Scott Protégé Portable Masterdock User Manual
Contents
1. Figure 4 2 Masterdock Utility Operation Menu 16 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 Am SCOTT We PRODUCTS Masterdock Docking Station Siu AAA Instruction Manual 4 3 4 2 Option Menu Language Used to Select which language for the Masterdock utility to display Masterdock Utility 1 0 B x Operation Option View Help S Z EEG chinese simplified w English Gas Lot Setting Gas Lot No Information Firmware Ver Date Time Setting SH Location Clock from PC yes Wo Calli Bump tails C Yes No mmf Figure 4 3 Masterdock Utility Option Menu 4 3 4 3 View Menu Toolbar Used to display or hide the Toolbar Status Bar Used to display or hide the Status Bar Masterdock Utility 1 0 ioj xl Operation Option view Help amp P Toolbar w Status Bar Gas Lot Setting Gas Lot Na Information Firmware Ver Date Time Setting SN Location Clock from PC Yes No Calli Bump fails C Yes No Ready m Figure 4 4 Masterdock Utility View Menu 17 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 Am scorr NT noe 1980 Masterdock Docking Station Instruct2. Setting SH Location Gas Lot Setting Gas Lot No Clock from PC Yes No Cal If TN am CYe FN Sel Ready Mmf Figure 4 1 Masterdock Utility Main Display 4 3 4 Masterdock Utility Menus Four Menus are available for use in the Masterdock Operation Option View and Help Not all selections will be available depending on which mode is selected 15 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station Sime 1980 Instruction Manual 4 3 4 1 Operation Menu Setup Port Used to change the COM port Refer to Paragraph 4 3 1 for more information Get Configurations Used to poll the Masterdock about current information for display including the Firmware Revision Gas Lot Number Serial Number and Location of the Masterdock Operation Mode Used to select either user mode or Administrator Mode Refer to Paragraph 4 3 2 for more information Upgrade Firmware Used to Upgrade the Firmware installed in the Masterdock Masterdock Utility 1 0 K JD x Romam Option view bas Setup Port Get Configurations Fe o tion Mod k BM ecd poc ARN as Lot Setting Gas Lot No Upgrade Firmware Date Time Setting SH Location Clock from PC f Yes Ho Calli e rak C Yes Ho Ready nu
3. 6 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 NCIS GG T T l PRODUCTS Masterdock Docking Station ince 1980 Instruction Manual 2 Introduction The Masterdock is an automated bump testing and calibration station designed exclusively for performing bump tests and calibration of Scott s Prot g portable gas monitors The Masterdock allows users to quickly and effectively verify the proper operation of the Prot g with the touch of a button Removable memory in the Masterdock logs all calibrations and testing for accurate record keeping The Masterdock can be powered using the included AC adapter or by installing four alkaline C cell batteries The Masterdock eliminates the need to connect a calibration adapter and a remote calibration cylinder to the Prot g A calibration cylinder is installed into the docking station allowing for multiple bump tests and calibrations of Prot g units simply by docking a Prot g into the Masterdock and pressing a button The Masterdock can be used on any flat surface such as a desk top or can be mounted on a wall Wall mounting instructions are included in this guide Refer to Figure 2 1 7 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T PRODUCTS Masterdoc
4. IN ADDITION SCOTT EXPRESSLY DISCLAIMS ANY LIABILITY FOR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN ANY WAY CONNECTED WITH THE SALE OR USE OF SCOTT PRODUCTS AND NO OTHER FIRM OR PERSON IS AUTHORIZED TO ASSUME ANY SUCH LIABILITY 1 3 1 Contacting Scott Health amp Safety To contact Scott Health amp Safety call fax email or write to Scott Health amp Safety 4320 Goldmine Road Monroe NC 28110 Website www scotthealthsafety com Phone 800 247 7257 FAX 704 291 8330 4 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 CG F T l PRODUCTS Masterdock Docking Station Siter 1980 Instruction Manual 1 4 Acronyms Quick Reference Throughout the duration of this manual several acronyms are used Provided in Table 1 1 is a quick reference chart to quickly identify any acronym that may be unfamiliar to users Table 1 1 Acronym Quick Reference List Definition am Alternating Current Direct Current File Allocation Table Pounds b Pounds Liquid Crystal Display Sb oecure Digital USB Universal Serial Bus 5 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War GG T T l PRODUCTS Masterdock Docking Station Sime 1980 Instruction Manual This Page Left Intentionally Blank
