170101UK Blackheat Installation Manual.book - Hurll Nu-Way
Contents
1. 15 Figure 21 Double Linear General Assembly Overview 17 Figure 22 Double Linear Layout Overview 18 Figure 23 U Tube Assembly Overview 27 Figure 24 U Tube Layout Overview 28 Figure 25 Deleted Figure 26 Typical Manifold Layout Linear and U Tube Configuration 36 Figure 27 U Tube Horizontal 48 Figure 28 U Tube Angle Mounted 49 Figure 29 LI ar_ uuu u asss asasaqaaaaa sawaka 49 Figure 30 Individual Flue Connection Detail 51 Figure 31 Flue Connection Dimensions 51 Figure 32 Fresh Air Intake Spigot 52 Figure 33 Air Supply with Flue Configurations 52 Figure 34 Gas Connection with Stainless Steel Flex Connector a 54 Figure 35 Sequence of Operation Chart 58 Figure 36 Burner Cup Position 61 Figure 37 Linear and U Tube Specifications 74 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL SECTION 1 HEATER SAFETY Your Safety is Important to Us This symbol is used throughout the manual to notify you of possible fire electrical or burn hazards Please pay special attention when reading and following2. SECTION 3 CLEARANCES TO COMBUSTIBLES NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters 4 Add 60 mm clearance to uncovered U tube FIGURE 15 U TUBE OPPOSITE 45 TILT 1500 1650 1650 1860 1960 2040 2110 2160 560 560 560 560 560 560 560 560 A A 5 D D D D 3 2 a lt D o lt D ca ca co co ca co co ca ane A 200 200 200 250 250 275 300 300 B 1370 1530 1530 1630 1780 1830 1880 1930 C D FIGURE 16 U TUBE PROTECTIVE GRILLE s 5 5 5 BsB 5I5 1515 A r LO LO o LO LO o Aio gz z S 2 EZ me co co co co ca co ca ca lt B gt D gt A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 17 U TUBE VENTING ra gt gt ip gt D s N N c c Lo Radiant tubes co co co co co co ca ca E 1000 1000 1000 1000 1000 1000 1000 1000 F 500 500 500 500 500 500 500 500 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL SECTION 4 MAJOR COMPONENT DESCRIPTIONS Burner Tube Burner show
3. 37 18 4 Suspension Specifications 72 9 2 Fan ASSemMDIy saana 37 18 5 Controls Specifications 72 9 3 Linear amp U Tube Fan Installation 38 18 6 Linear Heater crvenica 73 9 4 Double Linear Fan Installation 38 18 7 Double Linear Heater 73 18 8 U Tube Heater sisirin 73 18 9 Burner Specifications 74 SECTION 10 Optional Heater Accessories 41 10 1 Reflector Side Extension Installation 42 Installation notes and information specific to Australia 10 2 U Tube Cover Installation 43 and New Zealand are highlighted in this manual as per 10 3 Decorative Grille Installation 44 these shaded text boxes 10 4 Protective Grille Installation 45 Certain items in the manual have been deleted as EF 10 5 Sports Hall Guard Installation 46 and Multiburner appliances are not available as standard 10 6 Undershield Installation 47 off the shelf units 10 7 Wall MOUNTING seare dissin ennan 48 Roberts Gordon LLC 2012 All rights reserved No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photoco
4. EMC FILTER AN BURNER L NEON T AUTOMATIC CONTROL UNIT EARTH STUD 9900 brown white 1 ELECTRODE I GAS VALVE iii sense Optional Volt Free Connecter Dotted line wires are an option 46 yellow 467 r brown oa1 Volt Free blue om Relay 7 yellow P Sannectol ooo o o ooooo Roberts Gordon LLC www rg inc com Printed in U S A P N 91031401 Rev H Internal Wiring Label 3 of 75 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL SECTION 2 INSTALLER RESPONSIBILITY To install the heater as well as the gas and electrical supplies in accordance with applicable specifications and codes Roberts Gordon recommends the installer contact a local Building Inspector or Fire Marshal for guidance To use the information given in a layout drawing and in the manual together with the cited codes and regulations to perform the installation To install the heater in accordance with the clear ances to combustibles To furnish all needed materials not furnished as standard equipment To plan location of supports To provide access to burners for servicing on all sides for burner removal To provide the owner with a copy of this installation operation and service manual To never use heater as support for a ladder or other access equipment and never hang or suspend any thing from heater To ensure there is adequate air circulation around the heater and to supply air for combustion
