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OPERATOR`S MANUAL

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1. gt If the foreign materials are stuck to the air bleed plug it may prevent the air Notice bleeding In this case unscrew the air bleed plug and remove foreign materials by blowing 2 Air bleeding from Fuel injection pump 1 Turn key switch to ON position Air bleed bolt 2 Loosen the air bleed bolt by using a spanner and Pe turn it by hands until it stops welt 3 If clean fuel without bubbles comes out turn the key switch to OFF position and tighten the air bleed bolt Tightening torque 19 6 29 4 N m 14 5 21 8 lb ft Cover the bleeding fuel with a rag so that it does not flow to other components ZO 2 Fuse Main fuse 1 Fuse check and replacement O How to change the fuse 1 Remove the cover of fuse box 2 Check each fuse and remove the damaged fuse 3 Change with new one same as damaged one e Body fuse box is located under the front console and cabin fuse box is on the left cabin pillar lt F for the chassis gt e The capacity and function of each fuse is OOR described on the fuse box cover
2. Terminology When reading this Operator s Manual refer to the right figure for the discrimination of the front rear left right direction 1 2 Safety Precautions read this for safety before using 1 Notices before using the tractor e For Safety Instruction Before using the tractor read this Operator s Manual carefully and Read Operator s understand the instructions fully for the safety Manual prevention and right usage of the tractor and then use the tractor safely according to the instructions Especially special cares must be taken for using the tractor in the places where the safety signs such as Danger Warning Caution etc are marked See page 1 2 e Safety Decals For right use and personal safety of the operator the safety decals are attached to the parts related with safety operation Before using the tractor comply with the safety instructions For further information refer to 1 6 Safety Decals See page 1 20 e Operator s condition The persons such as patients drunks people on drugs etc are never allowed to operate this tractor Only educated operators can use the tractor after learning the usage of controls for moving stopping turning and other operating e Suitable Clothes amp Protect Entanglement When checking or operating the tractor wear tight fitting clothes and safety equipment instead of loose or long clothes Also slippers high heel shoes are not suitable
3. 3 Preparation for Reuse X When using first after long term storage check each part as below e Check the damaged part or loosen part e Check the leakage of fuel coolant engine oil transmission and front axle oil e Check the level and density of the engine coolant e Check the level of engine transmission rear and front axle oil and fuel For further information refer to the section 5 Lubrication and Maintenance in this manual e Check all drive belts carefully paying particular attention to the point where the straight run of the belt Starts to bend around the pulley Check the vee groove in the pulley for corrosion e Electric system check Is there any open circuit or any other problem in the wiring Is there any problem of the instruments Is the charging state of the battery sufficient O Start engine and check the engine oil pressure indicator and battery charging indicator in the instrument panel These indicators are turned off while engine is running e Run the engine at a fast idling speed suggest 1000 1500 rpm until normal operating temperature is registered and check the oil fuel and coolant leakage Ley 1 4 Notices for Use amp Disposal related to the environment Soil Air and Water are essential elements for human life To contribute to environment preservation of the Earth we are trying to minimize the environment pollution necessitated by general business activity such as p
4. 4 Light switch e OFF Instrument panel and lights OFF q D Instrument light side lights head lights low beam ON D Instrument light side lights head lights high beam ON Instrument light and side lights ON N ll WS Qari When passing with other vehicles in the opposite lane at night turn the headlights A aution to low beam not to disturb on coming cars 5 Horn switch O Press the upper side of the switch for sounding off the horn 6 Hazard warning light switch e This is used to warn other vehicles in case of emergency status If you press the upper side of the triangle switch all turn signal lights front rear left right shall be blinking Hazard warning light switch gt If you use the hazard warning lights for a long time it may cause a increase of Notice Sir i electrical consumption Do not use the hazard warning lights for a long time 7 Grille work light switch e This is used to turn on off the work light of the front grille ON Press the upper side of the switch OFF Press the lower side of the switch ESA Y IES 8 Beacon lamp switch if fitted e itis used to turn on off the beacon lamp connected to the beacon connectors The beacon connectors are installed to the left right hand side under cabin roof O Press the upper side of the switch to turn on the beacon lamp Beacon lamp switch 9 Cruise control switch HST typ
5. 5 4 First 50 hour check e After using first 50 hours contact your authorized dealer for maintenance if possible Replace engine oil filter gt Refer to Every 300 hour check See page 5 19 Replace hydraulic oil filter gt Refer to Every 300 hour check See page 5 20 Check transmission rear axle hydraulics oil level Check front axle oil level Check and adjust parking brake Check torque of exhaust manifold bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety cab or frame mounting bolts Check torque of front end weight clamp bolts Where fitted Check torque of wheel bolts and nuts Check tire pressures and condition Clean radiator oil cooler and A C condenser cores Where fitted Check radiator coolant level and specific gravity Check clutch pedal free play Check brake adjustment and pedal equalization Lubricate all grease fittings Neutral start switches operative 5 5 When the warning indicator lights 1 Drain water from Fuel filter 1 Loosen the drain plug and drain water inside of the filter Approx 150cc 9 1 in 2 Tighten the drain plug and bleed the air from the fuel filter See page 5 27 Element O ring Fuel filter sensor S S 19 99 lt 0 1 520 2 5 0 30 SS gt A a lb INE A y X100rpm Fuel filter warning i
6. 2 Using Diesel for winter O General diesel fuel tends to generate paraffin dregs In winter time which may cause a bad engine start Thus it is recommended to use diesel for winter in winter time O l the ambient temperature is below 15 C 5 F it is advised to mix diesel with kerosene as 100 Diesel fuel 20 kerosene shown on the right for winter added 3 Checking Fuel level e Check the fuel gauge and if it s not sufficient fill the fuel tank with fuel e Capacity 47L 12 4 U S gals gt If the engine stops after finishing work fill the tank fully Notice As the temperature drops down the humidity in the fuel tank is condensed and may mix with the fuel 3 Instrument panel amp Indicators Battery charging e Turn the key switch to ON position and check if mi indicator the engine oil pressure indicator and battery charging indicator are ON e f the indicators are not OFF after starting engine Contact your authorized dealer for check Engine oil pressure indicator gt 10 4 Turn signal lights Lights and Horn e Check the operation status of light turn signal lights horn etc Light switch Turn signal hy light switch AREA i AD Horn switch O f the light is OFF suddenly when operating the switch check the problems as followings 1 Check the relating fuse in th
7. litt ee First Replacement Replacement 0 A Check Adjustment and Supply W Clean up 5 3 Lubricants and Capacity Capacity International Standard products Engine coolant 6 1L Soft water 50 ASTM D5216 Radiator 1 6 U S gals Anti freeze 50 47 L FON Sulfuric Fuel ASTM D975 No 2 API CF 4 or CG 4 Winter SAE 10W 30 KIXX DL Engine oil 7 OL Summer SAE 20W 40 Manufacturer Crank case 1 9 U S gals l ge Spring Fall GS Caltex SAE 15W 40 SAE 20 Transmission oil LSTH570 common use for 43L API GL4 Manufacturer hydraulic lift and 11 4 U S gals ISO VG 46 68 GS Caltex or S OIL steering system TOTAL Co Ltd 8L API GL4 pune abies Front axle oil Manufacturer 2 1 U S gals SAE 80W l gasa S OIL TOTAL Co Ltd Grease Front axle holder Proper Steering cylinder pin amount 3 point linkage etc RECOMMENDED OIL VISCOSITIES The correct engine oil viscosity grade is dependent upon ambient temperature Refer to the chart below when selecting oil for your tractor engine In areas where prolonged periods of extreme temperatures are encountered local lubricant practices are acceptable such as the use of SAE 5W 30 in extreme low temperatures or SAE 50 in extreme high temperatures Starting 30 25 20 45 10 5 0 10 20 30 40 Temperature 22 13 4 5 14 23 32 50 68 86 104 C F SAE SW 20 e a Oil SAE 10W 30 MERSEY SAE 15W 40
8. 4 Down speed control knob e Turn the valve knob to the right to lower the implement slowly and to the left to rise speed faster If turning right fully the implement shall be fixed and even if lowering down the position control lever the implement does not let down e Tiller work Slow in down speed O plough work Fast in down speed e When working in hard ground slow down the down speed to avoid the bounding of the implements When running on the road turn right the down speed control knob slightly to lock Awarning When changing the blades of tiller or removing grass stop the engine and turn the down speed conirol knob to right slightly to lock 4 Remote control lever and Quick coupler optional These levers are used to operate the hydraulic cylinder and or motor of the implement attached to the tractor O Push the remote control lever forward and the hydraulic pressure can be delivered to the left hand coupler of the related lever and right hand coupler shall be connected to the drain e Each lever of the remote control valve can be operated respectively and when operating the levers at the same time the one received less pressure begins to start first e After connecting and preliminary operating the hydraulic equipment check again transmission oil level of the tractor When pulling lever 5 Joystick lever optional X Remote joystick lever helps to operate front loader comfortably
9. Battery charging indicator is ON during operation Clutch is slipped Clutch does not cut off A Fault of injection pump A Valve gap is not correct A Poor nozzle pressure A Lack of engine coolant A Bad fan belt tension or broken A Dirt attached to the radiator A Air cleaner clogged A Engine oil exceeded A Lack of fuel supply A Bad quality of fuel A Oversupply of fuel A Fault of nozzle A Injection nozzle clogged A Carbon piled to valve seat A Bad adjustment of valve gap A Bad injection timing A Lack of fuel supply A Air cleaner clogged A Lack of engine oil A Low viscosity of engine oil A Warning light switch error A Fault of oil pump A Oil filter element is clogged A Abnormal wiring A Fault of alternator A Fault of battery A Bad fan belt tension or broken A Wrong clutch pedal play A Friction lining worn or broken A Lining damaged A Wrong clutch pedal play A Repair A Adjust the gap A Repair A Supplement A Adjust belt tension or replace A Clean A Wash element A Adjust in proper level A Repair A Repair A Check fuel system A Clean or replace A Supplement A Replace the proper oil viscosity A Replace A Repair A Replace element A Check battery terminals and ground repair A Repair or replace A Replace A Adjust belt tension or replace A Adjust A Replace A Repair or replace A Adjust erin re ro Brake does not work or only one side works After bra
10. Check and repair Repair or replace 6 6 System diagram Heater evaporator Fan motor Expansion valve a KLL LLL LLL LLL LL LLL JIA ID ILD Lies V y Y Y Y vy V f Y y SES SS OSOS OSOS X SS XXANAS Hot water A EZI IL ID LAG LIV LIL LLLLLLLLLLLLL Y gt AZA VRL SLD LLLI LILLIE EP AS BF Control panel Compressor gt 3 Fan Condenser D Radiator E lll X IR Heater lose Cooler hose Line J Quick coupler Receiver dryer 7 Dimension and Specification 1 Cabin model Unit mm N XR45 XR45HST XR50 XROOHST XR60 1049 42 259 a Bumper 21kg 46 3 Ib optional Mechanical Type HST Type Front weight 20kg 44 1 lb x 4 optional S4Q L31 6kW S4Q L34 6kW S4QT 60ps 4 stroke vertical water cooling Model Type No of cylinder Diameter x stroke 88 x 103mm 3 46 x 4 05 in Displacement 2505cc 152 86in3 Compression ratio Engine speed 830 2750 rom 830 2780 rom 140N m 1500 rev min 140N m 1500 rev min 170N m 1500 rev min 32 0kW 2600 rev min 35 0kW 2600 rev min 41 6kW 2600 rev min Bosch VE Type NO N a Maximum torque Rated power Type Fuel filter Replaceable cartrid
11. e When connecting hydraulic hoses follow the instruction below gt loader down opening gt loaderup opening gt bucketup opening gt bucket dump opening 4 e The standard of hydraulic opening is PS3 8 e Use the adapter for hydraulic connection O Joystick can be operated at 4 directions as shown in the right figure If you move joystick diagonally loader and bucket shall be operated at the same time Then small loads move first When you want to float bucket lower the loader and push forward the lever at floating position After finishing work pull the lever and place it in neutral position lt Meaning of symbols gt Bucket floating eX Loader up Wk Bucket up V vi Loader down z Bucket dump Locking lever p device e Locking lever shown in the right figure is used to lock the joystick lever Pull from the joystick Unlock Push to the joystick Lock e For further information See section 4 4 in this manual Awarning gt To prevent accidents push and lock the locking lever when you do not use joystick lever 6 Hydraulic System Diagram Mechanical type a 1 Hydraulic oil filter 7 Cooler valve 12 Down speed control valve 2 Steering pump 8 Hydraulic lift pump 13 Hydraulic lift cylinder 3 Steering unit 9 Front loader valve 14 Safety valve 4 Steering cylinder Front outlet valve optional 5 Independent PTO valve 10 Remote contr
12. Engine warning DPF inhibited 1 6 Safety Decals 1 Handling and Maintenance of Safety Decals O For intended use and personal safety of the operator the safety decals labels are attached to the parts related with safety operation e Before operating or maintenance of the tractor check the position and read the instructions carefully e l you find Read Operator s Manual symbol 1 in the decals refer to the appropriate page of the operatora manua for further OTALA regarding Jp DO NOT OPERATE until you operation adjustment and maintenance eet have read fe opera or s manual The instructions described on the safety decals are very important for the safety of the operator and workers around If ignored it may cause the death or serious injury gt If the decals are dirty wash them with soap water and wipe with soft rags Do not use the thinner acetone or other harsh chemicals as it may erase the instructions If the decal is detached or damaged replace it with a new one on original position When cleaning the tractor with pressurized water the decals can be detached gt If a decal is on a part that is replaced make sure the decal is attached on the new part 2 Safety Decals and Attaching position 1 Location On top of the Fuel Cap Low sulfur diesel fuel only Do not smoke while refueling and keep any type of flame away Part No 40008817 2 Location On the fron
13. HST forward pedal Grille work light switch HST reverse pedal Brake pedals PTO mode switch Tilt lever if fitted See section 2 1 Instrument panel G Forward reverse indicator Not used 2 Hour meter Es Turn signal indicator 13 Fuel level gauge G Cold start aid indicator 14 Fuel filter warning indicator 4 PTO operation indicator 15 Hyd oil pressure indicator Not used 5 4WD indicator Not used 16 Battery charging indicator 6 Quick turn indicator Not used 47 Engine oil pressure indicator Creeper speed indicator Not used 18 Parking brake indicator 8 High beam indicator 19 One side brake indicator Not used 9 Low High speed indicator Not used 20 Cruise drive indicator HST only G0 Engine coolant temperature gauge 21 Differential lock indicator Not used GP Tachometer G Forward reverse indicator Not used e This indicator is not used eS Turn signal indicator Left Right e When the front rear turn signal lights are blinked This indicator shall be blinked simultaneously 3 3 G Cold start aid indicator e When turning the key switch to ON position the cold start aid device begins to work and this indicator shall be ON for about 10 seconds 4 PTO operation indicator When key switch is ON PTO switch is ON and PTO mode switch if fitted is MANUAL this indicator shall be ON e If the PTO mode switch is AUTO this indicator will be ON when clutc
14. 2 Check e Check the coolant of radiator and expansion tank whether it is insufficient or not e Do not open the radiator cap except to check the coolant or change it When opening the radiator cap be careful of the escaping hot water or steam Cool down the coolant sufficiently before opening 3 Add coolant O Supply the clean soft water to the coolant If not the radiator shall be corroded or rust shall be generated 4 Replacing coolant e The drain cock must be loosened only when the Ali N y engine is cooled down a al y Loosen the drain cock under the radiator to drain the coolant in the engine and radiator e Before supplying the coolant wash out the radiator with clean water 2 3 times O Apply the overflow tube and supply the coolant up to the inlet of radiator Fill up the expansion tank Drainage cock with coolant above the MIN Change the coolant with anti freeze solution in cold weather O Anti freeze solution is filled up from the factory After first winter change the coolant to remove foreign materials 5 Anti freeze e The amount of anti freeze in the coolant must be determined on the ambient temperature If the amount of anti freeze in the coolant is low the coolant can be frozen and the engine and radiator may be damaged O Use anti freeze solution always if not change the coolant with anti freeze solution before winter time Drain port Radiator drain coc
15. A Fuse blown A Switch failure A Abnormal wiring A Horn failure A Light bulb cut off A Bad connection A Fuse blown A Relay or timer damaged A Bad connection of preheat plug wiring A Fuse blown A Light bulb cut off A Check the tightening state of terminal and ground A Repair or replace A Adjust fan belt tension or replace A Replace A Charge or replace A Check and repair A Replace A Check the cause and replace A Tighten terminals A Check the cause and replace it A Replace A Check and tighten A After removing the cause and replace A Replace 6 Air conditioning system 6 1 The name of each part of cooling and heating system Heater evaporator unit Heater hose Compressor Quick coupler Cooler hose Condenser w receiver drier Maintenance of the air conditioning system components Compressor Receiver Adcaution drier Condenser Heater evaporator unit and connection parts must be performed in the designated dealer DO NOT disassemble the components arbitrary 6 2 How to use Air conditioner and Heater 1 How to operate air conditioner and heater O Air conditioner switch It is used to operate the air conditioner If you press the switch button and turn the blower control switch to I 2 or position the operation lamp shall be ON and the air conditioner begins to work e Blower control switch Blower is controlled by 4 stages If blower control switch
16. Caution gt Do not fill the new filter with fuel The invisible fine foreign materials enter the injection pump and it may cause damage to the fuel injection system 4 Adjusting Engine valve clearance O Ask your authorized dealer to check the valve clearance Normal 0 25mm 0 0098 in If the gap is large valves makes a loud tapping noise and if the gap is too small it is hard to compress by which the engine output falls down or burns a valve 5 Checking Nozzle injection pressure e Contact your authorized dealer Normal injection pressure XR45 XR45HST XR50 XR50HST 14 7 MPa 2132psi XR60 11 8 MPa 1707psi 6 Replacing Cabin air filters O Before servicing the filters switch off the blower and close all cabin doors and windows O Unscrew the bolts under the roof and remove the cover and filter element as shown in the right figure O Clean both filter chambers with a damp lint free cloth O Replace the cabin air filters with a new one O Re install the filter cover and tighten the bolts Cabin air filters Filter cover Bolt The filters are made of specially treated media with a rubber sealing strip bonded around the sides Take care not to damage the element during installation 5 10 Every 2 year check 1 Replacement of Engine Coolant 1 Capacity 6 1 L 1 6 U S gals
