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819-5712 - Frymaster

1. ITEM PART COMPONENT 1 106 0754SP Oil Return Handle Assembly 2 813 0644 Nipple NPT x 1 Black Tube 3 813 0006 Bushing 2 to NPT Hex BM 4 813 0003 Tee NPT BM 5 813 0463 Plug Counter Sink 9 6 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 4 Drain Valve Oil Return and Related Components cont ITEM PART COMPONENT 6 813 0298 Nipple NPT x 2 BM 7 813 0165 Elbow Street 12 90 8 813 0062 Elbow 2 NPT 90 BM 9 813 0087 Nipple NPT x 1 BM 10 813 0173 Union 1 2 NPT 15027 BM 11 813 0022 Nipple x Close BM 106 2387 Heater Tape Assembly 36 120V 25W 19 826 1712 Motor Filter Pump 115V 60 Hz Baldor 810 2100 prior to 11 2006 20 810 3071 Pump 8GPM Filter 8 0 2098 prior to 11 2006 810 2252 Pump 5GPM Filter T 816 0093 Gasket Pump Motor A 106 2214 Oil Return Assembly 12 810 2125 Drain Valve 3 13 813 0006 Bushing 1 2 to NPT Hex BM 14 813 0022 Nipple x Close NPT BM 15 813 0062 Elbow 1 2 90 BM 16 813 0087 Nipple 1 2 x 1 5 NPT BM 17 813 0173 Union NPT BM 18 813 0460 Nipple 1 2 x 3 NPT BM 19 813 0625 Nipple x Close NPT BM B 106 2215 Oil Suction Components 20 810 0697 Disconnect Male 21 813
2. En qmm Tjg v S19 T gj v S 9 VIM IM IV IVY VIVIVIVIVIV A ATTE lo loj lt io aeg lt lt m lt Sel ES lt 00 2 7 isv 0 7 11 TROUBLESHOOTING KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 7 4 6 Fast Ready 218G KSCF218GP00001 KSCF218GN00007 3 31ndWD2 231909 193 Dl 1593 OL 0290651508 3993431 YSLAdWOD s3 v3as qNnos OND SISSVH2 OL e 23 381 318 3561 2 1 III C dle dSNV 211 lt w z 5k IA 7 IVA 2 LON 3804L V q 3snai oa s a WA pg HILIMS 19013 3AW S sv and afu v v VIV S31INOSI 7 12 KSCF18G COOL ZONE SERIES GAS FRYERS TROUBLESHOOTING CHAPTER 7 7 4 7 Thermatron 230V CE dAV 30193NNOO dWy 3H0193NNOO V9ISILSOS diis Nid Z qx woes di di M3TIOHINOO 1HM 2 5 E 8 383TIO81N0O anal 289 lai pe dial 3ivis anos T 3ivis anos 09 dun IVA Z ma z 30193NNO2 3 0193NNOO dv div Nid Nid 51212191 01
3. GNnos 55259 1 LO sis QNVOH 3OVJH3INI W3IndWO2 LINN IH gt gt n8 801293NND2 D23 e 11 HA nig gt x 18 ta 11 THA Rr 8 Wall ASNVAL 7 17 sma LHM 18 JDV1 IUA KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 12 Oil Return Single S NO dav HM NYNLAY 110 ON on O E on NOD p ISe NOILISOd 440 NI NMOHS H LIMS OX IN 10 S No aav HI NNMALI3H 10 266 OLS ON ON WO YOLOW JHL NO 81 ONY Sl 50737 39NVHOM3INI NOIIVILOH JO 39NVHO 04 ld 81 vL SI NMOHS 3SVLIOA ASSY AVT3H H3WHOJSNVMLL IO oO O8cv1G608 SL Lf LHM NMOHS 39VI1OA AOS8v dWV S AOCL dNWV Z LINOYIO SOVLIOA SANIT 7 18 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G For parts and or components not listed contact the Frymaster Service Hotline at 1 800 551 8633 or 1 318 865 1711 for additional service and parts information 8 1 Cabinetry and Related Components 8 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 1 Cabinetry and Related Components cont ITEM PART
4. 1u0JJ 10 14 6 Contact your authorized servicer if any EE of the following occurs during this test a Computer probe circuit is suspected as faulty Temperature High Limit Probe Probe b Temperature probe requires adjustment c Computer fails to call for heat during the calibration test Temperature Probe IT Probe Bracket Burner Tube 7 3 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 2 Fryer Troubleshooting cont 7 2 4 DRAIN OPEN message remains after closing drain valve Computer was turned OFF while draining frypot Close drain valve Turn computer OFF and ON again Computer display will read ON Open drain valve Computer display will read DRAIN OPEN After 30 seconds the computer display will read FILL Close drain valve Hill frypot with shortening Press EXIT COOL FILTER when ready to cook 6 Ifthe computer message DRAIN OP EN remains after Steps 1 4 contact an authorized servicer Possible malfunctions are a Drain microswitch may be faulty b Drain circuit is suspect c Computer is suspect 7 2 5 Pump motor won t start or stops during filtering The motor thermal overload or the 10 amp circuit breaker has tripped If the thermal overload trips wait approximately 45 minutes Press the button on the end
5. operate properly e Verify drain valve is fully closed 7 6 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING iagrams D iring 7 4 W 7 4 1 Normally Open Float Switch Right HILIMS NIVaG A 134VS SJOV4ASSLNI 8S3lfldW JJLNdNW 9LF L908 YanAVadsS lt t lt HOLIAS 1 YSLINOI LHM 2 18 19 gt 7 7 KSCF18G COOL ZONE SERIES GAS FRYERS TROUBLESHOOTING CHAPTER 7 7 4 2 Normally Open Float Switch Left O LL Nd 3Sh4 NOILISOd 440 VIV E ES VIV LELL Nd 3504 JSN NG A ae j E Celi NI NMOHS AASA zn 0601 Nd 3lVld N3A02 5 2091 Nd HOLIMS ONOIN S H3A83 5880 Nd X08 Ha 1431 WON ASSY NO dav ASSY NO QY 071 108 Nd dasn NIHM l1y
6. OLS 8 4 9 S t E 2 82 v901 oLuVd davoga 3993331NI Y3LNdWoOd 3 a3 jon HOLIMS NIVAT ALBAVS me B Ad W OVA v2 ond 35955 O AN 713A 281 e s XW gt AD THe oa ee m Ts oa sita O Ave O aaa e 3S 3 O 7a J SNVAL SNVAL VZLESTSO8 3A 2S zd 29 1V3H Ave 2 33 32 86r 08 33 Jt 9 39V17DA 3NII 7 14 KSCF18G COOL ZONE SERIES GAS FRYERS TROUBLESHOOTING CHAPTER 7 7 4 9 Constant Pilot with KFC 1 218G HOLIAS NIYAT ALaAVS NOISN3L IH JOVSYSLNI SSLAdWOD OL S31fdWD2 OL 32V3831NI 3 31ndAD2 Ad AM d AN 2100 08 Ave ON 1 7 NUS 12 tug IVA vc 3ATA 599 fo VIV 6 H31IAS 190713 1 49 aa o TIA WE N3 Vv3dS aNnos 18A sp 18A ERI A a TN S JASDJSNVaL SNVAL 38084 dW3l VOZSTSO8 asn4 LHM NO W
7. Portugal 2 G31 37 G31 37 The gas supply service line must be the same size or greater than the fryer inlet line KSCF18G gas fryers are equipped with a 34 inch 22 mm male inlet The gas supply line must be sized to accommodate all gas fired equipment connected to that gas supply Consult local gas companies suppliers or your local contractor for minimum supply line requirements 3 4 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont Supply Line Specifications The gas supply lines must be sized as indicated in the chart below based on the total number of fryers connected to the main gas supply Recommended Gas Supply Line Sizes Gas Types Number of Fryers 1 2to 3 4 or more Natural Gas 34 22 mm 1 28 mm 114 35 mm Propane Gas Ve 15 mm 34 22 mm 1 28 mm When exceeding 18 feet 6 meters for a configuration of more than four fryers it is necessary to provide 1 35 mm rigid gas connection DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service a
8. 810 0697 Disconnect Male 106 4717 Oil Return Valve Fittings and Components 11 807 2484 Valve Solenoid 1 4 12 813 0165 Elbow 2 x 5 NPT 90 13 106 4763 3 Way Valve Assembly A 210 9917 Support Microswitch Mount B 210 9918 Brace 3 Way Bottom C 106 5229 Support Oil Return Valve D 807 2104 Switch Micro roller Lever E 826 1366 Nut 4 40 Keps Hex with Extension Teeth pkg of 25 F 826 1376 Nut Keps 10 32 Hex pkg of 10 G 826 1359 Screw 4 40 34 Round Head pkg of 25 H 810 1003 Valve 180 3 Way Ball I 816 0220 Insulation Microswitch J 210 9915 Cover Oil Return Microswitch K 200 1143 Retainer Oil Return Valve Nut L 809 0056 Nut 6 24 Hex Nylon Locking 14 813 0173 Union NPT BM 15 813 0022 Nipple x Close NPT BM 16 813 0304 Bushing x BM Flush 17 823 5183 Tubing Front 18 813 0298 Nipple 2 x 2 00 NPT BM Pipe 19 826 1712 Motor Filter Pump 115V 60 Hz Baldor 20 810 3071 Pump 8GPM Filter 810 2252 Pump 5GPM Filter ii 816 0093 Gasket Pump Motor 20 813 0016 Nipple Close BM 22 813 0093 Nipple 1 2 x 4 00 NPT BM 23 813 0062 Elbow 2 90 BM 24 813 0251 Nipple 2 x 4 5 NPT BM Pipe 25 813 0099 Nipple 1 2 x 7 0 NPT BM Pipe 26 813 0331 Elbow with Side Outlet 2 NPT 27 823 5184 Tubing Rear 28 813 0265 Nipple 2 x 2 5 NPT BM 106 2387 Heater Tape Assembly 36 120V 25W Not illustrated 8 7 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE
9. alo ALA J1dNOIONSSHL E HOLIMS V89v 1908 Sf LHM 2 18 DLs gt 7 9 NI KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 4 CE Normally Open Float Switch Left V69v1S08 0350 N3HM S 83A34 WOMJ NES LLYM S2 3dVl 13H r bsa 0350 N3HM d3AH3 HY NOLLO3NNOO 3SOH HI 110 SNIHSI1Od_ 110 110 YOLOW 3HL NO 81 ONV S1 5007 39NVHOH3INI NOVIOS JO J NVHO 399170 ASSY AN 134 330 JSNVALL aa NYNL3Y WO 40S AM 7 10 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 5 Fast Ready 218G KSCF218GP00001 V 0SLS08 cavod vostsos AG 335 JINGOW NDI DINI 32I ldS 9051508 DAC 33S 051508 AG 335 39V 3331NI 3D er 0177 VIVIVIVIVIVIVIVIVIVIVIVIVIVIV m Soe eee eher ise dg 9 1 4 8 6 01 X1 I6I 5 731 2381 IND SISSvHO3 OL 922 311 4 18 26 201 8 291 3A 2S 29
10. COMPONENT 1 201 9081 Side Cold Rolled Steel Cabinet Left 2 202 9081 Side Cold Rolled Steel Cabinet Right 211 9606 Side Stainless Steel Cabinet Left T 212 9606 Side Stainless Steel Cabinet Right 3 201 9080 Inner Panel Left 4 202 9080 Inner Panel Right 5 823 5256 Cabinet Base 6 200 8347 Plate Base Frame 7 200 8985 Shield Rear Cabinet 8 823 3366 Flue Cap 9 824 1466 Top Cap Dual 210 6204 Marine Edge Dual 10 200 9043 Cover Inner Panels 11 201 9688 Gusset Side Panel Left 12 202 9688 Gusset Side Panel Right 13 824 1560 Channel Base 14 823 4064 Channel Leg Support 15 824 1465 Panel Wireway 16 200 8182 Post Door 17 210 1288 Joiner Strip 18 200 5036 Back Cabinet 19 106 0997 Flue Assembly A 200 1773 Back Flue B 200 1339 Front Flue C 200 1325 Shield Flue Heat 20 106 4331 Door Assembly Left 21 823 5051 Hinge Lower Left 22 823 5061 Hinge Upper Left 23 106 4332 Door Assembly Right 24 823 5052 Hinge Lower Right 25 823 5062 Hinge Upper Right 810 0066 Magnetic Catch Door 810 0180 Handle Door 26 200 2713 Plate Suction Manifold 27 210 1180 Insert Suction Manifold 28 823 3347 Frame Slide Base 29 810 2794 Basket Hanger 30 809 0171 Thumbscrew Basket Hanger 31 810 0356 Caster 5 without brake 810 0357 Caster 5 with brake 810 1205 Leg 6 i 200 1183 Crisper Tray without Handles Not illustrated KSC
11. jenuey sueg 9 9IAJ8S uonejedo uolj je su SIO L Ser S M 9007 DS A SM PARTS LIST NON CE amp INCLUDED Frymaster GN C X CFESA using CFESA Certified Technicians Frymaster a member of the Commercial Food Equipment Service Association recommends 24 Hour Service Hotline 1 800 551 8633 www frymaster com 819571 2 At Please read all sections of this manual and retain for future reference NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster and Dean Factory Authorized Servicer FAS or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UN