5. DEAD BATTERIES INSTALLED IN THE MASTERDOCK AS THEY MAY LEAK OR CORRODE AND CAUSE DAMAGE TO COMPONENTS Clean the Masterdock as needed using only compressed air or a clean dry cloth If needed a dampened cloth may be used for external cleaning however do not use any cleaners or solvents 19 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 PRODUCTS ine 1980 SCOTT Masterdock Docking Station Instruction Manual 5 2 Troubleshooting Table 5 2 Troubleshooting Chart indication Reason Recommended Action s All LEDs extinguished Service Request LED is red unable to perform a Bump Test or Calibration LEDs indicate normal operation Green however unable to perform a Bump Test or Calibration Pump does not operate Masterdock Utility fails to open COM port Pump is stalled Cal Bump and Cal LED flash red Gas bottle is empty Masterdock is not receiving power SD Card problem OR Date Time Synchronization is required Empty calibration cylinder OR Defective gauge R Obstruction in inlet line Faulty pump OR Obstructed line Port has not been USB driver has not been installed correctly 20 of 20 Verify power source If battery operated verify batteries have sufficient charge If powered externally verify power source is connected Verify AC adapter is not damaged Check for
6. Nel SUIT r San Instruction Manual Masterdock M Docking Station WARNING READ AND FOLLOW THE ENTIRE CONTENT OF THIS MANUAL PRIOR TO USE FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH COPYRIGHT O 2009 SCOTT ALL RIGHTS RESERVED P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station une 1980 Inst r Uct ion Manual This Page Left Intentionally Blank i P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station ine 1980 Instruction Manual Table of Contents ts Salety and General IntortmatlQIi s uoicus eua tie vacio tu usi nti E se uti eee 1 1 1 MOTEN NOLGES S 1 1 2 Warnings Cautions and NOlOS cies re rx rra n ER XR re XE Pa PER ERR EE 2 1 2 1 General Warnings and Cautions rrrranrrnnnnnrnnnnnennnnrrnnnnrnnnnnennnnnnnnnnnnn 3 1 2 2 General Rules for Use of the Masterdock 3 1 3 Waratily SANN se 4 1 3 1 Contacting Scott Health Salet eee nee 4 1 4 Acronyms Quick Referente s iE ed rei Deu don AP suce inae accade R e 5 2 MON 7 3 Seu and MOUNUNG su nuja ee o ES 9 3 1 Mounting the Masterdock ee 9 3 2 Powering the Masterdock cc
7. 9 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station nie 1980 Instruction Manual List of Figures Figure 2 1 Masterdock Components ena 8 Figure 3 1 Masterdock Wall Mounting Dimensions 9 Figure 3 2 Installing Calibration Gas ne 10 Figure 3 3 Installing SD Memory Card rrrranrnnnnnnnnnnnnrnnnnnrnnnnnrnnnnnennnnnennnnsennnnsnnnnnsnn 11 Figure 4 1 Masterdock Utility Main Display rrrrrnnrennnrennnrrrnnrernnrevnnnevnnnennnnennnnennnnen 15 Figure 4 2 Masterdock Utility Operation Menu rrnrannnnnennnnnonnnnnrnnannennnnnennanennnnnenne 16 Figure 4 3 Masterdock Utility Option Menu 17 Figure 4 4 Masterdock Utility View Menu ne 17 Figure 4 5 Masterdock Utility Help menu rernerernerernervrnerernerennenennenennenennenennenennenen 18 V P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station une 1980 Inst r Uct ion Manual This Page Left Intentionally Blank vi P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station nie 1980 Instructi
