1670RS SPARE PARTS MANUAL
Contents
1. 5 shades technics AUX PCB 9VELS oe vanen i VEL apg HEINE PRAAL YM As sd 110487 82d mu PR omg NSLYLS 354A YIHLO 5591 WI FAY SHIISHINIO mmo 1127 PROTA YH TH PTA PIDIO AD oro rd TY tS TES Pm cum PEPES Meg Jmm mp I mw Uo mapin mies TEM ps CP Paco Jo vai Pace nu 4 00M EKENLY ZEKIN 005 0353134 MMOEJNUE pi 7 uien 770 PH 2MUYy gt gt Sepoyysy 1700723 Eol AUD AMP 105 18 OHMS HPO AYO 218 45804 118 Peso JON FNO Of pej2ooeuuoo 243 PARP OG Of pej2euuo ZNI IND 5138491 NOILO3NNO2O 22 shades technics 1670RS SPARE PARTS MANUAL Cubicle Wiring BEC technics 1670RS SPARE PARTS MANUAL Service The following section details where to find key components and how to replace them Part Lights Location Cubicle Ceiling Replacement DISCONNECT THE POWER TO THE CUBCILE GENTLY PULL THE LED LAMP FROM THE CEILING LIFTING THE EDGES WITH A FLAT SCREW DRIVER USE MASKING TAPE TO PROTECT THE GRP CEILING PANEL FROM THE BLADE DISCONNECT THE LIGHT UNIT amp REPLACE Part PIR Sensor Location Cubicle Ceiling Replac2. Door Furniture In Swing Door Hinge 11 Upper amp Lower Set Cat No 661409 RH Door Lock Cat No 661205 Coat Hook Cat No 661030 Edgemount Hinge Cat No 661410 17 shades technics 1670RS SPARE PARTS MANUAL Valves Pneumatic Dump Valve Toilet Valve Cat No 735774 Cat No 735713 Large Slip Socket Cat No 735701 Dump Valve Assembly Cat No 735746 18 shades technics 1670RS SPARE PARTS MANUAL Stickers No Standing Emergency Alarm Cat No 735560 Cat No 735566 Shades Technics No Smokin Cat 735568 Cat No 735563 Shades Technics Tel 44 0 1992 501683 www shades technics com Toilet Roll Cat No 735569 Door Lock RH Cat No 735564 Soap Dispenser Flush Cat No 735572 Cat No 735562 n Hand wash Cat No 735561 Litter Bin Cat No 735567 Full Set of Labels Cat No 735570 Please specify LEFT or RIGHT hand cubicle when placing orders for labels 19 BEC technics 1670RS SPARE PARTS MANUAL Toilet Control Board PCB Description The Toilet Cubicle Control Board is a solid state electronic control unit that manages all toilet cubicle functions All output devices are short circuit and over voltage protected for reliability and safety Operation Power up amp voltage low indicator On power up the control board enters the shut down mode for 60 seconds In shut down mode the occupied lamp wil
3. To alter the length of time that the lights remain ON Adjust VR3 on the PIR PCB VR2 amp 1 adjust he sensitivity 29
4. to close the valve when finished Smoke Alarm The smoke alarm is mounted behind the mirror of the toilet and is powered via the main toilet control board and not a battery in most cases It may also be connected to a light on the dashboard which illuminates should the smoke alarm be activated To reset the alarm push the RED button on the unit In Case of Emergency Depressing the RED alarm button inside the cubicle will alert the driver To Operate the Hand Drier Optional Fit To start the unit push the button on the front or the remote push button plunger when the unit is concealed behind a vanity door The unit stops automatically BEC technics 1670RS SPARE PARTS MANUAL Cubicle Water Systems HYDROFLUSH The Shades Hydroflush system uses a preset quantity of fresh water dispensed via a high pressure pump Using a maximum of 500ml on a timed cycle that also controls an inline solenoid and slide valve fitted to the bottom of the bowl A small quantity of clean water should remain in the bowl to seal the slide valve and prevent odour returning into the cubicle For consistent operation of this valve the maintenance guidelines must be followed using the correct toilet paper and chemical will prolong the life of the system DUAL SOIL TANK SYSTEM An option on some 15M vehicles the cubicle features the standard soil tank fitted below the toilet bowl Primary plus a second larger tank located in the boot or locker below the sa
