disabled the MasterOffset input vari not be changed for re M
354. pecification variable to a motion 25a p i la control instruction is not an _sMC_CAM_NODE array variable 573F 0000 hex Insufficient The array variable The array variable of the S Same as Ver 1 08 Nodes in of the parameter parameter specified for the above Cam Table specified for the GamNodosinput variabin o ihe CamNodes input instruction has a Phase master axis phase value of 0 for ele variable to a motion ment number 0 control instruction has a Phase value of 0 for element number 0 NJ series Troubleshooting Manual W503 3 75 92unos Aq s10413 1 e npojv UOHOUN 0Jju02 UOHOP eui Ul SION L 3 Error Tables Event code Event name Meaning Assumed cause mik Reference Maj Prt Min Obs Info 57400000 hex Cam Node The values of The values of Phase master S NJ series Ver 1 08 Master Axis Phase in the array axis phase in the array variable Motion Con Phase Not in variable of the of the parameter specified for trol Instruc the CamNodes input variable to tions Ascending parameter specified the instruction are not in Reference Order for the CamNodes ascending order according to Manual Cat input variable to a the element numbers Or trun No W508 motion control cating the digits that are not instruction are not effective more than seven digits in ascending order caused the phases to not be in according to the ascending order element numbers 57410000 hex Too Many The nu
355. pecified in specified for the in out variable tion Setting the TrackOptions in of the instruction is out of Out of Range out variable to a range motion control instruction is out of range 57240000 hex Track Option The value of Off The value of the member of the S Same as Ver 1 06 Structure Compensation that structure variable that was above OFF Com is specified in the specified for the in out variable pensation TrackOptions in out of the instruction is out of Setting Outof variable to a motion range Range control instruction is out of range 3 78 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 572B0000 hex Number of The number of ele The number of elements in an S NJ series Ver 1 06 Array Ele ments in an array in array of the structure variable Motion Con ments in the structure vari that was specified for the in out trol Instruc Switch Struc able that is speci variable of the instruction is out tions ture Variable fied in the Switches of range Reference Out of Range in out variable to a Manual Cat motion control No W508 instruction is out of range 572C 0000 hex Number of The number of ele The number of elements in an S Same as Ver 1 06 Array Ele ments in an array in array of the structure variable above ments in Out the structure vari that was specified for the in out put Signal ab
356. ply Error Cause Correction Power is not being input Turn ON the power The voltage is outside of the allowable Check the Controllers power supply system and correct it so that the range for the power supply voltage is within the allowable range Power supply system error caused by Remove the Units from the CPU Rack one by one If the error is elim mounted Unit inated replace that Unit Power Supply Unit failure If the error persists even after you make the above corrections replace the Power Supply Unit CPU Unit Reset Cause Correction A conductive object has gotten inside If there is conductive material nearby blow out the CPU Unit with air The power supply to an Expansion Rack Supply the correct voltage to the Power Supply Unit on the Expansion is OFF Rack The I O Connecting Cable is incorrectly Correct the connection of the I O Connecting Cable installed Noise If the error did not result from the above causes cycle the power to the Controller and see if that resets the error If the error occurs fre quently check the FG and power supply lines to see if noise is enter ing on them Implement noise countermeasures as required CPU Unit failure If the error persists even after you make the above corrections replace the CPU Unit Incorrect Power Supply Unit Connected Cause A CJ series Power Supply Unit is con nected to the CPU Rack Correction Connect an NJ series Power Supply Un
357. qnouj v z esne2 uoez 10 Bunoouse gnoJ z p z 2 Error Troubleshooting Methods 2 20 e Safe Mode Operation If the Controller is started when the CPU Unit is in Safe Mode the CPU Unit will start in PROGRAM mode even if the startup mode is set to RUN mode This increases the ratio of system service pro cessing that is performed by the CPU Unit which makes it easier for the Sysmac Studio to go online with the CPU Unit You can also use Safe Mode when you do not want to execute the user program The CPU Unit will generate an observation level Controller event and record a Safe Mode event in the event log ES Additional Information Operation in Safe Mode depends on the unit version of the CPU Unit I Unit version of CPU Unit em 1 02 or lower 1 03 or later Operating mode The CPU Unit operates accord The CPU Unit ignores the setting ing to the setting of the startup of the startup mode and operates mode in PROGRAM mode Changing the operating mode Not possible Possible Controller event level Major fault level Observation level NJ series Troubleshooting Manual W503 Error Tables EXIIT This section lists all of the errors events that can occur on NJ series Controllers 3 1 Errors by Source aa aa era ne cR pv Le ee EE E 3 2 3 1 1 Interpreting Error Descriptions 0 0 0 0c eee BR 3 2 3 1 2 Errors in the PLC Function Module 0 0 00 cece eee eens 3 2 3 1 3 Errors in the Motion Contro
358. r Yes No No Is the USB cable connected properly Yes No Is the connection method set to a direct USB connection in the Communications Setup of the Sysmac Studio Is the USB driver installed correctly C Replace the USB cable D NJ series Troubleshooting Manual W503 Turn ON the power supply to the Controller i Can the Sysmac Studio go online with CPU Unit Yes End Insert the USB cable connectors all the way at the computer and Controller Can the Sysmac Studio Yes go online with CPU Unit Set the connection method to a direct USB connection in the Communications Setup of the Sysmac Studio Yes Can the Sysmac Studio go online with CPU Unit Install the USB driver Refer to the appendices of Sysmac Studio Version 1 Operation Manual Cat No W504 for the installation procedure for the USB driver Can the Sysmac Studio go online with CPU Unit 2 15 oipnis oeuis S y uio4j euijuo o5 jouue2 noA uauM Bunoouse qnou r z esne uoez Jo Bunoouse qnoj Z v Z 2 Error Troubleshooting Methods Remote Connection to Peripheral USB Port Sysmac Studio cannot connect to CPU Unit i No Is power supplied to the Controller Yes No Are the USB cable and No Ethernet cables connected properly Yes No Is the connection method set to a remote USB co
359. r temperature con rectly versionirange The sensor and the input type Setting do not agree The range of the input type is too narrow for the temperatures that need to be measured An unused channel is not dis abled 65120000 hex Process The process tem The sensor or the compensat U S Same as Value Under perature went ing cables are not wired cor above Range below the lower rectly limit of temperature The sensor and the input type conversion range setting do not agree The range of the input type is too narrow for the temperatures that need to be measured 80220000 hex NX Message An error was The message communications S Same as Communica detected in mes load is high above tions Error sage communica e The communications cable is tions and the disconnected or broken message frame This cause does not apply if was discarded attached information 2 is 0 NX bus Message communications were cut off as the result of executing a synchronization or restora tion operation on the Sysmac Studio or as the result of dis connecting an EtherCAT slave 3 104 NJ series Troubleshooting Manual W503 Event code 90400000 hex Event name Event Log Cleared Meaning The event log was cleared Assumed cause The event log was cleared by the user 3 Error Tables Reference NX series Analog I O Units User s Manual W522 I
360. r 1576 1577 Error 2 38490000 hex Interface Output Function Number Servo G5 and G5 Linear 1576 1577 Error 1 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 384A 0000 hex Interface Output Function Number Servo G5 and G5 Linear 1576 1577 Error 2 384B 0000 hex External Latch Input Allocation Error Servo G5 and G5 Linear 1576 1577 384C 0000 hex Overrun Limit Error Servo G5 and G5 Linear 1576 1577 384D 0000 hex Absolute Encoder System Down Servo G5 1576 Error 384E 0000 hex Absolute Encoder Counter Overflow Servo G5 1576 Error 384F 0000 hex Object Setting Error 1 Servo G5 and G5 Linear 1576 1577 38500000 hex Object Setting Error 2 Servo G5 and G5 Linear 1576 1577 38510000 hex External Encoder Connection Error Servo G5 and G5 Linear 1576 1577 38520000 hex Function Setting Error Servo G5 and G5 Linear 1576 1577 38530000 hex Magnetic Pole Position Estimation Servo G5 1576 Error 1 38540000 hex Magnetic Pole Position Estimation Servo G5 1576 Error 2 38550000 hex Magnetic Pole Position Estimation Servo G5 1576 Error 3 38560000 hex Motor Auto setting Error Servo G5 1576 38590000 hex Camera Connection Error FH FZ5 Series Vision System Z342 385A0000 hex Change in Connected Camera FH FZ5 Series Vision System Z342 40160000 hex Safe Mode Errors Related to
361. r Events Errors and Information under 1 3 1 Types of Non fatal Errors I Resetting Errors with the Sysmac Studio You can use the Sysmac Studio to reset errors that occur in a Controller With a CPU Unit with unit ver sion 1 05 or later and Sysmac Studio version 1 06 or higher you can also reset errors for individual Units Before you attempt to reset a Controller error isolate and remove the cause of the error The Troubleshooting Dialog Box displays the cause source and corrections for the error You can select any of the items from the error list to display the following information about that error Click the Display Switch Button to switch between displaying details and attached information and displaying actions and corrections Display item Description Details Detailed information on the error is displayed such as the probable causes Attached information 1 Detailed information about the source of the error is displayed through 4 Action and Correction Methods to correct the probable causes of the error are displayed After confirming the cause of the displayed error and the conditions in which it occurred perform the displayed error corrections to eliminate the cause of the error NJ series Troubleshooting Manual W503 2 7 S404J3 e 2J UON Bunoouse qnoijj e z b eo A a D 2 lt 2 a e 2 a D D e D 2 2 a m 3 3 E o 2 2 o o lt eo 3 5 o wn 2 c a o 2 E
362. r Tables Event code 5401 240B hex Ver 1 08 Event name Failed To Delete Specified File Meaning A file was not deleted after it was transferred with an FTP client communications instruction Assumed cause The FTP client com munications instruc tion was set to delete files after they are transferred but it was not possible to delete the specified file because it had a read only attribute It was not possible to delete the file speci fied for the FTP client communications instruction because it was in use by another application Maj Prt Level Min Obs Info Refer ence NJ series Instruc tions Ref erence Manual Cat No W502 5401 240C hex Ver 1 08 54012C00 hex Ver 1 05 Specified File Access Failed NX Message Error An FTP transfer for an FTP client communications instruction failed because file access failed An error response code was returned for an NX message The file specified for the FTP client commu nications instruction was in use by another application The file or directory specified for the FTP client communica tions instruction to write is write pro tected Depends on the nature of the error Same as above Same as above 54012C01 hex Ver 1 05 NX Message Resource Overflow The maximum resources that you can use for NX message instructions at the same time was exceeded More than 32 NX mes sage instr
363. r Tables i Errors Related to Controller Operation Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 10200000 hex User Pro The user program The user program or Controller S NJ series gram Con or Controller Con Configurations and Setup are CPU Unit troller figurations and not correct because the power Hardware Configura Setup were not supply to the Controller was User s Manual tions and transferred cor interrupted during a download Cat No Setup Trans rectly of the user program or the Con W500 fer Error troller Configurations and NJ series Setup CPU Unit Soft The user program or Controller ware User s Configurations and Setup are Manual Cat not correct because the power No W501 supply to the Controller was interrupted during online edit ing The user program or Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during a Clear All Memory operation The user program or Controller Configurations and Setup are not correct because the power supply to the Controller was interrupted during a restore operation Non volatile memory failed 10210000 hex Illegal User The user program The user program execution S Same as Program execution IDs set in IDs set in the user program and above Execution ID the user program in the CPU Unit do not match and in the CPU Unit A user program execution ID is d
