User Manual
Contents
1. INTERPUMP GROUP mmm GENERAL PUMP Ne ISTRUZIONI D USO E MANUTENZIONE SAKERHETSINSTRUKTIONER OCH UNDERHALL USER AND MAINTENANCE INSTRUCTIONS BRUGS 0G VEDLIGEHOLDELSESMANUAL MODE D EMPLOI ET D ENTRETIEN KAYTTO JA HUOLTO OHJEKIRJA GEBRAUCHS UND WARTUNGSHANDBUCH INSTRUKSJONER FOR BRUK OG VEDLIKEHOLD INSTRUCCIONES DE USO Y MANTENIMIENTO OAHTIEX XPHXHX KAI EYNTHPHXHX INSTRU ES DE USO E MANUTEN O MWHCTPYKLIMM NO 3KCTIJIYATALIMM M INSTRUCTIES VOOR GEBRUIK EN ONDERHOUD TEXOBCIIVKMBAHMIO Questo manuale deve essere letto e compreso in accordo al libretto specifico della pompa This manual should be read in conjunction with the manual provided with the pump Ce manuel doit tre lu et compris en accord avec la notice sp cifique de la pompe Dieses Handbuch muss zusammen mit der speziellen Bedienungsanleitung der Pumpe gelesen und verstanden werden Este manual debe leerse y entenderse de acuerdo con el manual espec fico de la bomba Este manual deve ser lido e compreendido de acordo com o manual espec fico da bomba Deze handleiding dient te worden gelezen en begrepen in samenhang met het specifiek bij de pomp geleverde instructieboekje Denna manual ska l sas och f rst s tillsammans med pumpens specifika manual Denne manual skal l ses og forst s i overensstemmelse med den specifikke manual til pumpen Tata ohjekirjaa on luettava ja tulkittava yhdenmukaisesti pumpun k ytt ohjeen kanssa Denne h ndbo2. The pump is not primed and is operating dry without lubricant The water supply is off The valves are blocked The delivery line is closed and does not let the air flow out of the pump There is insufficient air suction and or supply Bends elbows fittings on the feed line are slowing down the flow of the liquid The feed filter is dirty or too small The booster pump if installed is providing an insufficient pressure and or capacity The pump is not primed due to an insufficient head the delivery pipe closing during priming and or a valve sticking Worn pressure valves and or seals and or transmission problems The pressure regulating valves are not working properly There is an insufficient supply and or the number of revolutions is less than the rated value Excessive leaking from the pressure regulating valve and or the pressure seals Worn valves Cavitation due to undersized feed pipes and or filter insufficient capacity high water temperature clogged filter The appliance nozzle is too large or is worn Excessive leaking from the pressure seals The pressure regulating valve is not working properly and or the valves are worn The pressure and or the number of revolutions is higher than the rated value The oil in the sump of the pump is not at the required level or is not of the recommended type The belt is too tight the joint or the transmission is not aligned C
3. diane du bouchon indicateur du niveau d huile 2 et revisser le bouchon jauge 1 Pour le type d huile utiliser se r f rer ce qui est indiqu sur la notice g n rale ATTENTION L huile us e doit tre recueillie dans des r cipients et limin e dans les centres pr vus cet effet conform ment la r glementation en vigueur Il ne faut absolument pas la jeter dans l environnement 7
4. IN inlet on the pump manifold along the pipe avoid fitting 90 elbows connections with other pipes chokes T connections siphons areas where air bubbles may stagnate and cause head losses and cavitation 3 2 The lay out must be such as to ensure under all working conditions a positive head of between min 0 20 m 0 02 bars and max 100 m 10 bars measured at the pump feed inlet this minimum value is valid for cold water having a temperature of up to 20 C for higher temperatures see the graph on the last page 3 3 It must be completely airtight and designed in such a way that its seal is guaranteed to last in time 3 4 It must be equipped with a filter of a suitable size according to the capacity of the pump and with a filtering degree of min 300 um the filter must be positioned as close as possible to the pump feed attachment N B Even if the water to be used is clean the filter must be installed to prevent foreign bodies present in the plant such as swarf welding slag or limestone scaling from entering the pump 3 5 Flexible piping should be used in the section closest to the pump so as to prevent forced connections and the transmission of vibrations 3 6 It must be designed in such a way as to avoid the pump emptying even only partially when it comes to a halt 4 DELIVERY LINE The following rules should be respected in designing the DELIVERY line 4 1 The inside diameter of the piping must be correctly