5. 0026 Carton 1000 Caution Do not open the sachet e Itis recommended that the WC supply tank is drained and the soil tank is emptied at the end of every day e The hand wash tank should be emptied and re filled daily To help maintain a clean tank and freshwater the use of a sanitiser is recommended Shades can supply a suitable product that disinfects the water that is safe to drink and non irritable to the skin and eyes Cat No 800060 BEC technics 1670RS SPARE PARTS MANUAL Weekly Routine e Check extractor fan function e Inspect the security of the faucet door hinges and toilet seat Check the operation of the cubicle door and lock function e Open vanity door check electrical and plumbing connections for security and leaks e Check water flow to the hand basin is smooth and constant Quartely Routine e Flush out soil tank with clean water the soil tank must be empty and the vehicle positioned so that the soil tank evacuation valve is over a sewage drainage point To flush out 1 Switch on the cubicle 2 Connect a hose pipe to a mains water supply 3 Push a hose pipe through the flap in the bottom of the bowl and into the tank 4 Turn on the water to the hose pipe and fill the holding tank being careful not to overfill 5 Switch off the water to the hose and open the evacuation valve to empty the tank 6 Press the flush button to open the valve and remove the hosepipe e Lubricate soil tank evacuatio
6. 714620 Cat No 735102 Cat No 661018 shades technics 1670RS SPARE PARTS MANUAL Cubicle Spare Parts Alarm Button Cat No 714030 Soap Dispenser Cat No 661660 Hand Drier Soap Button Cat No 714014 Sink Drain 45Deg Cat No 701552 Paper Towel Holder Cat No 661630 1670 Mirror Nylon Screws Hand Dryer Cat No 661828 Cat No 713151 Cat No 661800 shades technics 1670RS SPARE PARTS MANUAL Electrics Signal Board Cat No 730617 PIR PCB Sold as complete assembly Cat No 712080 Isonic Valve Cat No 735714 Main PCB Green PIC Chip Isolator Switch Cat No 730630 Cat No 661221 shadestechnis technics 1670RS SPARE PARTS MANUAL Primary Soil Tank Cat No 732510 L S y Secondary Soil Tank Cat No 732511 Tanks Pumps 2 Flush Pump Hand Wash Pump Cat No 702010 shades technics Hatch Cover Cat No 732070 Tap Cat No 747044 Overflow Fitting Cat No 744011 Hose Barb Connector Cat No 747027 1670RS SPARE PARTS MANUAL Plumbing Spare Parts Horizontal Float Switch Cat No 714510 LP Direct Solenoid Cat No 714622 Hose Barb Filler Cat No 695520 Service Valve Cat No 747035 Vertical Float Switch Cat No 714500 Tank Coupler Cat No 747028 Hose Barb Filler Cat No 747032 Stem Elbow Cat No 747016 shades technics 1670RS SPARE PARTS MANUAL
7. SHADES TECHNICS 1670RS SPARE PARTS MANUAL Tel 44 0 1992 476830 issue 1 01 08 2012 BEC technics 1670RS SPARE PARTS MANUAL Contents TITLE PAGE Cubicle Operating Instructions 3 Cleaning Hygiene 6 Daily Maintenance 7 Weekly Maintenance 8 Quarterly Maintenance 8 Winterization 9 Jump Starting 9 Fault Reporting 9 Warranty Claim Procedure 10 Cubicle Spares 11 Electrical Spares 14 Tanks Pumps 15 Plumbing 16 Door Furniture 17 Valves 18 Stickers 19 PCB Overview 20 PCB Schematic 21 Cubicle Wiring 22 Service Instructions 23 BEC technics 1670RS SPARE PARTS MANUAL Cubicle Operating Instructions Switching the cubicle Engage the WC master switch on the dashboard The cubicle interior lamps will turn on for 60 seconds and then switch off The cubicle is now ready to use It is recommended that the vehicle engine is running to protect the batteries Interior Light A blue LED night optional light above the sink will work when power is switched to the cubicle and upon entry the 2 main spot lamps will illuminate automatically The interior lamp is controlled by a movement sensor which will switch off the light shortly after the cubicle is vacated To Flush The Toilet Push the flush button once to flush the toilet with a set quantity of water Should a further flush be required wait for the flush cycle to complete then press the button again NOTE we When the soil tank is full the das
