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1. 8 1 20 3 28 26 7 BY 5 UGr ur WB UB B G G RY RY Ae co 7 w T o e E ET TI yry 2 Foo WINKER DIMMER HORN S W HBBHHEBE O S S n INCOL SA INJECTOR FUEL FUELPUMP RELAY a EARTH ACG REGULATOR HORN T UNT PUW LOCATONOFECUPIN _ SPARK PLUG ECU PART B BLACK sr BROWN KILL COMB SW START WINKER HORN DIMMER Y vow o ORANGE L Bu Sb SKY BLUE IL E ze ST1 lor mE W R L BAT HL Hi Lo G GREEN lg LIGHT GREEN R RED P PINK H 100 R OTO W wur s OFF N OTOTO SHIELD WIRE SHIELD WIRE 7 1 II SR RED sh gue G B W COLOR R B COLOR B G YR L w wmE Gray shELDWRE SHIELD wie COLOR COMB GROUND MARKING WHITE1 WHITE2 W COLOR Gr Sb O COLOR2. 36 AIR CLEANER ELENENT 37 WHEEL pour unta usa face 38 BULB REPLACEMENT eect 40 SPAPK PLUG heer ate talus 42 FUSE REPLACEMENT z s assssusasakasqassasssskayspusqaqaqhasaskuk 43 S DE STAND a aces q Sau saa 44 CABLE RUBBER PART 44 NOTABLES FOR CAR WASHING 44 GENERAL CLEANING IMPORTANT 45 STORAGE GUIDE eate 45 DRIVING sees eee 47 EPARATION BEFORE 47 IVING METHOD ns 48 DRIVING POSITION uod 48 PRECAUTION WHEN DRIVING 49 STARTING m antes 50 RNING METHOD nnns 51 PRINCIPLE OF TURN 51 EFFECT OF SPEED uu eee prio atc 51 3 POSITIONS OF TURNING 52 TURNING METHOD sities titer re u u uu bal padded 53 PRECAUTION WHEN TURNING wawiwaway ana 54 BRAKING METHOD 55 BASIC PRINCIPLE OF BRAKE FRICTION FORCE 56 RESTRAINT OF BRAKE EFFECT INERTIA 56 BRAKING METHOD 56 COMPARISION OF BRAKING DISTANCE 56 IMPACT WHEN COLLISION sana wa ae Giclee mies incom sabe odie s st yata Siete DES 56 WIRING DIAGRAM 57 510 2008 10 169 51 9 3 SPECIFICATION ITEM DATA ITEM DATA LENGTH x WIDTH x HEIGHT mm 2 240 x 860 x 1 140 IG
3. 10 t e O 10 ayapana 10 INDICATOR 11 MALFUNCTION INDICATOR LAMPS 11 meer i u 11 IITCH OPERATION 12 MAIN 12 HEADLIGHT POSITION LAMP im 12 ENGINE STOP SWITCH 2 enan 13 STARTER BUTTON 14 WI EER 14 KORN 15 EQUIPMENT USAGE 15 STEERING WHEEL LOCK 15 16 16 CORRECT DRIVING OPERATION 17 STARTING THE ENGINE 17 IF ENGINE CANNOT STARTED 18 pr m 18 OPERATION 19 HOW TOUSE BRAKE 20 20 SELF INSPECTIONS BEFORE OPERATION 21 INSPECTION OF CONCERNED AREA 20 22 20 TIPE S 25 BATTERY INSPECTION 27 TEHBOTTLE 28 mcm 28 DRIVE CHAIN Sos 30 ENGINE OIL LEVEL CHEC u en ee 31 CHANGING ENGINE 31 LIGHTS AND WINK ER ssi s 39 heise 33 LICENSE PLATE 33 510 2008 10 169 51 1 2 INTENANGE z recast ie eae a ca 33 MAINTENANCE SCHEDULE 34 MAINTENANCE PRECAUTIONS 38 FRAME AND ENGINE NUMBERS
4. 510 2008 10 169 51 A MT 44 E STAND CABLE RUBBER PART ct main stand and place vehicle in A rubber part is assembled on the cable to ight position on level ground protect the inner cable eck side stand spring for signs of Make sure that this part is placed firmly nage and lubrication state on joints around the correct part of the cable When washing the car do not directly spray water on to the rubber part is dirty use a dry cloth to clean this area TER INSPECTION PART RUBBER INSPECTION PART E CONNECTOR e Infiltration of the foreign materials or water caused by damage of lever disengagement tearing etc may cause freezing in winter season resulting in faulty operation sudden accelation and braking force decrease If any damage is found replace with the new on immediately NOTABLES FOR CAR WASHING e Make sure to stop the engine prior to car washing e Be careful not to allow water to enter the muffler during the washing Water inside the muffler may cause an improper engine starting or rust occurr ence e Do not let water get inside the braking system during the washing as water inside the brake system may weaken the braking power Upon completion of washing select a safe place where there is no traffic obstruction and start the vehicle Lightly apply the brake while driving at a slow speed and check t
5. 2 Pull off the socket without turning 3 Loosen the spring and remove the headlight bulb 2 Install a new bulb in the reverse order of removal HEADLIGHT BULB 12V 60 55W SOCKET HEADLIGHT BULB MARKER LIGHT BULB 510 2008 10 169 51 AMT 41 STOPLIGHT BULB osen the tapping screw and remove taillight lens ightly press down the bulb and 1 counterclockwise stall a new bulb in the reverse order removal ML STOPLIGHT BULB 12V 21 5W TAIL amp STOP BULB Mer SCREWS TAILLIGHT LENS LICENSE LIGHT BULB FRONT REAR WINKER BULB D Loosen the tapping screw and remove Loosen the tapping screw and remove the license light lens the winker lens 2 Slightly press down on the bulb and Slightly press down on the bulb and turn it counterclockwise turn it counterclockwise 3 Install a new bulb in the reverse order Install a new bulb in the reverse order of removal of removal LICENSELIGHT BULB 12V 5W TAPPING SCREWS WINKER BULB 12V 10W TAPPING SCREW WINKER LENS LICENSE LIGHT LENS WINKER BULB MARKER LIGHT BULB 41 510 2008 10 169 51 AMT X 42 ARK PLUG ctrode is stained or plug gap is not satisfactory spark is not produced and make adjustment nove spark plug cap an around the plug ng a plug wrench remove plug an plug with plug cleaner eck electrode for wear and corrosion
6. reserve tank level e Clean dust and other foreign matter from around master cylinder and take caution not to allow foreign matter to fall inside master cylinder Open cap screw and remove diaphragm e Replenish recommended brake fluid to upper level inside master cylinder Tighten cap accurately paying attention to the direction of diaphragm assembling and avoid ingress of foreign matter RECOMMENDED BRAKE FLUID IS DOT 3 UPPER LEVEL A DIAPHRAGM a PLATE 2 DIAPHRAGM MASTER CYLINDER 23 510 2008 10 169 51 AMT 24 o not fill brake fluid above upper evel as it may cause brake fluid to eak outside ixercise full caution when eplenishing brake fluid not to llow dust or water to mix inside naster cylinder f the amount of brake fluid lecreases considerably it is ndication of brake system trouble o prevent occurrence of chemical hange do not use brake fluid of ifferent manufacturer o not let brake fluid contact ehicle parts because it causes lamage to painted parts BRAKE PAD INSPECTION Operate brake and if the brake pad wear limit line reaches the brake disc side it indicates the pad has reached wear limit WEAR LIMIT LINE v REAR WHEEL Push the brake pedal with hands for resistance and check if the pedal movement appropriate If brake pedal movement is inappropriate adjust the pedal free play using th
7. e If air pressure is inadequate or if there are cracks damage or abnormal wear on tires it may cause trembling steering wheel and flat tire B M AN This vehicle is equipped with tubeless tires If you have flat tires please contact authorised maint enance shops for inspection WEAR NA TREAD DEPTH e Check the wear indicator wear limit marking to see if there is an insufficient amount of tread remaining e If the indicators are visible replace tire with a new one WEAR INDICATOR LOCATION MARKING WEAR INDICATOR WEAR LIMIT MARKING A TS MAS SS 5N 510 2008 10 169 51 AMT X 27 INSPECTION nove the four flange bolts and take the right lower cover you can find battery If the battry terminal is luted or in rust separate battery and in it RIGHT LOWER COVER ttry terminal in rust with white vder should be cleaned with warm er ase of serious rust of battry terminal issemble the battery cord and grind it h wire brush or sandpaper e Turn the ignition switch OFF before disconnecting the terminal from the battery Disconnect the negative terminal lead from the battery first When connecting connect the positive terminal lead first If you work in reverse order short circuit will occur resulting in fire e Make sure that terminals do not contact with other adjacent parts when handling terminals Contact with other part
