People S Owner`s Manual
Contents
1. _12 INSTRUMENTS amp INDICATORS 1 FUEL GAUGE The fuel gauge shows the volume of gasoline in the fuel tank If the fuel gauge pointer is at the E area fuel levels are low or empty Refill with unleaded gasoline either 92 or 95 as soon as possible pta A rr 1 mi y SS ff ZEN gpl Tus Wu C A UR dis i Pm Tad ics een tps ff Tre ooo ww Ju a oe S f 4 li if i r hs ina d pm F i b s d LT GPEITZT iA l z i if a m ceo CO 7 2 SPEEDOMETER km hr The riding speed is indicated in kilometers per hour pz 3 SPEEDOMETER mph The riding speed 1s indicated in miles per hour 4 ODOMETER Total riding mileage is indicated in kilometers 5 CLOCK Displays time can be adjusted manually NS T YP Lu 6 ADJUST KEY Used to correct and set the odometer to Shy n A d ae P 1 T T f e rs zd 7 TURN SIGNAL INDICATOR LIGHT LEFT This indicator light will blink if you are using the left turn signal 8 LOW BEAM INDICATOR LIGHT Lights up when you are using the short distance light is turned on 9 HIGH BEAM INDICATOR LIGHT Lights up when you are using the long distance light is turned on 10 TURN SIGNAL INDICATOR LIGHT RIGHT This indicator light will blink if you are using the right turn signal 7 8 9 10 _14 OPERATION2. STEERING HANDLEBAR INSTRUMENT LIGHTS INSPECTION BRAKE FLUID LEVEL INSPECTION BRAKE PAD WEAR BRAKE SHOE WEAR 01 01 02 02 03 06 07 08 08 09 09 10 10 11 12 12 I5 15 17 17 18 18 18 19 20 22 23 23 24 25 25 BRAKE LEVER FREE PLAY INSPECTION AND ADJUSTMENT HORN LIGHTS INPECTION FRONT REAR SHOCK ABSORBER INSPECTION BRAKE PERFORMANCE INSPECTION REAR VIEW MIRROR ANGLE CHECK LICENSE PLATE CHECK REFLECTOR CHECK PREVIOUS DAMAGE INSPECTION LUBRICATION POINT CHECK 5 ENGINE STARTING METHOD TURN THE IGNITION SWITCH ON LOCK THE REAR WHEEL USING THE ELECTRIC STARTER BUTTON STARTING WITH THE KICK PEDAL 6 NORMAL RIDING METHOD STARTING THE ENGINE REBOUNDING THE MAIN STAND CORRECT SITTING POSITION ROTATE THE THROTTLE GRIP 7 PRECAUTIONS FOR RIDING CORRECT RIDING SPEED CONTROL PROPER RIDING amp ENGINE LIFE BRAKING WITH FRONT amp REAR LEVERS DO NOT MAKE SUDDEN STOPS TURNS RIDING IN RAIN USE EXTRA CAUTION 8 HOW TO STOP RIDING WHEN APPROACHING A PARKING SPOT WHEN THE SCOOTER HAS STOPPED PARKING 26 28 29 29 29 29 29 29 29 30 30 30 31 32 33 33 33 34 34 35 35 35 36 36 37 38 39 39 39 40 HANDLEBAR 9 EASY MAINTENANCE AIR FILTER CLEANING REPLACEMENT CLEANING EXTERIOR SURFACES BATTERY FUSE REPLACEMENT ENGINE OIL CHANGE TRANSMISSION GEAR OIL SPARK PLUG INSPECTION BRAKE FLUID LEVEL INSPECTION RUBBER COVER INSPECTION 10 IMPORTANT NOTICES ENGINE FAILS TO START STOPS RU
3. Ifthe fuel gauge pointer is at the red grid refill with unleaded gasoline either 92 or 95 REFILLING METHOD 1 Open the seat with the ignition switch key pg 8 then remove the fuel cap by turning it counterclockwise 2 After refueling with either 92 or 95 unleaded gasoline be sure to tighten the fuel cap firmly by turning it clockwise 1 Unlock 2 Lock e Besure to stop the engine before refilling e The gasoline level should not exceed the reference plate otherwise fuel will leak out e To avoid engine breakdown do not add other additives uu STEERING HANDLEBAR e Visually inspect the steering handlebar for damage e Apply the front brake and move the handlebar up and down to check for any abnormal noise e Move the steering handlebar up down left and right to check for any loose parts e Check to make sure that the handlebar rotates freely e If any abnormal condition is found take your scooter to your authorized KYMCO dealer for inspection INSTRUMENT LIGHTS INSPECTION e Check the turn signal indicator lights and high beam indicator light to ensure that they are operational e Check the speedometer to ensure that it 1s operational e Check the fuel gauge to ensure that it is operational e Check the low oil indicator light to ensure that it is operational e The needle on the speedometer will go from zero to maxi speed when the ignition switch is turned on All this is doing is checking the workin
4. O KYMCO KWANG YANG MOTOR CO LTD OWNER S MANUAL PEOPLE S 50 125 200 Dear KYMCO Scooter Users Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders To enjoy safer and more pleasant riding become thoroughly familiar with this owner s manual before you ride the scooter Your safety depends not only on your own alertness and familiarity with the scooter but also the scooter s mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KYMCO scooter is guaranteed NOTE 1 The information and specifications stated 1n this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance TABLE OF CONTENTS 1 ENSURING A SAFE RIDE RIDING GEAR RIDING METHOD CARRYING GOODS 2 PARTS LOCATION VIN ENGINE amp KEY NUMBERS 3 OPERATING INSTRUCTIONS IGNITION SWITCH amp HANDLEBAR LOCK ELECTRIC STARTER BUTTON HEADLIGHT SWITCH HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH HORN BUTTON amp TURN SIGNAL SWITCH SEAT LOCK MET IN BOX HELMET BUCKLE INSTRUMENTS amp INDICATORS OPERATION INSTRUCTIONS FOR MULTI METER CELL PHONE SOCKET REAR SHOCKS 4 PRE RIDE INSPECTION ADVANCE INSPECTION ENGINE OIL LEVEL INSPECTION REFILL FRONT LUGGAGE BOX TIRE INSPECTION FUEL LEVEL INSPECTION REFILLING
