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Vacon NXS/P user manual

1. fr5ip21 fh8 Figure 5 1 Vacon NX dimensions Type Dimensions mm Hi H2 G Ete 20 128 100 327 313 292 190 7 3x283 0004 0012 NXS2 0003 0012 NX 5 0017 0031 NXS2 0016 0031 NX 5 0048 0061 NXS2 0038 0061 NX 5 195 148 558 541 519 237 9 3x37 0004 0034 NX 6 0075 0114 NXS2 0072 0105 5 237 190 630 614 591 257 9 3 47 0041 0052 NX 6 0140 0205 52 0140 0205 5 289 255 759 732 721 344 9 3x59 0062 0100 NX 6 Table 5 1 Dimensions for different frequency converter types 144 100 419 406 391 214 7 2x37 1x283 FRbonly 24 hour support 358 0 40 837 1150 Email vacon dvacon com 28 INSTALLATION Figure 5 2 Vacon NX_ dimensions FR4 to FR6 Flange mounting frbip21kaulus fh8 Type Dimensions mm W1 W2 0004 0012 NXS2 0003 0012 NX 5 128 113 Hi 337 H2 H3 325 327 30 H5 2 D1 D2 190 77 7 0017 00
2. 2 3 Switching frequency kHz Figure 5 19 Power loss as function of switching frequency NX_5 0385 0520 24 hour support 358 0 40 837 1150 Email vacon dvacon com 44 VACON CRBLING RND CONNECTIONS 6 CABLING AND CONNECTIONS 6 1 Power unit 6 1 1 Power connections 6 1 1 1 Mains and motor cables The mains cables are connected to terminals L1 L2 and L3 and the motor cables to terminals marked with U V and W A cable entry gland should be used when installing the motor cable at both ends in order to reach the EMC levels See Table 6 1 for the cable recommmendations for different EMC levels Use cables with heat resistance of at least 70 C The cables and the fuses must be dimensioned according to the frequency converter nominal OUTPUT current which you can find on the rating plate Dimensioning according to the output current is recommended because the frequency converter input current never significantly exceeds the output current Installation of cables according to UL regulations is presented in Chapter 6 1 6 Table 6 2 and Table 6 3 show the minimum dimensions of the Cu cables and the corresponding fuse sizes Recommended fuse types gG gL see Table 6 2 and Table 6 3 If the motor temperature protection of the drive see Vacon in One Application Manual is used as an overload protection the cable shall be chosen accordingly If three or more cables are used in parallel for bigger units
3. 76 meny 78 7 3 2 Parameter menu M2 dte aede aif 79 7 3 3 Keypad control menu MS o ed teta en eda Ned defen ra ede heben 81 7 3 9 1 Selection of control place aedi deci dist Su 81 4 3 92 KY Dad RETEFENCE emo de eti eee ede eus 82 7 3 3 3 Keypad 82 7 3 34 Stop button activated eene ener nennen enne 82 1 9 4 Active s tlt oco ve MCA Usate 83 KAAN vFaulttypes vos iim esie tti tte ete hatte e T to mts 84 7 322 Eault Codes ie RE e btt eite dab qe 85 7 3 4 3 Fault time data 89 7 3 5 Fault history menu M5 aac etim 90 7 3 6 System menu MG ba ste nasus eet bises cse finde tete a eta base 91 7 3 6 1 Language selection n nn 93 7 3 6 2 Application selection 11 10040002 10000000000000000000 93 723 6 37 COpy parameters de ee dee n He ter cede ere di eod e au 94 13 64 Parameter comparison RU Rc e bee e eee 96 7 3 6 5 Secubly iere bote ett d t e i bts ih etapa 97 7 3 6 6 Keypad settings de Pee e ras iva rid teh beue 99 4 3 6 7 Hardware d
4. 81 7 3 3 Keypad control menu M3 In the Keypad Controls Menu you can choose the control place edit the frequency reference and change the direction of the motor Enter the submenu level with the Menu button right 1 1 0 terminal 2 Keypad 3 Fieldbus 0 Limited function of Stop button 1 Stop button always enabled Z3 31 Selection of control place There are three different places sources which the frequency converter can be controlled from For each control place a different symbol will appear on the alphanumeric display Control place Symbol 1 0 terminals Keypad panel Keypad Fieldbus Change the control place by entering the edit mode with the Menu button right The options can then be browsed through with the Browser buttons Select the desired control place with the Enter button See the diagram on the next page GE 1 03 Gm Keypad control Control Place 4 gt Control Place P19P4 I O Remote Remote Keypad Control Place Control Place Keypad s Keypad Figure 7 6 Selection of control place 24 hour support 358 0 40 837 1150 Email vaconfavacon com 82 9 VACON CONTROL KEYPAD 7 3 3 2 Keypad reference The keypad reference submenu P3 2 displays and allows the operator to edit the frequency reference The changes will take place immediately This reference value will not however influence
5. Correcting measures Should the fault re occur contact the distributor near to you Reset the fault and restart Should the fault re occur contact the distributor near to you See Vacon contact info on the Web Cancel prevention of start up if this can be done safely Remove Run request Check motor cooling and Loading Check thermistor connection If thermistor input of the option board is not in use it has to be short circuited Cancel Safe Disable if this can be done safely Check loading Check motor size Make identification run Contact the distributor near to you See Vacon contact info on the Web Ensure that there is another device on the bus with the same configuration Contact your distributor If you are application programmer check the application program Change control unit Reset Device is ready for use Old parameter settings will be used Reset Device is ready for use Old board settings will be used Contact the distributor near to you See Vacon contact info on the Web Check loading Check motor size Make identification run Set the deceleration time longer Use external brake resistor Check encoder channel connections Check the encoder board Check encoder frequency in open loop Tel 358 01201 2121 Fax 358 0 201 212 205 FAULT TRACING VACON 113 51 52 53 54 56 57 59 60 61 62 63 64 Fault Device changed differen
6. see both the actual value and the value it was compared to In this display the value on the Description line in the middle is the default value and the one on the value line Lowermost is the edited value Furthermore you can also edit the actual value with the Browser buttons in the edit mode that you can reach by pushing the Menu button right once again In the same way you can perform the comparison of the actual values to 5 2 Factory Settings and Keypad Set Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 97 554 ParamComparison gt 01303 654 1 50 0 gt 6 20 0Hz 1 169 2 1 2 50 0 200 2 CONFIRM CHANGE EDIT VALUE Figure 2 13 Parameter comparison 7 3 6 5 Security NOTE The Security submenu is protected with a password Store the password in a safe place Password 56 5 1 The application selection can be protected against unauthorised changes with the Password function 56 5 1 By default the password function is not in use If you want to activate the function enter the edit mode by pushing the Menu button right A blinking zero appears in the display and now you can set a password with the Browser buttons The password can be any number between 1 and 65535 Note that you can also set the password by digits In the edit mode push the Menu button right once again an
7. Vaca NX FRI 6 188 362 340 285 m Brake resistor terminal box not included see page 61 Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 33 Figure 5 8 Vacon NX dimensions FR flange mounting Type Dimensions mm wi w2 w3 5 H1 H2 H4 H5 H7 D1 D2 D3 0261 0300 52 l l a 0261 0300 5 530 510 485 200 55 1312 0125 0208 6 Table 5 8 Vacon NX dimensions FR flange mounted 24 hour support 358 0 40 837 1150 Email vacon dvacon com 34 INSTALLATION Type plate 4 Figure 5 9 Vacon dimensions FR10 and 11 floorstanding units Type Dimensions mm W1 W2 W4 H1 2 H3 H4 H5 D1 0385 0261 0520 5 0416 NX 6 595 291 131 15 2018 1900 1435 512 40 602 0590 0460 0730 NX 5 0590 6 794 390 230 15 2018 1900 1435 512 40 602 Table 5 9 Vacon NX _ dimensions 0 7 floorstanding units Tel 358 0 201 2121 Fax 358 0 201 212 205
8. 9 2 2 3 1 Environment definitions in product standard EN 61800 3 2004 10 2 2 4 Manufacturer s declaration of conformity 10 3 peu Rb ENS Due a Nee cub thie E 14 3 1 Type designation code ns nsn rennen nennen nnne nnne nnns 14 9 2 3OtOrdg eso WE Ue 8 0 15 9 3 tuti siste uoi eedem E et Het te ee haapa age cu 15 33 1 Capacitor recharges teo v eo ttis u ee usq 15 94 Makrantya ismod eani dto tet e s od mt e eC 16 4 TECHNICAL DATA err nd conu eto e a a e ox e ce cae cR cut tee aka RU 17 4 1 Introd s rani oo e eet e nia typi 17 4 2 Power tatasqa sha uqusqa k Wasa a beret oru Heu d 19 4 2 1 Vacon NX 5 Mains voltage 380 500 19 4 2 2 Vacon NX 6 Mains voltage 525 690 V ener 20 4 2 3 Vacon NXS2 Mains voltage 208 240 21 4 3 Brake resistor iratlhigs t ec mde tele E e e demere IR 22 44 Techinicabdata ssi iere cd ORE HC RR ERR TO e NT ee 24 5 INSTALLATION ide etg ir p E Ev Tabu er yale CR QU UR ie ao ze ne CON s 26 5 1 MOUNTING uis e t etate u 16 26 TA 0 0 MEE CE 36 ditate A dn
9. lt 8A 24Vdc ES 0 4A 125Vdc 26 1 02 3 lt 2kVA 250Vac 26 R02 2 Continuously t lt 2Arms 28 11 s 29 1 Basic relay board 25 2 1 Basic relay board OPT A2 NX6_6 fh8 Figure 6 27 General wiring diagram of the basic relay boards 24 hour support 358 0 40 837 1150 Email vacon dvacon com 68 9 CRBLING RND CONNECTIONS 6 2 1 1 Control cables The control cables shall be at least 0 5 mm screened multicore cables see Table 6 1 The maximum terminal wire size is 2 5 mm for the relay terminals and 1 5 mm for other terminals Find the tightening torques of the option board terminals in Table below Terminal Tightening torque Screw Nm lb in Relay and thermistor 0 5 4 5 terminals screw 3 Other terminals screw 2 6 0 2 1 8 Table 6 8 Tightening torques of terminals 6 2 1 2 Galvanic isolation barriers The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground See Figure 6 28 The digital inputs are galvanically isolated from the I O ground The relay outputs are additionally double isolated from each other at 300VAC EN 50178 GND 24V GND Al2 Al2 DIN1 DIN3 10Vref ate d L1 L2 L3 Digital input group DIN4 6 Digital input CMB group B 01 Analogue 02 7 output 001 Digi
10. 6 2 7 3 2 4 4 5 7 1 i 1 4 2 2 3 1 3 7 4 9 6 7 8 96 105 291x758x344 58 P k 185 gt 2 3 3 4 5 7 W k Al 1 5 1 2 2 5 5 1 1 5 1 CA 2 Cae 0 CoE 7 45 3 5 55 4 5 7 5 105 5 ies 28 10 90 132 110 kW 75 1 5 2 3 4 5 5 11 18 5 22 30 37 45 55 75 30 122 37 108 144 45 174 55 90 M0 30 O37 45 FR7 237x591x257 35 55 ea Peo 10 349 NX 05205 520 572 460 690 828 250 250 355 315 FRIO 595 2018 602 340 936 1170 0 3 0 29 4 5 7 7 2 7 80 W 4 5 2 3 4 5 5 1 5 2 0 7 5 5 5 00 10305 0 1133 1380 1656 FR12 1210 2017 602 600 Table 4 1 Power ratings and dimensions of Vacon NX supply voltage 380 500V Note The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default Note The rated currents for FR10 to FR12 are valid at an ambient temperature of 40 C except for 0520 5 rated currents valid at an ambient temperature of 35 C 24 hour support 358 0 40 837 1150 Email vacon dvacon com 20 9 VACON TECHNICAL DATA 4 2 2 Vacon NX 6 Mains voltage 525 690 V High overload Max current IS 2 566 20 sec 150 overloadability 1 min 10 min Following continuous operation at rated output current 150 rated outpu
11. CONTROL KEYPAD Applications 56 8 4 At location S6 8 4 you can find the Applications submenu containing information about not only the application currently in use but also all other applications loaded into the frequency converter The information available is Page Content 6 8 4 Name of application 1 Application ID 6 8 4 8 2 Version 6 8 4 4 3 Firmware interface Table 7 10 Applications Information pages a G gt Standard VA READY READY 56 84 BY 4229 Applications i b Application id A1 gt D3 NXFIFF01 Figure 7 25 Applications info page In the Applications information page push the Menu button rightto enter the Application pages of which there are as many as there are applications loaded into the frequency converter Locate the application you want information about with the Browser buttons and then enter the nformation pages with the Menu button right Use again the Browser buttonsto see the different pages Hardware 56 8 5 The Hardware information page provides information on the following hardware related topics Page Content 6 8 5 1 Power unit type code 6 8 5 2 Nominal voltage of the unit 6 8 5 3 Brake chopper 6 8 5 4 Brake resistor Table 7 11 Hardware information pages Expander boards 56 8 6 In the Expander boards pages you find information about the basic and option boards connected to t
12. Lock 51959 4 3 ChangeEnable READY READY 5552 55652 Gp Para meter Loc k Parameter Lock ChangeEnable ChangeDisabl Figure 7 15 Parameter locking Start up Wizard P6 5 3 The Start up Wizard is a feature on the control keypad to facilitate the commissioning of the frequency converter If selected active default the Start up Wizard prompts the operator for the language and application of his her choice plus for the values for a set of parameters common to all applications as well as for a set of application dependent parameters Always accept the value with the Enter button scroll options or change values with the Browser buttons up and down arrows Set the Start up Wizard active in the following way In the System Menu find page P6 5 3 Press the Menu button right once to reach the edit mode Use the Browser buttons to set value Yes and confirm the selection with the Enter button If you want to deactivate the function follow the same procedure and give the parameter value Vo P553 GE P553 D CONFIRM Startup wizard Startup wizard CANCEL 22722 4 Yes Figure 7 16 Activation of Start up wizard Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 99 Multimonitoring items P6 5 4 Vacon alpha numeric keypad features a display where you can monitor even three actual values at the same time see chapter 7 3 1 and chapter Monitoring values in the
13. 36 5 2 22 Standalone units FR10 to RUZ und c 38 5 9 Power LOSSES ip e rine eei m er b UNE 40 5 3 1 Power losses as function of switching frequency 40 6 CABLING AND 44 S2 che 44 6 1 1 Power connections nanan 44 6 1 1 1 Mains and motor 44 6 1 1 2 DC supply and brake resistor 45 Control cables zc ue dv 45 6 1 1 4 Cable and fuse sizes NX 2 and NX 5 FRA to 9 45 6 1 1 5 Cable and fuse sizes NX FR6 to 9 6 1 1 6 Cable and fuse sizes NX 5 FR10 to FR12 6 1 1 7 Cable and fuse sizes NX 6 FR10 to FR12 6 1 2 Understanding the power unit topology sssssssssseeeneneeennenn 24 hour support 358 0 40 837 1150 Email vacon dvacon com 6 6 1 3 Changing the EMC protection class nennen 49 6 1 4 Mounting of cable accessories ssssssssssssssssseeeeeee eene nne nnne 51 621 25 INStallation instructio o
14. module Integrated input modul ifi eet IGBT ter Current ntegrated input module Rectifier Inverter Sanaos Motor or Ut Output V filter Measure L ments 1 Control Keypad Application f RS232 Cohtrol Control p module j Control Control m 0 Vo Ji MEIN ebbbbbbb PETTY brake resistor be installed internally in sizes to FR6 NX 2 and NX 5 In all other frames of voltage classes NX 2 and NX 5 as well as in all frames of all other voltage classes the brake resistor is available as option and installed externally Brake chopper belongs to the standard equipment in sizes FRA to FR6 while in greater sizes 7 to 9 it is optional Figure 4 1 Vacon NX block diagram 24 hour support 358 0 40 837 1150 Email vaconfavacon com 18 9 VACON TECHNICAL DATA The control keypad constitutes a link between the user and the frequency converter The control keypad is used for parameter setting reading status data and giving control commands It is detachable and can be operated externally and connected via a cable to the frequency converter Instead of the control keypad also a PC can be used to control the frequency converter if connected through a similar cable You have your frequency converter equipped with a control 1 0 board which is either isolated 8 or not isolated OPT A1 f
15. 26 INSTALLATION 5 INSTALLATION 5 1 Mounting The frequency converter can be mounted in either vertical or horizontal position on the wall or on the back plane of a cubicle However if the drive is mounted in a horizontal position it is not protected against vertically falling drops of water Enough space shall be reserved around the frequency converter in order to ensure a sufficient cooling see Figure 5 11 Table 5 10 and Table 5 11 Also see to that the mounting plane is relatively even The frequency converter shall be fixed with four screws bolts depending on the unit size The dimensions of installation are presented in Figure 5 11 and Table 5 10 Lift units bigger than FR7 out of the package using a jib crane Ask the factory or your local distributor for information on how to lift the unit safely Below you will find the dimensions of both wall mounted as well as flange mounted Vacon NX_ frequency converters The dimensions of the opening needed in flange mounting are given in Table 5 3 and Table 5 5 The sizes FR10 to FR12 are floorstanding units The enclosures are equipped with fixing holes For dimen sions see below See also chapter 5 2 Cooling Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 27
16. HMI ACK timeout gt ACK timeout 200ms 200ms Figure 7 23 acknowledge timeout Number of retries to receive HMI acknowledgement P6 7 4 With this parameter you can set the number of times the drive will try receive acknowledgement if this does not succeed within the acknowledgement time 6 7 3 or if the received acknowledgement is faulty Enter the edit mode by pushing the Menu button right The present value shown starts to blink Use the Browser buttons to change the amount of retries Accept the change with the Enter button or return to the previous level with the Menu button left See Figure 7 23 for the procedure of changing the value 7 3 6 8 System info In the System info submenu 56 8 you can find frequency converter related hardware and software information as well as operation related information Total counters 56 8 1 In the 7otal counters 56 8 1 you can find information related to the frequency converter operation times i e the total numbers of MWh operation days and operation hours passed so far Unlike the counters in the Trip counters these counters cannot be reset Note The Power On time counter days and hours runs always when the power is on Page Counter Example C6 8 1 1 MWh counter C6 8 1 2 Power On day counter Value on display is 7 073 The drive has operated for 1 year and 13 days C6 8 1 3 Power On hour counter Value on displa