8. TOOL BOX Put tools inside the tool box and lock it with O ring as noise might occur while the vehicle is moving FUEL lt REFULELING gt Open key cover insert main switch key turn key to right and fuel tank cap is opened e Fill gasoline up the bottom of level plate located at the lower side of tank mouth Push the tank cap correctly with hands and remove the main switch key If the fuel tank cap is not locked the main switch key will not be removed FUEL CAPACITY 16 8 Make sure to stop engine and stay away from fire when fueling If gasoline is filled aboved the level plate bottom gasoline may overflow MAIN SWITCH KEY FUEL TANK CAP KEY COVER 510 2008 10 169 51 AMT 17 DRIVING OPERATION ke sure to check the gasoline before starting the engine ase ensure that the main stand and side stand 15 in a up position when ting the engine ke sure that the front wheel 15 locked gt n starting the engine ve with care for both safety reasons longer vehicle life Imonth or 1 000km after purc ing the vehicle drive moderately iding fast starts and fast acceleration STARTING THE ENGINE lt WHEN ENGINE IS COLD gt I 2 6 Verify the steering weel lock is released Make sure engine stop switch is in RUN position Make sure fuel cock lever is in ON position Turn on main switch Put gear in
9. eThe service life of drive chain 15 dependent upon proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain and sprocket e The drive chain should be checked and lubricated as part of the Pre ride Inspection Under severe usage or when the motorcycle is ridden in unusually dusty or muddy areas more frequent maintenance will be necessary lt INSPECTION gt 1 Turn the engine off put vehicle in upright position on the main stand and shift the transmission into neutral 2 Remove the chain tensioner 3 Move the position of chain tensioner roller up and down with hands to check if the chain free play is within recommended range OPTIMA FREE PLAY 50 60 mm OO SHO 50 60mm CHAIN TENSIONER ROLLER 29 510 2008 10 169 51 1 30 tate rear wheel slowly and inspect drive chain and sprockets for any of follwing conditions IVE CHAIN Damged rollers Loose Pins Dry or Rusted Link Kinked or Binding Link Excessive Wear Improper Adjustment Missing O ring ROCKETS Excessively Worn Teeth Broken or Damaged Teeth drive chain with damaged rollers se pins or missing O ring must be laced chain which appears dry or shows gs of rust requires supplementary rication lt ADJUSTMENT gt OOGSKOOC Drive chain slack slould be checked and 5 adjusted if necessary every 1 000km e When operated at sustai
10. Z AKE ARM move the chain tensioner osen the chain adjuster nut vosen the rear weel axle nut and move the rear wheel axle and the rear neel TL CHAIN ADJUSTER NUT REAR WHEEL AXLE CHAIN TENSIONER 6 Install in the reverse order of removal REAR AXLE NUT TORQUE 6 0 8 0 kgf m e After installing the wheel apply the brake several times and then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely e If a troque wrench was not used for installation see your authorized dealer as soon as possible to verify proper assembly Improper aseembly may lead to loss of braking capacity 39 510 2008 10 169 51 49 40 LB REPLACEMENT sure to turn the ignition switch OFF en replacing the bulb not use bulbs other than that cified er installing a new bulb check that light operates properly e light bulb becomes very hot ile the light is ON and remain hot while after it is turned OFF Be re to let it cool down before vicing Do not put finger prints on the headlight bulb as they may create hot sports on the bulb and cause it to break Wear clean gloves while replacing the bulb If you touch the bulb with your bare hands clean it with a cloth moistened with alcohol to prevent its early failure HEADLIGHT BULB D Loosen the washer screw and remove the headlight HEADLIGHT
11. he center of electrode became round lace the electrode asure the spark plug gap using a ler gauge UG GAP 0 8 0 9mm hten with hands until the plug sher touches cylinder head ANDARD PLUG CR9EH 9 ew plug is installed turn 1 2 and aten using a plug wrench lug is reused turn 1 3 1 4 and tighten elf plug of different maker or different heat value is used it causes unsatisfactory engine starting inadequate engine revol ution and output deterioration e The spark plug must be securely tightened An improperly tightened plug can become very hot and possibly damage the engine To install a spark plug turn it in as far as possible with your fingers then tighten it with a wrench Do not overtighten or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged Do not allow contaminants to enter the engine through the spark plug hole when the plug is removed PLUG GAP DEALING WITH POOR STARTING When the starter doesn t work during driving in winter times or in a repeated short distance use the suitable spark plug for this driving condition Poor starting may happen when nonstop driving in low speed even though we produce standard plug In case starter isn t working well in driving repeatedly in a short distance or in an area with many traffic signals use the CROEH 9 510 2008 10 169 51 AMT X 43 REPLACEMENT off the main switch to see if th
12. can lead to accidents Please don t let this happen to you and always approach the operation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution D Label attached to the vehicle Do not use polluted gasoline Jtherwse it cause rust Inside the fuel tank and close the uppiy of fuel to the injector leading to an improper ngine starting or may cause serious damage to engine 2o use genuine oil then it will protect and extend vehicle life Warranty does not apply to the motorcycles used in ompetitions or competitive trials No motorcycle part nay be tampered with altered or replaced with parts than original Daelim spare parts during the warranty period As far as any defect caused by contaminated gasoline or 211 the warranty will be automatically invalidated Be sure to wear helmet at all time Be sure to put on gloves at all time Observe the speed regulations e Beware of muffler affer driving as it 15 still hot to be burnt Especially never children touch on it For safety do not change alteration or modification the vehicle e Regularly conduct specified maintenance inspections Maintenance Inspection Points Brakes Tires Oil Lights Horn Instruments 510 2008 10 169 51 AMT 9 5 OR TO STARTING VEHICLE id user s manual carefully 1duct maintenance che
