Die cut title page.qxd
Contents
1. le e TERM PORTI PORT2 RUN STOP ululflaaaaelaala uae Lo LooLoo ES o 1 6 DL06 Micro PLC User Manual 1st Ed Rev A 10 02 Chapter 1 Getting Started Step 2 Connect Switches to Input Terminals To proceed with this quick start exercise or to follow other examples in this manual you will need to connect one or more input switches as shown below If you have DC inputs on an AC supply DLO06 you can use the auxiliary 24VDC supply on the output terminal block or other external 12 24VDC power supply Be sure to follow the instructions in the accompanying WARNING on this page DO 06DA DO 06DD1 D0 06DD2 DO 06DR Direct DO DD1 D and DO 06DR1 D 06 DC Input F xo T X2 H IEG T Dere TA SSSSSESSSE SSeS S FSSSSSSSSSOS 12 24VDC i Toggle Switches UL Listed LIF DO 06AA and DO 06AR AC input only Dieet 06 oyo T oT x2 T T Leil i SSSSSGCSSESCSCSOSEESD S SFSSSSSSESES 90 120 VAC Q Toggle Switches 3 qQ UL Listed q N WARNING Remove power and u2. T O Point Numbering All DLO6 Micro PLCs have a fixed I O configuration It follows the same octal numbering system used on other DirectLogic family PLCs starting at XO and YO The letter X is always used to indicate inputs and the letter Y is always used for outputs The I O numbering always starts at zero and does not include the digits 8 or 9 The addresses are typically assigned in groups of 8 or 16 depending on the number of points in an I O group For the DLO6 the twenty inputs use reference numbers X0 X23 The sixteen output points use references YO Y17 2 12 DL06 Micro PLC User Manual 1st Ed Rev A 10 02 Chapter 2 Installation Wiring and Specifications a D0 06DD1 D I O Wiring Diagram These micro PLCs feature twenty DC inputs and sixteen sinking DC outputs The following diagram shows a typical field wiring example The DC external power connection uses four terminals at the left as shown Inputs are organized into five banks of four Each bank has an isolated common terminal and may be wired as either sinking or sourcing inputs The wiring example below shows all commons connected together but separate supplies and common circuits may be used All outputs actually share the same common Note the requirement for external power i T T 1 24VDC bode ane UNUL ane We ellelelelel lelelole SSSSeSeGeeeSeeGeeeeee SONG nc J yo y2 c1 Ys Y7 vio v12 c3 15 Y17 N
3. C co Y1 Ya v4 Ys c2 yu vis vial vie y OUTPUT 5S Output 6 27V 1 0A 12 24 YOQ 0000000000000 DO 06DD1 D 12 13 14 15 16 17 20 POODDOODDODDDOOOOOO XO INPUT 12 24V 3 ied 06 Koyo co xi x3 x4 xs ca xii xis x14 x16 C4 x21 x23 NC xo x2 c1 xs x7 xio xr2 cs x15 x17 x20 xe2 Nc SSSGSSSSSSESESESECSESD G G S S S S S S S S S S S DC Sjene ajasa saia l AAA 91219 Supply ol 9 o l 9 ge ary ee ed te tee tee dee tty aa V Optical F 24VDC Optical Isolator auu Isolator GE To LED To LED High Speed Inputs X0 X3 DC Pulse Outputs YO Y1 vw ae gee eo let I a tA w w i m L isolator a see TEIND Optical To LED G R To LED 4 OUTPUT Sre We l OT ode dey eo A de cake Common 32 50 68 86 104 122 122 C F d Ambient Temperature C F i Derating Chart for DC Outputs Standard Input Circuit X4 X23 DC Standard Outputs Y2 Y17 2 38 DL06 M
4. connector accepts external power and logic and chassis ground connections on the indicated terminals The remaining terminals are for connecting commons and output connections YO through Y17 The sixteen output terminals are numbered in octal YO Y7 and Y10 Y17 On DC output units the end terminal on the right accepts power for the output stage The input side connector provides the location for connecting the inputs X0 and X23 and the associated commons WARNING For some applications field device power may still be present on the terminal block even UN though the Micro PLC is turned off To minimize the risk of electrical shock check all field device power before you expose or remove either connector 2 4 DL06 Micro PLC User Manual 1st Ed Rev A 10 02 Chapter 2 Installation Wiring and Specifications i MMMMMMMMMMMMi MMMMMMMMIIIIIMMMmmmmmmmmMmIM Fuse Protection for Input and Output Circuits Input and Output circuits on DLO6 Micro PLCs do not have internal fuses In order to protect your Micro PLC we suggest you add external fuses to your I O wiring A fast blow fuse with a lower current rating than the I O bank s common current rating can be wired to each common Or a fuse with a rating of slightly less than the maximum current per output point can be added to each output Refer to the Micro PLC specification sheets further in this chapter to find the maximum current per output point or per output common Adding the external fu
