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JWX-30 User Manual

1. Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock Rear ay Caution High Voltage Cover removal may pose hazard of shock or electrocution due to high voltage A Pour utiliser en toute s curit La manipulation ou l utilisation inad quates de cet appareil peuvent causer des blessures ou des dommages mat riels Les pr cautions prendre pour pr venir les blessures ou les dommages sont d crites ci dessous Avis sur les avertissements ATTENTION Utilis pour avertir l utilisateur d un risque de d c s ou de blessure grave en cas de mauvaise utilisation de l appareil PRUDENCE Utilis pour avertir l utilisateur d un risque de blessure ou de dommage ma t riel en cas de mauvaise utilisation de l appareil Par dommage mat riel il est entendu dommage ou tout autre effet ind sir able sur la maison tous les meubles et m me les animaux domestiques propos des symboles Le symbole A attire l attention de l utilisateur sur les instructions importantes ou les avertissements Le sens pr cis du symbole est d termin par le dessin l int rieur du triangle Le symbole gauche signifie danger d lectrocution Le symbole avertit l utilisateur de ce qu il ne doit pas faire ce qui est interdit La chose sp ci
2. GB T26572 2011 Pave WE AY BR at BER LAF FE GB T26572 2011 PRERE MIREK RASE AT FEP A HL AE m KRAE SS BR EK TV oe ANB ik HET JABAL TEE AIDE FE HAE IRA Pee ET A ie NET AS PAPE Wa ERA RNA o Bi IERIE H A BIR AE EE RE m CA WHP TERRE AP mAIRE FAR AKHIR For EU Countries This product must be disposed of separately at your local waste recycling center Do not dispose of in household waste bin Bitte f hren Sie dieses Produkt separat Ihrer rtlichen Entsorgungsstelle zu Bitte nicht mit dem normalen Hausm ll entsorgen Ne jetez pas le produit avec vos ordures m nag res Portez le dans un centre recyclage des d chets Questo prodotto deve essere smaltito negli appositi contenitori per la raccolta differenziata non buttare nel cestino dei rifiuti casalinghi Este producto debe devolverse al centro de reciclaje m s cercano a su domicilio para su correcta eliminaci n No lo tire a la basura Deite fora separadamente este produto no seu centro de reciclagem local N o o deite fora no seu caixote do lixo TRA EAYN I FEB o Lever dit product in bij een lokaal afvalverzamelpunt NIET met normaal huishoudelijk afval afvoeren Dette Prod
3. 1 23 2 PW PG 3 IN8 Input port 8 Reserved OUT8 Output port 8 Reserved 4 IN7 Input port 7 Reserved OUT7 Output port 7 Reserved 5 IN6 Input port 6 Reserved OUT6 Output port 6 Reserved 6 IN5 Input port 5 Reserved OUT5 Output port 5 Reserved 7 IN4 Input port 4 Reserved OUT4 Output port 4 Reserved 8 IN3 Input port 3 Reserved OUT3 Output port 3 Reserved 9 IN2 Input port 2 Reserved OUT2 Output port 2 Reserved 10 IN1 Input port 1 Reserved OUT1 Output port 1 Reserved 11 PG 12 PG Pin connection 12 1 24 13 Ribbon connector 24 pins Manufacturer OMRON Model number XM882422 11 O Input Port Specification Number of input ports 8 Input voltage DC 24 V Input current 7 mA or less Insulation method Photo coupler insulation Adaptive connection Output of an external device sync output Configuration of 24V Internal Circuit D Notice The input ports are designed for con necting to non contact output such as transistor When connecting a mechani Internal cal contact switch relay etc be sure to circuit use a minimal current product Leakage 3 3KQ current of a non contact circuit OFF l A O connected to each input port must be 1 mA or less Input port 106 Chapter 5 Appendix 5 5 Expansion Connector Specification O Output Port Specification Number of output ports 8 sync output Rated load voltage DC 24 V Maximum load cur
4. Unit mm 305 X axis travel 465 Table dimension Z axis travel 88 80 115 Unit mm 53 100 Z axis travel 53 8 OFF 53 0 ON Chapter 5 Appendix 113 5 6 Dimensional Drawings Dimensional Drawings for Creating Milling Support Structure Unit mm The surface touching the jig must be level Tip of the square clamp Dimensions for large and small Milling support structure square clamps are identical The figure is for creation using JewelStudio data Milling support structure is required for circumferential cutting using the square clamp P 61 About the Milling Support Structure for Circumferential Cutting X Y and Z axis origin setting in 3D CAD program other than JewelStudio circumferential cutting If you re using a 3D CAD program other than JewelStudio set X Y and Z axis origin at the position described below This makes the X Y and Z axis origin in the cutting data correspond to that set with this machine O X axis origin The contact side of the milling support structure and the square clamp OY Z axis origin The center of the milling support structure 114 Chapter 5 Appendix 5 7 Specifications Main Specifications JWX 30 Cuttable ma
5. 7 Click the Driver tab then from the Installed printer drivers list choose the machine to delete 8 Click Delete When the prompt message appears click Yes 9 From the Start menu select Run then click Browse 10 From the File Locations list choose the name of the drive or folder where the driver is located 11 Select SETUP EXE and click Open then click OK 12 The Setup program for the driver starts 13 Click Uninstall to choose it Select the machine to delete then click Start 14 If it is necessary to restart your computer a window prompt ing you to restart it appears Click Yes 15 The uninstallation finishes after the computer restarts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WIN2KXP If you re not using the CD ROM go to the Roland DG Corp web site http www rolanddg com and download the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file 5 3 Responding to an Error Message This section describes the error messages that may appear on the monitor of the computer you re using and how to take action to remedy the problem If the action described here does not correct the problem or if an error message not described here appears contact your authorized Roland DG Corp dealer rc Roland VPanel for JWX 30 No response is ret
6. C 10Step Cc jonas High Speed Move to fA Origin v Move Stop Eno C 100 Step Override Cutting Speed 100 4 Spindle Speed Y 10 g A m Set Origin Point Set X Origin x here Apply Set Y Origin z at cente Apply Chapter 4 Getting Ready for and Performing Cutting Close the front covers then in VPanel click Change Jig The Jig Detection window appears 75 76 4 4 Using the Swivel Clamp Jig Detection a SWIVEL CLUMP z amp TUBE CLUMP SQUARE CLUMP S SQUARE CLUMP L Remove the ring for fixing and it 4 Remove all debris from the jig a begin jig detection 1 As Set Origin Point After Detection FM Y origin on axis of center of rotation IV A origin at reference comer of jig origin point manually Start Sen Normally you should leave this selected Clear ing the check box makes it necessary to set each Select Swivel Clamp A picture of the selected jig appears Important O Select the correct jig Detection may fail if the wrong jig is selected In some cases the machine may be damaged O Remove the retaining rings both A and B Correct detection is impossible when the retaining rings are left attached R Jig Detection A A SWIVEL CLUMP z Remove the ring for fixing and install detection pin in the spindle Remove all debris from the jig and tool sensor Click
7. CAUTION Caution cutting tool The cutting tool is sharp To avoid injury exercise caution Procedure Close the front covers and move to the VIEW position When movement to the VIEW position is complete open the front covers P 49 Moving to the VIEW Position 27 Loosely tighten the collet Secure the spindle unit in place using the 17 mm spanner then screw in the collet until it is finger tight Insert the tool into the collet until it makes flush contact The collet included with the machine is magnetic at the location where the tool makes contact Attaching a tool included with the machine at that location results in an amount of extension of the tool tip of approximately 30 millimeters Even when you re using a collet or tool other than one that came with the machine it s still a good idea to adjust the amount of extension of the tool tip to around 30 millimeters Also use a collet and tool of matching diameters For a detection pin Be sure to use with the tool flush against the magnetic area of the collet Otherwise detection of the jig location may fail Chapter 4 Getting Ready for and Performing Cutting 57 58 4 2 Installing a Tool Fully tighten the collet Using two spanners tighten the collet fully The appropriate tightening torque is 3 2 N m 32 kgf cm Spanner 17mm Tool Selection Select a tool matched to the purpose It s a
8. m E 2 84 35 m yi ay y 0 00 deg C 1Step C 10Step C 100 Step 6000 mm Low Speed Hih Speed Move to Rotation center Y z Move Stop J 0 tmm min Override Cutting Speed y foo Ee Spindle Speed Y foo Current Jig Set Origin Point C Set X Origin yj here Apply gt Set Y Origin z at center of rotation Apply Set XYZ origin at table clump z c E Change Jig The X Y and Z axis origin has been set at the center of the swivel clamp mounted on the table the location shown by the red arrow 82 Chapter 4 Getting Ready for and Performing Cutting 4 4 Using the Swivel Clamp Send cutting data from the computer and start cutting Point When the tool type has been changed during cutting the base point must be set again to match the new tool In such cases go back to step redo the setting then resume cutting When cutting has finished perform movement to the VIEW position Open the front covers and without detaching the workpiece from the clamp base remove the clamp base from the adapter This completes cutting on the table When you re following this immediately with cutting on the rotary axis detach the clamp base while keeping the cut workpiece attached to it then go on to page 78 Swivel Clamp Cutting While on the Rotary Axis step 6 P 78 Swivel Clamp Cutting While on the Rotary Axis step 4 Chapter 4 Getting
9. ting Handy panel Built in panel P 54 Using the Handy Panel Status Indicated by the LEDs for the Built in Panel Name LED state Machine status POWER Lighted The main power is on Dark The main power is off READY Lighted The sub power is on Flashing Initializing The front cover is open Tool movement is in progress The spindle is rotating Note When in the four statuses described above the machine ac cepts no cutting data that may be sent from the computer Cutting is in progress Cutting data is being processed Dark The sub power is off ERROR Flashing slowly A warning nonfatal error has occurred A description of the error is displayed in VPanel Flashing rapidly An error resulting in an emergency stop has occurred A descrip tion of the error is displayed in VPanel PAUSE Lighted Operation is paused next to the PAUSE button 28 Chapter 1 Getting Started Chapter 2 Installation and Setup 2 1 Checking the Included Items The following items are included with the machine Make sure they are all present and accounted for Handy panel LA Tool for modeling ball end mill Tool for modeling conical end mill Detection pin a Hexagonal driver Hexagonal wrench Spanner 10 mm 17mm oD Modeling wax Square clamp large Square clamp small Tube clamp Dust tray Seis KA Bl
10. C Set Fo a Modeling achine Correction C Set FT Pause on retum from out of range Current Jig Change Jig Click Setup memes Setup Preference p Hour s 2 Minute s Ja Sens Total working time of the spindle The total working time S of the spindle is reset Chapter 5 Appendix 99 100 5 2 What to Do If Initialization is not performed or initialization fails Is a front cover open When starting the machine close the upper and lower front covers For safety initialization is not performed when a cover remains open at startup Is anything caught on the spindle head or table Check whether something has become caught and is impeding initialization VPanel doesn t start correctly Has initialization been completed Before you start VPanel first switch on the power to the ma chine P 42 Starting and Quitting Is the computer connected Check whether the connector cable has come loose Is the driver installed correctly If the connection to the computer is not made in the sequence described the driver may fail to be installed correctly VPanel does not function normally when driver is misconfigured Check again to ensure that the connection was made using the correct procedure P 38 Installing the Windows based Driver Are two or more machines connected to a single computer VPanel cannot control more than one machine at the sam
11. dealer or Roland DG Corp The NVRAM could not be accessed An emergency stop occurred because the machine s memory unit became partially inaccessible Follow the on screen mes sages to switch off the power and redo the operation from the beginning If this message persists switch off the power and contact your authorized Roland DG Corp dealer or Roland DG Corp A broken connection or other damage occurred be tween the spindle control circuit and the motor A communication error occurred in the spindle con trol firmware The spindle control firmware is inoperative An emergency stop occurred because of a error in spindle con trol Follow the on screen messages to switch off the power and redo the operation from the beginning If this message persists switch off the power and contact your authorized Roland DG Corp dealer or Roland DG Corp 5 4 Power Rating and Serial Number Locations Serial Number This is required when you seek maintenance servicing or support Never peel off the label or let it get dirty Power Rating Use an electrical outlet that meets the requirements for voltage and frequency given here Provide a power supply whose amperage is 2 8 A or higher for 100 to 120 V or 1 2 A or higher for 220 to 240 V Chapter 5 Appendix 105 5 5 Expansion Connector Specification Expansion Connector A O Pin Connection Pin Number Content PW 13 PG
12. s s ils entrent en contact avec certaines surfaces par inadvertance Faire preuve de prudence pendant l utilisation de l appareil Attention outil de coupe L outil de coupe est ac r Faire preuve de prudence pour viter les blessures Attention temp ratures lev es L outil de coupe et le moteur chauffent Faire preuve de prudence pour viter un incendie ou des br lures gt gt 16 A Pour utiliser en toute s curit A Risque de d charge ou de choc lectrique d lectrocution ou d incendie ATTENTION ATTENTION Brancher une prise lectrique conforme aux caract ristiques de cet appareil ten sion et fr quence II faut pr voir une alimentation en courant dont l intensit est de 2 8 A ou plus pour 100 120 V ou de 1 2 A ou plus pour 220 240 V Caract ristiques Ne jamais utiliser l ext rieur ni un endroit o l appareil risque d tre expos de l eau ou une humidit lev e Ne jamais toucher l appareil avec des mains mouill es Le non respect de cette consigne risque de provoquer un incendie ou un choc lec trique Ne jamais ins rer d objet tranger dans lappareil Ne jamais exposer l appareil aux d versements de liquides L insertion d objets comme des pi ces de monnaie ou des allumettes ou le d verse ment de liquides dans les orifices de ventila tion peuvent causer un incendie ou un cho
13. 100 Step 6000 mm Low Speed Hih Speed Move to Rotation center Y z Move Stop U 0 mm min Override Cutting Speed y foo Spindle Speed Y foo Set Origin Point C Set X Origin rl here Apply C Set fY Origin z at center of rotation Apply Set XYZ origin at frame center z q Lurrent Jig ae Change Jig The X Y and Z axis origin has been set at the center of the square clamp s frame the location shown by the red arrow 66 Chapter 4 Getting Ready for and Performing Cutting 4 3 Using the Square Clamp Send cutting data from the computer and start cutting P 61 About the Milling Support Structure for Circumferential Cutting Q Point When the tool type has been changed during cutting the base point must be set again to match the new tool In such cases go back to step redo the setting then resume cutting When cutting has finished perform movement to the VIEW position Open the front covers and remove the workpiece This completes the two surface cutting If the sub clamp is toward the back of the machine then to make the work piece easier to remove use VPanel to move the rotary axis to A Origin After detaching the workpiece trim away any excess areas P 49 Moving to a Specific Position Moving to the VIEW Position If you re continuing with performing circumferential cutting then go on to the
14. 656 x 557 mm 23 9 x 25 9 x 22 in Weight 47 kg 104 Ib Installation Environment Operating environment Temperature of 5 to 40 C 41 to 104 F 35 to 80 rela tive humidity no condensation Ambient pollution degree 3 as specified by IEC 60664 1 Included items Power cord handy panel tools for modeling ball end mill diameter 3 175mm conical end mill diameter 3 175 mm collet diameter 3 175 mm detection pin hexagonal screwdriver hexagonal wrench cap screws 10 spanner 10 mm 17mm modeling wax three kinds clamp holder square clamp large square clamp small swivel clamp tube clamp dust tray blower fan USB cable User s Manual this document SRP Player Installation and Setup Guide SRP Player CD ROM Roland Software Package CD ROM Roland JewelStudio DVD ROM System Requirements for USB Connection Computer Model preinstalled with Windows 7 Vista XP 2000 or upgraded computer originally preinstalled with Windows 2000 or later USB cable Use the included USB cable Chapter 5 Appendix 115 116 For China FRR S SMERNRTRNEMR E AED ROCK EBLE BK K Hg fa Cd TNE BIRERA LR CRE Cr VD PBB PBDE ERAI EE A O O O Kits TE RAR BYE He Ch PF O BIZE BA BYER E S ER A 2 EY X RAR AHA EDRED EAEE RAS FARA BR AT HP A
15. After installation is completed the window for the setup 2 5D Driver menu appears again Go on to Installing and Setting Up Installation and Setup Guide VPanel on the following page Important Do not connect the milling machine to the computer until you are instructed to make the connection Failure to follow the correct procedure may make installation impossible Driver Setup Installation of the driver requires full access rights for the computer ON Log on to Windows with a computer administrator c account This describes how to install and set up the driver The installation method differs depending on the of ce ps Roland JWX 30 connection Click the appropriate item This guide is not limited to a specific machine Choose B oo that s installed on the machine you re use g Pe e USB Ci tic REAC Connecti J J Driver Setup Installation and Setup Guide Windows 2000 38 Chapter 2 Installation and Setup 2 4 Installing and Setting Up the Software Installing and Setting Up VPanel Procedure Display the window for the setup menu 2 m 7 Roland VPanel for WX 30 MA e Roland VPanel for swx 30 install Readme Windows Driver Install Readme http Avww rolanddg com Setup menu Fr J Roland VPanel for JWX 30 InstallShield Wizard Welcome to the InstallShield Wizard for Rol