13. distance from the point eter is reset to 0 To reset meter ne trip meter knob to the direction of L x1000r min 11 As far as any defect caused modifications warranty will be automatically invalidated TRIP METER KNOB 510 2008 10 169 51 AMT 9 11 particular attention because dle engine running or abrupt cceleration in the Ist or 2nd gear cause the tachometer needle to e in the danger zone red zone anger zone means the engine evolution limit and if engine is un beyond this danger limit ngine will be damaged LAMPS DLIGHT HIGH BEAM INDICATOR gt ned on when the headlight is in high m position JTRAL INDICATOR ned on when the main switch is in N position and transmission gear in tral position IKER INDICATOR gt nks when turn signal is flashing MIL lt MALFUNCTION INDICATION LAMP gt e EMS Engine Management System is equipped with a self diagnosis function in order to ensure that the engine control system is operation normally e If this function detects a malfunction in the system the malfunction indicator lamp immediately operates It gives the rider that malfunction has occurred in the system e Normally the malfunction indicator lamp illuminates for 3 seconds when the main key is turned on If the malfunction indicator lamp does not come on under these cond
14. main switch to ON Check to see if all the winker in the front and rear of the vehicle including left and right sides are flashing properly At the same time check to make sure that the automatic sound signal of the winker is working Check also to see if any of the lens are damaged or dirty 510 2008 10 169 51 AMT X 33 CK MIRROR e The Required Maintenance Schedule specifies how often you should have your motorcycle served and what things need attention uarely on the seat and check to see if It is essential that your motorcycle be served as scheduled to retain its high level ave a good view behind the vehicle of safety dependability and emission control performance king at the rear view mirrors Also These instructions are based on the assumption that the motorcycle will be used for dirt and damage on the rear view exclusively for its designed purpose Sustained high speed operation or operation s in unusually wet or dusty conditions will require more frequent service than specified in the MAINTENANCE SCHEDULE Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use ENSE PLATE to see if there is any dirt or damage license plate p check to see if the license plate is secured to the vehicle 33 510 2008 10 169 51 AMT X 34 AINTENANCE SCHEDULE rm the Self Inspections Before Operation at each s
15. neutral Verify this with neutral indicator lamp Press the starter button without rotating the throttle If engine is not started with throttle grip closed press starter button and open throttle grip approximately 1 8 to 1 4 Once engine is started pull and release throttle grip repeatedly to run engine idle until engine is heated Verify side stand is positively in original position and start slowly e Do not press the starter button when the engine is running this can damage the start motor eKeep hold brake lever when starting WHEN ENGINE IS HOT gt 1 Verify the steering wheel lock is released 2 Make sure engine stop switch is in C y RUN position 3 Turn on main switch 4 Put gear in neutral Verify this with neutral indicator lamp 17 510 2008 10 169 51 AMT 18 ARTING THE ENGINE ose throttle grip and press starter ton ngine is not started with throttle grip sed press starter button and open ottle grip approximately 1 8 to 1 4 Exhaust gas contains harmful substance such as carbon monoxide Start engine in well ventilated places If engine is not started within 3 seconds after starter button is pressed wait for approximately 10 seconds and retry This is to recover battery voltage Do not run engine idle unreaso nably This not only wastes fuel but also adversely affects engine If starter button is pressed without disengag
16. 169 51 56 AKING METHOD WHEN COLLISION Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident using the engine brake Erect the motorcycle straieht Brake using both front and rear brakes MPARISION OF BRAKING DISTANCE ehicle speed 50 km h 15m Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the height of 10m WHEN USING ONLY REAR BRAKE 510 2008 10 169 51 1 57 VIRING DIAGRAM METER a FRSTOP SH COMB SW ENGINE RR STOP SW FUSE ASS Y RH RR WINKER 12V 10W Br Br Gy G STOP amp TAILLIGHT 1B 12V21 5W LH RR WINKER LICENSE LIGHT 12V5W 12V10W GEAR POSITION SHIELD WIRE CPS O2 SENSOR TWA TPS MAPAT SCAN CANH wit WR GL PIG P PL
17. DAELIM OWNER S MANUAL SSS Jm Fr e 2008 11 24 10 20 AM 9 1 MPORTANT NOTICE COME nk you for purchasing an Daelim vehicle We hope you enjoy safe riding RATOR AND PASSENGER s motorcycle is designed to carry the operator and one passenger WARNING 0 mpting to change the pre set maximum speed may cause danger and will void the Daelim warranty ROAD USE s motorcycle is designed to be used only on the road ES E D THIS OWNER S MANUAL CAREFULLY special attention to statements preceded by the following words WARNING RN cates a strong possibility of severe personal injury or death if instructions are not followed CAUTION E cates a possibility of personal injury or equipment damage if instructions are not followed A NOTE helpful information anual is an important and integral part of your vehicle keep it with your vehicle at all times even though your vehicle is resold 510 2008 10 169 51 AMT 1 CONTENTS Oi 3 RATION INSTRUCTION 4 PRECAUTIONS 4 PRIOR TO STARTING VEHICLE 5 CORRECT ATTIRE 5 OPERATION E OL rere ee 6 6 l L a asas 7 ATTACHMENT Pr Te Te rere Cee ee ee ee eee ee eee 7 MOELE P 7 BTS LOCATION 8 TER READING AND
18. NITION SYSTEM TRANSISTOR WHEEL BASE mm 1 505 BATTERY CAPACITY 12V 10 MF TYPE GROUND CLEARANCE mm FUEL 1 16 8 SEAT HEIGHT mm FR 90 90 18 TIRE SIZE DRYWEIGHT kef RR 130 90 15 PASSENGER 2 FR TELESCOPIC SUSPENSION RR SINGLE ARM COOLED AIR COOLED 4 STROKE 4VALVE FR HYDRAULIC DISK BRAKE PISTON DISPLACEMENT cc 124 1 RR BORE AND STROKE mm 56 5 X 49 5 SPARK PLUG CR9EH 9 STARTING SYSTEM START MOTOR FUSE A 30A 15A TRANSMISSION TYPE 5 STEPS RETURN 510 2008 10 169 51 9 4 INSTRUCTION SAFETY PRECAUTIONS manual describes matters pertaining to correct operation operation and simple maintenance of the vehicle you Careful driving and the wearing of proper attire and safety 1ased equipment are the most important factors in the safe 1sure more comfortable and safer operation operation of the daystar Please obey traffic regulations and Sure to read this manual carefully prior to operation do not be hurried and careless photographs and drawings shown in this manual may Many new vehicle owners operate their newly purchased from those of actual vehicles due to changes in vehicles with great care and attention to safety factors hicle specifications and modifications made However after becoming accustomed to the operations are 15 vehicle is designed for 2 riders including the operator often discarded which
19. Ww L W COLORCOMB GROUND MARKING 57 510 2008 10 169 51 AMT 58 510 2008 10 169 51 9 59 510 2008 10 169 51 4 0 60 510 2008 10 169 51 61 510 2008 10 169 51 AMT 62 510 2008 10 169 51 AMT X 63 510 2008 10 169 51 AMT 64 2008 11 24 10 20 AM 1 2 r ST OWNER SMANUAL 2006 10 PRINTED 2006 10 PUBLICATION DAELIM MOTOR
