AIR CONDITIONER INSTALLATION AND USER MANUAL
Contents
1. J0 SIS91 0910 ue 911 99j9 01810089 23 EE 0 10191010 euueui 09901003 YOUMS 10 09j9s peeds ue 11 8 1089910 XEN 10105 10 AZL OSZ 10159159 1 ME Ajddns 19 00 1815001151 5 JOJONPU 01800 JBUIWJ9 uonoeuuoo jdans JOMO4 M7 UB 9111999 95 90 103 1 5 101 080 95 WIEN PIOD gt JosseJduio5 89 7 196 190 1053 YOUMS JJO UO BE IF ICEBERG J CE m OF 9 G A Le N A A e az ma a MS mc g 9 S 2 9 9 e G G 38 le Goebel ja 8 3 a os C 1 4 2 j E J Z 2 Gs deg 7 if T ja El I dz 3 J 89 D 517 H3 3NOILIGNOO HIV 43SN44ia 0 10191010 jeuueui 099910009 WAT UB 0111089 0181008 23 P US 51055910 XEN eye y9 ims 10 99j92. SS DR SZ tat xy Se x tal x e xy lt gt d ZE gx x x SN SN SI vi lt RL sz tal xy sz gt tal xy Ses one d d sz Se g d d CN o x b SE SS e RR ES SEX Gees SS KT x g s d te d Si 2 L Se KO XI Si x SS 5 ox ER d Ges s A dch SE Ke od x lt lt gt ge e lt 2 04 lt x lt lt gt x ES x d S s SS s SS lt x 5 lt 5 lt XI lt 2 A ROLL So x SC 2 lt gt lt gt A 04 lt 2 lt gt d Ke X AIR CONDITIONER 000 000 RRS d EH Ze CNN EN RER SSA de di e dE e ee RRR KR RKO NNN SEH el IOS SE SSIES e NNN NOLO UR RA E OOOO SE d KKH KK HY RRR ERROR K RK KKK REN BCE dE E Ee e E SN EEE SESSSS TOR 2252 SO RL x e RR di es SORE sees x S RR e SC d 0 SKI 22 RL k een dee SS SE SE Se o x tea em 020008080088
3. e ex 2 ta te 5 ZC Si ur nr x d SE 22 SG lt RR d d e d ue RL ARK RS s d e de SL 0 di SE di Ses 2x dy tea lt ta S e OA x Ge 22 5 SE d d di SN XX d x RAX I x dc e o Se SN d di d RL te ee RO di Ze RL tea IR ee tea d di x ba RQ e 7 A OOO OSIS EE RE es VT ey RRR SY SS 22 ad 25 INSTALLATION AND USER MANUAL LO e e Q a gt gt co e e dt tc LLI gt flair 2 5 sx CE CE COMPLIANCE STATEMENT Under Machine Directive 89 392 EEC attachment ll A We hereby represent that the air conditioner the data concerning which appear below has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine AIR CONDITIONER Model ICEBERG ea Serial number Directive of reference Machine Directive 89 392 EEC in version 91 31 EEC Low Voltage Directive 73 23 EEC Electro magnetic Compatibility 89 336 EEC in version 93 31 EEC Harmonised standards applied e
4. To turn the air conditioner off position the switch Fig 15 ref 4 onthe OFF position After having turned the air con ditioner off either using the thermostat knob or the ON OFF switch wait at least three min utes before turning it back on again so the cool ant can stabilise its pressure Lack of compli ance with this rule may damage the compres sor irreparabiv 5 9 Safety rules e Always use earthed power sources protected by differential switches e Never use the air conditioner near tlammable liq uids e Never use the air conditioner for anv purpose other than that designed for bv the Manufacturer e Never modifv or tamper with anv part of the air conditioner e Use only original spare parts e Maintenance and repairs must be performed bv specialised personnel oniv e Installation must only be performed by qualified personnel e Never allow animals or children near the equip ment e Never put vour hands inside the ventilation grids e Never put foreign objects into the ventilation out lets e Should the air conditioner be subject to an im pact have it checked bv specialised personnel be fore using it again e In case of fire never open the top lid of the air conditioner but use a standard non water based fire extinguisher e Do not use water to put the fire out 5 10 Some problems and how to solve them Unsatisfactory performance of the air conditioner will
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6. Evaporador Ventilator Ventilador Condensafvoerplaat Teja de descarga condensaci n Trilingsdemper Antivibraci n Roterende compressor Roterende compressor Trilingsdemper Antivibraci n Rechterbeugel Estribo DER Rechterbeugel Estribo DER Condensator 30MF Condensador 30MF Inductantie Inductantie Beugel compressor Estribo compresor Transformator Transformador Schakelingen T0071 Circuito ensamblado T0071 29 30 31 32 33 34 36 38 39 40 00306 01585 00348 01580 00997 01609 01631 01629 01513 01510 Supporto di plastica Plastic support Scatola anteriore evaporatore Front Evapor box Fondo Bottom Convogliatore Conveyor Aerstop Rubber strip Cablaggio Harness Staffa condensatore Cond bracket Resistenza 1 OHM 50W Resistor 1 OHM 50W Schiavi passacavo D 8 Fairleads D 8 Schiavi passacavo D 10 Fairleads D 10 Support plastique Kunststoffhalterung Boitier av vapor Vorderer Kasten des Verdampfers Fond Boden Convoyeur Leitblech Joint caoutchouc Aerstop Cablage Verkabelung Bride condens Kodensatorbugel R sistance 1 Ohm 50W Widerstand 1 OHM 50W Serre cable D 8 Kabelt llen D 8 Serre c ble D 10 Kabelt llen D 10 Plastic steun Soporte de plastico Voorste kast verdamper Caja delantera evaporador Onderkant Fondo Geleider Transportador Aerstop Aerstop Bedrading Cableado Beugel condensator Estribo condensador Weerstand 1
7. will guarantee the safety of the user economy and longer life of the machine To facilitate reference this manual has been sub divided into chapters which specify the main no tions for quick consultation refer to the table of contents The most important parts of the text are in bold letters and preceded by symbols described below Please read the contents of this manual carefully This is the only way to ensure that the air condi tioner will work properly through time and be reli able while safeguarding people and things Note The information contained in this publication was correct at the time it went to print but may be modified without advance notice CE 1 2 Symbols and Definitions DANGER This means that you must pay at tention to avoid serious consequences which might lead to the death of the operators or at least to pos sible damage to their health i N WARNING jThis means a situation which could take place during the lifetime of a product system or installation and which is considered to be hazardous in terms of damage to people prop erty the environment or financial loss Oh CAUTION This means you must pay atten tion in order not to incur serious consequences which might lead to damage to material goods such as resources or the product itself H Especially important instructions The drawings are only provided by way of exam ple Even though the machine you actu
