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1. Ambient air temperature Operating F C 32 140 0 60 conforming to EN 61131 2 Storage F C 40 185 40 4 85 Resolution Effective E 7 bit Maximum ES 12 bit Symmetrical tolerance EE t 1 max Safety accuracy R t 1 max Processing time Approximately 45 us Connections See page 2 47 Description Number Configuration Reference Weight ofchannels Current Voltage oz kg Analog output card 8 0 20 mA 10 410V XPSMFAO801 9 877 0 280 Connections Item Connection Screw N Screw Function A Analog outputs 01 O1 Analog output 1 02 O1 Output 1 reference pole 03 O24 Analog output 2 04 O2 Output 2 reference pole 05 O3 X Analog output 3 06 O3 Output 3 reference pole 07 O4 Analog output 4 08 O4 Output 4 reference pole 09 Ground Shielding B Analog outputs 10 05 Analog output 5 11 O5 Output 5 reference pole 12 O6 Analog output 6 13 O6 Output 6 reference pole 14 O7 Analog output 7 15 O7 Output 7 reference pole 16 O8 X Analog output 8 17 O8 Output 8 reference pole XPSMFAO801 18 Ground Shielding Schneider 2 57 Electric Introduction description 2 58 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 In rack mixed card counting inputs digital outputs The mixed counting input and digital output card XPSMFCIO2401 is designed to manage up to category 4 conforming to EN 954 1
2. Q E ERR QS Test r MMMM I O bus L back plane bus of rack XPSMFGEH01 Watchdog On the front cover of the card 1 Two process status LEDs RUN ERR 2 Eightoutput status LEDs 3 Eight removable screw terminal blocks 2 terminals per block for connection of outputs 1 4 Grip to assist installation removal 5 On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO LED details LED Color Status Meaning RUN Green On Voltage present Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 Removable screw terminals are provided with the in rack card XPSMFDOG801 Schneider Specifications Safety automation system solutions references Preventa safety PLCs connections Modular XPSMF60 In rack relay output card Output card type XPSMFDO801 Supply Voltage V 24 supplied by rack XPSMFGEHO01 incorporating power supply module XPSMFPSO01 Voltage limits 15 2096 Ambient air temperature Operating F C 32 122 0 50 1 conforming to EN 61131 2 Storage F C 40 185 40 85 Number and type of outputs El 8 relay outputs relay hard contact with N O contact Relay Type 2 safety relays with positively guided contacts Degree of protection
3. 1 Removable screw terminals are provided with the safety output modules XPSMF2DO1601 INCHES Dual Dimensions bw Millimieters Introduction Specifications References Dimensions mounting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 2 90 Schneider Dimensions continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote output modules XPSMF2 XPSMF2DO6901 51 86 06 13 22 1 5 i OCO0O000000 3 41 1 Removable screw terminals are provided with the safety output modules XPSMF2DO801 XPSMF2D01602 51 3 90 06 13 99 1 5 A D oe Do 00000000 00000000 4 29 4 45 109 113 4 47 113 5 i 1 Removable screw terminals are provided with the safety output modules XPSMF2DO1602 RJ45 connector for access to Ethernet network SafeEthernet protocol Dual Dimensions INCHES Millimieters 22 5 min Introduction Specifications References Dimensions mounting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 Schneider 2 91 Electric Connections Safety automation system solutions Preventa safety PLCs Compact and modular oafety remote output modules XPSMF2 XPSMF2DO401 Item Connection Screw N Screw Function 7 8 9 10 1112 A Ground 7 Ground B Digitaloutputt 1 L Supplyforouputt Oo
4. 88 Connector2 S Supply to Inputs 5 to 8 gt 5 Input Output 5 6 Input Output 6 zu 7 Input Output 7 E Input Output 8 8 bhai L Inputs Outputs 5 to 8 common 3 LI Connector3 S Supply to Inputs 9to 12 9 Input Output 9 XPSMF4000 MF4002 eee 11 Input Output 11 12 Input Output 12 L Inputs Outputs 9 to 12 common Connector5 S Supply to Inputs 13 to 16 13 Input Output 13 14 Input Output 14 15 Input Output 15 16 Input Output 16 L Inputs Outputs 13 to 16 common Connector6 S Supply to Inputs 17 to 20 17 Input Output 17 18 Input Output 18 19 Input Output 19 20 Input Output 20 L Inputs Outputs 17 to 20 common Connector7 S Supply to Inputs 21 to 24 21 Input Output 21 22 Input Output 22 23 Input Output 23 24 Input Output 24 L Inputs Outputs 21 to 24 common Line control Connector4 L Outputs 1 to 4 common outputs 1 Line control Output 1 T1 2 Line control Output 2 T2 3 Line control Output 3 T3 4 Line control Output 4 T4 L Outputs 1 to 4 common Connector8 L Outputs 5 to 8 common 5 Line control Output 5 T5 Line control Output 6 T6 7 Line control Output 7 T7 Line control Output 8 T8 L Outputs 5 to 8 common 1 Grounded when mounting on plate or rail Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 2 20 Schneider Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Connections continued X
5. Configuration 6 Monitored start 1 Power up Self test accomplished Ky om Guard closed Guard closed Input 1 C1 11 C4 14 Input 2 C2 I2 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 1 Prevention of start up necessary to check the sensors connected open and reclose the guard t lt 1 5s t 10s No start up 1 Introduction Specifications References Dimensions Wiring diagrams page 2 110 page 2 111 page 2 112 page 2 113 page 2 114 2 116 Schneider Wiring diagrams continued Preventa safety controllers tyoe XPSMP With pre defined functions XPSMP Emergency stop monitoring 2 channel wiring Configuration 7 2 channel Emergency stop automatic or unmonitored start function 1 Configuration 8 2 channel Emergency stop monitored start function 2 24V F1 Start S3 H 1 F1 K11 S1 emergeney g U OEE K12 stop F1 ESC F1 lo jAj esfica ct fuf fet fel fis fas jas s sa es ve vr4 vea vo4 Function 1 Logic channel 1 Function 2 Wes Function 1 E Logic channel 2 Function 2 F2 XPS MP iwjee ics os juj fs fel jia fea Jaa faa sa fost Q Emergency 94 1 stop 1 E F2 Emergency 94 2 i stop 2 E F2 OV 1 Automatic start 2 Function 1 safety outputs Functional diagrams Configuration