20. ZOMMENDED OIL gt sold on markets or privately manu ed oil low grade is used engine life versely affected and the privilege of nty repairs cannot be guaranteed Service classification SE or SH SAEIOW 40 OIL FILTER SCREEN oPRING SCREEN ADJUSTING HOLE CAP you change engine oil imme diately after engine is stopped be careful of burns because the engine muffler and engine oil are still hot Exercise caution not to allow dust or other foreign matter to flow in when refilling engine oil If oil overflows wipe off oil clean If oil level is lower or higher than prescribed level engine is adversely affected eDo not mix oil with those of different manufacturers or grade or do not use low quality oil as it may cause deterioration of oil leading to accidents e Clean the oil filter screen with fresh cleaning oil every 4 000km e Be careful not to lose the oil filter screen spring when assembling the oil drain bolts LIGHTS AND WINKER HEAD LIGHT TAIL LIGHT Start the engine and make sure the lights turn on Also check to see if the lights are damaged or if there is dirt on them BRAKE LIGHT CHECK Turn the main switch to ON While separately operating the front and rear brakes check to see if the brake light turns on Also check to see if there is any damage to the lens or if there is dirt on the brake light WINKER CHECK Turn the
21. cheduled maintenance period SPECT AND CLEAN ADJUST LUBRICATE OR REPLACE IFNECESSARY PLACE L LUBRICATE CLEAN FREQUENCY ODOMETER READING NOTE 1 8 REMARK FUEL LINE FUEL FILTER THROTTLE OPERATION x 1 000Km l MONTH I 4 6 12 I I AIR CLEANER NOTE 2 SPARK PLUG VALVE CLEARANCE ENGINE OIL ENGINE OIL FILTER DRIVECHAIN Every 1 000 I and L 510 2008 10 169 51 X 35 FREQUENCY ODOMETER READING NOTE 1 ITEM x 1 000Km 1 4 ITI 2 MONTH 6 18 BRAKE FLUID I I NOTE 3 BRAKESHOE PAD WEAR I BRAKE SYSTEM I BRAKESTOPSWITCH k HEADLIGHT ADJUSTMENT I I k I SUSPENSION I CLUTCH I SIDE STAND I BOLTS NUTS FASTENERS WHEELS TIRES STEERING HANDLE BEARING I If you do not have the appropriate tools or Information to conduct maintenance you feel you are not capable to perform maintenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs ensure safety inspections and maintenance of these parts must be carried out by dealers or repair centers ES 1 At higher odometer readings repeat at the frequency interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement require
22. cks prior to operation vays maintain vehicle in clean status and carry out cified maintenance checks ke sure to stop engine and stay away from fire when ling naust gas contains harmful substance such as carbon noxide Start engine in well ventilated places ATTIRE sure to wear helmet and gloves at all time for seafty ar shirts or jackets with tight one while driving Otherwise it can caught in the wheel to cause seriousdamage by overturn of icle ny automoble motorcycle accidents happen because the omobile driver does not Look motocyclist ear bright or reflective clothing on t ride in another motorist s Blind spot sure to wear dress to catch an eye to avoid any crash from ind e Be sure you and your passenger always wear a helmet eye pretection and other protective apparel when you ride Not wearing a helmet increases the chance of serious injury or death in a crash Be sure to wear helmet at all time and the helmet chin strap secureiy fastened Wear shirts or jackets with tight Always put on gloves G GE e 4 lt S Ns SS Choose fitting low heeled shoes 510 2008 10 169 51 AMT 6 ERATION CARGO When carrying cargo you must keep in mind that operating the vehicle especially when turning will be different e Make sure not to overload the vehicle with goods as this can make the vehicle unstable during operati
23. ctions of areas of concern e Fuel check e Brake inspection e Tire inspection e Throttle grip Inspection e Clutch inspection e Drive chain inspection e Engine oil inspection e Lights and winker inspection e Back mirror inspection e License plate inspection Observe safety rules when conducting inspections eExhaust gas contains harmful substance such as carbon monox ide Do not carry out inspections on vehicle in closed places or in poorly ventilated places with engine running Conduct inspections on flat solid ground with the stand erected e Be careful of burns when con ducting inspections immediately after engine is stopped because the engine and muffler are hot e Stop engine and remove the key prior to the vehicle maintenance service e If you are unable to correct trouble even after you make adjustment or correction contact authorized maintenance shops dealers or designated repair shops for necessary inspection and repairs 21 510 2008 10 169 51 9 X 22 OF CONCERNED AREA k areas which caused for concern last operating the vehicle L CHECK k gasoline to see 1 there 15 lent amount of gasoline to reach your ation to page 16 for refueling BRAKES The front brake is the hydraulic disk type and the rear brake is the drum brake type As the brake pad wear the brake fluid level drops There are no adjustments to perform but fluid lev
24. e fuse ered If the fuse is severed exchange se into a fuse with same capacity nove the four flange bolts and take the right lower cover e 15 installed in fuse box around the change fuse first take off fuse er Then remove the disconnected and insert the reserved fuse with ie capacity ver use a fuse with a different ing from that specified Serious nage to the electrical system or a gt may result causing a dangerous s of lights or engine power e If the fuse immediately becomes severd after being changed with the new one check another problem of the electric system contact to Daelim service center DISASSEMBLY ASSEMBLY Charging combi S W regulator Winker relay meter lighting horn headlight LO HL front rear stop switch taillight fuel meter Ignition coil Ecu O2 sensor Fuel pump relay e Do not use screw driver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system not use a fuse having a larger voltage as the wire can become overheated and damaged e When replacing any of the electrical parts lights and gauges be sure to replace them with the recommended parts Using different parts can lead to the fuses burning out or damage to the battery e When washing the vehicle take special care not to allow to be splashed in the area of the fuses 43
25. e rear wheel brake adjuster nut e To adjust pedal free play turn adjuster nut After adjustment push the brake pedal with hands until you feel D resistance and verify the pedal free play is within prescribed level BRAKE PEDAL FREE PLAY 20 30mm 510 2008 10 169 51 25 ADJUSTER lt BRAKE SHOE INSPECTION gt Push brake pedal completely and if the brake arm arrow and the A on brake panel match each other it indicates brake shoe has reached its life limit ARROW MARK MARK In case brake pad or shoe reaches the wear limit line replace it immed lately Worn brake pad can cause an accident due to lack of power TIRES lt TIRE PRESSURE CHECK gt Check for an appropriate level of air pressure by examining how the tire sits on the ground If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level TIRE PRESSURE TIRE PRESSURE kg cm 2 00 25 510 2008 10 169 51 4 0 26 ES ACKS DAMAGE gt FOREIGN MATTER tire tread and sides for cracks and Check tire tread and sides for nails rocks etc That might have become wedged in CRACKS the tire Dh NAILS gt ROCKS WM DAMAGE NORMAL WEAR k tire tread for signs of abnormal ABNORMAL 9