364. r at Update 54810000 hex MC Write Target Out of Range Motion Control Instructions W508 54820000 hex Master Travel Distance Specification Motion Control Instructions W508 Out of Range NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 54830000 hex Master Distance in Acceleration Motion Control Instructions W508 Specification Out of Range 54840000 hex Master Distance in Deceleration Motion Control Instructions W508 Specification Out of Range 54850000 hex Immediate Stop Instruction Executed General Motion Control W507 54860000 hex Axes Group Immediate Stop Instruc General Motion Control W507 tion Executed 5487 0000 hex Execution Mode Selection Out of Motion Control Instructions W508 Range 54880000 hex Permitted Following Error Out of Motion Control Instructions W508 Range 54890000 hex Border Point Center Position Radius Motion Control Instructions W508 Specification Out of Range 548A 0000 hex End Point Specification Out of Range Motion Control Instructions W508 548B 0000 hex Slave Travel Distance Specification Motion Control Instructions W508 Out of Range 548C 0000 hex Phase Shift Amount Out of Range Motion Control Instructions W508 548D 0000 hex Feeding Distance Out of Range Motion Control Instructions W508 548E 0000 hex Auxiliary and Slave Defined as Same
365. rCAT network configu S Same as Configura uration information ration information is not regis above tion Informa is not registered for tered for the slave to which the tion Missing the slave to which axis is assigned for Axis Slave the axis is assigned 44200000 hex Motion Con A fatal error Hardware has failed S Same as trol Initializa occurred in the sys above tion Error tem and prevented initialization of the Motion Control Function Module 74200000 hex Motion Con Processing forthe The processing load in the pri S Same as trol Period primary periodic mary periodic task is too heavy above Exceeded task was not fin ished within two control periods 14630000 hex Cam Table Saving a cam table Saving a cam table to a file S Same as Save Error to a file failed failed above 3 50 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause ddl Reference Maj Prt Min Obs Info 54770000 hex Cam Table The phases are not Data containing cam table S NJ series Data Error in ascending order phases that are not in ascend CPU Unit during Cam in the cam table ing order was detected during Motion Con Motion cam motion trol User s The phase and displacement of Manual Cat the start point in the cam table No W507 were not 0 during cam opera tion The phase of th
366. rNet IP Units W495 047C 0000 hex Communications Controller Error CJ series EtherNet IP Units W495 04880000 hex Unit Memory Error CJ series DeviceNet Units W497 04890000 hex Network Power Error CJ series DeviceNet Units W497 048A 0000 hex File Read Write Error CJ series DeviceNet Units W497 04A1 0000 hex Non volatile Memory Hardware Error Block I O GX series EtherCAT Slave W488 1574 Units MX2 RX series Inverters with E413 and EtherCAT Communications Units E429 EtherCAT M3X Photoelectric Fiber Amplifiers E3X series Fiber Sen sors with EtherCAT Communications Unit for Digital Sensors and Ether CAT Digital Sensor Communications Units Operation Manual 04A80000 hex Control Power Supply Undervoltage Servo G5 and G5 Linear 1576 1577 04A90000 hex Overvoltage Servo G5 and G5 Linear 1576 1577 04AA 0000 hex Main Circuit Power Supply Undervolt Servo G5 and G5 Linear 1576 1577 age Undervoltage between positive and negative terminals 04AB 0000 hex Main Circuit Power Supply Undervolt Servo G5 and G5 Linear 1576 1577 age AC Cutoff Detected 04AC 0000 hex Overcurrent Servo G5 and G5 Linear 1576 1577 O4AD 0000 hex IPM Error Servo G5 and G5 Linear 1576 1577 04AE 0000 hex Regeneration Tr Error Servo G5 and G5 Linear 1576 1577 O4AF 0000 hex Encoder Phase Z Error Servo G5 1576 04B00000 hex Encoder CTS Signal Error Servo G5 1576 04B1 0000 hex Node Address Setting Error Servo G5 and G5 Linear 1576 1577 04B20000 hex Other Errors G5 Linear
367. range S Same as above 5401 5727 hex Ver 1 06 Switch Structure Cam Switch Mode Out of Range The value of CamSwitch Mode that is specified in the Switches in out variable to a motion control instruc tion is out of range The value of the mem ber of the structure variable that was specified for the in out variable of the instruc tion is out of range S Same as above 54015728 hex Ver 1 06 Switch Structure Duration Setting Out of Range The value of Duration that is specified in the Switches in out variable to a motion control instruction is out of range The value of the mem ber of the structure variable that was specified for the in out variable of the instruc tion is out of range S Same as above 54015729 hex Ver 1 06 Track Option Struc ture ON Compen sation Setting Out of Range The value of OnCompensa tion that is specified in the TrackOptions in out vari able to a motion control instruction is out of range The value of the mem ber of the structure variable that was specified for the in out variable of the instruc tion is out of range S Same as above 5401 572A hex Ver 1 06 Track Option Struc ture OFF Compen sation Setting Out of Range The value of OffCompensa tion that is specified in the TrackOptions in out vari able to a motion control instruction is out of range The value of the mem ber of the structure variable tha
368. ration Insuffi Instructions W502 cient Target Velocity 54015448 hex Same Start Point and End Point for Instructions W502 Circular Interpolation 54015449 hex Circular Interpolation Center Specifi Instructions W502 cation Position Out of Range 5401 544A hex Instruction Execution Error Caused Instructions W502 by Count Mode Setting 5401 544C hex Parameter Selection Out of Range Instructions W502 5401544D hex Stop Method Selection Out of Range Instructions W502 5401544E hex Latch ID Selection Out of Range for Instructions W502 Trigger Input Condition 5401544F hex Setting Out of Range for Writing MC Instructions W502 Setting NJ series Troubleshooting Manual W503 3 169 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables 3 170 Event code Event name Functional classification Reference 54015450 hex Trigger Input Condition Mode Selec Instructions W502 tion Out of Range 54015451 hex Drive Trigger Signal Selection Out of Instructions W502 Range for Trigger Input Condition 5401 5453 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Axis Specification 5401 5454 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Buffer Mode Selection 5401 5455 hex Motion Control Instruction Re execu Instructions W502 tion Disabled Direction Selection 5401 5456 hex Motion Control Instru
369. re unsuitable A communications cable is dis connected or loose The terminating resistance is somewhere other than the ends of the trunk line Noise There is an error in the CAN controller 74600000 hex Master Func An operating error An attempt was made to enable S Same as tion occurred when the master function when it was above Enable Dis enabling or dis already enabled able Failed abling the master e An attempt was made to dis function able the master function when it was already disabled e CPU Unit is not in PROGRAM mode More than one software switch changed to TRUE at the same time Or another software switch changed to TRUE before processing was completed for a previous software switch 74610000 hex Master Fixed Anerroroccurredin The master function is not S Same as Allocation one of the following enabled above Area Setting operations for fixed The scan list is not disabled Falleg allocation ofthe CPU Unit is not in PROGRAM master mode More than one software switch changed to TRUE at the same time Or another software switch changed to TRUE before processing was completed for a previous software switch 3 148 NJ series Troubleshooting Manual W503 Event code 74620000 hex Event name Scan List Regis ter Clear Failed Meaning An operating error occurred when reg istering or clearing the scan list by per forming
370. rectory Not Empty Instructions W502 5401 1409 hex That File Name Already Exists Instructions W502 5401 140A hex Write Access Denied Instructions W502 5401 140B hex Too Many Files Open Instructions W502 5401 140C hex Directory Does Not Exist Instructions W502 5401 140D hex File or Directory Name Is Too Long Instructions W502 5401 140E hex SD Memory Card Access Failed Instructions W502 5401 140F hex Backup Operation Already in Prog Instructions W502 ress 5401 1410 hex Cannot Execute Backup Instructions W502 5401 1411 hex Unit Slave Backup Failed Instructions W502 5401 1800 hex EtherCAT Communications Error Instructions W502 5401 1801 hex EtherCAT Slave Does Not Respond Instructions W502 54011802 hex EtherCAT Timeout Instructions W502 5401 1803 hex Reception Buffer Overflow Instructions W502 5401 1804 hex SDO Abort Error Instructions W502 5401 1805 hex Saving Packet Monitor File Instructions W502 5401 1806 hex Packet Monitoring Function Not Instructions W502 Started 5401 1807 hex Packet Monitoring Function in Opera Instructions W502 tion 5401 1808 hex Communications Resource Overflow Instructions W502 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 5401 1809 hex Packet Monitoring Function Not Sup Instructions W502 ported 5401 1C00 hex Expli
371. rence CJ series CompoNet Master Units Operation Manual for NJ series CPU Unit Cat No W493 8461 0000 hex Repeater Unit Commu nications Error An error occurred in Repeater Unit com munications Cable lengths trunk line and branch lines are unsuitable A cable is disconnected or loose A terminating resistance is not connected Or the terminating resistance is somewhere other than the end of the trunk line Noise The Repeater Unit does not respond to communications from the Master Unit because the Repeater Unit is faulty the line is disconnected or the communications power is inter rupted Same as above 64980000 hex Representa tive Warning A warning has occurred in at least one Slave Unit A warning has occurred in at least one Slave Unit Same as above 64990000 hex 3 154 Representa tive Alarm An alarm has occurred in at least one Slave Unit An alarm has occurred in at least one Slave Unit Same as above NJ series Troubleshooting Manual W503 3 Error Tables 3 2 Events in Order of Event Codes This section provides a table of all events in order of the event codes Events that are not errors are also given in the tables 3 2 1 Interpreting Error Descriptions The contents of the error table is described below S9po2 1U9 3 JO 1 p10 ui Sjua a Z Item Description Event code The event code of the err
372. ries Troubleshooting Manual W503 3 33 92unos Aq s10413 1 einpojy uonounJ 2d eui ul SIO 2 1 E 3 Error Tables 1 Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015448 hex Same Start Point The start point and end The start point and S NJ series and End Point for point were the same when end point were the Instruc Circular Interpola the radius method was same when the radius tions Ref tion specified for the method was specified erence MC MoveCircular2D Cir for the Manual cular 2D Interpolation MC MoveCircular2D Cat No instruction Or the start Circular 2D Interpola W502 point end point and border tion instruction point were the same when The start point end the border point method point and border point was specified were the same when the border point method was specified for the MC MoveCircular2D Circular 2D Interpola tion instruction 54015449 hex Circular Interpola The position specified for The difference S Same as tion Center Specifi the center point exceeded between the distance above cation Position Out the allowed range when the from the start point to of Range center method was speci the center point and fied for the the distance between MC MoveCircular2D Cir the end point to the cular 2D Interpolation center point exceeded instruction the permitted value specified for the cor rection allowan
373. ring Maintenance and inspection Use this manual together with the NJ series CPU Unit Software User s Manual Cat No W501 NJ series CPU Unit Soft W501 NJ501 Learning how to program The following information is provided on a Control ware User s Manual NJ301 and set up an NJ series ler built with an NJ501 CPU Unit CPU Unit Mainly software CPU Unit operation information is provided e CPU Unit features Initial settings Programming based on IEC 61131 3 language specifications Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 NJ series Instructions W502 NJ501 Learning detailed specifica The instructions in the instruction set IEC 61131 3 Reference Manual NJ301 tions on the basic instruc specifications are described When program tions of an NJ series CPU ming use this manual together with the NJ series Unit CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 NJ series CPU Unit W507 NJ501 Learning about motion con The settings and operation of the CPU Unit and Motion Control User s NJ301 trol settings and program programming concepts for motion control are Manual ming concepts described Use this manual together with the Nu series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 NJ series Motion Control W508 NJ501 Learning about the specifi The motion
374. rol instruc the valid range of the tion is out of range input variable The axes that were specified in CircAxes are not included in the composition axes in the Axes Group Set tings The same axis was specified for both axes of CircAxes 5401547F hex Auxiliary Slave The values of the parame The parameters for S Same as Axis Numbers Not ters for the Auxiliary and the Auxiliary and above in Ascending Slave input variables to a Slave input variables Order motion control instruction to the instruction are are not in ascending order not in ascending order 54015480 hex Cam Table Prop A phase that was not in A phase that was not S Same as erty Ascending ascending order was found in ascending order above Data Error at during calculating the num was found when cal Update ber of valid data Or after culating the number of calculations the number of valid data valid data is 0 After calculations the number of valid data is 0 54015481 hex MC Write Target The parameter specified for Instruction input S Same as Out of Range the Target input variable to parameter exceeded above a motion control instruction the valid range of the is out of range input variable 54015482 hex Master Travel Dis The parameter specified for e Instruction input S Same as tance Specifica the MasterDistance input parameter exceeded above 3 40 tion Out of Range variable to a motion control instruction is out of range