5. components have sharp edges To prevent injury the use of work gloves is recommended The use of gloves will also prevent the transfer of body oils from the hands to the surface of the reflector Before installation check that the local distribution conditions nature of gas and pressure and adjustment of the appliance are compatible For additional copies of the Installation Operation andService Manual please contact Roberts Gordon LLC 1 1 Manpower Requirements To prevent personal injury and damage to the heater two persons will be required for installation 1 2 Safety Labels and Their Placement Product safety signs or labels should be replaced by the product user when they are no longer legible Contact Roberts Gordon for obtaining replacement signs or labels See Page 2 Figure 1 through Page 3 Figure 2 Fan Burner Fan Burner Label fan Blackheat Side Panel Figure 2 Top Panel Label Placement SECTION 1 HEATER SAFETY Top Panel Inside Door Description Part Number Gas Connection Label 91018126 Internal Wiring Label 91031401 AWARNING Fire Hazard Tighten and install gas hose fittings to connect gas supply according to example below Gas hose can crack when twisted Gas hose moves during normal operation Use only 1000 mm long connector of 1 2 or 3 4 nominal ID Failure to follow these instructions can result in death injury or property damage
6. CORRECT POSITIONS jhut Off Valve must be parallel to burner rit Io 80 mm dispacement shown or the cold condition This displacement ay reduce when the system is fired 80mm max displ Shut Of vate Vertical Stainless Steel Flexible Connector Included With Gas Hose g as shown kf supplied by Roberts Gordon 1000 mmLong Minimum Bend Radius 140 mm 7 Gas Supply Pipe Heater Movement Heater Movement Bex Line Connector 545 mm minimum asy 48 Alternate Positions Flexible Gas Hose okay 1000 mm length Side View Side View INCORRECT POSITIONS Heater Movement h Heater Movement Heater Movement Heater Movement 2009 Roberts Gordon LLC www rg inc com Printed in the U S A P N 91018126 Orig Gas Connection Label INTERNAL WIRING DIAGRAM Dotted line wires are an option FAN r brown 2 1 Lockout Indicator SOCKET 4 roo blue 2 Connector m N blue I E 1 PRESSURE LHi H viack SWITCH tot white ra yellow po black T N pus l G o Et P sreen yellows i 1 sp L brown to FAN L 230 V 50 Hz bleck NEONO MAINS IN iat Ne SOCKET 0000060 00000
7. bow shackles 13 of 75 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL Figure 19 Linear General Assembly Overview uayeaH l6uis 404 Ajquiessy ue jodg J PIM A RY yoddns sojayay B6uildnoo L re ka Jabuey 10429442H pue qnl Q DON gt lt qn Jeuing aBeyoey dwe eqny SS XX 2 1O199l J ti SS P a af deo pug 109424 14 of 74
8. in the Installation Operation and Service Manual Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces on the tag 4 of 74 2 2 Corrosive Chemicals A CAUTION Product Damage Hazard Do not use heater in area containing corrosive chemicals Refer to appropriate Material Safety Data Sheets MSDS Failure to follow these instructions can result in product damage Roberts Gordon cannot be responsible for ensuring that all appropriate safety measures are undertaken prior to installation this is entirely the responsibility of the installer It is essential that the contractor the sub contractor or the owner identifies the presence of combustible materials corrosive chemicals or halogenated hydrocarbons anywhere in the premises Halogenated Hydrocarbons are a family of chemical compounds characterized by the presence of halogen elements fluorine chlorine bromine etc These com pounds are frequently used in refrigerants cleaning agents solvents etc If these compounds enter the air supply of the burner the lifespan of the heater compo nents will be greatly reduced An outside air supply must be provided to the burners whenever the presence of these compounds is suspected Warranty will be invalid if the heater is exposed to halogenated hydrocarbons 2 3 National Standards and Applicable Codes All appliances must be installed in accorda
