Operation & Installation Manual
Contents
1. GREEN 12 CASE 6 amp 8 CASE 4 CASE m I 5 L4 ra E NE gs als a5 0 0 0 amp 00 LED amp 00 LED amp 00 LED amp LED amp LED amp 00 LED pw amp LED amp LED LED OPTIONAL LIGHTING 3 ROW CANOPY LIGHTS HO 00 00 5005 LED LED LED ale 005005005 ED elo Hmm LED elo Hmm LED H ED 00000 ED HAHH ED 5 GU 8 HHH ED 005005005 E DOH LED HH ED HHA ED OUI LED OHOH LED OOHH LED OPTIONAL SHELF LIGHTS LED LED LED LIGHTING GREEN BLACK 120v T OPTIONAL LIGHTING 1 ROW RAIL RED UH FANS BLACK BLAU STANDARD ULTRA LOW 120V BLACK BLACK BLACK 4 2 FANS 2 FANS ng ng Coo 6 2 FANS 2 FANS E 8 3 FANS 4 FANS 2 M4 12 4 FANS 6 FANS Use Only Copper Conductors Fig 8 Wiring Diagram E04D705890 OPERATION SHELF The shelves are individually mounted in 1 in increments on upright and tabs must be seated firmly into position in the uprights before loading shelves The shelves have two position2. 5 3 8 135 381 8 970mm 205 1958 inch ED5 U 3 3 8 85 411 8 1044mm 67 8 174mm 217 8 557mm 57 8 150mm SIDE VIEW Base Optional 7 B 176 Ultra Low Front Height ED5 U 1518 inch Rear Refrigeration Optional Pipe Out Top 381 8 411 8 970mm o imm Electrical Junction Box 1 PVC Drain Connection 15 382mm Refrigeration PHYSICAL DATA Case Kickplate Location TOP VIEW A Drain Pipe in 4 case 48 1 2 1221 Liquid Line in 24 1 16 610 6 case 72 3 16 1831 Suction Line in 43 15 16 1157 8 case 96 3 16 2442 56 1421 12 case 144 5 16 3663 1 2 Design and specifications subject to change without notice 80 1 16 2031 5 ED5 N ED5 NH MODELS APPENDIX Electrical Data Lighting Data Canopy Shelf Refrigeration Data BTU ft 1460 1560 Defrost Data APPENDIX CASE DIMENSIONS 14 EDS N EDS5 NH MODELS 48 1 2 1221 24 1 16 610 Drain Pipe in unit inch 321 2 825mm 16 406mm 16 406mm 551 2 1409 8118 18 457 2060 High Front Height 18 457mm ED5 H 600mm Standard Front Height ED5 N 500mm 235 8
3. Do not spray cleaning solution or water directly on fan motors or any electrical connections All lighting components must be dried off prior to insertion and re energizing the lighting circuit CASE CLEANING EXTERIOR SURFACES The exterior surfaces must be cleaned with a mild detergent and warm water to protect and maintain their finish Do not use abrasive cleansers and scouring pads Remove kickplate and clean underneath the case with a broom and Use warm water and a disinfecting cleaning solution when cleaning underneath the cases INTERIOR SURFACES First turn off refrigeration then disconnect electrical power Remove the product and all loose debris to avoid clogging the waste outlet To maintain product integrity move all product to a cooler until the unit has returned to normal operating temperatures The interior surfaces may be cleaned with most domestic detergents and sanitizing solutions with no harm to the surface Do not use steam or high water pressure hoses to wash the interior These will destroy the case sealing causing leaks and poor performance Allow cases to dry before resuming operation To clean the LED lamps shut off the lights in the case then wipe the lamps down with a soft damp cloth Avoid using harsh or abrasive cleaners as they may damage the lights Be certain that the lamps are completely dry before re energizing FAN PLENUM After cleaning be s
4. DANGER Indicate s a hazardous situation which if not avoided will result in death or serious injury WARNING Indicate s a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicate s a hazardous situation which if not avoided could result in minor or moderate injury GENERAL INFORMATION STORE CONDITIONS Cases are designed to operate in an air conditioned store that maintains a 75 F 24 C store temperature and 55 max relative humidity Case operation will be adversely affected by exposure to excessively high ambient temperatures and or humidity ANSI NSF 7 I Display Refrigerator Freezer Intended for 75 F 55 RH Ambient Application REFRIGERATION SYSTEM OPERATION Air cooled condensing units require adequate ventilation for efficient performance Machine room temperatures must be maintained at a minimum of 65 F in winter and a maximum of 95 F in summer Minimum condensing temperatures should be no less than 70 F EXTERIOR LOADING Do not walk on top of merchandisers It could damage the cases and serious personal injury could occur They are not structurally designed to support excessive external loading such as the weight of a person Do not place heavy objects on the merchandiser e SERIAL NUMBER LOCATION The serial number is located in left top inside of cabinets SHIPPING DAMAGE All equipment should be thoroughly examined for shipp
