таблица на отговорностите и пълномощията
Contents
1. 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Safety Engineering WN beln Autobelay device Model On belay 8 On belay 11 and On belay 14 On belay 17 Installation and User Manual uy n b 5 k WARNING DO NOT INSTALL OR OPERATE THE DEVICE UNTIL YOU HAVE FULLY READ AND FULLY UNDERSTOOD THIS MANUAL Page 1 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 WARNING PLEASE READ CAREFULLY gt SAFETY ENGINEERING Onbelay autobelay device is designed and tested specifically for CLIMBING MOUNTAINEERING AND TECHNICAL ROPE WORK gt The user is responsible for following all applicable regulations regarding the use of the product gt All of these activities are inherently dangerous and present the risk of serious injury and or DEATH if device is not properly maintained gt The product information contained in the catalogues and brochures is not a substitute for qualified personal instruction Any person using SAFETY EN2. ENGINEERING the Seller warrants to you the original purchaser that this Product will be free from defects in materials and workmanship for a period of one 1 year from the date of purchase the Warranty Period This Limited Warranty is not transferrable If within the specified Warranty Period the Product shall be reasonably proven to be defective the Seller will at its option repair or replace the Product or a defective part thereof without charge to you for either parts or labor To the extent permitted by applicable law such repair or replacement shall be your exclusive remedy under this Limited Warranty The Seller may in its sole discretion replace the defective Product with the same or a functionally equivalent product Replacement products or parts may be refurbished or contain refurbished materials Repaired or replacement products will be warranted for the remainder of the original Warranty Period This Limited Warranty does not apply to consumable parts such as cables and pulleys and does not extend to any product that has been damaged or rendered defective a as a result of normal wear and tear b by the use of parts not manufactured or supplied by the Seller c by modification of the Product d as a result of service rendered by anyone other than the Seller or its authorized service provider e as a result of the Product being operated otherwise than in accordance with the Sellers s User s Manual and or instru
3. First make sure that the Onbelay autobelay is fully retracted Then make sure that you have enough room to work and all tools necessary Keep this instruction in close vicinity and double check all steps Open the Onbelay autobelay covers by unscrewing the side bolts and by pulling the covers out Lift the rams and place a piece of wood or other similar bar under them so the pulley block is fully out of the box Remove the safety pins by prying out the retaining KAEN pulling the pins fully out 7S w m a b is ka Using spanners loosen the cable end holding bolt s _ P SSS S na Se d l 4 ne S 7 eens a wee sia A i Ee Ena AS Saa r Remove the cable by guiding it out from the pulleys Start guiding the new cable starting from the top left when facing the static top pulley block of the Onbelay autobelay and run the cable consequently thru the pulleys Page 20 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Y Assemble the bolt washer thimble and spacer in the order shown and tighten securely the bolt Make sure that the cable exits the bolt parallel to the bottom of the box Ins
4. connected on both top AND bottom fixings gt Support structure to be able to withstand the design load of 9 kN vertical force for EACH autobelay gt Each mounting bracket must withstand load of 9 KN vertical forces Page 16 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD etl Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Installing Onbelay to a floor and or existing wall Use ONLY SAFETY ENGINEERING original brackets Floor mount Wall Bracket NOTE We recommend for the anchoring to use HILTI anchors and glues If you use other company s products make sure that they are with same or better characteristics Page 17 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 ALWAYS Follow the manufacturer s anchoring instructions as shown below non cracked concrete C20 25 brick wall solid brick 2 2 Z pora 2 2 y os a P o i 2 i P f Auto belay g Auto belay mem memo 7 HSA M12x100 i HSA M12x100 HAS M12x
