Conveyor scales C2850
Contents
1. ccccessseeccesseeeseesseeeseenseeeseeeneeesees 9 24 APPENDIX C ERROR MESSAGES EEN 10 25 APPENDIX D MAINTENANCE siiin nauan a 11 26 APPENDIX ES GLOSSARY scrasa aa E a E ESE EE 12 27 APPENDIX F LEGAL INFORMATION 2222 mnnn 13 29 LOADRITE C2850 C2880 User manual 1 WELCOME Thank you for purchasing this LOADRITE Weighing System Please read this manual carefully before using the Integrator for the first time Keep this manual in a safe place and use as your first point of reference Formatting The following formatting in this manual identifies specific types of information Convention Type of Information Bold gt Indicates a button on the Integrator or Indicates an area displayed on screen including buttons headings field names and options Italics Indicates the name of a screen or window or gt Indicates an operation mode that the Integrator can be set to Monospace The exact error message displayed on screen Action Terms The following terms are used throughout this manual to describe actions Term Description Press Push and release a button quickly Press and hold Push and hold a button for 2 3 seconds Select gt Use the arrow buttons to highlight an item in a menu or list or When searching for a product or Data Field value use the keypad to enter the name of the product The product which matches the name entered will be highlighted 1 5 LOADRITE C2850 C2880 User manual 22. A LOADRITE printer or connection to LOADRITE InsightHQ is required for User Data functionality This functionality allows a data field of a single number to be entered up to 8 digits that will then be printed logged along with gt A total that is cleared gt Timed logging data gt Other event type data Generally this data field is used to track useful additional data such as Batch Number Area etc The meaning for the data and its associated text name is typically configured during installation From the UserData screen complete the following Use the keypad to enter the User Data value then press The Run screen will display information for the selected product NOTE As this function requires operator input it is generally not used in unattended applications 9 15 LOADRITE C2850 C2880 User manual 5 2 9 2 1 This function requires the connection of either a LOADRITE Printer or a LOADRITE Communications Controller REPORTING Daily and Weekly Reports for emailed reports The Full Day Report and Full Week Report provide a useful summary of information on the productivity of the system If more than one is belt is connected a report will be printed for each belt NOTE The data in these reports are completely independent of the Short Total and Long Total values and are not affected by the selection of product Example report Ht HE Ht HH HH HH FH FH FH HH EH EH FH EH Full Day Report L
3. 1 3 LOADRITE C2850 C2880 User manual TABLE OF CONTENTS 1 2 10 11 12 13 WEECOMES iia a 1 5 INTRODUCTION cuiinnanca ia ds 2 6 PA LOADRITE C2850 C2880 Equipped Conveyor Belt ooocccccocccccccccnccnoconononcnnos 2 7 QUICK START GUIDE sucia i 3 8 Oak TU ANG ON ne INTE grato sisi ti in 3 8 3 2 Unattended Vs Nte raclWe estancia ii 3 8 3 3 THe RUN SChEGC Minds 3 8 3 4 ICY A re lee O E elser 3 11 3 5 LAMY APA eda else ead ened tea endo a teacee ademas 3 12 WV EE GAMING ious nds ae sa cic tee areca dl 4 13 4 1 Accurate Well airada 4 13 4 2 A O 4 13 4 3 Short Lonmg a a Cie Totals sis iaa 4 14 4 4 Volume Conversio situa sa 4 14 PRODUCTIVITY INFORMATION icccccicincicrarionaccnniocaccnnnnncicncniian cnc 5 15 del Tracking Prod cts and Data scales 5 15 See nd A O 5 16 MENUOPTIO N Sicario 6 19 6 1 0 A A A O E PO eC IA 6 19 6 2 COCK O ED a DEL ce 6 19 DIAGNOSTIC MENU asoan a A a A A ie 7 21 APPENDIX A SYSTEM SPECIFICATIONS ds EEN 8 22 8 1 VAGE 2 allare Ha teret BT gs IO semanario 8 22 8 2 lc A e E o SENE SO SENDE ene SE DERE DENE RE 8 22 8 3 POWerTeQqUit Meda da AAA E ib iaa 8 22 8 4 Physical specication S sses aea ros 8 22 8 5 Environmental SpPecilica ton Sa a E EA Er 8 23 8 6 A a e ane E EE A pena EEN FE SR aac 8 23 8 7 Signal Inputs and Outputs Integrator occccccooccncccconcnnccnancnnnnnanonnnnnaconnnnonnnncnnnns 8 23 APPENDIX B SPAN CALIBRATION ADJUSTMENT
4. INTRODUCTION The LOADRITE C2850 C2880 Weighing System measures the weight of material shifted by a standard conveyor belt typically found in quarries mines or other similar bulk material applications Each C2850 C2880 Integrator can measure multiple belts Sensors under each belt measure the load on the belt and the conveyor speed These signals are read by the LOADRITE C2850 C2880 which calculates and displays the current material rate and totals moved lt has an internal memory that stores settings and production data even when it is turned off The functionality of the LOADRITE C2850 C2880 is designed to be as close as practical to other LOADRITE products found in bulk material applications This helps to reduce training needs for users LOADRITE 2 6 LOADRITE C2850 C2880 User manual 2 1 ltem O00000 LOADRITE C2850 C2880 EQUIPPED CONVEYOR BELT Description LOADRITE Integrator Printer Ethernet Radio Modem or LOADRITE Communications Controller optional 4 20mA and Pulsed Output optional Speed wheel one for each belt measured Scale frame assembly with load cells one for each belt measured Load Cell Amplifier Junction box one for each belt measured 2 1 LOADRITE C2850 C2880 User manual 3 QUICK START GUIDE 3 1 TURNING ON THE INTEGRATOR The LOADRITE Integrator will turn on automatically when you switch on the power 3 2 UNATTENDED VS INTERACTIVE The LOADRITE weighing system c
