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12 service work on the chassis

1. 23 TECHNICAL DATA 103 Screw oil pump cover M5 6 Nm 4 4 Ibf ft Loctite 243 Screw stator M5 6 Nm 4 4 Ibf ft Loctite 243 Nut cylinder head M6 10 Nm 7 4 Ibf ft Lubricated with engine oil Nut water pump wheel M6 6 Nm 4 4 Ibf ft Loctite 243 Screw alternator cover M6 6 Nm 4 4 Ibf ft Screw clutch cover M6 10 Nm 7 4 Ibf ft Screw clutch slave cylinder M6 10 Nm 7 4 Ibf ft Screw engine case M6 10 Nm 7 4 Ibf ft Screw exhaust flange M6 10 Nm 7 4 Ibf ft Loctite 243 Screw oil filter cover M6 10 Nm 7 4 Ibf ft Screw shift drum locating M6 10 Nm 7 4 Ibf ft Loctite 243 Screw shift lever M6 14 Nm 10 3 Ibf ft Loctite 243 Screw starter motor M6 10 Nm 7 4 Ibf ft Screw timing chain guide rail M6 10 Nm 7 4 Ibf ft Loctite 243 Screw timing chain securing guide M6 10 Nm 7 4 Ibf ft Loctite 243 Screw valve cover M6 8 Nm 6 9 lof ft Screw water pump cover M6 10 Nm 7 4 Ibf ft Stud cylinder head M6 10 Nm 7 4 Ibf ft Screw camshaft bearing bridge M7x1 14 Nm 10 3 Ibf ft Lubricated with engine oil Screw plug crankshaft location M8 10 Nm 7 4 Ibf ft Screw timing chain tensioning rail M8 15 Nm 11 1 Ibf ft Loctite 243 Screw engine sprocket M10 60 Nm 44 3 Ibf ft Loctite 270
2. Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws 6 Guideline Screw bottom triple clamp M8 15 Nm 11 1 Ibf ft Position the brake caliper and mount and tighten screws Guideline Screw front brake caliper M8 25 Nm Loctite 243 18 4 Ibf ft Mount cable binder Position the brake line wiring harness and clamp Mount and tighten screws Finishing work Install the front wheel amp p 74 Install the headlight mask with the headlight p 82 Check the headlight setting p 84 12 9 Removing the fork protector 4 Preparatory work Switch off all power consumers and switch off the engine Remove the headlight mask with the headlight p 82 Raise the motorcycle with a lift stand p 41 Remove the front wheel 4 9 p 74 Remove the fork legs p 42 12 SERVICE WORK ON THE CHASSIS 44 i 7 Main work Remove screws on the left fork leg Remove the fork protector upwards Remove the screws on the right fork leg Remove the fork protector upwards C00565 10 12 10 Installing the fork protector 4 i 7 Main work Position the fork protector on the left fork leg Mount and tighten screws 1 Q Guideline A IN NW Remaining screws chassis M6 10 Nm 7 4 lbf ft x ATO V 0m pes Position the fork protector on the right fork leg Mount and tighten the
3. Remaining screws chassis M6 Position the wiring harness Position the brake line Put the clamp on and mount and tighten screws Position the fork protector on the right fork leg Mount and tighten the screws Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft 1 C00577 10 Preparatory work Switch off all power consumers and switch off the engine Remove the headlight mask with the headlight p 82 Raise the motorcycle with a lift stand p 41 Remove the front wheel 4 p 74 Main work Remove screws and take off the clamp Remove cable binder Remove screws and take off the brake caliper Allow the brake caliper and brake line to hang tension free to the side 12 SERVICE WORK ON THE CHASSIS 43 12 8 Installing the fork legs 4 C00578 10 Release screws Take out the left fork leg Release screws Take out the right fork leg Main work Position the fork legs Info The compression damping is located in the left fork leg COMP white adjust ing screw The rebound damping is located in the right fork leg REB red adjusting screw Grooves are milled into the side of the upper end of the fork legs The sec ond milled groove from the top must be flush with the top edge of the upper triple clamp Position bleeder screws toward the front Tighten screws
4. Change the brake disc 13 5 Checking the front brake fluid level Warning Danger of accidents Brake system failure If the brake fluid level drops below the specified marking or the specified value this is an indication that the brake system is leaking or that the brake linings are completely worn down Check the brake system and do not continue riding Your autho rized Husqvarna workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized Husqvarna workshop will be glad to help Move the brake fluid reservoir mounted on the handlebar to a horizontal position Check the brake fluid level in the viewer If the brake fluid level has dropped below marking Add front brake fluid 4 p 66 B01544 10 13 6 Adding front brake fluid 4 Warning Danger of accidents Brake system failure Ifthe brake fluid level drops below the specified marking or the specified value this is an indication that the brake system is leaking or that the brake linings are completely worn down Check the brake system and do not continue riding Your autho rized Husqvarna workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children
5. OK The handlebar must be able to move easily over the entire steering range No rest ing locations should be noticeable f click positions are noticeable Adjust the play of the steering head bearing A p 47 Check the steering head bearing and replace if required Finishing work Remove the motorcycle from the lift stand p 41 12 14 Adjusting the play of the steering head bearing 4 Preparatory work Raise the motorcycle with a lift stand p 41 Main work Loosen screws Remove screw Loosen and retighten screw 6 Guideline Screw top steering head M20x1 5 12 Nm 8 9 Ibf ft Using a plastic hammer tap lightly on the upper triple clamp to avoid strains Tighten screws Guideline Screw top triple clamp M8 17 Nm 12 5 Ibf ft Mount and tighten screw Guideline Screw top steering stem M8 17 Nm Loctite 243 12 5 Ibf ft Finishing work Check the steering head bearing play p 46 Remove the motorcycle from the lift stand p 41 12 15 Lubricating the steering head bearing 4 c Remove the lower triple clamp 4 7 p 44 Install the lower triple clamp p 45 800010 10 12 SERVICE WORK ON THE CHASSIS 48 Preparatory work Switch off all power consumers and switch off the engine Remove the headlight mask with the headli
6. 3 Main work Check the routing of the throttle cable p 62 Position the fuel tank and fit the two spoilers to the sides of the radiator bracket Make sure that no cables are trapped or damaged Mount the fuel tank breather Mount and tighten screw with the rubber bushing Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft B01809 10 Position the horn and fit and tighten screws with collar bushings Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft Attach the connector of the horn B01808 10 12 SERVICE WORK ON THE CHASSIS 58 Attach connector amp of the fuel pump Remove the wash cap set Thoroughly clean the plug in connection of the fuel line using compressed air e Info Never let dirt enter the fuel line Dirt in the fuel line clogs the injection valve Lubricate the O ring and connect plug in connection of the fuel line e Info Route the cable and fuel line at a safe distance from the exhaust system Finishing work Mount the seat p 49 12 37 Checking for chain dirt accumulation Check the chain for coarse dirt accumulation Ifthe chain is very dirty Clean the chain p 58 400678 01 12 38 Cleaning the chain A A Warning Danger of accidents Oil or grease on the tires reduces their grip Remove oil and grease with a suitab
7. Remove screw Pull off the side cover in area sideways and remove it toward the rear 12 SERVICE WORK ON THE CHASSIS 56 3234 Installing the right side cover 000 Position the side cover and engage in area Mount and tighten screw Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft B01813 10 Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel prop erly in a suitable canister and keep away from children Preparatory work Remove the seat p 49 Main work Detach connector of the fuel pump Remove the tube from the fuel tank breather Thoroughly clean the plug in connection o
8. Warning Danger of accidents f you change down at high engine speed the rear wheel can lock up Do not change into a low gear at high engine speed The engine races and the rear wheel can lock up e Info If you hear unusual noises while riding stop immediately switch off the engine and contact an authorized Husqvarna workshop First gear is used for starting off or for steep inclines When conditions allow incline road situation etc you can shift into a higher gear To do so release the throttle while simultane ously pulling the clutch lever shift into the next gear release the clutch and open the throttle After reaching maximum speed by fully opening the throttle grip turn the throttle back so it is 34 open This will barely reduce the speed but fuel consumption will be considerably lower Always open the throttle only as much as the engine can handle abrupt throttle opening increases fuel consumption To shift down brake and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again Switch off the engine if you expect to be standing for a long time Guideline 22min Avoid frequent and longer slipping of the clutch This heats the engine oil the engine and the cooling system Ride with a lower engine speed instead of with a high engine speed and a slipping clutch 9 5 Braking Warning
9. Close the fuse box cover Finishing work Mount the seat p 49 15 6 Removing the headlight mask with the headlight Preparatory work B01787 10 15 7 Installing the headlight ma Wee ER o Switch off all power consumers and switch off the engine Main work Open rubber bands on the fork legs Tilt the headlight mask forward and detach at catch Disconnect connector Take off the headlight mask with headlight sk with the headlight Main work Plug in connector Check that the lighting is functioning properly Attach headlight holder at catch and position the headlight mask 15 ELECTRICAL SYSTEM 83 Position rubber bands around the fork legs and close them X The wiring harness and brake line are routed in front of the headlight mask Finishing work Check the headlight setting p 84 15 8 Changing the headlight bulb Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power consumers and switch off the engine Remove the headlight mask with the headlight p 82 W Ww Main work Turn protection cap with the bulb socket beneath it all the way counterclockwise and lift it off Pull bulb socket of the parking light out of the reflector
10. Ignition system defective Check the ignition system Short circuit cable in wiring harness frayed kill switch or emergency OFF Switch defective Check the wiring harness visual check Check the electrical system Defect in fuel injection system Read out the fault memory using the Husqvarna diagnostics tool X Engine does not speed up Defect in fuel injection system Read out the fault memory using the Husqvarna diagnostics tool 4 Ignition system defective Ignition coil check the secondary winding A Check the spark plug connector 4 Check the stator winding of the alternator X Engine has too little power Air filter heavily contaminated Clean the air filter and air filter box 7 p 51 Fuel filter is very dirty Change the fuel filter A Fuel screen is very dirty Change the fuel screen p 91 Defect in fuel injection system Read out the fault memory using the Husqvarna diagnostics tool 4 Exhaust system leaky deformed or too little glass fiber yarn filling in main silencer Check exhaust system for damage Change the glass fiber yarn filling of the main silencer A p 54 Valve clearance too little Adjust the valve clearance A Ignition system defective Ignition coil check the secondary winding A Check the spark plug connector A Check the stator winding of the alternator X Engine dies during the trip Lack of
11. Main work Mount the clean air filter on the air filter support Grease the air filter in area Y 101351 10 12 SERVICE WORK ON THE CHASSIS 51 Insert both parts together position them and fasten them using air filter holder in area Y The arrow of marking UP faces up e Info If the air filter is not correctly mounted dust and dirt can enter the engine and cause damage Finishing work Install the air filter box lid p 50 Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations e Info Do not clean the air filter with fuel or petroleum since these substances attack the foam Preparatory work Remove the air filter box lid p 50 Remove the air filter 4 p 50 Main work Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly e Info Only press the air filter to dry it never wring it out Oil the dry air filter with a high quality filter oil Clean the air filter box Check the intake flange for damage and looseness L00189 10 Finishing work Install the air filter X p 50 Install the air filter box lid p 50 Seal the air filter box in the marked area y 401559 01 12 SERVICE WORK ON THE CHASS
12. f brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately 13 BRAKE SYSTEM 71 Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized Husqvarna workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the rear brake linings p 71 Main work Stand the vehicle upright Remove screw cap with membrane and the O ring Add brake fluid to level Brake fluid DOT 4 DOT 5 1 p 108 Mount the screw cap with the membrane and O ring e Info Clean up overflowed or spilt brake fluid immediately with water Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized Husqvarna workshop will be glad to help Check the brake linings
13. 13 58 in Homologated weight without fuel approx FE 350 EU FE 350 AUS 111 2 kg 245 2 lb Weight without fuel approx FE 350 USA 109 2 kg 240 7 Ib Maximum permissible front axle load 145 kg 320 Ib 23 TECHNICAL DATA Maximum permissible rear axle load 190 kg 419 Ib Maximum permissible overall weight 335 kg 739 Ib 23 5 Electrical system Battery YTX5L BS Battery voltage 12 V Nominal capacity 4 Ah Maintenance free Speedometer battery CR 2032 Battery voltage 3 V Fuse 75011088010 10A Fuse 58011109120 20A Headlight S2 socket BA20d 12V 35 35 W Parking light W5W socket W2 1x9 5d 12V 5W Indicator lamps W2 3W socket W2x4 6d 12V 2 3W Turn signal FE 350 EU FE 350 AUS R10W socket BA15s 12V 10W Brake tail light LED License plate lamp FE 350 EU W5W socket W2 1x9 5d 12V FE 350 AUS 5W 23 6 Tires Validity Front tires Rear tires FE 350 EU FE 350 AUS 90 90 21 M C 54R TT Michelin ENDURO COMPETITION IV 140 80 18 M C 70R TT Michelin ENDURO COMPETITION Ille FE 350 USA 80 100 21 M C 51M TT Dunlop GEOMAX MX51 FA 110 100 18 M C 64M TT Dunlop GEOMAX MX51 Additional information is available in the Service section under www husqvarna motorcycles com 23 7 Fork Fork part number 24 18 7N 67 Fork WP Suspension Up
14. 401909 01 7 SPEEDOMETER 7 6 Setting the clock Wee 401911 01 NIZ 23257 7 INSE 6 401912 01 7 7 Setting the service display ML 54 CFI ART AIN du 401913 01 Nis gt lt n ART H NS EF 401914 01 22 Condition The motorcycle is stationary Press both buttons for 3 5 seconds Y The Setup menu is displayed The UNIT display flashes Wait for the menu of the clock O to flash Press one of the buttons to select the 24h or 12h display of the clock Wait for 5 seconds X The speedometer changes to the next menu item The symbol flashes Resetting the time Press the left button Y The value decreases Advancing the time Press the right button Y The value increases Condition The motorcycle is stationary Press both buttons for 3 5 seconds Y The Setup menu is displayed The UNIT display flashes Wait for the menu of the service display to flash Set the service Guideline One time service after 1h Service every 15h Shortening the service interval Press the left button Y The value decreases Extending the service interval Press the right button X The value increases Switching off the service interval display Press and hold the left button Y off appears on the display SPEEDOMETER 23 Press one
15. Do not loosen nut Turn counterclockwise by the number of turns corresponding to the shock absorber type Guideline Compression damping high speed Comfort 2 5 turns Standard 2 turns Sport 1 5 turns e Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 11 5 Adjusting the rebound damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized Husqvarna work shop will be glad to help Turn adjusting screw clockwise up to the last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Comfort 20 clicks Standard 18 clicks Sport 16 clicks C00558 10 e Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 11 TUNING THE CHASSIS 36 11 6 Measuring rear wheel sag unloaded Preparatory work Raise the motorcycle with a lift stand p 41 Main work Measure the distance as vertically as possible between the rear axle and a fixed point such as a mark on the side cover O Make note of the value as measurement 400988 10 Finishing work Remove the motorcycle from the lift stand p 41 11 7 Checking the sta
16. Wear suitable protective clothing and goggles f brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately 13 BRAKE SYSTEM 67 Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized Husqvarna workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the front brake linings p 67 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane Add brake fluid to level Y Guideline Level brake fluid level below con 5 mm 0 2 in tainer rim B01639 10 Brake fluid DOT 4 DOT 5 1 p 108 Position the cover with the membrane Mount and tighten the screws e Info Clean up overflowed or spilt brake fluid immediately with
17. Ibf ft Nut rear wheel spindle M20x1 5 80 Nm 59 Ibf ft Screw top steering head M20x1 5 12 Nm 8 9 Ibf ft Screw in nozzles cooling system M20x1 5 12 Nm 8 9 Ibf ft Loctite 243 Screw front wheel spindle M24x1 5 45 Nm 33 2 Ibf ft 24 SUBSTANCES 10 09 Standard classification DOT Guideline Use only brake fluid that complies with the specified standard see specifications on the container and that possesses the corre sponding properties Guideline Use only suitable coolant even in countries with high temperatures Using inferior antifreeze can result in corrosion and foaming Use only coolant based on ethylene glycol Mixture ratio Antifreeze protection 25 45 C 18 50 corrosion inhibitor antifreeze 49 F 50 distilled water Guideline Use only coolant based on ethylene glycol Antifreeze protection 40 C 40 F Standard classification JASO T903 MA p 111 SAE p 111 SAE 10W 60 KIMLCA 2007 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the correspond ing properties Synthetic engine oil Standard classification JASO T903 MA p 111 SAE p 111 SAE 10W 50 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the correspond ing properties S
18. Mount and tighten bleeder screws Finishing work Remove the motorcycle from the lift stand p 41 12 4 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with a lift stand p 41 Loosen the fork protector p 42 Main work Push dust boot downward of both fork legs e Info I The dust boots remove dust and coarse dirt particles from the inside fork tubes Over time dirt can penetrate behind the dust boots If this dirt is not removed the oil seals behind can start to leak C00563 10 12 SERVICE WORK ON THE CHASSIS 42 Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Clean and oil the dust boots and inner fork tube of both fork legs Press the dust boots back into their normal position Remove excess oil Finishing work Position the fork protector p 42 Remove the motorcycle from the lift stand p 41 var AN y HN C00564 11 C00564 10 Remove screws and remove the clamp Remove screws on the left fork leg Push the fork protector downwards Remove the screws on the right fork leg Push the fork protector downwards Position the fork protector on the left fork leg Mount and tighten screws Guideline 10 Nm 7 4 Ibf ft
