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PANELWARE MMI Application Manual for GE Fanuc Genius

1. eese eene 5 6 Elements of the VAG iie e b de a eM eb aedi EEE 5 6 Function Keys ot the VAT wan e gRRRRARRRHennn eee etes 5 7 Editing Inserting Variable Assignments eese 5 8 Entering Changing the Tagname eese eene 5 8 Entering Changing PLC Addresses eene nennen 5 8 Entering Changing PLC Variable Types esee eene 5 9 Deleting Variable Assignments essen nennen nennen nnne eene 5 10 Marking Unused Variables eese nennen en eene nnne nennen 5 10 Global Data Forat zt petet te eti d Hae e Ea aee pese tee pes twee pe ege ao pe aene pe EEEa edo cope edid 5 11 Data Typ Conversions eter etd e ete hte e ondes ende e 5 12 DGG PEOJeGC o ee Eve t EER IN ERNEERE T EN S VEPEVE A SEM VERS EE VE 6 1 Section 1 General Information eee eee eee eee eene a sensns etus aetas eto seus 6 2 Section 2 Required Hardware sicscisesicesssssaceccencecusvsesseencncacvesesseevencscncnescecusnanduoncess 6 3 Section 3 Downloading the Demo Project ecce e eee eerte eee eee eene eene 6 4 Denningthe User Patha ote tee e ege Ree Ree e Reo Puede ee teen De e te RENT 6 4 IESU IPSA the Project P 6 5 Downloading and Starting the Project seeeeeeseeseeeeeeeeeeeeneee nnne 6 6 Section 4 Description of the Demo Project e eeee eese eee eene eee eene 6 7 General
2. F4 Accept F10 Exit Note The available Controllers are listed in the form lt type gt lt OS version gt where lt type gt is the basic controller model e g C400 and lt OS version gt is the operating system version number e g V1 8 When you press the controller selection C400 GEN 18 in the example above is confirmed Another window appears on the screen from which the display and Keyblock module types can be configured Caution Both the controller and the display type must be defined when creating a new project Once selected you CAN NOT change them You should know which controller and display type will be used before the project creation process is started Fi File F2 Edit F3 Utilities F4 Config F5 Help New Pro ject Pro ject Name QUICKST Controller C400 GEN Display Type LCD 2x20 Number of KeyPad Modules Type KeyPad Module 1 16 Type KeyPad Module 2 16 Type KeyPad Module 3 16 Type KeyPad Module 4 16 Type KeyPad Module 5 16 Type KeyPad Module 6 16 Type KeyPad Module 16 l GFK 1115 Chapter 3 Quick Start 3 11 Select the Display Type entry and press J to display a window that lists all display types Select one of the display types in the example LCD 4x20 and press J The cursor jumps to the next line Number of Keyblock Modules Enter a number 1 through 7 and press J to confirm the number of Keyblock modules
3. IPANELWARE V1 8 DEMO_PRO C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Ir Alarm System Basic Configuration filarm Group Def inition Group Number 1 Max Number of Alarms 0 Tagname for Alarm Bit Field Tagname for Group Alarm Tagname for Bypass Image Alarm Scan Rate Min Priority 0 Alarm Status text for Triggered Triggered Reset Reset ficknou legded ficknouledged Unacknou ledged Unacknou ledged By passed By passed Not by passed Not by passed Status fibbr TRA 10B BU F1 Default Alarm Conf F2 Group Alarm F4 Accept FS Connection List F10 Exit 6 58 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 L5 B Enter the symbolic name ALARM for the parameter Tagname for Alarm Bit Field Press F4 Accept to confirm the entry The newly defined alarm groups are displayed in the alarm group list IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help I Alarm System Basic Configuration Alarm Group List Grit No Alarm Bitfield Scan Prio Group Alarm Status Abbr 000 007 System Alarms Min TRA 10B BU 001 000 ALARM Min 0 TRA 10B BU 253 001 Group Alarms Min 0 TRA 10B BU C Move the cursor to the line with the new alarm group D Sixteen alarms should be put into this alarm group e Press F4 Alarm The Alarm Definition window appears IPANELWARE U1
4. offset 1 8 0 Byte u I 114 12 I1 R GALGAQ R GAI GAQ O O14 O24 x O1 02 GI offset 1 8 0 offset 1 8 0 GQ l I L O GI GQ l l l l Word u I 114 12 I1 R GAI GAQ R GAI GAQ R GAI GAQ O Ol O2 Ol 02 GI offset 1 8 0 offset 1 8 0 GQ l l L O GI GQ l l l l Word s R GAI GAQ R GAI GAQ R GAI GAQ offset 1 8 0 offset 1 8 0 Long u R GAI GAQ R GAI GAQ Long s R GAI GAQ R GAI GAQ Float R GAI GAQ String R GAI GAQ PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Chapter GFK 1115 6 Demo Project m General Information 6 2 m Required Hardware 6 3 Downloading the Demo Project 6 4 a a a Defining the User Path 6 4 Loading the Project 6 5 Downloading Starting the Project 6 6 m Description of the Demo Project 6 4 a a General Information 6 7 Main Menu ssssesssss 6 8 Value Entries sss 6 9 Entering a Password 6 11 Key Functions 6 13 Alarm List 6 14 Error Picture 6 15 m Creating the Demo Project 6 16 Q General Information 6 16 Q Creating a Project 6 16 e Preparing a Concept 6 17 e Creating a New Project
5. ommunicat Error Error Code The Output Bit Byte field in the picture is defined as follows Output Bit Byte Position 15 3 Number of Digits 1 Places after dec point 0 Character Size 1 Field Width gt 1 Tagname ERR NR DI Display leading zeros Y N No Scaling Y N No PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 9 Defining the Project Variables All variables used in the project symbolic variable names must be connected to specific addresses in the PLC CPU In order to define these connections access the connection list by selecting the Connection option from the F2 Edit pull down menu or by pressing Ctrl C IPANELWARE U1 8 QUICKST C400 GEN U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help Pro ject Picture Keyboard Text Groups Alarm System A The Connection List window shown below is opened IPANELWARE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Connection List ID Connection PLC Type GI GENIUS Genius Internal DI Internal S DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit GFK 1115 Chapter 3 Quick Start 3 29 Genius Device Connection Use the cursor keys to highlight connection DD Genius and then press the F5 VAT function key to display the associated variable assign
6. 153 6 kBaud extended 76 8 kBaud 38 4 kBaud If mode switch settings 1 4 are used this parameter is ignored Q Broadcast control data length Defines the number of bytes that are to be broadcast as global data This parameter can range between 0 and 128 inclusive Note that other devices on the Genius bus must be configured as to how much global data they will accept from any other device including a PANELWARE C400 Controller Data can be lost if they are configured to accept less than is being transmitted To minimize the impact on the scan time of the Genius bus this value should be set no higher than the actual amount of global data you need to broadcast GFK 1115 Chapter 4 Configuring Communication with the PLC 4 7 Command timer 10 ms Specifies the time in increments of 10 ms allotted for the C400 Controller to execute each command on the Genius bus The default is 1 second 100 x 10 ms Note that this timer controls only the execution of the command it does not govern the response of the target device If needed this timer can be adjusted within the range of 50 500 ms inclusive Timeout 10 ms Specifies the time in increments of 10 ms allotted for a target device to respond to a request from the C400 Controller The default time is 2 seconds 200 x 10 ms If needed this timer can be adjusted within the range of 50 500 ms inclusive Blocking distance This parameter controls the maximum byte length o
7. Defining Changing an ID If the cursor is in the ID line the identification code can be changed to any one to two letter number combination Defining Changing a Connection If the cursor is in the Connection line a selection window can be accessed by pressing J Use the cursor up T or down J keys to choose the type of connection required Genius SNP90 or Internal and press J to insert it in the Connection Definition window PRNELURRE U1 8 C400 GEN V1 8 Fi File F2 Edit F3 Utilities PNAME F4 Config F5 Help Connection Defi ID DD Connection GEN IUS SNP90 PLC Type Internal F4 Accept F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 With the cursor in the PLC Type line press J to display a selection window that lists PLCs After selecting a PLC Type press F4 to accept the new connection and return to the Connection List window IPANELWARE U1 8 PNAME C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Connection Defi ID DD GBC Series 90 70 Comection GENIUS GBC Series 90 30 PLC Type GBC S GBC Series Six GBC Series Five GCM Series 90 30 GCM Series 90 30 Genius Internal OTHER Global Data only F4 Accept F10 Exit Deleting Connections Connections can be deleted from the connection list by highlighting the desired connection and pressing the F3 Del fu
8. GE Fanuc Automation Programmable Control Products PANELWARE MMI Application Manual for GE Fanuc Genius Protocol User s Manual GFK 1115 June 1995 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide or every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respe
9. eeeeeceeesseceesneeeceesneeeeeesnaeeesessaeeeseesaes B 6 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Chapter Overview 1 This chapter provides a short overview description of the PANELWARE Configuration Software PCS and outlines the requirements for PCS operation with the PC and PLC It includes the following information m PANELWARE Configuration Software PCS 1 2 m Hardware and Software Requirements esee neret 1 3 w PLCRequleiments 22 mio me DE Fete e eee b de ove o Re EI 1 4 m Document Comventions cccccccccssscecceseeceesseeeeeeeneeccesseeeeeseeeeeeesaeeceesneeeeeseeeeseeanees 1 5 1 GFK 1115 PANELWARE Configuration Software PANELWARE Configuration Software allows complex projects to be created using easy to follow menu controlled instructions These projects are actually programs that are transferred to a Panel and started there via a Panel power on or Reset The PCS created Panel program project then takes over communication with the PLC and performs the following m Reads data from the PLC and displays it on the screen in the specified format values text bar graphs graphics m Wirites data to the PLC and executes PLC functions m Displays static data such as text masks and lines Using PCS projects can be created for the C400 Panel Controller Every project consists of at least the following components Table 1 1 PCS Project Com
10. 30 Series 90 30 Genius Communications Module IC693CMM301 WGI 99GAT GCM Series 90 30 Series 90 30 Enhanced GCM IC693CMM302 WGT SGAT Genius Internal Connection for the C400 GEN PANELWARE Controller itself IC750CTR400 Only one Genius Internal connection per project is supported GQ GAQ HW STATUS BUS ERR CNT BUS SCAN T BUS ADR GENI FW OTHER Global Data only Genius device that does not fit into one of the above categories GI SGAT The PANELWARE Genius Controller can receive Global Data from any connection capable of supplying it and can send its own Global Data to other devices on the bus Memory types GI and GAI refer to receiving global data in bit or word mode respectively GQ and GAQ refer to broadcasting global data in bit or word mode respectively The special variables available for the Genius Internal connection are defined as follows e Interface A value of O indicates no error an non zero value indicates an internal hardware failure HW STATUS internal data type of BYTE hardware status of the C400 Controller Genius Please note the code for later reference when communicating with GE Fanuc Technical support e BUS ERR CNT internal data type of WORD UNSIGNED the count of the total Genius bus errors detected by the C400 Controller Genius interface since the Controller was last reset e BUS SCAN T internal data type o
11. GFK 1115 Chapter 4 Configuring Communication with the PLC 4 9 Settings on the Panel A Panel with a C400 Panel Controller can read from and write to a PLC either through a Genius interface or an RS 232 interface In order to make this possible the following must take place l A project compiled with PCS is downloaded to the Panel see Downloading the Project to a Panel in chapter 3 2 The Panel is operated in Run Mode see Starting a Project in chapter 3 Panel Interface The Genius interface connector is always used for the Genius connection to the Series 90 Series Six and or Series Five PLC The IFO connector normally used by PCS to download projects to a Panel and optionally as an alarm printer interface can also be used as an SNP connection to a Series 90 PLC C400 Panel Controller 4 Genius connector Figure 4 1 Panel to PLC Connections Configuration of the PLC Interface Caution If a CMM interface is used for communication with a PANELWARE Panel it must be operated with the SNP90 protocol A PANELWARE Panel can be connected to the following interfaces of GE Fanuc Series 90 30 and 90 70 PLCS using Series 90 Protocol table 4 2 or Genius Protocol table 4 3 4 10 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Table 4 2 Panel to PLC Interface Connections for Genius Protocol Module Series 90 30 Genius bus interface module found on one of the fo
12. IC655BEM510 GFK 1115 Document Conventions Key Symbols All keys used to operate PCS are shown in bold in this manual Table 1 2 Key Symbols Key German English l Description cr Cursor up l 4 Cursor down c c Cursor left gt gt Cursor right a a Enter Return BildT PgUp Cursor one page up Bild PgDn Cursor one page down Entf Del The character in the cursor position is deleted Esc Esc Exits from the current function exits the editor or a menu Space Space Space Blank character Einfg Ins Switches between insert and overwrite modes Strg Ctrl Control key Shift Shift SHIFT key Alt Alt Alternate key lt lt The character to the left of the cursor position is deleted Back Space If two keys are to be pressed simultaneously in order to execute a function the keys will be connected by the plus character Example Ctrl Ins Text that is to be entered directly using the keyboard is shown in bold and italic Example panel Menu Functions The names of pull down menus and menu functions are shown in bold Example Edit menu GFK 1115 Chapter 1 Overview Chapter GFK 1115 2 C400 Panel Controller Hardware This chapter describes the C400 PANELWARE Panel Controller IC750CTRA00 its connections interfaces and all operational elements for which hardware must be configured on the modular Panel T
13. ID Connection PLC Type DI Internal DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 Genius Internal Connection As a final connection insert a Genius internal connection into the connection list this is done by first pressing the F2 Ins key and then specifying the ID GI in the window that appears Choose Genius as the Connection and Genius Internal as the PLC Type This definition is now confirmed and the new connection displayed in the connection list upon pressing the F4 Accept key PRNELUARE U1 8 QUICKST Fi File F2 Edit F3 Utilities F4 Config F5 Help Comection List ID Connection PLC Type GI GENIUS Genius Internal DI Internal DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit GFK 1115 Chapter 3 Quick Start Section 7 Key Assignments Every key on every Keyblock module can be defined according to the project s unique needs You can also assign keys for numbers letters and the Next and Previous functions In order to assign functions to the keys the Edit Keycode Table window must be accessed by selecting the Keyboard option from the F2 Edit pull down menu or by pressing Ctrl K PANELUARE U1 8 Fi File F2 Edit F3 Utilities QUICKST F4 Config F5 Help C400 GEN V1 8 Pro ject P Picture B
14. Insert all lines and text in the rectangle so that it looks like the one below IPANELWARE U1 8 DEMU PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture NONAME IPANELWARE Fi INPUT VALUES F2 INPUT PASSWORD F3 KEY FUNCTIONS F4 ACTIVE ALARM LIST 27 5 F1 Text F2 Field F3 Line FS Key F10 Exit 3 Move the cursor to position 21 0 The cursor position is indicated in the lower right hand corner of the window as column row 4 Insert a field for displaying the date and time e Press F2 Field e Select the entry Output Field from the Field Class selection window and then press the J key e Select the Output Date Time output field from the Select Field Type selection window The following window will appear 6 24 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 PANELUARE U1 8 DEMO_PRO C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help COSAC F SRA RE D2 NEC 2m Date Time Position 21 0 Time Format DD MM YY HH MM SS INPUT VALUES INPUT PASSWORD KEY FUNCTIONS ACTIVE ALARM LIST 21 0 F4 Accept F10 Exit A PRNELURRE V1 8 DEMO_PRO C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Position 21 0 Time Format DD MM YY HH MM SS DD MM vYY HH M
15. Keyboard K Text Groups T Connection C Alarm System A The Edit Keycode Table window shown below is displayed the default keycode settings that are shown will work for this example project IPANELWARE V1 8 Fi File F2 Edit F3 Utilities Numerical Keycode Table HR A OX qom G B ii i M Hill S P N P QUICKST F4 Config F5 Help Edit Keycode Table C400 GEN V1 8 SrA A KeyPad Module 2 Type 16 F1 NumTab F2 AlphaTab F3 Control Key F4 Function Key F10 Exit Save the key assignments by pressing the F10 Exit function key PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 The abbreviations on the Keyblock module keys have the following meanings REN oa OX omn G 7 EB E uu ES EN RJ uU ui SM 1 2 3 P N O B E 8 C Table 3 2 Keyblock Abbreviation Definitions Abbr Description F1 F4 Function keys 1 through 4 used for commands and picture changes l l p Moves cursor to the previous INPUT field l l Tnt Moves cursor to the next INPUT field l P Changes to the previous picture N Changes to the next picture l G Global alarm acknowledgment l l B Backspace deletes the character before the cursor in an INPUT field l l S Changes the sign in a numerical INPUT field E Enter key transmits the value entered in an IN
16. System file modified RE BOOT Y N To start the PCS properly it is necessary to reboot the computer after installation when changes have been made to the CONFIG SYS file Remove the distribution diskette from the floppy drive and press Y to reboot the computer in order to put the changes to the CONFIG SYS file into immediate effect If you do not remove the diskette from the floppy drive the system will reboot from the floppy drive rather than the hard drive Caution During the installation process a batch file called PANEL BAT is created in the root directory of your hard disk This file should never be deleted because it is used to access the PCS 3 4 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 2 Starting PCS To start PCS type the following command at the C prompt then press 4 if you installed the software on a drive other than C substitute the correct drive ID for C C gt panel The PCS is called up and the following copyright information is displayed on the screen IPANELWARE V1 8 Zee Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F i HB gt gt Version 1 8 lt lt C Copyright 1994 GE Fanuc Automation North America Inc All Rights Reserved After a delay the Main menu with its pull down menu line and messages is displayed IPANELWARE V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Act
17. These changes are only made if you confirm them at the prompt Caution The PCS requires the minimum values recommended for FILES and BUFFERS If you enter smaller values in the CONFIG SYS file problems could arise while running the PCS GFK 1115 Chapter 3 Quick Start 3 3 Screen Configuration The Screen Configuration menu is displayed once the CONFIG SYS file changes are made F1 Monochrone F2 Color F3 LCD F4 Plasma F5 F6 F F8 SELECT This screen allows you to set up the appropriate PCS screen type by pressing the function key that corresponds to your computer s display When you select a display type the system begins copying the PCS files to the destination directory you selected After all PCS installation files are copied to the destination directory the following message is displayed Installation completed Press any key to continue The Install Program menu reappears on the screen when any key is pressed Note If the screen type that was selected during installation must be changed after installation you can access the Screen Configuration menu again by pressing F5 Screen configuration from the Install Program menu and selecting the desired screen type Exiting the Installation The setup installation program is exited when you press F8 EXIT from any of the menus Before exiting the following message will appear on the screen if changes were made to the CONFIG S YS file
18. ccccccccsssssnnnnnneeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseeeeeeess 4 7 SNP 90 Protocol Parameters Definition in PCS sss 4 9 settings on the Panel retirees tedio tedio tid Roe Ide Esa TE EE ERE EOERS 4 10 Panel Interface 2 5 m inn Ae RK CR GR RA RA A 4 10 Configuration of the PLC Interface eee eeeesseeccnsceccessneeeceesnaeeceessaeeeeeesaeeseessaeeeeees 4 10 PCS Connection Editor one o osa nes sangsnssavesstonnacesss eoaisoudtebashessssunsesanarovenss 5 1 General Information ziii 5 2 Accessing the Connection List eseeesseeseseeeeeeeee enne enne nennen aa aeeoa aR nenne 5 2 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Chapter 6 GFK 1115 Contents Elements of the Connection List 0 0 0 0 ccceccesesceecccceeenneeeeeeeeeeeeennaeeeeeeeeeeeeeeaaaeeeeeeeeeeeeaaees 5 3 Using Function Keys in the Connection List nennen nnne 5 3 OVetVIe Wasser ttr edic ed e der diee aaa ea deret dise edes deg dese dese dese deos e eod ge 5 3 Edi ng Insertitig Connections e e tdi ee e e e eee 5 4 Defining Changing an ID eeeeseeeeeeseeeeeeeneeneeen nnne enn nne seen 5 4 Defining Changing a Connection eeeesseeeseeeeeeeeeeene eene 5 4 Deleting Connecti Ons 5 on oro tote ere e etie e Hie eee e ee ce sa Stn Hel eoe Sen Sie Pee eet 5 5 Editing PLC Node Parameters of a Connection seen 5 5 Editing the Variable Assignment Table
19. 1 F1 PLC Network Parameters F4 Accept F10 Exit Note In most instances the default settings indicated in the window will suffice The one exception is the Target device number setting which must be set to match the Genius bus address of the device represented by the connection Parameters indicated by an must correspond to the configuration of the PLC interface at the other end Q Target device number This is the Genius serial bus address or device number of the device represented by the connection This value ranges between 0 and 31 inclusive and must be provided for every connection a Taskname This parameter must be specified only if you wish to access P or L data via a Series 90 70 GBC If you do wish to specify it supply the 1 7 character Taskname of the program running in the 90 70 CPU GFK 1115 Chapter 4 Configuring Communication with the PLC 4 5 Write priority Data can be written to another device on the Genius bus in one of two ways via global data or via datagrams Only the GQ and GAQ data types are handled by global data writes all other memory types are handled by datagrams Datagrams can be sent with either normal or high priority Normal priority means that the C400 Controller will send the datagram only if no other datagram or similar background message has been sent by any other device on the Genius bus during the current bus scan High priority means that the datagram will be sent when the
20. 6 18 e Selecting the Connections 6 19 e Defining Key Assignments 6 22 e Creating the Pictures 6 23 e Defining the Text Groups 6 51 e Binding Pictures 6 52 e Editing the Alarm System 6 58 e Activating the Alarm System 6 60 e Editing the Connections 6 61 Compiling the Project 6 64 EIT OLS os senos co no 6 64 Ls Section 1 General Information A demo project which is copied to the hard disk during the installation is delivered in the same package as PCS Project DEMO 400 is for use with a C400 Controller The demo provides an overview of PANELWARE features Even if you do not have the PANELW ARE hardware needed to execute the demo project it will still be useful to examine the demo to learn more about how to take advantage of PANELWARE s many features Project Name Directory DEMO 400 Dest path USER DEMO_400 PRD The demo project is stored in this directory after the installation Required Hardware PLC Hardware A GE Fanuc PLC PANELWARE Hardware PANELWARE Panel with C400 Controller See chapter 1 for an explanation of which GE Fanuc PLCs can be connected to a PANELWARE Panel using the C400 Controller PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Section 2 Required Hardware The following PANELW ARE hardware components are required for the demo project see the PANELWARE M Hardware Installation User
21. 8 DEMO PRU C400 GEN V1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help Ii Alarm System Basic Configuration Alarm Definition Group Number 1 Alarm Number 1 Alarm Text Alarm Configuration Acknowledgment Possible Yes Acknowledgment Necessary Yes Disable printing when triggered No Disable printing when reset No Disable printing when ack amp reset No Disable printing when acknowledged No Bypass Allowed Yes Trigger group alarm No Disable printing when by passed No Disable printing when not by passed No Latched Alarm No F4 Accept F10 Exit e For the parameter Alarm text enter the text Alarm text 1 e Now press F4 Accept The alarm group list is displayed again e Execute the last three steps until all 16 alarms have been entered As alarm text enter Alarm text 2 Alarm text 3 Alarm text 16 e These alarms correspond to the 16 bits of the alarm field in the PLC Bit No Alarm Number Alarm Text 0 1 Alarm text 1 l 1 2 Alarm text 2 2 3 Alarm text 3 3 4 Alarm text 4 l Chapter 6 Demo Project E Now you can display a list of all alarms in this group by pressing the F5 Alarm List key while in the Alarm Group List window Press PgeDn to view the remainder of the Alarm List window IPANELWARE U1 8 DEMO PRU F1 File F2 Edit F3 Utilities F4 Config F5 Help I Alarm System Basic Configuration Alarm List
22. 9 IFO RS 232 2 6 IF1 RS 232 2 7 lithium battery 2 8 mode switch 2 7 Operation 2 9 Reset button 2 8 RESET modes 2 9 specifications 2 3 Genius protocol parameters 4 2 Global data 4 4 5 11 Global data starting reference 4 9 H Hardware requirements 1 3 Hardware status 4 4 IFO RS 232 C400 2 6 IF1 RS 232 C400 2 7 Installation menu 3 3 Interface connections Genius 4 11 SNP 4 11 Internal connection 6 61 K Key assignments 3 19 defining 6 22 Key functions 6 45 Key LEDs 6 26 Keyboard Definition 1 2 L Language selection 3 2 LED functions 6 26 Lithium battery C400 2 8 Locking conditions 6 43 6 44 Locking value 6 43 6 44 Marking unused variables 5 10 Mode switch C400 2 7 N Node parameters definitions 4 5 NRZ bit rate A 2 Number of retries 4 6 O Offset 5 15 in Series Six Five register memory 4 9 limitations 5 15 Operating system reloading 2 10 Operational elements C400 2 5 P Panel Controllers 24 VDC power 2 2 connecting power 2 2 loading Panel program 2 10 loading starting Panel programs 2 10 reloading the operating system 2 10 setting number switches 2 2 starting panel program 2 10 update mode 2 10 Panel interface 4 10 Panel programs loading 2 10 overview 2 10 starting 2 10 GFK 1115 GFK 1115 Password 6 40 6 42 6 44 PCS configuration 3 9 General operation 3 6 installation 3 2 Overview 1 2 starting 3 5 Pha
