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NetSolver User`s Manual - Advanced Technology Services

1. qu 00000 Fee 00000 erte ex 3l E wo o e D O E a 2 a O e w E 9 z 2 S E 2E E EI a 00000 o o a 3 e KEN UUUUU E E e x gt o 00000 a o O 3 Cose pi z e o 00000 E Figure 3 9 PanelMate Power Series 3000 Keypad Unit Models 3600 3700 and 3900 Side View 46 Chapter 3 Installation In An Industrial Enclosure Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 7 inch pounds Install in an Enclosure Make the cutouts in the enclosure as shown in figure 3 14 Disassemble the PanelMate Power Series 3000 Keypad unit using the following procedure 1 Di Go to the side of the unit Remove AC power and disconnect any other cables Unplug the keypad cable from the Electronics Module Make sure you do not pull on the keypad cable Unfasten the ferrite block from the unit Make sure the free weight of the ferrite does not damage the keypad cable Remove the Electronics Display Assembly Do this by turning the captive fasteners counter clockwise Support the weight of the assembly by holding the bottom of the unit then gently tilt the top of the assembl
2. FRONT VIEW 045 SIDE VIEW 146 14 01 I 15 00 11 92 J 4 1 50 E ra ele E KI E PENN 7 00 y 170 be 0 18 3 80 al 11 10 20 00 Outline Drawing i o Unit Weight 65 LAS 0 eme O RQUE REQUIREMENTS 0 smewruess O C 17 INCH LBS FOR 10 42 NUTS n ul E WHICH MOONT UNIT IN EXTENSION COLLAR e ol ses 913 24 INCH LAS FOR 20 32 MTS E vos o WHICH MOUNT THE COLLAR T vsze JO F INCH LES FOR 48 37 NUTS WHICH MOUNT KETB ARDI IN a E ESTENSION COLLAR 12 INCH LBS FOR H 32 NOTS WHICH MOUNT THE COLLAR 1 50 NOTE 1 ALL DIMENSIONS ARE IN INCHES S 2 ALLOW 2 REAR CLEARANCE FOR CABLE l n LJ n LI n LI n Lo Figure 3 15 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture With Collar Outline Chapter 3 Installation In An Industrial Enclosure 55 Panel Cutout Dimensions 9 00 9 00 pe 2 00 E 500 Y 2 50 di 2 50 T 5 00 Y 2 00 e LLL RT ARAN A PGE NARA AAN AZ Miley LLL ty LA a FL Ge ePID P AA MA CGA S os POL A TOUT I 1250 20 JA 1 LO EI JP LLL Pe AMO NG 3 LILLIE LLL LLL Le i 9 25 AUTION Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs The f
3. screens Slide 1L S Start EISLIDE 1L Fault E d 2 Auto Coolant Valve Stuck Ackd 13142144 PG4 Bir Pressure Low Alarm Ackd 18 18 35 PGE Spindle Motor Fault Clrd B8 87 43 PGs Slide Slide 1L Machine Setup Slide 1L iL Position Stop Parameter Current Edit Unit A U T Oo 188 88 Download Values Bl x Part Number 51952 Starting Position 12 00 inch ae eae A Acceleration 1 84 ipa s Spindle pins Rate SC DEE Slide 1L 5 d eceleration a ipsa S BS elvas Final Position 16 23 inch Jos gal Offset 8 25 inch Forward 75 008 Move Acceleration 1 84 ipz s RAH 56 850 gt Auto Mode Operator Station Left Detail Manual Mode Tool change required on 1L 1 Slide 1L Use replacement tool UD 66 1258 16 75 Jog gt Slide Position in Reverse Figure 1 1 Example Page Chapter 2 Hardware Checkout Overview Hardware Checkout Overview In this chapter you will learn e How to set up the PanelMate unit for checkout e How to attach the Audio Feedback Kit e How to attach the optional Security Keyswitch e Howto check system health e How to set the real time clock Unpacking Chapter 2 Hardware Checkout Overview Carefully remove all equipment from the packing cartons and inspect all parts for damage in shipment Check the packing cartons for all items shown on the packing list Keep the cartons and packing materials for future shipment Report any damage to the carrier who delivered the
4. O PanelMate With Remote I O PC Requirements PaneMate Requirements Configuration Software or Transfer Utility None 1 S S 5136 SD Card 2 Configuration Software or Transfer Utility 1 Acceleratl On Interface 2 DH or DH Driver Installed 3 Upload Download Option 1 A B 1784 KT Card and 1784 PCMK Card 2 Configuration Software or Transfer Utility 3 A B INTERCHANGE Software 1 Acceleratl On Interface 2 DH or DH Driver Installed 3 Upload Download Option 1 A B KE KF Module 2 Configuration Software or Transfer Utility 1 Acceleratl On Interface 2 DH or DH Driver Installed 3 Upload Download Option 1 S S 5136 SD2 Card 2 Configuration Software or Transfer Utility 1 Acceleratl On Interface 2 Remote I O Driver Installed 3 Upload Download Option 1 A B 1784 KT Card and 1784 PCMK Card 2 Configuration Software or Transfer Utility 3 A B INTERCHANGE Software 1 Acceleratl On Interface 2 Remote I O Driver Installed 3 Upload Download Option 1 A B KE KF Module 2 Configuration Software or Transfer Utility 1 Acceleratl On Interface 2 Remote I O Driver Installed 3 Upload Download Option Acquired from third party Figure C 1 Allen Bradley Upload Download Index 185 Index A About This Manual vi Accessories 160 Appendix A Detailed Specifications 109 B Installa
5. 120 Appendix A Detailed Specifications Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 18 pounds Equipment Heat Output 119 BTU hr 35 watts PanelMate 3000 Color Active Matrix TFT Keypad Unit Model 3900 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 yearn minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Color 256 colors with 8 state PowerBlink Environment Temperature Operating Ambient 0 to 50 C Storage 20 to 60 C Humidity 20 95 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only Environment Cont Appendix A Detailed Specifications 121 NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 1g at 10 500 Hz Non operating 1gat 10 500 Hz Shock Operating 15g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level AC and
6. Voltage Auto Sensing 120 230V AC 15 10 Frequency 50 60 Hz 5 Power 35W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 16A Max Appendix A Detailed Specifications 137 Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 16 pounds Equipment Heat Output 119 BTU hr 35 watts PanelMate 3000 Color Active Matrix TFT Touchscreen Unit Model 3900 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Appendix A Detailed Specifications Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 256 x 256 pixels Color 256 colo
7. 12 30 7 N f 3 S S J FRONT VIEW 10 77 Ce e e e e e I e e Ji e Ge e e REAR VIEW Chapter 3 Installation In An Industrial Enclosure 75 ELLLE i SIDE VIEW TORQUE REQUIREMENTS 6 INCH LB NOTES LA DIMENSIONS ARE IN CLEARANCE FOR 8 32 NI Figure 3 29 PanelMate Power Series 3000 Touchscreen Unit Models 3600 3700 And 3900 Outline INCHES REAR AND SIDE OR CABLES 76 Chapter 3 Installation In An Industrial Enclosure Panel Cutout Dimensions 5 87 22 DIA HOLE 4 PLACES N 4 5 70 4 65 i wy M 74 SINTRA 22 DIA SLOT E 12 PLACES Torque Limits for Steel Studs CAUTION Care should be exercised when tightening the nuts the fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless 6 INCH POUNDS FOR 78 32 NUTS Figure 3 30 PanelMate Power Series 3000 Touchscreen Unit Models 3600 3700 And 3900 Cutout and Torque Limits Chapter 3 Installation In An Industrial Enclosure 77 e ES A A f N f e 6 N 6 NY n O A Y a N HE 0 _lp e LN 8 ON FA E AN A d O e P Figure 3 31 PanelMate Pow
8. T T DUU 000000 000000 000000 TT 000000 Figure 3 25 PanelMate Power Series 5000 Keypad Unit Model 5200 Split Architecture Side View 67 68 Chapter 3 Installation In An Industrial Enclosure Caution Be careful when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 17 inch pounds Install in an Enclosure Make the cutout in the enclosure as shown in figure 3 30 Disassemble the PanelMate Power Series 5000 Keypad unit using the following procedure Go to the side of the unit Remove AC power and disconnect any other cables Unplug the keypad connector from the Electronics Module Make sure that you do not pull on the keypad cable Remove the Electronics Display Assembly turn the captive fasteners counter clockwise Support the weight of the assembly by holding the bottom of the unit then gently tilt the top of the assembly and lift upward Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 10 washers and nuts that are supplied with the unit Make sure the cable does not get pinched between the enclosure and the Front Panel Re attach the Electronics Display Assembly Do this by engaging the front slots of the Electronics Display Assembly on the mounting flanges
9. Environment Temperature Operating Ambient 0 to 509C Storage 20 to 65 C Humidity 20 95 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 10 57 Hz at 0 006 inch peak to peak dsplacement 57 500 Hz at lg acceleration Non operating 10 57 Hz at 0 015 inch peak to peak displacement 57 500 Hz at 2 5g acceleration Shock Operating 10g Non operating 20g Altitude Operating 10000 feet above sea level Non operating 30000 feet above sea level AC Magnetic Field Objectionable display jitter may result if operated near Influence motors or transformers Interfering AC fields around unit should not exceed 0 1 Gauss 8A m Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Appendix A Detailed Specifications 127 Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60Hz 5 Power Electronics Unit Monitor Total 30W 50W 80W rms 0 3A 0 7A 1 04 Repetitive Peak 0 75A 1 75A 2 5A Peak Inrush 16A Max 16A Max 25A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form
10. PanelMate 3000 Color Dual Scan Touchscreen Unit Model 3700 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 256 x 256 pixels Color 256 colors with 8 state PowerBlink Touchscreen Resolution 256 x 256 touch cells 136 Appendix A Detailed Specifications Environment Temperature Operating Ambient 0 to 409C Storage 20 to 609C Humidity 20 95 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 1g at 10 500 Hz Non operating 1g at 10 500 Hz Shock Operating 15g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Influence Unaffected by low level AC and DC magnetic fields Surge Immunity IEC 801 5 Level 3 Dielectric UL 508 CSA C22 2 Withstand ESD Immunity IEC 801 2 Level 4 Electrical Requirements
11. ESD Immunity IEC 801 2 Level 4 Appendix A Detailed Specifications 117 Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60 Hz 5 Power 35W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 16A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 FormC contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 18 pounds Equipment Heat Output 119 BTU hr 35 watts 118 Appendix A Detailed Specifications PanelMate 3000 Color Dual Scan Keypad Unit Model 3700 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels
12. The PanelMate Power Series 3000 Keypad unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 3000 Keypad unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 3000 Keypad unit Outline and the PanelMate Power Series 3000 Keypad unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 3000 Keypad unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below th
13. slide the locking lever toward the 1 on the mounting adapter To connect the contact block to the mounting adapter squeeze the pads on the top and bottom and push into the mounting adapter Slide the contact block into slot 1 or slot 2 only When attached properly the print should be facing outward Chapter 3 Installation In An Industrial Enclosure 95 Once assembled you can insert the key and turn clockwise to enable entry in the PanelMate Power Series unit When the key is returned to the center position it disables entry into the PanelMate Power Series unit The key can be removed in the center position Center Key Removal Position Right Entry Enabled Figure 3 44 Keyswitch Front View Minimum spacing when mounting with other Cutler Hammer 22 5mm switches is 1 18 inches 30mm center to center horizontal spacing and 1 97 inches 50mm center to center vertical spacing The contact closure to enable the security keyswitch input circuit should be in the range from 0 Ohms a short to 50 Ohms maximum Note that voltage should not be applied to the contact closure Chapter 4 Regular Maintenance Regular Maintenance In this chapter you will learn e What regular maintenance the PanelMate unit requires e How to make display adjustments 97 98 Chapter 4 Regular Maintenance Regular Maintenance Very little regular maintenance is required to keep your PanelMate unit in perfect running condition The face of t
14. slo O 00 neos sso O veo O O sue O O Figure 2 10 PanelMate 4000 Touchscreen Unit Rear View Chapter 2 Hardware Checkout Overview Teen m 18 sel 6 O gt IO o 000000 il E Figure 2 11 PanelMate 5000 Touchscreen Unit Side View Connect AC Power N Neutral White Wire typical G Ground Green Yellow Wire N Q L The AC power terminals and switch are on the back of the PanelMate 2000 and 4000 and on the side of the PanelMate 3000 and PanelMate 5000 Ensure the rocker switch is OFF Remove the protective cover Connect your AC power with user supplied wiring Note For PanelMate 2000 Color and PanelMate 4000 units the monitor and Electronics Module require individual power connection The PanelMate unit is auto sensing and automatically adjusts to operate at either 120V AC or 230V AC Replace the protective cover over the AC wiring Note Power Conditioning may be required when the PanelMate unit is installed in areas where the power quality is poor typical L Line Hot Black Wire typical Recommended minimum wire size is 0 82mm 18 AWG Figure 2 11 Terminal Block Chapter 2 Hardware Checkout Overview 17 Attach Audio Feedback Kit The Audio Feedback Kit is an optional accessory
15. and a cutout torque drawing To install the kit first make the panel cutout for the mounting collar as shown in figure 3 6 Check to see if the mounting collar will fit then remove Attach the PanelMate Unit to the mounting collar with the 16 nuts and washers provided with the PanelMate 2000 Grayscale Keypad Unit Mounting Collar Kit Caution Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless Do not exceed 8 inch pounds Attach the gasket to the mounting collar This is most easily done by placing the unit with the collar attached face down on a work surface Take care to prevent scratching the front panel of the unit Align the outside edge of the gasket even with the outside edge of the collar with the page edge facing the collar Attach the gasket by stripping off a small section of the paper protecting the adhesive on the gasket Carefully attach the gasket to the collar uncovering the adhesive a few inches at a time Insert the assembled collar in the panel and fasten the collar to the panel with 16 nuts and washers Mount the PanelMate Unit s front panel to the collar and then mount collar to the enclosure Finally attach the Monitor Module and Electronics Module amp SN 3 SH Figure 3 4 PanelMate 2000 Grayscale Keypad Unit Model 2600 Mounting Collar Assembly 32
16. rms 0 3A 0 7A 1 04 Repetitive Peak 0 75A 1 75A 2 5A Peak Inrush 16A Max 16A Max 25A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Appendix A Detailed Specifications 125 Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 55 pounds Equipment Heat Output 80 watts 273 BTU hr PanelMate 4000 Keypad Unit Model 4500 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Color 256 colors with 8 state PowerBlink Dot Pitch 0 28 mm Electron Gun In line Configuration Appendix A Detailed Specifications
17. speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 16 pounds Equipment Heat Output 119 BTU hr 35 watts Appendix A Detailed Specifications Main Processor PanelMate 4000 Touchscreen Unit Model 4500 CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 256 x 256 pixels Color 256 colors with 8 state PowerBlink Dot Pitch 0 28 mm Electron Gun In line Configuration Touchscreen Resolution 256 x 256 touch cells Environment Temperature Operating Ambient 0 to 509C Storage 20 to 659C Humidity 20 95 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Environment Cont Appendix A Detailed Specifications 141 Vibration Operating 10 57 Hz at 0 006 inch peak to peak displacement 57 500 Hz at 1g acceleration Non operating 10 57 Hz at 0 015 inch peak to peak displacement 57 500 Hz at 2 5g acceleration Shock Operating 10g
18. 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Appendix A Detailed Specifications 123 Display Cont Color 256 colors with 8 state PowerBlink Dot Pitch 0 28 mm Electron Gun In line Configuration Environment Temperature Operating Ambient 0 to 509C Storage 20 to 65 C Humidity 20 95 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 10 57 Hz at 0 006 inch peak to peak displacement 57 500 Hz at lg acceleration Non operating 10 57 Hz at 0 015 inch peak to peak displacement 57 500 Hz at 2 5g acceleration Shock Operating 10g Non operating 20g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Objectionable display jitter may result if operated near Influence motors or transformers Interfering AC fields around unit should not exceed 0 1 Gauss 8A m Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 124 Appendix A Detailed Specifications Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60Hz 5 Power Electronics Unit Monitor Total 30W 50W 80W
