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1. V50075 6 REFERENCE DESCRIPTION QTY RECOMMEN P023 THYRISTOR V50075 6 3 1 L007 CURRENT TRANSFORMER V50075 6 2 1 L046 80 MM FAN 2 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50090 6 REFERENCE DESCRIPTION QTY RECOMMEN P023 THYRISTOR V50090 6 3 1 L008 CURRENT TRANSFORMER V50090 6 2 1 L046 80 MM FAN 2 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50110 6 REFERENCE DESCRIPTION QTY RECOMMEN P024 THYRISTOR V50110 6 3 1 L009 CURRENT TRANSFORMER V50110 6 2 1 L046 80 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50145 6 REFERENCE DESCRIPTION QTY RECOMMEN P030 THYRISTOR V50145 6 3 1 L010 CURRENT TRANSFORMER V50145 6 2 1 L046 80 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50170 6 REFERENCE DESCRIPTION QTY RECOMMEN P031 THYRISTOR V50170 6 3 1 L011 CURRENT TRANSFORMER V50170 6 2 1 L046 80 MM FAN 3 1 L044 THERMAL PROTECTOR 85 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F I YN O 87 V5 gt
2. V50210 6 REFERENCE DESCRIPTION QTY RECOMMEN P031 THYRISTOR V50210 6 3 1 L012 CURRENT TRANSFORMER V50210 6 2 1 L050 24VDC 80X80X34MM FAN 3 1 L044 THERMAL PROTECTOR 85 1 1 L045 THERMAL PROTECTOR 50 1 1 E013 DC FAN POWER SUPPLY PCB 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50275 6 REFERENCE DESCRIPTION QTY RECOMMEN P032 THYRISTOR V50275 6 6 2 L013 CURRENT TRANSFORMER V50275 6 2 1 L047 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E010 270 460A 690V SNUBBER PCB 3 1 V50330 6 REFERENCE DESCRIPTION QTY RECOMMEN P033 THYRISTOR V50330 6 6 2 L014 CURRENT TRANSFORMER V50330 6 2 1 L047 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E010 270 460A 690V SNUBBER PCB 3 1 V50370 6 REFERENCE DESCRIPTION QTY RECOMMEN P033 THYRISTOR V50370 6 6 2 L015 CURRENT TRANSFORMER V50370 6 2 1 L047 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E010 270 460A 690V SNUBBER PCB 3 1 V50460 6 REFERENCE DESCRIPTION QTY RECOMMEN P034 THYRISTOR V50460 6 6 2 L016 CURRENT TRANSFORMER V50460 6 2 1 L048 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E010 270 460A 690V SNUBBER PCB 3 1 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F
3. D S e Y Y DT0070A Figure 6 Dimensions frame 1 FRAME 3 CODE V50275 6 V50460 6 H mm 791 W mm 580 D mm 309 Weight Kg 56 0 Table 3 Frame 3 D gt gt DT0072A Figure 8 Dimensions frame 3 20 POWER ELECTRONICS Technical Manual V5 u Dg A e LO pl 160 DT0071A gt Figure 7 Dimensions frame 2 FRAME 4 CODE V50580 6 V50900 6 H mm 926 W mm 640 D mm 324 Weight Kg 80 0 Table 4 Frame 4 D lt gt DT0073A Figure 9 Dimensions frame 4 MTO0001 Rev F STANDARD POWER RATINGS 4 STANDARD POWER RATINGS IP RATING FRAME REFERENCE A pod 9 2 IP RATING FRAME REFERENCE 1 V50009 6 IP20 V500606 60 500906 90 25 330 46 I YN O 509006 900 Table 6 Standard ratings for 690V supply voltage V50580 6 V50650 6 65 e For higher power ratings contact to Power Electronics customer support POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 21 22 V5 gt 5 CONFORMITY DECLARATION CERTIFICADO DE ENSAYO TEST CERTIFICATE Producto Product Marca comercial Trade Mark Modelo Tipo Ref Model Type Ref Fabricante Manufacturer Peticionario Tested on request of Otros da
4. REFERENCE DESCRIPTION QTY RECOMMEN E002 V5 230 500V CONTROL AND POWER PCB 1 1 E003 V5 DISPLAY PCB 1 1 E004 V5 SERIEL COMMUNICATIONS 1 1 E005 V5 VOLTAGE TRANSFORMER PCB 1 1 E0141 V5 VOLTAGE TRANSFORMER PCB FUSE 1A 20mm 1 2 V002 V5 DISPLAY KEYPAD 1 1 V50009 6 REFERENCE DESCRIPTION QTY RECOMMEN P020 THYRISTOR V50009 6 3 1 L002 CURRENT TRANSFORMER V50009 6 2 1 L044 THERMAL PROTECTOR 85 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50017 6 REFERENCE DESCRIPTION QTY RECOMMEN P020 THYRISTOR V50017 6 3 1 L003 CURRENT TRANSFORMER V50017 6 2 1 L044 THERMAL PROTECTOR 85 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50030 6 REFERENCE DESCRIPTION QTY RECOMMEN P020 THYRISTOR V50030 6 3 1 L004 CURRENT TRANSFORMER V50030 6 2 1 L044 THERMAL PROTECTOR 85 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50045 6 REFERENCE DESCRIPTION QTY RECOMMEN P021 THYRISTOR V50045 6 3 1 L005 CURRENT TRANSFORMER V50045 6 2 1 L046 80 MM FAN 1 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 V50060 6 REFERENCE DESCRIPTION QTY RECOMMEN 8022 THYRISTOR V50060 6 3 1 L006 CURRENT TRANSFORMER V50060 6 2 1 L046 80 MM FAN 2 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E009 9 210A 690V SNUBBER PCB 1 1 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F V5 SPARE PARTS
5. 20 4 STANDARD POWER RATINGS vscissicscascescctsstesiacssccssscscanstedscncsceisecssanesvatssacsarsesasdaseusssacsvseasactesdaeidandcecceatacsactdaee 21 5 CONFORMITY DECLARATION 22 6 DISPLAY UNIT AND KEYPAD 0 1 01 23 6 1 The LCD Display 23 6 2 The Control Keys 23 6 3 The Start and Stop Reset Slow speed buttons 24 7 CONTROL INPUTS AND 0 1 rasan asas aa SaaS sss DR aas ssa saam a ams 25 7 1 Control Terminals 25 7 2 Terminal descriptions 26 8 FAULT MESSAGES DESCRIPTIONS AND 406 0118 29 9 STATUS INDICATIONS Na aS PRAE DNA ELLA FEAR ER YE 33 10 GENERAL INFORMATION 4 lt lt lt lt 35 Phase Current 35 Supply Voltage 35 Supply frequency motor phi cosine 35 I Active Power motor torque 36 U Relay status 36 Digital inputs 36 l Motor overload status 37 5 Analogue input 1 status 37 Analogue input 2 status 37 Analogue output 1 status 37 Software a
6. V5 gt DIGITAL SOFT STARTER User s Manual 001 Rev POWER ELECTRONICS C Leonardo da Vinci 24 26 ps 46980 Parque Tecnol gico PATERNA VALENCIA Tel 34 96 136 65 57 Fax 34 96 131 82 01 POWER ELECTRONICS www power electronics com power power electronics com POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F V5 gt POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F DIGITAL SOFT STARTER CONSIGMENT Q RECEPTION e 5 soft starters are carefully tested and properly packed before leaving the factory e In the event of transport damage please ensure that you notify the transport agency and POWER ELECTRONICS 34 96 136 65 57 or your nearest agent within 24hrs from receipt of the goods UNPACKING Check the V5 packing for the following contents e V5 soft starter Make sure soft starter model and serial number matches the markings on the box delivery note and is the correct unit ordered e V5 Technical Manual Q SECURITY e It is installers responsibility to ensure the configuration and installation of the V5 meets the requirements of any site specific local and national electrical regulations e V5 operates from a HIGH VOLTAGE HIGH ENERGY ELECTRICAL SUPPLY Always isolate before servicing e Service only by qualified personnel In case of any service or installation questions please contact Power Electronics Technical Department or your local distributor
7. ON i DT0037B Figure 41 Comparator relay configuration G9 6 COMPARATOR 2 SOURCE SELECTION Screen Description Range 6 COMPR2 SEL 1 Comparator 2 source selection 0 to 8 See table 11 in G9 6 G9 7 COMPARATOR 2 ON SETPOINT Screen Description Range Unit Default Value Function 2 COMP2 ON 100 Comparator 2 ON set point 0 to 500 of function selected G9 6 100 Set the comparator ON set point If the value of the source selected is higher than the ON set point for the time specified at G9 4 the output state of this comparator changes to ON One of these relays must be selected as a comparator see screens group G7 G9 8 COMPARATOR 2 OFF SETPOINT Screen 8 COMP2 OFF 80 Description Comparator 2 OFF set point Range 0 to 500 Units of function selected G9 6 Default Value 80 Function Set the comparator OFF set point If the value of the source selected is lower than this OFF set point for the time specified at G9 10 the output of this comparator changes to OFF One of these relays must be selected as a comparator see screen group G7 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev G9 COMPARATORS G9 9 COMPARATOR 2 ON DELAY Screen 9 T COMP2 ON 5s Description Comparator 2 ON delay Range 0 to 99 Unit Seconds Default Value Function Set the ON delay condition for the comparator 2 G9 10 COMPARATOR 2 OFF DELAY Screen 10 T CMP2 OFF 5s Description Compar
8. 1 COM TIME O OFF 2 COM ADRESS 0 3 BAUD COM OFF 4 EVEN PARITY NO G15 AUTO RESET 1 AUTO RESET NO 2 ATTEMP NUMBR 5 3 R STR DEL 5s 4 RS COUNT 15Min 5 F1 AUTO RST 0 6 F2 AUTO RST 0 7 F3 AUTO RST 0 8 FA AUTO RST 0 G16 PUMP CONTROL 1 1 SET IT 000Hrs 21 TIME 000Hrs 3START MODE 0 4 HI PR DEL 00s 5 LPR DEL 0000s 6LPR BYP 0000s 7 FLO BYP 0000s 8 FLO DEB 00s 9LOWTR DEL 00s NOTE Please return this commisioning sheet to Power Electronics it will be stored and help you in case of a need for service or support Tel 34 96 136 65 57 Fax 34 96 131 82 01 94 POWER ELECTRONICS Technical Manual V5 001 Rev F 42 POWER ELECTRONICS
9. 5 gt G15 AUTO RESET This group enables V5 to be automatically reset Once reset is done the V5 will start again in case the fault occured during start command acceleration and run If the fault occurred in ready status it will autoreset and comes back to RDY again G15 1 AUTO RESET Screen 1 AUTO RESETzNO Description Enable or disable automatic reset Range YES NO Default Value NO Function Enable Disable V5 automatic reset function 015 2 ATTEMPT NUMBER Screen 2 5 Description Number of auto reset attempts before tripping due to fault Range 1105 Units Attempt Default Value 5 Function Provides the number of attempts to reset the V5 before it trips G15 3 RESET DELAY TIME Screen Description Range Units Default Value Function 3 R STR DEL 5s Time delay from fault event to auto reset 5 to 120s Seconds 5 Allows to select the period of time between the fault trip and the auto reset G15 4 RESET TIME OF THE ATTEMPT COUNTER Screen Description Range Units Default Value Function 4 RS COUNT 15Min Time after the attempt counter 215 2 will be reset 1 to 60 Minutes 15 It alllows to select the time the V5 has to run without fault and after this the internal attempt counter will be reset G15 5 AUTORESET FAULT 1 SELECTION Screen 5 F1 AUTO RST 0 Description The fault which will be reset automatically Range 0 to 20 See next table Units No De
10. O POWER ELECTRONICS Technical Manual V5 001 Rev F 43 V5 gt G2 6 SUPPLY FREQUENCY Screen 6 FREQ 50112 Description Supply frequency Range 50 Hz 50 60 Hz Units Hz Default value 50Hz Function Set the mains frequency Adjust Where the mains frequency is 50Hz leave as default Where the mains frequency is unknown or different than 50Hz 60Hz set 50 60Hz NOTE When you set 50 60Hz the V5 starts an algorithm to detect the mains frequency This algorithm is off when setting 50Hz 44 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G3 PROTECTIONS G3 PROTECTIONS G3 1 PHASE SEQUENCE Screen 1 PHASE SEQUEN 2 Description Phase sequence at the input of the soft starter Range 1 NO SEQ PROTECT 2L1L2L3 SEQ 3 INVERSED SEQ Default Value 21112 13 seq Function This parameter sets the correct phase sequence at the input when power on the V5 It can happen that the soft starter tries to start with a phase sequence at the input different than the one which has been set In this case the soft starter trips on F2 WRONG PH SQ Adjust Determine input phase sequence adjust this parameter according to this sequence NOTE When operating at SLOW SPEED or DC BRAKE a phase sequence must be selected L1 L2 L3 or Inverse Sequence The option 1 NO SEQ PROTECT is not allowed for these modes G3 2 OVERLOAD MOTOR CURRENT Screen 2 OV LOAD 800A Description Overload motor current Range 0 6 to 1 5 x Inom
11. 16 OUTPUT 4 X High Lim Low Lim 16 60 4 _X 60 13 6mA 100 G7 6 ANALOGUE OUTPUT LOW SETPOINT Screen 6 401 LOW 0 Description Analogue Output low set point Range 0 to 500 Default Value 096 G7 7 ANALOGUE OUTPUT HIGH SETPOINT Screen 7 AO1 HIGH 100 Description Analogue Output high set point Range 0 to 500 Default Value 100 I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 61 62 V5 gt G8 DUAL SETTING G8 1 DUAL SETTING Screen 1 DUALSETING NO Description Dual Setting Range Yes No Default Value No Function Enable Disable a second adjustment for G4 Acceleration G5 Deceleration and for the overload curve G3 3 Overload Curve Adjust When a second parameter is required set select Dual Setting to Yes This second adjustment is activated by one of digital inputs Applications Mills crushers and any application that at a certain operation stage requires a harder softer parameter set G8 2 TORQUE PULSE 2 Screen 2 PLS TORQ2 50 Description Dual setting Torque Pulse Range 50 a 100 Unit of rated Motor torque Default Value 50 Function Choose the torque pulse level applied to the motor for the time specified at G8 3 Adjust Set this value in conjunction with G8 3 to initiate a first acceleration of the motor G8 3 PULSE TORQUE TIME 2 Screen 3 PLS TQ T2 OFF Description Dual setting Pulse Time Range OFF 0 to 0 9s Units
12. Description Multifunction 2 input Range 01010 Default Value 0 Not Used Function Select the task of the digital input once it is active X Adjust See table 8 G6 3 G6 5 DIGITAL INPUT 3 Screen 5 DINPUT3 SEL 0 Description Multifunction 3 input Range 01010 Default Value 0 Not Used Function Select the task of the digital input once it is active X Adjust See table 8 G6 3 G6 6 DIGITAL INPUT 4 Screen 6 DINPUT4 SEL 0 Description Multifunction 4 input Range 01010 Default Value 0 Not Used Function Select the task of the digital input once it is active X Adjust See table 8 G6 3 G6 7 DIGITAL INPUT 5 Screen 7 DINPUT5 SEL 0 Description Multifunction 5 input Range 01010 Default Value 0 Not Used Function Select the task of the digital input once it is active X Adjust See table 8 G6 3 CONTROL CONNECTION EXAMPLES Example 1 3 Wire START STOP G6 3 Mode 01 START 111 G6 4 Mode 02 STOP T12 G6 5 Mode 05 RESET T13 0100030 Figure 27 3 Wire Start Stop POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G6 INPUTS Example 2 START STOP contact and RESET Pushbutton G6 3 Mode 04 START STOP T11 G6 4 Mode 05 RESET T12 DT0022C Figure 28 2 Wire Start Stop Example 3 START STOP RESET pushbutton Slow Speed contact and Slow Speed contact 6 3 Mode 01 START 111 6 4 Mode 02 STOP 112 16 5 Mode 05 RESET 119 6 6 Mod
13. INMUNIDAD ELECTROMAGNETICA EM Immunity E UNE EN 60947 4 2 1998 EN 61000 4 2 1995 Descarga electrost tica ESD EN 61000 4 4 1995 R fagas de transitorios r pidos EFT burst EN 61000 4 5 1995 Onda de choque Surges 161571EM 001 DE FECHA dated 2002 07 02 CONFORME COMPLIANT CETECOM es un laboratorio de ensayo acreditado por la Entidad Nacional de Acreditaci n ENAC para los ensayos indicados en el Certificado N 51 LE203 No est n incluidos los ensayos de arm nicos CETECOM is a testing laboratory accredited by ENAC Entidad Nacional de Acreditaci n to carry out the tests dercribed in the Certificate N 51 LE203 There are not included the harmonics tests Nota Este certificado de ensayo es aplicable a la unidad es del producto y los correspondientes ensayos que se indican en el informe de referencia Note This test certificate is applicable to the unit s of the product submitted and the corresponding tests shown in the reference report M laga a 5 de Julio de 2002 Antonio Rojas Consultor EMC EMC Consultant Francisco Broissin Director de Area Area Director Centro de Tecnolog a de las Comunicaciones S A Parque Tecnol gico de Andaluc a C Severo Ochoa 2 29590 Campanillas M laga Tel 34 952 61 91 00 Fax 34 952 61 91 13 EDT10 09 POWER ELECTRONICS Technical Manual V5 http www cetecom es MTO0001 Rev F DISPLAY UNIT AND KEYPAD OPERATION 6 DISPLAY
14. Values below 2 times of the motor rated current should be avoided Under this conditions the resulting motor torque is normally insufficient to generate a successful start at full load also the soft starter could trip on F4 Overload 50 POWER ELECTRONICS Technical Manual V5 MT0001 Rev F G5 DECELERATION G5 DECELERATION G5 1 FREWHEEL STOP Screen Description Range Default Value Function Adjust 1 FREWEL STP YES Freewheel stop Yes No Yes Set the required stop mode The stop could be controlled through a ramp down voltage or uncontrolled where the time to stop depends on the inertia of the load If a controlled stop is required select 1 FREWELSTOPzNo and 1 FREWELSTOP Yes for a spinning stop G5 2 DECELERATION TIME Screen Description Range Unit Default Value Function Adjust Vn 100 G4 4 Initial torque G5 3 MOTOR DECELERATION ALGORITHM Screen Description Range Default Value Function Adjust 2 DECL TIME 12s Deceleration Time 010180 Seconds 12 Establish the required time for a controlled stop Begin with a short time 10 or 15 seconds and increase it until desired stop is achieved If no satisfactorily results are obtained set hammer algorithm in G5 3 G4 4 Initial Torque 4 6 Acceleration time Input Voltage Starting of ramp down G5 2 Deceleration time Starting of ramp up End ramp down Time 0100190 Figure 26 Deceleration curve DEC MD
