Home

4. Project on MasterTool Extended Edition

1. So MIO00e 0000 0000 0000 0000 Figure 7 19 Example of a monitored logic When the execution of program does not occurs the values of last monitoring are showed but the second plane is red now 90 7 Communicating with the PLC CON Midd E o000 0000 o000 0000 MEE S6MO002 0000 0000 0000 0000 COB SohMO001 0000 0000 0000 0000 ps o000 0000 OO00 0000 So M0001 0000 0000 OOOO 0000 s6Moo00 0000 0000 oooo 0000 mooo 0000 0000 ogg 0000 Figure 7 20 Example of a monitored logic did not execute In special situations like PLC in Program state the logic has the second with red color because there is not execution Other special situation is no communication with PLC In this case the value in operands will be the last monitored value before the state exchange Other special situation 1s time out communication with PLC In this time where the value reads are not possible the value of operands will show keeping the color of last valid read Forcing Operands The operands of the PLC can have its values directly modified from MasterTool Extended Edition This procedure is called forcing and it is very important in the debug of projects as it can be determined the status of the outputs and inputs in order to detect problems and to test the installations among others functionalities To force operands click on the menu Communicati
2. Product Code The following codes must be used for purchase of the product Code Name MT8000 Lite MasterTool Extended Edition Lite MT8000 Lite L MasterTool Extended Edition Lite L license MasterTool Extended Edition Professional L license MasterTool Extended Edition Advanced L license Table 2 3 Code for purchase MTool XE 3 General Overview 3 General Overview MasterTool Extended Edition is an application executed in the environment Windows having all the easiness and standardizations offered for this environment Its application as other Windows applications 1s guided for commands of menus and dialogue boxes that allow the accomplishment of the tasks and choice of the options MasterTool Extended Edition has still specific windows edition for configuration module program module and each one of the other modules and archives used in projects These windows allow an efficient edition and an adequate visualization of the diverse components of each specific module The main environment of MToolXE software is shown in the following figure MasterTool XE Je Eg Project Module Instruction Edition View Search Comunication Report Options Window Help Jebel v Eee A ke HOON 0 CIB BE 8 Si o El OpeandsRepot 148 Alax y amp B Al Fu B 11 5 5 L L DD PLS AM FRM MOY MOP MOB MOT MES AES CES CAB AMD OR OR CAR D gt CON COB TEE TED B D O B 4D DA LO TEI SEQ CHP CHF ECR LTR L l ECH LTH
3. Redundancy 7 Multicast Groups l Enable Period of Active Connection Test Comutation Delay Figure 5 7 ALNET II network configuration Serial Channels In this window COMs Settings session we set the protocols for each communication channel look the specified PLC manual Is possible use simultaneously the same or different protocols in communication channels 30 5 Project Modules PLC Setup PO3247 asimum time of the program execution En me E018 period 50 me Display Language Portuguese i COM Configuration Cond ALNET Slave CUME Master MODBUS CUMS ALNET Slave Figure 5 8 Setting COMs Serial Channels Settings Sample To Ponto Series The three serial channels can be used as show bellow e USB serial channel COM 1 to connect to a personal computer with the MasterTool Extended Edition software e RS485 serial channel COM2 connected to one or more equipment with MODBUS protocol such as smart sensors and drivers This channel is isolate and a right cable must be used to make a net e RS 232C serial channel COM3 to connect to a local HIM MODBUS Slave Diverse PLCs support the protocol MODBUS Slave in one of its COMs It can be used through the following configuration window 31 5 Project Modules Data rea Qt ModBus Operands Operands on PLC 0 Coil 1 OteO oM10100 0 1 Input Register 1 O to 0 oM11000 COM Prope
4. TX Upload Varistor Watchdog timer WD Word 10 Glossary International standard for tests of immunity against interference by pulses burst SWC stands for Surge Withstand Capability This is the international standard for oscillatory wave noises protection Also known as I O Data input or output devices in a system In PLCs these are typically the digital or analog modules that monitor or actuate the devices controlled by the system Normally used to refer to a device that adapts electrically or logically the transferring of signals between two equipments Priority event that temporarily halts the normal execution of a program The interruptions are divided into two generic types hardware and software The former is caused by a signal coming from a peripheral while the later is caused within a program Acronym used to indicate isolation or isolated Memory size unit Represents 1024 bytes Light Emitting Diode Type of semiconductor diode that emits light when energized It s used for visual feedback A graphic matrix in Altus Relay and Blocks Language where are inserted the relay diagram language instructions that are part of an application program are inserted A set of sequentially organized logics makes up a program module The Altus WINDOWS based programming software that allows application software development for PLCs from the Ponto Grano PX Piccolo AL 2000 AL 3000 and Quarks series Throughout this manual thi
5. The installation and use of MToolLXE must be made using a login pertaining of a user of the administrators group Versions of MasterTool Extended Edition Frequently the software MasterTool Extended Edition can suffer alterations such as inclusion of new characteristics alterations etc As it occurs there are new versions of the software The users who have a license of MasterTool Extended Edition will always be able to have access to the use of more recent versions However the new functionalities and characteristics can be blocked being free only for new keys of software Whenever is necessary to download the software MToolXE it can be used normally with the key of existing software Installing the MasterTool Extended Edition To install the MasterTool Extended Edition in Windows 1 Insert the CD ROM in drive D or according to the configuration of the microcomputer 2 Automatically is shown an auxiliary program that asks which product will be installed Select MasterTool Extended Edition and click in Installing 69 6 Installation 3 When initiates the installation follow the procedures shown in the screen ATTENTION The user must install Framework NET of Microsoft with the CD of MToolXE on the first time the software 1s installed in a microcomputer ATTENTION The package of Modules Function also is offered in the installation of MToolXE however every time a project of MasterTool Extended Edition is modified
6. Programming of AL 3000 Series Structured Text Language ST No 600 Seri No i No i No No monitoring windows No Y Yes Yes MT4100 and MT4000 to MasterTool Extended Edition Inclusion of files on the project Yes Ys MTConsoe S loo lo om ves Table 2 1 MToolXE version characteristics Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes es No No No No No es es es es No es es es es es es es No ATTENTION The programming of PLC Series Quark AL 600 AL 2000 AL 3000 and Piccolo Serie by the programming module MT4100 is available since version 5 50 of MasterTool XE 2 Technical Description System Requirements MasterTool Extended Edition to any of its distribution versions presents as minimal requisites for its installation the following products MasterTool Extended Edition PC with Windows 2000 SP4 Windows XP SP2 32bits or Windows 7 32bits Table 2 2 System requirements Buying Data ltems The product can be acquired in two forms e Ina packing that contains the following items e Software MasterTool Extended Edition recorded in CDROM e License Contract of Altus software e Ina packing of the product that contains the license to software download in Altus website www altus com br Versions Licenses
7. etentives s Memory fo MOO000 to M1023 0 3 Not Declared Decimal Po Not Declared 0 Not Declared Real 3 Not Declared 0 3 Not Declared Integer 1024 240000 to 11023 0 Not Declared Output 250000 0 Not Declared Auxiliary B2 280000 to 240511 0 Not Declared Table Declaration gt M Operands Memory Memory fi Positions Decimal 0 Positions Free Bytes a1 478 0 49152 Real 0 Positions Integer fi Positions GOR Figure 5 4 Operands declaration The declaration of simple operands is made inserting the amount of operands in the field of the corresponding type The retentive operands are directly dependent on the correspondent simple operands field It cannot be configured more simple operands than retentive operands On the right it is shown the status of memory occupation destined to the declaration of operands in order to illustrate the memory use The declaration of table operands happens in two stages the first one in the screen of the Module C Operands Declaration Item the amount of tables of each type that will be used must be informed In the second stage consists in determining the amount of positions that each one of these tables has and this is made clicking on the button Positions A screen will be opened as the following jy Table Positions x Table Positions Define the positions for the table Positions LOLO H O OFr Ote r OOt Figure 5 5 Declaratio
8. 0 Bus changing keps Bus 2 Bus 3 Bus 4 Bus 5 Bue 1 Buzz Bus 3 Bus 6 Bus BusB Bug 5 Project Modules Bue4d Bus5 Bush Bus 7 Bus 8 Bus 3 Changing modules with the PLC powered First output octet O Enable Diagnostic Operands Diagnostic Operand Initial Operand Band moe Figure 5 27 Configuration of AL Series bus In the border Configurations the Keys of Exchange of each one of the buses can be qualified only from buses 2 to 9 In this border can be also qualified the exchange of modules with the powered PLC Hot Swap and the first octet of digital output used for the modules of input and output and to enable the diagnostic operands and define the initial operand diagnostic of CPU The modules bus can be visualized and edited through the bus borders 0 to 9 as in the figure below Configurations Bus 0 Bus 1 Bus 2 Bus 3 Bus 4 Bus 5 Bus 6 Bus 7 Bus 8 Bus 9 Position Module AL 3132 AL 3201 AL 3201 AL 3201 AL 3200 E0000 to E0003 Output 50025 to 50026 50027 to 50028 50029 to 50030 50031 to 50036 RODOD RODOS R0016 R0024 R0032 FoRO040 R0048 ROOS6 R0064 R0072 RDOSO ROOSS ROOIE R0104 RO112 RO120 Insert Remove This screen has the following columns Figure 5 28 Editing the AL Series bus e Position Position of the module in bus e Module Name of the declared module e Input
9. Operands referring the digital inputs of the module 44 5 Project Modules e Output Operands referring the digital outputs of the module e Address Address of the module through an operand R e PA This column that only appears in buses 2 to 9 indicates how the module of E S must be addressed through the Adjusts Points PA Differently of buses of others Series the bus of AL Series does not allow the edition of the operands of input output or address These operands are placed according to the order of the modules in the bus and the position that each one occupies This window only allows the removal and insertion of new modules To insert a module select an empty line that is that does not contain a module and after click on the button Add A window with a list of modules will be opened Select the module to be inserted To remove it select the line of the module and click on the button Remove PLC Configuration This Module C Item has as objective make a fast visualization and configuration of the protocols used for the PLC in the serial channels COMs The window basically has a figure of PLC used in the project where using the mouse you can click in the serial channel of the figure that will be changed for the correspondent Module C Item to COM clicked The figure illustrates this idea PLC Setup P0O3242 Maximum time of the program execution s00 ms y E018 period 50 ms COM Configuration COMI
10. PB file MA gt Import Relations Contral Master 240200 JzM0229 Errors Band M0360 2mD351 MasterB femo230 20253 Contral e oooo Se faonoo _ Esportelaions en M0260 E 0275 Refresh time 1400 us Slave Diagnostics Slave EM D276 em 0350 Operands Quantity E Diaonostic Apply Close Figura 5 41 Ethernet module bus Configuration Details e Control are the operand used to diagnostic the interface and the module connected to it 55 5 Project Modules o Master A field with operands Memory JM that receive the signal of diagnostic of Master of the net PROFIBUS This diagnostic informs the general situation of network under the point of view of the Master o Master B fieds of operands Memory M that receive the signal of diagnostic of the PROFIBUS redundant Master o Redundant Show the specific diagnostic of the redundancy where they inform where the net the module is active at the moment o Errors band field with Memory Operands M with signal of eventual errors in the PROFIBUS net operation The length of this range 1s fixed always in 2 operands o Control field with Auxiliary Operands A to control of the Master module of PROFIBUS net The length is the same of one auxiliary operand e Slave Diagnostics Diagnostics about slaves modules in the PROFIBUS net This operand range require only Memory operands M single or table Jo TM The length of this range is sp
11. in all the modules of the project that is in the Module Configuration in all Extended Modules Configuration Modules Function Modules Procedure etc To carry through this substitution go to the menu Search substitution and inform the band of operating that it is desired to substitute and for which new desired band it will be substituted The following figure illustrates this operation 19 4 Project on MasterTool Extended Edition by Operands Substitution Xx Operands Substitution Fill the fields to the operands substitution Operand Band O Substitution Options Bit Byte Nibble T Word Quantity 1 de a To allow substitution for operandos that already are in use in the Project Search on fan the Project Figure 4 10 Selecting an operands band to substitute This screen basically has the objective to inform the band of operands that will be substituted across the fields Operand and Quantity Already the substitute band of operands is formed by the field Substitute for and also for the field Quantity because the band must have the same size There is also the option to substitute or not the operands with subdivision that is inside the band These options can be determined through checkbox Bit Nibble Byte e Word There is an option to verify if the operand range to substitute is already used in the project If is used the substitution will not do This verifica
12. it is suggested to bring up to date this package through the site of Altus www altus com br ATTENTION The installer of the MdacTyp is not necessary to be installed in Windows XP because this operational system already possess the necessary resources Installing the USB Driver The MasterTool XE installer allow to install the driver responsible by communication between the computer and the PLC with USB To start the installation access the MasterTool XE CD and access the file Autorun EXE Pr Setup st Installing MasterT ool Extended Edition development environment Follow the following steps to correct install the resources 1 Net Framework 1 1 Indispensable to MasterToolx lt E start up 2 Service Pack 1 Net Framework 1 1 Tel Framework SP1 Library Update 3 MasterT ool Extended Edition development Wr MasterT oofE tool 4 Function Modules Package w M dulos Fun o 5 Driver used to the integration of MDacT yp MasterT oofE and ProfiT ool to the development of Profibus projects 6 MasterT ool ProPonto Tool used to the ProPonto configuration of Ponto Series bus 8 tomase A venerar Nvo Eo we 9 peme 7 Drive used for communication with the UCPs making use of connection USB dl USB Driver 0S 32 bits del USB Driver 05 64 bits Figure 6 1 Setup window in MasterTool XE To install in your system click in OS 32bits button After that the driver will b
13. 042 2 3 2007 10 56 22 F ASM 039 F ASM 039 2 3 2007 10 56 30 F LADDER O01 Compact FAM F LADDER 001 243 2007 10 56 32 F LD 002 e F LD 002 243 2007 10 56 32 Information F LD 003 2 3 2007 10 56 32 EEEBE EEEEBS 7 i Ta 7 oh me 7 Te 7 oh Se 7 W 69 modules Compare Modules modules BFC ASDAF Memory Banks Project BFC SDAF Flash 42159 TOTAL 42153 Device Status Figure 7 2 Download upload modules window This window presents many information about the MasterTool Extended Edition project in disk as well as about the PLC There are two lists of modules in the screen the first one presents Modules on Project where are listed all the safe modules in the project and the second list Modules on PLC presents exactly the modules that are in the PLC memory The list PLC module has a line for each module contained in the memory and also has the following columns e Name of the Module name of the module that is in the memory of PLC e Size size of the module in bytes e Localization this informs if the module is in RAM or EPROM e Upload Date and Hour dates and hour that the module was sent for PLC e CRC this column indicates if a module is equal or different of the respective module in the project If it does not have any indication the module exists only in the PLC and in the project does not have anyone with this same name The list of Modules in the Project contains a line
14. ALNET Slave COM2 ALNET Slave y Figure 5 29 Configuring the PLC Serial channels In some PLCs the used protocol for determined COM can be chosen and it is made through the lists avallable in the window The used protocol will change the window of the Module C Item correspondent to the COM In the PO3x47 series there is a way to change the language as show bellow 45 5 Project Modules PLC Setup PO3247 Maximum time of the prograrn execution 800 ms y E018 period 50 ms Display Language Portuguese j COM Configuration COM1 ALNET Slave COM2 Slave MODBUS COMS Master MODBUS Figure 5 30 Configuring the PLC serial channels There are more specified configurations like Maximum Program Configuration Time E 018 Period Time Interrupt Module and COMs Configuration This last configure the auxiliary channels COM2 and COM3 allow a selection among many different protocols In this selection is possible configure the MODBUS relations this is conversion between PLC operands and MODBUS operands allow identify and or inform the PLC areas can be changed by MODBUS net ATTENTION E 018 is executed in cycles in period defined by user in configuration module C 000 can be 50 ms 25 ms 10 ms 5 ms or 2 5 ms Maximum Program Configuration Time is the maximum time to execute a complete program cycle in PLC This time must be 100ms minimum until 800ms ma
15. Edition intently reading the content of this window to pressure the button Yes and will be effected the substitution Searching an Instruction Differently from the operands an instruction of Modules of Programs that use the language Ladder can be searched For this go to the menu Search Instruction and the following screen will be shown Find Instruction Find Instruction Select the instruction and the search area Instruction Search rea e Search an m All the Project e First Quantity Figure 4 12 Searching for an instruction on the project After selecting the Instruction of the options List and click in Searching a window of results similar to the search of operands will be opened Visualizing the Hierarchy of Modules Hierarchy of modules is considered the order in which the modules are executed that is which module calls another module and where it happens The MasterTool Extended Edition shows this information in graphical way through the menu command Project Hierarchy of Modules Clicking in this menu a window will be opened as shown to follow Wy Modules Hierarchy E E E A4A 000 Fef F NNNN OOO E Ext E PPP 001 Fo F ANDT 090 Figure 4 13 Modules project hierarchy To visualize where each one of these modules is called click with the right button of mouse and select the option of the menu Show Localization With double click on a module the module of Program in the localiza
16. Execute then a module of the list will be selected Through this software any one of the modules presented in the bus can be configured In this software it is imported a file named chipxx ini which will count to all the relative configurations to the Ethernet module To import the settings for Ethernet module for the software MasterTool XE through external tool WebGate simply click on the button Import Chip INI Will appear immediately a message of import completed if no errors occur and the screen will refresh to the new values of the imported file In the button Advanced Settings you can configure in detail the channel Ethernet using the following window y Advanced Settings xj Advanced Settings Contigure the advanced parameters of the module protocols Settings Time out Inter SubNetwork 100 ms 20 MODBUS Settings MODELS Protocol C MODEUS TCP CO MODBUS ATU on TERAP Cancel Figure 5 33 Configuring advanced settings The editable fields of this window are e Time out inter SubNetwork x100 ms this parameter defines the time out communication between the CPU and network interface It is highly recommended to use the default value for this parameter since 1t should never be less than the cycle time of CPU 48 5 Project Modules e MODBUS Settings MODBUS TCP IP or MODBUS RTU over TCP IP in server mode compatible with different systems of supervision HMIs programmable controllers and g