9. the warnings in these sections Installation service and annual inspection of heater must be done by a registered installer contractor qualified in the installation and service of gas fired heating equipment Read this manual carefully before installation operation or service of this equipment This heater is designed for heating nonresidential indoor spaces Do not install in residential spaces These instructions the layout drawing local codes and ordinances and applicable standards that apply to gas piping electrical wiring venting etc must be thoroughly understood before proceeding with the installation Protective gear is to be worn during installation operation and service Thin sheet metal parts such as the reflector portion of the heater and the various venting Figure 1 Side and Back Panel Label Placement Blackheat by ROBERTSGORDON Logo Label Model No Gas Type Serial No Appliance Type Category Gas Pressure at Manifold Orifice Size Normal Input Rating Net Calorific Value Min Input Rating Net Calorific Value Country of Destination Electrical Rating Year of 0063 Production ROBERTSGORDON PIN 91031300 UK Rev A Rating Plate Label Back Panel Part Number 91033200 91033300 91031300 Description Logo Label Fan Burner Label Rating Plate Label 2 of 74
10. wo LO So gt s N N D M O c q D m oo ea oo oo oo fo oo oo oo ea ea ea x A 150 150 150 150 150 150 200 200 Goer p B 890 970 970 1020 1170 1220 1280 1330 Y C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 9 UNDERSHIELD i v na na na na na c co c A wo Oo oO wo O O wo LO N N D oo ot D TI o x x oo oo oo oo oo oo oo oo oo oo ea faa ea A 150 150 150 150 150 150 DAN B 990 1020 1270 1270 1370 1400 Y C 840 965 1120 1120 1220 1270 D 990 1020 1270 1270 1370 1400 When installed in the first 6 m Not for use on EF models FIGURE 10 LINEAR amp DOUBLE LINEAR VENTING _ na na na na na c O oo O oo LO 5 LO m N r N LO mM cO on lt lt LO TE EE T Radiant tubes m ca co ca co ca m ca ea ca ea ea co E 1000 1000 1000 1000 1000 1000 1000 1000 F 500 500 500 500 500 500 500 500 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL 3 3 Clearance Data U Tube NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters 4 Add 60 mm clearance to
11. 0ST BH35ST BH35ST BH40ST BH40ST BH45ST BH45ST BH50ST BHSOST O72XXXXX Burner Assembly Input and Fuel Varies BH15ST BH20ST 07260001 Fan Package XP 1 07260002 Fan Package XP2 07260003 Fan Package XP 3 03051100 Burner Tube 100 mm x 3048 mm 91409408 Tube 100 mm x 3048 mm S5127W Fan Tube 100 mm x 3048 mm with 3048 mm Swirler S5134W Fan Tube 100 mm x 3048 mm with 2134 mm Swirler 01329600 Standard Coupling Assembly 01329700 Coupling Lock i 02750303 Reflector Aluminium 2439 mm 027503SS Reflector Stainless Steel 2439 mm Optional 02750800 Reflector End Cap Aluminium 027508SH Reflector End Cap Stainless Optional 03090100 Tube and Reflector Hanger CO PO N CW A po N By N N Hl N N By N N 01318901 Tube Clamp Package including Nut Washer amp Bolt lt ae x re x at 91908004 Wire Form 94320812 Screw 8 x 3 4 3 9mm x 19mm goes with 03050000 03050000 Reflector Support Strap E0007576 Bow Shackle Co N PN wo O wo O on on on on o o 91107720 U Clip Package 20 Pieces PVC coating must be removed prior to installation Some models may receive S hooks P N 91907302 or spring hooks P N 919003300 rather than
12. 200 B 590 640 640 690 820 860 890 1020 C 1660 1810 1810 1960 2110 2160 2210 2320 D 590 640 640 690 820 860 890 1020 FIGURE 6 LINEAR amp DOUBLE LINEAR 45 MOUNT R aa aa na na na N N A 2 23 ss 8 amp 8 8288 8 e B y So m co m co m co m co m co co co co A 200 200 200 250 250 275 300 300 ee ee s B 200 200 200 200 200 200 200 200 Y C 1500 1660 1660 1860 1960 2030 2110 2160 D 1370 1520 1520 1630 1750 1820 1880 2000 SECTION 3 CLEARANCES TO COMBUSTIBLES NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters FIGURE 7 LINEAR amp DOUBLE LINEAR 2 FOOT DECO GRILLE NA wna wma na wna p e A 7 to O oo V O o lo O LO KJ AQ A tO c N st Te Y II m m m m m m m m m m m m m A 150 150 150 150 150 150 200 200 lt B ko B 890 970 970 1020 1170 1220 1280 1330 Y C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 8 LINEAR amp DOUBLE LINEAR PROTECTIVE GRILLE A na na na na na c co c A wo oOo oO wo O