8. ement REMOVE 6x SCREWS SECURING THE PIR amp SMOKE ALARM COVER TAKE OUT THE PIR SENSOR AND UNCLIP THE CABLE RE FIT A NEW SENSOR amp CHECK THE SENSITIVITY AND TIMING ADJUSTMENT IS CORRECT gt 24 shadestechnis technics 1670RS SPARE PARTS MANUAL Service Part Hand Drier Location Cubicle Wall Behind Vanity Replacement DISCONNECT THE POWER TO THE CUBICLE REMOVE 2x SCREWS ON THE UNDERSIDE OF THE UPPER VANITY AND 1x SCREW BEHIND THE MIRROR REMOVE 2x SCREWS ON THE UNDERSIDE OF THE HAND DRYER REMOVE THE FRONT COVER OF THE HAND DRIER REMOVE 2x RUBBER HOLE COVERS REMOVE 3x SCREWS RELEASING THE UNIT FROM THE WALL DISCONNECT THE 2 CABLES PASSING THROUGH THE OUTER WALL OF THE CUBICLE MAKING SURE THEY DO NOT FALL DOWN THE BACK RE CONNECT A NEW UNIT AND SCREW TO THE WALL MAKE SURE THE RUBBER HOLE COVERS ARE RE FITTED AND FIT THE COVER SECURING WITH BOTH SCREWS FIXING HOLES 25 shadestechnis technics 1670RS SPARE PARTS MANUAL Service Part Hand Wash Flush Buttons Location Sink Vanity Replacement DISCONNECT THE POWER TO THE CUBICLE UNSCREW THE BUTTON HOLDER COVER REMOVE TERMINALS FROM THE BACK OF THE BUTTON UNSCREW THE COLLAR ON THE UNDERSIDE OF THE BUTTON BUTTON SHOULD RELEASE FROM THE TOP RE FIT NEW BUTTON AND CONNECT THE TERMINALS Use 2x outer terminals 26 BEC technics 1670RS SPARE PARTS MANUAL Service Part Hand Wash Flush Pump Location Behind lowe
9. hboard LED will illuminate and the Occupied lamp will signal The toilet is now out of use until the soil tank is emptied PDD When the clean water tank 15 empty the dashboard LED will illuminate and the Occupied lamp will signal The toilet is now out of use until the water tank is re filled To Wash Your Hands Depress the handwash button once to dispense a set amount of water When the hand wash tank is empty the dashboard LED S will illuminate to alert the driver Cubicle Extractor Fan The ventilator fan runs continuously when the master switch is ON but has the option to only work when the light is activated A pair of cables close to the fan connector can be swapped over to provide the alternative option Water Tank Filling amp Emptying Tanks are filled via the hose connectors located in the side locker or boot Each tank also has its own drain for cleaning or winterization shadestechnis technics 1670RS SPARE PARTS MANUAL Cubicle Operating Instructions Soil Tank Emptying The evacuation valve on the soil tank is either controlled pneumatically or manually If the manual option is fitted a pull handle can be found underneath the coach or underneath the toilet inside the locker If a pneumatic system is installed a button on the dashboard or on the front wall of the cubicle Will activate the valve In some cases a push pull knob is used but this is also located inside the locker The knob must be pushed back in
10. l be on and all other outputs off After 60 seconds provided that the voltage is not too low the control board will enter the normal operating mode If at any time the voltage drops below the threshold set by VR1 for more than 5 seconds the control board will re set After a re set the board starts in the shut down mode for another 60 seconds before being fully functional The threshold voltage is factory set to 22V the RED low voltage LED will begin to flash if the supply drops below the threshold SW1 Is a float switch override and can be used to quickly determine a problem with the float switches without the need to disconnect them from the tank when the flush or hand wash system is not working When in override mode a light will be ON This must not be kept ON as the pumps will no longer be protected from running dry 20 Bd OPO TELLE _ HLO GEIWN NI Zw BMOD um um paoog DM 23935 1670RS SPARE PARTS MANUAL PCB Layout shades technics USING y scdue amp u3 55 Sund MH esn LION dung 0puooez5 Addns dung Y uoi S 10014 MH SADA HSS 30013 3 3 NOI HUIS AO 22205 usodg 92j JeS ENOJ Z senses BIHIAND NOS Sa LA 83 Ed ONILYM Sasna ZNOI 5 21 167085
