Users Manual - Galco Industrial Electronics
Contents
1. R L1 OR um S L2 sn2 vm T L3 O T L3 wr O Motor Factory Default Settings EN gt Forward Stop 573 D1 Be NA EN o PO oa 47 KA 18V _ 0 0 0 Relay Output Contacts Reverse Stop 1 D2 SU 120V AC 28V DC 3A 0 03 OWL Factory Default Fault Indication aa ao HG 5 Reset oF D3 5 i OM I 4 7 KQ ia Multi Step 1 j J ulti Step ENG D4 5 MED RJ 11 I 1 EV Common Signal I H GND J 2 GND A 3 SG 6 1 4 SG RS 485 Communication Port Power Supply for Potentiometer 10V 10 mA Max Master Freq Setting ot TE 10V Main Circuit 3 l Power Terminals I 2 l Analog Voltage VR 0 AVI 0 Tov DE vn o O Control Circuit 1 j Terminals VR 3 5KQ Pa i Analog Current TA GND Shielded Leads 4 20 mA re Figure 2 1 Basic Wiring Note Do not plug a modem or telephone line into the RS 485 communication port or permanent damage may result Terminals 1 and 2 are the power source for the optional copy keypad and should not be used while using the RS 485 communication MN04002003E For more information visit www EatonElectrical com 2 1 NFX9000 Adjustable Frequency Drives Use power terminals R L1 and S L2 for single phase connection to models NFXF25A0 1 NFXF50A0 1 NFXF25A0 2 NFXF50A0 2 or NFX001A0 2 E T N Cutler Hammer February 2006 Use power termina2. Bit 1 0 00 RUN LED light off STOP LED light up 01 RUN LED blink STOP LED light up 10 RUN LED light up STOP LED blink 11 RUN LED light up STOP LED light off Bit 2 1 JOG active Bit 4 3 00 REV LED light off FWD LED light up 01 REV LED blink FWD LED light up 10 REV LED light up FWD LED blink 11 REV LED light up FWD LED light off B 2 For more information visit www EatonElectrical com MN04002003E E T N Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Table B 1 Communication Address Definition continued Content Address Function Reserved 2101H Bit 5 Not used continued Bit 5 7 Not used Bit 8 1 Main freq controlled by communication Bit 9 1 Main freq controlled by external terminal Bit 10 1 Operation command controlled by communication Bit 11 1 Parameters been locked Bit 12 15 Not used 2102H Frequency command FXXX XX 2103H Output frequency HXXX XX 2104H Output current AXX X 2105H DC BUS voltage UXXX 2106H Output voltage EXXX 2107H Step number of multi step speed operation 2108H Step number of PLC operation 2109H Time of PLC operation 210AH Value of the counter MN04002003E For more information visit www EatonElectrical com B 3 Company Information Eaton s electrical business is a global leader in electrical control power distribution and industrial automat
3. No o D 0p no o mO g 3 o o o g3 o mn ja oO m m WO 2 a D g 2 2 PE a O 3 o o o T5 o Cc 3 3 3 3 c z 2 3 N w 3 D 3 gt pak a lt r o Wire Gauge 22 24 AWG Torque 4 Kgf cm Figure 2 3 Control Circuit Wiring Wiring Notes WARNING Ensure that all screws are tightened to the proper torque rating CAUTION Do not connect the AC input to any of the U T1 V T2 or W T3 terminals as it will damage the drive Multiple NFX9000 drives can be installed in one location Please read the following prior to installation 1 Follow all national and local electrical construction and safety codes during installation 2 Ensure the appropriate protective devices circuit breaker or fuses are connected between the power supply and drive 3 Make sure the leads are connected correctly and the drive is properly grounded Ground resistance should not exceed 1Q 4 Use ground leads that comply with AWG MCM standards and keep them as short as possible 5 For multiple drive installations make sure to ground all units directly to a common ground terminal The ground terminals may be connected in parallel as shown in Figure 2 4 Ensure there are no ground loops Forward FF LY Lt Parallel Ground Loops Acceptable Not Acceptable Figure 2 4 Ground Terminals Connected in Parallel MN04002003E For more information visit www EatonElectrical com 2 3 10 11
4. E TN Cutler Hammer NFX9000 Adjustable Frequency Drives User Manual February 2006 0000 6 6 O NFX9000 1HP 230V 1PHASE 00 000000 0 RA RC 10V AVI D1 D2 D3 D4 GND RS 485 0000 MN04002003E For more information visit www EatonElectrical com E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Important Notice Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc selling policies The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc selling policy NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions co