23. Al Alarm Text 001 Alarm text 1 002 Alarm text 003 Alarm text 004 Alarm text 005 Alarm text 006 Alarm text 007 Alarm text 008 Alarm text 009 Alarm text 010 Alarm text 10 011 Alarm text 11 012 Alarm text 12 DONDAN AUNI F1 Edit F2 Ins F3 Del F6 Forward F Back F10 Exit F You can change the sequence of the alarms and the definition of each individual alarm in this list by pressing F1 Edit G Press F10 Exit repeatedly until the main menu appears again Activating the Alarm System The alarm system still has to be activated in the project definition To change the project definition follow these steps 1 Access the project definition using option Project in the Edit menu or by using key combination Ctrl P 2 Press function key F1 Project Def 3 Move the cursor to the line Enable Alarm System 4 Enter Y and confirm it by pressing J 5 End the project definition with F4 Accept 6 Close the project editor with F10 Exit The main menu appears again 6 60 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Editing the Connections GFK 1115 All of the variables used in the project must be assigned to a certain PLC address in the connection editor General information on operating the connection editor can be found in the PANELWARE Configuration Software Reference Manual GFK 0849 Access the connection list from the main menu either by selecting t
24. C400 Controller has its turn on the bus regardless of the number of datagrams and other background messages that have already been sent during the current bus scan Sending datagrams with high priority could adversely affect bus scan time Also excessive numbers of datagrams sent to a device during a single bus scan could result in some of the datagrams being ignored Refer to the Genius I O System and Communications User s Manual GEK 90486 1 for details IPANELUARE U1 8 NEU PROJ C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Target device number 31 Tasknane Write priority PU Name internal Error Number Number of retries PLC Node Parameter Definition SPS Node ID DD F1 PLC Network Parameters F4 Accept F10 Exit PV Name internal Error Number The Genius driver maintains specific error information for each of the possible devices on the Genius bus A word variable from the PANELWARE Internal Connection U SERWORDnn can optionally be specified here to obtain the specific error information for this connection The referenced internal variable should be unique not used in the parameter definitions of another connection and is specified without the internal connection identifier e g USERWORDOI instead of USERWORDOL DD Refer to Appendix B for a list of error codes that could be encountered here Number of retries Defines the number of times a read device datagram
25. Demo Project 6 57 sl Editing the Alarm System The alarm system can be accessed via the Alarm System option in the Edit menu or by pressing the key combination Ctrl A The alarm system basic configuration screen appears Alarm System Basic Configuration Text if No filarm No filarm Text for Group Acknowledge Group ficknouledge Alarm History List Length Maximum Printer Available Yes For the demo project no printer will be supported To disable the printer follow these steps Ls 2 9 Press F1 Edit to begin editing the Alarm System Basic Configuration Move the cursor to the Printer Available field type NO and press 4 Press F4 Accept to complete the editing step Now press F4 Alarm Group List to call up a directory of alarm groups By default this directory contains two predefined groups IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Ir Alarm System Basic Configuration filarm Group List Grit No Alarm Bitfield Scan Prio Group Alarm Status fibbr 000 007 System Alarms Min TRA 10B BU 253 000 Group Alarms Min 0 TRA 10B BU m 1 F1 Edit F2 Ins F3 Del F4 Alarm FS Alarm List F6 Forward F Back F10 Exit In order to display alarms from the PLC which are stored in the Panel an alarm group must be inserted To do this follow these steps A Press F2 Ins The Alarm Group Definition window appears
26. EE E E E nnntet enne 3 7 Sreem Elemetits 2 2 0 rrt e a aa a a ai aaia 3 8 Section 4 PCS Configuration ssscoesssssooccessssocceessssooceesssosoosessssooocsesssocesessssso 3 9 Contents Chapter 4 Chapter 5 viii Section 5 Creating a New Project cere Lecce eee ee ee eee eene seen esee eno sse ens 3 10 Section 6 Defining Connections eee ecce ee eee eee eene e eee eee eene eee tease eese eta 3 13 Connection to a GE Fanuc PLC via Genius cccccccccccccceeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeeseeeeeees 3 14 Internal Connection nent RR AA EEnDEnIcSeaex 3 17 Genius Internal Connection seeeeeeeeeeeeeeee nennen eene eene 3 18 Section 7 Key Assignments Lecce eee eene esee ense eee tn sese ena sese etse tetas sese ta aset enaae 3 19 Section 8 Creating Pictures aeris tte t n IR ER TRE E EXRREURKE TREE EN ERDMKS nd RECEN REN 3 21 Picture E LALALANALANALSAL nonse e exu 3 21 Picture 2 5 55e E e RAT RM 3 25 PiGt te E E EEE tte hes EE HHHHHHNHHUHHHUOHHOTIS NE 3 27 Section 9 Defining the Project Variables eee eee eere eene ee eee eee eee ennn 3 28 Genius Device Come ction ccccccccccccccccccceeeeeeseseeeeeeeseeeeeeeeeeseeeeeeeeeeeeseeeeeeeeeeeeeeeseeeeseeeeees 3 29 Genius Internal Connection arrer irr errire reinan ANANA ANANA ANEAN ANANA ANANA ES 3 30 Internal Connect On re iie a ee BEES EEEE CRE EEEE EREN EEPE DEAA EEEE EENS
27. F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture NONAME C0 0 F1 Text F2 Field F3 Line FS Key F10 Exit The size of the rectangle corresponds to the selected display type in this case display type LCD 8x40 is shown i e the rectangle consists of 8 lines and 40 columns characters per line Text or fields can be inserted into the rectangle Press F10 Exit or the Esc key can be used to close the picture editor If the picture is not yet saved in this case having the name NONAME or the picture has been changed PCS asks whether the picture should be saved or not More information about the picture editor can be found in chapter 5 of the PANELWARE Configuration Software Reference Manual GFK 0849 GFK 1115 Chapter 6 Demo Project 6 23 MAIN Picture Main Menu No data from the PLC is shown in this picture The date and time are taken from the internal PANELWARE 02 10 94 01 10 15p real time clock in the Panel F1 INPUT VALUES F2 INPUT PASSWORD F3 KEY FUNCTIONS Text is also displayed informing the user of the F4 ACTIVE ALARM LIST function keys that can be used for switching to the next pictures Assigning the function keys to their actual functions is done in the project editor To create this picture follow these steps 1 Open the picture editor from the main menu with key combination Ctrl B see Creating the Pictures 2
28. GE Fanuc Genius Protocol June 1995 GFK 1115 Defining the Text Groups L5 A text group named GLOBAL exists for every project This text group cannot be deleted Text 40 of this text group contains commands for clearing the display and the key LEDs These commands are always executed after every picture change In the demo project no text is used from a text group except text 40 from the group GLOBAL This text group is automatically created during the creation of a new project Fore U1 8 F1 File F2 Edit F3 Utilities 000 Gr Text Group Name GLOBAL DEMO_PRO Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt C400 GEN V1 8 Alt F Text IROUGRODUNIRGMUCEHICOIN GC NN sal List F1 Edit F2 Ins F3 Del F6 Forward F Back F10 Exit GFK 1115 Chapter 6 Demo Project sl Binding Pictures to the Project Every picture used must be bound into the project Binding the pictures is done in the project editor see Chapter 4 Project Editor in the PANELWARE Configuration Software Reference Manual GFK 0849 Error Picture The name of the error picture is entered in the main menu of the project editor The project editor is selected via the Project menu option from the Edit menu or by using key combination Ctrl P The Edit Project window appears on the screen IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Hel
29. MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Error Picture GFK 1115 Note To simulate an error simply unplug the cable between the Panel and the PLC and the ERROR picture will be displayed If the connection between the Panel and the PLC is disrupted for any reason the error picture which contains information about the error is displayed on the Panel display More detailed information on error numbers and text can be found in the PANELWARE M Configuration Software Reference Manual GFK 0849 Error Picture This screen appears on a communication error Please verify that the communication cable PLC lt gt Panel is connected Error at lt lt Press F8 to ignore and continue Key LEDs FI F2 roa I3 8 9 WP y VvVav F5 F 4 BiT aj A 9 B d 7 pF d ie EILAT S b AAT 7 Y VY g 0 E e v Note If the Main menu is active disrupting the connection between the Panel and the PLC will not cause the ERROR picture to be displayed The ERROR picture will only be displayed if the picture is changed to one containing fields that should be displaying values from the PLC Key F8 is used to ignore the communication error and return to the original picture Correcting the error automatically restores the original picture The use of a function key to ignore the communications error is useful when multiple PLC connections are defined
30. Re ATE RT E ATI I rete Er RS A 5 m Cable Diagram Seninle ai a E A te etoile rip tres A 6 Appendix A Cabling Information A Genius Communications Selecting a Cable Type The Genius bus is a shielded twisted pair wire daisy chained from block to block and terminated at both ends Proper cable selection is critical to successful operation of the system Each bus in the system can be any cable type listed in table A 1 The 89182 89207 4794 9696 and 89855 types are high temperature cables for use in severe environments and are qualified for use in air plenums The 9815 type is water resistant and can be used where direct burial is required Similar cables of equivalent terminating resistance such as 9207 89207 and 9815 can be mixed Do not mix cables of different impedance regardless of cable run length The maximum run for mixed cable type equals the shortest length recommended for any of the types used Other small size twisted pair shielded wire of unspecified impedance can be used for short runs of 50 feet or less using 75 ohm terminations The excellent noise reduction of these cable types and of the Genius communications system allow the communications bus to be mixed with other signaling systems and 120 volt AC control circuits without added shielding or conduits Conservative wiring practices and national and local codes require physical separation between control circuits and power distribution or motor power Refer to section
31. Series 90 Series 90 A TAE a PLC F PLC serial i a GE Fanuc JIF GE Fanuc PLC be 3 Eg Genius GENIUS GENIUS sce ih Y GE Fanus PLC C400 PLO Cable see Table A 1 a Panel to PC Manual and Chapter Appendix PANELWARE Hardware Installation User s Manual GFK 0848 Appendix A Cabling Information Connection to the PC b Panel to printer Chapter 7 Printers c Panel to CPU Genius GE Fanuc Genius Protocol GFK 1115 this manual PANELWARE Hardware Installation User s Manual GFK 0848 Pages A 2 through A 6 PANELWARE MMI Application Manual for d Panel to CPU SNP PANELWARE MMI Application Manual for GE Fanuc Series 90 Protocol SNP GFK 0850 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Appendix Errors Troubleshooting b This appendix provides an overview of possible system errors their causes and how to handle them Actual error messages are displayed followed by possible causes and corrective actions The following sections of information are included m Errors During Installation ener nnerrr nennen B 2 m Errors During Program Start 2 0 0 cee eeecceeseecesecsseeeesseeceeecsacecsaeecseeeesaeesaeeesaeecsaeessnees B 3 m Errors While Working in PCS 00000000 eeeesesesseseseveneeesscnesenenerensenenceesnetenesenesessenensos B 4 m Error Numbers in Internal
32. as the default selection for the PCS Press the function key that corresponds to the desired language When it has been selected the Install Program menu is displayed on the screen PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Installation Menu All system information that the software requires is entered or displayed in the Install Program menu Computer type DOS version source path and memory size are entered automatically You must enter the desired destination path PANELWARE Install Program PANELWARE 1 8 Source path gt AEN Destination path C P NPUN Conputer Type 386 COMPUTER MS DOS Version 6 20 Memory Size kB 640 SELE Fi to F8 Fi Change destination path F2 F3 Install F4 Remarks F5 Screen configuration Fo F HELP F8 EXIT SELECT From the Install Program menu you can change destination paths start the installation configure the screen and exit the installation Changing the Destination Path The destination path the directory in which the software is to be installed is set to C PW by default By pressing F1 Change destination path you can specify a different disk drive and or path into which the PCS will be installed Start Installation Once the system information is correct in the Install Program menu start the installation process by pressing F3 Install The setup program may recommend changes to the CONFIG SYS file
33. changed if the proper password for password level 3 is entered With keys p and n you can switch to the other input field if allowed depends on your password level Keys F1 and F4 are used to switch to one of the following pictures F1 Switches back to the INPUT PASSWORD picture The entry of a password and its function is performed in this picture F4 Changes picture back to the main menu PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Key Functions If you press the F3 function key while in the main menu the KEY FUNCTIONS picture appears on the Panel screen KEY FUNCTIONS PLC address to value 1 SET WORD ZR0005 23 1000 2 TOGGLE WORD ROOO6 0 072000 3 M0M BIT 76 001 0 gt 1 F4 MEN Key LEDs ab em mmi REP E Am a Poel FI F2 F3 F4 y G 7 8 9 P P e rM Uy P FW Tit aif 8 p WI Y Z Y 0 L C y Keys F1 F3 are assigned with key functions i e specific variables in the PLC are changed when they are pressed F1 A value of 10000 is written to PLC address RO005 F2 PLC address R0006 is toggled between values 0 and 20000 This key always switches from one of two values to the other F3 A value of 1 is output as global data bit bO 70GQ001 as long as the key is held down a value of 0 is output as long as the key is released Pressing the F4 key returns you to the
34. displayed PANELWARE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Messages Master Project QUICKST C PWNUSERNQUICKST PRD QUICKST PRJ Compiling Compilation finished Errors 0 1 of maximal project size usedt ESC to Cancel The amount of memory the project will occupy in the user memory user Flash in the Panel is also displayed Press Esc to close the Project Compiler window and return to the Main menu PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 12 Downloading the Project to the Panel In order to download a compiled project to the Panel the Panel must first be connected to the PC The connection and the cable that should be used are described in Appendix A of the PANELWARE M Hardware Installation User s Manual GFK 0848 Caution Ensure that the cable is connected to the serial interface of the PC that is defined as Channel 2 in the configuration COM1 or COM2 C4DD Panel Controller Figure 3 2 Panel PC Serial Connection Before the download process can be started the following steps must be completed see the PANELWARE Hardware Installation User s Manual for more information 1 Apply power to the Panel by connecting the 24 VDC cable 2 Connect the PC and the Panel as shown above 3 Set the operating mode to Teach Mode operating mode switch to position 7 4 Press the Re
35. down menu or press Ctrl B IPANELWARE U1 8 QUICKST C400 GEN U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help Pro ject P Picture B Keyboard K Text Groups T Connection C Alarm System A Lines can only be inserted in a picture if a graphic display has been selected in the project definition See the PANELWARE Hardware Installation User s Manual GFK 0848 for a list of available graphic displays PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 The blank Edit Picture window shown below is displayed IPANELWARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture NONAME C0 0 F1 Text F2 Field F3 Line F5 Key F10 Exit The size of the dark rectangle picture at the bottom of the screen corresponds to the selected display type display type LCD 4x20 is shown above i e the rectangle consists of 4 lines and 20 characters per line Text or fields can now be entered into this rectangle In the first line enter the text Input Output as follows Move the cursor to position 3 0 the current cursor position is indicated in the lower right hand corner of the screen as Column Row A text field can now be created simply by typing in the desired text Input Output It is also possible to start a text field by pressing the F1 Text function key and then entering the desired text
36. ie 7 ail As long as the cursor is within this text field the field is displayed inversely on color monitors it has a red background Press to complete the text field The inverse display is switched off and the text is displayed normally Move down to lines 2 and 3 and enter the following text Input Output Output Input Next to the Output text begin creating an output field by moving the cursor to the following position 8 2 Input Output Output _ Input Chapter 3 Quick Start 3 23 Press the F2 Field function key to open the Field Class selection window Field Class Output Field Input Field Alarm Field Select the Output Field entry from the list and press J to access the Select Field Type window Several output field types can be chosen from this widow Select field type Output Bit Byte Output Word unsigned Output Text Output String Output Byte as Bar Graph Output Word as Bar Graph Output Long unsigned Output Long signed Output Text Advanced Output Float Output Date Time For this example select the Output Word signed field type This results in a data entry form with default entries being opened on the screen Output Word signed Position 8 2 Number of Characters 5 Places after dec point g Character Size 1 Field Width 5 Tagname Display leading zeros Y N N Scaling Y N N In the Output Word w
37. in your configuration e g 2 The next step is to define the individual Keyblock modules not all of the modules in the list have to be defined When the cursor is in one of the M Type Keyblock Module x lines you can access a selection window that lists the Keyblock modules by pressing J For this example select the numeric 124 4 and the 16 key Keyblock modules as Keyblocks 1 and 2 respectively The following table defines the numbers in the Keyblock Module selection window Table 3 1 Keyblock Module Definitions List Entry Keyblock Module 16 16 key Keyblock module l 12 4 Numeric Keyblock module 8 8 key Keyblock module l 4 4 key Keyblock module PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 The new project definition can be saved and closed by pressing the F4 Accept function key While the system is saving the project the following screen is displayed New Project r Save Project o Save QUICKST os Di Nu Ty Ty Ty Ty Type KeyPad Module 5 16 Tune KeuPad Module amp 1R After the project is saved the New Project window is closed and the project name QUICKST is displayed in the title line PANELMARE V1 8 QUICKST C400 GEN V1 8 GFK 1115 Chapter 3 Quick Start 3 13 Section 6 Defining Connections The next step after creating a new project is to define the connection
38. indicated as unbound The picture directory shown below should be displayed if you have bound your pictures to the project as described IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Project Picture List CINPUT MAIN INPUT MAIN KEYFUNCT ALARM 001 INPUT PASSWORD MAIN MAIN CLOCK 002 KEYFUNCT ALARM PASSWORD MAIN 003 ALARM ALARM KEYFUNCT MAIN 004 PASSWORD PASSWORD INPUT MAIN INPLOCK 005 CLOCK CLOCK CLOCK MAIN 006 INPLOCK INPLOCK INPLOCK PASSWORD MAIN 007 ERR PIC ERR PIC ERR PIC F1 Bind Picture F2 New Pict F3 Delete Pict F6 Forward F Back F10 Exit If you have entered an invalid name while binding your pictures the error is indicated immediately For example if when binding the picture CLOCK you had made an error by typing the word MAIN as MANT it would be recognized immediately as shown below PANELWARE V1 8 Fi File F2 Edit F3 Utilities DEMO_PRO C400 GEN V1 8 F4 Config F5 Help Edit Project Picture List CINPUT MAIN INPUT MAIN KEYFUNCT ALARM 001 INPUT PASSWORD MAIN MAIN CLOCK 002 KEYFUNCT ALARM PASSWORD MAIN 003 ALARM CALARM KEYFUNCT MAIN 004 PASSWORD PASSWORD INPUT MAIN INPLOCK 005 CLOCK CLOCK CLOCK MANI 006 INPLOCK CINPLOCK INPLOCK PASSWORD M IN 007 ERR PIC ERR PIC ERR PIC 008 MANI not bound To correct this error follow these step
39. installation make sure the following requirements are met Complete IBM PC compatibility processor types 80286 and higher m IBM compatible monochrome or color adapter m One 3 inch 720 Kbyte or 5 4 inch 1 2 Mbyte floppy disk drive m For the installation approximately 3 Mbytes must be free on the hard disk m 640 KB RAM of which at least 512 KB must be available Memory resident programs should be removed if necessary to free up the RAM m Minimum serial interface COMI or COM2 m MS DOS version 3 30 or higher m The CONFIG SYS file settings for FILES and BUFFERS must be set to a minimum of FILES 40 BUFFERS 10 Note PCS can be executed in a DOS box under Windows 3 1 only in offline mode To either download or upload a project to from a Panel you must exit Windows and run PCS from the DOS prompt GFK 1115 Chapter 1 Overview 1 3 PLC Requirements To communicate with the C400 Genius Panel Controller the PLC must meet the following requirements PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 Series 90 70 PLC Q Genius Bus Controller GBC IC697BEM731 Series 90 30 PLC Q Genius Communications Module GCM IC693CMM301 Q Enhanced Genius Communications Module GCM IC693CMM302 Q Genius Bus Controller IC693BEM331 Series Six Q Genius Bus Controller with diagnostics IC660CBB902 Q Genius Bus Controller without diagnostics IC660CBB903 Series Five a Genius Bus Controller
40. main menu Chapter 6 Demo Project 6 13 sl Alarm List Pressing the F4 key while in the main menu causes the ACTIVE ALARM LIST to appear on the Panel display Key LEDs ACTIVE ALARM LIST MOO1 ALARM 1 MO16 ALARM 16 34 28p 11 Alarmtext 11 01 23 59p 04 Alarmtext 4 AQ No Alarm No Alarm Fi ACK ALARM F2 UP F3 DOWN F4 MENU Alarms are displayed according to an alarm bit field that is found in memory location M001 through M016 in the PLC For example if M008 is changed from 0 to 1 in the PLC alarm 8 is entered in the alarm list More information about the alarm bit field structure in the PLC can be found in chapter 4 Also see the PANELWARE Configuration Software Reference Manual GFK 0849 for a more detailed description of alarms An entry in the list contains the following information Alarm time Alarm number When the alarm occurred Number of the alarm corresponds to the bit number in the alarm bit field Alarm text Short description of the alarm Information Priority Priority of the alarm Information about the type of alarm The following functions are assigned to keys F1 F3 F1 Acknowledgment for the selected alarm F2 F3 Scroll through the alarms in the alarm list F2 Up F3 Down Scrolling through the list selects an alarm inverse display which can be acknowledged by pressing the F1 key Pressing the F4 key returns you to the main menu PANELWARE
41. must be confirmed with l This also moves the cursor to the next line m The cursor is now in the Type Keyblock Module 1 line By pressing the J key a selection window appears containing all of the possible types of Keyblocks Select the desired Keyblock module for the first position and confirm the entry with J m Repeat step 7 until all Keyblock modules that you require are defined In the demo project the following types are required for the first two Keyblock modules Type Keyblock Module 1 1244 Type Keyblock Module 2 16 6 18 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 m fall of the entries that are required have been defined you can confirm the whole definition by pressing the F4 Accept key which closes and saves the hardware definition The window is closed and the main menu appears At the top of the screen the project name DEMO PRO is displayed If instead of F4 either the Esc or F10 Exit key is pressed all entries are disregarded and none are saved Note Further information on the use of the project editor can be found in chapter 4 of the PANELWARE Software Configuration Reference Manual Selecting the Connections Every PLC that is connected with a modular PANELWARE Panel must be defined in the connection list Each connection has a separate list called the Variable Assignment Table VAT The VAT contains all variables that are used in the project and
42. output field This is done as follows e Position the cursor at 10 7 e Press F2 Field e Select the Output Field entry from the Field class window and press the J key e Select the entry Output Word signed from Select field type window This opens a window in which you can enter or change the parameters for the selected input field Position Number of Digits Places after dec point Character Size lt Field Width gt Tagname Display leading zeros Y N Scaling Y N Output Word signed 10 7 Deon No No e Now enter OUT_INT as the Destination Tagname and confirm your entry with J The declaration of this address is done along with all other variables in the connection editor see Connections in this chapter e Inorder to display preceding zeros move the cursor to the Display leading zeros line Enter Y and then to activate the preceding zero display e End the entry with F4 Accept The window Output Word signed is closed The output field is then seen in the picture PRANELUARE V1 8 Fi File F2 Edit F3 Utilities DEMO_PRO F4 Config F5 Help C400 GEN V1 8 Edit Picture zR0001 zR0002 zR0001 zR0002 NONAME 7 with F1 F2 use numerical Keypad F3 SET CLOCK F4 MENU Field 10 7 F1 Text F2 Field F3 Line F5 Key F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol Jun
43. picture Delete the field and its entry in the VAT and then insert the desired field Pressing F10 Exit or Esc closes the variable assignment table for the DI Internal connection Chapter 6 Demo Project 6 61 Genius Internal Connection To display the Genius Internal variables used in your project move the cursor in the connection list to the connection GI GENIUS Genius Internal and press F5 VAT or J IPANELUARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Variable Assignment Table Tagname Panel Data hee Fic Address PLC Variable Type Fi Edit F2 Ins F3 Del F6 Used F10 Exit If you have made all entries correctly If you have made all entries correctly your screen should look like the screen shown above Compare the variable names and the corresponding Panel data types If the variable assignment table is different from the one above make the required changes Possible errors and their corrections are e Wrong Name Change the address in the respective picture field e Wrong Panel Data Type You have used a field with the incorrect data type in a picture Delete the field and its entry in the VAT and then insert the desired field Every variable must be assigned to a PLC address and a PLC variable type now A detailed explanation is provided in chapter 5 Assign following PLC addresses to the symbolic names Symbolic Name Panel Data Type PLC Ad
44. power Q Select Teach Mode operating mode switch in position 7 Q Press the RESET button on the Panel a Wait until Teach Mode is seen on the Panel display Q Make the connection between the PC and the Panel m PCS Q Press the Ctrl X keys simultaneously or select the Download function from the Utilities pulldown menu Q The question Download Project Y N is displayed Q Start the download by pressing Y Q Wait until the message Download Complete appears m Panel Q Make the connection between the Panel and the PLC Q Switch to Run Mode operating mode switch to position 5 Q Press the RESET button on the Panel Q The following picture will appear on the Panel display PANELWARE 02 10 94 01 10 15p Fi INPUT VALUES F2 INPUT PASSWORD F3 KEY FUNCTIONS F4 ACTIVE ALARM LIST PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 4 Description of the Demo Project General Information The following symbols and representations will be used in the project description Blinking Illuminated LL A P Re pa e EI Fl F2 F3 F4 G 7 8 9 4 5 6 p n 4 1 2 3 Keys F1 F4 Function 1 to 4 Function depends on the current picture p n Cursor to previous next input field P N Change to previous next picture G Group acknowledgment for alarms 0 9 Numbers 0 to 9 Decimal point c If the cursor is in an input field this key deletes the last entered characte