19. Mount cable binder QD Position the brake line wiring harness and clamp Mount and tighten screws C00578 11 Finishing work Install the front fender p 48 Install the front wheel p 74 Install the headlight mask with the headlight p 82 Check that the wiring harness throttle cables and brake and clutch lines can move freely and are routed correctly Check the steering head bearing play p 46 Remove the motorcycle from the lift stand p 41 Check the headlight setting p 84 12 13 Checking the steering head bearing play 0 Warning Danger of accidents Unstable vehicle handling from incorrect steering head bearing play Adjust the steering head bearing play without delay Your authorized Husqvarna workshop will be glad to help Info If the bike is ridden with play in the steering head bearing the bearing and the bearing seats in the frame can become damaged over time 12 SERVICE WORK ON THE CHASSIS 47 Preparatory work Raise the motorcycle with a lift stand p 41 Main work Move the handlebar to the straight ahead position Move the fork legs to and fro in the direction of travel No play should be noticeable in the steering head bearing If there is noticeable play present Adjust the play of the steering head bearing A p 47 Move the handlebar to and fro over the entire steering range
20. Preparing for use after storage Remove the motorcycle from the lift stand p 41 Install the battery p 79 Perform checks and maintenance work when preparing the vehicle for use p 28 Take a test ride Et edt O 9 401059 01 21 TROUBLESHOOTING 98 Faults The engine cannot be cranked elec tric starter Possible cause Operating error Action Carry out the start procedure p 28 Battery is discharged Charge the battery 4 p 80 Check the charging voltage X Check the closed current Check the stator winding of the alternator X Main fuse blown Change the main fuse p 81 Starter relay defective Check the starter relay Starter motor defective Check the starter motor A Engine turns but does not start Operating error Carry out the start procedure p 28 Coupling of fuel hose connection not joined together Join the fuel hose connection Fuse 1 blown Change the fuses of individual power consumers p 81 Fuse 2 blown Change the fuses of individual power consumers p 81 Idle speed is not set correctly Adjust the idle speed A p 90 Spark plug oily or wet Clean and dry the spark plug or replace if nec essary Electrode distance plug gap of spark plug too wide Adjust the plug gap Guideline Spark plug electrode gap 0 8 mm 0 031 in
21. Side Down 4860 4CS Compression damping Comfort 15 clicks Standard 13 clicks Sport 11 clicks Rebound damping Comfort 15 clicks Standard 13 clicks Sport 11 clicks Spring length with preload spacer s 472 mm 18 58 in Spring rate Weight of rider 65 75 kg 143 165 Ib Weight of rider 75 85 kg 165 187 Ib Weight of rider 85 95 kg 187 209 Ib Fork length 4 0 N mm 22 8 lb in 4 2 N mm 24 Ib in 4 4 N mm 25 1 lb in 932 mm 86 69 in 100 mm 3 94 in Air chamber length Oil capacity per fork leg 635 ml 21 47 fl oz Fork oil SAE 4 4860116681 p 108 23 TECHNICAL DATA 23 8 Shock absorber 106 Shock absorber part number 18 15 7N 67 Shock absorber WP Suspension 5018 BAVP DCC Compression damping low speed Comfort 20 clicks Standard 18 clicks Sport 16 clicks Compression damping high speed Comfort 2 5 turns Standard 2 turns Sport 1 5 turns Rebound damping Comfort 20 clicks Standard 18 clicks Sport 16 clicks Spring preload 13 mm 0 51 in Spring rate Weight of rider 65 75 kg 143 165 Ib 51 N mm 291 Ib in Weight of rider 75 85 kg 165 187 Ib 54 N mm 308 Ib in Weight of rider 85 95 kg 187 209 Ib 57 N mm 325 Ib in Spring length 260 mm 10 24 in Gas pressure 10 bar 145 psi Static
22. The electric starter button is fitted on the right side of the handlebar Possible states e Electric starter button in basic position e Electric starter button pressed the electric starter is actuated in this position C00550 10 6 12 Electric starter button FE 350 AUS The electric starter button is fitted on the right side of the handlebar Possible states e Electric starter button in basic position e Electric starter button pressed the electric starter is actuated in this position C00592 11 6 13 Overview of indicator lamps FE 350 EU FE 350 AUS TT Possible states High beam indicator light lights up blue High beam is switched on Fl warning lamp MIL lights up flashes orange The OBD has detected an emission or safety critical fault The fuel level warning lamp lights up orange The fuel level has reached the reserve mark Turn signal indicator light flashes green Turn signal is switched on G8 QD 6 14 Overview of indicator lamps FE 350 USA FW Possible states Fl warning lamp MIL lights up flashes orange The OBD has detected an emission or safety critical fault The fuel level warning lamp lights up orange The fuel level has reached the reserve mark OD 14 801648 01 6 15 Opening filler cap Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burn
23. and turn it to the right Remove the key e Info Never leave the key in the steering lock EZ Y Steering is no longer possible 400732 01 6 23 Unlocking the steering FE 350 EU FE 350 AUS Insert the key in the steering lock turn it to the left pull it out and turn it to the right Remove the key Y You can now steer the bike again e Info Never leave the key in the steering lock 400731 01 7 SPEEDOMETER 20 7A Overview 000000 Overview of indicator lamps p 16 Left button Display Right button AJOJ N 401908 10 Activating the speedometer The speedometer is activated when one of the buttons is pressed or an impulse comes from the wheel speed sensor 401908 01 Possible states qr Battery voltage of the speedometer Battery voltage of the speedometer is too low Change the battery 4 25 nee c Service Service is due Contact an authorized Husqvarna workshop UE KM H Li 401901 01 Condition The motorcycle is stationary Press both buttons for 3 5 seconds Y The Setup menu is displayed The UNIT display flashes N Press one of the buttons to select UNIT for the speed in kilometers KM H or miles N Y MP t M H wo A N DIN KM H 401909 01 Wait for 5 seconds X The speed
24. brake lever p 65 350 USA Adjust the basic position of the hand brake lever p 65 Adjust the basic position of the foot brake lever A p 69 Adjust the basic position of the shift lever A p 90 Get used to handling the motorcycle on a suitable piece of land before making a longer trip e Info Offroad you should be accompanied by another person on another machine so that you can help each other Try also to ride as slowly as possible and in a standing position to get a better feeling for the vehicle Do not make any offroad trips that exceed your ability and experience 8 PREPARING FOR USE 25 Hold the handlebar firmly with both hands and keep your feet on the footrests when riding If you carry any baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribu tion between the front and rear wheels e Info Motorcycles react sensitively to any changes in weight distribution Do not exceed the overall maximum permitted weight and the axle loads Guideline Maximum permissible overall weight 335 kg 739 lb Maximum permissible front axle load 145 kg 320 lb Maximum permissible rear axle load 190 kg 419 lb Run in the engine p 25 8 2 Running in the engine During the running in phase do not exceed the specified engine speed and engine performance Guideline Maximum engine speed During the first o
25. controls the idle speed Pulling it out all the way raises the idle speed during a cold start Possible states e RPM increase activated Idle speed adjusting screw is pulled out all the way e RPM increase deactivated Idle speed adjusting screw is pushed in all the way C00533 10 6 CONTROLS 18 eem Shift lever is mounted on the left side of the engine 0 2 401950 10 The gear positions can be seen in the photograph The neutral or idle position is between the first and second gears 401950 11 Foot brake lever is located in front of the right footrest The foot brake lever is used to activate the rear brake C00595 10 The side stand is used for parking the motorcycle e Info When you are riding the side stand must be folded up and secured with rub ber band Y 6 CONTROLS 19 6 21 Steering lock FE 350 EU FE 350 AUS y JE Steering lock is fitted on the left side of the steering head The steering lock is used to lock the steering Steering and therefore riding is no longer possible C00538 10 6 22 Locking the steering FE 350 EU FE 350 AUS Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Park the vehicle Turn the handlebar as far as possible to the right Insert the key in the steering lock turn it to the left press it in
26. coolant level Alternative 1 Coolant p 108 Alternative 2 Coolant mixed ready to use p 108 Mount the radiator cap 16 COOLING SYSTEM 87 16 3 Checkngthecoolantievel 00 Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow the engine and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning AX Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water imme diately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swal lowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of chil dren Condition The engine is cold Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check the coolant level in the radiator Coolant level above radiator fins 10 mm 0 39 in If the coolant level does not meet specifications Correct the coolant level Alternative 1 400243 10 Coolant p 108 Alternative 2 Coolant mixed ready to use p 108
27. example 5 SERIAL NUMBERS eit ted de redd 5 1 Ghiassis TiUmlbet cec erae tp RO e tee aate 5 2 Type label FE 350 EU FE 350 AUS 5 3 Key number FE 350 EU FE 350 AUS 5 4 Erigirie NUM DEl p Feed nd 5 5 Fork part NUME ie iaceret tette 5 6 Shock absorber part number susss 6 CONTROLS vain ertet ena m ENS 6 1 Clutch lever iuste eene 6 2 Hand brake lever 6 3 Throttle grip eoe e ELE ete eee 6 4 Kill switch FE 350 EU FE 350 AUS 6 5 Kill switch FE 350 USA 6 6 Horn button FE 350 EU FE 350 AUS 6 7 Light switch FE 350 EU FE 350 AUS 6 8 Light switch FE 350 USA 6 9 Turn signal switch FE 350 EU FE 350 AUS 6 10 Emergency OFF switch FE 350 AUS 6 11 Electric starter button FE 350 EU FE 350 USA iic d VR deeds 6 12 Electric starter button FE 350 AUS 6 13 Overview of indicator lamps FE 350 EU FE 850 AUS iiu iie ete EV REI 6 14 Overview of indicator lamps FE 350 USA 6 15 Opening filler cap 0 16 Closing filler c p i ce der tse 6 17 ldle speed adjusting screw ssssssss 6 18 Shiftlevar iet HE ERE tiui 6 19 Foot brake lever eret e e 6 20 Side starid on ree otis 6 21 Steering lock FE 350 EU FE 350 AUS 6 22 Locking the steering FE 350 EU FE 350 AUS 6 28
28. for minimum thickness Y Minimum thickness gt 1 mm 2 0 04 in If the minimum thickness is less than specified Change the rear brake linings 4 p 72 Check the brake linings for damage and cracking If damage or cracking is visible Change the rear brake linings 4 p 72 13 BRAKE SYSTEM 72 13 14 Changing the rear brake linings 4 A A Warning Danger of accident Brake system failure Maintenance work and repairs must be carried out professionally Your authorized Husqvarna workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles f brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized Husqvarna workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Danger of accidents Reduced braking efficiency due to the use of non approved brake linings Brake lini
29. fuel Refuel p 31 Fuse 1 blown Change the fuses of individual power consumers p 81 Fuse 2 blown Change the fuses of individual power consumers p 81 Engine overheats Coolant level low in cooling system Check the cooling system for leaks Check the coolant level p 87 Insufficient airflow Switch off engine when stationary Radiator fins very dirty Clean radiator fins 21 TROUBLESHOOTING 99 Faults Engine overheats Possible cause Foam formation in cooling system Action Drain the coolant 4 p 87 Refill the coolant 4 p 88 Bent radiator hose Change the radiator hose 4 Thermostat defective Check the thermostat 4 Guideline Opening temperature 70 C 158 F Defect in radiator fan system Check the radiator fan fuse Check fuse 4 Check the radiator fan 4 FI warning lamp MIL lights up flashes Defect in fuel injection system Stop the motorcycle and identify the faulty part using the blink code e Info See blink code Check the cabling for damage and the electrical plug in connections for corrosion and damage Read out the fault memory using the Husqvarna diagnostics tool X High oil consumption Engine vent hose bent Route the vent hose without bends or replace it if necessary Engine oil level too high Check the engine oil level p 91 Engine oil too thin l
30. grip is damaged worn or loose Change and secure the rubber grip Rubber grip adhesive 00062030051 p 110 401197 01 12 SERVICE WORK ON THE CHASSIS 63 12 46 Additionally securing the rubber grip Preparatory work Check the rubber grip p 62 Main work Secure the rubber grip at two points using the securing wire Securing wire 64812016000 Wire twister forceps U6907854 Y The twisted wire ends face away from the hands and are bent toward the rubber grip Adjust the basic setting of the clutch lever to your hand size by turning adjusting screw Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any adjustments while riding e Info The fluid level rises with increased wear of the clutch lining discs Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane Check the fluid level Fluid level below container rim 4 mm 0 16 in Ifthe fluid level does not meet specifications Correct the fluid level of the hydraulic clutch APIO Brake flu
31. of the buttons until DST appears on the speedometer KM H or M H shows the speed shows the time DST shows the distance since the last reset such as between two refueling stops If the value of 39999 9 is exceeded DST is automatically reset to 0 0 Press the left but Next display mode Press the left but ton for 3 5 sec DST can be preset to a value between 0 0 and 39999 9 by pressing the buttons Press the right but Next display mode Press the right but ton for 3 5 sec DST is reset to O O Press one of the buttons until DST2 appears on the speedometer KM H or M H shows the speed O shows the time DST2 shows the distance 2 since the last reset such as between two refueling stops If the value of 39999 9 is exceeded DST2 is automatically reset to 0 0 Press the left but Next display mode Press the left but ton for 3 5 sec DST2 can be preset to a value between 0 0 and 39999 9 by pressing the buttons Press the right but Next display mode Press the right but ton for 3 5 sec DST2 is reset to 0 0 7 8 Speed time and DST distance 1 O r3 D 41 i pst 1 e Info Ye 401901 01 ton briefly onds ton briefly onds 7 9 Speed time and DST2 distance 2 O 031 D 41 ic 5 DST2 9n e Info KM H IRRE 401902 01 ton briefly onds ton briefly onds 7 10 da obo PHLU 401903 01 bi L AV
32. screws T Guideline 3 Remaining screws chassis M6 10 Nm 7 4 lof ft C00565 10 Finishing work Install the fork legs A p 43 Install the front wheel 4 p 74 Install the headlight mask with the headlight p 82 Check the headlight setting p 84 12 11 Removing the lower triple clamp 4 Preparatory work Switch off all power consumers and switch off the engine Remove the headlight mask with the headlight p 82 Raise the motorcycle with a lift stand p 41 Remove the front wheel 4 p 74 Remove the fork legs p 42 Remove the front fender p 48 Main work Open cable holder in front of the right radiator and detach the wiring harness C00599 10 Remove screw Y Remove screw 6 take off the upper triple clamp with the han dlebar and set it aside e Info l Protect the motorcycle and its attachments against damage by covering them Do not bend the cables and lines C00566 13 SERVICE WORK ON THE CHASSIS 45 Remove O ring Remove protective ring 6 Take off the lower triple clamp with the steering stem Remove the upper steering head bearing 12 12 Installing the lower triple clamp Main work Clean the bearing and sealing elements check for damage and grease High viscosity grease p 110 Position the lower triple clamp with the steerin
33. side of the handlebar The hand brake lever is used to activate the front brake mL C00545 10 The throttle grip is fitted on the right side of the handlebar C00531 10 Kill switch is fitted on the left side of the handlebar Possible states e Kill switch amp in basic position the ignition circuit is closed in this position and the engine can be started e Kill switch amp pressed the ignition circuit is open in this position the engine goes out if it was running or does not start if it was off C00590 10 Kill switch is fitted on the left side of the handlebar Possible states e Kill switch amp in basic position the ignition circuit is closed in this position and the engine can be started e Kill switch amp pressed the ignition circuit is open in this position the engine goes out if it was running or does not start if it was off C00593 10 6 CONTROLS 15 6 6 Horn button FE 350 EU FE 350 AUS jT Ur aS The horn button is fitted on the left side of the handlebar i 3 Possible states p Oa e Horn button in neutral position y e Horn button pressed the horn is actuated in this position 1 C00590 11 6 7 Light switch FE 350 EU FE 350 AUS gt AE The light switch is fitted on the left side of the handlebar Possible states Light off Light switch is turned to the right In this position the light i
34. test ride 4 Make the service entry in Husqvarna Dealer net and in the service booklet 4 o One time interval 10 SERVICE SCHEDULE e Periodic interval 10 2 Service work as additional order 33 Every 135 operating hours every 70 operating hours when used for motorsports Change the front brake fluid X Every 45 operating hours Once after 15 operating hours Annually Change the rear brake fluid 4 Change the hydraulic clutch fluid p 63 Lubricate the steering head bearing A p 47 Clean the spark arrestor amp FE 350 USA Perform a fork service A Service the shock absorber amp Change the spark plug and spark plug connector amp Change the piston X Check measure the cylinder Check the cylinder head 4 Change the valves valve springs and valve spring seats Check the camshaft and cam lever 4 Change the connecting rod conrod bearing and crank pin 4 Check the transmission and shift mechanism 4 Check the oil pressure regulator valve 4 Change the suction pump Check the pressure pump and lubrication system 4 Replace the timing chain X Check the timing assembly 4 Change all engine bearings o One time interval e Periodic interval 11 TUNING THE CHASSIS 34 11 1 Checking the basic chassis setting with the rider s weight e Info When adjusting the bas