8. Make sure that when the hot cold selector switch Fig 16 ref 3 is positioned on hot there is 230 VAC between the grey and the blue wire of the infeed terminal Fig 16 ref 4 Replace the hot cold selector switch Make sure that there is 230 VAC between the violet wire of the thermostat Fig 16 ref 5 and the blue wire of the infeed terminal Fig 16 ref 4 when the ambient temperature is below 16 C the thermostat will not close its contacts so this test must be performed at an ambient temperature over 20 C Replace the thermostat Make sure that when the hot cold selector Fig 16 ref 3 is in cold position and after the plastic side cover has been removed the following are on the compressor Fig 16 ref 11 voltage at 230 VAC between the blue and the white wire voltage at 230 VAC between the black and the white wire voltage at about 250 VAC between the orange and the white wire Check the connector and the harness Replace the temperature switch on the compressor Replace the condenser Fig 16 ref 10 Make sure that there are 12 VDC between the green speed selector switch wire Fig 16 ref 8 and the black relay selector wire Fig 16 ref 2 Check the harness and the multi wire connector 16 61 2 5 sx de 2 PROBLEM The compressor does not work CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION 3 CHECK
9. fit them between the diffuser fig 13 ref 2 and the air conditioner openings fig 13 ref 3 Fasten the diffuser to the frame using the relevant four screws fig 13 ref 4 Fit the air ducts fig 13 ref 1 between the diffuser fig 13 ref 2 and the linings fig 13 ref 6 CE D USER INSTRUCTIONS 5 1 Foreword The Manufacturer shall not be held liable for any damage due to the air condi tioner not working The air conditioner consists of a compressor run ning at 230 VAC 50 Hz The compressor com presses the coolant gas inside a coil pipe which when ventilated gives off the heat developed dur ing compression The coolant gas is then conveyed into a condenser where it can expand and thus absorb heat from the air going through the con denser The cooled air is spread through the inside of the vehicle by a fan which works at an adjustable speed A thermostat adjusts the air temperature ICEBERG can provide cold air in summer and hot air in winter When your vehicle has been exposed for a long time to sunlight it is good practice before starting up the air conditioner to open the doors and win dows in order to let out the heat which has built up inside When the indoor temperature becomes the same as the outdoor temperature close all the doors and windows again and start
10. the high pressure valve Fig 17 ref 17 unscrewing the safety cap Use a sharp instrument to press on the inside of the high pressure valve thus allowing all the coolant gas to come out Connect the vacuum pump to the high pressure valve and let it run for at least one hour Quickly disconnect the vacuum pump and connect the refill station to the high pressure valve immediately and put in 450 g of R407C gas When you have finished filling close the high pressure valve with its safety cap CE lelair DEC a A A ML SAVAVAVAVAR sa E ie e 3 G e al sy Le s 3 L 9 9 e d g E al l 5 3 ox E G 4 d LB 7 d E Z ll HL w 4 g D HINOLLIGNOI HIV H43SNn4Hia NVIIVIA DNIHIM 0002 984484791
11. up the air conditioner Do not open doors or windows wen the conditioner is running except in case of need To obtain better performance we suggest you aim one of the outlets towards the door so that hot air does not come in when you open tt 5 2 Preliminary checks Before turning the air conditioner on you must per form a few simple operations e Make sure that the condensate drainage system is not clogged Fig 13 ref 5 e Make sure that the power supply voltage and fre quency are those listed in the previous paragraph e Make sure that nothing is preventing the air from circulating freely inside the ventilation conduits and outlets The outside ventilation grids must always be free for the air conditioner to be truly efficient 2 E 5 3 Air diffusion outlets The diffuser panel Fig 1 ref 4 houses five cooled or heated air diffusion outlets Fig 1 ref 5 Each outlet is provided with two mobile baffle plates which allow you to choke and direct the air jet Fig 14 Press on the baffle plates to choke the air jet until you close it completely off Turn the baffle plates to point the air jet in any direction 5 4 Control panel Fig 15 Fan speed selector switch Fig 15 ref 1 Ventilation cooling selector switch with thermo stat Fig 15 ref 2 Cold hot air selector switch Fig 15 ref 3 ON OFF switch Fig 15 ref 4 5 5 Turning on The air condi
12. usually be due to improper use rather than to malfunction check e The conditioner is not too small compared to the volume of air it has to condition 2 E e Ihe walls of the vehicle are sufficiently insulated e Ihe doors are not opened too frequently e There are not too many people inside the vehicle e The voltage is less than 230 V Here is a list of possible problems and how to solve them E Before anything else check if the power supply has dropped below 205 V the ventilation grids are jammed the air diffusion outlets are open 1 The air conditioner will not start up e Check whether the ON OFF switch is in its ON position Fig 15 ref 4 the thermostat is in its all cold position Fig 15 ref 2 the fan speed selec tor switch is in position 1 Fig 15 ref 1 e Make sure then that the power source is live by using a domestic appliance or a voltmeter 2 The compressor does not work e For the compressor to work the thermostat Fig 15 ref 2 must be in its cold position the hot cold selector switch in cold position and at least the first fan speed on 3 The fans do not work e Make sure that the ON OFF switch Fig 15 ref 4 is in its ON position and that the fan speed se lector switch Fig 15 ref 1 is set on value 1 4 The condenser fan does not work e Make sure that the condenser fan is not hindered by foreign matter 5 The heating resistance