13. ECTION 15 Servicing Instructions 61 7 1 U Tube Standard Parts List 25 15 1 Annual Procedure 61 7 2 U Tube Hanger Placement 29 15 2 Component Removal 61 7 3 Burner Tube and Fan Tube Installation 29 15 3 Maintenance Checklist 62 7 4 U Tube Support Bracket Assembly SECTION 16 Troubleshooting 64 Installation ccann 30 16 1 Troubleshooting Flow Chart 7 5 Coupling and Tube Assemblb 31 Linear Double Linear and U Tube 65 7 6 Tube Installation uuu Uu u uuu 32 7 7 U Tube Installation 32 16 3 Manifold Gas Pressure Setting 69 7 8 Reflector Installation 33 SECTION 17 Replacement Parts 70 SECTION 18 Specifications 72 Section 8 and pages 35 36 and 40 are deleted 18 1 Material Specifications 72 18 2 Heater Specifications 72 SECTION 9 Burner amp Fan Installation 37 18 3 Venting Specifications 72 9 1 Burner Installation
14. FOR YOUR SAFETY If you smell gas Open windows DO NOTtry to light any appliance DO NOT use electrical switches DO NOT use any telephone in your building Extinguish any open flame Leave the building Immediately call your local gas supplier after leaving the building Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department A WARNING RO SS BERTS GORDON Ser Blachheat VACUUM ASSISTED LINEAR DOUBLE LINEAR amp U TUBE GAS FIRED RADIANT TUBE HEATING SYSTEMS INSTALLATION OPERATION amp SERVICE MANUAL Fire Hazard vapors the minimum requiredciear BH1SUT BH15ST BH30DL aii combustibles away from BH20 UT BH20ST BH40DL Some objects will catch fire or explode BH25UT BH25ST BH50DL when placed close to heater BH30 UT BH30ST BH60DL r aean a arona 4 f f a BH40UT BH40ST BH45UT BH45ST BH50UT BH50ST A WARNING Installer Improper installation adjustment alteration service Please take the time to read and understand or maintenance can result in death injury or these instructions prior to any installation property damage Read the installation operation Installer must give a copy of this manual to the owner and service manual thoroughly before installing or Owner servicing this equipment Keep this manual in a safe place in order to provide Installation must be done by a registered installer your serviceman wit
15. be 55 3 2 Clearance Data Linear and Double Linear 6 13 2 Typical External Wiring Diagram 3 3 Clearance Data U Tube 8 Double Linear Option 1 55 SECTION 4 Major Component Descriptione 10 13 3 Typical External Wiring Diagram SECTION 5 General Suspension Details 11 Double Linear Option 2 56 SECTION 6 Linear amp Double Linear Heater Installation 13 6 1 Linear Standard Parts List 13 13 5 Internal Wiring Diagram 57 6 2 Double Linear Standard Parts List 16 SECTION 14 Operation 58 6 3 Burner Tube Installation 19 14 1 Heater Lockout Indication Optional 58 6 4 Coupling and Tube Assemblb 19 14 2 IgSIRg u tus ins uuu EE 59 6 5 Tube Clamp Package Installation 21 6 6 Reflector Installation 22 14 4 System Checks 59 6 7 Double Linear Tee Installation 14 5 User InSUuCUONS UU aaa akswaa 59 for double linear heaters only 24 SECTION 7 U Tube Heater Installation 25 S
16. h necessary information contractor qualified in the installation and service of gas fired heating equipment or your gas supplier C HURLL NU WAY PTY LTD 14 Aristoc Road GLEN WAVERLEY VIC 3150 1300 556 380 www hnw com au NU WAY ENERGY NZ Pty Ltd Unit 6 123 Cryers Road EAST TAMAKI NZ 64 9 273 6524 www nuwayenergy co nz AGA APPROVAL 6399 G TABLE OF CONTENTS SECTION 1 Heater Safety 2 SECTION 11 Venting 50 1 1 Manpower Requirements 2 11 1 General Venting Requirements 50 1 2 Safety Labels and Their Placement 2 11 2 Ventilation Requirements 50 SECTION 2 Installer Responsibility 4 11 3 Outside Combustion Air Supply 51 2 1 Low Level User Instructions 4 11 4 Common Duct 52 2 2 Corrosive Chemicals 4 SECTION 12 Gas Piping 53 2 3 National Standards and Applicable Codes 4 SECTION 13 Wiring 55 SECTION 3 Clearances to Combustibles 5 13 1 Typical External Wiring Diagram 3 1 Required Clearances to Combustibles 5 Linear or U Tu