17. Normal state If the engine does not start despite of green color contact your authorized dealer CLEAN Low charging state charge the battery WHITE or RED replace the battery with a new one after checking the vehicle O l the terminals of battery harness are loosened tighten it completely If the terminals of battery are corroded clean it with warm water and apply grease The gas generated from the battery is explosive comply with following instructions Keep cigarettes sparks and flames away from battery Use a flashlight to check battery electrolyte level or indicator Never check battery charge by placing a metal object across the terminals Use a voltmeter or hydrometer Always remove grounded battery clamp first and assemble it last If not It can cause explosion by spark gt Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin clothing and can cause blindness if splashed into eyes Never disassemble the battery Do not touch the battery or liquid by bare hand without gloves or any protection Flush eyes with clean water for about 20 minutes If the electrolyte is splashed into the eyes Get medical attention immediately Charge the battery in an area with good ventilation and DO NOT charge a frozen battery Replace it with LS tractor genuine products or the battery with the same capacity 2 Notices in attaching detaching the battery e When detach
18. When locking the hitch or drawbar with pin after aligning to the towing equipment apply the parking brake and stop the engine gt Before transporting equipment on public roads make sure you comply with your local traffic regulation 4 18 4 7 Pole connector optional e The one of the standard 7 pole trailer connectors is provided and is mounted at the rear of the tractor The connections of the 7 pole connector viewed from the rear of the tractor are as follows o EC Version Pin No Function 1 Left turn signal light 2 NA 3 Ground Earth 4 Right turn signal light 5 Side light 6 Brake light 7 Side light e ASAE Version Pin No Function 1 Ground Earth Working light Left turn signal light Brake light Right turn signal light License number plate light NI OO oO1 B Wy N Auxiliary 7 Pole Connector EC 7 Pole Connector ASAE 4 19 5 Technically maximum permissible mass e When working with front loader or rear heavy loaded attachments installed to the 3 point linkage install ballast weights on the counter part axle to maintain the front and rear weight balance of the tractor If not front or rear axle can be strained by the overloaded weight e When working with the front loader place the attached rear weight to the highest position and turn the down speed control knob to the lock position e DO NOT exceed the total maximum permissible
19. gt 14 19 Brake pedal play 5 14 Turn signal lights av Lights Horn oa 21 Instrument panel amp 5 10 Indicators A litt ee First Replacement Replacement o s A Check Adjustment and Supply W Clean up HST type E G i di f de M pal SE A a J ar S in fi Ys e E AA no e I E a d i 4 E Mi J ia te S lt A A A a oS E d i a 2 de Y va gt AS a O 06000000600 Check period hr No Checking Parts Page No Daily 50 300 600 2 year 1 Fuel tank 9 10 A 2 Fuel filter 5 24 A 3 Engine oil 5 9 5 19 A a 4 Engine oil filter 5 7 5 19 5 Engine coolant 5 12 5 26 A 6 Radiator screen 5 13 5 16 A E 7 Air cleaner 5 12 5 17 5 22 A H 8 Battery 5 17 A 9 Engine belt tension 5 21 A 10 Valve clearance 9 24 41 Nozzle injection 5 24 pressure 12 Hydraulic oil filter 5 7 5 20 9 17 5 23 9 17 5 23 9 16 9 16 9 16 13 Transmission oil 14 Front axle oil 15 Steering cylinder Front axle holder 8 16 Steering arm 17 3 Point linkage 18 HST Pedal Neutral state 19 Brake pedal play 20 Turn signal lights Lights Horn Instrument panel amp 21 Indicators 22 Bolts and Nuts 23 Tire air pressure 24 Toe in 25 Cabin air filter 26 Hydraulic hoses 5 13 5 22 5 18 5 25 5 17 gt gt gt gt
20. hydraulic system and front axle 6 Tires and Load capacity Axle No Tires Standard tire air pressure Load capacity x2 Maximum mass es kg cm2 kg kg 1 7 16 4PR 1 8 180 KPa 26 psi 810 1786 lb 2915 6426 Ib 2 11 2 24 8PR 2 4 240 KPa 35 psi 2220 4894 Ib 1 8 16 4PR 1 6 160 KPa 23 psi 950 2094 Ib 3008 6631 Ib 2 12 4 24 6PR 1 6 160 KPa 23 psi 2180 4806 lb 13 6 24 8PR 2 2 220 KPa 32 psi 3230 7121 Ib 1 8 18 4PR 1 6 160 KPa 23 psi 1040 2293 Ib 3008 6631 Ib Ps erenaam reno 3008 6631 Ib san acosa sema 3008 6631 Ib Optional Tire 1 200 70R16 2 4 240 KPa 35 psi 1340 2954 Ib 3008 6631 Ib 2 300 70R20 1 6 160 KPa 23 psi 2120 4674 lb 1 250 75R16 4 2 420KPa 60 psi 2800 6173 lb 1 Front axle 2 Rear axle 3008 6631 Ib 2 340 80R24 3 5 350KPa 50 psi 4360 9612 Ib 7 Adjusting Wheel tracks and tire replacement e l the front wheel track is adjusted check the clearance between tires and tractor body case by case If necessary the steering angle must be adjusted See page 4 27 in this manual e When adjusting rear wheel track check the radial and lateral clearance between rear tire and tractor chassis as below A 30mm 1 2 in Minimum B 15mm 0 6 in Minimum e Depending on rim or disk type the front and rear wheel tracks may vary 1 Front wheel track 8 3 20
21. it may cause the failure reduction of product life or physical injury Periodic Lubrication and Maintenance Fuel Oil Filter Air cleaner Battery Belt Cable Grease Pedals such as clutch and brake pedal Tire air pressure Wheel bolts Toe in Electrical wirings other items related to safety e Genuine Parts When replacing parts you must use Genuine Parts of LS tractor Contact your authorized dealer If not it may cause a reduction of product life failure and serious injury O Restrict Maintenance If you repair or change some components and settings arbitrary the performance of the tractor can NOT be guaranteed and may void the warranty And also maintenance of the heavy weighted parts without special tools can cause serious injury If it is required to check or repair the tractor due to trouble or if you have any questions for the usage or operation of the tractor contact your authorized dealer The items that are not allowed to be modified or changed or removed arbitrarily by user are below Protection structures such as PTO cover Guards Safety frame Roll bar Cab etc Engine components Fuel injection control and setting etc Automatic control equipment Lamps Transmission Hydraulic valve and pressure settings Other parts that detail and where complicated adjustments are needed Skilled professional technology is needed for the repair For derail maintenance or repair contact your aut
22. the front gY device visibility of the tractor may be worse than unattached vehicle Have to observe people and other vehicles around the tractor e DO NOT allow to stay people under the front end loader e DO NOT allow people on the bucket e Only install a front end loader with a parallel guidance system and use it all the time this system will ensure that the load in the bucket will remain horizontal regardless of the height of the lifting booms gt After using the front end loader lock the joystick lever to prevent the accident if fitted gt When leaving the tractor lower down the front end loader on ground gt Have to strictly observe the following precautions Do not lift the front end loader to a height from which objects may fall or roll onto the driver Use always the correct attachment grab forks buckets etc for the specific task to perform and ensure that the load is securely kept in place 2 Attaching points for Front end loader e When attaching the front end loader for all models refer to the drawings as below LO 7 iT Pr R a E fj 15 TA S Eb oe iin E 218 3 lo li l wp fo AA d J qF i le un T i i Ww uno EY ETI a a rit id Th PE TE E s ig i 9 Adjusting Steering angle e f the front wheel track is adjusted or front tires
23. 6PR with rim amp disk W7x20 Standard wheel track See next page 2 Rear wheel track 12 4 28 6PR with rim disk W10x28 Standard wheel track See next page gt When adjusting the wheel track pay attention to the direction of tire lugs if it shows A shape when looked behind it is correct Actual settings may vary depending on the brand of the rim and type of tire 1 Front wheel track 8 3 20 6PR with rim amp disk W7x20 Unit mm inch 1391 54 8in 1244 49 0in Standard track Unit mm inch 12 4 28 6PR with rim amp disk W10x28 2 Rear wheel track Standard track 8 Using Front end loader optional Safety precautions Joystick lever e Multi functional joystick lever provides you more convenient operation for front end loader e When operating the tractor with front end loader The center of gravity of the tractor may be higher and the stability of the vehicle may be worse than unattached vehicle DO NOT drive fast on a traffic road The rolling or tipping of the tractor can be happened easily When loading unloading the bucket on a slope move the tractor straight against the slope DO NOT try to approach a stiff slope Attach the ballast weight on the 3 point linkage to prevent the overload of the front axle and to improve the stability of the vehicle Locking lever e When working with front end loader
24. EA AAA 3 20 3 4 Hydraulic system 1 Safety precautions A n1 3 21 2 Steering system Hon i Sy a E E RO a a E ee A a a o 3 22 3 Hydraulic lift Control MHL aa a a Gin A A A A EA 3 22 4 Remote control lever and Quick coupler optional 3 24 5 Joystick lever optional Le A AAA AAA 3 25 6 Hydraulic System Diagram ee ee ee ee A E A A A E 3 26 CONTENTS ES 4 Operation and Work 4 1 Engine start and stop 1 Engine start 4 1 2 Start in cold weathers sss ttt ee 4 3 3 Engine stop baaa E A A EIA RA E 4 3 4 2 How to Drive and how to Stop 1 How to drive E E AAA AAA 4 4 2 Changing speed tr 4 6 3 Emergency Stop strc ttt ttt es A 7 4 Stopping tractor sss ttt ttt eee 4 8 5 Driving tractor on the road str ttt ttt nee 4 9 6 Parking i gt vies O A al fay tm Wve RE e nl ce A nl A Ds ts Gee my UE Sie im fee SR A 4 1 0 7 Handling Turbocharger if fitted mmm 4 10 4 3 How to handle new tractor 1 Check points e mer 4 11 2 Notices in handling new Tractor t ttt ttt ttt tts 4 11 4 4 Attaching Implement 1 3 point linkage i im ie a AA AA ee AA A 4 1 2 2 Power take off PTO shaft ee A EI EA EA a a a 4 1 6 3 Hitch and Drawbar optional ap ee a ee ee ee ee ee ee ee ee ee a ee a a A 4 18 4 7 Pole connector optional js ee AAA AAA 4 1 9 5 Technically maximum permissible maSS ttt ttt ttt ttt tte 4 20 6 Tires and Load ca
25. ESE FRONT WORKING LAMP lt Cabin fuse box Cabin type gt If the same function fuse is damaged often contact your authorized dealer for check instead of using the alternatives such as wire or aluminum foil Notice If using the alternatives instead of the rated capacity fuse it may cause fire which results in the damage of tractor or injury 2 Main fuse O Main fuse is attached to the left side of the engine O Remove the cover from the fuse box and pull out the main fuse If necessary replace it with a genuine part Rated capacity 50 A e As the main fuse is a device to protect electric Main fuse system and wirings if damaged check if there is a trouble in the electric system Contact your authorized dealer for check gt If the main fuse is burn out often contact your authorized dealer to check the problem Notice gt Do not use alternatives instead of the genuine fuse And do not connect electric wire to the battery terminals directly It may cause of the fire and serious injury 3 Battery handling and Notices X Battery fluid Electrolyte is a solution of water and sulfuric acid It makes poisonous gas which is very harmful to eyes skin and clothing And also this gas is explosive Read the following instructions thoroughly before handling the battery 1 Battery check O Indicator on the top of the battery displays the battery state If the indicator color is GREEN
26. For general maintenance use flat surface under the engine frame end or bumper for jacking point and connect additionally hoist to the front towing hook for safety O For rear jacking points flat surface under the rear axle housing is recommended and additionally use the top link bracket and its pin for lifting point after removing the top link When lifting the rear of the tractor apply chocks to the slots A Caution between front axle and engine frame symmetrically to prevent the rolling of the front axle TTE point 150 tS be a A dd Rear jacking pomt Ai A SE Mechanical type OBOLOG E OOOMO OQO O 5 2 Maintenance chart Check period hr No Checking Parts Page No Daily 50 300 600 2 year 1 Fuel tank 9 10 A 2 Fuel filter 5 24 A 3 Engine oil 5 9 5 19 A a 4 Engine oil filter 5 7 5 19 5 Engine coolant 5 12 5 26 A 6 Radiator screen 5 13 5 16 A E 7 Air cleaner 5 12 5 17 5 22 A al 8 Battery 5 17 A 9 Engine belt tension 5 21 A 10 Valve clearance 9 24 41 Nozzle injection 5 24 pressure E 13 Transmission oil 5 17 5 23 14 Front axle oil 5 17 5 23 15 Steering cylinder 5 16 Me ae pe de aa 17 3 Point linkage 5 16 18 Clutch pedal play 5 22 23 24 25 Cabin air filter 5 18 5 25 E 26 Hydraulic hoses 5 17 A Bolts and Nuts 5 14 Tire air pressure 5 13 Toe in 5 22 gt gt gt gt gt
27. Only start engine outdoors or in a well ventilated place as the engine exhaust fumes may cause sickness or death gt To avoid an explosion never use starting fluid to start engine Start the engine ONLY from the driver s seat with depressing clutch pedal fully gt DO NOT start the engine by shorting across the terminals of start motor If the engine starts the tractor can move suddenly If not pressing the clutch pedal fully the start safety switch does not work even if turning the key switch to START position until you press clutch all the way down gt The running time of start switch must be within 10 seconds and if it does not start stop and wait 1 2 minutes and then restart Place the PTO switch OFF when starting gt When the engine is turning do not turn the start key to START position It may cause the failure of start motor gt In cold weather carry out warming procedure If the machine is used in the state that the engine does not reach the normal temperature the engine life shall be reduced 2 Start in cold weather Push the throttle lever to the middle position of full throttle O Start the engine after cold start aid indicator goes OFF If fitted e f engine runs rough push the throttle pedal down 2 3 times for a while Mechanical type O l engine runs smoothly carry out warming up for 5 10 minutes at 1500 rom e Use the engine oil for winter in cold weather Refer t
28. System 6 1 The name of each part of cooling and heating system 6 1 6 2 How to use air conditioner and heater 1 How to operate air conditioner and heater tomtom 6 2 2 Air direction Control ee 6 2 6 3 Every 6 month check 1 Checking refrigerant AMO 6 3 2 Cleaning condenser and Radiator screen st ttt ttt ttt serens 6 3 3 Checking leakage Se ae AA AA ee ee ee eo 6 3 4 Belt tension adjustment fe ee ok a we Oe ee OS Re a 6 3 6 4 Every year check 1 Compressor check ssc ttt t ett sete tee o 6 4 2 Control switch check ss ttt ee au 4 6 4 6 5 Troubleshooting SEDA AAA 6 5 6 6 System diagram a 6 7 7 Dimension amp Specification lt 7 1 1 General Notices for Safety 1 1 Before using the tractor LL X Have to read and understand this Operator s manual carefully and always refer to information and prescriptions outlined in this manual to prevent all potential health and safety risks General information for intended use O Your tractor is designed and manufactured to pull to carry to supply the power a variety of mounted or towed equipment for agriculture Do not use the product for other purposes than intended by the manufacturer and outlined in this manual Do not use this tractor for light heavy forestry applications e Do not use the product beyond its limits of terrain gradient and stability than outlined in this manual
29. air cleaner housing using a clean damp cloth taking care not to damage the safety element e Check if there is damage inside filter element by using a light If there is tiny crack or small hole in the filter element or the gasket is damaged replace it with a new one O Insert the filter element by pushing it deeply into the filter housing O Remove the dust of the evacuator valve and clean the inside of the cover Oo Assemble the cover with the evacuator valve placed downward gt Do not start the engine or close the hood if the filter element is not assembled SE 7 Cleaning of Radiator and Radiator screen O Remove dust or dry grass stuck to the radiator or radiator screen daily When cleaning the radiator with water let water flow from the fan side gt If there are lots of foreign materials such as dry grass stuck to the radiator screen Ad caution the cooling efficiency will be reduced and the engine can be overheated Clean the radiator only while the engine is stopped 8 Tire air pressure and damage Check e Check the air pressure or the damage of the tires daily Always use the correct pressure for each axle and If the tire is damaged change it with a Good Exceed new one A T F O Ensure tire pressures are not lower than the correct values to prevent blown tires bead wear internal damage irregular wear and short service life e Do not over inflate the tires a
30. e Do not mix gasoline alcohol or blended fuels to diesel fuel These mixtures are explosive in fuel tank e Never remove the fuel cap or refuel with the engine running or hot e Do not smoke while refueling the tractor Keep any type of flame away e Maintain control of the fuel filler nozzle when filling the fuel tank e Do not fill the fuel tank to capacity Fill only to the bottom of the filler neck to allow room for expansion Wipe up spilled fuel immediately and always tighten the fuel tank cap securely e Ifthe original fuel tank cap is lost replace it with an approved one Never use fuel for cleaning purposes e Arrange fuel purchases so that summer grade fuels are not held over and used in the winter e Before operating with Bio Diesel contact your authorized dealer for information relating to the use and storage of Bio Diesel 1 138 9 Notices when leaving the tractor e Stop the tractor on level ground Place the transmission gear in neutral and put PTO switch to OFF position O Lower the mounted implements on the ground e Apply the parking brake e Stop the engine and remove the ignition key O Before you leave the operator s station wait for engine and all moving parts to stop O Have to apply the wheel chock when parking the tractor on a slope unavoidably When parking the tractor on a slope unavoidably while attaching the loaded equipment the tractor may move even if the parking brak
31. easily be rolled up in the rotating shaft PES PTO safety cover PTO shaft protection cap 4 Roll Over Protective Structure ROPS Cabin e The Protective Structure Roll bar or Cabin and interconnecting components are a certified system Any damage Fire corrosion or modification will weaken the structure and reduce your protection If this occurs the Protective Structure MUST be replaced with a new one Contact your authorized dealer for Protective Structure inspection and replacement gt As the cabin is very important structure for driver s safety DO NOT modify welding drilling cutting etc or remove it arbitrarily gt Do not step on the fender for the maintenance of cabin roof 3 Instruments and Controls 3 1 Instrument panel and Front controls Important to owner read carefully Mechanical type Light switch Beacon lamp switch PTO switch if fitted Shuttle lever A Instrument panel Turn signal IP light switch Ne Hazard warning RA ae T Throttle lever light indicator Key switch Horn switch Brake pedals Grille work light switch Throttle pedal Clutch pedal PTO mode switch Creeper gear lever Tilt lever if fitted if fitted See section 2 HST type Light switch Beacon lamp switch PTO switch if fitted Instrument panel Turn signal light switch Cruise control switch lt A Hazard warning light indicator Key switch Horn switch