5. Code Parameter Min Max Unit Default Cust Note 0 00 Identity code of 1 6 1 40W drive read only 2 100W 3 200W 4 400W 5 750W 6 1 5 kW 0 01 Rated current 40W 4A display read only 100W 8A 200W 1 6A 400W 2 5A 750W 4 2A 1 5 kW 7 0A 0 02 Parameter reset 0 10 Reset parameters to factory setting 0 03 Start up display of 0 3 0 0 F frequency command drive 1 H output frequency 2 U user defined unit 3 A output current 0 04 User defined unit 0 4 0 0 Display user defined unit u 1 Display counter value C 2 Display process operation 1 tt 3 Display DC bus voltage U 4 Display output voltage E 0 05 User defined 0 1 160 1 0 0 1 160 coefficient K 0 06 Software version Read only 0 07 Password input 0 999 0 0 999 0 08 Password 0 999 0 0 999 configuration The parameter may be set during operation MN04002003E For more information visit www EatonElectrical com 3 1 NFX9000 Adjustable Frequency Drives Table 3 2 Group 1 Basic Parameters E T N Cutler Hammer February 2006 Code Parameter Min Max Unit Default Cust Note 1 00 Maximum operation 50 0 400 Hz 60 0 50 0 400 Hz frequency 1 01 Maximum voltage 10 0 400 Hz 60 0 10 0 400 Hz frequency 1 02 Maximum output 2 0 255 V 220 2 0 255V voltage 1 03 Mid point frequency 1 0 400 Hz 1 0 1 0 400 Hz 1 04 Mid point vol
6. 12 NFX9000 Adjustable Frequency Drives E TN Cutler Hammer February 2006 For normal operation make sure drive output terminals U T1 V T2 and W T3 are connected to motor terminals U V and W respectively The motor will rotate counterclockwise as viewed from the shaft ends of the motor when a forward operation command is received To reverse the direction of motor rotation switch any two ofthe motor leads Make sure the power source is capable of supplying the correct voltage and required current to the drive Do not attach or remove wiring when power is applied to the drive Do not monitor the signals on the circuit board while the drive is in operation Route the power and control wires separately or at right angles to each other If required to reduce electro magnetic interference EMI install the filter as close as possible to the U T1 V T2 or W T3 side of the drive Note Do not use a capacitor or L C filter inductance capacitance or an R C filter resistance capacitance When using a GFCI ground fault circuit interrupt select a current sensor with a minimum current of 200 mA and a minimum detection time of 1 second to avoid nuisance tripping 2 4 For more information visit www EatonElectrical com MN04002003E E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Es Chapter 3 Parameters Parameter Lists Table 3 1 Group 0 User Parameters
7. oc over current ov over voltage OH overheat oL overload oL1 electronic thermal EF external fault Reserved Reserved ocA current exceed during acceleration 10 ocd current exceed during deceleration 11 ocn current exceed during steady state 12 Reserved 13 Reserved 14 Reserved 15 CPU failure 1 cF1 16 CPU failure 2 cF2 17 Reserved 18 Overload oL2 19 Auto acc dec failure cFA 20 Software protection enabled code 21 Reserved 22 CPU failure cF3 1 23 CPU failure cF3 2 24 CPU failure cF3 3 25 CPU failure cF3 4 26 CPU failure cF3 5 27 CPU failure cF3 6 28 CPU failure cF3 7 29 Hardware protection failure HPF 1 30 Hardware protection failure HPF 2 31 Hardware protection failure HPF 3 6 08 Second most recent 0 11 0 Same as 6 07 fault record 6 09 Third most recent fault 0 11 0 Same as 6 07 record 6 10 Fourth most recent 0 11 0 Same as 6 07 fault record 6 11 Fifth most recent fault 0 11 0 Same as 6 07 record 6 12 Sixth most recent fault 0 11 0 Same as 6 07 record I O C1 R N 3 6 For more information visit www EatonElectrical com MN04002003E E T N Cutler Hammer February 2006 Table 3 8 Group 7 Motor Parameters NFX9000 Adjustable Frequency Drives Code Parameter Min Max Unit Default Cust Note 7 00 Motor rated curren