12. 12 813 0658 Plug 14 Square Head NPT BM 13 813 0022 Nipple 2 x Close NPT BM 14 813 0173 Union NPT BM 15 813 0165 Elbow Street 90 BM 16 813 0716 Bushing 1 x 1 4 Hex BM t 810 2043 Clamp Piezo Ignitor Components 210 6564 Bracket Pilot Thermocouple CE 810 1001 Trigger Piezo Ignitor CE 200 1868 Piezo Bracket CE 807 3540 Electrode Piezo CE Not illustrated 8 13 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 9 Over the Top Oil Return and Related Components KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 9 Over the Top Oil Return and Related Components cont ITEM PART COMPONENT A 106 2983 Oil Return Assembly 1 823 3344 Handle Oil Return 2 813 0826 Nipple 3 x 4 BM 3 813 0780 Bushing NPT x BM 4 813 0777 Nipple 5 x 3 1 2 BM 5 813 0742 Nipple 2 x 5 50 NPT BM 6 813 0676 Nipple Black TBE x 2 7 813 0625 Nipple x Close NPT BM 8 813 0265 Nipple 2 x 2 5 NPT BM 9 813 0173 Union NPT BM 10 813 0165 Elbow Street 2 x NPT 90 BM 11 813 0096 Nipple 2 x 6 0 NPT BM 813 0093 Nipple 2 x 4 0 NPT BM replaces Item 11 in some models 12 813 0003 Tee 2 x BM 13 810 2700 Nipple Quick Disconnect Snaptite 14 810 2699 Coupling Quick Disconnect Snaptite 15 813 2514 Tu
13. CHAPTER 3 INSTALLATION INSTRUCTIONS 3 3 Leveling the Fryer cont ANSI Z83 11 11a Latest Edition requires a fryer be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may be the manner of installation such as connection to battery of appliances or installing the fryer in an alcove or by separate means such as adequate ties chains straps etc A bracket has been provided on the fryer back panel for this purpose NOTE The installation must be inspected after it is complete to ensure it meets the intent of these instructions The on site supervisor and or operator s should be informed that the appliance is installed with restraints If restraints are removed to move fryer e g to clean beneath and behind to relocate ensure that they are re installed when fryer is returned to its permanently installed position For information on fryer restraints see Section 2 9 3 4 Gas Connections KSCF18G Cool Zone Series gas fryers have obtained CE markings for countries and gas categories shown below en antes Pressures Appliance Countries Supply Pressures Appliance mbar ETE P Categories 20 25 I2E BE Belgium GR Greece 2 37 50 G20 G25 20 25 ES Spain 2 LU Luxembourg 2 G31 37 and 50 G31 50 G20 G25 20 25 The G25 25 FR France II2ESI3P NL II2L3P G31 37 and 50 Netherlands G31 50 G20 20 G20 20 GB Great Britain 2
14. Some food particles can spontaneously combust if left soaking in certain shortening material A WARNING Filter one frypot at a time The filter pan is designed to safely hold the oil from one fryer only The KFC 1 Computer must remain ON during filter operations for proper filter function Filter the shortening at least once daily or more frequently if cooking is heavy This assures the longest life possible for the shortening a better taste to the food being prepared and minimizes flavors being transferred from batch to batch If using solid shortening clear return lines before turning off the filter motor by allowing the pump to run for approximately 15 30 seconds once air bubbles appear in the frypot from the oil return line Failure to do so increases the likelihood that solid shortening will solidify and clog the lines NOTE If using over the top oil return allow the faucet to sputter for 15 30 seconds See Chapter 5 for detailed filtration procedures 4 4 Closing 1 When closing at night filter shortening in all fryers and drain the filter lines Cover the open tanks of oil Turn the computer OFF On CE units with standing pilots press the red button on the combination safety gas valve to turn off When shutting down for periods longer than overnight drain shortening and clean the frypot thoroughly After cleaning discard the shortening or filter it and return it to the frypot Cover the frypo
15. amp TRIPLE UNITS 218G 318G 8 5 Drain System ITEM PART COMPONENT 1 5 Drain System previous style 1 823 3358 Pipe Drain Right 2 823 3357 Pipe Drain Left 3 823 3221 Elbow Bracket Left 4 823 3222 Elbow Bracket Right 5 210 2311 Clamp Drain Pipe Center 6 813 0687 Nipple 1 5 NPT x Close 7 823 3440 Handle Drain Push Pull 3 Drain System current style 8 823 5180 Tube Oval Dump 9 823 4950 Tube Drain Right 816 0729 Sleeve Drain Connector 809 0969 Clamp T bolt 8 8 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 6 Filter Pan and Related Components Completely Assembled Filtration Unit 8 9 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 6 Filter Pan and Related Components cont ITEM PART COMPONENT Filter Pan Assembly 1 823 5214 2 106 7330 Screen Filter 3 603 0299 Paper Filter 4 810 2911 Ring Hold Down 5 823 4832 Crumb Basket 6 106 4693 Lid Filter Pan 7 810 0180 Handle Filter Pan Lid 8 810 2805 Caster 2 Filter Pan 9 809 0823 Nut 1 4 x 20 Nylock 10 813 0568 Plug Socket head Pipe 11 823 4839 Nipple Suction Other Components s 803 0278 Teflon Brush 803 0002 Filter Powder Not illustrated 8 10 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TR
16. 0022 Nipple 2 x Close NPT BM 22 813 0062 Elbow 2 90 BM 23 813 0087 Nipple 1 2 x 1 5 NPT BM 24 813 0165 Elbow Street 5 x 2 90 BM 25 813 0173 Union x 3 NPT BM 26 813 0460 Nipple 1 2 x 3 NPT BM 27 813 0608 Coupling NPT Full BM 28 813 0661 Nipple 2 x 2 25 BM 29 823 3754 Manifold Suction C 106 0979 Oil Return Bracket Assembly 30 200 1341 Bracket Microswitch Rod 31 809 0131 Screw 4 20 34 Hex Head 32 809 0361 Screw 8 x 5 Hex Head Drill 33 809 0823 Nut 4 20 Nylock 34 809 0825 Nut Keps 4 20 Hex Head Stainless Steel 106 0893SP Bracket Assembly 35 202 4455 Bracket Right Microswitch Flushline 36 807 2104 Switch CE Microroller Lever 37 826 1366 Nut 4 40 Keps Hex w Extension Teeth pkg of 25 38 809 0846 Screw 4 40 x 1 Pin Slotted Head 39 810 2144 Spacer Aluminum 1 4 x Long 4 40 Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 5 Filter Pan and Related Components w Completely Assembled Filter Unit KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 5 Filter and Related Components cont ITEM PART COMPONENT Filter Components 1 823 4439 Pan Filter 2 106 7331SP Grid Wire 3 623 5422 Hold Down Ring 4 823 3736 Crumb Basket 5 823 4440 Lid Filter Pan 6 230 0124 Handle Filter Pan Lid 7 810 2805 Caster 2 Filter P
17. 4 FOR SERVICE CALL LU TEN T A 1 800 551 8633 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 3 Component Box Computers and Related Components cont ITEM PART COMPONENT 1 824 1465 Component Box 2 807 4114 Relay DPDT 24V AC 106 1414 Relay Socket 807 3613 Relay Spring 200 1337 Relay Bracket with 1 cutout 3 807 0855 Transformer 120V to 12V 4 807 0800 Transformer 120V to 24V Fryer and Filter Circuit 807 0680 Transformer 240V to 24V 5 807 1999 Transformer Dual Voltage CE only 5 See Page 8 10 for High Limit Thermostats 6 807 0922 Holder Buss Fuse 807 3592 Fuse 2 Amp Slow Blow 7 807 3580 Switch Filter By pass Rocker 807 3620 Switch Filter By pass Toggle older units 8 807 3577 Circuit Breaker Filter 7 Amp 120V units 807 3538 Circuit Breaker Filter 5 Amp 208 230V units 9 810 1164 Block Terminal 10 106 6669 Interface Board Standing Pilot SMT 826 2256 Interface Board Electronic Ignition SMT 106 6670 Interface Board Fast Ready Standing Pilot SMT 106 6671 Interface Board Fast Ready No Basket Lift SMT 106 4971 Plate Mounting Interface Board 11 807 3520 Speaker Sound Device 807 4330 SMT Adapter Sound Device 12 200 2052 Bracket Speaker 807 3546 Bushing Heyco 809 0360 Screw 8 3 Type B Hex Washer T 809 0766 Nut 10 32 Hex Head 13 8
18. 803 0149 Basket Support Screen 810 2235 Support 6 807 3484 Rajah Connector included in module kit P N 826 2117 803 0293 Gloves pair 803 0197 Fryer s Friend 803 0278 Brush L shaped 803 0209 Brush Frypot 807 0154 Cord Set Fryer Motor Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 3 Component Box Computers and Related Components 6 Speaker mounts directly into component box Toc mom m S 60000 OOOOO aq ee CJ C36G3C OC u 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 3 Component Box Computers and Related Components cont ITEM PART COMPONENT 1 824 1195 Component Box KCF118GN and KCF118GP 824 0941 Component Box KCF118N and KCF118P 2 807 4114 Relay 24V AC 106 1414 Relay Socket includes item 2 807 0012 Relay 18 Amp HP 24V Coil Export 807 0834 Relay Basket Lift 15 Amp 12V 3 807 0855 Transformer 12
19. A DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil If water comes in contact with oil heated to cooking temperature it will cause spattering of the oil which can result in severe burns to nearby personnel 6 1 Daily Wash all removable parts Clean all exterior surfaces Do not use cleansers steel wool or any other abrasive material on stainless steel Filter the oil and replace it if necessary Filter oil more often under heavy use conditions e g frying heavily breaded products A WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A WARNING Water MUST NOT be allowed to drain into the filter pan or filter system Irreversible damage will result if water is allowed into the system and all applicable warranties will be voided 6 2 Weekly Completely drain the frypot into either the filter or a steel container Do not use a plastic bucket or glass container e Clean the frypot with a high grade cleaner or hot water and a strong detergent e Close the drain valve and refill with either the cleaning solution or water and detergent e Scrub frypot walls and heating tubes Then drain frypot and rinse in clea
20. DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 7 of this manual See Page 3 10 for gas valve illustrations when performing the following conversions When converting from G20 to G25 gas the following procedures apply e Equipment replacement is not required e Adjust orifice gas pressure by turning the gas valve adjustment screw e Seal the screw after adjustment When converting from G20 or G25 gas to G31 propane or vice versa the following procedures apply e Replace gas valve e Replace burner orifices e Replace pilot s 3 9 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 7 Gas Conversion Procedures cont When converting from G20 20 mbar to G25 25 mbar or vice versa or G31 37 mbar to G31 50 mbar the following procedures apply e Check pilot adjustment and adjust as necessary e Other adjustments are not necessary Conversion from one gas family to anothe
21. in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil more efficiently 2 4 Rating Plate This is attached to the inside of the front door panel Information provided includes the model and serial number of the fryer BTU hr kW hr input of the burners outlet gas pressure in inches W C mbars and whether the unit has natural G20 25 or propane G31 gas orifices 2 5 Pre Installation A DANGER This appliance is equipped with a three prong grounding plug for your protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle Do not cut remove or otherwise bypass the grounding prong on this plug A General Only licensed personnel should install any gas fired equipment 1 A manual gas shut off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service 2 The Frymaster KSCF18G gas fryers require 120 volts AC 60 cycle electrical service for non CE installation U S Canada Mexico and 230 volts AC 50 cycle electrical service for CE International installations Fryers are equipped with a 16 3 SJT grounded flexible power cord for a direct connection to the
22. installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI 721 69 or Connectors for Moveable Gas Appliances CAN CGA 6 16 quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 or Quick Disconnect Devices for Use with Gas Fuel CANI 6 9 must be used Under no circumstances are the connector and the quick disconnect device or its associated piping to be used to limit fryer movement The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer Clips are located on the back panel of the fryer for the attachment of restraints 3 7 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont 4 If it is necessary to disconnect the restraint it must be reconnected after the fryer has been returned to its originally installed position A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result F After hook up bleed the gas line of air to ensure that the pilot light will ignite quickly and evenly A WARNING Qualified personnel MUST perform any adaptation modification or gas conversion if required Failure to use qualified personnel will void the Frymaster warranty 3 5 Adjustments Adaptation To Different G
23. long through bolt holes of leg mounting plates and mount to the front channel Mount rigid casters to the rear channel following the same procedure Locknuts have been attached to the topside of the base mounting plates at the factory to capture hex head screws as they are screwed in 5 Tighten the bolts to 50 in Ibf 5 65 joules minimum torque 6 After legs and rear rigid casters are installed proceed to Step 3 3 Leveling the Fryer to ensure the fryer is level before use A WARNING For caster retrofit the unit must be at room temperature and drained of shortening before installing the casters 3 3 Leveling the Fryer A Place a level across the top of the fryer and level the unit front to back If the fryer is uneven side to side a platform or other surface adjustment is needed there is no side to side level adjustments on a fryer equipped with caster leg combinations If a fryer is equipped with legs only side to side level adjustments can be made If a fryer is equipped with casters only no level adjustments to the fryer can be made If the fryer is not level the unit may not function efficiently the oil may not drain properly for filtering and it may not match adjacent units in a multi fryer battery 3 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 3 Leveling the Fryer cont e Legs Only 1 Adjust leg height with an adjustable or 1 16 27 mm ope
24. or transmit stress to the electrical conduits connections or the gas supply line Install the restraints in accordance with the provided instructions see illustration on the next page If disconnected for service or other reasons the restraints must be reconnected before the fryer is used A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Factory Authorized Servicer FAS for part number 826 0900 2 5 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 9 Restraining the Fryer cont FRONT OF FRYER Anchor Strap or Chain Restraint TN Secure Strap or Restraint to floor with appropriate fastener re NOTE Bent link on U Chain Retstraint goes to floor Leg or Caster Mounting Bolt NOTE If you need to relocate a fryer installed with legs remove all weight from each leg before moving If a leg is damaged contact your service agent for immediate repair or replacement DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position DA
25. out rod to clear the drain if necessary Open the oil return valve by pulling and turning the handle under the yellow label return faucet is located over the frypot or an DANGER Always ensure that the over the top oil appropriate container before activating the over the top oil return system If not the hot oil will spill and may cause burns e Turn the handle to the left to use over the top oil return This will return the oil to the frypot through the oil return faucet e Turn the handle to the right to use rear flush oil return This will return the oil to the frypot through the spout inside the bottom of the frypot The oil will drain into the filterpan and return to the pot by the chosen method Close the red drain valve by pushing the handle inward until it stops The fryer will not operate unless the computer senses a closed microswitch circuit Leave the oil return handle yellow label open to allow pump to run and frypot to fill with filtered oil 7 When filtering is complete e Rear Flush Oil Return Allow the filter to pump bubbles into the fryer for 15 30 seconds to ensure the oil return lines are clear of oil e Over the top Oil Return Allow the faucet to sputter for 15 30 seconds to ensure the oil return lines are clear of oil 5 7 Use the L shaped brush to loosen debris as oil drains from the frypot Yellow Label Pull and turn the oil return handle to open
26. power supply Amperage draw for each unit depends on the accessories supplied with the unit See detailed instructions packaged with the fryer line up A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Service Hotline at 1 800 551 8633 2 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 5 Pre Installation cont A DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed B Clearances The fryer area must be free of all combustibles This unit is design certified for the following installations 1 Commercial installation only not for household use 2 Non combustible floor installation equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters 3 Combustible construction with a minimum clearance of 6 inches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters C Installation Standards 1 U S installations must meet 2 Canadian installations must meet American National Standard Institute CAN 1 B149 Installation Codes ANSI Z83 11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E Pleasant Valle
27. return valves i e place all oil return handles in the CLOSED position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot and the over the top faucet should not sputter Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the OPEN position Allow all oil to return to the frypot The frypot should refill in no more than 2 minutes and 30 seconds Move the oil return handle to the CLOSED position when the oil return lines are clear of oil indicated by bubbles in the oil in the frypot or sputtering in the over the top faucet To ensure good fryer health and a safe environment the fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 6 4 Stainless Steel All stainless steel fryer outer parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day Do not use steel wool abrasive cloths cleansers or powders Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove If it is necessary to scrape the stainless steel to remove any encr
28. ring 070 x 750 11 823 3754 Manifold Suction B 106 5230 3 Way Oil Return Valve Assembly 12 106 5229 Support Return Valve 13 210 9643 Spring Clip 14 210 9915 Cover Microswitch 15 210 9916 Support Microswitch Mount 16 807 2104 Switch CE Microroller Lever 17 809 0045 Nut Cap 10 32 Hex 18 809 0056 Nut 46 18 Hex 19 809 0117 Screw 10 32 x 54 Slotted Truss Head 20 809 0237 Nut 4 40 Keps Hex with Extension Teeth 21 809 0256 Nut 10 32 Keps Hex 22 809 0354 Screw 4 40 x 34 Round Head 23 809 0942 Washer Ae Belleville 18 8 Stainless Steel 24 810 1003 180 3 Way Ball Valve 25 816 0220 Insulation Switch 26 823 5362 Handle 3 Way Valve Over the Top 810 2700 Nipple Quick Disconnect Snaptite m 813 0780 Bushing Hex x NPT BM g 810 2127 Drain Valve 1 1 2 Full Port Not illustrated 9 14 Frymaster ant OWOC Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Call Center 1 318 219 7135 SERVICE HOTLINE Price 10 00 PRINTED IN THE UNITED STATES 1 800 551 8633 819 5712A OCTOBER 2011
29. the oil return valve and activate the filter pump Bubbling oil indicates that air is flowing through the return lines and all oil shortening has been evacuated from the lines KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 3 Filter Operations cont 8 Turn off the filter by turning the oil return handle to the CLOSED position and pushing the oil return handle in until it stops This closes the oil return valve under the filtered frypot and stops the filter pump motor A DANGER The crumb tray in fryers equipped with a filter system MUST be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in oil Empty contents of the crumb screen into a fireproof container immediately after filtering is complete 9 Repeat Steps 1 and 2 in Section 5 2 Remove crumb screen and empty debris into a fireproof container If possible wash all filter pan components in hot soapy water Rinse and dry thoroughly Section 5 2 Step 7 If not the filter pan should be thoroughly cleaned at the close of each day as previously described Filtration system troubleshooting information can be found in Chapter 7 5 8 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6 PREVENTATIVE MAINTENANCE Well maintained equipment operates more efficiently and lasts longer Keep the fryer clean during the day and thoroughly clean it at the end of each day
30. the manufacturing process Then they are coated lightly with oil Wash thoroughly with hot soapy water to remove any film residue and dust or debris before food preparation Then rinse and wipe dry In addition wash any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Ensure the screws securing the temperature probe to the bracket between heating tubes are tight A WARNING All droplets of water must be removed from the frypot before filling with shortening Failure to do so will cause hot oil to splatter and injure the operator 3 12 Final Preparation 1 The KSCF18G frypot shortening capacity is approximately 40 5 kg 90 Ib 2 Ensure fryer power switches are OFF 3 Cooking Oil Fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot Replace the basket support screen A WARNING Never operate fryer without enough oil shortening or water in the frypot to cover the heating tubes WARNING NEVER set a complete block of solid shortening on top of heating tubes To do so will damage the frypot and increase the potential for flash point shortening temperatures and subsequent fire 4 Solid Shortening Either pre melt solid shortening on another appliance first or cut it into small pieces and pack it tightly into the cool zone at the bottom of the frypot Take care not to disturb the temperature probe or high limit thermostat If s