26. el and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks FRONT WHEEL lt BRAKE LEVER FREE PLAY gt Lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system BRAKE LEVER FREE PLAY 10 20mm lt BRAKE FLUID LEVEL gt e Brake fluid may cause irritation Avoid contact with skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed KEEP OUT OF REACH OF CHILDREN Put main stand in upright position on a flat ground and operate steel wheel and check fluid when the top of master cylinder cap is level Check fluid level to see if it is below lower level If fluid significantly low it may indicate fluid leakage on brake system If this happens check fluid leaks or brake system If this happens check fluid leaks or damage on system and inspect joints and clamps for looseness 510 2008 10 169 51 AMT X 23 lition check hose and pipe protective sec if they make contact with other when you make left or right turn due ration during travel LEVEL rake is an important part which rotects your life Make sure to spect brake prior to daily use REPLENISHING BRAKE FLUID Move steering wheel and set the top
27. engine brake simultaneously e Do not shift to lower gear while traveling at an excessive speed as it may suddenly increase the engine speed adversely affect the engine and transmission and cause the rear part of the vehicle to be shaken PARKING e Put gear in neutral and put main switch to OFF position to stop engine e Put fuel cock to OFF position e Put vehicle on main stand and park on level ground in places free of traffic If you park vehicle on an uneven ground vehicle may fall e Select a safe place free of traffic and park vehicle e Muffler is hot Park vehicle in places where there is no danger of people making contact with vehicle 510 2008 10 169 51 AMT 21 INSPECTIONS BEFORE OPERATION KING WHEN SIDE STAND IS USED vehicle on level ground and park with ering wheel turned to left vehicle is parked in the following vehicle may fall to side vehicle is parked with the steering turned to right or if parked on a sandy places uneven ground ground vehicle may fall s necessary to park in an unstable und under unavoidable situation e sufficient safety measures to vent vehicle from falling or moving Self inspect the motorcycle and have regular maintenance inspections for increased safety and the prevention of accidents Self inspections before operation should be performed an a daily basis prior to operating the vehicle e Inspe
28. ght side shows speed ranges save fuel and maintain optimum vehicle life do not accelerate or decelerate speed abruptly BREAK IN OPERATION e For 1 month or 1 000km after purchasing the vehicle drive moderately avoiding fast starts and fast acceleration e Maintain engine revolution at a level less than 6 000rpm for first 1 000km to break in vehicle If vehicle 1s break in as above It will extend vehicle life e Always start in 1 gear and start carefully as slow as possible e If you hear abnormal noise during travel contact authorized mainte nance shop immediately for inspection and necessary action e Maintain legal speed limits 19 510 2008 10 169 51 20 N TO USE BRAKE ply brakes on front wheel and rear eel simultaneously oid unnecessary abrupt braking f you apply brakes only on front vheel or rear wheel vehicle may lide off sideway and fall f you apply brakes abruptly luring travel in rain or on wet oad tires slide off and may cause ccidents Reduce speed and apply rake cautiously void repeated brake operation as t may cause brake temperature to ise leading to braking effect eterioration ENGINE BRAKE If you turn throttle grip in reverse engine brake functions and if you need stronger braking shift gear down from 4th to 3rd and so forth When you travel on a long descent or on a sharp descent use intermittent braking technique and
29. he braking power If the braking power has been weakened apply brake lightly while driving at a slow speed to dry up the brake system eTake precautions when waxing the vehicle Excessive polish of the painted section and or the resin part with compound wax might damage the painted section causing discoloration of the affected area 510 2008 10 169 51 9 45 NERAL CLEANING preserve the finish of metal parts and ntwork wash and clean you torcycle at regular intervals anyway ording to the road conditions you ride during winter period through d salt a continuous cleaning of the icle is necessary so that remove d salt Use specific products only oid aggressive detergents or solents lt IMPORTANT gt Do not wash your motorcycle right after use When the motorcycle is still hot water drops will evaporate faster and spot hot surfaces e Do not use high pressure water jets Never aim the nozzle direct at wheel bearings front fork seals electric items air inlets or exhaust pipe ends e Clean off stubborn dirt or exceeding grease from engine parts using a degreasing agent Be sure to avoid contact with drive parts chain sprockets etc Rinse with warm water and dry all surfaces with chamois leather STORAGE GUIDE Extended storage such as for winter requires that you take certain steps to reduce the effects of deterioration from non use of the motorcycle In additi
30. in clip can be accidentally emoved so change new one after isassembling chain even once ENGINE OIL LEVEL CHECK e Put vehicle in upright position on flat ground and check engine oil level and degree of pollution e Run engine idle for approximately 2 3 minutes on flat ground and stop engine Approximately 2 3 minutes thereafter put vehicle in upright position and check engine oil and verify the oil level is between the upper and lower level of oil level gauge e Insert oil level gauge without locking and check oil level after removing oil gauge elf the oil level 1s near lower level replenish oil to upper level OIL LEVEL GAUGE CHANGING ENGINE OIL If engine oil is polluted it seriously affects the engine life span Maintain appropriate level of oil use correct type of oil and observe oil exchange period e Stand vehicle on the main stand on level ground and run engine idle warm up for approximately 2 3 minutes e Stop engine and place a container under the engine Remove oil level gauge and drain bolt e Clean oil filter screen e Check the condition of oil filter screen seal rubber and O ring e Close oil filter screen spring and oil drain bolt and replenish oil up to the upper level of the oil level gauge OIL CAPACITY 1 2 sure to keep oil away from children and pets Dispose of used oil properly 31 510 2008 10 169 51 AMT 32 ANGING ENGINE OIL
31. ing clutch motorcycle may bring out to fall Make sure gear is in neutral position or disengage clutch prior to starting engine IF ENGINE CANNOT BE STARTED If engine cannot be started or vehicle does not move check the followings Is there fuel in fuel tank Are you operating in accordance with the instructions given in owner s manual e Is fuse not cut e 5 starter motor running e If starter motor 15 not running due to battery consumption charge the battery e If the MIL blinks continously when the main key is on contact daelim dealer GEAR SHIFTING Gear is shifted in 5 shift return system as shown on the right side drawing e Close throttle grip and hold clutch lever perfectly and shift gear e Touch pedal lightly with foot and shift gear perfectly until you hear Click at the pedal If you apply excessive force when shifting gear transmission may be damaged 510 2008 10 169 51 1 19 DOWN OPERATION gear down when you need to drasti accelerate speed such as when you issing another vehicle speed can be erated If you ride too fast it ad y affects engine because engine rev n is excessive 2 3 4 GEAR CHANGE PEDAL OPERATION e Make sure side stand is in original position prior to starting vehicle If side stand moves unsatisfactorily check lubrication state on side stand joint Shift gear adequately according to vehicle speed The table on the ri