6. straight through For connection to DTE 16 4 5 490NTWO0005 1 Data Terminal Equipment M l R 39 4 12 490NTW00012 1 131 2 490NTWO0040 1 E 40 262 5 490NTWO0080 1 80 Shielded twisted pair cables 2 RJ45 connectors 16 4 5 490NTCO00005 1 crossed wires For connection between hubs switches and 49 2 15 490NTC00015 1 E transceivers _ 131 2 490NTC00040 1 40 262 5 490NTC00080 1 80 Connection to Modbus serial link Trunk cables shielded dual Compact safety PLCs Modbus splitter box 328 TSXCSA100 12 522 twisted pair RS 485 XPSMF4020 MF4022 LU9 GC3 RJ45 100 5 680 RJ45 656 TSXCSA200 24 074 200 10 920 1640 TSXCSA500 66 139 500 30 000 Graphic terminals XBTGT Modbus splitter box 8 2 2 5 XBTZ938 2 0 441 SUB D 9 pin LU9 GC3 RJ45 0 210 Adaptor for cable XBTZ938 SUB D 9 pin XBTGT XBTZ938 0 66 XBTZG909 SUB D 25 pin 0 2 Adaptor Compact PLCs Connecting cables for XPSMFADAPT SUB D 9 pin RJ45 SUB D 9 pin Modbus serial link RJ45 End of line adaptors R 120Q 2 VW3A8306RC 7 055 For RJ45 connector C 1nF 0 200 R 150 Q 2 VW3A8306R 0 353 0 010 PROFIBUS DP bus connection components PROFIBUS DP module set for Master 12 Mbps Class 1 and Class 2 master VO TSXPBY100 30 688 Premium PLCs functions see specifications 0 870 PROFIBUS FMS mes
7. straight through For connection to DTE 16 4 5 490NTW00005 1 Data Terminal Equipment quip 39 4 12 490NTWO00012 1 131 2 40 490NTWO00040 1 E 262 5 80 490NTWO00080 1 z Shielded twisted pair cables 2 RJ45 connectors 16 4 5 490NTC00005 1 crossed wires For connection between hubs switches and 49 2 15 490NTCO00015 1 B transceivers 131 2 40 490NTCO00040 1 B 262 5 80 490NTCO0080 1 E Connection to Modbus serial link Modbus serial link connecting Compact PLCs Modbus splitter box 1 0 0 3 VW3A8306R03 0 882 cables XPSMF3022 3522 adaptor LU9 GC3 RJ45 0 025 XPSMFADAPT RJ45 3 28 1 VW3A8306R10 2 116 0 060 9 84 3 VW3A8306R30 74 640 1 130 Premium module 1 0 0 3 XPSMCSCY TSX SCY 21601 SUB D 25 pin Graphic terminals XBTGT Modbus splitter box 8 2 2 5 XBTZ938 2 7 408 SUB D 9 pin LU9 GC3 RJ45 0 210 Adaptor for cable XBTZ938 SUB D 9 pin XBTGT XBTZ938 0 66 0 2 XBTZG909 SUB D 25 pin Adaptor Compact PLCs Connecting cables for XPSMFADAPT SUB D 9 pin RJ45 SUB D 9 pin Modbus serial link RJ45 End of line adaptors R 1209 2 VW3A8306RC 7 055 For RJ45 connector C 1nF 0 200 R 1502 2 VW3A8306R 0 353 0 010 PROFIBUS DP bus connection components PROFIBUS DP module set for Master 12 Mbps Class 1 and Class 2 master VO TSXPBY100 30 688 Premium PLCs functions see specifications Profibus 0 870 FMS messaging not supporte
8. 0 20 mA 8 E 6 250 V le ES ET 3 Removable screw terminals are provided with in rack I O cards and Power supply module By integrated RJ45 switched Ethernet communication ports yes yes yes yes XPSMFGEHO01 rack XPSMFPS01 power supply XPSMFCPU22 central processing unit in rack I O cards to be selected from below 2 48 2 55 2 57 2 59 2 61 2 63 2 65 2 67 1 With 250 Q or 500 Q jumper 2 Digital inputs can be supplied by the line control outputs of the same I O card 3 The digital outputs n 1 n 16 can be configured as line control outputs Schneider 2 7 Electric Introduction Safety automation system solutions TM Preventa safety PLCs Compact XPSMF40 Preventa compact safety PLCs XPSMF40ee enable the monitoring of simple to complex safety functions for all industrial applications relating to the protection of personnel and machine safety Designed for use with numerous machine safety functions these compact safety PLCs are intended for use in safety related parts of control systems They can manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 The compact safety PLC range XPSMF40ee consists of 6 versions that are differentiated by their non safety
9. 85 Digital input and output connections Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 0 47 in 12mm max cable with connection to ground of rack XPSMFGEHO 1 Digital inputs Number 24 electrically isolated Nominal input voltage 24 Input voltage At state 0 5 max At state 1 V 10 30 Input current At state 0 mA 1 0 at5 V At state 1 mA 2 at 10 V 5 at 24 V Operational data 3 3 V 0 3A 24V 0 5A Digital outputs Number 16 electrically isolated Output voltage V 18 4 26 8 Internal volt drop 2V max at2A Output current At 86 F 30 C A 2 per output channel 8 max per card Continuous short circuit proof Minimum current mA 2 per channel Permissible current At state 0 mA 1 max at2 V Description Specifications Reference Weight oz kg I O card B 24 digital inputs XPSMFDIO241601 9 171 m 16 digital outputs configurable 0 260 LI vac ne for line control Digital inputs Item Connection Screw N Screw Function A Digital inputs 01 LS Supply for inputs 1 to 8 02 E Input 1 03 I2 Input 2 04 I3 Input 3 05 l4 Input 4 06 I5 Input 5 07 l6 Input 6 08 I7 Input 7 09 18 Input 8 B Digital inputs 10 LS Supply for inputs 9 to 16 11 I9 Input 9 12 110 Input 10 13 111 Input 11 14 112 Input 12 15 113 Input 13 XPSMFDIO241601 16 11
10. m The card can be installed in rack XPSMFGEHO 1 as many times as required in the six slots available Functional diagram Output channels 1 to 8 Current voltage switch I O bus back plane bus of rack XPSMFGEHO0 1 On the front cover of the card 1 Two process status LEDs RUN ERR 2 Tworemovable screw terminal blocks 9 terminals per block for connection of outputs 1 Grip to assist installation removal On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO 1 AC LED details LED Color Status Meaning RUN Green On Voltage present Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 Removable screw terminals are provided with the in rack card XPSMFAOG801 Schneider Specifications Safety automation system solutions references Preventa safety PLCs connections Modular XPSMF60 In rack analog output card 3 3 V 130 mA 5 V 280 mA 24 V 630 mA Operational data Card type XPSMFAO801 Number of outputs 8 analog outputs Supply Voltage V 24 supplied by rack XPSMFGEH 01 incorporating power supply module XPSMFPS01 Voltage limits 15 20 Nominal output values V t 10 10 10 mA 0 20 Maximum output value t 10 25 op 0 21 Overvoltage protection 24 Output resistance Current lt 600 Voltage gt 1
11. oq 090 0 lz HE QW ME ices Savanah Grain a 2 qup c lA1 ice cz ce cs ca ca ca t tt jr s uj is rjj t 19 He n i2 1s has Ht 33 43 XPS MC Sub D9 Ter uct Ko Lie K1 V K3 MB Chnl 1 Chnl 1 Chnl 1 Chnl 1 Nl Chnl 1 Chnl 1 gonapean aeos ac Chnl 2 Chnl 2 Chnl 2 Chnl 2 i Chnl 2 Chnl 2 oo T m jewjev ov joi foe jos losj fos Jol ygr jaa joa OV OV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Electric 2 164 Schneider Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Position of position selector l Status required of component n 1 in the selected position LI LI Status required of component n 2 in the selected position Output Position O Position 1 Position 2 Position 3 Position 4 Position 5 Input Position 1 Input Position 2 Input Position 3 Input Position 4 Input Position 5 1 Key 0 i Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 9 165 Index 170DTN11000 2 18 2 33 2 51