45. project is interrupted with this error message if the error picture is defined in the first position of the picture directory The start up picture must be listed in the first position of the directory see the Chapter 2 Quick Start section entitled Binding Pictures in a Project Cannot make connection with panel Please check cable and installation After calling the Download function this message appears if the connection to the panel cannot be made Check that the following conditions are met Is the PC connected to the panel Is the panel properly supplied with power Are all cables connected to the proper interfaces IFO on the panel COMI or COM2 on the PC depending on the PCS configuration see PCS Configuration in chapter 3 Is the panel in Teach Mode Is the download cable in good shape and properly connected GFK 1115 Appendix B Errors Troubleshooting B 5 Error Numbers in Internal USER Variable The name of an internal user variable can be defined in the PLC Node Parameter Definition window see chapter 4 These variables are assigned the following error numbers Error Number Definition 24100 GENI Board OK Flag is not set 24101 Device present Flag of the respective station is not set control switched off or not connected 24102 DATAGRAM could not be set Command Timer possibly set too low 24103 Datagram set with error should never occur 24104 The defined
46. signed 7RO100 DINT Pressing the F10 Exit function key causes the connection list to appear on the screen again Genius Internal Connection Select the GE Genius Internal connection from the connection list and press either F5 VAT or A to display the connection in the Variable Assignment Table PRNELUARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Variable Assignment Table GI Tagname Panel Data Type PLC Address PLC Variable Type GENIUS_BUS Word unsigned Fi Edit F2 Ins F3 Del F6 Used F10 Exit Press the F1 Edit function key to open the VAT Definition window for the GENIUS BUS tagname Edit the definition for GENIUS BUS as shown below Follow the same procedure that was used for editing the tagname VALUE in the DD connection see page 30 VAT Def inition Tagname GENIUS_BUS PLC Address BUS_SCAN_T PLC Variable Type WORD After accepting the entry by pressing F4 press F10 Exit to return to the Connection List window GFK 1115 Chapter 3 Quick Start 3 31 Internal Connection Select the DI Internal connection from the connection list and press F5 or J to view its VAT PRNELUARE U1 8 QUICKST Fi File F2 Edit F3 Utilities F4 Config F5 Help Variable Assignment Table DI Tagname Panel Data Type ERR NR Byte unsigned Fi Edit F2 Ins F3 Del F6 Used F10 Exit This is the variable that wil
47. than that specified above creating the example project is still recommended as it will introduce you to the basic techniques you will need to use for any hardware configuration To create a new project access the F1 File menu by pressing either the Alt F1 or Alt F key combination Select the New Project menu option using the cursor keys IPANELWARE U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help New N New Slave Pro ject Open Pro ject Delete Project Load L S PS Save Save as Import ST Export E Exit F10 When the New Project option is highlighted inversely within the menu press to open the New Project window in which the project name and the type of Panel Controller to be used are entered PANELUARE U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help New Pro ject Pro ject Name Controller Use the keyboard to type the desired name of the project QUICKST in the current cursor position Press to accept the name and the cursor moves to the next line where the type of controller can be defined PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Press J again to open a selection window that contains a list of the available Controllers PANELUARE V1 6 Fi File F2 Edit F3 Utilities F4 Config F5 Help New Pro ject Pro ject Name QUICKST Controller C NPUNKFGN 77 C300 18 400 GEN 18
48. their assignments to physical PLC addresses Execute the following steps to define the connections used in the demo 1 Select the Connection function from the Edit menu The Connection List window appears The connections that are already defined are shown in this list The connection with the ID DD is automatically inserted when a new project is created IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Comection List ID Connection PLC Type DD GENIUS F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit GFK 1115 Chapter 6 Demo Project 6 19 2 Editthe default connection DD Genius Press F1 Edit e Specify the GBC type corresponding to your PLC 90 70 in this example IPANELUARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Comection List ID Connection PLC Type DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit e Press F4 Accept to confirm your changes The connection list is displayed with the changed default connection 3 Insert the additional connections that are required for your project define ID and connection Press F2 Ins and insert a Genius Internal connection with the ID GI e Press F4 Accept to confirm the entry e Press F2 Ins and insert an Internal connection with the ID DI e Press F4 Accept to confirm the en
49. three steps 1 Entering the filename of the ERROR picture 2 Binding the three project pictures 3 Organizing the picture directory These processes are explained in the sections that follow GFK 1115 Chapter 3 Quick Start 3 33 Picture for a Communications Error From the Edit Project window press the F1 Project Def function key to move the cursor to the Picture for Communications Error line in the window The function line options are changed as shown below 1 Hardware Definition F4 Accept F5 Pictures F10 Exit The file name of the error picture can be entered directly using the keyboard or the following selection window can be accessed by pressing the F5 Pictures function key C NPUNUSERNQU ICKST PRDN BIL ERROR BIL PICT 1 BIL START UP BIL Highlight the desired filename ERROR BIL and press J then confirm the project definition by pressing the F4 Accept function key PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Picture Binding Overview GFK 1115 Binding a picture into the project means that all possible branches picture changes that the picture can have are defined A picture change can be made using the Next Previous or optional function keys When you press the F2 Bind Picture function key from the Edit Project window the Bind Picture window appears on the screen IPANELWARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 C
50. to next physical device on bus SHLD IN Shield In from previous physical device on bus X2 Serial 2 Xl Serial 1 Mode Switch item 6 Figure 2 2 The mode of operation for the Panel Controller is selected by setting the Operating Mode switch see Table 2 2 for operating modes Device Number Switches item 8 NUN PE Figure 2 2 Operating Mode The Genius bus address for the C400 Controller is set using the Device Number switches Valid device numbers are 00 to 31 inclusive Lithium Battery item 7 Figure 2 2 The lithium battery is stored in its own compartment in the Controller and covered for its own and the user s protection It should be replaced every two years or whenever the software indicates that the battery is low Warning Lithium batteries are considered harmful waste Dispose of them in accordance with the instructions in the Material Safety Data Sheet MSDS that accompany the battery and in accordance with local regulations Chapter 2 C400 Panel Controller Hardware 2 7 Reset Button item 9 Figure 2 2 A hardware reset can be executed by pressing this button Depending on the setting of the mode selection switch different functions can be executed These functions are explained in the descriptions of the connections and operational elements that follow PANELWARE MMI Application Manual for Genius Protocol June 1995 RESET Key GFK 1115 Operating the C40
51. unsigned Position 10 3 Number of Digits 5 Places after dec point 0 Character Size 1 Field Width gt 5 Destination Tagname Tagname for Completion Value for Completion 0 Up Down Input Y N No Locking Active Y N No Scaling Y N No 6 42 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 e Change the field parameters as follows POSIUOD sc eere eee e o raten 10 3 Number of Digits susss 5 Places after the dec point 0 Character Sizes ee 1 Field Width ss 5 Destination Tagname INPUT 1 Tagname for Completion Value for Completion 0 Up Down Input Y N No Locking Active Y N Yes Scaling Y N nera eireta No e Press F2 Locking The following window appears on the screen Input Locking Configuration Tagname for Locking Value Input Locked if Locking Value Password Level 0 e For the first parameter Tagname for Locking Value enter the address of the input field for the password PASSWORD e The second parameter Input Locked if determines the value at which the input field is locked or enabled for entries Move the cursor to this line and press the J key This calls a selection window Select the entry Locking Value 0 This causes the input field to be locked if the
52. 0 Command timer 10 ms 100 Timeout 10 ms 200 Blocking distance 32 Data interface service static UL Global data starting reference 0 F4 Accept F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Q Global data starting reference This parameter must be set only if you will be communicating with a Series Six or Series Five PLC It specifies the offset within the Series Six Five register memory where global data broadcast by the C400 Controller is to be placed Note that this parameter affects all Series Six and Series Five PLCs on the Genius bus You should set this offset within the range of 1 16384 inclusive to specify a fixed register offset If you wish the offset to be calculated by the C400 Controller based on its own bus device address leave the offset specified as O In this case the actual offset will be calculated according to the formula BusAdr 64 1 where BusAdr is the serial bus device address of the C400 Controller when it powers up on the Genius bus This calculation will yield offsets as seen in the table below C400 Bus Address Global Data Starting Reference 0 1 1 65 2 129 31 1985 SNP 90 Protocol Parameters Definition in PCS For details on using SNP90 communications with the C400 Controller refer to the PANELWARE MMI Application Manual for GE Fanuc Series 90 Protocol SNP GFK 0850
53. 0 Controller FlashPROM The Panel Controller has non volatile memory called FlashPROM which is split into two separate areas banks as follows System Bank contains the operating system which is necessary for the Panel program created by the user to be processed The system bank can not be deleted by the user Routine operating system updates to a higher revision level are performed with PCS in Update Mode User Bank contains the Panel program that controls and is used by the display and Keyblock modules The Panel program is created with PCS on a standard PC and downloaded in Teach Mode RESET Modes After a Reset or power on different operating modes can be activated depending on the settings of the mode switch operating mode The mode switch is used to select run update or teach mode In addition settings 1 5 select the baudrate in run mode Table 2 2 C400 Controller Mode Switch Settings Switch Setting Description Run Mode 153 6 kBaud extended Run Mode 76 8 kBaud Run Mode 38 4 kBaud Run Mode 153 6 kBaud standard MPR wlNl e Run Mode 153 6 kBaud standard or the baudrate set in PCS Update Mode An update of the operating system can be performed with PCS Teach Mode Panel programs that are created by means of PCS are transferred to the FlashPROM User Bank 8 9 Not allowed Run Mode The Panel Controller starts the operati
54. 09 0008 0007 0006 0005 0004 0003 0002 0001 4 pyte 4 3M 4 byte 3 GA 02 G G G G G G G G G G G G G G G G 0032 0031 0030 0029 0028 0027 0026 0025 0024 0023 0022 0021 0020 0019 0018 0017 4 byte 128 ____________ byte 127 _______ GA 64 G G G G G G G G G G G G G G G G 1024 1023 1022 1021 1020 1019 1018 1017 1016 1015 1014 1013 1012 1011 1010 1009 Global data output references GQnnnn and GAQnn can appear only in a Genius Internal connection because they pertain only to the C400 Controller itself The input references GlInnnn and GAInn can appear in any Genius connections except the Genius internal connection Chapter 5 PCS Connection Editor 5 11 Data Type Conversions The following basic Panel and PLC data types are supported Table 5 3 Variable Data Types Format in the PCS Panel Data Type PLC Data Type Value Range Bit Bir oii Byte unsigned does not exist 0 255 Word unsigned WORD 0 65535 Word signed INT 32768 32767 Long unsigned DWORD 0 4294967295 Long signed DINT 2147483648 2147483647 Hoa FLOAT 1 401298 x 10 5 3 402823 x 10 38 String S
55. 2 Key Function select Set Bit Byte e Move the cursor to the top left hand key of Set Word Keyblock module 2 Left module Press F1 Key Function All key functions can be seen in the following window Momentary Bit Byte e Select the function Set Bit Byte the internal variable has data type Byte unsigned and press J The PLC address and the value that is to be transmitted to the PLC should be entered in the window that appears e Enter TIME SET DI for the Tagname and press the J key Enter J in the Value 1 line and press H Key Function define Set Bit Byte Tagname Ualue 1 Tagname for Completion Ualue for Completion 6 36 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 e Confirm your entry with F4 Accept The key function is inserted and indicated by the character T PRANELUARE U1 8 Fi File F2 Edit F3 Utilities DEMO_PRO C400 GEN V1 8 F4 Config F5 Help LED Key Function e Move the cursor to key F2 now Perform those steps described again Enter DATE_SET DI for the Tagname and a 1 again for the Value 1 e Press F4 Accept to confirm and save this entry and then press F10 to close the LED Key Functions window The main PCS menu appears again 7 Now the LED functions have to be defined e Function keys F1 F2 and F4 are all assigned LED function Key LED switched on e A description of LED function assignment
56. 5 Chapter 6 Demo Project 6 53 3 Instep 2 only those branches that affect the MAIN picture are defined To define the complete branching structure so that it corresponds with the description in Preparing a Concept Before Beginning all pictures must be bound into the project in this way 4 After pressing F4 Accept the MAIN picture is bound to the project and the Edit Project window appears again Binding the Remaining Pictures The other pictures in the project are bound as follows INPUT Picture Next INPUT gt PASSWORD Previous en F04 T F03 gt CL CK PASSWORD Picture Next PASSWORD gt PASSWORD Previous gt INPUT F04 pen F01 gt INPLOCK KEYFUNCT Picture Next KEYFUNCT gt RLRRM Previous gt PASSWORD F04 pen ALARM Picture Next ALARM gt RLRRM Previous gt KEYFUNCT v PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 CLOCK Picture Next Previous F04 INPLOCK Picture Next Previous F01 F04 ERR_PIC Picture Next ne LIN de p mee fess fen ns Previous ERR PIC Chapter 6 Demo Project Picture Directory Startup Picture Pressing F3 Picture List causes a list of all pictures that are bound to be displayed Pictures that are not bound are also listed and are
57. 6 T Target device number 4 5 Taskname 4 5 Text groups 6 51 defining 6 51 Timeout 4 8 U Update mode 2 10 User memory 3 39 V VAT deleting variable assignments 5 10 editing 5 6 Editing inserting variable assignments 5 8 elements 5 6 entering changing PLC addresses 5 8 entering changing PLC variable types 5 9 entering changing the tagname 5 8 function keys 5 7 marking unused variables 5 10 W Window name 3 6 Write priority 4 6 Index 3
58. A RALAQ LQ SB SC G GA M T GB GC GD GE P L GAI GI GQ GAQ S SA SB SC offset 1 8 0 G GA GB GC GD GE GI GQ offset 1 8 0 Byte u LQ M T S SA R AL AQ R AL AQ SB SC G GA LQ M T LQ M T GB GC P L GAL P L GAI GAQ GD GE GAQ S SA SB SC GI GQ S SA SB SC G GA GB GC G GA GB GD GE GC GD GE GI GQ GI GQ offset 1 8 0 offset 1 8 0 Word u LQ M T S SA R AI AQ R AI AQ R AI AQ P SB SC G GA I Q M T I Q M T L GAI GAQ GB GC GD GE P L GAI P L GAI GAQ GI GQ GAQ S SA SB SC S SA SB SC G GA GB GC G GA GB GD GE GC GD GE GI GQ GI GQ offset 1 8 0 offset 1 8 0 Word s R AI AQ R AI AQ R AI AQ P LQ M T LQ M T L GAL GAQ P L GAI P L GAI GAQ GAQ S SA SB SC S SA SB SC G GA GB GC G GA GB GD GE GI GQ GC GD GE offset 1 8 0 GI GQ offset 1 8 0 Long u R AL AQ P R AL AQ P L GAL GAQ L GAL GAQ Long s R AL AQ P R AL AQ P L GAL GAQ L GAL GAQ Float R AL AQ P L GAL GAQ String R AL AQ P L GAL GAQ Chapter 5 PCS Connection Editor 5 15 Table 5 6 Possible Data Type Conversions for Series Five Series Six Panel Data PLC Data Types Types BIT WORD INT DWORD DINT FLOAT STRING Bit I 11 12 11 R GAT GAQ O O1 O2 Ol 02 GI offset 1 8 0 GQ I O GI GQ
59. AT_C Byte unsigned I_FLOAT_D Float I LONG C Byte unsigned I LONG D Long unsigned 1 Edit F2 Ins F3 Del Fo Used F10 Exit Elements of the VAT The VAT for any connection consists of the following elements m Tagname Symbolic name as follows Entered for an input or output field as the PLC address with the ID for this connection Entered for PLC addresses of the alarm system with the ID for this connection PLC address for the alarm bit field global alarm or bypass image Entered for a key command or LED function with the ID for this connection Entered in the project definition screen with the ID for this connection m Panel Data Type Indicates automatically the data type of the field that the variable uses e g for Output Byte Byte unsigned Every field type is assigned a certain Panel data type that cannot be changed by the user 5 6 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 m PLC Address The PLC address can only be defined for Genius and SNP90 connections You must enter the PLC address using the syntax and format that the connected PLC will understand For a series 90 30 or 90 70 PLC an address is constructed as shown below Example Yxxxxx Offset The address code indicates the type of memory location In the PCS this can be entered in upper or lower case letters The percentage character is optional for the entry in the PC
60. Connection Defi ID DD GBC Series 90 70 Comection GENIUS GBC Series 90 30 PLC Type GBC Series Six GBC Series Five GCM Series 90 30 GCM Series 90 30 Genius Internal OTHER Global Data only F4 Accept F10 Exit The PLC type to communicate with can be chosen from this selection window For this example use the cursor keys to highlight the entry GBC Series 90 70 and press the J key closing the selection window GFK 1115 Chapter 3 Quick Start 3 15 The Connection Definition window containing the new connection is displayed PANELUARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Connection Def inition ID DD Connect ion GENIUS PLC Type GBC Series 90 70 By pressing F4 Accept the change is confirmed and shown in the Connection List window IPANELUARE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Comection List ID Connection PLC Type DD GENIUS GBC Series 90 70 To configure the Genius bus aspects of the connection press the F4 PLC Node Parameters Key PRNELURRE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F PLC Node Parameter Definition SPS Node ID DD Target device number 0 Tasknane Write priority normal PU Name internal Error Number Number of retries 1 F1 PLC Network Parameter
61. Ctrl Q The progress of the compilation procedure is shown in the Project Compiler window If the project is successfully compiled translated the following message appears Project Compiler C PWNUSERNDEMO_PRO PRD DEMO_PRO PRJ Compiling Compilation finished Errors 0 5x User Flash Used ESC to continue The amount of memory used in the user bank FlashPROM in the Panel is also shown after a successful compilation See the PANELWARE M Hardware Installation User s Manual GFK 0848 for more information Pressing Esc closes the window and returns you to the main menu During the compilation error messages can appear in the Project Compiler window If you receive an error message refer to Appendix C of the PANELWARE M Configuration Software Reference Manual GFK 0849 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Appendix A GFK 1115 Cabling Information This appendix describes the required PCS to PLC PC interface cabling It includes the following information m Genius Communications eoriet aena E aae E ES E ET n nnns A 2 a Sselec nga Cable Types ii e he RAI e Peel ee us A 2 a Using Other Cable Types iet ete im es oe es p eost silod A 2 d Bus Eensgthcs cane nO Ree rdc A 4 ru Baud Rate Sel ctiom anii e c p REO Re TENS A 4 Q Connecting Devices to the BUS inhar erisera nnne enne nennen nnne A 5 m SNP Gommunications ss eet rere
62. ERER BEAR Ue en EEAS EE en e 3 31 Section 10 Binding Pictures in the Project ssssccccssssoocesssocccessoocsesssooccssssoosee 3 32 Picture for a Communications Error cccccccccccccceceeeeeeeeseeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeees 3 33 Picture Binding Overviews wii wna aaa d e dd 3 34 Eror PI1CtUre ier a deu uud 3 35 Start up PICUUTe aane eeu e E O RI ees 3 36 PiCtZ aos ierit ttt ETE ERE EUER ETE EN EE eus 3 37 Picture List Organization 2 c retire brad tees pesce eepsede cesses ces teedie ede desee e doeet ede ed dedo dd 3 38 Section 11 Compiling the Project cese e ecce eere eee eee eese een oos e esee eoss 3 39 Section 12 Downloading the Project to the Panel e eeeseee 3 40 Section 13 Connecting the PLC and the Panel eeeeeeee eere eee eee 3 42 Section 14 Starting the Project eee ecce eere eere e ee eee e aeneae e eene aeos 3 43 Section 15 Entin POS akt RR AE NRAERURN NU EN NH CREARI I IE 3 44 Configuring Communication with the PLC eee e eese eere eene eee tenu nne 4 1 Genius Protocol Parameters Definition in PCS ssssseeeeeeeeeeeeeeeeeeeeeeeene 4 2 PLLC Types stint Gea hare ee a a ha 4 3 PLC Node Parameter Definitions ornari ccccccccsssssennnnneceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeseeeeeess 4 5 PLC Network Parameter Definitions 20 0 0
63. ETWORD Value 1 ne uesube te 10000 It is not necessary to define the parameters Tagname for Completion and Value for Completion Press F5 Key to display the LED Key function menu Step 6 under Clock Picture see page 6 38 describes how to assign a function to a single key 4 Insert the second output field and its key function into the picture e Insert an output field of type Output Word unsigned with the following parameters Position er 24 4 Number of Digits ussss 5 Places after the dec point 0 Character Size sese 1 Field Width unisex 5 Tagname xiio eee thiet TOGGWORD Display leading zeros Y N No Scaling Y N nene ien eS No e Toswitch the memory location TOGGWORD between two different values by pressing F2 a key function must be assigned to this function key Assign the key function Toggle Word to the key that will be defined as function key F2 see Defining Key Assignments with the following parameters Tagnatme i ipte TOGGWORD XAalue Ie E EEEO 0 Value 2 5 4 ulcer tet Yates 20000 There is no need to define parameters Tagname for Completion and Value for Completion Step 6 of section Clock Picture describes how to assign a key function to a single key see page 6 38 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 5 Insert the third output field and its key functions into the picture e
64. F4 to change to another picture F1 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 Changes to the INPUT VALUES picture In this picture you can enter or change two values of different types which are then displayed in two output fields Changes to the INPUT PASSWORD picture You can use this picture to enter a password and its function Changes to the KEY FUNCTIONS picture The keys can be assigned with certain functions so that locations in the PLC memory can be influenced immediately Changes to the ACTIVE ALARM LIST picture Displays a list of all active alarms GFK 1115 Value Entries INPUT VALUES Picture GFK 1115 If you have pressed the F1 key in the main menu the following picture appears on the screen INPUT VALUES with F1 F2 use numerical Keypad ROOO1 ZzR0002 OUTPUT VALUES R0001 zROOOZ F3 SET CLOCK F4 MENU Key LEDs Z Y y e e 7 F1 F2 F3 F4 G 7 8 9 O F5 Fe F7 F8 ea ad 5 6 O 7 p n 1 2 3 Y P N 0 E C IZ By pressing key F1 F2 the content of PLC address R0001 is increased decreased in steps F1 Increases the value by 1 initially then at greater increments the longer the key is pressed F2 Decr
65. GFK 1115 GFK 1115 L5 5 Insert an output field that will display the value that is entered in the first input field into the picture This is done as follows Position the cursor at 11 6 Press F2 Field Select the Output Field from the Field Class window and press the J key Select the Output Word unsigned from Select Field Type which opens the window in which the parameters for the selected input field can be entered changed Output Word unsigned Position 10 6 Number of Digits 5 Places after dec point 0 Character Size 1 Field Width gt 5 Tagname Display leading zeros Y N Scaling Y N Enter OUT WORD as the Destination Tagname and confirm the entry by pressing J The declaration of this address is done collectively for all variables in the connection editor see Editing the Connections in this chapter To display preceding zeros move the cursor to the Display leading zeros line and enter Y followed by to activate the leading zeros display End the definition with F4 Accept The Output Word unsigned window is closed The output field is displayed again ROOO1 7 with F1 F2 ROOOZ use numerical Keypad DUTPUT VALUES Field F3 SET CLOCK F4 MENU 10 6 F1 Text F2 Field F3 Line FS Key F10 Exit Chapter 6 Demo Project 6 31 6 Insert an output field into the picture The value that is entered in the second input field will be displayed in this
66. Information cc cccccceeceeesssceeeceeeeenneeeeeceeeeeeeennaeeeeeeeeeeeesaaeeeeeeeeeseeeeaaaeeeeeeeeeeeeaaaes 6 7 NI MU cemento M MM IM LM MM DEM M EM M LM SUME 6 8 Value Eritries n nra ta wee a Aen ARRAN eB BRA BANE I terere 6 9 INPUT VALUES Pict te 2 21 ttes ceedexedecetacedensdeccdcevbesedeusecetecstesstecdeceusaaes 6 9 CLOCK Picture aie aee ORG GU RRNRNGRRRRNSERIRERNE S 6 10 Entering Passwords ss i ttu be Ha HS HR pete ce pe egeat pede DEEE EEE AEE do Podio prenda 6 11 INPUT PASSWORD DPict re eret ceti eet t tee rte Eee eges 6 11 LOCKED INPUT Pictu te 4 220 tee e deed 6 12 Key Functions ertet a de Eee dene dee cime dee cii d eie deed cedi ed dede odd 6 13 ZAlarmlbzsb coercet ect Nes M mee M E deer e e uut 6 14 IU vio dui EE 6 15 Section 5 Creating the Demo Project 4 eere eee eee eee eee ee eee teen neon 6 16 General Information 4 ae oe edd etie etd 6 16 Table of Contents ix Contents Appendix A Appendix B Creating a Project oue ded d a etude 6 16 Preparing COoneept ies tebe te bee a ael Had albe Habe Pede Heteio d Heec esie ctt edaa 6 17 Creating a New Project re tirrr rororo e a a e erede 6 18 Selecting the Connections des ded cec a e ae 6 19 Defining Key Assignments iessssseeeeeeeeeeeee enne nennen nennen nennen en henne nennen een 6 22 Creating the Pictures cc oe reus eu o s ee o ORC t e tll e os Co te 6 23 Defining th