8. 14 Terminal count value attained 15 Preliminary count value attained 16 Ready state indicator MN04002003E For more information visit www EatonElectrical com 3 3 NFX9000 Adjustable Frequency Drives Table 3 5 Group 4 Input Function Parameters E T N Cutler Hammer February 2006 Code Parameter Min Max Note 4 00 Potentiometer bias 0 0 350 0 0 350 Hz frequency 4 01 Potentiometer bias 0 1 0 Positive bias polarity 1 Negative bias 4 02 Potentiometer 200 1 200 frequency gain 4 03 Potentiometer 0 2 0 Not used reverse motion 1 Reverse motion enable enable 2 Forward motion only 4 04 Digital Input 1 amp 2 0 3 0 Not used D1 amp D2 1 D1 FWD STOP D2 REV STOP 2 D1 RUN STOP D2 FWD REV 3 D1 D2 D3 3 wire operation control mode Note Setting 4 20 4 External fault normally open NO parameter 4 04 to 5 External fault normally closed NC values 4 20 applies 6 Reset to D2 and disables D1 7 Multi step speed command 1 8 Multi step speed command 2 9 Jog operation 10 Accel decel speed inhibit 11 First or second accel decel time selection 12 Base block NO 13 Base block NC 14 Increase master frequency 15 Decrease master frequency 16 Run PLC program 17 Pause PLC 18 Counter trigger signal 19 Counter reset 20 Select ACI deselect AVI 4 05 Digital Input 3 D3 0 4 20 0 Not used Note Setting 4 External fault normally open NO para
9. Run 11 JOG Run Bit 2 3 Not used Bit 5 4 00 No function 01 FWD 10 REV 11 Change direction Bit 6 15 Not used 2001H Freq command 2002H Bit 0 1 EF external fault on Bit 1 1 Reset Bit 2 15 Not used MN04002003E For more information visit www EatonElectrical com B 1 NFX9000 Adjustable Frequency Drives E T N Cutler Hammer Table B 1 Communication Address Definition continued February 2006 Content Address Function Status monitor Read only 2100H Error code Reserved Reserved aT ODNOD ABAWN r ocn 12 Reserved 13 Reserved 17 b b 21 Reserved No errors occurred Over current oc Over voltage ov Overheat oH Overload oL Overload1 oL1 External fault EF Current exceeds 2 times rated current during acc ocA 0 Current exceeds 2 times rated current during dec ocd 1 Current exceeds 2 times rated current during steady state operation 14 Low voltage Lv 15 CPU failure 1 cF1 16 CPU failure 2 cF2 18 Overload oL2 19 Auto acc dec failure cFA 20 Software protection enabled codE 22 CPU failure cF3 1 23 CPU failure cF3 2 24 CPU failure cF3 3 25 CPU failure cF3 4 26 CPU failure cF3 5 27 CPU failure cF3 6 28 CPU failure cF3 7 29 Hardware protection failure HPF 1 30 Hardware protection failure HPF 2 31 Hardware protection failure HPF 3 2101H Status of AMD
10. 8 13 Skip frequency 3 lower 0 0 400 Hz 0 0 0 0 400 Hz bound 8 14 Auto restart after fault 0 10 0 0 10 8 15 AVR function 0 2 2 0 AVR function enabled 1 AVR function disabled 2 AVR function disabled with deceleration 8 16 Dynamic braking 350 450 V 380 350 450V voltage 8 17 DC braking lower 0 0 400 Hz 0 0 0 0 400 Hz bound limit MN04002003E For more information visit www EatonElectrical com 3 7 NFX9000 Adjustable Frequency Drives Table 3 10 Group 9 Communication Parameters E T N Cutler Hammer February 2006 O The parameter may be set during operation Code Parameter Min Max Unit Default Cust Note 9 00 Communication 1 247 1 1 247 address 9 01 Transmission speed 0 2 1 0 Baud rate 4 800 1 Baud rate 9 600 2 Baud rate 19 200 9 02 Transmission fault 0 3 0 0 Warn and continue running treatment 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning and keep running 9 03 Modbus 0 20 0 0 Disable 1 20 1 20 seconds communication watchdog timer 9 04 Communication 0 8 0 ASCII mode protocol 0 7 N 2 TEEN 2 7 0 1 3 8 N 2 4 8 E 1 5 8 0 1 RTU mode 6 8 N 2 7 8 E 1 8 8 0 1 3 8 For more information visit www EatonElectrical com MN04002003E E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Hesnes Appendix A Fault Codes The NFX9000 drive has a comprehensive fault diagnostic system that includ
11. age input voltage Rated Frequency Hz 1 0 400 Power Rated Input Current A 6 9 4 9 6 5 9 7 9 Input Voltage Tolerance 1 phase 90 132V 50 60 Hz 1 phase 180 264V 50 60 Hz 3 phase 180 264V 50 60 Hz Frequency Tolerance 5 Control Characteristics Control System SVPWM Sinusoidal Pulse Width Modulation carried frequency 3 kHz 10 kHz Output Frequency Resolution 1Hz Torque Characteristics Starting torque can be 15096 at 5 Hz including the auto torque auto slip compensation Overload Endurance 150 of rated current for 1 minute Acceleration Deceleration Time 1 600 seconds can be set individually VIF Pattern Adjustable Stall Prevention Level 20 200 of setting for rated current Operating Characteristics Frequency Setting Keypad Set by using A and V keys or Potentiometer Frequency Setting External Signal Potentiometer 5 kQ 5W DC 0 to 10V input impedance 47 KQ 4 20 mA output impedance 2509 Digital inputs 1 to 3 three steps JOG UP or DOWN command Communication setting Operation Setting Keypad Operation Setting External Signal Set by using RUN STOP keys RS 485 communication port D1 D2 D3 and D4 can be combined to offer various modes of operation Digital input Signal Multi step selection 0 to 3 jog accel decel inhibit first second accel decel switch counter PLC operation extern