15. e Always wear safety glasses when operating with the door opened e V5 contains static sensitive printed circuit boards Use static safe procedures when handling these boards e During acceleration and deceleration mode it is recommended to unplug a capacitor battery e The SCR s used at the power circuite are electronic switches therefore it is recommended to use the configurations as shown on Fig 2 1 or Fig 2 2 of this manual I YN O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 3 5 gt REVISIONS Date Revision Description November 2002 A January 2003 B Add Starts limits hour in PROTECTIONS page 14 Changes in DT0008C Control terminals Delete DT0019C DT0020C G4 ACCELERATION July 2003 C Error corrections September 2003 D New software rev 2 0 New hardware rev E November 2003 E G16 pump control group added New software rev 2 1 Hardware rev E September 2004 F Update power ratings POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F INDEX INDEX CONSIGMENT M 3 1 MOUNTING AND WIRING 11 1 1 Environmental 11 1 2 IEC Protection 11 1 3 Mounting 11 1 4 Power Loss dissipation 12 1 5 Wiring configuration 13 1 6 Checks before commissioning the V5 Soft Starter 15 2 ELECTRICAL SPECIFICATIONS 18 SE DIMENSIONS
16. Adjust It is recommended to begin with a low initial torque value normally default Observe motor rotation immediately after start command If the motor doesn t spin machine torque requirement may be higher and it may be necessary to increase this until the motor starts to turn normal after a start command has been applied If a very high current is noticed at the very beginning of starting process this could be due to an initial torque setting that is too high this must be decreased until a proper value is achieved Applications For submerged pumps generally a torque between 40 and 45 is required For applications such as mills or crushers the required torque is normally between 40 and 5096 NOTE These values are typical adjustments Each application requires individual settings to achieve the best performance G4 5 INITIAL TORQUE TIME I O Screen 5 INIT TO T 1s Description Initial torque time Range 0 to 10 Unit Seconds Default Value 1 Function Set the time for 3 INITIAL TORQUE to be applied to the motor Adjust When working with high inertia loads increase this value in conjunction with parameter G4 4 INITIAL TORQUE until the motor begins to turn All other applications should leave this value as default POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 49 V5 gt Applications In pumps a usual value is 0 and in heavy load machines it can vary between 1 and 3 seconds Vn Input
17. Nr MODE DESCRIPTION DISPLAY 0 Disable No control source enabled There is no way to Start Stop Reset the V5 1 Local Start Stop Reset enabled by keypad L 2 Remote Start Stop Reset enabled by digital inputs 3 Serial Comms Start Stop Reset enabled by serial comms 4 Local Jog V S Jog Slow Speed controlled by G keypad 5 Pump ctrl 1 Pump control 1 enable P Table 7 Control mode G6 2 LOCAL RESET Screen 2 LOCAL RESET Y Description Local reset control Range No Yes Default value Yes Function Enable local reset via keypad G6 3 DIGITAL INPUT 1 Screen 3 D INPUT1 SEL 4 Description Multifunction 1 input Range 0 to 10 Default Value 0 Not Used Function Select the task of the digital input once it is active X Adjust See the table below Nr MODE STATUS FUNCTION 0 Not active NA Input has no effect 1 Start NO Commands start 2 Stop NC Commands stop I 3 Stop Reset NC stop Reset on opening U 4 Start Stop NO Commands start when closed Stop when open l 5 Reset NC Reset on opening edge 5 6 Slow Speed NA Slow Speed 7 Slow Speed NA Slow Speed 8 DCBrake NA Active DC Brake 9 Dual setting NA Active Dual setting 10 External trip NC Error occurs once this contact is opened Table 8 Inputs functions POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 53 54 V5 gt G6 4 DIGITAL INPUT 2 Screen 4 DINPUT2 SEL 0
18. PEAK CURR V5 peak current output exceeded The current is higher than six times nominal 6xIn V5 Rated Current Rotor locked Short circuit in output circuit V5 current transformers failure Torque pulse setting too high Check cables and motor Reduce Torque pulse setting If the problem persists call Power Electronics or an authorised distributor MTO0001 Rev F 29 I O 30 V5 gt Fault F7 Description Sense level Possible Cause Action Fault 8 Description Sense level Possible Cause Action Fault F9 Description Sense level Possible Cause Action Fault F10 Description Sense level Possible Cause Action Fault F11 Description Sense level Possible Cause Action Fault F12 Description Sense level Possible Cause Action Fault F13 Description Possible Cause Action POWER ELECTRONICS Technical Manual V5 STARTER OT Heat sink too hot gt 85 C 85 C Insufficient cooling Fan failure Ambient temperature too high gt 45 C The actual current is higher than the nominal Check fans and cooling paths Check the ambient temperature during normal operation doesn t exceed 45 C or 50 C with re rating Check that correct re rating has been applied if higher than 45 C Check that actual motor current is the same or smaller than the V5 nominal current MOTOR PTC External trip Motor PTC has operated Terminals T16 T17 150ohms PTC 2 7ko
19. 2 Temperature Sensor DT0075A Figure 34 Pushbuttons in pressure temperature ANI2 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 57 5 gt G7 OUTPUTS G7 1 RELAY 1 Screen Description Range Default Value Function Adjust G7 2 RELAY 2 Screen Description Range Default Value Function Adjust G7 3 RELAY 3 Screen Description Range Default Value Function Adjust NOTE POWER ELECTRONICS Technical Manual V5 1 REL1 SEL ON 14 Relay 1 control source selection 1 to 21 see table 9 14 Instantaneous Provides the ability to link each relay to one of the outputs shown below No changes are required if relays are not in use Select the desired source for each relay If necessary set up associated level setting screens G9 Comparators DT0030C Figure 35 Relay 1 2 REL1 SEL ON 15 Relay 2 control source selection 1 to 21 see table 9 15 Bypass React Provides the ability to link each relay to one of the outputs shown below No changes are required if relays are not in use Select the desired source for each relay If necessary set up associated level setting screens G9 Comparators Relay 2 DT0031C Figure 36 Relay 2 3 REL1 SEL ON 9 Relay 3 control source selection 1 to 21 see table 9 9 Faults Provides the ability to link each relay to one of the outputs shown below No changes are required if relays are not in use Select the desired source for e
20. 5 gt G16 PUMP CONTROL 1 G16 1 IRRIGATION TIME SETTING Screen Description Range Unit Default Function Adjust 1 SET IT 000Hrs Irrigation time adjustment 0 to 60 Hours INF Hours INF Sets the time for the system to be irrigating V5 irrigation timer can be reset G16 2 back to OHrs by decreasing G16 1 to the same value than G16 2 G16 2 IRRIGATION TIME DISPLAY Screen Description Range Unit Function Note 2 TIME 000Hrs Irrigation time display 0 to 60 Hours INF Hours Displays the time the system has been irrigating Read only screen G16 3 START MODE SELECTION Screen Description Range Default Function Adjust 3 START MODE 0 Start mode selection 0 1 0 Selects the start mode of the system 0 Display unit Enables the display unit for start stop control of the V5 This is the only way in which the V5 can be started or stopped Digital inputs are preconfigured as follows D INPUT 1 High Pressure switch connection normally closed D INPUT 2 Low Pressure switch connection normally closed D INPUT 3 Flow switch connection normally closed D INPUT 4 Deep well probe connection normally closed D INPUT 5 Trip normally closed 1 2 Wire Face Plate stop button is Reset only Remaining digital inputs are preconfigured as follows D INPUT 1 High Pressure switch connection normally closed D INPUT 2 Low pressure switch connection normally closed D INPUT 3 Flow
21. Analogue input 1 in absolute units 0 to 999 0 10 Set according to the range of the connected transducer G6 10 ANALOGUE INPUT 1 UNIT Screen Description Range Default Value NOTE 10 UNITS OFF Analogue Input 1 unit Bar C mtr meters OFF OFF See section 6 5 2 TERMINAL DESCRIPTION POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G6 INPUTS G6 11 ANALOGUE INPUT 2 FORMAT Screen 11 ANI2 FORMAT 1 Description Analogue Input 2 Format Range 0 0 20mA 1 4 20mA 2 0 10V Default Value 1 4 20mA G6 12 ANALOGUE INPUT 1 RANGE Screen 12 AI2 RANGE 0 10 Description Set the range of the Analogue input 2 in absolute units Range 0 to 9999 Default Value 10 Adjust Set according to the range of the connected transducer G6 13 ANALOGUE INPUT 2 UNITS Screen 13 AI2 UNITS OFF Description Analogue Input 2 unit Range Bar C mtr meters OFF Default Value OFF ANALOG INPUT CONNECTIONS EXAMPLES Analogue input 1 ANI1 4 20mA 10 bar pressure transducer ANH G6 8 8 ANI1 FORMAT 1 G6 9 9 RANGE 10 G6 10 10 UNITS BAR External 24VDC supply 24V ih EH 1 1 u 10 bar pressure transducer DT0029E Figure 33 Pushbuttons in pressure transductor ANI Q Analogue input 2 2 0 10V 50 C Temperature transducer ANI2 G6 11 11 ANI2 FORMAT 2 G6 12 12 AI2 RANGE 50 I G6 13 lt 13 ANI2 UNITS 0 10 12 External 5 24VDC supply
22. CURRENT Note Asymmetric current at the motor Indication FLT Description FAULT Note A fault has awitched off the Soft Starter Indication STD Description START DELAY Note The V5 delays the start signal set in screen G4 1 Start delay Indication EXT Description EXTERNAL FAULT Note Fault status is active due to an external fault command through one of the digital inputs Indication P T Description TORQUE PULSE Note The V5 is applying torque pulse set in screen G4 2 moment during the time set in screen G4 3 Indication ILT Description CURRENT LIMIT Note The V5 has reached a maximum current level allowed in screen G4 7 Current limit Indication HIP Description HIGH PRESSURE Note It warns during the time entered in screen G16 4 Indication LOP Description LOW PRESSURE Note It warns during the time entered in screen G16 5 and G16 6 Indication NOF Description NO FLOW Note It warns during the time entered in screen G16 7 and G16 8 Indication LWA Description LOW WATER Note It warns during the time entered in screen G16 9 34 POWER ELECTRONICS Technical Manual V5 MT0001 Rev F GENERAL INFORMATION SCREENS 10 GENERAL INFORMATION SCREENS The bottom line displays the General Information and parameter screens G1 to G16 The general information screens show information related to the motor and V5 status R RDY 800 A 380V Q Phase current 800A 800A 800A 3 a Supply voltage at the V5 input 380V 380V 380V
23. Description READY Note The V5 is ready to run Indication ITQ Description INITIAL TORQUE Note The V5 is applying the Initial Torque specified at G4 4 Initial Torque for the time specified at G4 5 Initial Torque Time Indication ACL Description ACCELERATING Note Motor is accelerating Indication RUN Description RUNS AT CURRENT SPEED Note The motor runs at nominal Speed Indication DEC Description DECELERATING Note The Motor is stopping Indication HAM Description HAMMER Note Water Hammer algorithm is operating I Indication LS Y Description SLOW SPEED a Note V5 is applying SS CLOCKWISE lt Indication LS 5 Description SLOW SPEED Note V5 is applying SS ANTI CLOCKWISE Indication DCB Description DC BRAKE Note DC Brake current applied at the end of the ramp down Indication UNV Description UNDERVOLTAGE Note Low mains supply POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 33 5 gt Indication OVV Description OVERVOLTAGE Note High mains supply Indication OVL Description OVERLOAD Note Overload condition Indication UDL Description UNDERLOAD Note Under load condition Indication PTC Description MOTOR PTC Note Motor PTC fault Indication OVT Description SOFT STARTER OVERTEMPERATURE Note The temperature inside the soft starter is too high Indication SHP Description SHEARPIN CURRENT Note The shearpin function has switched off the soft starter Indication ASY Description ASYMMETRIC
24. L045 THERMAL PROTECTOR 50 C 1 1 V50170 REFERENCE DESCRIPTION QTY RECOMMEN P013 THYRISTOR V50170 3 1 L011 CURRENT TRANSFORMER V50170 2 1 L046 80 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 V50210 REFERENCE DESCRIPTION QTY RECOMMEN P013 THYRISTOR V50210 3 1 L012 CURRENT TRANSFORMER V50210 2 1 L050 24VDC 80X80X38MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 E043 DC FAN POWER SUPPLY PCB 1 1 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F I YN O 83 84 V5 gt V50275 REFERENCE DESCRIPTION RECOMMEN P014 THYRISTOR V50275 6 2 L013 CURRENT TRANSFORMER V50275 2 1 L047 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 V50330 REFERENCE DESCRIPTION QTY RECOMMEN P015 THYRISTOR V50330 6 2 L014 CURRENT TRANSFORMER V5030 2 1 L047 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 V50370 REFERENCE DESCRIPTION QTY RECOMMEN P015 THYRISTOR V50370 6 2 L015 CURRENT TRANSFORMER V50370 2 1 L047 120 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 V50460 REFERENCE DESCRIPTION QTY RECOMMEN P016 THYRISTOR V50460 6 2 L016 CURRENT TRANSFORMER V50460 2 1 L048 170
25. O G1 MENU OPTIONS ES to access to the group parameters i Forward meus Backwards to Backwards to the previous screens Forward to the group screens 0100258 Figure 11 Programming examples 6 3 THE START AND STOP RESET SLOW SPEED BUTTONS These pushbuttons enable starting and stopping of the motor from the display unit and also running at slow speed 291 Start amp Slow Speed U Stop amp Reset amp Slow Speed 24 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F CONTROL INPUTS AND OUTPUTS 7 CONTROL INPUTS AND OUTPUTS The next figure provides the electrical specification of all V5 control inputs and outputs Each input and output is individually described below a Control Inputs Outputs Q Serial Comms RS232 RS485 7 1 CONTROL TERMINALS 0 Relay 1 4 Oups 250Vac 10 Relay 2 if Output Relays 5 Digital Inputs 1 a fF y PTC fault Position 1 0 10V Position 2 4 20mA 0 20mA postions 0 10 Analogue Input 2 Position 4 4 20mA 0 20mA Analogue Output 1 4 20mA 0 20mA No Az 4 c 2 8485 B Gnd Serial Comms RS232 Rx RS232 Tx I YN O 0100088 Figure 12 Control Terminals POWER ELECTRONICS Technical Manual V5 MT0001 Rev F 25 26 V5 gt 7 2 T
26. Range 50 Hz 50 60 Hz Units Hz Default value 50Hz Function Set the mains frequency Adjust Where the mains frequency is 50Hz leave as default Where the mains frequency is unknown or different than 50Hz 60Hz set 50 60Hz NOTE When you set 50 60Hz the V5 starts an algorithm to detect the mains frequency This algorithm is off when setting 50Hz 66 POWER ELECTRONICS Technical Manual V5 001 Rev F G9 COMPARATORS G9 COMPARATORS The parameters of this group will activate the output relays according to Comparator1 Source G9 1 On G9 2 OFF G9 3 ON Delay Time G9 4 OFF Delay time G9 5 Comparator2 Source G9 6 On G9 7 OFF G9 8 ON Delay Time G9 9 OFF Delay time G9 10 Comparator3 Source G9 11 On G9 12 OFF G9 13 ON Delay Time G9 14 OFF Delay time G9 15 G9 1 COMPARATOR 1 SOURCE SELECTION Screen 1 SEL 1 Description Comparator source selection Range 0 to 8 gt COIN oO SOURCE UNUSED MOTOR CURRENT MOTOR POWER MOTOR TORQUE COSINUS PHI INPUT VOLTAGE ANALOG INPUT 1 ANALOG INPUT 2 O LOAD STATUS Table 11 Comparator selection G9 2 COMPARATOR 1 ON SETPOINT Screen 2 COMP1 100 Description Comparator 1 ON set point Range 0 to 50096 Unit 96 of function selected G9 1 Default Value 100 Function Set the comparator ON set point If the value of the sou