8. E TO THE SENSORS OF THE PROT G 1 2 2 General Rules for Use of the Masterdock It is critical that this docking station be used and maintained properly Failure to do so could jeopardize the people whose lives depend on its operation and cause injury or death e USE THE DOCKING STATION CORRECTLY Only use the Masterdock to bump test and calibrate Scott s Prot g portable gas monitor e POWER MUST BE ON TO WORK The Masterdock will only function while powered on e VERIFY CALIBRATION CYLINDERS ARE SUFFICIENTLY CHARGED Calibration cylinders must have at least 50 psi of pressure to accurately calibrate or bump test Protege units e DONOT USE CALIBRATION GAS BEYOND THE EXPIRATION DATE Verify Calibration gas has not exceeded its expiration date prior to use e DONOT USE IN UNKNOWN OR POTENTIALLY HAZARDOUS ATMOSPHERES Always verify an atmosphere is free of toxic or combustible gases prior to powering up the Masterdock Keep the air filter clean to prevent contaminants from entering the units air system 3 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 CG F T l PRODUCTS Masterdock Docking Station Since 1980 Instruction Manual 1 3 Warranty Statement SCOTT HEALTH amp SAFETY LIMITED WARRANTY ON Masterdock Docking Station Scott Health amp Safety SCOTT a division of Scott Technologies Inc warrants it s MASTE
9. Modes The Masterdock utility can be used in User Mode or Administrator Mode All options available in User Mode are available in Administrator Mode However Administrator Mode also allows users to set the Gas Lot Number set the Location synchronize the Masterdock to the time on the PC and configure the Masterdock to perform a calibration in the event of a bump test failure The Administrator mode is password protected To select Administrator Mode Select Operation gt Operation Mode gt Administrator Mode At the password prompt screen a Change Password option is available NOTE THE DEFAULT PASSWORD FOR THE ADMINISTRATOR MODE IS SCOTT ALL CAPITAL LETTERS 14 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 M SCOTT Ne Mine 1980 Masterdock Docking Station Instruction Manual 4 3 3 Masterdock Utility Main Display The Masterdock Utility Main Display shows Firmware Revision the date and time Gas Lot Number Serial Number and Location of the Masterdock When in Administrator Mode the options to sync time with the PC clock and Calibrate if a Bump test fails become available A toolbar located at the top of the display has three quick use buttons Get Configurations Upgrade Firmware and Help Masterdock Utility 1 0 loj x Operation Option View Help ka PU Information Firmware Ver Date Time
10. RDOCK DOCKING STATION THE PRODUCTS to be free from defects in workmanship and materials for a period of one 1 year from the date of original manufacture by SCOTT This warranty applies to all components of THE PRODUCTS supplied at the time of original sale of THE PRODUCTS SCOTT s obligation under this warranty is limited to replacing or repairing at SCOTT s option THE PRODUCTS or components shown to be defective in either workmanship or materials Only personnel of SCOTT or when directed by SCOTT authorized SCOTT agents are permitted to perform warranty obligations This warranty does not apply to defects or damage caused by any repairs of or alterations to THE PRODUCTS made by owner or any third party unless expressly permitted by SCOTT product manuals or by written authorization from SCOTT To obtain performance under this warranty and as a condition precedent to any duty of SCOTT the purchaser must return such products to SCOTT a SCOTT authorized distributor or a SCOTT authorized service center Any product returned to SCOTT shall be sent to SCOTT HEALTH amp SAFETY Attn Warranty Claim Dept P O Box 569 Monroe NC 28111 This warranty does not apply to any malfunction of or damage to THE PRODUCTS resulting from accident alteration misuse or abuse THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIEDINCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
