User Manual
Contents
1. WwW A TER ENVIRO TECHNOLOGIES SB 3600 Installation amp Operation Manual Industrial Electronic Descaler 115 230 VAC For pipe sizes up to 36 non ferrous 12 24 ferrous Section Description Page A Unpacking and Identifying the Scaleblaster components 222222222200ssseeennnnnnnnnnnnnnnnnnnn 4 B Installing the Scaleblaster Control Bir een en een 5 C Wappen nal AAA MI A A E ee een 6 7 D Fowenne up ihe CIE BOK re ee rear ER ENTE 8 E ECD IN catorce ee en ee nee 8 F PO Sr aa O E E eee oe ren eee 9 G Catibratino Mein COL ee ee 10 11 H Adj s ne Me LEUD COMAS Etico nee erraten netz 12 D Tiare ie the Freguency Sweep Mose ee een 12 J Attaching an External Alarm Fault dealer ae ne een 13 Appendix 1 Model Number Dip Switch Setting See een 14 Appendix 2 Frequency Sweep Dip Switch Setting nee ner sn 15 Appendix 3 Bo ao AAA nn E A E 16 Notes 17 18 Product Information A Unpacking Identifying the Scaleblaster components The ScaleBlaster unit includes the following components 1 One ScaleBlaster control box 2 Three rolls of black 18 3 conductor signal cable The total length of the cable will depend on the diameter and composition of the pipe to which it will attach 3 Several long nylon cable ties These ties aid in securing the cable to the pipe 4 Warranty card along with this Installation amp Operations Manual 5 Shipping Box Please save the shipping containe2. frequency from IKHz to 5KHz Swept frequency from IKHz to 10KHz Swept frequency from IKHz to ISKHz Swept frequency from IKHz to 20KHz Swept frequency from IKHz to 2KHz Swept frequency from 2KHz to 4KHz Circuit Protection e Thermal overload protection on Switch Mode Power Supply SMPS e Over voltage protection on SMPS e Over current protection on SMPS e Micro controller monitoring of enclosure heatsink over temperature shutdown e Micro controller monitoring of internal over temperature shutdown e Output sensing circuit for over current immediate shutdown protection e Main input noise filtering Enclosure Wall mount beige powder coated 16 gauge steel Nema 4 and 12 rated With Gland Plate and polycarbonate window Operating Temperature 10 F to 130 F 12 C to 54 C Storage Temperature 2 F to 150 F 17 C to 66 C Physical Properties SB 3600 Unit Dimensions 24 x20 x8 61cm x 50 8cm x 20 3cm SB 3600 Unit Weight 25 LBS 66 2 Kg SB 3600 Shipping Crate Dimensions 26 x30 x 14 SB 3600 Shipping Weight 146 LBS Estimated shipping weight Varies with differing amounts of signal cable Maximum coil inductace 200uH See coil chart WATER ENVIRO TECHNOLOGIES Clearwater Enviro Technologies Inc 1166 Kapp Drive Clearwater FL 33765 Phone 800 756 7946 or 727 562 5186 Fax 727 562 5187 or visit us on the web at www clearwater enviro com
3. ties Make sure that the tie is pulled tightly so that the cable is well attached to the pipe Remove excess cable tie with scissors 4 Using finger pressure to keep the signal cable and tie from moving begin wrapping the signal cable securely around the pipe in any direction The correct number of wraps depends on pipe size and composition For proper product performance it 1s imperative to wrap the correct number of times To determine the number of wraps for ferrous pipe consult Table 1 below For non ferrous pipe please call ClearWater Enviro Technologies Inc to get this information 5 MAKE SURE THAT THE WRAPS ARE FLUSH AGAINST ONE ANOTHER NEVER OVERLAPPING see Photo 4a amp 4b next page NOTE As previously indicated make sure that the control box is mounted as close as possible to where the signal cable is wrapped on the pipe Pipe Nominal Circumference Number Total Length Total Length 45 55 115 7 cm 53 41 135 65cm 78 54 199 49cm Table 1 Ferrous Pipe Number of Wraps by Pipe Size 6 Once the wrapping is complete secure the signal cable to the pipe using another cable tie Remove the excess cable tie with scissors 7 Route the loose end of the signal cable back to the control box Trim the cable to length Photo 3 Signal coil end with three wires stripped and braided together C Wrapping the Signal Coil Continued Photo 4a amp 4b Examples of tightly wrapped coils Chann
