Short Form User`s Manual ACS310
Contents
1. 10 V DC max 10 mA Analog input 2 Aux voltage output 24 V DC max 200 mA PROGRAMMABLE DIGITAL INPUTS DI5 can also be useq as a frequency input Modbus RTU EIA 485 FlashDrop L1 3 phase power supply L23 200 480 V AC L3H Control panel RJ 45 Analog output 0 20 mA PROGRAMMABLE RELAY AND DIGITAL OUTPUTS Relay output 250VAC 30V DC 6A Digital frequency output PNP transistor type 30 V DC max 100 mA Output relay module MREL 01 EMC filter grounding screw Varistor grounding screw 8 Hardware description Type designation key The type designation contains information on the specifications and configuration of the drive You find the type designation on the type designation label attached to the drive The first digits from the left express the basic configuration for example ACS310 03E 09A7 4 The optional selections are given after that separated by signs for example J404 The explanations of the type designation selections are described below ACS310 03E 09A7 4 J404 ACS310 product series ST 3 phase 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Output current rating In format xxAy where xx indicates the integer part and y the fractional part eg 09A7 means 9 A For more information see section Ratings on page 35 Input voltage range 22. 0 1 1 7 2 2 O1 ossaa 57 31 344 543 o 05 41484 67 38 418 665 185 25 FO35 48M4 74 44 484 770 220 39 1 E EMC filter connected metal EMC filter screw installed 00578903 xls D U EMC filter disconnected plastic EMC filter screw installed US parametrization oO 1 5 2 3 3 5 1 ne 2 3 3 5 5 10 0 5 30 4 9 f T 29 2 9 4 05 03464 66 33 _ 1 6 3 8 31 38 4 B Definitions hw continuous rms input current for dimensioning cables and fuses at ambient temperature of 40 C l p continuous output current at max ambient temperature of 50 C 1096 overloadability for one minute every ten minutes lon maximum continuous output current at ambient temperature of 40 C No overloadability derating 1 for every additional 1 C up to 50 C 36 Technical data lomax maximum instantaneous output current Available for two seconds every ten minutes at start up or as long as allowed by the drive temperature PN typical motor power The kilowatt ratings apply to most IEC 4 pole motors The horsepower ratings apply to most NEMA 4 pole motors RO R4 ACS310 is manufactured in frame sizes RO R4 Some instructions and other information that only concern certain frame sizes are marked with the symbol of the frame size RO R4 B Sizing Drive sizing is based on the rated motor current and power To achieve the rated motor power given in the tab
3. IEC 34 1 an Start up and control with I O 21 motor nominal voltage parameter 9905 Setting of parameter 9905 is shown below as an example of parameter setting with the Basic Control Panel You find more detailed instructions in chapter Control panels section Basic Control Panel in ACS310 User s Manual SAUA0000044201 English 1 To go to the Main menu press N if the bottom line shows OUTPUT otherwise press Z repeatedly until you see MENU at the bottom 2 Press keys A y Y 7 until you see PAr and press lt REM I PAR 3 Find the appropriate parameter group with keys CA S Y and press S lt 4 Find the appropriate parameter in the group with keys a lt YV 7 5 Press and hold lt for about two seconds until the 4 0 parameter value is shown with under the value PAR FWD 6 Change the value with keys A Y 7 The value changes faster while you keep the key pressed 3 down PAR FWD 7 Save the parameter value by pressing lt Enter the rest of the motor data motor nominal current parameter 9906 Allowed range 0 2 2 0 by A motor nominal frequency parameter 9907 motor nominal speed parameter 9908 motor nominal power parameter 9909 Select the application macro parameter 9902 according to how the control cables are connected The default value 1 ABB STANDARD is suitable in most cases 22 Start up and
4. 08A0 4 03x 09A7 4 2 03x 13A8 4 03x 17A2 4 3873 03x 25A4 4 8 03x 34A1 4 16 0 6 03x 41A8 4 100 100 03x 48A4 4 25 N O1 8 6 10 16 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 0 60 6 0 70 0 160 60 60 4 00578903 xls D 4 4 4 2 2 2 0 0 4 4 4 4 2 2 2 2 2 0 4 6 6 so o 03x 01A3 4 80 80 3100 fO 5 5 5 me 5 5 10 16 25 me 5 me oO 5 me 5 5 10 16 16 25 8 EE NK 8 EE GNE 6 38 Technical data UL checklist The UL mark is attached to the drive to verify that it meets UL requirements See the instructions for electrical installation in the sections in this manual or in the ACS310 User s Manual SAUA0000044201 English specified below Input power connection See ACS310 User s Manual chapter Technical data section Electric power network specification Disconnecting device disconnecting means See ACS310 User s Manual chapter Planning the electrical installation section Selecting the supply disconnecting device disconnecting means Ambient conditions The drives are to be used in a heated indoor controlled environment See ACS310 User s Manual chapter Technical data section Ambient conditions for specific limits Input cable fuses For installation in the United States branch circuit protection must
