User Manual - Cloudinary
Contents
1. BE 370 Preset speeds 000 552 Fz Ralvated by al pus AEA 552 EN amor Soe aS Table 9 4 Frequency references NOTE These parameters are shown when P13 1 0 62 0312 02 46 Honeyvell Parameters 9 5 RAMPS AND BRAKES SETUP CONTROL PANEL MENU PAR gt P4 Coss Parameter win War UT DT ET Note 0 Linear Paz Recaeraton ime OT MO po e rn wee ie dep A vers so ooo rent DC braking time 600 00 516 0 DC brake is off at at start start Frequency to start DC braking during 0 10 10 00 Hz 1 50 515 ramp stop Table 9 5 Motor control parameters 9 6 DIGITAL INPUTS CONTROL PANEL MENU PAR gt P5 ee JE ques I qro 0 Not used 1 DI1 2 DI2 Only in API FULL amp LIMITED P5 1 Start signal 1 1 403 3 DI3 4 DI4 Only in API FULL 5 DI5 6 DI6 Do GA As parameters 7 4 420 As parameter 5 1 reset O EST Run enabie Preset speed BO o Preset speed 0 Table 9 6 Digital inputs 8 CEE P55 Ext fautOpen O 76 EES Em S e 62 0312 02 Parameters Honeywell Code Parameter Mm Wax Unt Dofau OD que mae P50 Prosetspeedez fo 5 o ai Asparameterst F 102 IE P5 11 Disable PI Pl o As parameter 5 1 Table 9 6 Digital inputs 62 0312 02 Honeyvell Parameters 9 7 ANALOGUE INPUTS CONTROL PANEL MENU PAR gt P6 cose Parameter Win Wax Unt Demo API FULL and LIM2. 3 2 2 Mains voltage 380 480 V Mains voltage 380 480 V 50 60 Hz 3 series Product code Rated loadability Motor shaft mina Mechanical power input size and current weight Ib 100 150 380 480V A continuous overload current current In A A Ke 15 28 ors E Ta 33 ST 15 40 mito Te 75 MZ se PDI ra JO 35 5 2B Table 3 3 Power ratings 380 480 V Note 1 The input currents are calculated values with 100 kVA line transformer supply Note 2 The mechanical dimensions of the units are given in Chapter 4 1 1 62 0312 02 11 Installation Honeywell 4 INSTALLATION 4 1 MECHANICAL INSTALLATION There are two possible ways to mount the Compact VFD to the wall either screw or DIN rail mounting The mounting dimensions are given on the back of the drive and on the following page MI2 3 O ms Figure 4 1 Screw mounting 1 2 Figure 4 2 DIN rail mounting 62 0312 02 Honeyvell Installation 12 4 1 1 Dimensions Figure 4 3 Dimensions MI1 MI3 RSE ESE HE IR SC EI EA MM ez 58 57 76 15 07 55 051 ERR DS O 1 DS CMS os 99 ss 35 jo so 07 45 05 Table 4 1 Dimensions in inches 62 0312 02 13 Installation Honeywell 4 1 2 Cooling Forced air flow cooling is used in all Compact VFDs Enough free space must be left above and below the frequency converter to ensure sufficient air circulation and
3. Error value inver sion Table 9 11 Pl control parameters NOTE These parameters are shown when P13 1 0 62 0312 02 Honeyvell Parameters 9 12 EASY USAGE MENU CONTROL PANEL MENU PAR gt P0 Code Parameter M War Unt Detail LE Woe a aooo 0 All parameters visible Parameter El E 1 1 115 1 Only quick setup conceal El parameter group visible 0 Basic 1 Pump drive 2 Fan drive P13 2 Drive setup 3 540 3 Conveyor drive HP NOTE Visible only duri ing Startup wizard Table 9 12 Easy usage menu parameters 9 13 SYSTEM PARAMETERS CIS EN Max EC Note Software information MENU PAR gt S1 SU smere TT TT SE Power swrerson SS SS SE DE SES ES DS SS A a SE mismo 0 IS NS evista DS SS Sup se DS DS DS HME RS485 information MENU PAR gt S2 Format xx yyy xx 0 64 Number of error messages yyy 0 999 Number of correct messages 0 FB disabled 1 Modbus 0 300 1 600 2 1200 2400 4 4800 5 9600 REA I 0 IC S2 7 Communication time out 255 10 0 Notused 17 1 second 2 2 Seconds etc Table 9 13 System parameters 62 0312 02 Parameters Honeywell Sn a ee Total counters MENU PAR gt S3 Ei wwncounier TT ELES ES ES 353 Panera RR RR User settings MENU PAR gt S4 Display contrast po s ro Adjusts the display contrast S4 2 Restore factory defaults 1 Restores factory defaults for all parameters
4. 4 8 Note the tightening torques of power cables and control cables given in page 15 and page 17 For information on cable installation according to UL regulations 4 see Chapter 4 2 6 Make sure that the control cable wires do not come in contact with the electronic components of the unit If an external brake resistor option is used connect its cable to the appropriate terminal Check the connection of the ground cable to the motor and the frequency converter terminals marked with Connect the separate shield of the motor cable to the ground plate of the frequency converter motor and the supply centre 62 0312 02 Honeywell Installation 20 4 2 5 Stripping lengths of motor and mains cables Ground conductor IRES 0 8 in l Figure 4 9 Stripping of cables 0 3 in 1 4 in Note Strip also the plastic cover of the cables for 360 degree grounding See Fig ures 4 4 4 5 and 4 8 4 2 6 Cable installation and the UL standards To meet the UL Underwriters Laboratories regulations a UL approved copper ca ble with a minimum heat resistance of 140 167 F 60 75 C must be used 4 2 7 Cable and motor insulation checks These checks can be performed as follows if motor or cable insulations are suspect ed to be faulty 1 Motor cable insulation checks Disconnect the motor cable from terminals U T1 V T2 and W T3 of the frequency converter and from the motor Measure the
5. 4 Alarm condition is active ALARM 5 Drive has stopped due to a fault FAULT Group 6 10 Control selections 6 Motor is rotating forward FWD 7 Motor is rotating reverse REV 8 I O terminal block is the selected control place I O 9 Keypad is the selected control place KEYPAD 10 Fieldbus is the selected control place BUS Group 11 14 Navigation main menu 11 Reference main menu REF 12 Monitoring main menu MON 13 Parameter main menu PAR 14 Fault history main menu FLT 62 0312 02 Honeyvell Control Panel 34 READY RUN STOP ALARM FAULT REF MON PAR Stop button NOTE Press 5 seconds to Navigation wheel activate Start Up Wizard NOTE Press 5 seconds to change control place to manual keypad control from remote I O or fieldbus and back Figure 8 1 Control panel 8 3 KEYPAD The keypad section of the control panel consists of a navigation wheel and START and STOP buttons see Figure 8 1 The navigation wheel is used for navigating on the panel display but it also works as a reference potentiometer when KEYPAD has been selected as the control place of the drive The wheel has two separate func tions rotating the wheel e g for changing parameter value 12 steps round pressing the wheel e g for accepting the new value The drive stops always regardless of the selected control place by pressing the key pad STOP button The drive starts by pressing the keypad START button bu
6. ITED 0 Voltage 0 10 V 1 Voltage 2 10 V API LIMITED ONLY P6 Al1 Signal range 2 Current 0 20 mA 3 Current 4 20 mA NOTE When using API LIMITED select the voltage current range 1 also with the dip switch AIM filter time 378 O no filtering 0 0 no min scaling AI Custom max 100 0 381 100 0 no max scaling Only in API FULL as Azone DESEA E S E 0 no erg Table 9 7 Analoque inputs 9 8 DIGITAL AND ANALOGUE OUTPUTS CONTROL PANEL MENU PAR gt P7 code Parameter Min wax Unt Berau Seios 0 Not used 1 Ready 2 Run 3 Fault Relay output 1 4 Fault Inverted content 5 Warning 6 Reversed 7 At Speed 8 Motor Regulator Active In all API versions Table 9 8 Digital and analogue outputs 62 0312 02 Parameters Honeywell FET LUIS EET Selection E P7 Relay output 2 314 As parameter 7 1 content Only in API FULL P7 3 Digital output 1 o As parameter 7 1 content 0 Not in use 1 Output freq O fmax Analogue output fale oe current 0 function nMotor I 3 Torque 0 Nominal torque 4 Pl controller output P75 Analogue output 310 5 0 mA minimum 1 4mA Table 9 8 Digital and analogue outputs 9 9 PROTECTIONS CONTROL PANEL MENU PAR gt P9 feno fe D ho flo P9 1 Response to jo reference fault Response to under voltage fault 0 No response P9 3 Ground fault pro 703 1 Warning tection 2 Fault stop ac