4. ause the cable wire has been cut or disconnected from the output binding post G Calibrating the Signal Coil Calibrating the Industrial unit to match Coil Pipe Variations The unit has been factory calibrated to the pipe similar to that of the actual installed pipe However there may be differences in the pipe material pipe wall thickness and coil wrapping techniques witch may require the unit to be re calibrated The following will instruct the installer how to accomplish this task Tools required a large regular screw driver and a small jewelers screw driver Note that even though the instructions are using different models to show the calibration process the process is vertually identical for each model Step 1 Make sure unit is at room temperature DO NOT calibrate unit while the unit is warm Please wait till the unit has returned to room temperature Then open the door on the unit using the large regular screw driver iri aiii cc E Conia Syrram e Control unit with door closed Control unit door open showing electronics inside Step 2 Use the small jewelers screwdriver to move the bottom four dip switches to the positions shown in the picture below Note DO NOT move any of the top four dip switches OFF ON Don t Care Don t Care Don t Care Don t Care OFF OFF OFF ON PS E zum DN 222227 DONT CARE i View of the master board showing Close up view
5. cators Model Number ScaleBlaster industrial models include the SB 1200 SB 1400 SB 1800 SB 2000 SB 2800 SB 3600 and SB 4000 Output Status Output status of the coil current The value of 100 indicates that the unit is functioning at 100 Coil Voltage This 1s the voltage applied to the induction coil 1 e the coiled wraps on the pipe These values should always be between 19 5 and 20 5 volts direct current Internal Temp This value indicates the internal temperature in degrees Fahrenheit Enclosure Temp Displays the temperature in degrees Fahrenheit of each channel s heatsink Frequency Sweep Range Frequency range the descalers output will sweep between Mode Number This number identifies a particular frequency sweep range as set by the DIP switch The unit is designed to permit selecting from among several pre set sweep ranges via the DIP switch See Additional Options Frequency Sweep Mode p 12 This ScaleBlaster unit constantly scans for any malfunctions in the operation status of the unit If an error is detected it is logged reported via the Unit Error Screen This screen will display the channel and error that has occurred A brief description of these errors are described below Error List Displays channel number and type of error that has occurred List holds up to four errors Error In this example the reading of 000 for the output status indicates a problem with the cur
6. el Two Output Binding Post Set Connect second signal cable to these binding posts Channel Three Output Binding Channel One Output Binding Post Post Set Connect third signal cable Set Connect first signal cable to to these binding posts these binding posts Power Switch K Flex Conduit Connector Model and Serial Number Main Input Cable 90 Label 264 VAC 47 63Hz Photo 5 Unit Gland Plate Page 7 Power Requirements and Considerations for the ScaleBlaster Control Box 1 The unit will work automatically on either 115 or 230 VAC Since electrical outlets vary worldwide the power cord plug may not match your outlet type In this case it must be replaced with the proper plug by a licensed electrician 2 Plug the power cord into the outlet 3 Turn the power toggle switch upward to the ON position This ScaleBlaster unit has an LCD screen on the front of the control box that provides information on opera tion on the descalers operational condition Start up Screen Main Screen The start up screen is displayed for approximately 10 The main screen show most of the operation condition seconds while the unit initializes of the Scaleblaster control box Model Number Output Status Coil Voltage Internal Temperature Enclosure Temperature Firmware Revision Level Total Hours of Operation Channel Number Frequency Sweep Range Frequency Sweep Range Mode Number Descriptions of some of the screen indi
7. o Tune Future Use Don t Care Don t Care Don t Care Don t Care ON OFF OFF OFF Don t Care Don t Care Don t Care Don t Care OFF OFF ON OFF ON i sm iA e da Re Don t Care Don t Care Don t Care Don t Care J dow T care Mode 3 1KHz to 15K Hz Sets the frequency sweep range of the unit to sweep from 1 000 hertz to 15 000 hertz OFF ON J dow T care Mode 6 2KHz to 4KHz Sets the frequency sweep range of the unit to sweep from 2 000 hertz to 4 000 hertz OFF ON LT ODAT care Mode 9 Calibrate Coil This 1s factory set and should not be adjusted by the end user These switches will not increase the power to the unit that can only be done at the factory These settings are only for reference in the case that they were altered by mistake Don t Care Don t Care Don t Care Don t Care OFF ON OFF OFF Don t Care Don t Care Don t Care Don t Care ON OFF ON Use to calibrate the signal coil to the Scaleblaster unit OFF ON 4 OFF CM or E iont care Don t Care Don t Care Don t Care Don t Care SB 3600 Electronic Descaler Specification Sheet Input Voltage 90 264 VAC at 47 63 Hz Input Current 5A rush O 115 VAC 1A rush O 230 VAC No Channels Three Output Voltage 20 VDC Output Current 10 Amps Peak Min 1KHz on all 3 channels Output Signal AC Square wave Frequency user selectable Swept