5. 1 Hz 2102 STOP Selects the motor stop function COAST FUNCTION COAST Stop by cutting off the motor power supply The motor 1 coasts to stop RAMP Stop along a ramp See parameter group 22 2 ACCEL DECEL 2202 ACCELER Defines the acceleration time 1 ie the time required for the 5 0 s TIME 1 speed to change from zero to the speed defined by parameter 2008 MAXIMUM FREQ e f the speed reference increases faster than the set acceleration rate the motor speed will follow the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed will follow the reference signal If the acceleration time is set too short the drive will automatically prolong the acceleration in order not to exceed the drive operating limits Actual acceleration time depends on parameter 2204 RAMP SHAPE 1 setting 070 180005 2203 DECELER Defines the deceleration time 1 ie the time required for the 5 0 s TIME 1 speed to change from the value defined by parameter 2008 MAXIMUM FREQ to zero e f the speed reference decreases slower than the set deceleration rate the motor speed will follow the reference signal If the reference changes faster than the set deceleration rate the motor speed will follow the deceleration rate If the deceleration time is set too short the drive will automatically prolong the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a h
6. 200 240 V AC 4 380 480 V AC Options J404 ACS CP C Basic Control Panel 1 J400 ACS CP A Assistant Control Panel R700 ACS310 User s Manual in English 3AUA0000044201 EN R701 ACS310 User s Manual in German 3AUA0000048396 DE R702 ACS310 User s Manual in Italian SAUA0000048398 IT R707 ACS310 User s Manual in French 3AUA0000048400 FR R708 ACS310 User s Manual in Spanish 3AUA0000048401 ES 1 The ACS310 is compatible with panels that have the following panel revisions and panel firmware versions To find out the revision and firmware version of your panel see chapter Control panels section Applicability in ACS310 User s Manual 34UA0000044201 English Panel type Type code Panel revision Panel firmware version Basic Control Panel ACS CP C 1 13 or later Assistant Control Panel ACS CP A 2 04 or later Assistant Control Panel Asia ACS CP D 2 04 or later Note that unlike the other panels the ACS CP D is ordered with a separate material code Mechanical installation 9 3 Mechanical installation Installing The instructions in this manual cover drives with the IP20 degree of protection To comply with NEMA 1 use the MUL1 R1 MUL1 R3 or MUL1 R4 option kit which is delivered with multilingual installation instructions SAFE68642868 3AFE68643147 or 3AUA0000025916 respectively B install the drive Install the drive with screws or on a DIN rail as appropriate The required free spac
7. SPEED 2 Speed defined by parameter 1204 CONST SPEED 3 For more information see chapter Program features section Constant speeds in ACS310 User s Manual 3AUA0000044201 English 1202 CONST Defines constant drive output frequency 1 l SPEED 1 0 0 500 0 Hz Output frequency in Hz 1203 CONST Defines constant drive output frequency 2 E 10 0 Hz SPEED 2 U 12 0 Hz 0 0 500 0 Hz Output frequency in Hz 1204 CONST Defines constant drive output frequency 3 E 15 0 Hz SPEED 3 18 0 Hz 0 0 500 0 Hz Output frequency in Hz 30 Aclualsignals and parameters in the short view Parameters in the short parameter view No Name Value Description Def FbEq 1301 MINIMUM AI Defines the minimum value that corresponds to minimum 1 0 mA V signal for analog input Al1 When used as a reference the value corresponds to the reference minimum setting 0 20 mA 2 0 100 4 20 mA 2 20 100 10 10 mA 50 50 Example If Al1 is selected as the source for external reference REF1 this value corresponds to the value of parameter 1104 REF1 MIN bid MINIMUM Al1 value must not exceed MAXIMUM Al value Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 1401 RELAY Selects a drive status indicated through relay output RO 1 FAULT 1 OUTPUT 1 The relay energizes when
8. be provided in accordance with the National Electrical Code NEC and any applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 37 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 37 Power cable selection See ACS310 User s Manual chapter Planning the electrical installation section Selecting the power cables Power cable connections For the connection diagram and tightening torques see section Connecting the power cables on page 14 Overload protection The drive provides overload protection in accordance with the National Electrical Code US Further information Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Sales Support and Service Network Product training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document L
9. control with I O Check the direction of the motor rotation If the drive is in remote control REM shown on the left switch to local control by pressing amp 5 To go to the Main menu press x if the bottom line shows OUTPUT otherwise press CZ repeatedly until you see MENU at the bottom Press keys CANS v 2 until you see rEF and press lt J Increase the frequency reference from zero to a small value with key A Press lt gt to start the motor Check that the actual direction of the motor is the same as indicated on the display FWD means forward and REV reverse Press to stop the motor To change the direction of the motor rotation If parameter 9914 PHASE INVERSION is not visible first set parameter 1617 PARAMETER VIEW to 3 LONG VIEW Invert the phases by changing the value of parameter 9914 to the opposite ie from 0 NO to 1 YES or vice versa Verify your work by applying input power and repeating the check as described above Set parameter 7611 back to 2 SHORT VIEW Check that the drive state is OK Basic Control Panel Check that there are no faults or alarms shown on the display If you want to check the LEDs on the front of the drive switch first to remote control otherwise a fault is generated before removing the panel and verifying that the red LED is not lit and the green LED is lit but not blinking Assistant Control Panel Check that there are no faults or alarms shown on