31. the model number gas type serial number and the nature of the problem 1 5 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 6 Safety Information Before at
32. 06 9727 KFC 1 Computer 823 2882 Panel Control Computer 809 0824 Screw Control Panel 826 2117 Spark Module Kit includes rajah adapter P N 807 3484 819 5733 KFC 1 SMS User s Guide Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 4 Drain Valve Oil Return and Related Components 25 Oil Return Valves Fittings and Components 106 4717 Drain Valve Assembly 106 4672 3 Way Valve Assembly Item 13 above 106 4763 q Included with Item 8 p 5 4 LO N 9 l l H s 9 re NP T Eo 041 274 N A od n i r I 1 1 i I Une CT ra KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 4 Drain Valve Oil Return and Related Components cont ITEM PART COMPONENT 106 4672 Drain Valve and Microswitch Components 1 106 1401 Bracket Microswitch 2 210 9374 Bracket Activator Microswitch 3 200 9345 Handle Drain Valve e 823 5181 Handle Push Pull 816 0547 Cap Vinyl Red 4 807 2104 Microswitch 5 826 1366 Nut 4 40 Keps Hex with Extension Teeth pkg of 25 6 816 0220 Insulation Microswitch 7 200 1257 Retainer Drain Valve Nut 8 823 5053 Drain Valve 1 Full Port With Washers Support amp Nut 9 200 8796 Bracket Drain 10 816 0544 O Ring Seal
33. 0V to 12V 4 807 0800 Transformer 120V to 24V Fryer and Filter Circuit 807 0680 Transformer 240V to 24V 807 1999 Transformer Dual Voltage CE only 5 gt gt See Page 9 10 for High Limit Thermostats 6 807 0922 Holder Buss Fuse 807 3592 Fuse 2 Amp Slow Blow 7 807 3580 Switch Filter By pass Rocker 8 807 3577 Circuit Breaker Filter 7 Amp 120V units 9 810 1164 Block Terminal 10 106 6669 Interface Board Standing Pilot SMT T 826 2256 Interface Board Electronic Ignition SMT 106 6670 Interface Board Fast Ready Standing Pilot SMT 106 6671 Interface Board Fast Ready No Basket Lift SMT 11 807 3520 Speaker Sound Device 807 4330 SMT Adapter Sound Device 12 200 2052 Bracket Speaker 200 1596 Cover Sound Device Mount 200 1597 Shield Sound Device Cover 807 3546 Bushing Heyco 3 4 809 0360 Screw 8 x 3 Type Hex Washer 809 0766 Nut 10 32 Hex Head 13 806 9727 Computer KFC 1 823 2882 Control Panel Computer 809 0824 Screw Control Panel 826 2117 Spark Module Kit includes rajah adapter P N 807 3484 u 819 5733 KFC 1 SMS Operating Instructions Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 4 Drain Valve Oil Return and Related Components PUMP m N REF
34. 78 Joiner Strip Left 6 212 8178 Joiner Strip Right 7 106 0997SP Flue Assembly 200 1773 Back Flue 200 1339 Front Flue 200 1325 Heat Shield Flue 200 3649 Flue Deflector 8 210 2804 Duct Door Access 210 9416 Duct Rear Access 9 823 4321 Channel Leg Support 10 200 3491 Base Upper 11 200 3494 Base Lower 12 210 3636 Slide Front and rear 13 823 3751 Bracket Slide Rear Left 14 823 3752 Bracket Slide Rear Right 15 200 3517 Cover Base Electrical 16 106 4721 Door Assembly hinges on left when facing fryer 823 5346 Hinge Lower Left 823 5348 Hinge Upper Left 106 4722 Door Assembly hinges on right when facing fryer 823 5347 Hinge Lower Right 823 5349 Hinge Upper Right 106 2816 Door Assembly 118G with Matching Cabinet 810 1105 Magnet Door 17 823 4282 Flue Cap 18 810 2794 Basket Hanger 19 809 0171 Thumbscrew Basket Hanger 20 810 0356 Caster 5 without brake 810 0357 Caster 5 with brake 806 5043 Leg 6 200 1183 Crisper Tray without Handles Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 2 Accessories 5 s x ITEM PART COMPONENT 1 803 0306 Twin Fry Basket 2 211 8178 Joiner Strip to mount unit to the left of a 2424G 3 212 8178 Joiner Strip to mount unit to the right of a 2424G 4 823 5404 Drain Tube to attach unit drain to a 2424G 5
35. 93NN09 30193NN0O Nid 6 Nid 6 31dnOO00NW33H1 is Ano 108 4 9 5 1 A18N3SSY ON MOI93NNOO 023 1VISONN3HL i 3iO1O3NNOO 023 LVISONYSHL s g s JINDI IH 8 E z 1HM 96 LHN JHM 246 1 082 959 ISNA Teds ISNA div Z Teas HOIIMS M3MOd ind HOIIMS N3MOd sa H3ANJ GYIHL TWNOWdO M3AMJ 9 TWNOWdO 1431 7 13 KSCF18G COOL ZONE SERIES GAS FRYERS TROUBLESHOOTING CHAPTER 7 7 4 8 Constant Pilot Fast Ready 218G XILNAWDI 1593 01 VIVIVIVIVIVIVIVIV VIV 6 8 41 9 S v F BER j 5 a lt a a E lt B u 901 SS3N IVH dr 32V J831NI 1SV3 ST vl ET et 8 9 5 EJET lt lt lt lt lt lt jo lt Ir lt lt lt lt lt lt 38D23d dW3l 2 IH E HOLIAS 19013 gt gt T a m e LJ t gt gt gt na Da THA 05 35 z a i x E Lelelelelelololele z 3 NDISN31 IH SS3NaVH as3lndWOU2 15935 Dl V V VIVIV V V VIV VIV
36. A S2 Jdvl LW3H HM NOLLO3NNOO SSOH HI _ E 10 SNIHSI1Od 10 Nanay TO u Ne ho edem ON ON ON 39NVHOH3INI NOILVIOH 40 39NVH9 lime a ms uk id WOO AGO 2 Woo el a wh6 g i ue gt 9 5 a 51 o zL o vL pi L L zji au E gt AIA AVA NA NMOHS 3SVITDA HOH NMOHS 39VITO MOT AJA AJA 1 2 GLIC Nd m m ien I03NNoo AO08v dNV S und N d hOvC viv GLIZ Nd II CN N d AOZL dNV ZL THM a M3XVv3M8 LIN XIO HM sf Pa ud me 911019 nz a 2018 SIM AAJ PRO Io HOLIMS SSVd A8 Z sss 9 s t ce61 4 eR 7035 OvZ IMI Sal ADEG 580 LINDAID AILI AVE 318 Wid SQv31 SNOT 98 ES Re 1 N35 TA Vy 1 eee BA NALUHS OVA08Y ASSY AVISY YSNYOISNVYL tH NYNL3 Y WO 40S 1H 9612 08 N d 1595 HOLIMS 4g3MOd IVNOIIaO NaJ v9 1908 l 666 Adel LZZ M3WHOJSNVHL VA SZ 7 8 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 3 CE Normally Open Float Switch Right IN HOLIAS NIVA Al33VS IVA ve j WA SV9 g JOV4ASSLNI 33
37. AUTHORIZED SERVICER NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits Canada This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service pe
38. E 3591 DA 7 15 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 10 Oil Return 218G 318G with Vent Solenoids NOILISOd 330 984651508 ld 0 o cL 81 vl SL gt THIHM NI NMOHS HOLIMS OSOIN MOLON 3HL NO 8L QNY SL SQv31 S NO QQV HM YIAN 5 HI 3ONVHOW3INI NOILYLON 40 39NVHO N04 IO 110 IO oec e ld ON ON ON L ON NOS ON Woo ON WO2 a1 ose ose e vL 51 998 NMOHS 39VI10 MOT 228 QION31OS LINJA GIONJIOS IN3A HOLIMS SSVd A8 ASSY AV TI3H H3WSHOJSNVMLL Nanlad 10 NMOHS 39VI1OA 7 16 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 4 11 CE Single 96471508 e3lfidWAD2 OL YALNdWOD NO 94 WAWQI 1215151511 e O EEBBIBERH MOT f 25500055 GaN zi Wal TOV el SENI 83V 3ds con HHIHH azi ano IE aNnnos 25 Roses EP et rl
39. F18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 2 Accessories 5 s NN 43 PART COMPONENT 1 803 0306 Twin Fry Basket 2 211 8178 Joiner Strip to mount unit to the left of a 2424G 3 212 8178 Joiner Strip to mount unit to the right of a 2424G 4 823 5404 Drain Tube to attach unit drain to a 24248 5 803 0149 Basket Support Screen 810 2235 Basket Support Grid 6 807 3484 Rajah Connector included in module kit P N 826 2117 803 0293 Gloves Neoprene pair 803 0197 Fryer s Friend T 803 0278 Brush L shaped Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 3 Component Box Computers and Related Components Y o 9 LLI 1 11 1 lo x 6 9 2 x q P Td p Be T T 9 ilo T 1 x IPP NE L1 I Speaker mounts directly into component box ny aS m a j nmuse di O O O O O OOOOO _ 88088 ON OFF z Veg TV
40. High Limit with Manual Reset 450 F 232 C 807 3560 High Limit with Manual Reset 410 F 210 C 210 1433 High Limit Bracket 10 106 1424 Temperature Probe 11 826 2146 Float Switch Kit Not illustrated 9 10 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 7 Gas Valves Pilot Assemblies and Related Components 4 j p 1 ge 1 Non CE Gas Valve s 2 CE Gas Valve s KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 7 Gas Valves Pilot Assemblies and Related Components cont ITEM PART COMPONENT 1 807 3552 Gas Valve Natural Gas 24V Non CE 807 3628 Gas Valve LP 24V Non CE 2 806 6710SP Gas Valve Natural Gas 24V CE 806 6711SP Gas Valve LP 24V CE 810 0691 Vent Tube 200 1450 Bracket Gas Valve Support 813 0066 Elbow 34 90 NPT 3 813 0664 Nipple x 1 NPT BM 813 0607 Nipple NPT X 23 4 BM 813 0174 Union 34 BM 106 1768SP ECO Connector Assembly CE 3 810 2032 Pilot Burner Natural Electronic Ignition 807 1553 Pilot Burner LP Electronic Ignition 4 807 1310 Flame Sensor Ignitor 5 807 3983 Cable Ignitor T 826 2117 Module Ignition Spark 106 2351SP Harness Spark Module 106 0978SP Harness Spark Module Valve 6 810 0705 Gas Line
41. IPLE UNITS 218G 318G 8 7 Frypot and Related Components iS a D f M E B 4 SuP MESS i 8 u o NZ S Z Nek ITEM PART COMPONENT 1 823 4884 Frypot Stainless Steel with 12 Drain 2 803 0149 Grid Frypot 2 210 8387 Diffuser Assembly 3 200 1615 Support Manifold 4 810 2151 Burner Left 5 810 2149 Burner Center 6 810 2150 Burner Right 200 3081 Shutter Air CE only 7 810 2062 Orifice 2 58 mm 38 810 2048 Orifice 2 53 mm 39 Non CE 810 2060 Orifice 2 40 mm 42 CE blue 810 2059 Orifice 1 51 mm 53 Non CE amp CE red 810 2497 Orifice 1 32 mm 55 LP T 810 2365 Orifice 1 19 mm 56 LP 810 2600 Orifice 4 22 mm 19 MFG 8 810 2072 Manifold Gas 9 807 3680 High Limit with Manual Reset 450 F 232 C 807 3560 High Limit with Manual Reset 410 F 210 C i 210 1433 High Limit Bracket 10 106 1424 Temperature Probe 11 826 2146 Float Switch Kit Not illustrated 8 11 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 8 Gas Valves Pilot Assemblies and Related Components 1 Gas Valve s 2 CE Gas Valve s Tn 3 x 2 6 B E gt a O N VZ X JE
42. N QU KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 8 PARTS LIST DOUBLE amp TRIPLE UNITS 218G 318G 8 8 Gas Valves Pilot Assemblies and Related Components cont ITEM PART COMPONENT 1 807 3552 Gas Valve Natural and Manufactured Gas 24V Non CE 807 3628 Gas Valve LP 24V Non CE 2 806 6710SP Gas Valve Natural Gas 24V CE 3 806 6711SP Gas Valve LP 24V CE 810 0691 Vent Tube 813 0066 Elbow 4 90 NPT BM 813 0664 Nipple 4 x 1 NPT BM 813 0174 Union 34 NPT BM 106 1768SP ECO Connector Assembly CE 3 810 2032 Pilot Burner Natural Electronic Ignition T 807 1553 Pilot Burner LP Electronic Ignition 812 1284 Thermocouple 807 3550 Thermocouple Non CE 807 3485 Thermopile Non CE 4 807 1310 Flame Sensor Ignitor 5 106 3553 Cable Ignitor 826 2117 Module Ignition Spark x 106 2351SP Harness Spark Module ii 106 0978SP Harness Spark Module Valve 6 810 0705 Gas Line Pilot Supply 1 4 x 20 810 1172 Gas Line Pilot Supply 1 4 x 23 CE Only Trailing Pilot Assembly 7 810 2155 Pilot Burner RS LP 810 2032 Pilot Burner RS Natural 8 810 0703 Gas Line 1 Piece 1 4 x 17 9 810 2138 Valve Pilot Adjustment s NPT x 4 CC T 809 0845 Screw 10 32 x 809 0766 Nut 10 32 SS Hex Head Rear Gas Manifold Components 10 813 0882 Pipe Nipple 14 x 3454 TBE NPT 11 813 0637 Tee 1 x 14 x 1 2 NPT BM