5. Place the scooter on its main stand on level ground Proceed with the following steps after the engine has been shut off for 2 3 minutes Remove the oil filter bolt 1 and check the oil level 2 It should be up to the brim of the hole If the level is low add oil to raise it to the proper level After refilling securely tighten the check bolt Recommended Gear Oil SAE 90 Capacity Exchange Capacity 0 12 0 09L 50cc 0 21 0 18L 125 200cc Transmission Oil Replacement l Place the scooter on level ground and put a container under the engine Remove the oil filter bolt 1 and drain plug 3 to drain the oil Reinstall the drain plug and tighten Fill the engine with oil and install the oil filter bolt Start the engine warm it up for a few minutes and check for oil leakage If oil leakage is found stop the engine immediately and look for the cause 49 Add gear oil through the oil check bolt hole 2 After refilling use a rag to wipe clean Not enough or too much gear oil will affect engine performance Never use a different brand or inferior quality gear oil Engine breakdown may occur Change the gear oil at the first 300km and then change again at every 4000km Add specified gear oil whenever necessary SPARK PLUG INSPECTION e Check the spark plug side electrodes for wear and tear e Fouling deposits on spark plug electrodes and big gaps may result in a weak spark plug Sp
6. Rubber Cover 2 Check points _5 10 IMPORTANT NOTICES WHEN THE ENGINE FAILS TO START OR STOPS WHILE RIDING e Make sure the there is sufficient gasoline 1f the fuel gauge pointer is at the red line refill with 92 or 95 unleaded gasoline e Refer to engine starting methods on page 31 to ensure that you are starting the engine correctly e Check for faulty parts IN CASE OF BREAKDOWN e If any trouble occurs while you are riding go to the closest authorized KYMCO dealer for inspection e For the sake of safety and the prevention of Vehicle damage and also to save you time it is imperative that you conduct a PRE RIDE INSPECTION Be sure to read this user s manual carefully and make it a habit to inspect your vehicle before riding 52 dC KYMCO POLLUTION FREE MAINTENANCE e In order to ensure a safe ride maintain good performance prolong the scooter service life and reduce pollution Be sure to perform the periodic inspection and maintenance I Inspect amp clean lubricate refill repair or replace if necessary A adjust C clean R replace T tighten Item o NNNM Regular Service Mileage KM Daily Pre Ride 4 stroke 300 1000 3000 5000 7000 9000 11000 13000 Inspection R R R R ME E EngineO OT RR RUT Ry ROT R R R R l V EngineOil Strainer O C ec Je C j v Gear Oil O R R R R CoolingWaer O J Replace at every 10 000km or
7. be used for a long period of time remove the negative terminal e Do not smoke or allow flames or sparks near the battery while removing and installing it e Turn OFF the ignition switch before removal or installation e The negative terminal should be removed first and the positive terminal should be installed first e Tighten the loose terminal nuts securely _45 FUSE REPLACEMENT e If fuse failures occur frequently it usually indicates a short circuit or an overload in the electrical system See your authorized KYMCO dealer for repair 1 Charge system fuse specification 15A 50cc 7A 2 Ignition switch fuse specification 10A 50cc 7A 3 The spare fuse 3 1s on the battery component I e To prevent accidental short circuiting turn off the ignition switch before checking or replacing a fuse Fuse Replacement 1 Remove the battery cover by removing the screws pg 44 2 Open the fuse holders 1 and lift out the fuse with the clips 2 3 Slide the old fuse out of the clips and discard 46 4 Slide the clips 2 onto the ends of the new fuse push them back into the fuse holder 1 and close the fuse holder The spare fuse is in the battery compartment e Do not pry the clips open to get a fuse out you could bend them and this could result in poor contact with the new fuse e A loose fuse could cause damage to the electrical system or even start a fire e After replaci