10. loading check that 2 LOAD the saved parameter settings and the motor model are suitable for the application USER S2 oave User 2 macro Stores the current parameter settings 3 SAVE and the motor model 9905 MOTOR NOM Defines the nominal motor voltage Must be equal to the VOLT value on the motor rating plate The drive cannot supply the motor with a voltage greater than the input power voltage Note that the output voltage is not limited by the nominal motor voltage but increased linearly up to the value of the input voltage Output voltage Input voltage 9905 Output frequency 9907 WARNING Never connect a motor to a drive which is connected to power line with voltage level higher than the rated motor voltage 200 V units Voltage 115 345 V Note The stress on the motor insulations is always 400 V E units dependent on the drive supply voltage This also applies to 200 600 V the case where the motor voltage rating is lower than the 400 VU units rating of the drive and the supply of the drive 230 690 V which the output voltage equals the motor nominal voltage Field weakening point Nom frequency Supply voltage Motor nom voltage Ijj sopoHz emeny Ji 93HE 34 Actual signals and parameters in the short view Parameters in the short parameter view No Name Value Description Def FbEq 9908 MOTOR NOM Defines the nominal motor speed Must be equal to the Type SPEED valu
11. lt a Press to start the motor e Check that the actual direction of the motor is the same as indicated on the display means forward and J reverse Press to stop the motor To change the direction of the motor rotation e If parameter 9914 PHASE INVERSION is not visible first set parameter 7611 PARAMETER VIEW to 3 LONG VIEW e Invert the phases by changing the value of parameter 9914 to the opposite ie from 0 NO to 1 YES or vice versa e Verify your work by applying input power and repeating the check as described above e Set parameter 1611 back to 2 SHORT VIEW REM amp PAR EDIT 9902 APPLIC MACRO ABB STANDARD 1 REEL 00 00 SAVE REM CHOICE Do you want to continue with EXT1L reference raster Skip EXIT 00 00 OK LOC XX X HZ X X A XX X 96 DIR 00 00 MENU forward reverse direction direction REM PAR EDIT 1611 PARAMETER VIEW LONG VIEW 3 Tac 00 00 SAVE REM C PAR EDIT 9914 PHASE INVERSION 1 CANCEL 00 00 SAVE Start up and control with I O 25 After the whole set up is completed check that there are no faults or alarms shown on the display and the panel LED is green and does not blink 26 Start up and control with I O How to control the drive through the I O interface The table below instructs how to operate the drive through the digital and analog Inputs when e the motor start up is performed and e the defau
12. the status meets the setting NOTSEL Notwed j READY Ready to function Run enable signal on no fault supply 2 voltage within acceptable range and emergency stop signal off RUN Running Start signal on Run enable signal on no active A fault FAULT 1 Inverted fault Relay is de energized on a fault trip 3 PFC Start stop motor in PFC control See parameter group 81 31 PFC CONTROL in ACS310 User s Manual 3AUA0000044201 English Use this option only when PFC control is used Selection activated deactivated when the drive is not running 1611 PARAMETER VIE FLASHDROP Shows the FlashDrop parameter list Does not include the short parameter list Parameters which are hidden by the 1 FlashDrop device are not visible FlashDrop parameter values are activated by setting parameter 9902 APPLIC MACRO to 31 LOAD FD SET SHORT VIEW Shows only those signals and parameters that are listed in 2 this table and the table in section Actual signals in the short parameter view on page 29 LONG VIEW Shows all signals and parameters See chapter Actual 3 signals and parameters in ACS310 User s Manual 3A4UA0000044201 English Actual signals and parameters in the short view 31 Parameters in the short parameter view No Name Value Description Def FbEq 2008 MAXIMUM Defines the maximum limit for the drive output frequency E 50 0 Hz FREQ U 60 0 Hz 0 0 500 0 Hz Maximum frequency 1 0
13. N VM UR means in ACS310 User s Manual 3AUA0000044201 English L1 L2 Ls 1 Ground the other end of the PE conductor at the distribution board 2 Use a separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable See chapter Planning the electrical installation section Selecting the power cables in ACS310 User s Manual SAUA0000044201 English Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends Route the motor cable input power cable and control cables separately For more information see chapter Planning the electrical installation section Routing the cables in ACS310 User s Manual 3AUA0000044201 English Grounding of the motor cable shield at the motor end For minimum radio frequency interference ground the cable by twisting the shield as follows flattened width gt 1 5 length orground the cable shield 360 degrees at the lead through of the motor terminal box b gt 1 5 a Electrical installation 15 E Connection procedure 1 Fasten the grounding conductor PE of the input power cable under the grounding clamp Connec
14. Short Form User s Manual ACS310 Table of contents as yu n 1 1 K To ly s u 2 FSI i Mechanical installation VAI uar EE Electrical installation z Start up and control with I O Ka List of related manuals DRIVE MANUALS Code EN ACS310 Short Form User s Manual 3AUA0000044200 2 ACS310 Users Manual 3AUA0000044201 OPTION MANUALS Code EN MFDT 01 FlashDrop User s Manual 3AFE68591074 2 MREL 01 Relay Output Extension Module User s Manual for ACS310 SAUAO0000035974 2 ACS350 MUL1 R1 Installation Instructions for ACS150 ACS310 ACS350 and 3AFE68642868 1 2 ACS355 MUL1 R3 Installation Instructions for ACS310 ACS350 and ACS355 SAFE68643147 1 2 MUL1 R4 Installation Instructions for ACS310 and ACS350 3AUA0000025916 1 2 SREA 01 Ethernet Adapter Module Quick Start up Guide 3AUA0000042902 2 SREA 01 Ethernet Adapter Module User s Manual 3AUA0000042896 3 MAINTENANCE MANUALS Code EN Guide for Capacitor Reforming in ACS50 ACS55 ACS150 ACS310 3AFE68735190 ACS350 ACS355 ACS550 and ACH550 1 Multilingual 2 Delivered as a printed copy with the drive optional equipment 3 Delivered in PDF format with the drive optional equipment All manuals are available in PDF format on the Internet See section Document library on the Internet on page 39 Purpose of the manual This short form user s manual provides the basic information needed for installing and commissioning the drive For information on p