19. 80 14 10 13 20 SOTO ea CII Ens LOI I Li iet to Pa pb Le 11 60 ml 0 45 0 17 4 _ 2 00 La 12 50 0 45 pa 9 86 Le 11 89 FRONT VIFW SIDE VIEW Unit Weight Dei D a a D mita diva vie A 92 LBS TORQUE REQUIREMENTS 8 INCH LB FOR 48 37 NUTS NOTE 1 ALL DIMENSIONS SFE IN INCHES 2 ALLOW 2 RESP CLEARANCE FoR CABLE Figure 3 5 PanelMate Power Series 2000 Color Keypad Unit Model 2700 with Collar Outline Chapter 3 Installation In An Industrial Enclosure 41 5 95 5 95 4 50 4 50 gt 1 502 50 4 e e e e Re N Ki NG Ki L 9 EN O S Se s Ki ys N Se Rus Se x 645 A N 4 95 Se x N in EN EN o 1 65 ER N S Yi HA xd lt A 12 90 N 1 65 No CUTOUT x p NS O Dy Ki 4 95 EN x 6 75 g ANC G S N N N By 1_ 9 ET Sy EN ch ve aoe DIA HOLE 2 5 65 id 16 PLACES e CAUTION Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless 8 INCH POUNDS FOR 48 32 NUTS Note All units are in inches Figure 3 6 PanelMate Power Series 2000 Color Keypad Unit Model 2700 Panel Mount Collar 42 Chapter 3 Installation In An Industrial Enclosure PanelMate Power Series 3000 Keypad Unit Models 3600 3700 and 3900
20. C contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker 128 Appendix A Detailed Specifications Security Keyswitch Input Type Contact closure Comnector Removable two terminal connector Other Weight 55 pounds Equipment Heat Output 80 watts 273 BTU hr PanelMate 5000 Keypad Unit Model 5200 Main Processor CPU Motorola 68020 microprocessor Memory 1MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Grayscale 256 colors with 8 state PowerBlink Environment Temperature Operating Ambient 0 to 509C Storage 20 to 60 C Humidity 20 95 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only Environment Cont Appendix A Detailed Specifications 129 NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 10 500 Hz 1G Non op
21. Chapter 3 Installation In An Industrial Enclosure CA pe cb N E o N N d 0 d o a 7 o ZO LL BN LT EN na H le 0 45 eis 1 60 2 00 12 50 mi 9 85 i 0 68 FRONT VIEW SIDE VIEW o o o o o o o o oja oo 8 ola po DNS ARE IN INCHES 2 REAR CLEARANCE FOR CABLE op o o lo og i po L1 oja o pa 10 26 p 1 12 Figure 3 5 PanelMate 2000 Grayscale Keypad Unit Model 2600 With Collar Outline 34 Chapter 3 Installation In An Industrial Enclosure 5 95 5 95 4 50 4 50 fo 1 50 p 1 50 w N N NC O x b x N CS N gt 6 19 Ki BS ES 6 45 Ces 4 95 lt x x o ES EM o 1 65 lt x N 4 12 90 p 1 65 CUTOUT x Ki is 3 X N amp 4 95 Su amp 6 75 NC x N x N NG x N 1 x S N N 9 b N Pegi DIA HOLE S s 5 65 id 16 PLACES 11 30 CAUTION Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless 8 INCH POUNDS FOR 78 32 NUTS Chapter 3 Installation In An Industrial Enclosure 35 Figure 3 6 PanelMate 2000 Grayscale Keypad Unit Model 2600 Panel Mount Collar PanelMate 2000 Color Keypad U
22. DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230V AC 15 10 Frequency 50 60 Hz 5 Power 35W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 16A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels 122 Appendix A Detailed Specifications Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 18 pounds Equipment Heat Output 119 BTU hr 35 watts PanelMate 4000 Split Architecture Keypad Unit Model 4200 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31
23. IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C222 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230V AC 15 10 Frequency 50 60Hz 5 Power 40W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 16A Max Appendix A Detailed Specifications 145 Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 19 pounds Equipment Heat Output 40 watts 137 BTU hr Appendix B Installation Guidelines 147 Installation Guidelines In this chapter you will learn e Physical Installation Considerations e Environmental Considerations e Wiring Considerations 148 Appendix B Installation Guidelines Overview This document explains important considerations for installation of the PanelMate Power Series Physical Installation Considerations Choosing where and how to mount your equipment is the first step i
24. In An Industrial Enclosure To place a PanelMate Power Series 4000 Keypad unit in a PanelMate Series 2900 cutout use the following cutout figure Panel Cutout Dimensions m 8 70 8 70 PR N ZZZ J Ky DALAI 6 00 35 CA P 01 DLE EXISTING d FA PA A 270 Mx Lo CUTOUT ec jasa 9 9 1 19 Es 77 o Nn SE ud PA 213 3 12 PLACES da 7 7 7 EXISTING AA FA EY 4 CUTOUT 7 gbi 1 19 9 1 66 5 00 L 250 250 L 500 1 1 66 8 82 8 82 J CAUTION Core should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs The following torque limits should not be exceeded 17 INCH POUNDS FOR 10 32 NUTS 7 INCH POUNDS FOR 8 32 NUTS Note All units are in inches Figure 3 12 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture Cutout and Torque Limits for a PanelMate Series II or Ill Cutout Note To retrofit a PanelMate Power Series Keypad unit into an existing PanelMateSeries Il or Ill cutout the cutout may need to be modified If the existing cutout was made to the minimum dimensions for a PanelMate Series I II or III then at least 0 050 inches should be removed from the front panel assembly before mounting the unit in the cutout If the maximum of 0 22 inches is removed the u
25. Industrial Enclosure 37 O O O O O o 9 a BRIGHTNESS CONTRAST V CENTER V SIZE H CENTER KEYSWITCH FAULT o RELAY AUDIO SERIAL PORT 1 SERIAL PORT 2 o Figure 3 3 PanelMate Power Series 2000 Color Keypad Unit Model 2700 Rear View 38 Chapter 3 Installation In An Industrial Enclosure Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 6 inch pounds Install in an Enclosure Make cutouts in the enclosure as shown in figure 3 8 Disassemble the PanelMate Power Series unit using the following procedure L Go to the back of the unit Remove AC power from both the Electronics Module and the monitor housing Unplug the Monitor Module video cable from the Electronics Module This cable disconnects the video signal to the monitor Remove the Monitor Module Do this by turning the quarter turn fasteners counter clockwise The Monitor Module is now disconnected and will slide out Store in a safe location Remove the Electronics Module Do this by turning the quarter turn fasteners counter clockwise Support the weight of the assembly by holding the knurled fasteners then gently pull the assembly away from the front panel to disengage the front panel keypad connector Then pivot the assembly down to clear the mounting flange on the fr
26. Non operating 20g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Objectionable display jitter may result if operated near Influence motors or transformers Interfering AC fields around unit should not exceed 0 1 Gauss 8A m Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60Hz 5 Power Electronics Unit Monitor Total 30W 50W 80W rms 3A 0 74 1 04 Repetitive Peak 0 75A 1 75A 2 5A Peak Inrush 16A Max 16A Max 25A Max 142 Appendix A Detailed Specifications Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 52 pounds Equipment Heat Output 80 watts 273 BTU hr Appendix A Detailed Specifications 143 Pane
27. SIDE VIEW s 9 o Lei 9 eye Outline Drawing Unit Weight 19 LBS TORQUE REQUIREMENTS o o 10 INCH LB FOR 410 32 NUTS 12 74 ge E IN INCHES 812 o E CLEARANCE 4 62 e H 142 D o o LI NI 9 9 o 0 344 0 68 l 3 54 Lo 0 78 REAR VIEW Figure 3 36 PanelMate Power Series 5000 Touchscreen Unit Model 5500 Outline Chapter 3 Installation In An Industrial Enclosure 87 Panel Cutout Dimensions a 1 SCH 25 DIA HOLE 8 PLACES 25 DIA SLOT 8 PLACES 13 80 Torque Limits for Steel Studs CAUTION Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless 10 INCH POUNDS FOR 710 32 NUTS Figure 3 37 PanelMate Power Series 5000 Touchscreen Unit Model 5500 Cutout and Torque Limits 88 Chapter 3 Installation In An Industrial Enclosure mi RIAL PORT 2 HH Figure 3 38 PanelMate Power Series 5000 Touchscreen Unit Model 5500 Side View Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 6 inch pounds Chapter 3 Installation In An Industria
28. VGA Color 256 colors with 8 state PowerBlink Environment Temperature Operating Ambient 09 409C Storage 200 600C Humidity 20 95 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 1g at 10 500 Hz Non operating 1g at 10 500 Hz Shock Operating 15g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level Environment Cont Appendix A Detailed Specifications 119 AC Magnetic Field Unaffected by low level AC and DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60 Hz 5 Power 35W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 16A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker
29. anana raen 22 Display System Configuration Information 23 Enter Run Mode ee oi eet i ert t aer HD e Calo lides 23 Exit Ru Modes sonic ali ESEMu 23 Calibrate Touchscreen eaaa eaaa eea eaaa eaaa aaa Kanan enne nennen treten nnne ne anna n nnne 24 Calibrating In Run Mode aeir AS N 24 Chapter 3 Installation in an Industrial Enclosure iii 25 PanelMate 2000 Grayscale Keypad cano nnnc nano nc nr nano aana nns 26 PanelMate 2000 Color kevpad cano ncnc canon nennen enne 34 PanelMate 3000 e TEE 42 PanelMate 4000 Keypad e aro dt tacere eate 47 PanelMate 4000 kevpad cnn crnnnn nana anana rn rra rar 56 PanelMate 5000 Keypad 5 rasane rada abra aa ng kaa AE eea na aab naka IG Ka Tak ringa wa naa Ka a ra daa abeh nada aken Aa 64 PanelMate 5000 Keypad nitet eet bp bo exi bcn it 69 PanelMate 3000 Touchscreen 4 asa aana aa i 74 PanelMate 4000 Touchscreen anana nana anana anae anana eran anae 79 PanelMate 5000 Touchscreen aa aane a naen aana aaa aana aana a nana anna aana a eran anae 85 Connect AC POWER re Ka gah aaa m ash a 90 Connect to a Serial Po is 91 Connect to a Personal Computer nn nner tenn nn nnne nena 91 Serial Port Termination s sasa naak agan wen na ngak eag a a aaa a ea nag aaa ah naga TL nn nina nen 92 Connect tothe Fault Relay 1o coeant Talia dias 93 Connect to the Audio Output 93 Connect to t
30. hardware installation of the PanelMate Power Series Operator Station What s Inside This manual is organized as follows Preface Chapter 1 Introduction Chapter 2 Hardware Checkout Overview Chapter 3 Installation In An Industrial Enclosure Chapter 4 Regular Maintenance Chapter 5 PanelMate Unit Troubleshooting Guide Appendix A Detailed Specifications Appendix B Installation Guidelines Appendix C Accessories And Options Index Preface vii Support Services It is Cutler Hammer s goal to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether it s by phone fax modem or mail you can access Cutler Hammer support information 24 hours a day seven days a week Our wide range of services include Technical Support 1 800 809 2772 If you are in the U S or Canada you can take advantage of our toll free line for technical assistance with hardware and software product selection system design and installation and system debugging and diagnostics Technical support engineers are available for calls during regular business hours 8 am 5 30 pm EST by calling 1 800 809 2772 International calls can be made to either the Tech Line at 1 800 809 2772 toll call or the Cutler Hammer main business line at 614 882 3282 Emergency Technical Support 1 800 809 27
31. not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industrial enclosure 80 Chapter 3 Installation In An Industrial Enclosure mr REAR VIEW a NA WI SIDE VIEW Outline Drawing Unit Weight 52 LBS ORQUE REQUIREMENTS LB FOR 10 32 NUTS AR 2 CABLES JE FOR ELECTRONICS Figure 3 32 PanelMate Power Series 4000 Touchscreen Unit Model 4500 Outline AND Chapter 3 Installation In An Industrial Enclosure 81 Panel Cutout Dimensions 7 16 7 16 330 I 298 25 DIA HOLE p 1 90 1 90 4 8 PLACES 6 26 12 52 28 di SLOT 4 D 13 80 Torque Limits for Steel Studs CAUTION Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless IMPORTANT Cutout will accommodate monitor section only electronics enclosure to be mounted to monitor section and ha
32. press the control button labeled Execute to display a new page of choices Perform these tests by selecting the appropriate template then pressing the Execute control button Set Date and Time Display Keypad Touchscreen Tone Relay and Battery Test System Status Setting Date and Time 1 Select Set Date and Time and press the control button labeled Execute A new page will be displayed Select Set Date and press the control button labeled Execute The right hand control buttons will change and numeric entry will be enabled Use the numeric keypads to enter the month day of the month and the year using the format MM DD YY Be sure to use the minus key between the numeric values By pressing the control button labeled Enter the new date will be entered If the date is already correct press the lt Cancel gt key to exit Select Set Time and press the control button labeled Execute Use the numeric keys to enter the time as HH MM SS with the hours in the 24 hour format For example enter 2 45 11 PM as 14 45 11 Be sure to use the minus key between numeric values Pressing the control button labeled Enter enters the new time If the time is already correct press the lt Cancel gt key to exit Press the lt Cancel gt key then the bottom control button labeled Exit to proceed Chapter 2 Hardware Checkout Overview Perform Display Tests Select Display Test and press the Execute control button The new p
33. press the control button labeled Execute The new screen displays the Power Up Diagnostic Results Test Completion This completes the internal System Health Checks Before removing your wiring turn the power switch OFF then disconnect the AC power source Enter the Serial Transfer Mode To download upload or read system information over a serial port the online unit must be in the Serial Transfer Mode The PanelMate unit remains in the ready state until the Configuration Software initiates the transfer Configuration files drivers executive firmware and options can be downloaded to the PanelMate unit The PanelMate unit configuration file can be uploaded to a personal computer Baud 9600 cess Ready Transfer Proces a Press CANCEL key to exit to Offline Mode O Bytes Received Serial Mode Figure 2 13 Serial Transfer Screen Note that you can refer to the Display System Configuration Information screen before or after a transfer to verify configuration names executive firmware versions options or drivers currently loaded in the system 22 Chapter 2 Hardware Checkout Overview PanelMate units are modular so you can remove the electronics module and take it to your personal computer to transfer files Serial Transfer Mode is the default state of the electronics module when the front panel is removed and power is applied Use the configuration software to change the default communication rate 9600 baud in
34. properly mounted in a correspondingly rated enclosure Vibration Operating 25g at 10 500 Hz Non operating 1 2g at 10 500 Hz Shock Operating 3g Non operating 30g 134 Appendix A Detailed Specifications Environment Cont Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level AC and DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230V AC 15 10 Frequency 50 60 Hz 5 Power 35W Current rms 0 5A Repetitive Peak 1 254 Peak Inrush 16A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Appendix A Detailed Specifications 135 Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 15 pounds Equipment Heat Output 119 BTU hr 35 watts
35. purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 5000 Touchscreen unit Outline and Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 5000 unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers In order to ensure proper convection cooling we recommend a minimum 4 inch clearance above and 4 inch clearance below the unit when installed in an industrial enclosure 86 Chapter 3 Installation In An Industrial Enclosure 15 00 A N ic oz j du 10 87 13 42 d 1 N A ben ERONT VIEW
36. qu si e i x CUTOUT p d 443 f z d Pad E ol 813 L pd di 7 8 87 i pd P id E di m di 9 27 Bag P Pa gt d P d l o a e NG e o e 25 DIA HOLE 18 PLACES CAUTION Care should be exercised when tightening the nuts The fosteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped from the welded steel studs 20 INCH POUNDS FOR 10 32 NUTS Figure 3 27 PanelMate Power Series 5000 Keypad Unit Model 5500 Cutout and Torque Limits 72 Chapter 3 Installation In An Industrial Enclosure J A BEHAL PORT 2 TOUR SCREEN SERIAL PORT 1 000000 Figure 3 28 PanelMate Power Series 5000 Keypad Unit Model 5500 Side View Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 20 inch pounds Chapter 3 Installation In An Industrial Enclosure 73 Install in an Enclosure Make the cutout in the enclosure as shown in figure 3 33 Disassemble the PanelMate Power Series 5000 Keypad unit using the following procedure 1 2 Go to the side of the unit Remove AC power and disconnect any other cables Unplug the keypad connector from the Electronics Module Make sure that you do not pull on the keypad cable Unfasten the ferrit
37. this control first if no picture appears CONTRAST Adjusts the contrast of the screen H POSI Adjusts the horizontal position of the screen H SIZE Adjusts the horizontal size of the screen V POSI Adjusts the vertical position of the screen V SIZE Adjusts the vertical size of the screen This model PanelMate 2000 Color Model 2700 has these controls BRIGHTNESS Adjusts the brightness of the screen Check this control first if no picture appears CONTRAST Adjusts the contrast of the screen H CENTER Adjust the horizontal position of the screen H SIZE Adjusts the horizontal size of the screen V CENTER Adjusts the vertical position of the screen V SIZE Adjusts the vertical size of the screen 100 Chapter 4 Regular Maintenance Touchscreen Cleaning Mode The PanelMate touchscreen units have a Cleaning Mode that allows you to clean the touchscreen To access the Cleaning Mode screen follow the steps below 1 Select the control button labeled Get Page from the default control buttons Select the control button labeled More Select the control button labeled Setup Page Select the template labeled Cleaning Mode SS Press the control button labeled Execute the following screen will appear Note The Cleaning Mode template only appears in the Setup Page if you have a PanelMate touchscreen unit 4 10 28 48 2 E pah ES Gi P ME TOUCH KEY