16. Cutting ennnens 55 4 1 Jig and Workpiece Selection ss 56 JIG ANE Workpiece SLE CUUOM ssisisesiscssssnnsassccvessssecensvisicesnnsvasssnnsssd a A E 56 4 2 Installing a Tool sise 57 Installing a TO A Ta atenmnmna nent nono nine 57 MOUS CISC UI OMe RU 58 4 3 Using the Square Clamp aisinn ia aa a a aN ae das ans aaa 59 What You Can Accomplish Using the Square Clamp nn 59 Square Clamp Workpiece Size and Cuttable Area inner 60 About the Milling Support Structure for Circumferential Cutting ms 61 Square Clamp Attachment and Detection of Jig LOCation inner 62 Square Clamp Two surface Cut 65 Square Clamp Circumferential Cutting 68 4 4 Using the Swivel Clamp eceeeeeeeeeeeeeeeeees 71 What You Can Accomplish Using the Swivel Clamp ah Swivel Clamp Part Names 2 72 Swivel Clamp Workpiece Size and Cuttable Area sald Swivel Clamp Attachment and Detection of Jig Location Swivel Clamp Cutting While on the Rotary Axis Swivel Clamp Cutting While ON the Table 81 4 5 Using the Tube Clamp ss 25esntistenenerse sense Wedgie ne E EE een s encart EESE ee enqnne ene 84 What You Can Accomplish Using the Tube Clamp nn 84 Tube Clamp Part Names inon meaa a AAO ERR 84 Tube Clamp Workpiece Size and Cuttable Area unies 85 Tube Clamp Attachment and Detection of Jig Location essssssesscsssessscsssessessssssssnnsessessnseesss
17. If max 1A Adaptive plug SPINDLE ON Ic max 150mA This circuit works during spindle motor rotation D Notice Use a three contact plug that meets the size required as above Do not use the terminal Use only the and terminals Be sure to use the connector within the rated range shown above Do not apply an additional voltage to the connector Do not short circuit the connector and earthing We are not responsible for devices connected to this connector Chapter 5 Appendix 5 6 Dimensional Drawings Dimension of Outline Unit mm Se 2 ANE NF o o o Chapter 5 Appendix 109 5 6 Dimensional Drawings Size of Each Jig Square Clamp Large 127 Unit mm 3 10 3 a min 59 7 i max 64 7 l Ke O1 CO KO 84 25 Square Clamp Small Unit mm 115 10 3 20 max P min 35 3 19 20 D a Ke 25 72 28 5 8 5 including BUSH aa
18. Support Structure for Circumferential Cutting Circumferential Cutting This method performs cutting with the workpiece held immobile at the tip of the square clamp This involves holding the workpiece immobile at an orientation different from two surface cutting making it possible to cut areas that the blade can not reach in two surface cutting Securing the workpiece in place requires a milling support structure and so this milling support structure must be fashioned using two surface cutting P 61 About the Milling Support Structure for Circumferential Cutting Q Chapter 4 Getting Ready for and Performing Cutting 59 4 3 Using the Square Clamp Square Clamp Workpiece Size and Cuttable Area The size of the workpiece that can be mounted in the jig and the actual cuttable area are different The cuttable area is also the cutting area that can be set with SRP Player the CAM program included with the machine Refer to the figure below to determine the size of the workpiece to use and the size of the jewelry model you re producing Two surface Cutting Loadable workpiece size S Max 46 L Max 58 Cuttable area S Max 34 L Max 44 A N an 3 8 y 2 o am ONO ee 28 N 3 0 g 2 5 H 4 y Loadable workpiece size Cuttable area S Max 94 L Max 79 S Square clamp small L Square clamp Large Unit mm 60 Chapt
19. Workpiece Selection Select the jig and workpiece to match the design and size of the jewelry model you want to produce The cutting method varies according to the type of the jig Select a jig and workpiece shape that match the purpose of what you re creating Type of jig Loadable workpiece shape Example of object created Square clamp large small P 60 Square Clamp Workpiece Rings brooches etc P 59 Using the Square Clamp Size and Cuttable Area Swivel Clamp Chaton settings etc P 72 Swivel Clamp Workpiece P 71 Using the Swivel Clamp Size and Cuttable Area Tube Clamp P 85 Tube Clamp Workpiece Size Rings etc P 84 Using the Tube Clamp and Cuttable Area NOTE This machine is exclusively for working modeling wax Never cut any material other than modeling wax 56 Chapter 4 Getting Ready for and Performing Cutting 4 2 Installing a Tool Installing a Tool This describes how to install a tool for cutting You can use the same method to install a detection pin A WARNING Never inadvertently touch the computer or handy panel while performing this task Unintended operation of the machine may result in injury A WARNING Securely fasten the cutting tool and workpiece in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury
20. axis coordinate and the angle of rotation along the A axis is called the A axis coordinate The distances or the angle from the origin point for the respective axes to the tool are therefore the corresponding coordinate values This position is expressed as X 30 mm Y 10 mm Z 20 mm and A 45 deg The swivel clamp is in use in this figure but the display for other jigs is similar Locations of the X Y and Z axes Location of the A axis Origin A axis center A axis origin 0 3 A axis location 45 m VPanel display r F4 Roland VPanel for JWX 30 si Di c X axis coordinate Y axis coordinate Z axis coordinate A axis coordinate C 10Step C 100Step C Low Speed High Speed Move to a Origin Move Stop About the A axis Coordinate The location of the A axis is indicated as an angle of rotation In this way it differs from how the X Y and Z axes are indicated Despite this difference between angles and distances in other respects it is treated the same as X Y and Z axis coordinates The unit of measurement used to indicate A axis coordinates is the degree and this cannot be changed Chapter 3 Basic Operation 47 3 2 Moving the Tool Selection of the Coordinate System On this machine you can switch the display between the following two coordinate systems
21. back on ifthe symptom persists a malfunction may have occurred Switch off the equipment s main power and contact your local vendor or Roland sales center Anemergency stop occurred because of a failure in initialization or the like Operation cannot be resumed Messages displayed in similar windows as well as the causes of the emergency stop and the action to take are described below Limit switch not found An emergency stop occurred because initialization failed Switch the power off remove any cutting waste or other obstructions impeding operation of the spindle head then redo the operation from the start If the message persists even after redoing the operation from the beginning contact your authorized Roland DG Corp dealer eX YZ or A Spindle rotation is impossible because the spindle shaft is locked or voltage is too low An emergency stop occurred because the spindle cannot be rotated Possible causes include the spindle shaft being frozen by accumulated cutting waste or the like or a drop in voltage due to excess load on the spindle Switch off the power make sure no obstruction is impeding the operation of the spindle head and take steps such as revising the cutting conditions as needed The motor may also have overheated so allow the machine to rest for some time before restarting If messages like these still continue to appear switch off the power and contact your authorized Roland DG Corp
22. behind Otherwise such articles may be thrown from the machine with force posing a risk of in jury Exercise caution to avoid being pinched or becoming caught Inadvertent contact with certain areas may cause the hand or fingers to be pinched or become caught Use care when performing operations Caution cutting tool The cutting tool is sharp To avoid injury ex ercise caution Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns gt gt 10 A To Ensure Safe Use A Danger of electrical short shock electrocution or fire WARNING WARNING Connect to an electrical outlet that complies with this machine s ratings for voltage and frequency Provide a power supply whose amperage is 2 8 Aor higher for 100 to 120 V or 1 2 Aor higher for 220 to 240 V Never use out of doors or in any location where exposure to water or high humidity may occur Never touch with wet hands Doing so may result in fire or electrical shock 9 Never allow any foreign object to get inside Never expose to liquid spills Inserting objects such as coins or matches or allowing beverages to be spilled into the ventilation ports may result in fire or electrical shock If anything gets inside immediately disconnect the power cord and contact your authorized Roland DG Corp dea
23. being applied momen tarily Follow the on screen messages to switch off the power The cutting may have exceeded the capacity of the machine Before restarting revise the cutting conditions Also allow the machine to rest for some time because the motor may have overheated If messages like these persist contact your authorized Roland DG Corp dealer or Roland DG Corp The connector for the rotary axis is detached The connector for the rotary axis has come loose or the cable has been damaged making connection impossible Follow the on screen messages to switch off the power Before restarting check and correct the status of the connector If this message persists even though the connector is properly connected switch off the power and contact your authorized Roland DG Corp dealer or Roland DG Corp The handy panel is incapable of control An emergency stop occurred because control using the handy panel became impossible while operation was in progress Follow the on screen messages to switch off the power and reconnect the handy panel If this message persists even though the handy panel is properly connected the handy panel may be malfunctioning Switch off the power and contact your autho rized Roland DG Corp dealer or Roland DG Corp P 35 Connecting the Handy Panel Chapter 5 Appendix Emergency stop The JW2 30 has performed an emergency stop A X Limit switch not found Switch the equipment off then
24. click Help et CAM STLERepair Rendering Analyse Dime P New Recent Documents ous D gt Ay By a ao k Extend Filet Blend Offset Match yt p Boolea F Z Most Fy Settines 8 User Profile Print Community Online OM Bolen mie die 21 22 Chapter 1 Getting Started 24 1 1 Machine Highlights What You Can Do with This Machine A Machine Exclusively for Creating Jewelry Models This machine is exclusively for making jewelry models It is used to produce prototype models of jewelry using modeling wax Installing and setting up the exclusive programs on your computer and connecting the machine to the computer enables you to create high quality jewelry models in much less time than it would take to fashion them by hand Includes Special Jigs As Standard Features The jigs needed to make a wide variety of jewelry including rings chaton settings and brooches are included with the machine as standard equipment You select from among the three types of special jigs square clamps of two different sizes a swivel clamp and a tube clamp to match the task at hand enabling you to create jewelry models of a rich range of designs Includes Special 3D CAD CAM Programs As Standard Features Versions of the JewelStudio 3D CAD program and the SRP Player 3D CAM program compatible with the machine s specifica tions are included as standard features Using these programs lets you e
25. time This operation is called initialization When the READY light stops flashing and remains steadily lighted initialization is complete On the computer start VPanel From the Start menu click All Programs Roland VPanel for JWX 30 VPanel The window shown in the figure appears Startup of the machine is complete Chapter 3 Basic Operation 43 3 1 Starting and Quitting How to Shut down Procedure 1 E Roland VPanel for JWX 30 ete Machine Coordinate System v y R x e X 0 00 m A oN onu QT I Z 000 s 4 W A 0 00 ses C1Step 10Step C 100Step 6000 4 m a Ue 0 mm min Current Jig Change Jig Low Speed C High Speed Move to X Origin z Move Stop Override Cutting Speed y 100 4 Spindle Speed y 100 x 4 Set Origin Point Set X Origin x here Apply Set Origin vf at center of Set Apply Setup Preference Dark O POWER O READY O ERROR ly 44 Chapter 3 Basic Operation On the computer quit VPanel Click Close Switch off the main power The POWER light and READY light go dark 3 1 Starting and Quitting Emergency Stop Due to Opening or Closing the Front Cover To ensure safety opening a front cover during cutting or spindle rotation causes an emergency stop to occur The ERROR light on the cutting machine flashes and VPanel displays the message shown be
26. to items that must never be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means the unit must never be disassembled The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet A To Ensure Safe Use Incorrect operation may cause injury WARNING WARNING Be sure to follow the operation procedures described in this documentation Never allow anyone unfamiliar with the usage or handling of the machine to touch it Incorrect usage or handling may lead to an accident Before attempting cleaning maintenance or attachment or detachment of optional items disconnect the power cord Attempting such operations while the machine is connected to a power source may result in injury or electrical shock Keep children away from the machine The machine includes areas and components that pose a hazard to children and may result in injury blindness choking or other serious accident Never operate the machine while tired or after ingesting alcohol or any medication Operation requires unimpaired judgment Im paired judgment may result in an accident Conduct operations in a clean brightly lit location Working in a location that i
27. wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY All visitors should be kept safe distance from work area MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starker keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed USE PROPER EXTENSION CORD Make sure your exten sion cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommend ed Wear protective hair covering to contain long hair USE SAFETY GLASSES face or dust mask if cutting or cleaning operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools
28. 000 E n C LowSpeed High Speed Move to Rotation center Y z Move Stop Cutting Speed y fioo Spindle Speed Y fioo A 4 J 0 mm min Override Current Jig Set Origin Point C Set k Origin z here Apply a et YO at center of rotation Apply f cL ngn al G sa The X Y and Z axis origin has been set at the tip of the square clamp s frame the location shown by the red arrow Chapter 4 Getting Ready for and Performing Cutting 69 4 3 Using the Square Clamp Send cutting data from the computer and start cutting Point When the tool type has been changed during cutting the base point must be set again to match the new tool In such cases go back to step redo the setting then resume cutting When cutting has finished perform movement to the VIEW position Open the front covers and remove the workpiece After detaching the workpiece trim away any excess areas P 49 Moving to a Specific Position Moving to the VIEW Position 70 Chapter 4 Getting Ready for and Performing Cutting 4 4 Using the Swivel Clamp What You Can Accomplish Using the Swivel Clamp You can use the swivel clamp with it mounted either on the rotary axis or on the table You can produce jewelry models for chaton settings and other such pieces that require multiple surface cutting by performing cutting on the rotary axis then changing to the table You can also perform c
29. A YD A RS Select XYZ origin at tip then x 190 50 m NN PR Op 1 4 click Apply Y 10562 mm S 4 S i oe IS y y The origin point for the X Y and Z axes is Z 85 70 m gt V 4 yY 7 E set at the tip of the square clamp A 0 00 ss C 1 Step C 10Step C 100 Step a 6000 C Low Speed High Speed Move to Rotation center Y z Move Stop U 0 mm min Override Cutting Speed y 0 x a Spindle Speed x po 4 Current Jig r Set Origin Point C Set kk Origin x here Ce C Set Orion z at center of rotation AF te Set XYZ origin at tip Change Jig XYZ si in at frame center z XYZ origin at tin Aam L 4 Roland VPanel for JWX 30 MG Make sure no buildup of cutting waste is present on the tool sen sor then click Continue Remove cuttings from the tool sensor then click Continue The tool moves and descends to the posi tion where it touches the tool sensor Dur ing detection the window shown in the figure is displayed Detection is in progress To quit before it finishes click Stop Sensing Roland VPanel for JWX 30 Es Click OK The X Y and Z origin point has been set The detection operation has finished E4 Roland VPanel for JWX 30 E N Sa User Coordinate System z Y 4 ND A DE sein Je Era OO ea Z 85 70 m o 9 W A 0 00 es C 1 Step C 10 Step C 100 Step 6
30. Aaa A Te nt een 42 How to Start th Machine 42 HOW to SHUE COW issseccsssneisssssciscccansssszencttassenseennseegctinsserentsnsiagstbnesesortand 44 Emergency Stop Due to Opening or Closing the Front COVEr rennes 45 3 2 MOVING ne TOO Re a A re A ev avhaceee ties 46 Manual FOG e E E A edstonbesseond 46 VIEWING the Tool LOCA OM ssssscoccssssssdssscascocsoseseichsssdesusenssossteveiasuugecousssesesssssanessansdeesaissonadsusestbessbussccostsnbtassldcbeeasoussddecnidesayesouasiee 47 MOVING a Specife POSITION sasssissassssacscsssseccaseveosscestabeatussseciagadetaasvassccevsecsteaasnsstscsstedetessy nine diese 49 MOVitig tothe VIEW POSITION scc sseiszsasssosaseshssssscossendonsseceluecetduccsnsusteseisebisnssenusdioresosssancsaunsusensbiesazeseceieestusnacousussbvesedbusseesuissied 49 3 3 Starting and Stopping Spindle Rotation 50 Starting or STOPPING the Spier ssssissscasescossessscissecossscsasssscaiscocsvennvassscsdasscensssasssecctbssearoussdeanssbsussensaussvacdausesssucanasnscousesconsssenite 50 3 4 Pausing and Quitting Cutting sise 51 Pausing and Resuming Operation rennes 51 QUIT EET CUEING SAE A A E A A E 53 3 9 Handy Pan l iiccetetearseenettetvecieeecedsstitenendidestteaiveAeeincteghtiaeed dew aaaivedd meeasde mate tend eed iene 54 Usingithe Handy PR nn nee decsasatatassuevancccvsusdsvadsnsanscsatedalecoyssoesscasnsdsvsbensesesutesededessussccvssstivas sst 54 Contents Chapter 4 Getting Ready for and Performing
