Rope Grab Assembly User Manual
Contents
1. 4 lt N User Instruction Manual Rope Grab Assembly Part Number RL 3002 ISO 9001 2008 Registered R a GID Manual 103 0061 ee L j FELINES General Safety Information Under Penalty of Law m This User Instruction Manual is not to be removed except by the user of this equipment m Current User Instruction Manuals must always be available to the user m Read and understand these instructions before using equipment Do not throw away these instructions Misuse or failure to follow warnings and instructions may result in serious personal injury or death This system is NOT a rescue alternative Users MUST have a functional prompt and project specific rescue plan Users must read and understand the User Instruction Manual provided with the product and be properly trained by their employer prior to use per OSHA 29 CFR 1910 66 and 1926 503 or applicable local standards Please refer to product labeling for information on specific OSHA regulations and ANSI and CSA standards met by the product Compliant fall protection and emergency rescue systems help prevent serious injury during fall arrest For instructions about proper use refer to supervisor User Instruction Manual or call Rigid Lifelines at 844 467 4443 Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 2 Instructions For Use Failure to follow all instructions and limitations on the use of this equipment may result in s2. under this warranty is limited to at Rigid Lifelines discretion the replacement or repair of the equipment at Rigid Lifelines factory or at a location approved by Rigid Lifelines THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER WHETHER EXPRESS IMPLIED OR STATUTORY SELLER MAKES NO WARRANTY AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE EQUIPMENT AND MAKES NO OTHER WARRANTY EITHER EXPRESS OR IMPLIED Rigid Lifelines shall not be liable under any circumstances for any indirect special or consequential damages including but not limited to lost profits increased operating costs or loss of production This warranty shall not extend to damages including but not limited to lost profits increased operating costs or loss of production This warranty shall not extend to any components or accessories not manufactured by Rigid Lifelines example casters with the exception of the components systems or accessories involved with XSPlatforms and purchaser s remedy for such components and accessories shall be determined by the terms and conditions of any warranty provided by the manufacturer of such components and accessories Rigid Lifelines 730 Hemlock Road Suite 104 Sic o Morgantown PA 19543 u GID Toll Free 844 467 4443 i Local 610 286 8030 EW FELINES 610 286 6408 RigidLifelines com info rigidlifelines com 2014 All rights reserved Specifications subject to change without
3. Competent Person as defined by OSHA 29 CFR 1926 32 f m Only Rigid Lifelines or entities authorized in writing by Rigid Lifelines shall make repairs or alterations to the equipment System Compatibility Rigid Lifelines Rope Grab RL 3002 Assembly and Vertical Lifelines are designed for use with Rigid Lifelines approved components Substitution or replacement with non approved component combinations subsystems or both may reduce the equipment function and endanger the system compatibility This incompatibility may affect the reliability and safety of the total system Always use Rigid Lifelines Rope Grab Assembly with specified Rigid Lifelines Vertical Lifelines Vertical Lifelines must have a minimum tensile strength of 6 000 pounds 27 kilonewtons Connecting To The Anchorage The vertical lifeline must be attached to an anchor point capable of supporting 5 000 pounds 22 2 kilonewtons per worker or meet OSHA 1926 502 requirements for a safety factor of two Anchorage requirements based on ANSI are as follows m For fall arrest systems Anchorages must withstand a static load of 5 000 pounds 22 2 kilonewtons for non certified anchorages or two times the maximum arresting force for certified anchorages m When more than one personal fall arrest system is attached to an anchorage the above anchorage strengths must be multiplied by the number of personal fall arrest systems attached to the anchorage Make sure conne
4. prior notice RLL RGA0114V1
5. at resistant materials is recommended Inspect and service equipment more frequently in a highly corrosive or caustic environment to ensure system integrity Do not expose the equipment to any hazard which it is not designed to withstand Contact Rigid Lifelines with questions Check for obstructions below the work area to make sure any potential fall path is clear Allow adequate fall clearance below the work surface Rigid Lifelines Rope Grab Assembly Manual 3 844 467 4443 Warnings For Rope Grabs Wire Rope Grabs For use by ONE person only Maximum capacity is 310 pounds 140 6 kilograms including tools DO NOT EXCEED THIS WEIGHT Do not use if any part of the device appears to be damaged Do not attempt to service the device or alter it in any way Attach the device to appropriate vertical lifelines only Do not use this product on unstable surfaces fine grain materials or particulate solids ex sand or coal Maximum arrest distance 39 inches 1 meter Warnings For Vertical Lifelines Rigid Lifelines Vertical Lifelines have a minimum tensile strength of 6 000 pounds 27 kilonewtons Note OSHA requires a minimum tensile strength of 5 000 pounds 22 2 kilonewtons Lifelines must be attached independently of the working surface and anchored above the user to prevent a swing fall Lifelines must be kept clean Never allow the lifeline to become slack or to pass under or entwine around arms legs neck o