13. 0439 00513 05566 01160 01161 00301 00302 01618 01589 05522 00373 01568 01659 01552 N 1 0 1 Diffusore Diffuser Aeratore da incasso Built in aerator Bocchetta Mouth Filtro poliuretano rigido Stiff polvurethan filter Selettore 3 velocit 3 speed selector Termostato Thermostat Rele 12 40 Amp Relay 12V 40 Amp Manopola diffusore Diffuser Knob Etichetta Label Etichetta Label Deviatore Deflector Interruttore Switch Cablaggio diffusore Diffuser harness Lamiera diffusore Diffuser sheet Vite UNI 5739 Screw UNI 5739 Vite UNI 5739 Screw UNI 5739 Guamizione Gasket Tubo aria calda Hot air pipe Rivetto autobloccante Self locking rivet Diffuseur Luftverteller A rateur a encastrer Einbaulufter Bouche Duse Filtre polyur th Rigide PUR Filter steif S lecteur 3 vitesses Wahlschalter 3 geschw Thermostat Thermostat Relais 12V 40A Relais 12V 40 Amp Poign e diffuseur Drehgriff Luftverteiler Etiquette Etikett Etiquette Etikett D viateur Abzweiger Interrupteur Schalter Cablage diffuseur Verkab Luftverteller Piece m tallique diffuseur Luftverteilungsblech Vis UNI 5739 Schraube UNI 5739 Vis UNI 5739 Schraube UNI 5739 J oint Dichtung Tuyau air chaud Warmluftleitung Rivet auto bloquant Niet selbstsichernd Stromingsspreider Difusor Inbouwventilator Ventilador empotrado Mondstuk Boquilla Onbuigzaam polyurethaan filter Filt
14. CCA CARAVANING S A E mail telair telecogroup com Poligono Industrial CAN ROQUETA 2 Calle Can Lletget 2 www telecogroup com 08202 Sabadell Barcelona Espa a Tel 0937 457 054 Fax 0937 254 484 e mail comercial naucca com OSTERREICH TELECO GmbH 82041 Deisenhofen Tel 49 08031 98939 Fax 49 08031 98949 e mail telecogmbh telecogroup com www telecogroup com b D ry Wal 2 m go E IN DEUTSHLAND xv TELECO GmbH SZ TELECO GmbH 82041 Deisenhofen Tel 08031 98939 Fax 08031 98949 e mail telecogmbh telecogroup com www telecogroup com Handler und Info in Ihrer Nahe 01805 006857 Service fur Teleco Anlagen in Deutschland 09001000690 KUNDENDIENST BEI AUSGEWAHLTEN BOSCH SERVICE
15. Compressor bracket Induttanza Inductor Circuito assemblato T0071 Assembled circuit T0071 Fond Boden Etiquette Etikett Ventilateur Lufterrad Entretoise Distanzstuck Entretoise Distanzstuck Pl num condens Plenum Kondensator Batterie Batterie Pressostat Druckschalter Boitier arr vap Hinterer Kasten des Verdampfers Bride de fixat Befestigungsbugel R sistance Widerstand Couvercle Deckel Evaporateur Verdampfer Ventilateur Lufterrad Piece metall vacuation condensation Kondenswasserablass Collier Bundring Amort vibrations Schwingungsdampfer Compress rotatif Kapselkompressor Amort vibrations Schwingungsdampfer Bride D Bugel re Bride D Bugel re Condens 30MF Kondensator 30MF Transformateur Transformator Bride compress Kompressorbugel Inductance Drossel Circuit assembl T0071 Schaltungen T0071 Onderkant Fondo Etiket Etiqueta Ventilator Ventilador Afstandshouder Separador Afstandshouder Separador Distributieruimte condensator Plenum condensador Accu Bateria Drukverschilschakelaar Presostato Voorste kast Verdamper Caja delantera evaporador Verankeringsbeugel Estribo de ancleje Weerstand Resistencia Kap Tapa Verdamper Evvaporador Ventilator Ventilador Condensafvoerplaat Teja de descarga condensaci n Ring Collar Trilingsdemper Antivibraci n Roterende compressor Compresor rotatorio Trilingsdemper Antivibraci n Rechterbeugel Est
16. E A Y 230 V a c Frequency 50 Hz Inlet Power cooling 1518 W Air hater 1000 W GAS J c ccc g 950 R407C WEIGNL uu een 38 Kg 8 DOE 0 1 5 5 6 4 0860407 CE ooling power 2 3 Technical features ICEBERG Fan speed number Power supply 230 V 50 Hz Consumption 6 6A 4 2 A Start up current 32 A 0 15 sec 23 0 15 sec Absorbed power 1518 W 970 W Coolant gas R407 C Generator requested 2200 W Air circulation 320 m h 240 m h Heating power 1000 W Diffuser height 5 5 cm Dimensions HxLxW 18x101x62 cm Weight 39 Kg 37 Kg GE BE B GE 3 SHIPPING HANDLING STORAGE 3 1 Storage The air conditioner is protected during shipping by suitable packaging The air conditioner must be stored horizontally in a covered dry and ventilated area The packaging is designed so as to allow stacking of a maximum of 5 five air conditioners Ch CAUTION Do not turn the unit upside down The right position is the one shown by the symbol printed on the package 4 Stacking more than 5 air con ditioners will not only compromise the integ rity of the equipment but will also be a risk to personel 3 2 Weight Weight without packing ICEBERG 7000 Kg 37 ICEBERG 12000 Kg 39 3 3 Handling The air conditioners complet
17. OHM 50W Resistencia 1 OHM 50W Kabelklem D 8 Passa cable D 8 Kabelklem D 10 Passa cable D 10 TAV 2 d 5 di EA y A D b x Ay gt Pos Cod UM Q t Descrizione Description Denomination Bezeichnung Denomination Descripcion 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 64 65 66 68 01404 01450 00151 00134 00059 00439 00513 05566 01160 01161 00301 00302 01618 01589 05522 00373 01568 01659 01552 N 1 0 1 Diffusore Diffuser Aeratore da incasso Built in aerator Bocchetta Mouth Filtro poliuretano rigido Stiff polvurethan filter Selettore 3 velocit 3 speed selector Termostato Thermostat Rele 12 40 Amp Relay 12V 40 Amp Manopola diffusore Diffuser Knob Etichetta Label Etichetta Label Deviatore Deflector Interruttore Switch Cablaggio diffusore Diffuser harness Lamiera diffusore Diffuser sheet Vite UNI 5739 Screw UNI 5739 Vite UNI 5739 Screw UNI 5739 Guamizione Gasket Tubo aria calda Hot air pipe Rivetto autobloccante Self locking rivet Diffuseur Luftverteller A rateur a encastrer Einbaulufter Bouche Duse Filtre polyur th Rigide PUR Filter steif S lecteur 3 vitesses Wahlschalter 3 geschw Thermostat Thermostat Relais 12V 40A Relais 12V 40 Amp Poign e diffuseur Drehgriff Luftverteiler Etiquette Etikett Etiquette Etikett D v
18. OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION Make sure that there is 12 VDC between the black wire of the relay Fig 16 ref 2 and the red wire of the fan speed selector Fig 16 ref 8 Check the harness and the multi wire connector Fig 16 ref 7 Make sure that there is 12 VDC on the fan speed selector Fig 16 ref 8 between the orange and the black wire of the relay Replace fan speed selector Make sure there is 230 VAC between the white wire of the relay Fig 16 ref 2 and the blue wire of the feeder input terminal Fig 16 ref 4 Replace the relay Make sure that when the hot cold selector switch Fig 16 ref 3 is positioned on cold there is 230 VAC between the pink and the blue wire of the infeed terminal Fig 16 ref 4 Replace the hot cold selector switch Make sure that there is 230 VAC between the violet wire of the thermostat Fig 16 ref 5 and the blue wire of the infeed terminal Fig 16 ref 4 when the ambient temperature is below 16 C the thermostat will not close its contacts so this test must be performed at an ambient temperature over 20 C Replace the thermostat Make sure that when the hot cold selector Fig 16 ref 3 is in cold position and after the plastic side cover has been removed the following are on the compressor Fig 16 ref 11 voltage at 230 VAC between the blue and the white wire voltage at 230 VAC between the black and the white wire
19. ally have may differ from the illustrations contained in this manual safety and information about the same are guaran teed The manufacturer as part of his policy of constant development and updating may effect changes without providing advance notice 1 3 General Information The ICEBERG 12000 and ICEBERG 7000 air con ditioners have been designed for installation on the roofs of vehicles They run on 230 VAC 50 Hz al ternate current power supply 7 WARNING The power supply must never fall below 210 VAC and the frequency must stay steadily at 50 Hz The use of air conditioners at a different voltage from the above would compromise their good per formance and could also be dangerous for the in tegrity of the equipment 2 AIR CONDITIONER IDENTIFICATION DATA 2 1 Components fig 1 Ventilation grid Top hood Identification label Diffuser Adjustable air outlets Ambient air suction grid Fan speed selector switch Hot cold air selector switch Thermostat control O ON OFF switch 00 O Om Q N I lt FEI mer ad ei Ba a aA TE m LIT mou ce CE ICEBERG 2 2 Identification label O O N Model Machine code Serial number Compressor and fans consumption Heater power Coolant gas type and quantity ICEBERG12000R CODE 00640 S N 000303266 Refrigerating yeld 3 2 KW VONAG
20. ation under any con dition of use of the vehicle L 4 3 Positioning the air conditioner Before positioning the air conditioner on the roof of the vehicle spread a sufficient of quantity slow drying sealant around the edges of the opening Take the air conditioner on to the roof of the vehi cle Fig 7 ref 2 and position it over the opening previously treated with sealant Remember that the side with the ventilation grid must face the rear end of the vehicle The arrow on Figure 7 shows the driving direction of the vehicle H The support gasket must be placed flush with the edge of the hole drilled on the back of the air conditioning unit fig 7 ref 1 From within the vehicle move the air conditioning unit until the gasket is flush with the rear section of the roof opening The air ducts mav be extended fig 8 thev mav therefore be used with roof thickness 30 to 80 mm Should the roof be thicker longer air ducts are available Fix the anchor frame to the air conditioner Fig 9 ref 1 as shown on Figure 9 using the four rel evant screws Fig 9 ref 2 without tightening them all the wav DDD k 0 Do not crush the foam sealing too much it must be at least 10 mm thick Fig 9 ref 3 If the lining is crushed too much this will dam age the support of the air conditioner and will compromise the wate
21. does not work e Make sure that the hot cold selector switch is in hot position Fig 15 ref 3 6 The air conditioner performs poorly e If the air conditioner performs poorly you must clean the air filter the condenser and the evapora tor using specific detergents We suggest you clean these before using the air conditioner when it has not been used for a long time If the air conditioner still does not return to its original performance after cleaning of the exchangers you must have the coolant gas level checked by a pecialist flair 2 5 sx 6 MAINTENANCE Accurate inside cleaning of the air conditioner is important to keep it efficient Before accessing the air con ditioner you must disconnect the 230V power supply and wait for all parts to cool off e Take off the outside cover and spray the proper detergent on the heat exchangers evaporator and condenser and then rinse to remove all debris e Make sure that the drainage holes are free fig 13 ref 5 e Make sure that the sealing lining is in good condi tion and that no water is leaking into the vehicle e Any traces of rust must be removed and metal parts protected by repainting e Make sure that the insulation of the electric cables are whole and remove any trace of humidity e Make sure that all the screws are firmly tightened e When putting away in the garage for the winter you should protect the air conditioner from d