38. 1 PanelMate 5000 Keypad Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing e 1 Packet of mounting nuts and washers 18 10 nuts 18 10 washers 2two terminal connectors 1 three terminal connector 1 Cutout torque drawing PanelMate 3000 Touchscreen Unit e 1 PanelMate 3000 Touchscreen Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 16 8 nuts 16 8 washers 2 two terminal connectors 1three terminal connector 1 Cutout torque drawing PanelMate 4000 Touchscreen Unit e 1 PanelMate 4000 Touchscreen Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 18 10 nuts 18 10 washers 2 two terminal connectors 1 three terminal connector 1 Cutout torque drawing Chapter 2 Hardware Checkout Overview PanelMate 5000 Touchscreen Uni e 1 PanelMate 5000 Touchscreen Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 18 10 nuts 18 10 washers 2two terminal connectors 1 three terminal connector 1 Cutout torque drawing If you ordered a Mounting Collar Kit as an accessory for a PanelMate 2000 Keypad uni it will be packaged separately e 1 Mounting Collar e Packeted mounting hardware 16 8 nuts 16 8 washers e 1 Cutout torque drawing e 1 Gasket If you ordered a Mounting Col
39. 104 U Unpacking 4 W Wiring Considerations 154
40. 3000 Color Active Matrix TFT kewpad 120 PanelMate 4000 Split Architecture kevpad enn 122 PanelMate 4000 Keypad iii 125 PanelMate 5000 Keypad segan na ga an a ada aa Ba Ka NARA nano eene nnne nennen ener en 128 PanelMate 5000 Keypad kasad sara nga apa Dana gh BA SAKA KE gah AL A Basan nn E naar nn enne nennen 130 PanelMate 3000 Grayscale Touchscreen aana a aana aana aana a anaa anaa nean nean 133 PanelMate 3000 Color Dual Scan Touchscreen aaae eaaa ae aaa aaa anaa een 135 PanelMate 3000 Color Active Matrix TFT Touchscreen aaaae eaaa aana aana nane 137 PanelMate 4000 Touchscreen oranana nane nano nn anana anna mener enne 140 PanelMate 5000 Touchscreen i 143 Table Of Contents iii Appendix B Installation GuideliNes i 147 RN 148 Physical Installation Considerations cnn enne 148 Environmental Consideraiions eene 154 Wiring Considerations ii 154 Appendix C Accessories and Options s ecccccceceeeeeeseeeeeeeeeeeseesseaeeeeeeeeeeseeseeeneeeeeees 159 ee EE 160 OPINAS ado 161 VM EE 165 iv Table Of Contents Preface v Preface Welcome to the PanelMate Power Series Hardware Installation Guide This chapter describes the contents of this manual and provides information on Support Services vi Preface About This Manual Purpose This manual describes
41. 614 899 5209 Website and E mail Address http www cutler hammer eaton com CSC idt ch etn com If you have Internet capabilities you also have access to technical information via our website at http www cutler hammer eaton com The website includes technical notes frequently asked questions release notes and other technical documentation This direct technical support connection also offers you the ability to request assistance and exchange software files electronically Technical support messages and files can be sent to CSC idt ch etn com Software Update Service 1 800 809 2772 FAX 614 899 4141 We also offer you the e advanced software notices and special software promotions through our Software Update Service When you register your software you will receive one year of free or reduced price upgrades along with all the other benefits of membership including 48 hour shipping of software upgrades Contact the Software Update Service at 1 800 809 2772 or fax 614 899 4141 Repair and Upgrade Service 614 882 3282 ext 7601 FAX 614 882 3414 Our well equipped Customer Service department is ready to assist you with repairs upgrades and spare parts services If a situation arises where one of these services is needed just call 614 882 3282 x7601 or fax 614 882 3414 Product Ordering Service 614 882 3282 FAX 614 882 6532 Authorized Cutler Hammer distributors may place product orders directly with our Order Processing department b
42. 72 Because machines do not run on a nine to five schedule we offer emergency after hours technical support A technical support engineer can be paged for emergencies involving plant down situations or safety issues Emergency support calls are automatically routed directly to our answering service after hours 5 30 pm 8 am EST and weekends For emergency technical support call 1 800 809 2772 Does not currently include product repairs or shipping outside normal business hours Technical Support Fax 614 882 0417 You can also contact our technical support engineers by faxing your support requests directly to APSC Westerville at 614 882 0417 Information Fax Back Service 614 899 5323 The latest Cutler Hammer product information specifications technical notes and company news is available to you via fax through our direct document request service at 614 899 5323 Using a touch tone phone you can select any of the info faxes from our automated product literature and technical document library punch in a fax number and receive the information immediately viii Preface Bulletin Board Service 614 899 5209 Parameters 8 data bits 1 stop bit parity none 9600 28 8K baud If you have modem access you can dial in directly to our electronic bulletin board service for the latest product and company information File sharing product software downloads and our user message service are just a few of the things you will find online at
43. Architecture The PanelMate Power Series 5000 Keypad unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 5000 Keypad unit in an enclosure and the installation of the various options which may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 5000 Keypad unit Outline and Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 5000 unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers In order to ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an
44. Connect AC Power The AC power terminals and power switch are located at the back of the PanelMate Power Series unit The AC power terminals and power switch are located on the side of the PanelMate Power Series 3000 and 5000 Make sure the rocker switch is in the OFF position Remove the protective cover Connect your AC power with user supplied wiring Note If you have a PanelMate Power Series 2000 Color or a PanelMate Power Series 4000 the monitor and Electronics Module require individual power connection The PanelMate Power Series unit is auto sensing and will automatically adjust to operate at either 120V AC or 230V AC Replace the protective cover over the AC wiring Note Power Conditioning may be reguired when the PanelMate Power Series unit is installed in areas where the power quality is poor QD N Neutral White Wire Typical G Ground Green Yellow Wire Typical L Line Hot Black Wire Typical Minimum wire size 0 82 mm 18AWG Figure 3 39 Terminal Block Chapter 3 Installation In An Industrial Enclosure 91 Connection to a Serial Port Serial Port 1 may be used for a printer for PLC or Host communications or for connection to a personal computer for upload or download Serial Port 1 is the only port which may be used for connection to a Serial Printer Selection of Port 1 for a Serial Printer must be done with the Configuration Software Refer to the PLC Name and Port Table topic in the Co
45. Detailed Specifications 111 Environment Temperature Operating Ambient 09 509C Storage 200 650C Humidity 20 90 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 10 57 Hz at 0 006 inch peak to peak displacement 57 500 Hz at lg acceleration Non operating 10 57 Hz at 0 015 inch peak to peak displacement 57 500 Hz at 2 5g acceleration Shock Operating 10g Non operating 20g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Objectionable display jitter may result if operated near Influence motors or transformers Interfering AC fields around unit should not exceed 0 1 Gauss 8A m Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 112 Appendix A Detailed Specifications Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60Hz 5 Power 55W Current rms 0 8A Repetitive Peak 2 0A Peak Inrush 16A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1
46. FAULT RELAY POWER AUDIO SERIAL PORT SERIAL PORT o ON or o NGL Oo o 009 a 9 O o o Figure 2 2 PanelMate 2000 Grayscale Keypad Unit Rear View Chapter 2 Hardware Checkout Overview O pne o o o o o 9 D BRIGHTNESS CONTRAST V CENTER V SIZE H CENTER e a e a js KEYSWITCH mE E RELAY POWER AUDI ERAL PORT 1 SERIAL PORT o ON OFF jo NGL le o 009 E 9 O 9 o Figure 2 3 PanelMate 2000 Color Keypad Unit Rear View ES ol o Figure 2 4 PanelMate 3000 Keypad Unit Side View Chapter 2 Hardware Checkout Overview 13 BRIGHTNESS Host Figure 2 5 PanelMate 4000Keypad Unit Rear View p R E a c ge E Tas rs Figure 2 6 PanelMate 4000 Keypad Unit Rear View 14 Chapter 2 Hardware Checkout Overview L im ED i wir E Om KI Figure 2 8 PanelMate 5000 Keypad Unit Side View Chapter 2 Hardware Checkout Overview 15 Figure 2 9 PanelMate 3000 Touchscreen Unit Rear View gt gt gt gt
47. FormC contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 23 pounds Equipment Heat Output 188 BTU hr 55 watts Appendix A Detailed Specifications 113 PanelMate 2000 Color Keypad Unit Model 2700 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display H orizontal Scan Freq 31 5 KHz Refresh 60 Hz Resolution 640 x 480 pixels VGA Color 256 colors with 8 state PowerBlink Dot Pitch 28 mm Touchscreen Resolution 256 x 256 touch cells Environment Temperature Operating Ambient 0 to 509C Storage 20 to 65 C Humidity 20 95 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure 114 Appendix A Detailed Specifications Environment Cont Vibr
48. Hardware Installation Guide PanelMate Power Series Information in this manual is subject to change without notice and does not represent a commitment on the part of Inc The software described in this manual is furnished under a license agreement The software may be used or copied only in accordance with the terms of the agreement It is against the law to copy the software on any medium except as specifically allowed in the agreement No part of this manual may be reproduced or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of Inc RESTRICTED RIGHTS LEGEND Use duplication or disclosure by the Government is subject to restrictions set forth in paragraph b 3 B of the Rights in Technical Data and Computer Software clause of DAR 7 104 9 a Contractor Manufacturer is Printed in the United States of America P N 01 00320 02 Table of Contents Chapter 1 Intro H RE 1 How To Use This Mart al iiti et rii Eon hed bka gga e DEN Ee dte Lada 2 How this manual is organtzed anaa raa ANGE NAKENANG BENG TAA NANG NAN BANK a NA NAN NK EEE KANANE enne 2 S pp rt e 3 Chapter 2 Hardware Checkout Overview iii 3 Unpacking marui cm 4 ChiecklistS m eoe AA ee ede ean ae 5 PanelMate 2000 Grayscale Keypad eene 5 PanelMate 2000 Color Keypad RE SANGKA A BEA na eene 5 PanelMate 3000 Ke
49. Information This selection displays the PanelMate online unit s current configuration info USER CONFIGURATION Name FILE1 PPS Version XXX Date Time 05 30 95 07 45 Free Bytes 80542 Used Options 15 Page Advance EXECUTIVE FIRMWARE Company ID Cutter Hammer Product PanelMate 3000 Version XXX Network None Options Advanced Trend INSTALLED DRIVERS Generic Figure 2 15 System Configuration Display Enter Run Mode Use this mode to display the configuration in the PanelMate unit communicating with the PLC of your choice If the Remote Transfer option is installed you can remotely place the PanelMate unit into Run Mode from a personal computer Note If the value in the Remote Mode Change field in the System Parameters table is configured as IMMEDIATE DEFAULT or ACCEPT you can also remotely place the PanelMate unit into the Network Transfer Mode from your personal computer For more information on remotely placing the PanelMate unit into the Network Transfer Mode refer to the Place VCP Unit in Transfer Mode topic in the Configuration Software Online Help Exit Run Mode To exit the Run Mode 1 Select More from the default control buttons 2 Select Setup Page 3 Select Enter Offline Mode from the Setup Page 24 Chapter 2 Hardware Checkout Overview Calibrate Touchscreen Note This selection lets you calibrate your touchscreen in the Offline Mode You can also calibrate in Run Mode See Cali
50. MAX Figure 3 10 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture Outline Chapter 3 Installation In An Industrial Enclosure 49 Panel Cutout Dimensions E 8 80 jai Na 8 80 1 1 66 1 66 m 5 00 2 50 2 50 5 00 1 00 S x L i S 3 25 DIA SLOT o o lt x NS 1705 e x 8 PLACES Sa 5 S i e 2 00 x Sr ss o UN b We Xu e ceo Fog NS UN Re GR ORARIO N OD 2 UM 200 N AS OS SC ET EI N E 7 o e A PAN CUTOUT ANI I NG5 DA WC ANAONA A p 62 3 50 8 PLACES SS SS a st 4 975 MIN i Wo m exe DN Se x DTM ING Nw LE o I 9 E L 6 e i KE amp x 4 NT DA HOLE Nl ke SES Nu au e Da N 12 PLACES Se EH E ee E IE A COMIS i vatis rmn nn o d Ke CUTOU NGING i Se m 8 i RI o gt n T 5 00 il 2 50 2 50 le 5 00 ER ka 8 82 8 82 CAUTION Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threods from the welded steel studs The following torque limits should not be exceeded 17 INCH POUNDS FOR 410 32 NUTS 7 INCH POUNDS FOR 428 32 NUTS Note All units are in inches Figure 3 11 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture Cutout and Torque Limits 50 Chapter 3 Installation
51. PLC Cables amp PLC cables to ensure proper communication between your PanelMate unit and your PLC gy Option Memory Expansion Kit 0721 This option includes the option memory module installation disk and electrostatic protection The kit enables more than one PLC driver to run simultaneously in the target PanelMate online unit Advanced Trend Template 0611 This option is a one time use diskette which enables the advanced trend functionality to run on a single target PanelMate unit so that advanced trend configurations created in the Configuration Software can be displayed Advanced Trend features 6 pens that can be triggered by time or event Modicon Modbus Communications This option is a one time use diskette which enables communications to Modicon PLCs via the Modbus network ASCII or RTU The option installs in a single target PanelMate online unit e 2424 For models 24XX e 2624 For models 26XX e 2724 For models 27XX e 3524 For models 36XX 37XX 39XX e 4524 For models 42XX 45XX 52XX 55XX Requires the Modicon PLC driver as part of the Windows Configuration Software Options 0620 06MB or 07MB to configure communications to Modicon PLCs 162 Appendix C Accessories And Options Allen Bradley DH 485 SLC 500 Communications XX25 This option is a one time use diskette Licensed under A B patented technology this option enables communications to Allen Bradley SLC 500 PLCs through th
52. S 1 2 3 4 IN SEQUENCE TO UNLOCK y 7 n MAN Figure 4 1 Cleaning Mode Screen To leave the Cleaning Mode screen you must press each numbered corner key in seguential order Chapter 4 Regular Maintenance 101 Calibrate Touchscreen Note This selection lets you calibrate the touchscreen in Run Mode To calibrate the touchscreen in Offline Mode see Chapter 2 for more information PanelMate touchscreen units have a calibration routine that must be performed to determine the boundaries of the video on your touchscreen To access the calibration screen select the control button labeled Get Page from the default control buttons When the next set of control buttons appear select the control button labeled More From the next set of control buttons select the control button labeled Setup Page When you select the template labeled Calibrate Touchscreen and press the control button labeled Execute the following screen will appear Note The Calibrate Touchscreen template only appears in the Setup Page if you have a PanelMate touchscreen unit m 7 10 28 48 Touchscreen Calibration Program Copyright c Cutler Hammer 1996 All rights reserved Press these boxes one at m CANCE L n a time PRESS AND HOLD EACH BOX ALONG EDGES FOR 1 SEC Pass 10f2 Figure 4 2 Calibration Screen To calibrate press the eight boxes around the touchscreen one at a time You may press the boxes in a
53. age displays four display tests you can run For PanelMate Grayscale units the tests are e Intensity Check e Solid No Intensity Screen e Solid High Intensity Screen e Dot Pattern For PanelMate units the tests are e Color Check e Solid Black Screen e Solid White Screen e Dot Pattern Select a test and press the Execute control button To exit a test press lt Cancel gt Perform Keypad Test Note This test only appears on keypad units Use this test to verify keyboard operation Select Keypad Test and press the control button labeled Execute As a key is pressed it is identified on the page display Test the lt Cancel gt key last because it exits the test mode Perform Touchscreen Test Note This test only appears on touchscreen units Use this test to verify touchscreen operation Select Touchscreen Test and press the control button labeled Execute As the touchscreen is pressed it is identified on the page display Test the lt Cancel gt key last because it exits the test mode Chapter 2 Hardware Checkout Overview 21 Check the Tone and Fault Relay and Test the Battery Select this template and press the control button labeled Execute to display six new test selections If you have the optional Audio Feedback Kit follow the onscreen instructions to test the Low Medium and High Audio Tones You can also call screens to test the Fault Relay and Real Time Clock Battery System Status Select System Status and