5. tear and alignment with weighing idlers If necessary replace idler or bearings or align idlers Perform a Span Calibration Adjustment Inspect for free travel bearings etc Visually check all cables and wire terminations for corrosion moisture deterioration and tightness Print C2850 C2880 calibration settings after every change to the set up configuration Maintenance Interval D W M Q Y Y Y Y Y Y Y Y LOADRITE C2850 C2880 User manual 12 APPENDIX E GLOSSARY 4 4 20 mA Module The 4 20mA module is used to provide an analogue output signal for a PLC It is an optional accessory Amplifier Converts the electronic signal of the load cells from voltage to current Auto Zero Track The Auto Zero Track AZT function automatically zeroes the conveyor belt when the load on the belt drops to close to zero D Data Field Customizable fields that allow you to label your weighing data to help you track and monitor your output for example by Truck Customer etc Display A screen with adjustable backlighting for night and low light operations Used to display weight information and messages Docket A printed record of a load May also be known as Ticket InsightHQ Advanced reporting and analysis software used to track productivity for the whole site or multiple sites Integrator The LOADRITE user interface installed on a conveyor belt which the operator uses to record weights W
6. injury Removing LOADRITE Weighing System equipment or adding accessories could affect the accuracy of weighing data and your warranty Failure to adhere to these warnings and cautions may lead to death serious injury or property damage Trimble Navigation Limited disclaims all liability for installation or use of the LOADRITE Weighing System that causes or contributes to death injury or property damage or that violates any law 1 2 LOADRITE C2850 C2880 User manual Do Not Climb Sit Stand Walk Ride or Touch the Conveyor at Any Time Lock Cut All Power and Block Gravity Loads Before Servicing Keep Clothing Body Paris and Hair Away from Conveyors Ensure That ALL Controls and Pull Corde are Visible and Accessible l Do Not Perform Maintenance on Conveyor Until Electrical Air Hydraulic and Gravity Energy Sources Have Been Locked Qut and Blocked Ensure That All Personnel Are Clear of Equipment Before Starting Clean Up Spillage Around Tail Pulleys Idlers and Load Points Only When the Power 5 Locked Out and Guards Are In Place Do Mat Modify or Remove Controls Guards interlocks Warnings or other Safety termas without Manufacturer s Approval Operate Equipment Only With All Approved Covers and Guards in Place Allow Only Authorized Personnel and Trained Personnel To Operate or Maintain Conveyors and Accessories Do Hot Modify or Misuse Canveyor Controls Report All Unsafe Conditions
7. speed of the belt Clock The current time Communications Indicates that the Integrator is communicating or attempting to communicate with a 00060 OG communications device 3 10 LOADRITE C2850 C2880 User manual 3 4 Icon KEYPAD Name Error Light Standby Data Menu Long Totals Diagnostics Setup Menu Back Up Down Enter One Two Three Four Five Six Seven Eight Description Illuminates when an error has occurred gt Fast flash 0 5 second interval Load Cell or Tilt Sensor error gt Slow flash 2 0 second interval Data memory is at or over 75 capacity When displaying the Run screen press to enter Standby mode Displays the Data Menu NOTE This button can only be used from the Run screen when it is displaying a single scale If you have multiple scales connected press or to toggle to single scale view Displays the long totals NOTE This button can only be used from the Run screen when it is displaying a single scale If you have multiple scales connected press or to toggle to single scale view Displays the Diagnostics Menu gt Displays the time and accesses the Setup Menu gt Moves back one menu screen without changing the data gt Moves up a list of options gt Changes the belt being displayed when more than one belt is connected gt Moves down a list of options gt Changes the belt being displayed when more than one bel
8. the Integrator to a PC with InsightHQ installed The modem may be a cellular modem for example LOADRITE Communications Controller modem or a radio modem P Printer An optional accessory that provides a paper record of the weighing information collected by the Integrator See also Docket or Ticket Product Substance that comprises a load For example salt coal rock etc 12 27 LOADRITE C2850 C2880 User manual S Scale Frame Connects the load cells with the idler and is attached to the conveyor frame Short Total The running total amount of product loaded onto a truck or carriage The Short Total amount will continue to accumulate until it is cleared using the Clear function Speed Sensor The speed wheel or speed sensor provides a signal to the Integrator for the calculation of belt speed flow rate and total weight Pulses are generated by an internal proximity switch as the wheel rotates on the return belt 12 28 Standby A low power mode which the Integrator can be set to between weighs T Ticket A printed record of a load gt May also be known as Docket Z Zero Zeroing Sets the weight of the conveyor belt to 0 Zeroing is required to reset the weight of the belt from time to time This is to avoid inaccurate readings due to the build up of material on the scale frame or other changes to the conveyor belt itself LOADRITE C2850 C2880 User manual 13 APPENDIX F LEGAL INFO