5. the created pull forces the hydraulic fluid out through an orifice thus limiting the descent speed to 1 m s regardless of the climber weight The forced hydraulic fluid then goes into the pressurized tank The Onbelay autobelay is mounted behind the climbing wall and the steel cable is guided above and in front of the climbing wall through pulleys on a davit Technical Specifications of SAFETY ENGINEERING Onbelay autobelay device models Onbelay 8 Onbelay 11 and Onbelay 14 Dimensions 2000x160x390 mm For Onbelay 8 H W D 2500x160x390 mm For Onbelay 11 3125x160x390 mm For Onbelay 14 2500x230x390 mm For Onbelay 17 Descent Speed approx 1 00 m s Weight 60 kg 75kg 100 kg 85 kg Onbelay 8 11 14 17 Max retract speed approx 1 50 m s 7 35 m For Onbelay 8 10 m For Onbelay 11 Air over hydraulic system with 2 AORE 13 m For Onbelay 14 Blake pistons and check valve 16m For Onbelay 17 Type of cable Steel cable DIN3069 Diameter of cable 6mm At least once yearly depending on the degree of loading and Safe load 1 Person Inspection interval conditions of use this may be more frequent Min climber weight 15 kg Max climber weight 125 kg The SAFETY ENGINEERING Onbelay autobelay device meets the following relevant safety regulations and rules relevant to this technology Onbelay 8 11 14 17 EN 341 2011 EN 360 2002 C 0158 Quick link EN 362 2004 EN 12275 Type Q CE marked Swivel PPE Directive 89 686 EEC CE marke
6. to the full instructions in the manual for the complete inspection steps description OK NOT OK DAYLY CHECK LIST INSPECTION performed DY cccccsssseceecesssneecescssseceeceseseaeeee ens Dale eanan Print name clearly INSPECTION POINT Cable inspection damages rust broken wires etc Quick link closed tight proper position etc Swivel operation damage rotation noise etc Kara piner operation smooth auto locking damage proper position OK NOT OK Brake action and pull up force Test full retraction with pilot rope OK NOT OK braking effect jerky movement etc Oil level fully retracted oil visible thru sign glass OK NOT OK Air pressure 4 8 5 2 bar 70 75 PSI OK NOT OK Abnormal oil leaks small drops OK big stains NO YES NO Cable pulleys abnormal wear or noise etc YES NO WARNING Descriptions in the table are brief and as a reminder They DO NOT substitute the full tanding of the procedures If in doubt refer to the full instructions in the manual for the complete inspection lescription NOTE Print several copies of this page and keep them on hand Collect the filled ones and store them for reference This page may be copied Page 12 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit B
7. 160 28 OSOS HAS M12x160 28 I E E 3 i E Existing concrete wall non cracked concrete C20 25 brick wall solid brick Notes Notes Detail has to be attached to a concrete wall with 2 pieces HILTI mechanical anchors Detail has to be attached to a solid brick wall with 2 pieces chemical anchors 2xHSA M12x100mMm studs HILTI HAS M12x160 28 Depth of the hole 95mm Diameter hole 12 Capsule HILTI HVU M12x110mm Depth of the hole 110 mm Diameter hole 14 Wilke SS ASO WL Os ENEE mAN Blow out dust and fragments 7 D w Blow out dust and fragments ULAN AD ae x il VN Install anchor Apply tightening torque I 7 ae p v gel time to pass Wait for curing P a __ HILTI HIT HY 150 4 4M12 5 6 300mm Cement mortar 100 150mm f Blow out dust and 1 1 Drill hole fragments Apply tightening Allow gel time to pass Wait for curing torque Existing suport wall HILTI HIT HY 150 ee oe 4M12 5 6 I 300mm NOTE The HILTI instructions quoted here are for reference for the different types of anchoring and are a reference for the minimal requirements HILTI name logo branding and colors are registered trademark of Hilti Corp LI 9494 Schaan Principality of Liechtenstein Page 18 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski S
8. 76730 www safetyeng eu Brief Instructions Max 125 kg Min 15 kg Rescue methods uni 0 UK Ay D A a A r 2 2 en o WARNING DANGER DEADLY This page may be copied Page 11 of 25 SAFETY ENGINEERING Ltd FEBRUARY 2014 Ver 1 7 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 DAYLY CHECK LIST INSPECTION performed DY cceecsssseceecesesnseecescssseceeceseseaeecesens Date ean Print name clearly INSPECTION POINT Cable inspection damages rust broken wires etc Quick link closed tight proper position etc Swivel operation damage rotation noise etc Karabiner operation smooth auto locking damage proper position OK NOT OK etc Brake action and pull up force Test full retraction with pilot rope braking effect jerky movement etc Oil level fully retracted oil visible thru sign glass Air pressure 4 8 5 2 bar 70 75 PSI Abnormal oil leaks small drops OK big stains NO Cable pulleys abnormal wear or noise etc YES NO WARNING Descriptions in the table are brief and as a reminder They DO NOT substitute the full understanding of the procedures If in doubt refer
9. CEMENT LOG REGISTERBUICH FUR DIE WECHSELUNG DER KABEL REGISTRE DE REMPLACEMENT DES CABLES REGISTRO DI SOSTITUZIONE DEL CAWO REGISTRO DE SUSTITUCI N DE CABLE PETHCTPAUHA JAMEHH KABENA CABLE LEMGTH KASELLANGE LONGUELUIR DE CABLE LUMGSHETZA DEL CAVO LONGITUD DEL CABLE OUIWHA KABENA SIGNATURE UNTERSCHRIFT DATE DATUM DATE DATA SIGNATURE FIRMA FECHA DATA oA SIGNATURA NOMNHCE These instructions for use apply to SAFETY ENGINEERING Onbelay 8 Onbelay 11 Onbelay 14 or Onbelay 17 autobelay devices designed according to EN 341 with 7 35m 10 m 13 m or 16 m stroke including Karabiner EN 362 2004 with triple action automatic locking device The intended purpose of the Onbelay autobelay device Safety rules gt Ver 1 7 The Onbelay autobelay device must only be used when in acceptable technical condition and only for its intended purpose In case of any malfunctioning its operation must be stopped immediately and the unit has to be inspected The supplier manufacturer shall not be liable for any damage due to the improper use of or alteration to the SAFETY ENGINEERING Onbelay autobelay device Only in combination with the anchoring mounting construction and the certified climbing harness the Onbelay autobelay device becomes an effective system The Onbelay autobelay device does not hold the user but rather allows him or her to descend with controlled speed Therefore there must be no h
