- Columbia Machine
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1. Dimensions Table B PowerFlex 70 Frames Output Power Frame Size 208 240V AC Input 400 480V AC Input 600V AC Input kW HP Not IP66 Not IP66 Not IP66 ND HD ND HD Filtered Filtered 4X 12 Filtered Filtered 4X 12 Filtered Filtered 4X 12 0 37 0 25 0 5 0 33 A B B A B B A B 0 75 0 55 1 0 75 JA B B A B B A B 15 11 2 1 5 B B B A B B A B 22 15 3 2 B B B B B B B B 4 3 5 3 C D B B B B B 5 5 4 7 5 5 D D C D C D 7 5 5 5 10 75 D D C D C D 11 75 15 10 D D D D D D 15 11 20 15 E E D D D D 18 5 15 25 20 E E D D D D 22 18 5 30 25 D D D D 30 22 40 30 E E E E 37 30 50 40 E E E E Figure 1 PowerFlex 70 Frames A E IP20 66 NEMA Type 1 4X 12 Flange Mount gt r C gt lt A x C gt al A A r IE TR Mt MI J wi d i Ell il B il W aaa i B E ZU B Fi See fal z i r p 4EWF Dimensions are in millimeters and inches Weight Frame A B C D E F kg Ibs IP20 NEMA Type 1 A 122 4 4 82 225 7 8 89 179 8 7 08 94 22. co 15 156 161 162 Current Lmt Val Defines the current limit value when Current Lmt Sel Cur Lim Val PWM Frequency Sets the carrier frequency for the PWM output Drive derating may occur at higher carrier frequencies For derating information refer to the PowerFlex Reference Manual publication PFLEX RMO001 Stop Mode A Stop Mode B Active stop mode Stop Mode A is active unless Stop Mode BJ is selected by inputs 1 When using options 1 or 2 refer to the Attention statements at DC Brake Level Stop Brk Mode A Stop Brk Mode B See description above Bus Reg Mode A Bus Reg Mode B Sets the method and sequence of the DC bus regulator voltage Choices are dynamic brake frequency adjust or both Sequence is determined by programming or digital input to the terminal block Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both these parameters must be set to either option 2 3 or 4 Refer to the Attention statement on page 2 for important information on bus regulation Default English 13 Rated Amps x 1 5 Equation approximates default value Min Max Drive Rating Based Units Default 0 1 Amps 4 kHz Min Max 2 3 4 5 6 7 8 9 10 kHz Units Default Default Options Default Options 2 4 8 12 kHz 1kHz Ramp Coast 1 0 0 Coast 1 Ramp 2 Ramp to Hold 3
3. e the drive 1 SV Economize Important FVC Vector mode requires 2 Custom V Hz autotuning of the motor both coupled 3 Fan Pmp V I i and uncoupled to the load 4 FVC Vector 1 Enhanced firmware 2 001 amp later PowerFlex 70 Adjustable Frequency AC Drive Quick Start English 11 MOTOR CONTROL File B SPEED COMMAND File C Torq Attributes Spd Mode amp Limits 08 e Autotune Default 3 Calculate Provides a manual or automatic method Options 0 Ready 062 for setting IR Voltage Drop and Flux 1 Static Tune Current Ref which affect sensorless 2 Rotate Tune vector performance Valid only when 3 Calculate parameter 53 is set to Sensrls Vect or SV Economize Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop and Flux Current Ref Static Tune 1 A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed
4. NOT Run Contacts shown in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed These inputs outputs are dependent on a number of parameters See Related Parameters Differential Isolation External source must be less than 10V with respect to PE Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Analog output current is only available with Enhanced Control drives English 8 PowerFlex 70 Adjustable Frequency AC Drive Quick Start 1 0 Wiring Examples Be Ss Input Output Connection Example co Potentiometer Speed Ref A Sel Analog In 1 090 10k Ohm Pot Potentiometer Joystick Ds Recommended 2k Ohm minimum 14 320 Joystick 15 to 10V Input aT 327 100k ohm input lt 9 22 9 2 9 impedance 2 poi duh 361 366 Analog Input Speed Ref A Sel Analog In 2 Bipolar Bipolar Unipolar Voltage 10V Unipolar 0 to 10V 100k ohm impedance 4 20 mA 100 ohm impedance Analog Digital Output 0 to 10V Output Can drive a 2k Ohm load 25 mA short circuit current lim