35. the motorcycle for a longer period take the following steps Before storing the motorcycle check all parts for function and wear If service repairs or replacements are necessary you should do this during the storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season When refueling for the last time before taking the motorcycle out of service add fuel additive Refuel p 31 Clean the motorcycle p 95 Change the engine oil and oil filter clean the oil screen 4 p 92 ico Check the antifreeze and coolant level p 86 O O Check the tire air pressure p 77 Remove the battery 4 p 79 401058 01 Charge the battery 4 p 80 Guideline Storage temperature of battery without 0 35 C 32 95 F direct sunlight Store the vehicle in a dry location that is not subject to large fluctuations in tempera ture e Info Husqvarna recommends raising the motorcycle Raise the motorcycle with a lift stand p 41 Cover the motorcycle with a porous sheet or blanket Do not use non porous materi als since they prevent humidity from escaping thus causing corrosion e Info l Avoid running the engine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and exhaust system to rust 20 2
36. water 13 7 Checking the front brake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized Husqvarna workshop will be glad to help Check the brake linings for minimum thickness Y Minimum thickness gt 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings A p 68 Check the brake linings for damage and cracking If damage or cracking is visible Change the front brake linings A p 68 B01842 10 13 BRAKE SYSTEM 68 138 Changing the front brake linings 4 0 Warning Danger of accident Brake system failure Maintenance work and repairs must be carried out professionally Your authorized Husqvarna workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles f brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consult a physician immediately Warning Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized Husqvarna workshop will be glad to help Warning Danger of accidents R
37. 05 Check that the electrical equipment is functioning properly e Tip l Insert the spare fuse so that it is available if needed Mount the protection caps Mount the starter relay onto the holder and lay the cable Finishing work Install the air filter box lid p 50 15 5 Changing the fuses of individual power consumers e Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 49 Main work Open fuse box cover B01641 10 15 ELECTRICAL SYSTEM 82 Remove the defective fuse Guideline Fuse 1 10 A EFl control unit Fuse 2 10 A fuel pump Fuse 3 10 A high beam low beam parking light tail light license plate lamp Fuse 4 10 A horn brake light turn signal radiator fan optional Fuses res 10 A spare fuses e Info A defective fuse can be identified by the burned out fuse wire Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Use spare fuses with the correct rating only Fuse 75011088010 p 105 e Tip Replace the spare fuse in the fuse box so that it is available if needed Check that the power consumer is functioning properly
38. 1 Plug oil channel M10x1 15 Nm 11 1 Ibf ft Loctite 2437 Rotor screw M10x1 70 Nm 51 6 Ibf ft Thread oiled with engine oil cone degreased Screw plug cam lever axis M10x1 10 Nm 7 4 Ibf ft Screw unlocking of timing chain ten M10x1 10 Nm 7 4 Ibf ft sioner Spark plug M10x1 10 12 Nm 7 4 8 9 lbf ft Nut cylinder head M10x1 25 Tightening sequence Thread oiled with engine Tighten diagonally oil cone greased 1st tightening stage 10 Nm 7 4 Ibf ft 2nd tightening stage 30 Nm 22 1 Ibf ft 3rd tightening stage 50 Nm 36 9 Ibf ft Stud cylinder head M10x1 25 20 Nm 14 8 Ibf ft Loctite 243 Screw camshaft drive sprocket M12x1 70 Nm 51 6 Ibf ft Loctite 243 cone degreased Engine coolant temperature sensor M12x1 5 12 Nm 8 9 Ibf ft Oil drain plug with magnet M12x1 5 20 Nm 14 8 Ibf ft Plug oil pressure regulator valve M12x1 5 20 Nm 14 8 Ibf ft Oil drain plug M14x1 5 15 Nm 11 1 Ibf ft Nut inner clutch hub M18x1 5 80 Nm 59 Ibf ft Loctite 2437 Nut primary gear M18LHx1 5 100 Nm 73 8 Ibf ft Loctite 243 Screw plug oil screen M20x1 5 15 Nm 11 1 Ibf ft Plug timing chain tensioner M24x1 5 25 Nm 18 4 Ibf ft Screw alternator cover M24x1 5 18 Nm 13 3 Ibf ft 23 TECHNICAL DATA 23 3 Capacities 23 3 1 Engine oil 104 Engine oil 1 201 1 27 qt Engine oil SAE 10W 50 p 108 Alternative engine oil for harsh operating conditions and increased pe
39. 2013 Husqvarna Motorcycles GmbH Mattighofen Austria All rights reserved Reproduction even in part as well as copying of all kinds is permitted only with the express written permission of the copyright owner ISO 9001 12 100 6061 4 Husqvarna applies quality assurance processes that lead to the highest possible product quality as defined in the TUV ISO 9001 international quality management standard Issued by T V Management Service REG NO 12 100 6061 Husqvarna Motorcycles GmbH 5230 Mattighofen Austria TABLE OF CONTENTS 1 MEANS OF REPRESENTATION eeen 1 1 Symbols tsed ou oet tia 1 2 Formats used eie seed ees 2 SSAEBDLY ADVICE Ss utc eoe tite tones 2 1 Use definition intended Use 2 2 Safety adviee OO 2 3 Degrees of risk and symbols sssse 2 4 Tampering warnitig cte it e mec gu 2 5 Sato operation se tmp eU tetas 2 6 Protective clothing eoi 2 7 Wotlerules 3 eti di tee 2 8 A tiri ttp teta Betis 2 9 Owner s Manual tr ret e 3 IMPORTANT INFORMATION eene 3 1 Manufacturer and implied warranty 3 2 Operating and auxiliary substances 3 3 Spare parts accessories seeeee 3 4 SO VICO A ees 3 5 EIGUE GS zeit EO RON AERE REO R EL cid 3 6 CUSTOM SEVICE usaras 4 VIEW OF VEHICLE iiics narai inan ain a 4 1 View of vehicle front left example 4 2 View of vehicle rear right
40. 4 CLEANING CARE 2 d t e t ate tn 95 19 1 Cleaning the motorcycle seeeeeee 95 19 2 Checks and maintenance steps for winter OPEN ui 95 STORAGE canti 97 20 1 OO ui thee atria 97 20 2 Preparing for use after storage sssssse 97 TROUBLESHOOTING tanta 98 TABLE OF CONTENTS 22 BLINK CODE 23 TECHNICAL DATA coococccoccconinonncnnncnonanonncnancnanc nan ncnn cenar 23 1 JENGINGHavteecd cite eate eae I exa 23 2 Engine tightening torques eeeee 233 G pacitlos uieni ce iet e e oe 23 3 1 ENGINE Oll celta oh RR 23 3 2 Coote s e a a E Re 23 3 3 Fel us cte a p v e es 29 4 Chas isa ti ulta eret 23 5 Electrical system 25 02 CIS cei e s AR LR ER PR 29i FORK aena estet eode peut tiet cot t Mad to 23 8 SHOCK ADS Diab 23 9 Chassis tightening torques eeee 24 SUBSTANCES escenas le labia lada 25 AUXILIARY SUBSTANCES e eme 105 110 111 1 MEANS OF REPRESENTATION oa The meaning of specific symbols is described below Identifies an expected reaction e g of a work step or a function Identifies an unexpected reaction e g of a work step or a function All work marked with this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized Husqvarna workshop There your motorcycle will be opti mally cared for by specially trained e
41. 44 Main fuse CHANGING 2 5 2 as A et eb in amp 81 Main silencer glass fiber yarn filling changing 54 Stalling cross tT OR edo eit tr tarot e ps 54 fEMOVING 1 0828 eae ae EN CUR er TROC d mel tg 54 Manifold inst lling i di S T IMS 53 MOV as C eset hb ane Rap SD ope eid 52 Manufacturer warranty 0 000005 9 Motorcycle CIGANING 10 9 aus Det ee Ge Seb bs EI pg ded 95 raising with lftstand eene 41 removing from lift stand llle 41 Cil filter changing aes ote RE RE RATS EGO ED 92 Oil screen Gl aning ita ode ori E RU Rev PU PRG 92 Operating substances 000005 9 Overview of indicatorlamps 16 Owner s Manual 0 0000 eee ueee 8 Play in throttle cable GHECKINGS is Patek gel daw A 89 Preparing for use advice onfirstuS 2 llle 24 after StOrage 4 Soda te het eat 4 e doe es ded 97 checks and maintenance work when preparing for use 28 Protective clothing 0 o oooooooo 7 Rear sprocket CHECKING 32 9 Sinha tie bake ay a S ER GA 60 Rear wheel installing 5 32 emen e Bae Se AA 76 removing eue ous gy kom ok ae Bh eke a eS 75 Rebound damping fork adjusting veria E Ao eared as 39 shock absorber adjusting lees 35 Riding sag adjusting aede tek RET XU qe iUe 37 Right side cover installing ms xum A ORE Oe Re MA 56 FEMOVING sss e ne eie er C ete is m t eed 55 Rubber grip CHEC
42. Danger of accidents f you brake too hard the wheels can lock Adapt your braking to the traffic situation and the road conditions Warning A Danger of accidents Reduced braking efficiency caused by spongy pressure point of front or rear brake Check the brake system and do not continue riding Your authorized Husqvarna workshop will be glad to help Warning Danger of accidents Reduced braking efficiency due to a wet or dirty brake system Clean or dry a dirty or wet brake system by riding and braking gently On sandy wet or slippery surfaces use the rear brake Braking should always be completed before you go into a bend Change down to a lower gear appropriate to your road speed Make use of the braking effect of the engine when driving down long downhill stretches To do so shift back one or two gears but do not overrev the engine You will need to apply the brakes far less often and the brake system will not overheat 9 RIDING INSTRUCTIONS 30 9 6 Stopping parking Warning Risk of misappropriation Usage by unauthorized persons Never leave the vehicle while the engine is running Secure the vehicle against use by unauthorized persons Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch hot components such as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on t
43. G sums ttr owe ete P Pel s 61 Front fender IFiStallltig adie irn da ep s ab pulo ades 48 removing car Wee wr m Vb x a er Y e pos 48 Front wheel Stalin ed as e uiu x a 74 removing ere ee ad d es I Ro v RD E 74 Fuel screen changing 4 uc ve a a Ae Li ees 91 Fuel tank iristallig zara a A MS Rd 57 removing zs x viduas aa A a ee ead 56 Fuse individual power consumers changing 81 main fuse changing ah a a eee 81 Hand brake lever 00 000 elles 14 basic position adjusting o o o oooo ooooo 65 free travel adjusting 0 0 cee 65 free travel checking llle 65 Handlebar position 0004 39 adjusting au When RI eme ea Pe owed 39 Headlight headlight range adjusting o o ooo ooomo 84 Headlight adjustment CHECKING ceres e e egt ER UPC SEN 84 Headlight bulb CHANGING ao et ert Lo rete bent 83 Headlight mask with headlight installing sorar E RERO cb FE p Duo s 82 FEMOVING x ree n tonna ee hooded ebb ELS 82 Horn button ooo coco 15 Idle speed AUS x zo a ds ai da 90 Idle speed adjusting screw 17 Implied warranty 2 000002 eee 9 Intended usec odia ida LEN ER 6 Key number Kill switch 060 000 o rd n mete 14 Light switehi ooo id Be ba Ma a OAS 15 Lower triple clamp installlig 5 54 sate data aw fe LED 45 removing i gid eet a ae Sa ed ob nd es mane res
44. G Li AN KM H AVG average speed ART operating hours and ODO total distance covered Press one of the buttons until AVG ART and ODO appear in the speedometer AVG shows the average speed since the last reset ART shows the operating hours ODO shows the total distance covered Press the left but ton briefly Next display mode Press the left but ton for 3 5 sec onds The OPEN END WRENCH SYMBOL shows the remaining oper ating hours until the next service is due Press the right but ton briefly Next display mode Press the right but ton for 3 5 sec onds AVG is reset to O O 8 PREPARING FOR USE 24 8 1 Advice on first use Danger Danger of accidents Danger arising from the rider s judgement being impaired gt gt gt gt gt gt gt Do not operate the vehicle while under the influence of alcohol drugs and certain medications or physically or mentally impaired Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements Warning Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires
45. IS 52 12 28 Removing the manifold A Preparatory work Remove the seat p 49 Remove the right side cover p 55 Remove the main silencer p 54 Raise the motorcycle with a lift stand p 41 Main work Remove fitting Remove screw Press angle lever toward the rear Press linkage lever downward Raise the swingarm 309347 10 Remove screw Lower the shock absorber 12 SERVICE WORK ON THE CHASSIS 53 Remove springs Remove screw and take off the manifold Main work Position the manifold and mount springs Spring hooks 5030501 7000 Mount and tighten screw Guideline Remaining screws chassis M8 25 Nm 18 4 Ibf ft Position the shock absorber Mount and tighten screw 6 Guideline Screw top shock absorber M10 60 Nm Loctite 2701 44 3 Ibf ft Lower the swingarm 309347 11 12 SERVICE WORK ON THE CHASSIS 54 Position the angle lever and linkage lever Mount and tighten fitting Guideline Nut linkage lever on angle lever M14x1 5 80 Nm 59 Ibf ft Mount and tighten screw Guideline Screw bottom shock M10 60 Nm Loctite 2701 a003 Asai 3 absorber 44 3 Ibf ft Finishing work Install the main silencer p 54 Install the right side cover
46. KING uie ruo E d ae 62 SecUrlnQg usce pes aue eer IUE Yd RE ER 63 INDEX S Safe operation 0 0002 len 7 Seat MOUNTING isum ve suus ae A A IHE 49 remove aie tse pele Be ae eM Da A tle UA hey atest 49 Service suis dure LE Re Se te 9 Service schedule 0000 0 ee 32 33 HITE lever 325 04 a e AN a ee ha ge ee 18 basic position adjusting 0000 000s 90 basic position checking ooo ooo omo 90 Shock absorber iriStalliig e ub a been ES 49 removing dde Mes pipe ee nee a a ed Rs 49 riding sag Checking cio bie RR EXER 36 spring preload adjusting 0 o o ooooooo oo 37 static sag checking llle 36 Side Stade El TI REIS 18 Spare parts ose EX po RED URS UED 9 Speedometer battery changing s i ese A ive 85 COCK setting tutore e pel et e oe Gees 22 kilometers or miles setting o o o o o 21 Iriessage s che ade t vta infa Mees aah 20 service display setting lille 22 Setting esta ety wae tote SE eit tL E HS siete 20 Spoke tension chi ckinig omes X wb ER m ens 77 Starting uou dr tt ee aus 28 Steering IOCKING 34s pa a e epo ess e RU NH CRT S 19 UNIGCKING lt napa a viet Dea ea ele g ack ns 19 Steering head bearing l bricating 2 255 2 verb pL be 47 Steering head bearing play AJUSTAR ye s 47 checking ceres Hie ee YR CD egt 46 Storage ti A a RR qa URL MUS 97 Swingarm CHECKING 5 wee E RURAL SD TRAC 62 T Technical da
47. L00269 10 Press headlight bulb lightly into the bulb socket turn it all the way counterclock wise and pull it out Insert the new headlight bulb Headlight S2 socket BA20d p 105 Insert the protection cap with the bulb socket into the reflector and turn it all the way clockwise Insert the bulb socket of the parking light into the reflector L00270 10 Finishing work Install the headlight mask with the headlight p 82 Check the headlight setting p 84 15 9 Changing the turn signal bulb FE 350 EU FE 350 AUS Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting 15 ELECTRICAL SYSTEM 84 Main work Remove the screw on the rear of the turn signal housing Carefully remove diffuser Lightly squeeze orange cap in the area of the holding lugs and take it off Press the turn signal bulb lightly into the socket turn it counterclockwise by about 30 and take it out of the socket e Info Do not touch the reflector with your fingers and keep it free from grease Press the new turn signal bulb carefully into the socket and turn it clockwise until it Stops Turn signal R10W socket BA15s p 105 Mount the orange cap Position the diffuser Insert the
48. Mount the radiator cap Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow the engine and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water imme diately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swal lowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of chil dren Condition The engine is cold Position the motorcycle upright Place a suitable container under the water pump cover Remove screw Take off radiator cap Completely drain the coolant Mount and tighten screw with a new seal ring Guideline Screw water pump cover M6 10 Nm 7 4 Ibf ft Bo1781 10 16 COOLING SYSTEM 88 Warning A Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water imme diately and contact a physician Immediately clean contaminat
49. OWNER S MANUAL 2014 Pe 390 EU FE 350 AUS FE 350 USA Art no 3402007en THE PIONEERS OF MOTOCROSS Husqvarna MOTORCYCLES DEAR HUSQVARNA CUSTOMER 1 Congratulations on your decision to purchase a Husqvarna motorcycle You are now the owner of a state of the art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly We wish you a lot of enjoyment in riding this vehicle Please enter the serial number of your vehicle below Chassis number p 12 Stamp of dealer Engine number p 12 Key number FE 350 EU FE 350 AUS p 12 The Owner s Manual contained the latest information for this model at the time of going to print Slight deviations resulting from continu ing development and design of the motorcycles can however not be completely excluded All specifications are non binding Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical Specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice Husqvarna accepts no liability for delivery options deviations from illustrations and descriptions or misprints and other errors The models portrayed partly contain special equipment that does not belong to the regular scope of supply
50. Take off outer tube and O ring Pull glass fiber yarn filling off of inner tube Clean the parts that need to be reinstalled Mount the new glass fiber yarn filling on the inner tube Slide O ring and outer tube over the glass fiber yarn filling Insert O ring and silencer cap into the outer tube Mount and tighten all of the screws B01815 10 FE 350 USA Remove screws of connecting cap Take off connecting cap with perforated pipe O ring and glass fiber yarn filling Remove screws and silencer cap with O ring Remove screws and insert together with the insulating pad Clean the parts that need to be reinstalled and check for damage Mount the new insulating pad on insert and secure it with adhesive tape Slide insert with insulating pad into the main silencer and secure with screws Mount O ring amp onto connecting cap Slide the new glass fiber yarn filling over the perforated pipe Mount connecting cap and glass fiber yarn filling in the main silencer e Info Slide the glass fiber yarn filling into the main silencer with a blunt tool Mount and tighten screws Mount O ring on silencer cap Position silencer cap Mount and tighten screws 6 Finishing work Install the main silencer p 54 Install the right side cover p 56 12 33 Removing the right side cover
51. US hie tees 65 13 3 Adjusting the basic position of the hand brake lever FE 950 USA si cete ppp 65 13 4 Checking the brake discs 66 13 5 Checking the front brake fluid level 66 14 15 16 17 18 19 20 21 3 18 6 Adding front brake fluid Sonics 66 13 7 Checking the front brake linings 67 13 8 Changing the front brake linings W 68 13 9 Checking the free travel of foot brake lever 69 13 10 Adjusting the basic position of the foot brake EE PIPER 69 13 11 Checking the rear brake fluid level 70 13 12 Adding rear brake fluid M sssssssss 70 13 13 Checking the rear brake linings 71 13 14 Changing the rear brake linings M 72 WHEELS TIRES inr dene t echan ue ede 74 14 1 Removing the front wheel A 74 14 2 Installing the front wheel XM 74 14 8 Removing the rear wheel A 75 14 44 Installing the rear wheel X 76 14 5 Checking the tire condition esssses 76 14 6 X Checking the tire air pressure ssssss 17 14 7 Checking Spoke tension seeee 17 ELECTRICAL SYSTEM d cite ien e Dr uo seed 79 15 1 Removing the battery Sooner 79 15 2 Installing the battery X 79 15 8 Charging the battery X sssssssssssesese 80 15 4 Changing the main fuse s