5. 53 8 195 8 600mm 135mm 500mm 301 2 775mm 333 8 849mm SIDE VIEW Rear Refrigeration Base Optional 41 8 105mm 7 21 4 57mm 174mm E no onu 1414 241 2 621mm Pipe Out 362mm Optional 301 2 775mm 333 8 7 849mm 57 8 per on 176 S54 150mm LL i oes oa LL Te 77 8 Electrical 200mm Junction Box 1 PVC Drain Connection 15 382mm Refrigeration Kickplate Location TOP VIEW PHYSICAL DATA Liquid Line in Suction Line in 72 3 16 1831 43 15 16 1157 96 3 16 2442 56 1421 144 5 16 3663 Design and specifications subject to change without notice 80 1 16 2031 5 WARRANTY LIMITED WARRANTY Texaking warrants to the original purchaser of every new cases to be free from defects in material and work manship under normal use and maintenance for a period of fourteen months from the date of original installa tion or seventeen months after shipment date from Texaking whichever occurs first Any parts covered by this warrant that are examined and determined by Texaking to have been defective within fourteen months from the date of original installation or seventeen months after shipment date from Texaking whichever occurs first shall be repaired or replaced as stated below Texaking shall be deemed to have fully complied with its obli
6. grilles from the right end 4 APPLY GASKETS TOS Apply the 1 inch gasket around the perimeter of the case as shown Fig 3 It must be at the edge Check to be gt sure that there are no gaps between gasket and case EM A continuous bead of silicone sealant caulk may be used in addition to gaskets on mating surfaces but must meus not be used in lieu of gaskets Fig 3 Gaskets Location INSTALLATION 5 ALIGN END FRAMES Move the second case as close to the first as possible by pushing or using lever bar Insert the alignment rod 1 8in diameter through holes in handrail thermal barrier and the alignment rod 15 64 in diameter through holes in canopy as shown Fig 4 Insert Alignment Rod Canopy 1 8 diameter Thermal Barrier Hand rail Insert Alignment Rod Insert Alignment Rod 15 64 diameter 1 8 diameter Fig 4 Alignment Rod Location 6 FASTEN END FRAMES 7 INSTALL KICKPLATE Push the cases tightly together then lightly bolt them The kickplate is shipped inside each case together through the holes that are provided Fig 5 e After cases have been leveled and joined Tighten all the joining bolts until all margins are equal and all drain piping electrical and refrigeration work has been completed then ins
7. Texaking MULTI DECK MERCHANDISERS INSTALLATION amp OPERATIONS MANUAL 205 ED5 H ED5 U ED5 N ED5 NH J IMPORTANT www turboairinc com Keep in store for future reference REVISION HISTORY VERSION 1 0 e New manual TABLE OF CONTENTS GENERAL INFORMATION 4 Safety Notice General Information INSTALLATION 5 Remove Casters Leveling Remove Parts Apply Gasket Align End Frames Fasten End Frames Install Kickplate REFRIGERATION 7 Refrigerant Piping Refrigeration Thermostat Defrost Plumbing ELECTRICAL HU 8 Field Wiring OPERATION 9 Shelf Load Limit MAINTENANCE stints octets E 10 Case Cleaning NND O E T 11 ED5 ED5 H ED5 U Electrical Data amp Case Dimensions ED5 N ED5 NH Electrical Data amp Case Dimensions GENERAL INFORMATION SAFETY NOTICE All warning messages will inform you of the potential hazard how to reduce the risk of case damage personal injury or death and what may happen if the instructions are not properly followed
8. all constitute the sole and exclusive remedy of any purchases and the sole and exclusive liability of manufacturer in connection with this product All claims should include Model number the serial number of case proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Any action or breach of these warran ty provisions must be commenced within one year after the cause of action has accused MAIL CLAIM TO Texaking 1800 s Great SW Pkwy Grand Prairie TX 75051 Tel 214 723 7200 Fax 214 723 7215 www turboairinc com Texaking 1800 S Great SW Pkwy Grand Prairie TX 75051 Tel 214 723 7200 Fax 214 723 7215 www turboairinc com