375. rror Troubleshooting Methods h h line Select the Display Target Level Source I Source Detalle Event Name CI K Node lt 001 gt EtherCAT Slave Terminal Partial fault EtherNet IP Gommunications port BOOTP Server Gonnection Error Minor fault EtherCAT Node 1 Unit 3 Slot 3 NX AD2208 Unit I O Dieconnection Detected for Ch Minor faut EtherCAT Node 1 Unit XSlot 3XNX AD2208 Unit I O Disconnection Detected for Ch Minor fault EtherOAT Master Node No 2 GX ID1611 Network Configuration Verification Error HA Cloves in e consented Se Si ed SS CELE SOC soe Cause 1 The End Cover ic not connected to right end of the CPU Rack or an Expanaion Rack 2 The End Oover is not connected properly To eliminate the cause of the error first select the item to perform from the Action and Correction list When you select the appropriate step in the Action and Correction list either the Jump to Error or Error Help Button is enabled depending on the contents In some cases neither button will operate Click the enabled button and proceed with the displayed troubleshooting steps After you complete all of the troubleshooting steps for the current errors click the Reset Selected Units or Reset All Button to reset all of the current errors If the cause of the error is not removed or if the power supply is not cycled or the Controller is not reset as required after resetting the error the error will occur again Display Switch
376. rror in the set S Same as tions Cycle one of the following information above Time Setting operations when e CPU Unit is not in PROGRAM Failed setting the commu mode nications cycle time NJ series Troubleshooting Manual W503 3 147 92unos Aq s10413 spun seues Ul SION 6 1 3 Error Tables Event code Event name Meaning Assumed cause te Reference Maj Prt Min Obs Info 34C20000 hex Slave I O The I O memory in I O words are allocated in an S CJ series Refresh Error the destination EM bank that does not exist DeviceNet CPU Unit for I O Units Opera refreshing could not tion Manual for be found when NJ series refreshing the slave CPU Unit Cat function data in the No W497 CPU Unit 34C30000 hex Slave User An error occurred in The slave function is not dis S Same as Allocation the following opera abled above Area Setting tion for user alloca There is a mistake in the user Failed tion of the slave allocations to a slave CPU Unit is not in PROGRAM mode More than one software switch changed to TRUE at the same time Or another software switch changed to TRUE before processing was completed for a previous software switch 64AC 0000 hex Send Time A send timeout There is no slave or other S Same as out Error occurred device on the network above The same baud rate is not set for all nodes Communications cable lengths trunk line and branch lines a
377. rs with an NS series PT You can connect one of the following OMRON NS series PTs to an NJ series CPU Unit through an Eth erNet IP network and use it to read and reset errors that occurred in the Controller The Trouble shooter of the PT is used To perform troubleshooting from an NS series PT connect the PT to the built in EtherNet IP port on the CPU Unit NS8 NS10 NS12 and NS15 NSLI TL10O1 V2 The V2 versions have an Ethernet port NS5 NS5 LIQ11 V2 These models have expanded memory and an Ethernet port NSJ8 NSJ10 and NSJ12 All models e NSJ5 NSJ5 LIQ11 L1 These models have expanded memory and an Ethernet port S404J3 2 2J UON Bunoouse qnoij e z The above models of NS series PTs with system version 8 5 or higher are compatible with the NJ series Controllers I Checking for Current Errors with an NS series PT You can check for errors in the Controller using the Troubleshooter of an NS series PT that is compati ble with NJ series Controllers You can also use the Troubleshooter to read detailed error information and corrections for current errors However for some NX Units you cannot check the event name event code details and attached information for current errors Refer to the NS series Programmable Terminals Programming Manual Cat No V073 for details on the NS series PT s Troubleshooter The following example demonstrates the procedure used to check for errors
378. ruction input S Same as tion Mode Selec the CircMode input variable parameter exceeded above tion Out of Range to a motion control instruc the valid range of the tion is out of range input variable 5401542E hex Direction Selec The parameter specified for Instruction input S Same as tion Out of Range the Direction input variable parameter exceeded above to a motion control instruc the valid range of the tion is out of range input variable 5401542F hex Path Selection Out The parameter specified for e Instruction input S Same as of Range the PathChoice input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 54015430 hex Position Type The parameter specified for Instruction input S Same as Selection Out of the ReferenceType input parameter exceeded above Range variable to a motion control the valid range of the instruction is out of range input variable 54015431 hex Travel Mode Selec The parameter specified for Instruction input S Same as tion Out of Range the MoveMode input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 54015432 hex Transition Mode The parameter specified for Instruction input S Same as Selection Out of the TransitionMode input parameter exceeded above Range variable to a motion control the valid range of the instruction is out of rang
379. ruction input parameter S Same as Mode Selec specified for the exceeded the valid range of the above tion Out of CombineMode input variable Range input variable to a motion control instruction is out of range 54350000 hex Synchroniza The parameter Instruction input parameter S Same as tion Start specified for the exceeded the valid range of the above Condition LinkOption input input variable Selection Out variable to a motion of Range control instruction is out of range 54360000 hex Master and The same axis is The parameter is the same for S Same as Slave specified for the the Master and Slave input vari above Defined as Master and Slave ables to the instruction Same Axis input variables to a motion control instruction 54370000 hex Master and The same axis is The parameter is the same for S Same as Auxiliary specified for the the Master and Auxiliary input above Defined as Master and Auxil variables to the instruction Same Axis iary input variables to a motion control instruction 54380000 hex Master Slave The axis numbers The parameters for the Master S Same as Axis Num specified for the and Slave input variables to the above bers Not in Master and Slave instruction were not in ascend Ascending input variables to a ing order when Order motion control _mcLatestCommand was spec instruction are not ified for the Reference Type in ascending order input variable to the instruction 54390000 he
380. s Event code Event name Meaning Assumed cause d Reference Maj Prt Min Obs Info 74380000 hex Feed Dis The target position The target position after the S NJ series tance Over after the interrupt interrupt input was received for CPU Unit flow input was received the MC MoveFeed Interrupt Motion Con for the Feeding instruction exceeded trol User s MC MoveFeed the range of signed 40 bit data Manual Cat Interrupt Feeding when converted to pulses No W507 instruction over flowed or under flowed 74390000 hex Error in Changing the Con When the S Same as Changing trol Mode was not MC SyncMovevVelocity instruc above Servo Drive completed within tion was stopped the actual Control Mode the specified time current velocity was not reduced to 10 or less of the maximum velocity within 10 seconds for three consecutive periods after a command veloc ity of O was output For an OMRON Gs series Servo Drive the actual current velocity was not reduced to 10 or less of the maximum velocity within 10 seconds for three consecutive periods when the MC TorqueControl instruc tion was stopped Changing the Control Mode of the Servo Drive between CSP CSV and CST was not com pleted within one second after the command was executed 743A0000 hex Master Axis The synchronized EtherCAT process data com S Same as Position instruction was not munications are not establishe
381. s 0 above Velocity motion control instruction when the instruction was started was started 54015478 hex Target Position The parameter specified for e Instruction input S Same as Setting Out of the Position input variable parameter exceeded above Range to a motion control instruc the valid range of the tion is out of range input variable The target position of a Rotary Mode axis is not within the ring set ting range 54015479 hex Travel Distance The parameter that was The absolute value of S Same as Out of Range specified for the Distance the instruction input above input variable to a motion parameter exceeded control instruction is out of the range of 40 bit range or the target position data when it is con with the value of Distance verted to pulses added is out of range e For a Linear Mode axis the target posi tion with the travel dis tance added exceeded signed 40 bit data when the absolute value is con verted to pulses 5401547A hex Cam Table Start The parameter specified for Instruction input S Same as Point Setting Out the StartPosition input vari parameter exceeded above of Range able to a motion control the valid range of the instruction is out of range input variable NJ series Troubleshooting Manual W503 3 39 92Jnos Aq s10413 einpojy uonounJ 21d eui ui S043 2 1 E 3 Error Tables i Level Refer Event code Event name Meaning Assumed cause Maj Prt Min
382. s Manual for NJ connected series CPU e The V680 H01 or V680 H01 V2 Unit Cat No was connected to the CJ1W Z317 V680C12 34980000 hex Results Infor The data storage The user program specifies S Same as mation Data area specification is addresses in the DM CIO AR above Storage Area not correct EM or other areas that exceed Specification the ranges defined for the data Error storage area specifications 54A00000 hex Results Infor The address of the The address of an ID Tag spec S Same as mation ID ID Tag is wrong ified in a command is incorrect above Tag Address Error 54A10000 hex Results Infor An attempt was The specified address or num S Same as mation Write made to write to a ber of bytes is incorrect above Protection write protected Write protection is enabled for Error area of the ID Tag the area you attempted to write to in the ID Tag 54A20000 hex Results Infor The command to The contents of the following S Same as mation Com the ID Sensor Unit external device variables is not above mand Error is not correct data that can be specified where is the channel num ber Chit CmdSet Ch _ProcAdr Ch _ProcByte Chit CmdOption in the variable name is the Antenna Head number 648C 0000 hex Unit Status A processing error A processing error occurred S Same as Command occurred above Error End 648D 0000 hex Results Infor The correct data The travel speed
383. s Serial Communications W494 Units 846B0000 hex Parity Error CJ series Serial Communications W494 Units 846C 0000 hex Overrun Error Framing Error or Par CJ series Serial Communications W494 ity Error Transmission Error Units 846D 0000 hex Transmission Error CRC Error CJ series Serial Communications W494 Units 84740000 hex Bus Off Detected CJ series DeviceNet Units W497 84750000 hex Remote I O Communications Error CJ series DeviceNet Units W497 84760000 hex Remote I O Communications Error CJ series DeviceNet Units W497 during Slave Operation 8477 0000 hex Slave COS Send Failed CJ series DeviceNet Units W497 84B00000 hex EtherCAT Communications Warning Servo G5 and G5 Linear 1576 1577 NJ series Troubleshooting Manual W503 3 185 S9po2 1U9 3 JO 1 p10 Ui Sjua a Z eigen 044 c c 3 Error Tables 3 186 Event code Event name Functional classification Reference 84B1 0000 hex EtherCAT State Change Error Servo G5 and G5 Linear 1576 1577 84B20000 hex EtherCAT Illegal State Change Error Servo G5 and G5 Linear 1576 1577 84B30000 hex Communications Synchronization Servo G5 and G5 Linear 1576 1577 Error 84B40000 hex Synchronization Error Servo G5 and G5 Linear 1576 1577 84B50000 hex Sync Manager WDT Error Servo G5 and G5 Linear 1576 1577 84B60000 hex ESC Initialization Error Servo G5 and G5 Linear 1576 1577 84B7 0000 hex Slave Unit Verif
384. s are connected above Limit 34F80000 hex Dummy Sen Too many Dummy There are too many Dummy S Same as sors Setting Units are set Units set so some Sensors are above Error not assigned logical unit num bers 04A10000 hex Non volatile Anerroroccurredin Non volatile memory failure S Same as Memory non volatile mem above Hardware ory Error i ESNW ECT EtherCAT Digital Sensor Communications Unit Event code Event name Meaning Assumed cause E Reference Maj Prt Min Obs Info 04C4 0000 hex Sensor Com Anerroroccurred in The Sensor is disconnected S EtherCAT Digi munications a Sensor connec tal Sensor Error tion Communica tions Unit Operation Manual Cat No E429 04C50000hex Sensor Com Communications A sensor is not connected S Same as munications has not been estab above Has Not lished with the Sen Been Estab sor lished 14A00000hex Non volatile An error occurred in Noise S Same as Memory the control parame above Checksum ters Error 247A0000hex Number of The number of Dis e The Distributed Sensor Unit is S Same as Distributed tributed Sensor Unit disconnected above Sensor Unit that is checked at Verify Error power up is decreased 247B 0000 hex Number of Too many Sensors More than the maximum num S Same as Sensors Over are connected ber of Sensors are connected above Limit 247C 0000 hex