12. al base block NC NO selection Multi function Output Signal Drive operating frequency attained non zero speed base block fault indication local remote indication and PLC operation indication Functions Miscellaneous AVR S curve overvoltage stall protection DC braking fault records adjustable carried frequency starting frequency setting for DC braking over current stall prevention momentary power loss restart reverse inhibition frequency limits and parameter lock reset Protection Overvoltage over current undervoltage overload overheating electronic thermal and self testing Filtration EMI filter Cooling Forced air Environment Installation Location Altitude 1 000m or below Keep away from any corrosive gas liquid and dust Ambient Temperature 14 to 104 F 10 to 40 C non condensing and not frozen Storage Temperature 4 to 140 F 20 to 60 C Ambient Humidity Below 90 relative humidity non condensing Vibration 9 80665 m s 1G at less than 20 Hz 5 88 m s 6G at 20 50 Hz For more information visit www EatonElectrical com MN04002003E E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Sas Chapter 2 Power and Control Wiring Basic Wiring Users must connect wiring according to the circuit diagram shown in Figure 2 1 Please follow all national and state wiring codes when wiring the drive
13. es several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed on the AC drive digital keypad The six most recent faults can be read on the digital keypad display by viewing Parameter 6 07 to Parameter 6 12 Note Faults can be cleared by pressing the RESET key on the keypad or Input Terminal Table A 1 Common Problems and Solutions Fault Name Fault Description Corrective Action oc Drive detects an abnormal increase in 1 Make sure the motor s horsepower corresponds to current the drive s output power 2 Check the wiring connections between the drive and motor for possible short circuits Note If there are any abnormal conditions when operating the drive after the short circuit is removed consult Eaton 3 Increase the acceleration time parameters 1 09 and 1 11 Check for possible excessive loading A ou Drive detects that DC bus voltage has 1 Make sure the input voltage falls within the drive s exceeded its maximum allowable input voltage rating range value N Check for possible voltage transients w Increase the deceleration time Bus overvoltage may also be caused by motor regeneration oH Drive s temperature sensor detects 1 Ensure that the ambient temperature falls within excessive heat the specified temperature range 2 Make sure that the ventilation holes are not obstr
14. gainst shock e Stand on an insulating pad and make it a habit to use only one hand when checking components e Always work with another person in case an emergency occurs e Disconnect power before checking controllers or performing maintenance e Be sure equipment is properly grounded e Wear safety glasses whenever working on electronic controllers or rotating machinery MN04002003E For more information visit www EatonElectrical com ili NFX9000 Adjustable Frequency Drives E TN Cutler Hammer February 2006 Warning and Caution WARNING Ensure that all screws are tightened to the proper torque rating CAUTION Do not connect the AC input to any of the U T1 V T2 or W T3 terminals as it will damage the drive iv For more information visit www EatonElectrical com MN04002003E E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Sarl Chapter 1 Overview This manual provides instructions for the installation and operation of Cutler Hammer NFX9000 Adjustable Frequency Drives from Eaton s electrical business This chapter describes the purpose and contents of this manual the receiving inspection recommendations and the NFX9000 catalog numbering system How to Use This Manual The purpose of this manual is to provide you with information necessary to install set and customize parameters start up troubleshoot and maintain the NFX9000 drive To provide for safe installa