8. brake panel e Ifthe arrow mark aligns with the reference mark on full application of the brake the brake shoes must be replaced See your authorized KYMCO dealer for this service 25 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT e The rear brake lever free play should be adjusted to 10 20mm 0 4 0 81n at the tip of the brake lever If the free play 1s incorrect adjust as follows e Place the scooter on its main stand e Turn the adjusting nut in direction A to decrease play and in direction B to increase play LG x e Make sure the cut out on the adjusting nut 2 is seated on the brake arm pin 1 after making final free play adjustment E HORN LIGHTS INSPECTION e Turn the ignition switch ON and push the horn button to see if it sounds HEADLIGHT TAILLIGHT e Start the engine and turn on the headlight switch and check if the headlight and taillight are working properly Also check the light shells for any dirt and damage BRAKE LIGHT INSPECTION e Apply the front and rear brake levers respectively to check if the brake light is working properly Also be sure to check the light shell for any dirt and damage TURN SIGNAL LIGHT INSPECTION e Operate the turn signal switch to ensure that the right left front and rear turn signal lights flash Also be sure to check the light shells for dirt and damage eh TE j zc 7 AN i F Eg pT LR LPS A 1 Headlight 2
9. Brake light Taillight 3 Turn Signal Light 4 Horn button e Replace any dirty or damaged lights with new ones to avoid danger and to ensure a safe ride _28 FRONT REAR SHOCK ABSORBER INSPECTION e Check the condition of the front and rear shock absorbers by pressing down on the handle bar and seat several times BRAKE PERFORMANCE INSPECTION e Fully apply the front and rear brake levers and move the scooter forward to see 1f the braking effect 1s good REAR VIEW MIRROR ANGLE CHECK e Sit up straight on the scooter and check the angle of your rear view mirrors LICENSE PLATE CHECK e Check the license plate for dirt and damage then tighten it REFLECTOR CHECK Check the reflector for dirt and damage PREVIOUS DAMAGE INSPECTION e Verify that any previous damage has been serviced and repaired LUBRICATION POINT CHECK e Visually verify that all lubrication points on the scooter are properly lubricated _29 5 ENGINE STARTING METHOD TURN THE IGNITION SWITCH ON e Unlock the steering handlebar e Turn the ignition switch to the ON position e Check the gasoline volume and engine oil levels before i gt starting the engine e Be sure that both the centre and side stands are up before starting the engine LOCK THE REAR WHEEL e Apply the rear brake lever to connect power for starting e In order to prevent the scooter from rushing out from underneath you at high speeds make su
10. INSTRUCTIONS FOR MULTI METER Button B mode Button A adjustment 1 Press and hold Button A for 2 seconds Change to mph or km h 2 Press and hold Button B for 2 seconds change function to ODO TRIP 3 Press and hold Button B for 5 seconds this selects the service mode Holding for an addition 2 seconds will return it to ODO TRIP 4 Service Reset Press and hold Button A and B simultaneously for 2 seconds to reset to zero when set to service function 6 Time Adjustments Press and hold Button A and B simultaneously for 2 seconds when set to ODO function When the hour display starts flashing press Button B to adjust the hour Press Button A and the minute display will begin to flash press Button B to adjust the minutes Press Button A and B simultaneously to end the time 5 Trip Reset adjustment Press and hold Button A and B simultaneously for 7 Engine Oil Replacement In ODO function the service indicator will start flashing at 2000km After the oil change you need to reset the service function see steps 3 and 4 2 seconds when set to trip function zd CELL PHONE SOCKET e Open the seat and insert the cell phone charger wire into the socket e When not in use be sure to close the protective cover of the socket e Even if your cell phone is fully charged the power cannot be cut off e To avoid cell phone overcharge follow cell phone
11. NNING IN CASE OF BREAKDOWN PERIODIC INSPECTION amp MAINTENANCE SCHEDULE SPECIFICATIONS 50cc SPECIFICATIONS 125cc SPECIFICATIONS 200cc 11 KYMCO CLEAN AIR 1 ENSURING A SAFE RIDE RIDING GEAR e In order to ensure a safe ride be sure to relax and wear comfortable clothing e Observe all traffic laws and be careful 1 Always wear a helmet and make sure it is fastened 2 Arrange your clothing fasten shirt cuffs to prevent them from hooking the brake lever 3 Wear low healed shoes 4 When riding use both hands to grasp the handlebar It is very dangerous to hold the handlebar with just one hand e A scooter rider should NEVER wear loose clothing e To avoid the risk of being burned DO NOT touch the exhaust muffler during or up to 10 minutes after riding e When parking the scooter keep it away from dry grass or any other flammable objects or materials RIDING METHOD e Safety on a two wheeled vehicle is influence by seating position The rider should sit on the central part of the seat cushion Should the rider sit on the rear part of the seat the load of the front wheel will decrease the handlebars could swing therefore putting the rider in danger e When making a turn it will be easier for the rider to steer the scooter by leaning the body inward slightly Failure to do this could result in a loss of balance e When riding on a damaged or gravel road be sure to slow down your speed and hold the handleba