385. s group that was in above Axis Error axes group motion 74330000 hex MC Com An MC common Partial fault level MC common S Same as mon Error error occurred error occurred above Occurrence 74340000 hex Latch Posi An overflow An overflow occurred for the S Same as tion Overflow occurred for the latched position for the above latched position for MC TouchProbe Enable Exter the nal Latch instruction MC TouchProbe Enable External Latch instruction 74350000 hex Latch Posi An underflow An underflow occurred for the S Same as tion Under occurred for the latched position for the above flow latched position for MC TouchProbe Enable Exter the nal Latch instruction MC TouchProbe Enable External Latch instruction 74360000 hex Master Sync The master axis The master axis continued to S Same as Direction continued to move move in the direction opposite above Error in the direction to the sync direction of the mas opposite to the sync ter and slave axes resulting in direction an overflow 74370000 hex Slave Dis An EtherCAT slave An EtherCAT slave or NX Unit S Same as connection or NX Unit that is that is allocated to an axis was above during Servo allocated to an axis disconnected replaced or dis ON was disconnected abled while the Servo was ON replaced or dis abled while the Servo was ON 3 54 NJ series Troubleshooting Manual W503 3 Error Table
386. s mounted in the Con is mounted in the troller Controller 64010000 hex Impossible to An error occurredin The setting of the rotary S Same as Access Spe data exchange Switches or a DIP switch pin on above cial Unit between the CPU a Special Unit is not correct Unit and a Special e An error occurred in the Special Unit Unit The Unit connection is faulty Noise AUnit has failed 102D 0000 hex CJ series The backup opera An error occurred in the Unit S Same as Ver 1 03 Unit Backup tion for a CJ series Configuration above Failed Unit ended in an An error occurred for a Special error Unit Arestart is in progress for the Special Unit AUnit model or Special Unit unit number in the Unit Configu ration in the CPU Unit is differ ent from the Unit model or the Special Unit unit number of the Unit that is mounted in the Con troller The CPU Unit or CJ series Unit has failed 102E0000 hex CJ series The restore opera An error occurred in the Unit S Same as Ver 1 03 Unit Restore tion for a CJ series Configuration above Operation Unit ended in an An error occurred for a Special Failed error Unit The Unit Configuration in the backup file does not agree with the physical Unit configuration e A restart is in progress for the Special Unit The restore conditions that are required by the Special Unit are not met The backup files are corrupted The CPU Unit or CJ
387. s of the EtherCAT remote I O terminals ual GX OC terminals GX MD GX AD GX DA GX EC XWT ID XWT OD MX2 RX Series Inverter 1574 3G3AX MX2 Leaning how to connect a Describes the following information for the 3G3AX EtherCAT Communica ECT 3G3AX MX2 ECT or MX2 ECT and 3G3AX RX ECT EtherCAT Com tion Unit User s Manual 3G3AX RX ECT 3G3AX RX ECT EtherCAT munications Unit for MX2 RX series Inverters Communications Unit for installation parameter settings required for opera MX2 RX series Inverters tion troubleshooting and inspection methods G series AC Servomot 1576 R88M K Leaning how to use the AC Describes the hardware setup methods and func ers Servo Drives User s R88D KNL ECT Servomotors Servo Drives tions of the AC Servomotors Servo Drives with Manuals 1577 R88L EC with built in EtherCAT Com built in EtherCAT Communications R88D KNO ECT L munications The linear motor type model and the model dedi cated for position controls are available in G5 series EtherCAT Digital type E413 E3X ECT Leaning how to connect Provides the specifications of and describes appli Sensor Communication ES3X series EtherCAT Slave cation methods for E3X series EtherCAT Slave Unit Operation Manual Units Units ESNW ECT EtherCAT E429 ESNW ECT Leaning how to connect Provides the specifications of and describes appli Digital Sensor Communi cations Unit Operation Manual E3NW EtherCAT Slave Units cation methods for E3NW Eth
388. setting methods and functions of Slave Manual Coupler Unit and Slave Ter Terminals that consist of a Communications Cou minals pler Unit and NX Units NX series NX Units W521 NX ID Learning how to use NX Describes the hardware setup methods and func User s Manuals NX IA Units tions of the NX Units NX OC Manuals are available for the following Units NX OD Digital I O Units Analog I O Units System Units W522 NX AD and Position Interface Units NX DA NX TS W523 NX PD1 NX PFO NX PCO NX TBX W524 NX ECO NX ECS NX PGO NX series Data W525 NX Referring to the list of data Provides the list of data required for system config Reference Manual required for NX series unit uration including the power consumption and system configuration weight of each NX series unit NX series Safety Control Z930 NX SL Learning how to use NX Describes the hardware setup methods and func Unit User s Manual NX SI series Safety Control Units tions of the NX series Safety Control Units NX SO NX series Safety Control Z931 NX SL Learning about the specifi Describes the instructions for the Safety CPU Unit Unit Instructions Refer cations of instructions for When programming use this manual together with ence Manual the Safety CPU Unit the NX series Safety Control Unit User s Manual Cat No Z930 GX series EtherCAT W488 GX ID Learning how to use the Describes the hardware setup methods and func Slave Units User s Man GX OD EtherCAT remote I O tion
389. situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITN
390. ssing Setting Error CJ series Analog I O Units W490 3481 0000 hex Input Value Exceeded Adjustment CJ series Analog I O Units W490 Range in Adjustment Mode 34820000 hex Input Number Specification Error in CJ series Analog I O Units W490 Adjustment Mode 34830000 hex Scaling Data Setting Error CJ series Analog I O Units W490 34840000 hex Input Signal Range Setting Error or CJ series Analog I O Units W490 Error in Number of Inputs Setting 3485 0000 hex Mean Value Processing Setting Error CJ series Analog I O Units W490 34860000 hex Error in Setting of Conversion Mode CJ series Analog I O Units W490 3487 0000 hex Output Hold Setting Error CJ series Analog I O Units W490 34880000 hex Output Number Specification Error in CJ series Analog I O Units W490 Adjustment Mode 34890000 hex Conversion Time Resolution Setting CJ series Analog I O Units W490 Error or Operation Mode Setting Error 348A 0000 hex Output Signal Range Setting Error or CJ series Analog I O Units W490 Error In Number of Outputs Used Set ting 348C 0000 hex l O Number Specification Error in CJ series Analog I O Units W490 Adjustment Mode 348D 0000 hex Data Range Error CJ series Process I O Units W498 34940000 hex Setting Error CJ series Temperature Control Units W491 3498 0000 hex Results Information Data Storage CJ series ID Sensor Units Z317 Area Specification Error 349C 0000 hex Registration Table Verification Error CJ series CompoNet Master Unit W493 349D 0000
391. struction is out of range input variable NJ series Troubleshooting Manual W503 3 29 92unos Aq s10413 1 einpojy uonounJ 21d eui ui SIO 2 1 E 3 Error Tables i Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015429 hex Slave Coefficient The parameter specified for Instruction input S NJ series Scaling Out of the SlaveScaling input vari parameter exceeded Instruc Range able to a motion control the valid range of the tions Ref instruction is out of range input variable erence Manual Cat No W502 54015424 hex Feeding Velocity The parameter specified for e The Feed Velocity S Same as Setting Out of the FeedVelocity input vari input variable Feed above Range able to a motion control Velocity is still at the instruction is out of range default 0 5401542B hex Buffer Mode Selec The parameter specifiedfor Instruction input S Same as tion Out of Range the BufferMode input vari parameter exceeded above able to a motion control the valid range of the instruction is out of range input variable 5401542C hex Coordinate System The parameter specified for e Instruction input S Same as Selection Out of the CoordSystem input parameter exceeded above Range variable to a motion control the valid range of the instruction is out of range input variable 5401542D hex Circular Interpola The parameter specified for e Inst
392. supply was interrupted while a download of the motion control param eter settings was in progress The non volatile mem ory is faulty or the life of the non volatile memory has been exceeded Event code Event name Meaning Assumed cause 54015721 hex Required Process The objects that are The objects that are S Same as Ver 1 04 Data Object Not required for the axis type of required for the axis above Set When Chang the axis that was changed type of the axis that ing Axis Use to a used axis are not set was changed to a used axis are not set in the PDO map set tings The power supply was interrupted while a download of the motion control param eter settings was in progress The non volatile mem ory is faulty or the life of the non volatile memory has been exceeded The MC ChangeAxisUse Change Axis Use instruction was exe cuted for an axis that is set to Unused axis unchangeable to used axis 54015722 hex Actual Position An instruction was exe An instruction was S Same as Ver 1 06 Overflow Under cuted that is not supported executed that is not above flow during an actual position supported during an overflow underflow actual position over flow or underflow 54015723 hex Switch Structure The value of TrackNumber The value of the mem S Same as Ver 1 06 Track Number Set that is specified in the ber of the structure above ting Out of Range Switches in out variable to variable
393. synchroniza mand refresh failed con tion settings in the EtherCAT secutively for more Coupler Unit is not correct than the specified e The motion control period in the number of times Motion Control Function Mod ule executed the task period of the primary periodic task Noise 743E 0000 hex Illegal Follow The difference Acommand that exceeded the S Same as ing Error between the com maximum velocity 500 kpps above mand position and was output continuously so the actual position following error for the actual exceeds the range output which is restricted by expressed by 29 the maximum velocity has bits increased e A command velocity that does not correspond to the command position was specified when a velocity continuous pulse out put was used so the number of pulses that were actually output for the updated command posi tion has increased 743F 0000 hex Illegal State The EtherCAT mas A communications command to S Same as Transition ter or EtherCAT change the current communica above Coupler Unit exe tions status was received from cuted a command the communications master to change the com while the Unit is in the Opera munications status tion Enabled status when the Pulse Output Unit is in the Operation Enabled status 3 106 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause Er R
394. t was specified for the in out variable of the instruc tion is out of range S Same as above 5401 572B hex Ver 1 06 Number of Array Elements in Switch Structure Variable Out of Range The number of elements in an array in the structure variable that is specified in the Switches in out variable to a motion control instruc tion is out of range The number of ele ments in an array of the structure variable that was specified for the in out variable of the instruction is out of range S Same as above 5401572C hex Ver 1 06 Number of Array Elements in Output Signal Structure Variable Out of Range The number of elements in an array in the structure variable that is specified in the Outputs in out variable to a motion control instruc tion is out of range The number of ele ments in an array of the structure variable that was specified for the in out variable of the instruction is out of range S Same as above 5401572D hex Ver 1 06 Number of Array Elements in Track Option Structure Variable Out of Range The number of elements in an array in the structure variable that is specified in the TrackOptions in out variable to a motion control instruction is out of range NJ series Troubleshooting Manual W503 The number of ele ments in an array of the structure variable that was specified for the in out variable of the instruction is out of range
395. t was executed The parameter that was speci fied for the AuxPoint input vari able to a border point MC MoveCircular2D Circular 2D Interpolation instruction is beyond the positive software limit 3 76 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause Er Reference Maj Prt Min Obs Info 64410000 hex Target Posi The specified posi The parameter specified for the S NJ series tion Negative tion exceeds the Position input variable to the Motion Con Software negative software instruction is beyond the nega trol Instruc Limit limit tive software limit tions Exceeded The first position is beyond the Reference negative software limit and an Manual Cat instruction that specifies motion No W508 in the opposite direction of the software limit was executed The parameter that was speci fied for the AuxPoint input vari able to a border point MC MoveCircular2D Circular 2D Interpolation instruction is beyond the negative software limit 64420000 hex Command Positioning an One of the following was exe S Same as Position instruction in the cuted when there was a com above Over underflow overflow mand position flow Under direction or an overflow underflow flow instruction for which A positioning instruction the direction Is not A continuous control instruc specified was exe tion