5. sized according to the maximum pressure and capacity so as to ensure the appropriate speed of the fluid and to limit head losses 4 2 The first section of piping connected to the pump must be flexible so as to avoid forced connections and to isolate the vibrations produced by the pump from the rest of the plant 4 3 Use should be made of pressure gauges capable of withstanding the pulsating loads typical of piston pumps installed in such a way as to measure the pressure directly at the pump manifold 4 4 In the design phase consideration should be given to the head losses on the line which result in a drop in working pressure with respect to the pressure measured at the pump 4 5 A suitably sized pulsation damper should be installed for applications in which the pulsations produced by the pump on the delivery line have an undesired or detrimental effect Use high pressure pipes and fittings suited to the working pressures that may arise under all operating conditions N Install a suitably calibrated overpressure valve as well as the pressure regulating valve 5 MAINTENANCE 5 1 System maintenance work should be done within the time intervals laid down by the system manufacturer who is responsible for the entire assembly in accordance with the law 5 2 Correct maintenance prolongs the life of the pump and maintains its maximum performance in time 5 3 All maintenance work should be done by specialized authorized st
6. 1 Per il tipo di olio da utilizzare fare riferimento a quanto indicato sul libretto generico appositi centri in accordo alla normativa vigente Non deve essere assolutamente i ATTENZIONE L olio esausto deve essere raccolto in recipienti e smaltito negli disperso nell ambiente 1 OIL CHANGING 1 1 Oil changing must be done with the pump at operating temperature 1 2 Put a container under the oil drain plug 3 1 3 Remove the oil dipstick 1 and then the drain plug 3 1 4 Wait until all the oil has drained out then screw the drain plug 3 and tighten at the torque shown in the exploded diagram 1 5 Fill with new oil until the middle of the oil level indicator 2 is reached screw by hand the oil dipstick 1 Refer to the generic booklet for the type of oil to use authorised centres as specified by law It must not be thrown away in the WARNING The exhaust oil must be collected in receptacles and disposed of at environment 1 CHANGEMENT DE L HUILE 1 1 Le changement de l huile doit tre ex cut avec la pompe temp rature d exercice 1 2 Placer un r cipient sous le bouchon de vidange de l huile 3 1 3 Enlever le bouchon jauge 1 puis enlever le bouchon de vidange 3 1 4 Attendre que toute l huile soit sortie puis revisser le bouchon de vidange 3 avec le couple de torsion qui est indiqu sur le dessin clat 1 5 Remplir avec de l huile neuve jusqu la ligne m
7. NBEFALET OLIER Med mindre andet er angivet i den specifikke brugsanvisning for pumpen REKOMMENDERADE OLJOR undantaget specifika angivelser i pumpens specifika manual SUOSITELLUT LJYT Ellei pumpun k ytt ohjeessa muuta ilmoiteta ANBEFALTE OLJER Hvis ikke annet angis i pumpens spesielle h ndbok IIPOTEINOMENA AAAIA Extocg xt av UTO ELAV ETOL StapogeTtxd oro EL LAO EYXELOLSLO avthias PEKOMEHAYEMBIE MACJIA Ecnu He YKa3bIBAeTCA NHAYE B MHCTDyKLIMRX HA KOHKpETHbI HACOC F je 2 32 A 50 59 e 77 86 95 104 113 122 CG Ap e pp 10 15 20 25 30 35 40 45 50 SAE 15 W 40 MINERAL ISO VG100 DIN 51524 INTERPUMP X 9 9 INTERPUMP GROUP VIA E FERMI 25 42049 S ILARIO REGGIO EMILIA ITALY ey TEL 39 0522 904311 TELEFAX 39 0522 904444 E mail info interpumpgroup it http www interpumpgroup it Revisione 3 rl Cod 31 0072 03 09 2009 20 000 De Piet 1 CAMBIO OLIO 1 1 Il cambio dell olio va eseguito con pompa a temperatura di lavoro 1 2 Posizionare un recipiente sotto il tappo di scarico olio 3 1 3 Rimuovere il tappo con asta 1 e successivamente il tappo di scarico 3 1 4 Attendere fino a quando tutto l olio uscito quindi riavvitare il tappo di scarico 3 con la coppia torcente indicata su disegno esploso 1 5 Riempire con olio nuovo fino al raggiungimento della mezzeria del tappo spia livello olio 2 e riavvitare il tappo con asta