12. 4 Only applicable to XPSMCS2Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 150 d Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagram in adjust mode Input N O Mushroom head 1 Input N C Input N O Mushroom head2 Input N C Input Emergency stop Channel 1 Input Emergency stop Channel 2 Input OTS Input UN Without Input PSV 1 purpose in this mode Input PSV 2 Input Continuous deactivated Input Reset Input Stop selector Input Adjust selector Input Jog selector Input Continuous run foot switch embedded tools Output Valve 1 Output Valve 2 Output Emergency stop 1 Key 0 OTS Limit switch associated with top dead center TDC Emergency Reset UN Limit switch associated with bottom dead center BDC PSV safety valve t sync synchronization time Introduction page 2 122 Selector Start main Start stop Adjust movement Couple Uncouple Couple Uncouple Couple Uncouple Specifications References Dimensions Wiring diagrams page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 151 Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC
13. Em 9 KO Ci Logic Chnl 1 4 Chnl 1 4 Chnl 1 i Chnl 1 Chnl Chnl 1 4 Chnl 2 Chol 2 J Chnl 2 Chol 2 Chol 2 E spese o O TE Tes esL TE Te Te Id K01 rae i Kg mi OV Channel 1 Channel 2 OV ESC external start conditions EDM external devices monitoring ESPE electro sensitive protection equipment OSSD1 OSSD2 output signal switching device 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze 3 A light curtain with relay outputs can also be used with the Muting function 4 Only one Muting function can be connected to an XPSMC controller 5 Example using 2 safety outputs to control 2 contactors linked to one safety function Functional diagram Start ESPE Muting activated ESPE Muting Outputs Free passage activated Start ESPE necessary protected Protected zone jumpered protected error Stop Protected zone necessary protected jumpered Input Start ee ee ee A Input Muting A2 L LL Input Muting B2 MEN pui t tsync A Free passage Muting indicator Output Channel 2 Protected zone Protected zone EK interrupted interrupted Key 0 1 E muting free passage tM Muting time tF free passage activation time t sync synchronization time Schneider 2 155 Electric Wiring diagrams continued Safety automati
14. performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 m It incorporates O 2 24 bit independent and configurable counting channels one channel for counting and one channel for increasing or decreasing counting direction They are configured using software XPSMFWIN O 4 digital outputs m The card can be installed in rack XPSMFGEHO1 as many times as required in the Six slots available ERR RUN i En Functional diagram Digital outputs 1 to 4 e n NENNEN NENNEN NINN INNING E O Q O Q O Q O q TT T a CN N e N A i v B osi Oo Watchdog Counting input 1 Counting input 2 I O bus back plane bus of rack XPSMFGEH01 On the front cover of the card 1 Two process status LEDs RUN ERR 2 Two removable screw terminal blocks 9 terminals per block for connection of inputs 7 3 One removable screw terminal block 9 terminals for connection of outputs 7 with four output status LEDs 4 Grip to assist installation removal 5 On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO01 LED details LED Color Status Meaning RUN Green On Voltage present Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 Removable screw terminals are provided with the in rack card XPSMFCIO2401 Schneider Specif
15. E 8 Yes Yes z XPSMF31222 35273 1 000 Yes XPSMF3022 42 328 Slave 1 200 8 2 8 Yes Yes XPSMF3502 42 328 1 200 Yes XPSMF3522 42 328 XPSMF35ee Slave 1 200 Products referenced XPSMF31222 XPSMF3022 and XPSMF35e e are marked HiMatrix F31 HIMatrix F30 and HiMatrix F35 Yes XPSMF3542 42 328 manufactured by Hima sold by slave 1 200 Schneider Electric m Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs The XPSMFWIN is part of our Safety Suite and is not available seperately Configuration software Windows 2000 Software available on English SSV1XPSMFWIN 18 342 XPSMFWIN for Windows XP Safety Suite V2 software German 0 520 programming compact pack French safety PLCs CD ROM user manual Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 Schneider 2 31 Electric References continued Safety automation system solutions ABL8RPS24050 re e E se i PETRI FACERE EICE eee 2 TS rrr FREE HUE E st EC BTH as a fitus ABL1REM24025 XBTGT2130 XBTGT2330 XBTGT4330 XBTGT5e30 XBTGT6330 XBTGT7340 Introduction page 2 22 2 32 Preventa safety PLCs Compact XPSMF31 30 35 Mains input Output Nominal Nominal Auto protect Conformity to Reference Weight voltage voltage power current re
16. o A Modbus serial network with Modbus serial RTU protocol is used for communication between the safety PLCs XPSMF and non safety related products o A PROFIBUS DP network with PROFIBUS protocol is used for communication between the safety PLCs XPSMF and non safety related products Safety PLCs Communication on Ethernet network Communication on fieldbus Compact Port SafeEthernet protocol Modbus TCP IP protocol Modbus serial RTU PROFIBUS DP protocol number x safe communication non safe communication protocol type XPSMF31222 4xRJ45 yes yes no no XPSMF3022 4xHJ45 yes yes yes slave 1 x SUB D no MEE XPSMF3502 4xRJ45 yes yes no no XPSMF3522 4xRJ45 yes yes yes slave 1 x SUB D no 9 pin XPSMF3542 4xRJ45 yes yes no yes slave 1 x SUB D 9 pin XPSMF4000 2xRJ45 yes no no no XPSMF4002 2xHJ45 yes yes no no XPSMF4020 2xHJ45 yes no yes slave 1 x RJ45 no XPSMF4022 2xHJ45 yes yes yes slave 1 x RJ45 no XPSMF4040 2xHJ45 yes no no yes slave 1 x SUB D 9 pin XPSMF4042 2xRJ45 yes yes no yes slave 1 x SUB D 9 pin Modular XPSMFCPU22 4xRJ45 yes yes yes slave 1 x SUB D no central processing unit 9 pin Schneider 2 68 eElectric Introduction specifications I9 TOI Ton Tt ETT K A JU JA Ethernet network _ SSS 4 T E 8 7 E Seq 4 o nmuuA4 E I ZEN ZEN pP 7 4 T 7 master Graphic supervision terminal XBTGT5230 Modbus TCP IP client maste