43. NGER Do not attach an apron drain board to a single unit The appliance may become unstable tip over and cause injury The appliance area must be free and clear of combustible material at all times 2 6 KSCF18G COOL 2 SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 1 Installing the Fryer Qualified licensed authorized installation or service personnel only as defined in Section 1 7 should perform the following 1 Installation and service of Frymaster equipment 2 Conversion of this appliance from one gas type to another Failure to use qualified licensed and or authorized installation or service personnel to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local code or national codes and regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed A Initial Installation If installed with legs do not push against any unit edges to adjust its position Use a pallet or lift jack to lift it slightly and place it where it is to be installed B Relocating the Fryer If relocating a fryer installed with legs remove all weight from each leg before moving NOTE If a leg becomes damaged during movement contact your service agent f
44. Pilot Supply 1 4 x 20 810 1172 Gas Line Pilot Supply 4 x 23 CE Only Trailing Pilot Assembly 7 810 2155 Pilot Burner RS LP 810 2032 Pilot Burner RS Natural 8 810 0703 Gas Line 1 Piece 1 4 x 17 1 2 9 810 2138 Valve Pilot Adjustment NPT x 4 CC 809 0845 Screw 10 32 x 3 8 809 0766 Nut 10 32 SS Hex Head Rear Gas Manifold Components 10 813 0882 Pipe Nipple 1 25 x 34 75 TBE NPT 11 813 0637 Tee 11 4 x 11 4 x 2 NPT BM 12 813 0658 Plug 114 Square Head NPT BM 13 813 0022 Nipple x Close NPT BM 14 813 0173 Union NPT BM 15 813 0165 Elbow Street 90 NPT BM 16 813 0716 Bushing 1 x 14 Hex BM 810 2043 Clamp Not illustrated 9 12 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 8 Over the Top Oil Return and Related Components 9 13 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 8 Over the Top Oil Return and Related Components cont ITEM PART COMPONENT A 106 3347 Oil Return Assembly 1 810 0697 Disconnect Male 2 813 0003 Tee 1 2 x 1 2 x 5 BM 3 813 0022 Nipple 12 x Close NPT BM 4 813 0062 Elbow BM 90 5 813 0173 Union NPT BM 6 813 0247 Nipple 1 2 x 3 50 NPT BM 7 813 0298 Nipple 2 x 2 00 NPT BM 8 813 0463 Plug 5 Counter Sink 9 813 0608 Coupling 12 NPT Full BM 10 816 0596 O
45. aled loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within fifteen 15 days of date of delivery Be sure to retain container for inspection NOTE Frymaster does not assume responsibility for damage or loss incurred in transit C Frying systems with built in filtration Take off the filter support brace and remove the filter pan from the cabinet D Remove all plastic skin from sides front and doors of the fryer s Failure to do this prior to initial fryer operation will make it very difficult to remove later 2 2 General Upon arrival inspect the fryer carefully for visible or concealed damage See Receiving and Unpacking Equipment Section 2 1 The Frymaster KSCF18G Cool Zone Series Fryers are energy efficient gas fired units design certified by the International Approval Services AGA CGA Gaz de France and NSF International and manufactured to their basic performance and application specifications units are shipped completely assembled with accessories packed inside the frypots All units are adjusted tested and inspected at the factory before shipment Sizes weights and input rates of all models are listed in this manual 2 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 3 Principles of Operation The incoming gas flows through orifices and is mixed with air
46. an 809 0070 Nut 4 20 Hex 826 1388 Washer 3 4 x 4 I D pkg of 5 8 813 0679 Plug 14 Stainless Steel Square Head 813 0684 Plug 38 Stainless Steel Hex Socket in bottom of pan 106 5326 Filter Components non CE Export 106 5325SP Filter 823 5421 Grid Latch less 823 5422 Hold Down Ring 823 5423 Crumb Basket 823 5424 Lid Front 823 5425 Lid Rear 230 0124 Handle Filter Pan Lid Other Components 803 0278 Teflon Brush 803 0002 Filter Powder 9 803 0345 Filter Paper 17 X 33 25 pkg of 25 sheets Not illustrated KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 6 Frypot and Related Components 90000 S 2 A 7 9 a 10 Ne ITEM PART COMPONENT 823 4884SP Frypot Stainless Steel with 12 Drain n 803 0149 Grid Frypot 2 210 8387 Diffuser Assembly 3 200 1615 Support Manifold 4 810 2151 Burner Left 5 810 2149 Burner Center 6 810 2150 Burner Right 200 3081 Shutter Air CE only 7 810 2062 Orifice 2 58 mm 38 810 2048 Orifice 2 53 mm 39 Non CE ki 810 2060 Orifice 2 40 mm 42 CE blue 810 2059 Orifice 1 51 mm 53 Non CE amp CE red 810 2497 Orifice 1 32 mm 55 LP 810 2365 Orifice 1 19 mm 56 LP 810 2600 Orifice 4 22 mm 19 MFG 8 810 2072 Manifold Gas 9 807 3680
47. ases A Proper operation of appliances requires the operator to scrupulously inspect the following 1 Gas inputs and pressures 2 Voltage and polarities of electrical power supplies B Frymaster gas fryers are manufactured to use the type of gas and pressure specified on the rating plate When changing gas adaptation must be performed by qualified personnel Failure to use qualified personnel will void the Frymaster warranty 3 6 Gas Inputs A Nominal Qn Heat Input for the KSCF18G Cool Zone Gas fryer is 25 kW B Inputs for different gases are as follows Natural Gas G20 20 mbar 8 W C Type H Natural Gas G25 25 mbar 10 W C Type L G31 Propane 37 mbar 15 W C 3 8 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 6 Gas Inputs cont C Adjustments for different gases are as follows GAS PRESSURE AT ORIFICE SIZE REGULATOR BURNER GAS TYPE INCH W C MARKING MARKING 42 2 40 G20 342 2 40 G25 150 6 0 Blue 853 1 51 G31 270 10 8 Red NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating For controls and adjustments please refer to gas valve illustrations on Page 3 10 To adjust the pilot flame turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved 3 7 Gas Conversion Procedures A
48. at wiring is in good condition Verify that all safety features e g drain safety switches reset switches are present and functioning properly Verify that the frypot cookpot is in good condition and free of leaks and that the frypot cookpot insulation is in serviceable condition Verify that the frypot tube diffusers are present and in good condition i e no visible deterioration or damage Verify that wiring harnesses and connections are tight and in good condition Built in Filtration Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on quick disconnect fittings are present and in good condition Replace O rings and seals if worn or damaged 6 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6 PREVENTATIVE MAINTENANCE 6 3 Periodic Annual cont Check filtration system Integrity as follows With the filter pan empty place each oil return handle in the OPEN position one at a time Using rear flush oil return verify that the pump activates and that bubbles appear in the oil of the associated frypot Using over the top oil return verify that the pump activates and that the faucet sputters Close all oil
49. bing Faucet Lower 16 813 2513 Tubing Faucet Upper 17 810 2125 Drain Valve B 106 4763 3 Way Oil Return Valve Assembly 18 106 5229 Support Oil Return Valve 19 210 9915 Cover Microswitch 20 210 9917 Support Microswitch Mount 21 210 9918 Brace 3 Way Bottom 22 807 2104 Switch CE Micro roller Lever 23 809 0056 Nut c 18 Hex 24 809 0237 Nut 4 40 Keps Hex with Extension Teeth 25 809 0256 Nut 10 32 Keps Hex 26 809 0354 Screw 4 40 34 Round Head 27 810 1003 180 3 Way Ball Valve 28 816 0220 Insulation Switch 29 900 2935 Retainer Nut Not illustrated 8 15 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G For parts and or components not listed contact the Frymaster Service Hotline at 1 800 551 8633 or 1 318 865 1711 for additional service and parts information 9 1 Cabinetry and Related Components 9 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 9 PARTS LIST SINGLE UNITS 118G 9 1 Cabinetry and Related Components cont ITEM PART COMPONENT 1 201 1299 Side Painted Panel Left 2 202 1299 Side Painted Panel Right 211 4570 Side Stainless Steel Left 212 4570 Side Stainless Steel Right 200 5036 Back Structural Over the top Oil Return 3 824 0987 Top Cap Single 823 4567 Marine Edge Single 4 824 1195 Panel Wireway KCF118GN and KCF118GP 824 0941 Panel Wireway KCF118N and KCF118P 5 211 81
50. ctly 9 Reinstall the hold down ring Ensure filter paper is properly aligned under the hold down ring Press the filter paper into place with the hold down ring ensuring the paper laps against the walls of the filter pan 10 Sprinkle 1 cup 8 ounces 227 grams of filter powder evenly over the paper Use a measuring cup or scoop to evenly distribute filter powder over the filter sheet 11 Replace the crumb screen Ensure crumb screen is cleaned throughout the workday 12 Return pan cover to the filter pan 13 Return filter pan to fryer cabinet ensuring that the two drainpipe extensions are directly over the opening in the filter pan cover 5 4 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 3 Filter Operations NOTE When left and right are indicated refer to the operator s left and right A DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering oil DANGER Always ensure that the over the top oil return faucet is located over the frypot or an appropriate container before activating the over the top oil return system If not the hot oil will spill and
51. differs from the computer setpoint temperature Ensure float switch is not stuck in down position Contact an authorized servicer for service if float switch is defective 2 If computer displays HELP reset high limit thermostat located in the fryer cabinet under the control panel Contact an authorized servicer for service if high limit will not reset Turn fryer ON 2 Select a product number and allow the fryer to heat for approximately 30 minutes to stabilize shortening temperature at desired setpoint Place a thermometer within 1 inch 25 mm of the temperature probe see illustration Page 7 3 4 Press the computer temperature button to check frypot temperature Press the computer temperature button twice to view setpoint temperature for the product number chosen 7 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 2 Fryer Troubleshooting cont 5 The thermometer temperature should be within 10 F 5 C of the computer Actual f ctual frypot temperature display temperature differs from computer setpoint temperature 7 2 3 cont Yes System is maintaining temperature properly No Ensure the probe tip is s from the top of the burner tubes see illustration _ If the probe adjustment is correct the S computer probe circuit may be faulty If probe adjustment is incorrect it will require adjustment