396. tatus yourself Sueu2A0 4J Burooysasqnody L z Non fatal error To immediately check the specific error To check error status with the indicators Flashing ERROR indicator red m n Not lit Partial fault level or a minor fault level S D o 2 o Q Check all of the following branches that correspond to the a status of the EtherNet IP NET ERR and EtherCAT NET E ERR indicators 9 s D EtherNet IP NET ERR indicator is lit or flashing Both indicators are not lit A EtherCAT NET ERR indicator is z lit or flashing S T ay v Flashin m EtherNet IP NET ERR EtherCAT NET ERR 9 ls indicator red indicator red a Error in the Error in the Major fault Error in the Error in the EtherCAT Master EtherCAT Master Error in PLC level EtherNet IP Function EtherNet IP Function Function Module for Function Module for Function Module or Module for which you Module for which you which you cannot which you can MC Function cannot restore normal can restore normal restore normal restore normal Module status by yourself status by yourself status by yourself status by yourself Troubleshoot the error with the Sysmac Studio or NS series PT Refer to 2 3 Troubleshooting Non fatal Errors NJ series Troubleshooting Manual W503 2 3 2 Error Troubleshooting Methods 2 2 Troubleshooting Fatal Errors c Eee The section describes the procedure to troubleshoot fatal errors Power Sup
397. te stop input signal S Same as Stop Input input turned ON was detected above The immediate stop input signal is not connected correctly or the logic setting for the immedi ate stop input is wrong 644A0000 hex Positive Limit The positive limit A positive limit input signal was S Same as Input input turned ON detected above Detected The positive limit input signal is not connected correctly or the logic setting for the positive limit input is wrong 644B 0000 hex Negative The negative limit Anegative limit input signal was S Same as Limit Input input turned ON detected above Detected The negative limit input signal is not connected correctly or the logic setting for the negative limit input is wrong NJ series Troubleshooting Manual W503 3 51 92unos Aq s10413 1 e npojv uonounJ 04 UOD UOHOY eui Ul SION E L 3 Error Tables Event code Event name Meaning Assumed cause mik Reference Maj Prt Min Obs Info 64560000 hex Illegal Follow The difference The command current position S NJ series ing Error between the com was restricted so that the axis CPU Unit mand position and velocity of the slave axis would Motion Con the actual current not exceed the axis maximum trol User s position exceeds velocity for the specified travel Manual Cat the range of 30 bit distance No W507 data when con Performance of slave axis posi verted to pulses tioning operation is poor and
398. th the MC Home or MC HomeWithParam eter instruction for an axis for which Ether CAT process data communications are not established 54015442 hex Composition Axis A motion instruction was A motion instruction S Same as Stopped Error executed for an axes group was executed for an above 3 32 while the MC Stop instruc tion was being executed for a composition axis axes group while the MC Stop instruction was being executed for a composition axis NJ series Troubleshooting Manual W503 3 Error Tables t Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54015443 hex Motion Control The number of motion con An axis instruction S NJ series Instruction Multi trol instructions that is buff was executed when Instruc execution Buffer ered for Buffered or there was already a tions Ref Limit Exceeded Blending Buffer Modes current instruction and erence exceeded the buffer limit a buffered instruction Manual for the same axis Cat No An axes group instruc W502 tion was executed when there was already eight current instructions and buff ered instructions for the same axis 54015444 hex Insufficient Travel The specified motion can Stopping at the target S Same as Distance not be executed for the position was not pos above deceleration rate or accel sible for the specified eration rate that was
399. the output range 64F90000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 2 nel 2 went below range Or the analog output the lower limit of the data went below the lower limit input range Or the of the output range analog output data for output channel 2 went below the lower limit of the output range 64FA 0000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 3 nel 3 went below range Or the analog output the lower limit of the data went below the lower limit input range Or the of the output range analog output data for output channel 3 went below the lower limit of the output range 64FB 0000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 4 nel 4 went below range Or the analog output the lower limit of the data went below the lower limit input range Or the of the output range analog output data for output channel 4 went below the lower limit of the output range 64FC 0000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 5 nel 5 went below range Or the analog output the lower limit of the data went belo
400. the EtherCAT The EtherCAT network S Same as nications Error network failed when an is not in a usable sta above instruction was executed tus 54011801 hex EtherCAT Slave Accessing the target slave The target slave does S Same as Does Not Respond failed when an instruction not exist above was executed The target slave is not in an operating condi tion 54011802 hex EtherCAT Timeout A timeout occurred while Communications with S Same as trying to access an Ether the target slave timed above 3 20 CAT slave when an instruc tion was executed out NJ series Troubleshooting Manual W503 3 Error Tables 1 Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54011803 hex Reception Buffer The receive data from an The receive data from S NJ series Overflow EtherCAT slave overflowed the slave overflowed Instruc the receive buffer when an the receive buffer tions Ref instruction was executed erence Manual Cat No W502 54011804 hex SDO Abort Error An SDO abort error was Depends on the speci S Same as received from an EtherCAT fications of the slave above slave when an instruction was executed 54011805 hex Saving Packet An instruction for packet An instruction for S Same as Monitor File monitoring was executed packet monitoring was above while saving an EtherCAT executed whi
401. the cause of the error and either cycle the power supply to the Controller or reset the Controller from the Sysmac Studio Partial Fault Level These errors prevent control operations in a certain function module in the Controller The NJ series CPU Unit continues to execute the user program even after a partial fault level error occurs You can include error processing in the user program in order to stop equipment safely After you remove the cause of the error execute one of the following to return to normal status e Reset the error from the user program the Sysmac Studio or an NS series PT Cycle the power supply Reset the Controller from the Sysmac Studio Minor Fault Level These errors prevent part of the control operations in a certain function module in the Controller The troubleshooting for minor fault level errors is the same as the processing for partial fault level errors NJ series Troubleshooting Manual W503 1 Overview of Errors Observations These errors do not affect the control operations of the Controller The observation notifies you of potential problems before they develop into a minor fault level error or worse Information Events that are classified as information provide information that do not indicate errors S101143 16J UON You can change the event level for some events Refer to the NJ series CPU Unit Software User s Man ual Cat No W501 for details on changing event levels R
402. the data went below the lower limit input range Or the of the output range analog output data for output channel 8 went below the lower limit of the output range 90400000 hex Event Log The event log was The event log was cleared by S Sameas Cleared cleared the user above Temperature Input Units Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 00200000 hex Non volatile An error occurred in Non volatile memory failure S NX series Memory non volatile mem Analog I O Hardware ory Units User s Error Manual W522 05100000 hex A D Con An error occurred in Noise S Same as verter Error the A D converter A D converter failure above 05110000 hex Cold Junction The temperature There is a faulty connection to S U Same as Sensor Error cannot be con the cold junction sensor above verted because the e The cold junction sensor failed cold junction sensor is disconnected 10410000 hex Control An error occurred in There is an error in the area of S Same as Parameter the control parame the non volatile memory in the above Error in Mas ters that are saved Communications Coupler Unit ter in the master in which the control parameters for the NX Unit are saved The power supply to the NX Unit was turned OFF or Sys mac Studio communications were disconnected while writing the control parameters NJ series Troubleshooting Manual W503 3 103 92unos Aq s10413 1
403. the previous DB is under pro instruction the relevant instruc cessing in the tion was executed before com server pletion of the DB s processing in the server 54013017 hex Operation The log could not Though Execution Log was S Same as Ver 1 05 Log Disabled be recorded specified in the LogType input above because the speci variable the Execution Log is fied Operation Log disabled is disabled Though Debug Log was speci fied in the LogType input vari able recording to the Debug Log is stopped 3 1 7 Errors in Slave Terminals The section provides tables of the errors events that can occur in the following Units in OMRON Slave Terminals NX series EtherCAT Coupler Units e NX series Digital I O Units NX series Analog I O Units NX series System Units e NX series Position Interface Units NX series Safety Control Units NJ series Troubleshooting Manual W503 3 93 92Jnos Aq s10413 1 Sjeuiul8 OARS Ul SJOU3 L 3 Error Tables li NX series EtherCAT Coupler Units The section provides a table of the errors events that can occur in the following Unit NX ECC201 Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 00210000 hex Bus Control An internal bus e A Unit failed or an I O communi S NX series ler Error error occurred cations error occurred between EtherCAT the EtherCAT Coupler Unit
404. thernet link was link was detected above detected 94060000 hex Restarting The built in Ether The built in EtherNet IP port S Sameas Ethernet Port Net IP port was was restarted above restarted 94070000 hex TagDataLink Tag data link con Tag data link connections to all S Sameas All Run nections to all target nodes have been estab above nodes have been lished established 94080000 hex IP Address The correct IP The correct IP address has S Sameas Fixed address has been been determined and Ethernet above determined and communications can start Ethernet communi cations can start 94090000 hex BOOTP Cli The BOOTP client The BOOTP client started S Sameas ent Started started requesting requesting an IP address above an IP address 940A0000 hex FTP Server The FTP agent The FTP agent started nor S Sameas Started started normally mally above 940B 0000 hex NTP Client The NTP client The NTP client started normally S Same as Started started normally and a request for the NTP above and a request for server to obtain the time the NTP server to started obtain the time started 940C 0000 hex SNMP The SNMP agent The SNMP agent started nor S Same as Started started normally mally above NJ series Troubleshooting Manual W503 3 83 no q s10413 JNPON UOHOUN d14 N19443 OU ur SIOZ v L 3 Error Tables 3 1 5 Errors in the EtherCAT Master Function Module Ji Built in
405. tion The EtherCAT communications S Same as tion Interrup interruption error cable is disconnected or bro above tion Error occurred ken There is a synchronization set ting error in the EtherCAT Cou pler Unit There is a hardware error in the EtherCAT Coupler Unit 85020000 hex Synchroniza A synchronization The EtherCAT communications S Same as tion Error error occurred cable is disconnected or bro above ken There is a synchronization set ting error in the EtherCAT mas ter or EtherCAT Coupler Unit There is a hardware error in the EtherCAT Coupler Unit 3 96 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause RR UNE CE RIP E Reference Maj Prt Min Obs Info 85030000 hex Communica The number of Powerto the host controller was S NX series tions Syn consecutive errors interrupted during process data EtherCAT chronization in receiving the communications Coupler Unit Error synchronization e The EtherCAT communications User s Manual data exceeded the cable is disconnected or bro W519 value that is ken specified in the o Communications m Error Settings a 84C50000 hex NX Unit Starting an NX Unit A startup error occurred in an S Same as n Startup Error failed NX Unit above a 35030000 hex NX Unit An observation was An observation level error S Same as Q Observation dete
406. tion W500 04200000 hex Communications Controller Failure Built in EtherNet IP Port on CPU Unit W506 04400000 hex Communications Controller Failure Built in EtherCAT Master in CPU Unit W500 04600000 hex A D Conversion Error CJ series Analog I O Units and CJ W490 W498 series Process I O Units 0461 0000 hex Cold Junction Sensor Error CJ series Process I O Units W498 04620000 hex Non volatile Memory Error CJ series Analog I O Units and CJ W490 W498 series Process I O Units 04680000 hex Cold Junction Sensor Error CJ series Temperature Control Units W491 046C 0000 hex Unit Status Antenna Power Supply CJ series ID Sensor Units Z317 Error 046D 0000 hex Unit Status Memory Error CJ series ID Sensor Units Z317 046E 0000 hex Results Information Antenna Error CJ series ID Sensor Units Z317 046F 0000 hex Unit Status Unit Busy CJ series ID Sensor Units Z317 04740000 hex Error Log Data Error CJ series Serial Communications W494 Units 04750000 hex DTR Check Error CJ series Serial Communications W494 Units NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Functional classification Reference 04760000 hex CTS Check Error CJ series Serial Communications W494 Units 047A0000 hex Unit Memory Error Device Error CJ series EtherNet IP Units W495 047B0000 hex Non volatile Memory Error CJ series Ethe