17. 1 for 24 V supply 2 Three terminal blocks for connection of digital output channels 3 Oneterminal block 1 for connection of line control outputs 4 Fourterminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block Sixteen digital output status LEDs Eight process status LEDs Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address 8 One ground connection screw 9 One Reset button on the top 10 On the rear face One spring operated mounting device for mounting on 35 mm DIN rail N O Remote mixed I O module XPSMF3DIO20802 On the front cover of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Two terminal blocks 1 for connection of digital outputs with output status LED four LEDs per terminal block 3 Five terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block Eight process status LEDs Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address One ground connection screw One Reset button on the top 8 Ontherear face One spring operated mounting device for mounting on 35 mm DIN rail Cc A NO Remote mixed I O module XPSMF3AI08401 On the front cover of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Four termi
18. 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 51 2 18 2 33 2 18 2 33 2 51 2 129 2 129 2 18 2 33 2 51 2 129 2 129 2 18 2 33 2 51 2 129 2 129 2 18 2 33 2 51 2 18 2 33 2 51 ABL1REM12050 2 17 2 32 2 50 2 17 2 32 2 50 2 17 2 32 2 50 2 17 2 32 2 50 2 17 2 32 2 50 2 17 2 32 2 50 2 129 467NHP81100 490NAD91103 490NAD91104 490NAD91105 490NAE91100 490NTCO00005 490NTCO00015 490NTCO00040 490NTCO0080 490NTCO0080 490NTWO00002 490NTWOO0002U 490NTWO00005 490NTWOO0005U 490NTWO0012 490NTWO0012U 490NTWO00040 490NTWO00080 ABL1REM24025 ABL1REM24100 ABL8RPS24030 ABL8RPS24050 ABL8RPS24100 2 166 SSV1XPSMFWIN 2 16 2 31 2 49 2 72 STBNDP2112 2 18 2 33 2 51 TSCCANTDM4 2 129 TSXCANCA100 2 129 TSXCANCA300 2 129 TSXCANCAS0 2 129 TSXCANCADDO3 2 129 TSXCANCADD1 2 129 TSXCANCADD3 2 129 TSXCANCADD5 2 129 TSXCSA100 2 18 2 51 TSXCSA200 2 18 2 51 TSXCSA500 2 18 2 51 TSXCUSB485 2 129 TSXPBSCA100 2 18 2 33 2 51 2 129 TSXPBSCA400 2 18 2 33 2 51 2 129 TSXPBY100 2 18 2 33 2 51 TSXPCX1031 2 129 VW3A8306R 2 18 2 33 2 51 VW3A8306R03 2 33 VW3A8306R10 2 33 VW3A8306R30 2 33 2 129 VW3A8306RC 2 18 2 33 2 51 XBTGT2130 2 17
19. ChnL 2 i Chni 2 Chn 2 Chni 2 Chn 2 pe EIE jewojevov fot fo fos jos fos joe ts few 34 aa w YC FX ve E Y Channeli Channel2 OV OV Logic 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagram Start up Two hand Two hand Two hand control control control activated not activated activated Input Mushroom 1 closing head 1 Input 1 opening Input Mushroom cl 2 opening Output No start up 1 Key 0 tv delay time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2432 Schneider Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 1 conforming to standard EN 954 1 Wiring diagram v 230 V v 230 V T 24V T 24V Control outputs F1 1 Guard closed F2 Il 1 S2 S1 Start 0 Ar eelez es es ed es ca oi w e e ue vf fice fs ff 2 es Tsss Wes wie NEN az Jevjev ov joi Jos jos oj jos jos tifa 4 f aa Validation i eee i i INN Chnl 2 Chnl 2 Chnl 2 Chnl 2 J mae is ES Sub D9 Ter cif KOC D KG Tee uC 2 l Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 J J JE Chol jg Chnit je tni OV OV 1 Technical specificati
20. Communication SUB D9 pinfemale XPSMF4040 MF4042 slaves on m B Profibus PROFIBUS DP js E ale l lx dup 7 Js n a B F F ELIT n E S amp XPSMF4040 MF4042 Actuator connections to the outputs Emergency stop connections line control Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 Schneider 2 21 Electric Introduction Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Preventa M compact safety PLCs XPSMF31 30 35 enable the monitoring of simple to complex safety functions for all industrial applications relating to the protection of personnel and machine safety Designed for use with numerous machine safety functions these compact safety PLCs are intended for use in safety related parts of control systems XPSMF31222 They can manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 The compact safety PLC range XPSMF31 30 35 comprises 5 versions that are differentiated by their specifications detailed below Compact PLCs Inputs Outputs Communication Digital Analog Counter Digital On Ethernet network On fieldbus XPSMF31222 20 8 1 For all compact PLCs XPSMF31 30 85 using 8 1 SafeEthernet safety XPSMF3022 20 Modbus serial protocol and
21. Hiii Infgirnesg d Eplir asl esae bum mirr oie f Bebe Surat Ciri Bin gberi Bre n in Lorie ier mob BUrr w n Beer gr Fl rpgermgm bere ees IT Paare Dive ig b imn Lair Liven Cortague Ds pics erat m nurani oor a 2 2 Sa a F Cote Soltis Ex Emih Hangin Fiii u iT dacm m arat Aeg Rn Schneider d Electric Duek Eun BEI ered rtigrtacei EI Kanan Eee fers Gor lee B Wiezire carere Cheers Lucena 1 ampia game barah ime tc iem mi t IT reso 1 g Core kiarizre Eatery Presi eee FrODTE M eerste Proc Tate hoes m Se ep ee E Step Le x i i r Coming Cenn oap Aki Ham lale ip boom Gee jie 4 E sa Mi RITE i Mi is a LJ on the Machine Safety Products page select the product you are interested in for example Safety Controllers Preventa XPS MC XPS MP Safety Controllers TUIRI R4 4 EARS ET Tr s ee ae pm De Ct es poin Jeh ep Riil Eid S pad Borie In bier TUTTI we Faeortes FP Products overview Schneider Electric United Stabe Schneid er 5 Eleexric HOBSGo Gilir Lamparg Anri C aaar Liipipaori Trur sajine Machine Safety Products Dafaiy Finley Piiriin EPS SulPaby Aleta ee ee dst Psr EE G EPU F Gaia nee Baty PLCs Preis BR MF E Eater 95 3 i o Explore the product page you have selected including the Product Information tabs Documents amp Downloads and S
22. The process can only be started again from the terminal Off CPU operating A new programming system will be downloaded PROG Orange On The CPU is being loaded with a new configuration Flashing CPU changing from INIT state to STOP state The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FAULT Orange On Program error The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred while writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred FORCE Orange On CPU in RUN mode and force is active Flashing Program in STOP mode but force is prepared and activated if the program restarts Off Force not activated OSL Orange Flashing Operating system and backup loading active BL Orange Flashing COM in INIT Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 Se 2 45 Specifications Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Modular safety PLC Rack XPSMFGEHO1 power s