52. er Dean HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed e Verify that gas line is properly connected DANGER Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another WARNING Inspection testing and repair of electrical components should be performed only by qualified service personnel The equipment should be unplugged when servicing except when electrical tests are required A DANGER NEVER use open flame to melt solidified shortening blockage in the filtration system Open flame increases the chance of fire and operator injury 7 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 2 Fryer Troubleshooting Computer fails to turn ON when ON OFF button is pressed m LLA kra Fuses are located inside the cabinet under the component box 1 Check wall circuit breakers Reset if necessary 2 Check fryer connection to external power source 3 Disconnect fryer from power supply 4 Check fuses and replace if necessary see photo at left 5 Power surge outage have temporarily locked out computer If the fryer still fails to turn ON when the ON OFF button is pressed contact an authorized servicer Computer is ON but the 7 2 2 gas valves fail to energize Actual frypot temperature 7 2 3
53. er Paper The following tools are not required but are recommended to make the filtering task easier e Measuring Cup Used to measure filter powder e Stainless Steel Crumb Scoop Used to remove large debris from oil prior to filtering NOTE Always wear oil resistant insulated gloves and or protective gear when working with hot oil 5 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 2 Filter Preparation cont 1 Put on protective gear gloves Pull the filter pan out of the filter cabinet Remove cover 2 Remove crumb screen If crumbs are present in the crumb screen empty the screen into a fireproof container Thoroughly wash the screen in hot soapy water rinse then dry 3 Remove the hold down ring 4 Remove and discard old filter paper sheet from the filter pan 5 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 2 Filter Preparation cont 5 Remove the filter screen from the bottom of the pan 6 Thoroughly clean the pan and all pan components as described for the crumb screen Step 2 7 Inspectthe pickup tube and ensure vent hole is open and free of shortenine debris 5 3 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 2 Filter Preparation cont 8 Replace filter screen and drape one sheet of filter paper across the filter pan The filter screen must be installed prior to filter paper placement or the filter won t operate corre
54. gency for service DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Before firing the unit always ensure that melted shortening cooking oil or water is in the frypot DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation 3 5 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont Rigid Connections Check any installer supplied intake pipe s visually and clean metal particles or other foreign matter from the threads before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure is applied When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve Manual Shut off Valve This gas service supplier installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency Regulating Gas Pressure The fryer and its individual shut off valve must be disconnected from the gas su
55. hortening is used melt the shortening following procedures in Section 3 11 Final Preparation 2 A Pilot lighting procedures Standing Pilot a Turn off the manual shut off valve on the incoming service line b Turn the operating thermostat to OFF c Depress the Pilot Off button red on the combination safety gas valve to turn it off d Wait at least five minutes for any accumulated gas to disperse e Open the manual shut off valve on the incoming service line f Press and hold the white pilot light button and repeatedly press the piezo ignitor button until the pilot lights Release the white button after approximately 45 60 seconds m BA wm Ej Frymaster B O O O O O OOOO0 88088 _ HAIE ON OFF Buttons 4 1 KSCF18G COOL 2 SERIES GAS FRYERS CHAPTER 4 DAILY OPERATION 4 2 Start Up Procedures cont g If the pilot does not stay lit depress the white pilot light button and re light the pilot repeat Step f above Hold the button in longer before releasing Trapped air may necessitate re lighting the pilot several times until gas flow is constant h When the pilot stays lit release the white pilot light button i Turn the thermostat to any ON setting and ensure the main burner ignites from the pilot B Pilot lighting procedure Electronic Ignition a Turn gas ON b Turn electric power ON with the appropriate rocke
56. hould read within 5 F 2 C of the computer temperature setting When the frypot is filled and the shortening melted replace the basket support screen over the heating tubes A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning For pilot lighting instructions see Chapter 4 For filtration instructions see Chapter 5 3 15 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4 DAILY OPERATION 4 1 General Use 1 Atopening always check that the power switch and the computer are OFF 2 For consistent quality product convenience and long term savings use a high quality liquid shortening 3 If using solid shortening never melt a block of shortening by placing an entire block in the fryer vessel Cut it into small pieces and pack it around fryer components 4 Although 350 F 177 C is the recommended temperature for most cooking operations set the fryer at the lowest possible temperature which produces a high quality end product while ensuring maximum life for your oil 4 2 Start Up Procedures 1 If the fryer is empty pour enough oil into the frypot to fill it to the bottom OIL LEVEL line scribed on the rear wall If solid s
57. if operating altitude is known at time of the customer s order 2 4 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 8 Conversion of Units Pressure mbar 10 2 mm water column mm W C 0 4 Inch W C 20 mbar 204 mm W C 8 Inch W C inch W C 25 4 mm W C 2 5 mbar Heat Input kW 3410 BTU hr 100 BTU hr 0 0293 kW Temperature 0 Celsius 32 Fahrenheit Temperature in degrees Celsius Temperature in degrees Fahrenheit F 32 x 0 555 100 Celsius 212 Fahrenheit 32 x 0 555 2 9 Restraining the Fryer DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back e To level fryers equipped with legs the bottom of the legs can be screwed out up to one inch for leveling Legs should also be adjusted so that the fryer s are at the proper height in the frying station e For fryers equipped with casters there are no built in leveling devices The floor where the fryers are installed must be level 2 With the fryer level in its final position install the restraints provided with the unit to limit its movement so that it does not depend on
58. iltration manual included with the system A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Dean Service Hotline at 1 800 551 8633 A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning IMPORTANT Safe and satisfactory operation of Dean equipment depends upon its proper installation Installation MUST conform with local codes or in the absence of local codes to European Community CE Standards 1 2 4 5 6 7 8 9 KSCF18G Cool Zone Gas Fryers INSTALLATION amp OPERATION MANUAL TABLE OF CONTENTS INTRODUCTION DAILY OPERATION FILTRATION PARTS LIST DOUBLE AND TRIPLE UNITS 218 318 PARTS LIST SINGLE UNITS 118 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 Applicability and Validity The KSCF18G Cool Zone Series gas model family has been approved by the European Union EU for sale and installation in the following EU countries AT KE KD ES FI FR GB IE IT LU NL NO PT and SE This manual is applicable to and valid for all KSCF18G gas u
59. may cause burns A DANGER Allow oil to cool to 100 F 38 C before draining into a metal container stockpot or disposal unit A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil A DANGER When draining oil into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container 1 Remove large debris floating in the oil NOTE Always heat oil to operating temperature before filtering Remove large debris from frypot prior to filtering 5 5 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 3 Filter Operations cont 2 Remove the support grid from the frypot using the clean out rod Stir the oil with the L shaped Teflon brush to suspend debris prior to draining Removing support grid from frypot prior to draining 3 Open the fryer drain valve by pushing the red handle under the frypot to be filtered to the right until it is completely open Continue stirring the oil Push the red handle right to open drain valve Oil will start to drain into filter pan 5 6 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 3 Filter Operations cont 4 Use the L shaped brush to scrub the frypot and to assist in sediment removal Brush the frypot sides and between the tubes to remove debris Use the clean
60. n this manual Qualified Service Personnel Qualified service personnel are those who are familiar with Frymaster equipment and are authorized by Frymaster to perform service on Frymaster equipment All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Servicer FAS s is located on the Frymaster website at www frymaster com Failure to use qualified service personnel will void the Frymaster warranty on your equipment 1 3 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed B After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility is between the carrier and the dealer If your equipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Conce
61. n end wrench by turning the hex bullet on the bottom of the leg 2 The hex bullet is for minor leg height adjustment only Do not adjust more than 1 inch 25 mm 3 When leveling the unit the leg body should be held firmly to keep the leg from bending or rotating while turning the hex bullet foot to the required height e Rigid Casters Only 1 Install rigid casters on the fryer rear channel only Legs must be installed on the front channel 2 There are no level adjustments for the rigid casters B If the floor is uneven or has a decided slope place the fryer on a smooth platform C If the fryer is moved re level the fryer following the instructions given in Steps 3 3 A C D Installing Optional Swivel Casters 1 Install non locking casters only at the rear of the unit 2 Locking casters must be installed at the front of the unit Locking casters allow the fryer to be locked in position for safe operations 3 Follow the same instructions for leg installations as given above in Steps 3 2 B1 B5 Front View Optional Caster Optional Caster numm Rear Only Front Only Front Channel Z or Rear Channel Rear Channel M Leg Support Assembly T te cals 1 4 20 Hex Head Locknut 1 4 20 x 3 4 Hex Bolt Adjust as needed Front or Rear Leg with Mounting Plate Front Caster 5 Swivel w Brake Leg and Caster Optional Mounting Installation 3 3 KSCF18G COOL ZONE SERIES GAS FRYERS