32. ion to the winker switches Always use light bulbs with prescribed watts e Ihe winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back to its center position after turning Driving the vehicle with the light on may hinder traffic 510 2008 10 169 51 1 15 USAGE BUTTON button Is pressed when main switch ON position horn is sounded STEERING WHEEL LOCK To prevent theft lock steering wheel when parking the vehicle lt HOW TO LOCK gt 1 Turn the steering wheel to left completely 2 Insert main switch key 3 Turn the key 180 to the right If the steering wheel cannot be locked move the steering wheel slightly to right and left while turning the key 4 Remove the key lt HOW TO RELEASE gt 1 Insert main switch key 2 Turn the key 180 to the left 3 Remove key SERS 3 make sure steering wheel 15 locked properly lightly turn steering wheel to left and right and right and verify lock Park the vehicle in places free of traffic Prior to operation turn the steering wheel to left and right to verify if turning angles of left and rights are equal 15 510 2008 10 169 51 4 09 16 BOX 15 a tool box inside the right front over Safeguard tools inside the tool W TO USE gt nain switch key to open or close the OX cover
33. ipped e Improper accessories or modifications can cavse a crash in which you can be seriously hurt or killed e Follow all instruction in this owneris manual regarding accessories and modifications MUFFLER e Pay particular attention to fellow passenger so that he she can prevent getting burnt by the hot muffler during travel e Beware of muffler after driving as it is still hot to be burnt Especially never children touch on it And pay attention to park where pedestrian zoon e If haystack or vinyl is stuck to the muffler it might be fired 510 2008 10 169 51 AMM 8 TS LOCATION FUEL TANK CAP TOOL UR FRONT BRAKE LEVER STEERING HANDLE LOCK PILLION STEP BAR BATTERY FUSE REAR BRAKE PEDAL 510 2008 10 169 51 AMT X 9 TS LOCATION L CA CLUTCH LEVER 2 2 lt 4 X Z 00 kif 9 De C Ms ON Q PE gos E v N SIDE SIAND PILLION STEP BAR GEAR CHANGE PEDAL MAIN STAND AIR CLEANER ELEMENT 510 2008 10 169 51 49 10 ER READING AND USAGE TER EEDOMETER gt TACHOMETER ates speed in km h during travel legal speed limits to ensure safe SPEEDOMETER ODOMETER Indicates engine rpm OMETER gt ites total operating distance in km P METER gt ates travel
34. itions the malfunction indicator lamp may be defective After 3 seconds the malfunction indictor lamp off automatically However the MIL blinks continuously check the EMS system If you are not able to check the EMS system contact your daelim dealers e The EMS takes fail safe function it enables to drive only temporary by starting even on conditioned NEUTRAL HEAD LIGHT HIGH BEAM INDICATOR INDICATOR MALFUNCTION INDICATION LAMP WINKER INDICATOR FUEL GAUGE Indicates amount of gasoline in fuel tank If needle 15 within E mark red zone immediately fill gasoline e Fuel Capacity 16 8 e Reserve fuel capacity 4 3 FUEL GAUGE e avoid running out of fuel it might cause serve injury due to engine abruptly stop 11 510 2008 10 169 51 1 9 X 12 CH OPERATION N SWITCH switch is used to turn on or turn off Key Function removal Starts engine Used Cannot be to operate vehicle removed during day or night time to operate horn winker brake lights or head lights Stops engine Cuts off all electrical circuits Can be removed MAIN SWITCH Do not operate main switch key during operation e If the main switch key is placed on Off or Lock position all electrical system will not function e Never operate the main switch key during travel as it might cause unexpected accidents it is necessa
35. ned high speeds or under conditions of frequent rapid acceleration the chain may requir more frequent adjustment Place the motorcycle on its side stand with the transmission in neutral and the ignition switch off 2 Remove the chain tensioner 3 Loose the axle nut 4 Loose the lock nuts on both sides of the swingarm Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the CHAIN TENSIONER adjusting nuts clockwise to tighten the chain or counter clockwise to provide more slack AXLE NUT TORQUE 6 0 8 0 kgf m Rotate the rear wheel and recheck slack at other section of the chain 6 Tighten the axle nut to specified torque 7 Tighten the adjusting nuts lightly then tighten the lock nuts by holding the adjusting nuts with a spanner OPTIMA FREE PLAY 50 60 mm 8 Install the chain tensioner 510 2008 10 169 51 AMT 9 31 1 torque wrench is not used for this itallation see your authorized as soon as possible to verify per assembly torque wrench is not used for nis installation see your uthorized dealer as soon as ossible to verify proper assembly Take sure the right and left chain djuster graduations are set in the ame position ter adjusting chain check the brake pedal free play motorcycle adapts endless ype drive chain end type for ffer sales service purpose fter once disassembling chain ha
36. off ground by acing a support block under the gine pose the oval screw and remove eedometer cable emove the front caliper assembly om the fork by removing the fixing lts FRONT CALIPER OVAL SCREW SPEEDOMETER CABLE o not operate brake lever after he front wheel is removed It will nake wheel assembling difficult 2 Loosen the axle nut Withdraw the front wheel axle and remove the front wheel M Install in the reverse order of removal When installing the wheel care fully fit the left brake disk between the brake pads to avoid damaging the pads Fit the caliper over the disc taking care not to damage the brake pads Install the caliper fixing bolts and tighten to a torque of 2 7kgf m e Tighten front axle nut to the specified torque FRONT AXLE NUT TORQUE 5 0 7 0kgf m After assembling operate brake for a number of times and see if wheel is turning smoothly without getting interruption e If a troque wrench was not used for installation see your authorized dealer as soon as possible to verify proper assembly Improper aseembly may lead to loss of braking capacity 510 2008 10 169 51 4 0 39 R WHEEL REMOVAL t vehicle on main stand in upright sition on level ground osen the rear brake adjuster nut and move the brake rod SS Mf NE pasun 7 N Q BRAKE ROD
37. on e Pay attention not to overload goods and fasten it tightly whiling driving Do not place kind of cloth materials nearby oil tank cap If the hole in oil tank cap is clogged oil will not flow freely into the engine which can cause severely engine damage Do not attach large or heavy items such as a sleeping bag E or tent to the handle bars fork or fender Unstable handling or sliw steering response may result 510 2008 10 169 51 4 9 7 IFICATION dification of vehicle structure or function deteriorates nipulatability or causes exhaust noise to become louder rtening the vehicle life These modifications are not only hibited by law but also are the acts harmful to other ple Modifications are not covered by warranty s far as any defect caused by modifications the varranty will be automatically invalidated designated attachment by DAELIM MOTOR CO don t attach any extra lighting device because it may se an early discharging of battery efully inspect the accessory to make sure it does not cure any lights reduce ground clearance and banking le or limit suspension travel steering travel or control ration not add electrical equipment that will exceed the torcycle s electrical system capacity A blown fuse could se a dangerous loss of lights or engine power s motorcycle was not designed to pull a sidecar or trailer idling may be seriously impaired if so equ