17. M Figure 6 21 DC and brake resistor terminals on FR DC terminals marked with B and B brake resistor terminals marked with R and R 24 hour support 358 0 40 837 1150 Email vaconfavacon com 64 VACON CRBLING RND CONNECTIONS Figure 6 22 Example of NXS P standalone drives 11 Note More information on cabling for frames FR10 and greater you will find in Vacon NXP C User s Manual Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VACON 9 65 6 7 6 Cable selection and unit installation accordance with the UL standards To meet the UL Underwriters Laboratories regulations use a UL approved copper cable with a minimum heat resistance of 60 75 C Use Class 1 wire only The units are suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes 600V maximum The tightening torques of the terminals are given in Table 6 7 Type Frame Tightening torque Nm NXS2 0004 0012 NX 5 0003 0012 FRA 0 5 0 6 NXS2 0017 0031 NX 50016 0031 NXS2 0048 0061 NX 50038 0061 FR6 10 NX 6 0004 0034 NXS2 0075 0114 NX 55 5 7 10 NX 0041 0080 ET E j ightening torque of terminal connection to wee FR8 20 9 the isolative base Nm in lbs NXS2 0168 0205 Apply counter torque to the nut on the other NX 5 5 FR8 40 22 side of the terminal when tigh
18. Parameter sets 56 3 1 The Vacon frequency converter features a possibility for the user to load back the factory default parameter values and to store and load two customised parameter sets all parameters included in the application On Parameter sets page 56 3 1 push the Menu button rightto enter the Edit menu The text LoadFactDef begins to blink and you can confirm the loading of factory defaults by pushing the Enter button The drive resets automatically Alternatively you can choose any other of the storing or loading functions with the Browser buttons Confirm with the Enter button Wait until OK appears on the display Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 95 563 Parameter sets Parameter sets Select LoadFactDet CANCEL cy qu 553 Ims 653 Gl Parameter sets Parameter sets Wait OK Figure 7 11 Storing and loading of parameter sets Upload parameters to keypad To keypad 56 3 2 This function uploads all existing parameter groups to the keypad provided that the drive is stopped Enter the 7o keypad 56 3 2 from the Parameter copy menu Push the Menu button enter the edit mode Use the Browser buttons to select the option All parameters and press the Enter button Wait until OK appears on the display READY 62 553 553120 cp32 GERD CONFIRM Copy Parameters to key
19. Frame A1 B1 1 D1 A2 B2 C2 D2 FR4 15 35 10 20 7 50 7 35 5 20 40 10 30 20 60 10 40 FR6 20 90 15 60 20 90 15 60 7 25 120 25 120 25 120 25 120 FR8 0140 23 240 23 240 23 240 23 240 0168 0205 28 240 28 240 28 240 28 240 FR9 28 295 28 295 28 295 28 295 Table 6 6 Cables stripping lengths mm Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 9 55 6 1 5 2 Vacon NX frames and installation of cables Note In case you want to connect an external brake resistor see separate Brake Resistor Manual See also Chapter Internal brake resistor connection P6 7 1 on page 100 in this manual Figure 6 7 Vacon NXS P FR4 Figure 6 8 Cable installation in Vacon NXS P FR NOTE Two protective conductors are required for FR4 according to standard EN61800 5 1 See page 56 and chapter 1 3 24 hour support 358 0 40 837 1150 Email vaconfavacon com 56 9 CRBLING RND CONNECTIONS Figure 6 9 Additional grounding connector for FR4 Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 9 57 Figure 6 10 Vacon NXS P FR5 rake resistor terminals A Rien UN 1 Earth terminals Mai bl a PP W Motor gable D EA Figure 6 11 Cable installation in Vacon NXS P FR5 NOTE FOR FRAME FR5 Reinforced protective ground connection must be ensured according to standard 61800 5 1 See chapter 1 3 24 hour support 358 0
20. INSTALLATION VACON 9 35 Detail X 1 5 Figure 5 10 Vacon NXP dimensions FR12 floorstanding units 24 hour support 358 0 40 837 1150 Email vacon dvacon com 36 INSTALLATION 5 2 Cooling Enough free space shall be left around the frequency converter to ensure sufficient air circulation cooling as well as maintenance You will find the required dimensions for free space in the tables below If several units are mounted above each other the required free space equals C D see figure below Moreover the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit The amount of cooling air required is indicated below Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of the converter 5 2 7 FR4 to Type Dimensions mm A B C 0004 0012 52 20 100 0003 0012 NX 5 0017 0031 52 0016 0031 5 0048 0061 52 0038 0061 NX 5 0004 0034 NX 6 0075 0114 NXS2 0072 0105 NX 5 0041 0052 NX 6 0140 0205 2 0140 0205 5 0062 0100 NX 6 0261 0300 NXS2 0261 0300 NX 5 0125 0208 NX 6 Table 5 10 Mounting space dimensions Figure 5 11 Installation space A clearance around the freq converter see also A and A clearance needed on either side of the frequency converter for
21. which are intended for use in the second environment only Vacon EMC class T Frequency converters of this class fulfil the product standard EN 61800 3 2004 if intended to be used in IT systems In IT systems the networks are isolated from earth or connected to earth through high impedance to achieve a low leakage current NOTE if converters are used with other supplies no EMC requirements are complied with Vacon EMC class N The drives of this class do not provide EMC emission protection These kinds of drives are mounted in enclosures NOTE An external EMC filter is usually required to fulfil the EMC emission requirements All Vacon NX frequency converters fulfil all EMC immunity requirements standard EN 61800 3 2004 Warning a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures Note For changing the EMC protection class of your Vacon frequency converter from class H or L to class T please refer to the instructions given in Chapter 6 1 3 2231 Environment definitions in product standard EN 61800 3 2004 First environment Environment that includes domestic premises It also includes establishments directly connected without intermediate transformers to a low voltage power supply network which supplies buildings used for domestic purposes NOTE houses apartments commercial premises or offices in a residential building are example
22. 15 30 NXS 0088 2 148 3 3 NXS 0011 2 15 30 NXS 0114 2 148 3 3 NXS 0012 2 15 30 NXS 0140 2 296 1 4 NXS 0017 2 15 30 NXS 0170 2 296 1 4 NXS 0025 2 15 30 NXS 0205 2 296 1 4 NXS 0031 2 23 20 NXS 0261 2 296 1 4 NXS 0048 2 46 10 NXS 0300 2 296 1 4 Table 4 6 Brake resistor ratings Vacon NXS supply voltage 208 240V 24 hour support 358 0 40 837 1150 Email vacon dvacon com 24 9 VACON TECHNICAL DATA 4 4 Technical data Mains 208 240V 380 500V 525 690V 15 10 connection Motor connection Continuous output 1 Ambient temperature max 50 C current overload 1 5 x 1 1 min 10 l Ambient temperature max 40 C overload 1 1 1 min 10 min for 2 s every 20 s Output frequency 0 320 Hz standard 7200 Hz special software Frequency resolution 0 01 Hz 5 Application dependent Control Control method Frequency control U f characteristics Open Loop Sensorless Vector Control Closed Loop Vector Control NXP only Switching frequency NXS2 NX 5 Up to NX 0061 1 16 kHz Default 10 kHz see parameter 2 6 9 NXS2 NX 0075 and greater 1 10 kHz Def 3 6 kHz NX 5 NX 0072 and greater 1 6 kHz Def 3 6 kHz NX 6 1 6 kHz Default 1 5 kHz Frequency reference Analogue input Resolution 0 1 10 bit accuracy 1 Panel reference Resolution 0 01 Hz 8 320 Hz 0 1 3000 sec 0 1 3000 sec DC brake 30 Ty without brake option Ambient Ambient o
23. 40 837 1150 Email vaconfavacon com 58 9 CRBLING RND CONNECTIONS Figure 6 12 Vacon NXS P FR V T2 oy LLL x s r Earth terminals a 6 Figure 6 13 Cable installation in Vacon NXS P FR NOTE FOR FRAME FR Reinforced protective ground connection must be ensured according to standard EN61800 5 1 See chapter 1 3 Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VACON 9 59 Figure 6 14 Vacon NXS P FR7 Brake resistor erminals Motor cable Figure 6 15 Cable installation in Vacon NXS P FR7 NOTE FOR FRAME FR7 Reinforced protective ground connection must be ensured according to standard EN61800 5 1 See chapter 1 3 24 hour support 358 0 40 837 1150 Email vacon dvacon com 60 CRBLING RND CONNECTIONS Figure 6 16 Vacon NXS P FR8 with optional DC brake resistor connection box on top Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 9 61 Figure 6 18 Brake resistor terminal box on top of FR8 24 hour support 358 0 40 837 1150 Email vaconfavacon com 62 9 VACON CRBLING RND CONNECTIONS Figure 6 19 Vacon NXS P FR Figure 6 20 Cable installation in Vacon NXS P FR Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 9 63 1111193337175 6 A
24. 5 50 Cu 2 5 35 0022 6 22 25 3 6 6 5 50 Al 2 5 50 Cu 5 mt NX0027 6 0034 6 27 34 35 3 0 5 50 Al 2 5 0 2 5 50 0041 6 41 50 3 10 10 5 50 AL 6 50 2 5 50 Cu t NX0052 6 52 63 3 16 16 5 50 Al 6 50 FR8 0062 0080 6 62 80 80 3 25 16 0100 6 100 100 3 35 16 25 99 9 0125 01446 125 144 160 3 95450 NX0170 6 170 200 95 185 Cu Al2 5 95 0208 6 208 250 3 150 70 Table 6 3 Cable and fuse sizes for Vacon NX 6 FR to FR9 based on correction factor 0 7 See chapter 1 3 Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VACON 9 47 6 1 1 6 Cable and fuse sizes NX 5 FR10 10 2 The table below shows typical cable sizes and types that can be used with the converter The final selection should be made according to local regulations cable installation conditions and cable specification 03855 385 400 3 pcs Even Odd Even Odd FR10 NX04605 460 500 3 pcs E m Even Odd Even Odd NX05205 520 630 3 pcs FUN Even Odd Even Odd NX05905 590 315 6 pcs 2 Even Odd FR11 NX06505 650 400 6 pcs on EM M Even Even Odd NX07305 730 400 6 pcs Even Odd 1 o UM a FR12 NX09205 920 500 6 pcs w Even Even as adul 0 ii Table 6 4 Cable and fuse s
25. 6 00 8 00 10 00 12 00 14 00 16 00 Switching frequency kHz 0038NX5 400V 0038NX5 500 0045NX5 400 0045NX5 500V 0061NX5 400V 0061NX5 500V Figure 5 15 Power loss as function of switching frequency NX 5 1 2500 00 2000 00 1500 00 1000 00 6 00 10 00 Switching frequency kHz 0072NX5 400V 0072 5 500 0087 5 400V 0087 5 500V 0105NX5 400V 0105 5 500V Figure 5 16 Power loss as function of switching frequency NX 5 0072 0105 24 hour support 358 0 40 837 1150 Email vacon dvacon com 42 9 VACON INSTALLATION 4000 00 3500 00 3000 00 2500 00 2000 00 a 1500 00 1000 00 6 00 10 00 12 00 Switching frequency kHz 0140 5 400V 0140NX5 500V 0168NX5 400V 0168NX5 500 0205 5 400V 0205NX5 500V Figure 5 17 Power loss as function of switching frequency NX 5 0140 0205 4000 00 3500 00 3000 00 2500 00 E 2000 00 a 1500 00 1000 00 Switching frequency kHz 0261 5 400V 0261NX5 500V 0300NX 400V 0300NX 500V Figure 5 18 Power loss as function of switching frequency NX 5 0267 0300 Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 43
26. 600 fax 358 0 201 212 699 Tampere Vacon Plc Vehn myllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax 358 0 201 212 750 AUSTRALIA Vacon Pacific 17 Corporate Ave Rowville Victoria 3178 telephone 61 03 92139300 fax 61 03 92139310 AUSTRIA Vacon AT Antriebssysteme GmbH Aum hlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 BELGIUM Vacon Benelux NV SA Interleuvenlaan 62 3001 Heverlee Leuven telephone 32 0 16 394 825 fax 32 0 16 394 827 CHINA Vacon Suzhou Drives Co Ltd Beijing Office A205 Grand Pacific Garden Mansion 8A Guanhua Road Beijing 100026 telephone 86 10 6581 3734 fax 86 10 6581 3754 FRANCE Vacon France ZAC du Fresne 1 Rue Jacquard BP72 91280 Saint Pierre du Perray CDIS telephone 33 0 1 69 89 60 30 fax 33 0 1 69 89 60 40 Vacon distributor PRODUCTION Suzhou China Vacon Suzhou Drives Co Ltd Building 13CD 428 Xinglong Street Suchun Industrial Square Suzhou 215126 telephone 86 512 6283 6630 fax 86 512 6283 6618 SALES COMPANIES AND REPRESENTATIVE OFFICES GERMANY Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 fax 49 0 201 806 7099 INDIA Vacon India Flat no T1 3rd floor VNS Ashok Apartment Plot no 9A New Beach Road Thiruvanmiyur Chennai 600041 Tel 91 44 245 150 18 ITALY Vacon S p A Via F lli Guerra 35 42100 Reggio Emilia telep
27. KEYPRD VACON 9 101 Note The brake resistor is available as optional equipment for classes It can be installed internally in classes FR4 to FR6 d d d PB 1 System Menu HW settings nternBrakeRes 51998 4 3 Connected READY READY Ph 11 GED Ph 1 nternBrakeRes InternBrakeRes nected Not conn Figure 7 21 Internal brake resistor connection Fan control 6 7 2 This function allows you to control the frequency converter s cooling fan You can set the fan to run tinuously when the power is switched on or depending on the temperature of the unit If the latter function has been selected the fan is switched on automatically when the heat sink temperature reaches 60 C or the converter is in RUN state The fan receives a stop command when the heat sink temperature falls to 559 and the converter is in STOP state However the fan runs for about a minute after receiving the stop command or switching on the power as well as after changing the value from Continuousto Temperature Note The fan runs always when the drive is in RUN state Enter the edit mode by pushing the Menu button right The present mode shown starts to blink Use the Browser buttons to change the fan mode Accept the change with the Enter button or return to the previous level with the Menu button left 2 P519 GE Fan control P Fan control E Fan contro
28. NX 6 0140 0205 52 0140 0205 5 289 098 0062 0100 NX 6 Table 5 4 Dimensions o Jarani converter m FR7 and FRE 832 258 265 110 9 Brake resistor terminal box 202 5 mm not included see page 61 Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 9 31 fr7aukko fh8 Figure 5 5 The opening needed for the flange mounting FR7 Type Dimensions mm W1 W2 W3 H1 H2 H3 H4 H5 H6 0075 0114 NXS2 0072 0105NX 5 233 1 E les 1885 1885 345 32 7 55 0041 0052 NX 6 ro Table 5 5 Dimensions EL the opening r ST Bottom edge of the opening Figure 5 6 The opening needed for the flange mounting FR8 Type Dimensions mm W1 H1 H2 H3 H4 0140 0205 NXS2 0140 0205 NX 5 330 258 265 34 24 9 0062 0100 NX 6 Table 5 6 Dimensions pm the opening 5 Y HOURS FR8 24 hour support 358 0 40 837 1150 Email vacon dvacon com 32 VACON INSTALLATION Figure 5 7 The dimensions Vacon NX_ FR Type Dimensions mm wi Lr H1 H2 Kas E 0261 0300 NXS2 0261 0300 NX 5 480 400 165 9 54 1150 1120 21 20 0125 0208 6 i i Table 5 7 The
29. and brake resistor cables Vacon frequency converters are equipped with terminals for the DC supply and an optional external brake resistor These terminals are marked with B B R and R The DC bus connection is made to terminals B and B and the brake resistor connection to R and R Note that the DC connection is optional for drives greater than FR8 6 1 1 3 Control cable For information on control cables see Chapter 6 2 1 1 and Table 6 1 6 1 1 4 Cable fuse sizes NX 2 NX 5 FR4 to FR S vue ETE SR Ee rae TEES Co n Ot e iake RETO The table below shows typical cable sizes types that can be used with the converter The final selection should be made according to local regulations cable installation conditions and cable specification Mains and Terminal cable size l Fuse IEA TEESE TOT A A motor cable Main terminal Earth terminal Cu mm4 mm2 mm FRA NX0004 2 0008 2 3 8 0003 5 0009 5 3 9 10 3 1 541 5 1 4 1 4 NX0011 2 0012 2 11 12 00125 12 16 3 2 542 5 1 4 1 4 FR5 NX0017 2 17 00165 16 20 3 4 4 1 10 1 10 NX0025 2 25 5 NX0022 5 22 25 3 6 6 1 10 1 10 0031 2 32 0031 5 31 35 3 10 10 1 10 1 10 6 0048 2 48 2 5 50 Cu NX0038 5 0045 5 38 45 90 6 50 AL 29 5 NX0061 2 2 5 50 Cu NX0061 5 61 63 3 16 1
30. consists roughly of the control board and additional boards see Figure 6 23 and Figure 6 24 connected to the five slot connectors to E of the control board The control board is connected to the power unit through a D connector 1 or fibre optic cables FR9 Figure 6 23 NX control board Figure 6 24 Basic and option board connections on the control board Usually when the frequency converter is delivered from the factory the control unit includes at least the standard compilation of two basic boards 1 0 board and relay board which are normally installed in slots A and B On the next pages you will find the arrangement of the control 1 0 and the relay terminals of the two basic boards the general wiring diagram and the control signal descriptions The 1 0 boards mounted at the factory are indicated in the type code For more information on the option boards see Vacon NX option board manual 4741 The control board can be powered externally 24V 10 by connecting the external power source to either of the bidirectional terminala 6 or 12 see page 69 This voltage is sufficient for parameter setting and for keeping the fieldbus active Note however that the analogue inputs and outputs as well as the measurements of the main circuit e g DC link voltage unit temperature are not available when the mains is not connected with the exception of frame size FR9 and bigger Note If the 24V inputs of several frequency converters a
31. cooling fan Ask factory for further instructions if necessary 4 Then set the DC voltage to the nominal DC voltage level of the unit 1 35 Un and supply the converter for at least 1h If DC voltage is not available and the unit has been stored much longer than 12 months deenergized consult the factory before connecting power 24 hour support 358 0 40 837 1150 Email vacon dvacon com 16 9 RECEIPT OF DELIVERY 3 4 Warranty Only manufacturing defects are covered by the warranty The manufacturer assumes no responsibility for damages caused during or resulting from transport receipt of the delivery installation commissioning or use The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse wrong installation unacceptable ambient temperature dust corrosive substances or operation outside the rated specifications Neither can the manufacturer be held responsible for consequential damages The Manufacturer s time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first Vacon Warranty Terms The local distributor may grant a warranty time different from the above This warranty time shall be specified in the distributor s sales and warranty terms Vacon assumes no responsibility for any other warranties than that granted by Vacon itself In all matters concerning the warranty please co
