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User Manual Monitor Series

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1. OVERHEAD Ca LE TIONAL SIDE BRODI Monitor Series PB 4100031 Rev B 09 11 Page 7 PowerBoss Inc Copyright 2011 PowerBoss DECLARATION CONFORMITY CE DECLARATION OF CONFORMITY D EG Konformitatserklarung entsprechend der EG Richtlinie 2006 42 EG MONITOR 82 0 OR 8 EC Declaration of Conformity according to Directive 2006 42 EC F D claration de conformit pour la CEE conforme 1 directive de la CEE 2006 42 CEE Dichiarazione CE di Conformita ai sensi della direttiva CEE 2006 42 E CEE Declaraci n de Conformidad seg n la normativa de la 2006 42 CE PowerBoss Inc erkl ren in alleiniger Verantwortung da das Produkt declare under our sole responsibility that the product d clarons sous notre seule responsabilit que le produit Dichiara sotto la propria responsabilit che il prodotto declaramos bajo responsibilidad propia que el producto Machine Monitor 82 LP 3333677 Monitor 82 DSL 3332502 D auf das sich diese Erkl rung bezieht den einschl gigen grundlegenden Sicherheits und Ge sundheitsanforderungen der EG Richtlinie 2006 42 EG sowie den Anforderungen gem 2004 108 EG entspricht Zur sachgerechten Umsetzung der in den EG Richtlinien genannten Sicherheits und Ge sundheitsanforderungen wurde n folgende Norm en und oder technische Spezifikation en herange zogen GB to which this declaration relates corr
2. 55 LUBRICATION POINTS 55 Steering Fork Assembly and Steering Link Ball JOIS 2252222480484484 hades Re ua 55 Steering Cylinder oss iss sese 56 Latches osa cua titeni 6 tr 3 6 eee 56 HYDRAULICS 57 Filling The Fluid Reseivoir 57 Hydraulic Fluid Viscosity Specifications 57 Maintaining Hydraulic Oil Cooler Efficiency 57 Changing The Hydraulic Fluid 58 Changing The Hydraulic Fluid Filter 58 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 SWEEP AND CYLINDRICAL SWEEP SCRUB COMPONENTS usuyasa d 59 Broom Door Flap Inspection 59 Broom Door Flap Replacement and Adjustment 59 Cylindrical Sweep Scrub Brush Pattern Check 60 Cylindrical Sweep Scrub Brush Height oci MC p 61 Cylindrical sweep Scrub Brush Taper ae b2 RP RE EAT A 62 Cylindrical Sweep Scrub Brush Replacement 63 Side Broom Angle Adjustment 64 Side Broom Height Wear Adjustment 65 Side Broom Lift Cable Adjustment 66 Side Broom Replacement 66 DISC SCRUB amp WATER PICK UP COMPONENTS 67 Disc Scrub Brush Replacement 67 Scrub head Gauge Adjustment 67 Scrubhead Adjustment 68 Page 13 Po vverBoss he Power of Clear PowerBoss TABLE OF CON
3. 2700 Ibs 1225 3000 Ibs 1361 kg Minimum U turn 96 inch 244 101 inch 256 5 cm Page 6 SWEEPING SYSTEM 82 amp 82 Europe 90 Sweep path 42 inch 107 48 inch 122 cm Sweep Path W side broom 54 inch 137 cm 60 inch 152 cm Cylindrical Scrub brush 42 inch 107 cm 48 inch 122 cm Side broom optional optional Hopper type manual dump manual dump Hopper volume DOUE 6 cu ft Hopper load capacity 200 Ibs 91 kg 250 Ibs 113 kg SCRUBBING SYSTEM Scrub 42 inch 107 cm 48 inch 122 cm Scrub deck pressure 300 Ibs 136 kg 300 Ibs 136 kg Brush speed 250 2 222222223 250 rpm Solution tank capacity 68 gal 257 L 100 gal 378 5 L Recovery tank capacity 65gal 246L 100 gal 378 5 L Squeegee width 44 inch 112 50 inch 127 cm Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TECHNICAL SPECIFICATIONS PowerBoss 1 IDTH OPTIONAL IDE PRODO
4. 17 MONITOR 82 io sx ax prx PH REX Ra 8 IMPORTANT SAFETY INSTRUCTIONS 17 FOR SAFETY DURING OPERATION 17 FEATURES cet god Ek ap d de uA CR 15 FOR SAFETY WHEN SERVICING OR MAINTAINING AIR MOVING SYSTEM 15 MACHINE 18 ERGONOMICS SYSTEM 15 SAFETY SYMBOLS 18 DEBRIS HANDLING SYSTEM 15 SAFETY DECALS 19 DRIVE TRAIN SYSTEM 15 CHASSIS SYSTEM 15 BASIC POWERBOSS SAFETY 22 Page 10 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TABLE OF CONTENTS PowerBoss MACHINE 25 SWEEPING AND SCRUBBING CONTROLS 31 BASIC OPERATING CONTROLS AND INDICATORS 25 BROOM CONTROL LEVER si ca x ek x Re 31 IGNITION SWITCH 25 CYLINDRICAL SWEEP SCRUB BRUSH 31 HORN lassa dues odes bad aude facades 25 OPTIONAL SIDE BROOM HANDLE 31 LIGHT SWITOH ERE EE Ed 25 SCRUB HEAD SWITCH 33 RARE Re usa 25 SCRUB DECK GAUGE 33 ENGINE COOLANT TEMPERATURE GAUGE 25 SQUEEGEE SMWITGH 33 FUEL LEVEL GAUGE cs ba knees 25 PRESOAK SWITCH a d acid adc do road 33 ENGINE
5. Remove the metal strap the two back up strips and the outer squeegee blade Page 72 3 Turn the side ends of the squeegee blade 180 or turn the rubber upside down to expose an unused edge Reposition the blade on the pins of the squeegee frame Reposition the first back up strip using the top holes Reposition the second back up strip using the bottom holes Reposition the metal strap and reattach the two outer knobs Attach the clamp straps at the center being careful not to bunch the blade NOTE Replace the back up strips only if they lose their elasticity Main Squeegee Tool Removal All machines are equipped with auto squeegee lift To remove the squeegee tool proceed as follows 1 2 Engage the parking brake and chock the wheels Lower squeegee amp pull the pin at the rear of the squeegee tool Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss 3 Remove the knobs at the square lift arms supports 4 Disconnect the vacuum hose from the squeegee 5 Lift the supports up off the pins on the squeegee frames and slide the squeegee away from the machine Main Squeegee Tool Installation 1 Atthe back of the machine push the squeegee under the machine into position 2 Attach the lift arms to the supports onto the pins on the squeegee frame 3 On each side of the squeegee attach the hand knobs one on each side to the sque
6. Clean ENGINE OIL PRESSURE The engine oil pressure gauge ranges from 0 psi to 60 psi A reading below 7 psi indicates problems which may result in damage to the engine VOLTMETER AMP GAUGE A battery gauge is used on LP amp Gasoline units It indicates the voltage being sent to the battery by the alternator 13 5v is normal An Amp Gauge is used on diesel units It indicates a charge or discharge of current to the battery THROTTLE DIESEL The throttle adjusts the engine speed from idle to the operating speed 1 Press the button and pull the throttle out for normal operation to ensure proper broom speed 2 Press the button and push the throttle in for idle speed Page 26 MACHINE OPERATION MURPHY SWITCH DIESEL ONLY In the event that the engine water temperature rises above 226 degrees or oil pressure drops below 7 psi this switch will pop out and shut the engine off CAUTION When the Murphy switch is tripped it indicates a service issue that requires maintenance Please refer to TROUBLESHOOTING on page 77 Do not attempt to restart the engine GLOW PLUG BUTTON DIESEL ONLY The glow plug button when depressed will aid in cold starting The diesel V1505 is equipped with 4 glow plugs The ignition switch must be turned to the IGN position before pressing the glow plug button Press and hold the glow plug button for 10 to 20 seconds before starting the engine Monitor Series PB 4100031 Rev B 0
7. OIL PRESSURE 26 CYLINDRICAL SCRUB BRUSH SWITCH 33 VOLTMETER AMP GAUGE 26 SOLUTION LEVER 33 THROTTLE DIESEL 26 SOLUTION TANK EMPTY INDICATOR 33 MURPHY SWITCH DIESEL ONLY 26 RECOVERY TANK FULL INDICATOR 33 GLOW PLUG BUTTON DIESEL ONLY 26 IMPELLER LEVER 24322284 89424 33 PARKING 28 OPERATING PROCEDURES 34 BRAKE heen eee be eia ded 28 PRE OPERATION CHECKS 34 SEAT ADJUSTMENT 28 SIARITING 6 6 dd c oe d ee ape he pare ed 34 THROTTLE GAS AND LP 28 Gasoline or LP Power Unifs 34 CHECK ENGINE INDICATOR GAS AND LP ONLY 28 Diesel Power Units Ju u coner 2222221243222 35 Monitor Series PB 4100031 Rev B 09 11 Page 11 PowerBoss Inc Copyright 2011 Power of Clean TABLE OF CONTENTS PowerBoss TRAVELING FORWARD OR BACKWARDS 35 FONI 255256 bedded puedes 35 2292 256255552455 dy 35 SLOWING AND STOPPING 35 SWEEPING AND SCRUBBING 36 Operating the Scrub Brushes 36 Starting Solution Flow 36 Lower The 36 REMOVING AND DUMPING 37 FILLING THE SOLUTIO
8. Operation Manual Is Read And Understood Decals directly attached to various parts of the unit Unless Authorized And Trained are highly visible safety reminders which should In Areas With Flammable Or Explosive Conditions Without Adequate Ventilation be read and observed Make sure the decals are replaced if they become illegible or damaged Do Not Use Flammable Cleaning Materials inspect Vehicle For Fuel Leakage Drive Slowly Inclines And Slippery Surfaces Do Not Power Dump Hopper Unless Vehicle Is On A Level Surface Before Leaving Vehicle Lock Parking Brake Stop Engine And Remove Key Monitor Series PB 4100031 Rev B 09 11 Page 19 PowerBoss Inc Copyright 2011 Power Boss SAFETY INFORMATION Power of Clean Located the shroud of the radiator Located at the Impeller Part Number 301733 Part Number 301729 Ad WARNING Ad WARNING Keep Hands Away From Vacuum Fan Inlet When Engine 15 Running Keep Away From Engine Fan Monitor Series PB 4100031 Rev B 09 11 Page 20 PowerBoss Inc Copyright 2011 SAFETY INFORMATION PowerBoss Power of Clear Located on the shroud of the radiator Located on the shroud of the radiator Part Number 301728 Part Number 301730 No Gasoline Keep Away Combustible Or From Fan Flammable Belt Drive Material In This Tank Monitor Series PB 4100031 Rev B 09 11 Page 21 PowerBoss Inc Copyright 2011 PowerBoss SAFETY INFORMATI
9. PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 8 1 2 REF OR 9 1 4 REF Align the holes in the lift arms with the hole in the scrub deck on both sides Adjust by rotating the lift arm to move in or out on the rod end Attach the lift arm to the scrub deck on both sides using the screws washers and lock nuts Tighten the lock nut securing the rod ends to the lift arms both sides Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 12 13 14 Po wersoss 10 Close scrub doors put the parking brake on Turn scrub deck on and press the brake and forward pedals until the scrub deck turns on Shut scrub deck off and raise the scrub deck Move the unit far enough to look at pattern created on the floor it should have three uniform circles CORRECT BRUSH PATTERN INCORRECT BRUSH PATTERN INCORRECT BRUSH PATTERN If not readjust scrub deck If pattern is ok open scrub doors and reinstall squeegee blades and hitch pins on both sides Close scrub doors Page 69 vverBoss Wer DOSS PREVENTATIVE MAINTENANCE MAIN SQUEEGEE COMPONENTS Checking and Adjusting the Rear Main Squeegee Flare NOTE Perform step 16 before proceeding to il 2 Turn the machine off and engage the parking brake 3 Open the access doors to the disc scrub brushes 4 Locate amp remove the pull pins for the side squeegees remove the side squeegees 5 Lo