8. OPYRIGHT The contents of this manual are the property of INTERPUMP GROUP and the reproduction and or divulgation of all or part of the manual is strictly prohibited The information given in this document may be modified at any time without notice PRESSIONE MINIMA DI ALIMENTAZIONE MINIMUM FEED PRESSURE PRESSION D ALIMENTATION MINIMUM MINIMALER SAUGDRUCK PRESI N M NIMA DE ALIMENTACI N PRESS O MINIMA DE ALIMENTA O MINIMUM TOEVOERDRUK MINIMUMSTILFORSELSTRYK MINSTA TILLOPPSTRYCK MINIMISYOTTOPAINE LAVESTE TRYKK VED INNTAK EAAXIXTH ITIEZH TPODOAOZIAE MMHAMAJIBHOE HABJIEHME TIODAUM F C 1857 85 167 3 75 149 3 65 1314 55 1134 45 954 35 774 25 59 3 15 41 5 0 05 1 15 2 25 y Pa 25 75 125 175 225 275 325 375 425 PSI 0 5 10 15 20 25 30 35 40 45 OLI CONSIGLIATI Salvo diverse indicazioni sul libretto specifico pompa RECOMMENDED OILS Unless otherwise indicated in the manual provided with the pump HUILES CONSEILL ES Sauf indications diff rentes sur le livret sp cifique de la pompe EMPFOHLENE LSORTEN Vorbehaltlich anders lautender Angaben in der speziellen Bedienungsanleitung der Pumpe ACEITES RECOMENDADOS Salvo indicaciones diversas en el manual espec fico de la bomba LEOS ACONSELHADOS Salvo indica es diferentes no manual espec fico da bomba AANBEVOLEN OLIESOORTEN Behoudens andere vermeldingen in het specifieke bij de pomp horende instructieboekje A
9. aff 5 4 The pump and its components are to be assembled and disassembled exclusively by authorized staff using equipment suited to the purpose so as to avoid damaging components that could put their safety at risk 5 5 When it is to be scrapped we recommend you take the pump to an authorized waste disposal centre or call your local INTERPUMP GROUP Authorized Service Centre 10 5 6 Scheduled maintenance After the first 50 hours Every 500 hours Every 1000 hours mean period should be reduced for harsh operating condition Oil change Oil change Checking replacement Valve assemblies pumping seals For the recommended oils see the table on the last page of this manual WARNING All used oil should be collected in containers and delivered to authorized centres for disposal in accordance with the regulations in force In no circumstances shall it be dumped in the environment WARNING To guarantee absolute reliability and safety use should be made exclusively of original spare parts gt E 6 GUARANTEE CONDITIONS 6 1 The guarantee period and conditions are indicated in the purchase agreement 6 2 The guarantee will in any case be considered null and void if the pump is used for improper purposes coupled with motors having a power higher than those indicated used at pressures or speeds higher than those indicated repaired with non original spare parts or if itis damaged as a result of a failure to foll
10. hafts must be suitably covered by a protective case If in doubt do not hesitate to call the INTERPUMP GROUP Customer Engineering Service GP E 2 INSTALLATION 2 1 The pump should be installed in a horizontal position using the supporting feet or coupled directly to the motor using the original flange provided 2 2 The base must be flat and rigid so as to avoid bending and misalignments along the pump motor coupling axis 2 3 The pump motor assembly cannot be fixed rigidly to the frame or base anti vibration elements must be set in between 2 4 Avoid installing and using the pumps near heat sources and or in environments where condensation may form as this affects the effectiveness of the lubricant contained in the pump 2 5 Make sure that the pump never operates dry even for short periods by installing safety devices on the system 2 6 For pumps with a built in regulating valve or if the plant has the pressure regulating valve outlet BYPASS connected directly to the feed inlet IN of the pump the pump must not be operated in BYPASS mode for more than 3 minutes otherwise there will be a risk of damage to the seals and valves caused by overheating For special applications contact the Technical Department or the Customer Engineering Service 3 FEED LINE To ensure the pump works to its full potential the feed line must have the following characteristics 3 1 An inside diameter at least as large as the
11. he safety regulations in force in the country where itis to be used 1 5 Before using the pump make sure that the system in which it is incorporated has been declared compliant with the provisions laid down by the applicable Directives and or standards 1 6 Before installing and using the pump received we recommend you check its condition and that its ratings correspond to those required If they do not avoid starting the pump and contact the Customer Engineering Service for instructions 1 7 The pump must be assembled and installed by qualified staff with the necessary mechanical and technical skills following the user and safety instructions given in this manual and the manual provided with the pump 1 8 High pressure system components particularly those of systems that run mainly outdoors must be adequately protected against the rain frost and heat 8 A suitably calibrated overpressure valve must be installed as well as the pressure regulating valve must be installed on the high pressure line The high pressure pipes must be correctly sized for the system s maximum working pressure and used exclusively within the working pressure range indicated by the pipe manufacturer and marked on the pipe itself The ends of the high pressure pipes must be sheathed and secured to a solid structure So as to avoid the risk of whiplash if the connections burst or break The pump transmission systems joints pulleys belts rotary s