9. 6 Directive 2004 108 EC EN 620 2010 Immunity industrial EN 61000 6 2 2006 EN 620 2010 United States of America FCC Part 15 Subpart B Radio Unintentional emission industrial 15 107 b and 15 109 b Frequency Devices CE This LOADRITE product is fully EMC Electro Magnetic Compatibility compliant and is CE marked accordingly A Declaration of Conformity in accordance with the EMC Directive 89 336 EEC and as amended is available from Trimble Navigation Limited on request info loadritescales com Trimble Navigation Limited cannot be held responsible for modifications made by the User and the consequences thereof which may alter the conformity of the product with CE marking This LOADRITE product is explicitly excluded from the scope of EU RoHS 2 Directive 201 1 65 EU in article 2 section 4 paragraphs d e f and g The LOADRITE C2880 product has a 230V power supply which is approved to UL60950 1 and TUV EN60950 1 This device complies with part 15 of the FCC Rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This Class A digital apparatus complies with Canadian ICES 003 A NMB 003 A WARNING This product contains chemicals known to the State of California to cause cancer birth defects or oth
10. DRITE C2850 C2880 User manual 4 3 SHORT LONG AND LIFE TOTALS The LOADRITE Weighing System keeps a running total of the material moved For each product the following independent totals are stored Total Definition The running total weight of product conveyed for a shift or shorter time period As material moves along the belt the Short Total will continue to increment until it is cleared Short Total by pressing It can be used in truck rail loading applications gt The Short Total value is displayed on the Run screen The running total weight of product conveyed over a long time period such as a week or Long Total 1 LongTot1 amoni gt To view the Long Total 1 value for the current belt press Same as Long Total 1 but can be set to display the conveyed product for a different Long Total 2 LongTot2 me RENDE gt To view the Long Total 2 for the current belt press gt then The running total weight of product conveyed over the entire life of the scaleframe The Life Total Life Tot Life Total value cannot be cleared gt To view the Life Total for the current belt press then twice 4 3 1 Clear the Short Total The short total keeps accumulating until it is cleared Complete the following to clear the short total From the Run screen for the scale press The message Are you sure will display 2 Press The message Cleared Total will display If configured the short total value and other data can be printed o
11. ENU OPTIONS The Menu provides options for configuring the LOADRITE Weighing System gt To display the Menu press from the Run screen gt Press or to scroll up or down then press to select an option gt To exit the Menu press Menu Option Description Setup Displays the Install Menu gt For further information contact your LOADRITE distributor Clock Allows you to change the time and date 6 1 SETUP The Install Menu provides options for configuring the LOADRITE Integrator at installation A security code is required to access this menu gt For further information contact your LOADRITE distributor 6 2 CLOCK The LOADRITE Integrator has an internal clock that can be used for inserting the time and date into printed data gt You can display the time and date by pressing Time Synchronization When the Integrator is connected to a LOADRITE Communications Controller with access to the Internet the Integrator will automatically synchronize the clock with the correct Internet time including automatically adjusting for daylight savings 6 2 1 Setting the time and date After selecting Clock from the Menu follow the prompts to set the time and date beginning with the Minutes TIP You can return to the Run screen without saving the new time at any stage by pressing 12 07 PM Minutes 31 Use the keypad to enter the minutes then press The Hours prompt will display 2 Press or to select AM o
12. OADRITE Results 8884 T ID 8841 Belt 1 Report Printed 5 36 PM 23 OCT 2015 Start 12 00 AM 23 OCT Belt Run 12 01 46 Belt Loaded 12 01 46 Unloaded 0 00 00 Above Low 12 01 46 Start Stops 4 Weight 2317 7 t Average tph 192 Av to Max tph 19 E Total 980 0 kwh E Rate 1 525 t kWh First Load 8 34 AM Last Load 12 00 AM Report contents Item Full Day Report LOADRITE IDH Report Printed Start Belt Run Belt Loaded Unloaded Above Low Start Stops Weight Average tph Av to Max tph E Total E Rate First Load Last Load 9 16 Description The type of report printed This line is a configurable 16 character identifier for when there are multiple systems The ID number of the system selected at installation The time and date the report was actually printed The beginning of the 24hr period time and date that the report covers minutes The hours seconds the belt was running for The hours minutes seconds the belt ran at above the minimum load The hours minutes seconds the belt ran below the minimum load The hours minutes seconds the belt ran at above the low load The number of times the belt started The total weight moved during the period The average rate tonnes per hour of the period The average rate compared to the expected maximum rate selected at installation Shows the total energy use for the period kWh Liters or Gallons Shows the efficiency of throughout