6. ctions are compatible in regards to size strength and shape Never use an anchor point that will not allow snap hook or carabiner keeper to close and lock or that applies a load to the keeper Rigid Lifelines Rope Grab Assembly Manual 5 844 467 4443 Connection Compatibility Limitations All Rigid Lifelines equipment must be coupled to compatible connectors OSHA 29 CFR 1926 502 prohibits snap hooks from being engaged to certain objects unless two requirements are met 1 It must be a locking type snap hook 2 It must be designed for making such a connection a Designed for means that the manufacturer of the snap hook specifically created the snap hook to be used to connect to the equipment in question The following conditions can result in rollout when a non locking snap hook is used Avoid the following connections Direct connection of a snap hook to horizontal lifeline Two or more snap hooks connected to one D ring Two snap hooks connected to each other A snap hook connected back on its integral lanyard A snap hook connected to a webbing loop or webbing lanyard Improper dimensions of the D ring rebar or other connection point in relation to the snap hook dimensions that would allow the snap hook keeper to be depressed by a turning motion of the snap hook H lem o Figure 1 Rollout A process by which a snap hook or carabiner unintentionally disengages from another connector o
7. erious personal injury or death Never remove product labels that include important warnings and information for the Authorized Person User Thoroughly evaluate and plan all elements of your fall protection system s before using your equipment Make sure that your system is appropriate for your needs and facility Also be sure to calculate fall clearance and swing fall clearance Users must have a rescue plan and the means to implement it This plan must provide prompt employee rescue or assure that employees have the ability to rescue themselves in the event of a fall Before using a personal fall arrest system employees shall be trained in accordance with the requirements of OSHA 29 CFR 1910 66 in the safe use of the system and its components Prior to each use inspect all personal fall arrest system equipment for wear damage and other deterioration Defective components must be removed from service immediately in accordance with the requirements of OSHA 29 CFR 1910 66 and 1926 502 After a fall occurs this equipment must be removed from service and destroyed immediately Store this equipment in a cool dry and clean environment that is out of direct sunlight when not in use Never use fall protection equipment for purposes other than those for which it was designed Fall protection equipment should never be used for towing or hoisting Protect all synthetic material from slag hot sparks open flames or other heat sources Using he
8. gure 5 Figure 5 Inspecting the snap hooks and carabiners Thimbles The thimble must be firmly seated in the eye of the splice The splice should have no loose or cut strands The edges of the thimble must be free of sharp edges distortion or cracks See Figure 6 Figure 6 Inspecting the thimble If inspection reveals a defect in condition remove the device from service immediately Always remove any equipment subjected to a fall from service see Figure 7 Products removed from service should be disposed of in a manner that prevents inadvertent further use Figure 7 Deployed fall indicator Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 10 Cleaning And Maintenance Basic care of all Rigid Lifelines equipment will prolong its durable life and will contribute toward the performance of its vital safety function Clean the equipment to remove any dirt corrosives or contaminants Storage Store equipment in a clean and dry area that is not exposed to fumes or corrosive elements Avoid storing equipment in areas with excessive heat steam or long periods of sunlight Servicing A record log of all inspection dates for this device must be maintained Rigid Lifelines Rope Grabs and Wire Rope Grabs cannot be repaired and must be replaced if damaged This system and all components must be taken out of service if subjected to fall arrest forces For questions concer
9. l be assigned for the specific modification A confirming written authorization will be forwarded to the distributor Rigid Lifelines Rope Grab Assembly Manual 15 844 467 4443 One Year Equipment Warranty Rigid Lifelines warrants all Rigid Lifelines fall protection soft goods devices connectors and accessories to be free from defects in material and workmanship for a period of one 1 year commencing on the date of shipment to the first retail purchaser Purchaser Rigid Lifelines is dedicated to offering superior service and quality products to all of our customers If you would like to contact a customer service representative please call the following number 1 844 467 4443 We will be happy to assist you in any way that we can These warranties do not extend to equipment which has been subject to misuse use in excess of rated capacity negligent operation use beyond Rigid Lifelines published service factors improper installation or maintenance adverse environments and does not apply to any equipment which has been repaired or altered without Rigid Lifelines written authorization This warranty is void for any product that is designed to deform or absorb energy during a fall event and needs to be replaced after a fall event has occurred Written notice of any claimed defect must be given to Rigid Lifelines within thirty 30 days after such defect is discovered Rigid Lifelines obligation and Purchaser s sole remedy
10. ment include model serial and or part numbers voltages speeds and any other special identifying features Be prepared to discuss the situation in detail All authorized labor charges will be based on straight time Hourly rates estimated man hours and not to exceed total dollar amount required for corrections are to be agreed upon before authorization is given There will be no allowances for overtime except in dire emergencies and then only with prior approval Averbal agreement may be reached immediately on both the method of correction and the approximate cost A warranty authorization number will be assigned for the specific incident A confirming written authorization will be forwarded to the distributor The distributor must send an itemized invoice showing our release number or invoice number and warranty authorization number after authorized corrections have been made A credit memo will be issued by accounting after the invoice has been received and approved Warranty charges ARE NOT to be deducted from outstanding open account invoices under any circumstances Any field corrections made prior to an authorization by Rigid Lifelines will not be accepted as a warranty charge or the responsibility of Rigid Lifelines Any modification to the equipment made without prior approval of the seller will void all warranties A verbal authorization for modification may be obtained in which event a warranty authorization number wil