15. TSEL NOT SEL NOTSEL NOT SEL INOT SEL NOT SEL INTERV 8123 PFC ENABLE NOT SEL NOT SEL NOT SEL NOT SEL NOTSEL NOT SEL ACTIVE SPFC ACTIVE Actual signals and parameters in the short view 29 Actual signals in the short parameter view Actual signals in the short parameter view No Name Value Description FbEq 04 FAULT HISTORY Fault history read only i 0401 LAST FAULT Code of the latest fault See chapter Fault tracing in ACS310 1 1 User s Manual SAUA0000044201 English for the codes 0 Fault history is clear on panel display NO RECORD Parameters in the short parameter view Parameters in the short parameter view No Name Value Description Def FbEq 11 REFERENCE Panel reference type external control location selection and SELECT external reference sources and limits 1105 REF1 MAX Defines the maximum value for external reference REF1 E 50 0 Hz Corresponds to the maximum setting of the used source U 60 0 Hz signal 0 0 500 0 Hz Maximum value in Hz See the example for parameter 1104 1 0 1 Hz REF1 MIN in ACS310 User s Manual 3A4UA0000044201 English 12 CONSTANT Constant speed drive output frequency selection and SPEEDS values By default constant speed selection is made through digital inputs DI3 and DI4 1 DI active 0 DI inactive Digpi Operation oO No constant speed 1 0 Speed defined by parameter 1202 CONST SPEED 1 0 1 Speed defined by parameter 1203 CONST
16. drive is not EMC compatible Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged See page 73 Note When the internal EMC filter is disconnected the drive is not EMC compatible All ELV extra low voltage circuits connected to the drive must be used within a zone of equipotential bonding ie within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding Note Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 6 Safety E General safety WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized Service Center for replacement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling Safe start up and operation These warnings are intended for all who plan the operation start up or operate the drive E General safety A N WARNING Ignoring the following instructions can cause physical injury or death or damage to the e
17. e display goes to the Output mode he basic start up is now completed However it might be useful at this stage to set the parameters required by your application and continue with the application set up as suggested by the Start up assistant REM CHOICE use the start up assistant Yes NO EXIT 00 00 OK REM CHOICE Show start up assistant_on next boot Yes No EXIT 00 00 OK REM PAR EDIT 9901 LANGUAGE ENGLISH 0 r 00 00 SAVE REM PAR EDIT 9905 MOTOR NOM VOLT EXIT 00 00 SAVE REM CHOICE Do you want to continue with application setup SK1p EXIT 00 00 OK 24 Start up and control with I O Select the application macro according to which the control cables are connected Continue with the application set up After completing a set up task the Start up assistant suggests the next one e Press s when is highlighted to continue with the suggested task e Press key v 2 to highlight and then press to move to the following task without doing the suggested task EXIT Press to stop the Start up assistant CTIO MOTC Check the direction of the motor rotation e If the drive is in remote control REM shown on the status line switch to local control by pressing 9 EXIT If you are not in the Output mode press gt repeatedly until you get there Increase the frequency reference from zero to a small value with key
18. e for cooling above and below the drive is 75 mm 3 in No free space is required on the sides so drives can be mounted immediately next to each other Note Make sure that dust from drilling does not enter the drive during the installation With screws 1 Mark the hole locations using for example the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimension drawings in ACS310 User s Manual 3AUA0000044201 English The number and location of the holes used depend on how the drive is installed Va a back mounting frame sizes RO R4 four holes b side mounting frame sizes RO R2 three holes one of the bottom holes is located in the clamping plate 2 Fixthe screws or bolts to the marked locations 10 Mechanical installation 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely On DIN rail 1 Click the drive to the rail To detach the drive press the release lever on top of the drive 1b Mechanical installation 1 1 Fasten clamping plates Fasten the clamping plate to the plate at the bottom of the drive with the provided screws For frame sizes R0 R2 fasten the I O clamping plate to the clamping plate with the provided screws 12 Mechanical installation Electrical installation 13 4 Electrical installation j WARNING The work described in this chapter may onl