32. input if not connected to ground Allows 20V differential mode voltage to GND 15 maximum current 250mA all boards total 150mA from single board Can also be used as external power backup for the control unit and fieldbus Ground for reference and controls min 5 18 30V 1 Must be connected to GND or 24V of 1 0 terminal to external 24V or GND Selection with jumper block X3 see page 72 Same as terminal 6 Same as terminal 7 R min 5kQ 18 30V 1 Must be connected to GND or 24V of 1 0 terminal or to external 24V or GND Selection with jumper block X3 see page 72 Output signal range Current 0 4 20 R max 5000 or Voltage 0 10V gt 1kQ Selection with jumper block X6 see page 72 Maximum U 48VDC Maximum current 50 mA Table 6 9 Control terminal signals on basic 1 0 board OPT A1 24 hour support 358 0 40 837 1150 Email vacon dvacon com 70 VACON CABLING AND CONNECTIONS OPT A2 Terminal Signal RO1 1 Relay output 1 RO1 2 ee RO1 3 RO2 1 us RO2 2 RO2 3 Relay output 2 Min switching load Switching capacity Min switching load Table 6 10 Control 0 terminal signals on basic relay board OPT A2 0 3 m Technical information Terminal Signal RO1 1 Relay output 1 RO1 2 RO1 3 RO2 1 Relay output 2 RO2 2 TI1 T Thermistor input 6 2 2 1 Switching capacity Min switching
33. keypad is the link between the Vacon frequency converter and the user The Vacon NX control keypad features an alphanumeric display with seven indicators for the Run status RUN a READY STOP ALARM FAULT and three indicators for the control place 1 0 term Keypad BusComm There also three Status Indicator LEDs green green red see Status LEDs green green red below The control information i e the number of menu description of menu or the displayed value and the numeric information are presented on three text lines The frequency converter is operable through the nine push buttons of the control keypad Furthermore the buttons serve the purposes of parameter setting and value monitoring The keypad is detachable and isolated from the input line potential 7 1 Indications on the Keypad display sss Figure 7 1 Vacon control keypad and drive status indications 7 1 1 Drive status indications See control keypad The drive status indications tell the user what the status of the motor and the drive is and whether the motor control software has detected irregularities in motor or frequency converter functions RUN Motor is running Blinks when the stop command has been given but the frequency is still ramping down o as ndicates the direction of motor rotation Indicates that the drive is not running 4 O 79 0 READY Lights when power is on In case
34. not intended for personal safety Due to the high capacitive currents present in the frequency converter fault current protective switches may not function properly 1 4 Running the motor Warning symbols For your own safety please pay special attention to the instructions marked with the following symbols Dangerous voltage General warning WARNING 6 Hot surface Risk of burn HOT SURFACE MOTOR RUN CHECK LIST Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started 2 Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing the motor make sure that this can be done safely x 4 Make sure that no power correction capacitors are connected to the motor WARNING cable Make sure that the motor terminals are not connected to mains potential x Tel 358 0 201 2121 Fax 358 0 201 212 205 EU DIRECTIVE VACON 9 2 EU DIRECTIVE 2 1 CEmarking The CE marking on the product guarantees the free movement of the product within the EEA European Economic Area Vacon NX frequency converters carry the CE label as a proof of compliance with the Low Voltage Directive LVD and the Electro Magnetic Compatibility The company SGS FIMKO has acted as the Competent Body 2 2 directive 2 2 1 General The EMC Directive provides that t
35. of a trip the symbol will not light up 0 ALARM Indicates that the drive is running outside a certain limit and warning is given FAULT Indicates that unsafe operating conditions were encountered due to which the drive was stopped 24 hour support 358 0 40 837 1150 Email vacon dvacon com 74 9 VACON CONTROL KEYPAD 7 1 2 Control place indications See control keypad The symbols 0 term Keypad and Bus Comm see Figure 7 1 indicate the choice of control place made in the Keypad control menu M3 see chapter 7 3 3 9 0 term 1 0 terminals are the selected control place i e START STOP commands or reference values etc are given through the 1 0 terminals Q Keypad Control keypad is the selected control place i e the motor can be started or stopped or its reference values etc altered from the keypad 9 Bus Comm The frequency converter is controlled through a fieldbus 7 1 3 Status LEDs green green See control keypad The status LEDs light up in connection with the READY RUN and FAULT drive status indicators 1 e lluminates with the AC power connected to the drive and no faults are active Simultaneously the drive status indicator READY is lit up e Illuminates when the drive is running Blinks when the STOP button has been pushed and the drive is ramping down ur Blinks when unsafe operating conditions were encountered due to which the drive was stopped Fault Tr
36. of appearance The display be cleared with the Reset button and the read out will return to the same state it was before the fault trip The fault remains active until it is cleared with the Reset button or with a reset signal from the 1 0 terminal or fieldbus Note Remove external Start signal before resetting the fault to prevent unintentional restart of the drive clay M4 Normal state no faults Active faults FO 24 hour support 358 0 40 837 1150 Email vacon dvacon com 84 VACON CONTROL KEYPAD 7341 Fault types In the NX_ frequency converter there are four different types of faults These types differ from each other on the basis of the subsequent behaviour of the drive See Table 7 3 gx cep Operation hours 34 21 05 aap Fi Fault type 11 Output phase 8 Operations days smbi TF T123T13 Figure 7 7 Fault display Fault type symbol Meaning This type of fault is sign of an unusual operating Alarm condition It does not cause the drive to stop nor does it require any special actions The A fault remains in the display for about 30 seconds F An F fault is a kind of fault that makes the drive stop Fault Actions need to be taken in order to restart the drive AR If an AR fault occurs the drive will also stop Fault Autoreset immediately The fault is reset automatically and the drive tries to restart the motor Fina
37. previous step anytime by pushing the Menu button left GE CONFIRM CHANGE Default page gt Default page E DEFAULT SUBMENU PAGE 0 o CANCEL ZN Figure 7 19 Default page function 24 hour support 358 0 40 837 1150 Email vaconfavacon com 100 CONTROL KEYPAD Default page in the operating menu P6 6 2 Here you can set the location page in the Operating menu lin special applications only to which the display automatically moves as the set 7 meout time see below has expired or as the power is switched on to the keypad See setting of Default page above Timeout time 6 6 3 The Timeout time setting defines the time after which the keypad display returns to the Default page P6 6 1 see above Move to the Edit menu by pressing the Menu button right Set the timeout time you want and confirm the change with the Enter button You can return to the previous step anytime by pushing the Menu button left 63 5 P56 3D CONFIRM CHANGE Timeout time Timeout time 90 s 760 5 CANCEL Figure 7 20 Timeout time setting Note If the Default page value is 0 the 7 meout time setting has no effect Contrast adjustment P6 6 4 In case the display is unclear you can adjust its contrast through the same procedure as that for the timeout time setting see above Backlight time 6 6 5 Giving a value for the Backlight time you can determ
38. that are needed for optimum motor and speed control For closer details on the Identification Run see All in One Application Manual par ID631 Tel 358 0 201 2121 Fax 358 0 201 212 205 COMMISSIONING VACON 9 109 11 Connect the motor to the process if the startup test was run without the motor being connected a Before running the tests make sure that this can be done safely b Inform your co workers of the tests c Repeat test 8A or 8B 24 hour support 358 0 40 837 1150 Email vacon dvacon com 110 FAULT TRACING 9 FAULT TRACING When a fault is detected by the frequency converter control electronics the drive is stopped and the symbol F together with the ordinal number of the fault the fault code and a short fault description appear on the display The fault can be reset with the Reset button on the control keypad or via the 1 0 terminal The faults are stored in the Fault history menu M5 which can be browsed The different fault codes you will find in the table below The fault codes their causes and correcting actions are presented in the table below The shadowed faults are A faults only The items written in white on black background present faults for which you can program different responses the application See parameter group Protections Note When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display Ove
39. 0 Safe disable The input on OPT AF board has opened IGBT temperature hardware CAN bus Sent message not acknowledged communication Application Problem in application software Control unit Device changed same type unknown IGBT temperature Brake resistor overtemperature Encoder fault Possible cause Parameter save fault faulty operation component failure faulty operation component failure Start up of the drive has been prevented Run request in ON when new application is loaded to the drive The thermistor input of option board has detected increase of the motor temperature IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Cooling fan of the frequency converter does not start when ON command is NXS Control Unit can not control NXP Power Unit and vice versa Option board or control unit changed Same type of board or same power rating of drive Unknown option board or drive Subcode in 14 S1 Unknown device 52 1 same type as Power2 IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Brake resistor overtemperature protection has detected too heavy braking Problem detected in encoder signals Subcode in T 14 1 Encoder 1 channel A is missing 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 5 Encoder board missing
40. 00 3 2004 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards K In Vaasa 16th of May 2007 7 Vesa Laisi President The year the CE marking was affixed 2003 24 hour support 358 0 40 837 1150 Email vacon dvacon com 14 9 RECEIPT OF DELIVERY 3 RECEIPT OF DELIVERY Vacon NX frequency converters have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer However after unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete compare the type designation of the product to the code below Figure 3 1 Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier If the delivery does not correspond to your order contact the supplier immediately In the small plastic bag included in the delivery you will find a silver Drive modified sticker The purpose of the sticker is to notify the service personnel about the modifications made in the frequency converter Attach the sticker on the side of the frequency converter to avoid losing it Should the frequency converter be later mod
41. 0455 O1 21 NX 06505 855 0 9 NX 00615 14 NX_ 07305 855 0 9 NX_ 00725 6 5 NX_ 08205 2x 570 2x 1 4 NX 0087 5 6 5 NX_ 09205 Table 4 4 Brake resistor ratings Vacon NX_ supply voltage 380 500V Mains voltage 525 690 V 50 60 Hz 3 Converter type NX_ 0004 6 Max brake current Resistor nom ohm 100 Converter type NX 01256 2 x 570 Max brake current 1 157 1 2x14 Resistor nom NX 00056 100 NX 01446 157 1 NX 00076 100 NX 01706 157 1 NX 00106 100 NX 0208 6 157 1 NX 00136 NX 00186 100 30 NX 02616 NX 03256 440 0 440 0 NX 00226 NX 00276 30 30 NX 03856 NX 04166 440 0 440 0 NX 00346 30 NX 04606 647 1 NX 00416 18 NX 05026 647 1 NX 00526 NX 05906 647 1 NX 00626 NX 00806 NX 06506 NX 07506 2 x 440 2 x 440 01006 08206 Table 4 5 Brake resistor ratings Vacon NX supply voltage 525 6 0V 2 x 440 Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL DATA VACON 23 Mains voltage 208 240 V 50 60 Hz 3 Converter type Max brake current Resistor nom Converter type Max brake current Resistor nom l ohm l ohm NXS 0004 2 15 30 NXS 0061 2 46 10 NXS 0007 2 15 30 NXS 0075 2 148 3 3 NXS 0008 2
42. 06 2 61 671 48 720 96 15 11 6 83 61 92 122 22 15 FR 80 105 A al 3 7 83 97 22 7 7 105 30 45 FR NXS03002 300 330 25 368 444 90 75 FR Table 4 3 Power ratings and dimensions of Vacon NXS supply voltage 208 240V all 4 8 7 8 11 25 31 48 61 75 88 45 Note The rated currents given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default 24 hour support 358 0 40 837 1150 Email vacon dvacon com 22 TECHNICRL DRTR 4 3 Brake resistor ratings Mains voltage 380 500 V 50 60 Hz 3 Converter type Max brake current Resistor nom ohm Converter type Max brake current Resistor nom ohm NX 00035 63 NX 01055 111 6 5 NX 00045 63 NX 01405 222 3 3 NX 00055 63 NX 01685 222 3 3 NX 00075 63 NX 02055 222 3 3 NX 00095 63 NX 02615 222 3 3 NX 00125 63 NX 03005 222 3 3 NX 00165 63 NX 03855 570 14 NX 00225 63 NX 04605 570 1 4 00315 RM N rN rN Ns 42 NX_ 0520 5 570 1 4 NX 0038 5 O1 21 NX 05905 855 0 9 NX 0
43. 31 NXS2 0016 0031 NX 5 144 120 434 420 419 36 18 214 100 7 0048 0061 NXS2 0038 0061 NX 5 0004 0034 NX 6 Table 5 2 Dimensions for different hoes FRA to FRS Tong pru 195 170 560 549 ES 30 20 237 106 6 5 Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 29 Figure 5 3 The opening needed for the flange mounting FR4 to 6 Type Dimensions mm w1 H2 0004 0012 NXS2 0003 0012 NX_5 123 W2 3 W3 HI 315 325 H3 65 0017 0031 NXS2 0016 0031 NX 5 135 120 410 420 6 5 0048 0061 NXS2 0038 0061 NX 5 0004 0034 NX 6 185 170 157 539 549 5 Table 5 3 Dimensions for the 24 hour support 358 0 40 837 1150 Email vacon dvacon com opening for flange mounting FR to FR6 30 VACON INSTALLATION WN mim fr7kaulusip21 8 Figure 5 4 Vacon NX dimensions and FR Ange mounting Type Dimensions mm W1 W2 W3 W H1 H2 H3 H4 H5 H6 H7 D1 D2 0075 0114 NXS2 0072 0105 NX 5 237 175 270 253 652 632 630 188 5 188 5 23 20 257 117 5 5 0041 0052
44. 51 6 1 4 Mounting of cable accessories Enclosed to your Vacon NXS P frequency converter you have received a plastic bag containing components that are needed for the installation of the mains and motor cables in the frequency converter Figure 6 5 Cable accessories Components 00 1 00 60 00 9 Grounding terminals FR5 MF4 MF5 2 Cable clamps 3 Rubber grommets sizes vary from class to class 3 Cable entry gland 1 Screws M4x10 5 Screws M4x16 3 Grounding cable clamps FR6 6 2 Grounding screws M5x16 FR6 MF6 4 NOTE The cable accessories installation kit for frequency converters of protection class IP54 includes all components except 4 and 5 Mounting procedure 1 2 3 24 hour support 358 0 40 837 1150 Email vacon dvacon com Make sure that the plastic bag you have received contains all necessary components Open the cover of the frequency converter Figure 1 Remove the cable cover Observe the places for a the grounding terminals FR4 FR5 MF4 MF6 Figure 2 b the grounding cable clamps FR6 MF6 Figure 3 Re install the cable cover Mount the cable clamps with the three M4x16 screws as shown in Figure 4 Note that the location of the grounding bar in FR6 MF6 is different from what is shown in the picture Place the rubber grommets in the openings as shown in Figure 5 Fix the cable entry gland to the frame of the frequency converter with the five M4x10 s
45. 58 0 201 2121 Fax 358 0 201 212 205 TECHNICAL DATA VACON 9 21 4 2 3 Vacon NXS2 Mains voltage 208 240 V High overload Max current IS 2 sec 20 sec 15096 overloadability 1 min 10 min Following continuous operation at rated output current 150 rated output current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IH Low overload Max current IS 2 sec 20 sec 110 overloadability 1 min 10 min Following continuous operation at rated output current 11096 rated output current IL for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL All sizes are available as 21 or IP54 NEMA12 Mains voltage 208 240 V 50 60 Hz 3 Frequency Loadability Motor shaft converter Low 230V supply 208 240V type supply 10 50 Dimensions and Frame weight WxHxD kg current current current lj 40 C 50 C a7 lss z4 0 0 1 075 FR 48 72 96 11 075 FR4 Ces Mos Teal is EN FR 125 3 A NXS00072 66 2 3 2 FRA 2 2 3 FR4 12 5 5 FR5 7 5 FR5 Nxs 0031 2 1 341 5 375 50 75 55 5 50 82 48 528 31 465 62 1 75 6 50
46. 6 6 50 Al 2 5 35 FR7 NX0075 2 75 2 2 5 50 0072 5 72 39 22555 6 50 AL s NX0088 2 88 u 2 5 50 Cu NX0087 5 87 n Tuoi 6 50 AL E NX0114 2 114 2 5 50 0105 5 105 120 ODER 6 50 AL 0 FR8 NX0140 2 NX0140 5 140 160 3 70 35 25 95 Cu Al 25 95 NX0170 2 4 NX0148 5 168 200 3 95 50 95 185 Cu Al 25 95 NX0205 2 x NX0205 5 205 250 3 150 70 95 185 Cu Al 25 95 FR9 0261 2 261 315 3 185 95 or 95 185 Cu Al 2 5 95 NX0261 5 2 3 120 70 NX0300 2 300 315 2 3 120 70 95 185 Cu Al 2 5 95 0300 5 Table 6 2 Cable and fuse sizes for Vacon NXS2 and NX 5 to FR9 See chapter 1 3 24 hour support 358 0 40 837 1150 Email vacon dvacon com 46 9 CRBLING RND CONNECTIONS 6 1 1 5 Cable and fuse sizes NX 6 FR6 to FR Be hase sili eeu etre as ern V Pise 0 BA EM Ra TN The table below shows typical cable sizes and types that can be used with the converter The final selection should be made according to local regulations cable installation conditions and cable specification Mains and Terminal cable size A A motor cable Main terminal Earth terminal Cu mm4 mm2 mm FR6 0004 6 0007 6 3 7 10 3 5 25 30 2 5 35 6 50 AL 2 5 50 Cu a 0010 6 0013 6 10 13 16 3 5 5 50 AL 2 5 35 2 5 50 Cu 2 5 35 NX0018 6 18 20 3 4 4 4 50 Al 2