10. Problems with spark plugs ignition points Review engine manual at back of ignition coil ignition switch carburetor this manual for maintenance and Regulator wiring harness troubleshooting procedures Tank valve not fully opened Open the valve slowly NOTE On machines with LPG Fuel tank type does not match fuel supply Use the correct tank type for the fuel fuel also check the following supply Fuel tank and lines are covered with frost Open shut off valve slowly to 1 4 open start Defective vacuum lock off Replace or repair Monitor Series PB 4100031 Rev B 09 11 Page 77 PowerBoss Inc Copyright 2011 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Engine overheats Low coolant level Supply coolant Fan blade installed incorrect Reinstall pusher type fan NOTE If coolant loss has not Cl d radiat Flush radiator occurred check for malfunction 3919101 of the temperature sending unit Loose fan belt Tighten belt Defective thermostat Replace thermostat PowerBoss moves slowly Parking brake is on Release brake or does not move Directional control pedal jammed damaged or Clear jam or adjust linkage not adjusted properly Tow valve in tow position Move to drive position Low hydraulic fluid level Add hydraulic fluid Hydraulic fluid temperature too high and too Use the proper weight oil for the thin caused by excessive load climbing high operati
11. air filter elements Air pressure should be 100 psi or less Air Filter Inspection 1 After you clean the air filter elements check the elements for holes by passing a light bulb inside it Air Filter Installation 1 Wipe out the air cleaner housing with a damp cloth Be sure all dirt is removed 2 Install the cleaned replacement filter elements so that the fins are at the far end of the housing Be careful not to damage the fins 3 Replace the rubber plug in the dust cup Page 50 PREVENTATIVE MAINTENANCE 4 Replace dust cup being sure embossed word top on cup is positioned correctly up Tighten the ring clamp or retaining clips Check the condition of intake hoses and clamps Close engine cover ELECTRICAL SYSTEM Battery Cleaning 1 Combine baking soda and water in a strong solution Brush the solution over the battery top including terminals and cable clamps Make sure the solution does not enter the battery Using a wire brush clean the terminal posts and cable clamps Apply a thin coating of petroleum jelly to the terminals and cable clamps Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss Battery Replacement 4 CAUTION Remove the negative battery cable before you remove the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury 1 Disconnect the negati
12. by positioning the three drive pins into the pilot holes of the drive plate Lift and rotate the broom until the broom retainer bar springs into the locked position Check to make sure all thee drive pins are properly engaged Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss DISC SCRUB amp WATER PICK UP COMPONENTS Never attempt to perform any service on the equipment or components until the machine is OFF the parking brake is LOCKED and the wheels are CHOCKED Disc Scrub Brush Replacement The Power Dive scrub brush features a quick release mechanism which enables the operator to remove the brush in seconds NOTE Brushes should be replaced when the bristles are less than 1 2 12 77 mm long 1 Raise the scrub head 2 Turn the scrub brush by hand until the brush locking spring is accessible 3 Squeeze the ends of the locking spring using a downward motion and the brush will release from the driver Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 4 Install the new brush by positioning the socket in the brush with the driver the on the scrub motor 5 Liftthe brush until the brush retainer springs over the driver locking it into position 6 Check to make sure that the brush is properly engaged Scrub head Gauge Adjustment 1 Raise the scrub head to the full UP position 2 Locate the linkage attached to the frame above the scr
13. days Two hour cap Through engine manufacturer See section 3 of warranty manual for engine warranty exceptions Based upon dealer s certification status Extended Warranty MUST be signed up within 30 days of delivery to End User Dealer has 1Year from Receiving Machine to Sign up extended Warranty Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column All above labor and travel reimbursed at 65 or 75 of the published shop rate Monitor Series PB 4100031 Rev B 09 11 Page 87 PowerBoss Inc Copyright 2011 The Power of Clean The Power of Clean PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities PowerBoss lnc 175 Anderson Street P O Box 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com A Member Of The Hako Group
14. page 4 Depress Fwd Rev pedal just enough to turn on brush motor 5 Allow about 45 seconds for the brush to operate then deactivate the brush motor and raise the brush Main Broom Test Pattern 2 5 08 cm Page 60 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE Cylindrical Sweep Scrub Brush Height Adjustment 1 Turn the machine off and lock the parking brake 2 Press the cylindrical scrub brush switch to the on position NOTE The adjustment knob is located in the engine compartment on the broom rod pivot 3 Turn the broom adjusting knob clockwise one eighth turn to free the wing nut 4 Tum the wing nut counter clockwise to allow space for adjustment 5 Make a lower or higher adjustment with the knob as required 6 Retighten the wing nut 7 Repeat the cylindrical sweep scrub brush pattern check to see that the broom is properly adjusted Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PowerBoss he Power of Clean Page 61 PowerBoss PREVENTATIVE MAINTENANCE Cylindrical sweep Scrub Brush Taper Adjustment NOTE It is not usually necessary to perform this adjustment However if the main broom Correct Taper Pattern adjustment test shows a pattern that is tapered in length one end is wider than the other perform the procedures which follow 1 Locate the hex shaped adjustment bar on the left rear wall of the broom chamb
15. 9 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PovwerBoss he Power of Clean THROTTLE VOLTMETER ENGINE OIL DIESEL AMP GAUGE PRESSURE ENGINE COOLANT Ay TEMPERATURE I 2 GAUGE lt li u LIGHT SWITCH GLOW PLUG 5 BUTTON HOUR HORN FUEL LEVEL 4j IGNITION GAUGE y SWITCH MURPHY Te gt gt DIRECTION CONTROL PARKING _ l J j L PEDAU BRAKE PEDAL 7 TEL SEAT DIESEL ENGINE CONTROL AND INDICATOR LOCATIONS ADJUSTMENT Monitor Series PB 4100031 Rev B 09 11 Page 27 PowerBoss Inc Copyright 2011 vverBoss Power of Clean MACHINE OPERATION PARKING BRAKE The throttle should be in the IDLE turtle position The hand brake is engaged by lifting up on the lever when starting the engine and immediately before The parking brake operates the mechanical drum shutdown brakes on the front two wheels The throttle should be in the RUN rabbit position during normal operation to ensure proper broom speed CHECK ENGINE INDICATOR GAS AND LP ONLY The indicator will illuminate in the event that the engine water temperature rises above 226 degrees or oil BRAKE The brake is engaged by pressing down on the pedal itis used for stopping in normal operation of the unit SEAT ADJUSTMENT The drivers seat is adjustable to provide the most comfortable position for the operator The adjustment lever is at
16. Brakes steering and directional controls The floor beneath the machine for signs of fluid leaks Fluid levels should be correct Brakes steering and directional controls should be functioning properly Hoses lines and tanks should be free of damage and leaks 34 MACHINE OPERATION STARTING Gasoline or LP Power Units Before starting the engine sit in the operator s seat and make sure the parking brake is locked 1 Make sure the directional control pedal is in the neutral position 2 Make sure the throttle is in the idle position 3 Turn the ignition key to the start position to the right When the engine starts release the key 4 CAUTION If the engine fails to start do not continue cranking for more than ten seconds Allow the starter motor to cool between attempts 4 Release the parking brake Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PowerBoss Diesel Power Units Before starting the engine sit in the operator s seat and make sure the parking brake is locked 1 Make sure the directional control pedal is in the neutral position 2 Make sure the throttle is in the idle position 3 lfthe engine is cold turn the ignition key to the IGN position and press the Glow plug switch for 15 to 20 seconds 4 If equipped press and hold the Murphy switch then turn the ignition key clockwise to the start position Whe
17. MAINTENANCE CHANGING SOLID TIRES MISCELLANEOUS ADJUSTMENTS NOTE 1 dari follow apply to Anti Static Chain Adjustment Se 39 Each machine is equipped with an anti static chain bolted Front Tire to the back wall of the broom chamber This should 1 Remove the tire from the vehicle by removing remain in contact with the floor at all times Inspect the the five inner lug nuts chain every 200 operating hours Replace if at least one edt nas link does not drag the surface of the floor 3 Press the tire from the rim Latch and Hinge Maintenance 4 Press the large rim half into the new tire Latches and hinges should be inspected after every 500 5 Mount the small rim half and secure with hex hours of use Retighten and oil if necessary head bolts Cables 6 Reinstall the tire on the machine Inspect all cables for wear every 500 hours Rear Tire The rear tire is a special traction rubber compound press on type tire Page 76 Monitor Series PB 4100031 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss TROUBLESHOOTING This section provides information to assist in identifying maintenance trouble and provides possible causes and actions to correct the problem Many of the solution require servicing your machine they can be found in the service manual for you unit Service must be preformed by an approved authorized repair station Engine wil not start or runs roughly after start