15. ion products and services Through advanced product development world class manufacturing methods and global engineering services and support Eaton s electrical business provides customer driven solutions under brand names such as Cutler Hammer Powerware Durant Heinemann Holec and MEMO which globally serve the changing needs ofthe industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2005 sales of 11 1 billion Eaton is a global leader in electrical systems and components for power quality distribution and control fluid power systems and services for industrial mobile and aircraft equipment intelligent truck drivetrain systems for safety and fuel economy and automotive engine air management systems powertrain solutions and specialty controls for performance fuel economy and safety Eaton has 59 000 employees and sells products to customers in more than 125 countries For more information visit www eaton com Eaton Electrical Inc 1000 Cherrington Parkway Moon Township PA 15108 4312 USA tel 1 800 525 2000 www EatonElectrical com 2006 Eaton Corporation All Rights Reserved Publication No MN04002003E CPG hd utler Hammer mana m
16. ion step 0 0 65500 sec 0 0 65500 seconds 5 06 Time duration step 1 0 65500 sec 0 0 65500 seconds 5 07 Time duration step 2 0 65500 sec 0 0 65500 seconds 5 08 Time duration step 3 0 65500 sec 0 0 65500 seconds Table 3 7 Group 6 Protection Parameters Code Parameter Min Max Unit Default Cust Note 6 00 Over voltage 0 410 V 390 0 Disable 350 410V prevention level 6 01 Over current 0 200 170 0 Disable 20 200 prevention level 6 02 Over torque detection 0 4 0 0 Disable 1 Enabled during constant speed operation continues until the continuous limit is reached 2 Enabled during constant speed operation halted after detection 3 Enabled during acceleration continues before continuous output time limit is reached 4 Enabled during acceleration halted after over torque detection 6 03 Over torque detection 30 200 150 30 200 level 6 04 Over torque detection 0 1 10 0 sec 0 1 0 1 10 0 seconds time MN04002003E For more information visit www EatonElectrical com 3 5 NFX9000 Adjustable Frequency Drives E TN Cutler Hammer February 2006 Table 3 7 Group 6 Protection Parameters continued Code Parameter Min Max Unit Default Cust Note 6 05 Electronic thermal 0 2 0 0 Not used overload relay 1 Act with standard motor 2 Act with special motor 6 06 Electronic thermal 30 600 sec 60 30 600 seconds characteristic 6 07 Present fault record 0 11 0 No fault occurred
17. ls R L1 S L2 and T L3 for three phase connection to models NFXF25A0 2 NFXF50A0 2 NFX001A0 2 or NFX002A0 2 Single phase power must not be used for model NFX002A0 2 AC Line Input Terminals Grounding Single Phase Models Input from R L1 S L2 Torque RL SIL TL3 TITS LED Display RUN ofSTOP L At Key Frequency Setting Knob NFX9000 05HP 230V 1 PHASE A WARNING Signal Selection for AVI to Input DCO to 10V or 4 to 20 mA A Control Terminal L I L RA RC 40 AN Di D2 D3 D4 GND RS 485 N 8999 TINN Motor Connections 7 OD ODDDDDD I L Torque Wire Gauge 12 20 AWG 5 Kgf cm UP DOWN Function Display e Data Confirmation Key Motor Capacity and Input Power RS 485 Communication Port Wire Gauge 12 20 AWG 5 Kgf cm Grounding Figure 2 2 Main Circuit Wiring 2 2 For more information visit www EatonElectrical com MN04002003E E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 RA RC 10V AVI D1 D2 D3 D4 GND A Q Q Q SE gg J 5 Relay 55 32 3 87 38 a 7 a 1 3 25 Ss OG OF OG OS 3 Ng a F OB ole olf ol amp n So 9 8 5 5 a 3 s o 3 3 3 gt s gt v O3 o LA 3 5 3 So CG 8 o o os o c c forty Q
18. meter 7 02 3 Increase the acceleration time 4 Replace the drive with one that has a higher output capacity next level hp ocd Over current during deceleration Short circuit at motor output e Deceleration time too short e Drive s output capacity too small 1 Make sure the insulation is adequate at the output line 2 Increase the deceleration time 3 Replace the drive with one that has a higher output capacity next level hp ocn Over current during steady state operation Short circuit at motor output e Sudden increase in motor loading e Drive s output capacity too small 1 Make sure the insulation is adequate at the output line 2 Check for possible motor stall 3 Replace the drive with one that has a higher output capacity next level hp cF1 Internal memory IC cannot be programmed 1 Switch off power supply 2 Make sure the input voltage falls within the drive s input voltage rating range 3 Switch on the drive cF2 Internal memory IC cannot be read 1 Check the connections between the main control board and the power board 2 Reset drive to factory defaults cF3 Drive s internal circuitry abnormal 1 Switch off power supply 2 Make sure the input voltage falls within the drive s input voltage rating range 3 Switch on the drive HPF codE Hardware protection failure Software protection failure Consult Eaton Consult Eato