11. SD card to operate properly in the Masterdock it must be formatted for FAT32 a 32 bit file allocation system If the card is formatted for FAT or FAT16 or unformatted it must be formatted for FAT32 Before using an SD card or checking whether it needs formatting verify the sliding locking tab is in the unlocked position as shown in Figure 3 3 NOTE FORMATTING AN SD MEMORY CARD WILL ERASE ALL DATA ON THE CARD BACKUP ANY DATA PRIOR TO FORMATTING Verify the lock tab on the memory card is unlocked and connect the SD memory card to a PC Open the My Computer icon on the desk top Locate the SD card it is typically identified as Removable Disk Right click and select Format When the Format Disk window appears set or verify the File System is set to FAT32 and select Start The PC will notify when the format is complete 3 5 Air Filter Verify the Air Inlet port on the bottom of the Masterdock is not operated without the filter in place The filter prevents dust and other contaminants from entering the Masterdock unit CAUTION OPERATING THE MASTERDOCK WITHOUT THE AIR FILTER IN PLACE MAY CAUSE CALIBRATIONS OR BUMP TESTS TO FAIL Periodically inspect and replace the air filter as necessary 3 6 Installing Software The Masterdock Utility software comes on the CD packaged with the docking station The utility is used to upgrade firmware set the date and time and to input calibration gas lot numbers for data recording Installation o
12. UIT Health amp Safety Monroe Corporate Center PO Box 569 Monroe NC 28111 Telephone 1 800 247 7257 FAX 704 291 8330 www scotthealthsafety com Printed in the USA Copyright O 2010 SCOTT All Rights Reserved info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343
13. cccsseccsececeeeeceeeeceueeceeecseeecseeeseeeenees 10 3 3 Connecting Calibration Gas orrrrrnnnrnnnnnrnrnnnrrrannrnnannnnnnnnnnnnnsnnnnsennnnn 10 3 4 Secure Digital Memory Card a 11 3 4 1 Formatting an SD Eee 12 3 5 ANRE enema a ME REN 12 3 6 Installing Software nnne 12 4 PEAS 13 4 1 Bump Testing and Calibration cccccccecseeceeeeeeeeseeeeseeeeseeeeeseeeeeeas 13 4 2 LET Alerts and DISDIAVS ii arab tiro daba aaa n tao 13 4 3 WASTCKOOCK WUY EEE 14 4 3 1 Connecting Masterdock to a PGC rrarnrnrnnnrnrannovrannennnnnrnnnnsnnnnnsnnnnnnnnnnr 14 4 3 2 Masterdock Utility Modes save 14 4 3 3 Masterdock Utility Main Display 15 4 3 4 Masterdock Ull MENS sv 15 13141 ANN 16 23242 ODO MENU onssa eee ee leve ee ee 17 4349 VIEW IVIC MU EEE EEE EEE EE 17 4544 eminus m 18 5 Pans EIST and Ivalptenallee suseisndsu cuiu detained iu e ovid da ud a e d adu 19 5 1 Cleaning and Routine Maintenance ccccssccecseeeeceeeeeeaeeeeseeeeesaaes 19 5 2 li gojijo is goje ae EE TE 20 5 3 GOL NO 01 EE NE NE Jej letja 21 ii P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station une 1980 Inst r Uct ion Manual This Page Left Intentionally Blank IV P N 087 0045 Rev E 01 10 info wctproducts com 1330
14. e above 50 PSI to perform a calibration or bump test There is no isolation valve The Masterdock controls flow automatically through a solenoid valve The cylinder does not need to be removed between bump tests or calibrations When cylinder contents fall below 50 psi remove from dock simply by unthreading the cylinder Ne Ji rili si SAL Hi I loo LY O Seven pr B X MASTERDOCK MASTERDOCK X MASTERDOCK 1 Insert cylinder 2 Thread cylinder into Masterdock into place 3 Verify pressure V gauge indicates greater than 50 psi Figure 3 2 Installing Calibration Gas 10 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG F T l PRODUCTS Masterdock Docking Station Sime 1980 Instruction Manual 3 4 Secure Digital Memory Card The Masterdock docking station comes with an SD memory card for electronic storage of all bump tests and calibrations for transferring of data to a PC The Masterdock will not perform a bump test or calibration with out the SD card installed and sufficient memory available Do not use the SD card for saving any other file types or data To install the SD card open the cover found on the bottom of the Masterdock next to the USB connection Verify the SD card is unlocked prior to insta