31. Detection of the location of the jig starts When the window shown in the figure appears click OK Click Close When detection of the location of the jig is finished set the base point then proceed with carrying out actual cutting P 78 Swivel Clamp Cutting While on the Rotary Axis p 81 Swivel Clamp Cutting While on the Table Chapter 4 Getting Ready for and Performing Cutting 77 4 4 Using the Swivel Clamp Swivel Clamp Cutting While on the Rotary Axis Before Starting Cutting O Make sure that detection of the jig location has finished If detection of the jig location has not finished the intended cutting may not be possible P 74 Swivel Clamp Attachment and Detection of Jig Location O This section describes how to perform cutting on the rotary axis followed when necessary by cutting on the table For cutting on the table first or for cutting only on the table refer to page 81 Swivel Clamp Cutting While on the Table Procedure 1 Retaining ring B Retaining ring A Workpiece Insert all the way BE D SD Retaining ring A Secure in place firmly enough to keep the workpiece from coming loose easily 78 Chapter 4 Getting Ready for and Performing Cutting Perform movement to the VIEW position and open the front cov ers Detach the clamp base P 49 Moving to the VIEW Position Attach the retaining rings A and B to the cla
32. E O Ne jamais grimper ni s appuyer sur la machine La machine n est pas con ue pour supporter le poids d une personne Grimper ou s appuyer sur la machine peut d placer des l ments et causer un faux pas ou une chute ce qui causerait des blessures A Pour utiliser en toute s curit Le poids de cet appareil est de 47 kg 104 Ib PRUDENCE PRUDENCE Le d chargement et la mise en place doivent tre faits par au moins 2 personnes Les t ches qui exigent un effort trop grand si elles sont ex cut es par un petit nombre de personnes peuvent tre cause de blessures La chute d articles tr s lourds peut aussi causer des blessures Installer l appareil un endroit stable et plat Installer l appareil un endroit inappropri peut provoquer un accident grave comme le renversement ou la chute Les d bris de coupe peuvent s enflammer ou pr senter un risque pour la sant ATTENTION PRUDENCE O Ne jamais tenter de couper du magn sium ni aucun autre mat riau inflammable Un incendie pourrait se produire pendant la coupe O Ne pas approcher une flamme nue de l espace de travail Les rognures de coupe peuvent s enflammer Les mat riaux pulv ris s sont extr me ment inflammables et m me le m tal peut s enflammer Si un aspirateur est utilis pour ramasser les rognures de coupe faire preuve de prudence pour emp cher que la poussi re
33. EATE nI e EEE E E E A E A T 110 X Y and Z axis Travel Table Dimension 113 Dimensional Drawings for Creating Milling Support Structure 114 5 7 Specifications cienki aea EE aea 115 Main Specifications 115 System Requirements for USB CONNECTION 115 Company names and product names are trademarks or registered trademarks of their respective holders Jewelry designs and photos in this manual courtesy Kristian Saarikorpi Copyright 2008 2012 Roland DG Corporation http www rolanddg com To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property Points which must be observed to prevent such injury or damage are described as follows About Z WARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe A WARNING injury should the unit be used improperly Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly A CAUTION Note Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings as well to domestic animals or pets About the Symbols The A symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The symbol alerts the user
34. FE Origin z Move Stop W mm min Override Cutting Speed y foo a A Spindle Speed Y foo 2 Current Jig Set Origin Point C Set k Origin z here Apply C Set F Origin z at center of rotation Apply Set z origin at center of rotation z c The Y and Z axis origin has been set at the center of the rotary axis the location shown by the red arrow Chapter 4 Getting Ready for and Performing Cutting 91 92 4 5 Using the Tube Clamp o r Fal Roland VPanel for JWX 30 x 0 00 mm Y 105 63 mm z 86 50 mm Al 0 49 deg 6000 2 U 0 mm min Current Jig Nz Change Jig r Set Origin Point Set X Origin x here a Apply 4 D fa SWC C 1Step 10 Step Cilllow Speed iC High Speed Move to Z Origin z Move Stop C 100 Step Override Cutting Speed y fico 4 Spindle Speed Y foo Z Origin C Set XY Origin XYZ Origin Origin Apply Setup Preference Send cutting data from the computer and start cutting D Notice Set the X axis origin point Move the tool to the place you want to make the X axis cutting start location select the Set X Origin here check box then click Apply The X axis coordinate value changes to 0 00 mm This completes the settings for the base point P 46 Manual Feed When the tool
35. O User Coordinate System This is a coordinate system in which the location of the origin point can be freely changed O Machine Coordinate System This is a machine specific coordinate system in which the location of the origin point is fixed and cannot be changed For the operations on this machine it may be a good idea to leave the selection at User coordinate system at all times When you want to know the absolute location of the tool on this machine select the machine coordinate system EX Roland VPanel for JWX 30 10Step C 100 Step 6000 Him C LowSpeed High Speed F Move to fA Origin z Move Stop 0 mm min Override coon y fioo 4 Snindle Sneed Sip e Changing the Unit of Measurement for Display You can switch the unit of measurement used for displaying coordinates between millimeters and inches Click the Prefer ence then select the unit E Roland VPanel for JWX 30 x 30 00 mm ES TN 2 PORES VIT 2000 m 92 y y Z 2000 m gt y 4 A 45 00 es e 1 Step C 10Step C 100Step 6000 4 pm C LowSpeed HighSpeed Move to adrian z Move Stop W 0 mm min c Cutting Speed y foo 4 Spindle Speed yY fioo z 4 Current Jig Set Origin Point Set x Origin z here Apply Set Y Origin z at center of Preferences Set El DA evel Unit Milimeters C Inches Setup l
36. ONN CONS earr a E oad seas iadeaasagsaipasieaasaaea aeseectesiack 35 Connecting the Handy Pane scsisasesscttuescosnssusciovsnussancnssnszcssstuossatennssstnnanegsnteauts gontsunsatatoaduesossvaneqsetbaduestotpanceiatvadveonenonancsneites 35 Connecting the Power COF sis csassccinncisscicscsavstacoschortsoacadctcnatagccssa ebstaeacehdvacabesteveostadusseenaieecnecthavacancndtieasiashorniannitaaasieenesnesiiins 35 Connecting tothe Compter scsasacascsssssoscssesstscessasesnchvavesazensaseasatsvustjcnnsasassatentussoyntavaasatendbscpendancasabintbuavotsavagsatandbsesbobaiassbevaiits 36 2 4 Installing and Setting Up the Software 37 System REQUIENENES wesievesssscsscasncsasscissversvacossassstdecessosssavasossntvoscatusecndssndunussesossastouseoneisadeGnadgcuuonoposssstbnsnsousddpioudadendsacobusssctesossvite 37 The Software You Can Install and Set Up Installing the Windows based Driver Installingrand Setting Up VPanel ssasccasssccasccovssaiscesssscasscssavs cctediustasavecnsscatacasascnsectoreustospcareishetedaecasnucsaiiscciasteianaeisiorcasserecnenetta 39 2 5 Before Starting Operations si 40 Spindle R n Wamp cas sscct cs cacecvactsstacesthavacseacadzenatdtecesasctetasqnshavacessdesatestaduuscansacasnscthovcancauienasustiuciesaunraassaveseusteiets 40 Chapter 3 Basic Operation icicicesiccseciccesccetceeecseanecenccestwanesccatenensasecaccneeesecedecvascsnesnteeceneecnesiseneeeveasca 41 31 Starting and Quitting cee sector ee ates AS
37. Preference e Move tool to desired location using keypad IV When not selected keypad moves table to desired location 9 QE D D D 48 Chapter 3 Basic Operation Moving to a Specific Position j E Roland VPanel for JWX 30 LE je User Coordinate System LA 50 00 Y 30 00 m 20 00 90 00 a 6000 mm rm U 0 mm min Y Origin VAI a i 9 9 9 1Step C Low Speed C HighSpeed i on Ne C 10Step C 100 Step Z Origin D FT a y Pal a r Move to user specified location Es User Coordinate System X Stop Coordinates xg 50 00 mm 70 Move Amount of relative Yfy 30 00 C movement Zg 20 00 mm fa 30 00 deg Rotate Moving to the VIEW Position Lighted 36 POWER Flashes x READY O ERROR 3 2 Moving the Tool Selecting a destination from the list and clicking the Move button makes the tool move rapidly to the selected loca tion Clicking the Stop button stops movement Note Movement to ZCL Y Origin is possible only when detection of the jig location has been per formed and the center of the axis of rotation has been established P 62 Square Clamp Attachment and Detection of Jig Location p 74 Swivel Clamp Attachment and Detec tion of Jig Location p 86 Tube Clamp Attachment and Detection of Jig Location When User Specify I
38. Ready for and Performing Cutting 83 4 5 Using the Tube Clamp What You Can Accomplish Using the Tube Clamp Using tube clamp you can carry out cutting while rotating the cylindrical workpiece This enables you to create batches of ring shaped jewelry models efficiently Adapter Shaft 84 Chapter 4 Getting Ready for and Performing Cutting 4 5 Using the Tube Clamp Tube Clamp Workpiece Size and Cuttable Area The size of the workpiece that can be mounted in the jig and the actual cuttable area are different The cuttable area is also the cutting area that can be set with SRP Player the CAM program included with the machine Refer to the figure below to determine the size of the workpiece to use and the size of the jewelry model you re producing Loadable workpiece size cuttable area Max 102 Inner diameter 5 8 inch Cuttable area 2 Max 151 Loadable workpiece size Max 155 Unit mm Chapter 4 Getting Ready for and Performing Cutting 85 4 5 Using the Tube Clamp Tube Clamp Attachment and Detection of Jig Location A WARNING Never inadvertently touch the computer or handy panel while performing this task Unintended operation of the machine may result in injury A WARNING Securely fasten the jig in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the m
39. Roland lt Z lt 9 x Lu T Roland DG Corporation Thank you very much for purchasing this product O To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location O Unauthorized copying or transferral in whole or in part of this manual is prohibited O The contents of this operation manual and the specifications of this product are subject to change without notice O The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us O Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this product O Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product For the USA FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATE MENT NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio fre qu
40. S SQUARE CLUMP L Install detection pin in the spir le SWIVEL CLUMP Remove all debris fonte begin jig dete Normally you should leave this selected Clear ing the check box makes it necessary to set each origin point manually IV Y origin on axis of center of rotation Set Origin Point After Detection F A origin at reference comer of jig Select SQUARE CLAMP L or SQUARE CLAMP S A picture of the selected jig appears If you re using the square clamp L is dis played for the large clamp or S for the small one Important OSelect the correct jig Detection may fail if the wrong jig is selected In some cases the machine may be damaged Remove the screw at the tip of the square clamp Detection may fail if it is not removed In some cases the detection 64 pin may break ES Click Start Sensing Detection of the location of the jig starts FP SQUARE CLUMP L L Install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing to begin jig detection ij r Set Origin Point After Detection M Y origin on axis of center of rotation IV A origin at reference comer of jig i a Roland VPanel for Ww rn r Jig Detection S SQUARE CLUMP L v L Install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing
41. Start Sensing to begin jig detection 1 A Set Origin Point After Detection M origin on axis of center of rotation IV A origin at reference comer of jig Start Sensing Cancel Close L SS SS _ Click Start Sensing Detection of the location of the jig starts Chapter 4 Getting Ready for and Performing Cutting G Roland VPanel for WX30 s Mount the swivel clamp on the table When ready click OK 6 ap SCrews 2 places __ Clamp base L Align with the protrusions and ensure no gap Mount the swivel clamp on the table When ready click OK 8 Roland VPanel for JWX 30 SEL CU fl Roland VPanel for JWX 3u Ci Detection of the jig has finished r Jig Detection A E Ai a CLUMP Remove the ring for fixing and install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing to begin jig detection 1 Jn r Set Origin Point After Detection IV Y origin on axis of center of rotation M A origin at reference comer of jig Start Sensing Cancel 4 4 Using the Swivel Clamp When the screen shown in the figure appears open the front covers detach only the swivel clamp s clamp base from the rotary axis then attach it to the adapter on the table Close the front covers and click OK
42. a connector for external equipment P 108 Expansion Con nector B VPanel 1 2 Part Names and Functions Operation of the machine is controlled from the screen of your computer VPanel is a dedicated program for controlling the machine i FA Roland VPanel for JWX 30 oO Machine Coordinate System 2 xj 0 00 mm Y 0 00 m z2 o A 0 00 deg 46 6000 on D DD 9 2 Jo ay 1Step 10Step LowSpeed High Speed 100 Step uC 0 mm min Override Cutting Speed 4 Spindle Speed y fio x a y o x a r Set Origin Point Set fx Origin here C Set Fr Origin gt at center of C Set z Current Jig Change Jig Apply Apply Apply Setup CD Preference Coordinates This displays the present tool location P 47 Viewing the Tool Location Feed buttons These perform movement along the respective axes X Y Z and A P 46 Manual Feed Specific destination movement button You use this to make the tool move directly to a specific position P 49 Moving to a Specific Position Override buttons These change the speed of spindle rotation and other aspects of cutting operations P 93 Override Base point setting buttons These set the base points used during cutting such as the X and Y axis origin points Spindle speed This displays the present rotating spe
43. achine with force posing a risk of injury Attach the tube clamp and carry out detection of the jig s location Important O Detecting the location of the jig is a necessary procedure for determining the reference position for cutting Be sure to carry this out whenever you change the jig O Attach correctly If it is not attached properly detection of the jig location cannot be carried out correctly O Make sure the tube clamp detection pin and tool sensor are clean and free of any buildup of cutting waste or the like Any buildup on these may prevent correct response by the sensor and make correct detection of the jig location impos sible In some cases such buildup may cause breakage of the detection pin resulting in injury or damage Procedure Close the front covers and perform movement to the VIEW position P 49 Moving to the VIEW Position Open the front covers and install the detection pin P 57 Installing a Tool 86 Chapter 4 Getting Ready for and Performing Cutting Mount the tube clamp 4 5 Using the Tube Clamp Before installing on the rotary axis separate the adapter and the shaft Adapter p xe wrench i a Rotary axis Cap screws 3 places Align with the protrusion and ensure no gap Chapter 4 Getting Ready for and Performing Cutting 87 4 5 Using the Tube Clamp Secure the tube clamp in place using the clamp ho
44. allation should be 0 6 m 23 7 in or higher above the work floor This machine is desktop type Install in a location that allows easy access to areas such as the main power switch during operation 32 Chapter 2 Installation and Setup 2 2 Installation Unpacking Retaining materials are attached to protect the machine from vibration during shipment When installation is complete remove these and store in the specified locations O Remove all retaining materials Any that remain may cause faulty operation or breakdown when the power is switched on O The retaining materials are required when moving the machine to a different location Store them carefully so that they do not get misplaced A WARNING Carry out these operations before you connect the power cord Inadvertent powerup may result in pinched hands or other injury Removing the retainers Make sure the power cord is not connected then remove retainers A B and C ee P Cap screws A P A wC This is also used to store aA RER B the retainers Storing the retainers You can attach retainers A and B at the location shown in the figure and store the hexagonal wrench used when replacing the spindle unit Store retainer C so that it will not become misplaced because it is also needed when relocating the machine Cap screws Use items for fas tening Chapter 2 Installation and Set
45. an be resumed by clicking Continue but doing so is very likely to result in unintended operation and is not recommended Chapter 5 Appendix 103 104 5 3 Responding to an Error Message j Emergency stop A The JWX 30 has performed an emergency stop A Cover open error Operation cannot be continued To recover from an emergency stop the power to the equipment must be reset Carty out the following steps in the sequence shown 1 Stop any output of cutting data from the CAM or other program 2 Switch the equipment off then back on 3 Click the OK button for this message b An emergency stop occurred because a front cover was opened while cutting was in progress or because the machine experi enced load that exceeded its capacity Operation cannot be resumed Messages displayed in similar windows as well as the causes of the emergency stop and the action to take are described below P 42 Starting and Quitting Cover open error A front cover was opened during cutting or spindle rotation Follow the on screen messages to switch off the power close the front cover and redo the operation from the beginning The spindle experienced an excessive load The spindle experienced an excessive current The spindle motor is running hot The spindle control circuit is running hot A spindle motor error occurred This is caused by prolonged high load on the motor or by excessive torque
46. and JewelStudio This isa 3D CAD program for designing jewelry models It lets you create designs matched to the jigs included with the machine Note For more information on how to install and set it up refer to the user s manual included with the Setup DVD ROM Chapter 2 Installation and Setup 37 2 4 Installing and Setting Up the Software Installing the Windows based Driver D Notice Keep machine and the computer unconnected until you carry out this installation operation Failure to follow the correct procedure may make installation impossible Procedure Before you start installation and setup make sure the USB cable is NOT connected Log on to Windows as Administrators Insert the Roland Software Package CD ROM into the computer Windows Vista only When the automatic playback window appears click Run menu exe The setup menu appears automatically 4 i Click Install of Windows Driver CS Roana Vine 7 An Installation and Setup Guide matched to the basic Roland software on your computer is displayed If you re using Windows 2000 the Installation and Setup Guide and the VPanel for JWX 30 Install Readme Driver Setup appear Windows Driver Readme http Avww rolanddg com Setup menu COE Follow the instructions in the Installation and e gt amp Setup Guide to finish installing Back Forward Font Print z