27. SEL 1 Deceleration mode select 1 Normal Curve 2 Hammer prevent 1 Normal In applications where it is necessary to avoid water hammer effect select this algorithm In other applications the normal deceleration ramp is sufficient In applications with water hammer problems during deceleration select the hammer algorithm In other applications set normal deceleration algorithm When selecting the hammer algorithm for the deceleration 2 parameters must be set to properly adjust the stop Percentage of time the hammer algorithm is active during the deceleration time Minimum torque the motor must deliver during the stop For correct adjustment of the deceleration time in applications with hammer problems it may be necessary to perform an interactive process by trial and error until the application is correctly commissioned I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 51 52 V5 gt G5 4 HAMMER FACTOR Screen 4 HAMR FACT 75 Description Hammer factor Range 0 to 100 Unit Percentage of the motor deceleration time G6 2 Default Value 7596 Function Set the percentage of time for the hammer algorithm is to be active during deceleration G5 5 MINIMUM TORQUE Screen 5 MINI TORQ 1 Description Minimum torque to be applied during deceleration when hammer algorithm is active Range 0 to 80 Unit 96 of Parameter G5 4 HAMER FACT Default Value 196 Function Set the minimum torque to be
28. UNIT AND KEYPAD OPERATION DISPLAY UNIT KEYPAD CONTROL LEDS INDICATORS ON Indicate power in the control board RUN Flashing Accelerating Decelerating Lighting The motor is running at nominal speed RUN FAULT The V5 has tripped on fault protection LCD DISPLAY STATUSLINE Top R RUN 800A 400V CONTROL LINE Bottom 400V 400V 400V CONTROL KEYPAD To unfold the screen groups rf To scroll between screen groups To scroll between screen groups Motor Start 010006 Motor stop reset o 000 Figure 10 Display Unit 6 1 THE LCD DISPLAY The V5 has a sixteen character by two line 16x2 LCD display Each line has a different function a The STATUS LINE is always present and shows V5 status phase current and supply voltage Q The CONTROL LINE of the display is used to view and or adjust the V5 commissioning parameters 6 2 DIE TASTATUR a S These keys are used to scroll between groups This can be used to unfold a screen group a Used to scroll between screens within the selected screen group a LO or Press at the same time to adjust the selected parameter a Press to scroll back and return to screen group I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 23 V5 gt CONTROL LINE gt Adjust parameters the group screens
29. V5 SPARE PARTS V50580 6 REFERENCE DESCRIPTION QTY RECOMMEN P035 THYRISTOR V50580 6 6 2 L018 CURRENT TRANSFORMER V50580 6 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 3 1 L045 THERMAL PROTECTOR 50 C 1 1 E012 580 900A 690V SNUBBER PCB 3 1 V50650 6 REFERENCE DESCRIPTION QTY RECOMMEN P032 THYRISTOR V50650 6 6 2 L013 CURRENT TRANSFORMER V50650 6 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 3 1 L045 THERMAL PROTECTOR 50 C 1 1 E012 580 900A 690V SNUBBER PCB 3 1 V50800 6 REFERENCE DESCRIPTION QTY RECOMMEN P035 THYRISTOR V50800 6 6 2 L019 CURRENT TRANSFORMER V50800 6 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 3 1 L045 THERMAL PROTECTOR 50 C 1 1 E012 580 900A 690V SNUBBER PCB 3 1 V50900 6 REFERENCE DESCRIPTION QTY RECOMMEN P037 THYRISTOR V50900 6 6 2 L020 CURRENT TRANSFORMER V50900 6 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 3 1 L045 THERMAL PROTECTOR 50 C 1 1 E012 580 900A 690V SNUBBER PCB 6 1 Table 15 Common parts for 690V I O POWER ELECTRONICS Technical Manual V5 MT0001 Rev F 89 90 5 gt 13 ACCESORIES CODE DESCRIPTION E004 Serial comms module RS232 485 Modbus A001 Profibus Interface A002 Devicenet Interface A003 Johnson Controls Interface 001 V50009 V50045 ByPas
30. a Supply frequency Motor cos phi only while V5 is running 50112 5 0 85 Q Motor power instantaneous Motor torque Q Relay status RELAYS 123 000 DIG INPUT 00000F a Status digital inputs Motor PTC O L STATUS 50 Q Motor Load status Analogue input 1 value O Analogue input 2 value AO1 0 0mA 0 Q Analogue output 1 value Hardware and software revision DT0074D PHASE CURRENT Screen 800A 800A 800A Description L1 L2 L3 phase current Range 0 to 9999A Units Amperes Attribute Read only Function Shows the instantaneous current of the three incoming phases SUPPLY VOLTAGE Screen 380V 380V 380V Description L1 L2 L2 L3 L1 L3 Line voltage Range 0 to 999 Units Volts Attribute Read only Function Shows the line to line input voltage SUPPLY FREQUENCY MOTOR COS PHI Screen Fr 50Hz Cos 0 85 Description Supply frequency and actual motor phi cosine Range 0 to 99Hz 0 to 1 Units Hertz Cos Phi Attribute Read only Function Shows the supply frequency and cos phi of the motor NOTE This screen is only visible while the motor is running POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F I O 35 36 V5 gt ACTIVE POWER MOTOR TORQUE Screen Description Range Units Attribute Function NOTE RELAY STATUS Screen Description Range Units Attribute Function DIGITAL INPUTS Screen Description Range Units Attribute Function POWER ELECTRONICS Technical Manual V5 P 450kW
31. are displayed as SCREEN DISPLAY Press G10 1 1 NO FAULT 1 LAST FAULT FO G10 2 2 NO FAULT 2 FOURTH FAULT FO G10 3 3 NO FAULT 3 THIRD FAULT FO G10 4 4 NO FAULT 4 SECOND FAULT FO G10 5 5 NO FAULT 5 FIRST FAULT FO POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 71 72 V5 gt G11 STATISTICS This group of parameters shows valuable information on number of starts working hours fault trips and kWh G11 1 TOTAL START COUNTER Screen 1 STARTS100000 Description Total number of starts Function Shows the total number of the V5 starts This record cannot be reset to zero G11 2 START COUNTER 2 Screen 2 STARTS200000 Description Counter of starts 2 Function Shows the number of the V5 starts made after G11 3 has been cleared This parameter can be reset to zero G11 3 CLEAR START COUNTER 2 Screen 3 DEL STARTS2 NO Description Clears counter of starts 2 Range YES or NO Default value NO Function It resets to 0 the number of starts displayed in G11 2 G11 4 TOTAL OF WORKING HOURS COUNTER Screen 4 H1 00000h 00m Description Total of working hours Function Shows the total soft starter operation hours This record cannot be reset to zero G11 5 WORKING HOURS COUNTER 2 Screen 5 H2 00000h 00m Description Working hours counter 2 Function Shows the number of the V5 operations hours made 111 6 has been cleared G11 6 CLEAR WORKING HOURS COUNTER 2 Screen 6 DEL HOURS2 NO Description Clear worki
32. switch connection normally closed D INPUT 4 Deep well probe connection normally closed D INPUT 5 is configured for remote two wire start stop This input acts as a reset command on closing edge G16 4 HIGH PRESSURE TIMEOUT Screen 4 HI PR DEL 00s Description High pressure timeout Range 0 to 60 seconds Unit Seconds Default 0 Function This is the time delay before the V5 trips once the high pressure switch connection opens D INPUT 1 Note V5 ramps down to stop POWER ELECTRONICS Technical Manual V5 MTO0001 Rev G16 PUMP CONTROL 1 G16 5 LOW PRESSURE TIMEOUT Screen 5 L PR DEL 0000s Description Low pressure timeout Range 0 to 3600 seconds Unit Seconds Default 20 Function This is the time delay before the V5 trips once the low pressure switch connection opens D INPUT 2 Note V5 ramps down to stop G16 6 LOW PRESSURE BYPASS TIME Screen 6 L PR BYP 0000s Description Low pressure start bypass time Range 1 to 1800 seconds 30 minutes Uni t Seconds Default 10s Function Sets the start bypass time during which the V5 starter ignores the Low Pressure input D INPUT 2 G16 7 NO FLOW BYPASS TIME Screen 7 00005 Description No Flow Start Bypass time Range 0 to 1800 seconds Unit Seconds Default 10s Function Sets the time period for which the flow switch input is ignored following a start command D INPUT 3 G16 8 NO FLOW DEBOUNCE TIME Screen 8 FLO DEB 00s Description No
33. where Inom equals to the rated soft starter current Unit A Default Value 1 0 x Inom Function This parameter sets the overload motor current protection at nominal conditions The time for this protection to trip depends on the actual current drawn by the motor and the parameter G3 3 Adjust Enter the rated nameplate motor current value G3 3 OVERLOAD CURVE Screen 3 OV LOAD T 5 Description Overload curve Range 1to10 1 Fastest curve 10 Slowest curve Default Value 5 Function The overload curve determines the response time under overload conditions There is a non linear relation between the overload parameter G3 2 OV LOAD and this parameter in order to set the time required for tripping on F4 OVERLOAD If 3 OV LOAD T 1 is selected then the response time for an overload condition is almost immediate but if OV LOAD T 10 then takes the soft starter trips on 4 OVERLOAD after a time delay Adjust If you need a fast response under overload conditions please select OV LOAD T 1 If you need a slow response then select OV LOAD T 10 For normal operation leave this value as default OV LOAD T 5 I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 45 46 Time seconds Overload curve 10 Overload curve 5 Overload curve 1 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 In x DT0026B Figure 24 Overload curve G3 4 STARTING OVERLOAD FACTOR Screen Description Range Unit
34. 1 to G16 sections of the present manual 2 Analogue inputs 0 10V 4 20mA 5 configurable digital inputs 1 PTC input 1 Analogue output 4 20mA 3 output relays changeover 10A 250Vac non inductive Physical level RS232 RS485 Options available Modbus communication industrial protocol Profibus and DeviceNet via interface POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F INFORMATION DISPLAY CONTROL SOURCES Start Stop Reset LED S INDICATIONS ELECTRICAL SPECIFICATION Phase current Supply voltage Relays status Digital inputs PTC status Analogue inputs value Analogue output value Overload status Motor supply frequency Motor power factor Developed power motor shaft torque Fault history b most recent faults Local via keypad Remote via digital inputs Remote via Serial Communication Modbus RS232 RS485 LED 1 Green voltage present on control board LED 2 Orange Blinking motor accelerating decelerating On motor running LED 3 Red on fault present I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 19 V5 gt 3 DIMENSIONS FRAME 1 CODE V50009 6 V50090 6 H mm 414 W mm 224 D mm 230 Weight Kg 12 0 FRAME 2 CODE V50110 6 V50210 6 H mm 524 W mm 314 D mm 260 Weight Kg 18 5 Table 1 Frame 1 Table 2 Frame 2
35. 2 26 FREQ 2 G9 COMPARATORS 1 SEL 2 COMP1 ON 3 COMP1 OFF 4 T COMP1 5 T COMP1 OFF 6 COMPR2 SEL 7 COMP2 ON 8 COMP2 OFF 9 T COMP2 ON 10 TCMP2 OFF 11 CMPR3 SEL 12 CMP3 ON 13 CMP3 OFF 14 T CMP3 ON 15 TCMP3 OFF G10 FAULT HISTOR 1 LAST FAULT 2 FOURTH FAULT 3 THIRD FAULT 4 SECOND FAULT 5 FIRST FAULT 6 DELET FAULTS G11 STATIST INFO 1 STARTS1 2 STARTS2 3 DEL STARTS2 4 H1 5 H2 6 DEL HOURS2 7 TOTAL FLT 8 FAULT2 9 DEL FAULT2 10 KWH DEFAULT RECORD 1 COMMISIONING CONFIGURATION RECORD RECORD 2 OFF OFF N 30A 2 4 0Kw 85 50Hz 100 80 55 55 1 100 80 55 55 1 100 80 55 55 FO FO FO FO FO 00000 00000 NO 00000h 00m 00000h 00m NO 00 0 NO 000000 POWER ELECTRONICS Technical Manual V5 001 Rev F I YN O 93 V5 gt SCREENS DEFAULT RECORD 1 RECORD 2 G12 SLOW SPEED 1 L S ACC DEC 2L SPD TORQ 30 3 L S MAX T 05 4 L S ACL T Os 51 5 DEC T Os G13 DC BRAKE 1 DCBRAK SEL NO 2 DC BRAK l 50 3 DC BRAKE T Os 4 EXTERNAL B NO G14 SERIAL COMM
36. Adjust 11 U V DELAY 5s Under voltage delay OFF 0 to10 Seconds 5 This parameter sets the maximum operation time for under voltage conditions before tripping Set to maximum under voltage operation time allowed G3 12 OVERVOLTAGE Screen Description Range Unit Default Value Function Adjust 12 OVERVOLT 440V Over voltage 254 to 266V 0 230V 440 to 460V 400V 550 to 575V 500V 726 to 835V 690V Volts 440V To protect the motor from high input voltage Set the maximum level tolerable in conjunction with the 18 Over voltage timeout G3 13 OVERVOLTAGE TIMEOUT Screen Description Range Unit Default Value Function Adjust G3 14 STARTS LIMIT Screen Description Range Default Value Function Adjust 13 O V DELAY 5s Over voltage timeout OFF 0 to 10 sec Seconds 5 This parameter sets the maximum operation time during over voltage conditions before tripping Set to maximum over voltage operation time allowed 14 START LIMIT 3 Maximum number of starts 1a10 3 Establish the maximum number of starts allowed before tripping on F12 EXCESIV STR Set maximum number of starts allowed for the specified time at 15 START INTERVAL G3 15 START INTERVAL Screen 15 STR INT 15Min Description Time interval for the number of starts specified at G3 14 START LIMIT Range OFF 0 60min Unit Minutes Default Value 15 Min Function Establish the time allowed between the first and the last star
37. BAUD COM OFF OFF 1200 2400 4800 9600 8 O LOAD STATUS 4 EVEN PARITY N NO NO PARITY G11 STATIST INFO 1 STARTS100000 2 STARTS200000 3 DEL STARTS2 NO 4 H1 00000h 00m 5 H2 00000h 00m 6 DEL HOURS2 NO 7 TOTAL FLT 00 8 FAULT2 0 9 DEL FAULT2 NO 10 KWH 000000 G12 LOW SPEED 5 F1 AUTO RST 0 6 F2 AUTO RST 0 7 F3 AUTO RST 0 8 F4 AUTO RST 0 12 CMP3 ON 100 0 to 500 YES EVEN PARITY 13 CMP3 OFF 80 0 to 500 14 T CMP3 ON 5s 0 to 99 G15 AUTO RESET 15 TCMP3 OFF 5s 0 to 99 1 AUTO RESET NO YES NO 2 ATTEMP NUMBR 5 1to5 G10 FAULT HISTOR 3 STR DEL 5s 5 to 120s 1 NO FAULT LAST FAULT FO 4 RS COUNT 15Min 1 to 60 2 NO FAULT FOURTH FAULT FO 0 NO AUTO RESET 3 NO FAULT THIRD FAULT FO 1 PHAS MISING 4 NO FAULT SECOND FAULT FO 2 WRONG PH SQ 5 NO FAULT FIRST FAULT FO 3 ASYM CURR 6 DELET FAULTS N YES NO 4 OVER LOAD 5 UNDER LOAD 6 STARTER OVT 7 MOTOR PTC 8 SHEAR PIN 9 OVER VOLT 10 UNDER VOLT 11 SCR 1 FAULT 12 SCR 2 FAULT 13 SCR 3 FAULT 14 SCR S FLT 15 EXCESIV LS T 16 COMMS T OUT 17 EXTERN TRIP 18 CUR FLT 19 CUR2 FLT 20 ALL THE FLTS G16 PUMP CONTROL 1 1 L S ACC DEC N YES NO 2L SPD TORQ 30 30 to 99 3 L S MAX T 0s 0 to 60 4 L S ACL T 0s 0 to 60 OFF 5 L S DEC 05 0 to 60 OFF G13
38. DC BRAKE 1 DCBRAK SEL NO YES NO 2 DC BRAK 5096 30 to 99 3 DC BRAKE T 0s 0 to 99s 4 EXTERNAL B NO YES NO G14 SERIAL COMMS 1 COM TIME OFF 0a25 1 SET IT 000Hrs 2 TIME 000Hrs 3 START MODE 0 4 HI PR DEL 00s 5 LPR DEL 0000s 6 LPR BYP 0000s 7 FLO BYP 0000s 8 FLO DEB 00s 9 LO WTR DEL 00s Figure 23 40 POWER ELECTRONICS Technical Manual V5 V5 parameters MTO0001 Rev F G1 MENU OPTIONS G1 MENU OPTIONS G1 1 LOCK PARAMETERS Screen 1 LOCK PARAM NO Description Changes the parameter status to read only Range Yes No Default Value No Function If this function is active a password is required to be written in screen G1 2 G1 2 PASSWORD Screen 2 PASSWORD xxxx Description Password to get full access to all screens Range OFF 0000 a 9999 Default Value 0 Function Allows the commissioning user to set a password to protect against un authorised modification of the parameters Setting up Once set to normal mode as described above a password may be set up Unfold screen Group 1 and scroll to screen 1 select 1 LOCK PARAM YES Press or and the next screen should appear to set the required password a 2 PASSWORD xxxx To unlock the soft starter parameters the following steps are necessary 1 Go to G1 1 1 LOCK PARAM Yes 2 The screen 2 Password xxxx appears where the valid password must be entered PASSWORD XXXX In case o
39. Default Value Function Adjust G3 5 MOTOR PTC Screen Description Range Default Value Function Adjust POWER ELECTRONICS Technical Manual V5 4 OVL FAC 100 Starting Overload Factor 100 to 500 Percentage of G3 3 OVERLOAD CURVE 100 This parameter adjusts the OVERLOAD CURVE DURING ACCELERATION This parameter can be used to accelerate high inertia load In case of pumps fans Torque K x Speed 2 leave as default 100 This parameter is only active during acceleration and not at normal running conditions where only G3 2 amp G3 3 are active For low inertia applications like pumps fans Torque x Speed the default value 10096 active Mills crushers and centrifuges high inertia moment will normally require a start with low starting overload factor 150 and increase this value until the load accelerates without tripping on F4 OVERLOAD 5 MOTOR PTC NO Enable Disable PTC motor option Yes No No The soft starter allows the connection of a standard motor PTC Terminals T16 T17 to detect overheating of the motor Every input resistance between 1000hm and 1 7kohms is taken as a correct value ok and every value found out of this range is taken as a fault fault If the MOTOR PTC is set to Yes and the input resistance at terminals T16 T17 is out of the valid range then the soft starter should trip on F8 MOTOR PTC To protect the motor after tripping due to PTC failure against further thermal ove