52. Unlocking the steering FE 350 EU FE 350 AU cuota e ees Ge SPEEDOMETER 3 oe et e 7 1 COT VIBWs siot b eL RR eee e ed eats 20 10 11 12 2 7 2 Aclantis 20 7 3 Message on the speedometer 20 7 4 Setting the speedormeter mh 20 7 5 Setting kilometers or miles sssssss 21 7 6 Setting the clo6k e t e Meus 22 7 1 Setting the service display ssssss 22 7 8 Speed time and DST distance 1 23 7 9 Speed time and DST2 distance 2 23 7 10 AVG average speed ART operating hours and ODO total distance covered ssseese 23 PREPARING FOR USE rrt etes 24 8 1 Adice Or fIESEUSO 000 erede tia 24 8 2 Running in the engine sn 25 8 3 Preparing the vehicle for difficult riding COMGILIOMS Tos re RO DERE ER 25 8 4 Preparing for rides on dry sand 26 8 5 Preparing for rides on wet sand 26 8 6 Preparing for rides on wet and muddy surfaces 27 8 7 Preparing for rides at high temperature and slow SPEEA ice noa eae de 27 8 8 Preparing for rides at low temperature or in SNOW essei m teta tise etel uit RC pa 27 RIDING INSTRUCTIONS sees 28 9 1 Checks and maintenance work when preparing oU c ET 28 9 2 MM iii 28 9 3 ot rtirig Olite 29 9 4 Shifting GING ii 29 9 5 Bruc ieee 29 9 6 Stoppirig palrkirig cotto oce
53. ay of water Spray very dirty areas with a normal motorcycle cleaner and then clean with a paint brush e Info I Use warm water containing normal motorcycle cleaner and a soft sponge Never apply motorcycle cleaner to a dry vehicle always rinse the vehicle with water first 401061 01 After rinsing the motorcycle with a gentle spray of water allow it to dry thoroughly Remove the closure of the exhaust system Warning Danger of accidents Reduced braking efficiency due to a wet or dirty brake system Clean or dry a dirty or wet brake system by riding and braking gently After cleaning ride a short distance until the engine reaches operating temperature e Info The heat produced causes water at inaccessible locations in the engine and on the brake system to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 58 Treat bare metal parts except for brake discs and exhaust system with anti corrosion materials Treat all plastic parts and powder coated parts with a mild cleaning and care prod uct FE 350 EU FE 350 AUS Lubricate the steering lock 19 2 Checks and maintenance steps for winter operation e Info If the motorcycle is used in the winter salt can be expected on the roads Precautions need to be taken against road salt corro sion If the vehicle was operated in road sal
54. brake disc by hand in order to push back the brake pistons Ensure that brake fluid does not flow out of the brake fluid reservoir extract ing it by suction if it does e Info Make sure when pushing back the brake pistons that you do not press the brake caliper against the spokes B01639 11 Remove cotter pins pull out pin and remove the brake linings f Clean the brake caliper and brake caliper support jm E 101844 10 13 BRAKE SYSTEM 69 Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated correctly Insert the new brake linings insert the pin and mount the cotter pin e Info Always change the brake linings in pairs Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Adjust the brake fluid level to level Y Guideline Level brake fluid level below con 5 mm 0 2 in tainer rim Brake fluid DOT 4 DOT 5 1 p 108 Position the cover with the membrane Mount and tighten the screws e Info Clean up overflowed or spilt brake fluid immediately with water A Warning A Danger of accidents Brake system failure f there is no free travel on the foot brake lever pressure builds up on the rear brake circuit The rear brake can fail due to overheating Adjust the free travel on foot brake lev
55. changing ma sectis nearma a ee 68 front brake checking 0 0002 eee eee 67 rear brake changing 0 cee ee ee 72 rear brake checking 0 0000 eee eae 71 Brake system 0 0000 65 73 Cc Capacity COOlant i so ect a Mie lata TN 88 104 Engl OMe ig BRL craton len aime alee faba ER 93 104 MWC tates te Bhat Lee a hk RO Ee Mee Ege 31 104 Chain CHECKING ise Pal tae RA ee KA Awe Rx X 60 cleaning E BF Ide 58 Chain guide CHECKING c xe duet e ex ad aoe Ae aie EE 60 Chain tension adjusting i xe deca at PE d 59 CHECKING io sme E FE ER p EE Rue abes 59 Chassis number ees 12 Clutch fluid level checking rectifyng 0o o oooooo 63 112 Tl id changlrlg cse ee ERE Ap ode s 63 Cl tch lever orc RISE Ne E 14 basic position adjusting o o o ooooooo mo 63 Combination instrument OVOIVIOW ossa RR tha gee hae eee be 20 Compression damping fork adjustirig 4 sees ARO PS eS 38 Compression damping high speed shock absorber adjusting o ooooooo o 35 Compression damping low speed shock absorber adjusting 000 eee aes 34 Coolant drainifig zz xeu SAO Re aS ae Rae eS 87 CMI Ar qo gut ex rd ae eta eee ch 88 Coolant level CHECKING ph keene BASRA eG Ee apes BS 86 87 Cooling system 00 2000 e eee eee 86 Customer service 2 0000 lees 9 D Difficult riding conditions 25 ASNO
56. cidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing 4 Clean and grease the shaft seal rings and bearing surface of the spacers Insert the spacers 14 WHEELS TIRES 75 Lift the front wheel into the fork position it and insert the wheel spindle Y The brake linings are positioned Mount and tighten screw Guideline Screw front wheel spindle M24x1 5 45 Nm 33 2 Ibf ft Activate the hand brake lever multiple times until the brake linings are in contact with the brake disc Remove the motorcycle from the lift stand p 41 Pull the front wheel brake and push down hard on the fork several times to align the fork legs Tighten screws 6 Guideline Screw fork stub M8 15 Nm 11 1 Ibf ft Preparatory work Raise the motorcycle with a lift stand p 41 Main work Press the brake caliper by hand on to the brake disc in order to press back the brake piston e Info Make sure when pushing back the brake piston that you do not press the brake caliper against the spokes Remove nut Remove chain adjuster Withdraw wheel spindle only enough to allow the rear wheel to be pushed forwar
57. ction must be taut Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 55 58 mm 2 17 2 28 in If the chain tension does not meet specifications Adjust the chain tension p 59 Finishing work Remove the motorcycle from the lift stand p 41 j Warning A Danger of accidents Danger caused by incorrect chain tension Ifthe chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine Sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necessary Preparatory work Raise the motorcycle with a lift stand p 41 Check the chain tension p 59 Main work Loosen nut Loosen nuts Adjust the chain tension by turning adjusting screws left and right Guideline Chain tension 55 58 mm 2 17 2 28 in Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to the reference marks y The rear wheel is then correctly a
58. d Push the rear wheel forward as far as possible Remove the chain from the rear sprocket e Info Protect the motorcycle and its attachments against damage by covering them Holding the rear wheel withdraw the wheel spindle Take the rear wheel out of the swingarm e Info Do not operate the foot brake when the rear wheel is removed Always lay the wheel down in such a way that the brake disc is not damaged Remove spacers 14 WHEELS TIRES 76 344 Installing the rear wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Main work Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing 4 Clean and grease the shaft seal rings and bearing surface of the spacers Insert the spacers Lift the rear wheel into the swingarm position it and insert wheel spindle Attach the chain Y The brake linings are positioned Position chain adjusters Mount nut but do not tighten it yet Make sure that chain adjusters are fitted correctly on adjusting screws 6 Check the chain tension p 59 Tighten nut Guideline Nut rear wheel spindle M20x1 5 80 Nm 59 Ibf ft e Info The wide adjustment range of the chain adjusters 32 m
59. d in the service schedule must be carried out by an authorized Husqvarna workshop only and confirmed in the cus tomer s service record and in the Husqvarna dealer net otherwise all warranty claims will be void No warranty claims can be consid ered for damage resulting from manipulations and or alterations to the vehicle Additional information on the manufacturer or implied warranty and the procedures involved can be found in the service booklet Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual For your own safety only use spare parts and accessory products that are approved and or recommended by Husqvarna and have them installed by an authorized Husqvarna workshop Husqvarna accepts no liability for other products and any resulting damage or loss Certain spare parts and accessory products are specified in parentheses in the descriptions Your Husqvarna dealer will be glad to advise you The current Husky Power for your vehicle can be found on the Husqvarna website International Husqvarna website www husqvarna motorcycles com A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chas sis is properly carried out as described in the Ow
60. dition The engine is cold Check the engine oil level The engine oil is at a level between the lower edge Y and the middle of the level viewer a x2 If the engine oil is not up to the lower edge of the level viewer y Add engine oil p 94 Y EN we 5 A th C ies P ondition lt i Og 2 3 B01776 1 t _ The engine is at operating temperature Check the engine oil level e Info After switching off the engine wait one minute before checking the level 18 SERVICE WORK ON THE ENGINE 92 The engine oil is at a level between the lower edge and the upper edge of the level viewer If the engine oil is not up to the lower edge of the level viewer Add engine oil 7 p 94 Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden Wear appropriate protective clothing and safety gloves In case of burns rinse immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations e Info Drain the engine oil only when the engine is warm Preparatory work Park the motorcycle on a level surface Remove the engine guard p 64 Main work Place a suitable container under the engine Remove oil drain plug w
61. e air filter Dust protection device for air filter 77206920000 e Info Observe the Husky Power fitting instructions Fita sand cover on the air filter Sand protection device for air filter 59006022000 e Info Observe the Husky Power fitting instructions B00436 01 Clean the chain Fit the steel sprocket e Tip Do not grease the chain Clean the radiator fins Straighten bent radiator fins carefully 600868 01 Fita rain cover on the air filter Waterproofing device for air filter 77206921000 e Info Observe the Husky Power fitting instructions Clean the chain Fit the steel sprocket e Tip Do not grease the chain Clean the radiator fins Straighten bent radiator fins carefully 600868 01 8 X PREPARING FOR USE 27 Fita rain cover on the air filter Waterproofing device for air filter 77206921000 e Info Observe the Husky Power fitting instructions Fit the steel sprocket Clean the motorcycle p 95 Straighten bent radiator fins carefully 600868 01 Adjust the secondary drive to the road conditions e Info The engine oil heats up quickly when the clutch is operated frequently due to an excessively high secondary drive Clean the chain Clean the radiator fins Stra
62. e caliper support L00262 10 13 BRAKE SYSTEM 73 Check that leaf spring in the brake caliper and sliding plate in the brake caliper support are seated properly Insert the new brake linings insert the pin and mount the cotter pin e Info Always change the brake linings in pairs Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Add brake fluid to level 3 Brake fluid DOT 4 DOT 5 1 p 108 Mount screw cap with membrane and O ring e Info Clean up overflowed or spilt brake fluid immediately with water 14 WHEELS TIRES 74 Preparatory work Raise the motorcycle with a lift stand p 41 Main work Press the brake caliper onto the brake disc by hand in order to push back the brake pistons e Info Make sure when pushing back the brake pistons that you do not press the brake caliper against the spokes Loosen screw by several turns Release screws Press on screw to push the wheel spindle out of the axle clamp Remove screw Holding the front wheel withdraw the wheel spindle Take the front wheel out of the fork e Info Do not pull the hand brake lever when the front wheel is removed Always lay the wheel down in such a way that the brake disc is not damaged L00213 10 Remove spacers Warning y Danger of ac
63. e engines In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Stan dard meets these special requirements The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their vis cosity The viscosity describes only one property of oil and says nothing about quality INDEX A Accessories uu Sete eles dunk Nette evi 9 Air filter cleaning s 2 43 we nud mde A ATE 51 stalling 7s 2 27 trn the pr tet ore ee tbt 50 FEMOVING scs REL uoo Ro s di a irs ie DEI Ue Thus 50 Air filter box cleaning vin wheat ek dea Me a ye 51 Sealg i da bad wet teh beh bed abba dled rus 51 Air filter box lid ASTalllQ sacra hee a dion chet n a A 50 FEMOVING e e el ode 50 Antifreeze CHECKING nck cowie ia lee bie Ad te 86 Auxiliary substances llli 9 B Basic suspension setting checking with rider s weight 0 20055 34 Battery charging 4 xx ke a e ques 80 IFiSTalliEiG Aba cts na bi E RO D Eee us MO Ends 79 FOMOVING e 5 aueh arie br Rv ie bn enu 79 Blink code to cito tora ee meen eh Ghatak 100 101 Brake discs CheCkING xu dete ee xL eked Rex E EVE 66 Brake fluid front brake adding 0 000 eee eee 66 rear brake adding 3 ex sk su erm 70 Brake fluid level front brake checking 000 02 ee eee 66 rear brake checking ger 8 e dm 9 70 Brake linings front brake
64. ed areas on the skin with soap and water If coolant is swal lowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of chil dren Main work Make sure that the screw is tightened Stand the vehicle upright Pour coolant in up to measurement above the radiator fins Guideline 10 mm 0 39 in Coolant 1 21 1 3 qt Coolant p 108 B01780 10 Coolant mixed ready to use p 108 Refit the radiator cap Finishing work Take a short test ride Check the coolant level p 87 17 TUNING THE ENGINE 89 371 Checking the play in the throttle cable 400192 11 Check the throttle grip for smooth operation Move the handlebar to the straight ahead position Move the throttle grip back and forth slightly to ascertain play Y in the throttle cable Play in throttle cable 3 5 mm 0 12 0 2 in Ifthe throttle cable play does not meet specifications Adjust the play in the throttle cable 4 p 89 Danger Al Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effec tive exhaust extraction system Start the engine and let it run idle Move the handlebar to and fr
65. educed braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Danger of accidents Reduced braking efficiency due to the use of non approved brake linings Brake linings available in accessories stores often have not been tested and approved for use in Husqvarna vehicles The structure and fiction coefficient of the brake linings and thus their brake power may vary greatly from that of original Husq varna bake linings If brake linings that differ from the original equipment are used it cannot be guaranteed that these are in keeping with the original homologation In this case the vehicle will not correspond to its condition at delivery and the war ranty shall be void Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane Press the brake caliper onto the
66. ehicle when it is in perfect technical condition in accordance with its intended use and in a safe and environmentally compatible manner An appropriate driver s license is needed to ride the vehicle on public roads Have malfunctions that impair safety promptly eliminated by an authorized Husqvarna workshop Adhere to the information and warning labels on the vehicle Warning Risk of injury Missing or poor protective clothing presents an increased safety risk Wear protective clothing helmet boots gloves pants and jacket with protectors every time you ride the vehicle Always wear protective clothing that is in good condition and meets the legal requirements In the interest of your own safety Husqvarna recommends that you only operate the vehicle while wearing protective clothing Special tools are necessary for certain tasks The tools are not contained in the vehicle but can be ordered under the number in paren theses E g bearing puller 15112017000 During assembly non reusable parts e g self locking screws and nuts seals and seal rings O rings pins lock washers must be replaced by new parts In some instances a thread locker e g Loctite is required The manufacturer instructions for use must be followed After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or worn parts After you complete the repair or service work check the operating safety of the ve
67. emaining screws chassis M8 25 Nm 18 4 Ibf ft 23 TECHNICAL DATA 107 Screw bottom triple clamp M8 15 Nm 11 1 Ibf ft Screw chain sliding piece M8 15 Nm 11 1 Ibf ft Screw engine brace M8 33 Nm 24 3 Ibf ft Screw fork stub M8 15 Nm 11 1 Ibf ft Screw front brake caliper M8 25 Nm 18 4 Ibf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 Ibf ft Screw manifold M8 15 Nm 11 1 Ibf ft Screw side stand attachment M8 45 Nm 33 2 Ibf ft Loctite 27017 Screw subframe M8x20 30 Nm 22 1 Ibf ft Loctite 27017 Screw subframe M8x30 30 Nm 22 1 lbf ft Loctite 2701 Screw top steering stem M8 17 Nm 12 5 Ibf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 Ibf ft Engine attachment bolt M10 60 Nm 44 3 Ibf ft Remaining nuts chassis M10 45 Nm 33 2 Ibf ft Remaining screws chassis M10 45 Nm 33 2 Ibf ft Screw bottom shock absorber M10 60 Nm 44 3 Ibf ft Loctite 27017 Screw handlebar holder M10 40 Nm 29 5 Ibf ft Loctite 243 Screw top shock absorber M10 60 Nm 44 3 Ibf ft Loctite 2701 Nut fuel pump fixation M12 15 Nm 11 1 Ibf ft Nut angle lever on swingarm M14x1 5 80 Nm 59 Ibf ft Nut frame on linkage lever M14x1 5 80 Nm 59 Ibf ft Nut linkage lever on angle lever M14x1 5 80 Nm 59 Ibf ft Nut swingarm pivot M16x1 5 100 Nm 73 8
68. er according to specifications B01639 12 Disconnect spring Move the foot brake lever back and forth between the end stop and the contact to the foot brake cylinder piston and check free travel Guideline 1 Free travel at foot brake lever 3 5 mm 0 12 0 2 in QS O dfthe free travel does not meet specifications n L A E 31 Adjust the basic position of the foot brake lever p 69 n 1274 di Reconnect spring A Warning Danger of accidents Brake system failure dfthere is no free travel on the foot brake lever pressure builds up on the rear brake circuit The rear brake can fail due to overheating Adjust the free travel on foot brake lever according to specifications 13 BRAKE SYSTEM 70 Disconnect spring Loosen nut ana with push rod 6 turn it back until you have maximum free travel To adjust the basic position of the foot brake lever individually loosen nut and turn screw accordingly e Info The range of adjustment is limited Turn push rod accordingly until you have free travel If necessary adjust the basic position of the foot brake lever Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Hold screw and tighten nut Y Guideline Nut foot brake lever stop M8 20 Nm 14 8 Ibf ft i d Hold push rod and tighten nut 301757710 Guidel