18. N 38 DRAINING THE RECOVERY TANK 39 CLEANING THE RECOVERY TANK 40 SQUEEGEE WAND 1 41 BLOWER OPTION Sox Gaus SEE 41 TRANSPORTING THE MACHINE 42 Using a Trailer or Transport Vehicle 42 Pushing the gt 222 22 252 2 42 Page 12 PREVENTATIVE MAINTENANCE 43 INTRODUGTION 43 SCHEDULED MAINTENANCE CHART 44 PREVENTATIVE MAINTENANCE INSTRUCTIONS 48 ENGINE ccs secca ERE 48 Air Intake 48 Check Air Filter Service Indicator 48 Air Filter Element Removal 49 Air Filler Glesnihni cus ose cu RR ERR 50 Air Filter Inspection 50 Air Filter Installation 50 ELECTRICAL SYSTEM iua dou ad ex eR aed 50 Battery Cea lt x don dd E Red 50 Battery Replacement i usa kia sana sis 51 Creuit Breaker c o ded eee eee dees 51 PUGS 28485224 52 FUEL SYSTEM dV 52 Monitor Series 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TABLE OF CONTENTS COOLANT SYSTEM x 2 52280 02 dee 39443544 534 54 Blowing Out Radiator 54 Reverse Flow gt lt 54 LUBRICATION 55 Changing Engine ll
19. ON BASIC POWERBOSS SAFETY PowerBoss sweeper scrubbers should never be operated unless You have read and understand the User Manual Before starting the engine make sure that 1 The operator is trained and authorized to You are securely seated in the operator s seat operate the equipment and The parking brake is locked 2 The equipment is free of malfunctions The directional control pedal is in neutral Malfunctioning equipment should be removed The throttle is in idle from service Hydraulic controls are in the OFF position Keep cigarettes matches and all other flame sources away from the sweeper Gasoline LP During operation gas and diesel fuel are highly flammable Lead Keep your hands and body clear of moving acid batteries are equally dangerous due to the parts highly explosive hydrogen gas they emit Make sure others in the area stay clear of the equipment and moving parts Never attempt to dump debris from a dock or mezzanine Dump from ground level only Page 22 Monitor Series 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 SAFETY INFORMATION PowerBoss When leaving the sweeper unattended During cleaning and maintenance Place the controls in the OFF position Always stop the engine and set the parking Setthe parking brake brake before servicing Shut off the engine Never use detergents or cleansers that are flammable or combustible Never inflate a pneumatic
20. PowerBoss The Power of Clean User Manual Monitor Series _ u u o o PowerBoss Models 82 82 Europe amp 90 Gasoline Lpg amp Diesel PowerBoss Inc A Member Of The Hako Group PB 4100031 Rev B 09 11 PowerBoss PREFACE Thank you for your purchase of the now industry standard for sweepers PowerBoss takes great pride in offering the most dependable reliable and best value in industrial power sweepers and sweeper scrubbers We set the standard Our Publishing Department would like to hear from you If you see any errors omissions or something that needs clarification in this User Manual please let us know We are working hard toward perfection in our corner of the process to bring you the best you can buy Please copy the form below fill out and comment on how you found our catalog Thank you Name Title Company Name Address Country of equipment or model Page 2 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PowerBoss Comments Information is optional Please return to Manager Publishing Department International PowerBoss Inc 175 Anderson Street Aberdeen North Carolina 28315 USA Phone 800 982 7141 Toll Free 910 944 2105 Local E Mail techsupport powerboss com Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Page 3 PowerBoss This is the User Manual for the PowerBoss Monitor Series
21. Sweeper Scrubber This manual covers all Standard Monitor Series machine variations beginning May 2009 We believe this machine will provide excellent service for many years However the best results will be obtained if The machine is operated with reasonable care The machine is maintained regularly per the maintenance schedule provided in the User Manual The machine is maintained with PowerBoss Inc supplied or equivalent parts All right side and left side references to the machine except for engine are determined by facing the direction of forward travel The front of the engine or engine fan faces the rear of the machine Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear Be sure to use equivalent hardware when replacement becomes necessary The Model Serial Number of your machine is shown on the 1 0 name plate This information is needed when contacting Technical Support or when ordering parts The plate is mounted on the console of the machine left of the operator and adjacent the main broom adjustment access door Parts may be ordered by phone fax or e mail from any PowerBoss parts and service center Before ordering parts or supplies be sure to have your machine model number and serial number handy For your convenience Fill out the data block below for future reference Page 4 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copy
22. TENTS MAIN SQUEEGEE COMPONENTS 70 CHANGING SOLID TIRES 525552 21604 76 Checking and Adjusting the Rear Main FEOBE TI N ta t act d dolo d dos 76 PURE 4346006204244 70 Rear Wr be 76 Taming or Replacing the Rear Squeegee Blad 72 MISCELLANEOUS ADJUSTMENTS 76 Main Squeegee Tool Removal Anti Static Chain Adjustment 76 Main Squeegee Tool Installation 13 Latch and Hinge Maintenance 76 Inner Squeegee 73 0 D ETT 76 Auto Squeegee Lift Mechanism 73 LETTERE RTT TU TTE TOIT TOU 74 TROUBLESHOOTING 77 Flap Replacement 74 TROUBLESHOOTING 77 Floor gt cossa bee 74 NOTES 85 Frame Seal Replacement 74 Front Frame 74 WARRANTY 86 Side Frame Seal 74 PARKING BRAKE bk se 75 Adjusting The Parking Brake Cable Length 75 Cable Adjustment for Standard brake 75 Page 14 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PowerBoss FEATURES AIR MOVING SYSTEM Shock mounted hydraulic impeller Engine area shielded from exhaust air ERGONOMICS SYSTEM Room
23. d indicator gradually becomes visible as the air filter elements load with dirt It is not necessary to change the air filter elements until the red indicator reaches the top of the service indicator and locks into position 1 Lift engine cover 2 Inspect air filter service indicator Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss NOTE Air Filter Element Removal 1 The indicator may return to the not visable position when the engine is shut off To check reset indicator and turn on the engine if it locks in visible position again clean or change element AIR FILTER SERVICE Turn off the engine and set the parking brake INDICATOR 2 Liftthe engine cover AIR FILTER 3 Locate the air filter and loosen the retaining J or ELEMENT INNER clamp i 4 Remove the dust cup AIR FILTER 5 Pull the rubber plug out of the dust cup and ELEMENT OUTER empty the contents NOTE The Diesel engine has a wing nut holding the DUST CAP air filter element in place remove the wing nut first 6 Pull the air filter elements out of its housing RETAINING CLAMPS Monitor Series PB 4100031 Rev B 09 11 Page 49 PowerBoss Inc Copyright 2011 vverBoss Power of Clean Air Filter Cleaning 1 Once you have removed the air filter elements empty the dust cup and clean the interior of the air filter housing 2 Use air hose to blow out the
24. den hose replace the plug flammable or combustible Always wear safety auto fill connector and close top door glasses and protective clothing when using or chemicals of any kind Unscrew the smallest 6 inch cap located on the top of the solution tank Fill the tank with cleaning water solution When the tank is full close the door and replace the cap It is recommended to use PowerBoss chemicals which are specially formulated for use in power scrubbers 1 Park the machine on a level area and lock the parking brake 2 Make sure the solution delivery valve is closed via the solution lever 3 Open the top door of the machine and remove the plug the Auto fill Assembly Connect a Page 38 Monitor Series PB 4100031 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PowerBoss AUTO FILL ASSEMBLY RECOVERY TANK Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 ak N SOLUTION TANK DRAINING THE RECOVERY TANK 1 Park the machine on a level surface at an approved drainage site with the left rear of the machine beside the drain access Engage the parking brake Turn the machine OFF Open the left scrub head access door Remove the flexible drain hose from its storage hook Pull out the drain hose for the required reach to the access Place the end of the drain hose on or in the approved drain access Loosen and remove the drain plug Drain the tank compl
25. djustment as the squeegee blade wears PRESOAK SWITCH The presoak switch activates spray nozzles below the engine to wet dirt and dust prior to scrubbing CYLINDRICAL SCRUB BRUSH SWITCH The cylindrical scrub brush switch lowers the cylindrical sweep scrub brush Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 SOLUTION LEVER The solution lever controls the amount of solution applied to the floor Push the lever forward to begin the flow adjusting to the desired amount of flow This is a gravity feed system with a maximum flow of 3 gpm SOLUTION TANK EMPTY INDICATOR The solution tank empty indicator is located on the front of the left side control panel and illuminates when the solution tank is empty RECOVERY TANK FULL INDICATOR The recovery tank full indicator is located on the front of the left side control panel and illuminates when the recovery tank is full IMPELLER LEVER The impeller lever activates and deactivates the vacuum and is located in the upper left corner on the control panel Push the lever forward to the on position to activate the vacuum Pull the lever back to the off position to deactivate the vacuum Vacuum provides suction to the hopper and the squeegee Page 33 vverBoss e Power of Clean OPERATING PROCEDURES PRE OPERATION CHECKS Prior to starting the engine check the following 1 Engine oil level Engine coolant level Fuel level Hydraulic fluid level