40. ECTRONICS Technical Manual V5 001 Rev F MOUNTING AND WIRING 1 MOUNTING AND WIRING 1 1 ENVIRONMENTAL CONDITIONS The maximum ambient working temperature for the V5 is 45 C The V5 can be operated in a higher ambient temperature of up to 50 C by de rating the soft starter by 296 for every degree over 45 C Example For a 75kW Motor with rated current of 136Amps and a working ambient temperature for the V5 of 50 Soft Starter required At 45 C the soft starter required would be a 50145 145Amps However at 50 C ambient the soft starter should be oversized by 296 for every degree over 45 C and hence the soft starter s increased rating is 296 x 5 1096 increased rating I motor x 10262136 x 1 12149 6Amp The soft starter therefore required is a V50170 170Amps 1 2 IEC PROTECTION The V5 soft starter ingress protection is IP20 This means that the soft starter is protected against finger contact with hazardous or moving parts inside the enclosure and protection of against ingress of foreign objects with a diameter greater than 12mm 1 3 MOUNTING The V5 soft starter is designed for vertical mounting Input bus bars are located in the top and motor bus bars must be connected at the bottom except for models V50009 to V50090 where both input and output must be connected at the bottom To improve heat dissipation it is recommended to mount the soft starter on a metal gear plate When installed within a ca
41. ENT TRANSFORMER V50030 2 1 L044 THERMAL PROTECTOR 85 1 1 V50045 REFERENCE DESCRIPTION QTY RECOMMEN P008 THYRISTOR V50045 3 1 L005 CURRENT TRANSFORMER V50045 2 1 L046 80 MM FAN 1 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 V50060 REFERENCE DESCRIPTION QTY RECOMMEN P009 THYRISTOR V50060 3 1 L006 CURRENT TRANSFORMER V50060 2 1 L046 80 MM FAN 2 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F V5 SPARE PARTS V50075 REFERENCE DESCRIPTION QTY RECOMMEN P010 THYRISTOR V50075 3 1 L007 CURRENT TRANSFORMER V50075 2 1 L046 80 MM FAN 2 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 V50090 REFERENCE DESCRIPTION QTY RECOMMEN P010 THYRISTOR V50090 3 1 L008 CURRENT TRANSFORMER V50090 2 1 L046 80 MM FAN 2 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 V50110 REFERENCE DESCRIPTION QTY RECOMMEN P011 THYRISTOR V50110 3 1 L009 CURRENT TRANSFORMER V50110 2 1 L046 80 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 1 1 L045 THERMAL PROTECTOR 50 C 1 1 V50145 REFERENCE DESCRIPTION QTY RECOMMEN P012 THYRISTOR V50145 3 1 L010 CURRENT TRANSFORMER V50145 2 1 L046 80 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 1 1
42. ERMINAL DESCRIPTIONS Control board supply voltage Input terminals for control board supply voltage 230V 10 Other voltage ratings are available on demand Note that the unsed terminal between L and N is purely to ensure electrical clearances Terminals T1 to T9 Output relays Selection of their function is made through Group 7 OUTPUTS Avoid settings that cause relays to switch excessively as this will reduce their life expectancy The maximum allowable ratings for the relay outputs are 250V AC 10A or 30V DC 104A Output Relay 1 Output Relay 2 Output Relay 3 A nw ny 0100090 Figure 13 Relay outputs Terminal 10 24V DC Input switch This terminal provides the 24V supply for the 5 digital inputs at terminals T11 to T15 This terminal is fuse E0141 protected 250V 1A for overload short circuit protection The fuse is located at the bottom right of the control board Terminal T11 to T15 Digital Inputs The function of the digital inputs can be programmed from the keyboard at the group G6 INPUT 24 V AC a FF o N 0100100 Figure 14 Digital inputs Terminals T16 and T17 Motor This is a digital input for thermal protection trip F8 Motor PTC which switches when the resistance between these terminals exceeds the following limits 150 ohms PTC Resistance 2 7kohms To protect the motor after tripping due to PTC alarm against further thermal overload the PTC resistance must be less tha
43. FF Shearpin current OFF 0 7 to 1 2 x In Nominal current of the soft starter Amps OFF The soft starter will stop immediately when the current drawn by the motor reaches this value during normal operation This parameter is off during acceleration or deceleration The stop should be done in a controlled way Set current value for the V5 to stop Oversized electrical motors used for starting but working under nominal conditions at running may only reach the Shearpin current because of mechanical problems locked rotors etc G3 9 ASYMMETRYCAL CURRENT Screen Description Range Default Value Function G3 10 LOW VOLTAGE Screen Description Range Unit Default Value Function Adjust 9 ASYM I ENB Y Asymmetrical current Yes No Yes Enable Disable the asymmetric current protection at the soft starter When enabled the soft starter will trip on F3 ASYM CURR if there is a current imbalance greater than 4096 10 UNDER V 320V Under voltage 162 to 208V 220V 280 to 360V 400V 350 to 450V 500V 508 to 653V 690V Volts 320V To protect the motor or other equipment from low mains voltage Low voltage will usually increase the motor current Set the minimum tolerable level in conjunction with 11 Under voltage Delay I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 47 48 5 gt G3 11 UNDERVOLTAGE DELAY Screen Description Range Unit Default Value Function
44. Flow Debounce Delay Range 0 to 60 seconds Unit Seconds Default 10s Function Sets the delay period before the starter responds to a no flow signal when in normal run operation D INPUT 3 Note V5 ramps down to stop G16 9 DEEP WELL PROBE BYPASS TIMER I Screen 9 LO WTR DEL 00s U Description Deep Well Probe Delay Range 0 to 60 seconds Unit Seconds l Default 10s Function Sets the delay period before the starter stops after receiving a valid deep well probe 5 signal D INPUT 4 2 Note V5 ramps freewheel stops POWER ELECTRONICS Technical Manual V5 001 Rev F 81 82 1 5 gt gt 12 5 SPARE PARTS V5 230V 500 COMMON PARTS REFERENCE DESCRIPTION QTY RECOMMEN E001 V5 230 500V CONTROL AND POWER PCB 1 1 E003 V5 DISPLAY PCB 1 1 E004 V5 SERIAL COMMUNICATIONS PCB 1 1 E005 V5 VOLTAGE TRANSFORMER PCB 1 1 E0141 V5 VOLTAGE TRANSFORMER PCB FUSE 1A 20mm 1 2 V002 V5 DISPLAY KEYPAD 1 1 V50009 REFERENCE DESCRIPTION QTY RECOMMEN P007 THYRISTOR V50009 3 1 L002 CURRENT TRANSFORMER V50009 2 1 L044 THERMAL PROTECTOR 85 C 1 1 V50017 REFERENCE DESCRIPTION QTY RECOMMEN P007 THYRISTOR V50017 3 1 L003 CURRENT TRANSFORMER V50017 2 1 L044 THERMAL PROTECTOR 85 1 1 V50030 REFERENCE DESCRIPTION QTY RECOMMEN P007 THYRISTOR V50030 3 1 L004 CURR
45. LECTRONICS Technical Manual V5 68 68 68 68 69 69 69 69 70 70 70 70 70 70 70 71 71 71 71 71 71 72 M 73 73 73 73 73 73 73 73 74 74 74 75 75 75 75 75 76 77 TT 77 77 77 MTO0001 Rev F G14 Serial communication G14 1 G14 2 G14 3 G14 4 G15 Automatic reset G15 1 G15 2 G15 3 G15 4 G15 5 G15 6 G15 7 G15 8 G16 Pump control 1 G16 1 G16 2 G16 3 G16 4 G16 5 G16 6 G16 7 G16 8 G16 9 12 SPARE PARTS 13 ACCESSORIES 14 COMMISSIONING CONFIGURATION RECORD Serial communication timeout Modbus device address Baud rate Parity Automatic reset enable and disable Number of start attempts Reset delay time Reset time of the attempt counter Autoreset fault 1 selection Autoreset fault 2 selection Autoreset fault 3 selection Autoreset fault 4 selection Irrigation time setting Irrigation time display Start mode selection High pressure timeout Low pressure timeout Low pressure bypass time No flow bypass time No flow debounce time Deep well probe bypass timer POWER ELECTRONICS Technical Manual V5 INDEX 78 78 78 78 M 79 79 79 79 79 79 80 80 80 UR ITUR LIE 81 81 81 81 81 82 82 82 82 82 MTO0001 Rev F I YN O 10 V5 gt POWER EL
46. MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E011 460A 230 500V SNUBBER PCB 3 1 V50580 REFERENCE DESCRIPTION QTY RECOMMEN P017 THYRISTOR V50580 6 2 L017 CURRENT TRANSFORMER V50580 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E008 580 900A 230 500V SNUBBER PCB 3 1 V50650 REFERENCE DESCRIPTION QTY RECOMMEN P017 THYRISTOR V50650 6 2 L018 CURRENT TRANSFORMER V50650 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 1 1 E008 580 900A 230 500V SNUBBER PCB 3 1 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F V5 SPARE PARTS V50800 REFERENCE DESCRIPTION QTY RECOMMEN P017 THYRISTOR V50800 6 2 L019 CURRENT TRANSFORMER V50800 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 C 3 1 L045 THERMAL PROTECTOR 50 C 1 1 E011 580A 230 500V SNUBBER PCB 3 1 V50900 REFERENCE DESCRIPTION QTY RECOMMEN P019 THYRISTOR V50900 6 2 L020 CURRENT TRANSFORMER V50900 2 1 L048 170 MM FAN 3 1 L044 THERMAL PROTECTOR 85 3 1 L045 THERMAL PROTECTOR 50 C 1 1 E008 580A 230 500V SNUBBER PCB 6 1 Table 14 Common parts for 230 500V I O POWER ELECTRONICS Technical Manual V5 001 Rev F 85 5 gt V5 690 COMMON PARTS
47. MOTOR POWER 3 MOTOR TORQUE 4 COSINUS PHI 5 INPUT VOLTAGE 6 ANALOG INPUT 1 7 ANALOG INPUT 2 4 COSINUS PHI 8 O LOAD STATUS 5 INPUT VOLTAGE 2 COMP1 ON 100 0 to 50096 6 ANALOG 11 ECHO 3 COMP1 OFF 80 010 500 7 ANALOG 12 ECHO 4 T COMP1 ON 5s 0 to 99 5 AO1 0 0 0 20mA 5 T COMP1 OFF 5s 0 to 99 1 4 20mA 0 UNUSED 6 AO1 LOW 0 0 to 500 1 MOTOR CURRENT 7 AO1 HIGH 100 0 to 500 2 MOTOR POWER 3 MOTOR TORQUE G8 DUAL SETTING 6 COMPR2 SEL 1 4 COSINUS PHI 1 DUALSETING N YES NO 5 INPUT VOLTAGE 2 PLS TORQ2 50 50 to 500 3 PLS TQ T2 OFF 0 1 to 0 9s OFF 6 ANALOG INPUT 1 7 ANALOG INPUT 2 8 O LOAD STATUS 4 INIT TRQ2 30 30 to 99 5 INIT TQ T2 1s 0 to 10 6 ACC TIME2 12s 0 to 180 7 LIMIT2 2800A 1 5 to 5 x In 8 FREWEL STP2 N YES NO 9 DEC TIME2 12s 0 to 180 10 DEC MD SEL2 1 2 HAMMER PREVENT 11 HAMR FAC2 75 1 to 99 12 MINI TRQ2 1 1 to 99 13 PHASE SEQ2 2 1 NO SEQ PROTECT 7 COMP2 ON 100 0 to 500 8 COMP2 OFF 80 0 to 500 9 T COMP2 ON 5s 0 to 99 10 TCMP2 OFF 5s 0 to 99 11 CMPR3 SEL 1 0 UNUSED 1 MOTOR CURRENT 2 MOTOR POWER 3 MOTOR TORQUE 4 COSINUS PHI 5 INPUT VOLTAGE POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F I YN O 39 5 gt 6 ANALOG INPUT 1 2 COM ADRESS 10 0 to 240 7 ANALOG INPUT 2 3
48. Pr 99 Active power motor torque 1 to 999kW 0 to 999 kilowatts percentage of nominal motor torque Read only Shows the instantaneous kilowatts and percentage of nominal motor torque This screen is only visible while the motor is running RELAYS 123 000 Status of relay 1 2 3 0 de energised X energised none Read only Shows the relay status if the relays are energised X or de energised 0 Relay 1 Relay 2 Relay 3 DT0004D Figure 21 Relay status DIG INPUT 00000F Digital inputs 1 2 3 4 5 amp PTC status 0 X closed ok F fault in wiring none Read only Shows status of the digital inputs and the status of the PTC input Reference table to digital inputs amp motor PTC 1 Digital Input 1 Terminal T11 2 Digital Input 2 Terminal T12 Digital Input 3 Terminal T13 Digital Input 4 Terminal T14 Digital Input 5 Terminal T15 Input to motor PTC Terminal T16 and T17 0 open X closed 0 open X closed 0 open X closed 0 open X closed 0 open X closed o k F fault 24 a FF o N 0100100 Figure 22 Digital inputs MTO0001 Rev F GENERAL INFORMATION SCREENS MOTOR OVERLOAD STATUS Screen STATUS 0 Description Motor Overload status Range 0 to 10096 Attribute Read only Function When the motor current is lower than the overload current set at G3 2 the overload status is 196 As
49. SRT INT Excessive number of starts stop during the normal operation Rotor locked or motor overloaded during the start so the ramp up couldn t be completed Check motor and load conditions Check values of parameters G3 14 G3 15 are coherent with the application MEMORY FLT Fault reading SRAM Writing error faulty memory Attempt to reinitialise the V5 1 5 INITIALISE If the problem persists call Power Electronics or an authorised distributor MTO0001 Rev F Fault Description Possible Cause Action NOTE Fault Description Sense level Possible Cause Action Fault Description Possible Cause Action Fault Description Possible Cause Action Fault Description Possible Cause Action Fault Description Possible Cause Action NOTE Fault Description Possible Cause Action Fault Description Possible Cause Action POWER ELECTRONICS Technical Manual V5 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 FAULT MESSAGES SCR1 FAULT SCR2 FAULT SCR3 FAULT SCR S FLT F14 Thyristor Fault L1 disconnected motor at L1 F15 Thyristor Fault L2 disconnected motor at L2 F16 Thyristor Fault L3 disconnected motor at L3 F17 Thyristors Fault disconnected motor Thyristor fault motor disconnected excessive number of starts excessive temperature over voltage Check motor cables and fans Check thyristors and excessive environmental temperature Chec
50. Seconds Default Value OFF Function Refer to G4 3 Adjust Refer to G4 3 G8 4 INITIAL TORQUE 2 Screen 4 INIT TRQ2 30 Description Dual setting Initial Torque Range 30 to 99 Default Value 30 Function Refer to G4 4 Adjust Refer to G4 4 G8 5 INITIAL TORQUE TIME 2 Screen 5 INIT TQ T2 1s Description Dual setting Initial Torque Time Range 0 a 10 Units seconds Default Value 1 Function Refer to G8 4 Adjust Refer to G4 5 G8 6 ACCELERATION TIME 2 Screen 6 ACC TIME2 12s Description Dual Setting Acceleration Time Range 0 to 180 Units Seconds Default Value 12 Function Refer to G4 6 Adjust Refer to G4 6 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G8 DUAL SETTING G8 7 CURRENT LIMIT 2 Screen 71 LIMIT2 2800 Description Dual Setting current limit Range 1 to 5 In soft starter rated nameplate current Units Amps Default Value Function Refer to G4 7 Adjust Refer to G4 7 G8 8 FREEWHEEL STOP 2 Screen 8 FREWEL STP2 N Description Dual setting spin stop Range Yes No Default Value No Function Refer to G5 1 Adjust Refer to G5 1 G8 9 DECELERATION TIME 2 Screen 9 DEC TIME2 12s Description Dual setting deceleration time Range 0 to 180 Units Seconds Default Value 12 Function Refer to G5 2 Adjust Refer to G5 2 G8 10 MOTOR DECELERATION ALGORITHM 2 Screen 10 DEC MD SEL2 1 Description Dual setting deceleration mode select Range 1 Normal Curve 2 Hammer prevent Def
51. TIME 12s 1 to 180 3 DEC MD SEL 1 1 NORMAL CURVE 2 HAMMER PREVENT 4 HAMR 75 1 to 99 2 MOTOR A 1 to 1600 1220 240 3 V 2 2 980 440 3 460 525 4 660 690 4PMOTOR Kw 4 to 999 5 COS PHI M 85 40 to 99 6 FREQ 50Hz 30 50Hz 60Hz G3 PROTECTIONS 1 PHASE SEQUEN 2 1 NO SEQ PROTECT 5 MINI TORQ 1 1 to 99 G6 INPUTS 0 DISABLE 1 LOCAL 2 REMOTE 1 OPER MODE 1 3 SERIAL COMMS 4 LOCAL JOG L S 5 PUMP CTRL 1 2L1L2L3 SEQ 3 INVERSED SEQ 2 LOCAL RESET Y YES NO 2 OV LOAD 800A 0 6 to 1 5 x In 3 OV LOAD T 5 1 to 10 4 OVL FAC 100 100 to 500 5 MOTOR PTC NO YES NO 6 UNLOAD 0 0A 0 to 0 9 x In 7 UNLOAD T 0FF 0 to 99 s OFF 8 SHRPIN OFF 0 6 to 1 2 x In OFF 9 ASYM ENAB Y YES NO 10 UNDER V 320V 162 to 208V 220V 280 to 360V 400V 3 DINPUT1 SEL 4 4 DINPUT2 SEL 0 5 DINPUT3 SEL 0 6 DINPUT4 SEL 0 7 DINPUT5 SEL 0 0 UNUSED 1 START 2 STOP PUSH BUTON 3 STOP RESET 4 START STOP N O 5 RESET 6 LOW SPEED 7 LOW SPEED 8 DC BREAK 9 DUAL SETTING 10 EXTERNAL TRIP 350 to 450V 500V 508 to 653V 690V 11 U V DELAY 5s 0 to 10 OFF 12 OVERVOLT 440V 231 to 266V 230V 400 to 460V 400V 500 to 575V 500V 726 to 835V 690V 13 O V DELAY 5s to 10
52. TO0001 Rev F 63 64 V5 gt G8 13 PHASE SEQUENCE 2 Screen Description Range Default Value Function Adjust NOTE 13 PHASE SEQ2 2 Dual setting in phase sequence at the input of the soft starter 1 NO SEQ PROTECT 2L1L2L3 SEQ 3 INVERSED SEQ 21112 13 seq This parameter sets the correct phase sequence at the input when starting the motor It can happen that the soft starter tries to start with a phase sequence at the input different than the one we have set In this case the soft starter trips on F2 WRONG PH SQ Determine your input phase sequence adjust this parameter according to this sequence When operating at SLOW SPEED or DC BRAKE you must always select a phase sequence L1 L2 L3 or Inverse Sequence The option 1 NO SEQ PROTECT is not allowed for these modes G8 14 OVERLOAD MOTOR CURRENT 2 Screen Description Range Unit Default Value Function Adjust 14 OV LOAD2 1200A Dual setting of overload motor current 0 6 to 1 5 x Inom where Inom relates to the rated soft starter current A 1 0 x Inom This parameter sets the overload motor current protection at nominal conditions The time for this protection to trip depends on the actual current drawn by the motor and the parameter G3 3 Enter the rated nameplate motor current value G8 15 OVERLOAD CURVE 2 Screen Description Range Default Value Function Adjust 15 OV LOAD T2 5 Dual setting of overload curve 11010 1 Fastest c