32. for operation Wear the low shoes or work shoes or boots gt Do not approach the rotating shaft such as PTO shaft or cooling fan especially with loose clothing and long clothes The entanglement in rotating shaft can cause serious injury or death Stop the engine and be sure PTO shaft is stopped before getting near it eo Keep Riders off Riders on the tractor or implements obstruct the operator s view and can be thrown off the tractor It can cause a serious injury or death Riders should not be carried on the tractor at any time Additional seat where fitted is used for driver training or instruction Do not permit anyone to ride on the tractor e Protect Children Pay special attention to children or a child while using the tractor or during storage Make sure children keep a safe distance from the tractor and all implements before using the tractor Be alert to the presence of children Do not let children or an untrained person operate the tractor Do not allow children to approach the tractor while the engine Is running When parking the tractor remove the ignition key and lower implements to the ground for children s safety As children are very curious they may do unexpected movements or actions Special care must be taken when operating tractor or equipment e Periodical Check Lubrication and Maintenance must be performed periodically If necessary do it immediately and if not
33. is moving Your view to the left will be obstructed and a rider risks to fall from the tractor during unforeseen or abrupt movements e This tractor has only one operator station and is a one man operated vehicle Other people on or around the tractor during normal operation are not allowed O Always stay clear from implements operating area and especially do not stand between tractor and trailed vehicle either three point linkage when operating lift controls ensure no bystanders are near these operating areas O This tractor may be equipped with a number of sensors to control safety functions Do not attempt to bypass any function on the tractor You will be exposed to serious hazards and moreover the behavior of the tractor may become unpredictable e The manufacturer will not be responsible for the damage or safety problems caused by maintenance or repair with non genuine parts lt must be requested to use the genuine parts e When cleaning the tractor by using high pressurized water do not inject water directly to the electronic parts wiring air intake pipe hot engine or muffler inside the bonnet O Maintenance and repair of the tractor is performed by skilled technical experts with the proper tools authorized by the manufacturer e For damage or accidents caused by the miss use or operation in violation of these rules the manufacturer and its distributors will not have any responsibility and warranty Oo Keep this Operator s m
34. lever 4WD e This lever is used to engage disengage the four z o Four wheel wheel drive 4WD Push it downward for ath al drive lever engaging 4WD o Before operating the 4WD lever press the clutch pedal and stop the tractor completely O 4WD is very effective in the following cases When increasing the towing power for heavy work In case of working in sandy soil To prevent tractor from spinning in wet land 4 GSP lever if fitted e l you pull the lever backward the ground speed PTO GSP is engaged GSP lever e f you push the lever forward fully the ground speed PTO GSP is disengaged and independent PTO is available e Before operating the GSP lever press a clutch pedal and stop the tractor completely 5 Middle PTO lever if fitted e Pull the middle PTO lever up to engage the middle PTO gear e The middle PTO shaft rotates counter clock wise CCW when looking at middle PTO shaft end O Speed 2000 rev min when engine rotates 2563 rev min 3 4 Hydraulic system 1 Safety precautions e Hydraulic oil leaking under pressure can penetrate the skin and cause infection or other injury To prevent personal injury comply with as below Relieve all pressure before disconnecting hydraulic lines Before applying pressure make sure all connections are tight and components are in good condition Never use your hand to check for suspected leaks under pressure If inj
35. not turn when turning the key switch The start motor turns but the engine does not start Engine revolution is irregular Engine turns more than maximum speed A Start safety switch is not contacted A PTO switch is not on OFF position A Discharge of battery A Terminal loosened A Key switch failure A Start motor failure A The battery is weak A bad ground A Improper viscosity of engine oil A Air in fuel system A Fuel filter clogged A Error in engine body A Fuel cock closed A Air in fuel system A Fuel filter clogged A Injection nozzle clogged A Fuel leakage A Irregular fuel injection A Impurities in governor Engine stops suddenly A Fault of nozzle during operation A Depress the clutch pedal fully A Place PTO switch on OFF position A Charge or replace A Tighten A Repair or replace A Repair or replace A Charge or replace A Tighten the ground A Replace the oil with proper viscosity A Bleed the air A Wash or replace the filter A Repair A Open the cock A Bleed air A Clean or replace the filter A Repair or replace A Add fuel and bleed air A Repair or replace A moving parts failure due to bad 4 Repair lubrication CC CN Engine Clutch Engine stops at low rpm Engine overheat The color of exhausted smoke is white The color of exhausted smoke is black Engine power is low Engine oil pressure indicator is ON during operation
36. of indoor light again to turn off the light 9 Audio player Cabin only if fitted e Refer to the attached user s manual for Audio player For safer operation turn down the player volume so that you can hear sound from A Caution outside of the tractor gt Do not use the headset while driving tractor Sl 3 3 Left hand controls Important to owner read carefully Range gear shift lever PTO gear lever if fitted GSP lever if fitted Four wheel drive lever Down speed control knob Section 3 4 PTO gear lever if fitted GSP lever if fitted Four wheel drive lever Differential lock pedal Section 3 2 Down speed control knob Section 3 4 1 Range gear shift lever Mechanical only e Four speed gear shift is available O Before operating range gear shift lever HAVE TO STOP the tractor completely Noice gt Operate range gear shift lever correctly If operated diagonally it may cause a failure 2 PTO gear lever if fitted AA 1000rpm e 540 750 1000 rev min and neutral position is AA Lee avallable NX mu amp PTO gear i Before operating the lever press the clutch i eae i prem pedal and put PTO switch to OFF position and JS stop the PTO shaft completely E re Neutral 540rpm one gt If the PTO gear lever is NOT engaged smoothly lift up and down on implement to A aution align the drive shaft 9 19 3 Four wheel drive
37. over 60mm 2 36 in adjust it as below 1 Loosen the locking nut and turn brake rod to adjust 2 If brake rod is tightened the pedal play shall be reduced and if brake rod is loosened it shall be increased 3 After adjusting the pedal play tighten the locking nut 4 Check if the brake distance of the left and right brake is same as below e Checking the brake distance Left Right brake distance Normal 1 Connect left and right brake pedal using is different connecting pin 2 Check the skid mark of the tire or stability of the tractor while driving at a suitable speed 3 If the brake distance is different as shown in the right figure adjust the pedal play again e 12 Adjusting HST control linkage HST type O Run engine and place the range gear shift lever in lowest range e Check if the HST tractor stops by taking the foot off from the pedal while driving If the tractor does not stop stop the tractor immediately by using brake pedal And adjust the neutral position as below e Adjustment of NEUTRAL set of the HST control 1 Stop tractor on a flat ground and stop the engine 2 Lift the rear wheels of the tractor off the ground sufficiently by using a hoist If there is no hoist use the suitable device can lift the tractor safely For tractor weight refer to 6 Dimension and Specification in this manual 3 Place the 4WD lever to 2WD and apply the wheel chock to the front whee
38. specification refer to Lubricants and Capacity at the end of this manual or See page 5 6 Sr iV Oil gauge MN 2 p gt The contaminated oil may reduce the durability of transmission and cause the A aution failure of hydraulic system Clean around oil filling inlet and then open the cap 4 Checking Front axle oil O Open the plug of oil check port and check if there is Oil leakage O f necessary add new oil into the oil filling inlet after 5 10 minutes later check the oil level again e For oil specification refer to Lubricants and Capacity at the end of this manual See page 5 6 5 Battery check O Refer to Batter handling and Notices See page 5 30 6 Air cleaner Dry type o See page 5 12 7 Hydraulic hoses and Leakage O Stop the engine and place all the transmission gears in neutral and lower down the implement to the ground O Periodically check hydraulic system for leaks or damaged parts kinked crushed flattened hard blistered heat cracked charred twisted soft or loose covered hoses and fittings e Before removing hydraulic components make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury For further information refer to the section 3 5 Hydraulic system in this manual os ae 8 Cleaning Cabin air filters Cabin air filters O Before servicing the filters switch off th
39. EST 1994 qdOLIVal 1 1 General Notices for Safety 1 1 Before using the tractor lt lt uu 2 1 1 1 1 2 Safety Precautions Read this for safety before using 1 Notices before using the tractor str ttt ttt tees 1 4 2 Notices when starting Engine A a ra a aaa 1 7 3 Notices while operating using the tractor ttt t ttt ttt tte 1 8 4 Notices when connecting Implement sss ctr ttt tte 1 10 5 Notices when towing the tractor sss rrr ttt ttt ttt tes 1 11 6 Notices when transporting the tractor str ttt tte 1 11 7 Notices when servicing the tractor after work otto 1 12 8 Notices when handling Diesel Fuel 1 13 9 Notices when leaving the tractors sss str t ttt ttt ttt ttt 1 14 10 Notice relating to Toxic substances s ttt tt ttt ttt es 1 14 1 1 Noise Levels ee es 1 15 1 2 Vibration Levels emm asen oo 1 15 1 3 Long term storage 1 Preparation for storage DE E A E AR E E A ee 1 1 6 2 Check amp Maintenance during storage ttt ttt 1 17 3 Preparation for Reuse DEAR AAA 1 1 7 1 4 Notices for Use amp Disposal related to the environment 1 18 1 5 Symbols eee ee oe ee ee oe a E ee ee ee oe ee ee ee ce ee 1 19 1 6 Safety Decals 1 Handling and Maintenance of Safety Decals s ssrtrrrtree 1 20 2 Safety Decals and attaching posi
40. F after starting engine e f not contact your authorized dealer for checking electrical charging system 47 Engine oil pressure indicator e This indicator shall be ON when turning the key switch to ON position and shall be OFF after starting engine e f not contact your authorized dealer for checking engine lubrication system 18 Parking brake indicator e This indicator will be ON when applying the parking brake 19 One side brake indicator Not used 20 Cruise drive indicator HST only e This indicator shall be ON when pressing cruise control switch for applying cruise drive 21 Differential lock indicator Not used 2 Key switch e OFF power off engine stop O ON power on amp automatic glow e START engine start Because the safety switch for start is engaged start the tractor after pressing A Caution clutch pedal Ifthe tractor is not in use the ignition key should be removed 3 Turn signal light switch O This switch is used to give information to other vehicles when turning to the left or right e f turning the switch to clockwise the right turn signal lights are blinking f turning the switch to counter clockwise the left turn signal lights are blinking When changing direction during running on the road e Left turn Turn signal FAS light switch i tg Ad caution operate the turn signal lights to inform other vehicles of your direction
41. Never connect to lower link or upper link of 3 point linkage If not it may cause tipping or turnover gt DO NOT connect the implements that require more power than can be generated by your tractor Never stand between implement and tractor when backing up 4 12 MD Adjustment of Lift rod and Upper link e Do not adjust the lift rod and upper link over the e ds ape i F P described range as below T al Ve lji t i A 4 nn x pa j i e For lift rod RH Lift up the lift rod handle and turn left or right to adjust the length Lock the lift rod handle to the lower part after adjusting PTL e For upper link T Lift up the lock spring to release the handle and Lift rod LH turn the upper link by using the handle FE Lift rod RH Apply the lock spring after adjusting va A nur Lift rod Upper link 430 540 mm 480 700 mm 16 9 21 3in 18 9 27 6in 2 Adjustment of stabilizer s length Adjustment range a Check chain type e Turn the knob 2 to adjust the length of the stabilizer 1 After the adjustment let it tightened firmly by fixing nut 1 gt When adjusting the stabilizer s length adjust the implement s Notice swinging clearance to be 20 40mm 0 79 1 57 in left and right 4 13 b Telescopic type e Pull up the link pin 1 and adjust the stabilizer by moving the pin in stabilizer holes o After the adjustment insert the p
42. O temporarily while OFF PUSH operating push the PTO switch to OFF position The PTO operation shall be OFF Before attaching or checking the PTO driven equipment Always place the PTO switch in OFF position and PTO gear lever in NEUTRAL position gt Ifthe PTO mode switch is placed in MANUAL position PTO rotates even if the implement moves up to upper limit Pay attention to the surroundings to prevent a accident gt Do not engage the PTO at high engine speed Sudden engagement can cause damage to some implements and PTO clutch Engage PTO at low RPM and then raise the engine speed up 11 PTO mode switch if fitted O litis used to select AUTO or MANUAL mode of PTO operation e When the PTO mode switch is placed on MANUAL PTO shaft will rotate independent on the clutch pedal or position control lever AUTO If pressing clutch pedal or lifting rear implement over the specified position the PTO shaft shall be stopped prone mode oe 12 Shuttle lever Mechanical e This is used to select Forward or Reverse e Forward push the lever forward Reverse pull the lever backward i Forward PT e Before reversing the tractor lower the engine rem and check the safety behind the tractor Reverse y AA Shuttle lever SS S7 The operation of shuttle lever must be done after the tractor has stopped Ad caution completely DO NOT operate the shuttle lever while tractor is moving It may ca
43. Using the tractor beyond these limits may cause a overturning accident e Do not use the tractor on higher speeds than allowed by the load of the tractor and road condition Always choice a suitable driving speed to maintain the stability of the tractor e Do not use the tractor near or on soft verges of canals and brooks or banks and verges that are undermined by rodents The tractor may sink sideways and roll over e Do not use the tractor on brittle bridge heads and poor bridge floors These constructions may collapse and cause overturning of the tractor Always check out the condition and carrying capacity of bridges and ramps prior to engage e Do not use the tractor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the driver remains attached to his seat e Do not use equipment mounted on the tractor which is not correctly matching and firmly fixed Such equipment may increase the risk for roll over and hit the tractor when coming loose e Do not use the tractor in combination with equipment arbitrary without having consulted the specific operator s manual provided with the equipment This manual alone cannot provide you with all the information about safety operation of the combination e Do not use the tractor beyond its limits of dynamic stability High speed abrupt maneuvers and fast and short cornering wil
44. XR45 XR50 XR60 Note Engine rated speed 2600 rev min Dynamic load radius 610mm 24 0 in e Driving speed unit Km h gt Mile h HST Type XR45HST XR50HST Range gear Forward Reverse Note Engine rated speed 2600 rev min Dynamic load radius 610mm 24 0 in 5 Lubrication and Maintenance 5 1 Access for maintenance 1 Opening Hood O For safety the hood must be closed and correctly latched before operating the tractor e The hood is hinged at the rear and a gas cylinder is attached to provide easy access to the engine for check and maintenance e To open the hood push hood opening knob and lift the hood upward e To close the hood pull the hood and push it A Hood opening knob down to locking position slightly gt After the engine has stopped completely you have to open the hood for checking y If you open the hood while the engine is running it can cause serious damage by Caution the intended or unintended access to the rotating shaft pulley V belt cooling fan of the engine or engine application parts BE CAREFUL 2 Jacking points e The jacking points for maintenance is depending on serviced parts case by case Do not hesitate to contact your authorized dealer for asking e Do not use the front axle assembly or steering linkage and cylinder for jacking point These components have some rotating pivots and or does not have enough structural strength O
45. a A A AAA AAA A a 3 9 1 1 PTO mode switch if fitted a ae a ee ee ee em 3 9 12 Shuttle lever Mechanical Che be oe ee ee ae ee ee Oe ee ee we ee ROR Oe 3 1 0 1 3 Throttle lever ED oe ee ee ee ee RR AE AAA 3 1 0 14 Throttle pedal Mechanical vibe sos A DAA A A AAA 3 1 0 15 Clutch pedal Mechanical RC E RAE ee A IRA ARA 3 11 1 6 Brake pedals DE A A AAA A AAA AA RA 3 1 1 17 HST forward reverse pedal HST type ss ttt t ttt ttt ttre 3 12 1 8 Creeper lever MEC if fitted E A EA AAA RA A 3 1 2 3 2 Right hand controls and Cabin pillar 1 Main gear shift lever Mechanical gt 55 sss ct ttt ttt tee 3 13 2 Range gear shift lever HST type eae te ee ee ee ee ee ee ee ee ee 3 14 3 Parking brake lever ee AAA A A AA ee A 3 15 4 Differential lock pedal RS RADA AAA AAA 3 1 5 5 Work light switch bitte die ley Tay et eS gt a Se Oe ASS 3 1 6 6 Window wiper switch Front Rear sss ctr ct ttt ttt 3 16 7 Electrical power outlet socket cabin Only ttt ttt tte 3 17 8 Indoor light Cabin only sa i IA AR A AA E RR 3 1 7 9 Audio player Cabin only if fitted mtrs 3 17 3 3 Left hand controls 1 Range gear shift lever Mechanical Only tt tte 3 19 2 PTO gear lever if fitted ttt nee 3 19 3 Four wheel drive lever 4WD ER A OR Bh me i Gar ine te me Ss ee ll ie SR 3 20 4 GSP lever if fitted AC O MA ee ee RRA AA 3 20 5 Middle PTO lever if fitted ER
46. a Me O Differential lock is effective for working on slippery ground and working with a plough O l engaged both rear wheels will rotate at equal speed So It disturbs steering operation and you cannot turn e Take your foot off the pedal to release the differential lock If the traction is equalized the lock is released automatically Differential e l the differential lock does not disengaged i e if lock pedal turning to right or left in a wide radius depress the clutch pedal once and press one side brake pedal slightly for a second and then the other e Regarding the function of the differential lock pedal HST type is identical with the mechanical one except that the pedal is located at both different side of the platform gt Do not turn by pressing the differential lock pedal gt Do not use when driving on the road gt If turning to right or left In a wide turn depress the clutch once and depress right or left brake pedal the direction you are turning Silo 5 Work light switch 1 Frame type Rear O Rear work light has a switch on its back To turn on off the rear work light operate the switch as the right figure 2 Cabin type Front Rear e This is used to turn on the front rear work lights i A f work light Switch O ON Press the upper side symbol part of the if fitted switch 16 OFF Press the lower side of the switch Front work light switch When d
47. amp normal Red cable Is the cable and clamp cut off 5 Stop engine apply parking brake and remove the ignition key 2 Connect two terminals of both batteries with red cable tractor battery auxiliary battery Black cable 3 Connect one end of black cable to terminal 3 of auxiliary battery and the other end to engine block desired to start 4 lt Connecting order of jumper cables gt 4 Start engine If the engine does not start check the electrolyte level of each battery The gas generated from the battery can be exploded by spark DO NOT connect the negative cable of auxiliary battery to the negative terminal of tractor battery Make sure to connect to the engine block Keep all flames and sparks away and DO NOT smoke while handling the battery 6 Removing Jumper cables O Remove jumper cables as right figure Removing order of jumper cables Red cable 4 l Black cable lt Removing order of jumper cables gt gt Pay attention not to change the and pole If not it may cause a failure of Notice electric circuit or the damage of wire and even the polarity of battery can be changed at over discharged state 5 12 Troubleshooting To avoid injury due to sudden start apply parking brake and place the transmission gear in NEUTRAL position before checking and repairing sr re ec oao Engine The start motor does