12. OR SURFACES e Wipe down the surface of the scooter regularly to prevent dust accumulation Too much dust can affect the function of components e If the scooter is not used for a long period of time check the operation of each part and replace lubricants before riding Ride the scooter only after all pre ride inspections have been performed e When waxing the scooter be sure to check that the ingredients of the wax will not damage the paint on the scooter _ 43 BATTERY Battery Removal e Make sure that the ignition switch is OFF Remove the screws 1 Remove the battery cover 2 Disconnect the negative terminal lead 1 from the battery first then disconnect the positive terminal lead 2 Remove the battery 44 e This scooter model comes with a battery that DOES NOT require refilling of distilled water e When cleaning the terminals remove the screws attaching the battery cover on the floorboard and then open the battery cover e Ifthe battery terminals are corroded take the battery out and clean it e After cleaning apply a thin coat of grease or Vaseline to the battery terminals and then install the battery e Never open the closed type battery electrolyte cap e The battery discharges electricity when the scooter is not used for a long period of time Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage e If the scooter will not
13. T ESS S 9 4 9 9 VIN e To read the VIN remove the plastic cover with a flat head screwdriver e The VIN on your scooter should match your written documentation and warranty certificate VIN Please write your VIN in the space above KYMCO ENGINE NUMBER e The engine number is stamped on the left engine case Please write your engine number in the space above KEY NUMBER e The key number 1 will be needed when you order replacement parts Please write your key number in the space above 3 OPERATING INSTRUCTIONS IGNITION SWITCH HANDLEBAR LOCK Ca to start the engine The key cannot be taken out ON In this position power is connected and you are able 1 2 S4 OFF In this position there is no power connected and the engine will stop The key can be taken out 3 f LOCK In this position the handlebar is lock The key can be taken out Locking Method The handlebar can be locked by turning the handlebar to the left as far as possible Push and turn the ignition switch key counter clockwise until you reach the LOCK position Unlocking Method Turn the ignition switch key clockwise until you reach the OFF position The LOCK will release automatically e To ensure that the scooter is locked turn the handlebar gently e While riding do not turn the ignition key to LOCK this could result in a loss of control and acciden
14. The luggage box cover will open automatically To Lock e Push up the luggage box cover and press it will lock automatically To check that it 1s locked slightly pull down on the luggage box cover e Maximum loading capacity of the front luggage box is 1 5 kg 19 KYMCO TIRE INSPECTION 1 TIRE PRESSURE CHECK e Check that the tire pressure is normal when the tire is in contact with level ground e If the tire looks over or under inflated check the pressure with a tire pressure gauge e Measure the tire pressure at room temperature e The tire pressure must not exceed 2 50kg cm NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 5 1 75 kgf cm Rear Wheel 2 0 2 25 kgf cm 20 2 CRACKS AND DAMAGE e Check the tire contact area for any cracks or other damage 3 ABNORMAL WEAR e Check the tire contact area for any abnormal wear and tear 4 FOREIGN OBJECTS METAL PIECES AND GRAVEL e Check the tires and tire contact are for imbedded objects including including pieces of metal and gravel 5 DEPTH OF TIRE GROOVE e Ifthe tire is worn to the wear limit indication mark replace it with a new one Incorrect tire pressure cracks damage and abnormal wear may cause the tire to blow out or deflate If the tire has any cracks or is worn to the wear limit indication mark replace it with a new one 2 FUEL LEVEL INSPECTION REFILLING e Check that the fuel levels are sufficient e
15. ark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of the removal Spark Plug Cleaning 1 It is better to remove spark plug deposits with a spark plug cleaner 2 Ifa spark plug cleaner is not available clean with a wire brush e The side electrode gap is 0 6 0 7mm Specified Spark Plug NGK CR7HSA 1 Fouling Deposits 2 Gaps 3 Wear 4 Cracks Damage e Clean the spark plug at every 1000km and replace it with a new one at every 5000km or when the centre electrode is burnt out e First screw in the spark plug with your fingers and then tighten with a spark plug wrench e Using an unspecified spark plug may damage the engine 50 BRAKE FLUID LEVEL INSPECTION AND REFILLING e Add recommended brake fluid DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws e Do not mix brake fluid of different brands This may cause brake failure and is very dangerous When refilling brake fluid be sure to cover the scooter to protect the surface from the brake fluid e Replace the brake fluid at every 10 000km or every year RUBBER COVER INSPECTION FOR WIRE AND CABLE e The cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently e When washing the scooter do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust 1