69. f manufacture and the last two digits the year of manufacture Husqvarna recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear Ifthe tire is older than five years Change the tire 14 6 Checking the tire air pressure Info e l Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and maximum tire service life Remove the protection cap Check the tire air pressure when the tires are cold Tire air pressure off road Front 1 0 bar 15 psi Rear 1 0 bar 15 psi Road tire pressure FE 350 EU FE 350 AUS Front 1 5 bar 22 psi Rear 1 5 bar 22 psi 400695 01 Ifthe tire air pressure does not meet specifications Correct the tire air pressure Mount protection cap 14 7 Checking spoke tension Warning Danger of accidents Instable handling due to incorrect spoke tension Ensure that the spoke tension is correct Your authorized Husqvarna workshop will be glad to help Info A loose spoke can cause wheel imbalance which leads to more loose spokes in a short time If the spokes are too tight they can break due to local overload Check the spoke tension regularly especially on a new motorcycle 14 WHEELS TIRES SY A ISA 400694 01 78 Tap each spoke with a screwdriver Info The
70. f the fuel line using compressed air e Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Disconnect the plug in connection of the fuel line Mount wash cap set Wash cap set 81212016100 Detach the connector for the horn Remove screws with the collar bushings and horn 12 SERVICE WORK ON THE CHASSIS 57 3 Remove screw with the rubber bushing B eo B01809 11 Pull both spoilers off of the sides of the radiator bracket and lift off the fuel tank B01810 01 12 36 Installing the fuel tank 4 Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel
71. g stem Mount the upper steering head bearing Check whether the top steering head seal is correctly positioned Mount protective ring and O ring 6 B01632 10 Position the upper triple clamp with the steering Mount screw but do not tighten yet Position the clutch line next to the voltage regulator Position the fork legs e Info I The compression damping is located in the left fork leg COMP white adjust ing screw The rebound damping is located in the right fork leg REB red adjusting screw Grooves are milled into the side of the upper end of the fork legs The sec ond milled groove from the top must be flush with the top edge of the upper triple clamp Position bleeder screws toward the front Tighten screws Guideline Screw bottom triple clamp M8 15 Nm 11 1 Ibf ft 12 SERVICE WORK ON THE CHASSIS 46 Tighten screw Guideline Screw top steering head M20x1 5 12 Nm 8 9 Ibf ft Mount and tighten screw Guideline Screw top steering stem M8 17 Nm Loctite 243 12 5 Ibf ft Tighten screws Guideline Screw top triple clamp M8 17 Nm 12 5 Ibf ft Secure the wiring harness with cable holder Position the brake caliper Mount and tighten screws QD Guideline Screw front brake caliper M8 25 Nm Loctite 243 18 4 Ibf ft
72. ght Remove the oil filler plug Y with the O ring from the clutch cover and fill up with engine oil Engine oil 1 201 1 27 at Engine oil SAE 10W 50 p 108 Alternative engine Engine oil oil for harsh oper SAE 10W 60 ating conditions p 108 and increased per formance e Info Too little engine oil or poor quality engine oil results in premature wear to the engine Install and tighten the oil filler plug with O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effec tive exhaust extraction system 18 SERVICE WORK ON THE ENGINE 94 Start the engine and check that it is oil tight Finishing work Check the engine oil level p 91 Install the engine guard p 64 e Info Too little engine oil or poor quality engine oil results in premature wear to the engine Main work Remove the oil filler plug with the O ring from the clutch cover Fill engine oil to the middle of the level viewer Engine oil SAE 10W 50 p 108 Alternative 1 Engine oil SAE 10W 60 p 108 Info For optimal performance of the engine oil do not mix different types of engine oil If appropriate change the en
73. ght p 82 Main work Disconnect plug in connectors of the turn signals Remove screws Take the brake line and wiring harness out of the brake line guide C00596 10 Remove screws Take off the fender Main work Position the front fender Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft C00572 11 Position the brake line and wiring harness in the brake line guide Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft Connect plug in connectors of the turn signals Finishing work Install the headlight mask with the headlight p 82 Check the headlight setting p 84 12 SERVICE WORK ON THE CHASSIS 49 12 18 Removing the shock absorber amp Preparatory work Raise the motorcycle with a lift stand p 41 Remove the right side cover p 55 Remove the main silencer p 54 Remove the seat p 49 Remove the manifold 4 p 52 Main work Carefully take the shock absorber out of the vehicle toward the top Main work Carefully position the shock absorber into the vehicle from above Finishing work Install the manifold p 53 Mount the seat p 49 Install the main silencer p 54 Install the right side cover p 56 Remove the motorcycle from the lift stand p 41 Remove screws in t
74. gine oil Install and tighten the oil filler plug with O ring Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effec gt tive exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 91 19 CLEANING CARE 95 19 1 Cleaning the motorcycle Note Material damage Damage and destruction of components by high pressure cleaning equipment When cleaning the vehicle with a pressure cleaner do not point the water jet directly onto electrical components connectors cables bearings etc Maintain a minimum distance of 60 cm between the nozzle of the pressure cleaner and the component Excessive pressure can cause malfunctions or destroy these parts Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations e Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshine on the motorcycle during cleaning Close off the exhaust system to prevent water from entering Remove coarse dirt particles with a gentle spr
75. hain guide p 60 Check the chain tension p 59 Grease all moving parts e g side stand hand lever chain and check for smooth operation A Check rectify the fluid level of the hydraulic clutch p 63 Check the front brake fluid level p 66 Check the free travel of the hand brake lever p 65 Check the steering head bearing play p 46 Check the valve clearance 4 Check the clutch 4 Change the shaft seal rings of the water pump Change the engine oil and oil filter clean the oil screen 4 p 92 Check all hoses e g fuel cooling bleeding drainage and sleeves for cracking leaks and incorrect routing 4 Check the antifreeze and coolant level p 86 Check the cables for damage and routing without sharp bends 4 Check that the cables are undamaged routed without sharp bends and set correctly Clean the air filter and air filter box 4 Change the glass fiber yarn filling of the main silencer 4 p 54 Check the screws and nuts for tightness X Check the headlight setting p 84 Change the fuel screen p 91 Check the fuel pressure 4 Adjust the idle speed A p 90 Check that the radiator fan is functioning properly 4 Final check Check the vehicle for roadworthiness and take a test ride Read out the fault memory using the Husqvarna diagnostics tool after a
76. hange in weight on the vehicle may require a correction of the headlight range 15 ELECTRICAL SYSTEM 85 15 12 Changing the speedometer battery B01645 10 Preparatory work Switch off all power consumers and switch off the engine Remove the headlight mask with the headlight p 82 Main work Remove screws Pull the speedometer upward out of the holder Using a coin turn protection cap all the way counterclockwise and remove it Remove speedometer battery Insert the new battery with the label facing outward Speedometer battery CR 2032 p 105 Check the O ring of the protection cap for correct seating Position protection cap and turn all the way clockwise using a coin Press any button on the speedometer Y The speedometer is activated Position the speedometer in the holder Mount and tighten the screws with washers Finishing work Install the headlight mask with the headlight p 82 Check the headlight setting p 84 Set the speedometer p 20 16 COOLING SYSTEM 86 The water pump in the engine forces the coolant to flow The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap The specified coolant temperature is therefore permissible without the danger of malfunctions 120 C 248 F Cooling is effected by the air stream The lower the s
77. harger Battery charger 81229074000 2 You can also use the battery charger to test the open circuit voltage and starting A Sy voltage of the battery and to test the alternator With this device you cannot over i charge the battery e Info 400240 10 Never remove lid Charge the battery with a maximum of 10 of the capacity specified on bat tery housing Switch off the battery charger after charging Disconnect the battery Guideline The charge current charge voltage and charge time must not be exceeded Charge the battery regularly when the 3 months motorcycle is not in use Finishing work Mount the seat p 49 15 ELECTRICAL SYSTEM 81 15 4 Changing the main fuse Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses e Info The main fuse protects all power consumers of the vehicle It is located in the starter relay housing under the air filter box lid Preparatory work Switch off all power consumers and switch off the engine Remove the air filter box lid p 50 Main work Remove protection caps Remove the faulty main fuse e Info A defective fuse can be identified by the burned out fuse wire A reserve fuse is located in the starter relay Install a new main fuse Fuse 58011109120 p 1
78. he recessed grips on the left and right Lift up the seat at the rear pull it back and then lift it off Attach the front of the seat to the collar bushing of the fuel tank and lower the seat at the rear while pushing forward Make sure that the seat is correctly locked in Mount and tighten the screws for securing the seat Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft 12 SERVICE WORK ON THE CHASSIS 50 12 22 Removing the air filter box 0 Release catch Y pull off the air filter box lid sideways in areas and and remove toward the rear Position the air filter box lid and tab f Engage the air filter box lid in areas Y and Engage tab Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never ride the vehicle without an air filter since dust and dirt can get into the engine and result in increased wear Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Preparatory work Remove the air filter box lid p 50 Main work Push air filter holder toward the air filter at position Y and detach it at end Swing the air filter holder to one side and remove the air filter with the air filter sup port Remove the air filter from the air filter support
79. hem Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let the vehicle cool first Note Material damage Damage to or destruction of components due to excessive load The side stand is only designed for the weight of the motorcycle Do no sit on the motorcycle when it is resting on the side stand The side stand or the frame may become damaged and the motorcycle may fall over Brake the motorcycle Shift transmission to neutral FE 350 EU FE 350 AUS Press and hold the kill switch amp while the engine is idling until the engine stops FE 350 USA Press and hold the kill switch amp while the engine is idling until the engine stops Park the motorcycle on firm ground 9 7 Transport Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let the vehicle cool first Switch
80. hicle If you use your motorcycle responsibly you can ensure that problems and conflicts do not occur To protect the future of the motorcycle sport make sure that you use your motorcycle legally display environmental consciousness and respect the rights of others When disposing of used oil other operating and auxiliary fluids and used components comply with the laws and regulations of the respective country Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles there are no legal regulations that pertain to the disposal of an end of life motorcycle Your authorized Husqvarna dealer will be glad to advise you 2 SAFETY ADVICE 8 29 Owner s Manual 000000 It is important that you read this Owner s Manual carefully and completely before making your first trip The Owner s Manual contains useful information and many tips on how to operate handle and maintain your motorcycle Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized Husqvarna dealer The Owner s Manual is an important component of the vehicle and should be handed over to the new owner if the vehicle is sold 3 IMPORTANT INFORMATION o The work prescribe
81. hock absorber smaller differences in the rider s weight can be compen sated by the spring preload However if the fork is often overloaded hard end stop on compression harder Springs must be fit to avoid damage to the fork and frame 401000 01 11 12 Adjusting the compression damping of the fork e Info The hydraulic compression damping determines the fork suspension behavior Turn the white adjusting screw all the way clockwise e Info l Adjusting screw is located at the upper end of the left fork leg The compression damping is located in the left fork leg COMP white adjust ing screw The rebound damping is located in the right fork leg REB red adjusting screw Turn counterclockwise by the number of clicks corresponding to the fork type 11 TUNING THE CHASSIS 39 Guideline Compression damping Comfort 15 clicks Standard 13 clicks Sport 11 clicks e Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 11 13 Adjusting the rebound damping of the fork e Info The hydraulic rebound damping determines the fork suspension behavior Turn the red adjusting screw all the way clockwise e Info I Adjusting screw is located at the upper end of the right fork leg The rebound damping is located in the right fork leg REB red adjusting screw The compression damping is located in the left fork leg COMP white adj
82. ht handlebar holders evenly Position the handlebar e Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and tighten screws evenly Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft e Info Make sure the gap width is even 12 SERVICE WORK ON THE CHASSIS 41 12 1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Raise the motorcycle at the frame underneath the engine Lift stand 81329955000 Y The wheels must no longer touch the ground 401942 01 Secure the motorcycle against falling over 12 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface Remove the motorcycle from the lift stand Remove the lift stand To park the motorcycle press side stand to the ground with your foot and lean the motorcycle on it Info e I When you are riding the side stand must be folded up and secured with the O rubber band 401943 10 12 3 Bleeding fork legs Preparatory work Raise the motorcycle with a lift stand p 41 Main work Release bleeder screws Y Any excess pressure escapes from the interior of the fork
83. ic chassis setting first adjust the shock absorber and then the fork For optimal motorcycle riding characteristics and to avoid damage to forks shock Q absorbers swingarm and frame the basic settings of the suspension components must match the rider s weight As delivered Husqvarna offroad motorcycles are adjusted for an average rider s weight with full protective clothing E Guideline Standard rider weight 75 85 kg 165 187 lb If the rider s weight is above or below this range the basic setting of the suspension components must be adjusted accordingly Small weight differences can be compensated by adjusting the spring preload but in the case of large weight differences the springs must be replaced 401030 01 11 2 Compression damping of shock absorber The compression damping of the shock absorber is divided into two ranges high speed and low speed High speed and low speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed The high speed setting for example has an effect on the landing after a jump the rear wheel suspension compresses more quickly The low speed setting for example has an effect when riding over long ground swells the rear wheel suspension compresses more Slowly These two ranges can be adjusted separately although the transition between high speed and low speed is gradual Thus changes in the high speed ra
84. id DOT 4 DOT 5 1 p 108 Position the cover with the membrane Mount and tighten the screws e Info Clean up overflowed or spilt brake fluid immediately with water Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations 12 SERVICE WORK ON THE CHASSIS 64 Move the clutch fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane 6 Fill bleeding syringe with the appropriate hydraulic fluid Bleed syringe 50329050000 Brake fluid DOT 4 DOT 5 1 p 108 On the clutch slave cylinder remove bleeder screw and mount bleeding syringe Inject the liquid into the system until it escapes from openings 9 of the master cylin der without bubbles To prevent overflow drain fluid occasionally from the master cylinder reservoir Remove the bleeding syringe Mount and tighten the bleeder screw Correct the fluid level of the hydraulic clutch Guideline Fluid level below top edge of container 4 mm 0 16 in Position the cover with the membrane Mount and tighten the screws Turn quick release counterclockwise until it disengages Remove the engine guard B01799 10 Attach the engine guard on the f
85. ighten bent radiator fins carefully 00868 01 Check the coolant level p 87 Fita rain cover on the air filter Waterproofing device for air filter 77206921000 e Info Observe the Husky Power fitting instructions 9 RIDING INSTRUCTIONS 28 9 1 Checks and maintenance work when preparing for use e Info Before riding the vehicle always check its condition and operating safety The vehicle must be in perfect technical condition when used Check the engine oil level p 91 Check the electrical system Check the front brake fluid level p 66 Check the rear brake fluid level p 70 Check the front brake linings p 67 Check the rear brake linings p 71 Check that the brake system is functioning properly Check the coolant level p 87 Check for chain dirt accumulation p 58 Check the chain rear sprocket engine sprocket and chain guide p 60 Check the chain tension p 59 Check the tire condition p 76 Check the tire air pressure p 77 Check the spoke tension p 77 Clean the dust boots of the fork legs p 41 Bleed fork legs p 41 Check the air filter Check the settings of all controls and ensure that they can be operated smoothly Check all screws nuts and hose clamps regularly for tightness Check the fuel
