Manual - IndustryIQ
Contents
1. Automatic selection and scanning Manual selection of of frequencies frequencies DIP 3 DIP 7 OFF DIP 3 DIP 7 as table 433 050 434 790 MHz 869 7 870 MHz 32 frequencies available 12 frequencies available MHz DIP SWITCH MHz DIP SWITCH MHz DIP SWITCH 34567 8 3 4567 8 345 67 8 433 075 OFF OFF OFF OFF OFF e 433 975 on g OFF OFF ie o 869 7125 OFF OFF OFF OFF OFF ie 433 100 KJ oFF oFF orFF orF RNE 434 000 orF orr RNE OFF OFF ie 869 7375 OFF oFF OFF MeN OFF Ro 433 150 oFF OFF OFF MeN OFF NN 434 050 KORE OFF OFF KNE 869 7375 OFF OFF OFF KOEK EK 433 175 KORL OFF OFF OFF Rem 434 075 OFF OFF KONENE OFF le 869 7625 OFF OFF OFF OFF eis 433 275 OFF OFF OFF OFF eNi 434 175 Meg OFF Mele OFF KOEK 869 7875 OFF eye OFF OFF OFF fe 433 300 KJ OFF Mele OFF OFF ie 434 200 OFF OFF ReNE OFF RoN 869 8125 OFF eke OFF KoD EKE 433 350 OFF OFF OFF RMR 434 550 KOELEN OFF Kelis 869 8125 OFF Mehl OFF eli OFF Ro 433 375 KORIE OFF OFF ROE 434 275 OFF OFF eX Moy Mme me 869 8375 OFF Rene OFF OFF Meni 433 525 OFF R OFF OFF OFF fe 434 425 KE OFF OFF KOEKE 869 8625 OFF OFF Mem OFF OFF Re 433 550 KE OFF OFF KNE OFF Mey 434 450 orr KNEE OFF OFF Me 869 8875 OFF OFF KEK Me xe 433 650 orF RE OFF Ke OFF KLE 434 550 KORLE OFF Mein me 869 8875 OFF OFF RNE OFFI 433 675 KOELE OFF KLE OFF RE 434 575 or KOEK EEE OFF ie 869 9125 OFF OFF ReNi OFF Ke EKo 433 725 OFF KoD OFF OF2. A starting keyswitch E STOP button B green signalling LED F identification plate ___ _ actuators pushbutton G START pushbutton _ _ _ _ D technical data plate H battery o Page 5 LIE16PU1 autec START pushbutton With VEGA E C22 and VEGA E S22 transmitting units the position of the START pushbutton is shown in the picture on the right The E16 series is equipped with a safety function called SAFETY which protects the radio remote control machine system from involuntary movements caused by possible radio remote control faults VEGA E TRANSMITTING UNIT TECHNICAL DATA Power supply battery pack NiCd 7 2V 0 7 Ah or NiMH 7 2V 1 3 Ah Antenna g an ria seen rsaata a a aE O Hadas E ae internal Transmitting power frequency 433 MHZ ccceceeee ee eee seca anes lt 10 mW ERP Transmitting power frequency 870 MHZ 22 22eee cece eee lt 5 mW ERP HOUSING ihe fei usani a ea badly e E aadu eae N E nylon 20 fg Minimum protection grade 00 0 cece cece ee eee cence rrrrr rrr errre IP65 Dimensions 0452805 Gre boned pletion Peel da Moree NN 94x305x51 mm WINES a s colleen ie EETA Tan Sat AENA AEREE TANNE NAA teat Autonomy with fully charged battery at 20 C 0 0 ce ceeeeee ees 15 hours Warning of low battery charge i Page 6 LIE16PU1 NEVER LEAVE the transmitting unit unguarded whe
3. Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted or if used in working conditions that do not respect prescribed standard Page 2 LIE16PU1 autec LIMITATIONS amp AUTHORISATIONS All the It should be remembered that in some countries iafications that must be observed must be respected rules which control f th di g f di t can be found in the the use and or possession of a radio remote Limitations amp Autho control the use of operational frequencies which have not yet been harmonised in Europe risations document which is included in the product s documentation In any cases Any of emergencies damaged parts faults or damaged can ONLY be parts ALWAYS stop replaced by authorised the machine radio Autec personnel and remote control only using original system until the Autec spare problem has parts been solved INSTRUCTIONS FOR DOCUMENT MANAGEMENT CERTIFICATE OF GUARANTEE The conditions of the radio remote control guarantee are given in the Certificate of Guarantee contained in this manual The electronic components which have a 3 year guarantee are E16TXEU_ E16RXEU_and E16CHEU_ TECHNICAL DATA SHEET The technical data sheet shows the wiring system between the receiving unit and the machine It should be compiled and checked by the installer who has the responsibility of correct wiring On
4. OF MEANING OF ACTION SIGNAL SIGNAL NECESSARY Slow OPERATION il flash NORMAL LOW BATTERY Switch off the Fast The transmitter unit transmitter unit flash switches off approx 7 and replace the COMMAND f minutes after the LED batte ACTIVATION s starts flashing Steady light on ONE OR MORE Release Operate the actuators movement ACTUATORS and or the selectors INSERTED relevant to whatever movement or selection command is to be carried out STOPPING The STOP button should be used when it is necessary to stop the machine immediately in order to check any danger condition POWER AND STARTING To stop the machine immediately press the STOP button To start working again turn the STOP button in the direction indicated to deactivate it and repeat the power on and starting procedure To switch on the transmitting unit insert the starting key and turn itto I To start the radio remote control functions press the START button or selector for 1 2 seconds After starting the green signalling LED always lights up Page 9 LIE16PU1 autec CHARGING THE BATTERY To recharge a flat battery proceed as follows 1 Insert the battery into its proper battery charger which should be positioned in an area having a temperature of between 5 C and 35 C The battery now starts charging a state signalled by the lighting up of the ON CHARGING pilot light 2 After a