67. Insert an output field of type Output Bit Byte with the following parameters POSHO uie tete REED ER 24 5 Number of Digits eesssss 1 Places after the dec point 0 Character Size eve tenes 1 Field Width ssssss 1 Tagnatne s rre GLB BIT O1 GI Display leading zeros Y N No Scaling Y N seses No PANELWARE V1 8 DEMO_PRO C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture KEYFUNCT KEY FUNCTIONS PLC address to value F1 SET WORD ROOO 1000 F2 TOGGLE WORD ROOO6 0 2000 F3 MOM BIT GQ001 1 F4 MENU 37 5 F1 Text F2 Field F3 Line F5 Key F10 Exit e To transfer the status of the F3 function key to the memory location GLB_BIT_01 GI assign the key function Momentary Bit Byte to the key that will be defined as function key F3 see Defining Key Assignments with the following parameters Tagname uides nue GLB BIT O1 GI Xalue Peis eI unen 1 There is no need to define parameters Destination Tagname and Destination Value As long as the F3 key is held down the value 111 will be written to memory location GLB_BIT_01 GI Only when the key is released will value 0 be written to the memory location again Step 6 of section Clock Picture describes how to assign a key function to a single key see page 6 38 6 Assign the LED function Key LED switched on to function k
68. Key for Down F3 4 The next three fields are inserted with the same parameters each field a line lower in the picture The picture should then look like this PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 IPANELWARE U1 8 DEMO PRO C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture NONAME ZMOO1 ALARM 1 MO16 ALARM 16 F1 ACK ALARM F2 UP F3 DOWN F4 MENU C0 6 F1 Text F2 Field F3 Line FS Key F10 Exit 5 Assign function keys F1 to F4 with LED function Key LED switched on Step 5 in Main Picture explains how to assign LED functions to individual keys see page 6 26 6 Save this picture now under the name ALARM GFK 1115 Chapter 6 Demo Project 6 49 ERR PIC Picture Error Picture Error Picture This screen appears on a communication error Please verify that the communication cable PLC lt gt Panel is connected The error picture is displayed if an error occurs in the communication with the PLC Three internal variables containing notes on the cause of the error are displayed in the picture for more information on these variables see Appendix D Internal Variables in the Press F8 to ignore and continue PANELWARE Configuration Software Reference Manual GFK 0849 To create this picture complete the following steps 1 Call th
69. M SS MM DD YY HH MM SSa HH MM SS HH MM SSa HH MM HH MMa utput Date Time INPUT VALUES INPUT PASSWORD KEY FUNCTIONS ACTIVE ALARM LIST 21 0 F4 Accept F10 Exit lt Confirm the selection with Confirm the entered field parameters with F4 Accept The output field Date Time is inserted in the picture Chapter 6 Demo Project Press 4 to open a selection window where you can define the output format Select the desired format from the window PRNELUARE U1 8 DEMO PRU Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Alt F Edit Picture NONAME INPUT VALUES INPUT PASSWORD KEY FUNCTIONS ACTIVE ALARM LIST Field 21 0 F1 Text F2 Field F3 Line FS Key F10 Exit light up if the main menu is on the display 5 The next step is to define the LED functions The key LEDs of function keys F1 to F4 should e Press F5 Key All Keyblock modules that are defined in the project are displayed PRNELUARE U1 8 DEMO PRU Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Alt F LED Key Function KeyPad Module 2 Type 16 F1 Key Function F2 LED Function F10 Exit Keys LED Fkt PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 The top four keys of the left hand Keyblock module are defined as function keys F1
70. MOM BIT 7GQ001 0 21 F4 MENU Main ALARM ACTION Leem LIST POCI LEER 71 PETROL PPP a Wiia 8 Ww Pi Mlareieat 84 Fr Ne flere e lere Piac 05 reer FOUMSR F4 ENG Main Chapter 6 Demo Project 6 17 A Creating a New Project A new project is created by selecting the New Project option from the File menu Before you execute this function you should know exactly what Panel components will be used Carry out the following steps m Select the New Project option from the File menu The New Project window appears on the screen m Enter the project name DEMO PRO and confirm your entry by pressing J Enter which will also move the cursor to the next line m Press l again to open a selection window in which you can select the C400 Panel Controller m Press A PCS displays the hardware definition IPANELWARE U1 8 DEMO 400 C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F New Pro ject Pro ject Name DEMO_PRO Controller C400 GEN Display Type LCD 2x20 Number of KeyPad Modules Type KeyPad Module 1 16 Type KeyPad Module 2 16 Type KeyPad Module 3 16 Type KeyPad Module 4 16 Type KeyPad Module 5 16 Type KeyPad Module 6 16 Type KeyPad Module 16 F4 Accept F10 Exit m Press Jin the Display Type line and another selection window appears in which the LCD 8x40 display module can be selected m Now enter the number of desired Keyblock modules 2 The entry
71. P Communications Driver User s Manual Describes the software installation operation and programming of the GE Fanuc Series 90 Protocol Driver The SNP is used to retrieve store data or issue commands to a given Series 90 PLC via the serial port PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Preface GFK 0852 Series 90 PLC Serial Communications User s Manual This manual describes serial communications products for the Series 90 Programmable Logic Controller Information is provided to implement a serial communications link between the Series 90 PLC a host computer peripheral device or another PLC GFK 0898 Series 90 30 Programmable Controller I O Module Specifications Describes the discrete and analog I O modules for the GE Fanuc Series 90 30 PLC Contains descriptions of each I O module and provides specifications and wiring information for each module GFK 1034 Series 9014 30 Genius Bus Controller User s Manual Describes the features and operation of the Series 90 30 Genius Bus Controller Provides configuration and programming information needed to complete the interface between a Series 90 30 PLC and a Genius I O Bus We Welcome Your Comments and Suggestions GFK 1115 At GE Fanuc Automation we strive to produce quality technical documentation After you have used this manual please take a few moments to complete and return the Reader s Comment Card located on the next page Libby Al
72. PLC Using Function Keys in the Connection List Overview GFK 1115 Whenever a connection list is displayed six function keys are active to allow editing inserting and deleting of connections protocol parameters and the VAT M Editing Connections Allows the selected connection to be edited changed wind oats ee tee Inserting Connections Inserts a new connection into the list ete Deleting Connections Deletes the selected connection F4 PLC Node Parameters Editing PLC Node Parameters Allows the PLC node parameters protocol parameters of the selected connection to be edited ESVATJ 5 ccce ctore ted Editing Variable Assignment Table VAT Displays the variable assignment table of the selected connection so that it can be edited ubi Closing the Connection List Closes the Connection List window and redisplays the Main menu Chapter 5 PCS Connection Editor 5 3 Editing Inserting Connections Pressing F1 Edit or F2 Ins in the Connection List window opens the Connection Definition window in which a connection can be entered or modified PANELUARE U1 8 Fi File F2 Edit F3 Utilities PNAME F4 Config F5 Help C400 GEN V1 8 Connection Def inition ID DD Comection GENIUS PLC Type F4 Accept F10 Exit MURAT Saves and then closes the connection definition at eesteiiet Closes the connection definition without saving
73. PLC Type does not match with the connected slave 24105 Lockout request not OK Access to the global data does not function should never occur 24106 Write command to READ Only Variable with received Global Data 24107 Connection already established Two DS connect req commands have been sent to the same bus address 24108 Write command to READ Only Variable with received Global Data 24109 Timeout The request to the respective station has not been answered Timeout time possible too short Occurs if the requested PV does not exist in that station 24110 VL amount exceeded The number of defined VLs PLC Node Parameter is too small 24120 PV Name invalid Check PV Name in PCS again 24121 PV Offset not modulo 8 If a BIT variable is assigned to the PLC data type WORD M I the offset must be according to the following formula offset 1 8 0 24122 PV Offset too high for Global Variable Only occurs for Global Data if the offset is larger than is allowed by the Broadcast control data length 24123 Incorrect PV PLC data type Should no longer occur 24124 The entered PV Offset plus the length of the PC exceeds the allowed limits of the variable type B 6 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 A Accessing the Connection List 5 2 Alarm field 6 48 Alarm group definition 6 58 Alarm list 6 48 A
74. PNMME C400 GEN U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help VAT Def inition Tagname AH_GMR PLC Address PLC Variable Type I Note Only the Tagname and PLC Address fields may be defined prior to the tagname being referenced somewhere in the project VAS VERUS Saves and closes the VAT definition PEERS Closes the VAT definition without saving Entering Changing the Tagname If the cursor is in the Tagname line the symbolic variable name can be changed or entered Names that are already used in the VAT cannot be used twice and are rejected with the following error message Variable name already exists Entering Changing PLC Addresses If the cursor is in the PLC Address line the PLC address can be entered or changed using the syntax and format that the connected PLC requires 5 8 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Entering Changing PLC Variable Types GFK 1115 If the cursor is in the PLC Variable Type line a selection window can be opened by pressing the Enter key This window lists the data types that are permitted for this PLC address IPANELWARE U1 8 Fi File F2 Edit F3 Utilities PNAME F4 Config F5 Help C400 GEN V1 8 VAT Def initio Tagname PLC Address PLC Variable Type AH_GMR BIT F4 Accept F10 Exit Table 5 1 prov
75. PUNUSERN If you have changed the user path after the installation enter the path Dest path USER in this position the default setting made by the installation program is C PW USER PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 a Loading the Project To load the DEMO project select the Open Project option from the F1 File pull down menu and press the Enter key to access the selection window containing the list of current projects Highlight the desired DEMO project and press to select open it The cursor can be moved to the DEMO 400 project Project for a PANELWARE Panel with a C400 controller Fi File F2 Edit F3 Utilities F4 Config F5 Help Load Pro ject Search path C NPUNUSERN PRD File name C PUNUSER x PRD ist DEMO PRDN DEMOZ DH PRDN DEMOZ_HL PRDN DEMOZ L1 PRDN DEMOZ MB PRDN DEMO 200 PRDN DEMO PRO PRDN EXAMPLE PRD MODBUS PRD NEU PRJ PRDN NEU PROJ PRDN PNAME PRDN QUICKST PRDN SINECL1 PRDN After the project selection has been confirmed by pressing the J Enter key the Edit Project window appears on the screen Close this window by pressing the F10 Exit key or the Esc key GFK 1115 Chapter 6 Demo Project 6 5 sl Downloading and Starting the Project Download the project to the Panel by following these steps m Panel Q Supply the Panel with power by connecting the 24 VDC
76. PUT field labeled as on actual Keyblock C Cancels deletes an INPUT field labeled as lt on actual Keyblock Decimal point 0 9 Numbers 0 9 for the entry of numbers Chapter 3 Quick Start Section 68 Creating Pictures Picture 1 Pictures make up the basic elements of every Panel project They include static elements such as text and lines and or dynamic elements like input and output fields Output fields allow information such as temperature RPM etc to be updated and displayed for the user Input fields can be used to display entries given to the process that you enter using the keyboard A project must contain at least two pictures one picture that displays when the Panel powers up and another that displays in the event of a communications failure This example project will contain three pictures as follows 1 Picture 1 is the picture where values will be entered using the keyboard transmitted to the PLC and output in another field 2 Picture 2 is the start up picture that is to be displayed when the Panel and PLC are switched on Only the Panel s date and time and the scan rate of the Genius bus will be displayed 3 Picture 3 is displayed if there is a communications failure between the PLC and the Panel Only text providing notice of a communications error will be displayed in this picture To edit or create a picture using the picture editor select the Picture option from the F2 Edit pull
77. RD l l c l No conversion l c l l Longu Values higher than 2147483647 are limited to 2147483647 gt mnr l c l Negative values are limited to 0 l c l Long s l gt Negative values are limited to 0 gt DWORD l Values higher than 2147483647 are limited to 2147483647 lt Long s l gt l No conversion gt DINT No conversion age Float No conversion FLOAT l c l No conversion l c l String 5 For odd string lengths a null byte is added to the end STRING c l No conversion l c l For PLC addresses in group 2 ensure that the offset of the address meets the following condition Offset 1 must be 0 or a multiple of 8 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 Tables 5 5 and 5 6 provides another overview of the permitted combinations of Panel and PLC data types In addition the address codes and possible limitations on the offset are listed for the PLC data types Note The statement offset 1 968 calculates the modulo remainder of the division from offset 1 8 This calculation ensures that the address is on a byte boundary address 1 is a multiple of 8 Table 5 5 Possible Data Type Conversions for Series 90 Panel Data PLC Data Types Types BIT WORD INT DWORD DINT FLOAT STRING Bit I Q M T S S
78. S The address R0010 could also be entered using the following formats R10 rl10 r010 R00010 m PLC Variable Type The PLC variable type can only be entered for Genius and SNP90 connections You must enter the variable data type in the PLC in most cases it is identical to the Panel data type For different data types a data conversion must be performed automatically PCS only makes those data types available that the Panel can display or convert for the PLC address see Data Type Conversions in this chapter Function Keys of the VAT Editing a variable assignment Allows the selected variable assignment to be changed Husteneshsvi e en TORTE Inserting a variable assignment Inserts a new variable assignment EE E NE E Deleting a variable assignment Deletes the selected variable assignment Pe a E Marking an unused variable All variables that are displayed in the VAT but not used in the project can be marked with a character using this function and then deleted later using the F3 Del function VU Soh Rees ase UY E EEES Closing the VAT Closes the Variable Assignment Table window and redisplays the Connection list window on the screen GFK 1115 Chapter 5 PCS Connection Editor 5 7 Editing Inserting Variable Assignments Pressing the F1 Edit or F2 Ins key from the VAT window opens the VAT Definition window which allows a variable assignment to be entered or modified PANELUARE V1 8
79. TRING Byte field character string A maximum of 7 digits of significance precision The PLC and Panel data types can sometimes differ while reading from the PLC or writing to the PLC When this happens a data type conversion is performed automatically as shown in Table 5 4 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Table 5 4 Data Type Conversions Panel Data Type PLC Legend Byte u a neces Byte unsigned MSB runa Most Significant Bit Upper Bit Word u Word unsigned LOB ue Low Order Byte Word s Word signed Lower Byte Longue Long unsigned HOB n High Order Byte LSB sss Least Significant Bit Upper Byte owerBin PDD cect Panel Data Type PDT Data Type Conversion PLC Bit gt No conversion BIT l l c l No conversion l e l l Bit gt The value of Bit is copied to the LSB of WORD The rest of the gt WORD bits of WORD are set to 0 c Values higher than 1 are limited to 1 l e l l Byte u 5 The LSB of Byte u is copied to BIT BIT c The value of BIT is copied to the LSB of Byte u The rest of the c bits of Byte u are set to 0 Byte u gt Byte u is copied to the LOB of WORD The HOB of WORD is set gt WORD to 00 l l c Values higher than 255 are limited to 255 l c Byte u gt Byte
80. The bottom line message line contains any error messages important notices that relate to the project or the character J which indicates that a selection window can be accessed PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 4 PCS Configuration Before you can begin creating projects using the PCS the appropriate interface to be used to connect your PC to the PANELWARE controller must be defined The F4 Config pull down menu shown below can be opened by pressing Alt F4 or Alt C IPANELWARE V1 8 n F1 File F2 Edit F3 Utilities F4 Config F5 Help Alt F Show Config Screen Language User Path Channel 1 Print Compiler Opts To set up the interface select the Channel 2 command by highlighting the entry and pressing J This opens a window that allows you to choose from several options At this point you are only concerned with selecting an interface When you highlight the Interface option it is displayed inversely in the window and is selected by pressing J IPANELWARE U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Channel 2 Configuration Interface COM 1 Set Clock Yes Start project after Download Baud Rate for System Download il I Alt F5 for Help j F4 Accept F10 Exit lt In a selection window you can choose whether you want to use COMI or COM2 as the PC interface to be used for pr
81. USER Variable eene B 6 GFK 1115 B 1 Errors During Installation Installation could not be ended properly Setup program cannot be called Check that the following conditions are met PC must contain an 80286 or higher type processor m To install the PCS the PC must have at least 2 MB hard disk space available m PC must have at least 640 KB RAM 500 KB must be available If enough RAM is not available remove the necessary memory resident programs PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Errors During Program Start PCS cannot be started Check that the following conditions are met m PC must contain an 80286 or higher type processor m PC must have at least 640 KB RAM 500 KB must be available If enough RAM is not available remove the necessary memory resident programs PCS Error Message Fatal Error PANELWARE requires 1 MB on drive c Check that the following condition is met m To start the PCS the PC must have at least 1 MB hard disk space available GFK 1115 Appendix B Errors Troubleshooting B 3 Errors While Working in PCS When the PCS is running error messages are either displayed in the bottom line of the screen the function key line or in the current window Faults running PCS Check that the following condition is met m FILES and BUFFERS in the CONFIG SYS file should be set to at l
82. a types of the field and the internal variable must be the same The window in which the parameters for the selected input field can be entered or changed is displayed IPANELWARE V1 8 DEMO_PRO C400 GEN V1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help ALt F Input Bit Byte Position 4 Number of Digits 3 Places after dec point g Character Size 1 Field Width 3 Destination Tagname TIME HH S DI Tagname for Completion Ualue for Completion g Up Down Input Y N No Locking Active Y N No Scaling Y N Yes e Enter 2 in the Number of Digits line and press the J key e Enter TIME_HH S DI as the Destination Tagname and confirm the entry with J In order to inform PCS that the entered variable is an internal variable the connection ID DI must be supplied separated by a character Any lower case characters are automatically converted to upper case e Move the cursor into the Scaling line Enter Y and then press to activate the scaling for this field e Now press F3 Scaling The following window appears Scaling Ox Value in the PLC 0 100 Value in the PLC 255 Minimum Value on Panel 0 Maximum Value on Panel 100 6 34 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 e To achieve a limit on the entry between 0 and 23 the scaling parameters are changed as follows 0 Value in the PLC 0 100 Val
83. a format Word signed can be entered directly through the Panel Keyblock This is done as follows e Position the cursor at 10 3 e Press F2 Field e Select the Input Field option from the Field Class window and then press the J key e From the Select Field Type window choose the Input Word signed option which opens a window for defining the parameters for the selected input field PANELUARE U1 8 Fi File F2 Edit F3 Utilities Position Number of Digits Places after dec Character Size lt Field Width gt Scaling Y N point Destination Tagname Tagname for Completion Value for Completion Up Down Input Y N Locking Active Y N Input Word signed DEMO_PRO F4 Config F5 Help C400 GEN V1 8 10 3 5 0 1 6 No No No e Enter INP INT as the Destination Tagname and confirm the entry by pressing J The declaration of this address is done collectively for all variables in the connection editor e Do not change any more parameters End the definition with F4 Accept The Input Word signed window is closed The input field can now be seen in the picture zR0001 zR0002 DUTPUT VALUES zR0001 zR0002 with F1 F2 use numerical Keypad F3 SET CLOCK F4 MENU 01 10 3 F1 Text F2 Field F3 Line FS Key F6 Forward F Back F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995
84. aces after dec point 2 Tagname VALUEI Input Word signed Position 8 3 Number of Characters Places after dec point Character Size Field Width Destination Tagname Tagname for Completion Ualue for Completion g Up Down Input Y N No Locking Active Y N No Scaling Y N No eoon Press the F4 Accept function key to close the field and confirm it as part of the picture The field should be displayed within the picture as shown below Input 7 Output GFK 1115 Chapter 3 Quick Start 3 25 Picture 2 Press the F10 Exit function key to end this picture editing session Because this is a new picture a window will open to confirm whether or not the picture should be saved Picture NONAME is not saved Save Y N ESC to Cancel Type Y to request that the picture be saved and a prompt will request you to enter the filename under which the picture will be saved Save Picture Search path C NPUNUSERNQUICKST PRDw BIL File name RET for directory list Type the desired filename using the keyboard e g PICT 1 PCS saves the picture under the filename you type and assigns a BIL extension e g PICT 1 BIL automatically when you press J Picture 2 will serve as the start up picture for the project Access the picture editor by selecting the Picture option from the F2 Edit pull down menu or by pressing Ctrl B In line 1 of the rect
85. angle type the text Start up Pict and press l kxx Start up Pic xx Move the cursor to position 1 2 and press the F2 Field function key then select the Output Field option from the Field Class window Field Class Output Field Input Field Alarm Field PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 From the Select field type window that is displayed select the Output Date Time option Select field type Bit Byte Output Word Cunsigned Output Word signed Output Text Output String Output Byte as Bar Graph Output Word as Bar Graph Output Long unsigned Output Long signed Output Text Advanced Output Float Output Date Time The output format for the date and time is selected from the following window that is displayed Output Date Time Position 1 2 Time Format DD MM YY HH MM SS Do not make any changes in this window and press the F4 Accept function key The Date Time field will be displayed in the start up picture m Start up Pic T Move the cursor to position 1 3 type the text Bus Scan and press J Next move the cursor to position 16 3 type the text ms and again press J Start up Pic Bus Scan Using the same process detailed above for creating the Output Date Time field position the cursor at 11 3 and create an Output Word unsigned field with the following de
86. as the key is released a value of 0 should be written to the address again Execute the following steps to create this picture 1 Call the picture editor from the main menu by pressing key combination Ctrl B see page 6 23 2 Insert all lines and text so that your picture looks like this PRANELUARE U1 8 DEMO PRO Fi File F2 Edit F3 Utilities F4 Config F5 Help Edit Picture NONAME KEY FUNCTIONS PLC address IF1 SET WORD zR0005 F2 TOGGLE WORD ROOO6 F3 MOM BIT 7GQ001 C400 GEN V1 8 Alt F to value 1000 0 2000 1 F4 MENU 24 5 F1 Text F2 Field F3 Line FS Key F10 Exit Chapter 6 Demo Project 3 Insert the first output field and the respective key functions into the picture e Insert an output field type Output Word unsigned with the following parameters Position cicer teer errt edere 24 3 Number of Digits uuusss 5 Places after the dec point 0 Character Size iiceoe 1 Field Width esses 5 JTapgname u iR Raids SETWORD Display leading zeros Y N N Scaling Y N eese No e In order to write to memory location SETWORD by pressing F1 a function must be assigned to a function key Assign the key that will be defined as function key F1 see Defining Key Assignments using the key function Set Word with the following parameters Tagnatme 2 rem ERU S
87. ay the PLC Network Parameters Definition screen PRNELUARE BETA V1 8 DEMO_PRO Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Alt F PLC Network Parameter Definition Comection GENIUS PLC Type GBC Series 90 70 Baud Rate 00 1 Broadcast control data length 1 Command timer 10 ms 100 Timeout 10 ms 200 Blocking distance 32 Data interface service static UL Global data starting reference 0 F4 Accept F10 Exit lt All fields can be left at their default settings for this demo project with the exception of the Broadcast control data length Change it to 1 and press F4 Accept 5 6 Close the Connection List window by pressing F10 Exit Chapter 6 Demo Project sl Defining Key Assignments 1 Select the Keyboard function from the Edit menu PRANELUARE V1 8 F1 File F2 Edit F3 Utilities F4 Conf ig F5 Help DEMO_PRO C400 GEN V1 8 Edit Keycode Table HU A Xs orn G B i MM ull S P N N 2 A Losses AR FR eg pr er F1 NumTab F2 AlphaTab F3 Control Key F4 Function Key F10 Exit 2 Define function keys F5 F8 now This is started by moving the cursor to the respective key 3 Press F4 A small window appears in the lower right hand corner of the screen in which the function number of the key can be entered e g 5 4 Confirm the entry by pressing J The respective k
88. cations 245517 7 165 182mm 2 165 _ 55mm 7 165 182mm Figure 2 1 Genius Panel Controller C400 Table 2 1 Specifications for Genius Panel Controller C400 Technical Data Interfaces IFO RS 232 not galvanically isolated Genius isolated Programming PANELWARE Configuration Software Power supply 24 VDC min 18 VDC max 30 VDC Real time clock YES with battery installed non volatile Connection of Display modules Keyblock modules 1 maximum of 7 Temperature Operating Storage 0 to 50 C 32 to 122 F 20 to 60 C 4 to 140 F Relative humidity Operating Storage 10 to 95 non condensing 10 to 95 non condensing GFK 1115 Chapter 2 C400 Panel Controller Hardware Table 2 1 Continued Shock conforms to IEC 68 2 27 15g equivalent 150 m sec 11 msec 3 axes positive and negative Vibration conforms to IEC 68 2 6 1g equivalent 10 58 Hz 0 075 mm 58 150 Hz 9 8m sec 20 cycles per axis Processor Motorola 68302 16 MHz 24 VDC power 185 mA 24 VDC requir ements 260 mA 18 VDC minimum power voltage typical 150 mA 30 VDC maximum power voltage l Sealing NEMA 12 and IP54 when properly mounted in a Panel l Noise immunity conforms to IEC 801 2 IEC 801 3 IEC 801 4 PANELWARE MMI Application Manual
