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Controller Card for 240VAC Motors VERSION 3 240S1 240S2
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1. On Press and Hold Button 2 Close Only Off Latching Orange text indicates factory default setting 5 Buzzer will beep to confirm the change was successful D Set all dip switches off and the mode switch to Run lf the remote control is to be used for Open Only and Close Only function then the dip switch 2 should be set on in normal run mode Stop and Reverse feature for Push Button and Remote Control on Close Cycle This feature is used to disable or enable the Stop and reverse feature for the push button and remote control on the closing cycle Factory default is enabled therefore on closing a push button activation will stop the gate door and automatically open it Follow the steps below to disable or enable this feature 1 Set dip switch 5 and 8 to ON 2 Set dip switch 1 to 4 and 6 7 to OFF 3 Set the mode switch to program mode 1 Run LED will turn red 4 Press button A to disable Stop and Reverse feature or press button C to enable Stop and Reverse feature 5 Buzzer will beep to confirm the change was successful D Set all dip switches to OFF and mode Switch to run Push Button Open Only This feature changes the function of the push button to Open Only The push button input will open gate door push button cannot close gate door Push button input will be the same function as open only input Follow the steps below to enable or disable this feature 1 Set dip switch 5 an
2. Set dip switch 5 and 7 ON 3 Set dip switch 1 to 4 and 6 8 to OFF 4 Press button A to enable brake or press button C to disable brake Switch off all dip switches 6 Set mode switch to Run mode On Overrun Time The overrun time is extra time added to the learnt travel time Adding overrun time can compensate for wind or mechanical loading The factory default is 10sec To change overrun time follow these steps 1 Set mode switch to Program Mode 1 2 Set dip switch 5 ON 3 Set dip switch 1 to 4 and 6 7 8 to OFF 3 Press button A for 30 seconds C for 10 seconds or E for 2 seconds 4 Switch off all dip switches 5 Get mode switch to Run mode Dip Switch Functions Dip Switch settings Dip switch 1 ONT DIP ON ALLTEL 123456078 Feature Auto Close Dip switch 2 ON Remote Control Open Only and Close Only Security Close Photoelectric Beam Photoelectric Beam Special Security Close Photoelectric Beam Photoelectric Beam Auxiliary Relay Courtesy Light or Lock Auxiliary Relay 2 Channel Courtesy Light Auxiliary Relay Strobe Light Description Auto close is a feature that automatically closes the gate door after a preset time has counted down to zero Adjust the auto close trimpot to change time between 3 60 seconds By default the remote control allows the user to open and close the gate door with button 1 This mo
3. is what the company obtains on tests The company will not accept liability for failure to comply with the figures or estimates due to the nature of variable conditions affecting for example Radio Remote Controls Please keep this setup instruction for future reference 240S1 92mm 148mm m j mm m WR RR RR Oo mmm Be ee Rp r 240Volts AG Supply AV trie ede La W i U d J an D F i L d Show Speed or Force adjusinen Ge Senn Les z e Le St N pe m Di oO Benn LK E om Z40VAC Supply Supply connection to power the 240S1 and the motor Motor OPEN direction terminal Motor CLOSE direction terminal Motor neutral terminal Motor Capacitor Motor capacitor terminal Auxiliary Output Used to connect a lock or courtesy light Relay Contacts Common and Normally Open Limit Switch Open A If limit switches are used connect them to this terminal Common Factory Default Normally Closed Limit Switch Close If limit switches are used connect them to this terminal Push Button Used to connect an external push button to operate the gate or door Normally open input Used to connect an external push button to open the gate or door With this input gate or door can not be closed Holding this input will prevent closing Normally Open input Used to connect an external push button to close the gate or doo
4. Sectional Doors Garage Doors Sliding Doors and 120S1E 120VAC version for international markets with Swing Gates 120VAC Voltage The 24082E is enclosed in a IP66 rated plastic enclosure with UP DOWN STOP external push buttons Light Commercial Doors Industrial Roller Shutters Sectional Doors Garage Doors Sliding Doors and 12082E 120VAC version for international markets with l Swing Gates 120VAC Voltage The 240S2EK is enclosed in a IP66 rated plastic enclosure with UP DOWN STOP external push buttons and key switch for Light Commercial Doors Industrial extra security and safety Roller Shutters Sectional Doors Garage Doors Sliding Doors and 120S2EK 120VAC version for international markets with Swing Gates 120VAC Voltage The 24081 control card only with board size of 148 x 92mm Replacement or upgrade controller card 12081 120VAC version for international markets with for 240VAC Motors 120VAC Voltage The 24082 control card only with board size of 148 x 120mm and key switch input Replacement or upgrade controller card 12082 120VAC version for international markets with for 240VAC Motors 120VAC Voltage All these controllers are suitable for motors up to 1 5kW 2 0Hp Risk in the goods purchased shall unless otherwise agreed in written pass to the buyer upon delivery of the goods Any figures or estimates given for performance of goods are based upon the company s experience and