48. anual for future reference at hand on the tractor 4 Safety Mark Description In the places where the cautions in usage are required the marks such as DANGER WARNING CAUTION are found You should comply with the description marked on the decals attached on the product or the contents marked with safety mark in this Operator s Manual Y Danger This indicates a fatal dangerous situation that may cause a serious injury Danger or death if not avoided Warning This indicates a potential dangerous situation that may cause a serious Myvarning injury or death if not avoided Caution This indicates a potential dangerous situation that may cause a light Acautior injury or damage to the properties if not avoided Notice This indicates the instructions for right use for the safety of persons or Notice products i Product Identification Your tractor has a exclusive chassis number and engine number marked with product serial number tag to identify the product See Fig 1 1 In case of requesting service or parts from your dealer Dealer will need chassis serial number engine serial number TM number and also running hours displayed on the instrument panel See Fig 1 3
49. are replaced with new tires having bigger diameter or width or one of the front equipments is attached the steering angle must be adjusted as below 1 Loosen the locking nut on both sides 2 Connect the front hook of the tractor to the crane by using specified wire And lift up the front axle off the ground sufficiently 3 Lift up one side of the front axle fully and turn the steering wheel to the left and right with checking that the clearances between tire and other parts are over 20mm 0 79 in at least 4 At this time set each steering stopper of the both dE B Steering stopper sides to be contacted with the cast Check all the possible interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the each side gt DO NOT shorten the length of the steering stopper rather than factory condition Notice If the stopper does not contact at maximum steering condition it can damage the steering cylinder or tie rod 10 Recommended maximum specification of implements e When attaching implements to the tractor refer to the followings recommended as maximum specification of each implement DO NOT attach bigger implements then this specification For other implements contact your authorized dealer cs Ok ten 4 5 Working in hazardous area O Level of protection against hazardous substances For cabin model it provides protection against hazardous substanc
50. arks and flames away from battery Never check battery charge by placing a metal object across the terminals gt Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin clothing and can cause blindness if splashed into eyes Do not touch the battery or liquid by bare hand without gloves or any protection Flush eyes with clean water for about 20 minutes If the electrolyte is splashed into the eyes Get medical attention immediately gt Do not short circuit the battery posts with metal items Battery post terminals and related accessories contain lead and lead compounds MUST WASH YOUR HANDS AFTER HANDLING 1 12 e Do not attempt to remove or unfasten the air conditioning components arbitrary There is a possible to be severely frostbitten or injured by escaping refrigerant Contact your authorized dealer to work air conditioning systems e Before servicing the tractor attach a DO NOT OPERATE warning tag to the tractor in an area O O that will be visible DO NOT DO NOT OPERATE OPERATE Reason See other side Signed by Tel O It is advisable to keep a First aid kit on your tractor O Keep the area used for servicing the tractor clean and dry Wet or oily floors are slippery It can be dangerous when working with electrical equipment O Remove all litter or debris from the tractor Especially check the engine area and exhaust system 8 Notices when handling Diesel Fuel
51. clean damp cloth taking care not to damage the safety element O Check if there is damage inside filter element by using a light If finding tiny crack or small holes in the filter element or the gasket is damaged change it with a new one Adjusting plate NL D eo si Water pump pulley NS me Y SS poy filter y element E O Insert the filter element by pushing it deeply into the filter housing O Remove the dust of the evacuator valve and clean the inside of the cover Assemble the cover with the evacuator valve placed downward Notice gt Do not start the engine or close the hood if the filter element is not assembled 5 Toe in A e Check and adjust Toe in of the front wheel as FRONT follow Lock nut A Tie rod Normal value B A 0 5 mm 0 0 2 in En e Unscrew the lock nuts of the tie rod ra 7 ood med e f you turn the tie rod clockwise at right hand side B A shall be increased eo After checking that Toe in is correct tighten the lock nuts 5 9 Every 600 hour check 1 Changing Front axle oil isis Ela O Stop tractor on a level surface and apply parking brake O Remove left center right drain plugs and oil filling inlet to drain oil completely o Wrap the sealing tape on the plugs and tighten the drain plugs to original position e Add new oil into the oil filling inlet Drain plug O After about 5 minutes later Unscrew the oil ch
52. condition of spline is not aligned steering unit and column Spool and sleeve damaged by Replace foreign material Excessive tightening torque of Apply regular torque Hard to operate the end cap bolt steering wheel A Pump A Low speed Adjust RPM or Repair Wearing or failure Repair or replace A Relief valve A Valve spool clogged Repair or replace Setting pressure too low Reset or adjust A Air in steering line if not used A Bleed air Cylinder does not work for a long time smoothly as steering A Air in suction pipe wheel movement a A Repair A Piston seal damaged A Replace Steering wheel turns to 4 bad assembly of steering gear A Repair the opposite direction A bad assembly of steering hose lA Repair Oil leakage of steering pump steering unit A Seal damaged A Replace seal cylinder and fittings A Lack of oil A Aid oil A Exceeding resistance of A Replace filter or repair Abnormal noise can suction line pump A Air in system A Bleed air CN CIN Electric System Battery is not charge Headlight is dark Headlight does not ON Horn does not sound Turn signal Light does not work Cold start aid indicator does not ON option Other illuminating and indicator does not ON A Abnormal wiring A Alternator failure A Lack of fan belt tension or broken A Abnormal battery A Battery capacity is low A Bad wiring and contact A Light bulb cut off
53. ds 78 764 EEC the vibration level measured on seat for tractors described in this manual are as below Input Vibration Category A Class II Ill Seat Model Type Vibration m s ft s Testing mass WOOCHANG 1 24 4 07 59kg WO8SSS or WO9SSS or W10SSS 1 12 3 67 98kg gt 18 1 3 Long term storage 1 Preparation for storage X Wash the tractor cleanly and follow the procedure as below e Apply grease or lubricant oil or spray paint to the non painted metal to avoid corrosion Keep the tractor in a covered dry and well ventilated place Temperature 10 C 35 C 50 F 95 F Humidity 45 70 e Place all controls including electrical switches in neutral position and apply the wheel chock to the tires and disengage the parking brake e Check the lubricant capacity of each part and if the engine oil has exceeded 100 hours of work change the oil and run the engine for 5 minutes at idle rom Lift arm O Drain the engine coolant completely If the engine coolant is anti freeze solution it is not necessary to drain but check its concentration e Fill the fuel tank full with fuel O Loosen all drive belts and clean the air cleaner Lift rod O Loosen the rubber plug if fitted under the clutch chamber to drain water eo Remove the battery clean the cover and smear the terminals with grease Place the battery in a ventilated place not less than 10 C 50 F and away from direct sun
54. e e The cruise control switch is for HST type tractor Position A Release the cruise drive Position B Neutral uf Position C Apply the cruise drive he j A ri gt MOS e For cruise drive press the upper side of the f ROSA y al cruise control switch in the state of pressing the forward pedal And then the forward pedal shall A be fixed and the switch shall return to the NEUTRAL e To stop the cruise drive press the both brake pedals or lower side of the cruise control switch The forward pedal returns to the neutral position and the cruise drive shall be disengaged gt DO NOT press the one side brake during cruise driving You have to connect the A Caution left and right brake to avoid the possible accident before driving gt Do not operate the cruise control switch when pressing the reverse pedal 10 PTO switch e The engine starts only when PTO switch is placed in OFF position for safety o After starting the engine you must comply with the operation procedure of the PTO switch as follow 1 Check the safety around the implement aera CPTO switch 2 Turn the PTO switch to ON position to operate we rw F the PTO PTO switch 3 Press the PTO mode switch to desired position Refer to the following instruction 4 When the PTO is working PTO operation indicator on the instrument panel shall be ON ON PUSH AND TURN 5 If you want to stop the PT
55. e blower and close all cabin doors and windows e Unscrew the bolts under the roof and remove the cover and filter element as shown in the right figure O Clean the elements by blowing with compressed P air not exceeding 30psi 2bar Blow the dust P Filter from the upper surface through the element to i cover the underside Hold the nozzle at least 12 in 300mm from the element to prevent damage to the filter media Bolt O Clean all filter chambers with a damp lint free cloth Re install the filter elements O Re install the filter cover and tighten the bolts The filters are made of specially treated media with a rubber sealing strip bonded around the sides Take care not to damage the element during installation Notice Oo ihe 5 8 Every 300 hour check 1 Replacing Engine oil and Filter 1 Drain Engine oil e Run engine for a few minutes to warm oil O Park the tractor on a level surface O Remove drain plug of oil pan and drain the oil completely When engine oil is warm the impurities can be drained completely 2 Replace Engine oil filter O Clean carefully around the filter e Coat clean engine oil on the packing of new filter and check the packing is placed well in the groove e Turn the oil filter counter clockwise to remove with filter wrench e Turn the new filter clockwise to assemble until the j packing makes contact with the mounting surface Tighten to 1 turn mo
56. e fuse box 2 Check the light bulb If necessary replace it by a new one as referring to below Illuminating Lights Light bulb specification Indoor light Cabin only 12V 10W gt Use the bulb of rated capacity gt In case of using the improper bulb it may cause a failure of electric system Sel 5 Engine coolant o Refer to Replacement of Engine coolant See page 5 26 6 Air cleaner Dry type Primary 3 a ride Safety filter th element i ya Y ml Aa 1 Cleaning filter element O Remove the cover and pull the primary element straight out ensuring the safety filter element i remains in place Evacuator n valve y DN e When cleaning the element in the working field ro iy tap the element by hand to remove the dust gt Do not tap the element on a hard place when cleaning Notice gt If the element is cracked change it with new one FN PES ANOS AOS OMA Wa SS e f the dust is not removed by tapping use ASS compressed air less than 500kPa 5bar 72psi from inside to outside as shown in the right figure to remove the dust and foreign materials And clean inside the filter element with a clean damp cloth gt Do not assemble a wet filter element Notice Do not dry the wet filter element by using the compressed air Do not start the engine if air filter element is not assembled 2 Assembling filter element O Clean the inside of the
57. e is applied Apply the Acaution wheel chock and low speed transmission gear as follow Mechanical downhill gt Reverse 1gear uphill gt Forward 1gear HST type Lowest gear 10 Notices relating to Toxic substances e Exhaust gas and some its constituents of the Diesel engine are known to the State of California to cause cancer birth defects and other reproductive harm California proposition 65 O Battery post terminals and related accessories contain lead and lead compounds MUST WASH YOUR HANDS AFTER HANDLING 1 14 11 Noise Levels e This tractor has an equivalent continuous A weighted sound pressure level at the operator ear as below A XR45 XR45HST XR50 XRSOHST XR60 os Noise level 85 8 87 2dB A 87 8 89 2dB A 87 90B A O 0 cs 2p Test method Annex II 1 Annex 1 Annex 1 g D S O D Directives 2009 76 EC 7 Noise level 79 1 80 1dB A 80 2 81 2dB A 80 2dB A a o 2 Directives 2009 63 EC Annex VI 12 Vibration Levels e The Whole Body Vibration WBV level will depend on a lot of parameters The properties of the track or field surface and the driving speed will be the main parameters e The vibrations of the tractor cause discomfort to the driver and in some cases his health and safety may be at risk Adjust the driver s seat to suit operator s size and weight Do not start or stop the tractor quickly Operate the tractor smoothly e In compliance with EU standar
58. e tractor is moving When getting off or on the tractor use the grip or handrail and sub step to prevent falls e When driving the tractor in reverse lower the engine speed Make sure to check if there is any obstacle or person in the rear e DO NOT permit other people and especially children approach within working area while operating tractor and equipment O Obey the traffic rules while driving on public roads Do not exceed the local legal speed limit Use a sing beacon or slow moving vehicle SMV to indicate that the vehicle is slow moving e f you can not drive the tractor due to a failure move the tractor to a safe place and install troubled vehicle safety tripod Day backward 100m 328 ft Night backward 200m 656 ft e Do not overuse the fuel oil etc and pay attention not to contact the skin directly Generally these materials contain harmful materials to the human body When you work in a area where hazardous chemicals are sprayed check the cabin filter if fitted and replace the filter with suitable one for the purpose being used To protect the body completely from these harmful materials wear a safe protection equipment such as mask and clean the body after working e When crossing a high ridge let down the implement and go straight across the ridge at low speed e When connecting the implements to the front rear of the tractor install the proper additional weights in the rear front of the
59. eases with speed and weight of towed loads and slope Make sure you consider the total weight of the equipment and its load See section 4 Hitch and Drawbar in this manual e Drive slowly when towing extremely heavy loads e Do not tow trailers that are not fitted with an independent braking system 6 Notices when transporting the tractor e When transporting the tractor by truck trailer etc use suitable equipment or facilities to load or unload the tractor e Fix the tractor tightly to the vehicle with heavy duty straps or chains When fixing the rear of the tractor use the hitch or hitch support e When fixing the front of the tractor use the towing hook e When driving on public roads the transporting vehicle must have signs and lights required by local regulation to avoid collision with a vehicle When fixing the tractor Do not hook or connect chains to the 4WD shaft steering cylinder tie rod or front axle These can be damaged by the chain or excessive Acaution strain In case of turbocharger engine where fitted cover the exhaust outlet to protect that the turbocharger does not rotate by air without lubrication Ll 7 Notices when servicing the tractor after work e The check and maintenance must be performed after stopping the engine and cooling down the engine sufficiently e DO NOT pour water into the radiator or engine when the engine is hot The engine or radiator may crac
60. eck port plug and check if the oil flows out e Tighten the oil filling inlet plug Oil capacity 8 L 2 1 U S gals 2 Changing Transmission oil O Stop tractor on a level surface and apply parking brake Run engine for several minutes to warm oil and lower implements and stop the engine O Set container under drain plugs and remove the drain plugs under the transmission and drain oil completely Copper washer A e Clean metal sludge stuck to drain plugs and Fit tighten the drain plugs again with copper washer O Add new oil until the oil level is between MIN and MAX mark of the oil gauge Oil capacity 43 L 11 4 U S gals Min lt Oil gauge gt paki Oil filling Y7 E Inlet and A 4 Oil gauge if MAS E The contaminated oil may reduce the durability of transmission and cause the A aution failure of hydraulic system Clean around oil filling inlet and then pull the oil gauge 3 Replacing Fuel filter cartridge 1 Loosen the drain plug and drain the fuel inside of the filter 2 Disconnect electric wire of the fuel filter sensor 3 Remove the element from the body 4 Remove the fuel filter sensor from the element and assemble it to the new element 5 Attach the element to the body Element 6 Connect electric wire of the fuel filter sensor O ring 7 Tighten the drain plug and bleed the air Fuel filter sensor For further information See page 5 26 A
61. eck the inclination of the drive shaft and interference with PTO safety cover and other structure The stiff inclination of the drive shaft make a loud noise and may cause a failure of the driveline 4 17 3 Hitch and Drawbar optional e When attaching towing equipments use the hitch or drawbar DO NOT use the 3 point linkage or other parts If so the tractor could turnover O Insert the hitch pin and snap pin correctly after attaching detaching equipment e DO NOT exceed the maximum permissible vertical and horizontal load as below Hitch e Vertical load 900kg 1984 lbs e Horizontal load 3600kg 7937 lbs 2 Drawbar w clevis O Itis used to tow the equipments having 2 axles O Itis available to adjust the length of the draw bar after removing snap pin and lock pin in the right figure After adjusting assemble the pins firmly f Hitch pin e Vertical load 400kg when pulled 882 Ibs 575kg when pushed 1268 Ibs Drawbar w clevis e Horizontal load 2800kg 6173 Ibs e Technically permissible towable mass es are as below according to type of coupling Oo f e oe gt Pulling from the tractor rear axle or any point above the axle may cause the tractor to overturn Use always the drawbar or hitch for pulling work gt Do not tow equipment without brakes weighing more than twice the tractor weight A Caution gt
62. eeper lever MEC if fitted ESF 1 e itis used to work with very low driving speed pe e oy Creeper speed Y When doing general work or driving on road a a kes ly Hr push the creeper lever downward for standard JE speed e Move the lever upward for creeper speed if EA SS ae p ak eaten Po M A e For driving speed refer to the section 4 Driving z Creeper gear lever A si speed a o Standard ye AE As the revolution force of wheel axle is very high when working in creeper speed Ac range the machine may not stop even if you press the brake pedals anon In this case press the clutch pedal to cut off the power and operate the brake pedals 912 3 2 Right hand controls and Cabin pillar Important to owner read carefully Mechanical type Indoor light l fi pa no Cabin only Work light switch ig B Remote control lever Section 3 4 Window wiper switch Cabin only Back up switch if fitted Electrical power outlet socket Turn up switch Cabin only ie malt Ae PUE lit fitted Joystick lever cA la oe N i Position control i fy ft e 7 E HI sr lever Section 3 4 j esca Main gear shift lever Draft control lever Section 3 4 Differential lock pedal 1 Main gear shift lever Mechanical e Four speed gear shift is available e Main gear shift lever can be shifted with just depressing clutch pedal without stopping