7. terminal terminal AWG AWG AWG AWG ES DJ Table 4 6 Cable and fuse sizes for 208 240V 62 0312 02 19 Installation Honeywell 7 Terminal cable size min max Type i Ground Control Relay Cu AWG terminal terminal terminal terminal EE I IE e LE SITES ie sala resi se e Table 4 7 Cable and fuse sizes for 380 480V Notel To fulfil standard EN61800 5 1 the protective conductor should be at least AWG 7 Cu or AWG 5 Al Another possibility is to use an additional protective con ductor of at least the same size as the original one 4 2 4 General cabling rules Before starting the installation check that none of the components of the frequency converter is live Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cable runs in parallel with other cables the minimum distance between the motor cable and other cables is 11 8 inches The given distance also applies between the motor cables and signal cables of other systems The maximum length of the motor cables is 100 feet The motor cables should cross other cables at an angle of 90 degrees If cable insulation checks are needed see Chapter 4 2 7 Connecting the cables Strip the motor and mains cables as advised in Figure 4 9 Connect the mains motor and control cables into their respective terminals see Figures 4 4
8. Motor no 11 Check rating plate on the quency i motor Motor nominal 113 Check rating plate on the current motor Check rating plate on the CED Lor fee EE ne elke H CIE Not used ER 1 I O terminal IE Control place 125 2 Keypad 3 Fieldbus DD A E E ai Seen o 7 o EI oecon Team ao AE Paz Martequenoy mo e 0 Preset Speeds 0 7 1 Keypad Reference 2 Fieldbus Reference VO reterenge 3 AIM APIFULL 8 LIMITED 4 AIZ APIFULL FULL ne P24 Preset Preset speedo EM so ze Pale E i Ea e pr pre en El Acceleration time from O Acceleration time 3000 103 Hz to maximum fre quency Table 9 1 Quick setup parameters 62 0312 02 Parameters Honeywell Code Prem DIT Unk TD Ns Deceleration time from 0 1 3000 1 0 104 maximum frequency to O API FULL and LIMITED 0 Voltage 0 10 V 1 Voltage 2 10 V API LIMITED ONLY 2 Current 0 20 mA 3 Current 4 20 mA NOTE When using API LIMITED select the volt age current range also with the dip switch Al2 Signal range 2 Current 0 20 mA API Full only So 3 Current 4 20 mA 31 Automatic restart 7 Parameter conceal 0 Not used 1 Used 0 All parameters visible 1 Only quick setup parameter group visible Table 9 1 Quick setup parameters 62 0312 02 Honeyvell Parameters 9 2 MOTOR SETTINGS CONTROL PANEL MENU PAR gt P1 e nominal ees 180 500 rar 110 K ra
9. PANEL MENU PAR gt P4 4 1 RAMP SHAPE The start and end of the acceleration and deceleration ramp can be smoothed with this parameter Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the refer ence signal 62 0312 02 61 Parameter Descriptions Honeywell 4 5 4 6 Setting value 0 1 10 seconds for this parameter produces an S shaped ac celeration deceleration The acceleration and deceleration times are deter mined with parameters 4 2 and 4 3 Hz a gt Figure 10 3 S shaped acceleration deceleration DC BRAKING TIME AT START DC brake is activated when the start command is given This parameter de fines the time before the brake is released After the brake is released the out put frequency increases according to the set start function by par 2 2 Output frequency Par 4 5 _ _ gt RUN f STOP Figure 10 4 DC braking time at start FREQUENCY TO START DC BRAKING DURING RAMP STOP The output frequency at which the DC braking is applied See Figure 10 6 62 0312 02 Honeyvell Parameter Descriptions 62 4 7 DC BRAKING TIME AT STOP Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping The function of the DC brake depends on the stop function par 2 3 0 DC brake is not in use gt 0 DC brake is in use and its function depends on
10. Table 9 13 System parameters NOTE These parameters are shown when P13 1 0 62 0312 02 Honeyvell Parameters 62 0312 02 55 Parameter Descriptions Honeywell 10 PARAMETER DESCRIPTIONS On the next pages you can find the descriptions of certain parameters The descrip tions have been arranged according to parameter group and number 10 1 MOTOR SETTINGS CONTROL PANEL MENU PAR gt P1 1 8 MOTOR CONTROL MODE With this parameter the user can select the motor control mode The selec tions are 0 Frequency control The I O terminal keypad and fieldbus references are frequency refer ences and the frequency converter controls the output frequency out put frequency resolution 0 01 Hz 1 Speed control The I O terminal keypad and fieldbus references are speed references and the frequency converter controls the motor speed 1 9 U F RATIO SELECTION There are three selections for this parameter 0 Linear The voltage of the motor changes linearly with the frequency in the constant flux area from O Hz to the field weakening point where the nominal voltage is supplied to the motor Linear U f ratio should be used in constant torque applications See Figure 10 1 This default setting should be used if there is no special need for an other setting 1 Squared The voltage of the motor changes following a squared curve form with the frequency in the area from O Hz to the field weakening
11. cooling The required dimensions for free space are giv en in the table below Table 4 2 Dimensions required for cooling Cooling air required CFM l er i qai Table 4 3 Required cooling air OE NA 4 inks ttt 4 1 3 EMC levels Compact frequency converters are divided into five classes according to the level of electromagnetic disturbances emitted the requirements of a power sys tem network and the installation environment see below The EMC class of each product is defined in the type designation code Category C1 Frequency converters of this class comply with the requirements of category C1 of the product standard EN 61800 3 2004 Category C1 ensures the best EMC characteristics and it includes converters the rated voltage of which is less than 1000V and which are intended for use in the 1st environment NOTE The re quirements of class C are fulfilled only as far as the conducted emissions are con cerned Category C2 Frequency converters of this class comply with the requirements of category C2 of the product standard EN 61800 3 2004 Category C2 includes con verters in fixed installations and the rated voltage of which is less than 1000V The class H frequency converters can be used both in the 1st and the 2nd environment Category C3 Frequency converters of this class comply with the requirements of category C3 of the product standard EN 61800 3 2004 Cateory C3 includes con verters the r
12. input 5 Fault reset P Digital input 6 Disable PI contr P Output frequency P 0 4 20 mA RL 5000 Digital signal out Active READY P Open collector max load 48V 50mA Relay out 1 Active RUN P Max switching load RO 12 250Vac 2A or 250Vdc 0 4A RO 21 Relay out 2 Active FAULT P Max switching load 250Vac 2A or 250Vdc 0 4A Table 7 2 General purpose application default I O configuration and connections for API FULL version P Programmable function see parameter lists and descriptions chapters 9 and 10 62 0312 02 Honeyvell API API LIMITED EE po 10Vre Ref voltage out Maximum load 10 mA Anal Lin 1 P nalog signal in Freq reference 0 10V Ri 200K OQ I O signal ground 24V output for Dl s 20 max load 50 mA I O signal ground Digital input 1 Start forward P 0 30 V Ri 12 KQmin Digital input 2 Start reverse P Digital input 3 Preset speed BO P RS485 signal A FB Communication RS485 signal B FB Communication Relay out 2 ACTIVE Relay Max switching load opened FAULT P 250Vac 2A or 250Vdc 0 4A Table 7 3 General purpose application default I O configuration and connections for API LIMITED version P Programmable function parameter lists and descriptions chapters 9 and 10 API RS 485 Terminal Siana Factory presat in GN e I O signal ground 24V ou
13. insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MOhm 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 N and L3 of the frequency convert er and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MOhm 3 Motor insulation checks 62 0312 02 21 Installation Honeyvell Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor vvinding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be 21MOhm 62 0312 02 Honeyvell Installation 22 62 0312 02 23 Commissioning Honeyvell 5 COMMISSIONING Before commissioning note the warnings and instructions listed in Chapter 1 5 1 COMMISSIONING STEPS Read carefully the safety instructions in Chapter 1 and follow them After the installation make sure that both the frequency converter and the motor are grounded the mains and motor cables comply with the requirements given in Chapter 4 2 3 the control cables are located as far as possible from the power cable