53. V5 MTO0001 Rev F 91 I YN O 92 V5 gt SCREENS G5 DECELERATION 1 FREWEL STP 2 DECL TIME 3 DEC MD SEL 4 HAMR FACT 5 MINI TORQ G6 INPUTS 1 OPER MODE 2 LOCAL 3 DINPUT1 SEL 4 DINPUT2 SEL 5 DINPUT3 SEL 6 DINPUT4 SEL 7 DINPUT5 SEL 8 ANI1 FORMAT 9 Al RANGE 10 UNITS 11 ANI2 FORMAT 12 AIZRANGE 13 Al2 UNITS G7 OUTPUTS 1 REL1 SEL ON 2 REL2 SEL ON 3 REL3 SEL ON 4 ANLOG1 SEL 5 AO1 FORMAT 6 AO1 LOW 7 AO1 HIGH G8 DUAL SETTING 1 DUALSETING 2 PLS TORQ2 3 PLS TQ T2 4 INIT TRQ2 5 INIT TQ T2 6 ACC TIME2 7 LIMIT2 8 FREWEL STP2 9 DEC TIME2 10 DEC MD SEL2 11 HAMR FAC2 12 MINI TRQ2 13 PHASE SEQ2 14 OV LOAD2 15 OV LOAD T2 16 OVL FAC2 17 MTR PTC2 18 UNLOAD2 DEFAULT RECORD 1 YES RECORD 2 12s 1 75 1 1 4 0 0 0 0 0 10 0 10 14 15 9 0 0 0 100 50 30 15 125 2800 125 1 75 1 25 800 5 100 0 0 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F SCREENS 19 UNLOAD T2 20 SHRPIN2 21 ASYM ENB2 22 MTR2 23 V MTR2 24 P MTR2 25 COS PHI
54. Voltage 10096 G4 1 Pulse torque G4 2 Pulse torque time G4 3 Initial torque G4 4 Initial torque time G4 5 Acceleration time 5 2 Deceleration time 30 Time 0 4 1 8 4h 10 DT0018D Figure 25 Pulse torque G4 6 ACCELERATION TIME Screen 6 ACEL TIME 6s Description Acceleration Time Range 0 to 180 Unit Seconds Default Value 6 Function Adjusts the motor acceleration time from standstill to nominal speed provided that no current limit occurs as that will cause a longer acceleration time Adjust Depending on the application the time set will vary in order to make sure no current limit takes place during acceleration If this occurs the acceleration time or acceleration current limit settings will need to be increased Applications In submerged pumps the usual acceleration time is between 4 and 8 seconds With very high inertial loads that can vary between 20 and 60 seconds NOTE These values are typical adjustments Each application requires individual settings to achieve the best performance G4 7 CURRENT LIMIT Screen 7 LIMIT 1400A Description Current limit at acceleration deceleration Range 0 to 5x nominal current of the soft starter Unit Amps Default Value Function Maximum current a motor can draw during the acceleration deceleration Adjust Set the maximum current a motor can draw during the acceleration deceleration of the motor Typically set to 2 5 to 3x nominal current of the motor
55. ach relay If necessary set up associated level setting screens G9 Comparators Relay 3 E DT0032C Figure 37 Relay 3 Relay 3 can be configured the same as relay 1 and 2 with the 21 possible adjustments except if the EXTERNAL BRAKE option has been selected in screen MTO0001 Rev F G7 OUTPUTS G13 4 In that case relay 3 will remain internally adjusted for control of the EXTERNAL DC BRAKE and cannot be configured RELAY TABLE SELECTION MODE FUNCTION DESCRIPTION Not active Relay is disable not used Active Relay is enabled Warning overload The motor current exceeds the value adjusted in parameter G3 2 OVERLOAD CURRENT Warning under load Warning over voltage The motor current is below the value adjusted in parameter G3 6 UNDERLOAD CURRENT The mains voltage is equal or higher than G3 12 OVERVOLTAGE Warning low voltage The mains voltage is less or equal than G3 10 UNDERVOLTAGE Comparator 1 Relay enables when the value of the parameter set in screen G9 1 is above screen G9 2 value after time set in screen G9 4 Relay disables when the value of the parameter set in screen G9 1 is below screen G9 3 value after time set in screen G9 5 Comparator 2 Comparator 3 General Fault Relay enables when the value of the parameter set in screen G9 6 is above screen 09 7 value after time set in screen G9 9 Relay disables when the value of the parameter
56. al magnetic protection with a trip coil in conjunction with a contactor POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F MOUNTING AND WIRING Magnetic protection is required to protect the V5 from damage due in the event of a short circuit within the V5 or on the output cabling or motor When faster protection is desired semiconductor fuses are recommended The fuses should be mounted as close to the V5 as possible Power factor correction capacitors must not be connected after the fuses or on the output of the V5 The V5 protects the motor with electronic overload sensing so an external overload relay is not necessary If multiple motors are connected separate overloads are required for each motor An isolator can be fitted after the V5 but is recommended for off load use only Whilst a motor isolator is not necessary for the operation of the V5 site standards or electrical wiring regulations may require this to be installed If a contactor is to be fitted one of the V5 output relays can be used to energise this on receiving an external start signal G7 1 Relay 1 11 Instantaneous e Standard configuration 0100020 Figure 2 1 Recommended power wiring NOTE RELAY 3 Terminals 7 and 8 set to mode GENERAL FAULT G7 3 09 e Configuration with supply contactor L1 L2 L3 L3 INSTANTANEOUS 12345 DT0090A Figure 2 2 Supply contactor CL configuration NOTE RELAY 1 Term
57. ange Range 0 0 4 0 a 20 0mA Units Milliamps percentage relative to the Analogue output range Attribute Read only Function Displays the absolute value of the Analogue output 1 in real units and percentage over the range of the Analogue output 1 The Analogue output should be related to the source selected at G7 4 SOFTWARE AND HARDWARE REVISION Screen S W 2 1 H W 2 0 Description Software and Hardware revision Function Displays the actual software S W and hardware H W revision POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F I O 37 1 5 gt gt 11 COMMISSIONING SCREENS All those parameters displayed in the V5 are organised in various groups G1 to G16 By pressing the key it is possible to open each individual screen group 15 STR 15 0 to 60 Min OFF R RUN 800A 380V RANGE G1 MENU OPTIONS 1 LOCK PARAM NO YES NO 2 PASSWORD 0 OFF 000 to 9999 3 WRONG P W XXXX 0000 to 9999 ENGLISH 4 LANGUE ENGLISH ESPANOL DEUTSCH 5 INITIALISEZNO YES NO 6 COMMISSION YES YES NO G2 NAMEPLATE 1ISTARTER 4 7 17 30 1600 G4 ACCELERATION 1 STR DELAY 0s 0 to 600 2 PULS TORQ 50 50 to 100 PULS TQ T OFF 0 1 to 0 9 OFF 4 INIT TORQ 35 30 to 99 5 INIT T 1s 0 to 10 6 ACEL TIME 6s 0 to 180 7 LIMIT 2800A 1 5to 5 x In G5 DECELERATION 1 FREWEL STP YES YES NO 2 DECL
58. applied during deceleration for Hammer Algorithm DECELERATION HAMMER ALGORITHM The Hammer effect The velocity of a liquid column has a certain inertia proportional to speed and mass When the motor flux pump is stopped quickly or for instance a valve is closed the inertia becomes a sudden pressure increase The larger the pipe and the higher the liquid velocity the bigger the pressure overload will be The force of this overpressure can damage any pipe work This phenomenon is known as WATER HAMMER effect The main causes of this effect are 1 Fast opening and closing of a valve 2 Start and stop of the pump 3 Accumulation and movement of air pockets inside the pipe work The deceleration hammer algorithm This algorithm is designed to detect the presence of pipe related overpressure problems during deceleration of the pump By changing motor deceleration ramp the water column is controlled eliminating deceleration overpressure and burst pipes In order to adjust the soft starter parameters correctly to prevent the hammer effect the conditions when hammer occurs need to be known for the correct minimum motor torque to be provided at all times during deceleration POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G6 INPUTS G6 INPUTS G6 1 CONTROL MODE Screen 1 OPER MODE 1 Description Control mode source Range 0104 Default value 0 Not enabled Function Set the control mode of the soft starter
59. arter will trip on ASYMMETRIC CURRENT if there is a current imbalance greater than 40 I O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 65 V5 gt G8 22 MOTOR CURRENT 2 Screen 22 MTR2 30A Description Dual setting rated Nameplate motor current Range 9 to 1200 Units A Default Value Depends on V5 rated current Function Set the nominal current of the motor This is necessary for correct motor protection Adjust Set this value according to rated nameplate motor current G8 23 MOTOR VOLTAGE 2 Screen 23 V MTR2 2 Description Dual setting rated Nameplate Motor Voltage Range 220 240V 380 440V 500 525V 660 690V Units Volts Default Value 2 380 440V Function Adjust nominal motor voltage Adjust Set this parameter according to input voltage at the soft starter input Make sure this value is also relevant for the rated Nameplate motor voltage G8 24 MOTOR POWER 2 Screen 24 P 2 4 0kW Description Dual setting rated nameplate motor power Range 0 to 999 Units kW Default Value 4 0 Function Set the nominal motor power rating G8 25 MOTOR COS PHI 2 Screen 25 COS PHI 2 85 Description Dual setting motor power factor Range 0 4 to 0 99 Unit 96 Default value 85 Function Set the rated nameplate motor cos phi to for calculating the instantaneous torque developed by the motor G8 26 SUPPLY FREQUENCY 2 Screen 6 FREQ 2 50Hz Description Dual setting supply frequency
60. at current speed 4 DEC Deceleration 5 HAM Hammer 6 LS Slow Speed 7 LS Slow Speed 8 DCB DC Brake 9 UNV Undervoltage 10 OVV Overvoltage 11 OVL Overload 12 UDL Underload 13 PTC Motor PTC 14 PVT Soft Starter overtemperature 15 SHP Shearpin current 16 ASY Asymmetric current 17 FLT Fault 18 STD Start delay 19 EXT External fault 20 P T Torque Pulse 21 ILT Current limit 22 HIP High pressure 23 LOP Low pressure 24 NOF No flow 25 LWA Low water Table 13 Status Screen EXAMPLE When fault occurs led red will light and status line upper line will show FEH The average current and voltage displayed are the values right when fault occured Botton line will show the fault name and the status of V5 when the fault occurred separated by in case automatic reset was no activated or by in case it was activated If key is pressed it will display the posistion of the fault in the history and the number related to it G10 6 CLEAR FAULT Screens 6 DELET FAULTS N Description Clear History Fault I Range Yes No V Default Value No Function Clear the fault history log which resets the above screens back to the default setting NO FAULTS Adjust Select YES Y to clear the fault history log The screen will automatically reset back to the default value NO N once the fault history is cleared O NOTE Once the fault history log is cleared the following screens
61. ator 2 OFF delay Range 0 to 99 Unit Seconds Default Value 5 Function Set the OFF delay condition for the comparator G9 11 COMPARATOR 3 SOURCE SELECTION Screen 11 COMPR3 SEL 1 Description Comparator 3 source selection Range 0 to 8 See table 11 in G9 1 G9 12 COMPARATOR 3 ON SETPOINT Screen 12 COMP3 ON 100 Description Comparator 3 ON set point Range 0 to 100 Unit of function selected G9 11 Default Value 100 Function Set the comparator ON set point If the value of the source selected is higher than the ON set point for the time specified at G9 14 the output state of this comparator changes to ON One of these relays must be selected as a comparator see screens group G7 G9 13 COMPARATOR 2 OFF SETPOINT Screen 13 COMP2 OFF 80 Description Comparator 3 OFF set point Range to 500 96 Units 96 of function selected G9 1 1 Default Value 80 Function Set the comparator OFF set point If the value of the source selected is lower than this OFF set point for the time specified at G9 14 the output of this comparator changes to OFF One of these relays must be selected as a comparator see screen group G7 G9 14 COMPARATOR 3 ON DELAY I Screen 14 T COMP3 ON 5s Description Comparator 3 ON delay Range 0 to 99 a Unit Seconds Default Value Function Set the ON delay condition for the comparator 5 G9 15 3 OFF DELAY 15 T OFF 5s Description Compar
62. ator 3 OFF delay Range 0 to 99 Unit Seconds Default Value 5 Function Set the OFF delay condition for the comparator POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 69 70 5 gt G10 FAULT SCREENS G10 1 G10 5 FAULT HISTORY Screen Description Function G10 1 WRONG PHSQ ITQ G10 2 PHA MISING ITQ G10 3 MEMORY FLT RDY G10 4 EXTRN TRIP RDY G10 5 PHA MISING RUN The last fault will be displayed as per table12 by pressing the key Shows the last fault the soft starter tripped on When a fault occurs the soft starter automatically shows this screen At the same time the fault led lights up This fault may be reset by pressing the STOP RESET button on the display unit if enabled or using an externally configured RESET input POWER ELECTRONICS Technical Manual V5 FAULT DISPLAY TEST DESCRIPTION FO NO FAULT No fault F1 PHA MISING Phase input missing F2 WRONG PH SQ Wrong input phase sequence F3 ASYM CURR Unbalanced current consumption F4 OVER LOAD Excessive current consumption F5 UNDER LOAD Under load motor F6 PEAK CURR The current has been higher than 6 times the nominal F7 STARTER OT Excessive temperature in the radiator gt 85 C F8 MOTOR PTC Shoot by the PTC of the motor F9 SHEAR PIN The motor current has reached the Shearpin protection F10 OVER VOLT Too high input voltage F11 UNDER VOLT Too low in
63. ault Value 1 Normal Function In applications where it s desired to avoid water hammer effect select this algorithm In other applications the normal deceleration ramp is sufficient Adjust In applications with water hammer problems during deceleration select the hammer algorithm In other applications set normal deceleration algorithm When selecting the hammer algorithm for the deceleration 2 parameters must be set to properly adjust the stop Percentage of time the hammer algorithm is active during the deceleration time Minimum torque the motor must deliver during the stop To correctly adjust the deceleration of such an application with hammer problems you may need to perform an interactive process by trial and error until the application is correctly commissioned G8 11 HAMMER FACTOR 2 Screen 11 HAMR FAC2 75 Description Dual setting hammer factor Range 0 to 99 Unit Percentage of the motor deceleration time G8 9 Default Value 75 Function Set the percentage of time for the hammer algorithm is to be active during deceleration G8 12 MINIMUM TORQUE 2 I O Screen 12 MINI 2 1 Description Dual setting of minimum torque to be applied during deceleration when hammer algorithm is active Range 0 to 99 Unit 96 of Parameter G8 11 HAMER FACTA Default Value 196 Function Set the minimum torque to be applied during deceleration for Hammer Algorithm POWER ELECTRONICS Technical Manual V5 M
64. binet proper ventilation is to be provided A minimum of 40mm side clearance and 150mm top and bottom distance is to be kept between soft starters and or side of the enclosure Do not install V5 above any heat source unless heat airflow is forced out of the cabinet vs gt SR vs gt 15 gt em 150mm 40mm 40mm DT0001B Figure 1 Vertical mounting POWER ELECTRONICS Technical Manual V5 MT0001 Rev F 11 I O 12 V5 gt 1 4 POWER LOSS DISSIPATION The V5 has a power loss of 3 watts per amp For example this means that a V50210 has a power loss of 630 watts at full load 1 Without forced cooling Practical example Ambient temperature is 30 Ta Maximum working temperature of the V5 is 45 Tr Power loss of the soft starter is 3 watts per amp at full load and 6 watts per amp during the start only with more than 6 starts per hour Ifthe V50017 motor load draws 15A continuously our power loss will equal Im x Losses per Amp P 15 x 3 45 watts This is the worst case assuming a duty cycle of 100 at full load 45W You must also take the losses of Switches contactors relays etc into account 20 watts Pioss 45 20 65 watts The heat transfer coefficient of metals and polyester must be known depending on enclosure type Polyester 3 5 W m Metal 5 5 W The minimum surface area required for a metal enclosure without forced
