USER MANUAL STP1-S02 and STP1- S03
Contents
1. s asking for moving speed We will put in 1200 for starting we put 1200 You can chose different speeds experiment with them to get the speed that run best for your system Press Save when done Use button 6 to enter Ramping Speed For now we will use 2 for Ramping Ramping speed can vary from system to system depend on moving speed friction mass and motor size Keep in mind that faster moving speed needs longer ramping time and slower moving speed need faster ramping time In this example we want the drill to move from A to B then from B to A 10 times So we will chose option 4 for Looping Press button 6 until we see 4 at the right lower corner Then press Save to go to next screen Input number 10 for 10 times Note When you press the button the number increase upward Keep press until the correct number display on the LCD Press Save button to save into memory and go to next screen Now is time to put in Start Position Input number 2500 then press Save and go to next screen Input number 6700 for Stop Position at point B Press Save and go to next screen Now the controller is asking for what program will be jump to after program number 1 in done Any program from 1 to 9 we can use including it own to jump to In this case we use program number 2 to hold the information to move the drill from C to D and from D to C 35 times Press button 6 until we get 2 Press Save to mhtml2. each 2000 step is equal 1 inch We already did enter program number 1 parameters Next we will enter information s for program number 2 Press button 6 to change from program 1 to program 2 Entering information of program number 2 in FIOg Loaded 2 the same way as we enter information for Run ediT moV L f program number 1 Let enter the following parameters for program number 2 Move speed 2400 Ram speed 3 4 for Looping Loop f of time 235 Start Pos e eee00 4000 Stop Pos 5000 Jump to Prog 1 Home before Run Yes CloseLoop signal Yes Different screen for STP1 S02 After you enter all information the controller will bring you back to Main Screen different n screen for STP1 S02 Frog Loaded Run ediT moV L Press button 6 to change to Prog number 1 Press on button 1 for RUN Different screen for STP1 S02 That is all Programming the STP SOX is so easy each program should take about 1 minute SPECIFICATIONS ELECTRICAL Input Voltage on pin 14 5 VDC 4 5V Voltage on any pin with respect to GND 3V to Vcc 3V mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 2007 10 20 STP1 73X USER MANUAL Maximum current Sourced or Sunk on any I O pin 20mA Maximum current Draw 250mA Step Frequency Min 100 Hz Step Frequency Max 20 KHz TEMPERATURE Operating O C to 50 C Storage 20 C to 80 C MECHANICAL DIMENSIONS 4 000
3. program will be load and run screen16 Press A for auto and go to screen09 Screen 09 ump to Prog Jump to program 1 9 and run after this ave program done If you want next program to run after this program done then enter 1 to 9 If not then enter number 0 the program will stop amp eoooeo when done Any program from 1 to 9 can bea Program 0 is not used it s for entering ramping next program to jump including and moving speed when you want to move the itself Head manually with very slow speed for seeking an unknown Position Screen 10 ome before Run Enter Yes or No for this screen Each program has an option whether Go Home es ne before Run or not It s good practice to tell the controller to Go Home before each RUN Note It will always go to home position before Looping Screen 11 loseLoop Signa Close Loop when you want the controller output es no Busy Ready signal when it run In return the system output ACK signal when it want the controller to run If YES then the controller will wait for ACK Low signal from system It will not run until ACK signal goes LOW on pin 1 of connector 1 If NO then the controller will run as soon as you press RUN button Screen 12 S T T m Output Pin afte ne programmable Output Pin can be set to Hi or LOW on this screen LI LI of Select On for Hi Select Off for LOW After program Run and the motor comes to stop the controller will se
4. NS FOR S02 la o mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 11 oldal sszesen 12 2007 10 20 STP1 73X USER MANUAL Made in USA ffP1 s02 Z Motions Intelligent Controllers and Drivers Close Loop Signal From System To tell the Controller Ready to Run Tell system that MICROSTEP DRIVER Controller is busy ACK BUSY PWR ON OFF DIR CCW CW CLK Y_ WARN OUTPUT OUTPUT LIM SW HOMESW INPUT SW3 INPUT SW1 INPUT SW2 5V IN 5V OUT GND 0V DC Z Motions com P O Box 254 Corona CA 92878 0254 Man S02 S03 R1 mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 12 oldal sszesen 12 2007 10 20