15. ent Tue r 310 mm 4 5 115 mm AC Power Connection nt IM Allow additional 15 380 mm for Rear Side Displayed cylinder clearance not drawn to scale Figure 3 1 Masterdock Wall Mounting Dimensions 9 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG T T l PRODUCTS Masterdock Docking Station Sri 1980 Instruction Manual 3 2 Powering the Masterdock The master dock must be powered from an external power supply plugged into the rear side receptacle or with 4 C cell batteries External power supplies may be plugged into the wall or to a 12V cigarette lighter socket Refer to Figure 3 1 for the location of the AC power connection The battery compartment is located on the side of the Masterdock Push up on the tab and then pull up on the door to remove the cover Rechargeable batteries may be used however the Masterdock will not recharge those batteries when connected to an external source Rechargeable batteries must be removed and charged in an external charger 3 3 Connecting Calibration Gas Insert either 58L or 34L cylinder of calibration gas into the Calibration Gas Dock and thread into place NOTE IF USING THE 58L CYLINDER THE RUBBER SLEEVE MUST BE REMOVED FROM THE CALIBRATION GAS DOCK The Gas Gauge will indicate cylinder pressure Cylinder pressure must b
16. f the software onto a PC occurs in two stages First a driver must be loaded for the USB then the utility program is installed Insert the CD into a PC Once the start up screen appears click on the appropriate buttons and follow the on screen prompts 12 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 CG F T l PRODUCTS Masterdock Docking Station hen 1980 Instruction Manual 4 Operation 4 1 Bump Testing and Calibration Prior to performing any bump test or calibration the Prot g unit and the Masterdock must be powered on Verify the Battery LED is green on the Masterdock and the pressure gauge indicates greater than 50 psi Ensure the air inlet is not obstructed and the filter is clean 1 Open the door to the docking station and insert the powered on Prot g unit face down so that that charging contacts of the Prot g align with contacts in the docking station door 2 Close the door to the docking station 3 Verify the Bump and Cal LEDs are lit green If not open door and verify the Prot g is firmly seated in docking station 4 Push Bump to perform a bump test or Cal to perform a calibration The LED above the selected button will turn off and the status LED will begin blinking orange 5 When the status LED lights green the Prot g unit has completed testing If the LED lights red instead of green
17. ion Manual 4 3 4 4 Help Menu About Masterdock Utility Used to display the current software revision level of the Masterdock Utility Masterdock Utility 1 0 l ial xl Operation Option View Help Ea About Masterdock Utility 1 0 Information Firmware Ver Date Time Setting SN Location Gas Lot Setting Gas Lot No Clock from PC ves No Cal If Bump fail C Yes Mo Ready ml Figure 4 5 Masterdock Utility Help menu 18 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 CG F T l PRODUCTS Masterdock Docking Station Since 1980 Instruction Manual 5 Parts List and Maintenance Table 5 1 Parts List Part Description Scott P N Masterdock 093 0526 Instruction Manual 087 0045 Scott Portable gas Detection CD Masterdock 096 3366 Software and Instruction Manual Included Quick Start Guide 062 0031 USB Cable 093 0527 Calibration Gas 34L 077 0351 Calibration Gas 58L 077 0352 5 1 Cleaning and Routine Maintenance The Masterdock is designed to be free of routine maintenance unless operated with batteries As needed replace batteries with C Cell batteries Rechargeable batteries may be used in the Masterdock however batteries will not recharge when installed in the Masterdock Batteries must be charged with an external charger CAUTION NEVER LEAVE