26. e forward apply pressure to the front of the pedal increasing pressure to increase speed To propel the machine backward apply pressure to the rear of the pedal To slow or stop the machine move the foot pedal into neutral For emergency stops the foot pedal past neutral and into the opposite position 4 CAUTION Use for emergency stops only Constant use of this braking method may result in damage to the drive components Page 30 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PowerBoss SWEEPING AND SCRUBBING CONTROLS CYLINDRICAL SWEEP SCRUB BRUSH BROOM CONTROL LEVER The cylindrical sweep scrub brush raises and lowers The broom control lever activates or deactivates the automatically with electric actuator that is controlled brooms and scrub brushes The lever is the lever to the the Fwd Rev pedal and the cylindrical sweep scrub left of the instrument panel The lever has two control brush switch located on the console left of the operator iti When not scrubbing the brush switch should be in off positions ition 1 Push the lever forward to the brushes on 55 position This activates the cylindrical scrub OPTIONAL SIDE BROOM HANDLE brush side broom and scrub brushes The side broom handle to the immediate right of the 2 Pull the lever back to the stop at the center of instrument panel raises and lowers the side broom the slot This will deactivat
27. e lever Turn the handle clockwise to increase brake tension NOTE Two or three turns is usually adequate DO NOT OVERTIGHTEN If this adjustment becomes ineffective it will be necessary to adjust the cable length Adjusting The Parking Brake Cable Length 1 Parkthe machine on a level surface and chock the wheels 2 Place the parking brake lever in the OFF position 3 Turn the knurled handle counter clockwise to loosen the tension as far as possible 4 Locate the cable clevis ends for the parking brake cables in the left front wheel well 5 Disconnect the clevis ends from the bar Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 6 T Loosen the jam nuts at the base of the clevis Turn the clevis clockwise three or four complete turns Tighten the jam nuts and re install the clevis ends onto the bar Adjust the knurled handle on the parking brake lever Cable Adjustment for Standard brake 1 Locate the parking brake cable in the top of the left wheel well opening Loosen the locking nut located against the hex bar Thread the cable end into the hex bar If threads are not sufficient for adjustment disconnect the springs move the cable bars to the next adjusting hole on the hex bar and reconnect the springs Retighten the locking nut against the hex bar This adjusts both sets of brake shoes Test the brakes Readjust if necessary Page 75 PowerBoss PREVENTATIVE
28. e out of adjustment Adjust squeegee Solution not being delivered Solution flow valve not functioning Check broom switch amp pressure switches main pump Delivery lines clogged Fwd Rev Pedal not depressed Press pedal Solution valve out of lever adjustment Adjust Page 80 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART Scrubber unit not cleaning the floor Need different type of brush or detergent Use manufacturer s recommended brushes detergent Debris caught in brush drive mechanism Clear obstruction Brushes out of adjustment Adjust Brush motor failure See Hydraulics System Problems Squeegee will not lower Loose or defective squeegee switch on Reconnect wiring or replace switch console Squeegee will not raise in reverse or by console switch NOTE Power At The Waterman Valve Squeegee In The Up Position No Power At Valve Squeegee In Down Position Monitor Series PB 4100031 Rev B 09 11 Page 81 PowerBoss Inc Copyright 2011 PowerBoss TROUBLESHOOTING Sweeper Scrubber unit leaving debris Hydraulic control valve failure Page 82 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TROUBLESHOOTING PowerBoss Hydraulic drive motor failure Hydraulic gear pump failure Damage due to entry of air into hydraulic Maintain correct hydraulic fluid level system in reservoir Keep suction h
29. e the side broom Wh t ing the side b should main broom and scrub brushes Ml od remain the RAISE position NOTE The cylindrical scrub brush side broom To lower the side broom push the handle and disc scrub brushes may be raised or forward to the LOWER position lowered independently Monitor Series PB 4100031 Rev B 09 11 Page 31 PowerBoss Inc Copyright 2011 PowerBoss MACHINE OPERATION BROOM CONTROL LEVER IMPELLER LEVER SOLUTION TANK 2 EMPTY INDICATOR RECOVERY TANK FULL INDICATOR SCRUB DECK GAUGE Sen SIDE BROOM ZA HANDLE SQUEEGEE PURA CYLINDRICAL BRUSH SWITCH SWITCH Er OP g 9 SWEERING AND SCRUBBING CONTROL AND INDICATOR LOCATIONS 5 SOLUTION LEVER SCRUB HEAD SWITCH SWITCH Page 32 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PowerBoss SCRUB HEAD SWITCH The scrub head switch activates an actuator to raise and lower the scrub deck The scrub deck height can be adjusted using the scrub head switch The scrub deck gauge visually indicates the deck height SCRUB DECK GAUGE The scrub deck gauge indicates the position of the scrub deck not the scrub deck pressure on the floor SQUEEGEE SWITCH The squeegee switch raises and lowers the squeegee mechanism The squeegee height is mechanically adjustable and will need a
30. egee frame supports 4 Connect the quick release pin to the squeegee 5 Connect the vacuum hose to the squeegee Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Inner Squeegee Replacement The inner squeegee is a component of the rear squeegee assembly When the squeegee is down locked and the rear squeegee blade is flared check to see if the inner squeegee has become too worn to make proper even contact with the floor 1 Remove the main squeegee tool see removal instructions 2 Remove the nuts on the front of the inner squeegee frame 3 Remove the strap and the inner squeegee rubber 4 Install the new inner squeegee rubber 5 Position the strap and secure with the nuts Auto Squeegee Lift Mechanism Bearing Replacement If any binding occurs in the lift apparatus replace the bushings spacers and fiber glide bearings located on the squeegee lift assembly as necessary NOTE Bent components may cause binding Page 73 vverBoss he Power of Clean HOPPER Flap Replacement Flaps located at the entrance lip of the hopper must be replaced when worn or damaged The flap panels may be replaced separately 1 Parkthe machine on a level surface and engage the parking brake 2 Raise the hopper Turn off the engine 4 Remove the flap retaining angle and worn or damaged flaps 5 Install new flaps 6 Replace the retaining angle Floor Clearance In order to perform pr
31. eps until water flushed from the radiator runs out clear Page 54 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss LUBRICATION Gasoline and LPG Engines Use any SF or SG rated oil meeting API specifications and suited to seasonal temperatures Refer to the Engine Manufacturer s Operator Manual for these specifications Changing Engine Oil 1 Place a drain pan under the lowest end of the engine 2 Remove the drain plug and allow the oil to drain into the pan 3 Remove the used oil filter and replace with a new one 4 Dispose ofthe oil and oil filter in an approved manner 5 Remove the engine oil cap add oil in the amounts listed in the engine manual then secure the cap Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 LUBRICATION POINTS Steering Fork Assembly and Steering Link Ball Joints The steering fork assembly and steering link ball joints must be lubricated every 500 hours with grease The steering fork assembly has 1 grease point and the steering link has two ball joint with one grease point each STEERING LINK BALL JOINT LUBRICATION STEERING FORK Poms ASSEMBLY LUBRICATION POINT Page 55 PowerBoss PREVENTATIVE MAINTENANCE Steering Cylinder Latches amp Hinges The steering cylinder must be lubricated every 500 The hinges and latches of all doors and covers should hours with grease There are two lub
32. er underneath the machine 2 Loosen the retaining bolt on the right side of the hex bar 3 Grasp the hex bar with a wrench and rotate it to raise or lower the left end of the cylindrical scrub brush The right end of the brush remains fixed All adjustments affect the left end of the brush 4 After adjustment re tighten the bolt 5 Repeat the cylindrical sweep scrub brush pattern check to see that the broom is properly adjusted Incorrect Taper Pattern Page 62 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss Cylindrical Sweep Scrub Brush Replacement NOTE Brush should be replaced if bristles worn 1 2 to a length of 1 inch 2 54 cm or less Turn the engine off and lock the parking brake Push the cylindrical scrub brush switch to the off position Open the left broom chamber door the door opposite the driver s seat Remove the knob on the cylindrical brush idler mount Pull the cylindrical brush idler mount straight out to remove Grasp the cylindrical brush by the plastic drive hub pull the brush straight out and clear of the broom chamber Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 T 10 11 Depending on brush condition you can either rotate the old brush end to end and re install it or you can install a new brush Slide the cylindrical brush into the broom chamber and align the brush with the meta
33. esponds to the relevant basic safety and health requirements of the Directive 2006 42 EC and to the requirements of the other relevant Directives 2004 108 EC For the relevant implementation of the safety and health requirements mentioned in the Directives the following standard s and or technical specification s has have been respected Page 8 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 DECLARATION OF CONFORMITY PowerBoss F faisant l objet de la d claration est conforme aux prescriptions fondamentales en mati re de s curit et de sant stipul es dans la Directive de la CEE 2006 42 CEE ainsi qu aux prescriptions des autres Directives de la CEE tablies dans ce domaine 2004 108 CEE Pour mettre en pratique dans les r gles de l art les prescriptions en mati re de s curit et de sant stipul es dans les Directives de la CEE il a t tenu compte de la des norme s et ou de la des sp cification s technique s suivante s I conforme ai requisiti essenziali di sicurezza e di tutela della salute di cui alla Direttiva CEE 2006 42 e sue successive modifiche nonch ai requisiti di cui alle seguenti Direttive CEE 2004 108 Per la verifica della Conformit di cui alle Direttive sopra menzionate sono state consultate le seguen ti Norme Armonizzate EN E al cual se refiere la presente declaraci n corresponde a las exigencias b sicas de la normativa de la CEE 2006 42 CE y referentes a la seguridad y a la