47. ains make sure that the Vacon front and cable covers are closed 24 hour support 358 0 40 837 1150 Email vacon dvacon com 8 9 SRFETY 1 3 Earthing and earth fault protection The Vacon NX frequency converter must always be earthed with an earthing conductor connected to the earthing terminal The earth leakage current of Vacon NX_ exceeds 3 5mA AC According to EN61800 5 1 one or more of the following conditions for the associated protective circuit shall be satisfied The protective conductor shall have a cross sectional area of at least 10 mm Cu or 16 mm AL through its total run b Where the protective conductor has a cross sectional area of less than 10 mm Cu or 16 mm AL a second protective conductor of at least the same cross sectional area shall be provided up to a point where the protective conductor has a cross sectional area not less than 10 mm Cu or 16 mm Al c Automatic disconnection of the supply in case of loss of continuity of the protective conductor See chapter 6 The cross sectional area of every protective earthing conductor which does not form part of the supply cable or cable enclosure shall in any case be not less than 2 5mm2 if mechanical protection is provided or 4mm2 if mechanical protection is not provided The earth fault protection inside the frequency converter protects only the converter itself against earth faults in the motor or the motor cable It is
48. ains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the DC link brake resistor terminals are live when Vacon NX is connected to mains even if the motor is not The control I O terminals are isolated from the mains potential How ever the relay outputs and other l O terminals may a dangerous control voltage present even when Vacon NX is disconnected from 4 Do not make any connections with the frequency converter connected to the mains attached see the indicator through the keypad base Wait 5 more min utes before doing any work on Vacon NX connections Do not even open the cover before this time has expired Before connecting the frequency converter to mains make sure that the Vacon NX front cover is closed 7 When running the side of converter FR8 is burning hot Do not touch with hands When running the back of frequency converter 6 is burning hot Therefore it MUST NOT be mounted onto a surface which is not fireproof 8 2 Commissioning of the frequency converter 5 After having disconnected the frequency converter from the mains wait A WARNING until the fan stops and the indicators on the keypad go out if no keypad is HOT SURFACE 1 Read carefully the safety instructions in Chapter 1 and above and follow them 2 After the installation pay attention to that both the frequency converter and the motor are groun
49. ake resistor installed Check brake resistor and cabling supervision brake resistor is broken If the these are ok the chopper is faulty brake chopper failure Contact the distributor near to you See Frequency con Heatsink temperature is under 10 C verter under temperature Frequency con Heatsink temperature is over 90 C Check the correct amount and flow of verter over 77 C NX 6 cooling air temperature Check the heatsink for dust Overtemperature warning is issued when Check the ambient temperature the heatsink temperature exceeds 85 C Make sure that the switching frequency 729C is not too high in relation to ambient temperature and motor load Motor stalled Motor stall protection has tripped Check motor and load Motor over Motor overheating has been detected by Decrease motor load temperature frequency converter motor temperature If no motor overload exists check the model Motor is overloaded temperature model parameters Motor Motor underload protection has tripped Check load underload Unbalance Unbalance between power modules in Should the fault re occur contact the parallelled units distributor near to you Subcode in T 14 51 Current unbalance S2 DC voltage unbalance 24 hour support 358 0 40 837 1150 Email vaconfavacon com 112 FAULT TRACING EEPROM checksum fault Microprocessor watchdog fault Start up prevented Thermistor fault 3
50. arking was affixed 2002 24 hour support 358 0 40 837 1150 Email vacon dvacon com 12 9 VACON EU DIRECTIVE vacon EU DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon NXS P Frequency converter Model designation Vacon NXS P 0004 6 to 0820 6 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2003 EMC EN61800 3 2004 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards K In Vaasa 16th of May 2007 7 Vesa Laisi President The year the CE marking was affixed 2003 Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 13 vacon EU DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon NXS P Frequency converter Model designation NXS P 0004 2 to 0300 2 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2003 EMC EN618
51. ce by keeping the button pushed down for 3 seconds when the motor is stopped The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Copy the frequency reference set elsewhere 1 0 fieldbus to the panel by keeping the button pushed down for 3 seconds Note that if you in any other than M3 menu these functions will not work If you in some other than M3 menu and try to start the motor by pressing the START button when the keypad is not selected as the active control place you will get an error message Keypad Control NOT ACTIVE Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 83 7 3 4 Active faults menu M4 The Active faults menu can be entered from the Main menu by pushing the Menu button right when the location indication M4 is visible on the first line of the keypad display When a fault brings the frequency converter to a stop the location indication F1 the fault code a short description of the fault and the fault type symbol see Chapter 7 3 4 1 will appear on the display In addition the indication FAULT or ALARM see Figure 7 1 or Chapter 7 1 1 is displayed and in case of a FAULT the red led on the keypad starts to blink If several faults occur simultaneously the list of active faults can be browsed with the Browser buttons The memory of active faults can store the maximum of 10 faults in the order
52. communication broken between Master and Follower Check optical fibre cable or CAN cable Cooling Coolant circulation on liquid cooled drive Check reason for the failure on external has failed system Speed error Motor speed is unequal to reference Check encoder connection PMS motor has exceeded the pull out torque Run disable Run enable signal is low Check reason for Run enable signal Emergency Command for emergency stop received New run command is accepted after stop from digital input or fieldbus reset Input switch Drive input switch is open Check the main power switch of the open drive Table 7 4 Fault codes Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 89 73 4 3 Fault time data record When a fault occurs the information described above in 7 3 4 is displayed By pushing the Menu button right here you will enter the Fault time data record menu indicated by T 1 gt T 13 In this menu some selected important data valid at the time of the fault are recorded This feature is intended to help the user or the service person to determine the cause of fault The data available are 14 Counted operation days d Fault 43 Additional code 12 Counted operation hours hh mm ss Fault 49 Counted operation days T3 Output frequency Hz Fault 43 Counted operation hours hh mm ss T 4 Motor current 5 Motor voltage V T 6 Motor power 7 Motor torque 8 DC voltage V T 9 Unit te
53. crews Figure 6 Close the cover of the frequency converter 52 9 CRBLING RND CONNECTIONS Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 53 6 1 5 Installation instructions Before starting the installation check that none of the components of the frequency converter is live 2 Place the motor cables sufficiently far from other cables Avoid placing the motor cables in long parallel lines with other cables If the motor cables runs in parallel with other cables note the minimum distances between the motor cables and other cables given in table below The given distances also apply between the motor cables and signal cables of other systems The maximum length of the motor cables is 300 m units with power greater than 1 5 kW and 100 m units with power from 0 75 to 1 5 kW NOTE If you use long motor cables max 100m together with small drives 1 5 kW the motor current measured by the drive be much higher than the actual motor current due to capacitive currents in the motor cable Consider this when setting up the motor stall protection functions The motor cables should cross other cables at an angle of 90 degrees Distance hielded between cables cable m 1 0 200 If cable insulation checks are needed see Chapter 6 1 7 4 Connect the cables Strip the motor and mains cables as advised in Table 6 6 and Figure 6 6 Remove the screws of the cable pr
54. d another zero appears on the display Now set first the units Then push the Menu button left and you can set the tens etc Finally confirm the password setting with the Enter button After this you have to wait until the 7 7meout time P6 6 3 see page 100 has expired before the password function is activated If you now try to change applications or the password itself you will be prompted for the current password The password will be entered with the Browser buttons Deactivate the password function by entering the value 0 READY READY S55 Cab 55514220 Password Password Not in use 00 Figure 7 14 Password setting Note Store the password in a secure location No changes can be made unless a valid password is entered 24 hour support 358 0 40 837 1150 Email vaconfavacon com 98 9 VACON CONTROL KEYPAD Parameter lock 6 5 2 This function allows the user to prohibit changes to the parameters If the parameter lock is activated the text ocked will appear on the display if you try to edit a parameter value NOTE This function does not prevent unauthorised editing of parameter values Enter the edit mode by pushing the Menu button right Use the Browser buttonsto change the parameter lock status Accept the change with the Enter button or return to the previous level with the Menu button left cD lt 555 5552 6 System Menu Security p
55. d two jumpers The selectable positions of the jumpers are shown in Figure 6 31 02900002509 Figure 6 30 Jumper blocks on OPT A1 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 72 CRBLING RND CONNECTIONS Jumper block X1 Al1 mode A B C D 222 mode 0 20mA Current input PE mode Voltage input 0 10V A C D Sn mode Voltage input 0 10V differential A B C D 2222 mode Voltage input 10 10V Jumper block X6 AO1 mode 0 0 1 mode 0 20mA Current output A B C D 222 1 mode Voltage output 0 10V Factory default Figure 6 31 Jumper selection for OPT A1 Jumper block X2 Al2 mode A B C D 222 Al2 mode 0 20 Current input A B C D eee Al2 mode Voltage input 0 10V A B C D AI2 mode Voltage input 0 10 differential A B C D 2222 AI2 mode Voltage input 10 10V Jumper block X3 CMA and CMB grounding e connected to GND e e connected to GND CMB isolated from GND ele isolated from GND CMB and CMA internally connected together isolated from GND If you change the signal content also remember to change the corresponding board parameter in menu M7 NOTE Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 73 7 CONTROL KEYPAD The control
56. ded thatthe mains and motor cables comply with the requirements given in Chapter 6 1 1 thatthe control cables are located as far as possible from the power cables see Chapter 6 1 5 step 3 the shields of the shielded cables are connected to protective earth The wires may not touch the electrical components of the frequency converter that the common inputs of digital input groups are connected to 24V or ground of the 1 0 terminal or the external supply Check the quality and quantity of cooling air chapter 5 2 and Table 5 11 Check the inside of the frequency converter for condensation Check that all Start Stop switches connected to the 1 0 terminals are in Stop position O ci C Connect the frequency converter to mains 24 hour support 358 0 40 837 1150 e Email vacon dvacon com 108 9 COMMISSIONING 10 Set the parameters of group 1 See Vacon All in One Application Manual according to the requirements of your application At least the following parameters should be set motor nominal voltage motor nominal frequency motor nominal speed motor nominal current You will find the values needed for the parameters on the motor rating plate Perform run test without motor Perform either Test A or Test B A Controls from the 1 0 terminals a Turn the Start Stop switch to ON position b Change the frequency reference potentiometer c Check the Monitoring menu 1 that
57. e corresponding parameters of parameter group 62 1 nominal voltage of the motor nominal frequency of the motor nominal speed of the motor nominal current of the motor motor cos All parameters are explained in the All in One Application Manual Follow the commissioning instructions see Chapter 8 Vacon Frequency Converter is now ready for use Vacon Plc is not responsible for the use of the frequency converters against the instructions Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 3 CONTENTS VACON NXS P USER S MANUAL INDEX SAFETY EU DIRECTIVE RECEIPT OF DELIVERY TECHNICAL DATA INSTALLATION CABLING AND CONNECTIONS CONTROL KEYPAD COMMISSIONING FAULT TRACING OO N O CO N 24 hour support 358 0 40 837 1150 Email vacon dvacon com 4 9 ABOUT THE VACON NXS P USER S MANUAL Congratulations for choosing the Smooth Control provided by Vacon NX Frequency Converters The User s Manual will provide you with the necessary information about the installation commissioning and operation of Vacon NX Frequency Converters We recommend that you carefully study these instructions before powering up the frequency converter for the first time This manual is available in both paper and electronic editions We recommend you to use the electronic version if possible If you have the electronic version at your disposal you will be able to benefit from the fol
58. each cable requires a separate overload protection These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor In any other case ask the factory for more information vironment 45 env rent Cable type Levels Level L BETTE unrestricted restricted Mains cable 1 1 1 1 Motor cable 3 2 2 2 Control cable 4 4 4 4 Table 6 1 Cable types required to meet standards For the definitions of EMC protection levels see chapter 2 2 3 1 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required NKCABLES MCMK or similar recommended 2 Symmetrical power cable equipped with concentric protection wire and intended for the specific mains voltage NKCABLES or similar recommended 3 Symmetrical power cable equipped with compact low impedance shield and intended for the specific mains voltage NKCABLES SAB OZCUY J or similar recommended 360 earthing of the shield with cable glands in both ends needed for EMC levels C and H 4 Screened cable equipped with compact low impedance shield 5 JAMAK SAB OZCuY 0 or similar Note The EMC requirements are fulfilled at factory defaults of switching frequencies all frames Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 9 45 6 1 12 DC supply
59. econd environment at default Emissions Depend on EMC level See chapters 2 and 3 settings Safety EN 61800 5 1 2003 CE cUL C TICK see unit nameplate for more detailed approvals Emissions Average noise level cooling fan in dB A Control Analogue input voltage 0 10V 200 10V 10V joystick control connections Resolution 0 1 accuracy 196 apply to 0 4 20 mA R 2500 differential boards 1 Positive or negative logic 18 30VDC OPT A2 and Auxiliary voltage 24V 10 max volt ripple gt 100mVrms max 250 ME Dimensioning max 1000mA control box Output reference 10V 3 max load 10mA voltage Analogue output 0 4 20mA R max 5000 Resolution 10 bit Accuracy 296 Open collector output 50mA 48V Relay outputs 2 programmable change over relay outputs Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5 10 Protections NXS2 437VDC 5 911VDC NX 6 0 Undervoltage trip limit NXS2 183VDC NX 5 333VDC NX 6 460 VDC Earth fault protection In case of earth fault in motor or motor cable only the kus frequency converter is protected Unit overtemperature Yes po e Motor overload Yes Motor underload Yes protection Short circuit protection Yes of 24V and 10V reference voltages 7 able 4 7 ft echnical data 24 hour support 358 0 40 837 1150 Email vaconfavacon com
60. etime of the drive We recommend to follow the table below for maintenance intervals Maintenance interval Maintenance action Whenever necessary Clean heatsink Regularly e Check tightening torques of terminals 12 months if unit stored Recharge capacitors see chapter 3 3 1 6 24 months e Check input and output terminals and control depending on environment I O terminals e Clean cooling tunnel e Check operation of cooling fan check for cor rosion on terminals busbars and other surfaces e Check door filters in case of cabinet installation 5 7 years Change cooling fans main fan internal 54 fan cabinet cooling fan filter 5 10 years Change DC bus capacitors Table 3 1 Maintenance intervals 3 3 7 Capacitor recharge After a longer storage time the capacitors need to be recharged in order to avoid capacitor damage Possible high leakage current through the capacitors must be limited The best way to achieve this is to use a DC power supply with adjustable current limit 1 Set the current limit to 300 800mA according to the size of the drive 2 Then connect the DC power supply to the B B terminals DC to B DC to B of the DC link or directly to the capacitor terminals NX converters with no B B terminals FR8 FR9 can be powered connecting the DC supply between two input phases L1 and L2 3 In drives FR8 to FR12 To ensure full recharge of capacitors remove the fuses of the