63. es according to EN15695 1 2009 Category 2 But it can provide only dust protection level by pressurizing air in the cabin with air filters Do not use the tractor with crop sprayers in hazardous area lf unavoidable comply with the following instruction Cabin air filters LH RH re e When operating with pesticides cabin air filters air filters should be replaced with specific charcoal filters a Contact your authorized dealer e In additional you should wear the protective clothing globes mask etc before operating in E such a hazardous spraying area Filter cover e These filters must only be fitted when working with pesticides and replaced with the normal dl Bolt paper filters at the end of work gt Do not use these filters during other work as they will quickly become clogged with dust When replacing the charcoal filters at the end of spraying work return them to the original packaging and make sure that they are carefully sealed 1 The charcoal filters last for approximately 50 hours of work They must however Caution be replaced each year If when working with pesticides toxic odors are noted stop the work immediately and replace the filters with new one These filters must never be washed or cleaned with compressed air Discarded filters must not be thrown away Take disposed filters to authorized collection points The charcoal filters do not guarantee full protection agains
64. fitted with the turbocharger allow the engine to idle at 1000 rom for at least 5 minutes This allows the turbocharger and manifold to cool preventing deformation of the components e After stopping engine fitted with the turbocharger cover the exhaust tail pipe to prevent the turbocharger rotating in the wind resulting in possible damage to the bearings The turbocharger turbine must be prevented from rotating freely with the engine off as the shaft bearings will not be lubricated 4 10 4 3 How to handle new tractor 1 Check points X For new tractor the following must be checked once again even though there was sufficient quality management inspection regulating of each part in the factory O Appearance check Is there any damage while transporting e Engine cooling system check Is there anti freeze solution in the radiator And any leakage O Fuel system check Is there any leakage of fuel in the fuel system e Oil level check Is there optimal oil amount in each part O Electric system check Is there any cut off or any other problem in the wiring Is there any problem to operate the instruments Is the state of battery charging sufficient 2 Notices in handling new tractor O To get the best performance comply with the following DO NOT start or stop the tractor suddenly DO NOT carry out heavy loaded work and DO NOT increase the engine rpm to high speed suddenly Despite war
65. ft right cabin door push the door release lever downward and use the grab P handle to push the door outside gt m yr RELEASE 2 Rear Window for emergency e To open the rear window turn the rear window M Rear window grip grip clockwise with pulling the grip e Push the grip outside slightly ii RELEASE e This rear window can be used for emergency exit or ventilation 2 2 Safety device 1 Hood Bonnet e Hoodis a protection device to prevent an unintended access to the rotating parts around engine cooling fan fan belt and rotating shaft and pulley Hood Bonnet e Do not remove and modify the hood 2 Fender O Fender is a protection device to prevent an unintended access to the rear tires and to prevent mud from irrupting to the driver e Do not remove and modify the fender 3 PTO safety cover and protection cap e PTO safety cover is a protection device to prevent an unintended access to the PTO shaft and to prevent an accident causing by the rotating drive shaft e Do not remove the PTO safety cover If the PTO safety cover or protection cap is damaged or removed replace it with a genuine part e Do not step on the PTO safety cover After using the PTO shaft apply grease and insert the PTO shaft protection cap DO NOT try to touch the rotating shafts DO NOT remove the protection covers Avoid loose clothes that can
66. ge type Injection order 1 3 4 2 Type Forced circulation Pump Trochoid gear pump WALSAS Filter Replaceable cartridge type Pump Centrifugal type F009 NOILVOIYEN 1 Temperature control Thermostat Air cleaner Dry Type 16x16 Mechanical 32x16 Mechanical with creeper optional HST Main clutch Dry single clutch for Mechanical only Forward Reverse Synchro shuttle type for Mechanical HST pedals NOISSINSNVE L E O Differential lock Mechanical pedal type ee MO XR45 XR45HST XR50 XR50HST XR60 18 speed 540 rpm 2409 rom PTO Engine 2d speed 750 rpm 2375 rom 3 speed 1000 rpm 2381 rpm 3 Point linkage CAT 1 Draft load detection Upper link optional Lowering speed control and cylinder Down speed control valve fixing device lift E a ra 7 3 1311 ONNYVHAQAH JOH1NODO 310MN334 0 m m D Z Q 0 lt 0 m lt gt Rated output 12V 50A om y J lt Voltage control Built in IC type m a Capacity 80AH Z 5 9 Output power 12V 2 0kW Y gt O D l l Headlights Lower Upper 12V 55W 60W Turn signal lights 12V 21W Side lights front 12V 5W Stop light Taillight 12V 21W 5W rear Work lights 12V 27W Grille 37 5W Cab Indoor light CAB 12V 10W Instrument indicator lights Ml Cold start aid Glow plug rear 12 4 28 6PR ET Front e fe Rear These specifications are only general product information and can be chan
67. ged to improve the product qualification without any prior notification SLHDI1 LNAWLSNPAV MOVaL TASHM Lubricants and Capacity Lubricants Capacity International Standard eco mmendes products Engine coolant 6 1 L Soft water 50 ASTM D5216 Radiator 1 6 U S gals Anti freeze 50 47 L no Sulfuric Fuel ASTM D975 No 2 API CF 4 or CG 4 Winter SAE 10W 30 KIXX DL Engine oil 7 0L Summer SAE 20W 40 Manufacturer Crank case 1 9 U S gals si Spring Fall GS Caltex SAE 15W 40 SAE 20 Transmission oil LSTH570 common use for 43 L API GL4 Manufacturer hydraulic lift and 11 4 U S gals ISO VG 46 68 GS Caltex or S OIL steering system TOTAL Co Ltd 8L API GL4 F Front axle oil Manufacturer 2 1 U S gals AE 80W AS gt S OIL TOTAL Co Ltd Grease Front axle holder Proper Steering cylinder pin amount 3 point linkage etc RECOMMENDED OIL VISCOSITIES The correct engine oil viscosity grade is dependent upon ambient temperature Refer to the chart below when selecting oil for your tractor engine In areas where prolonged periods of extreme temperatures are encountered local lubricant practices are acceptable such as the use of SAE 5W 30 in extreme low temperatures or SAE 50 in extreme high temperatures Starting 30 25 20 15 10 5 0 10 20 30 40 Temperature 22 13 4 65 14 23 32 50 68 86 104 C F SAE 5W 20 oc has eee Oil SAE 10W 30 Mane
68. gether for travel on roads or highways e Always apply parking brake and shift transmission to neutral before dismounting e Allow no riders on tractor or implements To prevent serious injury or death e Always use a seat belt when you operate the tractor Do not use a seat belt when operating with folding ROPS in lowered position Engine exhaust fumes can cause death or sickness Always try to work in a well ventilated area Disengage the differential lock when turning the tractor Always disengage the differential lock when driving on roads Depress one or both brake pedals to disengage the differential lock 40195656 10 Location On the left hand side of the ROPS frame Roll bar model only TO PREVENT SERIOUS INJURY OR DEATH e Never operate a tractor without a certified ROPS e Always fasten seat belt when operating tractor with ROPS in upright position Do not operate the tractor on steep slopes or drop off e Avoid sharp turns at high speeds e Use of ROPS and seat belt reduce the chance of injury or death in roll over or upset occur e Do not attach ropes or chains to ROPS for pulling purpose Failure to comply could result in death or serious injury Part No 40234561 11 Location On the right hand pillar for Cabin model On the right hand fender for Roll bar model optional JOYSTICK LEVER USAGE TO AVOID PERSONAL INJURY Wrong operation causes seri
69. h pedal is NOT depressed and or the 3 point linkage is NOT lifted up over the upper limit For further information See page 3 9 5 4WD indicator Not used 6 Quick Turn indicator Not used Q Creeper speed indicator Not used 8 High beam indicator e When turning on high beam of the headlamp This indicator shall be ON simultaneously 9 Low High speed indicator Not used 10 Engine coolant temperature gauge e This gauge indicates the temperature of engine coolant The closer the needle approaches H the higher the temperature of engine coolant is e The coolant is very hot When checking the coolant comply with instructions of the section 5 Maintenance and Lubrication in this manual D Tachometer The tachometer shows the engine revolutions per minute 30 means 3000rpm 12 Hour meter e The operating hour 0019 1 means the tractor has been operated for 19 1hr 19 hr 6 min 13 Fuel level gauge e This gauge indicates the remaining amount of fuel If the needle indicates E fill the fuel tank immediately 14 Fuel filter warning indicator O f the fuel filter warning indicator is ON the engine shall be stopped automatically O Remove the water in the fuel filter See section 5 5 in this manual 15 Hyd oil pressure indicator Not used G6 Battery charging indicator e This indicator shall be ON when turning the key switch to ON position and shall be OF
70. he lever to desired position the rear implement shell be located on the position corresponding to the lever position 3 To set the lowest position of the lever Turn stopper A counter clockwise move and lock the stopper A at desired position 2 Draft control O The working depth of the implement under the draft control is controlled automatically by the draft load of the implement that detected from Draft sensor draft load sensor bracket and transmitted to the a lift control valve Generally this mode is used for the implement which receives the draft load In this case operate the lever as follows 1 Remove the draft sensor stopper of upper link bracket 2 Move the position control lever forward fully Down and let the implement down by its own weight Control 3 The draft load to lift control valve shall be determined according to the position of draft control lever That is the more the lever moves back up the more the implement rises up by light draft load 4 1f you want to lift the rear implement use the position control lever instead of the draft control lever Stopper Bf 3 Mixed control O l using above two levers in combination mixed control is available Set the position of the implement first and set the draft control lever depending on the draft load At this time working depth can be controlled by draft control lever under position control 3 23
71. he packing is placed well in the groove e Turn the oil filter CCW to remove with filter wrench e Turn the new filter CW to assemble until the packing makes contact with the mounting surface Tighten to 1 turn more after packing contact e Run the engine at idle and check any leakage e Check the oil level If necessary add new oil 2 HST filter na a ae F L 1 ar z O Replace the HST filter according to the same I on gt 4 procedure of the hydraulic oil filter Der NS HST filter Be sure to stop the engine before loosening the oil filter gt If the filter or oil is very hot it may cause serious burns After cooling down the tractor sufficiently replace the filters 3 Tension adjustment of Engine belt O Check the tension of fan belt If it s not normal loosen the bolt and adjust the tension Belt tension crank shaft pulley water pump pulley Normal approx 10 12mm 0 4 0 5in if pressed by 98 N 22 Ib e When adjusting the tension 1 loosen two locking bolts of alternator and bolt of adjusting plate slightly 2 Tighten or loose the tension bolt to apply the standard tension to the belt 3 Tighten the locking bolts of alternator and adjusting plate 4 Replacing Air cleaner element Dry type O Remove the cover and pull the primary element straight out ensuring the safety filter element remains in place O Clean the inside of the air cleaner housing using a
72. he seat belt before operating the LB tractor and adjust the belt to fit the operator y 1 Insert the seat belt end into the buckle until a IN gt click indicates it is properly engaged Y He 2 To remove the seat belt from the buckle ES Y press the red release button on the buckle jo Lo pry dl Oy e Check the seat belt regularly If damaged or frayed replace it with a new one a Corny 7 PA Awarnin g If not wearing the seat belt it may cause serious injury in case of accident During operation it must be required to wear seat belt with a cab or safety frame installed After wearing the seat belt adjust the belt to fit the operator gt If safety frame is folded down for frame model do not wear the seat belt 6 Ventilation Cabin only e Air can be taken from outside or inside of the cabin by adjusting the ventilation lever External circulation Air comes from outside via cabin air filters Internal circulation Air can be re circulated inside the cabin e To increase the air pressure inside the cabin move the ventilation lever to external circulation and turn the blower control switch clockwise fully Blower control switch Awarning gt DO NOT ventilate the cabin in pesticides or other hazardous spraying area 7 Exiting the tractor 1 Door Left Right Whenever possible use the left hand side door for entering exiting e To open the le
73. horized dealer e Lamps Do not modify the lamps or change the bulb capacity arbitrarily Modified lamps or change bulb capacity may cause the traffic accident by disturbing approaching driver s views Awarming gt If the lamp is blown out replace it immediately with a genuine part In case of driving at night it may cause a traffic accident o Protective Structures For the operator s safety various protective structures i e Bonnet Hood Fan cover PTO safety cover PTO shaft protection cap Roll bar or another Roll over Protective Structure etc are attached on the tractor If these structures are modified or removed by user arbitrarily it may cause serious accident Such behaviors are prohibited strictly The Protective Structure and interconnecting components are a certified system Any damage Fire corrosion or modification will weaken the structure and reduce your protection If this occurs the Protective Structure MUST be replaced with a new one Contact your authorized dealer for Protective Structure inspection and replacement gt In case of an accident fire tip or roll over the following MUST be performed by a qualified technician before operating the tractor again The Protective Structure MUST be replaced The mounting or suspension for the Protective Structure operator seat and suspension seat belt and mounting components and wiring within the operator s protective system MUST be carefully ins
74. in into the desired hole and let it tightened firmly by locking spring gt When adjusting the stabilizer s length adjust the implement s Notice swinging clearance to be 20 40mm 0 79 1 57 in left and right 3 Reference of implement installation part 19 3 44 5 22 4 En PAN 0 74 0 75 1 73 e 99 e 71 1 75 EA 36 0 88 1 53 EA 53 EA 47 En 8 Unit mm unit inch 4 14 4 Handling of the 3 point linkage Lift rod LH Stabilizer Lower link Lift rod RH Upper link Lift rod pin Upper link pin e When driving without attached implement 1 Fix upper link 5 with the fixing hook 2 Connect stabilizer 2 to the lower link 3 to avoid the lateral movement of the lower link 3 Connect lower link spring to lower link 3 if fitted e When attaching another implement using hitch or drawbar raise 3 point linkage to maximum height and fix it by turning the down speed control knob to lock position e When removing 3 point linkage if necessary 1 Remove upper link pin 7 and detach the upper link 5 2 Detach rear side of the stabilizer 2 from the lower link 3 while holding lower link tightly not to fall down 3 Remove lift
75. in the steering components and line In this case turn the steering wheel to the left and right fully and hold it for about 5 seconds and the air should bleed out and if abnormal noise does not stop If it s not cleared contact your authorized dealer for repair 4 When starting engine in cold weather a abnormal noise may occur In this case warm up the tractor before using to reduce the oil viscosity 5 If you use the tractor for a long time while turning the steering wheel fully the oil temperature will increase which may cause the reduction of the product life or the failure of hydraulic and steering system gt If the engine stops the operation of steering wheel becomes hard to turn and causes steering not to work But this does not mean a failure Notice gt If you turn the steering wheel while driving the steering wheel does not return back automatically 3 Hydraulic lift Control Mechanical Hydraulic Lift MHL e The hydraulic lift system is operated by the position control and draft control lever Position control lever Draft control lever Position control e To set the position height of the rear implement move the position control lever up down during Position the engine is running Generally this lever is control used for tiller fertilizer distributor mower rake and other rear implements 1 Push the position control lever forward and let the implement down by its own weight 2 Move up t
76. ing battery remove the negative terminal from the battery first If not when metal object is contacted between positive terminal and the body it may cause the dangerous spark e When attaching the battery the positive terminal must be attached first and the negative terminal must be connected last lt When attaching gt Ad caution gt Stop engine and apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery Always remove grounded battery clamp first and assemble it last If not It can cause an explosion by spark Keep all flames and sparks away and DO NOT smoke while you charge the battery Replaced old battery must be disposed of in a suitable manner according to the national legislation or local regulations Contact your authorized dealer Replace it with LS tractor genuine products or the battery with the same capacity 3 Notices in charging the battery using separate charger O As the battery fluid makes poisonous gas which can explode during the charging comply with the following instructions 1 Detach battery from the tractor 2 Wait until the battery is warmed to room temperature 3 Connect the cable of charger to the terminal of the battery correctly Connect charger cable to battery terminal Red color Con
77. ing down on clutch pedal pedal fully it does not start 16 Brake pedals O The brake pedals of your tractor can be operated independently after disconnecting the brake pedal lock pin The left right brake pedals transmit braking force on each wheel e When stopping the tractor press both brake pedals together e To reduce the turning radius in the work field remove the brake pedal lock pin and press only the left right pedal firmly e DO NOT press the one side brake pedal while the differential lock is engaged It may cause damage or failure of the axles When driving on the road engage the left right brake pedal by the lock pin If pressing one side of brake when running the tractor may turnover A Caution gt While driving do not ride brake and clutch pedal e j Brake pedal lock pin e E 1i l a Brake pedal lock pin Brake pedals lan p 17 HST forward reverse pedal HST type k al H O Press the HST forward pedal slowly in order to o y S move forward and if release the pedal it returns HST ES a AF oa forward EA Tn back to the NEUTRAL position and tractor stops HERA e The HST reverse pedal is as same as the HST forward pedal operation Press the brake pedal to prevent stopping distance from being extended when l driving in high speed A warning gt DO NOT operate the pedal hastily lt may cause a shock to you 18 Cr
78. is on O air conditioner does not work O Heater control switch lt is used for selecting warm or cool air Turn the switch clockwise blue for cool air and otherwise turn it counter clockwise red Air conditioner Direction control switch 2 Air direction control e To control the air direction adjust the blade angle of the blower outlets e For internal circulation move the ventilation lever to the internal circulation position Blower outlet i a E am lo Wia m i i Internal circulation inlet Never sleep in the cabin during the air conditioner or heater running lt may cause suffocation Caution When operating in the cabin for a long time ventilate air from the outside occasionally 6 3 Every 6 month check 1 Checking refrigerant amount e Check the refrigerant amount periodically Have to contact your authorized dealer for it Refrigerant R 134a 850 900 g 29 98 31 74 oz e The components of the air conditioning system have to be handled by authorized service expert 2 Cleaning Condenser and Radiator screen O Stop engine and allow engine to cool Open bonnet and remove the radiator screen e Wash the mud or foreign materials added to the condenser and radiator screen with soft brush or low pressurized air or water O Pay attention that the cooling fin does not damaged If necessary repair the distortion of fin 3 Checking Leakage e Check the tightening