9. brackets permitting shelves to be placed in a flat or down tilt position Fig 9 The shelves are designed to support the maximum weight load limits as indicated Table 1 Exceeding these maximum weight load limits may cause damage to the shelf case store products and potentially create a hazardous condition for customers and staff Nominal Shelf Depth Maximum Load Limit Down tilt position zT Flat position VN Table 1 Weight Limits for Shelving Flat position Fig 9 Shelf position LOAD LIMIT Product should not be placed in cases until merchandiser is at proper operating temperature PRODUCT Air discharge and return grille must remain open and free of obstruction at all time to provide proper refrigeration and air Macc curtain performance PRODUCT Do not stock shelves above load limit decals so that it impinges on the air flow pattern Overloading will cause malfunction and the loss of proper PRODUCT temperature levels particularly when discharge and return air sections are covered Please keep products within the load limit line shown Fig 10 PRODUCT load PRODUCT Limit Fig 10 Load Limit MAINTENANCE WARNING When cleaning cases the following must be performed prior to cleaning To avoid electrical shock be sure all electric power is turned off before cleaning
10. gation under the foregoing warranties by electing either one of the following procedures at the sole discretion of Texaking 1 Furnishing a replacement part freight collect in even exchange for the returned part freight collect 2 Receiving the defective part freight collect repairing it and returning it freight collect WHAT IS NOT COVERED BY THIS WARRANTY 1 To any unit or any part thereof which has been subject to accident alteration negligence misuse or abuse operation on improper voltage or which has not been operated in accordance with the Manufacturer s recom mendation or if the serial number of the unit has been altered defaced or removed 2 When the unit or any part thereof is damaged by fire flood or other act of god 3 To labor cost for replacement of parts or for freight shipping expenses sales tax or upgrading 4 When the operation is impaired due to improper installation 5 When installation and startup forms are not properly complete or returned within two weeks after startup 6 Outside the continental united states This plan does not cover consequential damages Manufacturer shall not be liable under any circumstances for any consequential damages including loss of profit additional labor cost loss of refrigerant or food products or injury to personnel or property caused by defective material or parts or for any delay in its performance hereunder due to causes beyond its control The foregoing sh
11. hed with the case is constructed of schedule 40 PVC pipe Please ensure that all connections are water tight and sealed with the appropriate PVC or ABS cement Never use drain piping smaller than the nominal diameter of the pipe The drain lines can be run left or right of the tee with the proper pitch to satisfy local drainage requirements To prevent drain pipes from freezing do not install drain pipes in contact with uninsulated suction lines FIELD WIRING Field wiring must be sized for component amperes stamped on the data label in left top inside of case Electrical hookups are made to a junction box located at the bottom front right of the case Fig 7 All wiring must be in compliance with NEC and local codes
12. ing damage before and during unloading Any claim for loss or damage must be made to the carrier The carrier will provide any necessary inspection reports and or claim forms Claims for obvious damage must be noted on either the freight bill or the express receipt and signed by the carrier s agent otherwise the carrier may refuse the claim If damage becomes apparent after the equipment is unpacked retain all packing materials and submit a written request to the carrier for inspection within 14 days of receipt of the equipment LOST MISSING ITEMS Any claim for missing items must be made to Texaking within 48 hours of receipt of the equipment INSTALLATION 1 REMOVE CASTERS ZU Leave a minimum of 3 between the wall and back of Cotter Pin case Using a J bar raise the end of the case remove the caster assembly Fig 1 and lower the base on to the shims Repeat on the other end of the case Caster Fig 1 Removing Casters 2 LEVELING Once the base is properly placed on the shims check E the vertical plumb of the case by placing a bubble level Base on the rear wall Add remove shims as needed For the horizontal level repeat this process after placing the E bubble level on the front Fig 2 Shims Fig 2 Leveling End Form Gasket e 3 REMOVE PARTS E e Remove shelves kickplate pans wire screens and return air