18. k Docking Station OMS TA Instruction Manual 1 3 4 9 MASTERDOCK 6 Cam og 11 12 ax 8 10 Figure 2 1 Masterdock Components Table 2 1 Masterdock Components Component Air Outlet Bump and Calibration Activation Buttons Calibration Gas Gauge 8 Calibration Gas Dock 7 Prot g Dock 10 Air Filter Battery Cover On Side of Unit 11 USB Port 2 6 Activation LEDs SD Card Slot IE AN 3 StatusLEDs 1 tet gt 10 o1 8 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War CG F T l PRODUCTS Masterdock Docking Station Semi 1980 Instruction Manual 3 Setup and Mounting 3 1 Mounting the Masterdock The Masterdock does not need to be mounted on a wall to operate It may be placed on any desk top table top or other horizontal surface and will operate However users may choose a more permanent location such as mounted on a wall To mount the Masterdock on the wall drill four holes per the dimensions shown in Figure 3 1 Mounting hardware must not exceed 14 5 mm in diameter and be capable of supporting the weight of the Masterdock NOTE THE MASTERDOCK WEIGHS APPROXIMATELY 8 5 LBS WITHOUT A CYLINDER OR PROT G DOCKED Allow for sufficient spacing around the Masterdock to utilize all the features such as installing calibration cylinders and accessing the battery compartm
19. llation Slide the SD card into the slot fully until it clicks and close the cover To remove the SD card push the card in and allow it to release then pull the card out Keep the SD port cover closed at all times when not removing or installing an SD card This will prevent dust and contaminants out of the data drive Le SD Card Cover Sliding Locking Tab Figure 3 3 Installing SD Memory Card The SD memory card that comes with the Masterdock has been formatted for use New SD cards will need to be formaited prior to use with the Masterdock Replacement SD cards must not exceed 2GB NOTE CUSTOMERS MUST SUPPLY AN EXTERNAL SD MEDIA CARD READER TO ACCESS THE DATA ON THE CARD SCOTT HEALTH amp SAFETY DOES NOT SUPPLY A READER Each record contains roughly 200 bytes of data allowing a 2GB memory card to hold thousands of records 11 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 MITA SCOTT Nad a PRODUCTS Masterdock Docking Station Sime 1980 Instruction Manual 3 4 1 Formatting an SD Card If the Service Requested LED blinks orange on the Masterdock or if you are using a new SD card for the first time the SD card may need to be formatted The Masterdock does not automatically format a card it must be formatted using a PC SD cards typically come formatted by the manufacturer but for an
20. loose or broken wires Verify SD card is installed Connect SD card to PC and remove data to clear memory on card Replace SD memory card oynchronize the Masterdock date time using the Masterdock Utility Replace cylinder Verify gauge indicates properly with a full tank Verify inlet line and air filter are clear of obstructions Check pump wiring clear obstructions from air inlet air outlet and port inside docking station door to Protege or replace pump Refer to Paragraph 3 6 and Paragraph 4 3 Replace Calibration Gas bottle Refer to Paragraph 3 3 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 Ws SCOTT Sd Masterdock Docking Station Instruction Manual 5 3 Scott Repairs For quick and effective service of your instrumentation and to reduce time spent on repairs the SCOTT Instruments Service Department requires a Return Maintenance Authorization number be issued prior to any product being shipped for service repairs Contact the Service Department at Phone 1 800 247 7257 Fax 1 704 291 8330 Monday Friday 8 30 AM to 5 00 PM EST e mail techsupport scotths us tycoint com www scotthealthsafety com 21 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War PRODUCTS Mane 1980 C
21. nd quickly identified using an icon WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE HIGHLIGHTS VARIOUS INSTANCES WHERE AN ATTENTION TO DETAIL IS CRITICAL TO PRODUCT PERFORMANCE 2 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 Woy SCOTT Nad a PRODUCTS Masterdock Docking Station Seter 1980 Mstruction Manual 1 2 1 General Warnings and Cautions The following list of warnings and cautions pertain to the general use and care of the Masterdock Failure to follow these warnings and cautions may result in death injury or poor equipment performance WARNINGS USE THE MASTERDOCK ONLY IN AN ATMOSPHERE THAT HAS BEEN VERIFIED TO BE FREE OF TOXIC OR COMBUSTIBLE GASES OR VAPORS THE MASTERDOCK IS NOT FOR USE WITH ANY OTHER PRODUCT THAN THE PROT G PORTABLE GAS MOINITOR CAUTIONS VERIFY THE GAS INLET PORT HAS A CLEAN FILTER ATTCHED AND AN UNOBSTRUCTED FLOW PATH PRIOR TO USE Do NOT USE A MAGNET NEAR THE SD MEMORY CARD TO PREVENT LOSING OR CORRUPTING DATA DO NOT USE ANY SOLVENTS CHEMICALS OR POLISHES CONTAINING SILICON COMPOUNDS TO CLEAN THE MASTERDOCK AS THESE CAN CAUSE DAMAG
