CC-Link System Master/Local Module User`s Manual (Hardware)
Contents
1. Maan L HH 1 J M ws i MST PRA R S MST TIME 0 LOCAL LINE LR CPU RAW L RUN sn L ERR RD g G b j D H D DB 3 H NC 4 5 0G 5 H NG 6 H SLD zl 1 Nc 8 H D A 9 Fa B au ASJ6IBTIT T 6 5 E 93 6 3 69 AE 24 gl la 34 5 el 0 26 0 94 1 36 Unit mm inch 15 MEMO MEMO WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubis2. A CAUTION When disposing of this product treat it as industrial waste A 4 CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in gt Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT gt Railway companie
3. For the operating status of each station after a data link failure refer to Chapter 5 in the user s manual The master station or local station cannot detect errors when a station specified as an error invalidated station becomes communication error A CAUTION Do not install the control lines or communication cables together with main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise INSTALLATION PRECAUTIONS A CAUTION Use the programmable controller in an environment that meets the specifications in the user s manual of the CPU module used Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product Insert the tabs at the bottom of the module into the holes in the base unit before mounting the module For the AnS series modules tighten the screws to the base unit with the specified torque Incorrect mounting may cause malfunction failure or drop of the module Shut off the external power supply for the system in all phases before mounting or removing the module Failure to do so may result in damage to the product Do not directly touch any conductive part of the module Doing so can cause malfunction or failure of the module WIRING PRECAUTIONS ZA WARNING Shut off the external power supply for the system in all phases be
4. Order as needed referring to the table below Related Manual Manual name Manual No Model code CC Link System Master Local Module type IB 66721 AJ61BT11 A1SJ61BT11 User s Manual 135872 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals e User s manual for the CPU module used gt User s manual hardware for the CPU module or base unit used The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 A 9 1 Overview This manual describes the specifications name of each part settings etc of the AJ61BT11 CC Link System Master Local Module hereafter abbreviated as AJ61BT11 and A1SJ61BT11 CC Link System Master Local Module hereafter abbreviated as A1SJ61BT11 to be used in combination with the MELSEC A series programmable controller CPU Confirm that the following items are included in the package Number of Item name 3 items AJ61BT11 Terminating resistor 1109 1 2W Brown brown brown AJ61BT11 CC Link System Master Local Modul
5. Replace the module after turning off its power 4 The AJ61BT11 of hardware version F or later and the A1SJ61BT11 of hardware version G or later are compatible with this setting For other than the above only SW5 is used to set the number of occupied stations OFF 1 station occupied DON 4 stations occupied Keep SW6 OFF as it is unusable The setting for the switches 2 to 5 when the module power supply is turned OFF ON is valid When the setting is changed while the module power supply is on reset the programmable controller CPU or turn off and then on the module power supply again Important Do not use station number 64 in a system where the waiting master station exists When it is used the station number 64 will not communicate correctly 4 Loading and Installation The following is explanations of the handling precautions and installation environment which is common to modules when handling AJ61BT11 and A1SJ61BT11 from unpacking to installation For the details of loading and installation of the module refer to the user s manual of the programmable controller CPU module used 4 Handling precautions The following is an explanation of handling precautions of the module 1 Do not drop the module case or terminal block or subject them to heavy impact since they are made of resin 2 Do not remove the print circuit board of each module from its case This may cau
6. 0 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
7. 1SJ61BT11 Set the module transmission speed setting at shipment 0 Number Setting detail 0 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps Setting error the SW and L ERR LED on Use impossible at local station Description Set the operation condition setting at shipment SW1 to 7 are Condition setting OFF SW8 is ON switch Number Setting detail S OFF Master station Local station asia ou Station type ON Standby master station sw2 Unusable Always off SW3 Unusable Always off Input data status of the OFF Clear data link error ON Hold station Description OFF ON sw4 Number of occupied Number of stations occupied 1 station stations 2 stations 4 3 stations 4 ON 4 stations ON SW7 Unusable Always off OFF Intelligent mode ON I O mode block Connect the CC Link dedicated cable for data link Refer to Section 5 1 for how to connect the cables Note that the following terminals are connected inside the module SW8 Module mode SLD terminal No 8 and FG terminal No 10 NC terminal No 7 and NC terminal No 9 2 piece type terminal block The module can be exchanged with another without removing the signal lines from the terminal block