10. GINEERING products is responsible for obtaining qualified instruction on the proper use techniques and limitations involved in such use gt Inspect all equipment before each use and destroy any gear that is damaged worn or does not pass inspection Any person using SAFETY ENGINEERING products is responsible for the proper care and maintenance of these products IMPROPER USE ABUSE AND OR LACK OF PROPER MAINTENANCE WILL INCREASE THE RISK OF SERIOUS INJURY OR DEATH AND WILL VOID ANY WARRANTY IF INDOUBT REPLACE THE SUSPICIOUS GEAR ANY PERSON USING SAFETY ENGINEERING PRODUCTS IN ANY MANNER ASSUMES ALL RISKS AND ACCEPTS FULL RESPONSIBILITY FOR ANY DAMAGE OR INJURY INCLUDING DEATH WHICH MAY RESULT FROM THE USE OF ANY SAFETY ENGINEERING PRODUCT IF THE PRODUCT IS NOT DIRECTLY PURCHASED FROM SAFETY ENGINEERING THE DISTRIBUTOR WHOLESALER RETAILER IS RESPONSIBLE FOR PROVIDING THIS WARNING INFORMATION TO THE CUSTOMER Page 2 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Ci e uJ Mladost 4 1715 Sofia Bulgaria BGN Bus cues DOU NOEOR2Os Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Table of content Page Limited Warranty 4 General Information 5 Description of the Onbelay autobelay device 5 Technical Specifications of Onbelay 8 Onbelay 11 Onbelay 14 and On
11. Safety Engineering Ltd In order to validate the warranty Page 15 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Installing Onbelay to a steel structure using SAFETY ENGINEERING mounting brackets Install the lower horizontal brackets by drilling the holes in the support beams and insert the bolts Make sure that they are leveled and on an equal distance from the floor Fasten the bolts Install the top brackets with the same way while keeping the mounting distance according to the Onbelay autobelay mount holes distances Do not tight fully the bolts Mount the Onbelay autobelay by bolting it to the fixed bottom and the loose top brackets Align the top bracket in a way that the device stays vertical Tighten the bolts If needed you may install the Onbelay autobelay from the outer side of the bracket simply by bolting the horizontal L shape cross bar with the flat part facing outwards ONBELAY 14 J la ONBELAY 11 ONBELAY 17 a be hey dar 1 1 Ha E a a ONBELAY 8 La 1 T P h 22 Installing Onbelay to a structure using custom made brackets Main rules wile engineering and making the fixings are as follows gt Onbelay autobelay must be
12. belay 17 5 Device identification 6 Cable identification 6 The intended purpose of the device 7 Safety rules 7 Cable Inspection 9 Quick Link Swivel and Karabiner inspection 9 Checking and adjusting the air pressure 10 Checking the oil level 10 Testing the Brake action and pull up force 10 Brief instructions pictographic 11 Daily Check List 12 Installation 13 Installing Onbelay autobelay to a Climbing wall and with Climbing wall drawings 14 Installation to a steel structure with SAFETY ENGINEERING mounting brackets 16 Installation to a structure with custom made brackets 16 Installation to a floor and or existing wall 17 Davit installation 19 Maintenance 20 Replacing the cable 20 Oil adding 22 Fixing oil leaks 22 Adjusting the air pressure 23 Checking for air leaks 23 If you have a Warranty claim 23 Onbelay autobelay Service Repair Request Form 24 Maintenance log 25 Page 3 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 ONBELAY AUTO BELAY LIMITED WARRANTY PLEASE READ THIS WARRANTY CAREFULLY The benefits granted by this Limited Warranty are in addition to any rights and or remedies you may have under applicable consumer protection legislation SAFETY
13. ctions f as a result of accident misuse abuse improper or inadequate maintenance No reseller agent or employee of the Seller is authorized to make any modification extension or addition to this Limited Warranty To the maximum extent permitted by applicable law the foregoing warranties and remedies are exclusive and are in lieu of all other warranties representations and conditions of any kind express or implied including but not limited to the implied warranties or conditions of merchantability and fitness for a particular purpose and or any implied warranty or condition of non infringement Some States and jurisdictions do not allow the exclusion of express or implied warranties so the above exclusion may not apply to you In that event such warranties apply to the extent required by law and are limited in duration the Warranty Period No warranties apply after that period Some States or jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you To the maximum extent permitted by applicable law in no event shall the Seller or its suppliers be liable for any damages whatsoever including without limitation direct or indirect damages for personal injury loss of business profits business interruption loss of business information or any other pecuniary loss arising out of the use of or inability to use this product even if the Seller has been advised of the possibi