8. of the dip switch Set for calibration location of Dip Switch mode Page 10 G Calibrating the Signal Coil Continued Step 3 Locate the slave board and the small blue potentiometer located at the upper right side of that board View View showing all Close up view of slave board Close up view of potentiom boards eter on slave board Step 4 With the coil attached power up unit and notice that it now comes up in calibration mode M9 Step 5 Now the unit is in calibration mode the output power reading is changed in this mode to display the under over current error trip point This reading should be between 40 and 60 If output power is lower then 040 then using the small jewelers screwdriver turn the small screw on the blue potentiometer the blue square thing clock wise this will increase the output power reading Likewise if the output power reading is more then say 060 adjust the potentiometer counter clockwise till it is between 40 60 Please note that the exact reading is not critical View of the units screen in and where from 40 to 60 will allow the unit to operate with in the normal operating normal mode M4 parameters Note if the unit is not responding to the above calibration then turn the potentiom eter 20 full turns counter clockwise This will reset the unit to its default minimum value Then repete step 5 Note this will not increase the output power This adjustment is for the internal microcon
9. on t Care Don t Care Don t Care Don t Care Don t Care boat care Eo care SB 2000 Mode SB 2800 Mode SB 3600 Mode OFF ON OFF ON OFF _ ON Don t Care Don t Care Don t Care Don t Care OFF OFF ON OFF Don t Care Don t Care Don t Care Don t Care ON OFF ON OFF Don t Care Don t Care Don t Care Don t Care dont case don t care SB 4000 Mode OFF ON OFF ON ON OFF Don t Care Don t Care Don t Care Don t Care boat care OFF ON Mode 1 1KHz to 5KHz Sets the frequency sweep range of the unit to sweep from 1 000 hertz to 5 000 hertz Don t Care Don t Care Don t Care Don t Care OFF OFF OFF OFF J dow T care Mode 4 1KHz to 20KHz Sets the frequency sweep range of the unit to sweep from 1 000 hertz to 20 000 hertz OFF ON 4 _ orr COM on Don t Care Don t Care Don t Care Don t Care ON ON OFF OFF boat CARE Mode 7 Cal Auto Tune Future Use OFF ON i o j m iA de da Ei OFF Clon Don t Care Don t Care Don t Care Don t Care __Joow T care Mode 2 1KHz to 10KHz Sets the frequency sweep range of the unit to sweep from 1 000 hertz to 10 000 hertz OFF ON Eint care Mode 5 1KHz to 2KHz Sets the frequency sweep range of the unit to sweep from 1 000 hertz to 2 000 hertz OFF ON J oow T care Mode 8 Use Aut
10. outlet or other power source The unit is heavy and a sturdy installation is required We recommend that you use a 3 8 lag and washer for each of the four mounting feet See photos below 5 Upon being plugged in the unit will work automatically on either 115 VAC or 230 VAC NOTE If you have any questions about installation contact your dealer or Clearwater Enviro Technologies Inc for assistance Photo 1 recommended 3 8 mounting lag with washer Photo 2 one of the four control box mounting feet Wrapping the Signal Cable Around the Pipe Included with the unit is one roll of black 3 conductor signal cable whose length is based on the size and composition of the pipe selected for installation 1 Carefully strip off 2 51mm of the outer rubber shield from the end of the signal cable Next strip off 2 51mm of the insulation from each of the three conductor wires black white and green Splice the three wires together tightly see Photo 3 below 2 Unscrew the first of the two receptacle posts for that coil See Photo 5 next page by turning it counter clockwise to create an opening Then with the spliced wires of the signal cable completely threaded through the opening tighten the receptacle post as much as possible see Photo 3 below 3 Route the signal cable from the control box to the inlet pipe Hold the cable parallel and against the pipe and then secure the cable to the pipe with one of the nylon cables
11. r it is made to protect the descaler during transport and is reusable in case the unit needs servicing at the factory 5 H Sai Installation amp Operation Manual Page 4 Selecting the Installation Location and Mounting the ScaleBlaster Unit PLEASE READ THE ENTIRE MANUAL BEFORE BEGINNING INSTALLATION THE LOCATION OF THE SIGNAL CABLE AND THE CONTROL BOX ARE CRITICAL WITH RESPECT TO PRODUCT PERFORMANCE 1 The unit should be installed by a licensed electrician and the installation should meet all local and national codes 2 The best place to install the unit is on the main water line entering the facility or on the line serving the relevant portion of the facility First determine where the signal coils will be wrapped This should be on a straight section of pipe no elbows tees valves or couplings that is at least four 4 feet long Also very important the signal coils should be at least three 3 feet from any major source of electrical interference The unit is splash proof and can be installed outside if necessary However in this case a cover should be installed above the unit and the unit should be kept out of direct sunlight 3 Mount the control box as close as possible to where the signal cable will wrap on the pipe so that the cable is as short as possible 4 The control box which has a 15 ft power cord should be mounted on a wall or other solid surface in a location near an electrical