89. character is displayed in the bottom line of a screen a selection window can be opened by pressing the enter A key A selection can be made from these windows by moving through the list using the cursor keys until the desired entry is highlighted then pressing J Context Sensitive Help Screens While using the PCS context sensitive help screens can be accessed at any time If you press Alt F5 or ALT H while working in the PCS environment a help screen that corresponds to the current PCS function activity is displayed Using the PgUp or PgDn keys you can flip forward or backward through the help screens If all of the help text in a Help screen can not be seen the T and 4 Cursor Up Down keys can be used to scroll through to the end On some Help screens related cross referenced help may be signaled by the presence of one or more Help screen numbers These cross references are indicated with the respective Help screen number displayed between the lt and gt characters e g Help Screen lt 0000 gt The first of these numbers will be highlighted The Tab and BackTab keys can be used to highlight a different screen number then when you press J that highlighted Help screen will be displayed The Alt F1 key returns you to the previous Help screen level Pressing F10 returns you to the first Help screen 0000 at any time The following example shows a typical Help screen IPANELWARE V1 8 Fi File F2 Edit F3 Utilities F4 C
90. ct to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Field Control Modelmaster Series One CIMPLICITY GEnet ProLoop Series Six CIMPLICITY Genius PROMACRO Series Three PowerTRAC Genius PowerTRAC Series Five VuMaster CIMPLICITY 90 ADS Helpmate Series 90 Workmaster CIMSTAR Logicmaster Copyright 1995 GE Fanuc Automation North America Inc All Rights Reserved Preface This manual provides a quick guide to installing and operating PANELWARE Panels describes configuration techniques and outlines general use of the PANELWARE Configuration Software PCS with GE Fanuc Genius Protocol Some of the products mentioned or illustrated in this manual may not be released when this document is published Please do not rely on any references made to these units Your local GE Fanuc distributor will inform you of any new product releases Content of This Manual Chapter 1 Overview provides a short description of the PCS and outlines the prerequisites for PCS operation with the PC and the PLC Chapter 2 C400 Panel Controller Hardware provides specifications descriptions of connections and operational elements and operating instructions for the C400 Controller Chapter 3 Quick Start provides installation instruct
91. cted When making bus connections the maximum exposed length of bare wires should be two inches For added protection each shield drain wire should be insulated with spaghetti tubing to prevent the Shield In and Shield Out wires from touching each other START END 240743 or OF BUS BUS TERMINATING RESISTOR AAA SERIAL 1 SERIAL 2 SHIELD IN SHIELD OUT TERMINATING RESISTOR SHIELD IN SHIELD OUT SNP Communications GFK 1115 To configure an SNP interface refer to Appendix A Cabling Information in the PANELWARE MMI Application Manual fro GE Fanuc Series 90 Protocol SNP GFK 0850 The specific information you will need is contained in the specifications and cabling diagrams for an RS 232 interface to IFO and IF1 of the C200 Controller Appendix A Cabling Information A 5 Cable Diagrams Table A 2 provides an overview of the cabling possibilities for connecting PANELW ARE Panels PLCs printers and PCs with PCS installed and running Table A 3 lists the locations of pin out diagrams in the PANELW ARE documentation Table A 2 Cable Diagrams for Various Configurations Configuration C400 Series 90 PLC no printer oo GENIUS F GE Fanuc PLC The PC does not need to be connected in RUN mode t Series 90 PLC printer on IFO Printer Printer E b k FQ IFO GENIUS GENIUS i Mat g GE Fanuc s GE Fanus PLC FLC c400 Series 90 PLC
92. d for the password entry into the picture Follow these steps Position the cursor at 1 4 Press F2 Field Select the Input Field entry from the Field class selection window and then press the J key Select the Input Password input field from the Select field type selection window The window in which the parameters for the selected input field can be entered or changed is displayed IPANELWARE V1 8 DEMO_PRO C400 GEN V1 8 1 File F2 Edit F3 Utilities F4 Config F5 Help Input Password Position 1 4 Character Size 2 Number of Characters 6 Destination Tagname PASSWORD Tagname for Completion COMPLETE Value for Completion 100 Echo Character Number of Password Levels 4 Text for Level 1 7748 Text for Level 2 6586 Text for Level 3 612674 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 e Enter the following parameters for the password input field Character Size sssesss 2 Number of Digits sessss 6 Destination Tagname PASSWORD Tagname for Completion COMPLETE Value for Completion 100 Echo Character cccccseeeeeeceeeeeee Number of Password Levels 4 Password for Level 41 7748 Password for Level 42 6586 Password for Level 3 612674 For Number
93. d the ERROR picture into the example project as follows IPANELWARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Project Bind Picture Next p Previous pro H Enter Branch Global Init On Change Picture On Change Picture Global 0ff F1 Picture name F2 Branch F3 Function Key F4 Accept F5 Pictures F10 Exit Caution You should not branch from the ERROR picture to a picture that has fields displaying data from the PLC in it because the fields will not be updated or processed if a communications error occurs Save the configuration by pressing the F4 Accept function key PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Start up Picture Bind the START UP picture into the example project as follows PRANELUARE U1 8 QUICKST F1 File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Alt F Edit Project Bind Picture Next Previous gt starr Global Init On Change Picture On Change Picture Global 0ff Enter Branch F1 Picture name F2 Branch F3 Function Key F4 Accept F5 Pictures F10 Exit If the START UP picture is bound into the project as shown the user will be able to switch to the PICT 1 picture by pressing the Next key on the Panel The Previous key performs a refresh of the screen for the START UP picture Save the configuration pressing the F4 Accept functi
94. ddress that you have entered in the input field for the password PASSWORD Locking Conditions Locking Value Password Level causes the input field to be locked if the locking value is less than the password level A password level of value 3 ensures that only one entry is possible in this field if the password for level 3 has already been given 5 The next step is to define the LED functions Function keys F1 and F4 will be assigned LED functions Key LED switched on These keys are used to switch to another picture The method used in assigning LED functions to specific keys is described in step 5 under Main Picture see page 6 26 6 Now save the picture under the name INPLOCK PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 KEYFUNCT Picture Key Functions This picture demonstrates key function possibilities KEY FUNCTIONS PLC address to value Function keys F1 to F3 on the PANELWARE Panel p4 ser ugRp R0005 23 1000 will be assigned certain key functions 2 TOGGLE WORD ROOO6 9 0 2000 e By pressing Fl a value of 10 000 should 3 M0M BIT GQ001 9 1 be written to a word in the PLC F4 MENU e By pressing F2 the contents of a memory location in the PLC should be switched between two different values data type Word unsigned e Aslong as F3 is pressed down the contents of a PLC address will be a value of 1 As soon
95. dress PLC Variable Type GLB_BIT_01 Byte unsigned GQ0001 BIT IPANELWARE V1 8 Fi File F2 Edit F3 Utilities DEMO_PRO C400 GEN V1 8 F4 Config F5 Help Variable Assignment Table GI Tagname Panel Data Type PLC Address PLC Variable Type GLB_BIT_01 Byte unsigned GQ0001 BIT By pressing the F10 Exit function key or the Esc key the VAT is closed for the Genius Internal connection 6 62 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Genius GBC Series 90 70 Connection All variables used in your project and having the connection DD Genius can be displayed To do this move the cursor to the GENIUS connection in the connection editor and press the function key F5 VAT or the J key Variable Assignment Table pD Tagnane Panel Data Type PLC fiddress PLC Variable Type COMPLETE Byte unsigned INPUT 1 Word unsigned INPUT 2Z Word unsigned INP_INT Word signed INP_WORD Word unsigned OUT_INT Word signed OUT_WORD Word unsigned PASSWORD Byte unsigned SETWORD Word unsigned TOGGUORD Word unsigned If you have made all entries correctly your screen should look like the screen shown above Compare the variable names and the corresponding Panel data types If the variable assignment table is different from the one above make the required changes Possible errors and their corrections are Wrong Name Change the addres
96. e 1995 GFK 1115 L5 7 Next the LED functions must be defined e Function keys F1 and F2 should be assigned LED function Key LED blinking slow The value in the first input field see step 3 can be changed in steps with these keys e Function keys F3 and F4 should be assigned LED function Key LED switched on These keys switch to other pictures e For the description of how to assign an LED function to a key see step 5 under Main Picture on page 6 26 8 Save this picture under the name INPUT e Press Esc or F10 Exit e PCS warns you that the picture is not yet saved e Enter Y to save the picture Enter picture name INPUT in the Save Picture window and press the J key The picture is then saved and the main menu appears again CLOCK Picture Setting the Real Time Clock The date and time of the internal real time ELL L t6L ck clock can be set in this picture By pressing HH ER MM 43 SS keys on the Panel the date and the time are MM 2 DD 5 YYYY 1994 entered in input fields on the Panel display The real time clock however is only set when function key F1 SET HH MM SS or F2 SET MM DD Y Y Y Y is pressed F1 SET HH MM SS F2 SET MM DD YYYY F4 MENU To set the real time clock on the PANELWARE Panel internal variables are used The following table lists these variables and their functions Variable name Data type Description DATE_YY_S W
97. e Text Groups ore eterne erit tue e eee te Slee Ede beds 6 51 Binding Pictures to the Project ssseseseeeeeeeeeeeeneeee nennen nme nnne nennen een 6 52 Editing the Alarm System seeseeseeeeeseeeeeeeeeeeeee enne h nnne nennen 6 58 Activating the Alarm System eesseseessseeeeeeeeee eene eene eene enne enne enn 6 60 Editing the Connections nae naan naan naan nan en eae nea fie ese 6 61 Compiling the Projector i a iho oa a 6 64 EFrOISu 03508080 iie etta estes TE ohne Doors eoe Ba tees ane act ces cach e Lecco e ond 6 64 Cabling Information oe tete etel een an nepote T dean Nee Anu a teta EUH ROVER DNNES INN siseses MER A 1 Genius Commutnicatioris 3 aio e Ree A 2 Selecting a Cable Type 0 cc eeeesseeccessseccessececeesseceecessseeecesssaeecesssaeeceessaeeesessaeeeseenaes A 2 Using Other Cable Types ea ia EESE AE EEEO AAKE A E E R A 2 Bus Veen sth ra EE A 4 Baud Rate Selection iiit ett eee eee ee assisia A 4 Connecting Devices to the Bus A 5 SNP Communications i d ipei Eee E Pe gebe Pet enda at baro Head bbsbaded etae eae e odes A 5 Cable Diagrams 2A HAS A 6 iunc boni iip B 1 Errors During Installation 2 2 2 a ee dee etd tet eta tt debated etui d dabat abad ec koci B 2 Errors During Program Start odit eee eee ee Tere Pet ET EE ERE eek a ep ERIT DESDE B 3 Errors While Working m PCS orcad tete et B 4 Error Numbers in Internal USER Variable
98. e configuration of PANELWARE Panels that communicate by means of GE Fanuc Series 90 Protocol GFK 1112 PANELWARE Application Manual for Siemens SINEC L1 Driver Contains specific information on the configuration of PANELWARE Panels that communicate with Siemens controllers by means of the SINEC L1 protocol GFK 1113 PANELWARE Application Manual for the Modicon MODBUS RTU ASCII Driver Contains specific information on the configuration of PANELWARE Panels that communicate with MODICON controllers by means of the MODBUS protocol GFK 1142 PANELWARE Configuration Software Quick Start Guide This guide a companion to the PANELWARE Configuration Software Reference Manual GFK 0849 provides basic information for configuring and using PCS Other Documents GEK 90486 1 Genius I O System and Communications User s Manual Reference manual for systems designers programmers and others involved in integrating Genius I O products in a PLC or host computer environment This book provides a system overview and describes the types of systems that can be created using Genius products Datagrams global data and data formats are defined GFK 0398 Series 90 70 Genius Bus Controller User s Manual Describes the features and operation of the Series 90 70 Genius Bus Controller Provides configuration and programming information needed to complete the interface between a Series 90 30 PLC and a Genius I O Bus GFK 0585 Series 90 PLC SN
99. e picture editor from the main menu with key combination Ctrl B see page 6 23 2 Insert all lines and text into the rectangle so that it looks like the one in the screen shown below Error Picture This screen appears on a communication error Please verify that the communication cable PLC lt gt Panel is connected Error at e lt lt Press F8 to ignore and continue Line C0 6 F1 Text F2 Field F3 Line F5 Key F10 Exit 3 Incursor position 12 5 insert an output field Output Bit Byte with the following parameters Position ee 12 5 Number of Digits uuusss 3 Places after the dec point 0 Taname s eren HE Ia ERR NR DI Display leading zeros Y N No Scaling Y N soseer No 4 Insert an output field Output String in cursor position 19 5 with the following parameters Position eese 19 5 String length sees 10 Character size ccccceceeeeeeeeeeeeeeeee 1 Tasname uu ERR NAME DI 5 Insert an output field Output String in cursor position 32 5 with the following parameters String length see 2 Character size eeeeeeeeen 1 Tagname eee etes ERR NODE DI 6 Assign function key F8 with LED function Key LED blinking slow This is explained in step 5 under Main Picture on page 6 26 7 Save the picture under the name ERR PIC PANELWARE MMI Application Manual for
100. e unsigned ZR8810 TNT RH FCR Ryte unsigned RH FT String RH GNR Byte unsigned 4R0100 INT AH PF Byte unsigned I BITBYTE C Byte unsiygucd After the F3 Del key is pressed the selected variable disappears from the list Marking Unused Variables All variables that are not used in a project but still exist in the VAT can be marked with a character using the F6 Used function These can be deleted later using the F3 Del function To mark all unused variables press the F6 Used function key Note The F6 Used function only provides valid information after a successful compilation 5 10 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Global Data Format GFK 1115 Global Data is used to automatically broadcast up to 128 bytes of data from one host to all others on the Genius bus Typically this data is a collection of both discrete and analog values To facilitate transmitting receiving global data as either discrete or analog values a double mapping scheme is used Two separate reference structures one discrete and the other analog are used to access a single memory area This double mapping is described in the table below substitute I for input data and Q for output data where the symbol appears 4 byte2 e e GA 01 G G G G G G G G G G G G G G G G 0016 0015 0014 0013 0012 0011 0000 00
101. eases the value by 1 initially then at greater increments the longer the key is pressed The contents of PLC address R0002 can be changed by directly entering a value through the keyboard numeric keys Keys p and n switch between the two input fields The contents of the two PLC variables are displayed again in two output fields The display is defined with preceding zeros Keys F3 and F4 are used to switch to one of the following pictures F3 Changes to the CLOCK picture The date and time of the Panel can be entered changed in this picture F4 Picture changes back to the main menu Chapter 6 Demo Project 6 9 sl CLOCK Picture If you press the F3 function key while the INPUT VALUES picture is on the screen the CLOCK picture appears on the Panel display EL COCE HH EK MM 43 SS 0 MM 1 DD 3 YYYY 1994 F1 SET HH MM SS F2 SET MM DD YYYY F4 MENU Key LEDs To change the date and time enter the desired data in the input fields using the p and n keys to switch between the fields Two function keys are used to set the internal time or date F1 The Panel internal time is set according to the entered values for HH Hours MM Minutes and SS Seconds F2 The Panel internal date is set according to the entered values for MM Month DD Day and YYYY Year Pressing the F4 function key returns you to the main menu 6 10 PANELWARE MMI Application Man
102. east the following values BUFFERS 10 FILES 40 m During installation the SETUP program makes these settings automatically but only if you responded positively by pressing Y during the installation process If the BUFFERS and FILES values in the CONFIG SYS file are smaller change them to the above values before trying to run the PCS again Invalid Project Name This error message appears in the last line if a new project is assigned a name that already exists Either change the new project s name or delete the existing project with the same name File name cannot be written When entering project names or saving pictures text groups or key definitions filenames must meet the following conditions m Maximum length of the filename 8 characters m Only standard MS DOS characters are allowed Characters such as or the space character are not permitted File name cannot be read This error message appears if a non existent filename is entered while trying to load a project or picture If no filename is entered and ENTER is pressed all existing project or picture names are listed in a selection window By using the cursor keys to highlight a filename the desired project picture can be selected and loaded PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Error Error picture and first picture cannot be the same The compilation of a
103. esessseeeesssaeeesenaaeees 2 9 BlasHPRON AN cotone cocoa Mu AE LRL MIR MS EUM MM 2 9 RESET MOdes mrt tt TR RHRURRGUUHGU NR ens 2 9 Loading and Starting Panel Programs eese eren 2 10 Update Mode Reloading the Operating System eene 2 10 Q i k Star ie one voL o RR rcx eda esed a ha n E a ERE ERR Ed E ERE 3 1 Section 1 Software Installation eese eee eee eee eene eene nnt tn natns etna sena 3 2 Calling the Setup Prosram oe aoc een dee EESTE 3 2 Language Selection eerte dde desee esce ee deed e es diede cedi d bue dea ee eue de dee 3 2 Installation Menu 44 oerte cU uM cA Mos ao am AD S Ro NM op Ro RM tat AUR 3 3 Changing the Destination Path 3 2 eter He e e i 3 3 Start Installation 21 0 nette ecciesie tese teseiee tese tue eted tedite 3 3 Screen Config tation 2 ie cise ieee 3 4 Exiting the Installation iiir t be ceed aceti eer p ee oce p ea dece pe susce e cud eae boot beb 3 4 Section 2 Star ng PCS eina ope I Uit Ie ven o aer out ena Caateo n Een dete sirens 3 5 Section 3 General Operation eee e eee e ee eere eere ee eee eee eee eee en Posee eee tee eeetnooue 3 6 Pull Down Menus Main Menu cccccccccccceeceeeeeseseeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 3 6 Window Name 25 eee enc REESE 3 6 Selection iu o 3 7 Context Sensitive Help Screens vcio a E
104. ey Assignments es 3 20 Creating Pictures sssss 3 22 Defining the Project Variables 3 29 Binding Pictures in the Project 3 33 Q Communications Error Picture3 34 Q Picture Binding Overview 3 35 Q Picture List Organization 3 39 Compiling the Project 3 40 Downloading the Project 3 41 Starting the Project 3 44 Exiting the PCS 3 45 3 1 Section 1 Software Installation The Genius protocol driver is copied to your computer as part of the standard PCS installation PCS version 1 8 or later The PCS should be installed according to the instructions in the following sections Calling the Setup Program Insert the PCS distribution diskette into the appropriate floppy disk drive If you are using the two 3 1 2 diskettes install the 1 disk first the system will prompt you when it is time to insert disk 2 Depending on the floppy drive designation a or b type one of the following commands at the DOS prompt then press the J Enter key C gt a setup or C gt b setup After you press the setup program is called and the menu for language selection appears on the screen Language Selection The Language Selection menu is used to select the language English or German Deutsch in which you wish to configure the PCS during the installation procedure This language is used
105. ey assignment is then indicated by F05 The key assignments should now look like this 5 It is not necessary to define control keys for this demo project the default definitions will be used 6 Leave the Edit Keyboard Table window by pressing F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Creating the Pictures The picture is the basis of a Panel project Pictures consist of text lines fields key functions and LED functions These elements can be divided into two groups There are static elements such as text and lines or dynamic elements like input and output fields Lines can only be inserted in a picture if a graphic display has been selected in the project definition m Text and lines make up the Mask m Fields are defined for user entries and for displaying values from the PLC Output fields can be used to display information such as temperature and RPM Input fields can be used to enter values to be sent to the PLC The number of fields keys and LED functions that can be used in a picture depends on the Panel used see Appendix A in the PANELWARE Configuration Software Reference Manual GFK 0849 If the main menu is active you can use the Picture option from the Edit menu or use the key combination Ctrl B to access the picture editor DEMENS VELIE o aeSbif SS T U1 8 DEMO_PRO PANELWARE V1 8 DEMO PRO C400 GEN V1 8 F1 File
106. eys F1 to F4 Step 5 in Main Picture explains how to assign LED functions to individual keys see page 6 26 7 Save this picture under the name KEYFUNCT GFK 1115 Chapter 6 Demo Project 6 47 ALARM Picture Alarm List This picture shows a list of active alarms The ACTIVE ALARM LIST MOO1 ALARM 1 MO16 ALARM 16 alarm bit field 16 bits in the demo project is 34 28p 11 Alarmtext 11 read from the PLC Every bit represents an alarm 1 P 53p 94 fllarmtext 4 Ae 0 arm If an alarm occurs bit changes from 0 to 1 it No Alarm will appear in the alarm list This alarm list can PP Fi ACK ALARM F2 UP F3 DOWN F4 MENU be displayed with the alarm field Active Alarm To display a list of four active alarms as shown in the picture above insert four fields into the picture Execute the following steps to create this picture 1 Call the picture editor from the main menu with key combination Ctrl B see page 6 23 2 Insert all lines and text into the rectangle so that your picture looks like the one below IPANELWARE V1 8 DEMO PRO C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture NONAME MOO1 ALARM 1 MO16 ALARM 16 F1 ACK ALARM F2 UP F3 DOUN F4 MENU 0 5 F1 Text F2 Field F3 Line F5 Key F10 Exit 3 Now insert the first alarm field Active Alarm in cursor position 0 2 with the following parameters Function
107. f WORD UNSIGNED the current bus scan time as observed by the C400 Controller Genius interface and updated each bus scan It represents the amount of time in milliseconds between the Controller s two previous turns on the bus If the Controller cannot access the Genius bus the bus scan time will be set to 65535 e BUS ADR internal data type of BYTE the Genius serial bus address assigned to the C400 Controller via the device number rotary switches when the Controller was last reset e GENI FW internal data type of BYTE the firmware revision of the C400 Controller Genius interface hardware For proper display of the revision use an OUTPUT BIT BYTE field with one place after the decimal point to yield a display format of X Y where X is the major revision and Y is the minor revision PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 PLC Node Parameter Definitions Additional information must be supplied for every defined connection except for an Internal or GENIUS Internal connection Use the cursor keys to highlight the desired connection then press the F4 PLC Node Parameters key to access the PLC Node Parameter Definition window PANELWARE U1 8 NEU PRUJ C400 GEN U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help PLC Node Parameter Definition SPS Node ID DD Target device number 0 Tasknane Write priority normal PU Name internal Error Number Number of retries
108. f datagrams used in requesting data from a GBC Increasing this value can decrease the number of datagrams that must be sent but at the expense of a longer bus scan If needed this value can be adjusted within the range of 16 128 inclusive default is 32 Data interface service Variables can either be accessed individually from the PLC or as a group via a static variable list For example specifying static VL for the data interface service allows you to retrieve R1 6R6 and R8 in a single datagram request whereas the read write service requires three albeit shorter requests You will almost always want to specify the static VL service because it yields faster data response times The one exception to this would be an application that contains a high proportion of key commands in relationship to the amount of data displayed on any one picture or the amount of data gathered for generating alarms Because key commands are processed only between requests shortening the processing time of all requests can yield faster key response If your key commands appear to execute too slowly you can try setting the data interface service to read write and compare the performance IPANELWARE U1 8 NEU PROJ C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F PLC Network Parameter Def inition Connection GENIUS PLC Type GBC Series 90 70 Baud Rate 1 1 111 Broadcast control data length
109. finition Output Word Cunsigned Position 11 3 Number of Digits 5 Places after dec point 0 Character Size 1 Field Width gt 5 Tagname GENIUS BUS GI Display leading zeros Y N No Scaling Y N No GFK 1115 Chapter 3 Quick Start 3 27 Picture 3 Press the F4 Accept key to close the field and confirm it as part of the picture The field should be displayed within the picture as shown below Start up Pic Press the F10 Exit function key to end this picture editing session Because this is a new picture a window will open to confirm whether or not the picture should be saved Type Y to request that the picture be saved then type the desired filename START UP using the keyboard The picture is saved under the name you type and assigned a BIL extension automatically when you press J An error picture that will display on any communication error is created in exactly the same way as any other picture Input or output fields that would access variables from the PLC are of no use however because the error picture is supposed to show an error in communications Internal variables can be shown e g error variables that are used to display the type of communications error See the PANELWARE Configuration Software Reference Manual GFK 0849 for details Using the steps followed to create the first two pictures create the following error picture and save it under the name ERROR