14. point where the nominal voltage is also supplied to the motor The motor runs un der magnetised below the field weakening point and produces less torque power losses and electromechanigal noise Squared U f ratio can be used in applications where torque demand of the load is pro portional to the square of the speed e g in centrifugal fans and pumps 62 0312 02 Honeyvell Parameter Descriptions 56 A UV UnL ted OF EA Ca ED es par 1 11 Default Nominal Field weakening voltage of the motor point Default Nominal frequency of the motor Hz par 1 144 gt par 1 10 Figure 10 1 Linear and squared change of motor voltage 2 Programmable U f curve The U f curve can be programmed with three different points Program mable U f curve can be used if the other settings do not satisfy the needs of the application A UV Par ue Default Nominal 777773 El voltage of the motor Field weakening 1 point Par 1 13 9 Def 50 I Default Nominal Par 1 14 motor Oi Me Def 0 0 Hz Par 1 12 Par 1 10 Def 10 Figure 10 2 Programmable U f curve 62 0312 02 57 Parameter Descriptions Honeywell 1 10 1 11 1 12 1 13 1 14 1 15 1 16 FIELD WEAKENING POINT The field weakening point is the output frequency at which the output voltage reaches the value set with par 1 11 VOLTAGE AT FIELD WEAKENING POINT Above the frequency at the field weakenin
15. use an exter nal braking resistor for to be able to decelerate the motor in acceptable time 2 4 START STOP LOGIC With this parameter the user can select the start stop logic 0 DI1 Start forward DI2 Start reverse API FULL amp LIMITED 1 D11 Start DI2 Reverse API FULL amp LIMITED 2 DI1 Start pulse DI2 Stop pulse API FULL amp LIMITED 3 DI1 Start forward rising edge after fault DI2 Start reverse rising edge after fault API FULL amp LIMITED 62 0312 02 Honeyvell Parameter Descriptions 60 10 3 FREQUENCY REFERENCES CONTROL PANEL MENU PAR gt P3 3 3 I O REFERENCE Defines the selected frequency reference source vvhen the drive is controlled from the I O terminal 0 Preset speed 0 7 1 Keypad reference 2 Reference from Fieldbus FBSpeedReference 3 Alf reference terminals 2 and 3 e g potentiometer 4 Al2 reference terminal 4 and 5 e g transducer 3 4 3 11 PRESET SPEEDS 0 7 These parameters can be used to determine frequency references that are ap plied when appropriate combinations of digital inputs are activated Preset speeds can be activated from digital inputs despite of the active control place Parameter values are automatically limited between the minimum and maxi mum frequencies par 3 1 3 2 If P3 N Preset speed 0 Preset speed 1 it a Preset speed 2 Table 10 1 Preset speeds 1 7 10 4 RAMPS amp BRAKES SETUP CONTROL
16. 0min Ambient operating 14 F 10 C no frost 122 F 50 C rated temperature loadability In Storage temperature 40 F 40 C 158 F 70 C Ambient Relative humidity ee a non condensing non corrosive no conditions FPpINq water Altitude 100 load capacity no derating up to 3280 ft 1 derating for each 328 ft above 3280 ft max 6560 ft IP20 open Chassis option NEMA 1 Emissions 230V Complies with EMC category C2 Honey well level H With an internal RFI filter EMC 400V Complies with EMC category C2 Honey well level H With an internal RFI filter Both No EMC emission protection Honeywell level N Without RFI filter Standards For EMC EN61800 3 For safety UL508C EN61800 5 1 Certificates For safety CB CE UL cUL and For EMC CE CB c tick manufacturer s see unit nameplate for more detailed approvals declarations of conformity Table 3 1 Technical data 62 0312 02 Honeyvell Technical Data 3 2 POVVER RATINGS 3 2 1 Mains voltage 208 240 V Mains voltage 208 240 V 50 60 Hz eries Product code Rated loadability oi Nominal Mechanical shaft input size and power current weight Ib 100 conti 150 overload P A current ly A current A HP E 4 2 MI 1 2 5 7 MI 1 2 8 3 TZ Ts Dos WIZ 278 or 7 TT SE 05 57 mir 2 075 65 AE 33 E LE HVFDCD1B0015xxx HVFDCD1B0020xxx HVFDCD1B0030xxx Table 3 2 Power ratings 208 240 V
17. 18 4 2 3 Cable and fuse specifications Use cables with heat resistance of at least 158 F 70 C The cables and the fuses must be sized according to the tables below Installation of cables according to UL regulations is presented in Chapter 4 2 6 The fuses also function as cable overload protection These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor In any other case ask the factory for more in formation mcs RI LS RT Mains cable types 1 morce ys 3 20 DS Control cap pes 4 4 4 _ Table 4 4 Cable types required to meet standards EMC levels are described in Chapter 4 1 3 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NRCABLES MCMR or similar recommended Power cable equipped with concentric protection wire and intended for the specific mains voltage NKCABLES MCMK or similar recommended Power cable equipped with compact low impedance shield and intended for the specific mains voltage NKCABLES MCCMK SAB ZCUY J or similar recom mended 3602 grounding of both motor and FC connection required to meet the standard Screened cable equipped with compact low impedance shield NKCABLES Jamak SAB ZCuY O or similar Table 4 5 Cable type descriptions Terminal cable size min max Mains cable r Type Main Ground Control Relay Cu AWG terminal terminal
18. 8 Wait time Wait time Wait time par 10 1 par10 1 par 101 Fault trigger y lt Motor stop signal Restart 1 Restart 2 Motor start signal Supervision Trial time E par 10 2 Fault active RESET i Fault reset Autoreset function Trials 2 Figure 10 10 Automatic restart 10 10 PI CONTROL PARAMETERS CONTROL PANEL MENU PAR gt P12 12 2 PI CONTROLLER GAIN This parameter defines the gain of the PI controller If the value of the param eter is set to 100 a change of 10 in the error value causes the controller output to change by 10 12 3 PI CONTROLLER I TIME This parameter defines the integration time of the PI controller If this param eter is set to 1 00 second the controller output is changed by a value corre sponding to the output caused from the gain every second Gain Error s 12 7 FEEDBACK MINIMUM 12 8 FEEDBACK MAXIMUM 62 0312 02 69 Parameter Descriptions Honeywell i Controller feedback par 12 8 i 1 1 1 L 1 1 1 par 12 7 Analoque input Z J gt with custom T min and max ov Custom min Custom max 10V scaling OmA par 6 3 6 7 par 6 4 6 8 20mA Figure 10 11 Feedback minimum and maximum 10 11 EASY USAGE MENU CONTROL PANEL MENU PAR gt P9 13 2 DRIVE SETUP With this parameter you can easily set up your drive for four different applica tions Note This parameter is only visible when the Startup
19. Honeyvell User Manual SmartVFD COMPACT Variable Frequency Drives for Constant and Variable Torque Applications By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from and against any liability cost or damages including attorneys fees arising out of or resulting from any 62 0312 02 modification to the literature by you 62 0312 02 1 Honeyvell User s Manual Index 1 SAFETY 1 1 Warnings 1 2 Safety instructions 1 3 Grounding and Ground fault protection 1 4 Before running the motor 2 RECEIPT OF DELIVERY 2 1 Type designation code 2 2 Storage 2 3 Maintenance 2 4 Warranty 3 TECHNICAL DATA 3 1 Compact technical data 3 2 Power ratings 3 2 1 Compact Mains voltage 208 240 V 3 2 2 Compact Mains voltage 380 480 V 4 INSTALLATION 4 1 Mechanical installation 4 1 1Compact dimensions 4 1 2 Cooling 4 1 3 EMC levels 4 1 4 Changing the EMC protection class from H or L to T 14 4 2 Cabling and connections 4 2 1 Power cabling 4 2 2 Control cabling 4 2 3 Cable and fuse specifications 4 2 4 General cabling rules 4 2 5 Stripping lengths of motor and mains cables Me 4 2 6 Cable installation and the UL standards 4 2 7 Cable and motor insulati
20. ON ONLY IN API FULL 62 0312 02 65 Parameter Descriptions Honeywell Signal contem 0 Not used Not in operation 1 Ready The frequency converter is ready to operate i The frequency converter operates motor is 2 Run running 3 Fault A fault trip has occurred 4 Fault inverted A fault trip has not occurred An alarm has occurred The reverse command has been selected 7 At speed The output frequency has reached the set reference 8 Motor regulator One of the limit regulators e g current limit activated voltage limit is activated Table 10 2 Output signals via RO1 RO2 and DO1 10 8 MOTOR THERMAL PROTECTION PARAMETERS 9 7 9 10 The motor thermal protection is to protect the motor from overheating The Honey well drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally overloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as well as its capacity If the motor is equipped with an exter nal fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermal current ly specifies the load current above which the motor is overloaded This current