14. d Karabiner EN 362 2004 EN 12275 Type B CE marked Instructions for use Identification EN 365 Page 5 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Device identification sofety o Manufacturer crass A AUTOBELAY EN 320 Notified body SAFETY ENGINEERING Ltd Model on beloy DEKRA EXAM GmbH 10 Arch Bogdan Tomalevski Str Serial No ___ Str Dinnendahlstr 9 Mladost 4 Min Climber Weight 15 D 44809 Bochum 1715 Sofia BULGARIA Max Climber Weight 125 Germany lil Manufacturer Safety C 0158 tel 359 2 448 57 44 fax 359 2 448 57 49 O C 0158 www safetyeng eu E mail sales safetyeng eu Type Autobelay Class of the device Class A Standard Year EN 341 2011 EN 360 2002 Model Onbelay 8 Onbelay 11 Onbelay 14 or Onbelay 17 For walls up to 8m 11 m 14m or 17 m high Serial No AA MMYY LLLL NNNN AA 08 for Onbelay 8 11 for Onbelay 11 14 for Onbelay 14 or 17 for Onbelay 17 model of the unit MMYY Month amp year of manufacture LLLL cable length in cm NNNN Number of the unit of this model Min Climber Weight Minimal bodyweight of the climber in kg Max Climber Weight Maximal bodyweight of the climber in kg R
15. ead the instruction for use Pictogram book Manufacturer Name Logo SAFETY ENGINEERING Logo Tel 359 2 448 57 44 Fax 359 2 448 57 49 Web address www safetyeng eu E mail sales safetyeng eu Cable identification WARNING The steel cable MUST be changed at least once per year or if used intensively orientation about 40 000 descends under full load We strongly suggest keeping track of the cable manufacturing date and ordering replacement cables at least 1 one month earlier in order to reduce the unit s downtime The cable length in centimeters with L in front and cable manufacturing date month and year are stamped on a sleeve at the climber s end of the cable Length in centimeters Manufacturing MONTH and YEAR If for any reason the sleeve information is not retrievable immediately stop using the unit and order new cable The cable length in centimeters could be found on 2 more locations Page 6 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING gt gt Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Encoded in the unit s serial number Digits 7 8 9 and 10 are the cable length in centimeters Written on the cable replacement log table CABLE REPLA
16. er full load Negligence will result in a destroyed cable and serious injuries death of the user Climbing holds must be positioned and designed in a way that in the upper range no crosswise repel or pendulum deflections are possible and climbing above the davit to be impossible The descent area must be clear of any people obstacles or possibilities of snagging The steel cable must not run over any edges or be deflected by karabiners Operation must be discontinued if there are any indications of thunderstorms or if darkness sets in The autobelay device must not be exposed to extreme temperatures lt 15 C gt 65 C chemicals high humidity over a long period of time or to be splashed with water aggressive sea air sand dust etc The Onbelay autobelay device cable must be kept free of dirt DO NOT use solvents to remove grease dirt SAFETY ENGINEERING Onbelay autobelay device may only be used by one individual who has been shown what is involved especially the function of karabiner how to ascend and descend and only with support being provided by trained personnel A basic knowledge of climbing is a prerequisite Users must be in good physical condition suitable for this sport The full body or climbing harness used in conjunction with the Onbelay autobelay device must be in perfect condition It must be ensured that the climber cannot fall out of the harness irrespective of the position they are hanging A slip out from the climbi
17. g bracket AFTER consulting the Engineer of the project AND after receiving a written confirmation from him 8 After the alignment tack weld the davit to the structure and fasten the Onbelay autobelay body to the structure 9 Double check the cable for contact with the structure or the Onbelay autobelay body Weld permanently the davit to the position and finish the Onbelay autobelay anchoring when the Onbelay autobelay is with separate fixing hardware 10 With the cable fully retracted check the air pressure must be 5 bars working range 4 6 bars Check the oil level the oil must be visible thru the sight glass Rule of Thumb If the Onbelay autobelay was Air Cargo you must add oil prior the pressurizing fully release the air pressure unscrew the Pressure gauge and add oil Use ONLY ATF fluid type DEXRON III or MERCON About 3 5 per Unit The oil must be visible thru the sight glass 11 With the aid of a pilot rope cycle the Onbelay autobelay 2 3 times to prime it and to check the proper operation smooth movement without any noises jerky action or cable touching the structure DANGER ALWAYS prime and check the Autobelay proper operation after the installation AND BEFORE FIRST USE Failing to do so may cause serious injury or DEATH 12 Fill sign date and stamp a Warranty card FOR EACH unit installed prior to FIRST USE 13 Scan the signed warranty cards and send them both via E mail and by mail to