110. for Genius Protocol June 1995 GFK 1115 Overview of Connections and Operational Elements 845516 Figure 2 2 Genius Panel Controller C400 Elements Connections 1 Display Module Connector ribbon Mode Switch Operating Mode cable afk Cover for Lithium Battery 2 24 VDC Power Supply Connector Device Number Switches e roo eS 3 IFO RS 232 to PC labeled 0 Reset Button 4 Genius Bus Connector 5 Keyblock Module Connector GFK 1115 Chapter 2 C400 Panel Controller Hardware 2 5 24 VDC Power Supply item 2 Figure 2 2 4 The pins are to be connected using as short a cable as is possible If the Panel is mounted in a Pin Description 24Vv fe 7 Ground Ground cabinet the connecting cable should be as short as possible IFO RS 232 Non isolated item 3 Figure 2 2 TxD RRD TxD Send data over interface RxD Receive data over interface PANELWARE MMI Application Manual for Genius Protocol June 1995 RxD Receive Data Input 1 2 3 TxD Transmit Data Output 4 5V Power Supply GND Signal Ground NC CTS Clear To Send Output 200 mA available to user 5 6 7 RTS Request To Send Input 9 GFK 1115 Genius Bus Connector Isolated item 4 Figure 2 2 Pin Description a45318 SHLD OUT Shield Out
111. he Connection option in the Edit menu or by using key combination Ctrl C PRNELUARE U1 8 DEMO PRO C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Ir Tl Connection List ID Connection PLC Type DI Internal GI GENIUS Genius Internal DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters FS VAT F10 Exit Internal Connection You can display all of the internal variables used in your project Move the cursor in the connection list to the connection DI Internal and press F5 VAT or 4 IPANELWARE U1 8 DEMO PRU Fi File F2 Edit F3 Utilities F4 Config F5 Help Variable Assignment Table DI Tagname Panel Data Type DATE_DD_S Byte unsigned DATE_MM_S Byte unsigned DATE_SET Byte unsigned ERR_NAME String ERR_NODE String ERR_NR Byte unsigned TIME HH S Byte unsigned TIME MM S Byte unsigned TIME SET Byte unsigned TIME SS 3 Byte unsigned Fi Edit F2 Ins F3 Del F6 Used F10 Exit If you have made all entries correctly your screen should look like the screen shown above Compare the variable names and the corresponding Panel data types If the variable assignment table is different from the one above make the required changes Possible errors and their corrections are e Wrong Name Change the address in the respective picture field e Wrong Panel Data Type You have used a field with the incorrect data type in a
112. he following sections of information are included General Information LR E i Mee aiet 2 2 ud Power Requirement dier RR 2 2 Q Connecting Power to the Controller eese eene 2 2 GH Setting Number Switches eig aep nde ge PR ER o EES 2 2 Genius Panel Controller C400 esses eene enne nne 2 3 Hd Sp cifications ictu onte e Per D E REDEEM 2 3 Q Overview of Connections and Operational Elements eee 2 5 Operating the C400 Controller ort e ette pe Pain 2 7 E BlashPROM z iR AE RU e i p perdita 2 9 d SRESBEE MO0des snibeoestbede diee etta t 2 9 Q Loading and Starting Panel Programs 2 10 Q Update Mode Reloading the Operating System esee 2 10 2 1 General Information Power Requirement 24 VDC power must be supplied to the PANELWARE Controller unit The Controller in turn supplies the Keyblock and Display modules with power When estimating the total 24 VDC power consumption for a system add up the 24 VDC power supply requirements for all of the PANELWARE components being used then add an additional 30 to allow for power on surge currents Refer to the PANELWARE Hardware Installation User s Guide GFK 0848 for details on displays and Keyblocks Connecting Power to the Controller The 24 VDC power connector on the Controller is located on the top left corner of the unit The mating connector is supplied with each Controller Cautio
113. ictures The pictures that will be used to display process information or to enter process data commands with the Keyblocks must be bound into the project Press F2 Bind Picture in the project editor The screen appears IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Project Bind Picture Next L L Previous L Enter Picture Name Global Init On Change Picture On Change Picture Global 0ff F1 Global Init F2 Change Picture F4 Accept F5 Pictures F10 Exit The name of the picture to be bound into the project the Base picture is entered in the rectangle on the left hand side of the window Enter the names of the pictures that will be branched to in the other rectangles Binding the MAIN Picture 1 You should be able to switch to all four other pictures from the MAIN picture The picture changes should be done through function keys F1 F4 The Next and Previous keys should not cause a picture change i e they must point to the MAIN picture 2 Binding the MAIN picture should be done according to the structure shown below IPANELWARE U1 8 DEMO PRU C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Project Bind Picture F03 F04 Enter Branch Global Init On Change Picture On Change Picture Global Off F1 Picture name F2 Branch F3 Function Key F4 Accept F5 Pictures F10 Exit GFK 111
114. ides a list of the data types allowed for PLC addresses depending on the Panel data types and the address codes of the PLC address Table 5 2 lists the address codes that make up Groups and 2 Table 5 1 Allowable PLC Address Data Types PLC Variable Type Panel Data Type PDT Group 1 Group 2 Bit worD Brr Byte unsigned INT WORD BIT INT WORD Word unsigned INT WORD DWORD _ BIT INT WORD Word signed INT WORD DINT INT WORD Long unsigned DWORD DINT ls Long signed DWORD DINT m Float FLOAT String STRING Chapter 5 PCS Connection Editor Table 5 2 Address Code Groups Series 90 30 Series 90 70 Group 1 Address codes R WAI WAQ P WL GAI GAQ Group 2 Address codes 961 Q T M G WGA GB GC GD WGE 96S WSA SB SC GI GQ Series 5 Group 1 Address codes R GAI 7GAQ Group 2 Address codes I 11 12 I1 96O O1 O2 O1 O2 WGI GQ Series 6 Group 1 Address codes R GAI 7GAQ Group 2 Address codes I O GI GQ Deleting Variable Assignments Variable assignments can be deleted from the VAT by selecting an entry and pressing the F3 Del function key PANELWARE V1 8 PNAME C400 GEN V1 8 1 File F2 Edit F3 Utilities F4 Config FS Help Alt F Ir LI Variable Assignment Table Tagname Panel Data Type PLU Address PLU Variable Type AH_ANR Ryt
115. in the project and you wish to use the MMI although one or more connections have been lost Chapter 6 Demo Project 6 15 Ls Section 5 Creating the Demo Project General Information This section presents a step by step description explaining how to create a demo project The section also contains useful information for creating your own projects in the future More information on using PCS can be found in the PANELWARE Software Configuration Reference Manual GFK 0849 This section is based on chapter 10 Editing a Project in that manual Creating a Project The list below shows the steps to be taken in creating a new project Prepare a basic concept before you start n Create the new project Define hardware setup choose all connections Define key assignments Create the required pictures Create connection list Define your text groups Bind pictures to the project SON 0 san BON pA psc 1299 Check for errors particularly in keycode table 10 Compile your project 11 Download the project to the Panel 6 16 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Preparing a Concept GFK 1115 Before you create a new project with PCS you should form a concept based on the following information m Whatinformation should be displayed m What do you need to enter using the Keyblocks For modular PANELW ARE Panels the first two questions will help you dete
116. indow change the following entries as shown by highlighting them using the cursor keys then typing the new text Places after dec point 2 Tagname VALUEI Note To complete an entry you must press If you change an entry and then press a cursor key instead your entry will be ignored and the previous contents of the entry will be restored VALUETL is a symbolic name for a memory location in the PLC Assigning symbolic names to the actual PLC addresses is accomplished using the connection editor Press the F4 Accept function key to close the field and confirm it as part of the picture The field should be displayed within the picture Input Output 3 24 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Move the cursor to the Input text line and press the F2 Field function key Select the Input field option from the Field Class window that is displayed Field Class Output Field Input Field Alarm Field The Select Field Type window containing all of the input field types is displayed For this example select the Input Word signed field type Select field type Input Bit Byte Input Word unsigned Input String Input Long unsigned Input Long signed Input Passuord Input Float In the Input Word window that is displayed change the following entries as shown by highlighting them using the cursor keys then typing the new text Pl
117. ions and introduces the operation and functionality of the PCS by means of several easy to follow examples Chapter 4 Configuring Communication with the PLC contains information on Panel Controller and PLC interface configurations and describes how to make the connection between the Panel and PLC Chapter 5 Connection Editor describes the PCS function that performs the organization of variables in the Panel symbolic names and addresses in the PLC Chapter 6 Demo Project briefly explains how to run the demo projects that are delivered with the software Appendix A Cabling Information describes the required PCS to PLC and PC interface cables and provides several cabling diagrams Appendix B Errors Troubleshooting provides an overview of possible system errors and explains their causes and possible solutions GFK 1115 iii Preface Related Publications PANELWARE Manuals GFK 0848 PANELWARE Hardware Installation User s Manual Describes the PANELW ARE Operator Panels and contains technical data hardware installation instructions and the general information required for putting the Panels into operation GFK 0849 PANELWARE Configuration Software Reference Manual Describes the PANELWARE Configuration Software and provides the program setups for Panels that are equipped with a programmable controller GFK 0850 PANELWARE MMI Application Manual for GE Fanuc Series 90 Protocol SNP Contains specific information on th
118. it When the project is running you can switch to the previous picture or the next picture by pressing the p key or the n key respectively see Defining Key Assignments The numbering shown in the picture above represents the sequence that the pictures are in Tip This sequence can be changed Move the cursor into an input field With function keys F6 Forward and F7 Back you can change the number of the selected picture in the sequence 5 Insert the input field for the year YYYY into the picture e Move the cursor to the position in which the field should be inserted and press F2 Field e Select the Input Field entry from selection window Field class and then press the key e Select the Input Word unsigned input field from the Select field type selection window You must select this field because the internal variable DATE YY S has data type Word unsigned data type of the field and the internal variable must be the same The window in which the parameters for the selected input field can be entered changed appears IPANELWARE U1 8 DEMO PRO C400 GEN U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help ALt F Input Word unsigned Position 22 3 Number of Digits 5 Places after dec point 0 Character Size 1 lt Field Width gt 5 Destination Tagname Tagname for Completion Ualue for Completion 8 Up Down Input Y N No Locking Active Y N No e Enter 4 in the Number
119. ivate the Menu with filt Function key fllt F5 for Help GFK 1115 Chapter 3 Quick Start 3 5 Section 3 General Operation Pull Down Menus Main Menu The pull down menus of the Main menu can be opened at any time using two different methods m By pressing the alternate Alt key simultaneously with the desired function key F1 to F5 m By pressing the Alt key simultaneously with the first letter of the desired menu name For example the F1 File menu can be opened by pressing either Alt F1 or Alt F Once a menu is open select the desired option by highlighting it using the cursor keys and pressing Any resulting window that the option calls up will be displayed in the blank window of the Main menu with its associated function key line displayed below Key shortcuts hot keys for specific menu entries are displayed on the menu next to the associated entry Window Name Every window that can be displayed within the Main menu has a name that is centered inside the top line margin of the window For example m Window name New Project IPANELWARE V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help New Pro ject Project Name m Window name Edit Project PRANELUARE V1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help f Edit Project ll 3 6 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Selection Windows If the J
120. l be output in the error picture The internal variables cannot be edited You can close the VAT by pressing F10 Exit which calls the connection list once again Press the F10 Exit key again to close the connection list and return to the main menu PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 10 Binding Pictures in the Project The pictures that you have created for this project still have to be bound into the project definition To begin the binding process select the Project option from the F2 Edit pull down menu or press Ctrl P IPANELWARE U1 8 QUICKST C400 GEN U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help Pro ject Picture Keyboard K Text Groups T Connection C Alarm System A The Edit Project window shown below is opened IPANELWARE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Project Pro ject Name QUICKST Controller C400 GEN Display Type LCD 4x20 Picture for Communications Error F Key for Error Confirmation F Enable Alarm System No Transmit Key Matrix No Address Transmit Current Picture Number No Address Allow picture change by the PLC No Address Background lighting permanantly on Yes Minutes 60 Keys buffered Yes F1 Project Def F2 Bind Picture F3 Picture List F4 GI Text Def F10 Exit The picture binding process for this project consists of the following
121. larm system activation 6 60 editing 6 58 B Base picture 6 53 Baud Rate 4 7 Baud rate selection A 4 Binding pictures error picture 3 35 overview 3 32 Pict 1 picture 3 37 picture for a communications error 3 33 picture list directory organization 3 38 process 3 34 start up picture 3 36 to the project 6 52 Blocking distance 4 8 Broadcast control data length 4 7 Bus address assigned to C400 Controller 4 4 Bus connections A 5 Bus error count 4 4 Bus length A 4 Bus scan time 4 4 C Cabling cable types A 2 diagrams A 6 Genius communications A 2 recommended cable types A 3 Calling the setup program 3 2 Catalog numbers C400 Controller 2 1 Genius products 1 4 A 4 PCS 1 3 PLCs 4 4 RS 232 to RS 422 converter 4 11 Command timer 4 8 Communication error picture for 6 50 6 52 Compiling a project 3 39 6 64 Configuration of the PLC interface 4 10 Connecting power to Panel Controller 2 2 Connecting the PLC and the Panel 3 42 Connection editor 4 2 Connection List 1 2 Index accessing 5 2 data type conversions 5 12 deleting connections 5 5 editing protocol parameters 5 5 editing the Variable Assignment Table 5 6 Editing inserting connections 5 4 elements 5 3 function keys 5 3 selecting the connection 6 19 Connections 6 61 selection 6 19 to C400 2 5 Context sensitive Help screens 3 7 Creating 3 10 Creating a project 6 16 Creating pictures 3 21 D Data in
122. le Assignment Table VAT ssssseee 5 6 5 Blements of the VAT stie na eene 5 6 LH Punction KeyS of the VAT opone eh REIR re Re deest 5 7 Q Editing Inserting Variable Assignments eee 5 8 Q Entering Changing the Tagname eere 5 8 Q Entering Changing the PLC Addresses eee 5 8 Q Entering Changing PLC Variable Types eee 5 9 O Deleting Variable Assignments esee 5 10 O Marking Unused Variables eese nenne 5 10 m Global Data Formatii ueniens tir a a a a a aa 5 11 w Data Type Conversions oni ee ERR FEEDER LER REA E Eu Ed 5 12 GFK 1115 5 1 General Information All of the variables symbolic variable names that are to be used in a project must be assigned an address in the PLC CPU Every PLC connected to the Panel must be entered in the project s connection list Each of these entries accesses an additional list called the variable assignment table VAT in which all variables of a connection are assigned a PLC address tagname Accessing the Connection List To edit or insert connections the Connection List must be opened from the Main menu The Connection List can only be accessed if a project is loaded Select the Connections option from the F2 Edit pull down menu or press Ctrl C PRNELUARE U1 8 PNAME Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Pro ject Picture Ke
123. len Senior Technical Writer Preface y Chapter 1 Chapter 2 Chapter 3 GFK 1115 Contents OVE EMI eor PEE 1 1 PANELWARE Configuration Software cceessscccesssseecssneeeeesseeecessneeeceessaeeesessaeeseesaes 1 2 Hardware and Software Requirements eeescccceesseeeessceesessaeeecessaeecsesaeeesesseeeeessaes 1 3 PLEC Requifement 04 Ae ae ele t e E AE da 1 4 Document Conventions cccccccesssnecccceeessnneeeeeeeeeeeeennaeeeeceeeseeeeanaeeeeeeeeeeeeeqeaeeeeeeeeeeeeeeaaees 1 5 Key Symbols 5s rie novena eto tent utet i bets bestiis bets bte tet dd 1 5 Menu FUnctioris ez ees ie cose rro tert tt t t eerte Ene eee ER eee eR 1 5 C400 Panel Controller Hardware eere eee teet eene eene eene nett setas enn 2 1 General Informati 3 eren nm te enne ene einn to end ee te ae s Epn De en dee te tea Ern Do a Ree ee aoee 2 2 PowerdR quirem nt 4n nor orte ee Hee e He Ho Hee eo Une He Lene Oe eee Ee ST eg Fe 2 2 Connecting Power to the Controller eese 2 2 Setting Number Switches eeeeeseeseeeeeeeeeeee eene enenne seen 2 2 Genius Panel Controller C400 ccccccccccceeeeeeseeseeeeeeeeeeeeeeeeeeeeeeeeseseeeeeeeeeeeeseseeeeeeeeees 2 3 Specifications s RRRAHARAHARHan Nee dee ade adii N s 2 3 Overview of Connections and Operational Elements eene 2 5 Operating the C400 Controller eee eeeseccceesseeeessneeeeesseeecessaeeecessaee
124. llowing backplanes 5 slot backplane with built in CPU Model 311 10 slot backplane with built in CPU Model 321 5 slot backplane with built in CPU Model 313 10 slot backplane with built in CPU Model 323 5 slot backplane with modular CPU Model 331 340 341 351 10 slot backplane with modular CPU Model 331 340 341 351 Interface GCM IC693CMM301 GCM IC693CMM302 GBC 30 IC693BEM331 Series 90 70 Genius bus interface module Processor 80C186 Models 731 732 771 772 Processor 80386DX Models 780 781 782 788 789 Processor 80486DX Models 914 915 915 924 925 GBC 70 IC697BEM731 Series Six Genius bus interface module GBC with diagnostics IC660CBB902 GBC without diagnostics IC660CBB903 Series Five Genius bus interface module GBC IC655BEM510 Table 4 3 Panel to PLC Interface Connections for SNP Module Power supply of the 90 30 or 90 20 series found on one of the following backplanes 5 slot backplane with built in CPU Model 311 10 slot backplane with built in CPU Model 321 5 slot backplane with built in CPU Model 313 10 slot backplane with built in CPU Model 323 5 slot backplane with modular CPU Model 331 340 34 1 351 10 slot backplane with modular CPU Model 331 340 34 1 351 Series 90 Micro PLC Interface RS 485 compatible interface 15 pin D type F Note This interface can not be used if there is not a power supply in the main rack Also an RS 232
125. locking value is 0 an invalid password is entered e The third parameter is not evaluated if the locking condition Locking Value 0 is selected e Press F4 Accept to close the Input Locking Configuration window e Now press F4 Accept to close the Input Word unsigned window The field is then shown in the actual cursor position URRENT PASSWORD LEVEL LOCKED IF PASSWORD NOT VALID LOCKED IF LEVEL lt 3 F1 PASSWORD F4 MENU 39 1 F1 Text F2 Field F3 Line F5 Key F10 Exit GFK 1115 Chapter 6 Demo Project 6 43 4 Insert the second input field into the picture Insert the input field Input Word unsigned into the picture at cursor position 10 5 with the following parameters Field parameters POSIT OB ro eee tette e e Ree 10 5 Number of Digits suusss 5 Places after the dec point 0 Character Size sees 1 Field Width eeesssss 5 Destination Tagname INPUT 2 Tagname for Completion Value for Completion 0 Up Down Input Y N No Locking Active Y N Yes Scaling Y N ennen No Tagname for Locking Value PASSWORD Input Locked if ssss Locking Value Password Level Password Level esses 3 For the first parameter Tagname for Locking Value enter the a
126. ment table VAT on the screen All variables that have been used in a picture s input or output fields in the project are listed in the Variable Assignment Table window In this example project only one name VALUE1 is displayed PRNELUARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Variable Assignment Table DD Tagname Panel Data Type PLC fiddress PLC Uariable Type VALUE1 Word signed Fi Edit F2 Ins F3 Del F6 Used F10 Exit To assign an address in the PLC CPU to the VALUE variable press the F1 Edit function key The VAT Definition window shown below is opened Tagname URLUE1 PLC fiddress VAT Def inition j PLC Variable Type The PLC address can be entered directly at the PLC Address line using the keyboard e g RO0100 If the cursor is in the PLC Variable Type line a variable type selection window that shows all valid variable types can be opened by pressing J Select DINT from the selection window PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 The definition that is entered can be saved by pressing the F4 Accept function key Once saved the newly selected variable is shown in the VAT PANELUARE U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Variable Assignment Table DD Tagname Panel Data Type PLC fiddress PLC Uariable Type VALUE1 Word
127. mm 455m 758m 1061m 1818m A 9818 315in 00 ohms 4 two pair 22 150v 60 C 1200ft 1700ft 3000ft 4500ft B 9855 8 00mm 364m 516m 909m 1364m M M4230 A 9110 274in 100 ohms 4 two pair 22 150v 200 C 1200ft 1700ft 3000ft 4500ft B 89696 6 96mm 364m 516m 909m 1364m B 89855 M M64230 A 9814C 243in 75 ohms 2 20 150v 60 C 800ft 1500ft 2500ft 3500ft B 9463 6 17mm 242m 455m 758m 1061m M M4154 A 5902C 244in 75 ohms 4 two pair 22 300v 80 C 200ft 500ft 1200ft 2500ft B 9302 6 20mm 60m 152m 333m 758m M M17002 Notes A Alpha B Belden C Consolidated M Manhattan Limited to 16 taps at 38 4 Kbaud Appendix A Cabling Information A 3 Bus Length The maximum bus length for shielded twisted pair cable is 7500 feet Some cable types are restricted to shorter bus lengths For example for buses with a total cable length of 100 feet to 2000 feet Belden 9182 or Alpha 9823 or Belden 89182 can be used In turn the bus length determines which baud rate can be selected If the application requires greater bus length fiber optics cable and modems can be used as explained later in this chapter If the application requires greater bus length fiber optics cable and modems can be used refer to the Genius I O System and Communications User s Manual GEK 90486 1 Baud Rate Selection A Genius I O or communications bus can operate at one of four baud rates 153 6 Kbaud standard 153 6 Kbaud extended 76 8 Kbaud or 38 4 Kbaud Follo
128. n Do not try to run PANELWARE off a Series 90 30 power supply revision M or earlier Although some configurations might function under this setup it is not recommended Damage to the 90 30 power supply could result The suitability of a Series 90 30 revision N or later power supply depends on the 24VDC isolated load requirements of the modules in your PLC Refer to the Series 90 30 Programmable Controller I O Module Specifications GFK 0898 to determine additional load requirements of your system All components of a PLC and the devices it is controlling must be properly grounded This is particularly important for the reasons listed below m A low resistance path from all parts of a system to ground minimizes exposure to shock in the event of short circuits or equipment malfunction m PANELWARE Operator Panels require proper grounding for correct operation The importance of grounding can not be over emphasized Setting Number Switches Number switch settings on the Panel Controller can be set using a small flathead screwdriver to turn the switch dial to the desired setting so that the arrow points at the desired setting The assembled Panel configuration provides minimal space to reach the number switches once the Panel is installed If possible these settings should be made before the Controller is installed PANELWARE MMI Application Manual for Genius Protocol June 1995 GFK 1115 Genius Panel Controller C400 Specifi
129. nation Tagname Tagname for Completion Value for Completion 0 Up Down Input Y N No Locking Active Y N No Scaling Y N No e Enter INP_WORD as the Destination Tagname and confirm the entry with J The declaration of this address is done collectively in the connection editor e Move the cursor to the Up Down Input line press the Y and then 4 to define the field as an up down input e Now press F1 Up Down Input The following window appears Ir Up Down Input i Key Fi Key F2 e Inthe window shown above the F1 function key is defined as the key for incrementing the value F key and F2 for decrementing F key e Press F4 Accept to confirm the definition and to close the Up Down Input window e Now press the F4 key again to confirm your entries and to close the Input Word unsigned window The input field is shown on the screen ROOO1 7 with F1 F2 ROOOZ use numerical Keypad OUTPUT VALUES zR0001 00 zR0002 F3 SET CLOCK F4 MENU 11 2 F1 Text F2 Field F3 Line F5 Key F6 Forward F Back F10 Exit GFK 1115 Chapter 6 Demo Project 6 29 Tip If the field ends up in the wrong position in your picture you can easily move it First move the cursor into the field With key combination Ctrl Cursor key the field can be moved to the desired position 4 Now insert an input field into the picture in which a value dat
130. nction key IPANELWARE V1 8 PNAME Fi File F2 Edit F3 Utilities F4 Config F5 Help Connection List ID Connection PLC Type C1 GENIUS Genius Internal C2 GENIUS Genius Internal DI Internal E DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit After F3 Del is pressed the selected connection disappears from the list Editing PLC Node Parameters of a Connection The F4 PLC Node Parameters function key has no effect on Internal connections A more thorough discussion of Genius protocol parameters can be found in Configuring Communication with the PLC in chapter 4 GFK 1115 Chapter 5 PCS Connection Editor 5 5 Editing the Variable Assignment Table The VAT is used to assign absolute PLC addresses to symbolic variables All connection variables that are entered as PLC addresses during the project creation are listed in the Variable Assignment Table When you press the F5 VAT key from the connection list the VAT screen for the selected connection is displayed The following screen is an example jPANELWARE U1 8 PNAME C400 GEN U1 8 1 File F2 Edit F3 Utilities F4 Config F5 Help Alt F Ir Variable Assignnent Table pp Tagname Panel Data Type PLC Address PLC Variable Type AH_ANR Byte unsigned ALI INT AH_FCB Byte unsigned AH_FT String AH_GNR Byte unsigned AH_PF Byte unsigned I_BITBYTE_C Byte unsigned I_BITBYTE_D Byte unsigned I_FLO
131. necting the PLC and the Panel In order for communication to take place between the Panel and the PLC the following connection must be made Sees Series 90 70 PLC eS A Series 90 30 PLC Series Six PLC or Series Five PLC Figure 3 3 PLC Panel Connection GFK 1115 Chapter 3 Quick Start 3 43 Section 14 Starting the Project If the project has been downloaded completely the application can be started after the following steps are completed 1 Set the operating mode to Run Mode operating mode switch to position 5 2 Connectthe PLC and the Panel 3 Press the Reset button on the Panel After switching the Panel on or pressing the Reset button the Start up picture appears on the screen heec Start up Pic 05 02 95 16 26 04 Bus Scan Press the Next key on the Panel and PICT 1 will appear on the screen Input Output Output The inverse display area is an input field in which values can be entered using the numerical keys on the numeric Keyblock After the entry is confirmed by pressing the value that was entered should appear in the output field above See the Key Assignments section in this chapter for individual key descriptions If the connection is not made between the PLC and the Panel or if it is improperly made cable defective wrong interface etc the following message is displayed shortly after the Reset button is pressed Communication Error E