86. ii a id do E 26 High temperature sea a eed du ie 27 low temperature 0 0 20 ee 27 mu ddy surfaces cabe ey eS Mla eee ee 27 SIOW Speed AOS 27 SMOW ico dre bu puis xu ee weds i tt is 27 WetSand iius a Bae ae e ee be BA 26 Wet SUrfaceS xa ahs bene SAA A pg er UR 27 E Electric starter button 2 0 16 Emergency OFF switch 15 Engine FUDPIDIOSIPE 23 48275 tee ne RS Ad 25 Engine guard installing 2 sux et de e 64 MOV 4 ed a GM TM EP Bag 64 Engine number 020002 e eee 12 Engine oil addirig vaikai Sep doeet SUE GM Sp dae ute TRI ees 94 CHANGING 239399 get tot etg Rb naa det e eeu Lote d 92 Engine oil level CHECKING ouv os pay teo t hate e644 91 Engine sprocket CHECKING ceso taa Rueda see ERA 60 Environment 000200 les 7 F Figures rk BE Din AAA SU e ek INE 9 Filler cap COSMO kad edu teeth Re eee etm eg 17 OPENING i xoci Ae ete Gne ERE 16 Filling up A ESE wets A Er LIS Que eai iva 31 INDEX Foot brake lever 0 0 0 18 basic position adjusting lille 69 free travel checking 00000 eee eee 69 Fork legs basic setting checking liess 38 BICSGING erario Dia Soe 41 dust boots cleatilng seus arto De 41 jare lo eaa oe Nae A aa tira 43 removing cea se rete Gg yap pe RS ee 42 Fork protector stalig sue qe eh Se et BEE qu 44 removing s xe CERE os MERE quedes 43 Frame CHECKIN
87. ily for use in motocross A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instructions are highlighted in the text and are referred to at the relevant passages e Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they are missing you or others may not recognize dangers and may therefore be injured Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Identifies a danger that may lead to minor injuries if the appropriate measures are not taken rr g Note Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken Warning Identifies a danger that will lead to environmental damage if the appropriate measures are not taken Tampering with the noise control system is prohibited Federal law prohibits the following acts or the causing thereof k The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or de
88. ine B01797 10 M6 10 Nm 7 4 Ibf ft Remaining nuts chassis Reconnect spring Warning Danger of accidents Brake system failure Ifthe brake fluid level drops below the specified marking or the specified value this is an indication that the brake system is leaking or that the brake linings are completely worn down Check the brake system and do not continue riding Your autho rized Husqvarna workshop will be glad to help Warning A Danger of accidents Reduced braking efficiency due to old brake fluid Change the brake fluid of the front and rear brake according to the service schedule Your authorized Husqvarna workshop will be glad to help Stand the vehicle upright Check the brake fluid level in level viewer If the brake fluid level has dropped below marking y Add rear brake fluid 4 p 70 Warning Danger of accidents Brake system failure Ifthe brake fluid level drops below the specified marking or the specified value this is an indication that the brake system is leaking or that the brake linings are completely worn down Check the brake system and do not continue riding Your autho rized Husqvarna workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles
89. ing cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling 6 CONTROLS 17 Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel prop erly in a Suitable canister and keep away from children Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Press release button turn filler cap counterclockwise and lift it upwards and remove A80 6 16 Closing filler cap Replace the filler cap and turn clockwise until the release button locks in place e Info Route the fuel tank breather hose without kinking ME 6 17 Idle speed adjusting screw The idle speed adjusting screw is located on the throttle valve body at the top left The idle speed adjusting screw has two functions Turning it
90. ith the magnet and seal ring e Info Do not remove screws on both sides Remove plug with oil screen and the O rings Completely drain the engine oil Thoroughly clean the parts and sealing surfaces Position oil screen with the O rings on a pin wrench Insert the pin wrench through the drill hole of the screw plug and into the engine case on the opposite side Push the oil screen all the way into the engine case 18 SERVICE WORK ON THE ENGINE 93 Mount and tighten screw plug with the O ring Guideline Screw plug oil screen M20x1 5 15 Nm 11 1 Ibf ft Mount and tighten the oil drain plug with the magnet and a new seal ring Guideline Oil drain plug with magnet M12x1 5 20 Nm 14 8 Ibf ft Remove screws Remove the oil filter cover with the O ring Pull oil filter out of the oil filter housing Circlip pliers reverse 5101201 1000 Completely drain the engine oil Thoroughly clean the parts and sealing area Lay the motorcycle on its side and fill the oil filter housing to about full with engine oil Fill the oil filter with engine oil and place it in the oil filter housing Lubricate the O ring of the oil filter cover and mount it with the oil filter cover Mount and tighten the screws Guideline Screw oil filter cover M6 10 Nm 7 4 Ibf ft Stand the motorcycle upri
91. l to get into the ground water the ground or the sewage system Switch off engine Open the filler cap p 16 Fill the fuel tank with fuel up to measurement Guideline Measurement of 35 mm 1 38 in Total fuel tank 9 5 I 2 51 US gal Super unleaded ROZ 95 RON 95 PON capacity approx 91 p 109 Close the filler cap p 17 401226 10 10 SERVICE SCHEDULE 10 1 Service schedule 32 Read out the fault memory using the Husqvarna diagnostics tool 4 Every 30 operating hours after every race Every 15 operating hours Once after 1 operating hour o Check that the electrical equipment is functioning properly o Check and charge the battery Check the front brake linings p 67 Check the rear brake linings p 71 Check the brake discs p 66 Check the brake lines for damage and leakage Check the rear brake fluid level p 70 Check the free travel of the foot brake lever p 69 Check the frame and swingarm amp Check the swingarm bearing Check the heim joints at the top of the shock absorber 4 Check the tire condition p 76 Check the tire air pressure p 77 Check the wheel bearing for play 4 Check the wheel hubs Check the rim run out 4 Check the spoke tension p 77 Check the chain rear sprocket engine sprocket and c
92. le cleaning material Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info The service life of the chain depends largely on its maintenance Clean the chain regularly and then treat with chain spray 400725 01 12 SERVICE WORK ON THE CHASSIS 59 nN Warning AX Danger of accidents Danger caused by incorrect chain tension Ifthe chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine sprocket or rear sprocket and block the rear wheel or damage the engine Ensure that the chain tension is correct and adjust it if necessary Preparatory work Raise the motorcycle with a lift stand p 41 Main work Push the chain at the end of the chain sliding component upwards to measure the chain tension Info The lower chain se
93. ligned Tighten nuts Make sure that the chain adjusters are fitted correctly on the adjusting screws Tighten nut Guideline Nut rear wheel spindle M20x1 5 80 Nm 59 Ibf ft e Info The wide adjustment range of the chain adjusters 82 mm 1 26 in enables different secondary ratios with the same chain length Chain adjusters can be turned by 180 12 SERVICE WORK ON THE CHASSIS 60 Finishing work Remove the motorcycle from the lift stand p 41 12 41 Checking the chain rear sprocket engine sprocket and chain guide Preparatory work a 400227 01 G GSL 5 O O J 0 OX 7R 1 2 3 16 17 18 400987 10 C00600 01 Raise the motorcycle with a lift stand p 41 Main work Shift gear to neutral Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the power set 4 e Info The engine sprocket rear sprocket and chain should always be replaced together Pull on the upper part of the chain with the specified weight Guideline Weight of chain wear measurement 10 15 kg 22 33 Ib Measure the distance of 18 chain links in the lower chain section e Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance at the longest 272 mm 10 71 i
94. livery to the ultimate pur chaser or while it is in use or N the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below N SAFETY ADVICE Removal or puncturing of the main silencer baffles header pipes or any other components which conduct exhaust gases Removal or puncturing of parts of the intake system Lack of proper maintenance Replacing moving part of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufac turer Bo0nmc Danger Danger of accidents Danger arising from the rider s judgement being impaired Do not operate the vehicle while under the influence of alcohol drugs and certain medications or physically or mentally impaired Danger Al Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch hot components such as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on them Only operate the v
95. m 1 26 in enables different secondary ratios with the same chain length Chain adjusters amp can be turned by 180 Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Finishing work Remove the motorcycle from the lift stand p 41 Info Only mount tires approved and or recommended by Husqvarna Other tires could have a negative effect on handling characteristics The type condition and air pressure of the tires all have a significant impact on the handling characteristics of the motorcycle The tires mounted on the front and rear wheels must have a similar profile Worn tires have a negative effect on handling characteristics especially on wet surfaces 14 WHEELS TIRES 77 Check the front and rear tires for cuts run in objects and other damage Ifthe tire exhibits cuts run in objects or other damage Change the tire Check the depth of the tread e Info Note local national regulations concerning the minimum tread depth Minimum tread depth 2 mm 2 0 08 in AON 400602 10 If the tread depth is less than the minimum permissible depth Change the tire Check the tire age Info e I The tire s date of manufacture is usually part of the tire markings and is indi cated by the last four digits of the DOT marking The first two digits indicate the week o
96. maining screws chassis M6 10 Nm 7 4 Ibf ft Remaining nuts chassis M6 10 Nm 7 4 Ibf ft Finishing work Remove the motorcycle from the lift stand p 41 401799 01 Check the frame for cracks and deformation If the frame exhibits cracks or deformation due to a mechanical impact Change the frame 4 e Info I A frame that has been damaged due to a mechanical impact must always be changed Repair of the frame is not authorized by Husq varna 12 SERVICE WORK ON THE CHASSIS 62 3248 Checking the swingarm 0000 Check the swingarm for damage cracking and deformation If the swingarm shows signs of damage cracking or deformation Change the swingarm 4 e Info A damaged swingarm must always be changed Repair of the swingarm is not authorized by Husqvarna 401520 01 Preparatory work Remove the seat p 49 Remove the fuel tank 4 p 56 Main work Check the routing of the throttle cable Both throttle cables must be routed to the throttle valve body side by side behind the handlebars and above the fuel tank bearing Ifthe throttle cable is not routed as specified Correct the routing of the throttle cable Finishing work Install the fuel tank p 57 Mount the seat p 49 Check the rubber grips on the handlebar for damage wear and looseness lt gt If a rubber
97. n chain section If the distance is greater than the specified measurement Change the power set 4 Info e Il When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets Check the chain sliding guard for wear If the bottom edge of the chain bolt is in line with or below the chain sliding guard Change the chain sliding guard A Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighten the chain sliding guard Guideline Screw chain sliding M6 6 Nm Loctite 243 guard 4 4 Ibf ft 12 SERVICE WORK ON THE CHASSIS 61 C00601 01 400985 01 bi B01634 01 Check the chain sliding piece for wear If the bottom edge of the chain bolt is in line with or below the chain sliding piece Change the chain sliding piece A Check that the chain sliding piece is firmly seated If the chain sliding piece is loose Tighten the chain sliding piece Guideline Screw chain sliding piece M8 15 Nm 11 1 lbf ft Check the chain guide for wear e Info Il Wear is visible on the front of the chain guide Ifthe light part of the chain guide is worn Change the chain guide 4 Check that the chain guide is firmly seated If the chain guide is loose Tighten the chain guide Guideline Re
98. nd 6 at the bottom Lift the battery up and out Main work Insert battery into the battery compartment with the terminals facing to the front Battery YTX5L BS p 105 Reconnect rubber band e Info Contact disk must be mounted between screw and cable socket with the claws facing down Position the positive cable and mount and tighten the screw Guideline Screw battery terminal M5 2 5 Nm 1 84 Ibf ft Slide positive terminal cover over the positive terminal Position the negative cable and mount and tighten the screw Guideline Screw battery terminal M5 2 5 Nm 1 84 Ibf ft Slide negative terminal cover 6 over the negative terminal Finishing work Mount the seat p 49 15 ELECTRICAL SYSTEM 80 15 3 Charging the battery 4 Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms Inthe event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Warning Environmental hazard Battery components and acid are harmful to the environment Gi
99. ner s Manual Incorrect adjustment and tuning of the engine and chassis can lead to damage and breakage of components Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can lead to considerably more rapid wear of components such as the drive train brake system or Suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembled or may not be shown at all It is not always necessary to disas semble the component to perform the activity in question Please follow the instructions in the text Your authorized Husqvarna dealer will be happy to answer any questions you may have on your vehicle and Husqvarna A list of authorized Husqvarna dealers can be found on the Husqvarna website International Husqvarna website www husqvarna motorcycles com 4 VIEW OF VEHICLE 10 V e E na A zu i RA C00576 10 Filler cap Air filter box lid Shift lever p 18 Engine number p 12 Side stand p 18 aj Bl wy N 4 VIEW OF VEHICLE 11 C00575 10 Fork compression adjustmen
100. nge affect the compression damping in the low speed range and vice versa 11 3 Adjusting the low speed compression damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized Husqvarna work shop will be glad to help e Info The low speed setting can be seen during the slow to normal compression of the shock absorber Turn adjusting screw clockwise with a screwdriver up to the last perceptible click e Info Do not loosen nut Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Compression damping low speed ees Comfort 20 clicks Standard 18 clicks Sport 16 clicks 11 TUNING THE CHASSIS 35 e Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 11 4 Adjusting the high speed compression damping of the shock absorber Caution Danger of accidents Disassembly of pressurized parts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized Husqvarna work shop will be glad to help e Info The high speed setting can be seen during the fast compression of the shock absorber Turn adjusting screw all the way clockwise with a socket wrench e Info
101. ngs available in accessories stores often have not been tested and approved for use in Husqvarna vehicles The structure and fiction coefficient of the brake linings and thus their brake power may vary greatly from that of original Husq varna bake linings If brake linings that differ from the original equipment are used it cannot be guaranteed that these are in keeping with the original homologation In this case the vehicle will not correspond to its condition at delivery and the war ranty shall be void Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Stand the vehicle upright Remove screw cap with membrane and the O ring Press the brake piston back to its basic position and make sure that no brake fluid overflows from the brake fluid reservoir extracting it if necessary e Info Ensure that the brake caliper is not pressed against the spokes when pushing back the brake piston Remove cotter pin pull out pin and remove the brake linings Clean the brake caliper and brak
102. o over the entire steering range The idle speed must not change If the idle speed changes Adjust the play in the throttle cable 4 p 89 Preparatory work C00588 10 Remove the seat p 49 Remove the fuel tank 4 p 56 Check the routing of the throttle cable p 62 Main work Move the handlebar to the straight ahead position Push back sleeves Loosen nut Turn adjusting screw in as far as possible Loosen nut Turn adjusting screw so that there is play in the throttle cable at the throttle grip Guideline Play in throttle cable 3 5 mm 0 12 0 2 in Tighten nut Press and hold the throttle grip in the closed setting Turn adjusting screw out until there is no play in throttle cable Tighten nut Push sleeves on Check the throttle grip for smooth operation Finishing work Install the fuel tank X p 57 Mount the seat p 49 Check the play in the throttle cable p 89 17 TUNING THE ENGINE 90 17 3 Adjusting the idle speed 000 Run the engine warm and push the idle speed adjusting screw all the way in Set the desired idle speed by turning the idle speed adjusting screw Guideline Idle speed 1 950 2 050 rom e Info Turn counterclockwise to increase the idle speed Turn clockwise to decrease the idle speed Siton the vehicle in the riding position and dete
103. off the engine Use tension belts or other suitable devices to secure the motorcycle against acci dents or falling over P 401475 01 9 RIDING INSTRUCTIONS 31 9 8 Refueling Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter n some countries and regions the available fuel quality and cleanliness may not be sufficient This will result in problems with the fuel system Your authorized Husqvarna workshop will be glad to help Only refuel with clean fuel that meets the specified standards Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fue