47. and VPanel for JWX 30 The InstallShield R Wizard will allow you to modify repair or remove Roland VPanel for JWX 30 To continue dick Next InstallShield Wizard Completed The InstallShield Wizard has successfully installed Roland Panel for JWX 30 Click Finish to exit the wizard lt i Dore Click of the install window This completes the installation Click Install of VPanel for JWX 30 When the screen shown in the figure appears click Next then follow the prompts to install and set up the program Windows Vista only The User Account Con trol appears click Allow When installation finishes the screen shown at left appears Click Finish Chapter 2 Installation and Setup 39 2 5 Before Starting Operations Spindle Run in Warm up In any of the following cases perform run in warm up operation for the spindle Failure to do so may result in unstable spindle rotation O When using for the first time after purchase O After moving the machine and reinstalling it at a different location O After replacing the spindle unit O When using in a low temperature environment How to Perform Run in Warm up Operation Carry out the following steps 1 through 3 P 50 Starting and Stopping Spindle Rotation Step1 Speed 6 000 rpm Rotation time 20 minutes Step2 Speed 15 000 rpm Rotation time 20 minutes Step3 Speed 30 000 rpm R
48. asily create the designs and tool paths for cutting that employ the included jigs Easy operation VPanel and Handy Panel VPanel which you use once installed and set up on a computer is the main operation panel for the machine achieving ease of use with a large display area Using VPanel not only can you move the tool and switch the spindle on and off you can also perform automatic detection of the location of the installed jig make the settings for the origin points and more You can also operate the machine while watching the workpiece from close up by using the handy panel which is capable of a subset of operations for tool movement and spindle on off control Equipped with a High performance Tool Sensor The machine is equipped with the high performance tool sensor needed to achieve high precision cutting Detection of the jig location and setting the reference position for cutting can be accomplished accurately thanks to this high performance tool sensor enabling you to create high quality jewelry models Chapter 1 Getting Started 1 2 Part Names and Functions Front and Interior Front covers upper and lower The front covers open upward and downward To ensure safety open ing either of these during cutting or spindle rotation causes an emergency stop to occur P 45 Emergency Stop Due to Open ing or Closing the Front Cover Built in panel This is the operation pane
49. assumes a direction of tool movement relative to the object being cut This means that pressing or makes the table move in the direc tion opposite to what the arrow indicates movement toward the back of the machine 6 movement toward the front of the machine A axis button Pressing this button makes the movement axis change to the A axis Pressing this button does not actually rotate the A axis To rotate the A axis you press this but ton then turn the dial Q Feed button Pressing a movement button or turning the dial while holding down this button performs rapid movement Spindle button Holding this down for one second or longer while the spindle is stopped sounds an audible beep and starts spindle rotation Pressing this during spindle rotation sounds a beep and stops rotation Z LEDs This indicates the axis of movement using the handy panel Pressing the movement button for an axis makes the corresponding LED light up Dial Turning this moves the selected axis the axis whose LED is illuminated Operating the Handy Panel and VPanel at the Same Time Never operate the handy panel and VPanel simultaneously Operation using VPanel becomes impossible while the handy panel is being used 54 Chapter 3 Basic Operation Chapter 4 Getting Ready for and Performing Cutting 4 1 Jig and Workpiece Selection Jig and
50. attached properly detection of the jig location cannot be carried out correctly O During detection of the jig s location keep the retaining rings both A and B detached from the clamp base Detection of the jig location cannot be performed correctly when the retaining rings remain attached O Make sure the swivel clamp detection pin and tool sensor are clean and free of any buildup of cutting waste or the like Any buildup on these may prevent correct response by the sensor and make correct detection of the jig location impos sible In some cases such buildup may cause breakage of the detection pin resulting in injury or damage Procedure Close the front covers and perform movement to the VIEW position P 49 Moving to the VIEW Position Open the front covers and install the detection pin P 57 Installing a Tool 74 Chapter 4 Getting Ready for and Performing Cutting Mount the square clamp on the rotary axis 4 4 Using the Swivel Clamp and ensure no Clamp base Cap screws 2 places Cap screws 3 places Align with the protrusions gap ae ring A B Te A 0 Leave these detached to perform detection of the jig location F Roland VPanel for JWX 30 User Coordinate S ystem X 30 00 mm 20 00 mm 20 00 mm 45 00 deg 6000 em EEF Y mme min Current Jig Coms D Coms DD Jig Va D a 4 f ER
51. branch rapi dement en cas d urgence Installer l appareil pr s d une prise lectrique En outre pr voir suffisamment d espace pour que la prise lec trique soit facile d acc s Ne jamais utiliser d huile de coupe Cet appareil n est pas con u pour traiter l huile de coupe L huile peut s infiltrer l int rieur et causer un incendie ou un choc lectrique Ne jamais utiliser d air sous pression Cet appareil n est pas con u pour tre nettoy l aide d un appareil soufflant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectrique CO 0 S il se produit des tincelles de la fum e une odeur de br l un bruit inhabituel ou un fonctionnement anormal d brancher imm diatement le c ble d alimentation Ne jamais utiliser si un composant est endommag Continuer a utiliser l appareil peut causer un incendie un choc lectrique ou des blessures Communiquer avec le repr sentant Roland DG Autoris 17 A Pour utiliser en toute s curit A Remarques importantes propos du c ble d alimentation de la fiche et de la prise lectrique Ne jamais d poser aucun objet sur le c ble sur la fiche ou sur la prise car cela risque de les endommager Z1 Ne jamais plier ni tordre le c ble avec une force excessive Ne jamais tirer sur le c ble ou la fiche avec une force excessive Ne jamais plier ni en
52. c lectrique Si un objet ou du liquide s infiltre dans l appareil d brancher imm diatement le c ble d alimentation et communiquer avec le repr sentant Roland DG autoris Ne jamais placer d objet inflammable proximit de l appareil Ne jamais util iser de produit inflammable en a rosol proximit de l appareil Ne jamais utiliser lappareil dans un endroit o des gaz peu vent s accumuler Une combustion ou une explosion pourraient se produire Mise la terre La mise la terre peut pr venir un incendie ou un choc lectrique dus une fuite de courant en cas de d faillance Manipuler le c ble d alimentation la fiche et la prise lectrique correctement et avec soin Ne jamais utiliser un article endommag car cela pourrait causer un incendie ou un choc lectrique Si une rallonge ou une bande d alimentation lectrique sont utilis es s assurer qu elles correspondent aux caract ristiques de l appareil tension fr quence et courant L utilisation de plusieurs charges lectriques sur une prise unique ou une longue rallonge peut causer un incendie Si l appareil doit rester inutilis pendant une longue p riode d brancher le c ble d alimentation Cela peut pr venir les accidents en cas de fuite de courant ou de d marrage accidentel Placer l appareil de fa on ce que la fiche soit facile d acc s en tout temps Ainsi l appareil pourra tre d
53. cceol as o 72 25 I T U ns 110 Chapter 5 Appendix 5 6 Dimensional Drawings Swivel Clamp Unit mm O al O ba Q o o a T 9 A re 254 fe N to wl E a EE A kg i 7 T L a E LI U 60 Tube Clamp Unit mm 242 5 min 40 5 min 155 max 3 5 max 1 74 min 32 5 max 45 5 8 10 145 13 including BUSH L Fla Lo 3 ji oO re F tel 5 140 Chapter 5 Appendix 111 5 6 Dimensional Drawings Rotary Axis Unit mm o 12 Positioning screw 53 Tool Sensor Unit mm Limit position 52 OFF 53 8 ON 53 Fw 8 9 0 0 8 o O o O o 112 Chapter 5 Appendix X Y and Z axis Travel Table Dimension X and Y axis travel table dimension 5 6 Dimensional Drawings 205 Y axis travel Table dimension
54. ch the computer or handy panel while performing this task Unintended operation of the machine may result in injury Z CAUTION Caution cutting tool The cutting tool is sharp To avoid injury exercise caution You use the blower fan with it installed on the tool as shown in the figure Using the blower fan lets you disperse cutting waste while carrying out cutting This is not necessarily able to disperse all cutting waste from the workpiece but can be helpful when you want to keep an eye on the workpiece during cutting or when you re performing rough cutting or other such operations that produce large amounts of cutting waste Note however that the cutting results do not vary depending on whether you use the blower fan Also when you re using the blower fan we recommend keeping the spindle speed at 20 000 rpm or lower Use at higher speeds may cause the cutting waste to be dispersed over a wider area or to fly out from between the front covers or other areas Blower fan 96 Chapter 4 Getting Ready for and Performing Cutting Chapter 5 Appendix 5 1 Maintenance Care and Maintenance of the Cutting Machine WARNING WARNING WARNING A WARNING CAUTION CAUTION Never use a pneumatic blower This machine is not compatible with a pneumatic blower Cutting waste may get inside the machine and cause fire or electrical shock Never use a solvent such as gasoline alcohol or thinner to p
55. cut any material other than modeling wax About Tools O The tip of the tool is breakable Handle with care being careful not to drop it About the Documentation for This Machine Documentation Included with the Machine The following documentation is included with the machine User s Manual this manual This contains important notes for ensuring safe use as well as detailed information on how to install and operate the machine and install and set up the included programs Be sure to read it first SRP Player Install Guide This describes how to install and set up the included CAM programs and how to view the online help that explains how to use the programs VPanel Online Help electronic format manual JewelStudio Online Help electronic format manual These are user s manual that you view on a computer screen and they include detailed explanations of the commands used in the programs as well as other information Installing the respective programs makes these available for viewing P 37 Installing and Setting Up the Software How to View the Online Help VPanel From the Start menu click All Programs then Roland VPanel for JWX 30 Then click Help M Games Network Maintenance L Roland VPanel for JWX 30 Connect To EEJ VPanel Control Panel M Startup Default Programs Help and Support ric S P JewelStudio After starting JewelStudio click omy then
56. dica ments ou dans un tat de fatigue L utilisation de l appareil exige un jugement sans faille L utilisation avec les facult s af faiblies pourrait entra ner un accident Utiliser l appareil dans un endroit propre et bien clair Travailler dans un endroit sombre ou en combr peut causer un accident l utilisateur risque par exemple de tr bucher malencon treusement et d tre coinc par une partie de l appareil Ne jamais utiliser l appareil des fins au tres que celles pour lesquelles il est con u Ne jamais l utiliser de mani re abusive ou d une mani re qui d passe sa capacit Le non respect de cette consigne peut causer des blessures ou un incendie Ne jamais utiliser un outil de coupe mous s Proc der fr quemment aux travaux d entretien pour garder l appareil en bon tat de fonctionnement L usage abusif peut causer un incendie ou des blessures Utiliser uniquement des accessoires d origine accessoires en option articles consommables cable d alimentation et autres articles semblables compatibles avec l appareil Les articles incompatibles risquent de causer des accidents Ne jamais tenter de d monter de r parer ou de modifier l appareil Le non respect de cette consigne risque de provoquer un incendie un choc lectrique ou des blessures Confier les r parations a un technicien ayant la formation requise PRUDENC
57. dy Panel O Starting or stopping spindle rotation P 54 Using the Handy Panel Moving the tool P 54 Using the Handy Panel 52 Chapter 3 Basic Operation 3 4 Pausing and Quitting Cutting Quitting Cutting This stops cutting through operation using the built in panel Unlike pausing operation cutting cannot be resumed Procedure 0 O POWER Flashes OC READY ERROR d 5 fr POWER Lighted bsg READY O ERROR Press the PAUSE button during cutting Movement of the tool pauses The PAUSE light comes on and the READY light flashes Rotation of the spindle does not stop at this time Hold down the CANCEL button for two seconds or longer When the POWER light goes dark and the READY light is lighted cutting has com pleted stopping Rotation of the spindle stops at this time Chapter 3 Basic Operation 53 3 5 Handy Panel Using the Handy Panel This is an operation panel connected to the cutting machine by a cable You can use it to perform such operations as mov ing the tool or switching spindle rotation on and off This makes it a handy tool when you want to perform operations while monitoring the material or the tool position from a location close to the machine X Y and Z axis movement buttons These are the respective movement buttons for the X Y and Z axes Pressing just these buttons performs slow movement Y axis movement
58. e time Never connect two or more instances of this machine to a single computer Operations are ignored Is the cable connected Connect the cable securely P 35 Cable Connections Was the machine started according to the correct procedure Simply switching on the power does not enable operation Start the machine using the correct procedure P 42 Starting and Quitting Is a front cover open This machine restricts some operations when a front cover is open Close both the upper and lower front covers Is the ERROR light flashing The ERROR light is flashing rapidly An emergency stop occurred because a serious error was de tected Resuming operation is not possible A description of Chapter 5 Appendix the error is displayed in VPanel Switch off the main power to quit the operation eliminate the cause then redo the operation from the beginning If the emergency stops continue even after eliminating the cause contact your authorized Roland DG Corp dealer or Roland DG Corp P 42 Starting and Quitting p 103 Responding to an Error Message The ERROR light is flashing slowly Operation was paused because an error was detected A descrip tion of the error is displayed in VPanel Follow the displayed instructions to resume operation P 51 Pausing and Resuming Operation Is operation paused When the PAUSE light is on it means that operation is paused When the machine is paused cutting s
59. e Tube Clamp Tube Clamp Cutting Before Starting Cutting O Make sure that detection of the jig location has finished If detection of the jig location has not finished the intended cutting may not be possible P 86 Tube Clamp Attachment and Detection of Jig Location Procedure Workpiece Press in enough to keep from moving during cutting or from coming loose easily D Clamp holder 27 Earl Cap screw Install a cutting tool P 57 Installing a Tool 90 Chapter 4 Getting Ready for and Performing Cutting Perform movement to the VIEW position and open the front cov ers Detach the clamp holder and shaft P 49 Moving to the VIEW Position Mount the workpiece Mounting the workpiece requires applying force to press it in For this reason mounting the workpiece while leaving the shaft at tached to the adapter may apply excessive force to the jig or the rotary axis which may result in a problem When you re mounting the workpiece be sure to first detach the shaft from the adapter Attach the shaft with the work piece mounted on it to the adapt er and secure the tip of the shaft in place using the clamp holder 4 5 Using the Tube Clamp TEA Roland VPanel for JWX 30 crer Close the front covers and make the setting for the base point Select YZ origin at center of rota X 101 74 mm AOE a W L 1 D tion then click Ap
60. ed of the spindle Changing the speed is also possible Spindle rotation button This switches spindle rotation on and off P 50 Starting and Stopping Spindle Rotation Tool feed rate This displays the present speed of tool move ment Change Jig button This sets the reference position for the jig Be sure to click this button whenever you ve changed the jig Setup button You use this at times such as when making set tings to fine tune the operation of the machine For detailed information about the setting refer to the online help of VPanel P 21 How to View the Online Help Preference button You use this at times such as when setting the measurement unit used to display coordinates in VPanel For detailed information about the setting refer to the online help of VPanel P 21 How to View the Online Help p 48 Changing the Unit of Measurement for Display Chapter 1 Getting Started 1 2 Part Names and Functions Handy Panel and Built in Panel You operate this machine using either the handy panel connected to the cutting machine by a cable or the machine s built in panel O POWER LEDs O READY O ERROR Operation Sub power button buttons P 42 How to Start the Machine PAUSE button P 51 Pausing and Quitting Cutting VIEW button P 49 Moving to the VIEW Position CANCEL button P 53 Quitting Cut
61. ency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Unauthorized changes or modification to this system can void the users authority to operate this equipment Use only I O cables that have been designed and manufac tured specifically for this device For Canada NOTICE This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations AVIS Cet appareil num rique de la classe A respecte toutes les exigences du R glement sur le mat riel brouilleur du Ca nada NOTICE Grounding Instructions In the event of a malfunction or breakdown grounding pro vides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an elec tric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conduc tor can result in a risk o