79. ition control lever forward to lower implements to the ground Turn key switch to OFF position 3 Apply parking brake and release the brake pedal slowly gt DO NOT keep apart from the tractor in the state that the transmission gear is placed in NEUTRAL and the parking brake is not applied The tractor may roll Ad caution Apply the parking brake at all times before leaving the tractor gt Remove the ignition key always after stopping engine 5 Driving tractor on the road e When facing downhill DO NOT place the gear lever in Neutral position e When driving the tractor on a unpaved road by attaching a implement to 3 point linkage place the gear lever to low speed and DO NOT lift the implement up to the highest position When driving in the highest position it may cause the vibration of implement and the failure of hydraulic system In this case place the position control lever on 3 4 rising position of full stroke for safety gt Connect the left right brake pedal with brake pedal connecting pin before driving if fitted gt Avoid a sudden start sudden brake and sudden turning gt DO NOT allow people on the tractor or on other implements gt DO NOT place the baggage on the tractor or implement gt Place PTO gear lever in Neutral position and put the PTO switch in OFF position A Caution gt DO NOT use the differential lock pedal and front wheel drive 2WD use only gt When traveling wi
80. k When opening the radiator cap hot cooling water or steam may explode Remove the cap using a thick rag or glove to prevent serious burns e Before checking or repairing the hydraulic system and fuel system make sure the engine is stopped and all the transmission gears are in neutral and lower the implements to the ground The leaks of pressurized fluid can cause a fatal physical injury If injured by leaking fluid get medical attention immediately Before removing hydraulic pipes or hoses and other parts make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury Use proper protection equipments before servicing hydraulic system Before connecting or disconnecting the hydraulic quick coupler lower the implements to the ground and check that hydraulic pressure is relieved O Keep an approved fire extinguisher on your tractor o Never fill the fuel tank while the engine is running or the engine is hot And never smoke or have flames around fuel tank e To prevent fire or explosion keep flames or sparks away from battery Do not grind or smoke or weld near a battery For further information see section 5 Battery handling and Notices Adwarning Always remove grounded battery clamp first and assemble it last If not It can cause an explosion by spark The gas generated from the battery is explosive Keep cigarettes sp
81. k Engine engine coolant drain plug O Run the engine for 5 minutes after injecting the anti freeze to mix it with water well O 20 5 11 General maintenance When required 1 Air bleeding from Fuel system O The air in the fuel may cause weak injection or the failure of engine start or stop To prevent such failure bleed the air from fuel system Fuel injection pipe Fuel return pipe Fuel injection nozzle Fuel injection pump Fuel filter Fuel tank lt Fuel system gt When changing fuel filter or fuel pre filter it is not needed to bleed the air from the high pressure pipe 1 Air bleeding from Fuel filter 1 Loosen the air bleed plug of fuel filter flange A 2 Apply a rag to the air bleed plug and press the Manual feed pump manual feed pump several times If no bubbles from the plug the process Air bleed plug is completed 3 Tighten the air bleed plug
82. ke pedal working it does not return Lift arm does not raise Oil leakage If lever is placed on the raising position and relief valve sound off Lift arm does not lower A Wrong brake pedal play A Lining worn or broken A Left right pedal play is different A Adjust A Return spring damaged A Lack of grease in shaft parts A Lack of transmission oil A Air in the suction pipe A Hydraulic filter clogged A Hydraulic pump failure A Control valve failure A Cylinder or cylinder related parts broken A Connecting part loosened A Oil seal damaged A Pipe cracked A Upper limit of position control lever is changed A Down speed control valve locked A Control valve failure A Cylinder damaged A Lift shaft turning part damaged A Replace the spring A Remove the rust apply grease A Aid oil A Tighten the filter or replace seal of connecting parts A Clean the filter or replace A Repair or replace A Repair or replace A Repair or replace A Adjust the upper limit A Turn the knob counter clockwise A Repair or replace A Replace A Repair or replace CI CIN 4 Pump worn or part damaged A Repair or replace A Steering unit damaged or worn 4 Repair or replace Hydraulic steering A Oil leakage by steering system does not work cylinder piston seal damaged or worn A Oil leakage by pipe damage a Repair or replace A Steering unit A Steering unit spline and column Check mounted
83. l increase the risk of roll over O Do not use the tractor for overloaded pulling work in cases where you don t know if the load will yield for instance when pulling stumps The tractor may flip over when the stump is not yielding O Be extremely cautious when working with the tractor on forage silos without lateral concrete walls A wide track setting may improve the lateral stability of the tractor O Be cautious that the center of gravity of the tractor may increase when the front end loader is loaded or the three point linkage are raised In these conditions the tractor may roll over earlier than expected e Do not step down from the tractor without shutting down the PTO shifting the transmission to neutral and applying the parking brake O Never remove or modify or change the driver s protection device or safety device arbitrary e You must take the necessary precautions to always be aware of the possible presence of bystanders certainly when maneuvering in confined areas Keep people away from the tractor during work Pay the necessary attention while operating next to public roads or footpaths Thrown objects can get projected outside the field and hit unprotected people like bikers or pedestrians Wait until it is clear of bystanders e Do not violate the local traffic rules related to public roads and highways e Do not allow riders on the tractor do not allow people standing on the access way or step to the cab when the tractor
84. ld result in serious injury Part No 40239636 22 TO PREVENT DEATH OR SERIOUS INJURY Whenever clearance permits e Keep ROPS fully upright and locked e Do not operate vehicle without ROPS locking pins in position When ROPS must be lowered e Drive with extreme care e Seat belt use is not recommended e Do not attempt to fold ROPS when a canopy is fitted e ROPS is heavy Always work with an assistant when lowering and raising the ROPS No roll over protection is provided when ROPS is in lowered position To prevent serious injury or death High pressure steam and hot water Remove filler cap with extreme care 40239637 To prevent serious injury or death Beware hot part Keep clear of muffler to avoid injury 9 Location On the left hand pillar for Cabin model On top of left hand fender for Roll bar model CAUTION PTO selector amp lever must be in OFF position to start engine Do not operate on hard surfaces with 4WD engaged 2 WARNING TO PREVENT SERIOUS INJURY OR DEATH e After first hour of operation and daily thereafter check front and rear wheel lug nuts and bolts for proper torque e PTO keep hands feet and clothing away from PTO amp other moving parts e Disengage PTO and shut off engine before servicing tractor or implements or attaching detaching implements e Keep all safety shields in place for your protection e Pull only from approved d
85. light e l possible fit stands or other suitable supports under the axles to raise the wheel off the ground And let the air out of the tires If not check the tire pressure from time to time O Remove the lift rod and place the lift arm to the highest position to protect the cylinder e Remove the ignition key e Cover the tractor with a non water proof cover e l the implements are attached lower the implements on a support off the ground When restarting the engine at the end of long term storage follow the instructions of Preparation for Reuse See next page o 2 Check 8 Maintenance during storage e Apply grease or lubricant oil to non painted metal to avoid corrosion e Check the leakage of fuel oil and coolant If necessary repair the damaged part e Check the tire air pressure and maintain the proper pressure e The battery should be charged about once a month not to be discharged entirely gt As the electrolyte of battery is sulfuric acid it is emits the explosive and poisonous gas It is strong enough to burn skin clothing and can cause blindness if splashed into eyes Keep the sparks and flames and cigarettes away from the battery When handling the battery wear safety glasses to protect the eyes If the electrolyte contacts the eyes and skin wash with water immediately and go to see a doctor gt When removing and storing battery select dry and cool place out of reach of children
86. ls It is necessary for the tractor not to move when the engine starts 4 After loosening bolt 1 in half adjust the height of forward pedal and reverse pedal to be same by turning shaft 2 to the left right little by little After adjusting tighten the bolt 1 5 Start the engine after checking that HST neutral switch is pressed by the linkage 6 Loosen locking nut 5 and turn HST rod 6 slightly to the left or right with checking that rear axle does not rotate anymore Tighten the locking nut 5 7 Check if HST neutral switch 3 is pressed or not If the switch is not pressed loosen bolt 4 and adjust the position of HST neutral switch 3 When lifting the rear of the tractor The tractor may incline to the left or right by Ad caution oscillating angle of the front axle Insert the chock between the front axle and engine frame tightly ES 5 7 Every 50 hour check 1 Lubricating grease nipple O Steering cylinder pins LH RH O Front axle holder amp Steering arm LH RH O 3 point linkage 2 Cleaning Radiator and Radiator screen eo See page 5 13 a 3 Checking Transmission oil O Stop the tractor on level surface and apply the Parking brake and lower implements to the ground e Clean around oil filling inlet and pull the gauge straight out O lf oil level is between Min and Max of oil one l gauge it means Proper amount SL Sl Inlet and 1 e For oil
87. m temperature outside carry out warming up the engine for approximately 5 minutes at 1500 rev min O After using first 50 hours Replace the engine oil filter and hydraulic oil filters after first 50 hours of work and check each part of your tractor as reference of chapter 5 Lubrication and Maintenance See section 5 4 in this manual If possible contact your authorized dealer for First 50 hour check 4 11 4 4 Attaching equipment 1 3 point linkage Lift rod LH Stabilizer Lower link Lift rod RH Upper link Lift rod pin Upper link pin e When attaching the implement comply with the followings 1 Set the implement upright on a level surface and approach the implement in reverse 2 Stop the tractor on attaching position and apply the parking brake 3 Connect the lower link 3 to implement and insert firmly the lock pin left right 4 Connect the upper link 5 to implement and insert firmly the lock pin Wide adjustable range of the upper link provides you easier attachment 5 Fix the implement firmly with stabilizer 2 left right Before attaching detaching implement place PTO switch in OFF position and PTO gear lever in NEUTRAL and apply the parking brake When attaching detaching implement make sure to assemble and tighten the connecting parts correctly gt if the tractor is used to tow heavy loads always use the approved drawbar or hitch to avoid injury
88. mass and or permissible maximum mass on each axle declared by manufacturer as below even If the load capacity of the tire is sufficient e If the load capacity of the tires is lower than maximum permissible mass on each axle the maximum mass on each axle must be loaded under the load capacity of the tire Check the load capacity of the tires All models Remarks Technically total maximum permissible mass 3008kg 6631 Ib It depends on the load capacity Front axle 1320kg 2910 Ib of the tires See next page Rear axle 2105kg 4641 Ib includes front mounted equipment or loader in the raised position but without load in the bucket o Restrict operation In case of driving speed does not exceed 8km h 5 mph and standard front rear wheel track See page 4 22 Intermittent maximum permissible load of the front axle can be 1995kg 4398 Ib for all models Have to check the load capacity of the tires See next page gt Maximum permissible mass is measured with only the front or rear wheels on the scales inclusive of ballasts and with mounted equipments in the raised position gt Do not exceed the maximum permissible mass above and or the load Acaution capacity of the tires Overloaded operation may invalidate the warranty gt DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift capacity of the front loader or 3 point linkage It can cause fatal damage to the
89. ndicator 5 6 Check before starting Daily check e Check the following check points before using to avoid a failure Dam f Headlights LS Amount of Turn signal lights E engine coolant Horn etc Brakeveiten ee ee overation tightening of each part Eg 5 Up a J piim e A Condition of air Fuel ee cleaner primary Cleanness of Amount of ue Operation Tire air pressure blement radiator screen Engine oil amount of Indicators and damage 1 Engine oil e Oil capacity 7 0 L 1 9 U S gals e Using Engine oil Diesel engine oil API CF 4 or CG 4 Select engine oil according to the temperature as shown in the right table e Checking oil level Check oil level before starting engine or at 5 minutes later after stopping engine Check If the oil is between MAX and MIN mark of the oil gauge If necessary add new oil It must only be performed while the engine is stopped 20 C O C Spring 0 C 20 C 32 F 68 F SAE 15W 40 SAE20 220 C gt 68 F SAE 20W 40 2 Fuel tank 1 Using Fuel e Use low sulfuric diesel O l contaminants like water or dusts are mixed in the fuel it may cause a severe damage to the engine To fill the tank the fuel storage facility must be equipped as shown in the figure If f possible fill the tank at the gas station NV a A Impurities
90. nect charger cable to battery terminal Black color lt when connecting the charger gt 4 Plug in charger cord 5 Charge battery with a SLOW CHARGE 6 Check the charging current and temperature of electrolyte during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor lt Do not charge the attached battery gt A Caution gt Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery gt Always remove grounded battery clamp first and assemble it last If not It can cause explosion by spark gt Keep all flames and sparks away and DO NOT smoke while you charge battery gt Detach battery from the tractor before charging DO NOT charge directly while the battery is attached to the tractor gt Turn off or unplug the charger cord before connecting or disconnecting the charger cable to or from the battery gt Charge the battery in an area with good ventilation gt Do not charge the frozen battery gt Use the rated 12V 5A charger gt Never check battery charge by placing a metal object across the terminals 4 How to use jumper cables X if the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery follow the instructions as below a Connecting Jumper cables e Check followings before connecting the cables is the spring of cl
91. ned Repair the duct Fan damaged or Fan motor Replace failure Filter was clogged Clean or replace 3 Air Low and high conditioning pressure is low is insufficient Low and high Refrigerant overcharged despite of E pressure is high the normal operation of Condenser or radiator Contact the dealer Contact the dealer Clean condenser and Leakage of refrigerant compressor screen was clogged the screen and blower Air is in air conditioning line Contact the dealer Expansion valve does not Contact the dealer control the refrigerant flow Low pressure is Compressor leakage Contact the dealer high high pressure is low Low pressure is Water is in air conditioning Contact the dealer vacuum line intermittently Low pressure is Receiver dryer pipe or Contact the dealer vacuum high expansion valve is clogged pressure is low The compressor does not turn or it is hard to revolve The warm airflow does not blow Belt loosened Temperature switch or pressure switch is ON Coil of magnet clutch was shorted or cut off Compressor failure Wiring cut off or poor connection such as ground The amount of warm water is small Heater line is clogged or distorted Poor operation of the thermostat of engine coolant Adjust the belt tension Check refrigerant amount Contact the dealer Contact the dealer Check and repair Check and add the engine coolant
92. nnnnnnnn 5 16 2 Cleaning of Radiator and Radiator screen errr ttt ttre 9 16 3 Checking Transmission Ol o 5 17 4 Checking Front axle Ol es 5 17 5 Battery check 0 ee 5 17 6 Air cleaner Dry type Se nnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnm 5 17 7 Hydraulic hoses and Leakage ee nnnnnnnnn 5 17 8 Cleaning Cabin air filters mo 5 18 5 8 Every 300 hour check 1 Replacing Engine oil and Filter ssc ttt momo 5 19 2 Replacing Hydraulic oil filter ss cc ee 5 20 3 Tension adjustment of Engine belt sss str ttre ttt tes 9 21 4 Replacing Air cleaner element Dry type sss ct ttt ttt 9 22 5 Mare o 5 22 5 9 Every 600 hour check 1 Changing Front axle oll es 5 23 2 Changing Transmission oil ccc ee es 5 23 3 Replacing Fuel filter cartridge ee 5 24 4 Adjusting Engine valve clearance sss str rt ttt ttt tee 9 24 5 Checking Nozzle injection pressures ttt ttt tte 5 24 6 Replacing Cabin air filters mm 5 25 CONTENTS 5 10 Every 2 year check 1 Replacement of Engine coolant i ae ew a Se ee es es AAA 5 26 5 11 General maintenance When required 1 Air bleeding from Fuel system ia o ee ee ee eee ee ee ee eee a 5 27 2 Fuse amp Main fuse ER RA A AAA AAA AA AA AA 5 29 3 Battery handling and Notices PRE RRA RA AE AE AAA AA 5 30 5 12 Troubleshooting AE A ARA AAA AAA A 5 34 ES 6 Air conditioning
93. not the start safety switch does not contacted enough and ON PUSH AND TURN the engine can NOT start OFF PUSH Fig 1 5 gt Do not start the engine in a closed area The poisonous exhaust gas can cause fatal damage to the driver or persons around 3 Notices while operating using the tractor o Ventilation Warnin gt lt is very dangerous to work in a closed area The poisonous exhaust gas may cause serious damage to the human body If you should work in this area make sure to ventilate well and put on the protective mask eo Noise and Vibration When working between buildings or in confined spaces the sound pressure level can be increased Wear suitable ear protectors in high noise level conditions When working with equipment in the field Vibration may intensity from the equipment may be increased To reduce the harm to the body take a rest periodically e Connect left and right brake pedals while driving on the road if fitted e DO NOT use differential lock device while driving on the road or turning in the field e DO NOT ride your foot on the brake pedal or clutch pedal O Lower the driving speed enough before turning a sharp curve Especially when you drive the tractor with implements make the turning radius wider e DO NOT start or stop the tractor suddenly Engage the clutch and brake softly If not front wheels can be lifted up and it is very dangerous e Do not jump up and down whil