104. ometer changes to the next menu item The symbol flashes sia Press one of the buttons to select the 24h or 12h display of the clock 7A d ed hr 401911 01 7 SPEEDOMETER 21 Wait for 5 seconds X The speedometer changes to the next menu item The symbol flashes Resetting the time ly 30 1 Press the left button NSE Y The value decreases Advancing the time Press the right button X The value increases 401912 01 Wait for 5 seconds Y The speedometer changes to the next menu item The gt symbol flashes Set the service WA ZIN S Din ART Guideline One time service after 1h Service every 15h Shortening the service interval 401913 01 Press the left button Y The value decreases Extending the service interval Press the right button Y The value increases Switching off the service interval display Press and hold the left button Y off appears on the display xz gt lt ji ART 7 v po FF 401914 01 7 5 Setting kilometers or miles e Info If you change the unit of measure the ODO value is retained and converted accordingly Condition The motorcycle is stationary Press both buttons for 3 5 seconds Y The Setup menu is displayed The UNIT display flashes MN y Press one of the buttons to select UNIT for the speed in kilometers KM H or miles Wt idi KM H
105. otorcycle from the lift stand p 41 Preparatory work Raise the motorcycle with a lift stand p 41 Remove the right side cover p 55 Remove the main silencer p 54 Remove the seat p 49 Remove the manifold p 52 Remove shock absorber p 49 After removing the shock absorber clean it thoroughly 11 TUNING THE CHASSIS 38 Main work Choose and mount a suitable spring Guideline Spring rate Weight of rider 65 75 kg 143 51 N mm 291 Ib in 165 Ib Weight of rider 75 85 kg 165 54 N mm 308 Ib in 187 Ib B00292 10 Weight of rider 85 95 kg 187 57 N mm 325 Ib in 209 Ib Info The spring rate is shown on the outside of the spring Smaller weight differences can be compensated by changing the spring preload Finishing work Install the shock absorber p 49 Install the manifold X p 53 Mount the seat p 49 Install the main silencer p 54 Install the right side cover p 56 Remove the motorcycle from the lift stand p 41 Check the static sag of the shock absorber p 36 Check the riding sag of the shock absorber p 36 Adjust the rebound damping of the shock absorber p 35 11 11 Checking basic setting of fork e Info For various reasons no exact riding sag can be determined for the forks As with the s
106. ow viscosity Change the engine oil and oil filter clean the oil screen X p 92 Piston and oylinder worn Measure the piston cylinder mounting clear ance A Battery discharged Battery is not being charged by alter nator Check the charging voltage X Check the stator winding of the alternator X Undesired power consumer Check the closed current amp Speedometer values deleted time stop watch lap times The battery in the speedometer is dis charged Change the speedometer battery p 85 turn signal and radiator fan are not working The high beam low beam parking Fuse 3 blown Change the fuses of individual power light tail light and license plate lamp consumers p 81 are not working The speedometer horn brake light Fuse 4 blown Change the fuses of individual power consumers p 81 22 BLINK CODE 100 Blink code Fl warning lamp MIL e 02 FI warning lamp MIL flashes 2x short Error level condition Crankshaft position sensor circuit fault Blink code Fl warning lamp MIL eJ 06 FI warning lamp MIL flashes 6x short Error level condition Throttle position sensor circuit A input signal too low Throttle position sensor circuit A input signal too high Blink code Fl warning lamp MIL D 09 FI warning lamp MIL flashes 9x short Error level condition Manifold absolute p
107. p 56 Mount the seat p 49 Remove the motorcycle from the lift stand p 41 12 30 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down Do not touch hot components Preparatory work Remove the right side cover p 55 Main work Disconnect spring Remove screws and take off the main silencer 1 12 31 Installing the main silencer Main work Mount the main silencer Mount screws but do not tighten yet Reconnect spring Tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 Ibf ft y CY B01814 10 Finishing work Install the right side cover p 56 12 32 Changing the glass fiber yarn filling of the main silencer 4 Warning Danger of burns The exhaust system gets very hot when the vehicle is driven Allow the exhaust system to cool down Do not touch hot components Info Over time the fibers of the glass fiber yarn escape and the damper burns out Not only is the noise level higher the performance characteristic changes 12 SERVICE WORK ON THE CHASSIS 55 Preparatory work Remove the right side cover p 55 Remove the main silencer p 54 Main work FE 350 EU FE 350 AUS 0 Remove all screws on the main silencer e Take off silencer cap and O ring OY S
108. peed the less the cooling effect Dirty cooling fins also reduce the cooling effect The radiator fan provides extra cooling It is controlled by a thermoswitch Warning Danger of scalding During motorcycle operation the coolant gets very hot and is under pressure Do not remove the radiator cap radiator hoses or other cooling system components when the engine is hot Allow the engine and cooling system to cool down In case of scalding rinse immediately with lukewarm water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water imme diately and contact a physician Immediately clean contaminated areas on the skin with soap and water If coolant is swal lowed contact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of chil dren Condition The engine is cold Stand the motorcycle upright on a horizontal surface Remove the radiator cap Check antifreeze of coolant 25 45 C 13 49 F Ifthe antifreeze of the coolant does not meet specifications Correct the antifreeze of the coolant Check the coolant level in the radiator 20024310 Coolant level above radiator fins 10 mm 0 39 in If the coolant level does not meet specifications Correct the
109. perating hour 7 000 rom Maximum engine performance During the first 3 operating hours s 75 96 Avoid fully opening the throttle 8 3 Preparing the vehicle for difficult riding conditions Info Use of the vehicle under difficult conditions such as on sand or on wet and muddy surfaces can lead to considerably more rapid wear of components such as the drive train brake system or suspension components For this reason it may be necessary to inspect or replace parts before the next scheduled service Husqvarna recommends using the specified engine oil when operating the vehicle under harsh conditions and to increase motorcycle performance Engine oil SAE 10W 60 p 108 Clean the air filter and air filter box p 51 e Info Check the air filter approx every 30 minutes Seal the air filter box X 7 p 51 Additionally secure the rubber grip p 63 Check the electrical connector for humidity and corrosion and to ensure it is firmly seated f humidity corrosion or damage is found Clean and dry the connector or change it if necessary Difficult riding conditions are Rides on dry sand p 26 Rides on wet sand p 26 Rides on wet and muddy surfaces p 27 Rides at high temperature and slow speed p 27 Rides at low temperature or in snow p 27 8 X PREPARING FOR USE 26 84 Preparing for rides a Fit a dust cover on th
110. pply any force Do not make any adjustments while riding Check the free travel of the hand brake lever p 65 Adjust the basic setting of the hand brake lever to your hand size by turning adjusting screw e Info I Turn the adjusting screw clockwise to increase the distance between the hand brake lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the hand brake lever and the handlebar B01638 10 The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any adjustments while riding 13 BRAKE SYSTEM 66 13 4 Checking the brake discs Warning Danger of accidents Reduced braking efficiency due to worn brake disc s Change the worn brake disc s without delay Your authorized Husqvarna workshop will be glad to help Check the thickness of the front and rear brake discs at several places on the disk to see if it conforms to measurement e Info Wear reduces the thickness of the brake disc around the area used by the brake linings Brake discs wear limit Front 2 5 mm 0 098 in Rear 3 5 mm 0 138 in 400257 10 If the brake disc thickness is less than the specified value Change the brake disc Check the front and rear brake discs for damage cracking and deformation Ifthe brake disc shows signs of damage cracking or deformation
111. rame at the rear and swing up at the front Turn quick release clockwise all the way B01798 10 13 BRAKE SYSTEM 65 Danger of accidents Brake system failure lf there is no free travel on the hand brake lever pressure builds up on the front brake circuit The front brake can fail due to overheating Adjust the free travel on hand brake lever according to specifications FE 350 EU FE 350 AUS Push the hand brake to the handlebar and check free travel Free travel of hand brake lever 2 3 mm 2 0 12 in fi Ifthe free travel does not meet specifications Adjust the free travel of the hand brake lever p 65 B01636 10 FE 350 USA Push the hand brake lever forwards and check free travel Y Free travel of hand brake lever 2 3 mm 2 0 12 in i Ifthe free travel does not meet specifications Adjust the basic position of the hand brake lever p 65 B01637 10 Check the free travel of the hand brake lever p 65 Adjust the free travel of the hand brake lever with adjusting screw e Info Turn the adjusting screw clockwise to reduce free travel The pressure point moves away from the handlebar Turn the adjusting screw counterclockwise to increase free travel The pres sure point moves towards the handlebar The range of adjustment is limited B01638 10 Turn the adjusting screw by hand only and do not a
112. ressure sensor cylinder 1 input signal too low Manifold absolute pressure sensor cylinder 1 input signal too high Blink code FI warning lamp MIL D 12 FI warning lamp MIL flashes 1x long 2x short Error level condition Engine coolant temperature sensor input signal too low Engine coolant temperature sensor input signal too high Blink code FI warning lamp MIL e 13 FI warning lamp MIL flashes 1x long 3x short Error level condition Intake air temperature sensor input signal too low Intake air temperature sensor input signal too high Blink code Fl warning lamp MIL e 15 Fl warning lamp MIL flashes 1x long 5x short Error level condition Rollover sensor A D type input signal too low Rollover sensor A D type input signal too high Blink code Fl warning lamp MIL e 17 Fl warning lamp MIL flashes 1x long 7x short Error level condition FE 350 EU Lambda sensor oylinder 1 sensor 1 circuit fault Blink code Fl warning lamp MIL e 33 FI warning lamp MIL flashes 3x long 3x short Error level condition njector cylinder 1 circuit fault Blink code Fl warning lamp MIL e 37 FI warning lamp MIL flashes 3x long 7x short Error level condition Ignition coil 1 cylinder 1 circuit fault Blink code Fl warning lamp MIL D 41 FI warning lamp MIL flashes 4x long 1x
113. rformance Engine oil SAE 10W 60 p 108 23 3 2 Coolant Coolant 1 21 1 3 qt Coolant p 108 Coolant mixed ready to use p 108 23 3 3 Fuel Total fuel tank capacity approx 9 5 2 51 US gal Super unleaded ROZ 95 RON 95 PON 91 p 109 Fuel reserve approx 1 51 1 6 qt 23 4 Chassis Frame Central tube frame made of chrome molybdenum steel tubing Fork WP Suspension Up Side Down 4860 4CS Suspension travel Front 300 mm 11 81 in Suspension travel Rear 330 mm 12 99 in Fork offset 20 mm 0 79 in Shock absorber WP Suspension 5018 BAVP DCC Brake system Disc brakes brake calipers on floating bearings Brake discs diameter Front 260 mm 10 24 in Rear 220 mm 8 66 in Brake discs wear limit Front 2 5 mm 0 098 in Rear 3 5 mm 0 138 in Tire air pressure off road Front 1 0 bar 15 psi Rear 1 0 bar 15 psi Road tire pressure FE 350 EU FE 350 AUS Front 1 5 bar 22 psi Rear 1 5 bar 22 psi Final drive FE 350 EU FE 350 AUS 14 52 13 52 Final drive FE 350 USA 13 52 Chain 5 8 x 1 4 Rear sprockets available 48 50 52 Steering head angle 63 5 Wheelbase 1 482x10 mm 58 35 0 39 in Seat height unloaded 970 mm 38 19 in Ground clearance unloaded 345 mm
114. rmine the distance between the upper edge of your boot and the shift lever Gap between the shift lever and the top 10 20 mm 0 39 0 79 in of the boot If the distance does not meet the specifications Adjust the basic position of the shift lever 4 p 90 400692 10 Remove screw and take off shift lever Y 401950 12 Clean gear teeth of the shift lever and shift shaft Mount the shift lever on the shift shaft in the required position and engage the gear ing 0 e Info l The range of adjustment is limited Q Q The shift lever must not come into contact with any other vehicle components NL during the shift procedure LA _ Q______ _ Mount and tighten the screw Guideline Screw shift lever M6 14 Nm Loctite 243 10 3 Ibf ft 401951 10 18 SERVICE WORK ON THE ENGINE 01 18 1 Changing the fuel sereen amp Danger Fire hazard Fuel is highly flammable Never refuel the vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel in the fuel tank expands when warm and may emerge if overfilled Follow the instructions on refueling A Warning y Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin e
115. rts can lead to injury The shock absorber is filled with high density nitrogen Adhere to the description provided Your authorized Husqvarna work shop will be glad to help e Info Before changing the spring preload make a note of the present setting e g by measuring the length of the spring Preparatory work 401025 10 Raise the motorcycle with a lift stand p 41 Remove the right side cover p 55 Remove the main silencer p 54 Remove the seat p 49 Remove the manifold 4 7 p 52 Remove shock absorber 4 p 49 After removing the shock absorber clean it thoroughly Main work Loosen screw Turn adjusting ring until the spring is no longer under tension Hook wrench T1068 Measure the overall spring length while the spring is not under tension Tighten the spring by turning adjusting ring to measurement Guideline Spring preload 13 mm 0 51 in e Info Depending on the static sag and or the riding sag it may be necessary to increase or decrease the spring preload Tighten screw Guideline Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft Finishing work 11 10 Adjusting the riding sag 4 Install the shock absorber p 49 Install the manifold p 53 Mount the seat p 49 Install the main silencer p 54 Install the right side cover p 56 Remove the m
116. s e Switched off ZO Low beam on Light switch is in the central position In this position the z low beam and tail light are switched on High beam on Light switch is turned to the left In this position the high beam and the tail light are switched on The light switch is on the left of the speedometer Possible states e Light off Light switch is pressed in up to the stop In this position the light is switched off e Light on Light switch is pulled out to the stop In this position the low beam and tail light are switched on jj BO1648 10 6 9 Turn signal switch FE 350 EU FE 350 AUS Turn signal switch is fitted on the left side of the handlebar Possible states Turn signal light off Turn signal switch is in the central position da Turn signal light left on Turn signal switch is turned to the left m Turn signal light right on Turn signal switch is turned to the right C00591 10 6 10 Emergency OFF switch FE 350 AUS The emergency OFF switch is fitted on the right side of the handlebar Possible states Ignition off the ignition circuit is open in this position the engine goes out if it was running or does not start if it was off Ignition on the ignition circuit is closed in this position and the engine can be started C00592 10 6 CONTROLS 16 6 11 Electric starter button FE 350 EU FE 350 USA
117. sag 30 mm 1 18 in Riding sag 100 mm 3 94 in Fitted length 490 mm 19 29 in Shock absorber oil Shock absorber oil SAE 2 5 5018034281 p 108 23 9 Chassis tightening torques Screw pressure regulator EJOT PT 3 Nm 2 2 Ibf ft Spoke nipple front wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Spoke nipple rear wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Screw battery terminal M5 2 5 Nm 1 84 Ibf ft Screw intake air temperature sensor M5 2 Nm 1 5 Ibf ft Screw shock absorber adjusting ring M5 5 Nm 3 7 lbf ft E Screw spoiler on fuel tank M5x12 1 5 Nm 1 11 Ibf ft FE 350 USA Nut cable on starter motor M6 4 Nm 8 Ibf ft Remaining nuts chassis M6 10 Nm 7 4 Ibf ft Remaining screws chassis M6 10 Nm 7 4 Ibf ft Screw ball joint of push rod on foot M6 10 Nm 7 4 Ibf ft Loctite 243 brake cylinder Screw chain sliding guard M6 6 Nm 4 4 Ibf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 Ibf ft Loctite 243 Screw rear brake disc M6 14 Nm 10 3 Ibf ft Loctite 2437 Screw throttle grip M6 5 Nm 3 7 Ibf ft Fuel connection on fuel pump M8 10 Nm 7 4 Ibf ft Nut foot brake lever stop M8 20 Nm 14 8 Ibf ft Nut rear sprocket screw M8 35 Nm 25 8 Ibf ft Loctite 2701 Nut rim lock M8 12 Nm 8 9 Ibf ft Remaining nuts chassis M8 25 Nm 18 4 Ibf ft R
118. screw and turn it counterclockwise first until it engages in the thread with a light jerk Tighten the screw slightly 101722 10 Finishing work Check that the turn signal system is functioning properly Position the vehicle upright on a horizontal surface in front of a light wall and make a CA mark at the height of the center of the low beam headlight Make another mark a distance under the first mark ere Se ae eee eee 1 Guideline Distance 5 cm 2 in Position the vehicle vertically a distance away from the wall Guideline Distance 5 m 16 ft 400726 10 The rider now sits down on the motorcycle Switch on the low beam Check the headlight setting The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver If the light dark border does not meet specifications Adjust the headlight range p 84 Preparatory work Check the headlight setting p 84 Main work Adjust the headlight range of the headlight by turning adjusting screw Guideline The boundary between light and dark must be exactly on the lower mark for a motorcycle with driver instructions on how to apply the mark Checking the head light setting e Info Turn clockwise to reduce the headlight range turn counterclockwise to increase the headlight range A c
119. sees 81 15 5 Changing the fuses of individual power eos tc EE 81 15 6 Removing the headlight mask with the headlight eis erc Ert tte te reds 82 15 7 Installing the headlight mask with the headlight 82 15 8 Changing the headlight bulb 83 15 9 Changing the turn signal bulb FE 350 EU EE 35Q AUS ic tei teer pie Den 83 15 10 Checking the headlight setting 84 15 11 Adjusting the headlight range 84 15 12 Changing the speedometer battery 85 COOLING SYSTEM iate nte ern 86 16 1 Cooling system eee imet 86 16 2 Checking the antifreeze and coolant level 86 16 3 Checking the coolant level ssessssss 87 16 4 Draining the coolant A 87 16 5 Refilling Coolant W aeter 88 TUNING THE ENGINE enai 89 17 1 Checking the play in the throttle cable 89 17 2 Adjusting the play in the throttle cable 4 89 17 3 Adjusting the idle speed A 90 17 4 Checking the basic position of the shift lever 90 17 5 Adjusting the basic position of the shift lever 4 90 SERVICE WORK ON THE ENGINE eee 91 18 1 Changing the fuel screen Ao tenes 91 18 2 Checking the engine oil level ss 91 18 8 Changing the engine oil and oil filter cleaning theieil Screen Ms ciet a do dde 92 18 4 Adding engine oil seeee 9