62. er 4 Getting Ready for and Performing Cutting 4 3 Using the Square Clamp Secure the square clamp in place with the clamp holder Fit the rail on the clamp holder into the groove in the table slide the clamp holder to fit it onto the tip of the square clamp then tighten the cap screw on the clamp holder to secure the holder in place If the tip of the square clamp does not easily fit into the clamp holder temporarily loosen the cap screws at the junction of the square clamp and the rotary axis then secure the clamp holder in place Then secure the square clamp in place again on the rotary axis Le Cap screw Loosen Rail Cap screw Secure in place D a ee ae Table Close the front covers then in VPanel click Change Jig The Jig Detection window appears j 4 Roland VPanel for JWX 30 User Coordinate System X y A x R X 30 00 mm Te 4 x ot fi a ee ON Y 20 00 m nf ly p C 10Step C 100 Step Speed High Speed 2 2000 m 4 ly A 45 00 4 ha 6000 on aic Move to 4 Ggn z Move Stop y 0 mm min Override Cutting Speed y 100 4 Spindle Speed Y 100 Z 4 Current Jig Set Origin Point Set X Origin v here Apply mn LE 1 Chapter 4 Getting Ready for and Performing Cutting 63 4 3 Using the Square Clamp O f Jig Detection 2 SQUARE CLUMP L x L TUBE CLUMP SQUARE CLUMP
63. er 4 Getting Ready for and Performing Cutting 4 3 Using the Square Clamp Circumferential Cutting Loadable workpiece size S L Max 36 Cuttable area S L Max32 Loadable workpiece size Cuttable area S L Max 76 S Square clamp small L Square clamp Large Unit mm About the Milling Support Structure for Circumferential Cutting Circumferential cutting using the square clamp requires a milling support structure for holding the workpiece immobile at the tip of the square clamp You fashion the milling support structure using two surface cutting so as to fit the shape of the tip of the square clamp The JewelStudio program that comes with the machine includes cutting data for creating a milling support structure so create the cutting data as described in the user s manual for JewelStudio If you re using a 3D CAD program other than JewelStudio create the cutting data with reference to page 114 Dimensional Drawings for Creating Milling Support Structure P 21 How to View the Online Help p 114 Dimensional Drawings for Creating Milling Support Structure Chapter 4 Getting Ready for and Performing Cutting 61 4 3 Using the Square Clamp 62 Square Clamp Attachment and Detection of Jig Location WARNING WARNING Never inadvertently touch the computer or handy panel while performing this task Unintended operation of the machine may result in injury Securely faste
64. erform cleaning Doing so may cause fire Disconnect the power cord before performing cleaning or maintenance Attempting such operations while the machine is connected to a power source may result in injury or electrical shock When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns When performing maintenance be sure to keep the tool detached Contact with the blade may cause injury O This machine is a precision device Carry out daily care and maintenance O Carefully clean away cutting waste Operating the machine with a large amount of cutting waste present may cause malfunction O Never apply silicone substances oil grease spray etc to the machine Doing so may cause poor switch contact O Never apply lubrication Cleaning around the table After operation use a brush or the like to clean away any buildup of cutting waste around the table or on the machine Cleaning the dust tray After operation dispose of any cutting waste that has collected in the dust tray Dust tray 98 Chapter 5 Append
65. eux de retirer le couvercle puisqu il y aurait des risques de chocs lectriques ou d lectrocution cause du voltage lev 19 20 Important Notes on Handling and Use This machine is a precision device To ensure the full performance of this machine be sure to observe the following important points Failure to observe these may not only result in loss of performance but may also cause malfunction or breakdown This machine is a precision device OHandle carefully and never subject the machine to impact or excessive force O Diligently keep clean of cutting waste O Use within the range of specifications ONever attempt to move the spindle head by hand with undue force O Never needlessly touch anywhere inside the machine except for locations specified in this manual Install in a suitable location OInstall in a location that meets the specified conditions for temperature relative humidity and the like O Install in a quiet stable location offering good operating conditions O Never install in out of doors ONever use the machine in an environment where silicone substances oil grease spray etc are present Doing so may cause poor switch contact This machine becomes hot ONever cover the ventilation holes with cloth tape or anything else O Install in a well ventilated location This machine is exclusively for cutting modeling wax ONever
66. ever install close to any flammable object or in a gas filled location Combustion or explosion may be a danger A WARNING Never install outdoors or in any location where exposure to water or high humidity may occur Doing so may result in fire or electrical shock A WARNING Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency Install the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electrical outlet O Never locate in a location subject to wide fluctuations in temperature or humidity O Never install in a location subject to shaking or vibration O Never install in a location where the floor is tilted not level or unstable O Never install in a dusty or dirty location or outdoors O Never install in a location exposed to direct sunlight or near air conditioning or heating equipment O Never install in a location exposed to considerable electrical or magnetic noise or other forms of electromagnetic en ergy O Never install in an environment where silicone substances oil grease spray etc are present Chapter 2 Installation and Setup 31 2 2 Installation Installation Space Ensure that at least the following amount of space is available Work space Installation space 2 0m 2 0m About the installation location The height of inst
67. f electric shock The conductor with insulation having an outer surface that is green with or with out yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately For California WARNING This product contains chemicals known to cause cancer birth defects and other reproductive harm Roland DG Corp has licensed the MMP technology from the TPL Group For EU Countries CE The authorized representative in the EU Manufacturer ROLAND DG CORPORATION 1 6 4 Shinmiyakoda Kita ku Hamamatsu shi Shizuoka ken 431 2103 JAPAN Roland DG Corporation German Office Halskestrasse 7 47877 Willich Germany For EU Countries WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Operating Instructions KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting
68. fique ne pas faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que l appareil ne doit jamais tre d mont Le symbole pr vient l utilisateur sur ce qu il doit faire La chose sp cifique faire est indiqu e par le dessin l int rieur du cercle Le symbole gauche signifie que le fil lectrique doit tre d branch de la prise 13 A Pour utiliser en toute s curit L utilisation incorrecte peut causer des blessures ATTENTION gt ATTENTION S assurer de suivre les proc dures d utilisation d crites dans la documenta tion Ne jamais permettre quiconque ne conna t pas le fonctionnement ou la ma nutention de l appareil de le toucher L utilisation ou la manutention incorrectes peuvent causer un accident D brancher le c ble d alimentation avant de proc der au nettoyage ou l entretien de l appareil et avant d y fixer ou d en re tirer des accessoires en option Tenter ces op rations pendant que l appareil est branch une source d alimentation peut causer des blessures ou un choc lectrique Garder les enfants loin de l appareil L appareil comporte des zones et des com posants qui pr sentent un danger pour les enfants et qui pourraient causer des blessures la c cit la suffocation ou d autres accidents graves Ne jamais faire fonctionner l appareil apr s avoir consomm de l alcool ou des m
69. following page Chapter 4 Getting Ready for and Performing Cutting 67 68 4 3 Using the Square Clamp Square Clamp Circumferential Cutting Before Starting Cutting O Make sure that detection of the jig location has finished If detection of the jig location has not finished the intended cutting may not be possible P 62 Square Clamp Attachment and Detection of Jig Location O Performing circumferential cutting using the square clamp requires a milling support structure for mounting the workpiece at the tip of the square clamp You can create a milling support structure by means of two surface cutting P 61 About the Milling Support Structure for Circumferential Cutting p 65 Square Clamp Two surface Cutting Procedure 1 Attach the workpiece at the tip of the square clamp securing it in place with the screw Screw Orient the milling support structure so that Workpiece MT its flat cutting surface is placed against the tip of the square clamp Attaching it in the reverse orientation makes it impossible to update the cutting data correctly Tighten the screw enough to keep the workpiece from coming loose easily Install a cutting tool P 57 Installing a Tool Chapter 4 Getting Ready for and Performing Cutting 4 3 Using the Square Clamp TEA Roland VPanel for JWX 30 _ crar Close the front covers and make acam E A gt the setting for the base point Y
70. g speed during cutting operations is controlled by commands in the cutting data sent from the computer and so the setting made in VPanel is ignored Note however that the setting made with VPanel is used when the cutting data contains no command specifying the spindle speed or if the setting is made again in VPanel while cutting is in progress You can also use VPanel s override feature to adjust the speed of spindle rotation during cutting P 93 Override Operation Using the Handy Panel You can start and stop spindle rotation using the handy panel Changing the speed of rotation using the handy panel is not possible P 54 Using the Handy Panel 50 Chapter 3 Basic Operation 3 4 Pausing and Quitting Cutting Pausing and Resuming Operation This operation pauses cutting You perform it using the built in panel This also makes it possible to resume cutting at the paused position after an operation such as moving the tool to check the status of the workpiece Procedure 1 O POWER Flashe POWER D S SOCREADY O ERROR Press the PAUSE button during cutting Tool movement pauses The PAUSE light comes on and the READY light flashes Rotation of the spindle does not stop at this time Press the VIEW button Rotation of the spindle stops the tool moves to the center of the machine and the table moves to the front of the machine the VIEW posit
71. good idea to use the tools selectively according to the work process such as rough cutting or finish cutting and the design Features of the Included Tools Ball end mill CAP LN BED This has a cutting blade around the outer perimeter surface of the tool tip and the end cutting edge is ball shaped The end face of the cutting path is formed in a curve in the shape of the end cutting edge so this tool is not suitable when you want to create angles It may be a good idea to use it mainly for rough cutting of outer shapes and the like Conical end mill ZEC J3015 The tool tip is tapered making this suitable for finely detailed cutting It may be a good idea to use this mainly for finishing intricate areas Detection pin You use this when performing detection of the jig location It is not used in actual cutting The presence of rust or grime can make accurate detection impossible so keep it clean through daily care P 99 Care of the Detection Pin Important Notes When Using Tools Not Included with the Unit When you re using a tool other than one that s included with the machine give careful attention to such matters as the length of the tool and the shape of its tip When deciding on the tool length and amount of extension take into account the machine s operating stroke in the height direction and the size of its cutting area In particular an amount of extension that is too large may cause the tool to strike the jig or the
72. hing the workpiece causes the reference position to be misaligned and makes it impossible to perform the intended cutting Chapter 4 Getting Ready for and Performing Cutting 81 4 4 Using the Swivel Clamp 2 TEA Roland VPanel for X30 cass Close the front covers and make re the setting for the base point A a 9 4 PR Select XYZ origin at table clamp JEEZ E TA then click Apply Y 105 61 1 R Apply Z 8650 m y 4 y W W 0 00 deg C 1 Step C 10Step C 100 Step 6000 om C LowSpeed High Speed Move to Rotation center x Move Stop p 0 mm min Override Cutting Speed LV 100 4 Spindle Speed Y foo 4 Current Jig r Set Origin Point C Set X Origin here Apply Set fY Origin at center of rotation Apply Change Jig Make sure no buildup of cutting waste is present on the tool sen sor then click Continue The tool moves and descends to the posi tion where it touches the tool sensor Dur ing detection the window shown in the figure is displayed Detecting Detection is in progress To quit before it finishes click Stop Sensing Stop Sensing A Click OK The X Y and Z origin point has been set The detection operation has finished TE Roland VPanel for IWX 30 A xj 0 24 mm Diy 4 A2 Y 15862 m ae gt Ly
73. ick Browse 14 Choose the name of the drive or folder where the driver is located 15 Select SETUPEXE and click Open then click OK 16 The User Account Control appears click Allow 17 The Setup program for the driver starts 18 Click Uninstall to choose it Select the machine to delete then click Start 19 If it is necessary to restart your computer a window prompt ing you to restart it appears Click Yes 20 The uninstallation finishes after the computer restarts When using the CD ROM specify the folder as shown below assuming your CD ROM drive is the D drive D Drivers 25D WINVISTA If you re not using the CD ROM go to the Roland DG Corp web site http www rolanddg com and download the driver for the machine you want to delete then specify the folder where you want to expand the downloaded file Windows 2000 XP 1 Before you start uninstallation of the driver unplug the USB Chapter 5 Appendix cables from your computer 2 Log on to Windows as Administrators right 3 Windows XP From the Start menu click Control Panel Click Printers and Other Hardware then click Printers and Faxes Windows 2000 From the Start menu click Setting Then click Printers 4 Click the model name s icon you are using From the File menu choose Delete 5 A message prompting you to confirm deletion appears Click Yes 6 Go to File and select Server Properties
74. in Points When you want to adjust the position of the A axis center obtained through jig location detection more exactly refer to the method described below Procedure 1 CSI BSE one the tool to the Y origin In VPanel select Y origin and click Move to EMMI More Stop Movel P 49 Moving to a Specific Position Override Cutting Speed v MO x a 2 Move the Y axis the distance of X 0 00 mm edt TV the adjustment value Ses I 000 v 4 Make the setting for the base r Set Origin Point point Set ibaa Apply Select Y origin and click Set C Set FF Origin at center of rotation Apply C Set z origin at center of rotation Apply The method just described is for fine tuning the Y axis origin point Use the same method for the Z axis origin point as well For information on how to determine the adjustment value refer to the following section 94 Chapter 4 Getting Ready for and Performing Cutting 4 7 Y and Z axis Origins Concepts and Fine tuning Determining the Adjustment Value Adjustment Value for the Y axis Origin You determine the adjustment value from the difference in levels at the seam produced between the first and second sur faces in two surface cutting The estimated adjustment value is one half the difference in levels However be careful to note the sign of the value plus or minus As the figure shows the sign of the adjustment
75. ion The READY light flashes while the tool and table are moving This operation cannot be performed while a front cover is open Close the front cover then perform the operation Chapter 3 Basic Operation 51 3 4 Pausing and Quitting Cutting Hold down the PAUSE button for one second or longer The tool returns to the position where op POWER eration was paused and cutting resumes Flashes SOC READY After the tool starts moving the PAUSE light O ERROR flashes until cutting resumes After cutting resumes the PAUSE light goes dark This operation cannot be performed while a front cover is open Close the front cover then perform the operation Important Before opening the front cover while operation is paused first make sure that rotation of the spindle is stopped For safety opening the front cover while the spindle is turning makes the machine perform an emergency stop Be sure to note that if this happens it s necessary to quit the operation and start over from the beginning P 45 Emergency Stop Due to Opening or Closing the Front Cover Other Operations Possible While Paused VPanel O Tool movement using manual feed P 46 Manual Feed O Starting or stopping spindle rotation P 50 Starting and Stopping Spindle Rotation O Changing the spindle speed P 93 Override O Adjusting the tool feed rate P 93 Override Han
76. ix Care of the Detection Pin 5 1 Maintenance Carry out daily care for the detection pin The presence of rust or grime on the detection pin makes accurate detection impos sible which in turn may make it impossible to perform cutting as intended and may even damage the machine Care Maintenance and Storage Methods O After use wipe clean using a clean cloth apply rust preventive oil generously and store O When the item will be out of use for a prolonged period store in a location with low humidity and little fluctuation in temperature Maintenance of the Spindle Unit The spindle unit and the belt are parts that wear out The replacement cycle varies according to usage conditions but as a general guide you should replace them after every 2 000 hours of use You can use VPanel to view the total working time of the spindle Refer to this to determine when replacement is needed For information on how to replace the spindle unit refer to the documentation included with the ZS 30 replacement spindle unit Checking the total working time of the spindle using VPanel Ej Roland VPanel for JWX 30 MS oa ee oe Y 0 00 mm Va N z 000 m a 4 w A 0 00 deg C1Step C 10Step a 6000 a rpm LowSpeed High Speed Eii Move to fxOrgn x Move Stop 100 Step U O mmmn Override Cutting Speed fioo Spindle Speed fico Set Origin Point Set fx Digi Setup