407. tion Instructions W502 Selection Out of Range 5401 5436 hex Master and Slave Defined as Same Instructions W502 Axis 5401 5437 hex Master and Auxiliary Defined as Instructions W502 Same Axis 5401 5438 hex Master Slave Axis Numbers Not in Instructions W502 Ascending Order 54015439 hex Incorrect Cam Table Specification Instructions W502 5401543A hex Synchronization Stopped Instructions W502 5401 543B hex Motion Control Instruction Re execu Instructions W502 tion Disabled 5401 543C hex Motion Control Instruction Multi exe Instructions W502 cution Disabled 5401 543D hex Instruction Not Allowed for Encoder Instructions W502 Axis Type 5401 543E hex Instruction Cannot Be Executed dur Instructions W502 ing Multi axes Coordinated Control 5401 543F hex Multi axes Coordinated Control Instructions W502 Instruction Executed for Disabled Axes Group 54015440 hex Axes Group Cannot Be Enabled Instructions W502 54015441 hex Impossible Axis Operation Specified Instructions W502 when the Servo is OFF 54015442 hex Composition Axis Stopped Error Instructions W502 54015443 hex Motion Control Instruction Multi exe Instructions W502 cution Buffer Limit Exceeded 54015444 hex Insufficient Travel Distance Instructions W502 54015445 hex Insufficient Travel Distance to Achieve Instructions W502 Blending Transit Velocity 54015446 hex Move Link Constant Velocity Insuffi Instructions W502 cient Travel Distance 54015447 hex Positioning Gear Ope
408. tion control instruction that specifies phase Z _mcEncoderMark as the trig ger conditions was executed for an axis that is mapped to an OMRON GX EC02 Ether CAT Encoder slave 54200000 hex Electronic The parameter Instruction input parameter S Same as Gear Ratio specified for the exceeded the valid range of the above Numerator RatioNumerator input variable Setting Out of input variable to a Range motion control instruction is out of range 54210000 hex Electronic The parameter Instruction input parameter S Same as Gear Ratio specified for the exceeded the valid range of the above Denominator RatioDenominator input variable Setting Outof input variable to a Range motion control instruction is out of range 54220000 hex Target Veloc The parameter Instruction input parameter S Same as ity Setting specified for the exceeded the valid range of the above Out of Range Velocity input vari input variable able to a motion control instruction is out of range 54230000 hex Acceleration The parameter Instruction input parameter S Same as Setting Outof specified for the exceeded the valid range of the above Range Acceleration input input variable variable to a motion control instruction is out of range 54240000 hex Deceleration The parameter Instruction input parameter S Same as Setting Out of specified for the exceeded the valid range of the above Range Deceleration input input variable variable to a
409. tions W508 543A 0000 hex Synchronization Stopped Motion Control Instructions W508 543B 0000 hex Motion Control Instruction Re execu Motion Control Instructions W508 tion Disabled 543C 0000 hex Motion Control Instruction Multi exe Motion Control Instructions W508 cution Disabled 543D 0000 hex Instruction Not Allowed for Encoder Motion Control Instructions W508 Axis Type 543E 0000 hex Instruction Cannot Be Executed dur Motion Control Instructions W508 ing Multi axes Coordinated Control 543F 0000 hex Multi axes Coordinated Control Motion Control Instructions W508 Instruction Executed for Disabled Axes Group 54400000 hex Axes Group Cannot Be Enabled Motion Control Instructions W508 54410000 hex Impossible Axis Operation Specified Motion Control Instructions W508 when the Servo is OFF 54420000 hex Composition Axis Stopped Error Motion Control Instructions W508 54430000 hex Motion Control Instruction Multi exe Motion Control Instructions W508 cution Buffer Limit Exceeded 54440000 hex Insufficient Travel Distance Motion Control Instructions W508 54450000 hex Insufficient Travel Distance to Achieve Motion Control Instructions W508 Blending Transit Velocity 54460000 hex Move Link Constant Velocity Insuffi Motion Control Instructions W508 cient Travel Distance NJ series Troubleshooting Manual W503 3 Error Tables Event co
410. tment value exceeded the which adjustment is possible Range in range for which so the offset and gain cannot Adjustment adjustment is possi be adjusted Mode ble 34820000 hex Input Number The input number The input number that was U S Same as Specification specified in Adjust specified in Adjustment Mode is above Error in ment Mode is not not enabled Adjustment enabled or the input The setting of the Adjustment Mode number is wrong Input Number device variable AdjCh is incorrect so adjust ment is not possible 34880000 hex Output Num The output number The output number that was U S Same as ber Specifi specified in Adjust specified in Adjustment Mode is above cation Error ment Mode is not not enabled in Adjustment enabled or the out e The setting of the Adjustment Mode put number is Output Number device variable wrong AdjCh is incorrect so adjust ment is not possible 3 136 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause add Reference Maj Prt Min Obs Info 348C 0000 hex I O Number The I O numbers The I O numbers that were U S CJ series Specification specified in Adjust specified in Adjustment Mode Analog I O Error in ment Mode are not are not enabled Units Opera Adjustment enabled or the l O e The setting of the Adjustment tion Manual for Mode numbers are wrong l O Number device variable NJ series
411. to 1 500 VDC meet the required safety standards The applicable directive is EN 61131 2 Conformance to EC Directives The NJ series Controllers comply with EC Directives To ensure that the machine or device in which the NJ series Controller is used complies with EC Directives the Controller must be installed as fol lows The NJ series Controller must be installed within a control panel You must use reinforced insulation or double insulation for the DC power supplies connected to DC Power Supply Units and I O Units NJ series Controllers that comply with EC Directives also conform to the Common Emission Stan dard EN 61000 6 4 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wir ing and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives 14 NJ series Troubleshooting Manual W503 Regulations and Standards Conformance to KC Standards Observe the following precaution if you use NX series Units in Korea AF 717 AFB 8 SA Aba 9 7 7 z YFA H AESESOE SE7 7 amp A Vay Wi AHMRAHE 9 BS FANAN Brera AAY AAAA ABBE AS apos gu Class A Device Broadcasting Communications Device for Office Use This device obtained EMC registration for office use Class A and it is intended to be used in places other than homes Sellers and or users need to ta
412. to the EtherCAT slave failed The EtherCAT master was tem porarily unable to perform the processing because it was exe cuting other processing Initialization of the EtherCAT slave failed It was not possible to read the backup parameters from the EtherCAT slave Communications with an OMRON Communications Cou pler Unit or NX Unit failed Same as above NJ series Troubleshooting Manual W503 Event code 10300000 hex Ver 1 03 Event name EtherCAT Slave Restore Operation Failed Meaning The restore opera tion for an Ether CAT slave ended in an error Assumed cause There is no connection between the EtherCAT master and the slave Link OFF An error caused an incorrect EtherCAT master status The EtherCAT network configu ration information does not agree with the physical net work configuration The request to the EtherCAT slave failed The EtherCAT master was tem porarily unable to perform the processing because it was exe cuting other processing Initialization of the EtherCAT slave failed It was not possible to write the backup parameters to the MX2 RX Series Inverter It was not possible to write the backup parameters to the EtherCAT slave Incorrect backup data was detected The EtherCAT network configu ration in the backup data does not agree with the physical net work configuration An error occurred at an OMRON Communications Cou pler Unit
413. tting in the ting do not agree EtherCAT master do not agree E3X series Fiber Sensors with EtherCAT Communications Unit for Digital Sensors Event code Event name Meaning Assumed cause DA Reference Maj Prt Min Obs Info 04C40000 hex Sensor Com An error occurredin The Sensor is disconnected S EtherCAT Digi munications a Sensor connec tal type Sen Error tion sor Communica tions Unit Operation Manual Cat No E413 04C50000 hex Sensor Com Communications A Sensor is not connected S Same as munications has not been estab above Has Not lished with the Sen Been Estab sor lished 14A00000 hex Non volatile An error occurred in Noise S Same as Memory the control parame above Checksum ters Error NJ series Troubleshooting Manual W503 3 131 92unos Aq s10413 So e S VOJ9U 3 U S10473 8 1 E 3 Error Tables Event code Event name Meaning Assumed cause ids Reference Maj Prt Min Obs Info 24780000 hex Number of The number of Sen The set value does not match S EtherCAT Digi Sensors Ver sors that is con the number of Sensors that are tal type Sen ify Error nected does not actually connected sor agree with the set Communica tings tions Unit Operation Manual Cat No E413 24790000 hex Number of Too many Sensors More than the maximum num S Same as Sensors Over are connected ber of Sensor
414. ttings above RxPDO settings AL Status Code 001D hex 35060000 hex TxPDO Set An error was An error was detected in the S Same as ting Error detected in the TxPDO settings above TxPDO settings AL Status Code 001E hex 35070000 hex PDO WDT An incorrect PDO An incorrect PDO WDT setting S Same as Setting Error WDT setting was was detected above detected AL Sta tus Code 001F hex 35080000 hex SM Event An SM Event Mode An SM Event Mode that is not S Same as Mode Set that is not sup supported was set above ting Error ported was set AL Status Code 0028 hex NJ series Troubleshooting Manual W503 3 95 92unos Aq s10413 Sjeuiul8 BAIS ui SJOU3 L 3 Error Tables Level Event code Event name Meaning Assumed cause Reference Maj Prt Min Obs Info 35090000 hex TxPDO Map An incorrect TxPDO An incorrect TxPDO was set S NX series ping Error was set AL Sta e g the index subindex or EtherCAT tus Code 0024 size was outside of the allow Coupler Unit hex able range User s Manual W519 350A0000 hex RxPDO Map An incorrect An incorrect RxPDO was set S Same as ping Error RxPDO was set e g the index subindex or above AL Status Code size was outside of the allow 0025 hex able range 350B 0000 hex Illegal State An incorrect state An incorrect state transition S Same as Transition transition request request was received
415. type Motor Manual Cat No 1576 and Linear Motor Manual Cat No 1577 78010000 hex Operation Command Competition An attempt was made to establish EtherCAT commu nications or to turn ON the Servo from the Controller enable operation while executing an FFT that operates with the Servo Drive alone ora trial run EtherCAT communications change from Init to Pre opera tional state was established or an attempt to turn ON the Servo from the Controller enable operation was made while executing an FFT that operates with the Servo Drive trial run Same as above 78020000 hex Absolute Encoder Sta tus Error The rotation of the encoder was higher than the specified value when the power supply was turned ON The rotation of the encoder was higher than the specified value when the power supply was turned ON Cylinder type Motor Manual Cat No 1576 84B1 0000 hex EtherCAT State Change Error A communications state change com mand was received for which the cur rent communica tions state could not be changed NJ series Troubleshooting Manual W503 A communications state change command was received for which the current communi cations state could not be changed Cylinder type Motor Manual Cat No 1576 and Linear Motor Manual Cat No 1577 3 125 92unos Aq s10413 Se e S 1VOJeUI3 ul 1043 9 L 3 Error Ta
416. ual W503 tion service with NJ series Controllers 19 Related Manuals Manual name Cat No Model numbers Application Description NJ series Troubleshoot W503 NJ501 Learning about the errors Concepts on managing errors that may be ing Manual NJ301 that may be detected inan detected in an NJ series Controller and informa NJ series Controller tion on individual errors are described Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 Sysmac Studio Version 1 W504 SYSMAC Learning about the operat Describes the operating procedures of the Sysmac Operation Manual SE2 ing procedures and func Studio tions of the Sysmac Studio NX series Communica W519 NX ECC Leaning how to use an NX Introduces the system configuration methods Unit tions Coupler Unit User s series Communications hardware
417. uctions 32 54010800 hex FINS Error An error occurred when a An error occurred S Same as FINS command was sent when a FINS com above or received mand was sent or received 54010801 hex FINS Port Already The FINS port is being The FINS port is being S Same as in Use used used above 3 18 NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Info ence 54010C00 hex Illegal Serial Com The Serial Communica The serial communi S NJ series munications Mode tions Unit is not in the serial cations port for the Instruc communications mode Serial Communica tions Ref required to execute an tions Unit is not set to erence instruction the mode expected by Manual the instruction Cat No W502 54010C02 hex Port Setup Already A Change Port Setup A Change Port Setup S Same as Busy instruction was executed instruction was exe above during execution of another cuted during execution Change Port Setup instruc of another Change tion Port Setup instruction 54011400 hex SD Memory Card SD Memory Card access An SD Memory Card S Same as Access Failure failed when an instruction is either not inserted above was executed or is not inserted prop erly The SD Memory Card is broken The SD Memory Card slot is broken 54011401 hex SD Memory Card