94. nt shields in place during operation 40195650 Keep hands and clothing away from rotating fan and belts 40239638 HIGH PRESSURE FLUID HAZARD To prevent serious injury or death e Relieve pressure on system before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks use wood or cardboard instead of hands e f hydraulic fluid or fuel sinks into skin seek medical attention immediately 40195652 6 Location On top of the left hand fender Roll bar model only TO PREVENT DEATH OR SERIOUS INJURY Keep Roll over Protective Structure fully upright and locked Do not operate vehicle without ROPS locking pins in position When ROPS must be lowered e Drive with extreme care e Seat belt use is not recommended Do not attempt to fold ROPS when a canopy is fitted e ROPS is heavy Always work with an assistant when lowering or raising the ROPS No roll over protection is provided when ROPS is in lowered position Part No 40008817 7 Location On top of air cleaner support TO PREVENT DEATH OR SERIOUS INJURY High pressure steam and hot water Remove filler cap with extreme care Failure to comply could result in death or serious injury Part No 40239637 8 Location On the right hand side of Band frame TO PREVENT SERIOUS INJURY OR DEATH Beware hot part Keep clear of muffler to avoid injury Failure to comply cou
95. o Lubricants and Capacity at the end of this manual Use the diesel for winter when it is very cold weather It is much easier to start engine When storing the tractor in the cold weather the battery must be removed and Notice stored in a cool and dry place where it is warm and is isolated from the children gt Allowing engine to idle for a long time will waste fuel and cause a build up of carbon 3 Engine Stop O Push the Throttle lever forward to reduce the engine speed and place the key switch on OFF position to stop the engine Notice To stop the engine after finishing heavy work run engine for 5 minutes in low speed RPM If you stop the engine suddenly the engine life could be reduced 4 2 How to drive and how to stop 1 How to drive Mechanical type 1 Pull position control lever y a EN backward to lift the implement after e Position control lever starting engine ni 2 Press clutch pedal fully and place all the transmission gear levers main range shuttle lever on desired position e a a is eee T os W e e Rang 3 Pressing brake pedals and release parking brake lever 4 Release clutch pedal slowly with pressing throttle pedal slowly gt Release the clutch pedal slowly If not the transmission gear life shall be reduced Notice and it may cause a sudden start 1 Pull the position control lever i y back to lift the implement u
96. o deteriorate Inspect hydraulic hoses periodically Replace worn or damaged hoses and fittings O Before checking or repairing the hydraulic system make sure the engine is stopped and all the transmission gears are in neutral and lower the implements to the ground gt Before removing hydraulic pipes or hoses and other parts make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury 7 gt Use proper protection equipments before servicing hydraulic system ZF gt Before connecting or disconnecting the hydraulic quick coupler lower the implements to the ground and check that hydraulic pressure is relieved 2 Steering system e The hydraulic steering system controlled by fluid power provides you more convenience to operate the steering wheel O Notices when using the steering system 1 If there is too much of a load in front loader bucket it could be difficult to operate the steering wheel In this case reduce the size of the load 2 After turning the steering wheel fully do not turn the steering wheel to the same direction again As the unnecessary force is applied this could damage to the steering system Especially DO NOT operate the steering wheel by force if the front wheel mired in the ditch In this case the rim could be affected and damaged 3 If it sounds abnormal when operating the steering wheel this means that there is some air
97. ol valve 11 Hydraulic lift control valve 6 Oil cooler y HST Cn 1 Hydraulic oil filter 2 Steering pump 3 Steering unit 4 Steering cylinder 5 HST filter 6 Oil cooler 7 HST unit 8 Hydraulic lift pump 9 Independent PTO valve 10 Front loader valve Front outlet valve optional 11 Remote control valve 12 Hydraulic lift control valve 13 Down speed control valve 14 Hydraulic lift cylinder 15 Safety valve 4 Operation and Work 4 1 Engine start and stop 1 Sit in driver s seat and apply parking brake 8 Run engine for a few minutes to allow engine oil and transmission oil to warm up Check each part before starting the engine Ad Caution gt Check if there is some other people around before starting Place all the levers and switches in NEUTRAL or OFF position 2 Place main gear shift range gear shift lever shuttle lever in NEUTRAL and PTO switch in OFF position _ Key switch 1 7 Check if engine oil pressure indicator and battery charging indicator is OFF If not stop the engine immediately and check the problem 3 Pull throttle lever to the middle position of the full throttle 4 Turn key switch to ON and check if engine oil pressure indicator battery charging indicator cold start aid indicator is ON 5 Wait until the cold start aid indicator is OFF about 10 seconds 6 Depress clutch pedal fully and turn key switch
98. ous injury easily Push the lever 1 in to lock the joystick in neutral Failure to comply could result in death or serious injury Part number 40194109 1 24 To prevent serious injury or death e Never operate a tractor without a certified ROPS e Always fasten seat belt when operating tractor with ROPS in upright position e Do not operate the tractor on steep slopes or dropoff e Avoid sharp turns at high speeds e Use of ROPS and seat belt reduce the chance of injury or death if rollover or upset occure e Do not attach ropes or chains to ROPS for pulling purpose 40234561 JOYSTICK LEVER USAGE Unlock Lock TO AVOID PERSONAL INJURY Wrong operation causes serious injury easily Push the lever in to lock the joystick in neutral 40194109 2 Instruction for safe operation 1 The name of each part Cabin type Cabin Steering wheel Driver s Seat Instrument panel Bonnet Hood Ni A Head lights Fender Sub step Fuel tank Front axle Front ballast weight optional 2 1 Boarding and Exiting the tractor 1 Boarding the tractor SS Y mi T Cabin type AA oR A o Grab handle e Whenever possible use the left hand side door for entering O Release the cabin door locked with the provided key and open the cabin door after pressing the Sub step push button UD step ae NS o a ome e When boarding the tractor use the sub s
99. p after are _ Position control lever starting engine eee WE 2 Set the engine speed more than 1500 rev min Parking brake lever 3 Place the range gear shift lever in desired position 5 Press the brake pedal and release the parking brake lever 5 Press the HST pedal slowly forward or backward to move the tractor PRN a E e 6 If necessary pull the cruise fie control lever up for constant driving A i E 7 hi speed If you press the brake pedal or push down the cruise control lever the cruise control drive shall be stopped gt For HST model there is a switch to control engine cut off for driver s safety If the operator leaves the driver s seat without proper action for safety the engine shall be Acaution stop automatically For further information about seat see section 2 gt When driving or working with a tractor operate it more than 1500 rev min gt Press the HST forward reverse pedal slowly If you depress the HST forward reverse pedal hastily It might start suddenly 2 Changing speed Mechanical type Depress the clutch pedal fully and operate all the shift lever correctly Fh l Clutch pedal e Before shifting range gear shift lever FR shuttle lever creeper lever if fitted HAVE TO STOP the tractor completely O Just pressing the HST forward reverse pedal respectively makes it possible to travel forward and in reverse Moving forward reve
100. pacity tcc ttt ttt eee 4 21 7 Adjusting Wheel tracks and tire replacement tte 4 22 8 Using Front end loader optional ttt ttt rt ttt tes 4 25 9 Adjusting Steering angle sss ttt rrr ttt tt tee 4 97 10 Recommended maximum specification of implements 4 28 4 5 Working in hazardous area tes 4 29 4 6 Driving Speed a Ea er aa a ae ee a a ec aa Be a et 4 30 CONTENTS 5 Lubrication and Maintenance 5 1 Access for maintenance o 5 1 5 2 Maintenance chart ro 5 2 5 3 Lubricants and Capacity o 5 6 5 4 First 50 hour check cc 0 0 ro 5 7 5 5 When the warning indicator lights 1 Drain water from Fuel filter es 5 8 5 6 Check before starting Daily check 1 Engine OA 5 9 2 Fueltank st tt es 5 10 3 Instrument panel amp Indicators mo 5 10 4 Turn signal lights Lights and Horn ttt tts 9 11 5 Engine coolant tt es 5 12 6 Air cleaner Dry type a 5 12 7 Cleaning of Radiator and Radiator screen s errr ttt tte 9 13 8 Tire air pressure damage a nnnnnnnnnnnnuunnnnnnnnnnnnnnnn 5 13 9 Tightening state of bolt and nut of each part sss str ttt ttt te 5 14 10 Adjustment of Clutch pedal play Mechanical type 9 14 1 1 Adjustment of brake pedal play o 5 14 12 Adjusting HST control linkage HST type sss ctr ttt tte 9 15 5 7 Every 50 hour check 1 Lubricating grease nipple a nnnnnnnnunnnnnnnnunnnn
101. pected for damage All damaged parts MUST be replaced gt DO NOT attach any device to the Protective Structure for pulling purposes gt DO NOT weld drill holes attempt to straighten or repair the protective structure The modification can reduce the structural integrity of the structure which can cause death or serious injury in the event of fire tip roll over collision or accident and void the warranty O Level of protection of the FOPS Falling Objects Protective Structure For cabin model it provides protection against falling objects according to OECD code 10 standard The energy level of drop test is 1365 J But it does not mean that the cabin provide full protection against all the falling objects in the work field For roll bar model it does NOT any protection against falling objects It is recommended to use a certified FOPS structure when working with front end loaders e Level of protection against hazardous substances For cabin model of this tractor it provides protection against hazardous substances according to EN15695 1 2009 Category 2 But it can provide only dust protection level by pressurizing air in the cabin with air filters Do not use the tractor with crop sprayers in chemical hazardous area e Level of protection of the OPS Operators Protection Structure This tractor does NOT provide protection against low hanging wires and branches in the forest orchard or construction area etc top
102. pling trees primarily in case a rear mounted tree grab crane is mounted at the rear of the tractor penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of the tractor potential risks by using any optional equipment that might be available to deal with those hazards NEVER enter or operate these hazardous area without certified Operator Protective Structure installed 2 Notices when starting Engine e Check each part with reference of 5 Lubrication and Maintenance in this manual If necessary repair or replace it immediately Especially check if safety protection structures or covers are attached originally and the bolts and nuts are tightened well e Before starting check again if there are other workers or children around the tractor and A i implements and keep a safe distance O Start engine and operate the tractor after sitting on the driver s seat correctly with seat belt fastened Place the shuttle lever transmission gear lever in NEUTRAL and especially check if parking brake is applied O Lower the implements on the ground e Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check PTO switch the operation of the headlights and other lights e Put PTO switch to OFF position If the PTO switch is ON position the engine can NOT be started See Fig 1 5 e Depress the clutch pedal fully if fitted If
103. rawbar or lower links of 3 point hitch at horizontal position or below e Lock tractor brake pedals together for travel on roads or highways e Always apply parking brake and shift transmission to neutral before dismounting e Always use a seat belt when you operate the tractor e Allow no riders on tractor or implements e Do not use a seat belt when operating with folding ROPS in lowered position e Engine exhaust fumes can cause death or sickness Always try to work in a ventilated area e Disengage the differential lock when turning the tractor Always disengage the differential lock when driving on roads e Depress on or both brake pedals to disengage the differential lock Failure to comply could result in death or serious injury Part No 40195656 128 e PTO selector amp lever must be in OFF position to start engine e Do not operate on hard surfaces with 4WD engaged To prevent serious injury or death e After first hour of operation and daily thereafter check front and rear wheel lug nuts and bolts for proper torque e PTO keep hands feet and clothing away from PTO amp other moving parts Disengage PTO and shut off engine before servicing tractor or implements or attaching or detaching implements e Keep all safety shields in place for your protection Pull only from approved drawbar or lower links of 3 point hitch at horizontal positon or below e Lock tractor brake pedals to
104. re after packing contact Oo lfthe metal is attached to the element of oil filter to be disassembled contact your authorized dealer 3 Fill Engine oil e Tighten the drain plugs Tightening torque 40 5 N m 29 5 5 Ibs ft e Add engine oil as its capacity and check the oil level is between MIN and MAX mark on gauge For oil specification refer to Lubricants and Capacity at the end of this manual or See page 5 6 e Check any leakage of the engine while running the engine for several minutes at idle rom O Stop the engine After about 5 10 minutes later check again if the oil level is between MIN and MAX mark O Install the oil gauge 5 19 GAETE Drain plug ie oi ia i A id a z TT pE E B 1 agian ae a miil y i 1 i i Fon T r z a E T Fi E u Ha aes r i geal Ti 1 AS eae a LS i f l k j ee ag l I Aani P j a a A e i r i rE G y m 1 b Wl E i a el j a pr F r E F p 7 i 2 a LJ a F Ear a A Ta hi r L h E i k F eo zi o DA Si i Engine oil gauge FA bP oo ute sie Ml AO See a ol 2 Replacing Hydraulic Oil Filter 1 Hydraulic oil filter Main O Park tractor on level surface and apply parking brake and lower implements and stop the engine O Carefully clean around the filter and set a clean container under the filter e Coat clean hydraulic oil on the packing of new filter and check t
105. riving on the road at night do not let the rear work Ad caution light stay ON It may cause a disturbance to the driver of the following car 6 Window wiper switch Front Rear e This switch is used for operating front and rear window wiper Rear window o Press the upper side of its switch for operating wiper switch only the front rear wiper 4 A if fitted A AT e f you press and hold the upper side of the Le Ey switch again the washer liquid shall be sprayed Front window Ae out wiper switch dr Use wind shield washer liquid for automobile in winter time Ad caution gt Do not operate the wiper without wind shield washer liquid it may cause damage to the wiper motor 38 16 7 Electrical power outlet socket Cabin only O This is used to withdraw the electric power for charging of the cigarette lighter jack or cellular phone Power out socket F y O n case of using cigarette lighter jack optional If you push the cigarette lighter jack the heating coil generates heat and shall be used as alternative of lighter O In case of using as power supply 12V Use the cellular phone charger less 10A When using a cigarette lighter jack cares must be taken not to touch the heating coil The heat generated coil is very hot and may cause the danger of a burn 8 Indoor light Cabin only O Press the lower side of indoor light to turn on the light O Press the lower side
106. rn off engine and check if the pressure of hydraulic line is released When installing the implement having big hydraulic cylinders or lines check oil level in tractor transmission housing after installing the implements Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sure to fix the implement and tighten the three point hitch pins correctly If not the serious troubles and injury can occur during the operation gt If heavy loaded trailer is connected to 3 point linkage or any structure it can cause turnover or failure and serious injury Make sure to use towing hitch or authorized draw bar 1 10 5 Notices when towing the tractor e f your tractor needs to be towed for a short distance Use the hitch or drawbar or front towing hook Do not connect to other structures such as rear axle ROPS front axle steering components for towing e Tractor can be steered for a short distance without engine running but it will be hard to turn the steering wheel If possible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position e Check the horizontal and vertical permissible load of the hitch or drawbar before towing The load is different with trailer brake and stopping distance incr
107. rod LH lift rod RH and stabilizer 2 step by step 4 Remove lower link 3 carefully not to get hurt due to its weight 4 15 2 Power take off PTO shaft Safety precautions e When PTO shaft is rotating NEVER APPROACH the shaft e Check if PTO shield is attached correctly If the shield is removed or damaged replace it with a new one e Suitable Clothes amp Protect Entanglement When checking or attaching implement to the PTO shaft wear tight fitting clothes and safety equipment instead of loose or long clothes Also slippers high heel shoes are not suitable Wear the suitable clothes F x x F y yl TO gt Do not approach the rotating shaft such as PTO shaft or cooling fan especially with loose clothing and long clothes The entanglement in rotating shaft can cause serious injury or death gt Stop the engine and be sure PTO shaft is stopped before getting near it e Refer to the followings about PTO shaft dimension PTO Engine speed 540 2409 rpm 750 2375 rpm 1000 2381 rpm Revolution direction Clockwise When looking at PTO shaft end Tire radius 17 5mm 0 69 in Shaft dimension a Unit inch r Po 1 1 in 4 16 2 Attaching PTO drive shaft e When attaching implements with power take off drive shafts refer to the drawings as below e After installing implements ch
108. roduct design manufacturing distribution etc Several substances and products derived from chemical and petrochemical products are major portion of environment pollution and must be disposed of according to environment laws or related regulations and common sense We d like to notify the following items for Use amp Disposal related to environment preservation 1 Avoid the overload work after reading the Operator s Manual Overload work may reduce the life of the product as well as the unburned exhaust gas occurred during overload work becomes the major cause of air pollution 2 When you replace various oils engine transmission anti freeze solution directly do not throw the exhausted waste oil to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be responsible for that by civil or criminal case The waste oil must be disposed according to the environment laws 3 Use the product according to the Operator s Manual and if the life of product ended do not throw away or dispose to any place The rust water or oil coming from the disposed product may cause the pollution of soil or water Thus the wasted product must be disposed lawfully contact your authorized dealer nearby 4 Modern lubricants contain additives Do not burn the disposed oil or fuel in conventional heating systems 5 When you drain or fill the fuel lubricants oil and coolants do not left to be ab
109. rse neutral and changing speed can be controlled by these pedals e The range gear shift lever must be operated in the neutral state of the pedal and after tractor has stopped completely O Set driving speed properly depending on the road condition i HST forward pedal AR HST reverse pedal 3 Emergency Stop 1 Press the clutch pedal and brake Mechanical type pedals at the same time to stop the tractor Turn OFF the key switch 2 DO NOT release clutch pedal until all moving parts have stopped 3 Apply parking brake i HST type 1 Release the HST forward reverse pedal and press the brake pedals immediately 2 Pull throttle lever backward to decrease the engine speed Turn OFF the key switch oe 3 Apply parking brake Pee is cry HST reverse pedal __ HST forward pedal i er ee F igi ji P 4 Stopping tractor Mechanical type 1 Press the clutch and brake pedal Place the shuttle lever main gear shift lever in NEUTRAL and PTO switch to OFF position 2 Push the position control lever forward to lower implements to the ground Turn key switch to OFF position 3 Apply parking brake and release the brake pedal and clutch pedal slowly 1 Release the HST forward reverse pedal slowly and pull the throttle lever backward to reduce the engine speed and place the range gear shift lever in NEUTRAL and PTO switch to OFF 2 Push the pos