22. e with their packag ing can be moved using common lifting and trans port vehicles The boxes are provided with spacers in order to allow for the introduction of transpallet forks During lifting and transport comply with accident prevention and safety regulations Use lifting and transport equipment with a capacity greater than the load to be lifted Ge 4 INSTALLATION 4 1 Preliminary information I INFORMATION Before installing the air condi tioner it is essential to read these instructions in order to avoid errors during installation Improper installation of the air conditioners can cause irreparable damage to the equipment and compromise the safety of the installation engineer Should the air conditioners be installed in a man ner which does not comply with the instructions in this manual the Manufacturer shall be held blames for malfunctions or for the safety of the air condi tioner under D M 89 392 EEC Furthermore he shall be held blameless for any damage or injury to persons or things Installation must be performed by qualified and properly trained personnel only 4 2 Installation Before starting to install you must disconnect all the power supply of the vehicle e Positive battery pole e Generator set if present e Outside power source Lack of compliance with these instructions implies a risk of electrical shock Before going onto the roof of the vehicle you m
23. erminate the contract e to claim damages for people or things e to demand an extension of the warranty in case of any product defect or malfunction Any transport charges are on the account of the purchaser as well as any expenses for on site checks requested by the purchaser and accepted by Telair The warranty shall be valid only if the customer is able to show a document evidencing the date of purchase invoice or receipt This document must be kept whole and must be submitted to the Telair after sales centre when asking for operation under warranty Foto e disegni non contrattuali Les photos et les dessins ne sont donn s qu a titre indicatif We reserve the right to make technical changes without prior notice Fotos und Zeichnungen nicht vertraglich Fotos y planos no indicados en contrato IN EUROPE GREAT BRITAIN SCAN TERIEUR LTD 30 The Metro Centre Tolpits Lane Watford Herts England WD18 9XG Tel 01923 800353 Fax 01923 220358 HOLLAND KARMAN AGENTUREN Emmastraat 31 ITALV 1213 AJ Hilversum 0 Via E Majorana 49 Tel 035 6240156 Fax 035 6242141 48022 LUGO RA e mail karman agenturen worldonline nl Tel 39 0545 25037 FRANCE BLEYS ANTOINE BLEYS JEAN PHILIPPE Fax 39 0545 32064 19 Rue de la Parcheminerie Tel 02 48580367 Fax 02 48583585 899 899 856 Mobil 06 78262186 Mobil 06 07012634 e mail bleysetdO club internet fr jp bleysetd club internet fr d ESPANA NAU
24. iateur Abzweiger Interrupteur Schalter Cablage diffuseur Verkab Luftverteller Piece m tallique diffuseur Luftverteilungsblech Vis UNI 5739 Schraube UNI 5739 Vis UNI 5739 Schraube UNI 5739 J oint Dichtung Tuyau air chaud Warmluftleitung Rivet auto bloquant Niet selbstsichernd stromingsspreider Difusor Inbouwventilator Ventilador empotrado Mondstuk Boquilla Onbuigzaam polyurethaan filter Filtro poliuretano rigido Keuzeschakelaar 3 snelheden Selector 3 velocidades Thermostaat Termostato Relais 12V 40 Amp Rel 12V 40 Amp Knop stromingsspreider Mango difusor Etiket Etiqueta Etiket Etiqueta Omschakelaar Desviador Schakelaar Interruptor Bedrading stromingsspreider Cableado difusor Plaat stromingsspreider Chapa difusor Schroef UNI 5739 Tornillo UNI 5739 Schroef UNI 5739 Tornillo UNI 5739 Afdichting J unta Wormeluchtslang Tubo aire caliente Zelfborgendeklinknagel Remache de autobloqueo 0 flair 5 ess de GENERAL TERMS OF WARRANTY Telair guarantees that its products are without faults or defects in their material and or construction The effects of the warranty are understood to be limited to the right to obtain replacement or repair free of cost of any part which should turn out to be defective within 12 months from the date of purchase of the product and in elairs opinion It is understood that the purchaser has no right whatsoever e to t
25. ning a new hole Choose a flat level position on the vehicle roof beteween the support structure Mark the aperture 400 x 400 mm square Fig 4 ref 1 Carefully cut out the opening on the roof making sure that no damage will be caused e g cables hoses furniture fittings Fig 4 ref 2 Oh CAUTION Wear safety goggles and gloves before using any power tools or hand saws Make a reinforcing frame along the perimeter of the opening Make a hole on one side in order to lead the power supply cable through Fig 5 ICEBERG TE 4 2 3 Power supply cable To set up the power supply for the air conditioner lay a three pole positive neutral earth power sup ply cable with a cross section of at least 2 5 This cable must be connected at one end to the differential cut off switch previously placed inside the distribution board of the vehicle while the other end must reach the opening on the roof Let the cable come out from the reinforcing frame by about 50 cm to allow easier connection to the air condi tioner Fig 6 Before performing any kind of connection always make sure that there is no power inside the distribution board or at the cable end mm TA The air conditioner must be powered from a sepa rate cable which must be provided with a 10A fuse The cable must be sheathed so it can provide proper insul