19. meter 4 04 to 5 External fault normally closed NC value 3 presets D3 to 6 Reset 3 wire operation 7 Multi step speed command 1 8 Multi step speed command 2 9 Jog operation 10 Accel decel speed inhibit 11 First or second accel decel time selection 12 Base block NO 13 Base block NC 14 Increase master frequency 15 Decrease master frequency 16 Run PLC program 17 Pause PLC 18 Counter trigger signal 19 Counter reset 20 Select ACI deselect AVI 4 06 Digital Input 4 D4 0 4 20 Same as 4 05 The parameter may be set during operation 3 4 For more information visit www EatonElectrical com MN04002003E E T N Cutler Hammer February 2006 Table 3 6 Group 5 Multi Step Speed and PLC Parameters NFX9000 Adjustable Frequency Drives Code Parameter Min Max Unit Default Cust Note 5 00 First step speed 0 0 400 Hz 0 0 400 Hz frequency 5 01 Second step speed 0 0 400 Hz 0 0 400 Hz frequency 5 02 Third step speed 0 0 400 Hz 0 0 400 Hz frequency 5 03 PLC mode 0 4 0 0 Disable PLC operation 1 Execute one program cycle 2 Continuously execute program cycles 3 Execute one program cycle step by step separate by STOP 4 Continuously execute one program cycle step by step separate by STOP 5 04 PLC forward reverse 0 1 0 0 15 motion 0 Forward 1 Reverse 5 05 Time durat
20. n cFA CE1 Auto acceleration deceleration failure Communication error Do not use the auto accel decel function 1 Check the connection between the drive and computer for loose wires 2 Make sure the communication protocol is properly set bb External base block When the external input terminal BB is active the drive output will be turned off Disable the connection between external input terminal BB and the drive The drive will begin to run again oL Drive detects excessive drive output current 1 Check whether the motor is overloaded 2 Reduce torque compensation setting set in parameter 7 02 3 Increase the drive s output capacity Note The drive can withstand up to 150 of the rated current for a maximum of 60 seconds A 2 For more information visit www EatonElectrical com MN04002003E E T N Cutler Hammer February 2006 Appendix B Communication Address Definition Table B 1 Communication Address Definition NFX9000 Adjustable Frequency Drives Content Address Function AMD ggnnH gg means parameter group nn means parameter number for example Parameters the address of Pr 4 01 is 0401H Referencing to Chapter 3 for the function Read Write of each parameter When reading parameter by command code 03H only one parameter can be read at one time Command 2000H Bit 1 0 00 No function 01 Stop 10
21. nElectrical com MN04002003E E T N Cutler Hammer February 2006 Dimensions NFX9000 Adjustable Frequency Drives 2 68 68 0 He 2 20 56 0 gt 0 20 5 0 Dia F MN MAK 0 5 HP lo of STOP 0 0 0 0 o LI LI 9 NFX9000 230V 1 PHASE RI SL TL3 MA SOS NG AN WARNING PO DDOOODD bI0000009 RC av A Di D2 D3 D4 GND RS 485 4 72 A 5 20 120 0 132 0 EN SPISS UTI VT2WT3 EEE EINE EE I NG 4 86 123 y 5 04 4 128 1 Figure 1 1 NFX9000 AF Drive Dimensions MN04002003E For more information visit www EatonElectrical com 1 3 NFX9000 Adjustable Frequency Drives Technical Data E TN Cutler Hammer February 2006 Table 1 2 NFX9000 Specifications Description 115V 230V Model Number NFXF25A0 1 NFXF50A0 1 NFXF25A0 2 NFXF50A0 2 NFX001A0 2 NFX002A0 2 Maximum Motor Output hp 0 25 0 50 0 25 0 50 2 Maximum Motor Output kW 0 2 0 4 0 2 0 4 0 7 1 5 Output Ratings Rated Output Capacity KVA 6 1 0 6 1 0 1 6 2 7 Rated Output Current A 1 6 2 5 1 6 2 5 4 2 7 0 Maximum Output Voltage V 3 phase corresponds to double 3 phase corresponds to input volt