5. by a rotational test for the best possible automatic setting of Flux Current Ref A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or A equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop and Flux Current Ref Speed Mode Default Sets the method of speed regulation Options Open Loop 121 Open Loop thru Slip Comp 138 Process PI Feedback Select Default Open Loop 0 0 1 2 0 Selects the source for motor speed Options 0 Open Loop feedback Note that all selections are 1 Slip Comp available when using Process PI 2 Reserved Open Loop 0 no encoder is present 3 Encoder and slip compensation is not needed 4 Reserved Slip Comp 1 tight speed control is 5 Simulator needed and encoder is not present Encoder 3 an encoder is present Simulator 5 Simulates a motor f
6. Modes Drive Memory Digital Outputs Tor o hin fee Slip Comp Power Loss Diagnostics ae per Hertz Process PI Faults Comm Control Speed Feedback Speed Regulator Alarms e a Owners Enhanced Control Only Security Frequently Used Parameters 041 Motor NP Volts Default Drive Rating Based Set to the motor nameplate rated volts Min Max 0 0 Rated Volts Units 0 1 VAC 042 Motor NP FLA Default Drive Rating Based 047 9 Set to the motor nameplate rated full load Min Max 0 0 Rated Amps x 2 048 amps Units 0 1 Amps 045 Motor NP Power Default Drive Rating Based 046 Set to the motor nameplate rated power Min Max 0 00 100 00 a NU 0 00 412 48 S Units 0 01 kW HP See Mtr NP Pwr Units A 046 Mtr NP Pwr Units Default Drive Rating Based Selects the motor power units to be used Options 0 Horsepower a 1 kiloWatts g 047 Motor OL Hertz Default Motor NP Hz 3 042 S 9 Selects the output frequency below Min Max 0 0 500 0 Hz 220 which the motor operating current is Units 0 1 Hz e derated The motor thermal overload will E generate a fault at lower levels of current 053 BATAC Torque Perf Mode Default 0 Sensrls Vect 062 9 Sets the method of motor torque Options 0 Sensrls Vect 063 production 1 SV Economize 069 2 Custom V Hz 070 z 3 Fan Pmp V Hz T Motor Cntl Sel Default 0 Sensrls Vect E Sets the method of motor control used in Options 0 Sensrls Vect
7. adjust freq portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault however it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes however an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times however a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Note The
8. and Alarms refer to the PowerFlex 70 User Manual Fault Auxiliary Input Motor Overload N n2 No OI CO type Description Auxiliary input interlock is open Internal electronic overload trip Enable Disable with Fault Config 1 Action Check remote wiring An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA OverSpeed Limit SW OverCurrent IR Volts Range FluxAmpsRef Rang 1 Alarm Dig In 1 ConflictA 1 No Type 25 o Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit Drive output current has exceeded the 1ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA See the User Manual for a description of fault types Description Digital input functions are in conflict Combinations marked with a cause an alarm Remove excessive load or overhauling conditions or increase Overspeed Limit Check
9. 3 71 211 6 8 33 5 8 0 23 2 71 6 0 B 171 7 6 76 234 6 9 24 179 8 7 08 122 7 4 83 220 2 8 67 5 8 0 23 3 60 7 9 C 185 0 7 28 300 0 11 81 179 8 7 08 137 6 5 42 285 6 11 25 5 8 0 23 6 89 15 2 D 219 9 8 66 350 0 13 78 179 8 7 08 169 0 6 65 335 6 13 21 5 8 0 23 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 IP66 NEMA Type 4X 12 B 171 7 6 76 239 8 9 44 203 3 8 00 122 7 4 83 220 2 8 67 5 8 0 23 3 61 8 0 D 219 9 8 66 350 0 13 78 210 7 8 29 169 0 6 65 335 6 13 21 5 8 0 23 9 13 20 1 E 280 3 11 04 555 8 21 88 219 8 8 65 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 Flange Mount A 156 0 6 14 225 8 8 89 178 6 7 03 123 0 4 84 55 6 2 19 l 2 71 6 0 B 205 2 8 08 234 6 9 24 178 6 7 03 123 0 4 84 55 6 2 19 3 60 7 9 C 219 0 8 62 300 0 11 81 178 6 7 03 123 0 4 84 55 6 2 19 6 89 15 2 D 248 4 9 78 350 0 13 78 178 6 7 03 123 0 4 84 556 219 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 117 2 4 61 89 9 354 18 60 41 0 1 Weights include HIM and Standard 1 0 English 6 PowerFlex 70 Adjustable Frequency AC Drive Quick Start SEE Wire the Drive Wire Recommendations Min Insulation Type Wire Type s Description Rating Power Standard