61. f 15 Fo 12792571 20 195x519x237 18 5 25 FRO 195x519x237 18 5 30 FRO 15219227185 NX 00416 41 45 34 51 68 375 30 FR 237 591 257 35 50 ER 2 0527 8 NX 00626 62 68 52 78 14 5 291x758x344 58 00806 8 88 62 93 124 75 5 ree 29007584458 NX 01006 100 110 120 160 90 75 FRE 2900584458 NX 01256 125 138 100 150 200 110 90 FRO 480x1150x362 146 _ vo MEENEENPNEMO 480x1150 x362 146 FR 480x1150x362 146 10 480x1150 362 146 _ NM FRIO 595x2018x602 340 300 250 NX 04166 416 458 325 488 585 400 315 450 300 0 595x2018x602 340 450 400 NX 05026 502 552 460 690 828 500 FERT 794 2076602 400 794x2018x602 470 R12 1210 2017 602 600 50 2 1210x2017x602 600 NENNEN 002 1210x2017x602 600_ Table 4 2 Power ratings and dimensions of Vacon NX supply voltage 525 6 0V Note The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default Note The rated currents for FR10 to FR12 are valid at an ambient temperature of 40 C except for 0416 6 0590 6 and 0820 6 rated currents valid at an ambient temperature of 35 C Tel 3
62. fan change without disconneting the motor cables min clearance for fan change distance from one frequency converter to another or distance to cabinet wall C free space above the frequency converter D free space underneath the frequency converter Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 37 Type Cooling air required m h 0004 0012 NXS2 70 0003 0012 5 0017 0031 NXS2 0016 0031 NX 5 190 0004 0013 NX 6 0048 0061 NXS2 0038 0061 NX 5 190 0018 0034 NX 6 0075 0114 NXS2 0072 0105 NX 5 425 0041 0052 NX 6 0140 0205 NXS2 0140 0205 NX 5 650 0062 0100 NX 6 0261 0300 NXS2 0261 0300 NX 5 1300 0125 0208 NX 6 Table 5 11 Required cooling air 24 hour support 358 0 40 837 1150 Email vacon dvacon com 38 INSTALLATION 5 2 2 Standalone units FR10 to FR12 0385 0520 NX_5 0261 0416 NX_6 0590 0730 NX_5 0460 0590 NX 6 Ls ba 0820 1030 NX 5 Minimum distance to the side walls or adjacent components Minimum distance from the top of the cabinet Free space underneath the module Minimum distance between the phase cables gt I Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 39 Mounting space dimensions mm B C 800 200 20 Table 5 12 Mounting space dimensions Type Coolin
63. g air required m h 0385 0520 5 2600 0261 0416 6 0650 0730 5 3900 0460 0590 6 0820 1030 5 5200 0650 0820 6 5 5 Er Table 5 13 Required cooling air IET Figure 5 12 Cabinet installation space 24 hour support 358 0 40 837 1150 Email vacon dvacon com 40 VACON INSTALLATION 5 3 Power losses 5 3 1 Power losses as function of switching frequency If the operator wants to raise the switching frequency of the drive for some reason typically e g in order to reduce the motor noise this inevitably affects the power losses and cooling requirements according to the graphs below 6 00 8 00 10 00 12 00 14 00 16 00 Switching frequency kHz 0003NX5 400V 0004 5 400V 0005 5 400 0007 5 400V 0009 5 400V 0012 5 400V Figure 5 13 Power loss as function of switching frequency NX 5 0003 0012 6 00 8 00 10 00 12 00 14 00 Switching frequency kHz 0016 5 400V 0016 5 500V 0022NX5 400V 0022NX5 500V 0031 5 400V 0031 5 500V Figure 5 14 Power loss as function of switching frequency NX 5 0016 0031 Tel 358 0 201 2121 Fax 358 0 201 212 205 INSTALLATION VACON 41 1400 00 1200 00 1000 00 0 00 T T T T T T 0 00 2 00 4 00
64. he control board see Chapter 6 2 You can check the status of each board slot by entering the Expander boards page with the Menu button right and using the Browser buttons to choose the board whose status you wish to check Push the Menu button right again to display the status of the board The keypad will also display the program version of the respective board when you push either one of the Browser buttons If no board is connected to the slot the text no board will be shown If a board is connected to a slot but the connection is somehow lost the text no conn 15 displayed See Chapter 6 2 and Figure 6 23 and Figure 6 24 for more information Tel 358 01201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 105 For more information on the expander board related parameters see Chapter 7 3 7 cum qm B NXOPTA2 Software version 10001 0 READY 5686 Expander boards E1 gt E5 Figure 7 26 Expander board information menus Debug menu 56 8 7 This menu is meant for advanced users and application designers Contact factory for any assistance needed 24 hour support 358 0 40 837 1150 Email vacon dvacon com 106 9 VACON CONTROL KEYPAD 7 3 7 Expander board menu 7 The Expander board menu makes it possible for the user 1 to see what expander boards are connected to the control board and 2 to reach and edit the parameters associated with the expander board Enter
65. he distributor near to you See Vacon contact info on the Web 86 9 CONTROL KEYPAD Fault Fault Possible cause Correcting measures code 9 Undervoltage DC link voltage is under the voltage limits In case of temporary supply voltage defined break reset the fault and restart the most probable cause too low a supply frequency converter Check the supply voltage voltage If it is adequate an internal frequency converter internal fault failure has occurred defect input fuse Contact the distributor near to you external charge switch not closed See Vacon contact info on the Web Input line Input line phase is missing Check supply voltage fuses and cable supervision Subcode in T 14 S1 DC link too low during run S2 No data from power unit S3 Undervoltage control supervision supervision there is no current in one motor phase Brake chopper no brake resistor installed Check brake resistor and cabling supervision brake resistor is broken If the these are ok the chopper is faulty brake chopper failure Contact the distributor near to you See Frequency con Heatsink temperature is under 10 C verter under temperature Frequency con Heatsink temperature is over 90 C Check the correct amount and flow of verter over 77 C NX 6 cooling air temperature Check the heatsink for dust Overtemperature warning is issued when Check the ambient temperature the hea
66. he electrical apparatus must not excessively disturb the environment it is used in and on the other hand it shall have an adequate level of immunity toward other disturbances from the same environment The compliance of Vacon NX_ frequency converters with the EMC directive is verified with Technical Con struction Files TCF checked and approved by SGS FIMKO which is a Competent Body The Technical Construction Files are used to authenticate the comformity of Vacon frequency converters with the Direc tive because such a large sized product family is impossible to be tested in a laboratory environment and because the combinations of installation vary greatly 22 2 Technical criteria Our basic idea was to develop a range of frequency converters offering the best possible usability and cost efficiency EMC compliance was a major consideration from the outset of the design Vacon NX frequency converters are marketed throughout the world a fact which makes the require ments of customers different As far as the immunity is concerned all Vacon NX frequency converters are designed to fulfil even the strictest requirements while as regards the emission level the customer may want to upgrade Vacon s already high ability to filter electro magnetic disturbances 223 Vacon frequency converter EMC classification Vacon NX frequency converters are divided into five classes according to the level of electromagnetic disturbances emitted the req
67. hone 39 0522 276811 fax 39 0522 276890 THE NETHERLANDS Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 NORWAY Vacon AS Langgata 2 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 RUSSIA ZAO Vacon Drives Bolshaja Jakimanka 31 109180 Moscow telephone 7 095 974 14 7 fax 7 095 974 15 54 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 eee SSS S Vacon Traction Oy Vehnamyllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax 358 0 201 212 710 SPAIN Vacon Drives Ib rica S A Miquel Servet 2 Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 SWEDEN Vacon AB Torget 1 172 67 Sundbyberg telephone 46 0 8 293 055 fax 46 0 8 290 755 THAILAND Vacon South East Asia 335 32 5th th floor Srinakarin Road Prawet Bangkok 10250 Tel 66 0185 100 7090 UNITED ARAB EMIRATES Vacon Middle East and Africa Block A Office 4A 226 P 0 Box 54763 Dubai Airport Free Zone Dubai Tel 971 0 4 204 5200 Fax 971 0 4 204 5203 UNITED KINGDOM Vacon Drives UK Ltd 18 Maizefield Hinckley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 01455 611 515 fax 44 0 1455 611 517
68. ified option board added IP EMC protection level changed mark the change in the sticker 3 1 Typedesignation code NXS 0000 5 2 1 55 A1A20000C3 Option boards each slot is represented by two characters where A basic 1 0 board B expander 1 0 board fieldbus board D special board 0 Hardware modifications Supply Mounting Boards Sxx 6 pulse connection FRA to FR14 Bxx Additional DC connection FR8 Jxx FR10 12 stand alone with main switch and DC link terminals xSx Air cooled drive xxS Standard boards FR4 to FR8 xxV Varnished boards to FR8 xxF Standard boards FR9 to FR14 xxG Varnished boards FR9 to FR14 xxA Standard boards FR10 to FR12 standalone drives xxB Varnished boards FR10 to FR12 standalone drives Brake chopper 0 brake chopper 1 internal brake chopper 2 internal brake chopper and resistor EMC emission level C fulfils requirements of category C1 of standard EN61800 3 2004 1st environment and rated voltage less than 1000V H fulfils requirements of category C2 of standard EN61800 3 2004 fixed installations and rated voltage less than 1000V L fulfils requirements of category C3 of standard EN61800 3 2004 2nd environment and rated voltage less than 1000V T fulfils standard EN61800 3 2004 when used in networks No emission protection An external EMC filter needed Enclosure class 0 IP00 9 o
69. in the memory the next occurring fault will erase the oldest from the memory Pressing the Enter button for about 2 to 3 seconds resets the whole fault history Then the symbol H will change to 0 c ug 5 ChargeSwitch Operation hours 13 25 43 ul ul cD F5 Hs GE Fault history 4 11 Output phase Operation days T19T7 PUSH e to reset Figure 7 8 Fault history menu Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 91 7 3 6 System menu M The System menu can be entered from the main menu by pushing the Menu button right when the Location indication 6 is visible on the display The controls associated with the general use of the frequency converter such as application selection customised parameter sets or information about the hardware and software are located under the System menu The number of submenus and subpages is shown with the symbol 5 or P on the value line On page 91 you will find a list of the functions available in the System menu Functions in the System menu Code Function ax Unit Default Cust Selections 56 1 Language English Available selections depend selection on the language package Basic Application Standard Application Application Basis Local Remote control Appl selection Application M Spa PID Control Application Multi Purpose Control Appl Pump and Fan Control Appl Copy parameters Store se
70. ine how long the backlight stays on before going out You can select here any time between 1 and 65535 minutes or Forever For the value setting procedure see Timeout time P6 6 3 7 3 6 7 Hardware settings NOTE The Hardware settings submenu is protected with a password see chapter Password S6 5 1 Store the password in a safe place In the Hardware settings submenu 56 7 under the System menu you can further control some functions of the hardware in your frequency converter The functions available in this menu are nternal brake resistor connection Fan control acknowledge timeout and HMI retry Internal brake resistor connection 6 7 1 With this function you can tell the frequency converter whether the internal brake resistor is connected or not If you have ordered the frequency converter with an internal brake resistor the default value of this parameter is Connected However if it is necessary to increase braking capacity by installing an external brake resistor or if the internal brake resistor is disconnected for another reason it is advisable to change the value of this function to Not conn in order to avoid unnecessary fault trips Enter the edit mode by pushing the Menu button right Use the Browser buttonsto change the internal brake resistor status Accept the change with the Enter button or return to the previous level with the Menu button left Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL
71. ing start inputs may change if parameters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger WARNING If the frequency converter is used as a part of a machine the machine Prior to measurements on the motor or the motor cable disconnect the motor cable from the frequency converter Do not touch the components on the circuit boards Static voltage discharge may damage the components 1 2 Safety instructions The components of the power unit of the frequency converter are live when Vacon 15 connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The control unit is isolated from mains potential The motor terminals U V W and the DC link brake resistor terminals are live when Vacon NX_ is connected to mains even if the motor is not running 3 After disconnecting the frequency converter from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on Vacon NX connections Do not even open the cover before this time has expired 4 The control O terminals are isolated from the mains potential However the relay outputs and other l O terminals may have a dangerous control voltage present even when Vacon NX 15 disconnected from mains 5 Before connecting the frequency converter to m
72. ip Simultaneously the drive status indicator FAULT blinks on the display and the fault description can be seen see chapter 7 3 4 Active Faults 7 1 4 Text lines See control keypad The three text lines e ee eee provide the user with information on his present location in the keypad menu structure as well as with information related to the operation of the drive Location indication displays the symbol and number of menu parameter etc Example M2 Menu 2 Parameters P2 1 3 Acceleration time Description line Displays the description of menu value or fault Value line Displays the numerical and textual values of references parameters etc and the number of submenus available in each menu Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 75 7 2 Keypad push buttons The Vacon alphanumeric control keypad features 9 push buttons that are used for the control of the frequency converter and motor parameter setting and value monitoring Figure 7 2 Keypad push buttons 7 2 1 Button descriptions e o 6 24 hour support 358 0 40 837 1150 Email vacon dvacon com This button is used to reset active faults see Chapter 7 3 4 This button is used to switch between two latest displays May be useful when you want to see how the changed new value influences some other value The Enter button serves for 1 confirmation of selections 2 fault history rese
73. itch off power DO NOT RE CONNECT POWER Contact factory If this fault appears simultaneously with Fault 1 check motor cables and motor Tel 358 0 201 2121 Fax 358 0 201 212 205 FRULT TRACING VACON 111 Fault Fault Possible cause Correcting measures code 8 System fault component failure Reset the fault and restart faulty operation Should the fault re occur contact the Note exceptional fault data record distributor near to you S1 Reserved See S2 Reserved S3 Reserved S4 Reserved S5 Reserved 56 Reserved S7 Charging switch S8 No power to driver card S9 Power unit communication TX S10 Power unit communication Trip S11 Power unit comm Measurement Undervoltage DC link voltage is under the voltage limits In case of temporary supply voltage defined break reset the fault and restart the most probable cause too lowa supply frequency converter Check the supply voltage voltage If it is adequate an internal frequency converter internal fault failure has occurred defect input fuse Contact the distributor near to you external charge switch not closed See Vacon contact info on the Web Input line Input line phase is missing Check supply voltage fuses and cable supervision Subcode in T 14 51 DC link too low during run S2 No data from power unit S3 Undervoltage control supervision supervision there is no current in one motor phase Brake chopper no br
74. izes for Vacon NX 5 FR10 to FR 12 based on correction factor 0 7 6 1 1 7 Cable and fuse sizes NX 6 FR10 10 2 The table below shows typical cable sizes and types that can be used with the converter The final selection should be made according to local regulations cable installation conditions and cable specification Sa eh Mains and motor No of of a P h 97 d aS cables cables 02616 261 315 3pcs AL w 2 Even Odd Even Odd NX0325 6 325 400 3 pcs dM S Even Odd Even Odd NX0385 6 385 400 3 pcs P ane Even Odd Even Odd NX04166 416 500 3 pcs Even Odd Even Odd NX0460 6 460 50013 pcs 1 Even Odd Even Odd FR11 05026 502 630 3 pcs ee Kaan NX0590 6 590 315 6 pcs 2 ien Even Even Odd NX0650 6 650 400 6 pcs 5 nR Even Even FR12 NX0750 6 750 400 pcs di pi NX08206 820 500 6 pes a 0 Table 6 5 Cable and fuse sizes for Vacon NX 6 FR10 to FR12 based on correction factor 0 7 24 hour support 358 0 40 837 1150 Email vacon dvacon com 48 9 CRBLING RND CONNECTIONS 6 1 2 Understanding the power unit topology Figure 6 1 shows the principles for mains and motor connections of the basic 6 pulse drive in frame sizes FR4 to FR12 Note Min cable length 5m FR4 9 FR10 FR11 FR12 Single input Double input Double input Single output Single ou