8. 5 The terminating resistors to be connected vary depending on the cable type used in the CC Link system CC Link dedicated cable 110 1 2 W Version 1 10 compatible CC Link dedicated cable brown brown brown 130 1 2 W brown orange brown CC Link dedicated high performance cable 6 M3 screws are used for terminal block screws The type of applicable solderless terminal is 1 25 3 Solderless terminals with insulation sleeve cannot be used 7 The master module can be connected at other points than both ends 8 Star connection is not allowed 9 The connection method is shown below Master module Remote module Local module DA Bue o Blue DA Bue Sue DA Terminating laa dal Lad civ Terminating resistor DB Hy N DB gt T DB resistor DG Dain Ses DG relon rato DG SLD SLD SLD CC Link dedicated cable CC Link dedicated cable FG FG FG 13 6 External Dimensions 6 1 AJ61BT11 4 2 T ska 2 0 17 Pa S Auster F e 2 o re N 4 2 ih 106 4 17 23 1 37 5 0 17 0 90 1 48 129 1 5 08 Unit mm inch 14 6 2 A1SJ61BT11
9. 6 C Correction Chapter 3 Section 6 1 6 2 Jul 2009 IB NA 0800146 D PLC was changed to programmable controller Correction SAFETY PRECAUTIONS Compliance with the EMC and Low Voltage Directives Section 1 1 2 1 to 2 2 Chapter 3 4 1 5 1 6 1 Dec 2011 IB NA 0800146 E Correction COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Section 5 1 Addition SAFETY PRECAUTIONS Chinese CONDITIONS OF USE FOR THE PRODUCT This manual confe confer any patent problems involving industrial property rights which may occur as a result of using the contents noted in this manu al rs no industrial property rights or any rights of any other kind nor does it icenses Mitsubishi electric Corporation cannot be held responsible for any 2000 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS Performance Specification Loading and Installation External Wiring External Dimensions WOVEIVICW aaien res ArT EE ia AE EE A aaao ae eaea E i EEEE EEA eee aaa 1 1 1 Definition of Ver 1 10 2 1 Performance specification 2 1 1 Maximum overall cable distance 2 2 CC Link dedicated cable Name and Setting of Each Component ee eee ee eee e 5 4 1 Handling precautions 4 2 Installation environment 5 1 Wiring the CC Link dedicated cable 6 1 AJ61BT11 6 2 A1ISJETBT DT 15 A 8 About the Manuals The following manual is available for this product
10. LINE L RUN L ERR LED name Description RUN ON Module is normal OFF Watchdog timer error ERR ON Communication error at all stations Flashing Communication faulty station exists MST ON Setas a master station S MST ON Set as a standby master station LOCAL ON Setas a local station CPU R W ON Communicating with programmable controller CPU FROM TO Atsuieri1 Sw ON Switch setting error ON Master station already exists on the same line Flashing Occupied station count overlapping With the exception of the first station number overlapping Parameter setting error Cable disconnection or no response from all stations due to noise in a communication path ON Cable disconnection or transmission path is affected by noise etc ON In data link host 1 ON Communication error host Flashing at regular intervals The setting s of switches 2 to 5 was changed while the power was on 2 Flashing at irregular intervals Terminating resistor is not connected or module and or CC Link dedicated cable is affected by noise Transmission speed is set to 156kbps Transmission speed is set to 625kbps ON Transmission speed is set to 2 5Mbps ON Transmission speed is set to 5Mbps ON Transmission speed is set to 10Mbps ON Offline
11. MITSUBISHI CC Link system Master Local Module User s Manual Hardware AJ61BT11 A1SJ61BT11 Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ61BT11 U H JE MODEL CODE 13JT18 Mel Slee IB NA 0800146 E 1112 MEE 2000 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels A WARNING and A CAUTION l Indicates that incorrect handling may cause U i AWARNING hazardous conditions resulting in death or severe l i injury l I Indicates that incorrect handling may cause l I i Z CAUTION hazardous conditions resulting in minor or moderate injury or property damage J Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference DESIGN PRECAUTIONS A WARNING
12. d Encoding method NRZI method Transmission path Bus RS 485 Transmission format Conform to HDLC Error control system CRC X18 X12 X5 1 Cable 2 CC Link dedicated cable Ver 1 00 CC Link dedicated high performance cable Version 1 10 compatible CC Link dedicated cable Item Specification Auto return function RAS function Slave station cutoff function Error detection by the link special relay register Number of parameter registration to 10000 times EPROM Number of occupied I O points Internal current l consumption 5VDC AJ61BT11 0 45A A1SJ61BT11 0 4A Weight AJ61BT11 0 4kg A1SJ61BT11 0 25kg 32 points I O assignment special 32 points 1 This setting is applicable to the AJ61BT11 of hardware version F or later and the A1SJ61BT11 of hardware version G or later For the modules with other versions the setting is 1 station and 4 stations only 2 Each of Ver 1 10 compatible CC Link cables CC Link dedicated cables Ver 1 00 and CC Link dedicated high performance cables cannot be used together with other cable types If different cable types are used together normal data transmission is not guaranteed Also attach the terminating resistor which matches the cable Refer to section 5 1 2 1 1 Maximum overall cable distance The maximum overall cable distance differs according to the transmission speed For the relationship between the transmission speed and maximum overall cable