10. 361 362 363 364 365 366 Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel Selects the function for the digital inputs When Digital Inx Sel is set to option 2 Clear Faults the Stop button cannot be used to clear a fault condition 2 3 2 1 _ Speed Sel 1 3 0 Reference A 1 Reference B 0 Preset Speed 2 1 Preset Speed 3 0 Preset Speed 4 1 Preset Speed 5 0 Preset Speed 6 1 Preset Speed 7 OOOO 10O naO To access Preset Speed 1 set Speed Ref A Sel or Speed Ref B Sel to Preset Speed 1 9 3 2 1 _ Spd Trq Sel1 3 0 JO 0 Zero Torque 0 JO 1 Spd Reg 0 0 Torque Reg 0 1 1 Min Spd Trq 1 JO 0 Max Spd Trq 1 0 1 SumSpd Itq 1 1 O Absolute 1 1 Zero Trq Enhanced Control Drives Only 5 Enhanced Firmware V2 001 and later Opening an Enable input will cause the motor to coast to stop ignoring any programmed Stop modes A dedicated hardware enable input is available via a jumper selection Refer to the User Manual for further information Auto Manual Refer to the User Manualfor details Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm a C e input Default Default Default Default Default Default Options Auto Manual Speed Sel 1 Spe
11. 600V 90 C 194 F e Four tinned copper 1 XHHW2 RHW 2 conductors with XLPE Anixter insulation B209500 B209507 Belden e Copper braid aluminum foil 29501 29507 or combination shield and equivalent tinned copper drain wire e PVC jacket Signal Standard Belden 8760 9460 or 0 750 mm7 18 AWG twisted 300V 1 2 3 Analog 1 0 equiv pair 100 shield with drain 75 90 degrees Belden 8770 or equiv 0 750 mm 18AWG 3 C 167 194 cond shielded for remote pot degrees F only Digital O Shielded Multi conductor shielded 0 750 mm 18AWG 3 300V 1 2 3 cable such as Belden conductor shielded 60 degrees C 8770 or equiv 140 degrees F 1 2 shielded wire may not be necessary but is always recommended 3 Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot If the wires are short and contained within a cabinet which has no sensitive circuits the use of l O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise Terminal Block Specifications Wire Size Range J Torque Name Frame Description Maximum Minimum Maximum Recommended Power Terminal A B amp Inputpowerand 3 5 mm 0 3mm2 10 66 N m 0 6 N m Block C motor connections 12 AWG 22 AWG 5 5Ib in 5 Ib in D Inputpowerand 8 4
12. C supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage English 2 gt b bo D PowerFlex 70 Adjustable Frequency AC Drive Quick Start ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC terminal of the Power Terminal Block and the DC test point refer to the User Manual for location The voltage must be zero ATTENTION Configuring an analog input for 0 20mA operation and driving it from a voltage source could cause component damage Verify proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner ATTENTION The
13. DC Brake ATTENTION If a hazard of injury do to movement of equipment or A material exists an auxiliary mechanical braking device must be used Adjust Freq Both Frq 1st 1 4 0 Disabled 1 Adjust Freq 2 Dynamic Brak 3 Both DB 1st 4 Both Frq 1st resistors are not protected External resistor packages must be self protected from over temperature or a protective circuit must be supplied See the PowerFlex 70 User Manual for more information ATTENTION The drive does not offer protection for externally AN mounted brake resistors A risk of fire exists if external braking 147 149 155 156 160 163 English 14 PowerFlex 70 Adjustable Frequency AC Drive Quick Start 163 DB Resistor Type Default 0 Internal Res 161 Selects whether the internal or an 2 None 162 external DB resistor will be used Options 0 Internal Res If a dynamic brake resistor is connected 1 External Res 2 None to the drive Bus Reg Mode A amp B must be set to either option 2 3 or 4 ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Appendix C of the User Manual or equivalent must be supplied ATTENTION Equipment damage may result if a drive mounted internal
14. Quick Start PowerFlex 70 Adjustable Frequency AC Drive When reading this document look for this symbol ETH to guide you through the 5 BASIC STEPS needed to install start up and program the PowerFlex 70 The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 70 information including application considerations and related precautions refer to the following Publication Available PowerFlex 70 User Manual 20A UMOOl on the CD supplied with the drive or PowerFlex Reference Manual PFLEX RMOO1 atwww ab com manuals dr For Allen Bradley Drives Technical Support Title Online at Allen Bradley Drives Technical Support www ab com support abdrives BAJ Read the General Precautions A A ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate A
15. Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20A QS001E EN P February 2005 P N 198682 P05 Supersedes June 2004 Copyright 2005 Rockwell Automation Inc All rights reserved Printed in USA
16. al input conflicts If the STS LED is not flashing green at this point refer to Status Indicators on page 9 Select Start Up method SMART Start or Assisted Start Up Status Indicators Name Color State Description Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow Flashing An inhibit condition exists the drive cannot be started Drive Stopped Check parameter 214 Start Inhibits Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing A fault has occurred Steady A non resettable fault has occurred Refer to the Communication Status of DPI port internal communications if present Adapter User Manual Status of communications module when installed Status of network if connected Status of secondary network if connected English 10 PowerFlex 70 Adjustable Frequency AC Drive Quick Start BAJ Program the Drive Parameter Files amp Groups Metering Spd Mode amp Limits Ramp Rates Direction Config Analog Inputs Drive Data Speed References Load Limits HIM Ref Config Analog Outputs Discrete Speeds Stop Brake Modes MOP Config Digital Inputs Motor Data Speed Trim Restart
17. aximum load 9 24V DC 10 10V Pot Reference m 2 k ohm minimum load Digital Out 1 N O NOT Fault Max Resistive Load Max Inductive Load 380 250V AC 30V DC 250V AC 30V DC 387 12 Digital Out 1 Common 50 VA 60 Watts 25 VA 30 Watts 13 DigitalOuti1_ N C Fault Minimum DC Load een 1 10 uA 10 mV DC 14 Analog In 1 Volts amp Non isolated 0 to 10V 10 bit 100k ohm input 320 15 Analog In 1 Volts Voige impedance 327 16 Analog In 1 Current ut 14 Non isolated 4 20mA 10 bit 100 ohm input 17 Analog In 1 Current amp 15 impedance 18 AnalogIn 2 Volts Isolated bipolar differential 0 to 10V unipolar 10 19 Analog In 2 Volts Voltage bit or 10V bipolar 10 bit amp sign 100k ohm input Reads impedance 20 Analog In 2 Current Value at 18 solated 4 20mA 10 bit amp sign 100 ohm input 21 Analog In 2 Current uid impedance 22 10V Pot Common 2 0 to 10V 10 bit 10k ohm 2k ohm minimum load 1340 Analog Out Volts Output O to 20mA 10 bit 400 ohm maximum load 344 Analog Out Current Freq Referenced to chassis ground 23 Analog Out Volts Common if internal 10V supply terminal 10 is Analog Out Current used pply 24 Digital Out2 N 0 Run See description at No s 11 13 380 25 Digital Out 2 Common 387 26 Digital Out 2 N C
18. ed Sel 2 Speed Sel 3 Not Used Enable 9 Clear Faults Aux Fault Stop CF Start 10 Fwd Reverse Run Run Forward Run Reverse Jog 9 Jog1 9 Jog Forward Jog Reverse Stop Mode B Bus Reg Md B Speed Sel 1 32 Auto Manual 9 Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc 12 MOP Dec 2 Exel Link PI Enable PI Hold PI Reset Reserved Precharge En 412 Spd Tig Sel1 3 6 Jog 2 Pl Invert Reserved UserSet Sel1 2 9 Run Level 12 RunFwd Lever X12 RunRev Lever 12 Run w Comm 9X2 9 10 Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Including 3 wire selections will cause a type 2 alarm 11 A Dig In ConflictB alarm will occur if a Start input is programmed without a Stop Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in 2 wire Refer to the User Manual for information on resolving this type of conflict 12 Refer to Option Definitions in the User Manual English 15 100 156 162 096 140 194 380 124 English 16 PowerFlex 70 Adjustable Frequency AC Drive Quick Start Troubleshooting Abbreviated Fault amp Alarm Listing For a complete listing of Faults
19. for excess load improper DC boost setting DC brake volts set too high Re enter motor nameplate data 1 Reprogram Motor NP FLA with the correct motor nameplate value Repeat Autotune mv will Acc2 Dec2 Jog Jog Fwd Jog Rev Fwd Rev Accel 2 Acc2 Dec2 amp Decel 2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd Rev PowerFlex 70 Adjustable Frequency AC Drive Quick Start English 17 Alarm Dig In ConflictB Dig In ContlictC Description A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a 7 and will cause an alarm oo No amp Type Start Stop CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Rev Start Jl Jn Ji Jii Stop CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd dh E Rev amp ET 19 More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B 1 See User Manual for a description of alarm types Manually Clearing Faults Step Key s 1 Press Esc to acknowled