18. indrance to the descent or opportunities for Snagging banging or bumping Be absolutely sure to practice controlled descending Always control correct retracting process WARNING If the descent process is interrupted or if the user freezes on top gets snagged on anything he or she must not change the position they have taken even if it is uncomfortable The safety cable must remain tautly connected to the user It is forbidden to unlatch from the karabiner or pull the safety cable out A rescue operation would then have to be initiated To do so use a ladder or run a safety rope or similar rescue techniques In such situations this is the only way to guarantee safety from falling If the cable retracting process is interrupted with the effect that the cable becomes loose and flabby you have to stop climbing immediately Before climbing the user has to check that the Onbelay autobelay device and its cable are functioning correctly Page 7 of 25 SAFETY ENGINEERING Ltd FEBRUARY 2014 v YYY YV VVVVV V VV VY 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 The steel cable of the Onbelay autobelay device has to be changed at least once per year or if used intensively orientation about 40 000 descends und
19. lity of such damages Some States or jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Serial Number of the Autobelay ccccccsssseeceecceseecceseeeseeesaeaeees DD AUS ante E Clients s signature oi ccacs cecuraerdceednrencsadseeaneeseacheteeeeee Page 4 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 General Information Description of the SAFETY ENGINEERING Onbelay autobelay device The SAFETY ENGINEERING Onbelay autobelay device is an automatic fully redundant safety device for controlled descend for use for example in artificial climbing walls Funwalls rescue stunts and shows It is for securing one individual from above without assistance by a second person The Onbelay autobelay is an air over hydraulics unit that consists of body hydraulic rams series of pulleys pressurized tank and a steel cable The climber is attached to the end of the steel cable When the climber ascends the pressure in the tank forces the fluid into the pistons thus retracting them and through the series of pulleys retracts the cable When a person falls or descends
20. m the following steps gt gt Ver 1 7 Unscrew the bottom cover of the Onbelay autobelay and carefully turn it aside enough to see inside the Onbelay autobelay Using flash light thoroughly inspect all fittings and hoses If you find that there is a loose fitting use a spanner to tighten it with up to of a turn Wipe clean the area and continue with the Oil adding procedure Keep inspecting for fresh oil stains Page 22 of 25 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 gt f the problem persists DO NOT TIGHTEN ANY MORE Release the pressure fully drain the hydraulic fluid and unscrew the corresponding fitting Change the seal fitting and reassemble Continue with the Oil adding procedure gt If there is a mechanical failure such broken hose crack in the tank or in the welds release all the pressure and immediately stop using the device Contact SAFETY ENGINEERING for ordering a replacement parts Adjusting the air pressure Throughout the exploitation of the Onbelay autobelay and the season s changes the pressure in the tank may drop a small amount of air escapes thru the seals This is normal Using a pilot rope let the cable retract all the
21. nd of the Onbelay autobelay cable there is a sleeve with marking L xxxx where xxxx is the cable length in cm The same length is in the Onbelay s Serial No plate In the drawings on every Onbelay autobelay position is written the cable length match each Onbelay autobelay to his corresponding position If not sure Contact your Dealer or the Engineer of the project for detailed instructions 3 Pressurize the Onbelay autobelay to the proper working pressure It must be 4 8 5 2 bar 70 75 PSI This could be done after the complete installation as well while the cable is fully retracted Rule of Thumb If the Onbelay autobelay was Air Cargo you must add oil prior the pressurizing fully release the air pressure unscrew the Oil level Sight glass and add oil Use ONLY ATF fluid type DEXRON III or MERCON About 3 5 per Unit 4 Install the quick link swivel and the triple action Karabiner Some models may be without the Swivel 5 Install the Onbelay autobelay without fully tightening it to the structure If the unit is with separate anchoring hardware install the hardware to the unit and position the unit Secure it with a rope against falling Rule of Thumb The autobelay has 2 sets of fixing holes it must be secured to BOTH of them Bottom Top AND must be at least 200 mm off the floor Rule of thumb Onbelay autobelay positioning basics the Cable SHALL NOT touch anywhere on the On belay s body or to the steel