16. d is prohibited 4121 LBD5 6 U00 _ 58 KYMCO KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021
17. er and grip the handlebar which should be facing forward with the left hand and the side rod or rear carrier with your right hand Then step down the main stand with right foot and pull the scooter backward with force using right hand T e The scooter may easily fall down if it is parked on uneven ground HANDLEBAR e After parking be sure to lock the steering handlebar and take out the key e Don t park your scooter in a place that affects or blocks traffic T e The temperature of the engine and exhaust are very high Be careful to avoid getting burnt e Park the scooter in a safe place and don t forget to take the key out 40 9 EASY MAINTENANCE AIR FILTER CLEANING amp REPLACEMENT 1 Remove the air filter cover screws and cover 2 Remove the air filter element oe Clean the air filter element with compressed air Replace the air filter element at every 4000km The air filter requires more frequent cleaning or replacement when ridden in unusually dusty areas When replacing refer to pg 53 Periodic Inspection amp Maintenance Schedule Never use oil or solvent to wash the paper type element Do not allow water to enter the air filter the scooter may become difficult to start If the air filter is not installed properly dust may be sucked directly into the cylinder this will reduce engine horsepower and negatively effect engine life 42 O KYMCO CLEANING EXTERI
18. g condition of the speedometer E BRAKE FLUID LEVEL INSPECTION e Look through the inspection window to see 1f the fluid level is below the lower level mark e As the brake pads wear brake fluid levels drop automatically compensating for wear e There are no adjustments to perform but fluid level and pad wear must be inspected periodically Frequent inspections will ensure that there are no fluid leaks e Ifthe brake lever travel becomes excessive and the brake pads are not worn beyond the recommended limit there is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service e To prevent damage to the brake system only use fluid from a sealed container Never allow contaminants dirt water etc to enter the brake fluid reservoir e Brake fluid can damage paint and plastic so handle the fluid with care When adding brake fluid be sure the reservoir is horizontal before removing the cover to prevent accidentally spilling e Useonly DOT 4 brake fluid from a sealed container 24 BRAKE PAD WEAR e Check the wear indicator mark on each pad e If either pad is worn to the wear indicator mark replace both pads as a set See your authorized KYMCO dealer for this service BRAKE SHOE WEAR e Therear brake 1s equipped with a brake wear indicator e When the brake lever is fully applied an arrow mark 1 attached to the brake arm moves towards a reference mark 2 on the
19. manufacturer s charging instructions REAR SHOCKS e Rear shocks can be adjusted by changing the spring position e Using the special tool provided in your tool kit you can change the spring position e When you are adjusting the spring position of the rear shocks be sure to adjust the other side equally Rear shocks can be adjusted to three positions 1 hard position 2 medium position 3 soft position 17 4 PRE RIDE INSPECTION ADVANCE INSPECTION e Get into the good habit of inspecting your bike before riding e A pre ride inspection is an absolute requirement in order to minimize risks while riding and prevent vehicle damage and traffic accidents ey Be sure to perform inspection and maintenance for your new scooter after 1t has been ridden for 300km ENGINE OIL LEVEL INSPECTION REFILLING e Place the scooter on its main stand e Take out the oil dipstick and wipe it clean e Directly insert the oil dipstick into the engine oil don t screw it 1n e Take out the dipstick and check the oil level If it is close to the lower limit add engine oil to the upper limit e The engine and exhaust muffler are very hot be careful i gt not to burn yourself when checking the oil e Riding with an insufficient amount of engine oil will cause engine damage and breakdown _18 FRONT LUGGAGE BOX To Unlock e Turn the ignition key directly from the OFF position to the amp 8 position