5. of the PLC as are the option card slots and the mode selector switch Please refer to the drawing below Output Circuit Power Input Status for DC output versions only Indicators Power Inputs Mounting Tab Discrete Outputs Output Status Indicators O i i SIENSNESIENS SIE MENEE ENEE coles ov vo v2 cr Ys Y7 _Jviogj vi2 Lcs Yis viz Sawa ACIL JAC N 24v CO 1 Y3 Y4 Y6 c2 41 Y13 Y14 Y16 Nc O RUN l Y OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A PWR 100 40V 50 60Hz 40VA o cpu Y00000 0000000 G0 D0 06DR ae 0 1 2 3 4 5 6 Z 10 11 12 13 14 15 16 17 20 21 22 23 Oo te XP OVDODODOVDODOOOA PU px INPUT 12 24V 3 15mA Communication Ports pieg 06 LOGIC Koyo F X0 AEn q a 4 nll TERM HEISE elele eeke le PORT2 ee SIFFS ESE J sy Discrete Inputs Input Status Option Slots Mode Switch Indicators Mounting Tab The output and power
6. Chapter 1 Getting Started i Quick Start This example is not intended to tell you everything you need to know about programming and starting up a complex control system It is only intended to give you an opportunity to demonstrate to yourself and others the basic steps necessary to power up the PLC and confirm its operation Please look for warnings and notes throughout this manual for important information you will not want to overlook Step 1 Unpack the DL06 Equipment Unpack the DL06 and gather the parts necessary to build this demonstration system The recommended components are e DLO6 Micro PLC e AC power cord or DC power supply e Toggle switches see Step 2 on next page e Hook up wire 16 22 AWG e DL06 User Manual this manual e A small screwdriver 5 8 flat or 1 Philips type You will need at least one of the following programming options e DirectSOFT32 Programming Software V4 0 or later PC PGMSW or PC PGM BRICK DirectSOFT32 Manual included with the software and a programming cable D2 DSCBL connects the DLO6 to a personal computer or e D2 HPP Handheld Programmer firmware version 2 20 or later comes with programming cable Please purchase Handheld Programmer Manual D2 HPP M separately T o0o00 OIOIOIOIOIOIOIO O AMMAN TTT
7. e System Operation Before you begin to enter a program it is very helpful to understand how the DL06 system Gee processes information This involves not only program execution steps but also involves the Initialize Hardware various modes of operation and memory layout characteristics 1 10 DL06 Micro PLC User Manual 1st Ed Rev A 10 02 Chapter 1 Getting Started eee Step 6 Review the Programming Concepts The DL06 PLC instruction set provides for three main approaches to solving the application program depicted in the figure below e RLL diagram style programming is the best tool for solving boolean logic and general CPU register accumulator manipulation It includes dozens of instructions which will also be needed to augment drums and stages e The Timer Event Drum Sequencer features up to 16 steps and offers both time and or event based step transitions The DRUM instruction is best for a repetitive process based on a single series of steps e Stage programming also called RLLPlus is based on state transition diagrams Stages divide the ladder program into sections which correspond to the states in a flow chart you draw for your process Standard RLL Programming Timer Event Drum Sequencer Stage Programming see Chapter 5 see Chapter 6 pee nines tie G VO xo LDD AMAR Caase V1076 Pre R309482 7 SP62 n BD lt gt OUT After reviewing the programming c