132. ng system from the FlashPROM Bank 0 Existing Panel programs in FlashPROM User Bank are started automatically GFK 1115 Chapter 2 C400 Panel Controller Hardware Loading and Starting Panel Programs A Panel program is created using PCS and then transferred loaded to the Panel through the serial interface when Teach Mode is selected To start an application RUN Mode must be selected The following sections outline how to load start and reload the operating system Loading the Panel Program l Qi Uo TE G te Connect the PC COMI or COMO to the Panel Controller always IFO using the appropriate serial cable see Appendix A Note If you are using a printer with the C400 the printer must be disconnected while the Panel program is loaded Select Teach Mode position 7 Press the Reset button Wait until Teach Mode is displayed Start the transfer from PCS Wait until PCS acknowledges that the entire Panel program has been transferred Starting the Panel Program l 2 Ds Select Run Mode position 5 or 1 4 as appropriate Connect the PLC to the Panel Controller Press the Reset button Update Mode Reloading the Operating System The Panel Controller s operating system can be reloaded from PCS The steps for accomplishing this transfer are identical to those in the section Loading the Panel Program except that Update Mode position 6 is selected The Update Mode is only required to support fu
133. o a functioning bus check that it has been configured to the correct baud rate If not change the HHM baud rate selection turn off the HHM connect it to the bus then turn the HHM on Bus Length and Baud Rate for Busses with Phase A Devices If a bus has any Phase A Genius products catalog numbers IC660CBDnnn IC660CBSnnn IC660CBAnnn IC660HHM500 or IC660CBB900 901 the bus must use 153 6 Kbaud standard and the maximum bus length is 2000 feet Therefore only the cable lengths listed under 153 6s are permitted 153 6e refers to 153 6 Kbaud extended which is not compatible with 153 6 Kbaud standard PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Connecting Devices to the Bus Devices can be placed in any physical sequence on the bus however communications will be most efficient if devices are placed in the same sequence as their Device Numbers Block Numbers Each device has four terminals for the serial bus cable Serial 1 Serial 2 Shield In and Shield Out Connect the Serial 1 terminal of each block to the Serial 1 terminals of the previous device and the next device Connect the Serial 2 terminal of each block to the Serial 2 terminals of the previous device and the next device Shield In of each block must be connected to Shield Out of the preceding device For the first device on the bus Shield In can be left unconnected For the last device on the bus Shield Out can be left unconne
134. of Digits line and then press J e Enter DATE YY S DI as the Destination Tagname and confirm the entry with the 1 key In order to inform PCS that the entered variable is an internal variable the connection ID DI is separated from the rest by a character Any lower case characters are automatically converted into upper case characters GFK 1115 Chapter 6 Demo Project 6 37 e Press F4 to confirm the field parameters and to close the Input Word unsigned The input field for the Year YYYY is displayed in the picture F1 SET HH MM SS 05 F2 SET MM DD YYYY F4 MENU 22 3 Fl Text F2 Field F3 Line F5 Key F6 Forward F Back F10 Exit 6 Next the key functions must be defined By pressing F1 or F2 the internal variable TIME_SET or DATE_SET is written to with value 1 to set the time or date of the real time clock with the entered values While a project is running pressing a key that has an assigned function writes a predefined value to a certain memory location in the PLC or Panel e Press the F5 Key function key All Keyblock modules in the project are shown IPANELWARE V1 8 Fi File F2 Edit F3 Utilities DEMO_PRO C400 GEN V1 8 F4 Config F5 Help LED Key Function KeyPad Module 2 Type 16 F1 Key Function F2 LED Function F10 Exit Keys LED Fkt The four upper keys of the left hand Keyblock module are defined as function keys F1 to F4 see page 6 2
135. of Password Levels 0 also counts as a level 02 no wrong password Instead of defining a number combination as was used in the demo project you can define a password from any combination of letters numbers and or other characters e Press F4 Accept after the parameters have been entered The input field for the password is inserted into the picture INPUT PASSWORD VALID PASSWORD 1 71748 VALID PASSWORD 2 6586 VALID PASSWORD 3 612 Current Level 00 F1 LOCKED INPUT F4 MENU 6 6 4 Fi Text F2 Field F3 Line F6 Forward F Back F10 Exit F5 Key 4 Insert the output field for the active password level in cursor position 37 5 Output field Output Bit Byte Position ssy eneee neneeese aee et 37 5 Number of Digits sessss 3 Places after dec point 0 Character Size uen eeteexesi 1 Field Width eessussss 3 TPASNAMC Greece met eee eee tes PASSWORD Display leading zeros Y N No Scaling Y N nosses No 5 The next step is to define the LED functions e Function keys F1 and F4 will be assigned LED function Key LED Switched on These keys are used to switch to another picture e The method used in assigning LED functions to certain keys is described in step 5 under the Main Picture on page 6 26 6 Save the picture under the name PASSWORD GFK 1115 Chapter 6 Demo Project 6 41 INPLOCK Picture password protected en
136. ogramming the C400 Panel Controller The Network setting is for future expansion COM 2 Netuork Once a serial interface e g COM2 is selected the Panel Controller can be connected to this interface using a serial interface cable see the PANELWARE Hardware Installation User s Manual GFK 0848 Note The remaining Channel 22 options should be left at their default settings until you have successfully downloaded a project to the Panel Controller See the PANELWARE Configuration Software Reference Manual GFK 0849 for details on all of the Channel 2 configuration items GFK 1115 Chapter 3 Quick Start 3 9 Section 5 Creating a New Project Throughout the remainder of this chapter you will create an example project named QUICKST by following the steps that are outlined in the text This sample project is designed to provide an overview of how the PCS works The following minimum hardware setup is required to execute the sample project you will create Q one C400 Panel Controller one 4 x 20 LCD display module one 16 key Keyblock module one numeric 124 4 Keyblock module o D O O one PLC capable of Genius communications Assemble the modules according to the instructions in the PANELWARE Hardware Installation User s Manual GFK 0848 so that the numeric Keyblock module is the one to be connected to the Panel Controller Note Although your hardware configuration may be different
137. on key Chapter 3 Quick Start Pict 1 Bind the PICT 1 picture into the example project as follows PRNELUARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Project Bind Picture Next Previous gt Enter Branch Global Init On Change Picture On Change Picture Global 0ff F1 Picture name F2 Branch F3 Function Key F4 Accept F5 Pictures F10 Exit If the PICT_1 picture is bound into the project as shown the operator will be able to switch back to the START UP picture using the Previous key on the Panel Pressing the Next key causes a refresh of the screen for the PICT_1 picture Save the configuration by pressing the F4 Accept function key PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Picture List Organization When you press the F3 Picture List function key from the Edit Project window a list of all of the pictures that are bound to the project is displayed PANELUARE U1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help Edit Project Picture List 000 ERROR CERROR ERROR 001 PICT 1 PICT 1 START UP 002 START UP PICT 1 START UP F1 Bind Picture F2 New Pict F3 Delete Pict F6 Forward F Back F10 Exit The picture defined as the ERROR picture is not allowed to be placed in the top position in the picture list the picture in the top position must be the one initially displayed
138. onfig F5 Help Help PANELWARE CONFIGURATION SOFTWARE 0000 PANELWARE Help System Help Screen Project Creation Help Screen lt 0100 gt Picture Creation Help Screen 0200 fissigning Key Functions Help Screen 0400 Creating Text Groups Help Screen 0500 Connection Editor Help Screen 0600 filarm System Help Screen 41000 Warnings and Error Messages Help Screen lt 1700 gt PgUp PgDn for more ESC to Cancel F10 Help Main Screen To exit any Help screen press Esc GFK 1115 Chapter 3 Quick Start 3 7 Screen Elements The PCS display contains a few basic elements that are displayed at all times Hame af Curent Project Software Version Number Panel Controller Gescriplion PAHMELBARE U1 H QUTCRST CAOO GEM 01 8 Contra Ier Headings of Pull down Menus LRB B M MM nud T J rit Error Messages Current Funcion Key Assignments Impartant Halicea Figure 3 1 Basic PCS Screen Elements m Inthe top line title line of the screen the software version number is displayed at the left the name of the current project is in the middle and the Panel Controller description type and operating system version is on the right m The next line down menu line contains the headings of the pull down menus m The second to the last line function line of the screen displays the current function key assignments m
139. onfig F5 Help Edit Project Bind Picture Next L L Previous L Enter Picture Name Global Init On Change Picture On Change Picture Global 0ff F1 Global Init F2 Change Picture F4 Accept F5 Pictures F10 Exit When the cursor is located in one of the boxes in the window a picture name can be entered directly by using the keyboard or a selection window containing picture names can be accessed by pressing the F5 Pictures function key C PWNUSERNQUICKST PRDN BIL ERROR BIL PICT_1 BIL START UP BIL In the first box left hand side of the screen enter the name of the picture to be bound into the project When you press J the picture is accepted and the cursor moves to the upper right hand box You can switch between the upper and lower right hand boxes using the cursor keys When the cursor is in one of the boxes on the right hand side the function line at the bottom of the screen changes as shown below 1 Picture name F2 Branch F3 Function Key F4 Accept F5 Pictures F10 Exit Press the F1 Picture name function key to move the cursor back to the box on the left hand side of the screen Use these cursor location controls to bind this project s pictures as described in the following sections The user can define keys to be used for Next Previous or function keys see Key Assignments in this chapter Chapter 3 Quick Start 3 35 Error Picture Bin
140. ord unsigned Year Format 19xx l l DATE_MM_S Byte unsigned Month l l DATE_DD_S Byte unsigned Day l l TIME_HH_S Byte unsigned Hours l l TIME_MM_S Byte unsigned Minutes l l TIME_SS_S Byte unsigned Seconds l DATE_SET Byte unsigned By writing a non zero value to this variable the date of the real time clock is overwritten with the values of variables DATE YY S DATE MM S and DATE DD S TIME SET Byte unsigned By writing a non zero value to this variable the real time clock is overwritten with the values of variables TIME HH S TIME MM S and TIME SS S The input fields are scaled limiting the entry to a valid range for time and date values Date and time are set through key functions GFK 1115 Chapter 6 Demo Project Follow these steps to create this picture 1 Open the picture editor from the main menu with key combination Ctrl B 2 Insert all lines and text so that your picture looks like this MM DD F1 SET HH MM SS F2 SET MM DD YYYY F4 MENU 4 1 F1 Text F2 Field F3 Line FS Key F10 Exit 3 Insert a scaled input field for the Hours HH entry in the picture Follow these steps e Position the cursor at 4 1 e Press F2 Field e Select the entry Input Field from the Field class selection window and then press the J key e Select the Input Bit Byte input field from the Select field type Bit Byte must be selected because the internal variable TIME HH S is of data type Byte unsigned dat
141. p Edit Project Pro ject Name DEMO_PRO Controller C400 GEN Display Type LCD 8x40 Picture for Communications Error F Key for Error Confirmation F Enable Alarm System No Transmit Key Matrix No Address Transmit Current Picture Number No Address Allow picture change by the PLC No Address Background lighting permanantly on Yes Minutes 60 Keys buffered Yes F1 Project Def F2 Bind Picture F3 Picture List F4 GI Text Def F10 Exit 1 Press the F1 Project Def function key and enter the name of the error picture Note The function line at the bottom of the screen changes when you do this Pressing the F5 Picture function key displays a selection window with a list of all of the pictures created for this project Select the ERR_PIC picture with the cursor keys Confirm the selection by pressing the J key ALARM BIL CLOCK BIL INPUT BIL KEYFUNCT BIL C NPUNUSERNDEMO PRO PRDN BIL ERR_PIC BIL MAIN BIL INPLOCK BIL PASSWORD BIL 2 Enter 8 to specify function key F8 for the F Key for Error confirmation 3 Now press F4 Accept to close the project definition This saves the definition so that it can be used in the future 4 Next the error picture must be bound to the project described in Binding Process Pictures so that no picture change is possible 6 52 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Binding Process P
142. ponent Descriptions Project Component Definition Project Definition Consists mainly of the hardware configuration of the Panel and the picture directory Picture Directory A list of all pictures used in the project also contains information on switching to other pictures A picture change making a different picture appear on the screen can be performed either by pressing a defined key or via the direction of the PLC Pictures Contains all information about what is to be displayed on the display module Text in output fields and on graphics capable displays lines and bars can all be components of a picture Keyboard Definition Defines the keyboard function assignments function keys numeric or alphanumeric keys can be defined Connection List Lists all connections that the Panel can access A connection defines the type of connection protocol the interface and the location where the Panel can find the data e g which CPU in a network PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Hardware and Software Requirements PCS is delivered on two 3 2 inch disks in 2DD 720K format and on one 54 inch disk in 2S HD 1 2M format The diskette s you use to install the PCS depends on your PC configuration Description Catalog Number PANELWARE Configuration Software IC641SWP950 includes cable assembly Before starting the software
143. project You can switch OUTPUT VALUES between the two input fields by pressing p and n ere see Defining Key Assignments INPUT VALUES with F1 F2 use numerical Keypad F3 SET CLOCK F4 MENU Follow these steps to create the picture 1 Call the picture editor from the main menu with key combination Ctrl B see above Creating the Pictures 2 Insert all lines and text so that your picture looks like this IPANELWARE V1 8 DEMO_PRO C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Edit Picture NONAME zR0001 with F1 F2 zR0002 use numerical Keypad DUTPUT VALUES zR0001 ROOOZ F3 SET CLOCK F4 MENU 11 2 F1 Text F2 Field F3 Line F5 Key F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 3 Insert an input field that increments decrements using keys F1 and F2 respectively Follow these steps e Position the cursor at 11 2 e Press F2 Field e Select Input Field from the Field Class selection window and press the key e Select the input field Input Word unsigned from the Select Field Type which will bring a parameter definition window onto the screen for entering or changing the parameters of the input field Input Word unsigned Position 11 2 Number of Digits 5 Places after dec point 0 Character Size 1 Field Width gt 5 Desti
144. r T Sign change in numerical input fields E Confirmation of the entry in an input field C Deletes the entry in an input field Key LEDs Function keys with specific functions are defined for every picture The LEDs for keys that have assigned functions are either lit or blinking Note The numeric Keyblock module shown throughout the following sections may be different from yours which may not have the E and C keys Instead the E Enter key may be the J symbol and the C key CLEAR may be the symbol GFK 1115 Chapter 6 Demo Project 6 7 sl Main Menu If the demo project has been successfully downloaded to the Panel and if you have started the Panel in Run Mode the main menu appears This is the same as the Startup Picture The date and time are displayed in the top right hand corner of the menu The F1 to F4 entries PANELWARE 02 10 94 01 10 15p provide information about the functions assigned F1 INPUT VALUES F2 INPUT PASSWORD to keys F1 to F4 These key LEDs F1 through F3 KEV FUNCTIONS F4 ACTIVE ALARM LIST F4 are illuminated on the Keyblock module as well as shown below E A ae ae W Fl F2 F3 Fa y GH 7 8 9 p C y f YO B p i A p d Vg F5 F6 F7 F8 mw pu S 6 A f y j 9 j 7 7 i JE Lint E a NE YY TZ KY 1 7 E nM 74 HPH N4H A i 0 E cl et Use function keys F1
145. rameters wWeoONns E TIME HH S DI 0 No No Yes 23 23 1 MM Minutes Field parameters Position Destination Tagname 12 1 TIME MM S DI Remaining Parameters Identical to field 0 Scaling parameters 096 Value in the PLC 0 100 Value in the PLC 59 Minimum Value on Panel 0 Maximum Value on Panel 59 2 SS Seconds Field parameters Position 20 1 Destination Tagname TIME SS S DI Remaining Parameters Identical to field 0 Scaling parameters 0 Value in the PLC 0 100 Value in the PLC 59 Minimum Value on Panel 0 Maximum Value on Panel 59 3 MM Month Field parameters Position 4 3 Destination Tagname DATE_MM_S DI Remaining Parameters Identical to field 0 Scaling parameters 0 Value in the PLC 1 100 Value in the PLC 12 Minimum Value on Panel 1 Maximum Value on Panel 12 4 DD Day Field parameters Position 12 3 Destination Tagname DATE_DD_S DI Remaining Parameters Identical to field 0 Scaling parameters 0 Value in the PLC 1 100 Value in the PLC 31 Minimum Value on Panel 1 Maximum Value on Panel 31 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 After all fields have been entered the screen will look as follows the field numbers in the picture correspond to the numbers in the table on page 6 36 DES BH F1 SET HH MM SS 05 F2 SET MM DD YYYY F4 MENU 24 3 F1 Text F2 Field F3 Line FS Key F6 Forward F Back F10 Ex
146. rmine the type of Display and number of Keyblock modules required m How many pictures do you need and how do you need to branch from one picture to another m Which memory locations in the PLC are to be accessed Make a list of the variables required for every picture The branching structure of the demo project that is described looks like the following diagram The picture names are on the upper left of each picture The pictures are stored on your computer s hard drive under these names with an extension of BIL MAIN INPUT CLOCK INPUT VALUES CLOCK PANELUARE n2 10 94 01 10 15p HH ER m ss O Fi INPUT VALUES F2 INPUT PASSWORD F3 KEY FUNCTIONS F4 ACTIVE ALARM LIST R0001 G7 with F1 F2 7R0002 123 use numerical keypad MM 2 DD 5 YYYY 1994 OUTPUT VALUES R0001 00114 F1 SET HH MM SS 4R0002 00123 F3 SET CLOCK F4 MENU F2 SET MM DD YYYY F4 MENU Main Main PASSWORD INPLOCK INPUT PASSWORD INPUT FIELDS ARE LOCKED DEPENDING ON THE CURRENT PASSWORD LEVEL INPUT VALID PASSWORD 1 7748 VALID PASSWORD 2 6586 INPUT 1 LOCKED IF PASSWORD VALID PASSWORD 3 612674 NOT VALID Current Levelt 1 INPUT 2 5123 LOCKED IF LEVEL lt 3 F1 LOCKED INPUT F4 MENU F1 PASSWORD F4 MENU Main Main KEYFUNCT KEY FUNCTIONS PLC address to value F1 SET WORD ZROOOS 23 1000 F2 TOGGLE WORD ROOO6 9 0 2000 F3
147. rror Code PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 15 Exiting PCS If the Main menu is active the PCS program can be ended by pressing the F10 Exit function key or by selecting the Exit option from the F1 File pull down menu This causes the following message to appear on the screen If you enter Y the PCS program is exited If you enter N the PCS program is not exited and the Main menu remains active Exit Program Y N Note If you turn off or reboot your computer before exiting PCS clusters will be lost on your hard disk Lost clusters do not imply that your disk is damaged only that there is disk capacity that is unused but not managed by the DOS operating system This condition may be checked for and corrected by using the DOS CHKDSK utility See your PC s MS DOS manual for details on running CHKDSK GFK 1115 Chapter 3 Quick Start 3 45 Chapter GFK 1115 4 Configuring Communication with the PLC This chapter provides information on how to configure the interfaces of the Panel Controller and the PLC to make the connection between them The following information is included Genius Protocol Parameters Definition in PCS 4 2 ur PLO Dypesi tete hee PR hte aep 4 3 O PLC Node Parameter Definitions ccceecceeeeseececeeeeesneeeeeeeeeeesnneeeeeeneeeeseeee 4 5 Q PLC Network Parameter Definitions e
148. s 1 Move the cursor to the last line of the picture directory and delete the picture 007 MANI by pressing F3 Delete Pict 2 Now move the cursor to picture 005 CLOCK and either press the J key or F1 Bind Picture The following picture will be displayed Next Previous 6 56 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 o Y M 3 Move the cursor to the rectangle with the misspelled word MANI and change the name to MAIN Press the F4 Accept key to confirm the change 4 The corrected picture directory should now be displayed 5 The Startup picture is the picture that is displayed on the screen as soon as the Panel is switched on in Run Mode or after a reset The picture that is in position 0 of the picture directory is always used as the startup picture If the MAIN picture is not in this position you should move it to the first position in the list e To do this move the cursor to the MAIN picture e Press F7 Back to push the MAIN picture up to the top of the list e Press F10 to return to the Main menu when you have finished editing the Picture List Caution Make sure that the picture in the first position is never the same as the picture defined as the communication error picture in the project editor Further information on the use and the operation of the project editor can be found in the PANELWARE Configuration Software Reference Manual GFK 0849 GFK 1115 Chapter 6
149. s All PLCs and other devices that are to communicate with the Panel must be entered in the connection editor To change or insert connections select the Connection option from the Edit menu IPANELWARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Pro ject Picture Keyboard Text Groups Alarm System A The following window Connection List displays all entered connections PRNELUARE 01 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Comection List ID Connection PLC Type DD GENIUS F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit When creating a new project for the C400 Genius Controller a default entry with the ID DD is made automatically connection to a GE Fanuc PLC via the Genius bus However the associated PLC type is not defaulted and must be specified PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Connection to a GE Fanuc PLC via Genius Press F1 Edit to edit the connection DD Genius IPANELWARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Connection Def inition ID DD Comection GENIUS PLC Type F4 Accept F10 Exit Move the cursor to the PLC Type line using the gt or J key IPANELUARE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help
150. s 430 and 725 of the National Electric Code Using Other Cable Types If the cables listed in table A 1 are not available the cable selected must meet the following guidelines 1 High quality construction Most important is uniformity of cross section along the length of the cable Poor quality cable can cause signal distortion and increase the possibility of damage during installation 2 Precision twisted shielded wire of type EIA RS 422 having a uniform number of twists per unit of length In a catalog this type of cable may be listed as twinaxial cable data cable or computer cable 3 Relatively high characteristic impedance 100 to 150 ohms is best 75 ohms is the minimum recommended 4 Low capacitance between wires typically less than 20pF foot 60pF meter This can be accomplished by inner dielectrics of foamed type usually polypropylene or polyethylene having a low dielectric constant Alternatively the conductors can be spaced relatively far apart Lower impedance types have smaller cross sections and provide easier wiring for shorter total transmission distances 5 Shield coverage of 95 or more Solid foil with an overlapped folded seam and drain wire is best Braided copper is less desirable spiral wound foil is least desirable 6 Anouter jacket that provides appropriate protection such as water oil or chemical resistance While PVC materials can be used in many installations Teflon polyethylene or polyprop
151. s F4 Accept F10 Exit 3 16 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Here the Target device number or Genius bus address of the connection is specified Enter the bus address of your GBC typically bus address 31 in the Target device number field IPANELWARE U1 8 QUICKST C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F PLC Node Parameter Definition SPS Node ID DD Target device number 31 Tasknane Write priority normal PU Name internal Error Number Number of retries 1 F1 PLC Network Parameters F4 Accept F10 Exit No other data needs to be entered into the PLC Node Parameter Definition screen for this example Pressing F4 Accept completes the entry GFK 1115 Chapter 3 Quick Start 3 17 Internal Connection Now insert an internal connection into the connection list This is done by first pressing the F2 Ins key and then specifying the ID DI in the window that appears PANELUARE U1 8 Fi File F2 Edit F3 Utilities QUICKST F4 Config F5 Help Connection Def inition C400 GEN V1 8 ID DI Comection Internal PLC Type F4 Accept F10 Exit Choose Internal as the connection Press F4 to confirm this definition and see it displayed in the Connection List window IPANELUARE V1 8 QUICKST C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Connection List
152. s Manual GFK 0848 Q 1 C400 Panel Controller a 1 8x40LCD Display Module Q 1 12 4key Keyblock Module a 1 16key Keyblock Module a 1 connection cable between the PC and the Panel Q 1 connection cable between the Panel and the PLC see Appendix A Assemble these modules according to the instructions in the PANELWARE M Hardware Installation User s Manual GFK 0848 Ensure that the 12 4 Keyblock module is the first Keyblock module that is attached directly to the Panel Controller Note The numeric Keyblock module shown throughout the following sections may not look like yours which may not have the E and C keys Instead the E key ENTER may be the J symbol and the C key CLEAR may be the lt symbol The assembled Panel should look like the following figure GFK 1115 Chapter 6 Demo Project 6 3 Section 3 Downloading the Demo Project Defining the User Path In order to load the demo project into PCS make sure that the user path is set to Dest path USER To define the user path open the pull down menu F4 Config and select the function User Path IPANELWARE U1 8 DEMO C400 GEN V1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F Show Conf ig Screen Language User Path Channel 1 Channel 2 Print Compiler Opts The user path can be changed in the following window Select User Path Current user path C NPUNUSERN New user path C N
