Lead-Free Repairing System INSTRUCTION MANUAL
Contents
1. Unique 15 minute stand by auto sleep mode Returns to previous setting when the handle is held up again Programmable auto reworking time from 20 to 9999 seconds Designed with an auto cool off process Upon turning the unit off it starts to blow cold air until it reaches a safe temperature of 85 degrees this is to ensure safety and to prolong usage life of the heating element Compound tip designed for efficiency Replacement of tips with easy slip in out method Creative built in smoke extractor that absorbs the fumes created at the source Eliminates the space hindering smoke absorbing units yet allowing a healthy environment Compatible with various type of air nozzles Please see page 12 for list of available air nozzles Compatible with different kind of tips Please see p 11 for list of replacement tips SAFETY PRECAUTION Check every component after opening the package whether everything is in good working condition If there are any damages suspected don t use the item and contact your dealer When moving the unit to another location be sure to turn off the power switch and remove the plug Do not strike or subject to physical shock the main unit hot air gun soldering iron or any parts of the system Use carefully and lightly so as not to damage any parts Be sure the unit is grounded Always connect power to a grounded receptacle ASSEMBLY AND PREPARATION A Soldering Iron 1 Install solder2. 19 f ag Hae ee H H 1133 SOP 7 5x15 16 72 1134 SOP 7 5x18 19 72 1257 soP 11x21 21 11 7 1258 SOP 7 6x127 11 7 82 1259 SOP 13x28 29 135 1260 sop 86x18 19 87 Thin Small Outline IC r Size pisis on on 4185 SCAT 10 11 9 1187 TSOL18 5x8_ 10 185 1186 TSOL 18x10 IC a Size Nozzle Size mm neal Caas la Tod ho shosho ho 1126 GFP 14x14 _ _ 15 2 15 2 15 15 11427 QFP 17 5x17 5_ 19 2 19 2 19 19 1128 QFP _ 14x20 _ _ 15 2 21 2 15 21 1229 QFP 28x28 _ 29 5 29 7 29 29 1215 QFP 42 5x42 5 42 5 42 5 40 40 1261 FP 20x20 _ 20 2 20 2 21 21 1262 QFP 12x12 12 2 12 2 12 12 1263 QFP 28x40 ___ 27 7 39 7 29 39 1264 QFP 40x40 _ 40 2 40 2 39 39 1265 QFP_ 32x32 _ 32 2 32 2 31 31 Bumpered Quad Flat Pack osason Nozzle Modell IC Size Nozzle Size mm 1180 ae T z 7 TOMMA 4181 _BOFP 19x19 _ 19 2 19 2 16 16 1203 BOFP 35x35 1182 BOFP 24x24 12 Int 2738 Lead Free Repairing System AOYUE INSTRUCTION MANUAL Thank you for purchasing model Int2738 Lead free Repairing System Please read manual before using the unit Keep manual in an accessible place for future reference TABLE OF CONTENTS Package Inclusion Spare Parts List Specifications Features oa Safety Precaution Assembly and PreDQT ON viviiccccccccccceeessuveeeeee
3. Soldering Iron plastic handle Soldering Iron complete handle SPECIFICATIONS Power Input Station Dimensions Power Consumption Temperature Range Heating Element Output Voltage Power Consumption Temperature Range Heating Element Pump Motor Type Air Capacity OPERATING PROCEDURE II SOLDERING IRON 1 W 4 XX Check if the Soldering Iron is attached properly to the 5 pin receptacle and the vacuum tube is securely connected Be sure that all function buttons are not pressed Turn on the Power Switch Press the function switch to turn on the soldering iron function When a signal beep is heard press the Reset button Solder iron is set to automatically increase temperature to 350 C upon turning on Unit will display 350 C for 3 seconds then automatically switch to display rea temperature of the solder iron Set the temperature Adjust to your desired temperature using the N button Start using when real temperature reaches the set temperature Note Automate soldering time This is an optional setting You can set soldering time to 30 minutes then it automatically turns off To activate this function Press the N O temperature adjust button of the solder iron in a simultaneous manner together with the Reset button The display will show indicating that the 30 minute automate time is turned on After 30 minutes the buzzer beeps and the temperature decreases to room temperatur