5. usually used as a Safety device to control automatic gates and doors Elsema has several types of photoelectric beams including retro reflective and through beam with IP 66 ratings for outdoor use PE24 PE1500 Through beam type Retro reflective type Controller Card for 240VAC Motors Vehicle Loop Detectors The digital technology of the loop detectors is used to detect metal objects such as motor vehicles motor bikes or trucks Loop detectors have become a popular tool having innumerable applications in policing right from surveillance operations to traffic control Automation of gates and doors has become a popular usage of the loop detector The digital technology of the loop detector enables the equipment to sense a change in the inductance of the loop as soon as it detects the metal object in its path MD12 1 MD12 2 MD2010 LD30 12 Also available with 240VAC Supply Connection ELSEMA PTY LTD 31 Tarlington Place N Smithfield NSW 2164 Australia LS NA P 02 9609 4668 F 02 9725 2663 GATE amp DOOR CONTROLS W www elsema com
6. 50mA Use to supply accessories Use Elsema Reg12 to convert this output to 12VDC Common terminal for Key Switch NC Type Auto terminal for key switch Motor will be controlled by remote control Manual terminal for key switch Motor will be controlled by Open Close and Stop push buttons Test button for inputs in RUN mode and used to access the features in program mode A Push Button B Open Only C Close Only D Stop E Pedestrian Access Slide Switch Used to access the control card features o Dip Switch Used to access the control card features o Enter button Used to change features in programming mode S Receiver Used to connect Elsema s receivers to operate the control card with a remote control Use Elsema s Pentacode series Antenna Used to connect an external antenna for the plug in receiver Indicates that change of features was successful Fuse Slow blow 5 Amps fuse Replace fuse with a slow blow 10 Amps if using a motor larger than 1 0kW 1 3HP Open Only Tact Switches Setup Instructions Electrical Wiring Always switch off power before doing any wiring Make sure that all the wiring is completed and that the motor is connected to the control card Recommended wire strip length should be 10mm for all connections to the plug in terminal blocks Inputs and Outputs Diagram The diagram below shows the inputs and outputs available their factory default settings status LED s and the tes
7. ELSEMA GATE amp DOOR CONTROLS www elsema com VERSION 3 E S ME WE a E lln E i E 3 2 Eeo EES a OO Wa 8 Controller Card for 240VAC Motors used on Light Commercial Doors Industrial Roller Shutters sectional Doors Garage Doors Sliding Doors and Swing Gates Features e Adjustable auto close e Adjustable slow speed for open and close e Dead man controls for open and close inputs e Automatic ground and travel distance calibration e Photocell pedestrian and wireless remote control inputs e External key switch for safety and security Only on 24082 e Supports NC or NO limit switch inputs or travel timer setup e Aux relay output to control courtesy lights and other accessories e 24VDC output to supply external accessories such as loop detectors swipe cards etc e Toroidal transformer for excellent efficiency and low leakage losses reducing your electricity consumption Dynamic Power Savings e Customised models available upon request 120 1 and 12082 for international markets Description The 24051 and 24082 are very similar cards except for the card size and the 24082 has a key Switch input Offering two different sizes allows the cards to be easily installed into existing cases as replacement or upgrade cards These two cards are one of our best valued cards on the market selling for a very competitive price yet still loaded with many features T