22. ng belt must be impossible Only a full body harness or sit harness in conjunction with a chest harness may be used with a roping ring or safety ring in front in accordance with EN 361 Allowed in this connection are complete harness A from 40 kg to 100 kg and small body harness B under 40 kg for children and adolescents Harnesses and clothing have to fit snugly on the body Do not take any loose objects along with you like mobile phones keys coins eyeglasses unless they are shatterproof and attached to the wearer A performance test has to be carried out each time before using the autobelay device Examine whether the karabiner is clean and if it locks smoothly and automatically When the cable is pulled out it must be possible to feel the braking effect When testing the proper retracting of the cable the cable has to retract all the way in When climbing up no slack on the cable must be allowed to form The cable should be retracted when out of operation Do not let the cable to retract freely but rather with the aid of a pilot rope Excessive crosswise movement and jumping onto the safety cable is not allowed The user must not twist around when rappelling or after landing The rescue possibilities required must be provided in case any excess speed is triggered or in case of any other blocking or snagging Means of rescue are for example climbing rope climbing clamps ladders etc If not otherwise arranged by the operating orga
23. nization liability shall be ruled out for gt Ver 1 7 o Individuals under the influence of drugs o Individuals weighing under 15 kg o Using one s own harness or karabiner and the consequences associated with such o Dirtying of clothes if any lubricant escapes device cable The operating organization and or contractor shall be obliged to ensure that these instructions for use as well as its appended regulations are always accessible and that at least one set of brief instructions are in the immediately vicinity of the location of use Page 8 of 25 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Cable Inspection You have to wear working gloves or to use a rag Examine the steel cable and the easy going retraction function over the entire length of cable daily before first use for the day To do this pull the cable all the way out and let the cable run back slowly through your hand up to the protecting tube After that push back the protection tube and examine this part of the cable The Onbelay autobelay cable has to be replaced immediately in case of the following damage gt gt gt Missing or damaged cable identification sleeve If there is r
24. oblem have problem with the Oil _ have problem with the Air _ have Cable problem _ have other problem _ Please submit copies of the following mandatory documents 1 Copy of the original signed Warranty Card Copy of the Inspection and Maintenance Logbook with the entries from the past 3 months 3 Copies of the Daily Check List for the past 14 days of operation Ai NOTE n order to provide you with the best service Please fill in this form completely and submit ALL required info including photos of the problem This page may be copied Page 24 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 ic e Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD GLI Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Inspection and Maintenance Log Use this log to keep a record of the Inspections and maintenance activities not covered by the daily inspection checklists such as Monthly amp Yearly inspections replacement parts calls to SAFETY ENGINEERING Ltd etc Onbelay autobelay Serial NO sessseessenssenssersserssesseersseesseessrrsseee Date of next Date Reason Problem Activity description Name amp Signature This page may be copied Page 25 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014
25. of the wall In this condition check the air pressure in the tank For all models Onbelay it must be 4 8 5 2 bar 70 75 PSI If it is less use an air compressor or a large bicycle automotive pump to add pressure Checking the oil level With Autobelay in vertical position and cable fully retracted check the oil level thru the sight glass the oil must be visible and above the medium of the glass If less perform the Oil adding procedure Testing the Brake action and pull up force Before first use for the day grab the cable end and pull with significant amount of force You should feel the braking force of the Onbelay autobelay yet still be able to pull the cable with constant speed Attach a pilot rope to the karabiner and let the cable retract all the way to the top of the wall During the entire retraction you should fill a constant pulling force of about 5 kg 10 11 Ibs The cable retraction must be with uniform speed and tension If the movement is jerky or without full retraction to the top of the wall Check for the following any obstructions on the way jammed davit pulleys low air pressure and oil level Page 10 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD Fax 359 2 448 57 49 BIC code UNCRBGSF iC 4 VAT number BG 1753