17. PLC are made through the COM Properties Button in the Module C Item MODBUS Slave Clicking on this button the following screen is opened 32 5 Project Modules xi COM Properties Advanced configuration of the COM communication protocol Auxiliary Communication Address fo m Parity Bit Baudrate 9600 bps y Without Parity Modem Signals Odd Parity Without RTS C Evan Pari with ATS CTS C Bit Parity alway 1 With ATS without CT C Bit Parity always O With ATS always enable Delay Inter Frames Stop Bit F Ej 1 bit C 2bits Cancel _ Figure 5 11 Configuring the COM to use the MODBUS Slave channel MODBUS Master As well as MODBUS Slave many Altus PLCs support MODBUS Master and to use such functionality the following window of configuration is shown MODBUS Function MODBUS Operand Source Operand on PLC Target Operand on PLC Status Operand Pooling x100 n Leitura de Coil M0000 0 0410000 to M0001 0 1 3 Leitura de Holding Register Oto 0 1 oM0000 oMO000 to MOO01 0 E N y COM Properties COM Advanced Edit Relation Remove Relation Figure 5 12 MODBUS Master relations window This window serves only for visualization of MODBUS Master relations presented in COM of PLC being able to include or to remove relations clicking in the respective buttons of the window When inserting a new relation this will be inserted in the posi
18. a button called New State where clicking in this button the information in al Bus Status Some PLCs can show information about the bus status of PLC It can be obtained in the screen of Status of PLC through the button Bus When clicking on this button a screen with the figure to follow will be opened x Position Module Status AL 2017 Without Errors AL 3406 Without Errors AL 3406 without Errors AL 3414 Without Errors AL 3414 without Errors Bus Type j 3000 Status Vos Errors Continuous reading Figure 7 12 Bus status ALNET II Network Status The status of ALNET II can be directly consulted from MasterTool Extended Edition The referring values to the statisticians of the transmissions receptions and parameters of the device are presented 86 7 Communicating with the PLC The status of ALNET II can be consulted an only time or with continuous reading The data of the statistics can be reinitialized at any instant To get the status of net ALNET in the window of Status click on the button ALNET IL this window will be opened PT x M Transmissions Receptions Without Errors 0 Without Errors 0 Collisions erros 0 Collisions errors 0 Underrun errors 0 Overrun errors 0 Without Reception ACK Hardware 0 CRC errors 0 Retries finished 0 Alignment errors 0 Package size errors 0 Buffer Tx finished 0 Buffer Fix finished 0 Package
19. be saved to recover the information contained there Whenever is desired to save a module it will be saved in the same local where was opened or created To save a module can be made in the following ways e Click in the menu Module Save e Verify Module or verify Project this last save all the open modules e When closing a window of an edited module but not saved 1s asked 1f 1t is desired to save 1t Inserting Module Notes and Descriptions To insert notes and descriptions to a module open the desired module and with 1t opened go to the menu Report Module Notes A window very similar to the project notes will be opened Information of Modules on HardDisk It is possible to verify information of a module in disk without opening it There are two forms of making 1t e Click on the menu Module Information and choose a module in browse presented In this way information of a module that belongs or not to the open project can be visualized e Through the Tree view of the Project clicking in the corresponding module with the right button of mouse and selecting the option Information Whatever is the way used to ask for information of a module the result is something similar to the following screen 26 5 Project Modules y Module Informations xl Module Informations Basic informations of the module Type Execution PLC PO3242 Name E MAIN 001 Language Ladder Number 1 Size 441 bytes Version 0 0 Module CRC 4
20. case if selected difference Upper Case than Down Case Match whole word if selected find only by integer word Search UP if selected search for the text from actual position to up Find Next find to next result Replace replace the actual occur the text to other Replace All replace every text find Mark all mark all occurs with a bookmark in each position 66 5 Project Modules xi Find what fC Find Next Replace with A Match case F Match whole word l Search up Figure 5 57 Substitution window Go to Line The tool Got to Line allow go to the line in the program very fast The nest window show how to configure this Go To Line E xj Line number 1 7 Lancel Figure 5 58 Go to line window Setting Diagnostic Operands Each ST module has diagnostic of own function for example error divided by zero The error codes is listen in Manual ST Programming The next window is access by menu Modules Operands Diagnostic py Diagnostic Operand x Initial Operand Band 2MODOO 2M0000 to 2MO0004 Figure 5 59 Diagnostic operands window Setting Temporary Operands Some math operations need operands to keep some temporary results The kind of operands can be enable individually Case necessary to use a kind of operand disabled will create a verify error For each kind of operand is possible set the initial address and the quantity of operands But actually is jus
21. devices The content of the applicatory program modules The operating system Windows version with your Service Pack of the computer that 1s executing the software Warning Messages Used on this Manual This manual the messages of warnings will be presented in the following formats and meanings DANGER indicates a risk to life production serious harm to people or that substantial material or environmental damage may happen it the necessary precautions are not taken ATTENTION Indicates configuration application and installation details that must be followed to avoid situations that can cause system errors and related consequences WARNING Indicates important configuration application or installation details to obtain the maximum performance of the system 2 Technical Description 2 Technical Description Lite Professional and Advanced The software MasterTool Extended Edition MT8000 has three distribution versions each one with a optimized profile in accordance with the necessity of the user They are e Lite programming software specific for applications in Grano Series e Professional programming software specific for all Altus PLCs series Ponto Series PX Series Grano and AL 2004 e Advanced programming software with tools for bigger applications Each version has characteristics ends and functions specific for each purpose The following table details these differences Yes No
22. erased when powered off unless there is a battery to keep its contents The other CPU in a redundant system For instance the redundant CPU of CPU2 is CPU1 and vice versa System with a backup or double elements to execute specific tasks Such system may suffer certain failures without stopping the execution of its tasks Oscillation present in continuous voltages Acronym used to indicate serial reception A complete execution of the PLC application program Part to plug in integrated circuits or other components thus facilitating their substitution and maintenance Computer programs procedures and rules related to the operation of a data processing system Equipment connected to a PLC network with the goal of monitoring and controlling the process variables Name associated to an operand or to a logic that identifies its content Element with two stable states that are switched at each activation Procedure of replacing modules in a system without powering it off It is a normal procedure for I O modules Acronym used to indicate serial transmission Reading a program or configuration from the PLC Protection device against voltage spikes Electronic circuit that checks the equipment operation integrity Acronym for watchdog See Watchdog timer Information unit composed by 16 bits 98
23. for each pertaining module to the project having only two columns Name of the Module and Size with the same meanings of the other list In the inferior part of the screen read or send Modules there are the states of the memories used for PLC as well as the state of it and the CRC of the project in record and the project in PLC ATTENTION Since 5 10 MToolXE version the CRC is calculate only with modules contents and not more completely module Uploading Modules to the PLC To send a module from the window download upload Modules select the module of the list Modules on Project and click in gt Upload Module s One or more modules can be selected In case of uploading all the modules of the project for PLC click on the button gt gt gt Upload All It also can send a module through the Treeview of Project clicking with the right button of mouse on the module and selecting the option Upload Module The process of upload modules automatically makes a verification of the project using in this in case also the data of the PLC that is communicating In case it has some errors or warnings a window will be shown indicating the abnormalities In case of error the modules will not be uploaded until the errors are solved If it has 78 7 Communicating with the PLC only warnings a window with the occurrences will be shown asking if the user really desires to send the data This window of verification 1s as shown in the following f
24. the instruction will be changed by an equivalent Whenever this shortcut is enabled on the instruction it will be changed by a different one Example an instruction SOM can be changed by SUB and MUL Cutting Instructions An instruction or a group of instructions previously selected can be extinguished of a logic of ladder program for the command CTRL X of the keyboard A copy of it is transferred to the Exchange Area being able to be again inserted in any point of a logic since it does not exceed the limits of the logic through the command CTRL V of the keyboard 61 5 Project Modules Copying Instructions The copy of Instructions of Ladder program logic is identical to cut instructions however copied instructions are not excluded from the module To effect the copies of instructions use the keyboard keys CTRL C and the instruction selected will be copied for the transference area Pasting Instructions Paste instructions in a module program from loaded instructions in the transference area can be made through the keyboard keys CTRL V The instructions will be insert in the empty cells and substitute the instructions in the same area Will not allow paste instructions in some cells if is a invalid local to any instruction in the clipboard Cutting Logics A group of logics can be cut of a program module ladder by the menu Edition Cut Logics A copy of them is transferred to the Exchange Area being able to be inserted
25. the window of Devices Information to get the information of a module in the PLC select a module in any one of the lists and click in the button Information It can also be made effecting a double click on a module in any one of the lists A window of information similar to information of module in disk will be opened Memory Banks x PLC Memory Banks Visualization of use of the internal RAM and Flash memory banks of the PLC Free Memory in RAM Banks bytes Free Memory in Flash Banks bytes 00 03 24613 65535 65535 65535 00 03 13 3992 201 32908 04 07 65535 65535 65535 65535 04 07 65535 65535 65535 65535 08 11 65535 65535 65535 65535 08 11 65535 65535 65535 65535 12 15 65535 65535 65535 65535 12 15 65535 65535 65535 65535 Close Figure 7 5 Memory banks When click in Memory Banks button in Directory Modules is showed the quantity of free memory banks in RAM and FLASH 81 7 Communicating with the PLC ATTENTION When the communication is by Ethernet net the ALNET II protocol some memory banks can show three interrogation points indicating the tool cannot calculate the available space in these banks This occurs because there is a command limitation by Ethernet net Status Window The MasterTool Extended Edition it has a window that asks for the main information of the state that the PLC is at the moment it 1s requested opening this window This window can be opened through the menu
26. 0 MOOT Decimal MOO08 0 Decimal Figure 3 7 Monitoring window To get information about how to monitor operands and to manipulate the Monitoring Window check the chapter Monitoring Operands in this manual 10 4 Project on MasterTool Extended Edition 4 Project on MasterTool Extended Edition What is a Project How to MasterTool Extended Edition works with the project concept to better take care better and represent the applications A project establishes a relation between some archives forming an environment of work facilitating the development reducing of significant form the creation time beyond avoiding errors of more common configurations through verification The name of the project archive has the extension MTXE Some characters such as have special meaning for the operational system used being considered invalid characters for the formation of the project name Therefore this data must be observed in the determination of the name of the project A project is used to congregate all the necessary modules to the execution of the PLC tasks composing one application program Moreover a project has documents and reports to be developed and they give future preventive maintenance As in any project developed in other versions it is necessary the existence of a module configuration COOO and an execution module E001 When a new project of programming is created the configuration module automatically is creat
27. 00 COUNTER AND FAST OUTPUT Install HardFlex in CP Install in CP CP on programming mode Send the first file to the CP Send the second file to the CP Send the modules from RAM to FLASH Install in Project Figure 5 19 Installation HardFlex completed Bus To Ponto Series Often only a PLC of a programmable controller does not have all the necessary sources to reach the application goal As the requirements vary from application to application the PLCs incorporate the demanded functions through the E S modules in its bus 1t means the PLC has basically the function of executing the program and managing its interfaces as serial channels memories etc The modules in its bus has normally points or input channels to interface with factory equipments The bus configuration to Ponto Series in MasterTool Extended Edition is made through the following window 38 5 Project Modules Configurations Segment 0 Segment 1 Segment 2 Segment 31 Start Operand f First Digital Output Octet 50 First Memory Input Operand 200 First Memory Output Operand 500 First Memory Diagnostic Operand 800 o Awe m Hot Swap ProPonto z Disable Read Enable with start consistence Save C Enable without start consistence diss Execute Figure 5 20 Configuration of the bus on Ponto Series In the superior part of Configurations there are information of the first
28. 0004 Eo E000 M082 1 ab POLl112 MO2Z00 Eo oM0 20 M0826 to MOGs D4 05 06 or os 09 Dc POD5Z4 DD Edit Uperand Apply Close Figure 5 21 Segment 0 of Ponto Series bus This screen has the following columns e Pos Position of the module in bus e Idx Number of the relation of each module There are modules with more than one relation e Modules Name of the declared module e Input Operands referring to the inputs of the module e Output Operands referring to the module output e Diagnostic Operands referring to the diagnostic of the module MasterTool Extended Edition can only modify the operands used in each relation of the module It can be done through the button Edit Operand on the right inferior corner or with a double click in the corresponding line of the relation that is desired to modify In both cases the following screen is opened 40 5 Project Modules y Bus Operands Edition x Operands Edition Configure the Operands bands to the Ponto bus relations Input Operand Output Operand M 0500 M0500 to 2M0503 Diagnostic Operand eM 0833 220833 to 4M0835 a ina Figure 5 22 Editing relations of Ponto Series modules External Interrupt To PO3x47 Series The external interrupt E 020 is actived in rise edge of first digital input point of the module configured as external interrupt source To enable the external interrupt must set it in bus
29. 1 001 Function Procedure Monitor Windows Operands Report 3 Ausillary Decimal T Input Output Integer T Memory gt Real Real Table Integer Table gt Memory Table gt Decimal Table Documentations x 4 iiil Figure 5 42 New extended module In Configuration Module must be chosen the position of the module PO7093 in the bus and the respective protocol for each of the serial channels 57 5 Project Modules Protocol Setup Module Configuration PO7093 Module Position 0 A COMs Configuration COM ALNET Slave Y COM2 Slave MODBUS vi COM3 ALNET I Slave v Figure 5 43 PO7093 configuration The configuration screens for each of the serial channels vary according to the protocol selected for the channel ALNET I or MODBUS Master or Slave Configuring In this window can be configured for example the speed of the serial port and the address of the station ALNET Address Parity Bit Baudrate 9600 bps without Parity Modem Signals Odd Parity Without RTSACTS O with ATSACTS O with ATS without CTS With ATS always enable Even Parity Bit Parity alway 1 Bit Parity always O Delay Inter Framez Stop Bit a 5 3 a 7m J bit 2 bite Figure 5 44 Channel ALNET I More details of the configuration ALNET I and other protocols in session Properties the COMs Configuration MODBUS Master and Slave See the respective items MODBUS MASTER and SLAVE i
30. 1403664 Content CRC 4SDF1468 Upload date and time 19 1 2007 15 37 56 Saved with MasterT ool Extended Edition Version 5 10 Beta 7 Close Figure 5 1 Information window of a project module Since version 5 10 of MasterTool Extended Edition is showed the Content CRC calculated only by respective module content Also is showed in the same window the Module CRC calculated by all module content and information for example Upload date and time Editing the Module Version In order to keep a better organization of the files and modules versions sent for a PLC there is the version of the modules that can be edited In the case of modules function in assembly this data cannot be modified To edit and to visualize the version of a module you must have it opened and go to the menu Module Version The following window for edition and visualization of this parameter will be shown jy Version of Module x Version of Module Editing the version of the current module Version a Cancelar Figure 5 2 Editing the version of a project module Configuration Module The Configuration Module or only Module C is the module that has all the necessary configurations for the use of a programming project This module is created as soon as a new project is created and cannot be removed of the project In this module there are the main configurations of each PLC such as declaration of operands bus nets etc The name of this module
31. A EE A ASTE 84 A A tere naaseesensinoinateenacarstecioess 85 EES Eea E O arene pate 85 PUSS eaa a lne ea rc crease ae ain eadnee aun 86 PEIN TE To Net wrk Stalls a a 86 Procena AAA O re Nan SCAT RE TERT ee COT 87 Inserting 7 Chaneine the PLG PIS WO dins A Ida 88 SEAMS O Forced O perdi 88 MOMO was A aseaw uta ER IEA E EE 89 Monitonne Operands cial 89 Monito Modules ess de et ee eas 90 Monttorme OSO orroa O AN 90 FOF CINE O perdia ia 91 MEE OD O AS 92 Rmn MECON ooo 92 So PRINTING DOCUMENT Sian rad dais ita 94 Window to Select the Documents to Print sicicscsvecsssciscs coccscdicccsetensecsvatssssssescacsdeddeccssscesdscsvedcscasscosscsdesveveas und 94 Comhouring the Peimiterisicsicscsiescascasasiassasascassausseescdaescducusseasssdsescsestuseresesvessausustorsssdaes O 94 9 OPTIONS aii A AAA AAA 96 Summary WGEOSSAR Vii AN O 97 1 Introduction 1 Introduction The Software MasterTool Extended Edition MasterTool Extended Edition MT8000 software or simply MToolLXE is the tool of configuration and programming of Altus equipment Grano Ponto PX Series and AL 2004 including PLCs and remote This tool also allows the monitoring of processes configuration of modules and generation of reports It runs on Windows 2000 Windows XP and Windows 7 operating systems all 32bits having available software and manuals versions in English and Portuguese This software is an improved version of MasterTool Programming and it has innu
32. C for the button Password The password is used to define the level of protection of the controller It can have from l to 8 characters For the alteration of the password it is necessary to type the current password of the PLC and the new desired password twice ATTENTION When leaving factory the controllers do not have defined password not being necessary the declaration of current password to define the first password It is recommended that the password is written and kept in safe place In case of losing the password programmed in the PLC contact Altus The screen of password alteration y Change Password x Curent Password pas Od New Password pew O Confirmation a A Figure 7 15 Changing the password For further information about Password see item Levels of Protection of the PLC in the Manual of Programming of MasterTool Extended Edition Status of Forced Operands The window of PLC Status has in the inferior part a list with the status of the forced points of the operands E and S The values are presented in a picture with the name of operands followed by the status of each point of operand The status of each point can be e 1 point forced for the value 1 e Q point forced for the value O e _ point not forced For further information about forcing see item Purification of Projects of Programming Forcing in the Manual of Programming of MasterTool Extended Edition To free the forcing operands t