38. on necessary repairs should be made BEFORE storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE e Empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method e If storage will last more than one month carburetor draining is very important to assure proper performance after storage 45 510 2008 10 169 51 46 DRAGE GUIDE Gasoline is extremely flammable and is explosive under certain conditions Perform this operation in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where gasoline is drained or stored and where the fuel tank is refueled new on immediately REMOVAL FROM STORAGE Uncover and clean the motorcycle e Charge the battery as required Install the battery e Perform all Self Inspections Before Operation checks page 22 Test ride the motorcycle at low speeds in a safe riding area away from traffic move the battery Store in an area tected from freezing temperatures direct sunlight w charge the battery once a month sh and dry the motorcycle Wax all nted surfaces late the tires to their recommended SSures Place the motorcycle on cks to raise both tires off the ground ver the motorcycle don t use plastic other coated materials and store in unheated area free of dam
39. pness with minimum of daily temperature iation Do not store the motorcycle in ect sunlight 510 2008 10 169 51 47 FE DRIVING PARATION BEFORE DRIVING erforming daily inspection utting on the protective gears Helmet glove goggles etc 3ringing the driver s licence Jeterminating the path to the desired destination 47 510 2008 10 169 51 AMT 48 ING METHOD IVING POSITION appropriate driving position is most important thing to ng safely yes Look at the front direction widely houlders Relieve the tension rms Relieve the tension and bend arms to inside and let them act as the spring lands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever rist Keep the state to act freely without applying excessive force to the shoulder and arms nees Press the fuel tank slightly eet Place the feet to face the front parallel and make the step bar be placed in the center of feet CO 3 2 oM Pru ay ZEN 510 2008 10 169 51 4 0 49 ECAUTION WHEN DRIVING secure safe distance abnormality Is found stop driving and contact service rive protectively center to inspect the vehicle o not obstruct the traffic e Restart the vehicle after 2 3 min when it is turned over o not drive on the pedest
40. rian way or walkway e Always turn on the headlight at night rive on the left driveway when passing away sure that you can apply the brake anytime M ways apply the brake when stopping temporarily Jo not drive excessively long distance and take enough reak 49 510 2008 10 169 51 50 ARTING to Starting always look around to avoid accident Get on the vehicle after pulling back the stand Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around vehicle Return the side stand to its original position keep driving without doing this may cause turnover accident Drive the vehicle only on the driveway Driving on the walkway can cause accident Also if the wheel is transformed when advancing directly to the walkway the vehicle can be verturned resulting in injury of the driver due to the driving instability Overspeed driving on the unpaved road can cause the vehicle o be overturned resulting in injury of the driver due to the jriving unstability Do not drive in the gravel road If any gravel enters the wheel yr engine case the vehicle can be overturned resulting in njury of the driver possible do not drive close to the sea or on the road where alcium chloride is treated The muffler external parts and velded parts can be corroded rapidly and also in case of of the frame the vehicle can be overturned resul
41. rive on the rained or py road because it has best road holding However special ntion is required because there is danger of slipping on the holding road TURNING METHOD D Turn the throttle grip to its original position and decelerate using both front and rear brakes 2 Lean the vehicle toward inside of turn circle while driving slowly at constant speed 3 Accelerate gradually 53 510 2008 10 169 51 AMT 54 ECAUTION WHEN TURNING not drive inside of large truck s turn circle EAD ANGLE ZONE gt lt DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN gt id angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and er and increases in proportion to the width of the motorcycle increases in proportion to the length of the motorcycle 510 2008 10 169 51 55 AKING METHOD PRINCIPLE OF BRAKE FRICTION FORCE Vehicle is braked using friction between road surface and tires Braking distance increases 1 5 times on wet road and 3 times on icy road because friction force of road surface is decreased Y ZO ees e e d P up que dud ING TIRE AINY DAY E pie fee e 225 i RESTRAINT OF BRAKE EFFECT INERTIA Due to the inertia motorcycle does not stop immediately after applying the brake 55 510 2008 10
42. ry to remove the main switch key stop the vehicle first prior to removing e Prior to dismounting from the vehicle make sure to lock the steering wheel and remove key e If the key is left in ON position without starting engine battery 15 discharged not use a number of keys together with a metal key holder The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle Recommend cloth or leather key holders HEADLIGHT POSITION LAMP lt TURNING ON HEADLIGHT gt Put main switch key in ON position and turn on headlight switch Switch position it W Switch position Headlight position lamp and taillight turned on Position lamp 22 taillight turned on Position lamp 20 advises approaching vehicle of motor cycle position when operating after sunset In addition when the motor cycle 15 stopped at night or at an Intersection the position lamp advises other vehicles of the motorcycle existence without blinding operators lt HEADLIGHT HIGH OR LOW BEAM High beam or low beam can be operated by the use of high low beam switch z 5 HD Headlight placed high beam Z LO Headlight placed on low beam 510 2008 10 169 51 AMT 13 ENGINE STOP SWITCH This switch is the device for immediate engine stop by hand in any emergencies In normal condition make s