5. STP1 73X USER MANUAL USER MANUAL STP1 S02 and STP1 S03 Made in USA Z Motions STP1 S02 Stand alone Stepper Motor Controller e 0000 Z Motions m4 STP1 S03 Z Motions Z Motions com P O Box 254 Intelligent Controllers and Drivers Corona CA 92878 0254 This Stand alone Stepper Motor Controller is a true stand alone controller no computer or serial cable are required There are no programming languages or codes to enter Only 17 self explain screens for you to enter NUMBER and YES or NO it s very simple to use So let start to look at each of the screens S03 Main Screen Prog Loaded When first turn on the controller main screen will displays the program number of the last Run ediT mov L f run before turned off It then waits for you to select 1 of 5 options 1 RUN a program press button 1 2 EDIT a program press button 2 will go to screen 01 3 MOVE manually to left or right press 1 2 3 4 5 6 Notice the active buttons are under mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 1 oldal 6sszesen 12 2007 10 20 STPI 73X USER MANUAL button 4 will go to screen 20 4 LEARN put the controller in smart LEARN mode press button 5 will go to screen 21 5 Change program number from to 9 press button 6 S02 Main Screen When first turn on the controller main screen will displays the program number of the last run before tu
6. able below SW3 SW2 SWI 0 Re OrOoOrFrOr Oo NADNDNBWNK CO Screen 17 When select to move Left or move Right The umber of Step controller will ask you to input Number Of Save 00000 Step to move Just input a number between 1 and 65534 Then press SAVE This will bring you back to screen 05 Screen 18 This screen display only when an error occurs Such as during move from one position to another and the HEAD is hitting the Limit Switch mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 2007 10 20 STPI 73X USER MANUAL Press any key and correct the problem Screen 19 This screen display only when an error occurs Such as during move from one position to another and the HEAD is hitting the Home Switch Press any key and correct the problem Screen 20 On this screen user can move the head left or right with the preprogrammed Move Speed User can move the head from home to end limit Press Done when finish to return to Main Screen 5 oldal sszesen 12 Limit SW Hit Press a ke ome SW Hit Press a ke Press lt gt to Mo Done lt 00000 gt Learning Mode Screens Screen 21 Not applied for S02 When press L from Main Screen the controller will move the head to Home than move the head to Start Position using the information from current Program Screen 22 Not applied for S02 This is the 1 screen of Learn It displays Ram Speed on the top
7. ctor 1 the controller will output BUSY Low signal on pin 2 BUSY signal will stay LOW until the head reach Stop Position The system can do something when the system done it must bring ACK signal LOW for the controller to run next program For any reasons you want to STOP Press button under S to stop Screen 28 This screen only displays when the controller time out from waiting for ACK signal When mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 00000 lt 00000 R StaPos C f Note The new Start Position only saves when you press R If you want to end Learning mode you must go to Ram Speed or Move Speed The S for save in Ram and Move speed allow you to press S and go to screen 01 00000 00000 R StoPos C f Note The new Stop Position only saves when you press R If you want to end Learning mode you must go to Ram Speed or Move Speed The S for save in Ram and Move speed allow you to press S and go to screen 01 LP Remain 00000 Reset ContinuE Display remaining loop ait for ACK sig hit S to stoP NOTE for S03 The controller is programmed for time out after about 1 minute It then displays error massage on screen 28 NOTE for S02 The controller will wait for ACK signal to go LOW before it run next program No time out 6 oldal sszesen 12 2007 10 20 STP1 73X USER MANUAL programmed to be Closed Loop from screen 11 the controller is
8. expected a LOW logic on ACK pin pin of connector 1 before it start k to run next program ress a Ke Press any key to return to Main Screen and solve the roblem EXAMPLES Let set up 2 programs that will do the following motions We want the drill to drills 10 holes at point A and 10 holes at point B then go HOME go to C Drill 35 hole at C and 35 holes at D Home SW Limit SW 2500 6000 6700 13400 If the controller is not ON turn it on We should see screen 01 Program x could be any number from 0 to 9 if this is the first time we turn on r Press on button 6 to change the program x to Frog Loaded 1 We will program our motions in program Run ediT moV L f number 1 and program number 2 Press button under capital T for ediT button 2 We will edit program 1 with new e eeee0 arameters l p I MS P Different screen for STP1 S02 After press on button under T for ediT we will see this screen It s asking user to select step mode For now We will select Full Step elect Step Mode Depend on your application you may choose Save F H Q EH Eight Step for smooth operation on 1 8 degree stepper motor one revolution equal 1 600 steps in Eight step mode mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 7 oldal sszesen 12 2007 10 20 STP1 73X USER MANUAL Press Save when done After press on button under T for ediT we will see this screen It