54. apter 3 Installation In An Industrial Enclosure FT E St d mmm L P 0 45 025 5 80 15 50 _ FRONT VIEW Kb SIDE VIEW lee e e Unit Weight f i 58 LBS TORQUE REQUIREMENTS o 23 INCH LB FOR 10 32 NUTS NOTE 1 ALL DIMENSIONS ARE IN INCHES 2 ALLO REAR CLEARANC o FOR CABLE REAR VIEW Figure 3 21 PanelMate Power Series 4000 Keypad Unit Model 4500 with Collar Outline Chapter 3 Installation In An Industrial Enclosure Panel Cutout Dimensions 9 56 9 56 8 00 4 00 i E 63 o o ou Da Fa Fa Fi LR oe P Es Es i PA ds Es d 9 27 if l A FA F P P P i 1 75 A H v LIA Di 5 25 i ES FS Pa Pa ji p M P P P E Me EAF 7 7 ve YL Li Es we D Ue gt i o o 25 DIA HOLE E MAN A L 22 PLACES et J Torque Limits for Steel Studs CAUTION Care should be ci when es the nuts The fasteners must tightened enough to obtain Note a proper seal threads are stripped from the welded steel studs 23 INCH POUNDS FOR 10 All units are in inches Figure 3 22 PanelMate Power Series 4000 Keypad Unit Model 4500 Panel Mount Collar 32 NUTS but not n to the point where the 64 Chapter 3 Installation In An Industrial Enclosure PanelMate Power Series 5000 Keypad Unit Model 5200 Split
55. ar The Mounting Collar Kit is an optional accessory to the PanelMate Power Series 4000 Keypad unit It allows mounting a unit into a 16 inch deep enclosure Two versions are available standard painted finish or stainless steel The kit consists of a collar mounting hardware gasket and a cutout torque drawing To install the kit first make the panel cutout for the mounting collar as shown in figure 3 28 Check to see if the mounting collar will fit then remove Attach the unit to the mounting collar with the 22 nuts and washers provided with the PanelMate Power Series 4000 Keypad unit Mounting Collar Kit Attach the gasket to the mounting collar This is most easily done by placing the unit with the collar attached face down on a work surface Take care to prevent scratching the front panel of the unit Align the outside edge of the gasket even with the outside edge of the collar with the page edge facing the collar Attach the gasket by stripping off a small section of the paper protecting the adhesive on the gasket Carefully attach the gasket to the collar uncovering the adhesive a few inches at a time Insert the assembled collar in the panel and fasten the collar to the panel with 22 nuts and washers Mount the front panel to the collar and then mount collar to the enclosure Finally attach the Monitor Module and Electronics Module Figure 3 20 PanelMate Power Series 4000 Keypad Unit Model 4500 Mounting Collar Assembly 62 Ch
56. ation Operating 10 57 Hz at 0 006 inch peak to peak displacement 57 500 Hz at lg acceleration Non operating 10 57 Hz at 0 015 inch peak to peak displacement 57 500 Hz at 2 5g acceleration Shock Operating 10g Non operating 20g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Objectionable display jitter may result 1f operated near Influence motors or transformers Interfering AC fields around unit should not exceed 0 1 Gauss 8A m Surge Immunity EC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230V AC 15 10 Frequency 50 60Hz 5 Power Electronics Unit Monitor Total 30W 50W 80W RMS 0 3A 0 7A 1 0A Repetitive Peak 0 75A 1 75A 2 5A Peak Inrush 16A Max 16A Max 25A Max Appendix A Detailed Specifications 115 Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswit
57. ation about installing the PanelMate Power Series 3000 Touchscreen unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 3000 Touchscreen unit Outline and the PanelMate Power Series 3000 Touchscreen unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 3000 Touchscreen unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industrial enclosure
58. ation in video monitors The flat panel displays of the PanelMate 3000 and PanelMate 5000 are virtually unaffected by low level magnetic fields Line power provided to any electronic equipment should be relatively free of voltage drifts spikes and drop outs Spike suppressers uninterruptable power supplies and other devices can be used to condition line voltage Line power wiring should be 0 82mm 18 AWG minimum Line frequency should also be maintained within noted tolerances All equipment should be properly grounded at a ground run separate from that used by high power devices such as motor starters and arc welders Cutler Hammer cannot advise nor accept liability regarding placement of our equipment in hazardous environments If this is a requirement in your application contact a vendor experienced in placing electronic equipment in hazardous environments Wiring Considerations Another important concern should be the proper installation of wiring or cabling for your unit Line power wiring should be 0 82mm 18 AWG minimum When planning the location and placement of wiring make sure high power lines are not close to low level signal or communication cables High power conductors Type A include AC power lines and high power AC or DC I O lines such as those which connect to hard contact switches relays solenoids motors generators and arc welders These generate a large amount of electrical noise which can interfere with the ope
59. brate Touchscreen in Chapter 4 This template only appears on PanelMate touchscreen units PanelMate touchscreen units have a calibration routine that must be performed to determine the boundaries of the video on your touchscreen When you select the Calibrate Touchscreen template and press the Execute control button this screen appears 10 28 48 Touchscreen Calibration Program Copyright c Cutler Hammer 1996 All rights reserved Press these boxes CANCEL PRESS AND HOLD EACH BOX ALONG EDGES FOR 1 SEC Pass 1 of 2 Figure 2 16 Calibration Screen To calibrate press each of the boxes around the outside of the page Fig 2 16 You may press the boxes in any order but all boxes must be pressed to complete the calibration Each box turns green or different shade of gray when pressed After the first pass the boxes turn red the original shade to indicate that the screen is ready for the second pass After calibrating you return to the Setup Page Calibration settings are retained when power is removed from the PanelMate unit Calibrating In Run Mode See Calibrate Touchscreen in Chapter 4 for more information Chapter 3 Installation In An Industrial Enclosure 25 Installation in an Industrial Enclosure In this chapter you will learn How to install the PanelMate Unit in an industrial enclosure How to install the two inch Mounting Collar How to connect AC Power How to connect a Printer to t
60. ch Input Type Contact closure Connector Removable two terminal connector Other Weight 32 pounds Equipment Heat Output 80 watts 273 BTU hr PanelMate 3000 Grayscale Keypa Main Processor d Unit Model 3600 CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Appendix A Detailed Specifications Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Grayscale 256 levels with 8 state PowerBlink Environment Temperature Operating Ambient 0 to 459C Storage 20 to 60 C Humidity 20 85 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 25g at 10 500 Hz Non operating 1 2g at 10 500 Hz Shock Operating 3g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level AC and DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2
61. clearance between the Panel Mate unit and the top and bottom of the enclosure Table B 7 Heat Output Specifications for the PanelMate Power Series 4000 Touchscreen Unit Model 4500 Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 24x24x8 7 2 C 24x24x10 6 7 C 24x30x8 6 1 C Assumptions 14 gauge cold rolled steel Al sides uninsulated Free Standing 4 inch clearance between the PanelMate unit and the top and bottom of the enclosure Table B 8 Heat Output Specifications for the PanelMate Power Series 5000 Touchscreen Unit Model 5200 amp 5500 154 Appendix B Installation Guidelines Environmental Considerations Cutler Hammer equipment is designed and tested to operate over a wide temperature range Temperatures outside this range can severely shorten the life of your system High humidity vibration shock or altitude can also adversely affect your system s operation and lifespan See the following figures for a list of environmental operating parameters for the PanelMate Power Series Locate your system as far as possible from transformers relays motor starters and power or high voltage Type A wiring Maintain at least ten feet between your system and this type of equipment This equipment generates interference which can induce noise in electrical wiring Magnetic fields greater than 0 1 Gauss can cause picture jitter and discolor
62. d to the point where the threads are stripped from the welded steel studs 20 INCH POUNDS FOR 10 32 NUTS Note All units are in inches Figure 3 18 PanelMate Power Series 4000 Keypad Unit Model 4500 Cutout and Torque Limits Chapter 3 Installation In An Industrial Enclosure o o oO e oO oO o e o S o e 9 o e o o o 6 Figure 3 19 PanelMate Power Series 4000 Keypad Unit Model 4500 Rear View 60 Chapter 3 Installation In An Industrial Enclosure Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 20 inch pounds Install in an Enclosure Make the cutout in the enclosure as shown in figure 3 24 Disassemble the PanelMate Power Series 4000 Keypad unit using the following procedure L Go to the back of the unit Remove AC power from both the Electronics Module and the monitor Disconnect any other cables Unplug the Monitor Module video cable from the Electronics Module This cable disconnects the video signal to the monitor Remove the Monitor Module Do this by turning the quarter turn fasteners counter clockwise The Monitor Module is now disconnected and will slide out Store in a safe location Remove the Electronics Module Do this by turning the quarter turn fast
63. de and display the Offline Mode menu e He PanelMate unit was in the Run Mode it will return to the Run Mode and go to the Startup Page defined by the configuration loaded into the unit The unit must be in the Offline Mode to run the diagnostic checks 18 Chapter 2 Hardware Checkout Overview Go To Offline Mode To enter the Offline Mode from the Run Mode follow these steps 1 Select the Get Page control button from the default control buttons 2 Select the More control button 3 Select the Enter Offline Mode template 4 Press the Execute control button to display the Offline Mode menu After the PanelMate unit completes the diagnostics proceed to the next section Offline Mode Menu The offline Mode menu displays six selections which are described below Note Keypad units do not display the Calibrate Touchscreen selection Enter Enter Display Enter Execute Serial Network System cha Diagnostics Transfer Transfer Config Mode Mode Mode Information Calibrate Touchscreen Figure 2 12 Offline Mode Menu Note After the diagnostics are complete you can force a keypad unit into Offline Mode by pressing the lower two control buttons simultaneously To force a touchscreen unit into the Offline Mode press the lower right control button Chapter 2 Hardware Checkout Overview 19 Execute Diagnostics Select the template labeled Execute Diagnostics or use the TouchPanel mounted below the CRT on keypad units Then
64. des uninsulated Free Standing 6 inch clearance between the PanelMate unit and the top and bottom of the enclosure Table B 4 Heat Output Specifications for the PanelMate Power Series 4000 Keypad Unit Models 4200 amp 4500 152 Appendix B Installation Guidelines Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 30x24x8 6 1 C 30x24x10 5 6 C 30x24x8 5 C Assumptions T 14 gauge cold rolled steel All sides uninsulated Free Standing 6 inch clearance between the PanelMate unit and the top and bottom of the enclosure Table B 5 Heat Output Specifications for the PanelMate Power Series 5000 Keypad Unit Model 5500 Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 20x20x88 9 C 24x20x8 129 24x24x8 6 7 C Assumptions 14 gauge cold rolled steel Al sides uninsulated Free Standing 6 inch clearance between the PanelMate unit and the top and bottom of the enclosure Series 3000 Touchscreen Unit Models 3600 3700 amp 3900 Appendix B Installation Guidelines 153 Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 30x24x16 9 4 C 30x24x20 8 3 C 36x30x16 6 6 C Assumptions ii 14 gauge cold rolled steel All sides uninsulated Free Standing 2 6 inch
65. ditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industrial enclosure Chapter 3 IIIs GH ITT LE FRONT_ VIEW s 5 s III Hi Q contrast oO pen XA smcemuess 20 2 o 4 m E e o O co n le T 6 10 ei 10 26 2 544 Model 4500 Outline Installation In An Industrial Enclosure 57 MA ka 4 r 17 26 ta 7000000 mmm A SIDE VIEW TORQUE REQUIREMENTS 20 INCH LB FOR 10 32 NUTS ONS ARE IN INCHES CLEARANCE Figure 3 17 PanelMate Power Series 4000 Keypad Unit 58 Chapter 3 Installation In An Industrial Enclosure Panel Cutout i 9 16 a 9 16 Bi 8 70 a 8 70 nml 7 50 7 50 ee 2 50 ti 2 50 Si gi i eo t I Su Ka A si Ts Jimensions 8 13 Lo P dd p T 4 y N 25 DIA HOLE 18 PLACES CAUTION Care should be exe nuts The fasteners must be a proper seal but not tighte cised when tightening the tightened enough to obtain e
66. e DH 485 network in a single target PanelMate online unit The A B 1747 AIC module is only required when simultaneous interface to PanelMate and PLC programming equipment is desired e 2425 For models 24XX 26XX e 0725 For models 27XX 36XX 37XX 39XX 42XX 45XX 5200 55XX Requires Windows Configuration Software Option 0620 06AB or 07AB to configure communications to A B PLCs Acceleratl On Interface to Allen Bradley PLCs XX41 This option is an interface board that installs into the Electronics Module Licensed under A B patented technology it provides a communication port for connecting directly to the user s choice of Allen Bradley PLC networks Remote I O Link Data Highway or Data Highway Plus PanelMate serial ports can be used simultaneously with AcceleratI On e 2441 For models 24XX 26XX e 0741 For models 27XX 36XX 37XX 39XX 42XX 45XX 5200 55XX Requires Windows Configuration Software Option 0620 06AB or 07AB to configure communications to A B PLCs Cannot be used with Dual Serial Port Option 0542 Appendix C Accessories And Options 163 Allen Bradley PLC Network Upload Download 0524 This option is a one time use diskette which enables the PanelMate unit to upload and download PanelMate configurations to personal computers via Allen Bradley PLC networks Figure C 1 on the next page shows the equipment requirements for several communication possibilities This Upload D
67. e 3 2 PanelMate 2000 Grayscale Keypad Unit Cutout and Torque Chapter 3 Installation In An Industrial Enclosure BRIGHTNESS CONTRAST O O O O oO poa KEYSWITCH A O AULT RELAY POWER AUDIO SERIAL PORT_1 SERIAL PORT 2 O ON OFF O NGL O O DOC ll Q Q Q Q Figure 3 3 PanelMate 2000 Grayscale Keypad Unit Rear View 30 Chapter 3 Installation In An Industrial Enclosure Install in an Enclosure Make cutouts in the enclosure as show in figure 3 2 Disassemble the PanelMate Unit using the following procedure 1 Ze Go to the back of the unit Remove AC power and disconnect any other cables Unplug the Monitor Module video power cable from the Electronics Module This cable disconnects power and the video signal to the monitor Remove the Monitor Module Do this by turning the quarter turn fasteners counter clockwise The Monitor Module is now disconnected and will slide out Store in a safe location Remove the Electronics Module Do this by turning the quarter turn fasteners counter clockwise Support the weight of the assembly by holding the knurled fasteners then gently pull the assembly toward you to dis engage the front panel keypad connector Then pivot the assembly down to clear the mounting flange on the front panel Store i
68. e 4000 Keypad 56 PanelMate 4000 Touchscreen 79 PanelMate 5000 Keypad Split Architecture 64 PanelMate 5000 Keypad 69 PanelMate 5000 Touchscreen 85 Introduction 110 Manual Organization 2 Monitor Adjustments 98 O Offline Mode Menu 18 Options 161 Overview 148 P Physical Installation Considerations 148 Power Up The 17 Preface v R Regular Maintenance 98 S Serial Port Termination 92 Specifications PanelMate 2000 Color Keypad 113 PanelMate 2000 Grayscale Keypad 110 PanelMate 3000 Color Active Matrix TFT Keypad 120 PanelMate 3000 Color Active Matrix TFT Touchscreen 137 PanelMate 3000 Color Dual Scan Keypad 118 PanelMate 3000 Color Dual Scan Touchscreen 135 PanelMate 3000 Grayscale Keypad 115 PanelMate 3000 Grayscale Touchscreen 133 PanelMate 4000 Split Architecture Keypad 122 PanelMate 4000 Keypad 125 PanelMate 4000 Touchscreen 140 PanelMate 5000 Keypad 128 PanelMate 5000 Keypad 130 PanelMate 5000 Touchscreen 143 S Support Services vi T Touchscreen Cleaning Mode 100 Touchscreen Replacement 102 Troubleshooting Guide Audio Output Problems 105 Troubleshooting Guide 105 Communications Problems using the Generic Protocol 107 Control Button Problems 105 Display Problems 104 Fault Relay Problems 106 Printer Problems 106 Problems when Transferring Memory 107 Real Time Clock Problems 107 Specific Error Messages 108 TouchPanel Problems 105 Touchscreen Problems