65. ble DC brake This option will enable a continuous current to be applied for a determined torque G13 2 and for a determined time G13 3 when the deceleration ramp is complete Ball mills motor shaft positioning For high inertia applications an external DC brake unit could be required 2 DC BRAK 1 50 DC Current injection 0 to 99 of the achievable torque 50 Set the DC current to be applied to the motor It must be considered that the brake energy dissipates entirely in the motor A stop with high DC current or a stop that lasts for too long may cause overheating of the motor 3 DC BRAKE T 0s DC Brake time 0 to 99 OFF Seconds Os Sets the time for the DC current to be applied The stopping rate of a motor using DC Brake current injection depends on the DC current applied G13 2 for a preset time G13 3 The adjustments of these 2 variables and the inertia of the system will determine the deceleration time of the motor Applying an excessive brake current could cause overheating of the motor The same applies if the DC injection time is too long However lower current or shorter time than necessary may not stop the motor as required G13 4 EXTERNAL BRAKE Screen Description Range Default Value Function POWER ELECTRONICS Technical Manual V5 4 EXTERNAL B N Enables external Brake unit at output relay 3 Yes No No This Parameter sets the V5 to work with an external brake unit Relay 3 is dedica
66. cooling is Surface Ploss K x Tr Ta Surface 65W 5 5 x 45K 30K 0 78 Choose a 800x600x400 cabinet the total area of dissipation is Areaz Door 2 side Top Covers 0 8m x 0 6m 2 x 0 8m x 0 4m 0 6m x 0 4m 1 36m2 The area of the cabinet is high enough to dissipate the total power loss NOTE When using adjoining cabinets only take one side into account to determine the total surface area in any thermal calculations 2 With forced cooling The power loss dissipated is the same as without forced cooling however here you must calculate the air flow required to obtain the desired differential temperature between the inside and the outside of the enclosure Example We have a V50017 working at 30 C ambient temperature We want the air inside the cabinet less than 45 C loss Total power loss dissipated Tr Maximum temperature inside the cabinet Ta Ambient temperature 0 Airflow required in m min Area Ploss 20 x Tr Area 65 20 x 45 30 0 22m3 min NOTE Using filters at the air intake exhaust of the cabinet should protect the V5 from dust 1 5 WIRING CONFIGURATION Most electrical wiring regulations require a mains isolator on solid state equipment The V5 falls in to this category This is to ensure there is an air break in the circuit as semiconductors cannot be relied upon to be safe isolation There are many choices the most common are therm
67. e 06 SLOW SPPED T14 6 7 Mode 07 SLOW SPPED T15 Slow speed Slow speed DT0027C Figure 29 3 Wire amp Slow Speed Slow Speed Example 4 START STOP RESET pushbutton and DUAL SETTING contact 6 3 Mode 01 START 111 6 4 Mode 02 STOP 112 16 5 Mode 05 RESET T13 6 6 Mode 09 DUAL SETTING T14 DT0023C I O Figure 30 3 Wire amp Dual Setting POWER ELECTRONICS Technical Manual V5 MT0001 Rev F 55 56 5 gt Example 5 START STOP RESET pushbutton and DC BRAKE contact G6 3 Mode 01 START T11 G6 4 Mode 02 STOP T12 G6 5 Mode 05 RESET T13 G6 6 Mode 08 DC BRAKE T14 eR i Start N Stop I Reset i 1 I 4 NL 0100240 Figure 31 3 Wire amp DC Breaking G6 8 ANALOGUE INPUT1 FORMAT Screen Description Range Default Value mA 20mA 12mA 0 bar 0 8 ANI1 FORMAT 1 Analogue Input 1 Format 0 0 20mA 1 2 4 20mA 2 0 10V 1 4 20mA Format 0 20mA mA Format 4 20mA Rage 0 10bar Range 0 10bar Sensor Output 0 20mA Sensor Output 4 20 20mA 12mA 4mA bar bar 6 bar 10 bar 0 bar 5 bar 10 bar 60 100 0 50 100 DT0028C Figure 32 Analogue input 1 scaled as 0 20mA 4 20mA G6 9 ANALOGUE INPUT 1 RANGE Screen Description Range Default Value Adjust 9 RANGE 0 10 Range of the
68. er 2 67 G8 25 Motor cosinus phi 2 67 G8 26 Supply frequency 2 67 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 7 5 gt G9 Comparators G9 1 G9 2 G9 3 G9 4 G9 5 G9 6 G9 7 G9 8 G9 9 G9 10 G9 11 G9 12 G9 13 G9 14 G9 15 G10 Fault Screen G10 1 G10 2 G10 3 G10 4 G10 5 G10 6 G11 Statistic Info G11 1 G11 2 G11 3 G11 4 G11 5 G11 6 G11 7 G11 8 G11 9 Comparator 1 source selection Comparator 1 on set point Comparator 1 off set point Comparator 1 on delay Comparator 1 off delay Comparator 2 source selection Comparator 2 on set point Comparator 2 off set point Comparator 2 on delay Comparator 2 off delay Comparator 3 source selection Comparator 3 on set point Comparator 3 off set point Comparator 3 on delay Comparator 3 off delay Last fault Fourth fault Third fault Second fault First fault Clear fault history Total start counter Start counter 2 Clear start counter 2 Total of working hours counter Working hours counter 2 Clear working hours counter 2 Total faults counter Faults counter 2 Clear faults counter 2 G11 10 Total KWh counter G12 Slow speed G12 1 G12 2 G12 3 G12 4 G12 5 G13 DC Brake G13 1 G13 2 G13 3 G13 4 Slow speed mode Slow speed torque Slow speed timeout Slow speed acceleration time Slow speed deceleration time DC Brake selection DC Current DC Time External brake POWER E
69. ev INDEX mcm 54 G6 1 Control mode 54 16 2 Local reset 54 G6 3 Digital input 1 54 96 4 Digital input 2 55 G6 5 Digital input 3 55 G6 6 Digital input 4 55 G6 7 Digital input 5 55 G6 8 Analogue input 1 format 57 G6 9 Analogue input 1 range 57 G6 10 Analogue input 1 unit 57 G6 11 Analogue input 2 format 58 G6 12 Analogue input 2 range 58 G6 13 Analogue input 2 unit 58 7 c n 59 G7 1 Relay 1 59 G7 2 Relay 2 59 G7 3 Relay 3 59 G7 4 Analogue output source selection 61 G7 5 Analogue output format 61 G7 6 Analogue output low set point 62 G7 7 Analogue output high set point 62 98 Dual 5610683303 an ie 63 G8 1 Dual setting 63 G8 2 Torque pulse 2 63 G8 3 Pulse torque time 2 63 G8 4 Initial torque 2 63 G8 5 Initial torque time 2 63 G8 6 Acceleration time 2 63 G8 7 Current limit 2 63 G8 8 Freewheel stop 2 64 G8 9 Deceleration time 2 64 G8 10 Motor deceleration algorithm 2 64 G8 11 Hammer factor 2 64 G8 12 Minimum torque 2 65 G8 13 Phase sequence 2 65 G8 14 Overload motor current 2 65 I G8 15 Overload curve 2 65 o G8 16 Starting overload factor 2 65 d G8 17 motor 2 66 G8 18 Underload current 2 66 m 08 19 Underload delay 66 G8 20 Shearpin current 2 66 2 G8 21 Asymmetrical current 2 67 G8 22 Motor current 2 67 G8 23 Motor voltage 2 67 G8 24 Motor pow
70. evel controller detects a lack of water 21 Pump fault A fault from F24 to F27 and F5 has occurred Pump related faults Table 9 Relay selection POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F I YN O 59 INSTANTANEOUS BY PASS DELAY DT0033B Figure 38 Relay s switch on off mode 11 12 and 13 G7 4 ANALOGUE OUTPUT SOURCE SELECTION Screen 4 ANALOG1 SEL 0 Description Analogue output source selection Range 0 to 7 Default Value 0 Function Provides the ability to select the driving source of the Analogue output from the following Adjust E table 10 Nr DESCRIPTION 0 UNUSED 1 MOTOR CURRENT 2 MOTOR POWER 3 MOTOR TORQUE 4 COSINUS PHI 5 INPUT VOLTAGE 6 ANALOG 1 ECHO 7 ANALOG 2 ECHO Table 10 Analogue output selection G7 5 ANALOGUE OUTPUT FORMAT Screen 5 AO1 FORMAT 0 Description Analogue output format Range 0 or 1 0 0 20 mA 1 4 20 mA Default Value 0 0 20 mA Function Select the electrical format of the Analogue output 0100360 Figure 39 Analogue output 0 10V 60 POWER ELECTRONICS Technical Manual V5 MT0001 Rev F G7 OUTPUTS Format 0 20mA Format 4 20mA mA Lower limit 0 Lower limit 096 Higher limit 100 200 mA Higher limit 100 200 20mA 20mA 13 6mA 8 7mA 4mA 12mA 0 60 100 200 0 60 100 200 0700349 Figure 40 Analogue output 0 20mA and 4 20mA Example
71. f an invalid password is entered the next screen appears 3 WRONG P W xxxx where Password Err Pw 2 3 G1 3 PASSWORD ERROR Screen 3 WRONG P W XXXX Description Incorrect password information to unlock the Soft Starter Range 0000 a 9999 Default Value 0000 Function This provides the required recovery information to unlock the soft starter according to the expression PASSWORD WRONG PW 2 3 G1 4 LANGUAGE Screen 4 LANGUE ENGLISH I Description Selects language of screen list English Espa ol ve Deutsch l Default Value English Function Determines the languages displayed by the V5 5 G1 5 INITIALISE W Screen 5 INITIALISE NO Description Initialise the soft starter to default values Range Yes No Default Value No Function Initialise the V5 parameters to default values POWER ELECTRONICS Technical Manual V5 001 Rev F 41 5 gt G1 6 COMMISSIONING Screen 6 COMMISSION YES Description Disable the screen groups Range Yes No Default Value Yes Function COMMISSIONING Yes it allows all parameter setting COMMISSIONINGENo it does not permit parameter setting It permits parameter to be displayed 42 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G2 NAMEPLATE G2 NAMEPLATE G2 1 SOFT STARTER CURRENT Screen 1 STARTER 900A Description Rated nameplate soft starter current Range 7 17 30 45 1600 Units Amps Default Value Rated namepla
72. fault Value 0 Function It selects fault no1 for the auto reset mode POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G15 AUTOMATIC RESET FAULT FAULT LIST 0 0 NO AUTO RESET 1 1 PHAS MISING 2 2 WRONG PH SQ 3 3 ASYM CURR 4 4 OVER LOAD 5 5 UNDER LOAD 6 6 STARTER OVT 7 7 MOTOR PTC 8 8 SHEAR PIN 9 9 OVER VOLT 10 10 UNDER VOLT 11 11 SCR 1 FAULT 12 12 SCR 2 FAULT 13 13 SCR 3 FAULT 14 14 SCR SFLT 15 15 EXCESIV LS T 16 16 COMMS T OUT 17 17 EXTERN TRIP 18 18 CUR FLT 19 19 CUR2 FLT 20 20 ALL THE FLTS NOTE Option 20 will automatically reset any of the above table faults G15 6 AUTORESET FAULT 2 SELECTION Screen 6 F2 AUTO RST 0 Description The fault which will be reset automatically Range 010 20 See table G15 5 Units NO Default Value 0 Function It selects fault no2 for the auto reset mode G15 7 AUTORESET FAULT 3 SELECTION Screen 7 F3 AUTO RST 0 Description The fault which will be reset automatically Range 0 to 20 See table G15 5 Units NO Default Value 0 Function lt selects fault no3 for the auto reset mode G15 8 AUTORESET FAULT 4 SELECTION Screen 8 F4 AUTO RST 0 Description The fault which will be reset automatically Range 0 to 20 See table G15 5 Units NO Default Value 0 Function lt selects fault no4 for the auto reset mode POWER ELECTRONICS Technical Manual V5 MT0001 Rev F I O 79 80
73. g on F4 OVERLOAD POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G8 17 MOTOR 2 Screen Description Range Default Value Function Adjust G8 DUAL SETTING 17 PTC2 N Dual setting Enable Disable PTC motor option Yes No No The soft starter allows for the connection of a standard motor PTC Terminals T16 T17 to detect overheating of the motor Every input resistance between 150ohm and 2 7kohms is taken as a correct value ok and every value found out of this range is taken as a fault fault If you select MOTOR Yes and the input resistance at terminals T16 T17 is out of the valid range then the soft starter should trip on F8 MOTOR To protect the motor after tripping due to PTC alarm against further thermal overload the PTC resistance must be less than 270 Ohms to reset the softstarter Depending on availability of a valid Motor PTC select Yes or No G8 18 UNDERLOAD CURRENT 2 Screen Description Range Unit Default Value Function Adjust Applications 18 UNLOAD2 0 0A Dual setting of under load current 0 to 0 9 x In where In is the nominal current of the soft starter Amps 0 0 Under load current determines the current level the motor must not operate below Usually leave as 50 of the nominal current of the motor This protection helps to detect mechanical problems such as broken shafts belts when this occurs the motor will running under no load conditions When work
74. gue input 2 I O POWER ELECTRONICS Technical Manual V5 001 Rev F 17 18 V5 gt 2 ELECTRICAL SPECIFICATIONS INPUT Input voltage Supply frequency Control Voltage OUTPUT Output voltage Output frequency Efficiency at full load ENVIRONMENTAL CONDITIONS Ambient temperature Altitude losses Protection degree PROTECTIONS V5 PROTECTIONS SETTING INPUT SIGNALS OUTPUT SIGNALS SERIAL COMMUNICATIONS 230 500V 3ph 20 10 690V 47 62 Hz 230V 10 other voltages on demand 0 100 Supply Voltage 47 62 Hz gt 99 Minimum 10 C Maximum 45 De rating up to 50 gt 1000m 1 each 100m maximum 3000m IP20 Input phase loss Input phase sequence High low input voltage Starting current limit Locked Rotor Motor overload thermal model Motor underload Phase unbalance gt 40 Motor over temperature PTC normal status 150R 2K7 Shearpin current Number of starts hour Thyristor fault V5 over temperature Torque surge Power Electronics exclusive starting method Initial torque Initial torque time Acceleration time Current limit 1 to 5 In Overload 0 8 to 1 2 In Overload slope 0 to 10 Deceleration time Freewheel stop DC braking Slow speed 1 70f fundamental frequency Dual setting Number of starts allowed Torque control Water hammer surge control stop For other settings refer to G
75. gure 3 Control wiring 1 6 CHECKS BEFORE COMMISSIONING THE V5 SOFTSTARTER 1 Check for foreign objects in the V5 cabinet particularly that left there from installation 2 Check that the control board supply L 230Vca 10 is connected 3 Check that the power supply is connected to the terminals L1 L2 L3 and the motor is connected to the terminals U V W Confirm that the supply is according to the V5 specifications The motor current should not exceed the V5 rating 4 Check all control wiring close V5 cabinet and ensure the installation is electrically safe and that it is safe to run the motor 5 It is recommended that all digital inputs are disconnected before applying voltage to the V5 for the first time to prevent accidentally starting the motor It is also recommended not to apply main voltage 8ph before commissioning the soft starter 6 Digital input status can be checked through screen G0 DIG INPUT X 0000 X indicates this digital input is on 0 indicates the digital input is off K indicates PTC input is not active F indicates PTC input is active As default the digital inputs are disabled G6 1 OPER MODE 1 LOCAL This means that the V5 start and stop can only be controlled via the display unit pushbuttons 7 The default configuration for the digital outputs is as follows Relay 1 nstantaneous Switch ON V5 accelerates Switch OFF Deceleration of the V5 is finished Relay 2 Bypass Switch ON a
76. hen providing start command the V5 will execute the following sequence First it will turn at slow speed during the time set in screen 12 4 then it will acel rate to nominal speed and after stop command it will run at slow speed during the time set in screen 12 5 after deceleration NOTE Slow speed will be used only for short time motor positioning operation G12 1 SLOW SPEED MODE Screen 1 L S ACC DEC zN Description Slow speed mode Range NO YES NO No Slow Speed YES Slow Speed at Accel Decel Default Value No Slow Speed Function Enable Disable slow speed during the acceleration deceleration Adjust When slow speed is not required set to 0 Otherwise set to 1 012 2 SLOW SPEED TORQUE Screen 2 L SPD TORQ 30 Description Slow Speed Torque Range to 100 96 Default Value 3096 Function Provides the torque applied to the motor during slow speed process Adjust The level depends on the load Start at low values and increase until the motor operates at slow speed mode 012 3 SLOW SPEED TIMEOUT Screen 3 L S MAX T 0s Description Slow Speed Timeout Range 0 to 60 Units Seconds Default Value Os Function Timeout condition while working at slow speed When exceeded the soft starter will trip on F18 Timeout slow Speed Adjust Continuous slow speed time will cause overheating in the motor and the soft starter Therefore a maximum slow speed time operation must be set if slow speed is required to protec
