G-LSQ Product User`s Manual Firmware 5.00 and up Last Update
Contents
1. 300 x 300 mm 11 811 300 x 300 mm 11 811 300 x 300 mm 11 811 450 x 450 mm 17 717 450 x 450 mm 17 717 450 x 450 mm 17 717 Speed Resolution 0 00093 mm s 0 00004 s 0 00465 mm s 0 00018 s 0 0186 mm s 0 00073 s 0 00093 mm s 0 00004 s 0 00465 mm s 0 00018 s 0 0186 mm s 0 00073 s 0 00093 mm s 0 00004 s 15 um 0 000591 15 um 0 000591 90 um 0 003543 30 um 0 001181 30 um 0 001181 135 um 0 005315 45 um 0 001772 45 um 0 001772 140 N 31 4 Ib 70 N 15 7 Ib 10N 2 2 Ib 140 N 31 4 Ib 70 N 15 7 Ib 10N 2 2 Ib 140 N 31 4 Ib Peak Thrust lt 20 um lt 0 000787 lt 80 um lt 0 003150 lt 8 um lt 0 000315 lt 20 um lt 0 000787 lt 80 um lt 0 003150 lt 8 um lt 0 000315 lt 20 um lt 0 000787 lt 80 um lt 0 003150 Linear Motion Per Motor Rev 120 mm s 0 00465 mm s 0 00465 mm s 4 724 s 0 00018 s 0 00018 s G LSO450D450D T4 oe 3 a o o Part Number Maximum Continuous Thrust Vertical Runout G LSO150A150A T4 ca E Em a a G LSO150B150B T4 a Ea i a a Je e G LSQI50DI50D T4 D E E sh Dua G LSQ300A300A T4 a m n ai el G LSQ300B300B T4 q a a so a a an G LSO300D300D T4 no e Es os a G LSO450A450A T4 es e gt Le rae oe G LSQ450B450B T4 a 7 a ee e E G LS0450D450D T4 a o di j To Comparison G LSQ Series 70 N 15 72. Ib 10N 2 2 Ib Weight 10 41 kg 10 41 kg 10 41 kg 17 51 kg 17 51 kg 17 51 kg 25 62 kg 25 62 kg 25 62 kg
3. the motor end of the slave stage e If dowel pins are not installed install them They should need only a light tap to insert Use only 3 32 dowel pins e Push master stage against dowel pins and tighten screws holding stage to baseplate e While holding slave stage against dowel pin slide the stage away from the master stage until the timing belt is taught Try to keep the stage as parallel to the master stage as possible While holding the stage in position tighten one of the screws near the motor end of the stage and one screw near the opposite end of the stage Don t worry that the stages are not perfectly parallel They will be aligned in the following steps Alignment Procedure 6 Tension the timing belt and tighten the mounting screws on the slave stage e Tighten the cross member to master stage screws Leave the screws on the slave stage side loose Tighten the cross memeber to master stage screws e Re install the top axis stage Re install the upper axis stage e Move the lower axis to the home position e Tighten the cross member to slave stage screws e Loosen the screw you previously tightened near the maximum travel position of the slave stage Both screws at this end of the stage should now be loose Alignment Procedure 7 e Using the controller pot knob move the lower axis towards the maximum travel position The cross member should move the slave stage into alignment with the master When the cross m
4. D sub 15 Mechanical Drive System Precision lead screw Limit or Home Sensing Magnetic home sensor Axes of Motion 2 Mounting Interface M6 threaded holes and 8 32 threaded holes Operating Temperature Range 0 to 50 degrees C Stage Parallelism lt 100 um lt 0 003937 RoHS Compliant Yes CE Compliant Yes Comparison G LSQ Series Part Number Microstep Size Default Resolution Travel Range Accuracy unidirectional Backlash G LSO150A150A T4 0 09921875 um PUR o a u Sora 5 906 0 001772 lt 0 000315 G LSQ150B150B T4 0 49609375 um Comparison G LSQ Series G LSQ150D150D T4 G LSO300A300A T4 G LSQ300B300B T4 G LSO300D300D T4 G LSQ450A450A T4 G LSQ450B450B T4 G LS0450D450D T4 Part Number G LSO150A150A T4 G LSO150B 150B T4 G LSO150D150D T4 G LSO300A300A T4 G LSO300B300B T4 G LSO300D300D T4 G LSQ450A450A T4 G LSQ450B450B T4 1 984375 um 0 09921875 um 0 49609375 um 1 984375 um 0 09921875 um 0 49609375 um 1 984375 um Maximum Speed 23 mm s 0 906 s 120 mm s 4 724 s 330 mm s 12 992 s 23 mm s 0 906 s 120 mm s 4 724 s 330 mm s 12 992 s 23 mm s 0 906 s Comparison G LSQ Series Minimum Speed 0 00093 mm s 0 00004 s 0 00465 mm s 0 00018 s 0 0186 mm s 0 00073 s 0 00093 mm s 0 00004 s 0 00465 mm s 0 00018 s 0 0186 mm s 0 00073 s 0 00093 mm s 0 00004 s 150 x 150 mm 5 906 150 x 150 mm 5 906