26. ool e Maximum speed Maximum cool To use the conditioner more efficiently we suggest you perform the following operations e First choose Maximum Cool and the third ventila tion speed e When you have reached the temperature you want choose the first ventilation speed then turn the thermostat knob counter clockwise until the compressor goes off you can tell this has happened when the noise diminishes e Now select the second ventilation speed again and the system will preserve the temperature you have set 5 6 Ventilation If you want to move the air inside the vehicle with out heating or cooling proceed as follows e Press the Cold Air Hot Air selector Fig 15 ref 3 in the position e Position the Thermostat Fig 15 ref 2 selector in the position e Press the ON OFF switch Fig 15 ref 4 to po sition it on e Choose the ventilation speed required Fig 15 ref 1 5 7 Heating The electrical heater of the air conditioner cannot replace a conventional heating system but it does help to warm up the air in the morning or on cool days Press the Cold Air Hot Air selector in the position Position the Thermostat Fig 15 ref 2 selector in the position Press the ON OFF switch Fig 15 ref 4 to position ON Choose the ventilation speed required Fig 15 ref 1 HE L 5 8 Turning oft
27. place or reconnect if neces sary Fig 15 ref 1 Make sure that there is 12 VAC power between the pink and the yellow wire of the transformer Fig 18 ref 15 If there is no voltage replace the transformer Make sure that there is 12 VAC power between the pink and the violet wire of the transformer If there is no voltage replace the transformer Disconnect both blue wires from the DC feeder board and check whether there is continuity be tween both ends Fig 16 ref 14 If there is no continuity replace the inductor Fig 16 ref 13 Make sure that there is 12 VDC between the red and the black wire of the DC feeder board Fig 16 ref 14 If there is no voltage replace the feeder board Make sure that there is 12 VDC between the black wire of the relay Fig 16 ref 2 and the red wire of the fan speed selector Fig 16 ref 8 Check the harness and the multi wire connector Fig 16 ref 7 Make sure that there is 12 VDC on the fan speed selector Fig 16 ref 8 between the orange and the black wire of the relay Replace fan speed selector Make sure there is 230 VAC between the white wire of the relay Fig 16 ref 2 and the blue wire of the feeder input terminal Fig 16 ref 4 Replace the relay Make sure that when the hot cold selector switch Fig 16 ref 3 is positioned on cold there is 230 VAC between the pink and the blue wire of the infeed terminal Fig 16 ref 4 Replace the hot cold selector switch
28. ribo DER Rechterbeugel Estribo DER Condensator 30MF Condensador 30MF Transformator Transformador Beugel compressor Estribo compresor Inductantie Inductantie Schakelingen T0071 Circuito ensamblado T0071 29 30 31 32 33 34 36 38 39 00306 01585 00348 01580 00997 01609 01631 01513 01510 Supporto di plastica Plastic support Scatola anteriore evaporatore Front Evapor box Fondo Bottom Convogliatore Conveyor Aerstop Rubber strip Cablaggio Harness Staffa condensatore Cond bracket Schiavi passacavo D 8 Fairleads D 8 Schiavi passacavo D 10 Fairleads D 10 Support plastique Kunststoffhalterung Boitier av vapor Vorderer Kasten des Verdampfers Fond Boden Convoyeur Leitblech Joint caoutchouc Aerstop Cablage Verkabelung Bride condens Kodensatorbugel Serre cable D 8 Kabeltullen D 8 Serre cable D 10 Kabeltullen D 10 Plastic steun Soporte de plastico Voorste kast verdamper Caja delantera evaporador Onderkant Fondo Geleider Transportador Aerstop Aerstop Bedrading Cableado Beugel condensator Estribo condensador Kabelklem D 8 Passa cable D 8 Kabelklem D 10 Passa cable D 10 TAV 2 Pos Cod UM Q t Descrizione Description Denomination Bezeichnung Denomination Descripcion 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 64 65 66 68 01403 01450 00151 00134 00059 0
29. ro poliuretano rigido Keuzeschakelaar 3 snelheden Selector 3 velocidades Thermostaat Termostato Relais 12V 40 Amp Rel 12V 40 Amp Knop stromingsspreider Mango difusor Etiket Etiqueta Etiket Etiqueta Omschakelaar Desviador Schakelaar Interruptor Bedrading stromingsspreider Cableado difusor Plaat stromingsspreider Chapa difusor Schroef UNI 5739 Tornillo UNI 5739 Schroef UNI 5739 Tornillo UNI 5739 Afdichting J unta Wormeluchtslang Tubo aire caliente Zelfborgendeklinknagel Remache de autobloqueo IC7000 TAV 1 Pos Cod UM Q t Descrizione Description Denomination Bezeichnung Denomination Descripcion 1 10 11 12 13 14 15 16 18 19 20 21 22 23 25 26 27 28 00347 00368 00198 00022 01458 00919 01423 01384 01381 01590 01456 00322 01586 01385 00021 01869 00929 01342 00945 01587 01588 00424 00226 01630 00225 00061 N 1 Coperchio Lid Etichetta Label Distanziatore Spacer Ventola Fan Distanziatore Spacer Fascetta Clamp Plenum condensatore Cond plenum Condensatore Condenser Pressostato Pressure switch Scatola posteriore evaporatore Rear evapor box Staffa di ancoraggio Anchor braket Resistenza Resistor Coperchio Lid Evaporatore Evaporator Ventola Fan Tegolo di scarico condensa Conds disch sheet Antivibrante Vibration damper Compres
30. rtightness of the junction U 16 61 2 5 sx CE 4 4 Installing the diffuser After securing the air conditioner to the roof of the vehicle connect the power supply cable to the con nection terminal board Fig 10 ref 3 located on the diffuser complying with the positions shown on the adhesive label blue wire neutral brown wire positive yellow green wire earthing _ Fit the multi pole cable connector Fig 10 ref 2 coming from the diffuser into the connector of the conditioner Fig 10 ref 1 Fit both connectors pressing until they are firmly fastened Before fastening the diffuser to the ceiling of the vehicle make sure that no cable is in contact with the resistances of the fan speed selector switch Fig 11 ref 1 because when the air conditioner is running these be come very hot and can cause a serious hazard for the insulation of the power cables Make sure that both resistances of the fan speed selector switch are not in contact with each other Fig 12 ref 1 but are clearly separated Fig 12 ref 2 Make sure that the power supply cable is not too long to avoid jamming the air intake holes Fig 1 ref 6 Extend the air ducts fig 13 ref 1 by 1 cm beyond the roof thickness and