13. PRODUCTS AND DATA The LOADRITE C2850 C2880 can track both Products and another 8 digit data field When enabled these are accessed in turn by pressing 5 1 1 Products The Product Tracking functionality is only available if multiple products are configured at installation The LOADRITE C2850 C2880 can track up to nine materials products It does this by using a different Short and Long Totals for each product Product tracking is an option that can be enabled at installation NOTE Product tracking requires an operator to enter product details into the C2850 C2880 Integrator each time the product on the belt changes As such this functionality is not suitable for unattended applications To change product complete the following From the Aun screen for the scale press 2 Select a product by completing one of the following gt Press or to select the correct product then press gt Use the keypad to enter the product number The Run screen will display information for the selected product If the UserData screen is displayed see User Data on page 5 15 NOTES i The total s for each product must be cleared separately 11 The automated daily reports are not affected by which product is selected they will report on the total material carried by the belt 111 When more than one belt is connected to a single Integrator it is not possible select the product that is in use by another belt 5 1 2 User Data
14. RMATION Disclaimer Trimble Navigation Limited operates a policy of on going development Please note that while every effort has been made to ensure that the data given in this document is accurate due to continued product development the information figures illustrations tables specifications and schematics contained herein are subject to change without notice Trimble Navigation Limited does not warrant that this document is error free The screenshots and other presentations shown in this manual may differ from the actual screens and presentations generated by the actual product All such differences are minor and the actual product will deliver the described functionality as presented in this document in all material respects If you find any errors in the document please report them to us in writing Trimble Navigation Limited assumes no liability in connection with the use of any LOADRITE branded product Trimble Navigation Limited is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment Such modifications could void the user s authority to operate the equipment Compliance Jurisdiction Policy Description Top Level Requirement Australia New Zealand Radiocommunications EMC Emissions industrial EN 61000 6 4 2006 Standards Notice 2004 No 2 Canada ICES 003 2012 Issue 5 Emissions industrial EN 61000 6 4 2006 Europe Electromagnetic Compatibility Emissions industrial EN 61000 6 4 200
15. S Trimble User manual Conveyor scales C2850 C2880 LOADRITE C2850 C2880 User manual LOADRITE LOADRITE C2850 C2880 User manual Software Number 60463 60474 Version Number 2 0 Document Number MAN 81374 01 Issued Date November 2014 E info loadritescales com W www loadritescales com 2014 Trimble Navigation Limited All rights reserved Trimble the Globe amp Triangle logo are trademarks and or registered trademarks of Trimble Navigation Ltd registered in the United States and in other countries Loadrite is a trademark and or registered trademark of Trimble Navigation Limited All other trademarks and registrations are the property of their respective owners The software contains proprietary information of Trimble Navigation Limited it is provided under a license agreement containing restrictions on use and disclosure and is also protected by copyright law Reverse engineering of the software is prohibited This document is copyrighted with all rights reserved Under copyright laws this document may not be copied in whole or in part reproduced in any other media stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the express written permission of Trimble Navigation Limited Permitted copies must carry the same proprietary and copyright notices as were affixed to the original Under the law copying includes translat
16. TC2 Belt 2 STOPPED Belt 3 LOW TPH Belt 4 RUNNING 09 51AM 9 Description The name of the belt The current short total of material that has been weighed NOTE If a problem occurs with the scale an error message will display here The current rate of material on the belt toh It is normal for the value to change up and down sometimes quickly as material moves along the belt The current speed of the belt The current Long Total 1 value of the material that has been weighed The current status of the other belts The current time Indicates that the Integrator is communicating or attempting to communicate with a communications device Only displays when multiple scales are active and a single scale is being viewed 3 9 LOADRITE C2850 C2880 User manual 3 3 2 Three or four scales The following is an example of the Run screen displaying information for four scales For three scales the same information is displayed minus the fourth scale O A 3641 55 09 51AM Component Description Belt name The name of the belt Short Total T 1 The current short total of material that has been weighed NOTE If a problem occurs with the scale an error message will display here Material rate TPH The current rate of material on the belt tph It is normal for the value to change up and down sometimes quickly as material moves along the belt Belt speed m s The current