21. Wizard is active The startup wizard will start in first power up It can also be started as follows See the figures below NOTE Running the startup wizard will always return all parameter settings to their factory defaults 62 0312 02 Honeywell Parameter Descriptions 70 t READY RUN STOP ALARM FAULT RI Alternates in the display HO READY RUN STOP ALARM FAULT y REF MON PAR FLT r g RUN STOP ALARMfAULT REF a a MO PAR 2 a FLT oO Press STOP for 5 seconds in main menu PERFORM THE SAME PROCEDURE FOR PAR 1 4 Sa o MOTOR NOMINAL CURRENT Push to enter edit mode Select motor nominal speed and push to confirm PERFORM DRIVE SETUP PAR 13 2 SEE NEXT PAGE Figure 10 12 Startup wizard 62 0312 02 71 Parameter Descriptions Honeyvell READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a a a a REF REF REF MON I J p oN p J MON n Parla IDE PAR IJE PAR U FLT FLT FLT x gt x x x Startup wizard Push to enter Select between shows par 13 2 edit mode 0 3 see below number Selections P1 1 P1 2 P1 7 P1 15 P2 1 P2 2 P2 3 P3 1 P3 2 P3 3 P4 2 P4 3 5 400 50 1 1 E o 50 a 0 Basic v Hz linmor Not 1 0 lRampiCoasti Hz Hz Ail 35 3s us
22. act VFD are maintenance free 2 4 WARRANTY Only manufacturing defects are covered by the warranty The manufacturer as sumes no responsibility for damages caused during or resulting from transport re ceipt of the delivery installation commissioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages Variable frequency drive devices VFD and accessories new products for thiry six 36 months and factory refurbished drives for twelve 12 months from date of in stallation when start up and commissioning is performed by Honeywell VFD Author ized and trained personnel All VFD warranty return products must have priorauthorization Form No 87 0284 and be returned only to the VFD Service Cent er in Chattanooga TN 62 0312 02 Technical Data Honeywell 3 TECHNICAL DATA 3 1 COMPACT TECHNICAL DATA a H in Win D in Weight Ib Dimensions 6 1 26 39 12 and weight 77 35 40 15 Le E 3 3 9 4 3 2 18 Supply Compact 400V cannot be used with network corner grounded networks Oupa valage Motor Output current Continuous rated current I at ambient tempera connection ture max 122 F 50 C overload 1 5 x IN max 1min 1
23. allations only Do not perform any measurements vvhen the frequency converter is connected to the mains Do not perform any voltage withstand tests on any part of the VFD The product safety is fully tested at factory Prior to measurements on the motor or the motor cable discon nect the motor cable from the frequency converter A O N A Do not open the cover of VFD Static voltage discharge A 5 from your fingers may damage the components Opening the cover may also damage the device If the cover of the VFD is opened vvarranty becomes void 1 3 GROUNDING AND GROUND FAULT PROTECTION The Compact VFD must always be grounded with an grounding conductor connected to the grounding terminal See figure below e The ground fault protection inside the frequency converter protects only the converter itself against ground faults e If fault current protective switches are used they must be tested with the drive with ground fault currents that are possible to arise in fault situations 62 0312 02 Honeyvell Safety 1 4 BEFORE RUNNING THE MOTOR Checklist gt gt PBP 62 0312 02 Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor shaft rotation d
24. aster deceleration See Fig ure 10 6 3 Motor speed i W Output frequency x DC braking t i A t par 4 7 gt Figure 10 6 DC braking time when Stop mode Ramp 10 5 DIGITAL INPUTS CONTROL PANEL MENU PAR gt P5 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 START SIGNAL 1 START SIGNAL 2 REVERSE EXTERNAL FAULT CLOSE EXTERNAL FAULT OPEN FAULT RESET RUN ENABLE PRESET SPEED BO PRESET SPEED B1 PRESET SPEED B2 DISABLE PI The selections for these parameters are 0 Not used 1 D1 2 DI2 API FULL amp LIMITED 3 DI3 API FULL amp LIMITED 4 DI4 API FULL 5 DI5 API FULL 6 DI6 API FULL 62 0312 02 Honeyvell Parameter Descriptions 64 10 6 ANALOQUE INPUTS CONTROL PANEL MENU PAR gt P6 6 2 Al1 SIGNAL FILTER TIME ONLY IN API FULL amp LIMITED 6 6 Al2 SIGNAL FILTER TIME ONLY IN API FULL This parameter given a value greater than 0 activates the function that filters out disturbances from the incoming analogue signal Long filtering time makes the regulation response slower See Figure 10 7 Unfiltered signal 100 4 Filtered signal 6300 lec lec AEEA A t s gt Par 6 2 Par 6 6 e Figure 10 7 Al1 and Al2 signal filtering 10 7 DIGITAL AND ANALOQUE OUTPUTS CONTROL PANEL MENU PAR gt P7 71 RELAY OUTPUT 1 FUNCTION 7 2 RELAY OUTPUT 2 FUNCTION ONLY IN API FULL 7 3 DIGITAL OUTPUT 1 FUNCTI
25. ated voltage of which is less than 1000V and which are intended for use in the second environment only 62 0312 02 Honeywell Installation 14 Category C4 The drives of this class do not provide EMC emission protection These kinds of drives are mounted in enclosures NOTE An external EMC filter is usually required to fulfil the EMC emission requirements Category C4 for IT networks Frequency converters of this class fulfil the product standard EN 61800 3 2004 if intended to be used in IT systems In IT systems the networks are isolated from ground or connected to ground through high impedance to achieve a low leakage current NOTE if converters are used with other supplies no EMC requirements are complied with Environments in product standard EN 61800 3 2004 First environment Environment that includes domestic premises It also includes establishments directly connected without intermediate transformers to a low voltage power supply network which supplies buildings used for domestic purposes NOTE houses apartments commercial premises or offices in a residential building are examples of first environment locations Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies build ings used for domestic purposes NOTE industrial areas technical areas of any building fed from a dedicated trans former are examples of seco
26. ault codes Current at the analogue input is lt 4mA control cable is broken or loose signal source has failed Digital input fault Digital input has been programmed as exter nal fault input and this input is active The data connection between the fieldbus Master and the field bus of the drive broken Check the current loop circuitry Check the programming and the device indicated by the external fault infor mation Check also the cabling of this device Check installation If installation is correct contact the nearest Hon eywell distributor 62 0312 02 Honeyvell Fault Tracing 28 62 0312 02 29 API Honeywell 7 APPLICATION INTERFACE 7 1 INTRODUCTION There are three versions of Application Interfaces API available hom API RS 485 Modbus 6 Digital inputs 3 Digital inputs 1 Digital input 2 Analogue inputs 1 Analogue input 1 Relay output iso ES Pri ES O o Table 7 1 Available Application Interfaces This section provides you with a description of the I O signals for these versions and instructions for using the general purpose application The frequency reference can be selected from the analogue inputs fieldbus preset speeds or keypad Basic properties Digital inputs DI1 DI6 are freely programmable The user can assign a single input to many functions Digital relay and analogue outputs are freely programmable Analogue input 1 can be programme
27. c to Table 9 9 Protections NOTE These parameters are shown when P13 1 0 62 0312 02 Honeyvell Parameters 50 9 10 AUTORESTART PARAMETERS CONTROL PANEL MENU PAR gt P10 Code Parameter win Wax Unit oa 10 Note Delay before automatic P10 1 Wait time 0 10 10 00 s 717 restart after a fault has dis appeared Defines the time before the frequency converter tries to P10 2 Trial time 60 00 s 30 00 718 automatically restart the motor after the fault has dis EH ES 3 stc function Flying start EE According to P4 2 0 Disabled 1 Enabled Table 9 10 Autorestart parameters NOTE These parameters are shown when P13 1 0 62 0312 02 51 Parameters Honeywell 9 11 Pl CONTROL PARAMETERS CONTROL PANEL MENU PAR gt P12 FEDER IE SET AD efa E Nate Re O Not used P12 1 Pl activation 2 163 1 PI for motor control 2 Pl for external use mi Bi Proontater oo Dl I DA A 35 Al2 3 Al2 Only in API FULL in API FULL ae Fieldbus P12 6 Feedback source 1 A Only in API FULL amp LIMITED 2 Al2 Only in API FULL me P127 2127 7 EE minis DR 0 No minimum scaling P12 8 Ean maxi 100 0 100 0 No maximum scal BE Ell ing 0 No inversion Feed back lt Setpoint gt Increase PI Output 1 Inverted Feedback lt Set point gt Decrease PI Output 0 Keypad PI reference P12 4 1 Fieldbus P12 5J Setpoint source 2 AI Only in API FULL amp LIMITED