33. Communication Status In this window information related to the PLC can be found as in the next figure jy Status Node 0 Sub net O x Status Status and informations of the current PLC CPU Firmware AL 2004 2 10 M Status Outputs Execution e Enable C Programming C Disable C Cycled m Forced Points zE0000 00000010 Address Password Protection ALNET Il gt gt Release All Bus Restore Informations Figure 7 6 PLC status window In this window is presented the model of the PLC and executive version the PCL status the list of forced operands There are other functionalities that can be accessed through this window by means of the available buttons of the left side of the screen These functionalities are discussed below Changing the Status of the PLC The status of the PLC can be modified by the MasterTool Extended Edition through the election of the available states e Execution e Programming e Cycled For further information on states of the PLC see item Status of Operation of the PLC in the section Project of Programming in the Programming Manual of MasterTool Extended Edition In cycled mode the button Execute Cycle when cycled executes a cycle of verification on the PLC 82 7 Communicating with the PLC Enabling or Disabling the Outputs The enabled outputs determine that the PLC brings up to date th
34. Configuration Module Multiserial PO7093 ooooocoooococcccccccconnnonnnnnnnnnonnnnnononnnnnnnnnnnnnnnnnnnnnnnnanos 56 Program Mod le nina 59 Cadaer Program Module sia 59 S e 6 tr EA A A A E E E 60 ernn a a COM an N POUE POO ced E E R 60 Remoyine an Ins tU CO 61 Pians arna Onn E 61 Cutie Instruccion ia cia 61 Oy Li ASTUCIA rs ata eat a opel es 62 CE e 62 n E AA iats sen Te me or mE rm ice Ta RAR emer cnn oe RRO ee Deni tae See 62 Gro aire o yes lol CPES Poo Po A PI O 62 Pastis EOS ala oeoSa 62 Insertineror Editing Tags and Losic Comments a ia 63 Editing the Input and Output Function Modules Parameter ooooonnnncccnnncnnnnncnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnonnnos 64 SI Program Module orein E E NO AE a 65 Undo and Redi A 65 CECO EPA E a ateo 66 Searcnine a Text msideS Module la 66 R placesa Textimiside ST Mod le cial 66 COTO O o A O 67 Seine Diaenostio Oper AMS ur riot ai a 67 geine Temporary Operands ardido 67 Summary O INS TALLA TION ia NA dass 69 CD ROM ota AAA 69 Download on Internet ossia a oansslessuasselcanseusteswoosssoesoonssoapuosecansessSessoossbossoassseeovossacess 69 Hardware and Software Requirement ccccssscsssessssssossesccccccsscssssscessesssssonssessccosescosscsssssssssssovesesccsoesessesess 69 Versions of MasterTool Extended Edition cccccccccssssssssscccsccccccccsccsccscsssccccsccsscsssscssscsscsscssssssssssssssssscoes 69 Installing the MasterTool Extended Edition ccccccccc
35. EPROM F Module FMS Function Module Hardkey Hardware HTML I O I O Module I O Subsystem IEC 61131 IEC Pub 144 1963 IEC 536 1976 In a redundant system is the CPU that is controlling the system reading the inputs executing the application program and activating the outputs Small connector to shortcut pins located on a circuit board Used to set addresses or configuration Finite and well defined sequence of instructions with the goal to solve problems Set of rules conventions and syntaxes used when building a application program to run in Altus PLC Program downloaded into the PLC and has the instructions that define how the machinery or process will work Lightning protection device using inert gases Microprocessor programming language it is also known as machine language In a redundant system it is the CPU supervising the active CPU It is not controlling the system but is ready to take control if the main CPU fails Basic information unit it may be at 1 or O logic level Battery test Set of electrical signals that are part of a logic group with the function of transferring data and control between different elements of a subsystem Information unit composed by eight bits See Configuration Module Product code formed by the letters PO and followed by four digits Cascading Style Sheets Is a style language used to define as shown as a HTML document Final verification of a control system when th
36. Editing the Input and Output Function Modules Parameters A module function ladder differently of what happens with modules of execution and procedure allows that parameters of input for the function are used and values are returned after its execution To edit these input and output parameters go to the menu Module Edit Parameters Only for Ladder function modules Clicking on this menu the following window will be opened y Parameters Edition x Parameters Edition Configure the output and input numbers and parameters M Input Parameters Number 0 H Parameters M Output parameters Number 0 Parameters Cancel Figure 5 53 Setting the amount of input and output parameters In this window the amount of input and output parameters is determined being in maximum 10 for each one To edit any parameter click on the button Parameters This window to edition will be opened 64 5 Project Modules py Parameters x Parameters Edit the parameters on the table below Operand o M0000 MODOO gt ps MOO00 M0000 MOO00 M0000 MOO00 MO000 oM0000 oM0000 Figure 5 54 Editing the parameters of a ladder function module ST Program Module The Module of Program Structure Text or simply ST is represented in MasterTool Extended Edition through a text editor where there are some concepts determined in the Manual of Programming ST of MasterTool Extende
37. LAH _ NEG Project vas W c config 000 H E YRH O00 1 Logics 7x 3 ory mise GR371 Logic 000 3 Modules 2 53 Configuration C Config 000 H Execution 2 A CHF 22M0000 F 4ES 087 6 EM D0000 Output Function 23 Procedure EJ Monitor Windows ma O perands Report Ausilary 3 Decimal Dr Input Output 2 Memory gt Real gt Real Table gt Memory Table 2 Decimal Table ee 3 Documentations verifying the Project gr371 mbxe 4 Error s O Warnings Description Module Localization Project without main execution module E 0011 gra mtse Q na a pa eae eee rg Acree ee te aaa ceases a ees een eerie al G9 Clock Settings uses invalid type operand in its Function or was not set C Config 000 General Parameters g Clock Control uses invalid Eype operand in its Function or Was not set C Config 000 General Parameters gt L gica O Lins 1 Cok DEC Figure 3 1 MToolXE environment It can be seen clearly that the environment has three divisions They are e Project Treeview This window can be use to increase MasterTool Extended Edition use agility therefore with one only double click it can open one module a configuration or even documents of the project Moreover diverse functionalities of the software can be accessed through this window e Project Verification In this window is presented the result of the verification of a module or of the project
38. MO0D00 to M0004 Writing F NNNN OO0 Diagnostic operand Diagnostic operands band of the ST Module MOOOS to MODOS Writing F NNNN OO0 Temporary operand Temporary memory operands band Figure 4 9 Operands searching results This window has diverse columns e Operand This column shows the Band of Operands that was found 18 4 Project on MasterTool Extended Edition e Access This column determines how the occurrence uses the band of operands it uses the data of the band Reading or it writes the content of operating Writing e Module It is indicated the Module the occurrence is e Localization It is an indication inside the module where the occurrence can be found e Comment This column describes the purpose of the operands use ATENTION Double clicking on the line the module is opened if it is not already opened and selected the place where the operand is It is very important to know as this search of operands functions to be able to interpret the result For this the following example determines when a band of operands or one simple operand enters in the window of search result Band of operands searched M0010 to 9M0020 Situation FoundonSearch Yes Yes Yes Yes Yes Yes Table 4 3 Example of a search for operands Substituting Operands The Substitution of Operands in the project can substitute bands of operands with the respective subdivisions for another band of the same type of operating
39. MasterTool Extended Edition User s Manual MT8000 Rev J 12 2010 Cod Doc MU299605 General Supply Conditions No part of this document may be copied or reproduced in any form without the prior written consent of Altus Sistemas de Inform tica S A who reserves the right to carry out alterations without prior advice According to current legislation in Brazil the Consumer Defense Code we are giving the following information to clients who use our products regarding personal safety and premises The industrial automation equipment manufactured by Altus is strong and reliable due to the stringent quality control it is subjected to However any electronic industrial control equipment programmable controllers numerical commands etc can damage machines or processes controlled by them when there are defective components and or when a programming or installation error occurs This can even put human lives at risk The user should consider the possible consequences of the defects and should provide additional external installations for safety reasons This concern is higher when in initial commissioning and testing The equipment manufactured by Altus does not directly expose the environment to hazards since they do not issue any kind of pollutant during their use However concerning the disposal of equipment it is important to point out that built in electronics may contain materials which are harmful to nature when improperly di
40. NNN OOO 3 Procedure Monitor Windows 5 43 Operands Report y Auxiliary 5 Decimal gt Input Output 5 Integer 5 Memory 2 Real 5 Real Table 2 Integer Table Memory Table 2 Decimal Table Documentations Figure 3 2 Project treeview The Project Treeview has the following folders e Modules this folder contains all the application modules Configuration Execution Function or Procedure Through treeview with a click with the right button on module it can open the module to make crossed reference substitution of operands verification of modules sending of modules etc e Monitor Windows this folder contains referring archives to the monitoring windows These windows can quickly be opened with a double click on the respective desired archive e Operating Report this folder contains the reports of operands having a report for each type of operating supported for the PLC In such a way any report can easily be consulted at any time e Documentations this folder can contain any files to be inserted in the project In this way the documentations made for the project can be easily be disposal To open an inserted document 3 General Overview click twice on the desired document To remove it click with the right button of mouse and the option will be available WARNING The removal of a document link of the project implies in the removal of the archive in the directory of the project Veri
41. O as shown the figure 5 30 Redundant Relations The second step is to define the redundant relations The redundant relations are used to define which operands will be copied from Primary CPU to Backup CPU This is necessary to a redundant system to continue at same state when a fault occurs At each execution cycle the Primary CPU copy every data defined as redundant to Backup CPU When the Backup CPU finish to process the received data it indicates the final of a cycle and only then a new execution cycle is started 51 ie Master Tool XE Project Module wiew Search Comunication Report Options dehi Eel B EHI OOIOUR OT A FF B 5 5 L L DD PLS AM FRM MOV MOP MOB CON COB TEE TED B D DB 4 D E LOI TEl SEQ CHP CHF ECR EN ES 2 C Config 000 a ua redundant mtse P03247 gt S Modules Configuratior Configuration a C Config 000 PLE confiquratio FY Bus z LOM 1 Ens op CUM E COM 1 Pe COM 3 LOM 2 Fo Ethemet LUM 3 Ethernet x General Parameters General Parameters E Operands Operands fe PLL Configuration PLE Contiguration 23 Execution 23 Function 23 Procedure C Monitor Windows 2 3 Operands Report gt Ausilary gt Decimal gt Input Output Integer gt Memory gt Real Real Table 2 Integer Table verifying the Project red Figure 5 37 PO3247 redundant configuration 52 5 Project Modules 5 Project Modules Redundancy Options A o C Config 000 sdb Configura
42. PLC Change password protection of PLC Read memory banks Send modules to PLC Read modules from PLC Compare project Verify project Running MTConsole To run the MTConsole take the steps described below 1 Menu START RUN for Windows 7 START ALL PROGRAMS ACCESSORIES RUN write cmd and click OK 2 Write cd Program Files Altus MtoolxXE default folder where the MasterTool XE is installed and can be changed by the user during installation 3 Write the desired command 92 7 Communicating with the PLC cx C WINDOWS system32 cmd exe Microsoft Windows XP Version 5 1 2666 lt C Copyright 1985 2661 Microsoft Corp C Documents and Settings Administrador gt cd C Documents and Settings gt cd C gt cd Program Files C Program Files gt cd Altus C Program Files Altus gt cd MtoolkKE C Program Files Altus MtoolXE gt mtcons readstatus 192 168 15 84 Execution C Program Files Altus Mtoo LAE gt Figura 7 22 Running MTConsole Information about the commands use the command mtcons MTConsole is available from MasterTool XE 5 61 version Advanced Also is necessary a license for this version or higher MTConsole works with all models of Altus PLCs The commands Send Read modules Compare Verify project and read forced relays work only with PLCs of Grano Series PX Series Ponto Series and AL 2004 93 8 Printing Documents MasterTool Extended Edition allows printing the main docume
43. S you can specify a custom CSS style file The contents of this file will be copied to the CSS file generated in the export ATTENTION In case of very large projects we recommend to export the project in stages due to the large amount of information that can be generated with the result generating an HTML file too large which in some cases make impracticable to open it by some browsers 25 5 Project Modules 5 Project Modules MasterTool Extended Edition uses diverse types of project modules for diverse purposes with the objective to program and or configure a PLC Each one of these types of modules has details that make them different among themselves and 1t will be shown ahead However many characteristics exist in common among the types of modules They will be demonstrated afterwards Opening a Module For visualization or edition of a module it needs to be open in the area of edition There are diverse ways of opening a module e Through the menu Module Open For this method the open module does not necessarily needs to be the project and if is the case it will not belong to the project until the module is inserted in the project e Through the Project Tree view with a double click on the desired module e Through the Verification Window with a double click on the correspondent occurrence of the error Thus the module that contains the error will be opened Saving a Module An edited or created module needs to
44. Time out errors 0 Time out Service errors 0 J M Parameters Station name Baudrate Kbps 2000 Station address 0 Intra Time out 1 10 s 4 Local Sub net address 0 Inter Time out 1 10 s 4 Maximum Tx retries 3 Package Time out 1 10 s 3 Multicast grupes f Leitura continua New Status Reset Figure 7 13 ALNET II network status Protecting the PLC The level of protection of the PLC is identified by a number from 0 to 3 Each one of these levels provides a set of commands that can and cannot be executed in the PLC In the protection level O there 1s no restriction all the commands can be executed in the PLC As the protection level increases the set of possible commands diminishes For further information about protection levels see item Levels of Protection of the PLC in the Manual of Programming of MasterTool Extended Edition To modify the level of protection of the PLC from the screen of Status of the PLC click on the button Protection and you will see the following window x Password New Protection Level 0 without protection 1 Monitoring writing forcing operands and reading the program modules allowed C 2 Monitoring writing and forcing operands allowed C 3 Reading the informations of the PLC allowed OK Cancel 7 Communicating with the PLC Inserting Changing the PLC Password To modify or to insert password 1s made through the window of Status of the PL
45. XE restores all the configuration of the project To open a project access the menu Project Open and select in browse a project of MasterTool Extended Edition MTXE or then a project of MasterTool Programming MTL see Converting Project of MasterTool Programming The PLC of series AL 600 AL 2000 AL 3000 QUARK and PICCOLO and router devices AL 2400 58 AL 2401 QK2400 and QK2401 are configured by MT4100 programming module open in other window 13 4 Project on MasterTool Extended Edition ATTENTION The PLC projects of series AL 2004 Ponto and Grano if in MT4100 programming module format file with mtl extension should be converted to MasterTool XE format file with mtxe extension See How to Convert a Project from MasterTool Programming Inserting and Removing Modules on Project The Project modules that a project contains can be removed as well as Modules of Project already previously existing can be included To carry through these commands Tree view of the Project can be used through the right button of mouse To insert a module 1 Click with the right button of mouse in the folder Modules of Project tree view as in the next figure Projeto 3 al2004 mtxe 4L 2004 5 43 Modules Eg C Conf New en SL a 2 COM 2 dl Ethernet dl Operands a PLC Configuration se Synchronism Execution E oe EI E PPP 001 2 13 Function Eg F ANDT 090 FA F NNNN NNN Figure 4 3 I
46. again in any point of the module through the menu Edition Paste Logics When calling the command menu to cut logics of a program module ladder the following window will be opened to inform the logics that will be cut y Cut Logics x Cut Logics Cut a band of logics from a module to another or as an image to another software First Logic Last Logic lt 4 10 Cut Cancel Figure 5 48 Cutting logics of a program module Copying Logics The copy of Logics of a program module Ladder for the transference area is identical to cutting logical however the copied logics are not excluded from the module To copy logics go to the menu Edition Copy Logics and the following window will be opened y Copy Logics x Copy Logics Copy a band of logics from a module to another or as an image to another software First Logic Last Logic 0 0 7 Figure 5 49 Copying logics of a program module In this window the logics to be copied must be informed Pasting Logics Paste logics in a program module from loaded logics in the transference area can be made through the menu Edition Paste Logics A window where the number of the logic must be informed will be 62 5 Project Modules opened in which the logics will be paste If it 1s the last logic then new logics in the end of the program module will be enclosed If it is first or any logic of the way the logic will be replaced in order to hold the new inserted
47. ain ATTENTION The alteration of the Model PLC of the project can cause losses of information of the project This happens because depending on the old and new model some information are not necessary or they are not part of the scope of the new model So these information are not used It is suggested after the PLC model is modified to check the Module Configuration C 000 and verify the project 17 4 Project on MasterTool Extended Edition Verifying the Project To verify the project in order to detect errors or dangerous behaviors in the programming and or configuration click in the menu Project Verify Project The result of this verification can be visualized in the Window of Verification A different manner to carry out the project verification is to make a module verification individually For this go to the menu Module Verify Module ATTENTION The verifier of projects verifies errors of syntax in the configuration and programming of a project It does mean that the application will function as it is wanted therefore the user can commit errors of programming in the logic of the functioning The algorithms used in the programming are of responsibility of the user Finding Operands Cross Reference The search for operands used in the project also known as Crossed Reference can look for one or more operands Band of Operands for all the modules of the o project that is in the Configuration Module in all Ext