77. l installed on the cutting ma chine ss P 28 Handy Panel and Built in Panel Spindle head Tool sensor This is the sensor for detecting the length of the tool and the location of the jig Rotary axis unit Table Handy panel This is a hand held operation panel connected to the cutting machine by a cable P 54 Using the Handy Panel Swivel clamp adapter on the table You use this when performing cutting with the swivel clamp P 74 Swivel Clamp Attachment and Detection of Jig Location NOTE In this manual the mechanisms around the spindle unit including the spindle motor are called the spindle head Also the rotary axis area inside the spindle unit is called the spindle Chapter 1 Getting Started 25 26 1 2 Part Names and Functions Side Left side Expansion portA This is a connector for external equip ment P 106 Expansion Connector A USB connector This is for connecting a USB cable P 36 Connecting to the Computer Handy panel connector This is for connecting the handy panel P 35 Connecting the Handy Panel Connector cable for the rotary axis unit and other equipment Never detach this Right side Chapter 1 Getting Started Main power switch Power cord connector Expansion port B Thisis
78. lder Fit the rail on the clamp holder into the groove in the table slide the clamp holder to fit it onto the tip of the tube clamp then tighten the cap screw on the clamp holder to secure the holder in place If the tip of the tube clamp does not easily fit into the clamp holder temporarily loosen the cap screw at the junction of the adapter and the shaft then secure the clamp holder in place Then secure the junction for the adapter and the shaft in place again ed Clamp holder Table J Ensure no gap P H N t 1 alla Cap screw Fasten N 5 E Roland VPanel for JWX 30 User Coordinate System KA 2 VPanel click Change Jig A x A The Jig Detection window appears X 30 00 mm 212 PT Y 20 00 m OD i 6 A A 45 00 s j OC 105tep C 100 Step 6000 g en C LowSpeed High Speed Move to fA Origin X Move Stop U O mmmn Override Cutting Speed Y 100 4 Spindle Speed y 100 x 4 Current Jig r Set Origin Point Set X Origin v here Apply H Set Y Origin v at center of Apply Set 7 Apply Re gt 88 Chapter 4 Getting Ready for and Performing Cutting Close the front covers then in 4 5 Using the Tube Clamp r Jig Detection TUBE CLUMP nd a SQUARE CLUMP S SQUARE CLUMP L Install detection pin in the spindl SwIVEL CLUMP Remove all debris from the jig anu teo so
79. le area Max 102 Cuttable area Max 132 Chuck diameter 1 1 16inch Unit mm 72 Chapter 4 Getting Ready for and Performing Cutting 4 4 Using the Swivel Clamp Cutting While on the Table Loadable workpiece size Max 60 Cuttable area Max 56 Cuttable area Max 56 A Cuttable area Max 36 Loadable workpiece size Max 61 Chuck diameter 1 1 16inch Unit mm Chapter 4 Getting Ready for and Performing Cutting 73 4 4 Using the Swivel Clamp Swivel Clamp Attachment and Detection of Jig Location A WARNING Never inadvertently touch the computer or handy panel while performing this task Unintended operation of the machine may result in injury A WARNING Securely fasten the jig in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury Attach the swivel clamp and carry out detection of the jig s location Even when you re carrying out cutting on only the rotary axis side or only the table side detection of the jig location is performed at both places Performing detection at only one side is not possible Important O Detecting the location of the jig is a necessary procedure for determining the reference position for cutting Be sure to carry this out whenever you change the jig O Attach correctly If it is not
80. ler Never place any flammable object nearby Never use a combustible aerosol spray nearby Never use in any location where gases can accumulate Combustion or explosion may be a danger Handle the power cord plug and electrical outlet correctly and with care Never use any article that is damaged Using a damaged article may result in fire or electrical shock When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage frequency and current Use of multiple electrical loads on a single electrical outlet or of a lengthy extension cord may cause fire When the machine will be out of use for a prolonged period disconnect the power cord This can prevent accidents in the event of cur rent leakage or unintended startup Connect to ground This can prevent fire or electrical shock due to current leakage in the event of malfunction Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power plug in the event of an emergency Install the machine next to an electrical outlet Also provide enough empty space to allow immediate access to the electrical outlet Never use cutting oil This machine is not designed for the flow of cutting oil Oil may get inside the machine and cause fire or electrical shock Never use a pneumatic blower This machine is not compatible with a p
81. low Operation cannot be resumed by closing the front cover To resume follow the on screen instructions to restart P 42 Starting and Quitting r Emergency stop The J W 30 has performed an emergency stop e Cover open error Operation cannot be continued To recover from an emergency stop the power to the equipment must be reset Carry out the following steps in the sequence shown 1 Stop any output of cutting data from the CAM or other program 2 Switch the equipment off then back on 3 Click the OK button for this message Clicking OK at this window makes the window disappear but the window reappears until the cutting machine s power is switched off Front cover The upper one and the lower one must both be closed Chapter 3 Basic Operation 45 46 3 2 Moving the Tool Manual Feed Moving the tool manually is called manual feed and you can accomplish this using the feed buttons in VPanel Feed buttons Clicking these performs manual feed for the tool and the rotary axis FA Roland VPanel for JWX 30 P 47 Viewing the Tool Location Machine Coordinate System X 0 00 mm Y 0 00 mm Z 0 00 mm mx Selecting one of these enables movement 1Step C 10Step C 100 Step by the specified number of steps when a feed button is clicked Low Speed High Speed O X Y andZaxes 1 step 0 01 mm O A axis 1 step 0 045 Note tha
82. ly mounted in place Redo loading of the workpiece Fasten in place securely so that the workpiece will not slip out of place or come loose because of tool pressure or vibration during cutting P 65 Square Clamp Two surface Cutting p 68 Square Clamp Circumferential Cutting p 78 Swivel Clamp Cutting While on the Rotary Axis p 81 Swivel Clamp Cutting While on the Table p 90 Tube Clamp Cutting 5 2 What to Do If Is the tool firmly secured in place Retighten the collet to secure in place firmly P 57 Installing a Tool Is the tool tip worn If the tip of the tool is worn replace with a new tool Installation is impossible If installation quits partway through or if the wizard does not appear when you make the connection with a USB cable take action as follows Windows Vista 1 If the Found New Hardware appears click Cancel to close it 2 Click the Start menu then right click Computer Click Properties 3 Click Device Manager The User Account Control appears click Continue The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window select Delete the driver sof
83. mp base Here tighten retaining ring A loosely about two turns Mount the workpiece Insert the workpiece then tighten the retaining ring A 4 4 Using the Swivel Clamp m clamp base The attachment method is described here Detection of Jig Location P 74 Swivel Clamp Attachment and Mount the clamp base with work piece on the rotary axis adapter Install a cutting tool P 57 Installing a Tool r Roland VPanel for JWX 30 A User Coordinate System X X 1449 om Y 121 61 m Z 85 70 m ot 4 D a MORS W WY Move to Rotation center Y l Move Stop nn Close the front covers and make SL Es the setting for the base point Select XYZ origin at rotary axis B clamp then click Apply C 100 Step y fio a y eka Change Jig 9 C Set Y Origin v at center of rotation Apply Set XYZ origin at rotary axis clump v CD XYZ origin at table clump A 0 00 s rS abe 6000 E rpm C Low Speed 4 High Speed ERr J mm min Override Cutting Speed Spindle Speed Current Jig r Set Origin Point A C Set kk Origin v here Apply Roland VPanel for JWX 30 Make sure no buildup of cutting waste is present on the tool sen sor then click Continue Detecting Detection is in progress To quit before it finishes click Stop Sensing Stop Sensing The tool moves and descends
84. n the jig in place After securing in place make sure no wrenches or other articles have inadvertently been left behind Otherwise such articles may be thrown from the machine with force posing a risk of injury Attach the square clamp and carry out detection of the jig s location The method you use to attach the square clamp is always the same regardless of the size of the square clamp Important O Detecting the location of the jig is a necessary procedure for determining the reference position for cutting Be sure to carry this out whenever you change the jig O Attach correctly If it is not attached properly detection of the jig location cannot be carried out correctly O Make sure the square clamp detection pin and tool sensor are clean and free of any buildup of cutting waste or the like Any buildup on these may prevent correct response by the sensor and make correct detection of the jig location impos sible In some cases such buildup may cause breakage of the detection pin resulting in injury or damage Procedure Close the front covers and perform movement to the VIEW position P 49 Moving to the VIEW Position Open the front covers and install the detection pin P 57 Installing a Tool Mount the square clamp on the rotary axis Remove the screw at the tip of the square clamp Cap screws 3 places Remove this Align with the protrusion and ensure no gap Chapt
85. neu matic blower Cutting waste may get inside the machine and cause fire or electrical shock If sparking smoke burning odor unusual sound or abnormal operation occurs im mediately unplug the power cord Never use if any component is damaged Continuing to use the machine may result in fire electrical shock or injury Contact your authorized Roland DG Corp dealer A To Ensure Safe Use Z Important notes about the power cord plug and electrical outlet Never place any object on top or subject to damage Never bundle bind or roll up Never allow to get wet Never make hot Dust may cause fire 11 12 A To Ensure Safe Use A Warning Labels Warning labels are affixed to make areas of danger immediately clear The meanings of these labels are as follows Be sure to heed their warnings Also never remove the labels or allow them to become obscured WARNING To reduce the risk of injury user must read and understand user s manual AVERTISSEMENT Afin de r duire le risque de blessures l utilisateur doit lire et bien comprendre le mode d emploi BA BREDO BFI V AVIAPWE BRAC EEL Front Inside Caution Sharp Tool Inadvertent contact may M cause injury o o ol O
86. nnected 36 Chapter 2 Installation and Setup 2 4 Installing and Setting Up the Software System Requirements Operating system Windows 2000 XP Vista 7 32 bit or 64 bit versions Roland JewelStudio is not available for Windows 2000 CPU The minimum required CPU for the operating system Memory The minimum amount of required RAM for the operating system Optical drive CD ROM drive Video card and monitor At least 256 colors with a resolution of 1 024 x 024 or mo re recommended This table shows the minimum system requirements for using VPanel for the JWX 30 and the Windows based driver JWX 30 For the system requirements for SRP Player and Roland JewelStudio refer to the respective user s manuals Installing JewelStudio requires a DVD ROM drive For the latest information see the Roland DG Corp website http www rolanddg com The Software You Can Install and Set Up VPanel for JWX 30 This is a dedicated program for controlling the modeling machine You operate the modeling machine and make various settings using this program Windows driver This is a Windows based driver required for sending data from a computer to JWX 30 driver the machine SRP Player This is a CAM program that imports general use 3D data such as IGES DXF 3D or STL and outputs tool paths to the machine Note For information on installation and setup refer to the separate SRP Player Installation and Setup Guide Rol
87. nson cron town vence begin jig d Normally you should leave this selected Clear ing the check box makes it necessary to set each origin point manually IV Y origin on axis of center of rotation a 4 origin at reference corner of jig Set Ungin Point Atter Detection Important Select Tube Clamp A picture of the selected jig appears Select the correct jig Detection may fail if the wrong jig is selected In some cases the machine may be damaged o r Jig Detection TUBE CLUMP z Install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing to begin jig detection Set Origin Point After Detection origin at referer er of jig Start Sensing Cancel r Jig Detection TUBE CLUMP a Install detection pin in the spindle Remove all debris from the jig and tool sensor Click Start Sensing to begin jig detection Start Sensing Cancel P 90 Tube Clamp Cutting Chapter 4 Getting Ready for and Performing Cutting Click Start Sensing Detection of the location of the jig starts When the window shown in the figure appears click OK Click Close When detection of the location of the jig is finished set the base point then proceed with carrying out actual cutting 89 4 5 Using th
88. of multiple electrical loads on a single electrical outlet or of a lengthy extension cord may cause fire Connect to ground This can prevent fire or electrical shock due to current leakage in the event of malfunction Connect to an electrical outlet Never connect directly to a power distribution panel or other such fixed wiring equipment Doing so increases the hazard of fire or electrical shock This machine requires a single phase commercial power supply O 100 to 120V 2 8A or higher O 220 to 240V 1 2 Aor higher Chapter 2 Installation and Setup 35 2 3 Cable Connections Right side Connecting to the Computer You use a USB cable to connect the machine and the computer At this time however the connection to the computer must not be made yet You make the connection to the computer when you install the Windows based driver P 38 Installing the Windows based Driver O Be sure to make the connection according to the instructions on page 38 Installing the Windows based Driver Making the connection without doing so may cause driver installation to fail and make use impossible O Never connect two or more machines of this model to a single computer For the USB cable use the included cable O Never use a USB hub Left side USB cable OC gt e i O 0 SC Head Computer At this time keep the cable unco
89. otation time 20 minutes 40 Chapter 2 Installation and Setup Chapter 3 Basic Operation 3 1 Starting and Quitting How to Start the Machine Follow the procedure below to start the machine When startup is complete the machine is ready for use Procedure Close the front covers Front covers Close first the lower one then the upper one Switch on the main power The POWER light comes on Lighted 26 POWER O READY O ERROR A 42 Chapter 3 Basic Operation Lighted w POWER Flashes READY O ERROR Lighted 38 Power Lighted 205 READY O ERROR Maintenance i Roland VPanel for JWX 30 Connect To Control Panel Default Programs Help and Support pe T a aa E Roland VPanel for JWX 30 Starx fa D fa XP 00 m S aN A e a EE 2 000 sj wialw lt A 0 00 ses C 1Step C 10Step C 100 Step 6000 an Low Speed High Speed F Move to X Origin Move Stop Y 0 mm min Override Cutting Speed y joo Spindle Speed y fioo x 4 Current Jig Set Origin Point Set X Origin gt here Apply Set Y Origin v at center of Apply C Set Apply Change Jig Setup Preference Close 3 1 Starting and Quitting Switch on the sub power The spindle head moves to the back left of the machine and the table moves to the back The READY light flashes at this
90. ount of cutting waste present Clean away any cutting waste Clean the area around the spindle especially carefully P 98 Care and Maintenance of the Cutting Machine Has a setting been made to keep the spindle from rotating In VPanel click the Setup then click the Modeling Machine tab Here select the Control spindle via commands check box Abnormal cutting is performed Have the origin been set at correct location If jig attachment jig location detection or detection of the reference position for cutting is not carried out correctly the origin point may not be set at the correct location If the origin point is not set at the correct location cutting at an unintended location or at the wrong depth may occur P 59 Using the Square Clamp p 71 Using the Swivel Clamp p 84 Using the Tube Clamp Jig detection failed Is the jig detection pin or sensor dirty Clean away any grime on the jig detection pin or sensor Soiling due to buildup of cutting waste or the like on any of these may impede correct sensor operation making correct detection of the jig impossible The feed rate or spindle speed is wrong Has an override been set An override changes the feed rate or spindle speed Check the settings for overrides Unless you have a special reason for changing them leave all overrides set at 100 P 93 Override The cutting results are not attractive Is the workpiece secure
91. out detaching the workpiece from the clamp base remove the clamp base from the adapter This completes cutting on the rotary axis If you re continuing with cutting performed on the table proceed to the following page 80 Chapter 4 Getting Ready for and Performing Cutting 4 4 Using the Swivel Clamp Swivel Clamp Cutting While on the Table Before Starting Cutting O Make sure that detection of the jig location has finished If detection of the jig location has not finished the intended cutting may not be possible P 74 Swivel Clamp Attachment and Detection of Jig Location O This section describes how to perform cutting on the rotary axis followed immediately by cutting on the table For cut ting on the table first or for cutting only on the table mount the workpiece using the method described on page 78 Swivel Clamp Cutting While on the Rotary Axis steps 1 through Procedure 1 Swivel clamp The attachment method is described here Detection of Jig Location Tee Table adapter Z Leaving the workpiece you ve cut on the rotary axis attached to the clamp base attach the clamp base to the adapter on the table For cutting on the table first or for cutting only on the table mount the workpiece using the method described on page 78 Swivel Clamp Cutting While on the Ro tary Axis steps through When you re continuing with cutting on the rotary axis detac