5. maximum of 4 5 hours the END OF CHARGE indicator switches off the battery is fully charged Remove the battery from the charger if the battery is not removed charging continues in maintenance mode SWITCHING OFF The transmitting unit should be switched off each time work is stopped by turning the ignition key to O and extracting it always put the key in a safe place The unit may also switch off if the battery is not sufficiently charged and or when the radio remote control is not used for more than 7 minutes Page 10 LIE16PU1 autec 7 FREQUENCIES WORKING FREQUENCIES The Each working radio frequency to which a use of radio remote control can be programmed 433 050 434 790 Mhz belongs to the set of frequencies permitted band frequencies by national standards that are valid at the has not yet been moment of entry into the market harmonised in Europe check for possible Each radio remote control is programmed by user s country the producer in the AUTOMATIC scanning or limitations MANUAL selection mode AUTOMATIC SCANNING MODE The radio remote control is usually programmed by the manufacturer in this mode it can therefore work in any of the available frequencies In cases of interference or conflict with other systems this mode makes it possible to move the working frequency see the process explained below without having to intervene inside either the transmitting or the receiving units Working
6. F MONE 434 695 K OFF KORDE Ee 869 9375 oFF KNEL OFF OFF Ko 433 750 QM OFF KOELI oF KAI 434 650 OFF RREAN OFF ReDim 869 9625 oFF NNO EE 433 850 OFF OE oF KOEIE 434 750 KORE mon E E 869 9625 orr REEE OFF Ike 433 875 PX MRCDMECDE OFF ECE 434 775 OFF KOENE EE 869 9875 OFF KONENE OFF KNE Page 12 LIE16PU1 9 autec TRANSMITTING UNIT DIAGNOSTIC If the machine radio remote control system does not start check if the problem is caused by the radio remote control or the machine Before carrying out any verifications check the functioning of the machine with the cable control panel if it does not switch on the problem lies with the machine itself if it does switch on the problem lies with the radio remote control In this case proceed as follows If you activate START is the led on with a steady light YES gt Is the STOP button or one of the movement actuator inserted Release it them ob Is the led on with a steady light YES gt NO E The battery is discharged YES Clean the contacts in the battery seat Does it continue to blink quickly YES gt blink slowly If the problem persists CALL TECHNICAL ASSISTANCE Does the led YES replace it with one blink quickly that is charged Does it continue to blink quickly fe je Carry out Does t
7. LIE16PU1 autec 1 INDEX AND CONVENTIONS INDEX Page 1 Index and Conventions 1 2 Introduction to E16 series 2 3 VEGAE transmitting unit 5 4 Warnings for use 7 5 Warnings for maintenance 8 6 Operation of VEGA E transmitting unit 9 7 Frequencies 11 8 Settings 12 9 VEGAE transmitting unit diagnostic 13 CONVENTIONS In this manual all important information is indicated using the following symbols and conventions abcd WARNINGS ISTRUCTIONS ea TECHNICAL DATA abcd IMPORTANTTEXTS Before installing starting and using the radio remote control this manual MUST be read and understood carefully by all people who install use and carry out maintenance on the radio remote control Follow the indications and warnings If this manual is lost or damaged given by the machine producer ask for a copy from Autec regarding the machine controlled Please specify the serial number by the radio remote control of the relative radio remote control The information contained in this manual No parts of this manual may be reproduced is subject to modification by any means without the written permission of Autec without notice and is not binding Including recording and photocopying Page 1 LIE16PU1 2 autec INTRODUCTION TO E16 SERIES Industrial radio remote controls of the E16 series are used to command machines from a distance Each industrial radio remote control is made up of a portable transmitting unit from which the user c
8. an remotely control the machine and a receiving unit installed on board the machine itself The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address Each receiving unit can only decode the messages coming from a transmitting unit with the same address This excludes the possibility of an interference activating any system function If the radio frequency transmission is disturbed incorrect or interrupted the receiving unit autonomously stops the whole system Y Receiving unit Z N Transmitting unit Each E16 series radio remote control is in conformity with the R amp TTE 99 05 CE Directive and all its essential requisites Each radio remote control is also in conformity with the norms given in the EC conformity declaration present in this manual PERMITTED USES Material lifting machines construction cranes industrial bridge cranes machines for moving material in general FORBIDDEN USES Machines installed in areas where equipment with explosion proof charac teristics are being used Machines for moving raising and transporting people ALWAYS be respected To guarantee correct radio remote control operation all current regulations regarding safety at work and accident prevention should be respected All current user country national laws regarding the use of both the machine and the radio remote control MUST