75. l Continuous Continuous Temperature Figure 7 22 Fan control function HMI acknowledge timeout P6 7 3 This function allows the user to change the timeout of the HMI acknowledgement time in cases where there is an additional delay in the RS 232 transmission due to use of modems for communication over longer distances for example Note If the frequency converter has been connected to the PC with a normal cable the default values of parametres 6 7 3 and 6 7 4 200 and 5 must not be changed If the frequency converter has been connected to the PC via a modem and there is delay in transferring messages the value of par 6 7 3 must be set according to the delay as follows 24 hour support 358 0 40 837 1150 Email vaconfavacon com 102 9 CONTROL KEYPAD Example e Transfer delay between the frequency converter and the PC 600 ms The value of par 6 7 3 is set to 1200 ms 2 x 600 sending delay receiving delay The corresponding setting shall be entered in the Misc part of the file NCDrive ini Retries 5 AckTimeOut 1200 TimeOut 6000 It must also be considered that intervals shorter than the AckTimeOut time cannot be used NC Drive monitoring Enter the edit mode by pushing the Menu button right Use the Browser buttons to change the acknowledgement time Accept the change with the Enter button or return to the previous level with the Menu button left Gap p P513 GE P513 GE
76. ll not change unless the Enter button is pushed Pressing the Menu button lefttakes you back to the previous menu Several parameters are locked i e uneditable when the drive is in RUN status If you try to change the value of such a parameter the text Locked will appear on the display The frequency converter must be stopped in order to edit these parameters The parameters values can also be locked using the function in menu 6 see Chapter Parameter lock 6 5 21 You can return to the Main menu anytime by pressing the Menu button left for 3 seconds The basic application package All in One includes seven applications with different sets of parameters You will find the parameter lists in the Application Section of this manual Once in the last parameter of a parameter group you can move directly to the first parameter of that group by pushing the Browser button up See the diagram for parameter value change procedure on page 80 24 hour support 358 0 40 837 1150 Email vaconfavacon com 80 9 VACON CONTROL KEYPAD c Input signals G123G8 Me be Pe 160 Parameters lt p Basic parameters 4 Min Frequency G129G8 18 13 95 Hz 16 P2 125 Min Frequency W Min Frequency 213 95 Hz 14 45 Hz Figure 7 5 Parameter value change procedure Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD
77. lly if the restart is not successful a fault trip FT see below occurs FT If the drive is unable to restart the motor after an AR Fault Trip fault an FT fault occurs The effect of the FT fault is basically the same as that of the F fault the drive is stopped Table 7 3 Fault types Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 85 7 3 4 2 The fault codes their causes and correcting actions are presented the table below shadowed faults are A faults only The items written in white on black background present faults for which you can program different responses in the application See parameter group Protections Note When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display Fault codes Overcurrent Overvoltage Earth fault Charging switch Emergency stop Saturation trip System fault Possible cause Frequency converter has detected too high a current gt 4 1 in the motor cable sudden heavy load increase short circuit in motor cables unsuitable motor Subcode in T 14 S1 Hardware trip 52 Reserved S3 Current controller supervision The DC link voltage has exceeded the limits defined too short a deceleration time high overvoltage spikes in supply Subcode in T 14 S1 Hardware trip 52 Overvoltage control supervision Current meas
78. load Switching capacity Min switching load Technical information Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA 24VDC 8A 250VAC 8A 125VDC 0 4A 5V 10mA The active signal level depends on which potential the common inputs CMA and CMB terminals 11 and 17 are connected to The alternatives are either 24V or ground 0 V See Figure 6 29 The 24 volt control voltage and the ground for the digital inputs and the common inputs CMA CMB can be either internal or external DINI 8 DIN2 Pd DIN3 Ground 16 Positive logic 24V is the active signal the input is active when the switch is closed Figure 6 29 Positive Negative logic 24V DIN1 DIN2 DIN3 CMA Negative logic 0 is the active signal the input is active when the switch is closed Requires setting of jumper X3 to position CMA CMB isolated from ground Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 71 The user is able to customise the functions of the frequency converter to better suit his needs by selecting certain positions for the jumpers on the OPT A1 board The positions of the jumpers determine the signal type of analogue and digital inputs On the A1 basic board there are four jumper blocks X1 X2 X3 and X6 each containing eight pins an
79. lowing features The manual contains several links and cross references to other Locations in the manual which makes it easier for the reader to move around in the manual to check and find things faster The manual also contains hyperlinks to web pages To visit these web pages through the links you must have an internet browser installed on your computer All specifications and information are subject to changes without further notice Tel 358 0 201 2121 Fax 358 0 201 212 205 9 5 Vacon NXS P User s Manual Index Document code ud00701T Date 21 6 2007 1 lli T t assia uds 7 ND EDDIE T 7 To2 sSalety his tU GON S M asciende tendi ie 00700500 et 0 es iene Mode eee dise dede 7 1 3 Earthing and earth fault protection 8 1 4 Running gurgunc E 8 2 EU s OUI c apuy 9 Reed aec ao tette heec eco a A h Y ded 9 222 tEMC HIF CEINGS xd deles etae SR anda caus eee eT 9 2220157 de teret IR reete s 9 2 2 2 Technical criteria eene eene ener enne 9 2 2 3 Vacon frequency converter EMC classification
80. manual of the application you are using On page P6 5 4 of the System Menu you can define if it is possible for the operator to replace the values monitored with other values See below cay 0 cy PES GE PES PESY GE Multimon items gt Multimon items Multimon items ChangeEnable hangeEnable ChangeDisable Figure 7 17 Enabling the change of multimonitoring items 7 3 6 6 Keypad settings In the Keypad settings submenu under the System menu you can further customise your frequency converter operator interface Locate the Keypad settings submenu 56 6 Under the submenu there are four pages associated with the keypad operation ua 555 Keypad settings Default page 5 Figure 7 18 Keypad settings submenu Default page P6 6 1 Here you can set the location page to which the display automatically moves as the 7 meout time see below has expired or as the power is switched on to the keypad If the Default Page value is 0 the function is not activated i e the last displayed page remains on the keypad display Press the Menu button right once to enter the edit mode Change the number of the Main menu with the Browser buttons Pressing the Menu button right once again makes you able to edit the number of the submenu page If the page you want to move to by default is at the third level repeat the procedure Confirm the new default page value with the Enter button You can return to the
81. mperature 10 Run status T 11 Direction T 12 Warnings T 13 0 speed Table 7 5 Fault time recorded data Tells the user if the drive was at zero speed lt 0 01 Hz when the fault occurred Real time record If real time is set to run on the frequency converter the data items T1 and T2 will appear as follows Counted operation days yyyy mm T 1 dd T2 Counted operation hours hh mm ss s 55 24 hour support 358 0 40 837 1150 Email vacon dvacon com 90 9 VACON CONTROL KEYPAD 7 3 5 Fault history menu 5 The Fault history menu can be entered from the Main menu by pushing the Menu button right when the location indication M5 is visible on the first line of the keypad display Find the fault codes in Table 7 4 All faults are stored in the Fault history menu in which you can browse through them using the Browser buttons Additionally the Fault time data record pages see Chapter 7 3 4 3 are accessible at each fault You can return to the previous menu anytime by pushing the Menu button left The memory of the frequency converter can store a maximum of 30 faults in the order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1 gt H The order of the faults is indicated by the location indication in the upper left corner of the display The latest fault carries the indication F5 1 the second latest F5 2 etc If there are 30 uncleared faults
82. n starts to blink Now you can browse through the applications with the Browser buttons and select another application with the Enter button Changing application will reset all parameters After application change you will be asked if you want the parameters of the new application to be uploaded to the keypad If you wish this to happen push the Enter button Pushing any other button leaves the parameters of the previously used application saved in the keypad For more information see Chapter 7 3 6 3 For more information about the Application Package see Vacon NX Application Manual 24 hour support 358 0 40 837 1150 Email vaconfavacon com 94 VACON CONTROL KEYPAD iD Mc 500 System Menu Application 519511 Standard c5 2 Application Standard Multi step Figure 7 10 Change of application 7 3 6 3 Copy parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another or to store parameter sets in the internal memory of the converter All the parameter groups are first uploaded to the keypad then the keypad is connected to another drive and then the parameter groups are downloaded to it or possibly back to the same drive Before any parameters can successfully be copied from one drive to another the drive has to be stopped when the parameters are downloaded to it The parameter copy menu S6 3 embodies four functions
83. n the location indication M1 is visible on the first line of the display How to browse through the monitored values is presented in Figure 7 4 The monitored signals carry the indication V and they are listed in Table 7 1 The values are updated once every 0 3 seconds This menu is meant only for signal checking The values cannot be altered here For changing values of parameters see Chapter 7 3 2 FreqReference 13 95 Hz GI READY Monitor Output frequency V1 gt V14 13 95 Hz Figure 7 4 Monitoring menu Signal name Description Output frequency Frequency to the motor Frequency reference Motor speed Calculated motor speed Motor current Measured motor current Motor torque Calculated motor shaft torque Motor power Calculated motor shaft power Motor voltage Calculated motor voltage DC link voltage Measured DC link voltage Unit temperature Heat sink temperature Calculated motor temperature See All in One application manual Motor temperature Voltage input Al1 Current input Al2 DIN1 DIN2 DIN3 Digital input statuses DIN4 DIN5 DIN6 Digital input statuses DO1 RO1 RO2 Digital and relay output statuses Analogue output A01 2 2 Displays three selectable monitoring values See Multimonitoring items chapter 7 3 6 5 Table 7 1 Monitored signals If the unit is supplied with 24V only for control board power
84. nly 2 IP21 NEMA 1 3 21 1 cabinet mounted 5 IP54 NEMA 12 7 IP54 NEMA 12 Control keypad A standard alpha numeric B no local control keypad F dummy keypad G graphic display Nominal mains voltage 3 phase 2 208 240Vac 5 380 500Vac 6 525 690Vac 3 phase Nominal current low overload 0007 7 A 0022 22 A 0205 205 A etc Product range NXS standard NXP high performance nk3 1 fh8 Figure 3 1 Vacon NX type designation code Note Ask factory for other possible installation combinations Tel 358 0 201 2121 Fax 358 0 201 212 205 RECEIPT OF DELIVERY VRCON 9 15 3 2 Storage If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable Storing temperature 40 70 C Relative humidity 9595 no condensation If the converter is to be stored during longer periods power should be connected to the converter once a year and kept on for at least 2 hours If the storage time exceeds 12 months the electrolytic DC capacitors need to be charged with caution Therefore such a long storage time is not recommended If longer storage time is however necessary follow the instructions in chapter 3 3 1 to recharge the capacitors 3 3 Maintenance In normal conditions Vacon NX frequency converters are maintenance free However regular maintenance is recommended to ensure a trouble free operation and a long lif
85. ntact first your distributor Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL DATA VACON 9 17 4 TECHNICAL DATA 4 1 Introduction Figure 4 1 presents the block diagram of the Vacon NX_ frequency converter The frequency converter mechanically consists of two units the Power Unit and the Control Unit Pictures of the mechanical assemblage on pages 55 to 63 The three phase AC choke 1 at the mains end together with the DC link capacitor 2 form an LC filter which again together with the diode bridge produce the DC voltage supply to the IGBT Inverter Bridge 3 block The AC choke also functions as a filter against High Frequency disturbances from the mains as well as against those caused by the frequency converter to the mains It in addition enhances the waveform of the input current to the frequency converter The entire power drawn by the frequency converter from the mains is active power The IGBT Inverter Bridge produces a symmetrical 3 phase PWM modulated AC voltage to the motor The Motor and Application Control Block is based on microprocessor software The microprocessor controls the motor basing on the information it receives through measurements parameter settings control 1 0 and control keypad The motor and application control block controls the motor control ASIC which in turn calculates the IGBT positions Gate drivers amplify these signals for driving the IGBT inverter bridge Brake resistor Power
86. on the Web Check board and slot Contact the nearest Vacon distributor See Vacon contact info on the Web Find the cause of temperature rise Run command was removed before completion of identification run Motor is not connected to frequency converter There is load on motor shaft Brake Actual status of the brake is different Check mechanical brake state and from the control signal connections Follower communication Cooling Speed error Run disable Emergency stop Input switch open Table 9 7 Fault codes SystemBus or CAN communication is broken between Master and Follower Coolant circulation on liquid cooled drive has failed Motor speed is unequal to reference Run enable signal is low Command for emergency stop received from digital input or fieldbus Drive input switch is open 24 hour support 358 0 40 837 1150 Email vaconfavacon com Check option board parameters Check optical fibre cable or CAN cable Check reason for the failure on external system Check encoder connection PMS motor has exceeded the pull out torque Check reason for Run enable signal New run command is accepted after reset Check the main power switch of the drive HERD OFFICE AND PRODUCTION Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname lastname dvacon com telephone 358 0 201 2121 fax 358 0 201 212 205 FINLAND Helsinki Vacon Plc Ayritie 12 01510 Vantaa telephone 358 0 201 212
87. otection plate Do not open the cover of the power unit Make holes into and pass the cables through the rubber grommets on the bottom of the power unit see chapter 6 1 4 Note Use a cable gland instead of the grommet in types where this is required Connect the mains motor and control cables into their respective terminals see e g Figure 6 11 For information on the installation of greater units please contact the factory or your local distributor For Information on cable installation according to UL regulations see Chapter 6 1 6 Make sure that the control cable wires do not come in contact with the electronic components of the unit If an external brake resistor option is used connect its cable to the appropriate terminal Check the connection of the earth cable to the motor and the frequency converter terminals marked with Connect the separate shield of the power cable to the earth terminals of the frequency converter motor and the supply centre Attach the cable protection plate with the screws Ensure that the control cables or the cables of the unit are not trapped between the frame and the protection plate 24 hour support 358 0 40 837 1150 Email vaconfavacon com 54 9 CRBLING RND CONNECTIONS 6 1 5 1 Figure 6 6 Stripping of cables
88. pad gt Up to keypad A omenik 4 13 Select All param 1 CANCEL KRE ADV 5532 C 6532 X Up to keypad Up to keypad Wait OK Figure 7 12 Parameter to keypad Download parameters to drive From keypad 56 3 3 This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status Enter the From keypad page 56 3 3 from the Parameter copy menu Push the Menu button rightto enter the edit mode Use the Browser buttons to select either the option A parameters or Application parameters and press the Enter button Wait until OK appears on the display The procedure to download the parameters from keypad to drive is similar to that of from drive to keypad See above 24 hour support 358 0 40 837 1150 Email vaconfavacon com 96 CONTROL KEYPAD Automatic parameter backup P6 3 4 On this page you can activate or inactivate the parameter backup function Enter the edit mode by pressing the Menu button right Choose Yesor No with the Browser buttons When the Parameter backup function is activated Vacon NX control keypad makes a copy of the para meters of the presently used application Every time a parameter is changed the keypad backup is automatically updated When applications are changed you will be asked if you wish the parameters of the new application to be uploaded to the keypad For this to happen push the En