28. can safely operate at six times the rated current is known given by the motor manufacturer the ime constant parameter can be set basing on it As a rule of thumb the motor hermal time constant in minutes equals to 2xt6 If the drive is in stop state the ime constant is internally increased to three times the set parameter value See also Figure 10 9 62 0312 02 67 Parameter Descriptions Honeywell Motor temperature ee T i l Trip area 105 j i A Peete ir Fault warning I par 9 7 Wy i i Yes ias Time constant T el Motor temperature Q 1 1712 x 1 e UT Time Changes by motor size and adjusted with parameter 9 10 Figure 10 9 Motor temperature calculation 10 9 AUTORESTART PARAMETERS CONTROL PANEL MENU PAR gt P10 10 2 AUTOMATIC RESTART TRIAL TIME The Automatic restart function restarts the frequency converter when the faults have disappeared and the waiting time has elapsed The time count starts from the first autorestart If the number of faults occurring during the trial time exceeds three the fault state becomes active Otherwise the fault is cleared after the trial time has elapsed and the next fault starts the trial time count again See Figure 10 10 If a single fault remains during the trial time a fault state is true 62 0312 02 Honeyvell Parameter Descriptions 6
29. d as current or voltage in put in API Limited version Special features in all API versions Programmable Start Stop and Reverse signal logic Reference scaling Programmable start and stop functions DC brake at start and stop Programmable U f curve Adjustable switching frequency Autorestart function after fault Protections and supervisions all fully programmable off warn ing fault 62 0312 02 Honeyvell API Current signal input fault External fault Undervoltage fault Ground fault Motor thermal stall and underload protection Fieldbus communication Special features in API Full and API Limited 8 preset speeds Analogue input range selection signal scaling and filtering Pl controller 62 0312 02 31 API Honeywell 7 2 CONTROL I O API FULL Era PEER ERR 10Vre Ref voltage out Maximum load 10 mA Analog signal in 1 Freq reference P 0 10 VRi 200 k O min I O signal ground 24V output for Dl s 20 max load 50 mA I O signal ground Digital input 1 Start forward P O 30 V Ri 12 KOmin Digital input 2 Start reverse P Digital input 3 Preset speed BO P RS485 signal A FB Communication RS485 signal B FB Communication Analog signal in 2 Pl actual value 0 4 20 mA Ri 2000 I O signal ground I O signal ground Digital input 4 Preset speed B1 0 30 V Ri 12 KC2 min Digital
30. dbus register Nm 2107 of nomi nal i of nom nal Table 10 4 Input process data ID Modbus register ES Seale es P Binary coded Binary coded 2009 32009 42009 2010 32010 42010 2011 32011 42011 E ai 62 0312 02 73 Parameter Descriptions Honeywell Table 10 5 Status Word 15 14 19 12 11 10y 91 9 MM EU ES CS ES UES Information about the status of the device and messages is indicated in the Status word The Status word is composed of 16 bits the meanings of which are described in the table below Table 10 6 Actual speed This is actual speed of the frequency converter The scaling is 10000 10000 In the application the value is scaled in percentage of the frequency area between set min imum and maximum frequency Table 10 7 Control word In Honeywell applications the three first bits of the control word are used to control the frequency converter However you can customise the content of the control word for your own applications because the control word is sent to the frequency converter as such Table 10 8 Speed reference This is the Reference 1 to the frequency converter Used normally as Speed refer ence The allowed scaling is 0 10000 In the application the value is scaled in per centage of the frequency area between the set minimum and maximum frequencies 62 0312 02 Honeyvell Parameter Descriptions 74 Table 10 9 B
31. e as shown in Figure 8 4 code Wonioring sona UM J Dy peson E an M1 6 Calculated actual nominal 9 MiS pe fa torque of the motor Calculated actual nominal 5 power of the motor Table 8 1 Monitoring signals 62 0312 02 Honeyvell Control Panel 38 Monitorng signal UM TD MT Mobis V 6 Wot votage DC link voltage Measured DC link voltage Unit temperature ee fe Heat sink temperature M1 10 Motor temperature Analogue input 1 Analogue input 2 Analogue output ESE M1 14 DI1 DI2 DI3 Calculated motor temperature gt 11 value 12 value ONLY IN API FULL O1 ONLY IN API FULL igital input statuses Digital input statuses ONLY IN API FULL fo gt a g 1 15 DI4 DIS DI6 E n E RO1 also RO2 DO in mn alas o 7 Relay digital output statuses In percent of the maximum proc ess reference PI setpoint PI feedback Pl error value Table 8 1 Monitoring signals In percent of the maximum actual value In percent of the maximum error value N N N 6 In percent of the maximum out put value N q 62 0312 02 39 Control Panel Honeywell 8 4 4 Parameter menu In Parameter menu only the Quick setup parameter list is shown by default By giving the right value to the parameter 13 1 it is possible to open other advanced parameter groups The parameter lists and descriptions can be found in chapters 9 and 10 The following figur
32. e shows the parameter menu view PS sms ou Eli READY NRUN STOP ALARM FAULT REF MON SN PAR lt od FLT 7 He v v FWD REV I O KEYPAD BUS gt gt Browse Push to enter Change Push to P1 1 gt edit mode value confirm Figure 8 5 Parameter menu 62 0312 02 Honeyvell Control Panel 40 REF MON PAR Fur 8 4 5 Fault history menu READY RUN STOP ALARM FAULT a A tias FWD REV v I O KEYPAD BUS READY RUN STOP ALARM FAULT o Cr OM ma Td UU READY RUN STOP ALARM FAULT REF vol Lt FW em Pd LILI FLTJa FWD REV VO KEYPAD BUS Browse Ca faults 1 9 o READY RUN STOP ALARM FAULT FLT ja Y HOON LILILI FWD REV Browse for hours H minutes M and seconds S 4 VO KEYPAD BUS ae Figure 8 6 Fault history menu In Fault history menu you can browse through 9 latest faults see Figure 8 6 If a fault is active the relevant fault number e g F1 02 alternates in the display with main menu When you browse between the faults the fault codes of active faults are blink ing The active faults can be reset by pressing the STOP button for 1 second If the fault cannot be reset the blinking continues It is possible to navigate in the menu structure also when there are active faults present but the display returns automati cally to the fault menu if buttons or navigation wh
33. ect in local mode Local Keypad is the control place Remote P2 1 defines the control place 2 2 START FUNCTION The user can select two start functions with this parameter 0 Ramp start The frequency converter starts from 0 Hz and accelerates to the set frequency reference within the set acceleration time P4 2 Load in ertia or starting friction may cause prolonged acceleration times 1 Flying start 62 0312 02 59 Parameter Descriptions Honeywell The frequency converter is able to start also a running motor by apply ing a small torque to motor and searching for the frequency corre sponding to the speed the motor is running at The searching starts from the maximum frequency towards the actual frequency until the correct value is detected Thereafter the output frequency will be in creased decreased to the set reference value according to the set ac celeration deceleration parameters Use this mode if the motor is rotating when the start command is given With the flying start it is possible to ride through short mains voltage interruptions 2 3 STOP FUNCTION Two stop functions can be selected in this application 0 Coasting The motor coasts to a halt without control from the frequency converter after the Stop command 1 Ramp stop After the Stop command the speed of the motor is decelerated accord ing to the set deceleration parameters If the regenerated energy is high it may be necessary to