8. icro PLC User Manual 1st Ed Rev A 10 02 Chapter 2 Installation Wiring and Specifications ES DO 06DD1 D General Specifications External Power Requirements 12 24 VDC 20 W maximum Communication Port 1 9600 baud Fixed 8 data bits 1 stop bit odd parity K Sequence Slave DirectNET Slave MODBUS Slave Communication Port 2 9600 baud default 8 data bits 1 stop bit odd parity K Sequence Slave DirectNET Master Slave MODBUS Master Slave Non sequence print ASCII in out Programming cable type D2 DSCBL Operating Temperature 32 to 131 F 0 to 55 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Terminal Type Removable Wire Gauge Parameter DC Input Specifications High Speed Inputs X0 X3 One AWG16 or two AWG18 AWG24 minimum Standard DC Inputs X4 X23 Min Max Voltage Range 10 8 26 4 VDC 10 8 26 4 VDC Operating Voltage Range 12 24 VDC 12 24 VDC Peak Voltage 30 VDC 7 kHz maximum frequency 30 VDC Minimum Pulse Width 70 us N A ON Voltage Level gt 10 0 VDC gt 10 0 VDC OFF Voltage Level lt 2 0 VDC lt 2 0 VDC Max Input Current 6mA 12VDC 13
9. ld Programmer use the AUX key and execute AUX 54 See the Handheld Programmer Manual for additional information Step 7 Enter a Ladder Program At this point DirectSOFT32 programmers need to refer to the Quick Start Tutorial in the DirectSOFT32 Manual There you will learn how to establish a communications link with the DL06 PLC change CPU modes to Run or Program and enter a program If you are learning how to program with the Handheld Programmer make sure the CPU is in Program Mode the RUN LED on the front of the DL06 should be off If the RUN LED is on use the MODE key on the Handheld Programmer to put the PLC in Program Mode then switch to TERM Enter the following keystrokes on the Handheld Programmer Clear the Program Equivalent DirectSOFT32 display CLR CLR xO YO c 5 E AUX ENT ENT CLR 1 OUT A Move to the first NEXT str gt 0 ENT address and enter END XO contact Enter output YO Sur gt Ao Te P Enter the END E N D SHPI 4 TMR 3 ENG statement After entering the simple example program put the PLC in Run mode by using the Mode key on the Handheld Programmer The RUN indicator on the PLC will illuminate indicating the CPU has entered the Run mode If not repeat this step ensuring the program is entered properly or refer to the troubleshooting guide in chapter 9 After the CPU enters the run mode the output sta
10. mA 24VDC 4mA 12VDC 8 5mA 24VDC Input Impedance 1 8 KQ 12 24 VDC 2 8 KO 12 24 VDC Minimum ON Current gt 5 mA gt 4mA Maximum OFF Current lt 0 5 mA lt 0 5 mA OFF to ON Response lt 70 pS 2 8 mS 4 mS typical ON to OFF Response lt 70 pS 2 8 mS 4 mS typical Status Indicators Logic side Logic side Commons Parameter 4 channels comm DC Output Specifications Pulse Outputs YO Y1 on x 5 banks isolated Standard Outputs Y2 Y17 Min Max Voltage Range 5 30 VDC 5 30 VDC Operating Voltage 6 27 VDC 6 27 VDC Peak Voltage lt 50 VDC 10 kHz max frequency lt 50 VDC On Voltage Drop 0 3 VDC 1 A 0 3 VDC 1 A Max Current resistive 0 5 A pt 1A pt as standard pt 1 0 A point Max leakage current 15 pA 30 VDC 15 pA 30 VDC Max inrush current 2 A for 100 mS 2 A for 100 mS External DC power required 20 28 VDC Max 150mA 20 28 VDC Max 150mA OFF to ON Response lt 10 us lt 10 us ON to OFF Response lt 20 us lt 60 us Status Indicators Logic Side Logic Side Commons 4 channels common x 4 banks non isolated Fuses None external recommended DL06 Micro PLC User Manual 1st Ed Rev A 10 02 2 39
11. nplug the DLO6 when wiring the switches Use only UL approved switches rated for at least 250VAC 1A for AC inputs Firmly mount the switches before using nN ES DL06 Micro PLC User Manual 1st Ed Rev A 10 02 1 7 Chapter 1 Getting Started Step 3 Connect the Power Wiring Connect the power input wiring for the DL06 Observe all precautions stated earlier in this manual For more details on wiring see Chapter 2 on Installation Wiring and Specifications When the wiring is complete close the connector covers Do not apply power at this time 110 220 VAC Power Input l EYIYI YYA aal 12 24 VDC Power Input ule 6 OSS 6 Oe AIII Yo Y2 Y5 G LG 0V AC L AC N 24v CO y Ci Y3 Y4 Y6 nga h C2 OUTPUT 17 240V 50 60Hz 0 5A INPUT 90 120V _7 15mA PWR 100 240V 50 60 YODDPDPOHDAODOOOOE 5 z 10 11 12 13 CAODODVDODOOOOE 14 1 OUTPUT Sinking Output 6 27V 1 0A cOjLez nc yo Y2 ci Ys Y7 vio y Nc co yi Y Ys Ye ce Yii PWR 12 24 20W 0000009000 QOOQOH O xO 000000000000 INPUT 12 24V 3 4 5 Z 10 1 12 13 14 15 16 OR 15mA Step 4 Connect the Programming Device Mos