43. s may cause spark resulting in electrical equipment malfunction fire and electric shock e Do not apply excessive impact When handling the battery stay away from flammable materials e If the electrolyte contact with terminal it will be corroded earlier e The battery is shield type so do not disassemble the pouring plug e When not using vehicle during a long time take off the battery from the vehicle to keep from self discharge and electric discharge Put the battery in a well ventilated place after charging fully In case it isn t available to take battery off from the vehicle disconnect terminal When using the battery without cover terminals may be connected to cause short circuit resulting in fire When handling the battery stay away from flammable materials Your battery is a maintenance free type so check or refilling of electrolyte will not be required If there is any abnormal contact to Daelim service center If you reform the battery for car battery will be improperly installed to cause short circuit resulting in fire e If the electrolyte gets into your eyes or on skin 1011 cause a serious injury e Do not discard the battery other than specified place It will bring environmental contamination and be brought under the law 27 510 2008 10 169 51 AMT 28 IROTTLE GRIP eck for smooth rotation of the throt
44. s mechanical skill 35 510 2008 10 169 51 36 NTENANCE PRECAUTIONS ollowing 1s an explanation of correct ction methods cleaning and parts cing Please always refer to this n when wanting to inspect or repair vehicle your motorcycle is overturned or volved in a collision inspect ntrol levers cables brake hoses ipers accessories and other vital rts for damage Do not ride the torcycle if damage impairs safe eration Have your authorized lelim dealer inspect the major mponents including frame spension and steering parts for salignment and damage that you not be able to detect e new genuine Daelim parts or ir equivalent for maintenance and Parts which are not of uivalent quality may impair the rety of your motorcycle and the ective operation of the emission atrol systems e Always observe safety rules when performing maintenance on the vehicle e Choose a flat surface and make sure the main stand is in a secure down position Use correct tools e Conduct engine maintenance with the engine key out of the ignition e Be careful around the engine and muffler when performing mainte nance as these areas can become extremely hot e After self maintenance the waste material must be packed in the specified container and entrusted disposal to the authorized disposal company e Exhaust gas contains harmful substance such carbon monoxide Do not carry out inspec
45. ting in njury of the driver 510 2008 10 169 51 AMT 51 INING METHOD INCIPLE OF TURN EFFECT OF SPEED basic principle of turn is balancing using the centrifugal e which makes vehicle go outside and the gravity which es vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way to reduce the centrifugal force 51 510 2008 10 169 51 1 52 OSITIONS OF TURNING basic principle of turn is balancing using combined force of lt LEAN IN gt centrifugal force and the gravity This is a turning position with driver leaned inside more than 3 positions require straightening the head and keeping the motorcycle This position is adequate to drive on the rained or s horizontally slippy road because it has best road holding EAN WITH gt However special attention is required because front visual field TC is poor when driver leans inside more than motorcycle s 15 a turning position with motorcycle and driver in a line s position is the most natural and exact so driver must learn oroughly 510 2008 10 169 51 AMT 9 53 EAN OUT 5 15 turning position with motorcycle leaned inside than driver which is opposite to the lean in position 1 this position quick turn is well performed and driver can un wide front visual field adequate to d
46. tions on vehicle in closed place or in poorly ventilated places with engine running FRAME AND ENGINE NUMBERS The frame and engine numbers are needed when registering motorcycle or when ordering parts e Frame number is stamped on the right side of steering head e Engine number is stamped on left crank case ENGINE NUMBER 510 2008 10 169 51 AMT X 37 CLEANER ELEMENT PECTION gt s vehicle is equipped with viscous e air cleaner element containing oil the element cannot be cleaned element after each operation of ASSEMBLING gt osen four screw and remove air iner case cover osen four washer screw and air iner element SEMBLING gt semble in the opposite order of issembling MSS AIR CLEANER CASE COVER AIR CLEANER ELEMENT gt 222 22 WASHER SCREW If air cleaner element is inadequately assembled dust and other foreign matters are absorbed directly into the element inducing cylinder wear or output deterioration and adversely affecting engine durability Asse mble correctly When cleaning vehicle be careful not to allow water to get into air cleaner If water gets inside air cleaner it causes inefficient engine starting 37 510 2008 10 169 51 AMT X 38 IEEL REMOVAL WHEEL aise the front wheel
47. tle p from the fully open to the fully sed position at both full steering itions asure the throttle grip free play at the ttle grip flange gt standard free play should be approx 6 mm adjust the free play turn the adjuster ADJUSTER CLUTCH LEVER FREE PLAY INSPECTION Pull clutch lever until you feel resistance and using a graduated ruler check the lever end free play to verify it is within prescribed level CLUTCH OPERATION e When engine is idling pull clutch lever all the way and see if there is abnormal noise or if you feel unusual heaviness e Slowly release clutch lever and start Check at this time to see if clutch is engaged smoothly without slipping CLUTCH LEVER ADJUSTMENT Adjust lever free play by using the clutch cable s clutch lever side or clutch side adjuster e make major adjustment loosen the clutch side lock nut and adjust by operating the adjuster e For fine adjustment loosen the clutch lever side lock nut and turn adjuster e After adjusting tighten lock nut After adjustment is completed pull clutch lever with hands until you feel D resistance and verify the lever free play is within prescribed level CLUTCH LEVER FREE PLAY 10 20mm Upon completion of adjustment start engine and verify gear change pedal is operating smoothly 510 2008 10 169 51 AM 29 JOR ADJUSTMENT LOCK NUT EO DRIVE CHAIN
48. ure its position and do not use on the position of 59 OFF ENGINE STOP SWITCH HEADLIGHT SWITCH HEADLIGHT HIGH LOW BEAM SWITCH e Use this engine stop switch in emergencies e When this engine stop switch changes as 7 64 OFF RUN during travel engine cannot operate properly and also it causes unsafety riding Make sure the engine can be damaged by this kind of misuse When you make engine stop by this switch the main switch must be in X OFF position If the key is left in ON position without starting engine battery is dis charged e If this switch is left in 709 OFF position engine cannot be started 13 510 2008 10 169 51AM1 0 2 14 RTER BUTTON motor runs while this button is gt d to start engine STARTER BUTTON Do not run starter motor continu ously Because the Starter motor consumes great amount of power continuous running of starter motor might cause battery to exhausted WINKER SWITCH Use winker switch when you turn to left or right or when you change course of travel lt HOW TO USE gt If this switch is turned on when the main switch is in ON status turn signal is brinking To release turn signal operation press the winker switch R Turn to right lt a L Turn to left WINKER SWITCH e Using light bulbs with wrong watts may cause malfunct
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