34. ed 0 10V 400 50 1 1 0 1 2 50 1 Pumpdrive ya Hz Not 1 0 RamplRampl Hz Hz Ail 5s 5s INMoT used 0 10V Far di 400 50 1 1 O 0 20 50 2 Fan drive Vv Hz Jinmor Not 1 0 Ramp coast Hz Hz o 20s 205 400 50 15 1 o so amp 3 Conveyor PA g 1 v Hz Used 1 0 Ramp Coast Ail s lts drive ia Hz He lo In drives of 208V 230V this value is 230V Parameters P1 1 Motor Un V P2 3 Stop function affected P1 2 Motor fn Hz P3 1 Min frequency P1 7 Current limit A P3 2 Max frequency P1 15 Torque boost P3 3 I O reference P2 1 Control place P4 2 Acc time s P2 2 Start function P4 3 Dec time s READY RUN STOP ALARM FAULT ner wow I Para I pur x o Pushto confirm drive setup Figure 10 13 Drive setup 10 12 FIELDBUS PARAMETERS CONTROL PANEL MENU PAR gt S2 The built in Modbus connection supports the following function codes 03 Read Holding Registers 62 0312 02 Honeyvell Parameter Descriptions 72 04 Read Input Registers 06 Preset Single Registers 10 12 1 Modbus process data Process data is an address area for fieldbus control Fieldbus control is active when the value of parameter 2 1 Control place is 3 fieldbus The contents of the proc ess data has been determined in the application The following tables present the process data contents in the GP Application Table 10 3 Output process data o Mo
35. eel are not pressed or navigation is not rotated The operating hour minute and second values at the fault instant are shown in the value menu operating hours displayed reading x 1000 h Note The whole fault history can be cleared by pressing STOP button for 5 sec time when the drive is stopped and Fault history menu is selected in the display See Chapter 6 in for fault descriptions 62 0312 02 41 Parameters Honeywell 9 GENERAL PURPOSE APPLICATION PARAMETERS On the next pages you can find the lists of parameters within the respective param eter groups The parameter descriptions are given in Chapter 10 NOTE Parameters can only be changed when drive is in stop mode Explanations Code Location indication on the keypad Shows the operator the present Monitoring value number or Parameter number Parameter Name of monitoring value or parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value given if available Default Factory preset value ID ID number of the parameter used with fieldbus control More information on this parameter available in chapter 10 Parame IE ter descriptions click on the parameter name 62 0312 02 42 Honeyvell Parameters 9 1 QUICK SETUP PARAMETERS VIRTUAL MENU SHOWS WHEN PAR 13 1 1 code Parameter win Wax Uni Detauky DT Wore Motor nominal 180 500 110 Check rating plate on the voltage motor
36. emely dangerous 1 and may cause death or severe injury The control unit is iso lated from the mains potential The motor terminals U V W T1 T2 T3 and the possible brake resistor terminals are live when VFD is con 2 nected to mains even if the motor is not running The control 1 O terminals are isolated from the mains potential However the relay output terminals may have a dangerous con 3 trol voltage present even when VFD is disconnected from mains The ground leakage current of the variable frequency drive exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connection must be ensured If the frequency converter is used as a part of a machine the machine manufacturer is responsible for providing the machine 5 with a main switch EN 60204 1 gt EPP Bb 62 0312 02 Honeyvell Safety If the VFD is disconnected from mains while running the motor it remains live if the motor is energized by the proc 6 ess In this case the motor functions as a generator feeding energy to the frequency converter After disconnecting the frequency converter from the mains wait until the fan stops and the indicators on the display go out Wait A 7 5 more minutes before doing any work on the VFD connections 62 0312 02 Safety Honeyvell 1 2 SAFETY INSTRUCTIONS 1 The variable frequency drive has been designed for fixed inst
37. g point the output voltage remains at the value set with this parameter Below the frequency at the field weaken ing point the output voltage depends on the setting of the U f curve parame ters See parameters 1 9 1 14 and Figures 10 1 and 10 2 When the parameters 1 1 and 1 2 nominal voltage and nominal frequency of the motor are set the parameters 1 10 and 1 11 are automatically given the corresponding values If you need different values for the field weakening point and the voltage change these parameters after setting the parameters 1 1 and 1 2 U F CURVE MIDDLE POINT FREQUENCY If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point frequency of the curve See Figure 10 2 U F CURVE MIDDLE POINT VOLTAGE If the programmable U f curve has been selected with the parameter 1 9 this parameter defines the middle point voltage of the curve See Figure 10 2 OUTPUT VOLTAGE AT ZERO FREQUENCY This parameter defines the zero frequency voltage of the curve See Figures 10 1 and 10 2 TORQUE BOOST The voltage to the motor changes automatically with high load torque which makes the motor produce sufficient torque to start and run at low frequencies The voltage increase depends on the motor type and power Automatic torque boost can be used in applications with high load torque e g in conveyors O Disabled 1 Enabled Note In high torque low speed applicat
38. gt P3 60 10 4 Ramps amp brakes setup Control panel Menu PAR gt oe 60 10 5 Digital inputs Control panel Menu PAR gt P5 10 6 Analoque inputs Control panel Menu PAR gt P6 RC GA 10 7 Digital and analoque outputs Control panel Menu PAR gt P7 dedico i mamar Era Eina vererensy Ate su Lata dates viado tada atua 64 10 8 Motor thermal protection parameters 9 7 9 10 65 10 9 Autorestart parameters Control panel Menu PAR gt P10 67 10 10 PI control parameters Control panel Menu PAR gt P12 68 10 11 Easy usage menu Control panel Menu PAR gt P9 69 10 12 Fieldbus parameters Control panel Menu PAR gt S2 71 10 12 1 Modbus process data 72 62 0312 02 Safety Honeywell 1 SAFETY A ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATIONI This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or con nected appliances Please read the information included in cautions and warnings carefully Dangerous voltage Risk of death or severe injury General warning Risk of damage to the product or connected appliances 1 1 WARNINGS The components of the power unit of the frequency converter are live when the VFD is connected to mains potential A Coming into contact with this voltage is extr
39. ions it is likely that the motor will overheat If the motor has to run a prolonged time under these conditions spe cial attention must be paid to cooling the motor Use external cooling for the motor if the temperature tends to rise too high SWITCHING FREQUENCY Motor noise can be minimised using a high switching frequency Increasing the switching frequency reduces the capacity of the frequency converter unit 62 0312 02 Honeyvell Parameter Descriptions 58 Switching frequency 1 5 16 kHz 1 17 BRAKE CHOPPER Note An internal brake chopper is installed in three phase supply MI2 and MI3 size drives 0 No brake chopper used 1 Brake chopper used in Run state 2 Used in Run and Stop state When the frequency converter is decelerating the motor the energy stored to the inertia of the motor and the load are fed into an external brake resistor if the brake chopper has been activated This enables the frequency converter to decelerate the load with a torque equal to that of acceleration provided that the correct brake resistor has been selected See separate Brake resistor in stallation manual 10 2 START STOP SETUP CONTROL PANEL MENU PAR gt P2 21 CONTROL PLACE With this parameter the user can select the active control place The selec tions are 1 I O terminal 2 Keypad 3 Fieldbus Note Local Remote control mode can be toggled by pressing the navigation wheel for 5 seconds P2 1 will have no eff