48. al communication or ALNET II to Ethernet communication Both protocols are of the Altus Selecting the PLC of the Network to Communicate Before carrying through a communication with a PLC it is necessary to configure in the MasterTool Extended Edition the used environment and the address of the PLC in the net The environment here called Channel must be chosen between Serial and Ethernet as it must be specified in the address of the PLC in the net of the chosen Canal The configuration of the address is made through the menu Communication Address RT x Address Address of the comunicating device Node m Channel Serial Cancel Figure 7 1 Configuring the communication channel and the PLC address The address configured in this window 1s used by all the commands of communication of MasterTool Extended Edition except some commands that use proper addresses in each window such as monitoring operands The configuration of this window is saved with the project when it will be opened PLC Address with Serial Channel Before carrying through a serial communication it is necessary that the addresses of Node and Sub net with which the communication will be carried through are configured These addresses identify to the PLC or router device with which MToolXE executes the communication For omission MToolXE assumes as address for node and sub net the value 000 used for communication point to point with the PLC Communicati
49. allowed the direct edition in this window The monitoring window can be created from the menu Communication Monitor specifying in the following window the operating and the amount of monitored operands jy Monitore the PLC values x Monitoring Operands Select the operands that will be monitored Channel Node fo Serial v Sub net lo Operand eM 0000 zM 0000 Number of Positions fi H Figure 7 17 Selecting operands to monitor In this window the communication channel of the monitoring window can also be chosen so that many monitoring windows can be used with different PLCs Clicking on OK button a new monitoring window will be opened created with the parameters informed in this window The next figure illustrates a monitoring window Monitoration 6 IP 192 168 1 31 Base Decirnal Decimal Decimal Decimal Decimal OOOO 0000 0000 0101 Binary Oo Decimal T Decimal Decimal Figure 7 18 Example of a monitor window 89 7 Communicating with the PLC In the heading of each monitoring window are shown the heading of the window the node address and the sub net address or the IP address of the device that is being monitored In each monitoring window there is a table with the monitored operands and the following columns e Operand Monitored operands being able to be any even subdivisions e Value Value of operating monitored in PLC e Base Numerical base that will be used to visualiz
50. an be visualized as follows 35 5 Project Modules kens Functions Control Operand i i Pe Operand on PLC Inferior Superior M0200 1 2 3 Visualization Type 4 f Binary 5 E Bar T G Y A 10 Insert Function 11 12 Edit Function 13 14 Remove Function 15 Figure 5 16 Configuring the PLC keys This window has a table with the following columns e PLC Operands Band of operands used in the function of the keyboard key e Inferior Inferior limit of values e Superior Superior limit of values To insert edit or to remove a keyboard key function select a cell of a line that represents the function and click on the buttons Insert Function Edit Function or Remove Function respectively For a keyboard key function being configured click in the respective line of the table to open the following edition window of functions of keyboard keys y Editing Function of Keys Editing Function of Keys Configure below the function of the key Operand on CP Pamoooo ae Lower Ot Higher Ol Cancel Figure 5 17 Editing the keys function In this Item of C Module there is a control operating of the keyboard keys that can be configured as for Type of Visualization Installing a HardFlex To Grano Series Some CPUs Grano use HardFlex This device must be installed first before the bus set since that makes up the bus master module The installation and the selection of which HardF
51. and its format is defined 23 4 Project on MasterTool Extended Edition 4 Export to HTML project Content selection of HTML Operands report Summary Include cross reference List only operands of selected modules Project notes Operands report Modules Ordering of list of operands List of operands e Auxiliary Decimal Memory Tables Decimal Tables e Memory Integer Integer Tables V Input Output Real Real Tables Operand Tag Modules _ Include list of operands F E FUNC 1 020 E MAIN 001 M E RESET 018 E START 000 Include module notes AE a i i Select All Clear selectio Include observation of the logics selection Path Specify CSS file Optional Path to export CAMy Projects My Project 1 Figure 4 16 Export project window to HTML Content Selection of HTML In the top left of the screen there is one of the main groups of this window called the Content selection of HTML which allows the selection of the sections that will compose the generated HTML document The sections Report Operands and Modules still have other configuration options detailed below Sorting Lists of Operands This group is defined as the ordering of the operands tables The default option is to order by Operating but can also be sorted by Tag Report Operands In group Report Operands it 1s possible to select the types of operands that will be exported within this section The conf
52. and node address Both addresses sub net and node depends of the mask sub net to be determined The field Sub net Mask allows the subdivision of Ethernet network in several sub networks minors It determines the portion of the IP address refers to the address of the sub net and their portion corresponding to the node address of PLC IP address with values 0 0 0 0 and 255 255 255 255 and mask sub net with value 0 0 0 0 are invalid The field Default gateway indicates which gateway will be responsible for retransmission the messages sent to others sub nets If do not exist a default gateway in network the address 1 1 1 1 must be informed to this field The section Protocols allows select through checkboxes which protocols are enable for the interface in question For interface PO7094 are available the protocols ALNET II Server ALNET II Client and or MODBUS and the second depends on the availability of no other Ethernet interface PO7091 and PO7092 declared on the bus The editing of the configuration of Ethernet modules is done through a dedicated software may be called by the button Open WebGate Through this software can be configured either Ethernet modules 47 5 Project Modules My altus www altus com br Figure 5 32 Ethernet configuration Webgate Software The edition of the configurations of the Ethernet modules of PLCs of Ponto Series is made through a dedicated software being able to be called by the button
53. ateways world market ATTENTION Some fields may be disabled for certain Ethernet interfaces See details in their documentation of the modules Ethernet To AL Series The PLCs of the AL Series as AL 2004 can use in its bus many modules Ethernet In this way the configurations of these modules are made through the following window Ethernet Bus Configure the ethernet communication of the modules on the bus AL 3414 pos 1 Figure 5 34 Ethernet bus modules The configuration of each module can be made clicking in the corresponding button According to the clicked module a window of the corresponding configuration to the supported characteristics will be opened Redundant CPU Only PO3247 The PO3247 Redundant CPU enables two CPUs installed together on the bus However only one CPU can access the I O modules per time The CPU that has access to the bus 1s called Primary while the other is called Backup The Backup CPU cannot access the bus it only receives data from Primary and returns his diagnostic In case of fault on Primary CPU or fault on its power supply or fault on bus activity the Backup CPU pass to control the bus and changes itself to Primary At same time while the other CPU lost the access to bus it changes to Backup or enters in error by a fault diagnosed To configure the PO3247 CPU as redundant is necessary to follow the steps described below 1 Configure the bus using Maste
54. ation programs Non volatile memory that may be electrically erased and programmed See Function Module Fieldbus Message System Application software module called from the main module E module or from another function module or procedure module It passes parameters and return values Works as a subroutine Connector normally attached to the parallel port of a microcomputer to avoid the use of illegal software copies Physical equipment used to process data where normally programs software are executed Hypertext Markup Language Is the language used to create Internet pages See Input Output Hardware module that is part of the Input Output I O subsystem Set of digital or analog I O modules and interfaces of a PLC Generic international standard for operation and use of programmable controllers International standard for protection of accidental access and sealing the equipment from water dust and other foreign objects International standard for electrical shock protection 97 IEC 801 4 IEEE C37 90 1 SWC Input Output Interface Interruption ISOL kbytes LED Logic MasterTool Menu Module hardware Module software Module address Nibble Not operant CPU Operands PA PLC P Module Procedure Module PROFIBUS PA Programmable Controller Programming Language RAM Redundant CPU Redundant system Ripple RX Scan Cycle Sockets Software Supervisory Station Tag Toggle Hot swap
55. be normally converted However all the data module C will be lost and should be reconfigured again in the new project 11 4 Project on MasterTool Extended Edition gy Selecting the PLC X Selecting the PLC model Select the new PLC model Curent PLC model AL 2004 New PLC model AL 2004 OK Cancel Figure 4 1 Changing the model of PLC WARNING It is recommended to the user to make a manual backup of the project before proceeding with this conversion ATTENTION To PLC series AL 600 AL 2000 AL 3000 QUARK and PICCOLO is not possible to convert the configuration module In this case all the data module C will be lost and should be reconfigured again in the new project Files Generated by MasterTool Extended Edition MToolXE generates and uses diverse archives that compose the projects Some of them are the Modules of Project and others are documentations and reports in general The follow table samples the formats of the names of the used archives for MToolXE with the respective meanings Name Format Meaning S MTXE Main file of the MToolXE project T XXXXXX NNN Module File of MToolXE project e T Module type C E F or P e XXXXXX Module name with 6 characters es e NNN Module number File that contain the saved Operands Report Possess the name of the project with the Tags extension Table 4 1 Files generated by MToolXE Tags Creating a Project To create a project wit
56. being indicated the errors of configuration and or programming Still are presented alerts to inform the user of a configuration programming that they cannot have the waited result e Edition area Edition area and or visualization of one or more modules of program reports monitor window or any other file or configuration made for MasterTool Extended Edition 3 General Overview Project Treeview The project treeview window has as objective visualize the modules and documents used in the project making possible the fast access to the content of them and speeding many functions that can be executed in MasterTool Extended Edition All the archives visualized in this window are part of the project Therefore it is through this window that archives and or modules of the project are inserted or 1t removed This can be easily made through a click with the right button of the mouse A tree view has several levels represented by files The main file refers to the open project and the name of the project followed by the CPU can be seen The other levels are divided in several files in order to separate files and documents according to their type and functionality to organize and ease the handing of the project E 3 al2004 mtxe AL 2004 H Modules a Configuration E C Config 000 Y ALNET II Bus COM 1 COM 2 Ethernet Operands PLC Configuration 144 Synchronism 9 Execution Ei E PPP 001 43 Function Fo F 4NDT 090 Fet F N
57. cal publisher where there are some concepts determined in the Manual of Programming Ladder of MasterTool Extended Edition This publisher is basically subdivided by logics as shown in the follow figure 59 5 Project Modules Edf E TEST 000 3 Logics Logic 000 Moy SE0000 0 24E0010 0 22M0010 2810100 Se TM0010 260001 810001 Se EM 000270 26M0000 Logic 001 Logic 002 F TESTE 000 EM 00000 Output CHF Figure 5 45 Ladder program edition window As aid to the use of the language there 1s a column in the left of the window where there is a button to maximize and to minimize a logic In the previous figure logic 1 1s minimized differently from the remaining logics Searching for a Logic To roll the window of visualization of a module of Ladder program for a specific logic go to menu Search Logic with the module of program opened and inform the logic in the following window y Find Logic x Find Logic Type the number of logic to be found Cancel Figure 5 46 Searching for a logic Inserting a Instruction The procedure for the insertion of an instruction is the same for all For the instructions that has operands or any another parameter to be informed a window for edition is presented This window reflects the drawing of the box of the instruction as shown in the following figure 60 5 Project Modules y Instruction Edi
58. cccssscsssssssssssssssssssscssscsccccsscssssssssees 11 Files Generated by MasterTool Extended Edition sssssssssssssccccccccccccssssssssssssssccsccccccccccssssssssssssees 12 Creatine D Pro Clan 12 Openino a Proleclssa ina 13 Inserting and Removing Modules on Project ccccccccccsssssssssssssssssssssscsccccccccccccccccccssssssssssssssssccseccsssssees 14 Inserting and Removing other DoCuments ccccccccccssssssssssssssssssssssccscccccccccccccccccssssssssscssssccsccscsssssssseees 15 Creatine a Mod le to the PrFOJOC Ei cs reae EEEE ENS 15 Inserting Notes and Descriptions of the Project cccccccscssssssssssssssssssssssccscccccccccccccccssssssssssssssssccccscsssssees 16 Chanomne the Project PEC Model scsccscicsiciccusunatesessuescaxtuccsstbsanesasesscenastsaw ta aun sucess teens auesvesasteav ta asxiuccsaeeueciaas 17 Werihy iio the Projects aos 18 Finding Oper ands Cross ReferenCeuiinioniii di ii dirt iii 18 Supstit tine OCOD CRAIGS asi caessscccsecsusidcctesdsticesuctdcsssssasiiieleadecugedevasesucddcsseseasddaeseadacunedadadseucidcsusssastiesscadaceesisnstetene 19 SEARCHING am Instructor cise cazecacscavesecaeseeszesvansdseastateacavacasessdaeessesvausdeencbatescevansdesedsacsaectansecendbetwscssanedesssanstoness 21 Visualizing the Hierarchy Of Modales comite iia 21 O 21 Importing and Exporting Tags and Descriptions ccccccccccnnnnnnnnnnnnonnnnnnnnnnnnnonononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnos 22 Expo
59. columns e Operand Operand associated to line e U It indicates if an operand is being used in some point of the project This column is brought up to date only in the opening of the window e Tags It indicates tag of the respective operating It can contain up to 25 characters e Description Description of operating being able to contain up to 60 characters e WirelInfo This column is available only in the Report of Operating Input output Wire info is a label used in the closet wiring to identify the wire the handle or any another pertinent information In such a way the entry point or exit correspondent can be located by the wire info of the electric panel checking the relation of tags operands and wire info WARNING The label of wire info is used only for documentation of the system not being able to be used in the operations of forcing monitoring or edition of instructions although it is visualized in the logic Importing and Exporting Tags and Descriptions The MasterTool Extended Edition has functions to export and to import tags and descriptions for archives of values of Excel CSV Such procedures facilitate the documentations that the user desires to make on the project and also facilitates the edition of tags and its description since they can be edited in Excel and imported for MToolXE 22 4 Project on MasterTool Extended Edition To effect the exportation of tags and descriptions that 1s to save t
60. configuration After this include the E 020 module the digital input module In some applications must be fast is used the function F AES 087 to refresh the I O independently of the main module E 001 Configurations Segment 0 Segment 1 Segment 2 Segment 3 External Interrupt Interrupt Mode Disable External interrupt module position 0 Figure 5 23 External interrupt settings Bus To Grano Series The bus of Grano Series can be totally configured in MasterTool Extended Edition through the following window 41 5 Project Modules Configurations Bus First digital output octet 2 Bus Operation Mode HardFlex Master C Slave Used HardFlex GA300 Description HardFlex Contador R pido Saida VFO Operands of exchanging data with the Master 74 Size of the exchanging w area bytes Received Data Sended Data Figura 5 24 Configuration of Grano Series bus In the border Configurations the first octet of Digital output can be defined It is used to place the digital output operands In this border it is also configured if the PLC will be used in the Enslaved way or the master way for further details check the manual of use of the PLC In case of being Enslaved way it is still necessary to define the size and the area of exchange of data between PLC master and slave and which operands are used in this process On the right o
61. ct Color setting to represent the active contact in ladder monitoring Inactive Contact Color setting to represent the inactive contact in ladder monitoring Tag It allows the visualization of addresses for the used tag in case it exists It is also possible to mark the box Tag Bit in such a way the tag created for an address will be automatically used for all the bits of that address in case they are used in the program Operand It allows the visualization of addresses for the proper operating Wire Info It allows the visualization of addresses for the description of Wire Info used in the window of Report of Input output Operands Operation It allows inhibit allow the opening of the confirmation window of exchange of PLC status This option can be useful to avoid the improper exchange the PLC status Numbers after Comma It allows configuring the numbers after comma used by F or TF operands ST Editor Configurations Color configuration to edit ST programs Active Instructions Toolbar Enable or not the toolbar about ladder instructions and other auxiliary functions 96 10 Glossary 10 Glossary Active CPU Jumpers Algorithm Altus Relay and Blocks Language Application Program Arrestor Assembly Language Backup CPU Bit BT Bus Byte C Module Commercial Code CSS Commissioning Configuration Module CPU Diagnostic E2PROM E Module Encoder EPROM ER ESD Execution Module Firmware FLASH
62. d Edition This editor is very similar to an editor of conventional text however as is dedicated to the programming of the language ST it presents some characteristics that distinguish it from other editors The edition window of a module of ST program is as the following Pet P ST 003 gt Xx 1 VAR CONSTANT e 2 7 3 SAMPLE TIME REAL 0 1 const For time 4 FILTER _TIMEO FREAL 0 02 5 END_YAR 6 7 FUNCTION TOFILTER REAL VAR INPUT INPUT INT input data to be filtered LAST OUTPUT REAL Last filter result END VAR WAR FILTER FACTOR REAL f Local variable to the filter factor END VAR Store the division of the sample time and the filter time constant d in a local Figura 5 55 ST program module window This editor detaches with different colors the programming elements variable commentaries words key etc to facilitate the visualization and understanding of the program Undo and Redo The ST module allow undo and redo the last modifications in module The operation can be do it in menu Edition Undo or by keyboard shortcut CTRL Z The actions undid can be redo by menu Edition Redo or by keyboard shortcut CTRL Y 65 5 Project Modules Cut Copy and Paste The ST module allow selected text can be transfer between the code editor and Transfer Area of Windows This operations are called Cut Copy and Paste and can be access by menu Edition and keyboard shortcuts Cut this operation
63. delete the selected text and save it in memory The operation can be access by menu Edition Cut or the keyboard shortcuts CTRL X or SHIFT DEL Copy this operation copy the selected text to the memory The operation can be access by menu Edition Copy or the keyboard shortcuts CTRL C or CTRL INSERT Paste this operation write the copied text in the memory to the selected position in ST editor The operation can be access by menu Edition Paste or the keyboard shortcuts CTRL V or SHIFT INSERT Searching a Text inside ST Module The tool Searching allow user to find a text inside the ST module This window is access by menu Edition Find or keyboard shortcut CTRL F Find what text to find Match case if selected difference Upper Case than Down Case Match whole word if selected find only by integer word Search UP if selected search for the text from actual position to up Find Next find to next result Replace enable to replace the text to other Mark all mark all occurs with a bookmark in each position Find Replace E amp E Find what Find Nest Match case Replace Match whole word Mark All Search up Close Figure 5 56 Find replace window Replace a Text inside ST Module The window Replace allow the user to locate and substitute a text inside the ST module This windows is access by menu Edition Replace keyboard shortcut CTRL R Find what text to find Replace With text to replace Match