17. an be used in either an unattended or interactive manner This means the system can either gt Operate independently without regular user input or gt Use functions that require a user to regularly enter data such as product details Different functions described in this manual fall into either of these categories 3 3 THE RUN SCREEN The Run screen is the first screen that you will see when you turn on the Integrator It displays the belt name current material rate toh short total and other information for between one and four scales Multiple scales When two three or four scales are connected to the Integrator you can toggle between viewing multiple scales or viewing a single scale gt Press or to toggle between all scales and one scale You must toggle to the single scale view before you can use the following functions gt Clearing the short total gt Zeroing the belt gt Changing the product gt al Viewing the long totals and life total gt gt Clearing the long total that is displayed 3 8 LOADRITE C2850 C2880 User manual 3 3 1 One or two scales The following is an example of the Run screen displaying information for a single scale For two scales the same information is displayed side by side Component Belt name Short Total T 1 Material rate TPH Belt speed m s Long Total T 2 Other belts Clock Communications 0000BO OG 405 TPH 1 12 m s 9547 12
18. data communication with LOADRITE InsightHQ gt Press to display the modem buffer 7 21 LOADRITE C2850 C2880 User manual 8 APPENDIX A SYSTEM SPECIFICATIONS 8 1 WEIGHING ACCURACY Typical accuracy is 1 for most conveyors and weighing of a single idler This may vary with different conveyor types installation options and the physical condition of the conveyor and belt 8 2 TRADE APPROVAL The LOADRITE C2850 C2880 systems are very accurate weighing systems but not Legal for Trade Each country or state may have different rules on the definition of Legal for Trade It is important that the operator owner of the equipment understands these definitions 8 3 POWER REQUIREMENTS Supply voltage Supply current LOADRITE Integrator Supply current LOADRITE Printer Transient capability Withstand voltage Isolation resistance Frequency range Inrush current Leakage current C2850 12 32V DC 160mA typical 350mA max 50mA standby 4A peak ISO 16750 2 4 6 4 Figure 8 and Table 5 24V alternator without load dump suppression 8 4 PHYSICAL SPECIFICATIONS LCD display Tactile keypad Weight Dimensions 8 22 C2850 Backlit 3 8in diagonal QVGA Backlit Numeric and special functions 1 5 kg 3 21b W145 x L240 x D110mm 5 7 x 9 4 x 4 3in C2880 88 264V AC 800mA max 230V AC Input to Output 3KV AC Input to Frame Ground 2KV AC Output to Frame Ground 0 5KV AC Input
19. e when the C2850 C2880 was calibrated at installation time The adjustment is carried out by entering the known weight of a reference object and the corresponding total provided by the LOADRITE Integrator To perform the adjustment a security access code must be obtained from your LOADRITE installer CAUTION The LOADRITE Weighing System alters its calibration every time this function is used It is important that this function is only used once with a given set of data If the same weights are entered again the LOADRITE Weighing System will over correct and its accuracy will be seriously impaired Press 2 Select Setup then press 3 Enter the security access code provided by the LOADRITE installer then press The Belt screen will display 4 Press or to select the belt that is to be calibrated then press The Enter LR value screen will display 5 Enter the total weight provided by the LOADRITE Integrator then press The Enter Ref value screen will display 6 Enter the known weight of the reference object then press The LOADRITE Integrator will briefly display the percentage of difference between the two values before returning to the Run screen 9 24 LOADRITE C2850 C2880 User manual 10 APPENDIX C ERROR MESSAGES Error Message Description Loadcell Error or LCERROR This message is displayed when a load cell fault occurs and is pressed NT No Transducer Indicates that there is no signal or that the load c
20. eared pressed Long Total cleared Zero performed pressed Data Printed LOADRITE C Weigh ID Number Product Number Belt Started and Time or Belt Stopped and Time Change to Prod and product ID Time Short Total Value Product Belt Run Time Belt Loaded Time ID Number User Data Time Date Name for example Company or Belt name Long Total Values Product ID Number Time Date Name for example Company or Belt name Zeroed message Time Always Optional Always Always Optional Optional Optional Always Always Optional Always Always Always Optional Always Optional Always Optional Always Always Always Always The data that is printed for each event will depend on options selected at installation For further information contact your LOADRITE distributor 9 17 LOADRITE C2850 C2880 User manual 5 2 3 Timed Logging This function requires a connection to LOADRITE InsightHQ for example via LOADRITE Communications Controller or Radio Modem The LOADRITE C2850 C2880 can be configured to log a short status record at a specific frequency The frequency can be set to every 1 5 10 15 30 60 90 or 120 minutes By using this logging function it is possible to report on the productivity throughout the day via LOADRITE InsightHQ For further information contact your LOADRITE distributor 9 18 LOADRITE C2850 C2880 User manual 6 M