11. lled but the same rules apply Litter Bin The 1670 features an Aluminium bin located next to the sink It is recommended that the bin is lined with a plastic bag to make emptying the bin easy and to keep the aluminium clean and free of odour Soap Dispenser To fill the dispenser lift the lid of the dispenser and fill with liquid soap Some dispensers are located behind a vanity door and require a key for access Toilet Roll It is recommended that a high biodegradable paper is used at all times Cat No 800103 Pack of 36 Available from Shades Technics Domestric grade toilet paper is not recommended as this can block the system shadestechnis technics 1670RS SPARE PARTS MANUAL Maintenance Daily Routine e Prior to the vehicle entering service the holding tank should be charged with an additive to sanitise the effluent e recommended product is Shades Super Sani ECO or Sani RC formulated from natural essential oils this formaldehyde free formula is contained within a water soluble membrane A single 16 gram sachet contains the recommended dosage for 110 litre capacity holding tank and will function for a maximum of three days To apply 1 Ensure the soil tank is empty 2 Check the tank evacuation valve is closed 3 Check the WC clean water tank is full 4 Switch on power to the cubicle see page 3 5 Press the flush button and drop the complete sachet into the bowl Cat No 800025 Box 100 or Cat No 80
12. loon floor Secondary This system is designed to increase the available waste water capacity and prevent blockages occurring in the soil pipe when tanks need to be located away from the cubicle The primary tank has a pre set capacity controlled via a level sensor which when activated opens a slide valve mounted in line between the 2 tanks At this point the transfer of approximately 30 Itrs of waste from the primary to secondary tank will occur This operation is repeated until the secondary tank reaches full capacity At this point the system will then allow the primary tank to be filled to capacity at which point the system will register as FULL and disengage until emptied Emptying the secondary tank will open the valve between the 2 tanks and allow the primary tank to empty also The system will reset itself and start again BEC technics 1670RS SPARE PARTS MANUAL Cleaning amp Hygiene Cubicle Cleaning The cubicle is manufactured from Glass Reinforced Plastic GRP with high gloss interior and lightly textured exterior surfaces This surface finish is delicate and must only be washed down using a mild detergent The use of a caustic or abrasive material is not recommended as this will affect the appearance Toilet Bowl Cleaning To protect the finish of the ABS toilet bowl do not use abrasives of any kind To clean the bowl use a mild anti bacterial detergent and suitable brush Some units will have a Stainless Steel bowl insta