64. e application programs of all CPUs and remote stations are executed together after been developed and verified individually Also referred to as C Module Unique module in a remote application program that carries several needed parameters for its operation such as the operands quantity and disposition of I O modules in the bus Central Processing Unit It controls the data flow interprets and executes the program instructions as well as monitors the system devices Procedures to detect and isolate failures It also relates to the data set used for such tasks and serves for analysis and correction or problems Electrically Erasable Programmable Read Only Memory Non volatile memory that may be electrically erased by the electronic circuit See Execution Module Normally refers to position measurement transducer Erasable Programmable Read Only Memory Memory for read only that may be erased and programmed out of the circuit The memory doesn t lose its contents when powered off Acronym used on LEDs to indicate error Electrostatic Discharge Application program modules May be one of three types E000 E001 and E018 The E000 module is executed just once upon system powering or when setting programming into execution mode The E001 module has the main program that is executed cyclically while the E018 module is activated by the time interruption The operating system of a PLC It controls the PLC basic functions and executes the applic
65. e install The next window will be showed when the installation finish 70 6 Installation FTDI Driver Installation E x 5 FTDI COM Drivers have been successfully installed Figure 6 2 Window in the end of driver install Click in OK button to finish the install Uninstalling the MasterTool Extended Edition To uninstall the MasterTool Extended Edition in the Windows there are the following forms e Click on the button Start select Programs MasterTool Extended Edition and click on Uninstall MasterTool Extended Edition e Through the Panel of Control of windows in Add or remove Programs Starting the MasterTool Extended Edition To use MasterTool Extended Edition it is necessary to have a license that is a software key that allows the use of MToolXE This key of software is requested on the first time that the MToolXE is executed through a screen shown below wW Insert the CodeKey Software Registry Set the company name serial number and software key Company Name Serial Number Codek e Finish Cancel Figure 6 3 Software key window In case of not having the key of software or the key being invalid there 1s the option of the MasterTool Extended Edition execute in Demonstration mode Demo This way the software works normally however 1t will not be allowed e Communicate with devices by serial or Ethernet e Save any document or module Some functionality are restrict
66. e leaving points with the values of the memory image The disabled outputs determine that PLC turns off all the digital outputs However this operation does not modify the operands status correspondents in the memory image WARNING If the PLC is not powered the disabling of the leaving points is removed That is when the PLC will be energized again the state of operands memory will be normally transferred to the end of each verification for the leaving points PLC Information During the execution of one application program in PLC the status of PLC in a given moment it can be verified Getting information of PLC allows to verify items as the current mode programming execution cycled or error messages of error or warning times of instantaneous cycle average minimum and maximum among others parameters shown in the Window of PLC Status To get all these information click on the button Information or then through the menu Communication PLC Information The following window will be opened x Device Informations Basic informations and diagnostics from the device PLC model AL 2004 Operation mode Execu o Firmware version 2 10 M Messages Error Warning Message OK Warning Message 1 Warning Message 2 Waring Message 3 Status Times Dutputs Enable Maximum execution program time 800 ms Forced Relays Yes Instantaneous Cycle time 1 ms Compacting RAM No Medium Cycle time 1 ms Copyin
67. e modules can be selected In case of reading of all the modules of the PLC click on the button Download all lt lt lt lt The read Module of the PLC will be enclosed in the project overwriting an equivalent module The module reading will only be allowed if the PLC of who it is reading the module is the same type of PLC declared in the project Modules Window The MasterTool Extended Edition has a window that visualizes the main information on the memory of program of PLC the modules that are in RAM and FLASH being able to control where the module will remain RAM or FLASH if will be extinguished of the memory of PLC etc This window of Modules can be found on the menu Communications Modules as in the following figure 79 A Download Upload Modules IP 192 168 1 31 Download Upload Modules Download and upload program modules ta PLC gt gt gt Upload All Modules on Project POS247 Module Mame a C Config 000 a C EXTEND O03 EW Download All lt lt lt Ey E TESTE 000 P P ECH O00 Pe P 5T 003 Compare Modules Memory Banks Device Status Execution modules General CRC Device ASSESSED CFASD S90 Save CAL List Project 7 Communicating with the PLC Devices on Module PO3147 1 08 Module Mame 2 C Config 000 E 001 001 Size Localizat 1617 AAM 213 RAM Date and Upload Ti CAC 22102007 13 24 06 2 10 2007 08 47 46 2 modules Bus
68. e the value monitored The monitoring window can be saved and annexed to the project For this the name of the window must be inserted that it must be in the same folder that the project The operands that are being monitored will be saved as well as the respective numerical bases To open these windows go in the window of Treeview of Project and open the desired window Monitoring Modules In monitoring modules all module content is monitoring using operand monitoring to fill the ladder To access this tool click in menu Communication Monitoring Modules All opened modules will be monitoring To monitoring a unique module click in menu Module Monitoring Module This item can also be accessed by context menu clicking in the module area with the right button Monitoring Logic The Logic monitoring is different than others monitoring because allow show the data when the logic is executed in program The MasterTool Extended Edition allow only one logic by time to monitoring and this tool is available only to PLCs has this functionality To access this option click in menu Module Monitoring Logic When the logic monitoring is executed by PLC has its values showed and signalized if this logic was execute green or no red TON TEE COB So M0000 SMOC 2 M000 1 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 SMOC s2M000 1 Modai ooo 0000 0000 0000 jagd 0000 0000 0000 ogg 0000 0000 0000
69. e user The button remove Relation cleans and removes the relation selected for the user To select a relation as 1t was mentioned in the function of these buttons selected a cell of the line that is desired to be changed Inserting or editing a relation MODBUS Master is made through the following window where all the data specified previously can be edited y Editing the Master MODBUS Relations Relations 1 x Master MODBUS Relations Configure the relations to access the data of the Master MODBUS M MODBUS Function MODBUS Address Quantity Read Coil fi 23 1 E C Read Input MODBUS Operand MODBUS Operand band C Read Holding Register 0 a lo to 0 C Read Input Register Write 1 Coil Write 1 Holding Register Origin Operand on PLC Origin Operand band le ass Write N Coil Target Operand on PLC Target Operand band Write N Holding Register M 0000 0 H zM0000 0 C Generic Relation Status Operand Status Operand band Number of the MODBUS Function Macao M0000 to 2M0001 Pooling o H x 100ms Figure 5 13 Editing a MODBUS Master relation To edit the COM properties for use of MODBUS Master click on the button COM Properties and a similar window of MODBUS Slave will be opened Advanced configurations of MODBUS Master can be visualized and be edited through the button Advanced that opens a window Synchronism Some PLCs can operate with the clock synchronized with others PLCs or not In case t
70. ebPLC are the registered trademarks of Altus Sistemas de Informatica S A Windows Windows NT and Windows Vista are registered trademarks of Microsoft Corporation Summary Summary E INTRODUCTION 200 EN 1 The Software MasterTool Extended Edition cccsssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssseess 1 Master FO0ol ProPonto ME ello do l Documents Related to this Manada AAA A AAA AA 1 Visual TNS Decio ds 1 Technical SUPONE a E EE 2 Warning Messages Used on this Manual sssssssscsecececcccccccsssssssecccccccccccccoossssssssccecccecccocososssssssseseeccecesssssssse 2 2 TECHNICAL DESCRIPTION 20 a T a 3 Lite Professional and Advanced ssseeessseessseecssseossseecsssecssseoossseesoseecssseessseecssseessseecssseessssocssseessssecssseesssseeo 3 System A aee O E EO e O EEO E OE EEVEE S 4 Burns Dita ada 4 Items 4 Product COE oath ciate has A A se 4 Ss GENERAL OY TRY EE ai TA AA AA AA AA 5 Project EOC VICW cose re cakscscn sacs ra AA O EA O EEAO EEEE A a 6 Verification VV INOW siii E 7 Editon ATCA AS E E AAA ATA AAA 8 Comm stir ation Module Wid W al 8 Extended Contigtiration Window sinister iaa 8 Module Pros rarm MO de 9 Monitores WINGO Wind ai li din is 10 4 PROJECT ON MASTERTOOL EXTENDED EDITION o ccccccocconononnnnnncnnnncnnncnnncnnnnccnnncccncncccccccccccccicinnonss 11 Wihatas a Project ni RA AAA AAA AR 11 How to Convert a Project from MasterTool Programming ccccc
71. ecified by user in the field Operands Quantity and the value must be between 75 and 255 e Redundancy Enable or not the redundancy option After import the PB file to the project 1s possible edit the fields in the grade Import Export The button Export Relations is used to export the relations settings to a CSV file it can be opened in Microsoft Excel This file can be used to do a configuration s backup The button Import Relations is used to import the relations in the CSV file to PROFIBUS relations settings ATTENTION The maximum number of relations is 2000 For more details how to set the PROFIBUS modules consult the User s Manual of respective Extended Configuration Module Multiserial PO7093 The MTool XE has a special configuration for buses that containing the module PO7093 This module has 3 serial channels for local HMI functions and MODBUS network configurable via the Extended Configuration module With the module PO7093 declared on the bus it s necessary create the module Extended See topic Extended Configuration Module With the insertion of the module configuration the tree view will have the appearance shown below 56 5 Project Modules Project IX S49 Modules ai 9 Configuration 2 C Config 000 Ft Bus A COM A COM 2 22 COM 3 t Ethernet General Parameters 22 Operands 22 PLC Configuration 2 Redundancy te Module Configuration SJ Execution Ull EA E E0
72. ed according to the version of the software key that is if the software key 1s of the same version of MasterTool Extended Edition then all the functionalities will be available However if the version of the software key is previous the version of MasterTool XE 71 6 Installation Extended Edition 1t qualifies only the functionalities updated until the version of the software key To verify the version of a software key after installed and informed the key of the software click on the menu Help About A window will be shown as illustrated bellow that contains this information with the version of MasterTool Extended Edition For further details see the chapter Versions of MasterTool Extended Edition About MasterTool XE Master Tool Extended Edition MT2000 Advanced 5 13 Copyright 007 Altus SA Masterl ool is a Trademark of Altus 5 4 Licensed to Albus Serial Number altus key 5 13 Trial Key 359 remaining days Components Yersions Operational system Microsott Windows NT 6 7 2600 0 Service Pack 2 Net Framework 1 1 4322 2407 Orion 04 Sirius 03 Information and Altus Contacts Headquaters Support Phone 55 51 3589 9500 aa Er A A NiR a PPR 55 51 3589 4501 Wea altus com br suporte akus com br whats Hem Figure 6 4 MasterTool XE about window indicating the versions Connections MToolXE communicates with the programmable controller gateway bridge or with the adapter of communicatio
73. ed and can be visualized in the window of module edition Configuration WARNING The folder standard for the creation of a project is My Documents My Projects being able to be modified in the instant of the creation of a new project WARNING All the integrant modules of the project are located in the same subfolder that is indicated in the creation of the project In case there are inserted modules that are in other subfolder copy of the module is automatically carried out for the subfolder of the project Convert a Project from MasterTool Programming MasterTool Extendend Edition can convert projects created by MasterTool Programming in MT4000 as well as MT4100 MToolXE will carry through the conversion of all the modules with its respective archives of descriptions and reports of Operands To carry through the conversion of a project open the project created in MasterTool Programming as it was a normal project of MToolXE MasterTool Extended Edition will make an automatic backup of the project creating a backup folder and moving all the archives of the project for inside of that folder Only the necessary files for MToolXE will remain in the folder of the project as the other files that it will create due to the configurations To convert projects from PLCs series AL 600 AL 2000 AL 3000 QUARK and PICCOLO will be ask a PLC of serie AL 2004 Ponto or Grano In this case all ladder operand report and module report will
74. ended Module of Configuration in this manual 3 General Overview Module Program Window The module program window presents the modules that it contains upon programming of PLC or part of it This window varies in accordance with the language of each module and it can be Ladder or Language ST diagram An example of these windows 1s presented in the follow figures Pf P ST 003 1 PROGRAM ProgramName a 3 4 Write your code here 5 6 END PROGRAM Figure 3 5 Edition window of ST language program module 3 General Overview Edf E E001 001 2 Logics Logic 000 MEG Logic 001 E00000 E0010 0 a Moy hic MoT MoT S6h10010 2810100 6 7M0010 3 710010 So M000 1 10001 Ho oo KM 00020 KM 00020 M0000 I0000 Figure 3 6 Edition window of ladder language program module To get information about how to configure the program module check the chapters Module of Program Ladder and Module of Program ST in this manual Monitoring Window The monitoring window visualizes the values of operands of PLC in real time Any type of operating in diverse numerical bases can be monitored such as Decimal Binary Octal and Hexadecimal The following figure illustrates the monitoring window Monitoration 6 IP 197 166 1351 Operand Base 250000 Decimal MOO01 Decimal t 0007 Decimal 205110003 Decimal 2510004 Decimal 000005 0000 0000 0000 0101 Binary MO006 oo Decimal
75. ended Modules Configuration Function Modules Procedure Modules etc To carry through this search go to the menu Search Operands and inform the band of operating that it is desired to search as in the following figure jy Cross Reference Filter x Cross Reference Filter Select the operand to be found Operand Band em 0000 zm 0000 to M0999 Quantity Search on fi ood a fan the Project Figure 4 8 Selecting an operands band to find on project This screen basically has the objective to inform the band of operands that will be searched In case it is desired to limit the search area for the band of operand is enough to select of the list search in a module In such a way the search will be effective only in the current module After informed the band of operands it can be visualized in the field Band click in the button Search The result of the search will appear in a screen as shown Wy Cross Reference Search band M0000 to M0999 8 Occurrences operand access Module Localization comme Reading E PPP 001 Logic 0 Line 0 Colum MOY Start Operand Writing E PPP O01 Logic 0 Line 1 Colum MOY Target Operand Writing E PPP O01 Logic 0 Line 2 Colum MOT Target Operand Writing E PPP 001 Logic 1 Line 1 Colum CHF Faixa de operandos fonte 1 Writing E PPP 001 Logic 1 Line 1 Colum CHF Faixa de operandos fonte 2 Writing E PPP 001 Logic 1 Line 1 Colum CHF Faixa de operandos destino 2
76. essing of warning messages E Bb 5042 Diagnostics of modules i 7 57042 Ethernet 0 interpretation G g 57042 Interruption Serial 3 EE 3 57042 Compacting of RAM memor a 10 57043 Processing of warning Messages ip 11 57043 Diagnostics of modules ip 12 57043 Ethernet 0 interpretation LL 13 57043 Compacting of RAM memory ip 14 57043 Interruption Time LL 15 57043 Processing of warning messages EE 16 57043 Diagnostics of modules Figure 7 10 Advanced information window firmware message page selected Call Stack This page inform the which the order of modules E 000 E 001 E 018 E 020 F P were called in last execution cycle This information is showed in a Treeview component because this is the best way to show how the modules call each other This information is very important to verify problems like infinities loops module does not used and so on 85 7 Communicating with the PLC y Advanced Informations Mode 0 Sub net 0 E x Advanced Device Informations Advanced information and diagnostics from the device Eye E 01 001 El Paf P LLADDER ODO EP P LD1 002 EWA E E18 018 A AA P LD2 003 E P44 P LD3 004 Py P LD4 005 E P48 P LOS 006 Py P LD6 007 E P48 P LD 008 E P4f P LD8 009 H A P LD9 010 A P LD10 011 EWS E E18 018 B A P LD11 012 E P48 P LO12 013 E P4 P LD13 014 EP P LD14 015 ATTENTION In pages System Messages Firmware Messages and Call Stack there is
77. f the corresponding table to this module To edit the parameters of a relation select a corresponding line to the relation and click on the button Parameters a window will be opened as shown in the figure This window varies according to each relation y Configuration of port 0 from GR371 Configuration of port 0 from GR371 Select the item to configure Description Temperature Unit Analog channel O Input 0 Analog channel 1 Input 1 Analog channel 2 Input 2 Analog channel 3 Input 3 Diagnostic Celcius C 0 O ARTETA Filter of the analog channel o ems to 400 ma y pue ray a a EE Te a psa eS A AREAS RARER oe ia Filter of the analog SERRA Filter of the analog channel3 aa aa aaa Analog channel 5 Output 1 a a OE TE e IRIS M0104 to M0105 OG 2ms to 400ms thermocouples Channel disable 2ms to 400ms thermocouples channel disable sit een a i Channel disable Settings Cancel Figure 5 26 Editing the parameters of a relation on a Grano Series module To edit one of the values of the table of this new window click on the corresponding line and insert or select the new value desired If the line is gray then it is not available for edition Bus To AL Series As well as bus of Grano Series the bus of AL Series can be totally configured in MasterTool Extended Edition through the following window 43 Configurations q
78. f the screen the modules HardFlex installed in MasterTool Extended Edition can be visualized see the chapter Installing Modules HardFlex in MToolXE and the HardFlex used by PLC To move the HardFlex used click on of the desired option available in the list WARNING It will only be available in the list of HardFlex Modules the modules installed previously before opening the project In the border bus a window as the following one is shown se eeeeeeeeeneseeeee ammm Modules GR371 M0100 to MOLO 2 MOLO4 to MOLO gt DO 01 GR371 E0000 to E0001 l 50002 to SODO3 o El DO 02 GR900 DO 03 GR900 Parameters Remove Insert Figura 5 25 Editing the bus to Grano series This screen has the following columns e Pos Position of the module in bus e Idx Number of the relation of each module There are modules that have more than one relation e Modules Name of the module or HardFlex declared 42 5 Project Modules IB Operands referring to the digital inputs of the module IW Operands referring to the analog inputs of the module OB Operands referring to the digital outputs of the module QW Operands referring the analog outputs of the module Diagnostic Operands referring to the diagnostic of the module To insert a module click on the button Insert and select a module of the open list of options To remove it click on the button Remove in the position o
79. fication Window The verification window has as objective to assist the work of the programmer allowing the visualization of all the errors and warnings contained in the configuration and programming The warning messages and information relative to these occurrences are presented in a clear way and objective in order to tell to the programmer what 1t is the error and where 1t can be found The window of verification is filled and modified every time a project is opened when a module is saved or envoy for a device or when requested through command to verify the Project or verify module In the heading bar of the window it is informed what was verified project or module and if will be this finishes case which the module and the amount of errors and warnings contained in the verification Each error or warnings 1s represented by a line and will be in the window until a new verification is carried out The definition of error is all and any configuration and or programming that certainly causes a dysfunction A warning is an indication of a configuration and or dangerous programming or then incomplete but that it can be desired or then not necessarily it will make that the objective of the project be compromised A project with one or more errors cannot be sent to the PLC therefore it could cause a serious imperfection ATTENTION It is suggested that all modules that are uploaded in PLC do not have any warning in order to prevent behav