23. and PROFIBUS DP protocols are included in software XPSMFWIN They can be used for non safety related data transfer Schneider 9 75 Electric Introduction continued 2 76 Safety automation system solutions Programming software XPSMFWIN for Preventa compact and modular safety PLCs XPSMF Modbus TCP IP server slave The XPSMF range of safety PLCs KPSMFCPU22 XPSMF40e2 XPSMF35e2 XPSMF3022 and XPSMF31222 allow the communication of non safety related data on an Ethernet network via a Modbus TCP IP link E FB Project Er ad Configuration x T z j Rape ii Modbus Master ill Programming Delete Hz i EB HH Network ennei DE Profibus De Mastar id Properties Pe Profibus dp Slave sE Send Receive over TCP On the Ethernet network several masters clients can read data provided by several slaves servers Creation of Modbus TCP IP servers is quick and simple Select Protocols New Modbus Slave Modbus serial RTU The XPSMF range of safety PLCs XPSMFCPU22 XPSMF402e XPSMF352e and XPSMF3022 allow the communication of non safety related data on a Modbus serial RTU link On the Modbus serial network a master can read the data provided by several slaves on a network segment Modbus serial RTU Modbus master Modbus Modbus Modbus slave 01 slave 02 slave 03 Address 1 Address 2 Address 3 Creation of Modbus RTU servers is quick and simple Select Protocols
24. bus Configurable safety controllers XPSMCeeZP are slaves on the Profibus bus Profibus bus is a fieldbus that meets industrial communication requirements The topology of the Profibus bus is of the linear type with a centralized master slave type access procedure The physical link is a single shielded twisted pair Modbus serial link Configurable safety controllers XPSMCeeZe MC incorporate a Modbus communication interface RJ45 connector for configuration and diagnostics This interface enables connection of the controllers to o a PC configuration o a PLC diagnostics or o an operator dialog terminal diagnostics The Modbus serial link consists of a master station Premium automation platform and slave stations configurable controllers XPSMC 16 32Ze Two exchange mechanisms are possible m Question response the questions from the master are addressed to a given slave The response is expected by return from the interrogated slave m Distribution the master distributes a message to all the stations of the Modbus serial link The latter execute the order without transmitting a reply Dimensions Wiring diagrams page 2 129 page 2 130 Description Configurable safety controller XPSMCeeZe with screw connectors 1 2 6 10 14 GET HS 4 8 12 16 17221095229 18 22 26 30 19 23 27 31 20 24 28 32 Oo N OOA WO N llluminated display Introduction page 2 122 Specifications
25. mA 0 20 5 with jumper Nominal value V 10 mA 0 20 with jumper Maximum input signal V 10 7 Jumper for current measurement Q 250 or 500 Overvoltage protection V 15 15 80 V range Input resistance d c MQ 1 Operational data 24 V 380 mA 3 3 V 150 mA Ambient air temperature Operating F C 32 140 0 60 conforming to EN 61131 2 Storage F C 40 185 40 85 Resolution Effective 9 bit Maximum 12 bit Output voltage 1 max Safety accuracy 1 max Transient deviation 1 max Value acquisition renewal EE Once per CPU cycle Processing time ia Approximately 45 us Connections at See page 2 47 References 0 0 0 000000000000 Description Number of Voltage Reference Weight channels Current oz kg Analog input card 8 single pole 10V XPSMFAI801 8 466 0 20 mA 1 0 240 4 2 pole 10V Item Connection Screw N Screw Function A Analog inputs 01 L1 Analog input 1 02 L Input 1 reference pole 03 L2 Analog input 2 04 L Input 2 reference pole 05 L3 Analog input 3 06 L Input 3 reference pole 07 L4 Analog input 4 E 08 L Input 4 reference pole 09 Ground Shielding p B Analog inputs 10 L5 L1 Analog input 5 11 L Input 5 reference pole 12 L6 L2 Analog input 6 13 L Input 6 reference pole 14 L7 L3 Analog input 7 15 L Input 7 reference pole 16 L8 L4 Analog input 8 17 L Input 8 reference pole 18 Ground Shielding Configuration of an
26. page 2 126 Safety automation system solutions Preventa configurab type XPSMC Configurable safety controllers XP Front cover of controllers le safety controllers SMCeeZe 1 LED display and system diagnostics 2 Two LEDs for CANopen or Profibus 1 connection status 3 SUB D 9 pin male connector for connection on CANopen bus KPSMC16ZC MC32ZC or SUB D 9 pin female connector for connection on Profibus bus XPSMC16ZP MC322ZP 4 Solid state safety output and muting indicator light terminals 5 Power supply 24 V and relay safety output terminals 6 Control output terminals for power supply to safety inputs and safety input terminals 7 RJ45 connector for connection on Modbus serial link 8 RESET button resetting of controller Rear face of controllers 9 Mounting plate for mounting on rail 1 Depending on controller model Electric LED details LED Color Status Meaning 1 PWR Green On Supply voltage present 2 CNF Yellow On In configuration mode Flashing Not configured initial power up 3 EIn Hed On Internal error all safety outputs deactivated 4 EEx Hed On External error all safety outputs associated with the defective circuit are deactivated 5 COM Green On Controller communicating via the TER RJ45 connection 6 R1 R2 Green On Relay outputs 13 14 23 24 33 34 and 43 44 activated Flashing Fault on these outputs 7 RUN Green Off Hardware OK for the Profibu
27. speed drives Schneider Electric 9 9 v9 Up to 50 better space optimization Compact components have smaller footprint Save up to 30 on installation time Reduce installation time with quick and easy wiring 2 5 Introduction Products referenced XPSMF31222 XPSMF3022 and XPSMF35e e are marked HiMatrix F31 HIMatrix F30 and HiMatrix F35 manufactured by Hima sold by Schneider Electric Safety automation system solutions Preventa safety PLCs Compact and modular XPSMF Compact PLCs m Designed for use with numerous machine safety functions and for the protection of personnel m Designed for use in safety related parts of control systems up to category 4 conforming to EN 954 1 up to performance level e conforming to EN ISO 13849 1 and up to SIL 3 conforming to EN IEC 61508 HiMairix r User memory Application 250 kB Data 250 kB Response time Depending on size of application Maximum power consumption 8A 9A Supply External 24 V supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated Inputs Digital Number of channels 24 configurable not 20 not electrically isolated 24 not electrically electrically isolated isolated Current at state 0 1 5 mA max at 24 V 1 5 mA max 1 25 mA at 5 V Current at stat