13. n valve to be carried out immediately after flushing through the soil tank Undo the four fixing bolts holding the soil valve assembly together and remove the main body section Lubricate the slide paddle using lithium grease or similar so the open close operation is smooth Replace the valve body and bolt together Do not over tighten as this will restrict the operation of the valve e Disinfect the hand wash tanks and flush through with clean water BEC technics 1670RS SPARE PARTS MANUAL Winterization If the vehicle is to be parked in zero or sub zero temperatures it is imperative that all water containers are completely drained Note No warranty claims will be accepted on any winter damaged parts Jump Starting When jump starting the vehicle please ensure that the dashboard master Switch for the WC 15 off Fault Reporting Procedure 1 In the unlikely event of a fault occurring an emergency parts kit has been supplied along with the enclosed comprehensive fault analysis flow chart 2 Using these charts determine the cause of the fault and replace the faulty item from the kit if possible 3 To order a replacement kit or non kit part contact the dealer as specified on the contents page Page 2 of this manual quoting the cubicle serial number The serial number is located behind the vanity access panel 4 In order for replacement goods to be dispatched a simple warranty procedure must be followed Tampering unauth
14. orised involvement or preventable damage will result in a charge being levied shadestechnis technics 1670RS SPARE PARTS MANUAL Warranty Claim Proceedure Shades Technics offer a comprehensive warranty cover for all products valid for 12 months from the vehicle s date in service Contact the dealer or supplier from where the vehicle was purchased The dealer supplier will then contact Shades Technics who will fax a warranty claim form to the customer Complete the warranty claim form ensuring all details are filled in and fax back to Shades Technics on 44 0 1992 476831 Shades Technics will dispatch any parts required or organise rectification via one of its service points Please return any faulty parts that have been replaced under warranty within 14 days or a charge may be applied 10 shadestechnis technics 1670RS SPARE PARTS MANUAL Cubicle Spare Parts Ventilator Fan Flush HW Button Cat No 727515 Cat No 714007 Floor Drain Hand Wash Tap Cat No 701551 Cat No 663609 Toilet Roll Spindle Cat No 661618 11 shadestechnis technics 1670RS SPARE PARTS MANUAL Smoke Alarm LED Spot Light PIR Sensor PCB Standard Cat No 661120 Cat No 712043 Cat No 712080 Interconnect 661131 SS Toilet Bowl Assembly Assembly Ving 2010 onwards vee Cat No 731320 Cat No 735100 Toilet Seat no hinges Cat No 735101 HW Solenoid Hinges Litter Bin Cat No
15. r vanity door Replacement DISCONNECT THE POWER TO THE CUBCILE REMOVE ANY ACCESS PANEL amp INSULATION PROTECTING THE PUMPS DRAIN FRESHWATER TANK DISCONNECT THE WIRES TO THE PUMP REMOVE FROM SECURING CLIP RELEASE INLET AND OUTLET PIPES RE FIT NEW PUMP MAKING SURE THAT BOTH INLET AND OUTLETS ARE WATER TIGHT AND THE FLOW ARROW IS POINTING IN THE CORRECT DIRECTION RE CONNECT THE POWER CLOSE THE DRAIN ON THE SUPPLY TANK RE FILL TANK WITH FRESHWATER SWITCH ON POWER TO CUBICLE PRIME PUMP WITH 2 3 BUTTON PUSHES WHEN WORKING CORRECTLY REPLACE THE INSULATION AND COVER WIRING CONNECTIONS WIRING CONNECTIONS OUTLET lt 27 BEC technics 1670RS SPARE PARTS MANUAL Service Part PCB Location Behind the lower vanity door Replacement DISCONNECT THE POWER TO THE CUBCILE REMOVE ALL CONNECTORS REMOVE THE 5X SCREWS HOLDING THE PCB FIT THE NEW PCB amp ATTACH THE CONNECTORS MAKING SURE THAT THEy GO BACK IN THE CORRECT ORDER REPLACE OR SWAP TIMER BOARDS OVER CHECKING ORIENTATION IS CORRECT 28 BEC technics 1670RS SPARE PARTS MANUAL Service Part PIR Circuit Board Location Behind the lower vanity door Replacement DISCONNECT THE POWER TO THE CUBCILE REMOVE ALL WIRES IN THE SCREW TERMINALS amp THE SMALL SENSOR PLUG REMOVE THE 2X SCREWS HOLDING THE PCB FIT THE NEW PCB amp ATTACH THE SMALL PLUG amp WIRES MAKING SURE THAT THE WIRES GO BACK IN THE CORRECT ORDER ADJUSTMENT
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