9. hen from stop to start number of times You will have an option to choose whether OPEN LOOP or CLOSED LOOP on screen 11 mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht the Capitalized letters button 1 2 4 5 and 6 Prog 0 Loaded Run ediT mOve e eoe o0 1 2 3 4 5 6 Notice the active buttons are under the Capitalized letters button 1 2 4 and 6 elect Step Mode Save FHOIHEH If Microstep not use MS1 amp MS2 can be use as output pins ove Spd 8 65534 Save 0 Lm O Ram Speed 1 9 Save 2 Experiment with different speed and select the speed that works best for your system l Home 2 LF 3 R ave 4 Loop 4 Loop of Time ave 0 0 0 1 0 2 oldal sszesen 12 2007 10 20 STP1 73X USER MANUAL Screen 06 Start Pos Enter Start Position from 1 to 65534 for Move ave 02500 Left move Right or Looping Press SAVE when done Screen 07 Stop Pos Enter Stop Position from to 65534 for Move ave 06700 Left move Right or Looping Press SAVE when done Screen 08 Auto Run nxtProg A for Auto jump to next program and run S to or inputSW sS manually set the Switch combination The switch combination will store in this program and will be comparing to the switch combination logic when this program stop If the logic on the switches matches the combination stored in this program then next Press S for manual and go to
10. http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht Nota ove Spd 8 65534 Save OL 20 0 8 oldal sszesen 12 lied for STP S02 Ram Speed 1 9 Save 2 L Home 2 LF 3 R ave 4 Loop 4 Loop of Time ave 0001 0 Start Pos ave 02 5 0 Stop Pos ave 067 00 ump to Prog 2 ave 2007 10 20 STP1 73X USER MANUAL 9 oldal sszesen 12 store program information in memory This screen gives you an option of whether the drill should seek home position or not before ome Before Run run ec Nc It is good practice to let the drill go home before run that way the drill will go to same position every times We will enter Yes for closed loop because we want to let the system know that the drill is in position to drill We Also want to have ACK loseLoop Signal signal to send back to the controller to tell the es No controller that s OK to move Press button 1 for Yes This screen lets you know you are about done programming program 1 and ask you to press DONE PROGRAM 1 any key Press any Ke Press any key to go to Main Screen Main Screen is HOME screen Here you can RUN a program EDIT an existing program Prog Loaded or enter new program MOVE manually or Run ediT mov L f press L to put the controller into LEARNING mode You can move the drill to any position from Home to end Limit Use move feature to determine step position in number of step For full step
11. left and current position Press Up arrow to increase Ram Speed 1 to 9 Press Down arrow to decrease Ram Speed 1 to 9 Press Right arrow to move the head to Right Press Left arrow to move the head to Left Press C for Change to advance to next Learn screen will be learn move speed Press S to save all information from learn for this program and return to screen Screen 23 Not applied for S02 This screen displays Move Speed on the top left and current position Press Up arrow to increase Move Speed 8 to 65534 Press Down arrow to decrease Move Speed 8 to 65534 Press Right arrow to move the head to Right Press Left arrow to move the head to Left Press C for Change to advance to next Learn screen will be learn Start Position Press S to save all information s from learn for this program and return to Main Screen Screen 24 Not applied for S02 This screen displays Start Position on the top left and current position mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht Please wait for locate position i 00000 Ram SP C f To save and quit Learn Mode press S Note that S for save only allow on Ram SP and MoveSP screen Note Ram SP Move SP Start Pos and Stop Pos always displayed on 2 line 00000 lt 00000 MoveSP C f Note The Move Speed and Ram Speed will take effect instantly When you move the head the new Move Speed Ram Speed and i