19. e grounding conductors of each pair in the cable together and connect the bundle to the SCR terminal terminal 1 Analog signals Strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp Connect the conductors to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 Ibf in and connect the bundle to the SCR terminal terminal 1 Secure all cables outside the drive mechanically Slide the terminal cover back in place 18 Electrical installation Installation checklist Check the mechanical and electrical installation of the drive before start up Go through the checklist below together with another person Read chapter Safety on page 5 before you work on the drive The ambient operating conditions are allowed See Technical data Losses cooling data and noise and Ambient conditions in ACS310 User s Manual SAUA0000044201 English The drive is fixed properly on an even vertical non flammable wall See Mechanical installation on page 9 and Mechanical installation in ACS310 User s Manual 3A4UA0000044201 English The cooling air will flow freely See Mechanical installation Install the drive on page 9 The motor and the driven equipment are ready for start See Planning the electrical installation Checking the compatibility of the motor and drive as well as Technical data Motor connection data in ACS310 User s Manual 3AUA0000044201 Eng
20. e on the motor rating plate dependent 50 18000 rpm 9909 MOTOR NOM Defines the nominal motor power Must equal the value on Py POWER the motor rating plate 0 2 3 0 P Power 1 2 0 1 kW KW hp Technical data 35 7 Technical data Ratings Type Input Output ACS310 Tr lip lon lomax PN x E U A A A A kW hp 42 03 05 61 os 075 82 O3K02A62 47 03K 0392 67 03K05A22 84 11 7 1 26 39 052 O74 1 83 15 108 172 22 NE NEN 10 8 133 N 0319342 273 376 194 308 4 5 O5A2 i Ca 2 OAG 3 3 75 N O1 O1 mno 15 03x 01A3 4 03x 02A1 4 03x 02A6 4 O1 4 1 4 2 6 7 6 8 4 8 2 I I 1 I 1 5 2 3 45 5 5 55 1 5 16 24 12 21 037 05 40 19 33 a5 24 12 58 4 72 2 3 4 5 5 1 5 11 15 03 04A54 76 44 _ 035 06 amp 24 106 56 05 08 amp 04 128 73 88 128 R R R R R R R R R R R R 2 6 3 9 5 2 7 4 8 3 1 3 2 2 6 3 6 4 5 6 2 12 8 9 7 i 3 4 6 T LO 1 1 1 2 3 5 T 8 z 3 R4 4 R3 R3 R R4 R4 R4 i25 138 1 7 55 310 341 543 75 10 1 8 3 4 4 9 55 oxa 243 156 172 273 75 M 18 188 _ 1 1 1 2 2 o1 R 15 RI 2 R 3 R O3 R 5 O75 _ 10 15 R3
21. ecking the compatibility with IT ungrounded and corner grounded TN systems 13 Connecting the power cables 14 Connecting the control cables 16 Installation checklist llli 18 5 Start up and control with I O How to start up the drive 1 0 rs 19 How to control the drive through the I O interface _ 26 6 Actual signals and parameters in the short view Terms and abbreviations ee ee eee 2 Fieldbus equivalent eee ees 2 Default values with different macros 28 Actual signals in the short parameter view 29 Parameters in the short parameter view 29 7 Technical data ato s S anaes aeoevSoeaneessaeadeeas 35 Power cable sizes andfuses 37 UL checklist iouis ud RP CR Eon sux mae sy rd ou E wor EOD ed E GS hae bh n uod abe eed 38 Further information Product and service inquiries 39 PIO CU Uqini so soceuee eon ee eee oe eek oe ee ew Oe eG bere ee on ee ee 39 4 Table of contents Providing feedback on ABB Drives manuals Documen
22. escribed in this chapter To be able to view all actual signals and parameters set parameter 1611 PARAMETER VIEW to 3 LONG VIEW For the description of all actual signals and parameters refer to chapter Actual signals and parameters in ACS310 User s Manual 34UA0000044201 English Terms and abbreviations Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain parameters Note Parameter selections are shown on the Basic Control Panel as integer values Eg parameter 1001 EXT1 COMMANDS selection COMM is shown as value 10 which is equal to the fieldbus equivalent FbEq Fieldbus equivalent The scaling between the value and the integer used in serial communication Refers to types O3E with European parametrization Refers to types 03U with US parametrization Fieldbus equivalent Example If 2008 MAXIMUM FREQ see page 31 is set from an external control system an integer value of 1 corresponds to 0 1 Hz All the read and sent values are limited to 16 bits 32768 3276 28 Actual signals and parameters in the short view Default values with different macros When application macro is changed 9902 APPLIC MACRO the software updates the parameter values to their default values The table below shows the parame
23. ibrary Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www abb com drives and select Document Library You can browse the library or enter selection criteria for example a document code in the search field AL HEP ED FPR EPIED ABB Oy Drives P O Box 184 FI 00381 HELSINKI FINLAND Telephone 358 10 22 11 Fax 358 10 22 22681 Internet www abb com ABB Inc Automation Technologies Drives amp Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 5 AUATDmadasssa ABB Beijing Drive Systems Co Ltd 3AUAO0000044200 Rev B EN EFFECTIVE 2009 09 29 No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet www abb com OB
24. igh inertia application note that the ACS310 cannot be equipped with a brake resistor Actual deceleration time depends on parameter 2204 RAMP SHAPE 1 setting 39 180005 9901 LANGUAGE Selects the display language used on the Assistant Control ENGLISH Panel Note With the ACS CP D Assistant Control Panel the following languages are available English 0 Chinese 1 Korean 2 and Japanese 3 32 Actual signals and parameters in the short view Parameters in the short parameter view Description No Name Value Def FbEq ENGLISH BriishEngish OOOO ENGLISH AN DEUTSCH ESPA OL PORTUGUES FRAN AIS DANSK Danish suom Finnish OOOO o SVENSKA RUSSKI POLSKI T RK E CZECH MAGYAR 9902 APPLIC Selects the application macro See chapter Application ABB MACRO macros in ACS310 User s Manual 3AUA0000044201 STANDA English Standard macro for constant speed applications STANDARD 3 WIRE 3 wire macro for constant speed applications ALTERNATE Alternate macro for start forward and start reverse applications MOTOR POT Motor potentiometer macro for digital signal speed control applications HAND AUTO Hand Auto macro to be used when two control devices are 5 connected to the drive Device 1 communicates through the interface defined by external control location EXT1 Device 2 communicates through the interface defined by external control locati