4. wire to the solder iron holder Figure 1 X Solder wire flow direction Figure 1 Soldering iron stand with solder wire holder 2 Attach the soldering iron cord assembly to the 5 pin output at the lower center area of the main unit 3 Place soldering iron to the soldering iron stand as shown in Figure 1 B Smoke Absorber Attach the smoke absorbing tube to the vacuum cap Make sure that the cord connections are free from any tangles C Hot Air Gun The Hot Air gun holder was installed on the station upside down for packaging purpose To set up the Hot Air Gun holder loosen the screw that holds it on the left side of the station After loosening both screws turn the holder ride side up then tighten the screws back Place the hot air gun in the sensor controlled holder to prepare for usage PANEL GUIDE WON A UBRWN FE AOYUE int 2738 REPAIRING SYSTEM Airflow gauge Hot air gun temperature adjustment button Hot air gun airflow adjustment button Soldering iron temperature adjustment button Hot air gun connecting outlet Vacuum Cap Soldering iron receptacle Main power switch Digital display of hot air gun temperature actual and set A actual temperature h temperature being set E cooling down sleep standby and off mode Hot air gun function switch Digital display of airflow Ff actual airflow airflow being set Reset button for all settings Soldering iron temperature actual and set
5. AIR NOZZLES Sold Separately Straight Single Nozzle Model 7 a a x aao aa _ _ 2 ___ Bent Single on o pe N Nozzle Model 1142 Dual Single Adjustable 215mm OP 10mm Nozzle Model 325 Adjustable pitch between two nozzles Single In Line Package Nozzle Model IC Package Size Nozzle Length mm 1194 SIP 251 1192 SIP SOL Manufacturer Ball Grid Array Snegle Sieten Nozzle Model LC Patnje Size _Nozzle Size mm aoo ca og 10 10 1313 BGA12x12 13 13 1616 BGA15x15 16 16 1919 BGA18x18 19 19 4141 BGA 40x40 41 41 Small Outline J Lead qD A Mt gm ii Ww IC Package Size Nozzle Model nin 1183 SOJ15x8_ 16 8 11484 sOJi8x8s 19 10 12144 SOJ10x26 259 12 IC Package Size mm Model 8 Al B Cl DI 14135 PLCC 17 5x17 5 44pins 18 5 18 5 15 15 141436 PLCC 20x20 52pins 21 21 19 19 14137 PLCC 25x25 68pins 11138 PLCC 30x30 84pins 31 31 29 29 4139 PLCC 73x12 5 18pins 9 14 69 69 14140 PLCC 11 5x115 28pins 13 13 15 10 1141 PLCC 11 5x14 32pins 15 13 15 10 14188 PLCC 9x9 20pins 11 11 10 10 AOYUE TONGYI INTERNATIONAL LIMITED Jishui Industrial Zone Nantou Zhongshan City Guangdong Province P R China http www aoyue com Small Outline Package IC a e Size Nozzle Model so amo 1
6. Soldering iron function switch Vacuum control Smoke Absorber when using smoke absorbing function of solder iron SMD rework when using the hot air gun
7. e When heating element power has been shutoff the display will show To start soldering again press the Reset button once Automate function is automatically deactivated when temperature Is re adjusted or when reset button Is pressed III SMOKE ABSORBER eS A Wait until the soldering iron reaches the set temperature and stabilizes Set Vacuum Control to smoke absorber Press the SMOKE ABSORBER function switch Fumes absorbed will pass through a filter and be blown out thru the hot air gun So the smoke that is blown out from the hot air gun during soldering is already filtered IMPORTANT Filters should be cleaned and replaced regularly so that it would not clog up the air path and will effectively clean the toxic fumes produced during soldering process OPERATING PROCEDURE I HOT AIR GUN a Pa Be sure that all function buttons are not pressed Turn on the Power Switch Set Vacuum Control to SMD rework Press the function switch to turn on hot air reworking function Set the airflow level You can adjust to your desired airflow by using the buttons Airflow range is from 15 99 Set the temperature Adjust to your desired working temperature using the OAI button When airflow and temperature has been set wait until the rea temperature reaches the set temperature before using the Hot Air Gun After using the Hot Air Gun do not immediately turn off the power switch instead turn off the hot air gun fu