9. ce all necessary checks have taken place the installer must sign the technical data sheet which must be kept with the user s manual always keep a copy of this data sheet in case it is needed for administrative purposes IDENTIFICATION PLATES The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will be forfeited Page 3 LIE16PU1 autec E16 SERIES TECHNICAL DATA Programmable radio channel 0 0 Channel Spacing 0 0000 cece cece cece nce e cece ene e nnn eee eebnnee eee eenns 25kHz Hamming distance ci EE E ec i aaa aa cata ee eet a eagle 28 Probability of non recognition of error 00 cece eee eects lt 10 exp 11 Typical WOKING TANGE isosisdd ieee oier yee ie ted EE EA EAEE ege 100 m Working temperature 2 0 0c ccc cece cence eee ene cnet enna ene Time of reply to COMMAMNAS 0 66 e eect e eect ene etna lt 100 ms Time of reply to STOP 0 0 cece cece e nee e ence ee ent e eee e ene eens Page 4 LIE16PU1 autec 3 VEGA E TRANSMITTING UNIT AVEGAE transmitting unit can be used with one of the following receiving units Type E16URX Type E16URQ This manual refers exclusively to the transmitting unit the installation warnings are given in the receiving unit manual
10. frequency change process With the transmitter unit ON flashing green LED press the STOP button N B During the work frequency changing process the receiving unit loses radioelectric Press the START button within connection with the transmitting 2 4 seconds from the activation unit After starting some of STOP and release seconds may be necessary to reset connection therefore keep the START button pressed for about 8 10 Turn the STOP button in the seconds 3 direction indicated and repeat the power on and starting procedure MANUAL SELECTION MODE A radio remote control operating in MANUAL selection mode can operate at a specific frequency In order to set the frequency selected the dip switch on the transmitter and receiver units must be set To activate this means of operation contact authorisedAutec personnel Page 11 LIE16PU1 autec 8 SETTINGS DIP SWITCH ON RADIO MODULE The eight dip switches on the transmitter module are for programming various functions and setting the operating frequency The dip switches must be programmed with the battery removed from the transmitting unit and can be done only by authorised personnel The transmitter unit switched on The transmitter unit without commands entered never switches off switches off after 7 minutes automatically
11. he led YES diagnostics checks on the receiver unit NO Page 13
12. in a clean dry place 2 remove dust or accumulations of other material from the transmitting unit never use solvents or flammable and corrosive products 3 make sure that the gaskets bellows and the actuator hoods selectors and pushbuttons are whole softand elastic and that the symbols on the panelcan be seen clearly 4 make sure that thebattery seat is always clean 5 make sure that thebattery contacts are clean 6 check for signs ofdamage SERVICE When it is necessary to carry out special maintenance radio remote control repair and replacement of damaged or faulty parts do not contact anyone other than our Assistance Service In order to make the intervention faster and more reliable please help us identify the radio remote control correctly and completely by giving the serial number the purchase date given on the guarantee description of the problem found the address and telephone number of the place where the radio remote control is being used the name of the person to be contacted the name of the company that supplied the radio remote control Before calling the Assistance technicians it is advisable to make sure that the given instructions have been followed correctly SCRAPPING When scrapping entrust the radio remote control to the separate scrap collecting services in the user country Page 8 LIE16PU1 autec 6 OPERATION OF VEGAE TRANSMITTING UNIT LED SIGNALS TYPE
13. n the starting keyswitch is inserted ONLY SWITCH ON OR USE the transmitter unit when starting work improper use could be hazardous NEVER SWITCH ON OR USE the transmitter unit in closed spaces with the machine not in sight or outside the typical range of action 4 WARNINGS FOR USE VISUALLY FOLLOW all movements of the machine and its load remaining inside a typical range of action of the machine THE OPERATOR MUST SWITCH OFF the transmitter unit when work is interrupted Avoid leaving the load suspended in the air even when changing the battery PAY ATTENTION to the entire work area Press the STOP button in case of hazard autec BE POSITIONED in a way that permits him to see the machine radio remote control system and above all the load in the best possible way Before using the radio remote control ALWAYS MAKE SURE that the STOP pushbutton can be properly moved PRESS immediately the STOP button in case of hazard Page 7 LIE16PU1 autec 5 WARNINGS FOR MAINTENANCE ENSURE Any THAT THE BATTERY faults should HAS BEEN REMOVED be repaired by FROM THE TRANSMIT authorised Autec TING UNIT BEFORE a personnel using CARRYING OUT ANY original Autec MAINTENANCE spare parts WORK only No particular maintenance needs to be carried out on the transmitting unit but the following should be done in order to always keep it reliable and safe 1 always store the unit
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