22. ntained herein The information contained in this manual is subject to change without notice Cover Photo Cutler Hammer NFX9000 AF Drive MN04002003E For more information visit www EatonElectrical com NFX9000 Adjustable Frequency Drives E TN Cutler Hammer February 2006 Saas Table of Contents SAFETY AP NN ee eo nET iii Definitions and Symbols 0 00 cee eee eens ili Hazardous High Voltage iii Warning and Caution eee iv CHAPTER 1 OVERVIEW 22222222 cette eee e nee nennees 1 1 How to Use This Manual 22 2 eee 1 1 Receiving and Inspection o cesca u dai deri usadit ae ai a eee 1 1 Catalog Number Selection 1 2 DIMENSIONS ossia decid eds dus boi E de aa aa marred PNG ei de he aedi bike 1 3 Technical Dates aaa Aa ban es SS 1 4 CHAPTER 2 POWER AND CONTROL WIRING 2 1 ERA AA AA ANG aun eis 2 1 Wiring Notes 244 2020 KAKANAN AG LEE L RAE nn vat ae nek KID RANA kede die 2 3 CHAPTER 3 PARAMETERS 2 222 00 c eee e eee tenets 3 1 Parameter ListS s ses Seven we Kan LA eee PAD KAL nt KA 3 1 APPENDIX A FAULT CODES A 1 APPENDIX B COMMUNICATION ADDRESS DEFINITION B 1 List of Figures Figure 1 1 NFX9000 AF Drive Dimensions 1 3 Figure 2 12 Basic Wiring ered 38888 eth ee
23. t 30 120 85 30 120 7 01 Motor no load current 0 90 50 0 90 power loss time 7 02 Torque compensation 0 10 1 0 10 7 030 Slip compensation 0 0 10 0 0 0 0 0 10 0 The parameter may be set during operation Table 3 9 Group 8 Special Parameters Code Parameter Min Max Unit Default Cust Note 8 00 DC braking voltage 0 30 0 0 30 level 8 01 DC braking time during 0 0 60 0 sec 0 0 0 0 60 0 seconds start up 8 02 DC braking time during 0 0 60 0 sec 0 0 0 0 60 0 seconds stopping 8 03 Start point for DC 0 0 400 0 sec 0 0 0 0 400 0 seconds braking 8 04 Momentary power loss 0 2 0 0 Stop operation after momentary power loss 1 Continues after momentary power loss speed search starts with master frequency 2 Continues after momentary power loss speed search starts with minimum output frequency 8 05 Maximum allowable 0 3 5 0 sec 2 0 0 3 5 0 seconds 8 06 Base block time for 0 3 5 0 sec 0 5 0 3 5 0 seconds speed search 8 07 Maximum speed 30 200 150 30 200 search current level 8 08 Skip frequency 1 upper 0 0 400 Hz 0 0 0 0 400 Hz bound 8 09 Skip frequency 1 lower 0 0 400 Hz 0 0 0 0 400 Hz bound 8 10 Skip frequency 2 upper 0 0 400 Hz 0 0 0 0 400 Hz bound 8 11 Skip frequency 2 lower 0 0 400 Hz 0 0 0 0 400 Hz bound 8 12 Skip frequency 3 upper 0 0 400 Hz 0 0 0 0 400 Hz bound
24. tage 2 0 255 V 12 0 2 0 255V 1 05 Minimum output 1 0 60 0 Hz 1 0 1 0 60 Hz frequency 1 06 Minimum output 2 0 255 V 12 0 2 0 255V voltage 1 07 Upper bound of 1 110 100 1 110 frequency 1 08 Lower bound of 0 100 0 0 100 frequency 1 09 Acceleration time 1 0 1 600 sec 10 0 0 1 600 seconds Tacc1 1 10 Deceleration time 1 0 1 600 sec 10 0 0 1 600 seconds Tdec1 1 11 Acceleration time 2 0 1 600 sec 10 0 0 1 600 seconds 1 12 Deceleration time 2 0 1 600 sec 10 0 0 1 600 seconds 1 13 JOG acceleration time 0 1 600 sec 10 0 0 1 600 seconds 1 14 JOG deceleration 0 0 600 sec 10 0 0 0 600 seconds time 1 15 JOG frequency 1 0 400 Hz 6 0 1 0 400 Hz 1 16 Auto acceleration 0 5 0 0 Linear accel decel deceleration 1 Auto accel linear decel 2 Linear accel auto decel 3 Auto accel decel 4 Linear accel auto decel stall prevention during deceleration 5 Auto accel decel stall prevention during deceleration 1 17 S curve setting in 0 7 0 0 7 acceleration 1 18 S curve setting in 0 7 0 0 7 deceleration The parameter may be set during operation 3 2 For more information visit www EatonElectrical com MN04002003E E T N Cutler Hammer February 2006 Table 3 3 Group 2 Operation Method Parameters NFX9000 Adjustable Frequency Drives Code Parameter Min Ma
25. tion and operation of the equipment read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the NFX9000 Keep this operating manual handy and distribute to all users technicians and maintenance personnel for reference Chapter 1 Overview is the chapter you are reading now Chapter 2 Power and Control Wiring Chapter 3 Parameters Appendix A Fault Codes Receiving and Inspection This NFX9000 drive has gone through rigorous quality control tests at the factory before shipment Since many things may happen during shipping please do the following after receiving the AC motor drive e Inspect the unit to ensure it was not damaged during shipment e Make sure that the catalog number on the nameplate corresponds with the catalog number of your order If the delivery does not correspond to your order please contact your Eaton representative MN04002003E For more information visit www EatonElectrical com 1 1 NFX9000 Adjustable Frequency Drives E T N Cutler Hammer February 2006 Catalog Number Selection Table 1 1 NFX9000 AF Drive Catalog Numbering System NFX 001 A 0 2 Base Catalog al E Voltage Number 1 115V AC 2 240V AC Horsepower F25 1 4hp Series Enclosure F50 1 2 hp 001 1hp A 0 IP20 002 2hp 1 2 For more information visit www Eato