13. distance refer to the CC Link System Master Local Module User s Manual 2 2 CC Link dedicated cable Use the CC Link dedicated cables in a CC Link system If a cable other than the CC Link dedicated cable is used the performance of the CC Link system cannot be guaranteed For the specifications of the CC Link dedicated cables or any other inquiries visit the following site CC Link Partner Association website http Awww cc link org Remarks For details refer to the CC Link cable wiring manual issued by CC Link Partner Association 3 Name and Setting of Each Component This section explains the name and setting of each component of AJ61BT11 and A1SJ61BT11 AJ618111 RUN 156K FI ERO 9 ito Zon B SMT bt Tock fom E CPU R H S TE Pg S tm H RT R UR 9 L RUN L ERR RD STATION NO S187 mO x ae 2 HOS ozon me HOR RSi 3 T ONLINE RIID E Z EPRE T 3 B RATE ole ok es lt 4 IRR 7 HER HRZ 4 10M lt lt 6 Mainan MSA O 2 Ka hioi 1 LAK LED display Description Data link status can be checked from the LED on status AJ61BT11 CPU RAN v PRM TIME
14. e Terminating resistor 1309 1 2W Brown orange brown A1SJ61BT11 Terminating resistor 110Q 1 2W A1SJ61BT11 CC Link System Brown brown brown Master Local Module Terminating resistor 130Q 1 2W Brown orange brown 1 1 Definition of Ver 1 10 The module of which the cable length between station and station is uniformly 20cm or more by improving the conventional limit of the cable length between station and station is defined as Ver 1 10 The conventional modules are defined as Ver 1 00 The conditions for setting the cable length between station and station uniformly to 20cm or more are indicated below 1 All modules configuring the CC Link system must use Version 1 10 2 All data link cables must be Version 1 10 compatible CC Link dedicated cable In the case of the system containing modules of both Ver 1 00 and Ver 1 10 the maximum overall cable length and the station to station cable length must meet the specifications for Ver 1 00 1 Checking Version 1 10 The CC Link logo is printed on the front of the module or on the rating plate for the Version 1 10 modules CC Link 2 Performance Specification 2 1 Performance specification The following shows the performance specification of the AJ61BT11 and A1SJ61BT11 Refer to the CPU module User s Manual to be used for general specification of AJ61BT11 and A1SJ61BT11 Item Specification Transmission speed Selectable from 156kb
15. eed Power off the system in advance when removing the terminating resistor to change the system If the terminating resistor is removed and mounted while the system is energized normal data transmission will not be guaranteed 4 2 Installation environment Refer to the user s manual of the programmable controller CPU module used 11 5 External Wiring 5 1 Wiring the CC Link dedicated cable The connection method of the CC Link dedicated cables for the master module local module standby master module remote module and intelligent module are described 1 Ver 1 10 compatible CC Link dedicated cables CC Link dedicated cables Ver 1 00 and CC Link dedicated high performance cables cannot be used together If used together correct data transmission will not be guaranteed 2 CC Link cables can be connected from any station number 3 Connect the shielded wire of the CC Link dedicated cable to SLD of each module and ground both ends of the shielded wire to the protective ground conductor via FG The SLD and FG are connected within the module 4 Connect the terminating resistors supplied with each module at both ends of the CC Link system Connect the terminating resistors across DA and DB When a T branch system is configured some restrictions are applied to the use of the A 1S J61BT11 A 1S J61QBT11 as the master station Refer to the CC Link System Master Local Module User s Manual for details
16. fore wiring Failure to do so may result in electric shock or damage to the product After wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in malfunction A 2 WIRING PRECAUTIONS A CAUTION Tighten the terminal screws within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction Place the cables in a duct or clamp them If not dangling cables may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not install the control lines and communication cables together with the main circuit lines or power cables Doing so may cause malfunction due to noise Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure When disconnecting the cable from the module do not pull the cable by the cable part When removing the cable with a connector hold the connector on the side that is connected to the module When removing the cable without a connector loose the screw