89. perating FR4 FR9 conditions temperature 109 no frost 50 C I 10 C no frost 40 C FR10 FR12 21 1 1 10 C no frost 40 C except NX 0461 6 NX 0590 6 NXP0820 6 10 C no frost 35 C FR10 IP54 10 C frost 40 C except NX 0520 5 NX 0416 6 10 C no frost 35 C 40 C 70 C Relative humidity 0 to 95 RH non condensing non corrosive no dripping water Air quality chemical vapours IEC 721 3 3 unit in operation class 3C2 mechanical IEC 721 3 3 unit in operation class 3S2 particles Altitude 10096 load capacity no derating up to 1 000 m 1 96 derating for each 100m above 1 000m Max altitudes NXS2 3 000m NX 5 380 400V 3 000m NX 5 415 500 2 000m NX 6 2 000m Vibration 5 150 Hz EN50178 EN60068 2 6 Displacement amplitude 1 mm peak at 5 15 8 Hz FR4 9 Max acceleration amplitude 1 at 15 8 150 Hz FR4 FR9 Displacement amplitude 0 25 mm peak at 5 31 Hz FR10 12 Max acceleration amplitude 0 25 G at 31 150 Hz 10 12 Shock UPS Drop Test for applicable UPS weights EN50178 EN60068 2 27 Storage and shipping max 15 G 11 ms in package Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL DATA VACON 25 Enclosure class 21 standard in entire kW HP range IP54 NEMA12 option in to FR10 Note Keypad required for IP54 NEMA12 EMC Fulfils 61800 3 2004 first and s
90. pplications Hardware Info Power unit side code Info Unitvoltage Expanderboards a For Application program Debug menu ming only Contact factory for more details Table 7 6 System menu functions Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 93 7 3 6 1 Language selection The Vacon control keypad offers you the possibility to control the frequency converter through the keypad in the language of your choice Locate the language selection page under the System menu Its location indication is 56 1 Press the Menu button right once to enter the edit mode As the name of the language starts to blink you are able to choose another language for the keypad texts Confirm the selection by pushing the Enter button The blinking stops and all textual information on the keypad is presented in the language you chose You can return to the previous menu anytime by pushing the Menu button ner Mo GED System Menu Language 519511 English Language English 7 3 6 2 The user can select the application desired by entering the Application selection page S 2 This is done by pushing the Menu button right when on the first page of the System menu Change then the application by pushing the Menu button right once again The name of the applicatio
91. put current 11096 rated output current IL for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL All sizes are available as IP21 NEMAT Sizes FRA to FR10 are additionally available as IP54 NEMA12 FR12 is available only as NXP Mains voltage 380 500 V 50 60 Hz 3 Frequency Loadability Motor shaft power converter Low Hg 380Vsupply 500V supply Dimensions and Max type Rated 10 Rated 50 weight continuous overload WxHxD kg current current current lj current A A A 3 3 2 4 3 B 5 6 3 7 6 n 6 12 16 2 23 6 32 31 3 38 1 46 8 6 72 1 87 2 7 33 43 56 3 w ey Je Eae n 02 2 NX 00225 23 253 16 240 2 28 38 prote 46 38 ea 46 72 4 87 72 105 87 33 6 l 65 86 84 114 3 128 292 190 5 5 6 8 3 4 5 9 EON 11 4 185 2 3 3 4 5 7 7 Pl rs 15 22 EC 75 11 3 185 15 4 185 NX 00725 42 79 5 6 7 35 ISDEM 92 108 NX 00875 ES 2 25 49 1 5 2 0 7 5 5 5
92. r fault The thermistor input of option board has detected increase of the motor temperature Safe disable The input on OPT AF board has opened IGBT temperature IGBT Inverter Bridge overtemperature hardware protection has detected too high a short 32 Fan cooling Cooling fan of the frequency converter does not start when ON command is given term overload current 34 CAN bus Sent message not acknowledged communication Application Problem in application software NXS Control Unit can not control NXP Power Unit and vice versa Device changed Option board or control unit changed same type Same type of board or same power rating Option board or drive added same type of drive Correcting measures Check motor cooling and loading Check thermistor connection If thermistor input of the option board is not in use it has to be short circuited Cancel Safe Disable if this can be done safely Check loading Check motor size Make identification run Contact the distributor near to you See Vacon contact info on the Web Ensure that there is another device on the bus with the same configuration Contact your distributor If you are application programmer check the application program Change control unit Reset Device is ready for use Old parameter settings will be used Reset Device is ready for use Old board settings will be used Option board removed Reset Device no longer available Unknown op
93. rcurrent Overvoltage Earth fault 5 Charging switch 6 Emergency stop 7 Saturation trip Possible cause Frequency converter has detected too high a current gt 4 1 in the motor cable sudden heavy load increase short circuit in motor cables unsuitable motor Subcode in T 14 51 Hardware trip S2 Reserved S3 Current controller supervision The DC link voltage has exceeded the limits defined too short a deceleration time high overvoltage spikes in supply Subcode in T 14 S1 Hardware trip 52 Overvoltage control supervision Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor The charging switch is open when the START command has been given faulty operation component failure Stop signal has been given from the option board Various causes defective component brake resistor short circuit or overload Correcting measures Check loading Check motor Check cables Make identification run Make deceleration time longer Use brake chopper or brake resistor avail able as options Activate overvoltage controller Check input voltage Check motor cables and motor Reset the fault and restart Should the fault re occur contact the distributor near to you See Vacon contact info on the Web Check emergency stop circuit Cannot be reset from the keypad Sw
94. re parallelly connected we recommend to use a diode in terminal 6 or 12 in order to avoid the current to flow in opposite direction This might damage the control board See picture below nk6 17 Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VRCON 9 67 6 2 7 Control connections The basic control connections for boards A1 and A2 A3 are shown in Chapter 6 2 2 The signal descriptions are presented in the All in One Application Manual basiclO fh8 O 0 E E E 1 10Vref Reference ER d Y 2 1 voltage E i Oleo lal 7 3 GND U S 4 Al2 Far Reference EX i 5 AI2 1 current E T 24 00 EI LO ols lt a DIN W 9 DIN2 lt e I 10 DIN3 Ono E d Basic 1 0 board MA O F O 1 24Vout mJ O e O S OPT A2 OPT A3 Board OPT A1 Boards OPT A2 and in slot A OPT A3 in slot B Figure 6 25 The 0 terminals X Rc 5000 of the two basic boards U lt 48V I 50mA 13 x Dotted line indicates the connection with inverted signals Figure 6 26 General wiring diagram of the basic 1 0 board OPT A1 Switching 21 IR01 1 7 21 ROW 22112 osansa N 22 1 2 0 0 23 RO1 3 ac dc lt 2kVA 250Vac 23 RO1 3 ac dc S amp S 6 Continuously Switching lt 2Arms
95. rom the ground The basic control interface and the parameters the Basic Application are easy to use If a more versatile interface or parameters are required a more suitable application can be chosen from the All in Application Package See the All in One Application Manual for more information on the different applications A brake resistor is available as internal option for frames to FR6 of voltage classes NX 2 NX 5 In all other frames of voltage classes NX 2 and NX 5 as well as in all frames of all other voltage classes the brake resistor is available as option and installed externally Optional 1 0 expander boards that increase the number of inputs and outputs to be used are also available For closer information contact the Manufacturer or your local distributor see back cover Tel 358 0 201 2121 Fax 358 0 201 212 205 TECHNICAL DATA VACON 9 19 4 2 Power ratings 4 2 1 Vacon NX 5 Mains voltage 380 500 V High overload current IS 2 sec 20 sec 15096 overloadability 1 min 10 min Following continuous operation at rated output current 150 rated output current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IH Low overload Max current IS 2 sec 20 sec 110 overloadability 1 min 10 min Following continuous operation at rated out
96. s of first environment locations Second environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes NOTE industrial areas technical areas of any building fed from a dedicated transformer are examples of second environment locations 2 2 4 Manufacturer s declaration of conformity The following pages present the Manufacturer s Declarations of Conformity assuring the compliance of Vacon frequency converters with the EMC directives Tel 358 0 201 2121 Fax 358 0 201 212 205 EU DIRECTIVE 11 vacon EU DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon NXS P Frequency converter Model designation Vacon NXS P 0003 5 to 1030 5 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2003 EMC 61800 3 2004 conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards gt ae In Vaasa 16th of May 2007 9 E Vesa Laisi President The year the CE m
97. t 2 3 seconds Browser button up Browse the main menu and the pages of different submenus Edit values Browser button down Browse the main menu and the pages of different submenus Edit values Menu button left Move backward in menu Move cursor left in parameter menu Exit edit mode Hold down for 3 seconds to return to main menu Menu button right Move forward in menu Move cursor right in parameter menu Enter edit mode Start button Pressing this button starts the motor if the keypad is the active control place See Chapter 7 3 3 Stop button Pressing this button stops the motor unless disabled by parameter R3 4 R3 6 See Chapter 7 3 3 76 9 VACON CONTROL KEYPAD 7 3 Navigation on the control keypad The data on the control keypad are arranged in menus and submenus The menus are used for example for the display and editing of measurement and control signals parameter settings chapter 7 3 2 reference values and fault displays chapter 7 3 4 Through the menus you can also adjust the contrast of the display page 100 na Location M cD Description Monitor Number of items V1 1 4 available Item value The first menu level consists of menus M1 to M7 and is called the Main menu The user can navigate in the main menu using the Browser buttons up and down The desired submenu can be entered from the main menu using the Menu buttons When there still are pages to enter under
98. t 1 Load set 1 Parameter sets Store set 2 Load set 2 Load factory defaults Loaduptokeypad AU parameters All parameters Coad down tram All All but motor parameters pem Application parameters Parameter Parameter backup E NA MEM EE UN RE parameters Sel Notused Ntued Factorysettings PP puce mr 88 Security Password Notused J0 Notused Enabled LI Disabled omo _ items 7 Disabled Keypad settings Defautpage s NEN NER NIE 7 Operating n menu Timeouttime 0 69535 s 30 T o n Hardware settings Internal brake connected Connected resistor Connected 24 hour support 358 0 40 837 1150 Email vacon dvacon com 92 9 VACON CONTROL KEYPAD Continuous Temperature ao s 6 timeout retries _ System Power On day counter Power On hours counter Fan control Continuous MWhcomtr MWh trip counter trip counter j trip counter e counter Softwareinfo info Software package System software version Firmware interfase ihe SS Ss D6 8 4 1 ApplicationID D6 8 4 8 2 Applications ME Version D6 8 4 3 A
99. t current for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current Low overload Max current IS 2 sec 20 sec 110 overloadability 1 min 10 min Following continuous operation at rated output current 110 rated output current IL for 1 min followed by a period of load current less than rated current and of such duration that the r m s output current over the duty cycle does not exceed rated output current IL All sizes are available as IP21 NEMAT Sizes FRA to FR10 are additionally available as IP54 NEMA12 FR12 is available only as NXP Mains voltage 525 690 V 50 60 Hz 3 Frequency Loadabilit DENT 690V supply Dimensions weight WxHxD kg Rated 1096 continuous overload is Rated 5096 ax 1096 5096 1096 5096 continuous overload overload overload ls 40 C 50 C 40 C 50 C P kW P kW P hp P hp Wen 22 3 0 2 0 Loco ipe 3 0 3 0 195x519x237 18 5 195x519x237 18 5 m T 3 D NX 0007 6 7 5 8 9 5 5 8 3 11 0 5 0 3 0 195x519x237 18 5 7 5 F 15252271850 wx 00136 135 149 10 150 200 10 75 FRG 195x519 237 18 5 8 98 435 m3 05
100. t type Division by zero in application Analogue input ln gt 4mA sel signal range 4 to 20 mA External fault Keypad communication fault Fieldbus fault Slot fault PT100 board temp fault Identification Possible cause Option board or power unit changed New device of different type or different power rating Division by zero has occurred in application program Current at the analogue input is lt 4mA control cable is broken or loose signal source has failed Digital input fault The connection between the control keypad or NCDrive and the frequency converter is broken The data connection between the fieldbus Master and the fieldbus board is broken Defective option board or slot Temperature limit values set for the PT100 board parameters have been exceeded Identification run has failed Correcting measures Reset Set the option board parameters again if option board was changed Set converter parameters again if power unit was changed Reset Set the option board parameters again Contact your distributor if the fault re occurs while the converter is in run state If you are application programmer check the application program Check the current loop circuitry Remove fault situation on external device Check keypad connection and possible keypad cable Check installation If installation is correct contact the nearest Vacon distributor See Vacon contact info
101. tal RO1 1 RO1 2 RO1 3 RO2 1 2 02 3 Ti TI1 Figure 6 28 Galvanic isolation barriers Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VACON 9 69 Control terminal signals 6 2 2 Terminal 1 10 Vref 2 Al1 3 GND AI1 4 Al2 5 GND AI2 6 24 Vout bidirectional 7 GND 8 DIN1 9 DIN2 10 DIN3 11 CMA 12 24 Vout bidirectional 13 GND 14 DIN4 15 DIN5 16 DIN6 17 CMB 18 01 19 AO1 20 DO1 Signal Reference voltage Analogue input voltage or current Analogue input common Analogue input voltage or current Analogue input common 24V auxiliary voltage 1 0 ground Digital input 1 Digital input 2 Digital input 3 Digital input common A for DIN1 DIN2 and DIN3 24V auxiliary voltage 1 0 ground Digital input 4 Digital input 5 Digital input 6 Digital input common B for DIN4 DIN5 and DIN6 Analogue signal output Analogue output common Open collector output Technical information Maximum current 10 mA Selection V or mA with jumper block X1 see page 72 Default 0 10V Ri 200 10V 10V Joy stick control selected with a jumper 0 20mA Ri 250 Differential input if not connected to ground Allows 20V differential mode voltage to GND Selection V or mA with jumper block X2 see page 72 Default 0 20mA Ri 250 0 10V Ri 200 10V 10V Joy stick control selected with a jumper Differential
102. tening loosening NXS2 0261 0300 the terminal screw in order to avoid damage to FR9 40 22 the terminal 0261 0300 NX 0125 0208 NX 55 0 FR10 12 40 NX 6 0261 820 FR10 12 40 Table 6 7 Tightening torques of terminals 6 1 7 Cable and motor insulation checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the frequency converter and from the motor Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the frequency converter and from the mains Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1MO 3 Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1MQ 24 hour support 358 0 40 837 1150 Email vaconfavacon com 66 9 CRBLING RND CONNECTIONS 6 2 Control unit The control unit of the frequency converter
103. ter button If you wish to keep the copy of the parameters of the previously used application saved in the keypad push any other button Now you will be able to download these parameters to the drive following the instructions given in chapter 7 3 6 3 If you want the parameters of the new application to be automatically uploaded to the keypad you have to do this for the parameters of the new application once on page 6 3 2 as instructed Otherwise the panel will always ask for the permission to upload the parameters Note Parameters saved in the parameter settings on page S6 3 1 will be deleted when applications are changed If you want to transfer the parameters from one application to another you have to upload them first to the keypad 7 3 6 4 Parameter comparison In the Parameter comparison submenu 56 4 you can compare the actual parameter values to the values of your customised parameter sets and those loaded to the control keypad The comparison is performed by pushing the Menu button right when in the Compare parameters submenu The actual parameter values are first compared to those of the customised parameter 5611 If no differences are detected a 07 is displayed on the lowermost line But if any of the parameter values differ from those of the 5611 the number of the deviations is displayed together with symbol P e g P1 gt P5 five deviating values By pressing the Menu button right once again you can still enter the pages where you
104. the currently displayed menu or page you can see an arrow in the lower right corner of the display and by pressing the Menu button right you can reach the next menu level The control keypad navigation chart is shown on the next page Please note that the menu 7 is located in the lower left corner From there you will be able to navigate your way up to the desired menu using the menu and browser buttons More detailed descriptions of the menus you will find later in this Chapter Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 77 M3 Expander boards G123G5 System Menu 51959 cy 5 GE Fault history ci Parameters 1 gt 56 m p Language Ma English HS 7511 gt 11 Output phase gt Operation days 17 33 v Q2 lt Active faults FO M3 mm P3 m Keypad control Control Place P13P3 gt I O Terminal Browse value Parameters G129G9 A v lt D DA ui GE Monitor Output frequency V129V15 13 95 Hz P129P15 Figure 7 3 Keypad navigation chart 24 hour support 358 0 40 837 1150 Email vaconfavacon com 78 9 VACON CONTROL KEYPAD 7 3 1 Monitoring menu M1 You can enter the Monitoring menu from the Main menu by pushing the Menu button right whe