21. ell has been disconnected OR Over Range Occurs if one or more load cells are loaded over their maximum or have been damaged TiltSense Fault Indicates that there is no signal or that the tilt sensor has been disconnected 10 25 LOADRITE C2850 C2880 User manual 11 APPENDIX D MAINTENANCE For accurate weighing with the LOADRITE C2850 C2880 it is advised to service the belt scale regularly The following table gives an overview of tasks which should be carried out in regular intervals by the operator ltem Area Zero adjustment Belt tension Belt condition Scale frame Speed wheel Weighing idler Neighboring idlers Calibration Take Up Cables Wire terminations Print cal Key gt D Daily gt W Weekly gt M Monthly gt Q Quarterly gt Y Annually 11 26 Task Press before loading the belt with material The belt should touch the weighing idler and the two neighboring idlers when the belt is running empty Inspect visually for wear tear and cuts Material build up can cause weighing inaccuracy Remove any material debris from scale frame and between scale frame and belt frame Determine the cause of build up and take steps to prevent or reduce it Inspect for wear material build up and belt Check bearings Inspect the weighing idler for wear and tear If necessary replace idler or bearings Inspect neighboring idler left and right from weighing idler for wear
22. er reproductive harm This Notice is being provided in accordance with California s Proposition 65 Disposing of LOADRITE electronic equipment This electronic product is subject to the EU Directive 2002 96 EC for Waste Electrical and Electronic Equipment WEEE which requires the separate collection treatment recycling and environmentally sound final disposal of waste of electrical and electronic equipment As such this product must not be disposed of at a municipal waste collection point Please refer to local regulations for directions on how to dispose of this product in an environmentally friendly manner 13 29 LOADRITE C2850 C2880 User manual NOTES 13 30 LO vZEL8 NVIN www loadritescales com www trimble com
23. hen used in a loader or excavator the term Indicator should be used Note May also be known as Console Module Loadrite Loadrite Console Head Unit Clock Computer Scale however Integrator is the preferred term K Keypad A set of numeric or alphanumeric buttons on the Integrator which allow you to enter numbers letters and other characters Depending on the Integrator model Keypad may also refer to other buttons along side the numeric or alphanumeric buttons L Life Total The total amount of product loaded over the entire life of the scaleframe Load Cell The load cell measures the vertical forces on the weighing idler Load Cell Amplifier The load cell amplifier collects merges and amplifies signals from the connected load cells then passes the combined signal to the Integrator LOADRITE Communications Controller LCC A modem used to transmit data from a LOADRITE Indicator or Integrator to an email address a FTP site LOADRITE MMS via FTP LOADRITE InsightHQ or LOADRITE Data Services LOADRITE Weighing System Refers to the entire LOADRITE hardware and software weighing system installed at a site including the Integrator transducers sensors modem InsightHQ software etc Long Total The total amount of product loaded over a long period such as a shift or day gt See also Short Total M Material See Product Modem A device used to transfer live payload and other data from
24. icator displays Off this indicates a fault Most standard LOADRITE C2850 C2880 speed sensors use a proximity switch to measure pulses from a speed wheel These proximity switches typically have a small lamp that should also flash as the wheel rotates For other Inputs the input should pulse Active as the sensing wheel rotates If the wheel is rotated very slowly the display should display On or Off Power Supply Check gt gt Supply V The Power Supply Check function displays the input voltage The input voltage should be between 12V and 32V and stable to within 0 5V Live Weight Display gt gt LiveWght This function displays the weight detected by the load cells The weight is displayed in kg or lb A test can be performed by loading a suitable weight typically less than 100kg 220lb onto the weighing idler supported by the load cells The display should show the approximate value of the weight NOTE This test may not show the exact value of the test weight Other factors such as exact load position conveyor slope and belt tension may alter the true reading Internal Buffer gt gt Comms This function displays the usage percentage of the internal data communications buffer This is the amount of data queuing and ready to be sentto LOADRITE InsightHQ When a cellular modem radio modem or Ethernet device is connected to the Integrator the value should show 0 A value above 5 indicates a possible breakdown of the