80. follows the following format C 000 where it must have at most 6 characters 27 5 Project Modules The Module Configuration does not have a common form for the diverse PLCs supported by MasterTool Extended Edition as exactly the differences of characteristics of each one of them influences in what the Module Configuration has or does not have So they can only be visualized in the window of Configuration Module the configurations that can be made for one determined PLC However whatever 1s the PLC chosen for the Project the visualization window of edition of the Configuration Module has a common main form as shown in the following figure 4 C Config 000 7x Configuration Module PLE configurations ALNET II qe All Operands COM 1 Retentives ag Memory 1024 xMoo00texMi023 JO Not Declared Operands 0 eS 0 PLE Configuration Decimal Hot Declared gt Hot Declared synchronism Real 0 Hot Declared 0 Mot Declared Integer 10 Not Declared 0 Not Declared Output 3 250000 0 Not Declared Ausilarn 512 40000 to 224051 1 0 a Not Declared Table Declaration Operands Memory Memory ooo y Decimal ic y Free Bytes 4704 Rel p lt D 49152 Integer co A Close Figure 5 3 Editing window of the configuration module As the Configuration Module contains all the information of a determined configuration of PLC the configurations have been subdivided and are visualized in the list that appears in
81. g Module No Maximum Cycle time 1 ms Protection Level 0 Minimum Cycle time 1 ms 1 0 modules No E018 calling period Without E018 exchanging with the PLC powered Continuous reading Figure 7 7 PLC information window While the window is open to bring up to date the values click on the button New Status or then mark the option Continuous reading for constant update of the screen PO3x47 PLC Series The PO3x47 PLC Series has Logs like System Messages Firmware Messages and Call Stack The System Messages Logs has all maintenance PLC information This is a good tool to detect problems occurred by some operation error 83 7 Communicating with the PLC y Informations Node 0 Sub net 0 E x Device Informations Basic informations and diagnostics from the device POS24 7Betasu 0 06 PLC model Firmware version Operation mode Programming Messages Eror w aming Message Battery low Warning Message 1 Warning Message 2 Warning Message 3 Status Outputs Forced Relays Compacting RAM Copying Module Protection Level VO modules exchanging with the PLE powered Continuous reading Times Enable Mo Ho Mo O es Masimum execution program time Instantaneous Cycle time Medium Cycle time Masimum Cycle time Minimum Cycle time E018 calling period Advanced Figure 7 8 PLC information window Que Clicking in Advanced button the ad
82. hannel Ethernet channel needs the IP address of the PLC in the Ethernet net to effect the communication with the same The valid addresses for use in this type of communication are the Same ones used in a net Ethernet PLC Download Upload Window To a module carry through the tasks that have been programmed it must be sent for the PLC When a module that is in the PLC 1s needs alteration it must be read for MToolXE so that the alterations can be carried through The processes of reading and sending of modules for the PLC deletion of modules and transferences between memory RAM and FLASH EPROM can delay some seconds as MToolXE bring up to date the directory of modules after these procedures The window Read and or Send Modules for PLC can be opened through the menu Communication Download Upload Module the communication with the PLC will be carried out through the following window 7 7 Communicating with the PLC Yy Download Upload Modules Node 0 Sub net 0 E x Modules on Project POS247 ModuleName Size Devices on Module PO3247 V0 06 gt Upload Modules C Config 000 255 Upload All C Config 000 243 2007 10 56 20 L Ex lt T 003 2232007 10 56 20 aa C E T 0003 E 01 001 E E0 000 E E18 018 Download Module s E E20 020 Download All lt lt lt F 4R031 042 A e O TOD E 0 000 2 3 2007 10 56 22 E E18 018 2 3 2007 10 56 22 E E20 020 2 3 2007 10 56 22 F ARO31
83. hese information of the project in a file CSV click in the menu Report Export Tags and Descriptions Clicking on this menu a browse window will be opened to select the folder and the name of the file that will be saved To import tags and descriptions of operands click in the menu Report Import Tags and Descriptions A window will be opened to choose the behavior of the importation of Tags y Options to import the tags and descriptions 3 x Importation of Tags and Descriptions Choose one of the options below to import the tags and descriptions Import Options Erase all the existing tags and descriptions and import the file import the tags and descriptions and substitute the current ones import the tags and descriptions and do not substitute the current ones OK Cancel Figure 4 15 Importing tags and descriptions of a CSV file After clicking on OK a browse window will be opened for the choice of the desired file for importing the information Exporting Project to HTML Format The MasterTool Extended Edition allows exporting the main project information to a report in HTML format allowing the viewing in any computer with an internet browser installed To perform the project export to HTML format just click the menu Project Project Export HTML format A window opens as shown in Figure 4 16 to select the items to be exported In this window the information that will be exported to HTML
84. hey operate synchronized 1t must be configured 1f PLC generates or 1f it receives synchronism The option Synchronism NMEA mentions applications that use synchronism GPS In usual applications the option Without Synchronism must be selected as in the following figure 34 5 Project Modules aa Ta normal applications the toma E option Without Synchronigm should be selected IFitis Working synchronised t should configure the PLE to generate of receve C Receive Spnchronism C Generate Sunchronism synchronism The NMEA Syrchrarism O Syachronism NMEA option refer to applications that using GPS synchrarism Figure 5 14 Configuring the PLC synchronism Parameters To Grano Series In this Item of C Module some special parameters of a PLC are configured such as Band of Operands used by the Clock of the PLC and Band of Operands of Diagnostic of the System The next figure shows the window of parameters for PLCs of the Grano Series Y Enable the Clock Clock Operands Configuration Reading MOOO0 to 4MODO6 Setup MOOO to 2M0013 Control ZA0000 Diagnostic Operands System 2M0014 to XM0032 Figure 5 15 Configuring parameters of Grano Series To edit one of the operand bands click on the respective button and inform the desired band of operands Keys Configuration Some PLCs have keys for interface with the user which can be configured in this Item of C Module This window c
85. hout using one Wizard the PLC used in the project must be selected and the name of the project indicated In the menu Project New the following screen is opened 12 4 Project on MasterTool Extended Edition py New Project x New Project Insert the name of the project the folder and the PLC model TE Wizard Test id Project Path C Documents and Settings Administr Ed Select Wizard CP Model PO3242 x Figure 4 2 Creating a new project For the creation of a new project with Wizard first must be choose the PLC Model and then click in the Use Wizard if there are any available option to respectively PLC Model It is a project previously created for one determined situation facilitating for dealing with many necessary stages already concluded for the project reach the objective In case it is desired to use some Wizard one of them must be selected and the steps indicated in the screen must be followed ATTENTION The PLC of series AL 600 AL 2000 AL 3000 QUARK and PICCOLO and the router devices AL 2400 S AL 2401 QK2400 and QK2401 are configured by MT4100 programming module open in other window Opening a Project To carry through the edition of a project it is necessary that this project is opened in MToolXE When a project is opened in MToolXE and it had been edited previously all the windows of the project will come back as they were before the project having been closed that is MTool
86. hrough the screen of State of PLC select a line of the list of Forced Points that represents the operand that 1s desired to free In case it is desired to free the operands entirely click on the button Free All but in case of liberating only one bit click on the button Free This last option when selected will open a window as shown in the figure rT x Free Free the forced operand bit Address E 0000 OK All Operand Bit Number 0 Cancel Figure 7 16 Free one bit of a forced operand 88 7 Communicating with the PLC Monitoring The monitoring is showing in real time the values in the instructions modules or logics There are three kind of monitoring Operands Modules and Logics Monitoring Operands The monitoring of operands consists of presenting MasterTool Extended Edition in real time the values contained in the operands of PLC The values of the operands are presented in an edition window that contains a list of the operands that must be monitored Many monitoring windows can be used identified for the address of the node and sub net or for the IP address of the same and for the name of the monitor file window in case it has been saved In the monitoring window list is allowed the insertion or removal of one operand or a table position In case the monitoring is carried through for a block of operands or for more than a table position for each block of operands is shown a monitoring window not being
87. iguration options are Include cross reference Includes cross references of reading and writing of each operand listed Creating hyperlink in references Transforms the cross reference pointing to hyperlink on the logic where the operand is referenced List only operands of selected modules Filters only those operands that are being used in selected modules in Modules section 24 Modules Path 4 Project on MasterTool Extended Edition In the Modules group there are listed all modules present in the project and have options such as e Include list of operands Includes list of operands used in each logic e Include cross reference Includes cross references of reading and writing of each operand listed e Creating hyperlinks in references Transforms the cross reference pointing to Hyperlink on the logic where the operand is referenced e Remove unselected modules references Remove the cross references of modules that were not selected e Include notes module Includes note of each module if exists e Include observation of the logics Includes observation of each module if exists The field Export Directory selects the directory where the files are generated In this folder the following is generated an HTML file with content selected for export a CSS for formatting and Logics folder with the image of the logic used in the export HTML and CSS files always have the same name of the project In the field Specifying CS
88. igure jy Yerifying the Modules Upload z x Verification Description Module Localization This is a BETA version of MasterTool Extended Edition and it is not recommended to continue with ithis operation Altus do not quarantees the correct Functioning of the PLC with this version i A The module F 4444 004 is never used al2004 mtxe 1 Operand E0010 0 not declared E PPP 001 Logic O Line 0 Column 3 Temporary real operands band Operand FOO00 to FO003 not declared F NNNM OO0 Linha 0 Coluna O x Era esperado Operador tribuicao ao inv s de Identificador F NNNM O00 Linha 4 Coluna 5 M Menssage This module s contain errors and can not be uploaded Figure 7 3 Example of errors uploading module to the PLC In case uploading the module has been concluded the sent modules will have to appear in the list of Modules in the PLC When a module is sent in case the PLC has an equivalent this last one will be overwritten WARNING Only saved modules that are part of the project can be sent for the PLC WARNING The Sending of modules is only allowed in case the PLC is in way execution programming or cycled or a warning window will be shown and the PLC will have to be placed in programming mode Downloading Modules from the PLC To read a module of the PLC from the window read or send Module select the module of the list of Devices on Module and click in Download module s lt One or mor
89. ing able to be modified only its content Creating a Module to the Project Beyond inserting modules already existing in the project another form to add more modules is creating a new one This procedure can be made with any opening project clicking in the menu Module New A screen will be opened with the next one illustrated 15 4 Project on MasterTool Extended Edition jy New Module l x Create New Module Select the type the name of the file and the tag of the module Module Type Configuration Start Module Module Name Language E Test fo Ladder si Figura 4 5 Creating a new module Depending on the type of selected module some parameters of this window will not be available for alteration or then the restriction of values will move It happens because some modules has restrictions as shown in the follow table Extended Configuration Module The number can vary from 003 to 009 The field Extended Configuration Module is enable to choose an option Table 4 2 Project module names restrictions WARNING Some types of modules cannot be shown in the options list because the type 1s not adjusted for the model of the Project PLC The same occurs with the type of extended module configuration For further details check the manual of the used PLC Inserting Notes and Descriptions of the Project In MasterTool Extended Edition a series
90. iors not desired Verifying the Project al2004 mtxe 3 Erros 1 Warnings ascites ee Lacan J The module F NNNN OOO is never used al2004 mtxe 49 TI Operand 50010 0 not declared E PPP 001 Logic O Line O Column 3 Y PROGRAM b4 Operand 50010 0 not declared F NNNN 00O Linha 15 Coluna 9 Y Temporary real operands band Operand FOO00 to F0003 not declared F NNNN OOO Linha 0 Coluna O Figure 3 3 Verification window The window of verification contains the following columns e Column of Icons Graphical indication if is an error or warning e Description Description of the occurrence that it indicates of fast form the configuration and or invalid programming e Module Indicates the name of the module where the occurrence is found However some occurrences are found in the project and can appear with the name of the project e Localization It indicates more specific form inside the module the localization of the occurrence 3 General Overview WARNING Giving a double click with the left button of mouse on the line of an occurrence being in error or warning the module will be opened in the corresponding point Edition Area MasterTool Extended Edition works with the project concept Project represents the programming and configuration of a PLC that uses diverse modules and other documents as the following ones e Configuration Module e Extended Configuration Module e Program Module e Monitori
91. ith succes by ALNET 1 Recelwed command TRANSMITS PROGRAM MODULE TO ARAM by senal port COMMS Unforced all operands Figure 7 9 Advanced information window system message page selected 84 7 Communicating with the PLC This page has the system message historic with the last users PLC actions This log was created to help to detect problems made by bad users operations This historic has until 128 messages each one with 1ts date and time ATTENTION Is necessary adjust the PLC clock Else the field Date and Time show Invalid date and time Firmware Messages The firmware messages are the historic with the main functions and routines called by PLC firmware program application These messages were created to firmware developers find more quickly some error This historic has until 64 messages Beyond the called or executed procedure function 1s shown in this history the information of time in milliseconds of each event this information 1s necessary to calculate the lost time in each function procedure in some case abnormality in functioning of equipment y Advanced Informations Node 0 Sub net 0 D x Advanced Device Informations Advanced informations and diagnostics tram the device p LL O 5 04 Processing of warning messages EE 1157041 Diagnostics of modules ip 2 5704 Interruption Serial 3 GO 3 57042 Ethernet 0 interpretation zF 4 57042 Compacting of RAM memor EE A AYO Proc
92. lex be used with a given CPU is done through the Settings menu Options Install HardFlex 36 5 Project Modules By opening its installation screen we have two options Install HardFlex and Install HardFlex in PLC py Installing HardFlex X Installing HardFlex Install the HardFlex on the MasterToolXE and select the device to install on CP Install HardFlex Install HardFlex in CP Copy to directory MasterT ool Select HardFlex GR900 COUNTER AND FAST OUTPUT Install in CE CP on programming mode Send the first file to the CP Send the second file to the CP Send the modules from RAM to FL4SH Install in Project Close Figure 5 18 Installing HardFlex The first option should be selected when you want to insert a new HardFlex the project First you must click on the button Copy to directory MasterTool to select the desired HardFlex according to the type of CPU used in the project The second option should be used to install HardFlex in CP Select HardFlex you want to install and click the button Install in the PLC ATTENTION The installing of HardFlex in PLC Will change its state to programming After the installation the screen is as shown below 37 5 Project Modules jy Installing HardFlex 4 xi Installing HardFlex Install the HardFlex on the MasterToolXE and select the device to install on CP Install HardFlex Copy to directory MasterT ool Select HardFlex GR3
93. llowing documents are suggested as source of additional information Techniques Characteristics MT8000 MasterTool Extended Edition Ladder Programming Manual MasterTool Extended Edition ST Programming Manual MasterTool ProPonto User s Manual MT6000 Visual Inspection Before proceed the installation it is recommendable to make a careful visual inspection of the material verifying if it does not have damages caused for the transport Verities if all the CD ROMs are in perfect state In case of defects informs the company or the nearer Altus deliver It is important to register the series number of each equipment received as well the revisions of software in case it exists This information will be necessary in case of need to contact the Altus technician support 1 Introduction Technical Support To enter in contact with Altus technician support in S o Leopoldo RS Call 55 51 35899500 To know the Altus technician support centers in others localities consult our site www altus com br or send an e mail to altus O altus com br If the software 1s already installed please have the following information upon requesting the assistance The version of software MasterTool Extended Edition The software key version used in MasterTool Extended Edition The revision of the equipment and the version of the executive software contained in the label affixed on the side of the product when the question relates with communication with
94. loading Redundant Configuration After finishing the configuration it is necessary to upload the project to both CPUs Primary and Backup At this time one CPU will pass to execute the program as Primary and the other as Backup Extended Configuration Module MTool XE has a special configuration for modules PO4053 and PO7093 These settings can be met through the Module C Extended created through the following window 54 5 Project Modules New Module Create New Module Select the type the name of the file and the tag of the module Module Type Configuration Extended Module Multisenal PO 7093 4 PROFIBUS PO4053 HMultisenal PO FOSS Module Mame Language Ss si Cancel Figure 5 40 Creating a extended module Extended Configuration Module PROFIBUS PO4053 In the MasterTool XE there is the Extended Configuration Module where is possible edit the PROFIBUS net configurations To do that we must import to the project the PB file clicking in the Import PB file These files with extensions PB are generated by ProfiTool software 2 Memory 34 C TESTE 003 7 Xx Mode Module Type Input Add Output Add Size Bytes Operand on PLC Master PROFIBUS 1 5 PO2022 16DO NO Dry Contact Relay QB NA 2 MODO NS Relations O 2 5 POJ100 Redundant Head POSO63 RE MO Position a 5 POS100 Redundant Head POSO63 RS ON a Aloc Redundancy IY Redundancy Redundant position 0 Import
95. logics py Paste Logics x Paste Logics Paste a band of logics on the current module Target Logic Figure 5 50 Pasting logics on the program module Inserting or Editing Tags and Logic Comments Every logic used in a program module Ladder can have an associated tag a commentary describing shortly the function of the logic and a field of comments to describe it Tag and commentary of the logic are shown 1n the first line of the logic when a program module is being visualized in MasterTool Extended Edition To edit the Logic Tags and commentaries go to the menu Report Logic description or click with the right button of the mouse on the logic and select the menu with the same name The followings windows will be opened This first window show all tags in module Logic Description Logic Description Insira a Tag Descri o e Observa o da L gica Description Observation this is a bag here description about the logics observation about this Carcar Figure 5 51 Logic description To edit a descript of the logic it is enough click in a line of the grid in window as below The following window will be shown 63 5 Project Modules Logic Logic Description Tag Editor Description and Observation of Logics Tag this iz a tad Description here description about the logics Cancel Observation observation about this Figure 5 52 Inserting or editing tags and logic comments