34. etely and reinstall the plug Reposition the drain hose on its storage hook Page 39 PowerBoss MACHINE OPERATION RECOVERY TANK CLEANING THE RECOVERY TANK 9 ACCESS CAP NOTE The Recovery Tank Should Cleaned After Every Shift Position the machine at an approved drain area Engage the parking brake Shut off the machine SOLUTION TANK 6 ea NG Remove the two 9 access caps at the rear of gt the unit 5 Remove the drain hose and position it over the K j approved drain opening SOLUTION TANK G 6 Loosen and remove the drain plug 7 Spray the tank with clean water flushing all sludge out of the access ports 8 Remove the ball and float Rinse and reinstall p 9 Drain the tank completely and reinstall the drain 10 Return the drain hose to the storage hook at left side scrub door area beneath the floor pan RECOVERY TANK uc 11 Replace the 9 access caps removed in step 9 ACCESS CAPS four Page 40 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION SQUEEGEE WAND OPTION This attachment allows the operator to vacuum spills and standing water in areas which the machine cannot maneuver 1 Ut Js N Remove the hose from the squeegee tool Attach the adapter to the squeegee hose Connect the squeegee wand to the adapter Turn on impeller Set the engine at a high speed a
35. l drive hub located at the far side of the broom chamber If a worn brush is being replaced install the new brush by first adjusting the brush arms up to better match the position of the drive hub with the hub on the new brush Once the brush is started onto the drive hubs rotate the brush counterclockwise while pushing lightly against the brush Once the brush is fully engaged replace the idler hub while aligning the seats in the idler hub with the brush s drive hub ears Install the retaining knob and tighten into position Perform a cylindrical scrub brush pattern check and adjust as needed Page 63 PowerBoss PREVENTATIVE MAINTENANCE Side Broom Angle Adjustment The angle adjustment is controlled with a bolt located SSE on the inside of side broom arm assembly 1 Loosen the lock nut 2 Turn adjusting bolt until the broom is at the optimum angle is 6 degrees 3 Tighten the lock nut 14 M T ANGLE NG ADJUSTMENT BOLT Page 64 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PovwerBoss he Power of Clean l 1 Stop the engine and lock the parking brake 2 Position the side broom handle in LOWER position 3 Loosen the side broom adjusting nuts located Side Broom Height Wear Adjustment the exterior of the side br
36. level surface 1 Turn the machine off and lock the parking brake 2 Inspect broom door flaps for wear and damage Flap clearance should 3 18 mm above the floor 3 Worn and damaged flaps should be replaced immediately to maintain proper dust control Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Broom Door Flap Replacement and Adjustment The flaps are attached to the broom doors by a retainer bar hex bolts and nuts To remove the flaps remove the nuts bolts and retainer bar To adjust the flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nuts and bolts Page 59 PowerBoss PREVENTATIVE MAINTENANCE Cylindrical Sweep Scrub Brush Pattern Check NOTE Test time will vary according to the test NOTE Perform this adjustment on a flat smooth surface used on the test surface area to make the 7 Examine the polished pattern made by the broom pattern more visible brush on the test area 2 Set the parking brake and press the cylindrical cylindrical brush 2 5 08 cm wide scrub brush switch to the on position indicates the brush is properly adjusted A 3 Push the broom control lever to the ON position pattern smaller then 2 5 08 cm indicates throttle to the rabbit or tornado position than 2 5 08 cm indicates a need for higher adjustment If pattern is tapered from end to end instead of rectangular see Taper Adjustment on the next
37. ls when parking on inclines 4 CAUTION Use special care when traveling on wet surfaces Page 24 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 SAFETY INFORMATION PowerBoss MACHINE OPERATION BASIC OPERATING CONTROLS AND INDICATORS Location of controls and indicators vary on engine type and options purchase Some of the controls and indicators may not be on you unit IGNITION SWITCH The three position key switch is used to turn the machine s power on and off The ignition switch is located on the right side of the instrument panel next to the horn HORN The horn is activated by pressing the horn button located on the right side of the instrument panel next to the ignition switch Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 LIGHT SWITCH The light switch is located in the upper right of the control panel above the steering wheel The light switch turns on and off the lights HOUR METER The hour meter records the number of hours the machine has been operated providing a helpful guide for performing routine maintenance tasks ENGINE COOLANT TEMPERATURE GAUGE The engine coolant temperature gauge registers the temperature of the engine coolant Temperatures above 220 F indicate an overheating engine FUEL LEVEL GAUGE The fuel gauge indicates the amount of fuel remaining in the tank for gasoline amp diesel units Page 25 PowerBoss Power of
38. more often in dusty conditions T SSCS ELECTRICAL SYSTEM I x emey _ COOLANT SYSTEM x _ DT nspectradiatorfinsandeleanasneeded _ _ x ____ x Page 44 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss SCHEDULED MAINTENANCE CHART DAILY 50 100 200 500 BY MAINTENANCE AREA x S3 Steering Cylinder 2 fittings Lubricate type grease x Steering Fork Assembly 3 fittings grease x Hood Latches amp Hinges Lubricate ype o IMPELLER IMPELLER x Check for hydraulic fluid leaks HYDRAULIC SYSTEM x Check hydraulic reservoir and fill as needed x Replace breather cap filter element T x Replace hydraulic fluid and filter x Check functioning of directional control pedal and adjust as needed x Clean hydraulic fluid strainer in reservoir x Inspect hydraulic oil cooler fins and clean as needed if so equipped x Blow out hydraulic oil cooler fins with compressed air if 50 equipped Monitor Series PB 4100031 Rev B 09 11 Page 45 PowerBoss Inc Copyright 2011 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART SERVICE 0 SWEEPING AND CYLINDRICAL SCRUB COMPONENTS LX broo
39. mp oil cooler fins with compressed air 100 p s i is maximum Page 57 PowerBoss PREVENTATIVE MAINTENANCE Changing The Hydraulic Fluid Changing The Hydraulic Fluid Filter 1 Turn off the engine and engage the parking 1 Turn off the engine and engage the parking brake brake 2 Place a drain pan on the floor below the 2 Unscrew the oil filter cartridge from the mount reservoir and discard in an approved manner 3 Remove the hose and fitting located on the 3 Apply a thin coating of fluid to the seal of a new bottom rear of the reservoir and allow the fluid to filter element drain 4 Thread onto the mount and hand tighten 4 Discard the fluid in an approved manner then 5 Tighten an additional one half turn beyond replace and reinstall the hose and fitting hand tight 5 Remove the filler breather cap located on NOTE Do not over tighten top of the reservoir and fill the reservoir with approved hydraulic fluid NOTE Ten 10 gallons US of fluid are required Check the dipstick to ensure the proper level is achieved T Install the filler breather cap assembly 8 Check the drain plug for leakage 6 Start the machine shut it off then check for leakage Page 58 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss SWEEP AND CYLINDRICAL SWEEP SCRUB COMPONENTS Broom Door Flap Inspection NOTE Perform this inspection when the machine is parked on a
40. ms for wear and remove strings and debris from bristles and drive assembly DT inspect broom skits for wear and adjust or replace asneeded TRoak scrubsbrush T cyinrical scrub brush adjustment test and adjust as needed LX side broom for wear and adjustasnesded Replace cylindrical scrub brush and side brooms as needed Cylindrical scrub brush needs to be replaced if bristles are 1 in length or less Side Broom needs to be replaced if bristles are 3 in length or less HOPPER x inspect the hopper flaps for wear or damage and replace sneedoi x and frame seals for wear or damage Adjust or replace needed STEERING steering oyinderrod ends Px Luycae steering forkassembly cena 46 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA PARKING BRAKE Check for proper functioning and adjust as needed TANKS fx Check squeegee tool and vacuum hose for clogs WHEELS AND TIRES x Visually inspect for wear and damage Repair or replace as needed x Check and tighten lug nuts torque to 100 ft Ibs MISCELLANEOUS x Inspect latches and hinges Tigh
41. n Scrub head is raised by same switch Press to Raise position Page 36 MACHINE OPERATION NOTE The scrub head gauge is a visual indication of the scrub deck position and not the amount of pressure on the floor Starting Solution Flow 6 Push the solution lever forward until the desired amount of solution is applied NOTE This is a gravity feed system Maximum T flow is 3 gpm Turn on the vacuum impeller Push the impeller lever forward to the on position Lower The Squeegee 8 Press the squeegee switch to the Lower Position Drive the machine over the area to be scrubbed Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PowerBoss REMOVING AND DUMPING HOPPER 4 CAUTION The hopper is manually lifted from the frame of the 82 amp 90 Use standard lifting practices when performing this NOTE Early models have a single hopper 1 Grasp the lifting handles the top of hopper 2 Liftupwards approximately 3 0 for hangers to clear frame 3 Pull out and dump in an approve container Reverse method for installation Monitor Series PB 4100031 Rev B 09 11 Page 37 PowerBoss Inc Copyright 2011 PowerBoss MACHINE OPERATION FILLING THE SOLUTION TANK garden hose to the AutoFill Assembly Turn on faucet for clean water solution The water CAUTION will shut off when the proper level is achieved Never use detergents or cleaners that are Disconnect gar