28. 0000 0000 0000 0000 OOoO 8 15 207 1 Removable screw terminals are provided with the safety remote mixed I O modules XPSMF3DIO20802 XPSMF3AIO8401 51 3 66 06 13 93 1 5 EN 5 AB P C1 00000000 jE r1 p d H HH E 8 15 l 207 1 Removable screw terminals are provided with the safety remote mixed I O modules XPSMFS3AIO8401 RJ45 connector for access to Ethernet network SafeEthernet protocol Dual Dimensions INCHES Millimieters 22 5 min Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 Schneider 2 03 Electric Connections XPSMF3DIO8801 oe L L L L O 24V DC O RUN O ERROR O PROG O FORCE O FAULT O OSL OBL 110 100BaseT 10 100BaseT 2 Introduction page 2 94 2 104 123456 7 8 9 10 1112 13 14 15 16 17 18 TO OOOODO po OOOO Dno OOOO L 1 2 4 8 S LS 1 2 34 L D OOOO 1920 21 22 23 24 L 1 2 3 4L L 5 6 7 8 L LS 5 6 7 8 L D OOOO 25 26 27 28 29 30 Specifications page 2 99 Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Item Connection Screw N Screw Function A1 Supply b 24 V reference pole L 24 V reference pole L 24V
29. 110 page 2 111 page 2 112 page 2 113 page 2 114 2 110 Schneider Specifications Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions Module type XPSMP11123 XPSMP11123P Conformity to standards EN IEC 60204 1 DIN V VDE 801 A1 EN IEC 60947 1 A11 EN IEC 60947 5 1 Product certifications UL CSA BIA Product designed for max use in safety related parts of Category 4 max control systems conforming to EN 954 1 ISO 13849 1 Supply V T 24 Voltage limits 20 20 Power consumption W lt 5 Module inputs fuse protection Internal electronic Start button monitoring Yes No depending on configuration selected Control unit voltage V 24 at nominal supply voltage Between input terminals C1 11 C2 12 C3 13 C4 14 C5 15 or C6 16 Calculation of wiring resistance RL Q 100 max between input terminals Maximum cable length 6561 ft 2000 m Synchronization time between inputs EHI 0 5 1 5 or unlimited depending on configuration selected Outputs Voltage reference Relay hard contacts Number and type of safety circuits 3 N O per function 6 N O total 13 14 23 24 33 34 43 44 53 54 63 64 Number and type of additional 3 solid state circuits Breaking capacity in AC 15 VA C300 inrush 1800 maintained 180 Breaking capacity in DC 13 24 V1 5 A L R 50 ms Breaking capacity of solid state 24 V 20 mA outputs Max thermal current Ithe for each 3
30. 16 4 5 490NTWOO005U _ RJ45 connector at each end 39 4 12 490NTWO0012U with RJ45 PC USB port converter 2 1 3 0 4 TSXCUSB485 Function Medium Length Reference Weight ft m oz kg Modbus serial link access Premium automation platform TSXSCY21601 XPSMCSCY CANopen bus access 1 CANopen connection cables 1 0 3 TSXCANCADDO3 fitted with 1 SUB D 9 pin female connector at 3 3 1 TSXCANCADD 1 _ each end 9 8 3 TSXCANCADD3 16 4 5 TSXCANCADD5 2 CANopen tap off box TSCCANTDM4 3 Standard CANopen cables 164 50 TSXCANCA50 328 100 TSXCANCA100 984 300 TSXCANCA300 Profibus bus access 328 100 TSXPBSCA100 1312 400 TSXPBSCA400 Accessories 1 Regulated switch mode Output voltage 24 28 8 V ABL8RPS24100 35 274 power supply single phase Nominal current 10 A 1 000 Nominal power 240 W 1 To be ordered separately 2 The converter TSX CUSB485 is installed using Driver Pack V2 3 This driver is available on the Safety Suite V2 software pack or downloadable from our site www schneider electric com XPSMCeeZe Dual Dimensions INCHES Millimieters 1 6 02 in 153 mm with screw connector XPSMCTSee 5 96 in 151 4 mm with spring clip connector XPSMCTCee 2 Metal adaptor for mounting on metal DIN 35 mm rail sa terete 2 129 Wiring diagrams Safety automation system solutions Preventa configurable safety controllers
31. 3 A for all 3 outputs or 6 A for 1 output and 2 A for the other 2 outputs or 2 A for 1 group of 3 outputs output and 4 A for the other 2 outputs Max total thermal current 20 Output fuse protection 4 gG or 6 fast acting conforming to EN IEC 60947 5 1 DIN VDE 0660 part 200 10 17 Minimum current Minimum voltage Electrical life See page 3 12 Response time on input opening 30 Rated insulation voltage Ui 300 degree of pollution 2 conforming to EN IEC 60947 5 1 DIN VDE 0110 parts 1 amp 2 Rated impulse withstand voltage Uimp 4 overvoltage category lll conforming to EN IEC 60947 5 1 DIN VDE 0110 parts 1 amp 2 LED display 12 Operating temperature 14 131 10 55 Storage temperature 13 267 8 25 85 Degree of protection Terminals IP 20 Connections Type Captive screw clamp terminals Captive screw clamp terminals removable terminal block Solid or flexible cable 26 14 AWG Solid or flexible cable 24 14 AWG 0 14 2 5 mm 0 2 2 5 mm 1 wire connection with cable end Without bezel flexible cable 24 14 AWG 0 25 2 5 mm With bezel flexible cable 24 16 AWG With bezel flexible cable 24 14 AWG 1 wire connection without cable end 0 25 1 5 mm 0 25 2 5 mm Solid or flexible cable 26 20 AWG Solid cable 24 18 AWG 0 2 1 mm 0 14 0 75 mm Flexible cable 24 18 AWG 0 2 1 5 mm Without bezel flexible cable 24 18 AWG 0 2
32. 4 11 Function 1 configuration 12 Function 2 configuration F1 F2 OK Configuration buttons Introduction Specifications References Dimensions Wiring diagrams page 2 110 page 2 111 page 2 112 page 2 113 page 2 114 Se 2 13 Wiring diagrams Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions XPSMP Emergency stop monitoring 1 channel wiring Configuration 1 1 channel Emergency stop automatic or unmonitored start function 1 Configuration 2 1 channel Emergency stop monitored start function 2 24V 20 F1 K11 Start F1 Emergency 1 K12 S3 1 To PLC stopF1 Q ESC N E F1 Ds Jales fleello fuf fet ts js j23 jas s jsa es Ye V74 vea voa Logic channel 1 ona ia IET eee EM C TM cba Logic i channel 2 i XPS MP S4 1 Emergency stop1F2 G amp 3 K12 K21 K22 L OC OV Function 1 Function 1 Function 2 Function 2 1 Automatic start 3 Function 2 safety outputs 2 Function 1 safety outputs ESC External start conditions Functional diagrams Configuration 1 Configuration 1 Automatic start Unmonitored start Power dpiseliestaceomplened Power up Self test accomplished 1 Emer 1 gency stop Emergency Emergency stop Key 0 not activated stop not activated Key 0 Emergency stop Emergency stop not activated not activated activated Input 1 Emergency stop C1 11 C4 14 Input 1 Emergency stop C1 1