22. on Manual List of Tables Table 1 1 Acronym Quick Reference List ene 5 Table 2 1 Masterdock ComponentS nena 8 Table4 1 Status LED Indications ceteri 13 kable Sls Pans USS 19 Table 5 2 Troubleshooting Chart nee 20 Vii P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 GG Ff T l PRODUCTS Masterdock Docking Station Sri 1980 Instruction Manual Record of Revisions 04 09 Initial release 08 09 Updated LED indications and troubleshooting table 09 09 Updated P N s 10 09 Updated P N s 01 10 Updated Table 4 1 and 5 2 viii P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 CG F T l PRODUCTS Masterdock Docking Station Since 1980 Instruction Manual 1 Safety and General Information WARNING ALL INDIVIDUALS WHO HAVE OR WILL HAVE RESPONSIBILITY FOR USING OR TESTING THIS PRODUCT MUST READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL THE PRODUCT WILL PERFORM AS DESIGNED ONLY IF USED AND TESTED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS FAILURE TO FOLLOW MANUFACTURER S INSTRUCTIONS WILL RENDER THE WARRANTY AND APPROVALS NULL AND VOID F AILURE TO FOLLOW THESE INSTRUCTIONS MAY ALSO RESULT IN SERIOUS INJURY OR DEATH 1 1 Important N
23. otices ocott Health and Safety can take no responsibility for use of its equipment if it is not used in accordance with the instructions If further operational or maintenance details are required but not provided in this manual contact Scott Health and Safety or their agent Scott Health and Safety shall not be liable for any incidental or consequential damages in connection with any modifications errors or omissions in this manual While every effort has been made to ensure accuracy in this owner s manual no responsibility can be accepted for errors or omissions This publication is not intended to form the basis of a contract and the company reserves the right to amend the design content and specifications of the detector without notice Additionally industry standards codes and legislation are subject to change Updated copies should be obtained by users to ensure the most recently issued regulations standards and guidelines are available 1 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 War GG T T l PRODUCTS Masterdock Docking Station ince 1980 Instruction Manual 1 2 Warnings Cautions and Notes Throughout this document warnings cautions and notes have been interspersed to draw attention to potentially unsafe hazardous or unique situations that require user attention Each warning caution or note is labeled a
24. the test has failed 4 2 LED Alerts and Displays Refer to Table 4 1 for Status LED indications and their meanings Table 4 1 Status LED Indications Status LED Red Green 9 Orange Blinking Low Battery external power not Pee Dowel pa external power is supplied sufficient SD card is locked OR SD cards needs formatting OR SD memory is SD card is not installed OR SD card memory is full OR a communication failure has occurred TN OR The date time needs Service Request OR synchronize the date time using the Masterdock Utility synchronization with the Masterdock Utility 13 of 20 P N 087 0045 Rev E 01 10 info wctproducts com 13309 Beach Ave Marina del Rey CA 90292 Phone 800 WCT PROD 800 928 7763 Fax 310 306 9343 MITA SCOTT Md a PRODUCTS Masterdock Docking Station Sim 1980 Instruction Manual 4 3 Masterdock Utility 4 3 1 Connecting Masterdock to a PC Use the supplied USB cable to connect the Masterdock to a PC Right click on the My Computer icon found on the desktop and select properties 3 Select the Hardware Tab Select Device Manager Click on the icon to the left of Ports Identify the COM number associated CP210x to UART Bridge Controller This COM port number is necessary for configuring the Masterdock Utility 6 Open the Masterdock Utility software 7 Select Operation gt Setup Port Select the COM number previously identified 4 3 2 Masterdock Utility
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