26. rmed as approved by the SAFETY ENGINEERING Customer Service Department Warranty replacement hardware systems and components or parts will be furnished freight prepaid Labor cost to repair or replace will be limited to the amount of the original purchase price of the systems and components The replaced warranty products or parts become the property of SAFETY ENGINEERING and must be returned to the SAFETY ENGINEERING Customer Service Department freight prepaid unless prior arrangements have been made Page 23 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNGR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Onbelay Autobelay Service Repair Request Form Date cc eee cccecsccessceescceeacs EE a E E E EA E EEE E PICE POE aore a a EE E A E E E EE Contact Info on the Place of use Operator s Name Tel E Mail ccccceccceeeceeeceeeeeeeeseeneeeeees Onbelay Model eccere Serial NO c cccccccscsceccceccececescscececcscececescaces The request is for Repairs and or technical service The request is for Spare parts The Unit is under Warranty The Unit is NOT in Warranty _ The operator is aware and understands the User manual and is familiar with the use and daily maintenance Description of the pr
27. structure AND there MUST be room to open it for servicing It must be vertical use spirit level or Plumb line Rule of Thumb If the Onbelay autobelay is installed while there is still rigging structural assembly work above make sure that the top of the unit is protected against falling objects 6 Let one person climb up with the Onbelay autobelay cable the davit bar and the pulley assemblies To ease the work you can preassemble the pulleys with the cable to the davit while still on the ground Rule of Thumb The assembly order for the cable pulley is as follows Remove the bolt insert the cable between the pulley and the shield pay attention to the pulley bearing bushings Insert the bolt and the entire Assembly in the hole of the Davit Page 14 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 7 The person up on the wall shall position the davit so the cable is exiting straight up and it does NOT touching anywhere on the structure or the Onbelay autobelay body Rule of Thumb The Maximal overhang of the davit on either end shall NOT exceed 500 mm in rare cases up to 700 mm If the overhang is bigger consider a davit supportin
28. tall and secure the safety pins double check to make sure that the cable seats properly in all pulleys close all covers and fill with permanent ink the cable replacement log table located on the bottom cover CABLE REPLACEMENT LOG REGISTERBUCH F R DIE WECHSELUNG DER KABEL REGISTRE DE REMPLACEMENT DES C BL S REGISTRO DI SOSTITUZIONE DEL CAVO REGISTRO DE SUSTITUCI N DE CABLE PETMCTPALIVA 3AMEHDI KABE IA CABLE LENGTH KABELLANGE LONGUEUR DE CABLE LUNGHEZZA DEL CAVO LONGITUD DEL CABLE SIGNATURE UNTERSCHRIFT SIGNATURE FIRMA SIGNATURA NOANHCE ad i AHHA KABENA Install the Onbelay autobelay and run the cable thru the davit pulleys Using a pilot rope cycle it 5 10 times all the way to ensure smooth operation Let it fully retract and perform the oil level check and air tank pressure check Page 21 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Oil adding Throughout the exploitation of the Onbelay autobelay a small amount of oil seeps thru the seals and escapes This is normal To add oil perform the following procedure gt gt gt gt gt Using a pilot rope retract the cable all the way to the top of
29. the wall Clearly mark the climbing area of the serviced Onbelay autobelay with OUT OF SERVICE sign or in different way make this unit unreachable for use Make sure that the hydraulic rams are fully retracted by looking thru the gap between the 2 covers Release the air pressure in the tank by depressing the valve pin until the pressure gauge shows no pressure and the air stops to escape Using spanner unscrew the pressure gauge Carefully clean any remaining Teflon tape from the hole Pay attention not to damage the gauge Using a small funnel introduce the hydraulic fluid into the tank until the level reaches above the medium of the sight glass CAUTION Use only ATF fluid DEXRON III MERCON when filling Clean the old Teflon tape from the Pressure gauge and apply a new one Using spanner screw in the gauge to the tank Pay attention not to cross thread Use an air compressor or a large bicycle automotive pump to pressurize the tank 4 8 5 2 bar 70 75 PSI Using soap water check for any air leaks around the gauge thread and pressurizing valve Using the pilot rope cycle the autobelay all the way up and down 4 5 times to make sure that it works properly Perform Brake action and pull up force Test Re check the oil level and the Air pressure Fixing oil leaks Throughout the exploitation of the Onbelay autobelay a small amount of oil seeps thru the seals and escapes This is normal If there are any major leaks perfor