8. again if force adjustment is changed 1 Close the door gate fully and power up the control board 2 Get dip switch 2 and 7 ON 3 Set dip switch 1 3 to 6 and 8 OFF d Set mode switch to Program mode 1 the run LED will turn red 5 Press the Enter button the buzzer will give a short beep 6 Press button B or Open input to open the door gate Adjust the Open Force Trimpot to adjust the opening force of the motor 7 Press button C or Close input to close the door gate Adjust the Close Force Trimpot to adjust the closing force of the motor 8 Repeat steps 6 and 7 until the required force is achieved in both directions 9 Fully close the gate and proceed to travel time setup Travel Time Setup Set dip switch 7 ON only Swich dip switch 2 OFF if force was adjusted Set dip switch 1 to 6 and 8 OFF set mode switch to Program mode 1 the run LED will turn red Press the Enter button the open LED will start flashing Press and hold the push button input or the remote control door will start opening Release the push button or remote when the door gate reaches the fully open position Press the Enter button the close LED will start flashing Press and hold the push button input or the remote control door gate will start closing Release the push button or remote when the door gate reaches the fully close position Press the Enter button the buzzer will beep for 2 sec to indicate learning is successful Se
9. d 6 to ON 2 set dip switch 1 to 4 and 7 8 OFF 3 Set the mode switch to program mode 1 Run LED will turn red d Press button A to enable PB open only or press button C to disable PB open only 5 Buzzer will beep to confirm the change was Successful D Set all dip switches to OFF and mode Switch to run Controller Card for 240VAC Motors Photoelectric Beam Polarity To change the photoelectric beam polarity follow these steps 1 2 3 4 S 6 Limit Switch Internal Limit Switches Internal motor limit switches are usually 1 connected in series with the motor wires and they 2 do not require any connection to the control card d Set dip switch 6 and 8 ON Set dip switch 1 to 5 and 7 OFF Set mode switch to program mode 1 the run LED will turn red Press button A for normally open or button C for normally closed Buzzer will beep to confirm the change was successful set mode switch to Run Use travel timer to setup motor travel distances External Limit Switches Connected to 4 the Control Card If you are using external limit switches make sure 5 they are connected to the control card as shown in the diagram below Check the limit switch S Status LED s are indicating the correct status of the limit switches LED ON means limit switch is activated To change the limit switch polarity from normally closed to normally open
10. de disables closing for the remote control on button 1 and moves the closing function to button 2 of the remote control Gate door will close as soon as the vehicle has passed through the photoelectric beam Photoelectric beam stops and opens gate door on close cycle Photoelectric beam stops gate door on close cycle Photoelectric beam stops gate door on open and close cycle Photoelectric beam stops and closes gate door on open cycle Dip switch 6 OFF AUX Relay output is courtesy light Dip switch ON AUX Relay output is lock Button 2 of the remote will switch ON the courtesy light for 60 secs Aux Relay output is strobe light output Relay is only activated when the gate door is moving Dip switch 8 ON overrides courtesy light and lock Controller Card for 240VAC Motors Key switch This feature is only available on the 240S2EK AUTO When the key is in the AUTO position the controller motor can AUTO OFF MANUAL be operated by e Wireless remote control if the receiver is installed e Push button input on the circuit board which can be used to connect external push buttons swipe card loop detectors or keypads Push button input is open stop close If devices such as swipe card or loop detectors are used which only opens the gate door the PB input should be configured as OPEN ONLY e Pedestrian access input on the circuit board which can be used to connect external push buttons swipe card loop detector
11. follow these steps Set dip switch 8 ON Set dip switch 1 to 7 OFF Set mode switch to program mode 1 the run LED will turn red Press button A for normally open limits or button C for normally closed limits Buzzer will beep to confirm the change was successful _ Set mode switch to Run Limit switch status LED s Normally Closed User can change to Normally Open Supply and Motor Wiring Diagram Connect the supply and 240VAC motor as shown in the diagram below If the motor does not have an internal starting capacitor the board has provision to connect the capacitor Warning Make sure that the mains power is always switched off before doing any wiring 240S1E 240S2E Earth 240Volts Active Motor AC Supply Capacitor Neutral Open Close om Motor Neutral Controller Card for 240VAC Motors Setup Travel Timer Slow Speed and Force Use travel timer setup if one of the following applies e Slow speed is required e Force needs to be adjusted e Using internal motor series limit switches e Using linear motors or motors with a mechanical clutch e Using external limit switches and need more than 90 second travel time The travel timer can be programmed using the Push Button input Remote Control input Open Only Button input and Close Only Button input Force Adjustment Force adjustment should be done before setting travel time Travel time setup will have to be done