12. rent at the coil for Channel 1 Sample Error Screen INTERNAL TEMP Error Displayed as CH 1 2 3 INTERNAL TEMP The internal temperature sensor has recorded a temperature that is too high above 150 F 65 6 C and has shut down that channel One possible cause for this error is that the unit was installed in a location exposed to direct sunlight which may make the unit overheat Another possible reason for this is a failure of internal circuitry causing excess heat buildup In this case contact your dealer or ClearWater Enviro Technologies Inc ENCLOSURE TEMP Error Displayed as CH 1 2 3 ENCLOSURE TEMP Enclosure and slave board heatsink temperature sensor has recorded a temperature that is too high above 150 F 65 6 C and has shut down that channel Possible cause for this error internal circuitry failure Contact your dealer or Clear Water Enviro Technologies Inc SMPS VOLTAGE Error Displayed as CH 1 2 3 SMPS VOLTAGE The value shown at Coil Voltage is the main output in volts from the Switch Mode Power Supply located inside the control box If this error occurs check the output binding posts for that channel to make sure that they are not directly shorted together If not then there must be a failure of internal circuitry Contact your dealer or Clear Water Enviro Technologies Inc COIL CURRENT Error Displayed as CH 1 2 3 COIL CURRENT This indicates a failure in the main output current for that channel Possible c
13. th the option of adding an alarm or fault indicator to instantly alert you of any power failure or equip ment malfunction The Terminal Strip shown below permits the addition of any type of external alarm system light or dial up to a phone beeper etc Provided these components do not exceed 240vac 10amp and are not inductive in nature Contact your dealer or ClearWater Enviro Technologies Inc for more details i N me 2 amp NOINCICOM Alarm Switch Close up view of Terminal Strip Internal Ralay Fated Control y 280 VAC 10 amps Alarm fuse 10amp 240VAC Slow Blo 5x20mm B a non dudia los only gt Relay shown in normal non fault position 10 AMP S External Alarm or Indicator OM ll Eu a se M5WAC to ZS0WAG NO NC COM Typical hookup diagram wired to turn on a siren or light Diagram showing a typical hookup for a light or Alarm Relay and Fuse location siren to activate if a unit fault is detected Page 13 This 1s factory set and should not be adjusted by the end user These switches will not increase the power to the unit that can only be done at the factory These settings are only for reference n the case that they were altered by mistake SB 1200 Mode SB 1400 Mode SB 1800 Mode OFF ON OFF ON d ZH OFF OFF OFF OFF Don t Care Don t Care Don t Care Don t Care ON OFF OFF OFF Don t Care Don t Care Don t Care D
14. troller reference for sensing over and under current conditions and has View of the units screen in calibration mode M9 Step 6 Once the adjustment has been made power down unit and reset the bottom four dip switches back to the normal operat ing mode 1KHz to 20KHz M4 Don t Care Don t Care Don t Care Don t Care WOT ria ir o a oe y ho 1 5 P View of the Dip Switch Set for normal mode Page 11 H Adjusting the LCD Contrast Depending of light conditions of the control boxes installation site it might be necessary to adjust the LCD s contrast To adjust the contrast of the LCD first locate the Contrast Adjustment Control Using a small flathead screwdriver rotate the control until the desired contrast 1s achieved LCD Contrast Control LCD Display Board 41 1014 COCE LCL A Fe Close up of LCD Display Board showing the Contrast Control Back of door showing the LCD Display Board I Changing the Frequency Sweep Mode This unit has a patent pending feature that allows you to adjust the frequency sweep range v a the DIP switch below The range has been factory set and we recommend that you do not change this without first consulting ClearWater s engineers Main Control PC Board DIP Switch View of Main Control PC Board Close up view showing DIP Switch Page 12 J Attaching an External Alarm Fault Indicator All units come wi
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