105. the following menu level G with the Menu button right At this level you can browse through slots see page 66 A to E with the Browser buttons to see what expander boards are connected On the lowermost line of the display you also see the number of parameters associated with the board You can view and edit the parameter values in the same way as described in chapter 7 3 2 See Table 7 12 and Figure 7 27 Expander board parameters Parameter Default Selections 1 0 20 mA 2 4 20 mA mode 3 0 10 V 4 2 10 V 5 10 10 V P7112 Al2mode 1 5 1 Table 7 12 Expander board parameters board OPT AT cc 2 G12G2 MT Expander boards 1 b Parameters G123G5 Slave address gt Slave address 126 CHANGE VALUE v CONFIRM CHANGE aD Baud rate Auto Figure 7 27 Expander board information menu 7 4 Further keypad functions The Vacon NX control keypad embodies additional application related functions See Vacon NX Application Package for more information Tel 358 01201 2121 Fax 358 0 201 212 205 COMMISSIONING VACON 107 8 COMMISSIONING 8 1 Safety Before commissioning note the following directions and warnings Internal components and circuit boards of the frequency converter ex cept for the galvanically isolated 1 0 terminals are live when Vacon NX is connected to m
106. the rotation speed of the motor unless the keypad has been selected as source of reference NOTE The maximum difference in RUN mode between the output frequency and the keypad reference is 6 Hz See Figure 7 5 for how to edit the reference value pressing the Enter button 15 not however necessary 7323 Keypad direction The keypad direction submenu displays and allows the operator to change the rotating direction of the motor This setting will not however influence the rotation direction of the motor unless the keypad has been selected as the active control place See Figure 7 6 for how to change the rotation direction Note Additional Information on controlling the motor with the keypad is given in Chapters 7 2 1 and 8 2 7 3 3 4 Stop button activated By default pushing the STOP button will always stop the motor regardless of the selected control place You can disable this function by giving parameter 3 4 the value 0 If the value of this parameter is 0 the STOP button will stop the motor only when the keypad has been selected as the active control place NOTE There are some special functions that can be performed when in menu M3 Select the keypad as the active control place by keeping the pushed down for 3 seconds when the motor is running The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad Select the keypad as the active control pla
107. the value of Output frequency changes according to the change of frequency reference d Turn the Start Stop switch to OFF position B Control from the control keypad a Change the control from the 1 0 terminals to the keypad as advised in Chapter 7 3 3 1 b Push the Start button on the keypad eo c Move over to the Keypad control menu 3 and Keypad Reference submenu Chapter 7 3 3 2 and change the frequency reference using the Browser buttons A YV d Check the Monitoring menu M1 that the value of Output frequency changes according to the change of frequency reference e Push the Stop button on the keypad e Run the start up tests without the motor being connected to the process if possible If this is not possible secure the safety of each test prior to running it Inform your co workers of the tests a Switch off the supply voltage and wait up until the drive has stopped as advised at Chapter 8 f step 5 b Connect the motor cable to the motor and to the motor cable terminals of the frequency converter c See to that all Start Stop switches are in Stop positions d Switch the mains ON e Repeat test 8A or 8B Perform the Identification Run The Identification Run is a part of tuning the motor and the drive specific parameters It is a tool for commissioning with the aim to find as good parameter values as possible for most drives The automatic motor identification calculates or measures the motor parameters
108. tion board or drive Subcode in T 14 51 Unknown device 52 Powerlnot same type as Power2 IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Brake resistor overtemperature protection has detected too heavy braking Problem detected in encoder signals Subcode in T 14 1 Encoder 1 channel A is missing 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 5 Encoder board missing 40 Device unknown 41 IGBT temperature Brake resistor overtemperature Contact the distributor near to you See Vacon contact info on the Web Check loading Check motor size Make identification run Set the deceleration time longer Use external brake resistor Check encoder channel connections Check the encoder board Check encoder frequency in open loop Option board or power unit changed New device of different type or different power rating 42 43 Encoder fault 44 Device changed different type Device added Option board of different type added different type Division by zero has occurred in application program 49 Division by zero in application 24 hour support 358 0 40 837 1150 e Email vacon dvacon com Reset Set the option board parameters again if option board was changed Set converter parameters again if power unit was changed Reset Set the option board parameters again Contact your distrib
109. tput Double output nk _18 fh8 The FR11 types 0460 6 and 0502 6 have single input terminals Figure 6 17 Topology of mechanical sizes FR12 Tel 358 0 201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VACON 9 49 6 1 2 Changing the EMC protection class The protection level of Vacon NX frequency converters be changed from class H to class T and from class L to T in NX 6 6 with a simple procedure presented in the following figures Note After having performed the change check EMC Level modified on the sticker included in the NX delivery see below and note the date Unless already done attach the sticker close to the nameplate of the frequency converter Drive modified Option board NXOPT Dale inso A B C D E C 54 upgrade Collar Dates ss EMC level modified H Lto T eee FR4 FR5 Remove this screw ove this screw FR6 Figure 6 3 Changing of EMC protection class FR The cable cover does not need to be removed 24 hour support 358 0 40 837 1150 Email vaconfavacon com 50 CRBLING RND CONNECTIONS FR7 Remove this Bnd replace Figure 6 4 Changing of EMC protection class FR7 NOTE Only a Vacon service person may change the EMC protection class of Vacon NXS P FR8 and 9 Tel 358 01201 2121 Fax 358 0 201 212 205 CRBLING RND CONNECTIONS VACON
110. tsink temperature exceeds 85 C Make sure that the switching frequency 72 C is not too high in relation to ambient temperature and motor load 15 Motor stalled Motor stall protection has tripped Check motor and load 16 Motor over Motor overheating has been detected by Decrease motor load temperature frequency converter motor temperature If no motor overload exists check the model Motor is overloaded temperature model parameters Motor Motor underload protection has tripped Check load underload Unbalance Unbalance between power modules in Should the fault re occur contact the parallelled units distributor near to you Subcode in T 14 S1 Current unbalance S2 DC voltage unbalance 1 7 2 Parameter save fault Should the fault re occur contact the checksum fault faulty operation distributor near to you component failure 2 24 Counter fault Values displayed on counters are incorrect 25 Microprocessor faulty operation Reset the fault and restart watchdog fault component failure Should the fault re occur contact the distributor near to you See 6 Start up Start up of the drive has been prevented Cancel prevention of start up if this can prevented Run request in ON when new application be done safely is loaded to the drive Remove Run request Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 87 Fault Fault Possible cause code 29 Thermisto
111. tt 53 6 1 5 1 Stripping lengths of motor and mains 1 54 6 1 5 2 Vacon NX frames and installation of 55 6 1 6 Cable selection and unit installation in accordance with the UL standards 65 6 1 7 Cable 65 6 2 L a ette eaqui 66 6 2 1 Control connections nsn nnne 67 bizle Re E cete inte eoe 68 6 22 Galvanic isolation barriers its oe t oett AEE 68 6 2 2 COntr lsterrmi al SIg na e2u ua s s an Susu nennen nennen 69 7 70 6 2 2 2 Jumper selections on the OPT A1 basic 71 7 CONTROL KEYPAD u u hacienda ee ted oai naa a mu Saa Rari ed en i Ru due de eal and 73 7 1 Indications on the Keypad 2 7 4 4 40 4 423 20 enemies 73 74 3 Drivestatus indicatlons ui Rei e ds c a ee id press 73 7 12 Control place midications uie debt re eee reta Pay epit 74 7 1 3 Status LEDs green green red er Redes let teet etate iE a pes ope 74 VELIE 74 7 2 Keypad push buttons terror DD RR RR T UR RR E Due ea 75 7 2 1 Button des riBtionS earra a e nennen nennen rennen eren nennen 75 7 3 Navigation on the control
112. ud n eterne 100 0 0 SyStethi tO EVER set 102 7 3 7 Expander board menu M7 ert de hoe tete beo ep e Ra mede 106 7 4 Further keypad functions n 106 EEE E 107 7 107 107 e e EE q a Saba SQ Na 110 Tel 358 01201 2121 Fax 358 0 201 212 205 SAFETY VACON 9 7 1 SAFETY ONLY A COMPETENT ELECTRICIAN MAY CARRY OUT THE ELECTRICAL INSTALLATION 1 4 Warnings The Vacon NX frequency converter is meant for fixed installations only 2 Do not perform any measurements when the frequency converter is nected to the mains Do not perform any voltage withstand tests on any part of Vacon NX There is a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product The earth leakage current of Vacon NX frequency converters exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connection must be ensured See chapter 1 3 A manufacturer is responsible for providing the machine with a main switch 60204 1 Only spare parts delivered by can be used The motor starts at power up if the start command is ON Furthermore the 1 0 functionalities includ
113. uirements of a power system network and the installation environment see chapter 2 2 3 1 The EMC class of each product is defined in the type designation code Vacon EMC class C NX 5 FR4 to 6 Protection class IP54 Frequency converters of this class comply with the requirements of category C1 of the product standard EN 61800 3 2004 Category C1 ensures the best EMC characteristics and it includes converters the rated voltage of which is less than 1000V and which are intended for use in the 1st environment NOTE If the protection class of the frequency converter is IP21 the requirements of class C are fulfilled only as far as the conducted emissions are concerned Vacon class NX 5 4 to FR9 and NX 2 FR4 to Frequency converters of this class comply with the requirements of category C2 of the product standard EN 61800 3 2004 Category C2 includes converters in fixed installations and the rated voltage of which is less than 1000V The class H frequency converters can be used both in the 1st and the 2nd environment 24 hour support 358 0 40 837 1150 Email vaconfavacon com 10 EU DIRECTIVE Vacon EMC class L Protection classes 21 and IP54 NX 5 FR10 and greater 6 FR and greater Frequency converters of this class comply with the requirements of category C3 of the product standard EN 61800 3 2004 Category C3 includes converters the rated voltage of which is less than 1000V and
114. up this value is not reliable The All in One applications embody more monitoring values Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 9 79 7 3 2 Parameter menu M2 Parameters are the way of conveying the commands of the user to the frequency converter The parameter values can be edited by entering the Parameter Menu from the Main Menu when the location indication M2 is visible on the first line of the display The value editing procedure is presented in Figure 7 5 Push the Menu button right once to move into the Parameter Group Menu 6 Locate the parameter group desired by using the Browser buttons and push the Menu button right again to enter the group and its parameters Use again the Browser buttons to find the parameter P you want to edit From here you can proceed in two different ways Pushing the Menu button righttakes you to the edit mode As a sign of this the parameter value starts to blink You can now change the value in two different manners Just set the new desired value with the Browser buttons and confirm the change with the Enter button Consequently the blinking stops and the new value is visible in the value field 2 Push the Menu button right once again Now you will be able to edit the value digit by digit This editing manner may come in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the Enter button The value wi
115. urement has detected that the sum of motor phase current is not zero insulation failure in cables or motor The charging switch is open when the START command has been given faulty operation component failure Stop signal has been given from the option board Various causes defective component brake resistor short circuit or overload component failure faulty operation Note exceptional fault data record S1 Reserved 52 Reserved S3 Reserved S4 Reserved S5 Reserved 56 Reserved S7 Charging switch S8 No power to driver card S9 Power unit communication TX 510 Power unit communication Trip S11 Power unit comm Measurement 24 hour support 358 0 40 837 1150 Email vacon dvacon com Correcting measures Check loading Check motor Check cables Make identification run Make deceleration time longer Use brake chopper or brake resistor avail able as options Activate overvoltage controller Check input voltage Check motor cables and motor Reset the fault and restart Should the fault re occur contact the distributor near to you See Vacon contact info on the Web Check emergency stop circuit Cannot be reset from the keypad Switch off power DO NOT RE CONNECT POWER Contact factory If this fault appears simultaneously with Fault 1 check motor cables and motor Reset the fault and restart Should the fault re occur contact t
116. utor if the fault re occurs while the converter is in run state If you are application programmer check the application program 88 9 CONTROL KEYPAD Fault Possible cause Correcting measures Analogue input Current at the analogue input is lt 4mA Check the current loop circuitry ln gt 4mA sel control cable is broken or loose signal range 4 signal source has failed to 20 mA External fault Digital input fault Remove fault situation on external device Keypad The connection between the control Check keypad connection and possible communication keypad or NCDrive and the frequency keypad cable fault converter is broken Fieldbus fault The data connection between the fieldbus Check installation Master and the fieldbus board is broken If installation is correct contact the nearest Vacon distributor See Vacon contact info on the Web Slot fault Defective option board or slot Check board and slot Contact the nearest Vacon distributor See Vacon contact info on the Web PT100 board Temperature limit values set for the Find the cause of temperature rise temp fault PT100 board parameters have been exceeded Identification Identification run has failed Run command was removed before completion of identification run Motor is not connected to frequency converter There is load on motor shaft from the control signal connections Follower SystemBus or CAN communication is Check option board parameters
117. vacon DRIVEN BY DRIVES USER S MANUAL NXS P FREQUENCY CONVERTERS ENCLOSURES IP21 AND IP54 2 9 VACON AT LEAST THE 10 FOLLOWING STEPS OF THE START UP QUICK GUIDE MUST BE PERFORMED DURING THE INSTALLATION AND COMMISSIONING IF ANY PROBLEMS OCCUR PLEASE CONTACT YOUR LOCAL DISTRIBUTOR Start up Quick Guide 1 Check that the delivery corresponds to your order see Chapter 1 2 Before taking any commissioning actions read carefully the safety instructions in Chapter 1 Before the mechanical installation check the minimum clearances around the unit and check the ambient conditions in Chapter 5 Check the size of the motor cable mains cable mains fuses and check the cable connections read Chapters 6 1 1 1 to 6 1 1 5 Follow the installation instructions see Chapter 6 1 5 Control connections are explained in Chapter 6 2 1 If the Start Up wizard is active select the language of the keypad and the application you want to use and confirm by pressing the Enter button If the Start Up wizard is not active follow the instructions 7a and 7b Select the language of the keypad from the Menu M6 page 6 1 Instructions on using the keypad are given in Chapter 7 Select the application you want to use from the Menu M6 page 6 2 Instructions on using the keypad are given in Chapter 7 All parameters have factory default values In order to ensure proper operation check the rating plate data for the values below and th
118. y is 7 05 16 The drive has operated for 7 hours 5 minutes and 16 seconds Table 7 7 Counter pages Tel 358 0 201 2121 Fax 358 0 201 212 205 CONTROL KEYPRD VACON 103 Trip counters 56 8 2 Trip counters menu S6 8 2 are counters the values of which can be reset i e restored to zero You have the following resettable counters at your disposal See Table 7 7 for examples Note The trip counters run only when the motor is running Page Counter T6 8 2 1 MWh counter T6 8 2 3 Operation day counter T6 8 2 4 Operation hour counter Table 7 8 Resettable counters The counters can be reset on pages 6 8 2 2 Clear MWh counter and 6 8 2 5 Clear Operation time counter Example When you want to reset the operation counters you should do the following agud una 55620 P5825 Trip counters Cir Optime cntr T1915 Not reset Gig adap adap 6825 5825 CI 825 Clr Optime cntr Clr Optime cntr Clr Optime cntr Reset Reset Not reset Figure 7 24 Counter reset Software 56 8 3 The Software information page includes information on the following frequency converter software related topics Page Content 6 8 3 1 Software package 6 8 3 2 System software version 6 8 3 3 Firmware interface 6 8 3 4 System load Table 7 9 Software information pages 24 hour support 358 0 40 837 1150 Email vaconfavacon com 104 9

Vacon NXS/P user manual

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