42. n the engine starts release the key and the Murphy switch 4 CAUTION If the engine fails to start do not continue cranking for more than ten seconds Allow the starter motor to cool between attempts 5 Release the parking brake Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TRAVELING FORWARD OR BACKWARDS Forward Apply pressure to the front of the directional control pedal increasing pressure to increase speed Reverse Apply pressure to the rear of the pedal increasing pressure to increase speed Exercise extreme caution when traveling across or turning on grades Do not exceed an 8 grade SLOWING AND STOPPING Allow the directional control pedal to move into neutral The machine will slow and coast to a stop Page 35 vverBoss e Power of Clean SWEEPING AND SCRUBBING 1 If available lower the optional side broom push the handle forward to the LOWER position To activate both scrub brushes and side broom push the broom control lever forward to the BRUSHES ON position Operating the Scrub Brushes 3 Toggle the cylindrical scrub brush switch to the on position to lower the cylindrical scrub brush 4 If desired toggle the presoak switch to the on position NOTE This will presoak the dust and dirt prior to scrubbing 5 Lower the scrub head to the floor with the scrub head rocker switch located on the console left of the operator Press to Lower Positio
43. nd vacuum the spills or standing water BLOWER OPTION The blower can move debris from hard to reach areas into he path of the sweeper using forced air To operate With unit running high Rpm s and impeller on take the wand in hand and pull the blower control knob out Aim at desired debris Return wand and knob to normal position when done Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PovwerBoss he Power of Clear Page 41 vverBoss Power of Clean TRANSPORTING THE MACHINE Using a Trailer or Transport Vehicle 1 Position the machine on the transport vehicle or trailer and apply the parking brake 2 Chain the machine down using the two 2 tie down holes in the frame in front of both front wheels and one 1 the rear center of the frame extension bumper NOTE Attach Tie Downs To The Frame amp Extension Bumper Only Pushing the Machine Push the machine from the front or rear using the bum pers only NOTE The propulsion pump is equipped with a tow valve located on the top of the pump To engage the tow valve 1 Turn the flat sided shaft at the top of the pump 90 42 MACHINE OPERATION 2 Valve must be returned to its original position for normal operation the machine ATTENTION Do not tow or push the machine a distance of more than 5 miles 80 kilometers or faster than one mile per hour 1 61 km Exceeding these restrictions may cau
44. on conditions check pump environment temperatures worn pump or improper fluid Hayes coupler failed Other problems with the hydraulics system See Hydraulics System pump failure motor failure relief valve leaking Problems in this section or stuck open Tow Valve improperly set Turn to correct position Page 78 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 TROUBLESHOOTING PowerBoss TROUBLESHOOTING CHART PowerBoss creeps in neutral Directional control pedal return spring is out of Perform the adjustment procedures adjustment See service manual Brushes do not turn or turn very Hydraulic system problem See Hydraulics System Problems in sony this section Control valve Gear pump Relief valve Brush switch not on Press to on position Foot pedal not depressed Press to forward position Little or no vacuum in brush Filters clogged Clean filters compartment Leak clog in hose from impeller Repair leaks clear obstructions or replace hose Scrub head wil not lower Monitor Series PB 4100031 Rev B 09 11 Page 79 PowerBoss Inc Copyright 2011 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART SOLUTION S Poor water pick up Recovery tank is full Empty the tank if foaming badly change detergent Replace squeegee Debris caught in squeegee or pick up tube Remove debris Leak or clog in hose from impeller Repair leak clear obstruction or replace hose Squeege
45. oom arm assembly 4 Adjust the side broom height be sliding the broom assembly up or down until proper floor contact is made in the 10 to 3 o clock position 5 5 After adjustment tighten the adjusting nut SIDE BROOM 10 00 Contact HEIGHT Ar ADJUSMENT Monitor Series PB 4100031 Rev B 09 11 Page 65 PowerBoss Inc Copyright 2011 vverBoss Power of Clean Side Broom Lift Cable Adjustment This adjustment is made at the cable clevis attached to the side broom assembly It controls the height of the side broom in the RAISED position This adjustment must be made with the hopper fully lowered F Pull the side broom lever into the RAISED position 2 Loosen the locknut on the threaded rod at the clevis 3 Turn the threaded rod in or out to set the side broom in the maximum raised position 4 Secure the cable adjustment by tightening the locknut Page 66 PREVENTATIVE MAINTENANCE Side Broom Replacement NOTE NOTE Broom should be replaced if bristles worn to a length of 3 inches 7 62 cm or less The side broom features a quick release mechanism which enables the operator to remove the brush in seconds Raise the side broom and lock in the RAISE position Turn the side broom by hand until the brush retainer bar is accessible Lift the bar and turn the broom clockwise about one eighth of a turn until the lock pins in the broom disengage from the drive plate Install the new broom
46. operly the hopper on both the low and high dump models must maintain a distance of 372 8 89 cm from the floor to the rear hopper entrance lip The front of the hopper should Page 74 PREVENTATIVE MAINTENANCE be adjusted so that the front bumper aligns with the hopper frame where the two meet When properly adjusted the front edge of the hopper will be 5 12 7 cm to 6 15 24 cm from the floor Frame Seal Replacement Front Frame Seal The hopper frame seal bolts to the front edge of the engine pan Install a new seal by folding it in half to align the holes Doubled edge with holes goes on the bottom Support the seal straight up while bolting the retainer bar in place The seal should fall over the retainer bar after installation Be certain that the seal edges are aligned to prevent twisting of the seal Side Frame Seal The side frame seals should clear the floor by at least 3 18 cm If the bottom of a side seal measures 1 2 1 27 cm or more above the floor readjust it or replace it by removing the bolts on the inside of the wheel wells installing a new seal and securing it with the bolts The double edge with the holes goes toward the front Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss PARKING BRAKE Normal adjustment of the parking brake can be accomplished from the operator compartment Locate the knurled handle on the parking brak
47. orkmanship and materials under normal use PowerBoss will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care Parts not manufactured by PowerBoss are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman International for procedures in warranty claims against these manufacturers Special warning to purchaser Use of replacement parts not manufactured by PowerBoss or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer whichever the case may be PowerBoss disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose PowerBoss assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contac
48. ose fittings tight Monitor Series PB 4100031 Rev B 09 11 Page 83 PowerBoss Inc Copyright 2011 PowerBoss TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE S SOLUTION S Hydraulic variable displacement Pump leaking Replace seals pump failure Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunction Replace defective gears Control linkage out of adjustment Check to see if linkage is binding unfastened Charge pump gears worn or scored Replace defective gears Damage due to entry of air into hydraulic Maintain correct hydraulic fluid level system in reservoir Keep suction hose fittings tight Hydraulic system noisy Air in system Check fluid level in reservoir check for loose connections or leaks Relief valve dirty or damaged Clean or replace Tighten fittings Clogged section filter or pump inlet line Replace filter clear line change fluid in reservoir if dirty and flush system Internal pump or motor damage Inspect and repair Page 84 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PowerBoss NOTES Monitor Series PB 4100031 Rev B 09 11 Page 85 PowerBoss Inc Copyright 2011 PowerBoss WARRANTY Revision G Effective September 2010 PowerBoss Made Simple Industrial Limited Warranty Minuteman International owner of PowerBoss warrants to the original purchaser user that the product is free from defects in w
49. passing the fuel filter lock after testing creates a potential fire hazard During repair or servicing of the fuel system work in a properly ventilated area and do not smoke or allow an open flame near the fuel system Tier compliant fuel system Refer to P S I Service Manual When disconnecting the tank coupling always wear gloves LPG fuel can freeze bare hands Monitor Series PB 4100031 Rev B 09 11 Page 53 PowerBoss Inc Copyright 2011 PowerBoss PREVENTATIVE MAINTENANCE COOLANT SYSTEM 7 Inspect and clean the radiator cap 8 Inspect and reconnect the hoses Blowing Out Radiator Fins 9 Refill the radiator with coolant NOTE Make sure radiator is cool before blowing out the radiator fins with compressed air NOTE Use a 50 50 mixture of water and an anti Use maximum compressed air pressure of freeze with an ethylene glycol base 100 p s i to blow out radiator fins with ATTENTION Plain Water Alcohol or Methanol base antifreeze Reverse Flow Flushing 1 Atthe engine disconnect the hoses is not recommended for use in the cooling 2 Make sure the radiator cap is on tight system at anytime 3 Using a hose clamp attach a flushing gun onto the lower hose 4 Turn on the water and fill the radiator 5 To keep from damaging the radiator apply air pressure slowly and carefully 6 Shutoffthe air pressure refill the radiator with water and reapply the air pressure You will need to repeat these st