20. ge the fault The fault information will be removed so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power e Set parameter 240 Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Br hlstrae 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific
21. installer is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance e PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regarding harmonic emissions can be found in the PowerFlex Reference Manual t CE Certification testing has not been completed for 600 Volt class drives English 4 PowerFlex 70 Adjustable Frequency AC Drive Quick Start Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 2 6 Standard PowerFlex 70 CE compatible Drive Review important precautions attention statements throughout this manual before installing drive Grounding as described on page 1 5 of the User Manual Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation All shielded cables should terminate with the proper shielded connector Conditions in Table A Table A PowerFlex 70 EN61800 3 EMC Compatibility Second Environment a Restrict Motor Internal First Env
22. ironment 5 Cable to Filter External Input Restricted Drive Description 40 m 131 ft Option Filter Ferrite Distribution A Drive Only v v with any Comm Option v v with Remote I O v v v B Drive Only v v with any Comm Option v v Prius om I with Remote I O v v v C Drive Only v D with any Comm Option v E with Remote I O v v 1 Input cables through a Ferrite Core Frames A B and C Fair Rite 2643102002 or equivalent Frames D and E Fair Rite 2643251002 or equivalent Mount the Drive Minimum Requirements Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive In addition inlet air temperature must not EJ Maximum i 3 E exceed the product specification Surrounding Air Temperature Enclosure Rating Temperature Range Open Type IP 20 NEMA Type 1 amp Flange Mount 0 50 C 32 122 F IP54 IP 66 amp NEMA Type 4X 12 0 40 C 32 104 F Important Some drives are equipped with an adhesive label on the top of the chassis Removing the adhesive label from the drive changes the NEMA enclosure rating from Type 1 Enclosed to Open Type PowerFlex 70 Adjustable Frequency AC Drive Quick Start English 5
23. it A A 2 Wire Control 24V DC Input Digital In2 Sel Run 361 Non Reversing Internal Supply External Supply LM Requires 2 wire functions only Digital Int Sell Using 3 wire selec Stop Run 6 tions will cause a type 2 alarm 24V Common iy fL 3 Wire Control 24V DC Input Digital Int Sel Stop CF Digital In2 Sel Start Requires 3 wire Internal Supply External Supply functions only Digital In1 Sel Using 2 wire selec tions will cause a type 2 alarm OQ 00000 24V Common NO I L Refer to the Attention statement on page 2 for important bipolar wiring information Important Programming inputs for 2 wire control deactivates all HIM Start buttons 3 Examples show hardware wiring only Refer to page 7 for parameters that must be adjusted If desired a User Supplied 24V DC power source can be used Refer to the External example PowerFlex 70 Adjustable Frequency AC Drive Quick Start English 9 BAJI Start Up Check List O O O O Bop 1 Verify input supply voltage Check output wiring Check control wiring Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or the drive will not start Refer to Troubleshooting Abbreviated Fault amp Alarm Listing on page 16 for a list of potential digit
24. ixed speed command value In bipolar mode direction is commanded by the sign of the reference Accel Time 1 Accel Time 2 Sets the rate of accel for all speed increases Max Speed Accel Time Decel Time 1 Decel Time 2 Sets the rate of decel for all speed decreases Max Speed Decel Time Accel Rate Decel Rate Default Options Default 2 Analog In 2 1 Analog In 1 2 Analog In 2 Reserved 9 MOP Level 10 Reserved 11 Preset Spd1 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 Preset Spd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 Reserved 22 DPI Port 5 23 Reserved 30 HighRes Ref Maximum Speed Min Max Maximum Speed Units Default 0 1 Hz 0 0 Hz Min Max Maximum Speed Units Default 0 1 Hz 5 0 Hz 10 0 Hz 20 0 Hz 30 0 Hz 40 0 Hz 50 0 Hz 60 0 Hz Min Max Maximum Speed Units Default 0 1 Hz 10 0 Secs 10 0 Secs Min Max 0 1 3600 0 Secs Units Default 0 1 Secs 10 0 Secs 10 0 Secs Min Max 0 1 3600 0 Secs Units 0 1 Secs 002 091 thru 093 101 thru 107 117 thru 120 192 thru 194 213 272 273 320 361 thru 366 081 090 093 142 143 146 361 thru 366 140 141 146 361 thru 366 PowerFlex 70 Adjustable Frequency AC Drive Quick Start Load Limits 14