96. merable improved resources and extras becoming this tool of programming very versatile MasterTool Extended Edition allows the development of applications The edition of the program applicatory uses the concept of symbolic programming tags or nicknames making possible the documentation of the project during the edition of the modules The concept of the project that establishes a relation between several archives forming a work environment 1t facilitates the work reducing significantly the time of development beyond hindering the user to commit errors of configurations more common through the option of verification of project MasterTool ProPonto MT6000 MasterTool ProPonto MT6000 software is necessary for configuration and parameterization of Ponto Series This software referenced in this document as ProPonto is found in the same CDROM of MToolXE in a subfolder with the same name and must be installed from there WARNING The ProPonto is necessary only for the creation and configuration of bus to PLCs of Ponto series Further information on ProPonto can be got in the manual of use of ProPonto that can be found in the format PDF in the directory ProPonto CDROM Manual Documents Related to this Manual To get additional information about MasterTool Extended Edition can be consulted other documents manuals and techniques characteristics beyond this These documents are available in the last revision at www altus com br The fo
97. n in net through the serial interface type RS232C of the microcomputer and in the case of MT4100 it also communicates by the Ethernet channel In case there is more than a serial interface of the type RS 232C MToolXE assumes that the communication will be carried through by the interface 1 COM1 It is possible however to define another serial interface for the accomplishment of the communication through commands of MToolXE ATTENTION The connection or disconnection of any peripheral PLC printer protector of software etc with the microcomputer must be carried through with the equipment off or there is the risk to damage the communication interfaces ATTENTION It is indispensable the existence of ground between the peripheral equipment and the microcomputer before carrying through any connection The next table shows the connections allowed between the microcomputer where the peripheral MToolXE and devices are executed as well as the handles Altus used for such connections 72 6 Installation Serial Connection Type Cable Used Interface 9 pins MasterTool XE and AL 1342 or AL 2004 PX2004 AL 1390 gateways AL 2400 S e QK2400 bridges AL 2401 e QK2401 serial communication module AL 1402 MasterTool XE and communication adapter AL 1413 AL 1349 MasterTool XE and MODEM RS 232C AL 1346 MasterTool XE and PLCs PO3X42 PO3X45 PO3X47 AL 1715 Grano 25 pins MasterTool XE and AL 1343 or AL 2004 PX2004 AL 1383 gate
98. n of the positions table quantities ATTENTION As the type of CPU selected in the project some operands are not available and the fields will be incapacitated 29 5 Project Modules ALNET All the PLCs have at least a serial canal with which they can communicate with supervisory MasterTool Extended Edition and any another ALNET I Master device The configuration of the parameters of these serial canals is made in the following window M ALNET Address 0 t Baudrate 9600 bps y M Modem Type without Modem No modem will be used The device can communicate in both C Half Duplex directions but not at the same time C to The device transmits the data Full Duplex NO simultaneously and in bidirectional Way L Figure 5 6 Configuring the serial channel with ALNET I protocol In this window the speed of the serial door can be configured for example as well as the Address of the Station ALNET Il For the PLCs that support ALNET II this Module C Item makes the configuration of the PLC in this net in a clear way In this window times of Time Out it can be configured as well as speed of communication Redundancy etc The following figure illustrates this idea Identification Name Timeout Inter Sub net 100 ms 0 Station Node Address fi Timeout Intra Sub net 100 ms 0 Sub net Address fi 1000 kb Physical Connection gt Baudrate ps Elie gt La Optical
99. n the chapter Module Configuration 58 5 Project Modules ATTENTION For more details about modules PO7093 as compatibility with CPU s see the Technical Documentation CE109617 and User Manual MU209617 Program Module Program Module is a module that has routines developed to be executed in a PLC The name of a module of Program always has one of the following formats e F Function Module e Pp Procedure Module e E Execution Module There are basically two languages of development of Program Modules Ladder and Structure Text ST The language Ladder is a graphical programming language that remembers the diagrams of electric panels used in industry before PLC This language is of great acceptance in the area by the simplicity of programming and use of practically the same symbols of the diagram of relays For further details about this language consult the Manual of Programming Ladder of MasterTool Extended Edition The programming language Structure Text or simply ST is a text language that congregates the classic programming elements to develop algorithms For further details about this language check the Manual of Programming ST of MasterTool Extended Edition Both languages can simultaneously be used in the project however it is not possible to have both in the same Module of Program Ladder Program Module The Program Module Ladder is represented in MasterTool Extended Edition through a graphi
100. ng Window All these documents and other reports they are shown in the Edition Area In this space 1t finds these open modules when requested as a wndow for each module In this way they can be opened diverse simultaneously windows allowing agility in the work Configuration Module Window The edition window of the configuration module allows to visualize and to modify the diverse values of configuration of the PLC and is shown in the follow figure C Config 000 FX Configuration Module PLE configurations ALNET Il Bus an u Identification Mame Timeout Inter Sub net 4100 ms D El Ethernet Station Node Address i 4 Timeout Intra Sub net 100 me D 4 Operands a PLE Configuration Sub net Address Phusical C s Synchronism 1000 kbos weical Connection Baudrate 1000 kbps vi f Electric Optical Redundancy Multicast Groups Enable Period of Active Connection Test Commutation Delay Close Figure 3 4 Configuration module edition window To get information how to configure the module Configuration check the Chapter Module of Configuration in this manual Extended Configuration Window The edition window of an Extended Configuration module can vary according to the type of the Extended module of Configuration However these windows are similar to the window of the Module configuration To get information about how to configure each one of the modules of Extended Configuration check the chapter Ext
101. nserting a project module 2 To select a file of opened browse The file will be copied to the Project directory in case it is not in this same folder To remove a Module of Project 1 Click with the right button of the mouse exactly on the module that is desired to be removed of the project as in the follow figure and click in the option remove 14 4 Project on MasterTool Extended Edition E al2004 mtxe 4L 2004 5 43 Modules EE Configuration Ea C Config 000 22 ALNET II Bus COM 1 ju COM 2 Ju Ethernet pu Operands oo PLC Configuration fm ive Synchronism a Execution ae EE Function Open o 9 FAND o EG FNNA 23 Procedure Information 23 Monitor windo Find O d Operands Rep neon gt Auxiliary Find Instruction Y Decimal Replace Operands o Input Oute ood Integer Module Send ful Memory Module Verify 7 Real 5 Real Table Toogle Insert Senha DY Integer Ta ads od Memory Te 5 Decimal T Logic Description C Documentatio Figure 4 4 Removing a module from project Inserting and Removing other Documents Like the insertion and removal of Project Modules works the insertion and removal of Monitoring Windows and Documents The project tree view contains folders as Documents and Monitoring Windows where these elements added to the project can be found In the Tree view folder of Project Operands Report no element can be added or excluded as these reports are fixed be
102. nts and reports offering resources and options for configuration of the impression as well as what will be printed Window to Select the Documents to Print In MasterTool Extended Edition there is a window in which can be configured and selected the documents to print The figure shows this window of election x Print Select the printing options and click OK Printing Options m Module i me Name E AAS 000 List of Tags and Descriptions C Module F Module Notes ene _ First Logic 0 Auxiliary Last Logic 0 Memory Co Print with the operands description Bus Ex Print with the logic obseryahons Decimal M Cabe alho e Rodap gt C Integer J Exh C Reais V Exibir Cabe alho S Exh r e V Exibir Rodap C Decimal Tables C Integer Tables Cancel C Real Tables Vi jew Figure 8 1 Window to select the documents to print On the left the election of the type of document that will be printed is made Report of Tags and Descriptions or Modules of Program In case of printing report of tags and descriptions the one that will be printed have to be informed through the type of operating In case of desiring to print module program a module in the list Name has to be chosen and in case of module program to ladder inform the logics that will be printed In this screen can also be determined if will be printed the heading and the baseboard for pages A previous of
103. of documentations can be made to help in the development and maintenance of the project Among them there is Notes and Description of the Project that can be visualized and edited through the menu Report Project Notes The follow Screen represents these documentations 16 4 Project on MasterTool Extended Edition Py Project Notes x Project Notes Fill the fields below to the project documentation Project Demo mbxe Date Description Revision OK Company Cancel Designer PLC Firm are Motes Figure 4 6 Project notes window Changing the Project PLC Model At the moment of creation of a project in MasterTool Extended Edition is defined which PLC model of the project However some situations demand the change of PLC and this can be made through the menu Project Change PLC Model or clicking with the right button of mouse in Tree view of the project exactly on the project folder and selecting the menu item Change PLC Model Whatever is the way used for the alteration of the PLC Model a window for the election of the new PLC model is opened as in the figure bellow y Selecting the PLC x Selecting the PLC model Select the new PLC model Current PLE model AL 2004 New PLC model cancel Figure 4 7 Changing the project PLC model To modify the PLC Model used in the project select in the list the new PLC click on OK button and confirm the exchange in case of being cert
104. ogramming mode Sending Modules from FLASH to RAM To transfer a module of the memory FLASH to memory RAM of the PLC from the window of Modules select the module of the list of Modules in Flash and click in Flash gt RAM One or more modules can be selected In case of transferring all the modules of the PLC click in the button All Flash gt RAM 80 7 Communicating with the PLC Erasing a Module To erase a module of the memory the PLC either in RAM or FLASH select one or more modules of the lists of Modules in RAM or Modules in Flash and click on the button Erase Module Only one question for confirmation of the procedure will be made and clicking on Yes the command will be effected Erasing the FLASH Memory To erase all the FLASH memory that is all the modules of the FLASH memory of the PLC in the window of Modules click on the button Erase Flash Only one question for confirmation of the procedure will be made and clicking on Yes the command will be effected Compacting the RAM Memory The memory RAM is automatically compacted for the PLC every time it is placed in programming mode When in execution mode RAM is compacted only with the command of the corresponding drive in the MasterTool Extended Edition therefore this task increases the verification time of cycle of the application program To compact the RAM in the window of Modules click on the button Compact RAM Information of a Module on the PLC In
105. on Force opening the following window Ay Force E x Force Operands Set the operand and the value to force and click OK Value Channel Ser y anne Serial TMODO 000 255 E hn TMODO O01 6 TMODO 002 0 Sub net IS Base Decimal y Operand 2TMODO 000 Number of Positions B lt Include to Monitoring Figure 7 21 Operands forcing window 91 7 Communicating with the PLC Through this window the operands and the respective values to force can be defined as well as determine which PLC will be forced through the communication channel In case the amount of operands is more than 1 in the screen a table with a line for each operating forced is opened The max number of operands that can be forced simultaneously 1s 63 The operand forcingapplies only to the E and S operands For other operands A M D l F WTM TD TI e WTF the operation is converted to a write operation because the CPUs do not support forcing commands with these operands MTConsole The MT Console is a utility that allows the communication with the PC through the command prompt windows to create scripts for automating routine communication Available commands are Read state from PLC Change state from PLC Read protection level Change protection level of PLC Erase FLASH memory Remove module of the PLC Change memory storage Read directory modules Read information from PLC Read forced relays from
106. on point to point is carried through with a device that is directly connected in the microcomputer of the MToolXE through a cable WARNING The address 000 for node and sub net does not have to be used in net communications only in point to point connections as it determines that all the PLCs in the net receive and answer the sent command occurring collisions in the answers The following table presents the possible values for addresses of node and sub net 76 7 Communicating with the PLC Communication Type o 0 ALNETIPointtopoint ta254 0 ALNETI 255 0 ALNET I with Broadcast ALNET I Table 7 1 Node and sub net addresses The sub net with address 000 indicates that the communication is carried through using the net ALNET l and the value contained in the option Node indicates the node that receives the communication The node 000 address determines that all the PLCs in the net receives and answer the sent command Specifying the node address in the band from 001 to 254 guarantees that only the corresponding PLC will identify and answers the command The sub net address with values between 001 and 063 indicates that the communication is carried through using the net ALNET II and that is destined to an only node being so the indicated one in the option Node WARNING The communication of MasterTool through the net ALNET II is possible with the use of PLC Address with Ethernet Channel As the serial c
107. operands used in the automatic placing of the bus modules Automatic placing consists in the definitions of operands according to the goals of each module so each operand must be specified separately In this screen is also possible to configure if the bus will support or not hot swap The bus configuration of is made through the software MasterTool ProPonto MT6000 enclosed in the CD of MToolXE and available on of Altus website www altus com br In this case it 1s advisable to check the manual of use of this software The configuration of ProPonto must be imported into MToolXE through the button Read the archive GBL it must be in the same directory of the project The software ProPonto can be executed automatically opening the archive GBL of bus through the button Execute After importing a bus from ProPonto the disposal of the modules in the bus as well as operands placed for each one of them can be visualized clicking in the borders Segment 0 Segment 1 Segment 2 or Segment 3 In this in case one guide of segment of Ponto Series bus can be seen as shown in the figure 39 5 Project Modules Al x 2 C Config 000 Configuration Module PLE configurations Configurations Segment Segment1 Segment 2 Segment 3 Pos Idx Modules Input Output Diagnostic PLE Configuration DB Pogg M0800 to MORS4 oo op POIOO0 E0000 Eo E0001 M0825 01 0 PO1004 9E0002 Eo S EOO0S o M005 26 Dz ab POIOIO E
108. rTool ProPonto tool 2 Enable the redundancy on C Module 3 Configure the redundant relations 4 Upload the program to both CPUs For further information about redundancy on PO3247 CPU see the Manual de Utiliza o PO3047 PO3147 e PO3247 UCPs S rie Ponto MU209108 49 5 Project Modules Figure 5 35 PO3247 redundant CPU Bus Configuration To configure the PO3247 redundant CPU is necessary to assemble the bus using the MasterTool ProPonto tool selecting the CPU code name PO3247 RED CPU 1M 30 I O instead of the CPU code name PO3247 CPU 1M Flash 30 I O It is not necessary to put another CPU on the bus because that redundant CPU already indicates that will be two CPUs 50 5 Project Modules yoru MOUS Dl tio Fie Edit Draw Tools Help D ER Ea Y Soonipunents o Q Power Supply _Seament D Segment Segment 2 Segmenta CPU Modul MR PO3042 CPU 128K 16 1 0 E PO3045 CPU 128K Flash 16 E PO3047 CPU 256K Flash 16 A PO3142 CPU 256K 30 1 0 THEE M PO3145 CPU 256K Flash 301 erase memo emu Poo AB PO3147 CPU 512K Flash 30 AB PO3242 CPU 512K 30 1 0 E PO3247 CPU 1M Flash 30 10 2 A Red CEL IM 30 S ee ana h 2 a DA OB 00 M Figure 5 36 Configuration using MasterTool ProPonto WARNING There two kinds of PO3247 UCP in ProPonto When wish a redundant configuration is necessary insert UCP described as PO3247 Red CPU 1M 30 R
109. rties Edit Relation Remove Relation Figure 5 9 MODBUS Slave relations window This window serves only for visualization of the MODBUS Slave relations presented in the COM of the PLC being able to include or to remove relations clicking in the respective buttons of the window When inserting a new relation it will be inserted in the position where the cursor is in the table dislocating the other relations This window has the following columns Data Area The type of function MODBUS adopted Qt Specifies how many Operands or bits it depends on the type of function selected for the relation will be used for the relation MODBUS Operands Operand MODBUS band used by the relation Operands on PLC Band of operands used in the relation MODBUS Insert or edit a relation MODBUS Slave is made through the following window y Editing the Slave MODBUS Relation Relation 1 x Slave MODBUS Relation Configure the operands band to access the data of the MODBUS Slave Data Area e Coil C Input C Holding Register C Input Register First Operand Operands band on the PLC zM 0100 0 22m01 00 0 First MODBUS Operand MODBUS Operands Band O ES Quantity po Cancel Figure 5 10 Editing the values of the MODBUS Slave relation In this window the Data Area Altus of Operands and MODBUS Operand that the relation will work can be defined The referring COM configurations and the MODBUS Slave address used by
110. rting Project to HIME Format ci 23 Coment selection o Eo 24 Orina LIS OLEA ono 24 RPO OP n eee e ee eee eae natn E d eT ne sree 24 Summary O O a 25 Path 25 De PROJECT MODUE ES ia AAA AA AAA 26 Opening a Module seesi esene e Ea EEES E EAE E 26 Savine a Modules AAA N EE 26 Inserting Module Notes and Descriptions sesccceccceccccecececcccececccecccccccccccccccccccccccccccccccccccccccccccccccccccecccccseceeee 26 Information of Modules on HardDisk ui ii inaenea eaa eaae ea ia oaaao 26 Editine the Module Version ii 27 Conticuration Mod E A 27 Operands Declaration doo 28 ALNE T A RA 30 SS A E 30 Sena aca dalla cada 30 senal Channels Settings Sample To Ponto Seneca 31 MODBUS SN Cutral o ato 31 MODBUS Master oi eabaadicahone ee ueeas 33 D ON A A eee De CTR RCL CR NT SORE RU A os 34 parameters TO Grano Seles nose teorico cemetos thas acaeasanteoetcbaeleeesate a 35 Eoo Cono AUTO aac td E 35 istalimesa Hadr lex Lo Grano Sete is 36 Bus TO Ponto Snes e liado tet edo ido 38 External Interrupt To POSATS E ACES 41 BUSTO TAO dd dd 41 IS A E 43 PEC COI aaO e 45 Eemer ToFonNo Seres oa 46 PRENER TOAL ns A N NE O E AES 49 Redundant CPU ONIY POS 247 esti a a 49 Extended Configuration Module ccecseccooooccseccccccsecccososooocscesccccececeocccossocecesccccccceecoosoesoseecsceccecececesesessseseces 54 Extended Configuration Module PROFIBUS PO4053 c oooocoooooocccccccccnnnnnononononononononononnnnnnnnnnnnnnnnnnnnnnnnnos 55 Extended