50. plate Then tighten the bolt on top of each of the two upper squeegee arms Tighten the nut on the caster Reattach the squeegee lift linkage With the squeegee in the down position and the Impeller on drive the machine forward approximately two feet 61 meters and set foot brake Examine the flare in the squeegee rubber to see that it is uniform around the entire parabola If not go through Steps 4 15 Test unit for water pick up Raising the squeegee caster allows for more flare use the tilt adjustments to even the flare Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PowerBoss he Power of Clean Page 71 PowerBoss PREVENTATIVE MAINTENANCE Turning or Replacing the Rear Squeegee Blade The rear blade on the main squeegee frame has four different edges that may be used the front and back lower edge and the front and back upper edge When the edge in use becomes worn to the midpoint of thickness turn the rubber to an unused edge in the order indicated 1 FrontLower Edge 2 Opposite Lower Edge 3 Front upper Edge and 4 Opposite Upper Edge Removal and replacement instructions follow This procedure can be performed with the squeegee tool on or off the machine NOTE Removal and replacement of the inner squeegee rubber is easier if the squeegee frame is removed from the machine 1 Unlatch the clamping strap at the center of the squeegee frame and remove the 2 outer knobs 2
51. rication points be lubricated with oil every 500 hours There are one each end of the cylinder numerous hinges and latches make sure to lubricate all of the following Engine cover Top Gas Tank Cover Side Door and Latch Main Broom Doors Scrub Doors and Latches Seat Hinge STEERING CYLINDER LUBRICATION POINTS Page 56 Monitor Series PB 4100031 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss HYDRAULICS SYSTEM Filling The Fluid Reservoir NOTE The reservoir is located inside the machine and is accessible through the top side door 1 When the machine is cool remove the fill cap and check the dipstick at attached to the fill cap The hydraulic fluid should be at the notch on the dipstick 4 CAUTION DO NOT OVERFILL DO NOT USE TRANSMISSION FLUID HYDRAULIC OIL MUST MEET THE SPECIFICATIONS LISTED TO ENSURE PROPER PERFORMANCE Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Hydraulic Fluid Viscosity Specifications SUS 100 F 510 560 SUS 210 F 78 84 Exxon XD 3 15W 40 or equal 2 Ifthe fluid level is not acceptable add hydraulic fluid Maintaining Hydraulic Oil Cooler Efficiency Your machine is equipped with a hydraulic oil cooler it is integrated with the radiator and utilizes exhausted radiator air from the engine fan to cool the hydraulic fluid To maintain its efficiency periodically blow out the radiator a
52. right 2011 PowerBoss lt PowerBoss 175 Anderson St e Example 1 0 Plate Aberdeen NC 28315 Made in USA V4 Machine Weight kg kW I Year Front Wheel Weight 3937349 MACHINE DATA Fill out at installation Serial Number Engine Serial Number Sales Rep Date of Install All information contained in this catalog is current at the time of printing However PowerBoss reserves the right to make changes at any time without notice 2011 PowerBoss Inc Printed in USA Monitor Series PB 4100031 Rev B 09 11 Page 5 PowerBoss Inc Copyright 2011 PowerBoss TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model Monitor Series Model No 3333677 3333678 3333678BR 3333677BR 3332502BR 3332502 3332702 3333771 3333772 3332702BR 3333771BR 3333772BR M82DSLCE 821 DIMENSIONS amp WEIGHT 82 amp 82 Europe 90 n iis Eur 95 5 inch 243 98 inch 249 Length w side broom 109 inch 277 cm 111 5 inch 283 cm MGE tua 53 inch 135 59 inch 150 cm Width w side broom 56 inch 142 cm 62 inch 158 cm Height opt ace ba 57 inch 145 63 inch 160 cm Height w overhead guard 87 inch 221 87 inch 221 cm Height w 83 5 inch 212 cm 83 5 inch 212 Weight
53. rkplace simple controls reduce operator error one button scrub horn fire in hopper indicator effective braking system belly bar prevents operator from being pinned behind machine when in reverse parabolic squeegee picks up all water leaving the scrub path virtually dry for traffic seat equipped with safety shut off switch also available overhead guard back up alarm warning beacon CLEAN ENERGY Bio diesel fuel can be used in Kubota engines CLEAN ENERGY Aqua Stop saves chemical usage by 5096 pump system for water and chemical release allows for better control of chemical usage chemical metering system is available as an option and regulates chemical usage to the correct dose Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 SAFETY INFORMATION PowerBoss SAFETY INFORMATION IMPORTANT SAFETY INSTRUCTIONS Operators must read and understand this manual before operating or maintaining this machine Do not operate this machine in flammable or explosive areas This machine is designed solely for removing dirt dust and debris in an outdoor or indoor environment PowerBoss does not recommend using this machine in any other capacity The following information below may cause a potential hazard to the operator and equipment Read this manual carefully and be aware when these conditions can exist Take necessary steps to locate all safety devices on the machine and train the personnel operating
54. rts AWARNING or sleeves when working on machine To warn of hazards or unsafe practices which Avoid contact with battery acid Battery acid can could result in severe personal injury or death cause burns When working on or around batteries wear protective clothing and safety glasses Remove CAUTION metal jewelry Do not lay tools or metal objects on top of battery To warn of hazards or unsafe practices which could result in minor personal injury Authorized personnel must perform repairs and maintenance Use PowerBoss supplied replacement warn of practices which could result in SAFETY SYMBOLS extensive equipment damage Five symbols are used throughout this manual to emphasize various levels of safety information These NOTE To direct your attention to important symbols and the meaning of each are listed below equipment information or special instructions for preventing damage to equipment Page 18 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 SAFETY INFORMATION PowerBoss Symbols at the top of the list are the strongest warnings However all symbols represent important information which should be observed to protect Located in the drive compartment Part Number 301854 d others from h d injury and t t 7 S amp CAUTION For Your Safety And Safety Of Others SAFETY DECALS DO NOT Operate Machine i H I Unless
55. sanidad asi como a las exigencias de la dem s normativas de la CEE 2004 108 CE Con el fin de realizar de forma adecuada las exigencias referentes a la seguridad y a la sanidad mencionadas en las normativas de la CEE fu ron consultada s la s siguiente s normativa s y especificaci n es t cnicas s EN 60335 2 72 EN 55012 EN 61000 6 2 Date 5 19 2010 Name der autorisierten Person die f r PowerBoss die technischen Unterlagen zusammenstellt Name of the person authorized for PowerBoss to compile the technical file Personne charg e du suivi du dossier technique Nome della persona autorizzata da PowerBoss a compilare il file tecnico Nombre de la persona autorizada por PowerBoss para la creaci n del fichero t cnico Jeff Pollack Monitor Series PB 4100031 Rev B 09 11 Page 9 PowerBoss Inc Copyright 2011 PowerBoss TABLE CONTENTS TABLE OF CONTENTS ENVIRONMENTAL FRIENDLY FEATURES 16 WATER CONSERVATION 16 PREFACE siaa ama saia CLEANAIR 16 TECHNICAL SPECIFICATIONS 6 LOWER EMISSIONS 16 DIMENSIONS amp WEIGHT 6 SAFER WORK ENVIRONMENT 16 SWEEPING SYSTEM 6 CLEAN ENERGY cesse sesso ha ro Ros 16 SCRUBBING SYSTEM 6 CLEAN ENERGY c 6528642510 16 CE DECLARATION OF CONFORMITY 8 SAFETY INFORMATION
56. se damage to the hydraulic system If towing will exceed the above restrictions the rear wheel must be raised or supported by a dolly Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE PowerBoss PREVENTATIVE MAINTENANCE INTRODUCTION Regular maintenance on your sweeper scrubber results in better cleaning faster cleaning and a prolonged service life for the equipment and components This section contains the following information to help you give your sweeper scrubber the maintenance attention it requires A Scheduled Maintenance Chart Preventative Maintenance Instructions for Required Scheduled Maintenance Tasks Because it is extremely important to your safety you Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 will see the following WARNING repeated throughout this section Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED Page 43 PowerBoss PREVENTATIVE MAINTENANCE SCHEDULED MAINTENANCE CHART FREQUENCY IN HOURS SERVICE DAILY 50 100 200 500 BY MAINTENANCE AREA X Pressure wash engine NOTE For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM LX Emoymbberdustcupotairfterelement x _ _ 7 7 7 7 7 7 7 X Cian air fiter NOTE Clean
57. t their local distributor for export warranty policies PowerBoss is not responsible for costs or repairs performed by persons other than those specifically authorized by PowerBoss This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equipment use of non compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Page 86 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 WARRANTY PowerBoss eese ue Parts extended warranty wan O T T pud ED Esme D Other Products QRE 3001A Ninety days Six months Two years 2000 hrs Two years 3000 hours 2 years Parts Labor 2000 Hours 3 Tank Bladders Eight years no additional labor Polyethylene plastic tanks Ten years no additional labor Batteries 0 3 months full replacement 4 12 prorated credit Chargers One year replacement Replacement parts Ninety