12. he control cards were built from the ground up based on customer feedback and using today s technology With its rich functions consumer friendly price and with the focus during development being ease of use and setup makes these 240VAC control cards the ultimate board to control your motors A toroidal transformer is used to power the control card and contactors Using a toroidal transformer offers the following advantages e Excellent efficiency and low leakage losses reducing your electricity consumption e High isolation which protects the electronics from noisy power lines e Low magnetic field radiation and no acoustic noise enabling the controller to pass EMC and other Stringent radiation tests Important warning and safety instructions All installations and testing must be done only after reading and understanding all instructions carefully All wirings should be done only by trained technical personnel Failing to follow instructions and the Safety warnings may result in serious injury and or damage to property Elsema Pty Ltd shall not be liable for any injury damage cost expense or any claim whatsoever to any person or property which may result from improper use or installation of this product 2 Controller Card for 240VAC Motors Part men Part Number Description Application The 240S1E is enclosed in a compact IP66 rated plastic enclosure Case Size 175 x 175 x 75mm Light Commercial Doors Industrial Roller Shutters
13. mm 148mm CN ke kel kel a E SZ Qo oO 63 Sg ZS el SE e O O 240Volts AC Supply lt Output NO Output C UH O Push Button Normally Closed User can change to Normally Open Normally Closed User can change Shield Antenna W EEN Key Switch Input Ge Senn Les bel Le ki N Senn ti Senn Di 3 ao LK ol 3 Open aa OPEN direction omg Close Moi CLOSE direction terminal Neutral Motor neutral terminal Common Factory Default Normally Closed Used to connect an external push button to open the gate or door With this input gate or door can not be closed Holding this input will prevent closing Normally Open input Used to connect an external push button to close the gate or door With this input gate or door can not be opened Holding this input will prevent opening Normally Open input Common terminal for any of the inputs including push button open only close only stop and pedestrian access Used to connect an external push button to stop the gate or door Holding this input will prevent the gate or door from opening or Closing Normally Open input PedesirianAciest SC to connect an external push button to open gate or door partially for pedestrian access Normally Open Photo Electric Beam Used to connect a photo electric beam Factory Default is Normally Closed input User can change to Normally Open 24VDC 1
14. r With this input gate or door can not be opened Holding this input will prevent opening Normally Open input Common terminal for any of the inputs including push button open only close only stop and pedestrian access Used to connect an external push button to stop the gate or door Holding this input will prevent the gate or door from opening or closing Normally Open input Padasirlan Access Used to connect an external push button to open gate or door partially for pedestrian access Normally Open input Photo Electric Beam Used to connect a photo electric beam Factory Default is Normally Closed input User can change to Normally Open 24VDC 150mA Use to supply accessories Use Elsema Reg12 to convert this output to 12VDC Used to access the control card features Input Status LEDs Indicates inputs status Test button for inputs in RUN mode and used to access the features in program mode A Push Button B Open Only C Close Only D Stop E Pedestrian Access Auto Close trimpot Open Close LEDs Used to connect Elsema s receivers to operate the control card with a remote control Use Receiver l Elsema s Pentacode series Used to connect an external antenna for the plug in receiver Indicates that change of features was successful Slow blow 5 Amps fuse Replace fuse with a slow blow 10 Amps if using a motor larger than 1 0kW 1 3HP Open Only Tact Switches Block Diagram 24082 120