12. ken m leses og forst s i samsvar med pumpens spesielle h ndbok To eyyzetoidto auto xo net va ia aotei wo va xatavondei obj ovo ue To ELdLXO eyyevo to THS avthias Dannbie MHCTDyKLIMM AONXKHEI NpOYMTbIBATbCA M UCNONb3OBaTbCA BMecTe C MHCTPYKUMAMM H KOHKpETHbI Hacoc ENGLISH Original Instructions THIS MANUAL CONTAINS THE INSTRUCTIONS REQUIRED TO INSTALL INTERPUMP PUMPS AND PROVIDES THE INSTALLATION ENGINEER WITH THE NECESSARY INFORMATION ON THEIR USE AND MAINTENANCE IT THUS FORMS AN INTEGRAL PART OF THE INSTRUCTIONS AND SHOULD BE READ CAREFULLY BEFORE PROCEEDING TO PERFORM ANY OPERATIONS AND KEPT WITH CARE FOLLOW THE INSTRUCTIONS SCRUPULOUSLY IN ORDER TO ENSURE SAFE AND EFFICIENT OPERATION FAILURE TO DO SO MAY CAUSE FAULTS TO OCCUR PREMATURELY AND CREATE HAZARDS AS WELL AS MAKING THE GUARANTEE NULL AND VOID 1 GENERAL INFORMATION 1 1 The installation engineer is responsible for passing this information on to the end user to ensure that the machine on which the pump is to be installed is used properly INTERPUMP GROUP declines all liability for any damage caused by negligence or failure to respect the rules contained in this manual 1 2 The STANDARD pumps work with clean soft water at a maximum temperature of 40 C and only for short periods up to 60 C In the latter case call the Technical Department or the Customer Care Department to establish the specifications required according to the type of
13. owing the instructions given in this manual 7 START UP AN Replace the RED transport cap with the cap with a built in dipstick provided 7 1 Check the oil level through the window or using the dipstick and if necessary top it up 7 2 Make sure that all fittings are securely tightened and that the pump feed is open 7 3 To expel the air present in the pump and make it easier to fill we recommend you detach the delivery pipe from the pump or keep the appliance s open without any nozzles fitted 7 4 Start the pump for 5 10 seconds until the liquid flows out smoothly from the delivery pipe or appliances if this does not happen stop the pump and repeat the operation after a 10 second pause 7 5 Complete the connections and or install the nozzles 7 6 All INTERPUMP pumps are tried and tested prior to shipment the installation engineer is however obliged to test the complete system for an adequate time to check for leaks overheating deterioration in performance or calibration etc Calibrate or regulate the valves to prevent tampering apply lead seals where possible or paint the regulating registers so that any tampering can be readily detected 11 8 TROUBLESHOOTING GUIDE At start up the pump makes no noise The pipes pulsate in an irregular fashion The pump does not give the rated capacity and makes excessive noise The pressure supplied by the pump is insufficient The pump overheats
14. plant installed The HT series pumps are specially designed to work with clean soft water at a temperature of up to 85 C The SS series pumps are specially designed to work with salty water demineralized water and other aggressive solutions for the latter call the Technical Department or the Customer Engineering Service to assess compatibility and the specifications required according to the type of application The performance indicated in the catalogue refers to the maximum performance provided by the pump Irrespective of the power used the pressure and maximum number of revolutions indicated in the catalogue cannot be exceeded unless expressly authorized by the Technical Department or Customer Engineering Service 13 Improper use of pumps and high pressure systems and failure to respect installation and maintenance regulations may cause serious injury to persons and or damage to things No reasonably applicable safety precaution must be omitted by the Installation engineer or the Operator Any person responsible for assembling or using high pressure systems must have the competence required to do so be familiar with the characteristics of the components he is about to assemble use and adopt all necessary precautions required to guarantee maximum safety under all operating conditions 1 4 Considering that the pump is incorporated in a complete system its installation and use should be suitable for the type of system and conform to t
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