17. n with Tube Gasket Reflector Must be installed with the Aluminium or flame observation window Stainless Steel facing down Alternate overlap as shown on overview Minimum overlap is 160 mm Tube Supplied in 3 000 mm lengths Heat treated aluminised tube Burner tube is always the first supplied in 3 000 mm lengths tube after the burner 10 of 74 Tube and Reflector Hanger s with Clamp Package OS Position this hanger no more w s gt than 100 mm away from the J burner assembly Tube and Reflector Hanger Suspend system from these hangers Form amp 8 x 3 4 3 9 x 19mm Reflector Support Strap Wire D Assembly U Tube U Support Bracket Fan Tube with Internal Swirler Supplied in 3 000 mm lengths Fan tube is always the last tube on the heater where the fan is attached The swirler is welded to the inside of the tube end Coupling Assembly with Lock Reflector End Cap Punch out center section to accommodate tube Fan Assembly Includes Flange Fan Assembly is attached to the last section of heat exchanger tubing Fan Tube Fan Flange Assembly and Screws Adjuster Bow Shackle SECTION 5 GENERAL SUSPENSION DETAILS A WARNING Severe Injury Hazard Secure burner to burner tube with bolts and lockwashers Hang heater with materials with a minimum working load of 75 Ibs 33 kg Failure to follow these instructions can result in death injury or pro
18. nce with the latest revision of the applicable standards and national codes This refers also to the electric gas and venting installation Note Additional standards for installations in public garages aircraft hangars etc may be applicable ALL INSTALLATIONS These appliances shall be installed by suitably qualified personnel in accordance with the requirements of AS5601 2010 or later edition this appliance manual and any other codes or standards which may apply to the application EXTERNAL INSTALLATION Appliances may be installed in external non residential areas such as patios and under eaves provided clearances from combustibles and minimum mounting heights are complied with and that the appliances are protected from rain and not subject to wind speeds in excess of 15 kph All external applications shall be approved for suitability by the by the appliance manufacturer or their representative SECTION 3 CLEARANCES TO COMBUSTIBLES A WARNING Fire Hazard Keep all flammable objects liquids and vapors the minimum required clearances to combustibles away from heater Some objects will catch fire or explode when placed close to heater Failure to follow these instructions can result in death injury or property damage 3 1 Required Clearances to Combustibles Clearances are the required distances that combustible objects must be away from the heater to prevent fire hazards Caution should be used when running the s
19. ouble Linear NOTE 1 All dimensions are from the surfaces of all tubes couplings tees elbows and crosses 2 Clearances B C and D can be reduced by 50 after 7500 mm of tubing downstream from the burner 3 All measurements are in millimeters FIGURE 3 LINEAR amp DOUBLE LINEAR HORIZONTAL MOUNTS l l t _ Sa ka ba bka ba gt b m A rn to O oo lo oo ob LO xe N N LO c O On t LO L L I m m m m m m m m m m m m m A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1280 1330 i C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 4 LINEAR amp DOUBLE LINEAR ONE SIDE REFLECTOR l l Se Ses ms eS BS t 3 m cN r N LO co cO oO nM s s LO m co m co co m co m co co co oO _ A 150 150 150 150 150 150 200 200 C e gt o gt B 230 230 230 230 230 230 230 230 Y C 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 FIGURE 5 LINEAR amp DOUBLE LINEAR TWO SIDE REFLECTORS naa naa na na na N N N wo oo wo oo wo LO mo N amp N LO mM oO on lt lt Lo m co m co m co m co m co co co co A 150 150 150 150 150 150 200
20. perty damage A WARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to follow these instructions can result in injury To ensure your safety and comply with the terms of the warranty all units must be installed in accordance with these instructions The gas or the electrical supply lines must not be used to support the heater Do not locate the gas or electric supply lines directly over the path of the flue products from the heater The heater must be installed in a location that it is readily accessible for servicing The heater must be installed in accordance with clearances to combustibles as indicated in this manual The minimum and maximum gas inlet pressures must be maintained as indicated on the rating plate Typical installation configurations are shown on Page 12 Figure 18 Note Some modles will receive S hooks P N 91907302 or spring hooks P N 91903300 rather than bow shackles SECTION 5 GENERAL SUSPENSION DETAILS 11 of 75 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL Figure 18 Critical Hanger Placement Typical Suspension Details Screw Hook Concrete min Omm Beam Beam Washer Clamp Locknut ms o Washer UL 2 Wood minimum Beam l Turnbuckle not included A i Bow Shackle Front View 45 Angle 100 mm Max De