31. s peeds ueq AZL OEZ JOWJOJSUBIL Koi 101 30 1 100 WA Ajddns 19 00 Jay 21 Jojsiso4q Jojonpu Es yeysowoy Ma UB 91119919 Jesuepuo kal 01800 JBUIWJ9 199111109 0005 19 0 4 F JOSSaJdu0 YOUMS 10108 85 WIEM PIOD Jesuepuoo ey Ne 1 NVUDVIG DNIHIM 00061 94484791 11 5 0 0 IC12000 TAV 1 Pos Cod UM Q t Descrizione Description Denomination Bezeichnung Denomination Descripcion 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 00348 00368 00022 00198 01458 01423 00056 01381 01590 01456 00322 01586 01331 00021 01869 01040 00929 01236 00945 01588 01587 00424 00225 01630 00226 00061 N 1 Fondo Bottom Etichetta Label Ventola Fan Distanziatore Spacer Distanziatore Spacer Plenum condensatore Cond plenum Batteria Battery Pressostato Pressure switch Scatola posteriore evaporatore Rear evapor box Staffa di ancoraggio Anchor braket Resistenza Resistor Coperchio Lid Evaporatore Evaporator Ventola Fan Tegolo di scarico condensa Conds disch sheet Collare Collar Antivibrante Vibration damper Compressore rotativo Sliding vane compressor Antivibrante Vibration damper Staffa DX RH Bracket Staffa DX RH Bracket Condensatore 30MF Condenser 30MF Trasformatore Transformer Staffa compressore
32. sore rotativo Sliding vane compressor Antivibrante Vibration damper Staffa DX RH Bracket Staffa DX RH Bracket Condensatore 30MF Condenser 30MF Induttanza Inductor Staffa compressore Compressor bracket Trasformatore Transformer Circuito assemblato T0071 Assembled circuit T0071 Couvercle Deckel Etiquette Etikett Entretoise Distanzstuck Ventilateur Lufterrad Entretoise Distanzstuck Collier Schelle Pl num condens Plenum Kondensator Condenseur Kondensator Pressostat Druckschalter Boitier arr vap Hinterer Kasten des Verdampfers Bride de fixat Befestigungsbugel R sistance Widerstand Couvercle Deckel Evaporateur Verdampfer Ventilateur Lufterrad Piece metall vacuation condensation Kondenswasserablass Amort vibrations Schwingungsdampfer Compress rotatif Kapselkompressor Amort vibrations Schwingungsdampfer Bride D Bugel re Bride D Bugel re Condens 30MF Kondensator 30MF Inductance Drossel Bride compress Kompressorbugel Transformateur Transformator Circuit assembl T0071 Schaltungen T0071 Kap Tapa Etiket Etiqueta Afstandshouder Separador Ventilator Ventilador Afstandshouder Separador Bandje Bandje Distributieruimte condensator Plenum condensador Condensator Condensator Drukverschilschakelaar Presostato Voorste kast Verdamper Caja delantera evaporador Verankeringsbeugel Estribo de ancleje Weerstand Resistencia Kap Tapa Verdamper
33. specially EN 292 1 EN 292 2 EN 60204 1 DATE 03 01 2000 THE PRESIDENT do A w a 628 de CONTENTS 1 FOREWORD u u u un lodos loans pag 4 1 1 Purpose and scope of this manual Dee pag 4 12 ovmbos qO il p sees uuu ad een pag 4 13 General e EE pag 4 2 AIR CONDITIONER IDENTIFICATION 7 ee renes eere nennen nnn nnn pag 5 x C 6 6 0 len pag 5 22 lo o AAA A pag 5 2 9 TechnicalTe it pag 5 3 SHIPPING HANDLING STORAGE a a nnn nnns pag 6 3 e O iu ee pag 6 SE MV GION EE pag 6 9 3 Tele le Le WE pag 6 4 INSTALLATION WE pag 6 4 1 Preliminary information en anerkennen pag 6 SE CU le E pag 6 4 2 1 Using the ventilation portholes eebe pag 7 422 Opening anew NOIE uuu u u uu u uuu a u EE EE nade pag 7 4 2 3 Power supply cable a pag 8 43 Positioning the air conditioner pag 9 4 4 Installing the diffuser e pag 10 5 USER INSTRUCTIONS Sisk a IDA kv ceto bk pag 11 ONC WG iret tere a ne ee pag 11 52 Preliminary CMCC KS uuu uu uuu uu nq pag 11 o A A pag 11 sr OPTION E pag 11 9 9 LUNG ON WEE pag 11 IG no Ur pag 12 A em pag 12 53 A E UE pag 3 OF SACAMOS A pag 13 5 10 Some problems and how to solve
34. them sssseenenenzennnnzenzennnnzznzzznzenzznznnzzzzzzzzznnta pag 13 6 MAINTENANCE une ee ee ee i pag 14 rds POSAD caia a decidas isa laa pag 14 8 TROUBLESHOOTING uuu uuu i ia pag 15 WIRING DIAGRANMN pag 18 EXPLODED VIEW cunas A pag 0 SPARE PART LIST eene pag 20 GENERAL TERMS OF WARRANTY Q J J pag 30 GE BE gum 1 FOREWORD TN MANUAL Refer carefully to this manual before performing any operation on the air con ditioner 1 1 Purpose and scope of this manual This manual has been drawn up by the Manufac turer in order to provide basic information and in structions for performing every operation for serv icing and using the air conditioner in a proper and safe manner It is an integral part of the conditioner equipment should be kept clean and safe throughout its working life It must follow the conditioner if the latter is installed on a new vehicle or if its ownership changes hands The information in this manual is addressed to the personnel which must install the air conditioner and to all those involved in its maintenance and use This manual sets out the purpose the machine was designed for and contains all the information re quired to guarantee that it is used in a safe and proper fashion Constant attention to the instructions laid down here
35. tioner is provided with an environmental thermostat with a minimum working temperature of 18 C 1 C Below this temperature the thermostat does not enable operation of the compressor This prevents the risk of ice developing inside the air conditioner The fans and heating function are still enabled To turn the air conditioner on set the ON OFF switch Fig 15 ref 4 to the ON position Position the cold hot air selector switch Fig 15 ref 3 on the symbols and then turn the ther mostat Fig 15 ref 2 clockwise positioning it on the temperature value you want The thermostat keeps the temperature you have chosen constant and does so automatically turn Ing the air conditioner compressor on and off The temperature scale is marked by a series of dots of different sizes GE BE gum The minimum cooling value is marked by the small est dot the maximum cooling value is marked by the largest Fig 15 ref 2 The thermostat controls the temperature automati cally but the speed of the fan must be set manu ally by the user Setthe fan speed required on the relevant selector switch Fig 15 ref 1 To use the air conditioner in the most effective manner we suggest the following settings e Minimum speed Minimum cool night time e Medium speed Medium c