11. ns or assistance contact Rigid Lifelines at 844 467 4443 Labeling WARNING Follow manufacturer s instructions provided with this lanyard at time of shipment Fully read and understand these instructions before using Improper use of this product could result in serious injury or death Avoid contact with sharp edges and abrasive surfaces that can cut or damage the webbing or components Make only safe compatible connections For use only with other OSHA and ANSI compliant equipment as part of a personal fall arrest system Remove this lanyard from service if a fall has incurred USER MUST INSPECT BEFORE EACH USE Attach shock absorber end of lanyard to fall arrest D Ring on harness Shock Absorbing Lanyard Meets ANSI Z359 13 A10 32 2012 and OSHA requirements Serial Number Capacity 130 310 Ibs max including tools Date of Manufacture Max Elongation 48 Model Number RL 3002 Material Polyester Max Free Fall Limit 6 Ft RAGID DO NOT REMOVE THIS LABEL LIFELINES Rigid Lifelines Rope Grab Assembly Manual 11 844 467 4443 Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 12 Rigid Lifelines Rope Grab Assembly Manual 13 844 467 4443 Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 14 Service Policy 1 Obtain as much information as possible concerning the problem through personal observation by yourself or other authorized personnel familiar with the job and equip
12. r any other obstacle Do not tie knots in lifelines When evaluating your workspace for fall clearance consider these lifeline elongation characteristics in your calculations Rope stretch 5 Wire rope stretch 0 5 Limitations For Use A Competent Person must ensure compatibility of all connections and all system elements Do not use the system if the device does not lock onto the lifeline or if any component in the system does not operate properly Install and use device and lifeline in a manner that reduces potential swing fall Allow sufficient clearance in the event of a free fall For synthetic rope lifelines add 1 foot 0 3 meters of fall clearance for every 20 feet 6 meters of rope above the connection point If a shock absorber is used you must also allow for an additional 3 5 feet 1 06 meters maximum elongation Rig system to limit free fall distance to 6 feet 1 8 meters or less Do not expose this equipment to harmful chemicals or solutions Contact Rigid Lifelines with questions Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 4 m Use caution when working with this product near moving machinery electrical hazards sharp edges or abrasive surfaces as contact may cause equipment failure personal injury or death m Minors pregnant women and anyone with a history of back and or neck problems should not use this equipment Do not use or install equipment without proper training from a
13. r object to which it is coupled ANSI Z359 0 2007 Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 6 Connecting To The Body Wear Rope Grab Assembly RL 3002 should only be connected to the dorsal back D ring of a full body harness see Figure 2 Figure 2 Connecting Rope Grab To Rope Rope Grab Assembly RL 3002 includes a shock absorber The energy absorbing end of the lanyard must be connected to the dorsal D ring and the rope grab end of the lanyard must be connected to a Rigid Lifelines Vertical Lifeline with a minimum tensile strength of 6 000 pounds 27 kilonewtons Rigid Lifelines Rope Grab Assembly Manual 7 844 467 4443 Installation With the arrow pointing upward on the Rope Grab device lift up the spring loaded cam handle that connects the gripping cams Figure 3 Slide the Rope Grab to the desired position on the lifeline and release the cam handle The spring loaded gripping cams will keep the Rope Grab in position Connect device to full body harness see section Connecting To The Body Wear NEVER attach the device on the lifeline with the arrow pointing downward it will not lock onto the lifeline should a fall occur Rigid Lifelines Rope Grab Assembly Manual 844 467 4443 8 Inspection Rigid Lifelines Rope Grabs and Vertical Lifelines are designed for today s rugged work environments To maintain their service life and high performance
14. system components should be inspected frequently Inspect each product thoroughly before each use Regular inspection by a Competent Person for wear damage or corrosion should be a part of your safety program Before each use visually inspect for the following lae For Rope Grabs Wire Rope Grabs Inspect for physical damage cracks wear and corrosion Check cam and or springs for damage or loss of tension Check pawl and locking mechanism Be sure that all parts move freely without hesitation Check rivets for damage cracks wear or corrosion Inspect for malfunctioning components broken or missing springs Inspection For Vertical Lifelines Rope Lifelines Rotate the rope lifeline while inspecting the entire length for any fuzzy worn broken or cut fibers Weakened areas from extreme loads will show a visible change in original diameter The rope diameter should be uniform throughout the entire length following a short break in period See Figure 4 Figure 4 Inspecting the rope Rigid Lifelines Rope Grab Assembly Manual 9 844 467 4443 Snap Hooks Carabiners Inspect device closely for hook and eye distortions cracks corrosion or pitted surfaces The keeper latch should seat into the nose without binding and should not be distorted or obstructed The keeper spring should exert sufficient force to firmly close the keeper Keeper locks must prevent the keeper from opening when the keeper closes See Fi
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