15. s or keypads e Stop button on the front of the case In AUTO mode the Open and Close button on the front of the case are disabled OFF When the key is in the OFF position the controller motor does not work The push buttons and the wireless remotes are disabled MANUAL When the key is in the MANUAL position the controller motor will only operate with the push buttons that are on the front panel Wireless remote controls are disabled Test Buttons and status LED s Each input has a built in test button and a status LED The test buttons are located behind the terminal blocks of each input The status LED is next to the input test buttons Fuse The standard fuse included with the board is a slow blow 5 Amps 5 x 20mm Replace fuse with a slow blow 10 Amps if using a motor larger than 1 0kW 1 3HP Resetting to Factory Default This will reset the controller card back to its factory default settings 1 Set dip switch 6 7 8 ON Set dip switch 1 to 5 OFF set mode switch to program mode 2 the run LED will turn orange Press Enter button for 5 seconds the buzzer will beep to confirm the resetting was successful set mode switch to Run mode Accessories Key FOB Remote The latest Penta series key fob remote with mini receivers ensures your gates or doors are secure Visit http www elsema com key fob htm for more details PentaCODE Series PentaFOB Series Photoelectric beam The photoelectric beam is
16. t button for each input 24031 Test buttons Status LED s WW NW WH amp Slow Speed or Force adjustment ERE 24V DC out 150mA max Normally Closed User can change CT H E Cee eer TT H De pee Normally Open NO Controller Card for 240VAC Motors Status LED s Test buttons 3 position Key Switch NC Normally Closed WA 24V DC out 150mA max Push Button Common Open Onl Close Onl Hh Normally Closed LVI LS User can change Normally Open NO Open Close and Remote Control Inputs The open and close inputs are factory default setting to operate as press and hold This means the user will need to keep pressing the input for the gate door to operate The remote control inputs are factory default setting to operate as latching This means the user presses the remote button once and the gate door will fully open or fully close The press and hold and latching functions can be changed by following the steps and table below 1 Set dip switch 7 and 8 ON and 1 to 6 OFF 2 Set the mode switch to program mode 1 PTO 3 Set dip switch 1 2 3 and 4 as shown in the table below Dip switch 1 Open Button Close Button Remote Button 1 Remote Button 2 4 Press the Enter button Dip switch 2 On Press and Hold Off Latching On Press and Hold Off Latching Dip switch 3 Dip switch 4 On Press and Hold Button 1 Open Only Off Latching
17. t mode switch to Run Mode or change dip switch to exit learn mode Slow Speed In order to use slow speed travel time has to be setup The slow speed can be adjusted anytime during Setup or in normal run mode Slow speed can be adjusted independently for open and close If slow Speed is not required turn the blue pots fully clockwise Setup Pedestrian Access Travel Timer Pedestrian access opens the gate door for a short time to allow someone to walk through the gate door but does not allow a vehicle access The factory default pedestrian access travel timer is 3 seconds To change the default time follow the steps below Close the door gate fully and power up the control board Set dip switch 6 ON set dip switch 1 to 5 and 7 8 OFF Set mode switch to program mode 1 the run LED will turn red Press the Enter button the open LED will start flashing Press and hold the push button input or the remote control door gate will start opening Release the push button or remote when the door gate reaches the pedestrian access open position Press the Enter button the close LED will start flashing Press and hold the push button or the remote control door gate will start closing Release the push button or remote when the door gate reaches the fully close position 11 Press the Enter button the buzzer will beep for 2 seconds to indicate learning is successful 12 Set mode switch to Run Mode or change dip switch to exit Pedes
18. trian Access Learn mode A Courtesy Light and Lock Time Dip switch 6 allows you to setup the AUX relay output to either a light or lock output Dip switch 6 OFF in Run mode gt AUX Relay output is courtesy light Dip switch 6 ON in Run mode gt AUX Relay output is lock Courtesy Light Courtesy light time is as follows e On power up light is on for 60 seconds e Light stays on for 60 seconds after the end of each run cycle Controlling the Courtesy Light with a Remote Control Button 2 of the remote can be set to operate the courtesy light by selecting dip switch 7 on This will over ride the close function of button 2 of the remote if selected Controller Card for 240VAC Motors Lock Time When the auxiliary relay is programmed as a lock output the relay is activated for a set time on the opening and closing cycle The factory default lock time is 2 seconds To change the default lock time follow these steps set mode switch to Program Mode 1 set dip switch 6 and 7 ON Press Button A for the required duration of the lock time Release Button A Buzzer will beep to indicate lock time has been changed Switch off all dip switches set mode switch to Run mode Brake When enabled this feature applies brake to the gate door when it stops Ideal if the gate door is installed in a sloping plane The factory default is OFF To enable brake follow these steps 1 Set mode switch to Program Mode 1 2
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