26. ucted 3 Remove any foreign objects on the heat sink and check for possible dirty heat sink fins 4 Provide enough spacing for adequate ventilation Lu Drive detects that DC bus voltage has Make sure the input voltage falls within the drive s fallen below its minimum value input voltage rating range oL1 Internal electronic overload trip 1 Check for a possible motor overload 2 Check electronic thermal overload setting 3 Increase motor capacity 4 Reduce the current level so the drive s output current does not exceed the value set by the Motor Rated Current parameter 7 00 EF External terminal EF GND goes from When the EF GND is closed the output will be turned OFF to ON off under N O E F oL2 Motor overload 1 Check settings for parameters 6 03 to 6 05 2 Reduce the motor load 3 Adjust the over torque detection setting to an appropriate setting MN04002003E For more information visit www EatonElectrical com A 1 NFX9000 Adjustable Frequency Drives E T N Cutler Hammer February 2006 Table A 1 Common Problems and Solutions Continued Fault Name Fault Description Corrective Action ocA Over current during acceleration Short circuit at motor output Torque boost too high e Acceleration time too short e Drive s output capacity too small 1 Make sure the insulation is adequate at the output line 2 Decrease the torque boost setting in para
27. vee ee tn PIL one Meee ee ee eee 2 1 Figure 2 2 Main Circuit Wiring 2 2 Figure 2 3 Control Circuit Wiring 2 3 Figure 2 4 Ground Terminals Connected in Parallel 2 3 List of Tables Table 1 1 NFX9000 AF Drive Catalog Numbering System 1 2 Table 1 2 NFX9000 Specifications ccc eens 1 4 Table 3 1 Group 0 User Parameters 3 1 Table 3 2 Group 1 Basic Parameters 3 2 Table 3 3 Group 2 Operation Method Parameters 3 3 Table 3 4 Group 3 Output Function Parameters 3 3 Table 3 5 Group 4 Input Function Parameters 3 4 Table 3 6 Group 5 Multi Step Speed and PLC Parameters 3 5 Table 3 7 Group 6 Protection Parameters 3 5 Table 3 8 Group 7 Motor Parameters 3 7 Table 3 9 Group 8 Special Parameters 3 7 Table 3 10 Group 9 Communication Parameters 3 8 Table A 1 Common Problems and Solutions A 1 Table B 1 Common Address Definition B 1 ii For more information visit w
28. ww EatonElectrical com MN04002003E E TN Cutler Hammer NFX9000 Adjustable Frequency Drives February 2006 Safety Read this manual thoroughly and make sure you understand the procedures before you attempt to install set up or operate this Cutler Hammer NFX9000 Adjustable Frequency Drive from Eaton s electrical business Definitions and Symbols WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect a
29. x Unit Default Cust Note 2 00 Source of frequency 0 4 0 0 Digital keypad command 1 0 10V from AVI 2 4 20 mA from AVI 3 Controlled by V R on drive 4 RS 485 communication interface 2 01 Source of operation O 4 0 0 By digital keypad command 1 By external terminals keypad STOP enable 2 By external terminals keypad STOP disable 3 By RS 485 communication interface keypad STOP enable 4 By RS 485 communication interface keypad STOP disable 2 02 Stop method 0 1 0 0 Ramp stop 1 Coast stop 2 03 Carrier frequency 3 10K Hz 10 3 10K Hz 2 04 Reverse operation 0 2 0 0 Enable reverse inhibit 1 Disable reverse 2 Disable forward 2 05 ACI 4 20 mA input 0 2 0 0 Decelerate to 0 Hz loss detection 1 Stop immediately display EF 2 Run with the last frequency 2 06 Line start lockout 0 1 0 0 Enable 1 Disable Table 3 4 Group 3 Output Function Parameters Code Parameter Min Max Unit Default Cust Note 3 00 Desired frequency 1 0 400 Hz 1 0 1 0 400 Hz attained 3 01 Terminal count value 0 999 0 0 999 3 02 Preliminary count 0 999 0 0 999 value 3 03 Multi function relay O 16 8 0 Not used output 1 AC drive operational 2 Maximum output frequency attained 3 Zero speed 4 Over torque 5 Base block B B 6 Low voltage detection 7 AC drive operation mode 8 Fault indication 9 Desired frequency attained 10 PLC program running 11 PLC program step complete 12 PLC program complete 13 PLC program operation pause
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