25. lanning the electrical installation operation with the control panel program features fieldbus all accessible actual signals and parameters fault tracing maintenance additional technical data and dimension drawings refer to ACS310 User s Manual 3AUA0000044201 English To access it on the Internet go to www abb com drives select Document Library enter the code in the search field and click OK Applicability The manual is applicable to the ACS310 drive firmware version 4 00E or later See parameter 3301 FIRMWARE in chapter Actual signals and parameters in ACS310 User s Manual 34UA0000044201 English 3AUA0000044200 Rev B EN EFFECTIVE 2009 09 29 2009 ABB Oy All Rights Reserved Table of contents 3 Table of contents List of related manuals 2 Purpose of the manual 2x eis wade bow ERE ded o Re RR ERR UC Re eee c n ss a 2 eee aobarepuee ceca eee ap Goes ben deec estoy Sea o Gen sues beh ees ae ee aes 2 1 Safety Safety in installation and maintenance 5 Safe start up and operation res 6 2 Hardware description Power connections and control interfaces 7 Type designation Key 0 ee ee eee ee eas 8 3 Mechanical installation ASANG ss See S oe eae eee eae ones be ao teed Seay po Bae eee he eee eee 4 Electrical installation Ch
26. le the rated current of the drive must be higher than or equal to the rated motor current Also the rated power of the drive must be higher than or equal to compared to the rated motor power The power ratings are the same regardless of the supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 Py If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload Note 2 The ratings apply at ambient temperature of 40 C 104 F for Iy and 50 C 122 F for l p In multimotor systems the output current of the drive must be equal to or greater than the calculated sum of the input currents of all motors E Derating For information on derating see chapter Technical data section Derating in ACS310 User s Manual 3AUA0000044201 English Technical data 37 Power cable sizes and fuses Note Larger fuses must not be used Type Fuses Size of copper conductor in cablings ACS310 gG UL Class T Supply Motor PE 600 V U1 V1 W1 U2 V2 W2 x E U A A mm AWG mm AWG mm AWG i 25 5 60 60 100 160 5 0 6 0 03x 02A6 2 03x 03A9 2 03x 05A2 2 03x 07A4 2 03x 08A3 2 03x 10A8 2 03x 14A6 2 03x 19A4 2 03x 26A8 2 03x 34A1 2 03x 50A8 2 60 6 0 5 oO 5 me 5 5 2 8 31 e 31 03x 02A1 4 03x 02A6 4 03x 03A6 4 03x 04A5 4 2 03x 06A2 4 03x
27. lish For ungrounded and corner grounded systems The internal EMC filter is disconnected EMC screw removed The capacitors are reformed if the drive has been stored over a year The drive is grounded properly The input power voltage matches the drive nominal input voltage The input power connections at U1 V1 and W1 are OK and tightened with the correct torque Appropriate input power fuses and disconnector are installed The motor connections at U2 V2 and W2 are OK and tightened with the correct torque The motor cable input power cable and control cables are routed separately The external control I O connections are OK The input power voltage cannot be applied to the output of the drive with a bypass connection O L O O O O O L O 1 O Terminal cover and for NEMA 1 hood and connection box are in place Start up and control with I O 19 5 Start up and control with I O How to start up the drive j WARNING The start up may only be carried out by a qualified electrician The safety instructions given in chapter Safety on page 5 must be followed during the start up procedure The drive will start up automatically at power up if the external run command is on and the drive is in the remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of rotation Note By default pa
28. lt standard parameter settings are valid Displays of the Basic Control Panel are shown as an example If you need to change the direction of rotation check that parameter 1003 DIRECTION is set to 3 REQUEST Ensure that the control connections are wired See section Default I O according to the connection diagram given for the oo diagram on page ABB standard macro Ensure that the drive is in remote control Press key In remote control the panel to switch between remote and local control display shows text REM Start by switching digital input DI1 on Basic Control Panel Text FWD starts flashing fast and stops after the setpoint is reached Assistant Control Panel The arrow starts rotating It is dotted until the setpoint is reached Regulate the drive output frequency motor speed by adjusting the voltage of analog input Al1 Reverse direction Switch digital input DI2 on Forward direction Switch digital input DI2 off Switch digital input DI1 off The motor stops Basic Control Panel Text FWD starts flashing slowly Assistant Control Panel The arrow stops rotating Actual signals and parameters in the short view 27 6 Actual signals and parameters in the short view Note When the control panel is in the short parameter view ie when parameter 1611 PARAMETER VIEW is set to 2 SHORT VIEW the control panel only shows a subset of all signals and parameters These signals and parameters are d