153. s for the individual keys can be found in step 5 under Main Picture see page 6 26 8 Save the picture under the name CLOCK e Press Esc or F10 Exit e PCS warns you that the picture is not yet saved e Tosave the picture enter Y e Enter the name CLOCK in the Save Picture window and press the J key The picture is saved and the main menu appears again GFK 1115 Chapter 6 Demo Project 6 39 PASSWORD Picture Password Entry A password can be entered in this picture The INPUT PROSSHURD input will be compared with three valid INPUT VALID PASSWORD 1 7748 passwords each of which each corresponds to a VALID PASSWORD 2 6596 g VALID PASSWORD 3 612674 different level of access The current password Current Levelt 1 level is also displayed If an invalid password is entered the user only has access to password F1 LOCKED INPUT F4 MENU level 0 The method of password level evaluation is shown by means of the next picture INPLOCK Execute the following steps to create this picture 1 Call the picture editor from the main menu with key combination Ctrl B see page 6 23 2 Insert all lines and text into the rectangle so that your picture looks like this INPUT PASSWORD VALID PASSWORD 1 7748 VALID PASSWORD 2 6586 VALID PASSWORD 3 612674 Current Level F1 LOCKED INPUT F4 MENU 1 3 Fl Text F2 Field F3 Line F5 Key F10 Exit 3 Now enter an input fiel
154. s in the respective picture field e Wrong Panel Data Type You have used a field with another data type in a picture Delete the field and its entry in the VAT and then insert the desired field Every variable must be assigned to a PLC address and a PLC variable type now A detailed explanation is provided in chapter 5 Assign the symbolic names to the following PLC addresses Symbolic Name Panel Data Type PLC Address PLC Variable Type ALARM Bit moo1 BIT COMPLETE Byte unsigned R0101 INT INPUT I Word unsigned R0010 WORD INPUT 2 Word unsigned ROO11 WORD INP_INT Word signed R0002 INT INP_WORD Word unsigned ROOO WORD OUT_INT Word signed R0002 INT our woRD Word unsigned ROOO WORD PASSWORD Byte unsigned RO100 INT SETWORD Word unsigned R0005 WORD TOGGWORD Word unsigned R0006 WORD By pressing the F10 Exit function key or the Esc key the variable assignment table is closed for the Genius GBC Series 90 70 connection Chapter 6 Demo Project sl Compiling the Project Errors To download a project to the Panel it must first be compiled Only a project that is loaded project name in the title bar can be compiled Start the compilation by accessing the project compiler either via the Compile menu option in the Utilities menu or by pressing the key combination
155. se A devices bus length and baud rate A 4 Picture 1 3 21 Picture 2 3 25 Picture 3 3 27 Picture Directory 1 2 6 56 Picture for communication error 6 50 6 52 Picture list directory organization 3 38 Pictures 1 2 binding 6 52 creating 6 23 editing 6 30 saving 6 27 PLC data types 4 4 PLC Network Parameter Definitions 4 7 PLC Node Parameter Definitions 4 5 PLC requirements 1 4 PLC types configuring 4 3 Power connection 24 VDC 2 2 Power requirement Panel Controller 24 VDC 2 2 Power supply 24 VDC 2 6 Project compiling 6 64 creating pictures 6 23 creation 6 16 defining key assignments 6 22 errors 6 64 Project components 1 2 Project Definition 1 2 Project variables defining 3 28 Protocol parameters 5 3 Pull down menus main menu 3 6 PV Name internal Error Number 4 6 R Real time clock reading displaying 6 24 setting 6 33 Recommended cable types A 3 Reloading the operating system 2 10 Requirements hardware 1 3 PLC 1 4 Index software 1 3 Reset button 2 8 RESET modes 2 9 S Screen elements 3 8 Selection windows 3 7 Setting number switches 2 2 Settings on the Panel 4 10 SNP communications A 5 Software installation 3 2 changing the destination path 3 3 exiting the installation 3 4 installation menu 3 3 language selection 3 2 screen configuration 3 4 setup program 3 2 start installation 3 3 Starting PCS 3 5 Starting the project 3 43 Startup picture 6 5
156. set button on the Panel Wait until the Teach Mode message is displayed on the Panel screen GFK 1115 Chapter 3 Quick Start 3 41 Once these steps have been performed the download process can be started by selecting the Download option from the F3 Utilities pull down menu or by pressing Ctrl X PANELUARE U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Compile a Download X Upload System Download Start Project The Download Project title and the number of the channel Channel 2 are centered in the top margin of the window that appears on the screen to prompt you to begin the process Download Project Channel 2 Download Project Y N Start the download process by typing Y In order to begin the download the PCS tries to make a connection with the Panel If the connection is successful the following messages are displayed on the screen Download Project Channel 2 Download Project Y N Successful Connection Clear Flash ESC to Cancel When the compiled project has been loaded to the Panel successfully the message Download complete is displayed Download Project Channel 2 Download Project Y N Download complete ESC to Cancel Press Esc to close the Download Project window and return to the Main menu 3 42 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Section 13 Con
157. ssen 4 7 SNP 90 Protocol Parameters Definition in PCS ccccssccccccecessesseceecessesseeeeeeeeeees 4 9 settings on the Panel oet eret nere er ERRARE 4 10 Panel Intertaee iii BUR tas n n 4 10 Configuration of the PLC Interface eren 4 10 EV GO M M PEL 4 11 Ur OSNBazane n eae ER RR RP IRIS 4 11 4 1 Genius Protocol Parameters Definition in PCS The parameter definitions for the Genius bus network and the devices being communicated with on it are entered in the connection editor of the PCS as follows Access the connection list by pressing Ctrl C or by selecting the Connection option in the F2 Edit pull down menu PANELUARE U1 8 NEW_PROJ Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Pro ject Picture Keyboard Text Groups Alarm System A From the Connection List window that is displayed use the cursor keys to select highlight the connection to be defined IPANELWARE V1 8 NEW_PROJ Fi File F2 Edit F3 Utilities F4 Config F5 Help Comection List ID Connection PLC Type DD GENIUS F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 PLC Types Every Genius connection must be configured to specify a PLC Type Except for the case of the PCS created DD GENIUS default connection this PLC type must be provided when inserting a ne
158. terface service 4 8 Data response times 4 8 Data type conversions 5 12 Defining alarms 6 59 Deleting connections 5 5 Deleting variable assignments 5 10 Demo project creating 6 16 6 18 creating pictures 6 23 defining key assignments 6 22 description 6 7 downloading 6 4 general information 6 2 required hardware 6 3 selecting the connection 6 19 Device number switch 2 7 Document conventions 1 5 DOS box executing PCS in 1 3 Downloading the project to the Panel 3 40 E Editing protocol parameters for a connection 5 5 Editing the Variable Assignment Table 5 6 Editing inserting connections 5 4 Editing inserting variable assignments 5 8 Elements of the VAT 5 6 Error picture 6 50 6 52 Errors 6 64 Errors troubleshooting errors during installation B 2 errors during program start B 3 errors while working in PCS B 4 Exiting PCS 3 44 Index 1 Index Index 2 F Firmware revision 4 4 Flash memory 3 39 FlashPROM 2 9 6 64 Function keys of the VAT 5 7 G General information connection editor 5 2 Controllers 2 2 General operation PCS 3 6 PCS screen elements 3 8 Genius Definition in PCS 4 2 Genius bus connector 2 7 Genius communications A 2 baud rate A 4 bus length A 4 connecting devices to the bus A 5 Genius Internal connection 4 4 Genius Panel Controller 24 VDC power supply 2 6 connections and operational elements 2 5 device number switch 2 7 FlashPROM 2
159. to RS 422 converter IC690ACC901 converter with cable is required Processor 80C186 Models 731 732 771 772 Processor 80386DX Models 780 781 782 788 789 Processor 80486DX Models 914 915 915 924 925 RS 485 compatible interface 15 pin D type F Note An RS 232 to RS 422 IC690ACC901 converter with cable is required All CPUs of the 90 70 series CMM module CMM711 Series 90 70 RS 232 from Port 1 RS 232 from Port 2 CMM module CMM311 Series 90 30 RS 232 from Port 1 RS 232 from Port 2 Chapter 4 Configuring Communication with the PLC Chapter PCS Connection Editor 2 This chapter provides a description of the PCS Connection Editor It includes the following information m General Information ere ei aee Dee Pri TER teet ree ins 5 2 m Accessing the Connection List rep oer hr rd re et HERE 5 2 m Elements of the Connection List eese enne neret 5 3 m Using Function Keys in the Connection List 5 3 MES TMI 5 22 bs fev e a e EEE antec fovea ds ates Poe Ea EEE EE E EN ie Pesan 5 3 O Editing Inserting Connections saos een es e ea asees EEE AK a erei iin 5 4 O Defining Changing an ID ienie tpa e a a Aa 5 4 O Defining Changing a Connection eeecescecssecneeesseeeeceeeseeessecesaeeesaeenaes 5 4 O Deleting Connections ss er gti ee eet er Peer eset en vets 5 5 Q Editing Protocol Parameters of a Connection sse 5 5 m Editing the Variab
160. to F4 see Defining Key Assignments LED Function select LED itched e Move the cursor to the upper left most key of feu LED IE Keyblock module left most module Press F2 Key LED blinking slow LED Function All LED functions are offered Kay en e nrang Ec in the next window e Select the function Key LED switched on and press J A window appears in which the selected LED function is displayed again Confirm your selection now with the F4 Accept function key The LED function is inserted and indicated with a character e Move the cursor to the next key to be assigned with an LED function Execute these steps again for function keys F2 to F4 The following picture should be seen on the screen DEMO PRU C400 GEN U1 8 F4 Config F5 Help LED Key Function e Now press the F4 Accept key to confirm your entries The picture editor appears again PANELUARE U1 8 Fi File F2 Edit F3 Utilities 6 The picture that you have created is not saved yet Pressing the Esc key or the F10 Exit function key calls the following message Picture NONAME is not saved Save Y N ESC to Cancel e Ifthe N key is pressed the entire picture is discarded and not saved When you press Esc the picture is not saved The definition is not lost however You can return to editing the picture Pressing the Y key opens a window in which you can enter a name for the picture Save Pict
161. try The connection list is displayed with the connections that you have added PRNELUARE BETA U1 8 Fi File F2 Edit F3 Utilities DEMO_PRO C400 GEN V1 8 F4 Config F5 Help Comection List ID Connection PLC Type DI Internal GI GENIUS Genius Internal DD GENIUS GBC Series 90 70 F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit 4 Select the connection DD Genius from the connection list with the cursor keys and then press F4 PLC Node Parameters The standard protocol parameters can be seen in the following screen PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 PRNELUARE BETA U1 8 DEMO PRU Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Alt F PLC Node Parameter Definition SPS Node ID DD Target device number 31 Tasknane Write priority normal PU Name internal Error Number Number of retries 1 F1 PLC Network Parameters F4 Accept F10 Exit The standard definitions for the parameters shown above can be used as they are for our demo project with the exception of the target device number Enter the Genius serial bus address of your GBC typically 31 and press F4 Accept For the specific meanings of the protocol parameters and the PLC configuration see Configuring Communication with the PLC in chapter 4 5 From the PLC Node Parameters Definition screen press F1 to displ
162. try of values This picture is a demonstration of password INPUT FIELDS ARE LOCKED DEPENDING ON THE 3 s CURRENT PASSWORD LEVEL protected value entries The picture contains two input fields INPUT 1 LOCKED IF PASSWORD NOT VALID i n i INPUT 2 5123 LOCKED IF LEVEL lt 3 e The first input field is locked i e no entry is possible if the entered password F1 PASSWORD F4 MENU is invalid active password level 0 e Inthe second input field entries can only be made if the password for level 3 has been given Execute the following steps for the creation of this picture 1 Call the picture editor from the main menu by pressing key combination Ctrl B see page 6 23 2 Insert all lines and text into the rectangle so that your picture looks like this INPUT FIELDS ARE LOCKED DEPENDING ON THE URRENT PASSWORD LEVEL INPUT 1 LOCKED IF PASSWORD NOT VALID INPUT 2 LOCKED IF LEVEL lt 3 1 PASSWORD F4 MENU 18 3 Fl Text F2 Field F3 Line F5 Key F10 Exit 3 Insert the first input field into the picture To do this follow the steps below e Position the cursor at 10 3 e Press F2 Field e Select the Input Field entry from the Field Class window and then press the J key e Select the input field Input Word unsigned from the Select field type The window in which the parameters for the selected input field can be entered changed is displayed Input Word
163. ture operating system upgrades To update in this mode proceed as follows 1 gv Ue me Ow e Select Update Mode position 6 Press the Reset button Begin the update operation with PCS Wait until PCS acknowledges that the update is complete Select Run Mode position 5 or 1 4 as appropriate Press the Reset button to start the existing Panel program 2 10 PANELWARE MMI Application Manual for Genius Protocol June 1995 GFK 1115 Chapter GFK 1115 3 Quick Start This chapter provides a quick guide to installing and using PCS and using step by step instructions explains how to create a project It includes the following information m Software Installation 3 2 Q Calling the Setup Program 3 2 Q Language Selection 3 2 Q Installation Menu 3 3 m Starting PCS ecer 3 5 m General Operation 3 6 Q Pull down Menus 3 6 Q Window Name 3 6 Q Selection Windows 3 7 Q Context Sensitive Help 3 7 Q Screen Elements 3 8 m PCS Configuration 3 9 m Creating a New Project 3 10 m Defining Connections 3 14 a PLC oe Panel Connection 3 15 Q Connection to a GE Fanuc PLC via Genius 3 15 Q Internal Connection 3 18 Q Genius Internal Connection 3 19 K
164. u is copied to the LOB of INT The HOB of INT is set to 0 gt INT ae Values higher than 255 are limited to 255 Negative values are c limited to 0 PDT Data Type Conversion PLC Word u The LSB of Word u is copied to BIT BIT lt The value of Bit is copied to the LSB of Word u The rest of the c bits of Word u are set to 0 Word u gt No conversion gt WORD l l l No conversion l c l l Word u gt Values higher than 32767 are limited to 32767 gt INT l l c l Negative values are limited to 0 l c l Word u E Word u is copied to the lower word of DWORD The upper word gt DWORD is set to 0 c Values higher than 65535 are limited to 65535 l c GFK 1115 Chapter 5 PCS Connection Editor 5 13 Table 5 4 Continued Word s gt Negative values are limited to 0 gt WORD l l c l Values higher than 32767 are limited to 32767 l l l Word s gt No conversion gt INT l l c l No conversion l c Word s Words is copied to the lower word For a negative value the DINT upper word is filled with FFFF hexadecimal For a positive value the upper word is filled with 0 c Values higher than 32767 are limited to 32767 Values lower than lt 32768 are limited to 32768 Long u No conversion DWO
165. ual for GE Fanuc Genius Protocol June 1995 GFK 1115 L5 Entering a Password The following sections describe how to use the pictures that have to do with passwords and locked input INPUT PASSWORD Picture If you press the F2 function key while in the main menu the Input Password picture appears on the Panel display INPUT PASSWORD INPUT VALID PASSWORD 1 7748 VALID PASSWORD 2 6586 VALID PASSWORD 3 612674 Current Level 1 F1 LOCKED INPUT F4 MENU Key LEDs This picture allows you to enter the password s that will allow you to change locked input fields Entering a password switches you to a different password level that changes the access rights of different functions With keys F1 and F4 you can switch into the following pictures F1 Switches to the LOCKED INPUT picture Depending on the password level certain values can be changed in this picture F4 Picture change back to the main menu GFK 1115 Chapter 6 Demo Project sl LOCKED INPUT Picture If you press the F1 function key while in the INPUT PASSWORD picture the LOCKED INPUT picture appears on the Panel display INPUT FIELDS ARE LOCKED DEPENDING ON THE CURRENT PASSWORD LEVEL INPUT 1 LOCKED IF PASSWORD NOT VALID INPUT 82 5123 LOCKED IF LEVEL lt 3 F1 PASSWORD F4 MENU Key LEDs If an invalid password has been entered you cannot change the value for INPUT 1 The value for INPUT 2 can only be
166. ue in the PLC 23 Minimum Value on Panel 0 Maximum Value on Panel 23 Setting the scaling parameters to these values stops any entries outside of the range from 0 to 23 e Press the F4 Accept key to confirm the entry and to close the Scaling window e Press the F4 Accept key to confirm the field parameters and to close the Input Bit Byte window The input field for the Hours HH is shown in the picture F1 SET HH MM SS 00 F2 SET MM DD YYYY F4 MENU 4 1 F1 Text F2 Field F3 Line FS Key F6 Forward F Back F10 Exit GFK 1115 Chapter 6 Demo Project 6 35 4 Insert the input fields for minutes MM seconds SS month MM Day DD and Year YYYY into the picture Use the input field Input Bit Byte for all but the Year field which must be Input Word Unsigned Basically these fields are inserted the same as the input field for hours The table below shows the field parameters and the scaling parameters for each of the input fields Field No see figure on page 6 37 0 HH Hours Field parameters Position Number of Digits Places after dec point Character size Field size Destination Tagname Tagname for Completion Value for Completion Up Down Input Y N Locking Active Y N Scaling Y N Scaling parameters 0 Value in the PLC 100 Value in the PLC Minimum Value on Panel Maximum Value on Panel Field or Scaling pa
167. ure Search path C PW USER DEMO_PRO PRD BIL File name RET for directory list e Give the picture the file name MAIN and confirm your entry with J The picture is then saved together with the LED functions and the main menu appears on your screen again GFK 1115 Chapter 6 Demo Project 6 27 7 If you want to call up the same picture again for further editing follow these steps e While the main menu is on the screen press key combination Ctrl B or select the Picture function from the Edit pulldown menu The picture editor is called e Now press Ctrl L or select the Load function from the File pulldown menu to load a picture into the picture editor e Enter the name MAIN in the Load Picture window that appears now and press the J key to load the picture e Instead of entering the picture name directly with the keyboard you can also call up a selection window with a list of all pictures in the project by pressing the J key when you would normally type in the picture name By moving the cursor to the desired picture name and pressing the 1 key twice the respective picture is loaded into the picture editor e As soon as the picture has been loaded it can be edited INPUT Picture Value Entries Input and output fields are demonstrated in this picture By pressing the F1 and F2 keys the value changes in R0001 steps in the first input field The active input field is AHOORC displayed inversely in a running
168. w connection For the DD GENIUS default connection the PLC type must be provided before a successful project compilation can occur In either case a PLC Type selection window is accessed when editing the Connection Definition PANELUARE U1 8 NEU PROJ C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Connection Defi ID DD GBC Series 90 70 Connection GENIUS IGBC Series 90 30 PLC Type GBC Series Six GBC Series Five GCM Series 90 30 GCM Series 90 30 Genius Internal OTHER Global Data only F4 Accept F10 Exit Table 4 1 summarizes the types of data that can be accessed for each PLC type GFK 1115 Chapter 4 Configuring Communication with the PLC 4 3 Table 4 1 Summary of PLC Data Types PLC Type Interface Memory Types Supported GBC Series 90 70 Series 90 70 Genius Bus Controller GBC IC697BEM731 R WAI WAQ P block L I Q T 90M PS TSA 96SB PSC G GA GB WGC GD WGE WGT GAT GBC Series 90 30 Series 90 30 GBC IC693BEM331 R WAI WAQ Fl Q T M 96S WSA WSB SC G 96GT GAT GBC Series Six Series Six GBC with diagnostics IC660CBB902 or without diagnostics IC660CBB903 oR I O 96GI WGA GBC Series Five Series Five GBC IC655BEMS510 PR AI cl1 WR Il O O1 O2 O1 02 96GI WGA GCM Series 90
169. w these guidelines when selecting the baud rate for a bus 1 All devices on a bus must operate at the same baud rate other busses in the system can operate at different baud rates 2 If there are any older Genius products on the bus catalog numbers IC660CBDnnn IC660CBSnnn IC660CBAnnn IC660HHM500 or IC660CBB900 901 the bus must be set up to use 153 6 Kbaud standard 3 Ifthe cable length is between 4500 and 7500 feet you must select 38 4 Kbaud This data rate only supports a maximum of 16 device on the bus 4 If the cable length is between 3500 and 4500 feet select 76 8 Kbaud 5 If cable length is between 2000 and 3500 feet select 153 6 Kbaud extended 6 Ifthe cable length is less than 2000 feet either 153 6 Kbaud standard or 153 6 Kbaud extended can be used The products are set to operate at 153 6 Kbaud standard when shipped from the factory The use of 153 6 Kbaud extended is recommended especially if the system will include a dual bus with Bus Switching Modules In noisy environments 153 6 Kbaud extended provides improved noise immunity with little effect on bus scan time If a system is experiencing excessive blinking of the bus controllers COMM OK light or if the I O blocks I O Enabled LEDs go off frequently 153 6 Kbaud extended should be used The baud rate selected should be indicated on all blocks especially if different busses in the facility use different baud rates Before connecting a Hand held Monitor HHM t
170. when the Panel is power cycled start up picture Accordingly in this example the ERROR picture must be moved down from its top position in the list using the F7 Back function key This will move the item in the current cursor position down one line in the list and move the next item one line up as shown below IPANELWARE V1 8 F1 File F2 Edit F3 Utilities F4 Config F5 Help Edit Project Picture List 000 START UP PICT 1 START UP 001 ERROR CERROR ERROR 002 PICT 1 PICT 1 START UP F1 Bind Picture F2 New Pict F3 Delete Pict F6 Forward F Back F10 Exit The START UP picture should now be in the correct position 000 Press the F10 Exit function key to save the changes and redisplay the Edit Project window Press F10 Exit again to return to the Main menu GFK 1115 Chapter 3 Quick Start 3 39 Section 11 Compiling the Project In order to create transfer and run your project on the Panel it must be compiled translated To compile the example project select the Compile option from the F3 Utilities pull down menu or press Ctrl Q Fi File F2 Edit F3 Utilities F4 Config F5 Help Compile Download x Upload System Download Start Pro ject PRNELURRE V1 8 QUICKST C400 GEN V1 8 The compilation procedure status messages are displayed in the Project Compiler window that is displayed If the project is compiled successfully the following message is
171. will be sent to a device following a transmission failure before the user defined communications error picture is displayed PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 PLC Network Parameter Definitions In addition to the unique information that must be supplied for each defined connection information must be provided concerning the Genius bus itself From any PLC Node Parameter Definition window you can access the PLC Network Parameter Definition window by pressing the F1 function key IPANELWARE U1 8 NEU PROJ C400 GEN U1 8 Fi File F2 Edit F3 Utilities F4 Config F5 Help Alt F PLC Network Parameter Definition Connection GENIUS PLC Type GBC Series 90 70 Baud Rate 1 Broadcast control data length 0 Command timer 10 ms 100 Timeout 10 ms 200 Blocking distance 32 Data interface service static UL Global data starting reference 0 F4 Accept F10 Exit Note In many instances the default settings indicated in the window will suffice Those parameters indicated with an must correspond to the configuration of the PLC interface at the other end a Baud Rate The baud rate of the Genius bus can be specified via PCS whenever mode switch setting 5 or 7 is selected The following can be selected to specify the baud rate for mode switch settings 5 and 7 use system default 153 6 kBaud standard 153 6 kBaud standard
172. yboard Text Groups Alarm System A The Connection List window is displayed PANELWARE 01 8 PNAME Fi File F2 Edit F3 Utilities F4 Config F5 Help C400 GEN V1 8 Comection List ID Connection PLC Type DD GENIUS F1 Edit F2 Ins F3 Del F4 PLC Node Parameters F5 VAT F10 Exit 5 2 PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 Elements of the Connection List A single entry in the connection list consists of the following three segments m ID Identification for a connection PLC station The assignment of variables to certain connections is accomplished through the ID If input or output fields are defined as part of a picture the PLC address tagname must be entered with the ID e g VALUE1 ID Variable names without an ID are automatically assigned the default connection DD An ID consists of one to two alphanumeric characters of your choosing m Connection Type of connection either Genius SNP90 or Internal Genius The connection to the PLC is accomplished over the Genius bus SNP90 The connection to the PLC is accomplished over the RS 232 interface IFO on the Panel The GE Fanuc SNP90 protocol is used for the transmission Internal Internal variables are located within the Panel A list of these internal variables is provided in the PANELWARE Configuration Software Reference Manual GFK 0849 m PLC Type Further description of the
173. ylene are usually more durable 7 Electrical characteristics cable manufacturers information about pulse rise time and NRZ data rate is useful for comparing cable types The Genius bit consists of three AC pulses the equivalent NRZ bit rate is about three times as great For assistance in selecting a specific cable type please consult your local GE Fanuc application engineer PANELWARE MMI Application Manual for GE Fanuc Genius Protocol June 1995 GFK 1115 GFK 1115 Table A 1 Recommended Cable Types Terminating Resistor Dielectric Ambient Maximum Length Cable Run Cable 10 to 20 Number of Voltage Temp feet meters at baud rate _ and Make Outer Dia 1 2 Watt Conductor AWG Rating Rating 153 6s 153 6e 76 8 38 4 A 9823 350in 150 ohms 2 22 30v 60 C 2000ft 3500ft 4500ft 7500ft B 9182 8 89mm 606m 1061m 1364m 2283m C 4596 M M39240 B 89182 322in 150 ohms 2 22 150v 200 C 2000ft 3500ft 4500ft 7500ft 8 18mm 606m 1061m 1364m 2283m B 9841 270in 120 ohms 2 124 30v 80 C 1000ft 1500ft 2500ft 3500ft M M3993 6 86mm 303m 455m 758m 1061m A 9818C 330in 00 ohms 2 420 300v 80 C 1500ft 2500ft 3500ft 6000ft B 9207 8 38mm 455m 758m 1061m 1818m M M4270 A 9109 282in 00 ohms 2 20 150v 200 C 1500ft 2500ft 3500ft 6000ft B 89207 7 16mm 455m 758m 1061m 1818m C 4798 M M44270 A 9818D 330in 00 ohms 2 120 1500ft 2500ft 3500ft 6000ft B 9815 8 38

PANELWARE MMI Application Manual for GE Fanuc Genius

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