418. uctions were executed at the same time Same as above 54012C02 hex Ver 1 05 NX Message Timeout A timeout occurred during execution of an NX mes sage The specified NX Unit does not exist The NX message was closed because it timed out Power to the remote Unit is OFF Communications are stopped at the remote Unit The communications cable connector is dis connected The communications cable is broken Noise Same as above 54012C03 hex Ver 1 05 Incorrect NX Mes sage Length The length of the NX mes sage is not correct The size that is speci fied for WriteDat or Path is too long Same as above 54012C05 hex Ver 1 05 NX Message EtherCAT Network Error An error occurred in Ether CAT communications on the NX message path An error occurred in EtherCAT communica tions on the NX mes sage path Same as above 54012C06 hex Ver 1 05 3 28 External Restart Already Executed for Specified NX Units A restart was already in execution from the Sysmac Studio when the instruction was executed A restart was already in execution from the Sysmac Studio when the instruction was executed Same as above NJ series Troubleshooting Manual W503 3 Error Tables Level Refer Event code Event name Meaning Assumed cause Maj Prt Min Obs Inf
419. unit version 1 02 made additions and changes to events related to the addition of devices that can be connected and corrected mistakes 04 August 2012 Made additions to events and changes to the contents related to the upgrade to unit version 1 03 and corrected mistakes 05 February 2013 Made additions to events and changes to the contents related to the upgrade to unit version 1 04 and corrected mistakes 06 April 2013 Made additions to events and changes to the contents related to the upgrade to unit version 1 05 and corrected mistakes 07 June 2013 Made additions to events and changes to the contents related to the upgrade to unit version 1 06 and corrected mistakes 08 September 2013 Made additions to events and changes to the contents related to the upgrade to unit version 1 07 and corrected mistakes 09 December 2013 Made additions to events and changes to the contents related to the upgrade to unit version 1 08 and corrected mistakes 22 NJ series Troubleshooting Manual W503 Overview of Errors This section provides information that is required to troubleshoot errors It introduces the types of errors that can occur on an NJ series Controller the operation that occurs in response to errors and the methods you can use to check for errors Refer to Sec tion 2 Error Troubleshooting Methods for information on troubleshooting errors 1 1 1 2 1 3 Overview of NJ series Errors 0
420. up opera tion ended in an error The capacity of the SD Memory Card is insufficient It was not possible to save the data that was specified for backup The SD Memory Card was removed during a backup oper ation Failed to back up Unit or slave The backup was canceled by the user Execution of the Save Cam Table instruction or changing the CPU Unit name is in prog ress The online connection with the Sysmac Studio was discon nected It was not possible to save the data that was specified for backup to the computer The SD Memory Card is dam aged Same as above NJ series Troubleshooting Manual W503 3 Error Tables Level Min Event code Event name Meaning Assumed cause Reference Maj Obs An error was An SD Memory Card is not S detected in pre exe inserted cution checks fora The SD Memory Card type is restore operation not correct Prt Info 102B0000 hex Ver 1 03 NJ series CPU Unit Hardware User s Manual Restore Operation Failed to Start The format of the SD Memory Card is not correct There are no backup files on the SD Memory Card Either the backup files on the SD Memory Card are corrupted or required data is not in the backup files on the SD Memory Card The unit version of the CPU Unit to which to restore the files is older than the unit version of the backup files on the SD Memory Card The model of the CPU Unit to which to restor
421. ur S Same as nation Error 1 the motor current rent Motor Peak Absolute Cur above exceeds the maxi rent exceeds the maximum mum motor capac motor capacity allowed for the ity allowed for the Servo Drive Servo Drive 28030000 hex Motor Combi The value set for The Motor Rated Rms Current S Same as nation Error 2 the motor exceeds is too low compared with the above the drive range of maximum motor capacity of the the motor Servo Drive The percentage of the Motor Coil Unit Mass to the Motor Rated Force is too high The automatically adjusted Cur rent Loop Proportional Gain Current Loop Integral Gain is too high The percentage of the Motor Peak Absolute Current to the Motor Rated Rms Current is greater than 500 34E10000 hex Servo Drive The temperature of The ambient temperature of the S Cylinder type Overheat the Servo Drive Servo Drive exceeded the Motor Manual radiator or power specified value Cat No 1576 elements exceeded e Overload and Linear the specified value Motor Manual Cat No 1577 NJ series Troubleshooting Manual W503 3 119 no Aq s10413 sene S IWOJOUIF ui siou3 8 1L 3 Error Tables Event code Event name Meaning Assumed cause te Reference Maj Prt Min Obs Info 34E20000 hex Overload When the feedback Operation was continued for a S Cylinder type value for long time while overloaded Motor Manual torque
422. uration above Memory slave configuration network published information Warning network published or other data exceeds the value information or that is specified for the CPU other data exceeds Unit the value that is specified for the CPU Unit You may not be able to per form online editing or other operations 84210000 hex Network The EtherCAT net Slave output ports are con S Same as Configura work configuration nected to each other above tion Error is incorrect The master and slave are con nected with the slave output port The number of connected slaves exceeded the maximum number of slaves 192 nodes for the EtherCAT master 3 84 NJ series Troubleshooting Manual W503 Event code 84220000 hex Event name Network Configura tion Verifica tion Error Meaning A slave that is in the network configura tion information is not connected Or a slave that is not in the network config uration information is connected Assumed cause A slave that is in the network configuration information is not connected There is a node address mis match A different slave from the one that is specified in the network configuration information is connected A slave that is not in the net work configuration information is connected The hardware switches for the slave node address were changed to a value other than 0 after the Write Slave Node Address operation
423. use an error when the synchronization setting is made from the Sysmac Studio 80240000 hex NX Unit An error occurred in There is a hardware error in the S Same as Clock Not the clock informa NX Unit above Synchro tion between the There is a hardware error in the nized Error EtherCAT Coupler EtherCAT Coupler Unit Unit and the NX Unit 64F00000 hex Unit Over The analog input The analog input data U S Same as Range for data for input chan exceeded the upper limit of the above Channel 1 nel 1 exceeded the input range Or the analog out upper limit of the put data exceeded the upper input range Or the limit of the output range analog output data for output channel 1 exceeded the upper limit of the output range 3 100 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause add Reference Maj Prt Min Obs Info 64F10000 hex Unit Over The analog input The analog input data U S NX series Range for data for input chan exceeded the upper limit of the Analog I O Channel 2 nel 2 exceeded the input range Or the analog out Units User s upper limit of the put data exceeded the upper Manual input range Or the limit of the output range W522 analog output data for output channel 2 exceeded the upper limit of the output range 64F20000 hex Unit Over The analog input The analog input data
424. ut power interrup tion test 65220000 hex External Test An error was The positive power supply wire S Same as SignalFailure detected in test is in contact with the input sig above at Safety pulse evaluation of nal line Input the safety input ter e The input signal lines are minals shorted The external device is faulty 65230000 hex Discrepancy An error was There is a ground fault or dis S Same as Error at detected in discrep connection in the input signal above Safety Input ancy evaluation of line safety input termi e The connected device is faulty nals The setting of the discrepancy time is not correct Chattering occurred in the input signal from the external input device such as a safety door 65240000 hex Overload An overcurrent was There is a ground fault on the S Same as Detected at detected at the test output signal line above Test Output output terminal The external device is faulty 65250000 hex Stuck at high It was detected that e The positive power supply line S Same as Detected at the test output ter is in contact with the output sig above Test Output minal is stuck ON nal line The internal circuit is faulty A memory error or signal error occurred due to a transient cause such as a software error or excessive noise 65270000 hex Short Circuit A ground fault was There is a ground fault on the S Same as Detected at detected on the output signal line a
425. ut was ON An instruction for a motion in the negative direction was exe cuted when the nega tive limit input was ON or an instruction for a motion with no direction specification was executed when the negative limit input was ON An axes group motion control instruction was exe cuted when the nega tive limit input was ON S Same as above Servo Main Cir cuits OFF 54017422 hex An attempt was made to turn ON the Servo when the main circuit power sup ply to the Servo Drive was OFF NJ series Troubleshooting Manual W503 An attempt was made to turn ON the Servo when the main circuit power supply to the Servo Drive was OFF S Same as above 3 49 92unos Aq s10413 1 einpojy uonounJ 21d eui ul S043 2 1 E 3 Error Tables 3 1 3 Errors in the Motion Control Function Module The section provides tables of the errors events that can occur in the Motion Control Function Module They are divided into the following functional classifications General motion control Motion control instructions Motion control instruction errors occur when a motion control instruction is executed Notification of these errors is provided as events but also the upper four digits of the event code is output to the ErrorlD output variable of the motion control instruction and to the Lv Code system defined variable for motion control fi General Motion Control
426. valid range of the instruction is out of range input variable 54015702 hex Axis Use Change The MC ChangeAxisUse The S Same as Ver 1 04 Error Change Axis Use instruc MC ChangeAxisUse above tion was executed when the Change Axis Use axis was not stopped or instruction was exe when the command veloc cuted when the axis ity of the axis was satu was not stopped or rated when the command velocity of the axis was saturated 54015703 hex Cannot Change The MC ChangeAxisUse The S Same as Ver 1 06 Axis Use Change Axis Use instruc MC ChangeAxisUse above tion was executed in a way Change Axis Use that would cause the maxi instruction was exe mum number of used real cuted in a way that axes to be exceeded would cause the maxi mum number of used real axes to be exceeded NJ series Troubleshooting Manual W503 3 43 92unos Aq s10413 1 einpojy uonounJ 21d eui ul SIO 2 1 E 3 Error Tables Level Refer Maj Prt Min Obs Info ence 54015720 hex Motion Control The motion control parame The S NJ series Ver 1 04 Parameter Setting ter settings for the axis that MC ChangeAxisUse Instruc Error When was changed to a used axis Change Axis Use tions Ref Changing Axis Use are incorrect instruction was used erence to change an unused Manual axis to a used axis but Cat No the motion control W502 parameter settings of the axis are not cor rect The power
427. variable that was above Position Set specified in the specified for the in out variable ting Out of Switches in out of the instruction is out of Range variable to a motion range control instruction is out of range 57260000 hex Switch Struc The value of Axis The value of the member of the S Same as Ver 1 06 ture Axis Direction that is structure variable that was above Direction Out specified in the specified for the in out variable of Range Switches in out of the instruction is out of variable to a motion range control instruction is out of range 57270000 hex Switch Struc The value of Cam The value of the member of the S Same as Ver 1 06 ture Cam SwitchMode that is structure variable that was above Switch Mode specified in the specified for the in out variable Out of Range Switches in out of the instruction is out of variable to a motion range control instruction is out of range 57280000 hex Switch Struc The value of Dura The value of the member of the S Same as Ver 1 06 ture Duration tionthat is specified structure variable that was above Setting Outof in the Switches in specified for the in out variable Range out variable to a of the instruction is out of motion control range instruction is out of range 57290000 hex Track Option The value of The value of the member of the S Same as Ver 1 06 Structure ON OnCompensation structure variable that was above Compensa that is s
428. ve The Servo Drive failed terminals in the main power supply converter dropped below the specified value while the Servo was ON NJ series Troubleshooting Manual W503 3 115 92Jnos Aq s10413 1 Se e S 1VOJeUI3 ul S1043 9 L 3 Error Tables Event code Event name Meaning Assumed cause te Reference Maj Prt Min Obs Info 04AC 0000 hex Overcurrent The current flowing A short circuit line to ground S Oylinder type through the con fault contact failure or insula Motor Manual verter exceeded the tion failure occurred on the U V Cat No 1576 specified value or W motor line and Linear The Servo Drive failed Motor Manual The relay for the dynamic brake Cat No 1577 has been welded due to fre quent Servo ON OFF opera tions Motor windings are burned out The Servomotor is not suitable for the Servo Drive The command input timing is the same as or earlier than the Servo ON timing 04AD 0000 hex IPM Error The current flowing A short circuit line to ground S Same as through the con fault contact failure or insula above verter exceeded the tion failure occurred on the U V specified value or W motor line The Servo Drive failed The relay for the dynamic brake has been welded due to fre quent Servo ON OFF opera tions Motor windings are burned out The Servomotor is not suitable for the Servo Drive The pulse input timing is t