40. irection make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable 7 Receipt of Delivery Honeyvell 2 RECEIPT OF DELIVERY After unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately 2 1 TYPE DESIGNATION CODE HVEDCD 3 0000 F 0 0 EMC Filter O No Filter 1 Filter included Enclusure O Open Chassis 1 NEMA 1 Control IO F Full IO L Limited IO Nominal Horsepower 0007 75 HP 0010 1HP 0100 10HP Nominal Voltage A 110v B 208v 230v C 480v D 575v Phases 1 Single Phase 3 Triple Phase Product Family HVF DCD Honeywell SmartDrive Compact Figure 2 1 Type Code Designation 62 0312 02 Honeyvell Receipt of Delivery 8 2 2 STORAGE If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable Storing temperature 40 F 40 C 70 F 21 C Relative humidity lt 95 no condensation 2 3 MAINTENANCE In normal operating conditions Comp
41. it definitions Description ES oone EI E CE EEES 62 0312 02 75 Parameter Descriptions Honeywell 62 0312 02 62 0312 02 62 0312 02 Automation and Control Solutions Honeywell Limited Honeywell Limit e 35 Dynamic Drive Toronto Ontario M1V 429 Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com Honeyvell U S Registered Trademark 2009 Honeywell International Inc 62 0312 02 Rev 05 09
42. limit is a function of the output frequency CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill 9 7 THERMAL PROTECTION OF THE MOTOR 0 No response 1 Warning 2 Fault stop mode after fault according to parameter 2 3 62 0312 02 Honeyvell Parameter Descriptions 66 If tripping is selected the drive vvill stop and activate the fault stage Deactivat ing the protection i e setting parameter to O vvill reset the thermal model of the motor to 0 9 8 MOTOR AMBIENT TEMPERATURE When the motor ambient temperature must be taken into consideration it is recommended to set a value for this parameter The value can be set between 4 F 20 C and 212 F 100 C 9 9 MOTOR COOLING FACTOR AT ZERO SPEED The cooling power can be set between 0 150 0 x cooling power at nominal frequency See Figure 10 8 Pooling A Overload area 100 HR par 9 9 40 Figure 10 8 Motor cooling power 9 10 MOTOR THERMAL TIME CONSTANT This time can be set between 1 and 200 minutes This is the thermal time constant of the motor The bigger the motor the bigger he time constant The time constant is the time within which the calculated hermal model has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers f the motor s t6 time t6 is the time in seconds the motor
43. nd environment locations 4 1 4 Changing the EMC protection class from H or L to T The EMC protection class of Compact frequency converters can be changed from class H or L to class T by removing the EMC capacitor disconnect ing screw see figure below Note Do not attempt to change the EMC level back to class H or L Even if the pro cedure above is reversed the frequency converter will no longer fulfil the EMC re quirements of class H L 62 0312 02 15 Installation Honeywell 4 2 CABLING AND CONNECTIONS 4 2 1 Power cabling Note Tightening torque for power cables is 4 5 in lbs 3 400V 1 230V Motor out DE plastic cable coating for 360 grounding MAINS MOTOR Figure 4 4 Power connections MI1 3 400V External brake 1 230V resistor ES Motor out L1L2 N L3 Re R R UM V T2 VVIT3 Strip the LU A plastic G cable coating B in o fo grounding Ea Figure 4 5 Power connections MI2 MI3 62 0312 02 Honeywell Installation 16 4 2 2 Control cabling Attach the support AFTER installing the power cables Attach this plate BEFORE installing the power cables Figure 4 6 Mount the PE plate and API cable support 62 0312 02 17 Installation Honeywell Figure 4 7 Open the cover Strip the plastic cable coating for 360 grounding Figure 4 8 Install the control cables See Chapter 7 2 62 0312 02 Honeyvell Installation
44. on checks 5 COMMISSIONING csescseseeseeeeeeeneeeeeenes 5 1 Commissioning steps of Compact 6 FAULT TRACING 7 APPLICATION INTERFACE 7 1 Introduction 7 2 Control I O 8 CONTROL PANEL 8 1 General 62 0312 02 Honeyvell 2 8 2 Display 8 3 Keypad 8 4 Navigation on the Compact control panel 8 4 1 Main menu 8 4 2 Reference menu 8 4 3 Monitoring menu 8 4 4 Parameter menu 8 4 5 Fault history menu rs 9 GENERAL PURPOSE APPLICATION PARAMETERS 9 2 Motor settings Contro panel A 9 3 Start stop setup Control panel Menu PAR gt P2 PRO 45 9 4 Frequency references Control panel Menu PAR gt P3 45 9 5 Ramps and brakes setup Control panel Menu PAR gt P4 46 9 6 Digital inputs Control panel Menu PAR gt P5 9 7 Analogue inputs Control panel Menu PAR gt P6 9 8 Digital and analogue outputs Control panel Menu PAR gt P7 9 9 Protections Control panel Menu PAR gt P9 9 10 Autorestart parameters Control panel Menu PAR gt P10 50 9 11 PI control parameters Control panel Menu PAR gt P12 51 9 12 Easy usage menu Control panel Menu PAR gt PO 9 13 System parameters 10 PARAMETER DESCRIPTIONS 10 1 Motor settings Control panel Menu 10 2 Start Stop setup Control panel Menu PAR gt P2 ni 10 3 Frequency references Control panel Menu PAR
45. rding to the change of frequency reference Push the Stop button on the keypad Run the no load tests without the motor being connected to the process if possible If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests Switch off the supply voltage and wait up until the drive has stopped Connect the motor cable to the motor and to the motor cable ter minals of the frequency converter See to that all Start Stop switches are in Stop positions Switch the mains ON Repeat test 7A or 7B Connect the motor to the process if the no load test was run without the motor being connected Before running the tests make sure that this can be done safely Inform your co workers of the tests Repeat test 7A or 7B 25 Fault Tracing Honeywell 6 FAULT TRACING Note The fault codes listed in this chapter are visible if the Application Interface has a display like e g in API FULL or API LIMITED or if a personal computer has been connected to the drive When a fault is detected by the frequency converter control electronics the drive is stopped and the symbol F together with the ordinal number of the fault and the fault code appear on the display in the following format e g F1 02 Lo Fault code 02 overvoltage Fault ordinal number F1 latest fault The fault can be reset by pressing the Stop button on the control keypad or via the O terminal or fieldbus The fa
46. s see Chapter step 2 and the shields of the shielded cables are connected to protective ground Check the quality and quantity of cooling air Chapter 4 1 2 Check that all Start Stop switches connected to the I O terminals are in Stop position Connect the frequency converter to mains Note The following steps are valid if you have API Full or API Limited Appli cation Interface Set the parameters of group 1 according to the requirements of your application At least the following parameters should be set motor nominal voltage par 1 1 motor nominal frequency par 1 2 motor nominal speed par 1 3 motor nominal current par 1 4 You will find the values needed for the parameters on the motor rating plate 62 0312 02 Honeywell Commissioning 62 0312 02 Perform test run vvithout motor Perform either Test A or Test B A Control from the I O terminals Turn the Start Stop switch to ON position Change the frequency reference potentiometer Check in the Monitoring Menu that the value of Output frequency changes according to the change of frequency reference Turn the Start Stop switch to OFF position B Control from the keypad Select the keypad as the control place with par 2 1 You can also move to keypad control by pressing the navigation wheel for 5 seconds Push the Start button on the keypad Check in the Monitoring Menu that the value of Output frequency changes acco
47. t only if the selected control place is KEYPAD 62 0312 02 35 Control Panel Honeyvell 8 4 NAVIGATION ON THE CONTROL PANEL This chapter provides you vvith information on navigating the menus on the VFD and editing the values of the parameters 8 4 1 Main menu The menu structure of the control software consists o a main menu and several submenus Navigation in the main menu is shown below READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT REFERENCE ia ds a a MENU REF o REF lt cn mim Displays the MON keypad reference LI t II valle i of PAR PAR regardless PUSH the selected FLT q HW FLT Hz control place z z FWD REV I O KEYPAD BUS FWD REV IO KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a 3 MONITORING REF REF MENU MONT MON lt MII In this menu x MI I pesam PAR PAR browse the monitoring FLT PUSH ir values x v v v FWD REV I O KEYPAD BUS FWD REV I O KEYPAD BUS ROTATE READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT PARAMETER aa da a a MENU REF REF D J Inthismenu MON MON you can i I browse and PARja PAR edit the parameters FLT q e PUSH FLT FWD REV W O KEYPAD BUS FWD REV I O KEYPAD BUS READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT a a FAULT MENU REF Here you will be able NON to browse PAR through the ty faul