21. pying recording taping or information storage and retrieval systems without the written permission of Roberts Gordon LLC TABLE OF FIGURES Figure 1 Side and Back Panel Label Placement 2 Figure 2 Top Panel Label Placement 3 Figure 3 Linear amp Double Linear Horizontal Mounts 6 Figure 4 Linear amp Double Linear One Side Reflector 6 Figure 5 Linear amp Double Linear Two Side Reflectors 6 Figure 6 Linear amp Double Linear 45 Mount 6 Figure 7 Linear amp Double Linear 2 Foot Deco Grille 7 Figure 8 Linear amp Double Linear Protective Grille 7 Figure 9 Undershield 7 Figure 10 Linear amp Double Linear Venting 7 Figure 11 U Tube Horizontal Mount 8 Figure 12 U Tube One Side Reflector 8 Figure 13 U Tube Two Side Reflectors 8 Figure 14 U Tube Full 45 Mount 8 Figure 15 U Tube Opposite 45 Tilt 9 Figure 16 U Tube Protective Grille 9 Figure 17 U Tube Venting 9 Figure 18 Critical Hanger Placement 12 Figure 19 Linear General Assembly Overview 14 Figure 20 Linear Layout Overview
22. required clearances from the heater to the combusti bles Signs must be posted adjacent to the heater thermostat In the absence of a thermostat signs must be posted in a conspicuous location SECTION 3 CLEARANCES TO COMBUSTIBLES Consult local Building Inspector Fire Insurance Carrier or other authorities for approval of proposed installation when there is a possibility of exposure to combustible airborne materials or vapours Hang heater in accordance to the minimum suspension requirements on Page 73 Section 18 6 through Section 18 8 If the radiant tubes must pass through the building structure be sure that adequate sleeving and fire stop is installed to prevent scorching and or fire hazard ALL INSTALLATIONS Appliances shall be installed by suitably qualified personnel in accordance with the requirements of AS 5601 2010 or later this appliance manual and any other applicable codes and regulations EXTERNAL INSTALLATION Appliances may be installed in external non residential areas such as patios and under eaves provided clearances from combustibles and minimum mounting heights are complied with and that the appliances are protected from rain and not subject to wind speeds in excess of 15 kph All external applications shall be approved for suitability by the by the appliance manufacturer or their representative 5 of 75 BLACKHEAT INSTALLATION OPERATION AND SERVICE MANUAL 3 2 Clearance Data Linear and D
23. scription Part Number Burner Tube 03051100 Bow Shackle E0007576 Tube Reflector Hanger 03090100 Suspension chain and roof fittings are not supplied as standard equipment Chain shall be minimum 5mm standard steel link chain For suspension angles other than those shown additional chain supports may be required 12 of 74 SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION SECTION 6 LINEAR amp DOUBLE LINEAR HEATER INSTALLATION A WARNING Cut Pinch Hazard Wear protective gear during installation operation and service Edges are sharp Failure to follow these instructions can result in injury 6 1 Linear Standard Parts List The figures in this section provide a general overview of component placement in a BLACKHEAT Linear and Double Linear system The location of some components such as supports and couplings is crucial for proper installation Assemble the heater components as shown on Page 14 Figure 19 For optional reflector configurations for linear heaters see Page 6 Figure 3 through Page 7 Figure 10 Install appropriate suspension hardware beam clamps chain or rod at predetermined locations Adjustments of chain length will provide uniform pitch If any step is unclear please contact Roberts Gordon at 44 0 121 506 7700 Australia contact 1300 556 380 or 61 3 8561 1600 New Zealand contact 64 9 274 5111 Part No Description BH25ST BH25ST BH30ST BH3