8. eneuns Operation Guidelines Panel Guide Hot Air Gun Soldering Iron Smoke AbSOmET hatsesinsdetsiainenadendes dis eavtiewebes Maintenance Replacement Tips Air NOZZIGS Q REPLACEMENT TIPS Sold Separately Bevel Type 08D g a 4D LEE 4 0 5 7 5 12D N y 16D jj s sL 3 5 24D lt N s TEF 0 5 O8LD 12LD 52D Chisel Type 4CF O SID These tips are tinned on the soldering surface only Conical Type o E 2 H amp Tunnel Type 1401 q 1404 Blade Type pE Ea 2 Sharp Bent Type 02J 42 i N 1403 N Pahl 25 7 2 1402 a a E E _ T a 1 ian 11 MAINTENANCE A Replacing the Hot Air Gun heating element Remove the screws which secure the handle and slide the cord tube Open the handle Disconnect the ground wire and remove the pipe Remove the heating element by disconnecting the terminal Insert a new heating element and reconnect the terminal Handle the heating element with care Never rub its wire Reconnect the ground wire after replacing the element 5 Assemble the handle in the reverse order of disassembly soe I B Replacing the Soldering Iron tip 1 Always turn the power OFF when removing or inserting a tip 2 When the tip is hot hold it with the heat resistant pad and pull it out 3 Insert the new tip fully into the handle If the tip is
9. nction switch to activate the auto coo off function of the unit This is for safety and proper maintenance of the unit IMPORTANT Remember to set airflow level first before setting the temperature so that if would not damage the heating element Causing it to be burnt out prematurely A IMPORTANT Airflow level should be set accordingly working with low airflow and high temperature offen causes heating element to get easily burnt Note Auto cool_ off function after turning off the hot air gun function switch unit starts to blow cool air to decease temperature of the hot air gun hot air gun function will automatically be turned off when the hot air gun temperature reached a safe level of 90 C Auto cool off will not function when main power switch is turned off Note Auto sleep_ mode unit is also programmed to have an auto sleep mode this is activated when hot air gun is turned on but is placed on the hot air gun holder and not put to use for fifteen minutes temperature automatically decreases and eventually turns to sleep mode When the handle is held again the unit will go back to its previous setting FEATURES Lead free smoke free 3 in 1 multifunctional repairing system Combines the function of a Hot Air Gun a Soldering Iron and a Smoke Absorber Microprocessor controlled ESD safe unit All digital display of hot air temperature soldering iron temperature and air pressure with touch type panel controls
10. not fully inserted the display will show a sensor error when power is turned on C Care for the Soldering Iron tip Always keep the solder plated section of the tip nozzle coated with a small amount of solder If the tip of the nozzle is coated with oxide the tip nozzle s heat conductivity will be lowered Coating the tip with a small amount of fresh solder ensures maximum heat conductivity D Checking the soldering iron connection cord for damages 1 Remove the soldering tip and the nipple 2 Push the socket out from inside the handle assembly 3 Measure the resistance values between the connector and the lead wires at the socket as follows Pin 1 Red Pin 3 Blue ground Ft U Pin 5 Black ae Poe If any value exceeds OQ or is replace the eke Red handle assembly 10 PACKAGE INCLUSION SS 2738 Main Station 2630B Soldering Iron Holder with Solder Wire Stand Power Cord Hot Air Gun and Hot Air Gun Holder Air Nozzles 1124 1130 1197 1010 1313 1919 Soldering Iron with Smoke Absorber LF 2B Tip f 30150J Heat Resistant Pad 939 Vacuum Suction Pen S oto 2 ote ONS ONT o SY WE 30181X Filter Pads 6 pcs G001 IC Popper SPARE PARTS LIST Part No 10094 30106S S009 20962 P002 301275 B011 Description Hot air gun heating element Plastic handle of hot air gun Hot air gun complete handle Hot air gun metal pipe Diaphragm pump
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