77. hms gt gt 0k other gt gt fault Motor over temperature Fault in sensor wiring open circuit short circuit Check motor is not overloaded Check PTC wiring check PTC If there is no PTC connected select G3 5 MOTOR PTC NO SHEARPIN Shearpin current trip G3 8 Shearpin Current The motor has drawn a higher current than Shearpin protection setting at G3 8 Rotor locked due to a mechanical obstruction Check if it s possible that motor reaches the Shearpin current under normal operation and if so increase the value of that protection Check motor cables and load and the reason of the over current OVER VOLT High supply voltage for too long period The combination of parameters G3 12 OVERVOLTAGE and G3 13 OVERVOLTAGE DELAY Fluctuating power supply wrong settings the input voltage of each phase in parameter G3 12 and the time set in G3 13 Check supply voltage and set G3 12 and G3 13 Check supply UNDER VOLT Low voltage supply for too long period The combination of parameters G3 10 UNDERVOLTAGE and G3 11 UNDERVOLTAGE DELAY Impedance of input power supply is too high Excess current draw weak supply Check the input voltage of each phase is higher than G3 10 parameter and during the time set in G3 11 parameter Check supply check values at G3 10 and G3 11 Check supply EXCESIV STR Maximum number of starts exceeded Maximum number of starts set at G3 14 START LIMIT during time period set at G3 15
78. inals 1 and 2 set as INSTANTANEOUS G7 1 14 I YN O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 13 V5 gt e By pass configuration SUPPLY L1 L2 L3 OL3 BY PASS W REACTIV jofofolofololo 2345678 PROTECTIONS DT0078B Figure 2 3 By pass configuration NOTE RELAY 2 Terminals 4 5 setas BY PASS REACT G7 2 15 By pass contactor can be 401 category e Configuration for compensation capacitors SUPPLY L1 L2 L3 REACTIV 2345678 PROTECTIONS DT0091A Figure 2 4 Relay configuration NOTE RELAY 2 Terminals 4 5 set as BY PASS REACT G7 2 15 To avoid damages do not connect capacitors at the output of the V5 This circuitry is only valid if compensation capacitors are operating for the motor connected to the V5 14 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F MOUNTING AND WIRING CONTROL WIRING The following control wiring diagram corresponds to the standard configuration for external Start Stop pushbuttons NOTE Wiring distance Control wiring should not be run in parallel with power input or output cables to the motor There should be a minimum distance of 300mm between power and control cables and should be crossed at right angles Inputs and outputs All signals do need to be screened when running in parallel with power cables DT0003D Fi
79. ing with pumps this protection help to detect no load pump operation due to a lack of water or pump input pipe water position G8 19 UNDERLOAD DELAY 2 Screen Description Range Unit Default Value Function Adjust Applications 19 UNLOAD T2 OFF Dual setting of under load delay 0 to 99sec OFF Seconds OFF This parameter sets the maximum allowable operation time under under load conditions before tripping Depends on the application but should be set to trip as soon as a condition occurs Pumps fans G8 20 SHEARPIN CURRENT 2 Screen Description Range Unit Default Value Function Adjust Application G8 21 ASYMMETRYCAL CURRENT 2 Screen Description Range Default Value Function 20 SHRPIN2 0FF Dual setting Shearpin current OFF 0 6 to 1 2 x In Nominal current of the soft starter A OFF The soft starter should stop immediately when the current drawn by the motor reaches this value during nominal conditions This parameter is off during acceleration or deceleration The stop should be done in a controlled way Set current value for the V5 to stop Oversized electrical motors used for starting but working under nominal conditions at running it may only reach the Shearpin current due to mechanical problems like locked rotors etc 21 ASYM I ENB2 N Dual setting of an asymmetrical current Yes No N Enable Disable the asymmetric current protection at the soft starter When enabled the soft st
80. k input supply voltage If the problem persists call Power Electronics or an authorised distributor This fault can only be reset via the display unit EXCES TLS Slow speed working time exceeded G12 2 Slow Speed T O Excessive running time at slow speed Check the control Check value of parameter G12 2 LS DISABLE Slow Speed not allowed Slow Speed mode is blocked if one of these 2 options are selected No phase sequence G3 1 Phase Sequence at the input You need to select L1 L2 L3 or L2 L1 L3 sequence DC Brake stop selected G13 1 DC Brake Set phase sequence at the input Make sure no DC Brake is selected COMS T OUT Serial communication Time Out exceeded No communication from the Master for the time specified at 614 1 CommTime Out RS232 RS485 communication link fault Check if the Master is trying to communicate to slave at a rate higher than specified at G14 1 COM TIME O Check the RS232 RS485 wiring Check communication parameters EXTRN TRIP An external fault has occurred through a digital input There is a digital input activated and set as external fault Check configuration of digital inputs Check the status of the digital inputs for correctness CUR FLT Large current unbalance is occurring among phases Large current unbalance occurs due to a sudden voltage drop in any of the V5 input phases Possible disconnection of one phase Check input power wiring Check motor connection Check suppl
81. l Manual V5 MTO0001 Rev F FAULT MESSAGES 8 FAULT MESSAGES DESCRIPTIONS AND ACTIONS When a fault occurs the V5 will stop the motor and will display the fault that caused the trip The red LED and fault message will remain until the fault has been removed and the soft starter is reset To reset the V5 either press the Stop Reset key or operate external reset by opening a normally closed contact NC configured to any of the digital inputs of the V5 Fault FO Description Possible Cause Action Fault F1 Description Possible Cause Action Fault F2 Description Possible Cause Action Fault F3 Description Possible Cause Action Fault Description Possible Cause Action Fault F5 Description Possible Cause Action Fault F6 Description Sense level Possible Cause Action POWER ELECTRONICS Technical Manual V5 NO FAULTS No fault detected Normal operation None required PHA MISING Supply phase loss Loss of phase fuse failure cable fault motor winding fault Check supply all cables motor If the problem persists call Power Electronics or an authorised distributor WRONG PH SQ Incorrect input supply phase sequence The mains phase sequence doesn t correspond to G3 1 1 PHASE SEQUEN 2 Swap two input phase over or change G3 1 Phase Sequence to suit supply phase sequence ASYM CURR Phase current imbalance There is a current imbalance higher than 40 Check the
82. meter setting is done according to application requirements FLOW SWITCH No flow protection The flow switch is ignored for the time set in screen G16 7 on receipt of a valid start signal After this time the V5 will trip if no flow is indicated for longer than the time set in screen G16 8 No water in the pump Check proper pump water supply Check flow switch Check proper wiring form flow switch to V5 digital input 3 The V5 will require resetting on the display or via D INPUT 5 if configured for 2 wire start stop Check parameter setting is done according to application requirements DEEP WELL PROBE Low level protection The well probe controller or other level controller detects a lack of water The tank or pump has no water Check water level Check hydraulic installation Check level switch Check proper wiring from deep well probe flow controller to V5 digital input 4 The V5 will not reset unless the low water fault has been cleared D INPUT 4 closed Check parameter setting is done according to application requirements MTO0001 Rev F STATUS INDICATIONS 9 STATUS INDICATIONS 0000 RDY 800A 400V 5 gt DIGITAL SOFT STARTER DT0015B Figure 20 Status indications Reference table Control mode indication Local L Remote R Seriel Comms C Jog G Pump control P V5 status indication Average phase current Average input voltage V5 STATUS INDICATION Indication RDY
83. motor check the load and the coupling between both Check input power supply is always balanced Check thyristors If the problem persists call Power Electronics or an authorised distributor OVER LOAD Calculated motor overload has reached an unacceptable level Motor overload If the trip is produced during start it could be a mechanical problem If it occurs when the motor is running at nominal speed probable causes could be a wrong setting at G 3 2 screen or a change of the load conditions Wrong nameplate values Check that current from the G3 2 screen is the same as the motor Check working conditions of motor Check load Check nameplates If the trip is occurring during the start Check mechanical conditions Check there is not a power input supply voltage drop greater than 10 Increase acceleration ramp high inertia applications Increase overload curve in G3 3 screen Increase current limit UNDER LOAD Motor under load Motor current draw is lower than that set in G3 6 screen Soft starter has been working during for longer than the one set in G3 7 screen Motor working with no load Wrong setting of under load conditions Check that mechanical parts coupled to the motor are ok and that the motor is not working unloaded In case of pump application check there is no air inside the pipe network and that the pump suction is not obstructed Wrong adjustment set again under load settings G3 6 and G3 7
84. n 270 Ohms to reset the softstarter gu 7 Fault B PA N 7 lu 0700768 Figure 15 motor inputs POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F CONTROL INPUTS AND OUTPUTS Terminals T18 T19 y T20 T21 Analogue inputs configuration The function of the Analogue inputs can be programmed from the keyboard at the group G6 Inputs To select 4 20mA or 0 10V you have to switch the jumpers as described below See section 1 6 for details Analogue input 1 T18 T19 Position A1 0 C20mA 4 20mA Position A2 0 10V Position A1 0 20mA 4 20mA Position A2 0 10V 10011 Figure 16 Analogue input 1 D TOO97A Analogue input 2 T20 T21 Position 0 C20mA 4 20mA Position A4 0 10V Position A3 0 20mA 4 20mA Position A4 0 10V DT0012E Figure 17 Analogue input 2 0100699 Terminal 122 and 123 Analogue Output This Analogue output can have its format and source configured Formats can be 0 10V 0 20mA or 4 20mA Configuration is done from group G7 Outputs 100130 Figure 18 Analogue output Terminal T25 Analogue OV connection I YN O POWER ELECTRONICS Technical Manual V5 001 Rev F 27 28 V5 gt Terminal T26 to T30 RS485 RS232 Connections These terminals are provided for serial communications connection OV Tx MASTER Rx 0100148 Figure 19 Serial Comms POWER ELECTRONICS Technica
85. nd hardware revision 38 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev 5 5 gt 11 COMMISSIONING 5 18 39 1 116506 Option Sisi 42 G1 1 Lock Parameters 42 G1 2 Password 42 G1 3 Password error 42 G1 4 Language 42 G1 5 Initialise 42 G1 6 Commissioning 43 G2 44 G2 1 Soft starter current 44 G2 2 Motor current 44 G2 3 Motor voltage 44 G2 4 Motor power 44 G2 5 Motor Cos Phi 44 G2 6 Supply frequency 45 G3 Protections nn 46 G3 1 Phase sequence 46 G3 2 Overload motor current 46 G3 3 Overload curve 46 G3 4 Starting overload factor 47 G3 5 PTC motor 47 G3 6 Under load current 48 G3 7 Under load delay 48 G3 8 Shearpin current 48 G3 9 Asymmetrical current 48 G3 10 Low voltage 48 G3 11 Under voltage delay 49 G3 12 Over voltage 49 G3 13 Over voltage timeout 49 G3 14 Start limits 49 G3 15 Start interval 49 cn 50 G4 1 Start delay 50 G4 2 Pulse torque 50 G4 3 Pulse torque time 50 G4 4 Initial torque 50 G4 5 Initial torque time 50 G4 6 Acceleration time 51 G4 7 Current limit 51 G5 De eleratiON AAA 52 G5 1 Freewheel stop 52 G5 2 Deceleration time 52 G5 3 Motor deceleration algorithm 52 G5 4 Hammer factor 53 G5 5 Minimum torgue 53 POWER ELECTRONICS Technical Manual V5 MTOOO1 R
86. ng hours counter 2 Range YES or NO Default value NO Function It resets to 0 the number of working hours displayed in G11 5 G11 7 TOTAL FAULTS COUNTER Screen 7 TOTAL FLT 00 Description Total number of faults counter Function Shows the total number where the V5 has tripped due to faults G11 8 FAULTS COUNTER 2 Screen 8 FAULT 2 0 Description Faults counter 2 Function Shows the number of faults occurred after G11 9 has been cleared POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G11 STATISTIC INFO G11 9 CLEAR FAULTS COUNTER 2 Screen 9 DEL FAULT2 NO Description Clear faults counter 2 Range YES or NO Default value NO Function resets to 0 the number of faults displayed G11 8 G11 10 TOTAL KWH COUNTER Screen 10 000000 Description Total number of KWH done by the V5 Function Shows the total value of KWH done by the V5 This parameter cannot be reset to zero I O POWER ELECTRONICS Technical Manual V5 MT0001 Rev F 73 5 gt G12 SLOW SPEED The V5 can work at slow speed mode in three different ways 1 From keypad Set screen G6 1 to MODE 4 LOKAL JOG JOG by pressing START the motor will turn at slow speed and when pressing stop motor will turn at slow speed 2 From digital inputs Any of the digital inputs can be set to 6 for the motor to run at slow speed or to option 7 for the motor to run at slow speed 3 Automatic By this operation mode w
87. put voltage for too much time F12 EXCESIV STR Excessive number of starts F13 MEMORY FLT Fault in data memory F14 FAULT Thyristor fault in phase L1 disconnected motor in L1 F15 SCR2 FAULT Thyristor fault in phase L2 disconnected motor in L2 F16 SCR3 FAULT Thyristor fault in phase L3 disconnected motor in L3 F17 SCR_S FLT Thyristor fault disconnected motor F18 EXCES T LS Too much time at slow speed mode F19 LS DISABLE It s not possible to work at Slow Speed mode F20 COMS T OUT Too much time without Serial Communications F21 EXTRN TRIP An external fault has occured through a digital input Lar rrent imbalan r n das GUM ECI is dcum Pur P en mg dd F23 CUR FLT2 Large current imbalance occurs due to a sudden voltaje rise in any of the V5 input phases Overpressure the V5 is running and the pressure F24 HIGH PRESSURE switch opens for longer then the time entered in screen G16 4 The V5 is running and the pressure switch opens for F25 LOW PRESSURE longer than the ime screen G16 5 No water the pump then the flow switch is ignored F26 FLOW SWITCH for the time set in screen G16 7 on receip on a valid start signal F27 DEEP WELL PROBE The tank or pump has not water Table 12 Fault screens MTO0001 Rev F G10 FAULT SCREENS Nr MODE DESCRIPTION 0 DRY Ready 1 ITQ Initial Torque 2 ACL Acceleration 3 RUN Runs
88. rce selected is higher than the ON set point for the time specified at G9 4 the output state of this comparator changes to ON One of these relays must be selected as a comparator see screens group G7 G9 3 COMPARATOR 1 OFF SETPOINT Screen 3 COMP1 OFF 80 Description Comparator1 OFF set point Range to 500 96 Units 96 of function selected G9 1 Default Value 0 6 x In I Function Set the comparator OFF set point If the value of the source selected is lower than this OFF set point for the time specified at G9 4 the output of this comparator changes to OFF One of these relays must be selected as a comparator see screen group G7 l G9 4 COMPARATOR 1 ON DELAY Q Screen 4 T COMP1 ON 5s 2 Description Comparator 1 ON delay W Range 0 to 99 Unit Seconds Default Value 5 Function Set the ON delay condition for the comparator POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 67 68 5 gt G9 5 COMPARATOR 1 OFF DELAY Screen Description Range Unit Default Value Function EXAMPLE 5 T COMP1 OFF 5s Comparator 1 OFF delay 0 to 99 Seconds 5 Set the OFF delay condition for the comparator When motor current exceeds rated current a relay could be used to warn against motor overload G9 1 COMPR1 SEL 1 G9 2 COMP1 ON 100 G9 3 COMP1 OFF 80 G9 4 T COMP1 ON 10s G9 5 T COMP1 OFF 10s G7 1 REL1 SEL 6 96 motor Motor current Relay 1 gt 105 T gt 108 Time Status
89. rload the PTC resistance must be less than 260 Ohms to reset the softstarter again In case of a resistance below 100 Ohms the V5 can be reset after the PTC has reached again a value of more than 160 Ohms Depending on the availability of a valid Motor PTC select Yes or No MTO0001 Rev F G3 PROTECTIONS G3 6 UNDERLOAD CURRENT Screen Description Range Unit Default Value Function Adjust Applications 6 UNLOAD 0 0A Under load current 0 to 0 9 x In where In is the nominal current of the soft starter A 0 0 Under load current determines the current level the motor must not operate below Usually leave as 50 of the nominal current of the motor This protection helps to detect mechanical problems such as broken shafts belts when this occurs the motor will run under no load conditions When working with pumps this protection helps to detect no load pump operation due to a lack of water or pump input pipe water position G3 7 UNDERLOAD DELAY Screen Description Range Unit Default Value Function Adjust Applications 7 UNLOAD T OFF Under load delay 0 to 99sec OFF Seconds OFF This parameter sets the maximum allowable operation time under under load conditions before tripping Depends on the application but should be set to trip as soon as a condition occurs Pumps fans G3 8 SHEARPIN CURRENT Screen Description Range Unit Default Value Function Adjust Application 8 SHRPINZO