62. nits sold in English speaking countries including those in the European Union Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed installation and operation shall comply with those codes This appliance is only for professional use and shall be used by qualified personnel as defined in Section 1 7 1 2 After Purchase In order to improve service have the following chart filled in by the Frymaster Authorized Servicer who installed this equipment Authorized Servicer Technician FAS Address Telephone Fax Model Number Serial Number Gas Type 1 3 Ordering Parts Customers may order parts directly from their local factory authorized servicer FAS If the telephone number of your FAS is not listed above call the Frymaster Service Hotline telephone number 1 800 551 8633 A list of Frymaster Factory Authorized Servicers FAS s is located on the Frymaster website at www frymaster com To speed up your order provide the model number serial number gas type part needed item part number if known and quantity needed 1 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 4 Service Information Call the Frymaster Service Hotline 1 800 551 8633 for the location of your nearest factory authorized servicer FAS To assist you more efficiently always provide the service technician with
63. nternational installations All electrically operated appliances must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 the Canadian Electrical Code CSA C22 2 or the appropriate CE community standards Do not cut or remove the ground prong from the power cord plug Do not attempt to use this appliance in a power outage 3 9 Safety Switches A Fryer with KFC 1 Computer This fryer filter system is equipped with a drain valve safety switch and a frypot float switch on each of the two batteried fryers Drain valve safety switches de energize the control circuit during the filter process thus providing an additional safety feature Always leave the computer ON when filtering The KFC 1 computer monitors cooking operations The computer logs the number of cook sequences and locks out the cook cycle after a preset number is reached The drain valve must be opened the oil must be filtered and the drain valve closed before the KFC 1 computer will allow a cook cycle After filtering always allow the frypot to refill with oil and heat to setpoint before engaging a cook cycle See the accompanying KFC 1 SMS Cooking Computer User Manual for more detailed information 3 11 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 9 Safety Switches cont B Other Fryer Filter Switches 1 Drain Valve Microswitch The computer will displa
64. of the filter motor If the 10 amp circuit breaker trips reset it located under the control panel of the right had fryer 2 If you have to do this repeatedly stop resetting the overload or circuit breaker and contact an authorized servicer NOTE This is usually caused by allowing large particles of food to enter the pump during filtering Ensure that the filter paper and crumb screen are properly in place 7 4 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 2 Fryer Troubleshooting cont 7 2 6 Main burner malfunctions Main burner will not ignite no gas is present at main burner 1 Check that float switch is not stuck in the down position 2 Check and reset the high limit switch 3 The combination gas valve and or electronic ignition system may be defective contact an authorized servicer for service Main burner flames are small and appear lazy shortening does not come up to temperature quickly Contact an authorized servicer for service Fryer will not reach setpoint temperature and or runs erratically 1 Incorrect location or adjustment of sensor probe Contact an authorized servicer for service 2 Defective temperature sensor Contact an authorized servicer for service Fryer shortening temperature cannot be controlled fryer runs at high limit temperature Possible causes are l Defective operating thermostat Contact an auth
65. olid shortening is packed into the frypot ensure the float switch is in the up position 3 14 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 11 Final Preparation cont NOTE If the float switch is blocked in down position with solid shortening the fryer will not heat Always ensure that the float switch is in the position when packing solid shortening into frypot KFC 1 Cooking Computer Turn computer ON this also turns the fryer ON if equipped with electronic ignition The computer will cycle the burners ON and OFF melt cycle This is indicated by heat icons located on either side of the KFC 1 product buttons which will cycle ON and OFF with the fryer The computer will display LOw until the shortening reaches 180 F 82 Heat Icon Indicators d E Frymaster OOOO Product Buttons At 180 F 82 C the fryer goes into continuous heat mode The computer will display actual oil temperature until setpoint is reached At setpoint temperature the computer will display DROP 6 After shortening reaches the setpoint temperature let the burners cycle at least four times then insert a thermometer or py rometer near the temperature sensing probe approximately 3 in 7 5 mm deep into the shortening When the burners cycle on after the fourth time the thermometer s
66. omplete push the red handle left to close the drain valve 2 Oil Return Handle YELLOW LABEL The handle beneath the yellow oil return label allows you to choose over the top or rear flush oil return Pull and turn the handle to the desired oil return method to open the oil return valve and activate the pump motor After the frypot is refilled and filtering is complete turn and push the oil return handle to close the oil return valve and deactivate the pump motor Activate this handle only when filtering Drain valve handle red Oil return handle See Chapter 5 for more information on filtering yellow label See Chapter 7 for troubleshooting information DANGER Always ensure that the over the top oil return faucet is located over the frypot or an appropriate container before activating the over the top oil return system If not the hot oil will spill and may cause burns A DANGER Allow oil to cool to 100 F 38 C before draining into a metal container stockpot or disposal unit A DANGER When draining oil into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container 3 13 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 10 Initial Cleaning Before Startup New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil and grease remaining from
67. or immediate repair or replacement A DANGER Building codes prohibit a fryer with an open tank of oil being installed beside an open flame of any type including those of broilers and ranges 3 2 Leg and Caster Installation A DANGER Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation optional equipment casters must be used Questions Call 1 800 551 8633 A General 1 Because neither legs nor rigid rear casters are secure for long transit install them near the area of use This unit cannot be curb mounted and must be equipped with the legs and rear rigid casters provided 3 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 2 Leg and Caster Installation cont 2 When positioning the fryer gently lower it into position to prevent undue strain to the legs and internal mounting hardware If possible use a pallet or lift jack to lift and position the fryer Tilting the fryer may damage the legs 3 The rigid casters must be installed on the fryer rear channel assembly only B Installation 1 Remove unit from pallet 2 Carefully raise unit with forklift pallet jack or other steady means 3 Place one lock washer on each hex head screw 4 Insert hex head screws with lock washers 1 4 20 threads by 34 19 mm
68. orized servicer for service 2 Defective temperature probe Contact an authorized servicer for service 7 5 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 3 Filtration System Troubleshooting Pump won t start Return valve not fully opened Tripped circuit breaker Incorrect or no line voltage Failed return microswitch Pump stops and motor is Pump stops ee Allow motor to cool for at least 45 minutes and then hades press thermal overload switch on motor process Motor is hot cool Pump starts and abruptly Move filter handle to OFF Allow oil to cool then empty pan Verify filter paper and screen are clean and properly installed Refill pan and restart process stops Pumping is Reset thermal overload Verify wiring harness is properly connected a damaged harness should be replaced by a FAS Pump is blocked Call FAS for service Filter pan suction tube is blocked Use a thin flexible wire to unclog Motor or 24 VAC transformer failed call for service erratic Oil not being returned to e Verify O rings on pan outlet are present and in good condition Verify paper and screen have been properly installed frypot After filtering fryer does not Solidified oil or sediment is likely clogging the return line Clear line
69. ove the unit Exhaust gas temperatures are approximately 800 1000 F 427 538 C Check air movement during installation Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room and cause erratic burner flames or improper fryer operation Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer Adequate distance must be maintained from the flue outlet of the fryer s to the lower edge of the filter bank Per NFPA Standards No 96 a minimum of 18 inches 45 cm should be maintained between the flue s and the lower edge of the exhaust hood filter Filters and drip troughs should be part of an industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 7 Equipment Installed at High Altitudes A The fryer input rating BTU hr kW hr is for elevations up to 2 000 feet 610 m For elevations above 2 000 feet 610 m the rating should be reduced 4 for each additional 1 000 feet 305 m above sea level The correct orifices are installed at the factory
70. pply piping system during any pressure testing of the gas supply system especially if the test pressures are in excess of 15 PSI 3 45 kPa 35 mbar External gas regulators are not normally required on this fryer A safety control valve protects the fryer against pressure fluctuations If the incoming pressure is in excess of V2 PSI 3 45 35 mbar a step down regulator is required DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure is 3 45 kPa 12 PSI 14 W C or greater to avoid damage to the fryer s gas piping and gas valve s A Manifold Pressure Your local service technician should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures Natural gas units normally require 4 W C and propane units normally require 11 W C gas pressure 2 Confirm that the arrow forged into the bottom of the regulator body which indicates gas flow direction is pointed downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 Ifa vent line from the gas pressure regulator is used it should be installed in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Latest Edition 3 6 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 4 Gas Connections cont A WARNING Use a diluted soap sol