429. vent name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 84400000 hex EtherCAT A communications A communications error S NJ series Slave Com error occurred for occurred for the EtherCAT slave CPU Unit munications the EtherCAT slave or NX Unit that is allocated to Motion Con Error or NX Unit that is an axis trol User s allocated to an axis Manual Cat No W507 571D0000 hex Too Many There are more There are more than 100 S Same as Ver 1 02 Reset Motion than 100 instances instances of the ResetMCError above Control Error of the ResetMCEr Reset Motion Control Error Instructions ror Reset Motion instruction declared in the user Control Error program Instances inside func instruction tion blocks are included 644C 0000 hex Following The following error Performance of positioning S Same as Error Warn exceeded the Fol operation is poor and the actual above ing lowing Error Warn motion is slower than the com ing Value mand 644D 0000 hex Velocity The command The command velocity U S Same as Warning velocity exceeded exceeded the velocity warning above the velocity warn value ing value 644E 0000 hex Acceleration The command The command acceleration rate U S Same as Warning acceleration exceeded the acceleration above exceeded the warning value acceleration warn ing value 644F 0000 hex Deceleration The command The command deceleration rate U S Same as Warning d
430. w the lower limit input range Or the of the output range analog output data for output channel 5 went below the lower limit of the output range 3 102 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause add Reference Maj Prt Min Obs Info 64FD 0000 hex Unit Under The analog input The analog input data went U S NX series Range for data for input chan below the lower limit of the input Analog I O Channel 6 nel 6 went below range Or the analog output Units User s the lower limit of the data went below the lower limit Manual input range Or the of the output range W522 analog output data for output channel 6 went below the lower limit of the output range 64FE0000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 7 nel 7 went below range Or the analog output the lower limit of the data went below the lower limit input range Or the of the output range analog output data for output channel 7 went below the lower limit of the output range 64FF0000 hex Unit Under The analog input The analog input data went U S Same as Range for data for input chan below the lower limit of the input above Channel 8 nel 8 went below range Or the analog output the lower limit of
431. ware connection from the Sysmac Studio so time is required to determine if a fatal or non fatal error has occurred If you can not go online from the Sysmac Studio perform 2 4 Troubleshooting When You Cannot Go Online from the Sysmac Studio before you assume that the error is a fatal error C Error occurs A fatal error occurred Refer to 2 2 Troubleshooting Fatal Errors Not lit PWR indicator Power Supply Error green Not possible Not lit Going online from the Sysmac Studio ERROR indicator red CPU Unit Reset Possible Flashing RUN indicator green Incorrect Power Supply Unit Connected Not lit Not possible Going online from the Sysmac Studio CPU Unit Watchdog Timer Error Possible A non fatal error occurred Refer to 2 1 2 Troubleshooting Flowchart for Non fatal Errors 2 2 NJ series Troubleshooting Manual W503 2 Error Troubleshooting Methods 2 1 2 Troubleshooting Flowchart for Non fatal Errors For a non fatal error use the Sysmac Studio or an NS series PT to troubleshoot the error with the fol lowing flowchart You can use the indicators to check the following Level Whether the error is in the EtherNet IP Function Module or the EtherCAT Master Function Module f the sources of the error is the EtherNet IP Function Module or the EtherCAT Master Function Mod ule whether you can restore normal s
432. wing Units NX DO0O000 NX OC NX OD o dee OE Event code Assumed cause nere ue oe Reference 00200000 hex Non volatile An error occurred in Non volatile memory failure NX series Dig Memory non volatile mem ital I O Units Hardware ory User s Manual Error W521 NJ series Troubleshooting Manual W503 3 97 3 Error Tables Event code Event name Meaning Assumed cause mis Reference Maj Prt Min Obs Info 10410000 hex Control An error occurred in There is an error in the area of S NX series Dig Parameter the control parame the non volatile memory in the ital I O Units Error in Mas ters that are saved Communications Coupler Unit User s Manual ter in the master in which the control parameters W521 for the NX Unit are saved The power supply to the NX Unit was turned OFF or Sys mac Studio communications were disconnected while writing the control parameters 80200000 hex NX Unit I O An I O communica The NX Unit is not mounted S Same as Communica tions error occurred properly above tions Error between the Com e The power cable for the Unit munications Cou power supply is disconnected pler Unit and the Or the wiring from the Unit NX Unit power supply to the NX Units is incorrect The power cable for the Unit power supply is broken The voltage of the Unit power supply is outside the specified range Or the
433. with an NS8 NS10 NS12 or NS15 PT You can check the event source in the Function Module View of the Troubleshooter If you click the Select Button for a function module in the Event source Table you can display the Source details for events for that function module You can select the list in the Source details Table to display the List View ld Seues SN ue UUM Sioa Bunjeseg pue BulAnuep z z Communication port error EtherCAT Error Error Panel capture Reset error RUN 192 168 250 1 Controller The List View displays a list of the errors produced by the event source that you selected in the Function Module View NJ series Troubleshooting Manual W503 2 9 2 Error Troubleshooting Methods Partial fault IP Address Duplication Error Minor fault 84838 DNS Server Connection Error v Panel capture Reset error J 192 168 259 1 Controller fi Resetting Errors with an NS series PT You can use the Troubleshooter in an NS series PT to reset errors that occur in the Controller Before you attempt to reset a Controller error isolate and remove the cause of the error Click the Select Button in the List View to display information such as the errors causes and correc tions If you selected the Detail View for the error the display shows the error s cause and corrections After you confirm the cause of the displayed error and the conditions
434. x Incorrect The parameter Something other than a cam S Same as Cam Table specified for the data variable was specified for above Specification CamTable input the CamTable input variable to variable to a motion the instruction control instruction is out of range 3 60 NJ series Troubleshooting Manual W503 3 Error Tables Event code Event name Meaning Assumed cause dd Reference Maj Prt Min Obs Info 543A0000 hex Synchroniza A synchronized The MC CamOut End Cam S NJ series tion Stopped control motion con Operation instruction was exe Motion Con trol instruction was cuted even though the trol Instruc executed but con MC Camln Start Cam Opera tions ditions required for tion instruction is not being Reference execution were not executed Manual Cat met e The MC GearOut End Gear No W508 Operation instruction was exe cuted even though the MC Gearln Start Gear Opera tion or the MC GearlnPos Positioning Gear Operation instruction is not being exe cuted The MC Phasing Shift Master Axis Phase instruction was executed even though the MC Camln Start Cam Opera tion MC Gearln Start Gear Operation MC GearlnPos Start Gear Operation or MC MoveLink Synchronous Positioning instruction is not being executed 543B0000 hex Motion Con An attempt was A motion control instruction that S Same as trol Instruc made to re execute cannot be re
435. xe user defined errors above cuted when there was no was executed when user defined error there was no user defined error 5401040C hex Limit Exceeded for An attempt was made to An attempt was made S Same as User defined use the Create User to use the Create above Errors defined Error instruction to User defined Error create more than the maxi instruction to create mum number of user more than the maxi defined errors mum number of user defined errors 5401040D hex Illegal Unit Speci The Unit specified for an A Unit that does not S Same as fied instruction does not exist exist in the Unit config above uration information was specified e A Unit that is in the Unit configuration information was speci fied but the Units does not actually exist in the Controller 5401040F hex Unit Restart Failed Restarting a Special I O e The Special I O Unit or S Same as Unit or CPU Bus Unit failed CPU Bus Unit is pro above cessing data 54010410 hex Text String Format The text string input to an The text string that is S Same as Error instruction is not correct input to the instruction above for conversion to a number does not rep resent a number or it does not represent a positive number The input text string does not end in NULL 54010411 hex Illegal Program The program specified for The program speci S Same as Specified an instruction does not fied by the function above exist does not exist e g
436. xiliary variable specified for the Auxil above Specification input variable to a iary input variable to the motion control instruction instruction does not exist 54600000 hex Illegal Axis The axis specified An axis does not exist for the S Same as Specification for the Axis input variable specified for the Axis above variable to a motion input variable to the instruction control instruction does not exist 54610000 hex Illegal Axes The axes group An axes group does not exist S Same as Group Speci specified for the for the variable specified for the above fication AxesGroup input AxesGroup input variable to the variable to a motion instruction control instruction e The axes group specified for does not exist or is the AxesGroup input variable to not a used group the instruction is not specified as a used group 54620000 hex Illegal Mas The axis specified An axis does not exist for the S Same as ter Axis for the Master input variable specified for the Master above Specification variable to a motion input variable to the instruction control instruction e The axis that was specified for does not exist or is the Master input variable to the not a sync master MC Phasing Shift Master Axis axis Phase instruction is not the master axis for syncing 3 66 NJ series Troubleshooting Manual W503 3 Error Tables Event code Eve
437. yp detected in execu nostic code that is given for above ell Error tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 74B00000 hex SF_TwoHand An error was Refer to information on the diag S Same as ControlTyp detected in execu nostic code that is given for above elll Error tion of a safety attached information 1 in the NX function block series Safety Control Unit Instruc tions Reference Manual Cat No Z931 80200000 hex NX Unit I O An I O communica The NX Unit is not mounted S Same as Communica tions error occurred properly above tions Error between the Com e There is a hardware error in the munications Cou NX Unit pler Unit and the NX Unit 80300000 hex Safety Pro A communications A setting is not correct The set S Same as cess Data timeout occurred in ting of the safety task period of above Communica safety process data the Safety CPU Unit is too tions Timeout communications short Or the PDO communica with the Safety CPU tions safety task period of the Unit EtherCAT master is too short There is excessive noise The Safety CPU Unit entered a status where it could not con tinue safety process data com munications An error or status change occurred in the EtherCAT Cou pler Unit to which the Unit is connected preventing correct process data communications 84F00000 hex NX Bus I
438. ype encoder axis an encoder axis 5401543E hex Instruction Cannot An operation instruction An operation instruc S Same as Be Executed dur was executed for an axis or tion was executed for above ing Multi axes an axes group that was in a an axis or an axes Coordinated Con coordinated multi axes group that was ina trol motion coordinated multi axes motion 5401543F hex Multi axes Coordi A multi axes coordinated A multi axes coordi S Same as nated Control control instruction was exe nated control instruc above Instruction Exe cuted for an axes group tion was executed for cuted for Disabled that was in the Axes Group an axes group that Axes Group Disabled state was in the Axes Group Disabled state 54015440 hex Axes Group Can Execution of the When the S Same as not Be Enabled MC GroupEnable Enable MC GroupEnable above Axes Group instruction Enable Axes Group failed instruction was exe cuted there was a composition axis that was not stopped When the MC GroupEnable Enable Axes Group instruction was exe cuted there was a composition axis for which the MC TouchProbe Enable External Latch instruction was being executed 54015441 hex Impossible Axis An operation instruction An operation instruc S Same as Operation Speci was executed for an axis for tion was executed for above fied when the which the Servo is OFF an axis for which the Servo is OFF Servo is OFF Home was preset wi

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