25. in terms of t kWh t l or t g The time of day the belt first ran loaded The time of day the belt last had a load on it Only displays if Weigh by Energy functionality is configured LOADRITE C2850 C2880 User manual Time period The Full Day Report covers a 24 hour defined at the time of configuration for example the period from 12 00am to 12 00am and is automatically printed once per day gt The Full Week Report covers the period from Sunday 12 00am midnight to the next Sunday 12 00am and is automatically printed the next time the Integrator is turned on after the roll over time Printing on demand Both reports can be printed on demand by pressing then or to select one of the following options gt Today Prints the data from the Full Day Report but only up until the current time Titled Part Day Report gt Prev Day Prints the Full Day Report from the previous 24 hour period gt ThisWeek Prints the data from the Full Week Report but only up until the current time Titled Part Week Report gt LastWeek Prints the Full Week Report from the previous week Press or until the required report is displayed then press 5 2 2 Automatic Printing This function requires a LOADRITE printer to be connected Depending on your configuration a record will be printed when certain events occur as per the following table Event Integrator turned on Belt Start Belt Stop Product changed Short Total cl
26. ion into another language Published in New Zealand 1 1 LOADRITE C2850 C2880 User manual IMPORTANT SAFETY INFORMATION PLEASE READ CAREFULLY BEFORE USING THE LOADRITE WEIGHING SYSTEM This is the safety alert symbol lt is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially hazardous situation which if not avoided could result in WARNING death or serious injury on CAUTION indicates a potentially hazardous situation which if not avoided may result in ZA CAUTION minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage Work on conveyor belts and all heavy machinery is a hazardous activity Only experienced professionals should install LOADRITE equipment It is your sole responsibility to place secure and use the LOADRITE Weighing System in a manner that will not cause accidents personal injury or property damage Always observe safe operating practices il gt Before you use the LOADRITE Weighing System for the first time familiarize yourself with the system and its operation ACAUTION Before any work is carried out on a machine the correct lock out or tagging procedure is to be completed Do not attempt to service the LOADRITE Weighing System as this could result in personal
27. l automatically exit Standby mode when the belt restarts How do I exit Standby mode gt Press any button to exit Standby mode The Run screen will display 3 12 LOADRITE C2850 C2880 User manual 4 WEIGHING 41 ACCURATE WEIGHING For maximum accuracy ensure that The Integrator is correctly and regularly zeroed There is no material build up on the belt scale weighing frame or speed wheel The flow of material along the belt is evenly distributed The size of each piece of material is less than 1 10 of the covered width of the belt Always maintain the same belt tension A change in belt tension will affect the calibration settings On sloping conveyors ensure material does not roll down the belt v v yv y wT WT WW On portable conveyors recalibration may be required if the slope of the conveyor is changed unless an angle sensor is installed 4 2 ZEROING It is important to regularly zero the Integrator for each belt This is to avoid inaccurate readings due to build up of material on the scale frame or other changes to the conveyor belt itself Zeroing can be performed manually and there is an optional Auto Zero Track mode which will automatically adjust for small changes when the belt is run empty 4 2 1 Manual Zero Ensure that the belt to be zeroed is running and empty 2 From the Run screen for the scale press The Integrator will measure the weight for one or more depending on the settings com
28. n a LOADRITE Printer or sent to LOADRITE InsightHQ 4 3 2 Clear the Long Total 1 or Long Total 2 The two long total values keeps accumulating until cleared Complete the following to clear Long Total 1 or Long Total 2 From the Run screen for the scale press 2 Press or until LongTot1 or LongTotz2 is displayed 3 Press The message Are you sure will display 4 Press The message LongTot n Cleared where n is the product number will display If configured the long total value and other data can be printed on a LOADRITE Printer or sent to LOADRITE InsightHQ 44 VOLUME CONVERSION The LOADRITE Integrator can optionally display the Total material moved in Volume Cubic measurements as well Each Product type can have a separate Volume Conversion Factor entered If required Volume can be enabled and configured by your certified LOADRITE installer When Volume Conversions functionality is enabled the top line of the Run screen alternately shows the Belt Name and the Volume equivalent of the current Total LOADRITE C2850 C2880 User manual 5 PRODUCTIVITY INFORMATION The LOADRITE C2850 C2880 Integrator has several functions for recording and displaying information related to the productivity of the conveyor system including recording daily production information tagging data with a definable data field and more Many of these functions require a LOADRITE Printer or the LOADRITE InsightHQ system to operate 5 1 TRACKING