12. oncepts above you ll be equipped with a variety of tools to write your application program Step 7 Choose the Instructions Once you have installed the Micro PLC and TMR T1 understand the main programming concepts you K30 can begin writing your application program At ONT cT3 that time you will begin to use one of the most ae powerful instruction sets available in a small PLC Step 8 Understand the Maintenance and Troubleshooting Procedures Sometimes equipment failures occur when we least expect it Switches fail loads short and need to be replaced etc In most cases the majority of the troubleshooting and maintenance time is spent trying to locate the problem The DL06 Micro PLC has many built in features such as error codes that can help you quickly identify problems DLO06 Micro PLC User Manual 1st Ed Rev A 10 02 l 1 11 Chapter 2 Installation Wiring and Specifications Class 1 Division 2 Approval This equipment is suitable for use in Class 1 Division 2 groups A B C and D or non hazardous locations only WARNING Explosion Hazard Substitution of components may impair suitability for Class 1 Division 2 Do not disconnect equipment unless power has been switched off or area is known to be non hazardous Orientation to DL06 Front Panel Most connections indicators and labels on the DLO6 Micro PLCs are located on its front panel The communication ports are located on front
13. se does not guarantee the prevention of Micro PLC damage but it will provide added protection 8 SIEISIEISIEIEIENE SlSieisicleibitikiseisikis cdle ov vo v2 ci vs vw v10 v12 ca vis v17 menjac zav co vi va va ve c2 va via via vie NE OUTPUT 6 240V 50 60Hz 20A 6 27V 20A PWR 100 240V 50 60Hz 40VA 00000000000000 D0 06DR OO OOP OP OCC OEE eee ny E X0 00 2ODDDVOVOVODODIIIDO INPUT 12 24V 3 15mA So xi e J a J gt e e2 xn aa paa xie o Det D Jnc A aL c3 x15 JeseeReeeeesees e bead a L eeeebebeeeeek amp PORT1 PORT2 RUN STOP E lof O
14. t programmers will use DirectSOFT32 programming software Version 4 0 or later installed on a personal computer An alternative if you need a compact portable programming device is the Handheld Programmer firmware version 2 20 or later Both devices will connect to COM port 1 of the DL06 via the appropriate cable f cable comes with HPP Use cable part D2 DSCBL For replacement cable use part DV 1000CBL Note The Handheld Programmer cannot create or access LCD ASCII or MODBUS instructions 1 8 DL06 Micro PLC User Manual 1st Ed Rev A 10 02 Chapter 1 Getting Started aaa Step 5 Switch on the System Power Apply power to the system and ensure the PWR indicator on the DLO6 is on If not remove power from the system and check all wiring and refer to the troubleshooting section in Chapter 9 for assistance Step 6 Initialize Scratchpad Memory It s a good precaution to always clear the system memory scratchpad memory on a new DLO6 There are two ways to clear the system memory e In DirectSOFT32 select the PLC menu then Setup then Initialize Scratchpad For additional information see the DirectSOFT32 Manual Initializing Scratchpad will return secondary comm port settings and retentive range settings to default If you have made any changes to these you will need to note these changes and re enter them after initializing Scratchpad e For the Handhe
15. tus indicator for YO should follow the switch status on input channel X0 When the switch is on the output will be on DL06 Micro PLC User Manual 1st Ed Rev A 10 02 1 9 Chapter 1 Getting Started Steps to Designing a Successful System Step 1 Review the Installation Guidelines Always make safety the first priority in any system design Chapter 2 provides several guidelines that will help you design a safer more reliable system This chapter also includes wiring guidelines for the various versions of the DL06 PLC Step 2 Understand the PLC Setup Procedures The PLC is the heart of your automation system Make sure you take time to understand the various features and setup requirements Step 3 Review the I O Selection Criteria ine n There are many considerations involved when you oe 7 select your I O type and field devices Take time to JE D input understand how the various types of sensors and oa LY Sensing loads can affect your choice of I O type Common ES ee zi Step 4 Choose a System Wiring Strategy AC It is important to understand the various i system design options that are available before BLOE Power input 16 outputs Commons wiring field devices and field side power A Common supplies to the Micro PLC 1 F f Step 5 Understand th
Download Pdf Manuals
Related Search