48. the Stop function par 2 3 The DC braking time is determined with this parameter Par 2 3 0 Stop function Coasting After the stop command the motor coasts to a stop without control from the frequency converter With the DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled by the frequency when the DC braking starts If the frequency is greater than the nominal frequency of the motor the set value of parameter 4 7 determines the braking time When the frequency is 10 ofthe nominal the braking time is 10 of the set value of parameter 4 7 fout fout fn x Output frequency Ne Motor speed N Die Output frequency N N DC braking ON NN 01 xfn vu 5 T DC braking ON t t gt gt Motor speed RUN STOP 62 0312 02 t 1x par 4 7 t 0 1 x par 4 7 hettar tT JJ je O RUN STOP Figure 10 5 DC braking time when Stop mode Coasting Par 2 3 1 Stop function Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters if the inertia of of the motor and load allows that to the speed defined with parameter 4 6 where the DC braking starts 63 Parameter Descriptions Honeyvell The braking time is defined with parameter 4 7 If high inertia exists it is rec ommended to use an external braking resistor for f
49. ting plate on 400 the motor motor nominal fr 60 00 11 Check rating plate on quency the motor Check rating plate on the motor Current limit a tax Motor control modelo 0 E Frequency control 1 Speed control 0 Linear U f ratio selection 108 1 Squared EH Programmable P1 11 Gar at 200 100 00 of Nominal voltage of weakening point the motor requency P1 13 U f curve midpoint P1 11 50 00 of Nominal voltage of voltage the motor Output voltage at of Nominal voltage of 40 00 zero frequency the motor 0 Not used a CLE ee el 0 Disabled 1 Used in Run state pled fe Brake Chopper 2 Used in Run and Stop state Table 9 2 Motor settings NOTE These parameters are shown when P13 1 0 62 0312 02 45 Parameters Honeywell 9 3 START STOP SETUP CONTROL PANEL MENU PAR gt P2 ode Rara II ESTRELLES Not e 1 I O terminal ontrol place eypa E P2 1 C l pl 125 2 Ke d 3 Fieldbus ne P22 Start function function Flying start Coasting OStartFwd Start reverse Start Stop 1 Start Reverse IE i logic 2 Start Pulse Stop Pulse 3 Start Fwd Start Rv REAF REAF Table 9 3 Start stop setup 9 4 FREQUENCY REFERENCES CONTROL PANEL MENU PAR gt P3 Min frequency P3 2 Max frequency P3 1 0 Preset Speeds 0 7 1 Keypad Reference 2 Fieldbus Reference I O reference 3 Al1 API FULL 8 LIMITED 4 Al2 API FULL ME 537 Presetspeed s 0 00
50. tput for Dl s 20 max load 50 mA I O signal ground Digital input 1 1 Start forward 0 30 V Ri 12 Kdmin RS485 signal A FB Communication RS485 signal B FB Communication Relay out 2 ACTIVE Relay Max switching load opened FAULT P 250Vac 2A or 250Vdc 0 4A Table 7 4 General purpose application default I O configuration and connections for API RS 485 version P Programmable function parameter lists and descriptions chapters 9 and 10 62 0312 02 33 Control Panel Honeywell 8 CONTROL PANEL 8 1 GENERAL The API Full and API Limited versions have similar control panels The panel is integrated to the drive consisting of corresponding application card and an overlay on the drive cover with status display and button clarifications The Control panel consists of an LCD display with backlight and a keypad including a navigation wheel a green START button and a red STOP button see Figure 8 1 8 2 DISPLAY The display includes 14 segment and 7 segment blocks arrowheads and clear text unit symbols The arrowheads when visible indicate some information about the drive which is printed in clear text on the overlay numbers 1 14 in the figure be low The arrowheads are grouped in 3 groups with the following meanings and Eng lish overlay texts see Figure 8 1 Group 1 5 Drive status 1 Drive is ready to start READY 2 Drive is running RUN 3 Drive has stopped STOP
51. ts occurred FLTJa Dy v FWD REV W O KEYPAD BUS Figure 8 2 Main menu REF A MON E mm PAR I Wt PUSH FLT 4 E FWD REV W O KEYPAD BUS 62 0312 02 Honeyvell Control Panel 36 8 4 2 Reference menu READY RUN STOP ALARM FAULT LAN do ee Conn sell JUL x v FWD REV I O KEYPAD BUS Push to enter Change Push to edit mode value confirm Figure 8 3 Reference menu display Move to the reference menu with the navigation wheel see Figure 8 2 The refe rence value can be changed with the navigation wheel as shown in Figure 8 3 The reference value follows the rotation continuously without separate new value acceptance 62 0312 02 37 Control Panel Honeywell 8 4 3 Monitoring menu M Alternates RR Alternat ti I I j in the display i READY NRUN STOP ALAM FAULT 4 REEL MONja PART FLT pe hd v FWD REV IO KEYPAD BUS Browse M1 1 M1 20 Figure 8 4 Monitoring menu display Monitoring values mean actual values of measured signals as vvell as statuses of some control settings They are visible in API Full and Limited display but they can not be edited The monitoring values are listed in Table 8 1 Pushing the navigation wheel once in this menu takes the user to the next level where the monitoring value e g M1 11 and value are visible see Figure 8 2 The monitoring values can be browsed by rolling the navigation wheel clockwis
52. ults with time labels are stored in the Fault history menu which can be browsed The different fault codes their causes and correcting actions are presented in the table below E Frequency converter has detected too high a current Check loading 1 One gt 4 In in the motor cable Check motor size sudden heavy load increase Check cables short circuit in motor cables unsuitable motor The DC link voltage has exceeded the internal safety 2 Overvoltage limit Increase the deceleration too short a deceleration time time P 4 3 high overvoltage spikes in mains Current measurement has detected extra leakage current at Check motor cables and 3 Ground fault start R i R motor insulation failure in cables or motor Table 6 1 Fault codes A ces Honeyvell Fault Tracing 26 rata BS Es code Reset the fault and component failure testart System fault faulty operation Should the fault re occur contact the distributor near to you The DC link voltage has In case of temporary sup exceeded the internal safety ply voltage break reset limit the fault and restart the most probable cause too frequency converter Undervoltage low a supply voltage Check the supply voltage frequency converter internal If it is adequate an inter fault nal failure has occurred Power outages Contact the distributor near to you Frequency converter IGBT switch temperature is Check the ambient tem undertemperature
53. under 14 F 10 C perature Check that the cooling air flow is not blocked IGBT switch temperature is over Check the ambient tem 248 F 120 C Overtempera perature ture warning is issued when the Make sure that the IGBT switch temperature switching frequency is not exceeds 230 F 110 C too high in relation to ambient temperature and motor load 15 Motor stalled Motor stall protection has tripped f Check motor Motor overheating has been Decrease the motor load Motor overtempera detected by frequency converter If no motor overload ture motor temperature model Motor exists check the temper is overloaded ature model parameters EEPROM checksum Farameter save fault Contact the distributor faulty operation fault near to you Frequency converter overtemperature component failure Reset the fault and restart Should the fault re occur contact the distributor near to you Microcontroller watch faulty operation dog fault component failure Should the fault re occur contact the distributor near to you Internal bus commu Ambient interference or defective nication hardware Table 6 1 Fault codes 62 0312 02 27 Fault Tracing Honeyvell ESA dada code 35 Application fault Application does not function Contact the distibutor near to you Analogue input lin lt 4mA selected signal range 4 to 20 mA External fault Fieldbus fault Table 6 1 F
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