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18. ps 625kbps 2 5Mbps 5Mbps 10Mbps Maximum overall cable distance Maximum Differs according to the transmission speed Refer to Section 2 1 1 transmission distance 64 modules However the following conditions must be satisfied 1 x a 2 x b 3 x c 4x d lt 64 a Number of modules occupying 1 station b Number of modules occupying 2 stations c Number of modules occupying 3 stations d Number of modules occupying 4 stations 16 x A 54 x B 88 x C lt 2304 A Number of remote I O stations lt 64 B Number of remote device stations lt 42 C Number of local stations standby master stations intelligent device stations lt 26 Maximum number of connected modules when master station Number of occupied stations 1 to 4 stations 1 switched using the DIP switch when local station Remote I O RX RY 2048 points Remote register RWw 256 points master station remote local station Remote register RWr 256 points remote local station master station Remote I O RX RY 32 points local station 30 points Remote register RWw 4 points master station gt remote local station Remote register RWr 4 points remote local station gt master station Maximum link points for one system Link points for one remote local station Communication Broadcast polling method method Synchronous method Frame synchronous metho
19. s on the side that is connected to the module Pulling the cable that is still connected to the module may result in damage to the module or cable or malfunction due to poor contact A 3 STARTUP AND MAINTENANCE PRECAUTIONS ZA WARNING Do not touch any terminal while power is on Doing so can cause electric shock Shut off the external power supply for the system in all phases before cleaning the module or retightening the terminal screws or module fixing screws Failure to do so may result in electric shock Undertightening can cause drop of screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction A CAUTION Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Shut off the external power supply for the system in all phases before mounting or removing the module Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit of 50 times may cause malfunction Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction DISPOSAL PRECAUTIONS
20. s or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User gt Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property A 5 Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region A 6 REVISIONS The manual number is given on the bottom right of the cover Print Date Manual Number Revision Jul 2000 IB NA 0800146 A _ First edition Mar 2006 IB NA 0800146 B Correction SAFETY PRECAUTIONS Conformation to the EMC Directive and Low Voltage Instruction Section 1 1 2 1 5 1 Aug 2007 IB NA 080014
21. se a failure in the module 3 Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction 4 Solderless terminals with insulation sleeve cannot be used for the terminal block It is recommended that the wiring connecting sections of the solderless terminals will be covered with a marking tube or an insulation tube 5 Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction 6 Tighten the module mounting screws and terminal screws within the following torque range Screw location Tightening torque range Module mounting screws M4 screws 0 78 to 1 18N m Terminal block terminal screws M3 5 screws 0 59 to 0 88N m Terminal block installation screws M3 5 screws 0 49 to 0 78N m 7 Insert the tabs at the bottom of the module into the holes in the base unit before mounting the module For the AnS series modules make sure screws are securely tightened to the base unit with the specified torque Incorrect mounting may cause malfunction failure or drop of the module 1 Turn off the power supply to the applicable station before mounting or removing the terminal block If the terminal block is mounted or removed without turning off the power supply to the applicable station correct data transmission cannot be guarant
22. test in progress Not used iw ON Sending data oo aoma marow D ON Receiving data When the module is operated in the synchronous mode the LED may be lit dimly 2 When all stations are in error changes on switches may not be detected Station number setting switch AJ61BT11 STATION NO X10 X1 A1SJ61BT11 STATION NO X 10 2 x 1 Description Set the module station number setting at shipment 0 lt Range gt In the remote net mode Master station 0 Local station 1 to 64 Standby master station 1 to 63 The SW and L ERR LEDs are turned on when a value other than 0 to 64 is set e In the remote I O net mode Master station 1 to 64 set the last station number of remote I O station When set to 0 the PLM LED is turned on Mode setting switches AJ61BT11 Set the module operation status setting at shipment 0 Number Name 0 Online remote net mode MODE 0 ONLINE A R 1 ONLINE RIM 2 OFFLINE Online remote I O net mode Offline Line test 1 3 A1SJ61BT11 MODE 8 S RS Line test 2 3 Parameter confirmation test 3 Hardware test 7 Setting error the SW LED on 8toA Setting prohibited B to F Setting error the SW LED on 3 Transmission speed setting switch AJ61BT11 B RATE o 18o 156K ma 625K ERE 2 5M 5M 10M A
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