69. e block from the unit Make sure the free weight of the ferrite does not damage the keypad cable Remove the Electronics Display Assembly Do this by turning the captive fasteners counter clockwise Support the weight of the assembly by holding the bottom of the unit then gently tilt the top of the assembly and lift upward Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 10 washers and nuts that are supplied with the unit Make sure the cable does not get pinched between the enclosure and the Front Panel Re attach the Electronics Display Assembly Do this by engaging the front slots of the Electronics Display Assembly on the mounting flanges on the Front Panel Raise the unit up to a horizontal position and slide the captive fasteners into their mounting holes on the front panel tray Complete the assembly by turning the captive fasteners clockwise to lock in place Plug the keypad connector into the Electronics Module Make sure you do not press on the keypad cable Fasten the ferrite to the unit by firmly locking the Velcro pieces together You may now re connect AC power and cables 74 Chapter 3 Installation In An Industrial Enclosure PanelMate Power Series 3000 Touchscreen Unit Models 3600 3700 And 3900 The PanelMate Power Series 3000 Touchscreen unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the inform
70. e unit when installed in an industrial enclosure Chapter 3 Installation In An Industrial Enclosure 43 CITIT fE OE LA j m FRONT VIEW SIDE VIEW ff o g o Y EN Lo 4 DIMENSIONS ARE IN INCHES 2 SIDE CLEARANCE BLE 9 Le J Le J 9 11 50 0 65 REAR VIEW Figure 3 7 PanelMate Power Series 3000 Keypad Unit Models 3600 3700 and 3900 Outline 44 Chapter 3 Installation In An Industrial Enclosure Panel Cutout Dimensions q 6 47 _ 6 47 _ e e 6 25 4 50 a 4 50 eee Tee 1 50 o o NETA ALA A a ut P ES AS I al PAM AA e TITAN NN 8 PLACES 7 e 4 eo o o o No DIA HOLE 8 PLACES Torque Limits for Steel Studs CAUTION Care should be exercised when tightening the nuts the fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless 7 INCH POUNDS FOR 8 32 NUTS Note All units are in inches Figure 3 8 PanelMate Power Series 3000 Keypad Unit Models 3600 3700 and 3900 Cutout and Torque Limits Chapter 3 Installation In An Industrial Enclosure 45
71. eners counter clockwise Support the weight of the assembly by holding the knurled fasteners then gently pull the assembly toward you to disengage the front panel keypad connector Then pivot the assembly to clear the mounting flange on the front panel Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the eighteen 10 washers and nuts that are supplied with the unit Re attach the Electronics Module Do this by engaging the front slots of the Electronics Module on the mounting flange on the Front Panel Raise the unit up to a horizontal position and slide the quarter turn fasteners into their mounting holes on the front panel tray Complete the assembly by turning the quarter turn fasteners clockwise to lock in place Re attach the Monitor Module Slide the Monitor Module into the front panel tray and ensure the top lip overlaps the front panel lip Turn the quarter turn fastener clockwise to lock Finally re connect the video cable from the Monitor Module to the Electronics Module You may now re connect AC power to both the Monitor and Electronics Modules Caution Care should be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless Do not exceed 20 inch pounds Chapter 3 Installation In An Industrial Enclosure 61 Install the Mounting Coll
72. equipment and immediately call the company from which you purchased the equipment This may be your local distributor or Cutler Hammer If you purchased the equipment from Cutler Hammer call the order Processing Department at 614 882 3282 Note The Interstate Commerce Commission has a time limit on reporting concealed damage On the following pages are checklists for these PanelMate unit models e PanelMate 2000 Grayscale Keypad Unit e PanelMate 2000 Color Keypad Unit e PanelMate 3000 Keypad Unit e PanelMate 4000 Split Architecture Keypad Unit e PanelMate 4000 Keypad Unit e PanelMate 5000 Split Architecture Keypad Unit e PanelMate 5000 Keypad Unit e PanelMate 3000 Touchscreen Unit e PanelMate 4000 Touchscreen Unit e PanelMate 5000 Touchscreen Unit Please check to ensure all items are present for your PanelMate unit Chapter 2 Hardware Checkout Overview Checklists PanelMate 2000 Grayscale Keypad Unit e 1 PanelMate Series 2000 Grayscale Keypad Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 16 8 nuts 16 8 washers 2two terminal connectors 1three terminal connector 1 Cutout torque drawing PanelMate 2000 Color Keypad Unit e 1 PanelMate 2000 Color Keypad Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 16 8 nuts 16 8 washers 2two terminal connectors 1three t
73. er Series 3000 Touchscreen Unit Models 3600 3700 And 3900 Rear View 78 Chapter 3 Installation In An Industrial Enclosure Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 6 inch pounds Install in an Enclosure Leave at least a 6 inch clearance between the PanelMate Power Series unit and the bottom of the enclosure for mounting the Electronics Module Make the cutouts in the enclosure as shown in figure 3 44 Disassemble the PanelMate Power Series 3000 Touchscreen unit using the following procedure Go to the side of the unit Remove AC power and disconnect any other cables Unplug the touchscreen cable from the Electronics Module Remove the Electronics Display Assembly Do this by turning the captive fasteners counter clockwise Support the weight of the assembly by holding the bottom of the unit then gently tilt the top of the assembly and lift upward Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 8 washers and nuts that are supplied with the unit Re attach the Electronics Display Assembly Do this by engaging the front slots of the Electronics Display Assembly on the mounting flanges on the Front Panel Raise the unit up to a horizontal position and slide the captive fasteners into their mounti
74. erating 10 500 Hz 1G Shock Operating 30g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level AC amp DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Electrical Requirements Voltage Auto Sensing 120 230V AC 15 10 Frequency 50 60Hz 5 Power 40W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 15A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels 130 Appendix A Detailed Specifications Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Inp ut Type Contact closure Connector Removable two terminal connector Other Weight 25 pounds Equipment Heat Output 137 BTU hr 40 watts PanelMate 5000 Keypad Unit Model 5500 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messa
75. erly wired Verify that you have properly set the communications parameters on the host to match the parameters of the PanelMate serial port Check the integrity of the PanelMate communications port by restarting the system power off then re power and noting the report of the power up diagnostics 108 Chapter 5 Troubleshooting Guide Specific Error Messages Error encountered during initialization of data structures Return to the Configuration Mode and check the PLC Name and Port Table Especially verify all Network ID numbers and the default PLC A default PLC must be named even if you are using one PLC Error in memory checksum calculation This error message indicates that all or part of the system configuration memory is corrupted Most commonly this error is displayed after improperly exiting a system table To correct this error recalculate the checksum by entering and exiting the table as normal Errors identified by audible tones when message display is not possible For certain fatal startup errors which do not permit fault messages to be displayed on the screen the PanelMate unit will generate special alarm tones to an alarm horn connected to the Audio port If the real time clock is inaccessible a 1000 Hz tone will be generated in the following repeating pattern 5 second tone 5 second pause 5 second tone 3 second pause If the video subsystem has fatal errors an alarm tone pattern is generated to indicate t
76. erminal connector 1Cutout torque drawing PanelMate 3000 Keypad Unit e 1 PanelMate 3000 Keypad Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 16 8 nuts 16 8 washers 2two terminal connectors 1three terminal connector 1 Cutout torque drawing Chapter 2 Hardware Checkout Overview PanelMate 4000 Split Architecture Unit e 1 PanelMate 4000 Keypad Unit with Cable e 1 TouchPanel e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 16 10 nuts 16 10 washers 12 8 nuts 12 8 washers 2two terminal connectors 1three terminal connector 1 Cutout torque drawing PanelMate 4000 Keypad Unit e 1 PanelMate 4000 Keypad Unit e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 18 10 nuts 18 10 washers 2two terminal connectors 1three terminal connector 1 Cutout torque drawing PanelMate 5000 Split Architecture Keypad Unit e 1 PanelMate 5000 Keypad Unit with cable e 1 TouchPanel e 1 Hardware Manual e 1 Shipping kit plastic bag containing 1 Packet of mounting nuts and washers 16 10 nuts 16 10 washers 12 8 nuts 12 48 washers 2two terminal connectors 1three terminal connector 1 Cutout torque drawing Chapter 2 Hardware Checkout Overview 7 PanelMate 5000 Keypad Unit e
77. ges 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Appendix A Detailed Specifications 131 Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Grayscale 256 colors with 8 state PowerBlink Environment Temperature Operating Ambient 09 to 509C Storage 20 to 60 C Humidity 20 95 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 10 500 Hz 1G Non operating 10 500 Hz 1G Shock Operating 30g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level AC amp DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C222 ESD Immunity IEC 801 2 Level 4 132 Appendix A Detailed Specifications Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60Hz 5 Power 40W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 15A Max Serial Por
78. he PanelMate Unit How to connect to the Fault Relay How to connect to the Audio Output How to connect to the Security Keyswitch 26 Chapter 3 Installation In An Industrial Enclosure PanelMate 2000 Grayscale Keypad Unit The PanelMate 2000 Grayscale Keypad Unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate 2000 Grayscale Keypad Unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate 2000 Grayscale Keypad Unit Outline and the PanelMate 2000 Grayscale Keypad Unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclos
79. he PanelMate unit Make sure the video cable is connected to the monitor Refer to Monitor Adjustments section in Chapter 4 and attempt to correct problems If this does not correct the problems call your local distributor If you have a PanelMate 3000 or PanelMate 5000 make sure the backlight is illuminated If the backlight is not illuminated check the integrity of the cable and connector from the backlight to the power inverter If this does not correct the problem call your local distributor Single message on a black screen that says press any membrane key to resume display This is normal operating procedure when the System Parameters Editor has been set for Automatic Screen Blanking To disable this feature set Screen Blanking Inactivity Period to OFF Refer to the System Parameters topic in the Configuration Software online help for more information Watchdog timeout message on a screen that says Watchdog Timeout Press Cancel key to continue A watchdog timeout error may indicate a problem with PanelMate hardware or it may be related to AC power If problems persist call your local distributor Please have the unit s serial number ready for the distributor who serves your call Touchscreen Problems Touchscreen does not work at all or does not perform reliably Check integrity of cables and connectors and execute the Touchscreen test Refer to Execute the System Diagnostics section in Chapter 2 for more information T
80. he Security Keyswitch aana aana nana nana ann mene 94 Chapter 4 Maintenance cederet ena a aja ga aaa dena weleg aane 97 Regular Maintenance i 98 Monitor Adjustments ira 98 Touchscreen Cleaning Mode 100 Calibrate Touchscreen caco n ie e o ott qe iet t t dtd desis lindas 101 Touchscreen Hepnlacement ener nnne eaaa 102 Backlight ReplacemMent iii 102 ii Table Of Contents Chapter 5 Troubleshooting Guide for the PanelMate Power Series 103 Display Problems a e ee liu iii 104 Touchscreen ProblemS i figlia ta 104 To chPariel Problems 2 ri or n Rr RH E n ilaria in adn 105 Control Buttons ProblemS Ta raga Kab AN Aa ar eren nennen 105 Audio Output Problems eere re Uer ae eT ira 105 Fault Relay Pres e nea 106 Printer Problems t e t gc e Mc ultus aca tide Med ccs 106 Problems when Transferring Memor 107 Real Time Clock Problems A 107 Communications Problems using the Generic Protocol 107 Specific Error Messages iii e diae taie 108 Appendix A Detailed Specifications iii 109 Introduction saa EE 110 PanelMate 2000 Grayscale Keypad sasae anaa a naa a anaa aaa aana aana aana aana eaaa aee 110 PanelMate 2000 Color kevpad sese 113 PanelMate 3000 Grayscale Keypad enne 115 PanelMate 3000 Color Dual Scan Keypad i 118 PanelMate
81. he actual failures A 1000 Hz tone with 25 seconds duration indicates a test has passed A 800 Hz tone with 5 second duration indicates a test has failed A 3 second pause occurs at the end of the tone sequence The tests are performed in the following order e Serial Port 2 e Serial Port 1 e Real Time Clock Timing e Real Time Clock Battery e DRAM e Watchdog e Character Cell SRAM e Frame Buffer SRAM Appendix A Detailed Specifications 109 Detailed Specifications In this chapter you will learn specific information about the PanelMate Power Series 110 Appendix A Detailed Specifications Introduction This appendix gives detailed specifications for all models of the PanelMate Power Series 2000 through 5000 The following information is provided for each model Main Processor Display Environment Electrical Requirements Serial Ports Fault Relay Audio Output Security Keyswitch Input Other PanelMate 2000 Grayscale Keypad Unit Model 2600 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 Khz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Grayscale 256 levels with 8 state PowerBlink Appendix A
82. he unit should be cleaned whenever needed with any common non abrasive cleaning product If it is necessary to clean the inside surface of a flat panel display once the front panel has been removed use a soft cotton cloth and avoid using water Every 3 to 6 months run all the system health checks that are provided in the system These include the Display Tests Keypad Test or Touchscreen Test and the Tone Fault Relay and Battery Tests Refer to Chapter 2 for directions on running these system health checks It is best to mount the PanelMate unit in a closed industrial enclosure However if the PanelMate unit is operating in a dusty environment and is unprotected e g mounted in a control panel whose door is often left open periodically use forced air to blow off any dust that may have accumulated on the circuit boards Be sure to disconnect power before conducting this procedure There are no user replaceable fuses or batteries in the PanelMate unit Monitor Adjustments Models With Software Adjustments These models have software adjustments There are no hardware controls on the unit e PanelMate 3000 Models 3600 3700 amp 3900 e PanelMate 5000 Models 5200 amp 5500 Chapter 4 Regular Maintenance 99 Models With Hardware Controls These models e PanelMate 2000 Grayscale Model 2600 e PanelMate 4000 Models 4200 amp 4500 have these controls BRIGHTNESS Adjusts the brightness of the screen Check
83. industrial enclosure Chapter 3 Installation In An Industrial Enclosure 65 FRONT VIEW SIDE VIEW i 13 96 11 75 8 1 05 REF iau II S 5 22 M LL LL ll 19 00 s REAR VIEW 0 48 105 9 a 16 90 Y i 2 5 gt A n rre E i yet H e e o o o zy 0 83 MIN z 892 MAX Figure 3 23 PanelMate Power Series 5000 Keypad Unit Model 5200 Split Architecture Outline 66 Chapter 3 Installation In An Industrial Enclosure Panel Cutout Dimensions LZ T so rmi ps EAS A EE HR CI IS ig M a R LE 7 VU bigs rr d AITANA o Ki d o o RN ZA CRA AA s vl LA ae am zz 425 asus CAUTION car should he exe lead when gi he ds The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs The following torque limits should not be exceeded 24 INCH POUNDS FOR 10 32 NUTS 12 INCH POUNDS FOR 48 32 NUTS Figure 3 24 PanelMate Power Series 5000 Keypad Unit Model 5200 Split Architecture Cutout and Torque Limits Chapter 3 Installation In An Industrial Enclosure TE T