29. plete revolutions of the belt The completion percentage is displayed during this process and the message Zeroed will display gt The zeroing process can be aborted at any time by pressing any button on the keypad Manual Zero Error Messages Message Description Belt too Slow If the belt is not running this error message will display and it will not be possible to zero the Integrator Is belt empty l If the weight is greater than 10 of the full scale when you press the display prompts Is belt empty If it is empty press which will perform a zero operation Pressing will not zero the scale The Integrator automatically returns to the Run screen when zeroing is complete or zeroing was aborted Not Zeroed If the zeroing process was not successful or aborted this message is displayed 4 2 2 Auto Zero Track When enabled the Auto Zero Track AZT function will automatically run when the load on the belt drops to close to zero AZT will run for one or more belt revolutions configured at installation and while operating will display a percentage of completion message On completion if the zero error is within preset limits the Integrator will automatically adjust the zero gt If the accumulated zero error is too large an error message is displayed In this case a Manual Zero will need to be performed gt If material is fed on to the belt during an AZT function the Integrator returns to normal operation 4 13 LOA
30. r PM 6 19 LOADRITE C2850 C2880 User manual 3 Use the keypad to enter the hour then press The Month prompt will display 4 Use the keypad to enter the month for example enter 9 for September 10 for October then press The Date prompt will display 5 Use the keypad to enter the date then press The Year prompt will display 6 Use the keypad to enter the year then press The new time and date will briefly display before the Run screen is displayed 6 20 LOADRITE C2850 C2880 User manual 7 DIAGNOSTIC MENU The LOADRITE C2850 C2880 comes with a suite of diagnostic tools which check various functions and displays the results Sensor Input Load cell Signal gt gt Loadcell The Sensor Input function allows each load cell signal to be monitored in real time The percentage value is the load cell output The message NT indicates that there is no signal or that the load cell has been disconnected If the message OR Over range is displayed the signal from the load cell is over range Both of these indicate a fault Inputs and Speed Sensor Test gt gt Dig Inp The Input Test function displays the state of the speed sensor s and other digital inputs For Speed Wheels the input should pulse Active as the sensing wheel rotates If the wheel is rotated very slowly the display should display On or Off The speed will be displayed on the bottom line of the display If the speed wheel is rotating and the ind
31. t is connected gt Selects an item gt Accepts changes Used to enter the number 1 Used to enter the number 2 Used to enter the number 3 Used to enter the number 4 Used to enter the number 5 Used to enter the number 6 Used to enter the number 7 Used to enter the number 8 3 11 LOADRITE C2850 C2880 User manual Icon Name Description Nine Used to enter the number 9 Decimal Point Used to enter a decimal point Zero Used to enter the number 0 Print Displays the Print Menu Clears the short total for the current product NOTE This button can only be used from the Run screen when it is displaying a Clear single scale If you have multiple scales connected press or to toggle to single scale view Zeroes the empty belt Zero Belt NOTE This button can only be used from the Run screen when it is displaying a single scale If you have multiple scales connected press or to toggle to single scale view 3 5 STANDBY The Standby functionality is only available if enabled and configured during installation If you are not going to use the LOADRITE Weighing System for a while you can put the Integrator into Standby mode by completing the following Option 1 i gt Press y The Integrator will enter Standby mode Option 2 Depending on the options selected at installation the Integrator will enter Standby mode if the belt or belts is stopped for more than ten minutes The Integrator wil
32. to Output Input to Frame Ground Output to Frame Ground 500V DC 25C 70 RH 100M Ohms 47 63Hz Cold start 33A 230V AC lt 2mA 240V AC C2880 Backlit 3 8in diagonal QVGA Backlit Numeric and special functions W280 x L360 x D169mm 11 x 14 2 x 6 7in LOADRITE C2850 C2880 User manual 8 5 Operating temperature Operating humidity Storage temperature Storage humidity Integrator 8 6 CLOCK Built in clock 8 7 Weight sensor input Speed sensor input Serial communications C2850 10 C 50 14 F 122 F 50 C 100 C 58 F gt 212 F Protected to IP54 C2850 Hours minutes day month year C2850 1 to 20mA 0 100 Pull up resistor requiring switch to ground RS232 to printer and other devices ENVIRONMENTAL SPECIFICATIONS C2880 10 C 50 14 F 122 F 20 90 RH non condensing 20 C gt 70 4 F gt 158 F 10 95 RH Protected to IP65 C2880 Hours minutes day month year SIGNAL INPUTS AND OUTPUTS INTEGRATOR C2880 1 to 20mA 0 100 Pull up to 12V active switch to OV at up to 800Hz RS232 to printer or remote display RS232 to modems or LOADRITE Communications Controller LCC 8 23 LOADRITE C2850 C2880 User manual 9 APPENDIX B SPAN CALIBRATION ADJUSTMENT This function allows small changes to be made to the C2850 C2880 calibration if a conveyor is modified or moved or if no accurate test weight was availabl
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