71. r e g changing from natural gas to propane requires special components and parts Contact a Factory Authorized Service Agent for requirements and part numbers Conversions can only be executed by qualified factory authorized personnel Pilot flow adjustment Thermocouple connection Vent tube connection Pressure flow adjustment OFF Button ON Button Pilot Gas flow CE Gas Valve Pilot pressure adjustment Pressure flow adjustment remove cover screw to access remove cover screw to access Regulator Vent Pilot gas supply connection ON OFF Gas Cock Knob Non CE Gas Valve 3 10 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 8 Electrical Connections A DANGER This fryer is equipped with a three prong grounding plug for protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG A DANGER This appliance requires electrical power for operation Place the gas valve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a power outage Refer to the rating plate and wiring diagram located inside the front door The diagram can also be found in Section 7 4 The fryer is equipped with a 120VAC 60Hz system for USA Canada Mexico operations or a CE approved 230VAC 50Hz single phase system for CE I
72. r switch or controller computer c The ignition module will energize the pilot gas supply and the ignitor The ignitor spark will ignite the pilot gas The presence of the pilot flame is then proven by a flame sensor which sends a signal to the main gas supply opening the valve The operating thermostat or computer controller controls the fryer after ignition A WARNING In the event of prolonged power failure the ignition module will shut down and lock out the system Turn the unit power OFF and then back ON after power has been re established d If the pilot flame fails the ignition module will shut down and lock out the system To restart turn the electric power OFF wait approximately 5 minutes for the system to recycle itself and then turn the power ON again Repeat Steps a c 3 KFC 1 Cooking Computer Turn the computer ON and select cooking program as described in the KFC 1 SMS Cooking Computer User Guide 4 3 Filtering A DANGER When filtering never leave the filter unattended The filtered oil is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves T KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 4 DAILY OPERATION A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day
73. r water e Once cleaning is completed drain rinse and dry thoroughly e Refill with shortening as directed in Section 3 11 of this manual 6 1 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 6 PREVENTATIVE MAINTENANCE 6 3 Periodic Annual This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster and Dean recommend that a Factory Authorized Servicer should inspect this appliance at least annually as follows Inspect the cabinet inside and out front and rear for excessive oil build up Verify that debris or accumulations of solidified oil or shortening do not obstruct the flue opening Verify that burners and associated components e g gas valves pilot assemblies ignitors are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly tightened Verify that the burner manifold pressure matches the pressure specified on the fryer s rating plate Verify that the temperature and high limit probes are connected tightened and functioning properly and that mounting hardware and probe guard are present and properly installed Verify that component box components e g computer controller transformers relays interface boards are in good condition and free of oil build up and other debris Inspect the component box wiring and verify that connections are tight and th
74. rsonnel may convert this appliance to use a gas other than that for which it was originally configured See Chapter 1 of this manual for definition of qualified service personnel A DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the f
75. t with the appropriate frypot cover Turn both the power switch and computer OFF On CE units with standing pilots press the red button on the gas valve to turn off 4 3 KSCF18G COOL 2 SERIES GAS FRYERS CHAPTER 5 FILTRATION 5 1 General A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures To conduct filter operations with the KFC 1 Cooking Computer installed on the fryer ALWAYS leave the computer ON when filtering The computer must sense the drain valves opening and closing in order to allow fryer operation For consistent product quality convenience and long term savings use a high quality liquid shortening or vegetable oil If using solid shortening always ensure the return lines are clear before turning off the filter pump Hang any flexible lines up to drain Solid shortening will solidify as it cools and clog the lines 5 2 Filter Preparation Assemble filtering tools These are supplied with the filter starter kit at right e L shaped Teflon Brush Used to clean frypot sides heating tubes and to dislodge sediment during filtration or oil change e Clean out Rod Used to dislodge heavy debris in the drain tube when needed Complimenta ary F e Filter Powder Reorder Prymastgs Senin aster e Filt
76. tempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction 1 2 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 6 Safety Information cont A DANGER DANGER boxes contain information about actions or conditions which may cause or result in injury to personnel may cause damage to your system and or cause your system to malfunction 1 7 Service Personnel A Qualified and or Authorized Operating Personnel Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual B Qualified Installation Personnel Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered i
77. usted materials soak the area to loosen the material and use a wood or nylon scraper only 6 3 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 7 TROUBLESHOOTING 7 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although this chapter covers the most common problems reported you may encounter problems which are not addressed In such instances the Frymaster Dean Technical Service staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that the failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymast
78. ution to find potentially dangerous gas leaks when making new connections B Regulators Gas regulators can be adjusted in the field but no adjustments should be made unless the regulator is out of adjustment or serious pressure fluctuations are observed C Only qualified service personnel should make adjustments to the regulators D Orifices The fryer be ordered to operate on any available gas The correct combination gas valve appropriate burner orifices and pilot burners are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment A DANGER If gas odors are detected the gas supply must be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to fix the problem E Flexible Couplings Connectors and Casters 1 If the fryer is to be installed with flexible couplings and or quick disconnect fittings the installer must use a heavy duty AGA design certified commercial flexible connector of at least 34 NPT with suitable strain relief attachments in compliance with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 Latest Edition and Addenda Z21 69a Latest Edition Quick disconnect devices must comply with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 Latest Edition For an appliance equipped with casters the
79. y DRAIN OPEN when the drain valve is opened The computer will lockout preventing any cooking operation until EXIT COOL FILTER is pressed A microswitch is located on the red handle at the drain valve 2 Float Switch Located in the frypot Designed as a safety switch it deactivates the gas valve preventing burner ignition until the oil level extends above the m heating tubes B ul Frypot Front i 3 High limit Reset Located in the right zs fryer cabinet under the control panel Probe Switch Probe This switch is used to reset the high limit if the cooking medium has reached high temperature safety limits The high limit sensor bulb is mounted inside the frypot between the two left most burner tubes 4 Manual Filter Override Switch Also located in the right fryer control panel of the fryer battery This rocker switch older units have toggle switches allows the operator to manually operate the filtration system if a problem develops 7 High limit Manual Filter with the auto filtration functions Reset Switch Override Switch 3 12 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 9 Safety Switches cont C Filtering Drain Valve and Oil Return Handles 1 Drain Valve Handle RED HANDLE Push the red handle located in the fryer cabinet to the right to open the drain valve when filtering After all oil has drained from the frypot and or polishing is c
80. y Road Don Mills ONT M3B 2R3 Cleveland OH 44131 National Electrical Code Canadian Electric Code c22 1 part 1 ANSI NFPA 70 Canadian Standards Association American National Standard Institute 178 Rexdale Blvd 1430 Broadway Rexdale ONT M9W IR3 New York NY 10018 NFPA Standards 96 and 211 3 Australian installations must meet National Fire Protection Association 470 Atlantic Avenue AS5601 AG601 Installation Codes Boston MA 02110 Standards Australia International 25 Raglan Street South Melbourne VIC 3205 4 CE EXPORT STANDARDS Fryer installation must conform with local codes or in the absence of local codes to the appropriate national or European Community CE standards 2 3 KSCF18G COOL ZONE SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 6 Air Supply and Ventilation A DANGER Do not connect this appliance to the gas supply before reviewing each step in this section A Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow and to allow for service and maintenance Always adhere to the following 1 2 Do not connect this fryer to an exhaust duct Follow installation and adjustment procedure to ensure adequate airflow to the fryer system A heavy duty commercial fryer s combustion wastes must vent to the outside of the building A deep fat fryer must be installed under a powered exhaust hood or an exhaust fan must be provided in the wall ab

819-5712 - Frymaster

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