5. G LSQ Product User s Manual Firmware 5 00 and up Last Update December 10 2015 Visit www zaber com wiki for more recent updates Zaber Technologies Inc 2 605 West Kent Ave N Vancouver British Columbia Canada V6P 6T7 Table of Contents O 1 A tlOni Sess secedec E vaadecssccecesecesssseccouscecousedesveseveateassseacssevsesessesesscd E E AA 2 Maintenance 3S TN 2 OPE W Lo 6 sy zee ON 3 Tensioning Timing Belt and Aligning Lower Axis Stages scsssscsssscssssccssccssecssssscssccsssscsssessssesssssassnnsee 4 Parts Identification assess bin ET e A de SL eed 4 Alignment Procedure seis risos A aaa 4 Warranty and Re pail iisccccccscccsassessessvesscetsssecssnnedcsverssveveseoseceesesesvassoecsouseSeennssescsnvesscessesscsoseoncedesaseecsavecesecesseetes 9 Standard products oido daa TED eee dos alas ida 9 Custom PO UC Ai es 9 HOW toretum products tati da An E E ada ida id 9 Email WPA atesinssccccdssccsscessesccssosnesaassecstesssessocasesseesostssesessvonessssesesssesdocsevecssssstesessstoetessasseasecessessdecsseaeeteossoessesses 10 CA seaseoseiassskeescdecece sdesosceceses vessdosescasvseuasetes sees euvasoeeoesseas sees 11 Appendix A Default Settings cccccssscsssssssssssssessssscsssscssesssssssssssscsssssssscsssssssnsssssssssseccssesssssssssssessosseces 12 Appendix B Device Specifications ccccssscssssssssscssscscssscssssssssssssssscsssssssscsssessssnsssssssssecssssscssssssssssssssssees 13 Compari
6. e ID on the peripheral s label A list of IDs is also available on the ID Mapping page For more information on device operation refer to the controller s user manual Operation 3 Tensioning Timing Belt and Aligning Lower Axis Stages If the lower axis of a G LSQ gantry system needs to be re aligned follow the instructions below Parts Identification TIMING BELT COVER UPPER AXIS STAGE CROSS MEMBER CABLE GUIDE LOWER AXIS SLAVE STAGE BASEPLATE LOWER AXIS MASTER STAGE G LSQ Gantry System Components Alignment Procedure e Move lower and upper axes stages to a position where all the screws holding the stages to the baseplate and cross member are accessible e Remove top stage Upper axis stage removed Tensioning Timing Belt and Aligning Lower Axis Stages e Loosen cross member screws Loosen cross member screws e Remove timing belt cover Remove timing belt cover e Loosen the screws holding the lower axis stages to the baseplate by about 1 4 turn Cn MA Loosen mounting screws on both master and slave stages e Slide slave stage towards master stage to release tension on timing belt e Check that dowel pins are installed 3 for master stage 1 for slave Alignment Procedure 2 dowel pins should be installed near the motor end of the master stage 1 dowel pin should be installed near the far end of the master stage 1 dowel pin should be installed near
7. ember gets close to the end of travel stop the movement and tighten one of the screws at the far end of the slave stage to hold it in position As the alignment of the slave stage changes you will notice that the belt tension will change as well The proper timing belt tension is very important for proper operation of the gantry system If the belt is too tight the lower axis may not be able to reach its maximum speed and the motor bearings will wear out prematurely If it is too loose the backlash will increase See the table below for the maximum speed of your gantry system when the timing belt is properly tensioned The maximum speed is a good indication of proper tension If the belt tension needs to be adjusted loosen the cross member screws and the mounting screws near the motor end of the slave stage and swing this end of the stage towards or away from the master stage as necessary to adjust the belt tension Tighten one of the screws and repeat the alignment process described above Properly tensioning the belt and aligning the slave stage is an iterative process and make take several tries to get right e Re install the timing belt cover Speed Range for Gantry with Properly Tensioned Timing Belt Using T MCA Controller Gantry System Maximum Speed G LSQxxxAxxxA 30000 32000 G LSQxxxBxxxB 30000 32000 G LSQxxxDxxxD 18000 20000 Alignment Procedure 8 Warranty and Repair For Zaber s policies on warranty and