92. ower fan User s manual this document SRP Player Installation and Setup Guide SRP Player CD ROM Roland Software Package CD ROM Roland JewelStudio DVD ROM Note This figure shows the state when shipped from the factory For detailed information about the component parts refer to page 72 Swivel Clamp Part Names and page 84 Tube Clamp Part Names Note The Installation and Setup Guide for Roland JewelStudio is included with the Setup DVD ROM Chapter 2 Installation and Setup 2 2 Installation About Emplacement and Installation A WARNING Unloading and emplacement are operations that must be performed by 4 persons or more Tasks that require undue effort when performed by a small number of persons may result in physical injury Also if dropped such items may cause injury The weight of the machine alone is 47 kg 104 Ib Perform unloading and emplacement with care Installation Environment Install in a quiet stable location offering good operating conditions An unsuitable location can cause accident fire faulty operation or breakdown A WARNING Install in a location that is level and stable Installation in an unsuitable location may cause an accident including a fall or tipover Z WARNING Never install in a location exposed to open flame Cutting waste may ignite Powdered material is extremely flammable and even metal material may catch fire A WARNING N
93. ply Y 12163 x v The origin point for the Y and Z axes is set Z 84 35 m v y 4 y ae a at the center of the rotary axis the center A 0 49 des C 1Step 10Step C 100Step of the A axis x 6000 B LowSpeed HighSpeed Move to FE Origin Move Stop U 0 mm min gt Cutting Speed y foo x2 Spindle Speed y foo 4 Current Jig Be Set Origin Point 4 C Set X Origin gt here Apply C Set ly origin at center of rotation Apply Set LE at center of rotation fi e so Caer gt Change Jig Make sure no buildup of cutting waste is present on the tool sen sor then click Continue Roland VPanel for JWX 30 t Remove cuttings from the tool sensor then click Continue The tool moves and descends to the posi tion where it touches the tool sensor Dur ing detection the window shown in the figure is displayed Detecting Detection is in progress To quit before it finishes click Stop Sensing Roland VPanel for IWX 30 Es Click OK The Y and Z axis origin point is set at the center of rotation of the A axis The detection operation has finished r Roland VPanel for JWX 30 X 0 24 mm aa EN Y mm o fs h ee iw Wy Z 86 50 mm AY v4 Y af 0 49 de C1Step C 10Step C 100Step 6000 em amp LowSpeed High Speed Bid Move to
94. r failed to respond during jig detection and so detection failed The detection operation is canceled The sensor may fail to respond if the sensor detection pin or jig is dirty Clean away any grime and redo detection of the jig location Roland VPanel for JWX 30 The handy panel is not responding If the connector has been detached switch off the equipment then reconnect the connector This is displayed if the handy panel comes loose or malfunctions during operation Clicking OK clears the message Operations that do not use the handy panel can be continued If this mes sage continues to appear even after you have switched off the main power reconnected the handy panel and redone the operation from the beginning then the handy panel may be malfunctioning In such cases contact your authorized Roland DG Corp dealer or Roland DG Corp P 35 Connecting the Handy Panel p 42 Starting and Quitting r Roland VPanel for JWX 30 Front cover open This machine restricts some operations to ensure safety when a front cover is open Close both the upper and lower front covers The JWX 30 is paused Command Error Ignoring this error and continuing cutting is possible but subsequent results are not assured Quitting cutting is strongly recommended j Continue Operation was paused because a command error occurred Click Quit to quit cutting Cutting c
95. rectly csiscccassscsisecsiascessssssaszscsdtesssenusesaxessiavunoscnatsnesasaienayesdunviacobdscseaseasniusccltssechasaacttusedtssevenassesabtev ess 100 Op rations AKON GMOTE scezscssszecccvasssccvacsssnsecedssatdeasasscnscssuesdcasdsiissaaietededensessocassnstbatesensdovadsseteashetasccateostbuatsssroscidsdudetaamiiessiuies 100 Th spindle doesn t rotate sassisssscsusseseseivasavscsnssssaussesesviencsnseccssseselavecansuaiansssbienasebasebeagssisnussicedbinasausiebayesoundeagsttenendoseansuaselines 100 Abnormal CUBA is OEMTORIM EM ct csscscssstccccsscciseasensscccsus issasbestesecasasstensssvataceuanetivacassecousasnstbeacoasaccsusanctavascnststedbusl tnacatiasccites 101 SiG detection failed a scisiceesccusescsasssesssgnctsnsnscouscononssevassscesiccsnseccsssacstasceauevessdtsssdtunsseneaehdscbasasusguchsodtdeotstesayesounbincebassezayesecenecclases 101 The feed rate or spindle speed is Wrong rennes 101 The cutting results are not attractive sen 101 InStallatiOniS Impossible ss nn A instituant tee 101 Uninstalling th Drivers ennnneentennmanmensentrinnntitenenennitenevien 102 5 3 Responding to an Error Message o oo eee cece eeeenee niaan A 103 5 4 Power Rating and Serial Number Locations 105 5 5 Expansion Connector Specification se 106 Expansion Connector Assessment 106 Expansion Connector Bises 108 Contents 9 6 Dimensional DrawinGS sosete ahd aoa ci eid ee Me ee 109 Dim nsion of OUtli mess e A E E E A A A E 109 SIZE Of
96. rent 8 mA per port 64 mA or less in total Leakage current 0 1 mA or less Insulation method Photo coupler insulation Adaptive connection Input of an external device Configuration of Internal Circuit Output port D Notice Never apply the load more than stated above The output ports are designed for con Internal circuit necting to the load such as transistor When connecting the inductive load relay etc be sure to apply a protec tion diode for absorbing back EMF to the coil Inappropriate connection may cause damage to the circuit O Example of a Connection to an External Device External output device This machine PLC etc Pin number Signal 1 PW Output common 2 PW 3 IN8 OUT 8 4 IN 7 OUT 7 5 IN 6 OUT 6 6 IN5 OUT 5 Sync type 7 IN4 OUT 4 transistor output 8 IN 3 OUT 3 9 IN 2 OUT 2 10 IN 1 OUT 1 1 nee 12 13 PG Input common 14 PG 15 OUT8 IN 8 16 OUT7 IN 7 17 OUT6 IN 6 18 OUT5 INS 19 OUTA IN 4 Sync type input 20 OUT3 IN3 21 OUT2 IN 2 IN 1 D Notice Reversed polarity may damage to the circuit Be sure to check the connection before turning on the power Do not execute an insulation test OV We are not responsible for devices connected to this connector Chapter 5 Appendix 107 5 5 Expansion Connector Specification 108 Expansion Connector B 24V T 1000 2w MW O D Pin 1 Connector Pin 2
97. rouler le c ble 18 Ne jamais laisser l eau toucher le c ble la fiche ou la prise Ne jamais chauffer le c ble la fiche ou la prise La poussi re peut causer un incendie A Pour utiliser en toute s curit A Vignettes d avertissement Des vignettes d avertissement sont appos es pour qu il soit facile de rep rer les zones dangereuses La signification des vignettes est donn e ci dessous Respecter les avertisse ments Ne jamais retirer les vignettes et ne pas les laisser s encrasser Avant WARNING To reduce the risk of injury user must read and understand user s manual AVERTISSEMENT Afin de r duire le risque de blessures l utilisateur doit lire et bien comprendre le mode d emploi Ba RER CEDIE BFI Y AVIAP We BRAC ESL Int rieur zy Attention outil coupant Un contact imprudent risque ih d entra ner une blessure 21 of e z Ne jamais utiliser d air sous pression Cet appareil n est pas con u pour tre nettoy l aide d un appareil souf flant Des rognures de coupe peuvent s infiltrer l int rieur et causer un incendie ou un choc lectrique Arri re Attention voltage lev Il peut tre danger
98. rtant Notes on Handling and Use ss iisssssssnnrneseerreeseennennses 20 About the Documentation for This Machine c ccccccssssseeeececeessseeeesesanseaeeeeeesesseeeeseeeessnseeeees 21 Documentation Included with the Machine 21 Chapter Getting Stame ds iciicscccstasstacestencegenspadnansestestennnetedsnanyanadcannpansnsinabeesnadaavannasesivenenapetuadvasnas 23 1 1 Machine Highlights ses 24 What You Gar Do with This Wahine ssisiscscsssscccsescacscsvsiscencasdsasosisbssnsctssivacasccsnvvendanseveassadencesovsieadoscsaviendiseicosnsasstaansisissasescnsiea 24 1 2 Part Names and Functions ccccccccccecseeeeceeceaeeeeeeceeceaeneeeeeceaueeeeeeeeeeaaaeeeeeeeaueaseeeeeeeanees 25 Frontand Nre Orena REAN E E N ENAA ORe 25 BS o EAEE AA E SE A EEE EEE E AEE EEA AE EARE A 26 VPE ienesa a N EERE N E AA NRA RA 27 Handy PanelandiBuiltin Panel ccssecsessccsasszessessecssseneeatecsssdcatescetssassctaveastensscazssacedsarecntssct onstesesssenssazectadscontaustonansiesacetssauacenestes 28 Chapter 2 Installation and Setup sens 29 241 Checking the Included Hemsire dedvevaiies 30 222 STAN QUO xcdeireeaics ta ee made tetes men ta et ca ans oem an 31 About Emplacement and Installation ssssssssssssssssscassossssisnessaaessssnssspoessanscesssenisipnessablasssvuisenesvabsesaseudscancssableasnsbisnssstsaeiasnesnivs 31 Installation Environment inner 31 UT Te TROP A A A A EARN 33 Installingithe Dust MAY E A EA E A E E A A A A 34 223 Cable C
99. s Selected Clicking the Move button makes the window shown at left appear You can specify the location of the movement destination by entering the values you want for Coordinates or Amount of relative movement Press the VIEW button on the built in panel The tool moves to the highest position after which the tool moves to the center of the machine and the table moves to the front of the machine This location is called the VIEW position You use this when per forming such operations as attaching or detaching a tool installing a jig or mounting a workpiece The READY light flashes while movement is in progress When the READY light stops flashing and remains steadily lighted movement is complete This operation cannot be performed while a front cover is open Close the front cover then perform the operation Chapter 3 Basic Operation 49 3 3 Starting and Stopping Spindle Rotation Starting or Stopping the Spindle Close the front covers and click FA Roland VPanel for JWX 30 Eid The spindle begins to rotate User Coordinate System x oo PRD Clicking a a second time stops P a D A f the spindle rotation X 30 00 mm 4 se es gt This displays the present rotating speed of the spindle Settable range 6 000 to 30 000 rpm You can adjust the spindle s speed of rotation Setting the Spindle Speed During Cutting The spindle s rotatin
100. s dark or cluttered may lead to an accident such as becoming caught in the machine as the result of an in advertent stumble Never use the machine for any purpose for which it is not intended or use the machine in an undue manner that exceeds its capacity Doing so may result in injury or fire Never use a cutting tool that has become dull Perform frequent maintenance to keep and use the machine in good work ing order Unreasonable usage may result in fire or injury 0 For accessories optional and consum able items power cord and the like use only genuine articles compatible with this machine Incompatible items may lead to an accident Never attempt to disassemble repair or modify the machine Doing so may result in fire electrical shock or injury Entrust repairs to a trained service technician CAUTION O Never climb or lean on the machine The machine is not made to support a per son Climbing or leaning on the machine may dislodge components and cause a slip or fall resulting in injury A To Ensure Safe Use This machine weighs 47 kg 104 Ib CAUTION CAUTION Unloading and emplacement are opera tions that must be performed by 2 persons or more Tasks that require undue effort when per formed by a small number of persons may result in physical injury Also if dropped such items may cause injury Install in a location that i
101. s enflamme ou explose Ramasser des rognures fines l aide d un aspirateur ordinaire peut cr er un risque d incendie ou d explosion V rifier aupr s du fabricant de l aspirateur Dans les cas o il est impossible de d terminer si un aspirateur peut tre utilis sans danger se servir d une brosse ou d un article semblable plut t que d un aspirateur Porter des lunettes de protection et un masque Rincer toutes les rognures de coupe qui pourraient rester coll es aux mains Avaler ou respirer accidentellement des rog nures de coupe peut tre dangereux pour la sant 15 A Pour utiliser en toute s curit Certains l ments peuvent pr senter un risque de pincement d emm lement de br lure ou d autres dangers ATTENTION Ne jamais faire fonctionner l appareil si on porte une cravate un collier ou des v te ments amples Bien attacher les cheveux longs Ces v tements ou ces objets peuvent tre coinc s dans l appareil ce qui causerait des blessures Fixer solidement l outil de coupe et la pi ce travailler Une fois qu ils sont fix s soli dement s assurer qu aucun outil ni aucun autre objet n a t laiss en place Si tel tait le cas ces objets pourraient tre projet s avec force hors de l appareil et causer des blessures Faire preuve de prudence pour viter crasement ou le coincement La main ou les doigts peuvent tre cras s ou coinc
102. s level and stable Installation in an unsuitable location may cause an accident including a fall or tipover A The cutting waste or workpiece may catch fire or pose a health hazard WARNING CAUTION 9 Never attempt to cut magnesium or any other such flammable material Fire may occur during cutting 9 Keep open flame away from the work area Cutting waste may ignite Powdered material is extremely flammable and even metal material may catch fire When using a vacuum cleaner to take up cutting waste exercise caution to prevent fire or dust explosion Taking up fine cuttings using an ordinary vacuum cleaner may cause danger of fire or explosion Check with the manufacturer of the vacuum cleaner When the safety of use can not be determined clean using a brush or the like without using the vacuum cleaner Wear dust goggles and a mask Wash away any cutting waste remaining on the hands Accidentally swallowing or inhaling cutting waste may be hazardous to the health A To Ensure Safe Use Danger of pinching entanglement and burns WARNING Never attempt operation while wearing a necktie necklace loose clothing or gloves Bind long hair securely Such items may become caught in the ma chine resulting in injury Securely fasten the cutting tool and work piece in place After securing in place make sure no wrenches or other articles have inadvertently been left
103. sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing when changing ac cessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury to persons NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally con tacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and per form its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly re paired or replaced NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop USE POWER SUPPLY CORD WHICH IS ATTACHED WITH PRODUCTS Do not use other power supply cord Contents CONE NIS PE EE EE ceuadaaians EAE 3 A To Ensure Sale USE ninsori are Ar pia 6 A Pour utiliser en toute SECUIITG ccciisiccsccsissssssscusessesseevecssssssvanscesasevassapsassavsannenccanssesavsassaanavevasaees 13 Impo
104. snnessessnnessssnneeesees 86 Tube clamp CUMING iena na a a E 90 4 6 OVEA sssri utai N E E A EE EEE E AEE EEE aE errr T EEE 93 Whats aM Ovemide issssiinnnness arasat ovnsazaasstentesdvotaneasatvndesecrnnsansassbintevonsanesasnioabycypdtavasncpestisavobeasionsenstacensibavisis 93 HoWtoSetrOVerrides ane ea AEA AN EE A chshaussdersnstenssneanissgonsaets 93 4 7 Y and Z axis Origins Concepts and Fine tuning sesseessssserisssserrsssrrrrsssrrrrrssrrrrrssrreens 94 Y and Z axis Origins Concepts and Making the Settings 94 Fine tuning the Y and Z axis Origin Points inserer 94 Determining the Adjustment Val Ue ssissssssssccacassessssssasacsnevssssavaysssatancssssessqstasatennvasestqasssscvessisiseseiioa ARRAN 95 4 8 Blower FAN Ne en KNEE neei EE EErEE tn datent mere panera 96 Using the Blower Fans en R O Ra 96 Chapter 5 Appendix cscs icaccivessicceccvesscacecevesscceecvenascce seven scace cues ssctecsves caus coved saad eceesasciecevessteneseesasaeeerve 97 9 1 Maintenance UE ANR aides in atte cous dies 98 Care and Maintenance of the Cutting Machine ner 98 Care of the D tection Pinsin er i NE i E E iiai 99 Maintenance ofthe Spindl Unit sssessnssannnninintetsnnennendiinnininnnentiihinnennnmnes 99 5 2 What to DO sis ssena a a eaae A aa a sn Ea da AEA 100 Initialization is not performed or initialization fails ssssssssssssssserssssssereeessosneeeessssneeensseneeensssererensssrrernesssereressssrrre 100 VPanel doesn tstart COr
105. t frame cen X 101 62 oF ae HE ter then click Apply Y 121 70 mm gt BNS NE DE le W 4 The origin point for the X Y and Z axes is set z 84 44 nm gt ya 4 WY z at the center of the square clamp s frame 0 00 tg C 1 Step C 10Step 100 Step 6000 om C LowSpeed High Speed bid Move to Rotation center x Move Stop U 0 mm rnin Override Cutting Speed x 10 4 Spindle Speed y 10 4 Current Jig r Set Origin Point C Set X Origin here FP C Set Y Orign at center of rotation L app D Set XYZ origin at frame center D Change Jig XYZ origin at tip D Roland VPanel for JWX 30 Mak build f cutti ake sure NO Dullaup OT cutting waste is present on the tool sen sor then click Continue Remove cuttings from the tool sensor then click Continue The tool moves and descends to the posi tion where it touches the tool sensor Dur ing detection the window shown in the figure is displayed Detection is in progress To quit before it finishes click Stop Sensing 4 cami eg Click OK The X Y and Z axis origin point has been set The detection operation has finished r Roland VPanel for JWX 30 User Coordinate System SA y 4 9 a X 190 50 ES Y 105 62 mm 2 a gt Sens Z 85 70 m KOPIE D K 0 00 deg C 1 Step C 10Step C