84. ion Tables have been developed to help in your selection of a free standing enclosure It is based on the following assumptions a 14 gauge cold rolled steel enclosure the wattage dissipated by the PanelMate unit the PanelMate Power Series 2000 dissipates 55 watts the PanelMate Power Series 2000 Color dissipates 80 watts the PanelMate Power Series 3000 dissipates 35 watts PanelMate Power Series 4000 dissipates 80 watts and the PanelMate Power Series 5000 dissipates 40 watts no additional methods enclosure having all sides uninsulated and sufficient space between the unit and the top and bottom of the enclosure see figures B 1 and B 2 From this chart you can predict how much the internal temperature will rise with different size enclosures The tables are offered to you as an aid in the selection of enclosures to be used with our product Cutler Hammer offers no guarantee or warranty to the specific applicability of this table as actual conditions may vary and methods of the use of our product are beyond our control The ultimate responsibility for the product s conformance to published specifications lies with you the customer For specific information about enclosure selection and cooling methods contact your enclosure vendor 149 150 Appendix B Installation Guidelines Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 24x20x12 10 C 24x24x12 8 9 C 30
85. ion by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 4000 Split Architecture Keypad unit Outline and the PanelMate Power Series 4000 Split Architecture Keypad unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application If the PanelMate Power Series 4000 Split Architecture Keypad unit will be used in a PanelMate Series I II or III enclosure the cutout will have to be modified as shown in figure 3 18 There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 4000 unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industrial enclosure 48 Chapter 3 Installation In An Industrial Enclosure Unit Weight 55 LHS TDRDUE FECUIREMENTS 17 NCH POUNDS FOR 10 32 NUTS 7 INCH PDUNDS FOR 8 32 NUTS NOTE 1 ALL DIMENSIONS ARE IN INCHES 2 ALLOW 2 REAR CLEARANCE FOR CABLES 0 83 MIN 8 92
86. it then remove Attach the unit to the mounting collar with the 22 nuts and washers provided with the PanelMate Power Series 4000 Split Architecture Keypad unit Mounting Collar Kit Caution Exercise care when Attach the gasket to the mounting collar This is most easily done by placing the unit tightening the nuts They with the collar attached face down on a work surface Take care to prevent scratching Ge EE the front panel of the unit Align the outside edge of the gasket even with the outside o obtain a proper seal PE but not tightened to the edge of the collar with the page edge facing the collar Attach the gasket by stripping point where the threads off a small section of the paper protecting the adhesive on the gasket Carefully attach are stripped or the gasket the gasket to the collar uncovering the adhesive a few inches at a time Insert the P ti er D0 assembled collar in the panel and fasten the collar to the panel with 22 nuts and pounds washers Then mount the front panel to the collar and then mount collar to the enclosure Finally attach the Monitor Module and Electronics Module Figure 3 14 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture Mounting Collar Assembly 54 Chapter 3 Installation In An Industrial Enclosure
87. l Enclosure 89 Install in an Enclosure Make the cutout in the enclosure as shown in figure 3 51 Disassemble the PanelMate Power Series 5000 Touchscreen unit using the following procedure 1 2 Go to the side of the unit Remove AC power and disconnect any other cables Unplug the touchscreen connector from the Electronics Module Make sure that you do not pull on the touchscreen cable Remove the Electronics Display Assembly Do this by turning the captive fasteners counter clockwise Support the weight of the assembly by holding the bottom of the unit then gently tilt the top of the assembly and lift upward Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 10 washers and nuts that are supplied with the unit Make sure the cable does not get pinched between the enclosure and the Front Panel Re attach the Electronics Display Assembly Do this by engaging the front slots of the Electronics Display Assembly on the mounting flanges on the Front Panel Raise the unit up to a horizontal position and slide the captive fasteners into their mounting holes on the front panel tray Complete the assembly by turning the captive fasteners clockwise to lock in place Plug the touchscreen connector into the Electronics Module Make sure you do not press on the touchscreen cable You may now re connect AC power and cables 90 Chapter 3 Installation In An Industrial Enclosure
88. l enclosure 36 Chapter 3 Installation In An Industrial Enclosure D000 000000 000000 000000 400400000000 It WU QUOC IO UU 11 801 1 Unit Weight D D 1 30 1 Ba o one o TIROLE REQUIREMENTS 8 INCH LE FOP 8 33 NUTS more pm abir GuE RF NOTE 1 ALL DIMENSIONS ARE IM INCHES 2 ALLOW 2 REAR CLEARANCE FOR CABLES P A S 10 26 Las Figure 3 1 PanelMate 2000 Color Keypad Unit Model 2700 Outline Chapter 3 Installation In An Industrial Enclosure 37 m 5 47 kani 4 50 4 50 1 50 a 1 50 I 9 e j e e p i E A Z EN 6 27 FA a EVIL PA 6 05 4 95 E EA La yt p Ed PA Hi Je j 24 gt 1 65 AM MD Hl vA p 1 L4 M LA ue 4 Z y 12 10 i TA Z L 1 65 Pa V J Es 3 PA Es L GE 6 27 e E P P PA Fd 2 7 Fa rk 22 DIA SLOT Es Es a i 42 a 4 Sa f E T 22 DIA HOLE a 5 31 _ li B PLACES idt Wi CAUTION Care should be exercised when tightening the nuts The faste a proper seal threads are str 6 Note ners must be tightened enough to obtain but not tightened to the point where the INCH POUNDS FO All units are in inches pped or the gasket is rendered useless R 48 32 NUTS Figure 3 2 PanelMate 2000 Color Keypad Unit Model 2700 Cutout and Torque Limits Chapter 3 Installation In An
89. lMate 5000 Touchscreen Unit Model 5500 Main Processor CPU Motorola 68020 microprocessor Memory 1 MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 640 x 480 pixels VGA Color 256 colors with 8 state PowerBlink Dot Pitch 0 28 mm Electron Gun In line Configuration Touchscreen Resolution 256 x 256 Cells Environment Temperature Operating Ambient 0 to 50 C Storage 20 to 60 C Humidity 20 95 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure 144 Appendix A Detailed Specifications Environment Cont Vibration Operating 10 57 Hz at 0 006 inch peak to peak displacement 57 500 Hz at 1g acceleration Non operating 10 57 Hz at 0 015 inch peak to peak displacement 57 500 Hz at 2 5g acceleration Shock Operating 30g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level magnetic fields Influence Surge Immunity
90. lMate Power Series 5000 unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers In order to ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industrial enclosure 70 Chapter 3 Installation In An Industrial Enclosure aa 9 4C ff N H Il U aT 3 9 22 wi J m d i i mami L S Z ums FRONT VIEW SIDE VIEW 18 32 6 66 si gt SN 1 TOO TORO i Outline Drawing i TT Unit Weight e S ol o e o c o o Lilo 4 CJ Gas LL Sw w SEN o 3 S 3 3 A 9 27 5 15 e o o e 1 t 1115 i 0 LI o 2 0 344 4 25 13 39 1 36 REAR VIEW Figure 3 26 PanelMate Power Series 5000 Keypad Unit Model 5500 Outline Chapter 3 Installation In An Industrial Enclosure 71 Panel Cutout Dimensions 9 16 _ 9 16 8 70 _ 8 70 gt SE q 2 50 SE 2 50 Sc Si i o o o i P p o P d a ad P 7 9 27 Cal p s d 8 87 Ee lt T TN P d di Ps E d T d 8 i 4 13 SS ae P 2 s Pd p ud P d
91. lar mounting hardware gasket and a cutout torque drawing To install the kit first make the panel cutouts for the mounting collar as shown in figure 3 12 Check to see if the mounting collar will fit then remove Attach the PanelMate Power Series unit to the mounting collar with the 16 nuts and washers provided with the PanelMate Power Series 2000 Color Mounting Collar Kit Attach the gasket to the mounting collar Place the unit with the collar attached face down on a work surface Take care to prevent scratching the front panel of the unit Align the outside edge of the gasket even with the outside edge of the collar with the page edge facing the collar Attach the gasket by stripping off a small section of the paper protecting the adhesive on the gasket Carefully attach the gasket to the collar uncovering the adhesive a few inches at a time Insert the assembled collar in the panel and fasten it to the panel with 16 nuts and washers Mount the PanelMate Power Series unit s front panel to the collar and then mount collar to the enclosure Finally attach the Monitor Module and Electronics Module Figure 3 4 PanelMate Power Series 2000 Color Keypad Unit Model 2700 Mounting Collar Assembly 40 Chapter 3 Installation In An Industrial Enclosure 1 18 D 3 he 11
92. lar Kit as an accessory for a PanelMate 4000 Split Architecture Keypad Unit it will be packaged separately e 2 Mounting Collars e Packeted mounting hardware 14 10 nuts 14 10 washers 12 8 nuts 12 8 washers e 1 Cutout torque drawing e 2 Gaskets If you ordered a Mounting Collar Kit as an accessory for a PanelMate 4000 Keypad Unitt it will be packaged separately e 1 Mounting Collar e Packeted mounting hardware 22 8 nuts 22 8 washers e 1 Cutout torque drawing e 1 Gasket Chapter 2 Hardware Checkout Overview 9 If you ordered a Support Kit as an accessory for a PanelMate unit it will be packaged separately 1 Transfer Utility with manual 1 Packet of mounting nuts and washers containing 18 8 nuts 18 8 washers 18 10 nuts 18 10 washers 1 Packet of connectors 2 two terminal connectors 1 three terminal connector 1 Packet with a three terminal connector 8 Cutout torque drawings 1 22 5 mm security keyswitch with 2 keys If you ordered an Audio Feedback Kit as an accessory it will be packaged separately 1 Speaker with 24 foot connecting cable attached If you ordered a PLC cable as an accessory it will be packaged separately 1 PLC cable If you ordered a Serial Transfer cable as an accessory it will be packaged separately 1 Serial Transfer cable 10 Chapter 2 Hardware Checkout Overview Attaching the Keypad Unit Keyboard PanelMate Split Architecture Note This procedure is f
93. n a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 8 washers and nuts that are supplied with the unit Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 6 inch pounds Re attach the Electronics Module Do this by engaging the front slots of the Electronics Module on the mounting flange on the Front Panel Bring the unit up to a horizontal position and slide the quarter turn fasteners into their mounting holes on the front panel tray Complete the assembly by turning the quarter turn fasteners clockwise to lock in place Re attach the Monitor Module Slide the Monitor Module into the front panel tray and ensure the top lip overlaps the front panel lip Turn the quarter turn fastener clockwise to lock Finally re connect the video power cable from the Monitor Module to the Electronics Module You may now re connect AC power and cables to the Monitor and Electronics Modules Chapter 3 Installation In An Industrial Enclosure 31 Install the Mounting Collar The Mounting Collar Kit is an optional accessory to the PanelMate 2000 Grayscale Keypad Unit and allows mounting a unit into a 10 inch deep enclosure Two versions are available standard painted finish or stainless steel The kit consists of a collar mounting hardware gasket
94. n assuring its proper operation and long life The installation should protect your system from oil dust moisture corrosive vapors and other airborne contaminants The front panels of the PanelMate Power Series provide a NEMA 4 or NEMA 12 rating when mounted in a correspondingly rated enclosure When choosing an enclosure or mounting position allow a good amount of free space around your unit Leave sufficient space above and below the unit and on either side see figures B 1 and B 2 PanelMate units depend on this room to allow convection cooling of their interiors Convection cooling draws a vertical column of air upward over internal circuitry through vents in the unit This cooling air must not exceed the maximum specified ambient temperature Placing a PanelMate unit on a flat surface blocks vents on the bottom of the unit inhibiting convection cooling and damaging the unit Careful enclosure sizing is important for proper heat dissipation Since other devices mounted in the same enclosure also generate heat consider the heat output of all equipment in a given enclosure when choosing its size If the inside temperature of the enclosure is above the unit s recommended range see tables B 1 through B 8 you can use filtered fans heat exchangers air conditioners or switch to a larger enclosure to lower the temperatures Keep in mind that your system will be more reliable and have a longer life if it is exposed to environmental condition
95. nfiguration Software Online Help and in the PanelMate Power Series Configuration Editor User s Guide RS422 Transmit Data Output RS232 Receive Data Input RS232 Transmit Data Output RS422 Receive Data Input 1 2 3 Ports are DB9S amp 7 bi 5 Signal Ground 6 7 8 9 Sockets 2 e RS422 Transmit Data Output RS232 Request to Send Output RS232 Clear to Send Input RS422 Receive Data Input Connection to a Personal Computer The PanelMate Power Series unit connects to a personal computer to transfer information You may purchase the serial transfer cable from Schneider Automation Inc This accessory includes a 9 pin to 9 pin cable for connection between a PanelMate Power Series unit and a personal computer It also includes a 9 pin to 25 pin adapter to permit connection to your personal computer The cable has the following pinouts PanelMate Unit Personal Computer PanelMate Unit Personal Computer DB 9P DB 95 DB 9P DB 255 2RD RD 2 2 RD 21D 3 TD NS E TD 3 3TD 3 RD 5 GND GND 5 5 GND GND 7 RTS m E RTS 7 TRIS 5 CTS 8 CTS CTS 8 8 CTS ARTS Hood SE hoog Hood SIS Hood Figure 3 40 Serial Transfer Cable 92 Chapter 3 Installation In An Industrial Enclosure Serial Port Termination The PanelMate Power Series unit is sent without termination as shown in the figure below Audio Port 1 Port 2 Figure 3 41 PanelMate P
96. ng holes on the front panel tray Complete the assembly by turning the captive fasteners clockwise to lock in place Re attach the cable to the Electronics Module You may now re connect AC power and cables Chapter 3 Installation In An Industrial Enclosure 79 PanelMate Power Series 4000 Touchscreen Unit Model 4500 The PanelMate Power Series 4000 Touchscreen unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 4000 Touchscreen unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 4000 Touchscreen unit Outline and the PanelMate Power Series 4000 Touchscreen unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 4000 unit Although designed to withstand harsh environmental conditions you must
97. ngs below cutout inside of enclosure 10 INCH POUNDS FOR 10 32 NUTS Figure 3 33 PanelMate Power Series 4000 Touchscreen Unit Model 4500 Cutout and Torque Limits 82 Chapter 3 Installation In An Industrial Enclosure Figure 3 34 PanelMate Power Series 4000 Touchscreen Unit Model 4500 Rear View Chapter 3 Installation In An Industrial Enclosure 83 Install in an Enclosure Note Leave at least a 6 inch clearance between the PanelMate Power Series unit and the bottom of the enclosure for mounting the Electronics Module Make the cutout in the enclosure as shown in figure 3 47 Disassemble the PanelMate Power Series 4000 Touchscreen unit using the following procedure 1 2 Go to the back of the unit Remove AC power and disconnect any other cables Unplug the Monitor Module video power cable from the Electronics Module This cable disconnects power and the video signal to the monitor Disconnect the touchscreen cable connecting the power circuit board to the Electronics Module Note the cord clip 15 before disconnecting Remove the six screws 11 attaching the support bracket 17 to the Main Frame 5 Carefully slide the touchscreen cable through the cutout in the Main Frame and remove the support bracket Figure 3 35 PanelMate Power Series 4000 Touchscreen Unit Model 4500 Assembly Vie
98. nit Model 2700 The PanelMate 2000 Color Keypad Unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate 2000 Color Keypad Unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate 2000 Color Keypad Unit Outline and the PanelMate 2000 Color Keypad Unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Unit Although designed to withstand harsh environmental conditions you must not expose the unit to conditions which are beyond the detailed specifications found in Appendix A Appendix B contains guidelines concerning enclosure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industria