20. ng System Starting motor Gear Oil Type SAE90 amp kick starter Capacity Refill 0 21L 0 0L Idle Speed 1700 rpm I2V6AH xS u SPECIFICATIONS 200cc Tire Size FR 100 80 16 50P Fuel Type 92 or 95 unleaded RR 120 80 16 60P gasoline Transmission Type Engine Oil Capacity Clutch Dry Multi Disc Clutch Fuel Tank Capacity 10A 15A Starting System Starting motor Gear Oil Type SAE90 amp kick starter Capacity Refill 0 21L 0 0L Idle Speed 1700 rpm I2V6AH 256 C KYMCO 11 KYMCO CLEAN AIR SYSTEM The KYMCO Clean Air System 1s a secondary air suction system that helps the exhaust gasses burn more completely When the spent fuel charge is released into the exhaust system it is still hot enough to burn The system allows extra air into the exhaust system so that the spent fuel charge can continue to burn The continued burning action tends to burn up a great deal of the normally unburned gasses as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide Air Injection Vacuum Cut off Valve secondary Air Cleaner 57 dC KYMCO BECO MOTOR INTERNATIONAL INC 14531 BRAMALEA RD CALEDON ON L7C 2R5 CANADA TELEPHONE 905 584 4810 888 584 4810 FAX 905 584 9850 By KWANG YANG Motor Co Ltd Canadian Edition May 2007 All rights reserved Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co Lt
21. ng the fuse be sure to return the fuse holder to its original location e Rotating its cover opens the fuse box e Becareful not to excessively pull the connecting wires because it may break the metal contact points and result in an open circuit e After a new fuse is installed check the wire connection to ensure that it is not loose e Never use a fuse of an unspecified capacity it may cause the wires to overheat and burn out E KYMCO ENGINE OIL CHANGE Place the scooter on its main stand on level ground Remove the oil dipstick Remove the drain bolt to drain the oil Refill fresh 0 9L of engine oil Firmly tighten the oil dipstick Warm up the engine and check the oil level again 20 30 seconds after the engine has been shut off nA Aa NO me Specified Oil SAEI0WAO or equivalent Capacity Exchange Capacity 0 85 0 7L 50cc 1 1 0 9L 125 200cc e When changing the engine oil remember to clean the strainer and reinstall it e Use the specified engine oil e Change engine oil at the first 300km and then at every 2000km e Engine oil will deteriorate easily and require more frequent change if the scooter is ridden often in dusty or cold areas or if it is only ridden for short distances e Do not mix engine oil of different classes or viscosities it could result in engine damage o _ 48 TRANSMISSION GEAR OIL Check the transmission gear oil tank for leakage l
22. of riding e Avoid sudden acceleration and riding at high speeds for a long period of time e Ifthe engine is left idling for a long period of time in hot weather it could overheat If this happens stop the engine immediately e Remember moderate riding will prolong the engine life APPLY BOTH FRONT amp REAR BRAKE LEVERS WHEN BRAKING e First restore the throttle grip to the closed position and then tightly squeeze the brake levers e The best way to brake the scooter is to start by lightly squeeze the brake levers at the beginning and then increase to a tight squeeze e Applying a single brake lever will cause the scooter to skid resulting in possible loss of control and injury to rider e Making a sudden stop may cause the scooter to skid resulting in possible loss of control and injury to rider 36 O KYMCO DO NOT MAKE SUDDEN STOPS OR SHARP TURNS e Sudden stops and sharp turns are the main causes for skidding and loss of control which could be very dangerous to the rider e Use extra caution when riding the scooter in the rain this will increase the probability of skidding and loss of control e When approaching a corner or turn close the throttle fully and be sure to slow down the scooter using both the front and rear brakes simultaneously After completing the turn open the throttle gradually to accelerate the scooter 237 2 KYMCO USE EXTRA CAUTION WHEN RIDING IN THE RAIN e A longe
23. once a year at every 5000km I x SparkPlug 0 Clean C at every 2000km and Replace R at every 5000km NENNEN VY ValveClearance O A Att AT A J y Carburetor 0O Lp T TP S T 4 T 00 j N SIS D veBet OF Hl lI O D veChin 0 A A A A A A A Y v Air Cleaner O I R I R I R I Battery Electrolyte O I I I I I I I FuelFilterScreen OF R y O yY BrakeSystem O I I I I I I I QhtchLevrFrepay O A A A A A A A Y Boltt amp Nuts 0 T T T 9 v Tire Pressure O I I I I I I I I The above items are applicable to different models Perform suitable items for each model When exceeding the listed mileage perform maintenance according to the listed intervals e The air filter requires more frequent cleaning or replacing when ridden in unusually dusty areas 53 SPECIFICATIONS 50cc RR 110 80 16 52P gasoline Engine Oil Capacity Starting System Starting motor Gear Oil Type SAE90 amp kick starter Capacity Refill 0 12L 0 09L Idle Speed 1700 rpm I2V6AH 54 SPECIFICATIONS 125cc Tire Size FR 100 80 16 50P Fuel Type 92 or 95 unleaded RR 110 80 16 60P gasoline Transmission Type Engine Oil Capacity Clutch Dry Multi Disc Clutch Fuel Tank Capacity 10A 15A Starti