12. mememe i gt 300 lt p 2 150 O OOOOQO PIN FUNCTIONS FOR S03 Made in USA ACK MS1 amp MS2 True table OUTPUT1 PWR ON OFF DIR CCW CW CLK Y ws ro o Fl Whe 0 1 Haf EMSN 1 o Quarter INPUT SW3 INPUT SW1 INPUT SW2 NC For Input Switches see Input SW 5V IN True table next page GND 0V DC TYPICAL SYSTEM CONNECTIONS FOR S03 ITP1 S03 See True Table f f fe I o 3 z EElI mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 10 oldal sszesen 12 2007 10 20 STP1 73X USER MANUAL Tlose Loop Signal From Syste TO tell tne Control er Ready to Run Programmahile MICROST amp P DRIVER Z Motions Made in USA dim ACK zs ELS OUTPUTS LL b PW OM OFF m OR COW CR gt ak b M gs ii WOSESW wPur swi WPUT SW m 4 NPT TP1 503 PWR CIK Sa 509 Trao Table MS i AVN 3 X 10K GNO V DS Notes Dot lines are optional if use other DRIVER They can directl consect to Z Motions Microstep Driver PIN FUNCTIONS FOR S02 Made in USA ACK Input SW True table BUSY Pp m ipo DIR CCW CW CLK Y OUTPUT LIN SW HOME SW INPUT SW3 INPUT SW1 INPUT SW2 TP1 S02 ETIEEPEEREI o S e gt 5V IN GND 0V DC TYPICAL SYSTEM CONNECTIO
13. rned off It then waits for you to select 1 of 4 options RUN a program press button 1 EDIT a program press button 2 will go to screen 02 MOVE manually to left or right press button 4 will go to screen 20 Change program number from to 9 press button 6 Screen 01 Not applied for S02 Press button under T for edit then this screen will display It allows you select of four step modes F for full H for half Q for quarter and E for eight step Two pins of the STP1 S03 pin 7 amp 6 will generate logic signal to direct control micro step on the STP D150 and STP D250 See true table for logic Screen 02 Here you can enter Moving Speed Any speed from 8 to 65534 The number is relative to time from 100 Hz up to 20 kHz The smaller the number the higher the speed Experiment to get best speed for your system Screen 03 Enter Ramping speed from to 9 1 is the fastest and 9 is the slowest The ramping STEP is automatic calculated by the moving speed Usually you would select fast ramping speed for slow moving speed and slow ramping speed for fast moving speed normally 2 to 4 on most system Screen 04 This screen gives you 4 selections for the movement 1 Move Head home 2 Move Head to Left 3 Move Head to Right 4 Move Head in Continuous Loop Enter your selection then press SAVE button Screen 05 Enter number of time for looping 1 65534 Looping will move the head from start to stop t
14. s applied 2007 10 20 STP1 73X USER MANUAL Press Up arrow to increase Start Position 8 to 65534 Press Down arrow to decrease Start Position 8 to 65534 Press Right arrow to move the head to Right Press Left arrow to move the head to Left Press C to advance to next Learn screen will be learn Stop Position Press R to Record new start position for this program Screen 25 Not applied for S02 This screen displays Stop Position on the top left and current position Press Up arrow to increase Stop Position 8 to 65534 Press Down arrow to decrease Stop Position 8 to 65534 Press Right arrow to move the head to Right Press Left arrow to move the head to Left Press C to advance to next Learn screen will be learn Ram Speed Press R to Record new stop position for this program Interactive Screens Screen 26 If the STOP button was press during Looping this screen will display It gives you two options whether Reset to stop or ContinuE to loop where it stops The remaining loop will not loose If Reset it will go to screen 01 with previous program number and wait for button to press If continue the head will go home go to start Pos and continue with the previous loop number Screen 27 If you were selected Close Loop Signal from screen 1 then before running next program the controller will wait for ACK signal from the system As soon as ACK signal appear on pin of conne
15. t this pin On or Off depends on this setup mhtml http www z motions com Man S01 S02 R1 Web Man S02 S03 R1_Web mht 3 oldal 6sszesen 12 2007 10 20 STP1 73X USER MANUAL 4 oldal sszesen 12 Screen 13 Not applied for S02 Delay before ru Some applications need a time delay before next Proa run next program This screen allows entering Yes or No Press Yes to go to screen14 for enter time delay Press No for no delay and skip screen14 Screen 14 Not applied for S02 ow many Seconds Enter number of second for time delay 0 99 ave 0 99 0 0 before run next program Press Save when done Screen 15 DONE PROGRAM 1 After all information s you have put in the Press a Ke screen then prompts you that there is no more information needed Just press any button to go to main screen P y S e E E E All input information is saving in the memory User question Can other controller on for future use the market program a program less Z Motions designed this Controller to make than 1 minute with out a PC complex programming be a simple task User Z Motions answer No they will need can enter all information in under one minute specific software in the PC and a serial while other controller may take hours cable and an engineer to program the controller Screen 16 This screen for Controller with option S On screen 08 if press S you will get to this screen for setup switch combination See true t
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