58. ten and lubricate as needed Check anti static drag chain on rear wall of broom chamber for damage or excessive wear Replace as needed x check side broom ift cable and it cable TXT Tinspect scrub brushes and replace as needed Maximum wear X Tinspect squeegee flare and adjust as needed O 11 the rear squeegee biade for wear Tum or replace as needed k Monitor Series PB 4100031 Rev B 09 11 Page 47 PowerBoss Inc Copyright 2011 vverBoss Power of Clear PREVENTATIVE MAINTENANCE INSTRUCTIONS ENGINE Maintenance requirements and service instructions for your sweeper scrubber engine are outlined in the following parts of this Maintenance Section Air Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Maintenance Chart in this manual Important additional maintenance requirements and instructions are explained in the engine manual which comes with your machine Page 48 PREVENTATIVE MAINTENANCE Never attempt to perform any service on the equipment or components until the engine if OFF the parking brake is LOCKED and the wheels are CHOCKED Air Intake System Check Air Filter Service Indicator The air filter service indicator shows when to change the air filter element Check the indicator on a daily basis The re
59. the bottom right of the seat While sitting in the seat push the lever to the right and pull forward or push back on the seat Release the lever when the seat is in the proper location THROTTLE GAS AND LP The throttle adjusts the engine speed from idle to the operating speed The LP and Gasoline models have a three speed throttle switch with idle turtle run rabbit and fast tornado selections Page 28 pressure drops below 7 psi Shut down the unit and perform the required service 4 CAUTION When the check engine indicator illuminates it indicates a service issue that requires maintenance Please refer to TROUBLESHOOTING on page 77 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 MACHINE OPERATION PowerBoss VOLTMETER ENGINE OIL CHECK ENGINE AMP GAUGE PRESSURE INDICATOR ENGINE COOLANT _ TEMPERATURE M lt 77 GAUGE LIGHT SWITCH THROTTLE GAS AND LP HOUR METER SOLUTION HORN FUELLEVEL 7999 IGNITION GAUGE SWITCH T gt DIRECTION 5 6 CONTROL PARKING AAR BRAKE PEDAL Z RN 77 SEAT GAS AND LP ENGINE CONTROL AND INDICATOR LOCATIONS 2 ADJUSTMENT Monitor Series PB 4100031 Rev B 09 11 Page 29 PowerBoss Inc Copyright 2011 PowerBoss MACHINE OPERATION DIRECTIONAL CONTROL PEDAL The directional control pedal controls the speed and direction of the machine It is also used for slowing the machine or stopping To propel the machin
60. the machine Report any machine damage or faulty operation immediately Do not use machine if it is not in proper operating condition Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 FOR SAFETY DURING OPERATION Keep hands and feet clear of moving parts while machine is in operation Make sure all safety devices are in place and operate properly All covers doors and latches must be closed and fastened before use During operation attention should be paid to other persons in the work area and especially if small children are present Components can cause an explosion when operated near explosive materials or vapor Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Store or park this machine on a level surface only To prevent unauthorized use machine should be stored or parked with the key removed This machine is designed for level operation only Do not operate on ramps or inclines greater than 296 This machine is not suitable for picking up hazardous dusts Use caution when moving this machine into areas that are below freezing temperatures Page 17 PowerBoss SAFETY INFORMATION FOR SAFETY WHEN SERVICING OR MAINTAINING MACHINE Stop on level surface To warn of immediate hazards which will result in severe personal injury or death Disconnect the power to the machine when servicing Avoid moving parts Do not wear loose jackets shi
61. tire without using a safety cage Do not attempt any impeller adjustment unless you have shut off the engine Never place your hands near the intake hoses or inlet when the engine is running When servicing or repairing the fuel system Work in a properly ventilated area do not smoke or allow an open flame near the fuel system Never bypass safety components unless you are testing them Never test for hydraulic hose leaks using your hand or any other part of your body High Never bypass the fuel filter lock except when pressure leaks can be very dangerous and testing them and always reconnect them should only be checked using a piece or paper after testing Wear gloves to disconnect the tank coupling Monitor Series PB 4100031 Rev B 09 11 Page 23 PowerBoss Inc Copyright 2011 PowerBoss SAFETY INFORMATION 4 CAUTION Do not operate an LPG powered sweeper Observe all proper procedures for operation when any component in the fuel system is and maintenance of the unit as outlined in this malfunctioning or leaking manual AWARNNG 4 CAUTION Replace any defective safety components Remain alert at all times to people and before operating the sweeper equipment in and around your area of operation CAUTION ATTENTION Travel slowly on grades Never push or tow a machine faster than 6 mph ATTENTION 4 CAUTION Engage tow before towing or pushing Place a block or chock behind the whee
62. ub head 3 Loosen the set screw the bolt running through the arm 4 Turn the potentiometer shaft until the gauge needle points to the white dot at the left of the gauge 5 Re tighten the set screw DO NOT OVER TIGHTEN NOTE A gauge that is nonfunctional does not indicate that the scrub head is nonfunctional The scrub head will continue to operate Page 67 powerless Scrubhead Adjustment 4 Loosen the jam nut securing the rod end to the 1 Park unit on a level floor and lower the lift arms scrubhead to the full down position 5 Adjust the rod end so that 1 2 10 threads of 2 Open both scrub doors and remove the two the rod end extends from the lock nut on the lift hitch pins from the right and left side squeegee arms blade Remove the right and left side squeegee NOTE The 1 2 10 threads is a reference point to blades 3 Remove the bolts washers and lock nuts holding both lift arms to the scrub deck start from 1 2 10 THREADS 9 4 ROD END SCRUB DECK LIFT ARM 6 Measure from the from to the scrub deck it should be 8 1 2 ref for an 82 models or 9 1 A ref for a 90 models Make sure the SCREW H LDING 9 LOWER SCRUB measurement is the same on both sides LIFT ARM TO DECK UNTIL FLAT SCRUB DECK ON THE FLOOR Page 68 Monitor Series
63. ve cable and then the positive cable 2 Remove the battery 3 Install the new battery 4 Connect the positive battery cable first then the negative cable Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Circuit Breaker If a circuit breaker trips it can be reset by pressing the reset button in the center of the breaker The circuit breakers are located on the instrument panel below the steering wheel CIRCUIT BREAKER 51 PowerBoss PREVENTATIVE MAINTENANCE Fuses FUEL SYSTEM Fuses are located in the fuse panel under the engine cover on the fire wall upper right corner when facing the unit Never attempt to perform any service on the equipment or components until the engine is OFF the parking brake is LOCKED and the wheels are CHOCKED N Never operate an LPG powered sweeper E when any component in the fuel system is 1i SS malfunctioning or leaking lt l AWARNNG S Never bypass safety components unless you oe are testing them f T FUSES Page 52 Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 Replace any defective safety components before operation the sweeper PREVENTATIVE MAINTENANCE PowerBoss The Power of Clean Under no circumstances should the fuel filter lock be bypassed except when testing After testing always reconnect lock By
64. wer the squeegee assembly 6 Release the quick disconnect at the back of the rear squeegee 7 Loosen the locking nut on the squeegee caster and screw the caster up until it clears the floor With the squeegee straight up on the floor no flare adjust the caster until it clears the floor 1 2 12 7 mm Use 1 2 12 7 mm shim Page 70 make adjustments Park the machine on a flat surface Lower the squeegee spacer of metal or wood as a feeler gauge for this procedure This is a starting reference Locate the squeegee lift arms on each side of the machine Loosen the bolt which attaches the upper squeegee lift arm to the squeegee mounting plate on each side Locate and loosen both jam nuts on each squeegee tilt adjustment link and back them away from the gussets The rear squeegee is now free to be aligned with the floor Lift the squeegee tool by hand and allow it to rest back on the floor this will seat the tool to the floor Again it should stand straight on the floor with no flare Check the squeegee rubber to make sure the squeegee makes contact with the floor all the way around At each squeegee arm mount turn the two jam nuts on the tilt adjusting link until they both make contact with the mounting plate on each side Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 PREVENTATIVE MAINTENANCE 13 14 15 16 17 NOTE Tighten the jam nuts on each mount
65. y open cockpit with extra comfort Adjustable high back seat with arm rests Power steering Comfortable pedal controls placement Full instrumentation for all functions DEBRIS HANDLING SYSTEM Direct throw sweeping method e Quick change 42 model 82 and 48 model 90 cylindrical sweep scrub brush amp retractable side brooms Dual performance sweep mode Monitor Series PB 4100031 Rev B 09 11 PowerBoss Inc Copyright 2011 DRIVE TRAIN SYSTEM Industrial liquid cooled engine Heavy duty radiator amp Tri phase air cleaner e Hydraulics protection package 4 Core Radiator Industrial smooth ride tires for traction and reliability CHASSIS SYSTEM Massive One Piece unitized steel frame Page 15 PowerBoss ENVIRONMENTAL FRIENDLY FEATURES WATER CONSERVATION Aqua Stop saves water usage by 50 water is released through a pump system providing greater control of water usage than gravity systems CLEAN AIR High performance filter system dramatically reduces the release of dust and debris back into the air dust vacuum ensures that dust is put directly into the hopper bristle pattern on main broom increases dust control LOWER EMISSIONS All gas and LP engines meet Tier 2 specifications catalyst mufflers battery operated available diesel operated available bio diesel fuel can be used in Kubota engine Page 16 SAFER WORK ENVIRONMENT Orange machines are highly visible to others in the wo

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