8. repair please refer to the Ordering Policies Standard products Standard products are any part numbers that do not contain the suffix ENG followed by a 4 digit number Most but not all standard products are listed for sale on our website All standard Zaber products are backed by a one month satisfaction guarantee If you are not satisfied with your purchase we will refund your payment minus any shipping charges Goods must be in brand new saleable condition with no marks Zaber products are guaranteed for one year During this period Zaber will repair any products with faults due to manufacturing defects free of charge Custom products Custom products are any part numbers containing the suffix ENG followed by a 4 digit number Each of these products has been designed for a custom application for a particular customer Custom products are guaranteed for one year unless explicitly stated otherwise During this period Zaber will repair any products with faults due to manufacturing defects free of charge How to return products Customers with devices in need of return or repair should contact Zaber to obtain an RMA form which must be filled out and sent back to us to receive an RMA number The RMA form contains instructions for packing and returning the device The specified RMA number must be included on the shipment to ensure timely processing Warranty and Repair 9 Email Updates If you would like to receive our periodic email newsle
9. son G LS O S E NO 14 Disclaimer Zaber s devices are not intended for use in any critical medical aviation or military applications or situations where a product s use or failure could cause personal injury death or damage to property Zaber disclaims any and all liability for injury or other damages resulting from the use of our products Disclaimer Precautions Zaber s linear stages can produce enough force to cause personal injury Be careful to not get body parts caught between the moving carriage and the end plates of the stage Make sure that no loose clothing gets caught in the rotating lead screw Maintenance Teflon coated black lead screws are not designed to be greased Normally no lubrication is required over the lifetime of the device If a squeaking sound develops in the lead screw Super Lube oil with PTFE Product number 51004 can be applied Apply a very thin bead over 80 of the contact surface of the lead screw and run the stage slowly from end to end Wipe off any excess Precautions 2 Operation The G LSQ stages are designed to be controlled with any of Zaber s multi axis X Series or A Series Stepper Motor Controllers Zaber s controllers and peripherals are designed for ease of use when used together Optimal settings for each peripheral such as the default current speed acceleration and limit settings can be loaded by setting the peripheralid 1 66 on the controller The peripheral ID is listed as th
10. tter including product updates and promotions please sign up online at www zaber com news section Newsletters typically include a promotional offer worth at least 100 Email Updates 10 Contact Information Contact Zaber Technologies Inc by any of the following methods Phone 1 604 569 3780 direct 1 888 276 8033 toll free in North America Fax 1 604 648 8033 Mail 2 605 West Kent Ave N Vancouver British Columbia Canada V6P 6T7 Web www zaber com Email Please visit our website for up to date email contact information The original instructions for this product are available at http www zaber com wiki Manuals G LSQ Contact Information 11 Appendix A Default Settings see our website Appendix A Default Settings Appendix B Device Specifications For complete device specifications for G LSQ gantries please see our website Appendix B Device Specifications 13 Specification Value Alternate Unit Integrated Controller No Recommended Controller X MCB2 48 V Included Repeatability lt 4 um lt 0 000157 Encoder Type None Maximum Centered Load 180 N 40 4 lb Maximum Cantilever Load 800 N cm 1 132 9 oz in Guide Type Roller Bearing Maximum Current Draw 1200 mA Motor Steps Per Rev 200 Motor Type Stepper 2 phase Motor Rated Current 1200 mA phase Motor Winding Resistance 3 3 ohms phase Inductance 2 8 mH phase Motor Rated Power 9 6 Watts Motor Connection
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