24. uncovered U tube FIGURE 11 U TUBE HORIZONTAL MOUNT A 5 5 gt gt gt 5 5 5 A o Lo e LO LO LO 1 N N c lt iT T x x co co co co co co ca ca age Lass A 150 150 150 150 150 150 200 200 B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 12 U TUBE ONE SIDE REFLECTOR A A D D D D 5 D D D i E 2 R p i 2 co ca ca co co co co ca s gt l ko A 150 150 150 150 150 150 200 200 B 230 230 230 230 230 230 230 230 C 1580 1760 1760 1930 2090 2130 2160 2240 D 1200 1380 1380 1500 1660 1710 1760 1860 FIGURE 13 U TUBE TWO SIDE REFLECTORS A z 5 5 5 5 5 5 5 5 A Te IO IO IO 4 3 N N c cO lt lt Te x ca co ca co ca co co ca os l ko A 150 150 150 150 150 150 200 200 B 590 640 640 690 820 860 890 1020 C 1660 1810 1810 1960 2110 2160 2210 2320 D 590 640 640 690 820 860 890 1020 FIGURE 14 U TUBE FULL 45 MOUNT A 5 5 5 5 5 5 5 5 in e Tr ID ID e N N c c LO x es co co co ea ea co co co A 200 200 200 200 200 200 200 200 B 200 200 200 200 200 200 200 200 C C 1500 1650 1650 1860 1960 2040 2110 2160 D 1070 1170 1170 1320 1550 1620 1680 1780
25. ventilation and distribution in accordance with local codes To safely and adequately install heater using materi als with a minimal working load of 33 kg To ensure the heater is placed in an approved application 2 1 Low Level User Instructions In all situations clearances to combustibles must be maintained Signs should be posted in storage areas to specify the maximum stacking height of items placed below heater to maintain required clearances to combustibles Minimum clearances must be maintained from vehicles parked below the heater Caution should be used when running the system near combustible materials such as wood paper rubber etc Consideration should be given to partitions storage racks hoists building construction etc A laminated wall tag is available for the heater as a permanent reminder of the safety instructions and the importance of the required clearances to combustibles Please contact Roberts Gordon or your ROBERTS GORDON independent distributor to obtain the wall tag Affix the tag by peeling off the backing of the adhesive strips on the rear surface and position the tag on a wall near the heater e g thermostat or ROBERTS GORDON Controller A copy of the wall tag P N 91037912 is illustrated on the back cover This copy of the wall tag can be affixed on the wall near the heater Know your model number and installed configuration Model number and installed configuration are found on the burner and
26. ystem near combustibles Combustibles are materials which may catch on fire and include common items such as wood paper rubber fabric etc Maintain clearances to combustibles at all times for safety Clearances for all heater models are located on Page 6 Figure 3 through Page 9 Figure 17 in this manual Check the clearances on each burner for the model heater being installed to make sure the product is suitable for your application and the clearances are maintained Read and follow the safety guidelines below e Keep petrol or other combustible materials including flammable objects liquids dust or vapours away from this heater or any other appliance The stated clearances to combustibles represents a surface temperature of 32 C 90 F above room tem perature Building materials with a low heat tolerance such as plastics vinyl siding canvas tri ply etc may be subject to degradation at lower temperatures It is the installer s responsibility to assure that adja cent materials are protected from degradation Maintain clearances from heat sensitive equipment and workstations Maintain clearances from vehicles parked below the heater Maintain clearances from swinging and overhead doors overhead cranes vehicle lifts partitions stor age racks hoists building construction etc In locations used for the storage of combustible mate rials signs must be posted to specify the maximum permissible stacking height to maintain
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