120. short Error level condition Fuel pump control open short circuit to ground Fuel pump control input signal too low 22 BLINK CODE 101 Blink code Fl warning lamp MIL 45 Fl warning lamp MIL flashes 4x long 5x short Error level condition FE 350 EU Lambda sensor heater cylinder 1 sensor 1 short circuit to ground or open circuit FE 350 EU Lambda sensor heater cylinder 1 sensor 1 input signal too high 23 TECHNICAL DATA 23 1 Engine 102 Design 1 oylinder 4 stroke engine water cooled Displacement 349 7 cm 21 34 cu in Stroke 57 5 mm 2 264 in Bore 88 mm 3 46 in Compression ratio 12 3 1 dle speed 1 950 2 050 rom Control DOHC four valves controlled via cam lever drive via timing chain Valve diameter intake 36 3 mm 1 429 in Valve diameter exhaust 29 1 mm 1 146 in Valve clearance ntake at 20 C 68 F 0 10 0 15 mm 0 0089 0 0059 in Exhaust at 20 C 68 F 0 13 0 18 mm 0 0051 0 0071 in Crankshaft bearing 2 cylinder bearings Conrod bearing Slide bearing Piston pin bearing Not a bearing bush DLC plated piston pins Pistons Forged light alloy Piston rings 1 compression ring 1 oil scraper ring Engine lubrication Pressure circulation lubrication with two Eaton pumps Primary transmission 24 73 Cl
121. sound frequency depends on the length and thickness of the spoke If there are different sound frequencies in spokes with the same length and thickness this indicates different spoke tensions You should hear a high note If the spoke tension varies Correct the spoke tension amp Check the spoke torque Guideline Spoke nipple front wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Spoke nipple rear wheel M4 5 5 6 Nm 3 7 4 4 lbf ft Torque wrench with various accessories in set 58429094000 15 ELECTRICAL SYSTEM 79 15 1 Removing the battery 4 Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms Inthe event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physician Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 49 Main work Pull back the negative terminal cover and disconnect the negative cable from the battery Pull back the positive terminal cover and disconnect the positive cable from the battery Detach rubber ba
122. ssss 54 12 31 Installing the main silencer eesesess 54 12 32 Changing the glass fiber yarn filling of the main ira A E E T 54 12 383 Removing the right side cover sssss 55 12 34 Installing the right side cover sesssss 56 12 85 Removing the fuel tank A i 56 12 36 Installing the fuel tank M 57 12 37 Checking for chain dirt accumulation 58 12 38 Cleaning the chain zsinor hinain a 58 12 89 Checking the chain tension ssssssss 59 12 40 Adjusting the chain tension esesssss 59 12 41 Checking the chain rear sprocket engine sprocket and chain guide sessssss 60 12 42 Checking the frame XM 61 12 48 Checking the Swingarm oo 62 12 44 Checking the routing of the throttle cable 62 12 45 Checking the rubber grip 62 12 46 Additionally securing the rubber grip 63 12 47 Adjusting the basic position of the clutch lever 63 12 48 Checking rectifying the fluid level of the hydraulic clutch iren 63 12 49 Changing the hydraulic clutch fluid A 63 12 50 Removing the engine guard sssss 64 12 51 Installing the engine guard esses 64 BRAKE SYSTEM iste eate trt P RR 65 13 1 Checking free travel of hand brake lever 65 13 2 Adjusting free travel of hand brake lever FE 350 EU FE 350 A
123. st boots of the fork legs 41 125 Loosening the fork protector ssssss 42 126 Positioning the fork protector sssss 42 12 7 Removing the fork legs eene 42 12 8 Installing the fork legs X 43 12 9 Removing the fork protector M 43 12 10 Installing the fork protector X 44 12 11 Removing the lower triple clamp 4 44 12 12 Installing the lower triple clamp 45 12 13 Checking the steering head bearing play 46 12 14 Adjusting the play of the steering head bearing M sen see etel ex e Lo ege 47 12 15 Lubricating the steering head bearing 4T 12 16 Removing the front fender 48 12 17 Installing the front fender secere 48 12 18 Removing the shock absorber V 49 12 19 Installing the shock absorber n n 49 12 20 Removing tlie Seat nee e teen ties 49 12 21 Mounting the seat ed ets 49 12 22 Removing the air filter box lid se 50 12 23 Installing the air filter box lid esses 50 12 24 Removing the air filter A sesssssss 50 12 25 Installing the air filter M 50 12 26 Cleaning the air filter and air filter box 51 12 27 Sealing the air filter box Soest 51 12 28 Removing the manifold Woes 52 12 29 Installing the manifold Aro 53 12 80 Removing the main silencer s
124. supply 9 2 Starting Danger Al Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Note Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine Always warm up the engine at low engine speeds Raise the motorcycle off of the stand and secure the stand with the rubber band Shift transmission to neutral FE 350 AUS Turn the emergency OFF switch to the position Condition Ambient temperature lt 20 C lt 68 F Pull the idle speed adjusting screw all the way out Press the electric starter button e Info I Press the electric starter button for at most 5 seconds Wait for a least 5 sec onds before trying again Warning lamp FI lights up briefly as a functional control when starting 400733 01 9 RIDING INSTRUCTIONS 29 9 3 Starting off e Info If your bike has lights switch them on before riding You will then be seen earlier by other motorists When you are riding the side stand must be folded up and secured with the rubber band Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully 9 4 Shifting riding
125. t Kill switch p 14 Horn button p 15 Light switch 7 p 15 Turn signal switch p 15 Emergency OFF switch p 15 Electric starter button p 16 Throttle grip p 14 Fork rebound adjustment Shock absorber rebound adjustment Level viewer for brake fluid rear Shock absorber compression adjustment Level viewer engine oil gt OJ oI JA O O 2 O0 O NDN N Nn n o Foot brake lever p 18 5 SERIAL NUMBERS 12 5 1 Chassisnumber 5000000 The chassis number is stamped on the steering head on the right 401945 10 The type label is fixed to the front of the steering head 401946 10 The key number for the steering lock is stamped onto the key connector 500125 10 The engine number is stamped on the left side of the engine under the engine sprocket 401949 10 The fork part number is stamped on the inner side of the fork stub P 401947 10 5 SERIAL NUMBERS 13 The shock absorber part number is stamped on the top of the shock absorber above the adjusting ring on the engine side 401948 10 6 CONTROLS 14 A lever The clutch lever is fitted on the left side of the handlebar The clutch is hydraulically operated and self adjusting 1 Ne 7 E a b V 8 c20500 10 Hand brake lever is located on the right
126. t clean it with cold water after riding Warm water would enhance the corrosive effects of salt 19 CLEANING CARE 96 HX Clean the motorcycle p 95 un m eee ilr Clean the brake system e Info I After EVERY trip on salted roads thoroughly wash the brake calipers and se gt UR brake linings with cold water and dry carefully This should be done after the as parts are cooled down and while they are installed E da al After riding on salted roads thoroughly wash the motorcycle with cold water and dry it well 401060 01 Treat the engine swingarm and all other bright and zinc plated parts except for the brake discs with a wax based corrosion inhibitor e Info Corrosion inhibitor is not permitted to come in contact with the brake discs as this would greatly reduce the braking force Clean the chain p 58 20 STORAGE 97 20 1 Storage 0 Warning Danger of poisoning Fuel is poisonous and a health hazard Fuel must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Store fuel prop erly in a suitable canister and keep away from children Info If you want to garage
127. ta CAPACIIOS Se i sud tha RI ID dL Pe eb dub Rust 104 CHASSIS dotem dus d dad 104 chassis tightening torques ooo eee ee 106 electrical system llle 105 ENJING eee REGERE RATE ERU C SER ALAS 102 engine tightening torques eere 102 TOK eR DRE VE NOR B eL RM RUE 105 Shock abSOnbery cessa tara a halt 106 TIL S A not rs deae ui eg teer este o AN 105 Throttle cable play adjustinig eso a a LA E 89 Throttle cable routing CHECKING 2 4 Ai Be Save ye BW RI e ER LCS 62 114 Throttle grip iio ri RU bed RS 14 Tire air pressure Checking y weary ds eror FER EE X RAI O44 77 Tire condition CHECKING a enr Ma ee a e ee we 76 Transport odios ERA Duy ada 30 Troubleshooting 0000 00s 98 99 Turn signal bulb CHANGING Css viste e de hae eee OS 83 Turn signal switch 000220 000 15 Type label 1 6 BS heeds it eee REA 12 U Use definition 0 0 0 2 02 ee 6 V View of vehicle PORTIE hc d dde ieee ee oe ids he de tena vehe 10 Gar NONE passa oe RR qi EA REOR RH ie Ue CR S 11 Ww Winter operation checks and maintenance steps oaoa 95 Work rules 00 aia BRA REGULUS a 7 A THE PIONEERS OF MOTOCROSS 3402007en 09 2013 Husqvarna Motorcycles GmbH Husavarna StallhofnerstraBe 3 5230 Mattighofen Austri MOTORCYCLES Hee Photo Mitterbauer Husqvarna Motorcycles GmbH
128. tees 30 9 7 TAO esee t co e obese 30 9 8 Rief blirigs ncn oi e ento 31 SERVICE SCHEDULE cositas 32 191 Service schedule oco ees 32 10 2 Service work as additional order 33 TUNING THE CHASSIS 5 pa tetto Eden 34 11 1 Checking the basic chassis setting with the riders welghLb sciret emere 34 11 2 Compression damping of shock absorber 34 11 8 Adjusting the low speed compression damping of the shock absorber ssseee 34 11 4 Adjusting the high speed compression damping of the shock absorber 35 11 5 Adjusting the rebound damping of the shock Lletege ge m 35 11 06 Measuring rear wheel sag unloaded 36 11 7 Checking the static sag of the shock absorber 36 11 8 Checking the riding sag of the shock absorber 36 11 9 Adjusting the spring preload of the shock aDsOrDer Wr OT 37 11 10 Adjusting the riding sag Aone 37 11 11 Checking basic setting of fork oer eee 38 11 12 Adjusting the compression damping of the fork 38 11 13 Adjusting the rebound damping of the fork 39 11 14 Handlebar position 39 11 15 Adjusting the handlebar position A 39 SERVICE WORK ON THE CHASSIS senes 41 12 1 Raising the motorcycle with a lift stand 41 12 2 Removing the motorcycle from the lift stand 41 123 Bleeding fork legs e ces 41 TABLE OF CONTENTS 13 12 4 Cleaning the du
129. tic sag of the shock absorber Measure distance of rear wheel unloaded p 36 Hold the motorcycle upright with the aid of an assistant Measure the distance between the rear axle and the fixed point again o e Info The static sag is the difference between measurements and Note down the value as dimension Check the static sag Static sag 30 mm 1 18 in Ifthe static sag is less or more than the specified value Adjust the spring preload of the shock absorber p 37 400989 10 11 8 Checking the riding sag of the shock absorber Measure distance of rear wheel unloaded p 36 With another person holding the motorcycle the rider wearing full protective cloth ing sits on the seat in a normal sitting position feet on footrests and bounces up O and down a few times Y The rear wheel suspension levels out l Another person now measures the distance between the rear axle and a fixed point Note down the value as dimension e Info The riding sag is the difference between measurements and Check the riding sag Riding sag 100 mm 3 94 in e If the riding sag differs from the specified measurement Adjust the riding sag A p 37 400990 10 11 TUNING THE CHASSIS 37 11 9 Adjusting the spring preload of the shock absorber 4 Caution Danger of accidents Disassembly of pressurized pa
130. usting screw Turn counterclockwise by the number of clicks corresponding to the fork type Guideline Rebound damping Comfort 15 clicks Standard 13 clicks Sport 11 clicks e Info Turn clockwise to increase damping turn counterclockwise to reduce damp ing 11 14 Handlebar position On the upper triple clamp there are two holes at a distance of to each other Hole distance 15 mm 0 59 in The holes on the handlebar supports are placed at a distance of from the center Hole distance 3 5 mm 0 188 in The handlebar supports can be mounted in four different positions 101859 10 11 15 Adjusting the handlebar position 4 Warning Danger of accidents Handlebar breakage lf the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handlebar 11 TUNING THE CHASSIS 40 101860 10 Remove screws Take off the handlebar clamps Take off the handlebar and lay it to one side Info o I Protect the motorcycle and its attachments against damage by covering them Do not bend the cables and lines Remove screws Take off the handlebar supports Place the handlebar supports in the required position Mount and tighten screws Guideline Screw handlebar holder M10 40 Nm Loctite 243 29 5 Ibf ft e Info Position the left and rig
131. utch Multidisc clutch in oil bath hydraulically activated Transmission ratio 1st gear 14 32 2nd gear 16 26 3rd gear 20 25 4th gear 22 23 5th gear 25 22 Gth gear 26 20 Alternator 12V 168 W Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Spark plug NGK LMAR9AI 8 Spark plug electrode gap 0 8 mm 0 031 in Cooling Water cooling permanent circulation of coolant by water pump Starting aid Electric starter 23 2 Engine tightening torques Nozzle crank chamber ventilation M4 2 Nm 1 5 lbf ft Loctite 243 Oil nozzle for alternator cooling M4 2 Nm 1 5 Ibf ft Loctite 2437 Oil nozzle for balancer shaft lubrication M4 2 Nm 1 5 Ibf ft Loctite 243 Oil nozzle for conrod bearing lubrication M4 2 Nm 1 5 Ibf ft Loctite 2437 Screw oil nozzle for piston cooling M4 2 Nm 1 5 Ibf ft Loctite 243 Locking screw for bearing M5 6 Nm 4 4 Ibf ft Loctite 243 Oil nozzle for cam lever lubrication M5 3 Nm 2 2 Ibf ft Loctite 243 Oil nozzle for clutch lubrication M5 6 Nm 4 4 Ibf ft Loctite 243 Oil nozzle piston cooling M5 2 Nm 1 5 lbf ft Loctite 243 Screw cap oil channel in alternator M5 3 Nm 2 2 Ibf ft Loctite 2437 cover Screw clutch spring M5 6 Nm 4 4 Ibf ft Screw crankshaft position sensor M5 6 Nm 4 4 Ibf ft Loctite 243 Screw locking lever M5 6 Nm 4 4 Ibf ft Loctite 243
132. ve it to your Husqvarna dealer or to a disposal center for used batteries Warning Do not dispose of batteries with the household waste Dispose of a defective battery in an environmentally friendly manner xt Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Even when there is no load on the battery it still loses power steadily The charge state and the type of charge are very important for the service life of the battery Rapid recharging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged and sulfate destroying the bat tery The battery is maintenance free which means that the acid level does not need to be checked Preparatory work Switch off all power consumers and switch off the engine Remove the seat p 49 Disconnect the negative cable of the battery to avoid damage to the onboard elec tronics Main work Connect the battery charger to the battery Switch on the battery c
133. with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accidents Critical riding behavior due to inappropriate riding Adapt your riding speed to the road conditions and your riding ability Warning Danger of accidents Accident risk caused by presence of a passenger Your vehicle is not designed to carry passengers Do not ride with a passenger Warning Danger of accidents Failure of brake system Ifthe foot brake lever is not released the brake linings drag continuously The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Unstable riding behavior Do not exceed the maximum permissible weight and axle loads Warning Risk of misappropriation Usage by unauthorized persons Never leave the vehicle while the engine is running Secure the vehicle against use by unauthorized persons FE FE Info When using your motorcycle remember that others may feel disturbed by excessive noise Make sure that the pre delivery inspection work has been carried out by an authorized Husqvarna workshop Y You receive a delivery certificate and the service record at vehicle handover Before your first trip read the entire operating instructions carefully Get to know the controls Adjust the basic position of the clutch lever p 63 350 EU FE 350 AUS Adjust the free travel of the hand
134. xperts using the specialist tools required Identifies a page reference more information is provided on the specified page t EXS The typographical formats used in this document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market 2 SAFETY ADVICE o FE 350 EU FE 350 AUS Husqvarna sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use The motorcy cles comply with currently valid regulations and categories of the top international motorsport organizations e Info The vehicle should only be used by trained persons The motorcycle is authorized for public road traffic in the homologous reduced version only In the derestricted version the motorcycle must be used only on closed off properties remote from public road traffic This motorcycle is designed for use in offroad endurance competition and not primarily for use in motocross FE 350 USA Husqvarna sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use The motorcy cles comply with currently valid regulations and categories of the top international motorsport organizations e Info The motorcycle may only be used in closed off areas remote from public road traffic This motorcycle is designed for use in offroad endurance competition and not primar
135. yes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Clean the plug in connection of the fuel line thoroughly with compressed air e Info Under no circumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Disconnect the plug in connection of the fuel line Pull fuel screen out of the connecting piece Insert the new fuel screen all the way into the connecting piece Lubricate the O ring and connect plug in connection of the fuel line Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effec tive exhaust extraction system Start the motor and check the response Info The engine oil level can be checked when the engine is cold or warm Preparatory work Stand the motorcycle upright on a horizontal surface Con
136. ynthetic engine oil Standard classification SAE p 111 SAE 4 Guideline Use only oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Standard classification SAE p 111 SAE 2 5 Guideline Use only oils that comply with the specified standards see specifications on the container and that possess the corresponding properties 24 SUBSTANCES 109 Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 96 E10 fuel is safe to use e Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 96 ethanol e g E15 E25 E85 E100 25 AUXILIARY SUBSTANCES 110 High viscosity grease Recommended supplier SKF LGHB2 Recommended supplier KTM Sportmotorcycle AG GRIP GLUE 26 STANDARDS 111 JASO T903 MA Different technical development directions required a new specification for 4 stroke motorcycles the JASO T903 MA Standard Earlier engine oils from the automobile industry were used for 4 stroke motorcycles because there was no separate motorcycle specification Whereas long service intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycl

12 service work on the chassis

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