25. mm 0 8mm 17N m 14N m motor connections 8 AWG 18 AWG 15 lb in 12 Ib in E Input power and 25 0 mm 2 5 mm 2 71N m 2 71 N m motor connections 3 AWG 14 AWG 24 Ib in 24 Ib in 1 0 Terminal All Signal amp control 1 5mm 0 05 mm 0 55 N m 10 5 N m Block connections 16 AWG 30 AWG 4 9 Ib in 4 4 Ib in SHLD Terminal All Terminating point 16N m 1 6N m for wiring shields 14 Ib in 14 Ib in 1 Maximum minimum sizes that the terminal block will accept these are not recommendations Power amp Ground Wiring Li L2 3 PE PE T1 12 13 DC BRK Required Input Fusin Required Branch Circuit Disconnect e O C ec PowerFlex 70 Adjustable Frequency AC Drive Quick Start English 7 Standard and Enhanced Control I O Terminal Block Se Oo S88 Ss No Signal S Description 258 1 Digital In 1 Stop CF 11 2 mA 24V DC 361 Cun Clear 49V minimum on state 366 Eo uui iia ie iei Eun DC not suitable for 115V m mportant Use only hot suitable for 3 Digital In3 Auto Man AC circuitry 4 Digital In 4 Speed Sel 1 inputs can be wired as sink or source See page 8 5 Digital In 5 Speed Sel 2 6 DigitalIn 6 Speed Sel 3 7 24V Common Drive supplied power for Digital In1 6 inputs 8 Digital In Common L See examples on page 8 150mA m
26. or testing drive operation amp interface check 081 Minimum Speed Default 0 0 Hz 092 Sets the low limit for speed reference Min Max 0 0 Maximum Speed 095 after scaling is applied Refer to Units 0 1 Hz parameter 083 Overspeed Limit 082 Maximum Speed Default 50 0 or 60 0 Hz 055 Sets the high limit for speed reference Dependent on voltage 083 after scaling is applied Refer to class 091 parameter 083 Overspeed Limit Min Max 5 0 400 0 Hz n 5 0 500 0 Hz ISI Units 0 0 Hz English 12 SPEED COMMAND File C Speed References Ramp Rates 090 09 092 140 141 142 143 PowerFlex 70 Adjustable Frequency AC Drive Quick Start Speed Ref A Sel Selects the source of the speed reference to the drive unless Speed Ref B Sel or Preset Speed 1 7 is selected For more information on selecting a speed reference source refer to the PowerFlex 70 User Manual Speed Reference Control 1 See Appendix B of the User Manual for DPI port locations 2 Enhanced Control Drives Only Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Provides an internal f
27. resistor is installed and this parameter is set to External Res Thermal protection for the internal resistor will be disabled resulting in possible device damage 169 Flying Start En Default 0 Disabled 170 e eo Ss 3 Enables disables the function which Options 0 Disabled x reconnects to a spinning motor at actual 1 Enabled E RPM when a start command is issued rc 201 Language Default 0 Not Selected Selects the display language when using Options 0 Not Selected m an LCD HIM This parameter is not 1 English om functional with an LED HIM 2 Fran ais m E 3 Espa ol 4 Italiano a 5 Deutsch Eo 6 Reserved 7 Portugu s 8 9 Reserved 10 Nederlands 322 Analog In 1 Hi Default 10 000 Volt 091 325 Analog In 2 Hi 10 000 Volt 092 Sets the highest input value to the analog Min Max 4 000 20 000 mA SEIZE gt input x scaling block 0 000 20 000 mA MEH 2 10 000V Pd o 0 000 10 000V 5 3 Units 0 001 mA e Ez 0 001 Volt Fy 9 323 Analog In 1 Lo Default 0 000 Volt 091 P 326 Analog In 2 Lo 0 000 Volt 092 ES Sets the lowest input value to the analog Min Max 4 000 20 000 mA input x scaling block 0 000 10 000V No 323 Units 10 000V No 326 0 000 10 000V 0 001 mA 0 001 Volt z N LE E a gt 9 o N E E a PowerFlex 70 Adjustable Frequency AC Drive Quick Start
28. se faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur PowerFlex 70 Adjustable Frequency AC Drive Quick Start English 3 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manuals CE Declarations of Conformity are available online at http www ab com certification ce docs Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e Ifthe adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio interference if used in a residential or domestic environment The
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