106. t the displayed value is truncated to the two decimal place HY mm min Override Cutting Speed 100 x 4 Holding down a feed button performs Move to Origin movement at the selected feed rate Table Movement When a Y axis Feed Button Is Clicked Under the default setting Y axis movement assumes a direction of tool movement relative to the object being cut This means that clicking a Y axis feed button makes the table move in a direction different from what the arrow indicates Note Manual feed cannot be performed while a cutting operation is in progress Operation Using the Handy Panel You can also perform this operation using the handy panel P 54 Using the Handy Panel Chapter 3 Basic Operation 3 2 Moving the Tool Viewing the Tool Location Coordinate View VPanel displays the present location of the tool as numerical values The numerical values that indicate the location of the tool are called coordinates and the starting point for the coordinates is called the origin point or sometimes just the origin The following figure shows a location that is shifted from the origin point by 30 millimeters along the X axis by 10 millimeters along theY axis by 20 millimeters along the Z axis and by 45 degrees along the A axis This X axis distance is called the X axis coordinate or sometimes just the X coordinate the Y and Z axis distances are similarly called the Y axis coordinate and the Z
107. table and break A tool that has an extremely narrow tip may also break when it touches the tool sensor and so such tools should be used with caution P 60 Square Clamp Workpiece Size and Cuttable Area p 72 Swivel Clamp Workpiece Size and Cuttable Area p 85 Tube Clamp Workpiece Size and Cuttable Area p 113 X Y and Z axis Travel Table Dimension Chapter 4 Getting Ready for and Performing Cutting 4 3 Using the Square Clamp What You Can Accomplish Using the Square Clamp Using the square clamp you can carry out what s called two surface cutting and circumferential cutting You can carry out two surface cutting followed by circumferential cutting to produce a jewelry model for a ring or perform just two surface cutting to create a brooch type jewelry model Circumferential cutting requires first fashioning a milling support structure for securing the workpiece in place on the square clamp and so performing only circumferential cutting alone is not possible Select the size of the square clamp to match the size of the jewelry model you want to produce Two surface Cutting This method performs cutting with the workpiece held immobile by the frame portion of the square clamp This makes it possible to cut the surfaces one at a time by rotating the workpiece by 180 degrees When you re following this with circum ferential cutting you create a milling support structure in this cutting process P 61 About the Milling
108. talling and Setting Up the Software Uninstalling the Driver When uninstalling the driver perform following operation Windows Vista 1 Before you start uninstallation of the driver unplug the USB cables from your computer 2 Log on to Windows as Administrators right 3 From the Start menu click Control Panel From the Hard ware and Sound group click Printer Printer folder opens 4 Click the model name s icon you are using From the Organize menu click Delete The User Account Control appears click Continue 5 A message prompting you to confirm deletion appears Click Yes 6 In the Printers folder right click any location where no printer icon is present From the Run as administrator menu select Server Properties The User Account Control appears click Continue 7 Click the Drivers tab then from the Installed printer drivers list choose the machine to delete Click Remove 8 The Remove Driver And Package appears select Remove driver and driver package Click OK 9 When the prompt message appears click Yes 10 The package and driver to delete are displayed Make sure that what is displayed is the machine you want to delete then click Delete 11 The items that have been deleted are displayed Click OK 12 Click Close on Remove Driver And Package window 13 From the Start menu choose All Programs then Acces sories then Run and then cl
109. terial Modeling wax Loadable workpiece weight 1 9 kg including the weight of jig Maximum angle of rotation 18x105 5000 rotations X Y and Z operation strokes X Y and Z 305 x 205 x 100 mm 12 x 8 1 x 3 9 in X Y and Z axis drive system Stepping motor Operating speed X and Y axes 0 1 to 60 mm sec 0 004 to 2 4 in sec Z axis 0 1to 30 mm sec 0 004 to 1 2 in sec A axis 11 25rpm Software resolution X Y and Z axis 0 01mm step 0 0004 in step A axis 0 0225 step Mechanical resolution X and Y axis 0 00125 mm step 0 00005in step micro step control Z axis 0 00125 mm step 0 00005in step micro step control A axis 0 0028125 step micro step control Spindle motor Brushless DC motor maximum 100W Spindle speed 6 000 to 30 000 rpm Tool chuck Collet method maximum tool shank diameter 6 35 mm 0 25 in Interface USB compliant with Universal Serial Bus Specification Revision 1 1 Control command set RML 1 Required power supply amper age Voltage and frequency AC 100 to 120 V 220 to 240 V 10 50 60 Hz overvolt age category Il IEC 60664 1 Required power capacity 2 8 A 100 to 120 V 1 2 A 220 to 240 V Power consumption 275 W Operating noise During operation 60 dB A or less when not cutting during standby 40 dB A or less External dimensions Width x depth x height 606 x
110. to begin jig detection Set Origin Point After Detection M Y origin on axis of center of rotation IV A origin at reference comer of jig Start Sensing P 65 Square Clamp Two surface Cutting Chapter 4 Getting Ready for and Performing Cutting When the window shown in the figure appears click OK Click Close When detection of the location of the jig is finished set the base point then proceed with carrying out actual cutting 4 3 Using the Square Clamp Square Clamp Two surface Cutting Before Starting Cutting O Make sure that detection of the jig location has finished If detection of the jig location has not finished the intended cutting may not be possible P 62 Square Clamp Attachment and Detection of Jig Location Procedure 1 Perform movement to the VIEW position and open the front cov ers Mount the workpiece in the square clamp Secure in place using the sub clamp Secure firmly enough to keep the workpiece from coming loose easily P 49 Moving to the VIEW Position Sub clamp NET sw Se Install a cutting tool P 57 Installing a Tool Chapter 4 Getting Ready for and Performing Cutting 65 4 3 Using the Square Clamp E Roland VPanel for IWX 30 EN cran Close the front covers and make Des conan Sjaan M the setting for the base point a A 4 PTS Select XYZ origin a
111. to the posi tion where it touches the tool sensor Dur ing detection the window shown in the figure is displayed Chapter 4 Getting Ready for and Performing Cutting 79 4 4 Using the Swivel Clamp Roland VPanel for MX 30 Es Click OK The X Y and Z origin point has been set Ci The detection operation has finished o il Roland VPanel for JWX 30 User Coordinate System gt y 4 x a Er xf 19847 m IIS OS EC OS sa Z 86 50 m gt y aly Z A 0 00 s Peat TALE a 6000 mm C Low Speed Hich Speed amp Move to Rotation center Y Move Stop 0 mm min Override Cutting Speed y 100 Spindle Speed yY 100 x 4 Set Origin Point C Set X Origin x here Apply Set fY Origin z at center of rotation l Set XYZ origin at rotary axis clump v The X Y and Z axis origin has been set at the center of the swivel clamp mounted on the rotary axis the location shown by the red arrow Current Jig Change Jig Send cutting data from the computer and start cutting Point When the tool type has been changed during cutting the base point must be set again to match the new tool In such cases go back to step redo the setting then resume cutting When cutting has finished per form movement to the VIEW position Open the front covers and with
112. tops and some operations are restricted Cancel the paused state P 51 Pausing and Resuming Operation Is a large amount of cutting waste present Clean away any cutting waste Clean the area around the spindle especially carefully P 98 Care and Maintenance of the Cutting Machine Is the handy panel connected correctly When inserting orient correctly and insert fully Also before inserting or removing the connector cable for the handy panel switch off the power to the machine Making the connection while the power is on may cause the machine to malfunction P 35 Connecting the Handy Panel p 42 Starting and Quitting Is the driver installed correctly If the connection to the computer is not made in the sequence described the driver may fail to be installed correctly VPanel does not function normally when driver is misconfigured Check again to ensure that the connection was made using the correct procedure P 38 Installing the Windows based Driver Are two or more machines connected to a single computer VPanel cannot control more than one machine at the same time Never connect two or more instances of this machine to a single computer Is VPanel displaying an error message P 103 Responding to an Error Message The spindle doesn t rotate Is a front cover open For safety the spindle does not rotate when a front cover is open Close both the upper and lower front covers Is a large am
113. tware for this device then click OK 8 Detach the USB cable connected to the printer and the restart Windows 9 Uninstall the driver Carry out the steps from step 3 in page 102 Uninstalling the Driver Windows Vista to uninstall the driver 10 Install the driver again according to the procedure in page 37 Installing and Setting Up the Software Windows 2000 XP 1 If the Found New Hardware Wizard appears click Finish to close it 2 Windows XP Click the Start menu then right click My Computer Click Properties Windows 2000 Right click My Computer on the desktop Click Properties 3 Click the Hardware tab then click Device Manager The Device Manager appears 4 At the View menu click Show hidden devices 5 In the list find Printers or Other device then double click it When the model name you are using or Unknown device appears below the item you selected click it to choose it 6 Go to the Action menu and click Uninstall 7 In Confirm Device Uninstall window crick OK 8 Close the Device Manager and click OK 9 Detach the USB cable connected to the printer and the restart Windows 10 Uninstall the driver Carry out the steps from step 3 in page 102 Uninstalling the Driver Windows 2000 XP to uninstall the Chapter 5 Appendix 101 102 5 2 What to Do If driver 11 Install the driver again according to the procedure in page 37 Ins
114. type has been changed during cutting the base point must be set again to match the new tool In such cases go back to step redo the setting then resume cutting Clamp holder a Chapter 4 Getting Ready for and Performing Cutting When cutting has finished detach the workpiece Detach the clamp holder then rotate the wheel on the shaft in the direction shown in the figure to push the sleeve out When the turning of the wheel stops remove the workpiece 4 6 Override What s an Override On this machine you can adjust the cutting speed and the speed of spindle rotation while cutting is in progress You adjust these by specifying the ratio of change relative to the present speed as a percentage This feature is called override This feature is useful when you want to change the respective speeds on the fly as you monitor the status of cutting How to Set Overrides 4 Roland VPanel for JWX 30 User Coordinate System f X 190 50 mn ue z Y 10562 mm oF i 27 z 6570 m gt Y 4 DUR A 0 00 deg C 1Step 10 Step 100 Step z 6000 tpm C Low Speed High Speed af Move to Rotation center Move U 0 mm min Override Cutting Speed ro Spindle Speed ro Clicking these buttons adjusts the values Cutting speed Override This is the speed of tool movement when cutting the workpiece The speed specified b
115. ukt skal smides s rskilt v k p den lokale affalds og genbrugsstation M ikke smides ud sammen med almindeligt husholdningsaffald T t tuotetta ei saa h vitt normaalien talousj tteiden mukana vaan se on toimitettava ongelmaj tteiden ker ilypisteeseen h vitett v ksi Produkten m ste kasseras separat p din lokala tervinningscentral Sl ng inte produkten tilsammans med hush llssoporna Mnv TET EETE TO AVTIKEINEVO AUTO OTO KOAGOI TWV aToppiyp TwWV A QAIP OTE TIG UTTOTOPIEG KAI TIPOCOKOLIOTE TO OTO TOTTIK K VTPO AVAKUKAWONG Roland 1000009865 R4 120920
116. up 33 34 2 2 Installation Installing the Dust Tray You use the dust tray with it placed between the rubber feet on the bottom of the machine ea Dust tray Chapter 2 Installation and Setup 2 3 Cable Connections Connecting the Handy Panel A CAUTION Make sure the power to the machine is switched off before attempting to connect or disconnect the cables Connection or disconnection while the power is on may cause the machine to malfunction Left side When inserting orient correctly and insert fully Cable clamp Handy panel Connecting the handy panel is not required to operate the machine Connecting the Power Cord A WARNING A WARNING A WARNING WARNING A WARNING Connect to an electrical outlet that complies with this machine s ratings for volt age and frequency Provide a power supply whose amperage is 2 8 A or higher for 100 to 120 V or 1 2 Aor higher for 220 to 240 V Handle the power cord plug and electrical outlet correctly and with care Never use any article that is damaged Using a damaged article may result in fire or electrical shock When using an extension cord or power strip use one that adequately satisfies the machine s ratings for voltage frequency and current Use
117. urned from machine Make sure that the connection cable is connected securely and the machine is switched on Click Quit The machine may have accidentally been switched off or the connector cable may have come loose After checking restart the machine P 42 Starting and Quitting Roland VPanel No modeling machine was found If the power is off then switch it on If the cable is unconnected then connect it Click Quit then restart the machine and redo the operation from the beginning P 42 Starting and Quitting Detection pin absent or not installed correctly Detection of the jig was stopped During jig detection either the detection pin was not installed or the amount of extension was incorrect and so detection was aborted The detection operation is canceled Make sure the detection pin is installed correctly then redo detection of the jig location P 57 Installing a Tool Roland VPanel for JWX 30 s Operation is impossible because jig detection has not been performed E S This appears if Move to center of rotation Y is selected in VPanel when jig detection has never been performed Performing jig detec tion makes it possible to execute movement to center of rotation Y P 49 Moving to a Specific Position Roland VPanel for JWX 30 i Detection of the jig failed The senso
118. utting on just the rotary axis or just the table Cutting using the rotary axis This method performs cutting with the swivel clamp on which the workpiece is mounted secured to the rotary axis It lets you perform multiple surface cutting while rotating the workpiece Cutting on the table This method performs cutting with the swivel clamp on which the workpiece is mounted secured to the table This performs cutting only from above the workpiece with no movement of the workpiece during cutting Chapter 4 Getting Ready for and Performing Cutting 71 4 4 Using the Swivel Clamp Swivel Clamp Part Names D Clamp base Retaining ring A metal Retaining ring B plastic The machine is shipped from the factory with the retaining rings installed on the clamp base Table adapter The machine is shipped from the factory with the table adapter installed on the table Rotary axis adapter Swivel Clamp Workpiece Size and Cuttable Area The size of the workpiece that can be mounted in the jig and the actual cuttable area are different The cuttable area is also the cutting area that can be set with SRP Player the CAM program included with the machine Refer to the figure below to determine the size of the workpiece to use and the size of the jewelry model you re producing Cutting While on the Rotary Axis Loadable workpiece size Max 160 Loadable workpiece size Cuttab
119. value positive or negative changes depending on the direction of the misalignment As an example when the difference in levels is 0 2 millimeters with the upper level misaligned in the positive direction and the lower level misaligned in the negative direction along the Y axis then the estimated adjustment value is 0 1 millimeters lt Difference in levels Positive adjustment value Negative adjustment value Adjustment Value for the Z axis Origin You determine the adjustment value from the discrepancy between the expected and actual values for the thickness of the finished result of two surface cutting The estimated adjustment value is one half the discrepancy However be careful to note the sign of the value plus or minus When the actual value is larger than the expected value the adjustment value is negative As an example if data for a height of 50 millimeters yields cutting results that are 50 1 millimeters the estimated adjustment value is 0 05 millimeters The figure below is an example using the swivel clamp Height specified by the data Height specified by the data Actual height Actual height G9 flr a a HLH Positive adjustment value Negative adjustment value Chapter 4 Getting Ready for and Performing Cutting 95 4 8 Blower Fan Using the Blower Fan A WARNING Never inadvertently tou
120. y the command in the cutting data is taken to be 100 Spindle Override This is the speed of spindle rotation The speed specified by the command in the cutting data is taken to be 100 This is also effective when rotating the spindle during manual operations Important Notes on Overrides Setting an override does not let you perform operation beyond the machine s maximum or minimum speeds Chapter 4 Getting Ready for and Performing Cutting 93 4 7 Y and Z axis Origins Concepts and Fine tuning Y and Z axis Origins Concepts and Making the Settings On this machine cutting is performed using a rotary axis and so the thinking behind setting the origin points is different from three axis cutting that uses only the X Y and Z axes This is because rotating the A axis changes the positional relation ship between the workpiece and the origin points making it impossible to know the reference position for cutting In such cases it is most common to set the Y and Z axis origin points at the center of the A axis On this machine during detection of the jig location the center of the A axis is detected The machine is also designed to set the respective origin points for the X Y and Z axes at the detected center of the A axis This means that you can set the Y and Z axis origin points at the center of the A axis by following the setting methods using jigs that are described in chapter 4 of this manual Fine tuning the Y and Z axis Orig

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