33. 7 po pe 2 3 K12 K21 LL LL Function 1 Function 1 K22 Function 2 Function 2 3 Function 2 safety outputs ESC External start conditions Configuration 7 Safety automation system solutions Automatic start 1 Key 0 d Emergency stop Emergency Emergency stop not activated stop not activated activated Input 1 C1 11 C4 14 Automatic start C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 Configuration 8 Monitored start Gel Power up Self test accomplished Key Emergency stop Emergency Emergency stop not activated stop not activated activated Input 1 C1 11 C4 14 Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 No start up 1 Unmonitored start 1 Ky ol Emergency stop not activated Input 1 C1 11 C4 14 Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 Power up Self test accomplished Emergency Emergency stop stop not activated activated 1 Start button control the start button must not be activated on power up Introduction Specifications References Dimensions page 2 110 page 2 111 page 2 112 page 2 113 Schneider Electric Wiring diagrams page 2 114 2 117 Wiring di
34. Contact material Switching time Reset time Bounce time Mechanical life IP 40 Silver alloy gold flashed 30 approx 20 approx 30 approx 2 10 million operating cycles Electrical life 2 250 000 operating cycles on full load resistive and 0 1 operating cycles s Switching voltage 6V 250 V Switching current 3 15 Awith internal fuse Breaking capacity 100A Switching capacity a c VA 700 max cos 1 d c non inductive lt 30 V 95 W max 3 15 A lt 70 V 40 W max 0 5 A 110 V 33 W max 315A With suitable external fuse Operational data 3 3V 0 2A 24 V 10 1 0 7 A LED display Yes Connections XPSMFDO801 Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 0 47 in 12 mm max cable with connection to ground of rack XPSMFGEHO1 1 Limited system data Description Specifications Reference Weight oz kg Output card 8 relay outputs XPSMFDO801 21 164 6V 250 V 0 600 Item gt UJ O U m n Q I Connection Screw N Screw Function Relay output 01 1 Contact 1 terminal A 02 Contact 1 terminal B Relay output 03 2 Contact 2 terminal A 04 Contact 2 terminal B Relay output 05 3 Contact 3 terminal A 06 Contact 3 terminal B Relay output 07 4 Contact 4 terminal A 08 Contact 4 terminal B Relay output 09 5 Contact 5 terminal A 10 Contact 5 ter
35. E Wia TRETE EN The structure window displays the hierarchical structure of the project amp Tianna Poed f 2003 E NI Belatwe i Pal APSMF 60 a4 Configuration fotia 3 es SDL i 5 F P REST i i COM d A PRMEN erry erem i eL CPU i 4 Y Resource e NN ichs yp mm gt E Bixiabl Eno 8010 801 3 T 28 125 T gre E i 9 2 AD 801 FS1000 AD 8 01 F51000 1 FuncticnBlack En p JP Program H N Bier Ue DIO 24 16 D1 DID 24 16 o er dine E a Je 4 Al 8 01 FS2000 Al 8 01 F52000_1 signal ey Ses Fit 5 CIO 2 4 01 CIO 2 4 01 1 E signal ie POUS DASS B rogram Organisation Units i Be 6 DI 32 01 DI 3201 1 z Ilii Programming Terminal Complete project FS HH Network_1 i MCP Configuration Using this editor the user can create function blocks in FBD Function Block Diagram language or SFC Sequential Function Chart language The FBD editor consists of the following panes 1 2 3 8 1 Drawing field 2 Variable declaration r FT editor 3 Overview window 4 Interface declaration Cadha bla am Nit raa d ag Fw aa of Be a Thes aur i Ci A e a et el ae editor piani TIERRA a a a F ieh do Om m a 8 am Pon 2174 Schneider Introduction continued Safety automation system solutions Programming software XPSMFWIN for Preventa compact and modular safety PLCs XPSMF Software XPSMFWIN enables programming of the entire range of Preventa safety
36. EN 954 1 category 4 ISO 13849 1 EN IEC 60204 1 DIN V VDE 801 A1 EN IEC 60947 1 A11 EN IEC 60947 5 1 UL CSA BIA 6 N O 3 N O per function 3 solid state outputs for signalling to PLC 12 LEDs 24V Schneider d Electric Selection guide continued Safety automation system solutions Preventa safety controllers Emergency stop monitoring Limit switch monitoring Two hand control monitoring Light curtain monitoring with or without muting function Enabling switch monitoring coded magnetic switch monitoring Safety mat monitoring Hydraulic press solenoid valve monitoring Eccentric press safety stop at top dead center monitoring Zero speed detection Hydraulic press monitoring Eccentric press monitoring Foot switch monitoring Chain shaft breakage monitoring Position selector EMA E E E ek odd et n od RU T EN 954 1 category 4 ISO 13849 1 IEC 61508 SIL 3 EN IEC 60204 1 EN 1760 1 ISO 13856 1 EN IEC 60947 5 1 EN IEC 61496 1 EN 574 ISO 13851 EN 954 1 ISO 13849 1 UL CSA TUV 4 N O 2 N O per function 6 solid state 1 muting signalling output LED display on front cover zo4 V Via SUB D 9 pin male connector only on XPSMC16ZC and XPSMC32ZC Via SUB D 9 pin female connector only on XPSMC16ZP and XPSMC32ZP Via RJ45 connector on all controllers XPSMCeeZe XPSMC 2 128 Schneider 2 409 Electric Introduction
37. I Os have been selected the signals can be simply connected to the relevant safety modules The drag and drop function enables defining of the inputs and outputs Therefore configuration is very quick and simple Once all the inputs and outputs have been defined the user can compile the entire program which is performed in the configuration menu Compilation must be performed twice and the results of both compilations printed and compared If both results match the program can be downloaded via the Ethernet RJ45 communication port on any of the safety PLCs Program execution The program will automatically be stored in all the safety PLCs The safety PLCs can then execute the configuration and full diagnostics can be viewed on screen The software incorporates various diagnostic options that can be used to quickly identify the presence of errors Some of these diagnostic options are On line test which displays the logic condition of all the I Os Others allow the user to view the status of the transmission line the cycle time and errors that have occurred on the communication line The programming tool enables the user to create and design to suit their needs Other certified function blocks are available which enable the overall configuration time to be further reduced Included in these additional blocks are Muting and Emergency stop functions together with 12 other certified functions Modbus TCP IP Modbus serial RTU