24. r braking distance is required on rainy days when the roads are wet Adjust your speed for the weather conditions and remember to brake the scooter slowly and as early as possible e When riding on a downhill road restore the throttle grip to closed position and slow down by braking intermittently e A longer distance is required on rainy days Adjust your speed for the weather conditions and remember to brake the scooter slowly and as early as possible 38 8 HOW TO STOP RIDING WHEN APPROACHING A PARKING SPOT e Turn your signal light on in advance Watch for any vehicle coming from behind or beside you and slowly pull into the parking spot e Restore the throttle grip to the closed position and apply the front And rear brake levers as soon as possible your brake light with engage and other drivers will visually see that you have stopped WHEN THE SCOOTER HAS COMPLETELY STOPPED e Return the turn signal switch to its original position e Turn the ignition switch key to the OFF position to stop the engine ip e Never operate the ignition switch key when you are riding e The electrical system does not work when the ignition switch key is turned to the OFF position Turn off the ignition switch key only after the scooter has been fully stopped _ 39 PARKING e Place the scooter on its main stand on level ground Be sure it 1s in a spot that doesn t affect traffic e Stand on the left side of the scoot
25. rce e When the engine is cold and does not start after the kick pedal is depressed 3 4 times rotate the throttle grip for 1 8 1 4 turn to facilitate starting e Warm up the engine for approximately 2 3 minutes after a cold start e Service life can be prolonged if you avoid sudden accelerations and ride at low riding speeds after starting the engine e After starting the engine be sure that the kick pedal is returned to its original position e Theexhaust contains carbon monoxide which is poisonous and is harmful to the human body Never run the engine in a closed area e Turn off all light switches before starting the scooter ua 6 NORMAL RIDING METHOD STARTING THE ENGINE e Start the engine by referring to the starting methods specified in the previous section the engine is running could seriously damage the engine e The rear brake lever should be held down in the braking position before riding e Remember that pushing the electric started button while REBOUNDING THE MAIN STAND e Keep the rear brake lever in a braking position and push the scooter forward The main centre stand will rebound automatically e After starting the engine but before moving do not turn the throttle grip to increase engine RPM e 2 53 CORRECT SITTING POSITION e Ride astride on the scooter from the left side and sit upright Touch the ground with your left foot to avoid slipping e The rider m
26. re you lock the rear wheel 9 e If there is excessive brake lever play the bike may experience loss of braking power 30 USING THE ELECTRIC STARTER BUTTON e Push the electric starter button without rotating the throttle grip e Ifthe engine fails to start after the electric started button is pressed for 3 4 seconds when it 1s warm rotate the throttle grip for 1 8 1 4 turn to facilitate starting e t may be difficult to start the scooter 1f it has not been used for a long period of time or if the fuel tank 1s empty If the engine is still hard to start after the fuel tank 1s refilled with gasoline slightly turn the throttle grip and push the electric starter button simultaneously several times to start the engine e n order to avoid battery overcharge do not push the electric starter button for more than 5 seconds e Ifthe engine does not start after the electric starter button has been pushed for more than 5 seconds wait an additional 5 seconds before pushing the button again or try starting the engine with the kick pedal e Pushing the electric starter button while the engine is running could seriously damage the engine e When starting the engine remember that the rear brake Lever must be applied to connect power The brake light will come on when power has been connected 2 9 STARTING WITH THE KICK PEDAL 1 Place the scooter on its main stand on level ground 2 Depress the kick pedal with fo