30. tr EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Davit installation Your Onbelay autobelay comes with 2 pulleys for installation on a davit made of steel tube 100x50x4 S 235 Follow the diagram below to determine the davit length position and the pulleys location Using 16 mm drill make the holes along the short side of the tube thru the 100mm side and install the pulleys Make sure that you tighten them securely Fix the davit securely to the structure with proper fixings and hardware 350 mm Max Hole to mount surface overhang 210 mm with bracket 50 mm 170 mm from the Minimum fof back of the WAB box in the belay box If the pulleys are not aligned properly there will be excessive wear on both the pulleys and the cable Page 19 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Bulbank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Maintenance Replacing the cable WARNING It is VERY IMPORTANT to follow this procedure strictly Failing to do so may result in serious INJURY or DEATH of the user
31. uloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 OIL TANK WORKING DIRECTION GROUND GROUND Please read and follow these Instructions closely In special cases follow the general good practice rules for safe installation AND contact the Engineer of the project for written annex with instructions regarding all the changes Page 13 of 25 Ver 1 7 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Ci F E Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Installing Onbelay to a Climbing wall with prefabricated fixings and Installation drawings 1 The Autobelay full set consists of a Onbelay Autobelay b Min 2 sets of cable guiding pulley assemblies Pulley with bushings Shield M16 Bolt and Nylock Nut c Davit bar Onbelay Fixings In case if they are not preassembled with the Climbing wall metal structure Quick Link Swivel and Carabineer Documentations i User Manual 1 pc For every 3 4 On belay s ii Warranty Card for EVERY Autobelay If any of the paper documents is missing all are available in Safety Engineering s web site www safetyeng eu You can also contact your Dealer to receive the latest versions 2 Ate the climber s e
32. ust on the cable If there are more than 10 broken wires within the whole length of the cable e g 1 broken wire in the handling range thimble and above the blue protecting cover If the cable shrinks to lt 5 6 mm If there are any deformations defects of the cable as shown Rust damage Kink Bruise Cable fraction Basket like deformation Cable fraction at the thimble Quick Link Swivel and the Karabiner inspection Ver 1 7 Inspect the quick link to be securely closed Make sure that it is not possible to open it with hand Inspect the swivel for any damage and check for smooth operation with no rattle The karabiner is only safe if it locks automatically This means it should be checked daily for smooth operation Immediately replace the karabiner if the rotation cylinder or the closing or locking mechanism does not function smoothly even after cleaning or if there is any deformation wear WARNING Make sure that the system quick link swivel karabiner is properly aligned prior every use Page 9 of 25 SAFETY ENGINEERING Ltd FEBRUARY 2014 10 Arch Bogdan Tomalevski Str EUR BG75UNCR70001520885679 Mladost 4 1715 Sofia Bulgaria BGN BG32UNCR70001520885677 Tel 359 2 448 57 44 Bank UniCredit Buloank AD ENGINEERING Fax 359 2 448 57 49 BIC code UNCRBGSF www safetyeng eu VAT number BG 175376730 Checking and adjusting the air pressure Using a pilot rope let the cable retract all the way up to the top
33. way up to the top of the wall In this condition check the air pressure in the tank For Onbelay it must be 4 8 5 2 bar 70 75 PSI If it is less use an air compressor or a large bicycle automotive pump to add pressure Checking for air leaks If the pressure begins to drop rapidly below the minimal allowed pressure in less than a week without any hydraulic leaks pressurize the tank and spray soapy water over the tank weld seams valves gauges and fittings Observe for bubbles coming out gt If is leaking from a thread connection tighten with up to of a turn If the problem persists DO NOT TIGHTEN ANY MORE Release the pressure fully unscrew the corresponding fitting change the seal Teflon tape and reassemble Perform the soap water check again gt If there is a mechanical failure such crack in the tank or in the welds broken valve or gauge immediately stop using the device and contact SAFETY ENGINEERING for ordering a replacement parts If you have a warranty claim or require service In the unlikely event of a warranty claim or in case you need service fill in and submit the Onbelay autobelay Service Repair Request Form along with all documents described in the form to the SAFETY ENGINEERING Customer Service Department at 10 Arch Bogdan Tomalevski Str Phone 359 2 448 57 44 Mladost 4 1714 Sofia Bulgaria or Fax 359 2 448 57 49 E mail customercare safetyeng eu Warranty claim service must be perfo
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