29. mA Not in use by default 0 10 V max 500 ohm 6 GND Analog input circuit common eJ 7 jO Output Irequency value 0 20 mA lt B end Analog output circuit common Ep p tula voltage output 24 V DC max 200mA 0 eND fAuxiiary votage output common i pcom Digital input common azon stop 0 Start 1 S X1B ROCOM 17 ROCOM EN i __ Relay output 1 No fault Fault 1 19 RONO_ 20 DOSRC Digital output max 100 mA ee 4 No fault Fault 1 22 DOGND 1 See parameter group 12 CONSTANT 2 0 ramp times according to parameters SPEEDS 2202 and 2203 DI3 DI4 Operation parameter 1 ramp times according to parameters O O Setspeed through AI1 2205 and 2206 1 O Speed 1 1202 3 360 degree grounding under a clamp 0 1 opeed 2 1203 l l _ Tightening torque 0 4 N m 3 5 Ibf in Speed 3 1204 See fou Electrical installation 17 E Connection procedure 1 Twist the grounding conductors of each pair in the analog signal cable together Remove the terminal cover by simultaneously pushing the recess and sliding the cover off the frame Digital signals Strip the outer insulation of the digital signal cable 360 degrees and ground the bare shield under the clamp Connect the conductors of the cable to the appropriate terminals Use a tightening torque of 0 4 N m 3 5 Ibf in For double shielded cables twist also th
30. nput power The Basic Control Panel powers up into the Output mode The Assistant Control Panel asks if you want to REM CHOICE z i EXIT Do you want to run the Start up assistant If you press rz the use the start up Start up assistant is not run and you can assistant continue with manual start up in a similar manner ME as described below for the Basic Control Panel EXIT 00 00 OK Ifyou have an Assistant Control Panel select the REM PAR EDIT language the Basic Control Panel does not 9901 LANGUAGE support languages See parameter 9907 for the ENGLISH values of the available language alternatives 0 For instructions on how to set parameters with the CANCEL 00 00 SAVE Assistant Control Panel see chapter Control panels section Assistant Control Panel in ACS310 User s Manual 3AUA0000044201 English O Enter the motor data from the motor nameplate Note Set the motor data to exactly the same value as on e ABB Motors the motor nameplate For example if the motor nominal motor M2AA 200 MLA 4 IEC 200 MIL 55 rn m Q speed is 1440 rpm on the nameplate setting the value of parameter 9908 MOTOR NOM SPEED to 1500 rpm results in O iss s zs giu Es E MINOREM im D 9 s J LY m x ws px os DNE uo o 3 ws 9 Ww voltage Hu o 3 pm s w li Cat no 3GAA 202 001 m OO gt 6312 3 A 6210 03 180 kg
31. on EXT2 EXT1 or EXT2 is active at a time Switching between EXT1 2 through digital input 1 4 o N y D PID CONTROL PID control For applications in which the drive controls a process value eg pressure control by the drive running the pressure boost pump Measured pressure and the pressure reference are connected to the drive PFC PFC Pump and fan control macro for pump alternation CONTROL applications SPFC SPFC Soft pump and fan control macro for pump CONTROL alternation applications where lower pressure peaks are desirable when a new auxiliary motor is started 2 UJ UJ N Actual signals and parameters in the short view 33 Parameters in the short parameter view No Name Value Description Def FbEq LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customization of the parameter list eg selected parameters can be hidden For more information see MFDT 01 FlashDrop User s Manual 3AFE68591074 English USER 1 User 1 macro loaded into use Before loading check that LOAD the saved parameter settings and the motor model are suitable for the application USER 1 oave User 1 macro Stores the current parameter settings 1 SAVE and the motor model USER S2 User 2 macro loaded into use Before
32. quipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions will reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys and or external commands I O or fieldbus The maximum allowed number of charging cycles of the DC capacitors ie power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note If an external source for start command is selected and it is ON the drive will start immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pulse start stop When the control location is not set to local LOC not shown on the display the stop key on the control panel will not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key CQ Hardware description 7 2 Hardware description Power connections and control interfaces Screen Analog input 1 0 10 V Reference voltage
33. rameter 1611 PARAMETER VIEW is set to 2 SHORT VIEW and you cannot see all actual signals and parameters To be able to view them set parameter 1611 PARAMETER VIEW to 3 LONG VIEW Check the installation See the checklist in section nstallation checklist on page 18 How you start up the drive depends on the control panel you have f you have a Basic Control Panel follow the instructions given in section How to perform a manual start up on page 20 f you have an Assistant Control Panel you can either run the Start up assistant see section How to perform a guided start up on page 23 or perform a manual start up see section How to perform a manual start up on page 20 The Start up assistant which is included in the Assistant Control Panel only guides you through all essential settings to be done In the manual start up the drive gives no guidance you go through the very basic settings by following the instructions given in section How to perform a manual start up on page 20 20 Start up and control with I O E How to perform a manual start up For the manual start up you can use the Basic Control Panel or the Assistant Control Panel The instructions below are valid for both control panels but the displays shown are the Basic Control Panel displays unless the instruction applies to the Assistant Control Panel only Before you start ensure that you have the motor nameplate data on hand Apply i