99. nit can be mounted without disassembly Chapter 3 Installation In An Industrial Enclosure Figure 3 13 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture Rear View 51 52 Chapter 3 Installation In An Industrial Enclosure Caution Exercise care when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 17 inch pounds Install in an Enclosure Make the cutout in the enclosure as shown in figure 3 17 Disassemble the PanelMate Power Series 4000 Keypad unit using the following procedure 1 At the back of the unit remove AC power from the Electronics Module and the monitor Disconnect any other cables Unplug the Monitor Module video cable from the Electronics Module This cable disconnects the video signal to the monitor Remove the Monitor Module by turning the quarter turn fasteners counter clockwise The Monitor Module is now disconnected and will slide out Store in a safe location Remove the Electronics Module by turning the quarter turn fasteners counter clockwise Support the weight of the assembly by holding the knurled fasteners then gently pull the assembly toward you to disengage the front panel keypad connector Then pivot the assembly to clear the mounting flange on the front panel Store in a safe location From the front insert the F
100. ny order but all boxes must be pressed to calibrate Each box will turn green a different shade of gray when pressed After the first pass the boxes will turn red to the original shade of gray again to indicate that the screen is ready for the second pass When you have finished calibrating you will be returned to the Setup Page Note Calibration settings are retained when power is removed from the PanelMate unit 102 Chapter 4 Regular Maintenance Touchscreen Replacement If your touchscreen becomes damaged or worn replacement touchscreens are available as a field replaceable spare part Instructions for replacement are included with new touchscreens Backlight Replacement If your PanelMate 3000 or PanelMate 5000 backlight needs to be replaced replacement bulbs are available as a field replaceable spare part Instructions for replacement are included with new bulbs Chapter 5 Troubleshooting Guide 103 PanelMate Power Series Troubleshooting Guide This chapter will help you determine If problems with your PanelMate unit can be readily solved on your own or if they require help from Cutler Hammer s Customer Service Department Please try all recommended solutions of your problem before contacting your local distributor 104 Chapter 5 Troubleshooting Guide Display Problems No picture on the screen or screen is dull Make sure the power is switched ON Make sure your power source is actually supplying power to t
101. ollowing torque limits should not be exceeded 24 INCH POUNDS FOR 10 32 NUTS 12 INCH POUNDS FOR 8 32 NUTS Note All units are in inches Figure 3 16 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture Panel Mount Collar 56 Chapter 3 Installation In An Industrial Enclosure PanelMate Power Series 4000 Keypad Unit Model 4500 The PanelMate Power Series 4000 Keypad unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 4000 Keypad unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 4000 Keypad unit Outline and the PanelMate Power Series 4000 Keypad unit Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the PanelMate Power Series 4000 unit Although designed to withstand harsh environmental con
102. on the Front Panel Raise the unit up to a horizontal position and slide the captive fasteners into their mounting holes on the front panel tray Complete the assembly by turning the captive fasteners clockwise to lock in place Plug the keypad connector into the Electronics Module Make sure you do not press on the keypad cable You may now re connect AC power and cables Chapter 3 Installation In An Industrial Enclosure 69 PanelMate Power Series 5000 Keypad Unit Model 5500 The PanelMate Power Series 5000 Keypad unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 5000 Keypad unit in an enclosure and the installation of the various options which may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operation by performing the system health tests defined in Chapter 2 Enclosure Sizing Review the PanelMate Power Series 5000 Keypad unit Outline and Panel Cutout and Torque drawings shown on the following pages Use this information to determine the enclosure size for your application There are a number of factors to consider when selecting an enclosure in which to house the Pane
103. ont panel Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 8 washers and nuts that are supplied with the unit Re attach the Electronics Module Do this by engaging the front slots of the Electronics Module on the mounting flange on the Front Panel Bring the unit up to a horizontal position and slide the quarter turn fasteners into their mounting holes on the front panel tray Complete the assembly by turning the quarter turn fasteners clockwise to lock in place Re attach the Monitor Module Slide the Monitor Module into the front panel tray and ensure the top lip overlaps the front panel lip Turn the quarter turn fastener clockwise to lock Finally re connect the video cable to both the Electronics Module and the monitor housing You may now re connect AC power and cables to the Monitor and Electronics Modules Caution Use care when tightening the nuts They must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless Do not exceed 8 inch pounds Chapter 3 Installation In An Industrial Enclosure 39 Install the Mounting Collar The Mounting Collar Kit is an optional accessory to the PanelMate Power Series 2000 Color Keypad unit and allows mounting a unit into a 10 inch deep enclosure Two versions are available standard painted finish or stainless steel The kit consists of a col
104. or Split Architecture units only To attach the keyboard to the Keypad Unit and ensure proper grounding follow this procedure 1 Plug the keyboard cable into the keypad 2 Ensure that the keyboard metal clamp is over the braided shield area of the cable 3 Place the star washer between the keypad standoff and the keyboard cable metal clamp Place the flat washer next to the keyboard cable metal clamp 5 Tighten the screw to secure the keyboard cable Star Washer ZZ ie AC f cd 9 Et d EA AS Flat Washer Se e On i le Figure 2 1 PanelMate 4000 amp 5000 Keypad Unit Keyboard Chapter 2 Hardware Checkout Overview 11 Check System Health You may wish to test your unit before you install it in your industrial enclosure This section outlines the steps required to set up the PanelMate unit on a work surface for check out before installation You will be performing the following procedure 1 Connect to AC Power Attach the optional Audio Feedback Kit Attach the optional Security Keyswitch Power Up the Unit Execute the System Diagnostics Ov decor IN e Set Date and Time e Perform Display Tests e Perform Keypad Test e Check Audio Output Fault Relay and Test Battery BRIGHTNESS CONTRAST o o e Ojo O A 2 KEYSWITCH ph
105. ouchscreen works sporadically or areas are hard to hit Re calibrate touchscreen using the procedure described in Chapter 4 Chapter 5 Troubleshooting Guide 105 TouchPanel Problems Keyboard does not work Check the integrity of the cable and connectors One or several membrane keys do not work Use the Membrane Keyboard Test to check if the keys are sending a signal to the PanelMate unit Refer to the Execute the System Diagnostics section in Chapter 2 for more information Control Button Problems One or several buttons do not work Use the Membrane Keyboard Test to check if the keys are sending a signal to the PanelMate unit Refer to the Execute the System Diagnostics section in Chapter 2 for more information Audio Output Problems No sound is produced Check the System Parameters Table to make sure you have the audio output set for either LOW MED or HIGH volume Refer to the Execute the System Diagnostics section in Chapter 2 for more information Check the connection of the speaker to the PanelMate unit Check the integrity of the speaker cable If you have purchased your own speaker make sure it is an 8 ohm speaker Go offline and run the audio tests Refer to the Connection to the Audio Output section in Chapter 3 for more information Sound is only produced for operator input or alarms Check the System Parameters Table to make sure you have the audio output set correctly Refer to the System Parameters topic in
106. ower Series Processor Board This table lists the recommended termination for RS232 DH485 and RS422 communication in the PanelMate Power Series unit For setting the termination on Port 1 configure JP1 For setting the termination on Port 2 configure JP2 RS232 Dp i None factory setting DH485 120 Ohm AC coupled RS422 RS485 BorC Use the PLC manufacturer s recommended value C 220 Ohm B 120 Ohm For a typical installation C 220 Ohm For a high noise environment or extreme cable distances B 120 Ohm Chapter 3 Installation In An Industrial Enclosure 93 Connection to the Fault Relay The fault relay may be wired in normally open or normally closed configuration It 15 a Form C contact rated for 2 amps at 120V AC 2 amps at 230V AC and 2 amps at 28V DC resistive load During normal operation the fault relay will energize after entering Run Mode Whenever the PanelMate Power Series unit detects a communication error or system failure the fault relay will be de energized It is also possible to de energize the fault relay whenever an alarm condition occurs Y ou can set the fault relay to de energize on alarms by using the System Parameters Table Refer to the System Parameters topic in the Configuration Software Online Help and in the PanelMate Power Series Configuration Editor User s Guide for more information Connection to the Audio Output The Audio Feedback Kit is an optional accessory to the PanelMate P
107. ower Series unit To connect the external speaker to the PanelMate Power Series unit simply remove it from the box mount it and connect the speaker to the connector labeled AUDIO on the rear or side of the unit The speaker is an 8 ohm horn with an attached 24 foot cable Audio output for operator input and alarms is selected in the System Parameters Table Refer to the System Parameters topic in the Configuration Software Online Help and in the PanelMate Power Series Configuration Editor User s Guide GM PMAT 224 for more information 94 Chapter 3 Installation In An Industrial Enclosure Connection to the Security Keyswitch The Security Keyswitch is an optional accessory to the PanelMate Power Series unit It is included in the Hardware Kit The Key Operated Selector Switch mounts in a 0 89 inches 22 5mm hole The approximate depth of the contact block into an enclosure is 2 22 inches 57mm 0 89 inch diameter 0 016 inch tolerance Allow 1 18 inches horizontal spacing and 1 97 inches vertical spacing between centers of other standard pushbuttons Figure 3 42 Keyswitch Diameter lt Operator Mounting Adapter Contact Block Figure 3 43 Keyswitch Side View To assemble the keyswitch gently push the mounting adapter onto the operator with the white locking lever facing upward Note that the word TOP is embossed on the black rim on the end of the operator To lock the mounting adapter to the operator
108. ownload feature can be used to conduct the following operation without having to disconnect the PanelMate unit from the PLC or open the enclosure to access the serial ports Download configurations from a personal computer in a central location to PanelMate units on a network Upload PanelMate configurations while units are monitoring and controlling to a personal computer for backup Download new PanelMate software enhancements to target units Also requires Aceleratl On interface XX41 to be installed in the target PanelMate unit Windows Configuration Software or Transfer Utility Option 0621 A B PLC driver as part of the Windows Configuration Software Option 0620 06AB or 07AB on the personal computer A B Interchange Software Option 0627 ifusing an A B 1784 KT ISA Bus card in the personal computer 164 Appendix C Accessories And Options B D III IT WII III RS 232 SERIAL eg Data Highway or Data Highway RS 232 SERIAL Remote I O PanelMate With DH or DH HHA ANY 8 PanelMate HH
109. ration of your equipment Low signal level conductors Type B include those carrying serial communication and local area networks such as Ethernet and PLC networks These have a low tolerance for induced electrical noise Appendix B Installation Guidelines 155 All low level wiring should be shielded and routed in a separate conduit or raceway from high power wiring All raceways and conduit must be properly grounded Route low level conductors at least one foot from 120V AC power lines two feet from 240V AC power lines and three feet from 480V AC power lines Ifa low level conductor must cross high power lines 1t should do so at a right angle Most RS232 serial communication cables should be no longer than 50 feet Some devices or high noise environments may require shorter cabling The effects of electrical noise can be reduced by using cables with twisted pair conductors This method uses one conductor of a twisted pair for a data transmit or receive line and connects the second conductor of that pair to ground Signal ground is run by paralleling two conductors of a twisted pair and using them as a single conductor Higher noise immunity and distance can be achieved by using RS422 or 20 mA current loop communication All communication cables should be shielded with the shield properly grounded at both ends If there are significant voltage differences 6 volts between the grounds of two devices which must be connected the device
110. ront Panel in the cutout and fasten it with the eighteen 10 washers and nuts that are supplied with the unit Re attach the Electronics Module by engaging the front slots of the Electronics Module on the mounting flange on the Front Panel Raise the unit up to a horizontal position and slide the quarter turn fasteners into their mounting holes on the front panel tray Complete the assembly by turning the quarter turn fasteners clockwise to lock in place Re attach the Monitor Module Slide the Monitor Module into the front panel tray and ensure the top lip overlaps the front panel lip Turn the quarter turn fastener clockwise to lock Finally re connect the video cable from the Monitor Module to the Electronics Module From the front insert the keypad in the cutout and fasten it with the twelve 8 washers and nuts supplied with the unit You may now re connect AC power to both the Monitor and Electronics Modules Chapter 3 Installation In An Industrial Enclosure 53 Install the Mounting Collar The Mounting Collar Kit is an optional accessory to the PanelMate Power Series 4000 Keypad unit It allows mounting a unit into a 16 inch deep enclosure Two versions are available standard painted finish or stainless steel The kit consists of a collar mounting hardware gasket and a cutout torque drawing To install the kit first make the panel cutout for the mounting collar as shown in figure 3 22 Check to see if the mounting collar will f
111. rs with 8 state PowerBlink Touchscreen Resolution 256 x 256 touch cells Environment Temperature Operating Ambient 09 to 509C Storage 20 to 60 C Humidity 20 95 noncondensing Pollution Pollution Degree Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when properly mounted in a correspondingly rated enclosure Vibration Operating 1g at 10 500 Hz Non operating 1g at 10 500 Hz Shock Operating 15g Non operating 30g Altitude Operating 10 000 feet above sea level Non operating 30 000 feet above sea level AC Magnetic Field Unaffected by low level AC and DC magnetic fields Influence Surge Immunity IEC 801 5 Level 3 Dielectric Withstand UL 508 CSA C22 2 ESD Immunity IEC 801 2 Level 4 Appendix A Detailed Specifications 139 Electrical Requirements Voltage Auto Sensing 120 230VAC 15 10 Frequency 50 60 Hz 5 Power 35W Current rms 0 5A Repetitive Peak 1 25A Peak Inrush 16A Max Serial Ports Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 Form C contact Rating 2A at 240 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial
112. s should be electrically isolated from each other This can be accomplished with optical fiber optical or transformer isolators Follow manufacturer s instructions for installation of local area network and other communication cabling High frequency communication often requires special conductors and precautions to guard against signal reflections External high frequency disturbances may require grounding of cable shields at multiple points along the run Appendix C Accessories And Options 159 Accessories and Options In this chapter you will learn about the accessories and options available for the PanelMate unit For more information contact your local distributor 160 Appendix C Accessories And Options Accessories Audio Feedback Kit An 8 ohm speaker for alarm signals and operator feedback and a 24 foot cable for direct connection to the PanelMate unit Mounting Collars A two inch collar for mounting the PanelMate unit in a shallow enclosure Available in standard finish or stainless steel Support Kit Transfer Utility software cutout drawings spare hardware kit and security keyswitch Transfer Cable RS232 cable with DB 9 connectors for upload download between the standard DOS based personal computer communication port and the PanelMate unit s serial port 1 DB 9 to DB 25 adapter by included 4 Appendix C Accessories And Options 161 Options