13. tall the kickplate as shown Fig 6 1 6 Bolts Specification 5 16 diameter x 3in bolts 5 16 lock washers 5 16 nuts 7 8 Bolts Specification 5 16 diameter x 8in bolts 5 16 lock washers 5 16 nuts Kick plate Bracket Kick plate Fig 5 Bolting Location Fig 6 Kickplate Installation REFRIGERATION WARNING Refrigeration lines are under pressure and should be depressurized before attempting to make any connections Always wear safety glasses and protective gloves when working with refrigerants Contact with refrigerant may cause injury Disconnect pipes with extreme caution All pipes may contain liquid refrigerant under high pressure Avoid breathing refrigerant and lubrication vapor mist Exposure may irritate eyes nose and throat If accidental system discharge occurs ventilate work area before resuming service Be sure that any room where you are working is thoroughly ventilated especially if a leak is suspected Refrigerant vapor is hazardous to your health and can cause death REFRIGERANT PIPING Standard piping penetration is located at the front right area of the case consisting of a pre cut access punch out Fig 7 e After connections have been made seal this outlet thoroughly Seal both the inside and the outside We recommend using an expanding polyurethane foam insulation Cover foam with silicone
14. to prevent water from entering foam Oil Traps must be installed at the base of all suction line vertical risers Pressure drop can rob the system of capacity To keep the pressure drop to a minimum keep the refrigerant line run as short as possible using a minimum number of elbows Optional piping penetrations are rear and top side Rear Refrigeration a ae fp Ed PEE N Refrigeration 1 Drain Connection Electrical Juction Box Refrigeration Standard N EN Fig 7 Refrigerant loo Drain Piping Location REFRIGERATION THERMOSTAT When the optional refrigeration thermostat is installed the optional refrigeration thermostat is located toward the right end of the case in the electrical junction box The sensing bulb is located approximately 20 in above the coil and 2 ft from the right hand end facing front of the case It can be wired in series with the low pressure control It can also be used in a pump down system by wiring it in series with the liquid solenoid valve DEFROST The refrigeration cycle is simply turned off by the case controls for a specified amount of time We recommend 4 times per day and 35 minutes fail safe time There are generally no active defrost compo nents utilized ELECTRICAL PLUMBING The drain outlet is located in the front center of the case Fig 7 The U trap furnis
15. ure the plenum is properly lowered into position COILS Never use sharp objects around coils Use a soft brush or vacuum brush to Clean debris from coils Contact an authorized Service technician if a coil is punctured Cracked or otherwise damaged Ice in or on the coil indicates the refrigeration and defrost cycle is not operating properly Contact an authorized service technician to determine the cause of icing and to make adjustments as necessary HONEYCOMB Honeycombs should be cleaned every six months Dirty honeycombs will cases to perform poorly The honeycombs may be cleaned with a vacuum cleaner Soap and water may be used if all water is removed from the honeycomb cells before replacing ED5 ED5 H DE5 U MODELS APPENDIX Electrical Data ED5 ED5 H L L L x meme lamps 9 3 mm 4 9 Electrical Data ED5 U j FamPerCme Lighting Data Shelf Refrigeration Data D Defrost Data Type Timed Off Frequency NEM ae Fail Safe Min APPENDIX ED5 ED5 H DE5 U MODELS CASE DIMENSIONS unit inch 401 8 1020mm 22 559mm 22 559mm 551 2 1409mm 811 8 22 559mm 2060mm High Front Height cial ED5 H 2358 inch 235 8 Coil 195 8 600 383mm 321 8 816mm Standard Front Height EDS
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