36. ust using a special cover accessory code 00639 f DISPOSAL If you have to dispose of the air conditioner refer to a specialised workshop i All the waste material must not be disposed of in the open but in special con tainers and delivered to a Waste Collection and Disposal Centre L 68 8 TROUBLESHOOTING for technical staff only B INFORMATION Before performing the checks listed below make sure that the ON OFF switch is in the ON position Fig 15 ref 4 the thermostat is in the all cold position Fig 15 ref 2 and the fan speed selector switch is in position 1 Fig 15 ref 1 1 PROBLEM The air conditioner does not start up CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION CHECK OPERATION Make sure that the infeed terminal of the air conditioner between the blue and the yellow wire is powered at 230 VAC Fig 16 ref 4 Check the differential switch the fuse protection on the power supply line the wholeness of the power supply line Make sure that there is 230 VAC power between the blue and the brown wire of the voltage trans former Fig 16 ref 15 Check the wholeness of the ON OFF switch and its connections and re
37. ust make sure that it has been designed to be walked on Check with the per son who equipped the vehicle Otherwise you will have to prepare suitable scaffolding L In order to install the air conditioner you must first make sure the roof of the vehicle is able to hold its weight If not reinforce it Choose a central level and flat area on the roof Make sure that no obstacle inside the vehicle can hinder fastening of the diffuser Fig 1 ref 4 and the exit of the cooled air from the adjustable outlets Fig 1 ref 5 To install the air conditioners you can choose el ther of two solutions e Remuve existing rooflight and use aperture eCut new aperture 4 2 1 Using rooflight aperture You can do so on condition that the aperture of the rooflight measure of 400 x 400 mm For the dimensions of the air conditioners and of the holes required to install them refer to figure 2 icEEERGus Tela Remove existing rooflight and sealants making sure roof surface is clean and even Fig 3 ref 1 Seal any screw holes and or cable entrance holes so that no water can penetrate the roof space using a suitable sealent Fig 3 ref 2 All the waste material glue silicone lining must not be disposed of in the open but in special containers and delivered to a Waste Collection and Disposal Centre 4 2 2 Ope
38. ventilation speed selector Fig 16 ref 8 Make sure that the contacts 2 and 3 of the hot cold selector switch are closed and replace them if necessary Make sure that there is 12 VDC between the black and the red wire of the condenser Fig 16 ref 12 Check the harness and the multi wire connector L 68 5 PROBLEM The fan of the evaporator does not work CHECK OPERATION CHECK OPERATION Make sure that there is 12 VDC between the green ventilation speed selector switch wire Fig 16 ref 8 and the black relay selector wire Fig 16 ref 2 Replace the fan speed selector switch Make sure that there is 12 VDC between the black and the green wire of the evaporator ventilator Fig 16 ref 9 Check the harness and the multi wire connector 6 PROBLEM The heating resistance does not work CHECK OPERATION CHECK OPERATION Make sure that there is 12 VDC on the fan speed selector Fig 16 ref 8 between the orange and the black wire of the relay Replace fan speed selector Make sure there is 230 VAC between the white wire ofthe relay Fig 16 ref 2 and the blue wire of the feeder input terminal Fig 16 ref 4 Replace the relay 7 The air conditioner is performing poorly CHECK OPERATION Check the cleanliness of the air filter and exchangers If the air conditioner is clean then you must check the coolant gas tcover Proceed as follows open
39. voltage at about 250 VAC between the orange and the white wire Check the connector and the harness Replace the temperature switch on the compressor Replace the condenser Fig 16 ref 10 PROBLEM The fans do not work Make sure that there is 12 VDC between the black wire of the relay Fig 16 ref 2 and the red wire of the fan speed selector Fig 16 ref 8 Check the harness and the multi wire connector Fig 16 ref 7 Make sure that there are 12 VDC between the green speed selector switch wire Fig 16 ref 8 and the black relay selector wire Fig 16 ref 2 Replace the fan speed selector switch Make sure that there is 12 VDC between the black and the green wire of the evaporator ventilator Fig 16 ref 9 Check the harness and the multi wire connector With the hot cold selector Fig 16 ref 3 on cold position make sure there are 12 VDC between both brown wires and the red wire of the ventilation speed selector Fig 16 ref 8 Make sure that the contacts 2 and 3 of the hot cold selector switch are closed and replace them if necessary Make sure that there are 12 VDC between the black and the red wire of the condenser Fig 16 ref 12 Check the harness and the multi wire connector 4 PROBLEM The fan of the condenser does not work CHECK OPERATION CHECK OPERATION With the hot cold selector Fig 16 ref 3 on cold position make sure there is 12 VDC between both brown wires and the red wire of the
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