90. s OFF 14 START LIMIT 3 1 to 10 0 0 20mA 8 ANI1 FORMAT 1 14 20mA 20 10V 9 Al RANGE O 10 0 to 999 10 UNITS OFF Bar m 0 0 20mA 11 ANI2 FORMAT 1 1 4 20mA 2 0 10V 12 AIRANGE 0 10 0 to 999 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F COMMISIONING SCREENS 13412 UNITS OFF Bar m 2111213 SEQ 3 INVERSED SEQ G7 OUTPUTS 14 OVLOAD2 800A 0 6 to 1 5 x In 1 REL1 SEL ON 14 0 ALWAYS OFF 15 OV LOAD T2 5 1to 10 2 REL2 SEL ON 15 1 ALWAYS ON 16 OVL FAC2 100 100 to 500 2 OVLOAD WARNING 17 MOTOR PTC2 N YES NO 3 UNLOAD WARNING 18 UNLOAD2 0 0A 0 to 0 9 x In 4 OV VOL WARNING 19 UNLOAD T2 0FF 0 to 995 OFF 3 REL3 SEL ON 9 5 UN VOL WARNING 20 SHRPIN2 OFF 0 6 to 1 2 x In OFF 6 COMPARATOR 1 21 ASYM ENB2 N YES NO 7 COMPARATOR 2 22 MTR2 30A 9 to 1200 8 COMPARATOR 3 1220 240 9 FAULTS 23 V MTR2 2 2 380 440 10 NO FAULTS 3 460 525 11 SCR S FAULT 4 660 690 12 FAULT RESET 24 P MTR2 4 0Kw 4 to 999Kw 13 STARTER READY 25 COS PHI 2 85 0 40 to 0 99 14 INSTANTANEOUS 26 FREQ 2 50Hz 50Hz 15 BYPAS REACTIV 50Hz 60Hz 16 DELAYED 17 HIGH PRESSURE G9 COMPARATOR 18 LOW PRESSURE 0 UNUSED 19 NO FLOW 20 LOW WATER 21 PUMP FAULT 4 ANLOG1 SEL 0 0 UNUSED 1 MOTOR CURRENT 2 MOTOR POWER 3 MOTOR TORQUE 1 COMPR1 SEL 1 1 MOTOR CURRENT 2
91. s terminal set 01 Kit of Bypass terminals for the V50060 V50090 L02 Kit of Bypass terminals for the V50110 V50210 V01 Remote display max 2 meters unit Table 16 Options Serial V5 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 14 COMMISIONING CONFIGURATION RECORD COMMISIONING CONFIGURATION RECORD DIGITAL SOFT STARTER SERIAL Ne APPLICATION DATE CUSTOMER SCREENS G1 MENU OPTIONS 1 LOCK 2 PASSWORD 3 WRONG P W 4 LANGUE 5 INITIALISE 6 COMMISSION G2 NAMEPLATE 1 ISTARTER 2 MOTOR 3 V MOTOR 4 P MOTOR 5 COS PHI M 6 FREQ G3 PROTECTIONS 1 PHASE SEQUEN 2 OV LOAD 3 OV LOAD 4 OVL FAC 5 MOTOR PTC 6 UNLOAD 7 UNLOAD 8 SHRPIN 9 ASYM I ENB 10 UNDER 11 U V DELAY 12 OVERVOLT 13 O V DELAY 14 START LIMIT 15 STR INT G4 ACCELERATION 1 STR DELAY 2 PULS TORQ 3 PULS TQ T 4 INIT TORQ 5 INIT TQ T 6 ACEL TIME 7 LIMIT See Figure 23 V5 parameters V5 MODEL DEFAULT RECORD 1 NO RECORD 2 0 XXXX ENGLISH NO YES 85 50Hz 1 1 100 0 0 OFF YES 320V 55 440 55 15Min 0s 50 35 15 65 2800 POWER ELECTRONICS Technical Manual
92. set in screen G9 6 is below screen G9 8 value after time set in screen G9 10 Relay enables when the value of the parameter set in screen G9 11 is above screen G9 12 value after time set in screen G9 14 Relay disables when the value of the parameter set in screen G9 11 is below screen G9 13 value after time set in screen G9 15 Relay will be active a fault occurs 10 No fault Will be active if no faults are present failsafe 11 Thyristor fault One or more thyristors are fault 12 Autoreset Fault Relay enables when screen G15 2 Attemp numbr setting is passed over 13 Ready The soft starter is ready to run the motor 14 Run ON at the beginning of the ramp up OFF at the end of the ramp down 15 Bypass React ON at the end of the ramp up OFF at the beginning of the ramp down 16 17 Delay High pressure ON at the end of the ramp up OFF at the end of the ramp down The V5 is running and the pressure switch opens for longer than the time entered in screen 16 4 18 Low pressure The V5 is running and the pressure switch opens for longer than the time entered in screen G16 5 19 No flow The flow switch is ignored for the time set in screen G16 6 on receipt of a valid start signal After this time the V5 will trip if no flow is indicated for longer than the time set in screen G16 7 20 Low water The well probe controller or other l
93. soon as the current increases above the overload current the overload factor begins to increase the more the difference is the faster the overload factor grows until this reaches 10095 when the soft starter will trip and show overload fault ANALOGUE INPUT 1 STATUS Screen Al1 0 00mA 0 Description Analogue input 1 value value in user units The value could be amps or volts depending on the option selected at G6 8 0 or 1 for Amps and 2 for Volts The user unit should be Bar and is selected from G6 10 Range 0 0 to 10 0V 0 to 20mA 4 0 to 20 0mA Units Volts or mA user selectable units Attribute Read Only Function Shows the value of analogue Input 1 volts mA according to the option selected at G6 8 and the value in user units according to the option selected at G6 10 and with the scale selected at G6 9 ANALOGUE INPUT 2 STATUS Screen Al2 0 00mA 0 Description Analogue input 2 status value in user units Range 0 0 to 10 0V 0 to 20mA 4 0 to 20 0mA Units Volts or mA User selectable units Attribute Read Only Function Shows the value at the Analogue Input 2 volts mA according to the option selected at G6 11 and the value in user units according to the option selected at G6 13 and with the scale selected at G6 12 ANALOGUE OUTPUT 1 STATUS Screen AO1 0 00mA 0 Description Status of the Analogue Output 1 Analogue Output value in absolute units value in percentage of the Analogue output r
94. t both motor and soft starter and enabling tripping on F18 G12 4 SLOW SPEED ACCELERATION TIME Screen 4 L S ACL T 0s Description Slow Speed Acceleration Time Range 0 to 60 OFF Units Seconds Default Value 0s Function Run time at slow speed before the ramp up starts Adjust Set the required time for the motor to work at slow speed before accelerating 74 POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F G12 SLOW SPEED G12 5 SLOW SPEED DECELERATION TIME Screen 5 L S DEC T 0s Description Slow speed Deceleration Time Range 0 to 60 OFF Units Seconds Default Value 05 Function Run time at slow speed after deceleration Adjust Sets the required time for the motor to work at slow speed after decelerating Nominal Voltage 9976 prav 34 6 Acceleration time G5 2 Deceleration time G12 2 Slow speed torque G12 4 Slow speed accel time G12 5 Slow speed decel time 30 Time 0100350 Figure 42 Work at slow speed in auto mode I YN O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 75 1 5 gt gt G13 DC BRAKE G13 1 DC BRAKE SELECTION Screen Description Range Default Value Function Applications NOTE G13 2 DC CURRENT Screen Description Range Unit Default Value Function G13 3 DC TIME Screen Description Range Unit Default Value Function Adjust 1 DC BRAK SEL N DC Brake selection YES NO NO Enable Disa
95. t end of ramp up Switch OFF at start of ramp down Relay 3 Fault Energized on fault conditions I O Relay configuration can be modified through Screen Group G7 Outputs POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 15 5 gt Relay 1 Relay 2 Relay 3 DT0004D Figure 4 Relays configuration 8 Ensure the stop circuit is open before configuring the V5 to work in 3 wire mode 9 Setthe motor rated nameplate and start stop parameters protection and user parameters 10 Set jumpers as follows DETAIL A Description Function Adjustment NOTE M A1 Position A2 Position A3 Position A4 Detail B Analogue input format Selection jumper 0100530 Figure 5 Set Jumpers VOLTAGE SELECTION JUMPER Select motor voltage Set input supply voltage Position 1 230V Position 2 400V Position 3 500V Position 4 690V 230V 400V 500V soft starter use control board with reference E001 690V soft starter use control board with reference E002 16 POWER ELECTRONICS Technical Manual V5 MT0001 Rev F MOUNTING AND WIRING DETAIL B ANALOGUE INPUT FORMAT SELECTION JUMPER Description Select Analogue input formats Default value 0 10V Al2 0 20mA Function Set Analogue input operating formats Adjustment Position A1 0 20mA 4 20mA Analogue input 1 Position A2 0 10V Analogue input 1 Position 0 20mA 4 20mA Analogue input 2 Position A4 0 10V Analo
96. t in G3 14 START LIMIT before F12 EXCESIV STR Adjust Set the time limit for the maximum number of starts to occur Applications Mills crushers and applications where an excessive number of starts could damage the motor due to very high current during acceleration POWER ELECTRONICS Technical Manual V5 MTO0001 Rev G4 ACCELERATION G4 ACCELERATION G4 1 START DELAY Screen 1 STR DELAY 0s Description Delay of the start Range 0 to 600 Unit Seconds Default Value 0 Function Sets the time the V5 will wait after a start command has been provided and acceleration will start Adjust This value needs to be set in accordance with the application G4 2 TORQUE PULSE Screen 2 PULS TORQ 50 Description Torque Pulse Range 50 to 100 Unit 96 of rated Motor torque Default Value 5096 Function Choose the torque pulse level applied to the motor for the time specified at G4 3 Adjust This value needs to be set in conjunction with G4 3 to initiate a first move of the motor G4 3 TORQUE PULSE TIME Screen 3 PULS T OFF Description Torque Pulse Time Range Off 0 1 to 0 9s Unit Seconds Default Value OFF Function Sets the time for the G4 2 PULS TORQ to be applied G4 4 INITIAL TORQUE Screen 4 INIT TORQ 35 Description Initial Torque Range 30 to 99 Unit 96 of rated Motor torque Default Value 3596 Function Establish the initial torque to be applied to the motor at the beginning of the ramp up
97. te soft starter current Function Calibrates the soft starter according to nominal current This is necessary for correct soft starter protection Adjust Leave as default setting To modify nominal current push key for 5 seconds By that time the letter will change to i and the current value can be modified G2 2 MOTOR CURRENT Screen 21 MOTOR 900A Description Rated Nameplate motor current Range 9 to 1600 Units Amps Default Value Depends on V5 rated current Function Set the nominal current of the motor This is necessary for correct motor protection Adjust Set this value according to rated nameplate motor current G2 3 MOTOR VOLTAGE Screen 3 V MOTOR 2 Description Rated Nameplate Motor Voltage Range 220 240V 380 440V 500 525V 660 690V Units Volts Default Value 2 380 440V Function Adjust nominal motor voltage Adjust Set this parameter according to input voltage at the soft starter input Make sure this value is also relevant for the rated Nameplate motor voltage G2 4 MOTOR POWER Screen 4 P MOTOR 450kW Description Rated nameplate motor power Range 0 a 999kW Units kilowatts Default Value 11 Function Set the nominal motor power rating G2 5 MOTOR COS PHI Screen 5 COS PHI 85 Description Motor power factor Range 0 to 10096 Unit 96 Default value 8596 Function Set the rated nameplate motor cos phi to for calculating the instantaneous torque developed by the motor I
98. ted to control the Brake Unit activation See screen G7 3 MTO0001 Rev F G14 SERIAL COMMUNICATION G14 SERIAL COMMUNICATION In case RS232 485 is in use G14 1 SERIAL COMMUNICATION TIMEOUT Screen Description Range Units Default Value Function Adjust 1 COM TIME Serial Communication Timeout OFF 0 to 25 Seconds OFF Timeout condition for serial communication When the time without communication exceeds this parameter the soft starter will trip by F20 Communication Timeout This timeout is used to detect the loss of this communication between master slave The V5 stops the motor until the communication is re established and reset In certain cases continuous communication is necessary G14 2 MODBUS DEVICE ADDRESS Screen Description Range Default Value Function 2 COM ADRESS 10 Modbus Device Address 0 a 240 10 Sets Modbus Address for the V5 G14 3 MODBUS COMMUNICATION BAUD RATE Screen Description Range Units Default Value Function G14 4 EVEN PARITY Screen Description Range Default Value Function 3 BAUD RATE 9600 Modbus Communication Baud Rate OFF 1200 2400 4600 9600 baud OFF Set the baud rate for Serial Communication 4 EVEN Modbus communication parity No parity YES Even parity NO Enable even parity YES or set no parity NO I YN O POWER ELECTRONICS Technical Manual V5 MTO0001 Rev F 77 78
99. tos de identificaci n n s Full identification f the product s n Norma s de referencia Standard s Certificado basado en el informe Test certificate based on the test report Resultado Summary Ne 16157CEM 001 ARRANCADOR ELECTRONICO DIGITAL DIGITAL SOFT STARTER POWER ELECTRONICS SERIE V5 POWER ELECTRONICS ESPANA S L POWER ELECTRONICS ESPA A S L Arrancador a semiconductor para motores de inducci n en r gimen de baja tensi n N de serie 100053 Starter to semiconductor for induction motors in low voltage regime Serial number 100053 Sobre la muestra M 02 On the sample S 02 EMISI N ELECTROMAGN TICA EM Emission UNE EN 60947 4 2 1998 CISPR 11 1990 Conducida continua Cont conducted Grupo 2 Clase A Group 2 Class A CISPR 11 1990 Radiada Radiated Group 1 Clase A Group 1 Class A INMUNIDAD ELECTROMAGN TICA EM Immunity UNE EN 60947 4 2 1998 EN 61000 4 3 1996 amp ENV 50204 1995 Campo radiado EM de RF EM Radiated field of RF EN 61000 4 3 1996 RF en modo com n RF common mode EN 61000 4 11 1994 Interrupciones de alimentaci n Dips interruptions EN 50082 2 1995 Inmunidad industrial Industrial Inmunity EN 61000 4 8 1993 Campo magn tico a 50 Hz 50Hz H field Sobre la muestra M 03 On the sample S 03 EMISION ELECTROMAGNETICA EM Emission EN 61000 3 2 1995 A1 1998 A2 1998 A14 2000 Arm nicos Harmonics
100. urve 10 Slowest curve 5 The overload curve determines the response time under overload conditions There is a non linear relation between the overload parameter G3 2 OVERLOAD and this parameter in order to set the time required for tripping on 4 OVERLOAD If OV LOAD T 1 is selected then the response time for an overload condition is almost immediate but if OV LOAD T 10 then takes the soft starter trips F4 OVERLOAD after a time delay If you need a fast response under overload conditions please select O OV LOAD T 1 If you need a slow response then select OV LOAD T 10 For normal operation leave this value as default OV LOAD T 5 G8 16 STARTING OVERLOAD FACTOR 2 Screen Description Range Unit Default Value Function Adjust 16 OVL FAC2 100 Dual setting starting Overload Factor 100 to 500 Percentage of G3 3 OV LOAD T 10096 This parameter adjusts the OVERLOAD CURVE DURING ACCELERATION Use this parameter when trying to accelerate high inertia load In case of pumps fans Torque K Speed 2 leave as default 100 This parameter is only active during acceleration and not in normal running conditions where only G3 2 amp G3 3 are active For low inertia pumps fans Torque x Speed leave as default value 10095 For mills crushes and centrifuges high inertia moment start with low starting overload factor 15096 and increase this value till we can accelerate this load without trippin
101. y voltage is correct In case of working with lamps for testing purposes at the output set the motor current to 1 A to avoid this fault CUR FLT 2 Large current unbalance is occurring among phases Large current unbalance occurs due to a sudden voltage rise in any of the V5 input phases Check input power wiring Check supply voltage is correct I O HIGH PRESSURE High pressure time protection The V5 is running and the pressure switch opens for longer than the time entered in screen G16 4 Overpressure Check hydraulic installation Check pressure switch Check proper wiring from pressure switch to V5 digital input 1 The V5 will require resetting on the display or via D INPUT 5 if MTO0001 Rev F 31 32 V5 gt Fault F25 Description Possible Cause Action Fault F26 Description Possible Cause Action Fault F27 Description Possible Cause Action POWER ELECTRONICS Technical Manual V5 configured for 2 wire start stop Check parameter setting is done according to application requirements LOW PRESSURE Low pressure protection The V5 is running and the pressure switch opens for longer than the time entered in screen G16 5 Check hydraulic installation broken pipes Check pump has got water Check pressure switch Check proper wiring from pressure switch to V5 digital input 2 The V5 will require resetting on the display or via D INPUT 5 if configured for 2 wire start stop Check para

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