27. rs tightly CARRYING GOODS e Maintain proper posture at all times while operating the scooter e The handlebars will feel different when carrying goods on A the scooter Overloading may cause the handlebars to swing Do not exceed maximum loading capacity m i 1 Maximum loading capacity of the met in box is 10 kg 2 Maximum loading capacity of the rear carrier 1s 5 kg 3 Maximum loading capacity of the front tool box is 1 5kg ge EN Nw NS dQ KYMCO 2 PARTS LOCATION 1 Headlight Switch amp Electric Starter Button pg 9 2 Speedometer pg 13 6 5 4 2 1 3 Main Stand 4 Ignition Switch pg 8 5 Helmet Holder pg 12 6 Battery Fuse pg 45 amp 46 7 Muffler 8 Front Luggage Box pg 19 dQ KYMCO 1 Seat Lock pg 12 7 4 3 2 d 2 Fuel Fill Cap pg 22 3 Met in Box pg 12 4 Helmet Holder pg 12 5 Centre Hook pg 19 6 Side Stand 7 Headlight Dimmer Switch pg 10 Passing Signal Switch pg 10 Turn Signal Switch pg 11 Horn Button pg 11 8 Kick Starter Pedal pg 31 9 Air Filter Housing pg 41 9 6 3 9 1 Headlight 2 Left Side View Mirror 3 Rear Brake Lever 4 Front Left Turn Signal Light 5 Front Left Shocks 6 Right Side View Mirror 7 Front Brake Lever 8 Front Right Turn Signal Light 9 Front Right Shocks 1 6 M en ay 7
28. ts e Do not park your scooter in a place that blocks traffic amp KYMCO ELECTRIC STARTER BUTTON To start the engine the ignition switch must be turned to ON Fully apply the front or rear brake lever to connect the power and then push the electric starter button e To avoid engine damage do not push the electric Start button while the engine is running e Before using the electric start button be sure that the headlight and turn signal switches are in the OFF position e Release the electric start button immediately after the engine has started HEADLIGHT SWITCH e In this position the parking light headlights instrument lights and taillight turn off together scjp D this position the parking light instrument lights and taillight are turned on In this position the parking light headlight instrument lights and taillight are turned on HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 1 zL Switch to this position for using high beams 2 gt Use low beams when driving in a downtown area or when there 1s oncoming traffic High beams can affect the visibility of oncoming traffic e Indicator light appears when high beams are in use PASSING e This switch allows you to flash your high beams if necessary to other vehicles KYMCO HORN BUTTON TURN SIGNAL SWITCH When the ignition switch key is in the ON position push the horn button and it will so
29. und Move the turn signal switch to 1 this will activate the right turn signal Move the turn signal switch to 2 this will activate the left turn signal Push the button 3 to release the turn signal switch Press 4 to use the horn The turn signal light will NOT release automatically Be sure to manually release the turn signal switch Failure to do so may affect traffic safety 1 KYMCO SEAT LOCK MET IN BOX UNDERSEAT STORAGE e Turn off the engine by turning the switch key to the OFF position e Turn the key LEFT to unlock the seat e Ifthe engine is still running keep the switch key at the ON position and push to the LEFT to unlock the seat e Toclose push the seat down it will lock automatically Double check that it is locked by pulling up the seat cushion lt gt e Never leave the key under the seat cushion HELMET BUCKLE Open the seat with the ignition switch key and lift up the seat Put the helmet retaining ring into the helmet buckle Put the seat down and it will lock automatically Reverse the order of the above steps when taking the helmet off of the buckle e wn e When riding be sure that you are wearing the helmet and that it is not still on the scooter Leaving it on the scooter could result in damage of coated parts or interfere with the safe operation of the scooter and could result in a loss of control and possible injury to the rider 9
30. ust wear helmet gloves have proper eye protection and avoid wearing any clothing that could affect rider safety ROTATE THE THROTTLE GRIP e Release the rear brake lever and slowly rotate the throttle grip then the scooter will move smoothly e To prevent the scooter from rushing out from under you do not rotate the throttle grip suddenly after the rear brake lever is released e To save on fuel and prolong the life of your scooter avoid rapid or sudden acceleration or deceleration G 34 7 PRECAUTIONS FOR RIDING CORRECT RIDING Before riding anywhere use your signal lights to indicate your Where you are going and be sure to conduct a shoulder check Do not rush into the car lanes and be sure to follow all provincial rules for motorcyclists RT c Moderate riding will prolong the engine service life The clutch linings are worn more quickly if the scooter is ridden regularly at low speeds SPEED CONTROL The speed is controlled by the throttle grip 1 ROTATE The speed will increase When riding on an ascending road rotate the throttle grip gradually to increase the horse power 2 RESTORE The speed will decrease Restore the throttle grip quickly AUT oi e To shorten the time required to slow down apply the brake lever while restoring the throttle grip 35 PROPER RIDING WILL PROLONG ENGINE LIFE e For anew scooter keep the speed below 40km h for the first 1000km
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