34. t library on the Internet Safety 5 1 Safety Safety in installation and maintenance These warnings are intended for all who work on the drive motor cable or motor B Electrical safety WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that there is no voltage between the drive input phases U1 V1 and W1 and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive See page 13 Note When the internal EMC filter is disconnected the
35. t the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 Ibf in for frame sizes R0 R2 1 7 N m 15 lbf in for R3 and 2 5 N m 22 Ibf in for R4 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the twisted shield under the grounding clamp Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 Ibf in for frame sizes RO R2 1 7 N m 15 Ibfin for R3 and 2 5 N m 22 Ibf in for R4 oecure the cables outside the drive mechanically 16 Electrical installation Connecting the control cables B Default I O connection diagram The default connection of the control signals depends on the application macro in use which is selected with parameter 9902 APPLIC MACRO see page 32 The default macro is the ABB standard macro It provides a general purpose I O configuration with three constant speeds Parameter values are the default values given in chapter Actual signals and parameters in ACS310 User s Manual 3AUA0000044201 English For other macros see I O connections in chapter Application macros in the same manual and default values on page 28 in this manual The default I O connections for the ABB standard macro are given in the figure below X1A cf 2 fan Output frequency reference 0 10V Joni LT s feno analog input areutcommon I LI e Reference voltage 10 V DC max 10
36. ter default values for different macros For other parameters the default values are the same for all macros See the parameter list starting on page 29 in this manual and chapter Actual signals and parameters in ACS310 User s Manual 3AUA0000044201 English For information on the different macros see chapter Application macros in the same manual Name Selecti TOAD 3 WIRE ALTERNA MOTOR RA PID PFC SPFC on TE POT CONTROL CONTROL CONTROL 9902 APPLIC i EB 2 3 3 ALTER 4 MOTO 5 6 PID 7 PFC 15 SPFC MACRO iii WIRE NATE R POT HANDIAU CONTROL CONTROL CONTROL 1001 EXT1 o A DI1P 2P3 DI1FE2R K 2 biz 2 COMMANDS 1002 EXT2 NOT SEL NOT SEL NOT SEL a SEL adi 4 COMMANDS ARD FORWARD ORW NO reggie fpr fer pry feo pepe pepe SEL 1103 REF 1 DI3U SELECT AD NC 1106 REF2 Al2 PIDTOUT PID1OUT PID1OUT SELECT 1201 CONST DI3 4 DI4 5 DI3 4 NOT SEL DI3 TSEL NOT SEL SPEED SEL 1401 RELAY FAULT 1 FAULT 1 FAULT 1 PAULI FAUITET FAUTES OUTPUT 1 2008 MAXIMUM 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 50 0 Hz 52 0 Hz 52 0 Hz FREQ 2201 ACC DEC 1 2 NOT SEL NOT SEL INOT SEL NOT SEL NOT SEL NOT SEL SEL 2202 ACCELER 50s 50s 50s 50s 50s 50s 50s 30 0s TIME 1 2203 DECELER 50s 30 0s TIME 1 appe pe pe pe pe p p m aean fpo po po Jo fo po s s espe pe Tn ur T pu ur ps TIME 4101GAN 10 M0 fpo 10 10 10 25 j5 Pepe pm m me m pe m e TIME 8116 AUX MOT 20 0s STOP D u NOT SEL NO
37. the display and that the panel LED is green and does not blink LOC XXX FWD forward reverse direction direction 1611 PAR FWD 9914 PAR FWD Start up and control with I O 23 B How to perform a guided start up To be able to perform the guided start up you need the Assistant Control Panel Before you start ensure that you have the motor nameplate data on hand Apply input power The control panel first asks if you want to use the Start up assistant Press s when is highlighted to run the Start up assistant EXIT Press if you do not want to run the Start up assistant Press key v to highlight Ig and then press lt lt if you want to make the panel ask or not ask the question about running the Start up assistant again the next time you switch on the power to the drive If you decided to run the Start up assistant the display then asks you to select the language Scroll to the desired language with keys A S v 2 and SAVE press lt to accept EXIT If you press the Start up assistant is stopped The Start up assistant now guides you through the set up tasks starting with the motor set up Set the motor data to exactly the same value as on the motor nameplate Scroll to the desired parameter value with keys CA SAVE Y and press lt to accept and continue with the otart up assistant Note At any time if you press tZ the Start up assistant is stopped and th
38. y be carried out by a qualified electrician Follow the instructions in chapter Safety on page 5 Ignoring the safety instructions can cause injury or death Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the compatibility with IT ungrounded and corner grounded TN systems WARNING Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged 1 If you have an IT ungrounded or corner grounded TN system disconnect the internal EMC filter by removing the EMC screw For 3 phase U type drives with type designation ACS310 03U the EMC screw is already removed at the factory and replaced by a plastic one Note In frame size R4 the EMC screw is located to the right of terminal W2 14 Electrical installation Connecting the power cables B Connection diagram OUTPUT For alternatives see chapter Planning the electrical installation section Selecting the supply disconnecting device disconnecting VE
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