111. s software is referred by its code or as MasterTool Programming Set of available options for a program they may be selected by the user in order to activate or execute a specific task Basic element of a system with very specific functionality It s normally connected to the system by connectors and may be easily replaced Part of a program capable of performing a specific task It may be executed independently or in conjunction with other modules through information sharing by parameters Address used by the CPU in order to access a specific I O module Information unit composed of four bits In a redundant system this is the CPU that is neither active nor backup May not take control of the system Elements on which software instructions work They may represent constants variables or set of variables See Jumpers See Programmable Controller See Procedure Module PLC application software module called from the main module E module or from another procedure module or function module that does not have parameters Means PROFIBUS Process Automation Also know as PLC Equipment controlling a system under the command of an application program It is composed of a CPU a power supply and I O modules Set of rules conventions and syntaxes utilized when writing a program Random Access Memory Memory where all the addresses may be accessed directly and in random order at the same speed It is volatile in other words its content is
112. scarded Therefore it is recommended that whenever discarding this type of product it should be forwarded to recycling plants which guarantee proper waste management It is essential to read and understand the product documentation such as manuals and technical characteristics before its installation or use The examples and figures presented in this document are solely for illustrative purposes Due to possible upgrades and improvements that the products may present Altus assumes no responsibility for the use of these examples and figures in real applications They should only be used to assist user trainings and improve experience with the products and their features Altus warrants its equipment as described in General Conditions of Supply attached to the commercial proposals Altus guarantees that their equipment works in accordance with the clear instructions contained in their manuals and or technical characteristics not guaranteeing the success of any particular type of application of the equipment Altus does not acknowledge any other guarantee directly or implied mainly when end customers are dealing with third party suppliers The requests for additional information about the supply equipment features and or any other Altus services must be made in writing form Altus is not responsible for supplying information about its equipment without formal request COPYRIGHTS Ponto Series MasterTool PX Series Quark ALNET and W
113. sssssssssssssssssscsccccccccccccccccccscssssssssscsssssscccsccssssssesess 69 Installing the USB Driver ao 70 Uninstalling the MasterTool Extended Edition cccccssssssssscssccccccccccccccssssssssssssscssscccccccccssssssssssssees 71 Starting the MasterTool Extended Edition sscssccssccsssssssssssssssssssssssssscssscccccccccccssscscsssssssscssssscsesooees 71 CONTE COONS iei E 72 Configuration of the Serial Channel sesssscssscsecsssccesvssacasswabsansenticasessssnnssessdastwassvansentacasussstenedessdavtvabsvaeseatieass 73 Te COMMUNICATING WITH THE PEE ines 76 Selecting the PLC of the Network to Communicate ccccccccccssssssssssssssccscccccccccccccccccsssssssssscsscscccsccssssees 76 PECES wilh ena dea 76 PEG Address win Ethernet Channelen dea 1 PEC Doviload Upload Wy iw iii ia 77 Wploadine Modulesto the PLC rpn E AT 78 Downloadime Modales tromthe Pls C ou leet oia 79 Modules VV WG Wii e di 79 sendine Modules from RAMO FLASH e a 80 Sending Modules from FLASH t RAM ia E ii 80 ST AS HIN OCI sti eoio asi 81 Erasmo the TAS El Membranas 81 Compacting MERAM Memo iaica 81 Inrormatonor a Module on the Pl Ersen a dlls 81 Memory e q 101 E PEOR o PO EU PEO angel oneal aienediebad alau Sunset yasaedoneal dmnedebal diene hstdetvanatdonealienedebahabancanantes 81 Status WI MdOWiia dd NN An 82 Chaasino TS Cats OM Al ias 82 Enabling of Disabling tne IMPI A E 83 PEC Int Orman GON din 83 POSAT PEC Sa armen uae 83 A IN A
114. t necessary set 4 operands This configuration window is access by menu Modules Operands Temporary 67 Temporary Operands E First LU perand a AUAN E First Ui perand q Lance a First LU perand r ai Lane Figure 5 60 Temporary operands window settings 68 5 Project Modules 6 Installation 6 Installation This chapter describes as MasterTool Extended Edition is distributed the requirements of the hardware and necessary software to 1ts execution the procedure for the installation in hard disk from CD ROM of distribution and how to initiate the execution of MasterTool Extended Edition CD ROM The MasterTool Extended Edition 1s distributed in a set that contend e 1 CD ROM e License contract of Altus Software The CD ROM contains a folder called MToolXE that contains the program CONFIG EXE For further details on the installation check the section Installing MasterTool Extended Edition advanced in this chapter Download on Internet The MasterTool Extended Edition can also be downloaded from www altus com br It is recommended to the users periodically to make an update download of the software in this way to take knowledge of new characteristics added to the new versions of MasterTool Extended Edition Hardware and Software Requirement The requirements for the use of the MasterTool Extended Edition are described in the chapter Technique Description WARNING
115. the impression can be visualized in the monitor For this after selecting and configuring the impression options click on the button Visualize Configuring the Printer After clicking on the button OK in the window of Document Election for Impression a window of configuration of the impression and printer will be opened as shown 94 8 Printing Documents Figure 8 2 Configuring the printer Clicking on the button Properties the screen of configuration of the selected printer is opened 95 9 Options 9 Options In MasterTool Extended Edition is possible to modify the configurations of user options This is possible having access the menu Configurations Options x Options Configuration MasterToolXE general options Windows Layout M Operartion Tabbed Documents l Confirm the PLC status changes C MDI Environment M Numbers after Comma Show 1 C4 Enable Contact 0 C5 Disable Contact C3 CE Visualization Scientific Notation C TAG F Tag Bit J Operando E ST Editor Configurations C Wire Info El E J Activate Instruction Toolbar OK Cancel Figura 9 1 Options configuration This window has the following options Show It allows to configure the way of visualization of used addresses in the modules of program and the color used for each one of them The options are O O O Active Conta
116. the left side of the window Each one of these subdivisions is named Module C Item As the election of this list the window of the module configuration is modified illustrating the correspondent Module C Item So it is very easy to surf for the configurations of the Configuration Module When a Module C Item of is modified the button apply will be enabled The configurations will start to be valid only after clicking on Apply when the window will be closed and will be asked if it is desired to save the content of the window However the recovery of the information must be confirmed to be applied to the alterations In case some alteration has been made accidentally click on Close button and the window will have the values of when it was opened or of the last time it was clicked on the Apply button When changing Module C Item in the list a confirmation or not of the application of the alteration will have to be effected before changing the visualized Module C Item They will only be changed if the values are not used or applied So each Item of C Module will be analyzed separately Operands Declaration In this Item of C Module the amount of operands used throughout the project is declared whatever is the type of operands The declaration of operands is divided basically in three groups Simple Operands Retentive Operands and Table Operands This idea can be observed in the next figure 28 5 Project Modules All Operands TT R
117. tion Module PLC configurations Bus COM 1 V Enable Redundan COM 2 ee COM 3 Diagnostic Range Ethernet 22M0005 to MO104 General Parameters Operands PLC Configuration Relation Redundant Range Redundancy 0 MO000 to M8191 Insert Relation 4 Edit Relation Remove Relation Close Figure 5 38 Edition of the redundancy options All redundancy configurations are made in item Redundancy of C Module configuration The first step to enable the redundancy is mark the check box Enable Redundancy and set the Diagnostic Range To see more Manual of Programming of PLC PO3x47 WARNING Is important to think about the choice of the redundant operands ranges An excessive number of operands can raise the CPU cycle time The total number of redundant operands is limited up to l6kbytes 53 5 Project Modules Bus COM 1 4 Enable Redundancy COM 2 COM 3 Initial Operand Diagnostic Range Ethernet M0005 M0005 to M0104 General Parameters L Operands PLC Configuration Relation Redundant Range ane 1 o M0000 to oM8191 Me its Qusrasds edito Operands Edition Configure the operands bands to the Ponto bus relations Input Operand Redundant range 2MODOO ZMODOO to M8191 q Quantity 8192 Insert Relation Edit Relation i te el OK Cancel Remove Relation a OK Close Figure 5 39 Inserting redundant relation Up
118. tion X Instruction Edition Edition of the instruction parameters SOM 13Parcel M 0000 H 23aParcel 72M 0005 Result Fem 0002 Caneel Figure 5 47 Inserting an instruction on the ladder program module To insert an instruction with the module of the program opened it must follow the steps 1 Place the cursor of logic in the cell where the instruction must be inserted 2 Select in the instructions menu the group of instructions desired and select the instruction inside the group or select the corresponding button in the tools bar A window with the format of the box of the instruction is shown In case it is not possible to insert an instruction due to the restrictions of the cell the item of menu and the button in the tools bar are incapacitated 3 Edit the corresponding operands to the selected instruction indicating the address or tag of it Removing an Instruction The exclusion of an instruction 1s easily made selecting the instruction and clicking in DEL or through the menu Instruction Remove Editing an Instruction To edit an instruction click on of the instruction that is desired to edit or select the instruction and go to menu Instruction Edit the same window of insertion of an instruction will be opened however with the current values in the corresponding fields ATENTION The instruction can also be changed but keeping the operands through the shortcut keyboard key CTRL T
119. tion is disable clicking in the To allow substitution for operands that already are in use in the Project After these data are informed when you click on OK button a screen will appear as shown in the figure y Operands Subtitution Status 4 x M Operands to be substituted Operand Access Module Localization Comment M0010 Reading E PPP 001 Logic O Line 0 Colum MOY Start Operand 2410001 Writing E PPP 001 Logic 0 Line 1 Colum MOY Target Operand oM0000 Writing E PPP 001 Logic 0 Line 2 Colum MOT Target Operand MOO00 Writing E PPP 001 Logic 1 Line 1 Colum CHF Faixa de operandos fonte 1 2110001 Writing E PPP 001 Logic 1 Line 1 Colum CHF Faixa de operandos fonte 2 oMO002 Writing E PPP 001 Logic 1 Line 1 Colum CHF Faixa de operandos destino M Operands that could NOT be substituted Operand Access Module Localization Comment MOO00 to MO004 Writing F NNNN O00 Diagnostic operand Diagnostic operands band of the ST Module MOOS to MODOS Writing F NNNN O00 Temporary operand Temporary memory operands band eee SS Menssage 6 ocurrences to substitution Substitute in all cases Figure 4 11 Information of the operands bands that will be substituted This window informs the bands of operating in the project or selected module that will be substituted and the ones that will not be substituted and the respective places where it finds After 20 4 Project on MasterTool Extended
120. tion where the cursor 1s in the table dislocating the relations This window has the following columns e Node Specifies the address in net MODBUS of the corresponding slave e N Number of the function MODBUS It only must be filled in case of a Generic relation or this field should not be modified e Function MODBUS Election of the MODBUS function e Operands MODBUS Band of MODBUS operands used for the relation e Qt Specifies how many Operands or bits it depends on the type of function selected for the relation will be used for the relation 33 5 Project Modules e Origin Operands in the PLC Band of operands used to write in the MODBUS output In a double click a dialogue 1s opened where the first operand of the band can be informed The size of the band is specified in the column Qt of the respective relation e Target Operands in PLC Band of operands used to read the MODBUS inputs In a double click a dialogue 1s opened where the first operating of the band can be informed The size of the band is specified in the field of the column Qt of the respective relation e Operands Status Band of Memory Operands size 2 where the diagnosis of each relation can be seen e Pooling Time in which the relation will be brought up to date by the Master in units of 100 ms The button insert Relation situated in the inferior part of the window serves to insert a relation between the relations already previously declared for th
121. tion will be opened where it calls the module clicked Operands Report Each operand and the subdivisions of point and each table and the position can have one associated tag and a commentary The tag of each operand can have up to 25 characters of size and only letters 21 4 Project on MasterTool Extended Edition and numbers can be used the letters always are converted for capital letters It is not possible the creation of equal tags for any operands The commentary of each operand can have up to 60 characters of size and any characters can be used in its edition There is a report for each type of operand on the PLC model of the project Each of these reports can be accessed by the menu Report Operand A new submenu with all the reports of the project will be opened Clicking in one of these menus a window will be opened as shown operand JT een eMOOO0 m0001 DIAGNOSTIC_ M0002 MOO03 m amooo vemooos o Mm0004 1 TEST Mo004 2 J M0004 3 eemooos 4 smooo4 5 soM0004 6 MOTOR S M0004 8 M0004 9 MO004 a M0004 b MO004 c mooodd MO004e M0004 F MODOS MO006 M0007 4 Figure 4 14 Memory operands report Each line of the table corresponds to one operating or a bit of operating In this window there are the following
122. uration of the serial channel used by the mouse and Windows must be restarted In Autodetect button is possible detect the selected port baudrate Clicking in this button will open this window gy Autodetect Baudrate COM E x Autodetect Baudrate COM Click in Detect button to detect the baudrate of channel selected Actual Baudrate 38400 bps Sutodetect Serial Baudrate Clicking in thie button will begin autodetect Detect baudrate process in senal channel selected This process will take several minutes Cancel Figure 6 6 Autodetect baudrate window Clicking in Detect button is execute the autodetect mode searching for the PLC baudrate 74 6 Installation MasterTool XE E xi i In channel COM2 was detected baudrate equal than 38400bps ATTENTION The automatic baudrate detection of serial channel only will work if the personal computer is connect to the energized PLC 75 7 Communicating with the PLC 7 Communicating with the PLC MasterTool Extended Edition can use any one of the serial interfaces or an Ethernet channel of the microcomputer in order to carry through communications with different equipments These communications can be used to read or to send modules from to PLCs to monitor application programs to modify the state of the PLC to monitor and to force the operands among others tasks These communications always use the protocol ALNET I to seri
123. vanced information window will be open The advanced information window show the PLC logs with the registry of the last users actions in to PLC This window is divided by Pages There are three pages System Messages Firmware Messages and Call Stack System Messages y Advanced Informations Node 0 Sub net 0 E o xx Advanced Device Informations Advanced information and diagnostics from the device Date and Time Message Cd B4a 200F 16 31 42 6 3 2007 16 31 42 6 3 2007 16 31 42 643 200 16 31 41 B4a 200 16 31 41 6 3 2007 16 31 41 6 3 2007 16 31 41 B43 200 16 37 41 62322007 16 31 41 6232007 16 31 41 Bx342007 16 31 41 62322007 16 31 41 62322007 16 31 41 2342007 16 31 41 Ex342007 16 31 41 62322007 16 31 41 6232007 16 31 41 AAA Recelwved command TRANSMITS PROGRAM MODULE TO ARAM by senal port COMMS Unforced all operands Module P 007 loaded with succes by ALNET 1 Recerved command TRANSMITS PROGRAM MODULE TO ARAM by senal port COMMS Uinforced all operands Module P 008 loaded with succes by ALNET 1 Recelwved command TRANSMITS PROGRAM MODULE TO RAM by serial port COMMS Uinforced all operands Module P 009 loaded with succes by ALNET 1 Receved command TRANSMITS PROGRAM MODULE TO ARAM by serial port COMMS Unforced all operands Module P 010 loaded with succes by ALNET 1 Recerved command TRANSMITS PROGRAM MODULE TO ARAM by senal port COMMS Unforced all operands Module P 027 loaded w
124. ways AL 2400 S e QK2400 bridges AL 2401 e QK2401 serial communication module AL 1402 MasterTool and communication adapter AL 1413 AL 1395 MasterTool XE and MODEM RS 232C AL 1345 MasterTool XE and PLCs PO3X42 PO3X45 PO3X47 AL 1715 rano MasterTool XE e PO3X47 ALE Table 6 1 Connections types ATTENTION The handles AL 1342 and AL 1343 allow the communication with PLCs configured for use of MODEM half duplex whereas the handles AL 1383 and AL 1390 do not allow In other characteristics they are functionally identical Configuration of the Serial Channel After the installation of MasterTool Extended Edition during the first execution the command of menu Configurations Communication must be selected so that the configuration of the serial canal that will have to be used for the communication with the programmable controller 1s made The figure illustrates the screen of configuration of the serial channel 73 6 Installation Lis Comunication es Comunication Configure the Serial Port Serial Configuration Serial Port come ind Baud Rate 38400 Autodetectar Use RTSACTS Figure 6 5 Serial channel configuration window ATTENTION In case the mouse stops working it is had that the communication with the programmable controller was configured to use the same serial channel of the mouse In this case the selection of serial canal in MasterTool must be modified or the config
125. ximum The cycle execution must not be higher than this time including the calls to other modules like P and F and the interrupt modules like E 018 and E 020 The firmware does a continuum verify of time cycle passing automatically to Error state if the time cycle is higher than this limit Language Displayed This function set the language showed in the module display The available languages are Portuguese and English Ethernet To Ponto Series Many Altus PLCs can work in Ethernet what demands some basic configurations such as IP Address Sub net Mask and Gateway default These configurations will be available only if there is any module Ethernet configured in the PLC bus The configuration can be made through the following window 46 5 Project Modules IP Address 192 168 13 28 MODBUS Server Sub net Mask 255 255 255 0 Advanced Contig Gateway default i 92 168 13 253 Web Configuration Protocols chipO0 ini Chip INI Import Open Webgate W ALNET II Server M ALNET II Client W MODBUS Server Figure 5 31 Configuring Ethernet parameters The fields IP Adress Sub net Mask and Default gateway match the properties of IP addresses of PLC All three addresses have the same format IPV4 and are composed by four bytes that can have values from 0 to 255 The field IP Address defines which is the address that PLC in TCP IP network This address is divided in two parts sub net address
126. y Memory bytes ARAM 1830 Flash O TOTAL 1830 Figure 7 4 PLC modules window In the superior part of this window there are two lists the list of the left contains the modules that are in the memory RAM of PLC The list of the left represents the modules that are in the memory FLASH of PLC Each one of these lists has two columns each line which represents a module indicates the name and size of it In the inferior part of the window the banks of memory of the PLC can be visualized as well as the size of the busy and free memory of the PLC OBS When the communication is started in Ethernet web the free memory banks 8 to 15 will show with zero 0 value This happen because there is a command limitation in Ethernet Through this window many other commands can be effected clicking on the buttons as described below Sending Modules from RAM to FLASH To transfer to a module of the memory RAM to memory FLASH of the PLC from the window of Modules select the module of the list of Modules in RAM and click in RAM gt Flash One or more modules can be selected In case of transferring all the modules of the PLC click on the button All RAM gt Flash ATENTION The transference of modules from RAM to FLASH can delay some seconds according to the size and amount of modules of the program This time is necessary for the update of the windows with the directories of modules This operation can be sped up if the PLC is in pr

4. Project on MasterTool Extended Edition

Contents

Download Pdf Manuals

Related Search

Related Contents