113. s within the recommended range Heat rises to the top of an enclosure and the temperature inside can vary greatly from bottom to top A fan can be used to circulate air within the enclosure and maintain a more uniform temperature Make sure the magnetic properties of equipment used to cool the enclosure do not interfere with equipment operation CRT monitors are especially susceptible to magnetic fields Also remember to leave room for easy access to circuit boards wiring or cabling connections regular maintenance and removal of the Electronics Module Detailed panel cutout drawings are found in Chapter 3 Installation in an Industrial Enclosure of this product manual for easy reference Appendix B Installation Guidelines Y our enclosure should be constructed of 14 gauge steel This will help guard your unit against electromagnetic interference It also provides good heat dissipation and proper structural support If an air purged enclosure is used the inside outside pressure differential not exceed 0 5 PSI 13 8 inches water column If needed your unit can withstand a differential of up to 4 6 PSI 127 inches water column Cutler Hammer recommends that you never ship an enclosure with a PanelMate Power Series 2000 or PanelMate Power Series 4000 CRT unit mounted inside This may seriously damage the equipment Units should be shipped in their original packing material then mounted in an enclosure when it reaches its final destinat
114. tegrity of the PanelMate communications port by restarting the system power off then re power and noting the report of the power up diagnostics Verify that the printer 1s set for serial communications Chapter 5 Troubleshooting Guide 107 Problems when Transferring Memory Cannot make a PC Personal Computer transfer Make sure that the cable connecting the PC serial port to PanelMate Serial Port 1 is the one sold by Cutler Hammer IDT Check the integrity of the PanelMate communications port Do this by restarting the system power off then re power and noting the report of the power up diagnostics Make sure you are connected to the PC serial port selected in the PanelMate Transfer Port Params Tab dialog box Cannot download from the PC The file you are attempting to load from the PC may be corrupted Re save the configuration to the PC then try to transfer the configuration again Real Time Clock Problems The time is inaccurate following a power disruption This is a symptom of a dead or low battery Check the integrity of the battery Do this by restarting the system power off then re power and noting the report of the power up diagnostics Communications Problems using the Generic Protocol PanelMate unit does not respond at all Verify that the host 1s using the frame format exactly as specified in the Generic Protocol Driver Manual Make sure that the cable connecting the host to the PanelMate unit 1s prop
115. the Configuration Software online help for more information 106 Chapter 5 Troubleshooting Guide Fault Relay Problems Fault relay is not energized at start of Run Mode operation View the PanelMate unit screen to check for system or communications errors that may be reported Refer to the Error Codes topic in the Configuration Software online help for more information Use the fault relay health check to make sure the relay is working properly Refer to the Connection to the Fault Relay section in Chapter 3 for more information If you are using Generic Protocol make sure your host is not polling the PanelMate unit before it has a chance to energize the relay Fault relay de energizes when an alarm occurs This is a normal operation if you have used the System Parameters Table to set this feature Use the System Parameters Table to disable this feature Refer to the System Parameters topic in the Configuration Software online help for more information Printer Problems Printer will not work Check to make sure the printer cable is connected to Port 1 Check the Port Parameter Table Make sure Port 1 is selected for PRINTER use Verify that all communications parameters match between the PanelMate unit and your printer Check to make sure the printer is ready if the printer is out of paper or off line it will not work Check the integrity of the cable and connections Verify that the cable is wired properly Check the in
116. the PanelMate unit The PanelMate unit uses port 1 for transferring information Enter the Network Transfer Mode Note The Executive Firmware and the network driver must be downloaded using the Serial Transfer Mode before you can transfer over a network To download upload remotely place the PanelMate unit into Run Mode or read system information over a remote network the online unit must have the Remote Transfer option installed and be in the Network Transfer Mode The PanelMate unit will remain in the ready state until the Configuration Software has initiated the transfer Configuration files drivers executive firmware and options can be downloaded to the PanelMate unit The configuration file loaded in the PanelMate unit can be uploaded to a personal computer The PanelMate unit can also be remotely placed into Run Mode For more information on remotely placing the PanelMate unit in Run Mode refer to the Place VCP Unit in Run Mode topic in the Configuration Software Online Help Initializing Network Interface Transfer Process Ready Press CANCEL key to exit to Offline Mode O Bytes Received Network Mode Figure 2 14 Network Transfer Screen You may refer to the Display System Configuration Information screen before or after a transfer to verify configuration names executive firmware versions options or drivers currently loaded in the system Chapter 2 Hardware Checkout Overview 23 Display System Configuration
117. tion Guidelines 147 Accessories and Options 159 Attaching the Keyboard Split Architecture 9 B Backlight Replacement 102 C Calibrate Touchscreen 24 101 Calibrate Touchscreen 24 Calibrating In Run Mode 24 Check System Health 10 Checklists 5 PanelMate 2000 Color Keypad 5 PanelMate 2000 Grayscale Keypad 5 PanelMate 3000 Keypad 5 PanelMate 3000 Touchscreen 7 PanelMate 4000 Split Architecture 6 PanelMate 4000 Keypad 6 PanelMate 4000 Touchscreen 7 PanelMate 5000 Split Architecture 6 PanelMate 5000 Keypad 7 PanelMate 5000 Touchscreen 8 Connect AC Power 16 20 Connection to A Personal Computer 91 A Serial Port 91 The Audio Output 93 The Fault Relay 93 The Security Keyswitch 94 D Display System Configuration Information 23 Enter Run Mode 23 Network Transfer Mode 22 Serial Transfer Mode 21 Environmental Considerations 154 Execute Diagnostics 18 Check the Tone and Fault Relay and Test the Battery 20 Pererform Display Tests 19 Perform Keypad Test 20 Perform Touchscreen Test 20 Setting Date and Time 19 System Status 20 Test Completion 20 Exit Run Mode 23 Go To Offline Mode 17 H How this manual is organized 2 How To Use This Manual 2 Index 187 Installation in an Industrial Enclosure PanelMate 2000 Color Keypad 34 PanelMate 2000 Grayscale Keypad 26 PanelMate 3000 Keypad 42 PanelMate 3000 Touchscreen 74 PanelMate 4000 Keypad Split Atchitecture 47 PanelMat
118. to the PanelMate unit To attach the speaker to the unit remove it from the shipping box and connect the cable to the two terminal connector which plugs into the terminals labeled AUDIO The connector is shipped in a small plastic bag with the unit Attach Security Keyswitch The Security Keyswitch an optional accessory to the PanelMate unit is included in the Hardware Support Kit To attach the Security Keyswitch to the unit unpack it and connect it with user supplied wiring to the two terminal connector which plugs into the terminals labeled KEYSWITCH Note that this is a contact closure and voltage should not be applied The connector is shipped in a small plastic bag with the unit Power Up the Unit To power up the unit follow the steps below 1 Switch the power on For PanelMate 2000 Color and PanelMate 4000 power up both the monitor and the Electronics Module Note This sequence occurs at initial power up or when the unit is recovering from a power interruption 2 The PanelMate unit performs internal diagnostic checks and the screen displays a listing of the diagnostic checks as they are executed With PanelMate 2000 or PanelMate 4000 units you may also hear a monitor crackle This is normal If there is a failure see the troubleshooting guide in Chapter 5 3 The PanelMate unit returns to the state it was in when powered off e If the PanelMate unit was in the Offline Mode it will return to the Offline Mo
119. ts Rate Selectable 110 to 38 400 baud All serial ports are DB9S Sockets All serial ports are selectable for RS232 RS422 or 485 2 signal levels Fault Relay Type 1 FormC contact Rating 2A at 240 VAC 2A at 120 VAC 2A at 28 VDC resistive load Connector Removable three terminal connector Audio Output Type 2 Watts into 8 OHM speaker Connector Removable two terminal connector for industrial speaker Security Keyswitch Input Type Contact closure Connector Removable two terminal connector Other Weight 25 pounds Equipment Heat Output 137 BTU hr 40 watts Main Processor Appendix A Detailed Specifications 133 PanelMate 3000 Grayscale Touchscreen Unit Model 3600 CPU Motorola 68020 microprocessor Memory 1MB flash memory for program storage fonts and messages 2 MB DRAM Standard Capacity Units 3 MB DRAM High Capacity Units Real Time Clock Non Volatile memory Internal Lithium battery has a 10 year minimum life Display Horizontal Scan 31 5 KHz Frequency Refresh 60 Hz Resolution 256 x 256 pixels Grayscale 256 levels with 8 state PowerBlink Touchscreen Resolution 256 x 256 touch cells Environment Temperature Operating Ambient 0 to 45 C Storage 20 to 60 C Humidity 20 85 noncondensing Pollution Pollution Degree 1 Rated for exposure to dry or non conductive pollutants only NEMA Class NEMA 4 or NEMA 12 when
120. ure sizing and temperature specifications taken from enclosure manufacturers To ensure proper convection cooling we recommend a minimum 6 inch clearance above and 6 inch clearance below the unit when installed in an industrial enclosure Chapter 3 Installation In An Industrial Enclosure 27 S mannm Ai Li 10 48 0 66 9 80 1 Jam H jem jam amp o 02 1 FRONT VIEW SIDE VIEW Outline 23 L rawing Unit W eight 35 o o o o sel f Y LI ofo olo lo te Y eme Lul o ge co Ls o o o e o 10 26 TORQUE 6 INCH LB e M y E FOR CAB o o o ei REQUIREMENTS FOR 8 32 NUTS 22 gt ARE IN INCHES CLEARANCE Figure 3 1 PanelMate 2000 Grayscale Keypad Unit Outline 28 Chapter 3 Installation In An Industrial Enclosure O1 NE x 22 DIA SLOT B PLACES o Note CA nuts 37 DIA HOLE 8 PLACES o Torque 62 Limits for TION Care should be exercised when tightening the he fasteners must be tightened enough to obtain a proper seal but not tightened to the point where the threads are stripped or the gasket is rendered useless Steel Studs 6 INCH POUNDS FOR 28 32 NUTS All units are in inches Limits 00 Figur
121. w 84 Chapter 3 Installation In An Industrial Enclosure Caution Care must be exercised when tightening the nuts The fasteners must be tightened enough to obtain a proper seal yet not be tightened enough to strip the threads from the welded steel studs Do not exceed 10 inch pounds From the front insert the Front Panel in the cutout and fasten it with the sixteen 8 washers and nuts that are supplied with the unit Slide the touchscreen cable through the cutout in the Main Frame 5 and secure the six screws 11 that attach the support bracket 17 to the Main Frame 5 Re connect the touchscreen cable connecting the circuit board to the Electronics Module Re attach the Monitor Module Slide the Monitor Module into the front panel tray and ensure the top lip overlaps the front panel lip Turn the quarter turn fastener clockwise to lock Finally re connect the video power cable from the Monitor Module to the Electronics Module You may now re connect AC power and cables to the Monitor and Electronics Modules Chapter 3 Installation In An Industrial Enclosure 85 PanelMate Power Series 5000 Touchscreen Unit Model 5500 The PanelMate Power Series 5000 Touchscreen unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 5000 Touchscreen unit in an enclosure and the installation of the various options which may be
122. x24x12 T 29C Assumptions 14 gauge cold rolled steel All sides uninsulated Free Standing t 6 inch clearance between the PanelMate unit and the top and bottom of the enclosure Table B 1 Heat Output Specifications for the PanelMate Power Series 2000 Grayscale Keypad Unit Model 2600 Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 24x20x12 15 0 C 24x24x12 12 8 C 30x24x12 10 6 C Assumptions 14 gauge cold rolled steel All sides uninsulated Free Standing 6 inch clearance between the PanelMate unit and the top and bottom of the enclosure Table B 2 Heat Output Specifications for the PanelMate Power Series 2000 Color Keypad Unit Model 2700 Appendix B Installation Guidelines 151 Enclosure Size vs Average Internal Temperature Rise Standard Enclosure Average Internal Size Inches Temperature Rise 20x16x8 11 1 C 20x20x8 8 99C 24x20x8 12 24x24x8 6 7 C Assumptions si 14 gauge cold rolled steel All sides uninsulated Free Standing d 6 inch clearance between the PanelMate unit and the top and bottom of the enclosure Table B 3 Heat Output Specifications for the PanelMate Power Series 3000 Keypad Unit Models 3600 3700 amp 3900 Standard Enclosure Average Internal Size Inches Temperature Rise 20x20x16 15 C 24x20x16 12 8 C 24x24x16 11 1 C Assumptions 14 gauge cold rolled steel Allsi
123. y and lift upward Store in a safe location From the front insert the Front Panel in the cutout and fasten it with the sixteen 8 washers and nuts that are supplied with the unit Re attach the Electronics Display Assembly Do this by engaging the front slots of the Electronics Display Assembly on the mounting flanges on the Front Panel Raise the unit up to a horizontal position and slide the captive fasteners into their mounting holes on the front panel tray Complete the assembly by turning the captive fasteners clockwise to lock in place Plug the connector into the Electronics Module Make sure you do not press on the keypad cable You may now re connect AC power and cables Chapter 3 Installation In An Industrial Enclosure 47 PanelMate Power Series 4000 Keypad Unit Model 4200 Split Architecture The PanelMate Power Series 4000 Split Architecture Keypad unit is designed to be used on the factory floor mounted in an industrial enclosure This section contains the information about installing the PanelMate Power Series 4000 Split Architecture Keypad unit in an enclosure and the installation of the various options that may be purchased If you will be using any of the accessories please refer to the sections of this chapter that provide specific information about each of the accessories before proceeding with installation The instructions in this section are based on the assumption that you have already verified unit operat
124. y calling 614 882 3282 x406 or faxing 614 882 6532 For information on your local distributor call the Cutler Hammer Tech Line Chapter 1 Introduction Introduction In this chapter you will learn e How to use this manual e Customer Support And Services 2 Chapter 1 Introduction How to use this Manual Welcome to the Cutler Hammer PanelMate Power Series Hardware Manual This manual contains everything you need to know about the assembly installation operation and maintenance of a PanelMate unit PanelMate units can have up to 15 pages and 500 messages or 100 pages and 5000 messages depending on your unit Appendix C gives details of available options The terms PanelMate Power Series and PanelMate unit will be used to describe features common to the PanelMate Power Series 2000 3000 4000 and 5000 Features unique to a particular PanelMate Power Series model will be noted as such This manual is written for system engineers plant engineers or maintenance personnel and Cutler Hammer personnel any persons who may be involved in configuring screens or installing and maintaining a PanelMate unit This manual is not written for plant personnel who will be using the PanelMate unit to control factory operations The task of informing plant operators how to use the PanelMate unit in specific situations is left to those who configured the
125. ypad aee ng ANG a KANA Ne gah Iga KARNO EE BNN KA KAE Aa NA rah d gak ia ka 5 PanelMate 4000 Keypad Split Architecture 6 PanelMate 4000 Keypad EE 6 PanelMate 5000 Keypad Split Architecture 6 PanelMate 5000 Keypad rana asah ana aa Tue Ag Sa Nan Garang aaa raga PES nns 7 PanelMate 3000 Touchscreen Na NE i aaa kaga Na baa 7 PanelMate 4000 Touchscreen i 7 PanelMate 5000 Touchscreen cnn r cano nn nr nan nn nr ran anana rra 8 Attaching the Keyboard Split Architecture Units ii 9 Check System Health i 10 GonnecbAC Power dust elle elica 16 Power Up el ees e nia hihi luni geed ed 17 Go To Offline Mode 4 aga ide a wa ada aan aaa naga gak eag add 17 Offline Mode Menu 1 eicere sa aga a aan endet Ta aaa waga a aca 18 Execute Diagnostics dp iden emt enda d Dre tere REDE 18 Set Date and TIme s iu oe ne ntt te eat edite Dole bcati 19 Perform Display Testen ean atin 19 PerformiKeypad Test aia tied e iaia 20 Perform Touchscreen Test 20 Check the Tone and Fault Relay and Test the Battery 20 System SAUS A 20 Test Completloti 2 1 ettet cec odit fee ded ai ae dened alal 20 Table Of Contents i Enter the Serial Transfer ModE sasat iga ana ai saba EERSTEN ESO 21 Enter the Network Transfer Mode eaaa anana a anana anaa anana eaaa

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