110. s this may lead to damage in the event of impact and in extreme conditions the tire rim may be deformed or the tire may burst gt It is not allowed to remove attach or change the tire arbitrarily Carry out the work in the tire repair center equipped with a expert and special safety tools A Caution gt When checking tire pressures keep the body away from the valve mechanism or cap gt The tire pressures vary depending on the load weighing on the axles 2 Standard air pressure See section 4 4 6 Tires and Load capacity in this manual Samco 9 Tightening state of bolt and nut of each part e Check if the bolts or nuts of each part are loosened and if loosened tighten it again e Especially check the bolts and nuts of the tires before starting engine if necessary tighten them 10 Adjustment of Clutch pedal Th play Mechanical type i F Adjuster e Normal distance 20 30mm 0 79 1 18 in if the distance is over 20mm 0 79 in adjust it as below Clutch rod A Clutch pedal 1 Loosen locking nut and turn adjuster to adjust 2 If the adjuster is tightened the pedal play shall be decreased and if adjuster is loosened it shall be Locking nut increased 3 After adjusting the pedal play tighten the locking nut 4 Check if the clutch is disengaged completely 11 Adjustment of Brake pedal play pa e Normal distance 50 60mm 1 96 2 36 in If the pedal play distance is
111. se the steering wheel and tilt the steering wheel to desired position O Release the tilt lever to lock the steering wheel in place and check to make sure the column does not moved forward and backward Adjust the steering wheel only when the tractor has stopped Ad caution gt DO NOT adjust steering wheel while driving lt may cause a serious accident 4 Seat adjustment O Before operating the tractor adjust the position of driver s seat according to body size and length O Seat F R adjustment lever 1 After sitting on driver s seat move the seat F R adjustment lever up to release the lock 2 Move the driver s seat forward or backward depending on drivers body length 3 Release the seat F R adjustment lever and check the seat is locked E J AN O Seat height adjustment knob ETA i 7 CRA Y NS al si NAS 1 If you turn the seat height adjustment knob clockwise the seat height shall be lowered e Weight adjustment knob Seat height Seat F R adjustment knob adjustment lever 1 Adjust the seat suspension depending on your l Weight body weight by using the weight adjustment knob If you turn the knob clockwise the suspension adjustment knob stiffness shall be increased gt DO NOT put your hand under the seat while sitting It may cause a injury by seat Akaa suspension gt DO NOT adjust the seat position while driving YZ A 5 Seat belt O Always wear t
112. sorbed into the ground They must be collected and disposed in a suitable manner 6 Do not adjust the setting of the fuel delivery system This will alter the emission of exhaust fumes 1 18 O O ry w O x TOP Nor YD dao p Refer to operator s Manual Caution Battery charging Fuel level Fuel filter Engine coolant temperature Transmission oil pressure Engine oil press ure Diesel engine preheat Parking brake Emergency lights Engine start Engine stop PTO stop PTO in operation Differential lock device DPF regeneration Gear Neutral Forward Rearward zZ Forward i BNU Backward 4WD connection Bi Bi ox HO T Quick turn 2X optional 69 Cruise drive 87 optional Cruise drive gy release optional Position control Up Position control Down Draft control Deep Draft control Shallow Cylinder rod shorten Cylinder rod extend Cylinder rod floating Wi BEV l 12 e s 5002 Q S S Or se ac y t 4 4 237 Low speed High speed Engine speed control throttle Engine speed control throttle Turn signal light Light switch Side lights Headlights downward Headlights upward Work light horn Window wiper Window wiper Washer front Window wiper Washer rear One side brake light optional
113. t all pesticides These specific filters only reduce the harmful effects of these products As a result operator has to comply with the safety rules recommended for using each single product Wear the protection clothing globes mask etc before operating in that area gt DO NOT operate the tractor in heavy pesticides or other hazardous spraying area The filters are made of specially treated media with a rubber sealing strip bonded around the sides Take care not to damage the element during installation Notice 2 Cleaning the cabin inside e Protective clothing worn when handling the sprayer with pesticides or when carrying out external works must be removed and stored away carefully before re entering the cabin o After working with pesticides ventilate the cabin and clean the inside parts interior trim panels step etc of the cabin with clean damp cloth to remove the chemical residue 4 29 4 6 Driving speed e The driving speed of tractor or the revolution speed of PTO depends on the work tire and ground condition For safety operate the tractor at suitable speed e Table of driving speed unit Km h gt Mile h Mechanical Type 1 Standard speed creeper off XR45 XR50 XR60 4 99 5 91 7 01 8 24 11 0 15 3 18 1 21 3 28 6 af ames 6 22 7 31 9 79 13 6 Note Engine rated speed 2600 rev min Dynamic load radius 610mm 24 0 in 2 Optional speed creeper on
114. t lower side of the left hand wind shield RUN OVER HAZARD To prevent serious injury or death e Start only from seat with transmission and PTO in neutral e DO NOT short across starter terminals to start engine Part No 40195651 3 Location On top of rear PTO guard Rotating driveline contact may cause serious injury or death Keep all driveline tractor and equipment shields in place during operation Part No 40195650 4 Location On the left right hand side of the fan shroud Keep hands clothing away from the rotating fan and belts Contact with moving parts may cause loss of fingers or a hand Failure to comply could result in death or serious injury Part No 40239638 5 Location On top of the right hand fender HIGH PRESSURE FLUID HAZARD To prevent serious injury or death e Relieve pressure on system before repairing adjusting or disconnecting e Wear proper hand and eye protection when searching for leaks use wood or cardboard instead of hands e If hydraulic fluid or fuel sinks into skin seek medical attention immediately Part No 40195652 1 21 40008811 RUN OVER HAZARD To prevent serious injury or death Start only from seat with transmission and PTO in neutral Do not short across starter terminals to start engine 40195651 e Rotating driveline contact may cause serious injury or death e Keep all driveline tractor and equipme
115. tep and grab handles provided on the cabin frame and door e Do not jump up down for your safety e When leaving the tractor lock the cabin door and remove the key Door grip gt Operator s condition The persons such as patients drunks people on drugs etc are never allowed to operate this tractor Ad caution Only well educated operators can use the tractor after learning the usage of controls for moving stopping turning and other operating gt Do not grasp the gear levers when entering the cabin from the right hand side 2 Driver s seat HST type At the lower end of the seat there is a switch to detect that operator is sitting in seat Seat switch e l the operator gets up from the seat while engine is running the engine will stop automatically for safety in case of getting up from the seat for more than 2 seconds with HST pedal NOT in neutral position the HST pedal is in NEUTRAL and rear PTO is engaged without applying the parking brake the Middle PTO lever optional is engaged O Before leaving the driver s seat turn the PTO switch to OFF and place the Middle PTO lever optional on OFF position and apply the parking brake f gt Do not arbitrarily remove the seat switch If it is necessary to replace the seat the warning seat switch has to be replaced together If not the engine is not started 3 Tilting steering wheel O Push the tilt lever downward to relea
116. th implement on rear 3 point linkage tighten the stabilizer to avoid lateral movement gt When traveling with implements installed turn slowly by wide turning radius gt While traveling DO NOT ride your foot on the clutch pedal if fitted or brake pedal gt While traveling DO NOT operate any implement such as tiller loader etc 6 Parking e Stop the tractor on a level surface not a slope e Disengage PTO and place all the transmission shift levers in NEUTRAL position O Lower the mounted implements on the ground o Apply parking brake e Stop engine and remove ignition key e Before you leave the operator s station wait for engine and all moving parts to stop O Have to apply the wheel chocks when parking the tractor on a slope unavoidably gt If it is necessary to park the tractor on a slope furthermore with loaded trailer the tractor may roll down even though the parking brake is applied In this case apply Ad caution the gear in low speed and apply the chocks or blocks to all the tire Mechanical downward slope gt reverse 1 gear upward slope forward 1 gear HST Lowest range gear 7 Handling Turbocharger e Turbocharger if fitted amp Y LAA e Before accelerating or starting the tractor fitted as gh dl kY with the turbocharger allow the engine to idle at 1000 rpm for about 30 seconds to ensure that the turbocharger is correctly lubricated o Before stopping engine
117. tion 1 21 2 Instruction for safe operation 1 The name of each part O 2 1 2 1 Boarding and Exiting the tractor 1 Boarding the tractor ee 9 9 2 Drivers seat HST type st ttt ee eee eens DL 3 Tilting steering Wheel uu um 4 4 2 4 2 as 2 2 3 4 Seat adjustment ee ee AAA 2 4 5 Seat belt mu naaa a 2 4 6 Ventilation Cabin only y a eS a a A AA 9 5 7 Exiting the tractor o me monarca 2 6 2 2 Safety device 1 Hood Bonnet o 2 7 2 Fender ttt es 2 7 3 PTO Safety cover and protection Cap t tttttttrttrtrtttss 2 7 4 Roll Over Protective Structure ROPS tentes 2 8 CONTENTS 3 Instruments and Controls 3 1 Instrument Panel and Front controls 1 Instrument panel a ers ih mt Sem osm Tine pt Se Ale DEl te ie Geli Ak Tt GEC ime a Ye Ime Gmc tet Jas Ge mec A IA AA eo 3 3 2 Key switch ee ae ae ee A AAA AE A EA AO AA 3 6 3 Turn signal light switch aie et ER a ee ee RA EA AAA AA 3 6 4 Light switch oh AAA eh ee ee Oe Oe ee 3 6 5 Horn switch a ee AA ee ee ee ee eee ee ee ee ee a 3 7 6 Hazard warning light switch Be igi at SE la eS te ee dee es Sa a day ps Re ede es Sie Te SS oe ee 3 7 7 Grille work light switch DE ee EA E E AAA AR ee en ee A OA 3 7 8 Beacon lamp switch if fitted A A RY ee ERA A AN 3 8 9 Cruise control switch HST type Se Be aa AAA RA A II RA 3 8 1 0 PTO switch ee
118. to START position As soon as the engine starts release the key switch to ON position Check each part before starting engine gt Check if there is some other people around before starting ACaution Place all the levers and switches in NEUTRAL or OFF position 1 Sit in the driver s seat and apply the parking brake lever Brake pedals I p Tan 1 P MA i f s al 7 p a m r E ai ia i mn al m i E Pr ee ty I el a m I E al A i i y a a p m i 7 m Tie a a 8 Run engine a few minutes to allow engine oil and transmission oil to warm up 2 Place the range gear shift lever and HST forward reverse pedal in NEUTRAL and PTO switch in OFF j 4 SN i PTO switch i 1 i F l Key uel TN IA HST forward pedal _ os A E Tu i LA 7 Check if engine oil pressure indicator battery charging indicator is OFF If any these indicators is ON stop the engine immediately and check Throttle lever al 3 Push the throttle lever to the middle position of the full throttle 4 Turn the key switch to ON and check if engine oil pressure indicator battery charging indicator cold start aid indicator is ON 5 Wait until cold start aid indicator is OFF about 10 15 seconds 6 Turn the key switch to START position As soon as the engine starts release the key switch to ON position hcaution gt
119. tor ss 72885 00 noognipor o www gmlsport se LS Mtron 52113201 20130000
120. torque and oil leakage state of the connecting section O f oil spot and foreign materials are stuck to the air conditioner components or line it means that there is leakage of refrigerant on that point Contact your authorized dealer for check pep i 4 Belt tension adjustment e Check the belt tension is proper and If necessary adjust the tension by compressor adjusting bolt e Tension Approx 10 mm 0 4 in when pressed by 50N 11 2 Ib f e Check the damaged part of the belt and if necessary after checking the pulley alignment replace it by a new one 6 4 Every year check 1 Compressor check e Check the oil leakage on the magnet clutch in front of the compressor e Check the abnormal noise sounds and If necessary contact your authorized dealer for check 2 Control switch check e Check the electric switches of the control panel is normally operated CA gt If there is a trouble on air conditioning system DO NOT disassemble the A aution components arbitrary contact your authorized dealer for check 6 5 Troubleshooting Fan motor does not turn Fuse blown Check and replace Wiring cut off and poor Repair the wiring or connection connect right Failure of fan motor Replace Resistor relay and switch Replace cut off 2 Fan motor is normal but the air volume is small Evaporator or heater core Remove the obstacles was clogged and clean the cores Duct was misalig
121. tractor gt Operate main gear shift lever by correct H pattern If operated Notice diagonally it may cause a failure 3 13 Work light switch Cabin only Indoor light Cabin only Remote contro lever Section 3 4 Window wiper switch Pd Cabin only IG LA e E E Back up switch e WP casi re a if fitted Electrical power ieee y outlet socket NE Turn up switch Cabin only a if fitted Joystick lever 7 i u 4 i Position control h j i ee l AA lever Section 3 4 Sh Wh h Section 3 4 Range gear shift lever Draft control lever Section 3 4 2 Range gear shift lever HST type O Three speed gear shift is available ATR i Range gear shift lever e Before operating range gear shift lever HAVE TO STOP the tractor completely gt Operate range gear shift lever correctly If operated diagonally it may cause a failure Notice 3 14 3 Parking brake lever O This lever is used to apply the parking brake Pull it upward with pressing the brake pedals after locking brake pedals each other with brake pedal connecting pin e To disengage the parking brake pressing the brake pedals and push the lever downward with pressing the button of lever 1 Parking brake lever 33 i I 4 Differential lock pedal O f the tractor cannot go forward as one side rear wheels are slipping press the differential lock pedal down ety
122. tractor to keep the balance of the tractor e On a downhill operate the throttle pedal and brake pedal slowly and DO NOT drive while the transmission gear is in NEUTRAL e To climb a steep slope drive tractor slowly in reverse up the slope rather than forward It is much safer e When turning the tractor on a slope pay attention to safety especially e When working at the edge of steep slope take special care about a turn over e When working wear the protection equipment and tighten the seat belt e ifthe authorized passenger seat are not installed keep riders off 4 Notices when connecting Implement e Attach or detach the implement on wide and level ground e Do not use the tractor in combination with equipment arbitrary without having consulted the specific operator s manual provided with the equipment e You have to stay clear from the three point linkage when controlling it Do not stay between tractor and implement e Do not stay between tractor and trailed vehicle for connecting disconnecting or checking it Trailed vehicle may roll down or tractor can move reverse e When towing the trailed vehicle use only hitch or drawbar Do not tow by connecting with any other structures e When connecting heavy implements apply the parking brake and use the wheel chock e Do not attach over weighted implement When connecting or disconnecting hydraulic coupler lower implement on the ground tu
123. ured by leaking fluid get medical attention immediately e The hydraulic hoses and fittings on your tractor meet engineering specifications for the particular function When replacing damaged parts use only manufacture authorized service parts e Care in hydraulic hose installation is a must Make sure pressure is relieved before starting installation procedure DO NOT kink or twist a hose failure may occur Properly route the hose Have a certified hydraulic technician install the hose Remove air from the hydraulic system after installing any hydraulic component e Periodically check hydraulic system for leaks or damaged parts kinked crushed flattened hard blistered heat cracked charred twisted soft or loose covered hoses and fittings e DO NOT pull or apply external forces to the hose The hose may fail and cause injury O Keep all persons away from the working area If a hose fails mechanisms controlled by fluid power can become hazardous Lifted mechanisms can fall to the ground steering system may fail etc O Stay clear of a pressurized hose assembly that has blown apart Hose fittings can be thrown off at high speed and a loose hose can whip around with great force e Hydraulic oil can reach high temperatures Allow fluid to cool before servicing the system e Vibration can reduce hose service life Make sure all retaining clamps and or devices are secured e Environmental conditions can cause hose and fittings t
124. use a damage of synchronizer rings and gears a E SAS A Ka BM 13 Throttle lever Throttle lever High speed e This lever is used to control engine speed a ee Si Pull it backward for Low speed 3 a Push it forward for High speed e The throttle lever must be used only for work field When driving on the road place the throttle lever to low speed and use the throttle pedal e For HST model An electronic control sensor is attached on this lever If there is an error relating with this sensor while the engine is running the engine speed shall be fixed to 1500 rev min so called LIMP HOME mode Contact your authorized dealer 14 Throttle pedal Mechanical e This pedal is used to control engine speed when running on the road e When using the Throttle pedal the throttle lever must be placed on Low speed e An electronic control sensor is attached on this pedal If there is an error relating with this sensor while the engine is running the engine speed shall be fixed to 1500 rev min so called LIMP HOME mode Contact your authorized dealer 15 Clutch pedal Mechanical e This is used to engage or disengage the main transmission clutch for starting engine and shifting transmission gear Oo Depress the clutch pedal quickly and fully and release it slowly e l the PTO mode switch is placed on MANUAL the PTO shaft will NOT stop if the switch is placed on AUTO the PTO shaft will stop when push
125. y SAE 15W 40 ns QUAZ X KS D ll A a C a E en amp A Y SO900 MAN Certified Certified Certified ISO9001 1SO14001 GOD DESIGN Om GML Sport GML Sport AB bildades 1994 och utvecklades snabbt till att bli en av landets ledande leverant rer av maskinutrustning f r sk tsel av gr na sportytor F retaget har alltid satt en stolthet i att agera bade som kunskapsformedlare och samarbetspartner till anv ndarna Pa senare ar har en ny marknad f r olika typer av tj nster inom drift renovering och anl ggning av gr na sportytor till golf och idrottsplaner b rjat v xa fram Inom just dessa omr den entreprenad har GML Sport genom offensiva satsningar snabbt tagit en ledande position F retaget befinner sig i en stark expansion pa tjanstesidan och r knar med att antalet uppdrag och medarbetare kommer att oka kraftigt under de kommande aren GML Sport ar en komplett leverant r av professionella l sningar f r alla idrotter som ut vas p gr na sportytor bade n r det g ller tj nster och maskiner Inget annat f retag i landet kan matcha den kunskap och erfarenhet inom Sports Turf Management som du m ter hos GML Sport v rt dagliga arbete utg r vi fr n filialer i de tre storstadsomr dena men tar oss naturligtvis uppdrag ver hela landet GML Sport AB r certifierade enligt b da kvalitet ISO 9001 och milj 14001 Kontakta oss vi har l sningen f r dig GML SPORT AB Proffs Pa gr na sporty

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