38. L 24 V reference pole O RUN O ERROR A2 Ground Ground O PROG O FORCE B Digital inputs 1 LS Sensor supply for inputs 1 to 4 ae 2 1 Digital input 1 ds 3 2 Digital input 2 LS 13 14 15 16 L 4 3 Digital input 3 D OOOO m 5 4 Digital input 4 110 100BaseT 10 100BaseT 2 19 20 21 22 23 24 25 26 27 28 29 30 6 Le Refe rence pole C Digital inputs 7 LS Sensor supply for inputs 5 to 8 8 5 Digital input 5 9 6 Digital input 6 10 7 Digital input 7 11 8 Digital input 8 12 E Reference pole D Digital inputs 13 LS Sensor supply for inputs 9 to 12 14 9 Digital input 9 15 10 Digital input 10 16 11 Digital input 11 17 12 Digital input 12 18 E Reference pole E Digital inputs 19 LS Sensor supply for inputs 13 to 16 20 13 Digital input 13 21 14 Digital input 14 22 15 Digital input 15 23 16 Digital input 16 24 L Reference pole F Line control outputs 25 L Outputs common 26 1 Output 1 27 2 Output 2 28 3 Output 3 29 4 Output 4 30 L Outputs common Item Connection Type Function G Programming Integrated 2 Either of the two switched Ethernet ports can be used to RJ45 switched create a connection between the safety remote I O and Ethernet the programming terminal in a point to point or via an Communication Ethernet network for setting the IP address ports Safe Communication Integrated 2 Either of the two switched Ethernet ports can be used all XPSMF Safety RJ45 switched to create a connection between the safety PLC and PLCs and Remote l Os Ethernet
39. Max number of TCP IP connections Modbus TCP IP messaging reading writing of data words Modbus identification requests Standard 502 1 to 20 Schneider 2 69 Electric Introduction Safety automation system solutions specifications continued Preventa safety PLCs Compact and modular XPSMF Communication on network and bus Mit Ii ji E AJ MA 2 Modbus serial RTU 5 Ethernet 9 Access Ethernet Other safety related equipment Premium module TSXSCY21601 access to Modbus serial on a Premium automation platform Modbus serial RTU master Cable TSXSCYCM6030 Graphic supervision terminal XBTGT5230 Modbus serial RTU master Cable XBTZ938 adaptor XBTZG909 Cables VW3A83e6Ree for Modbus serial lengths 1 0 to 9 8 ft 0 3 to 3 m Modbus serial splitter box LU9 GC3 for equipment connection Cables TSXCSA e00 for Modbus serial lengths 328 to 1640 ft 100 to 500 m Compact safety PLCs XPSMF4020 MF4022 Modbus serial RTU slaves Modbus TCP IP server Programming PC 10 Graphic supervision terminal XBTGT2130 Modbus serial RTU client 11 Safety remote I O modules XPSMF1 2 3 12 Compact safety PLCs XPSMF3022 3522 Modbus serial RTU slaves Modbus TCP IP server 13 Modular safety PLC XPSMF60 Modbus serial RTU slaves Modbus TCP IP server 14 Direct connection cables XPSMCSCY for safety PLCs to Premium module TSXSCY21601 length 1 ft 0 3 m 15 Connector XPSMFADAPT R
40. New Modbus Slave Select the serial option in the properties window to activate then select the signals to send and receive from your standard automation system equipment Schneider Introduction continued Safety automation system solutions Programming software XPSMFWIN for Preventa compact and modular safety PLCs XPSMF PROFIBUS DP To create a PROFIBUS DP slave on a resource PLC a project must be created Safety PLCs XPSMF404e and XPSMF3542 are PROFIBUS DP VO slaves Within hardware management assignment of PROFIBUS DP slaves is simple Select Protocols New PROFIBUS DP slave from the protocol tag of a resource Fa Project Er ad Configuration E ETT NewResource 3 m Rem RR Lx M Ethernet IP i i wine Cory a Interbus Master DE WIE Pc EDS un Modbus Master miM Progamming T Beete Mg Modbus Slave W FB HH Netwok 1 prn De Profibus DP Master lm MCP Configuration p p SE Send Receive over TCP ET SNTE Server E ELOP II Factory Hardware Management Project Edit Signale Online Windows Help Eb B test ty EI ad Configuration Eh bii Resource j Protocols B C Remote 1 0 B RA 0HMa Validate IF Typelnstance New P Oi 30 HiMatix Fi apor dii Programming Terminal ie z HH Hetwark 1 Export A l MCP Configuration Copy Paste Print Properties The PROFIBUS DP Slave menu contains the following fields O Connect signals t
41. PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 2 106 Schneider Connections continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 XPSMF3A1O8401 Item Connection Screw N Screw Function Oe AM Ai Supply L 24V A2 L L Le L L m 24V L 24 V reference pole O 24V DC ORU L 24 V reference pole se a M A2 Ground Ground i S1 114 11 S2 12 12 S3 13 13 SA 14 I3 5 15 15 S6 16 16 S7 17 I7 S8 18 18 1 1 2 2 3 3 4 4 B Inputs Analog 1 S1 Transmitter supply 1 sc ee I 1 2 e Input 123456 7 8 9 101112 13 14 15 16 17 18 192021222324 25 26 27 28 29 30 31 32 3 I1 Reference pole 4 S2 Transmitter supply 2 jJ Uu u Stee imut2 110 100BaseT 10 100BaseT 2 6 2 Reference pole C Inputs Analog 7 S3 Transmitter supply 3 8 I3 Input 3 9 I3 Reference pole 10 S4 Transmitter supply 4 11 14 Input 4 12 14 Reference pole D Inputs Analog 13 S5 Transmitter supply 5 14 I5 Input 5 15 I5 Reference pole 16 S6 Transmitter supply 6 17 l6 Input 4 18 l6 Reference pole E
42. PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application T y All the outputs are reset to a safe de energized state oS s amp Off The CPU is in ERROR state see ERR 2 FOR Green On The CPU is in RUN mode and force is active pt Flashing The system is not processing STOP but force is prepared and is activated if the triple processor is started 1 Off Force mode not activated 2 OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COMin INIT Fail state D Ethernet LEDs on safety PLCs XPSMF40ee l LK ACT Green Off No connection link established e E external On Connection established link established 1 Internal Ethernet LED 2 External Ethernet LEDs Flashing External data exchange speed 10 100 Mbps LK ACT Green Off No connection link established internal On Connection established link established Flashing Internal data exchange speed 10 100 Mbps Modbus serial RTU LEDs on safety PLCs XPSMF4020 MF4022 COM Yellow Off No bus network signals being received or transmitted On Bus network signals being received or transmitted RDY Green Off Transmission power not available On Equipment on DUDODUS SONA mi EEDS PROFIBUS DP LEDs on safety PLCs XPSMF4040 MF4042 y RUN Green Off Equipment not connected or not
43. Remote inputs and outputs In addition to the inputs outputs integrated as standard compact safety PLCs XPSMFA0ee can be connected to safety remote input modules XPSMF1 and or safety remote output modules XPSMF2 and or safety remote mixed I O modules XPSMF3 The safety remote input output and mixed I O modules can be located within the vicinity of the machines to be monitored thus reducing cabling Communication between these safety remote I O modules and safety PLCs XPSMF40ee is performed on an Ethernet network using the SafeEthernet safety protocol via the integrated RJ45 switched Ethernet communications ports Integrating safety PLCs XPSMF40 on a Premium automation platform Designed for mechanical integration on a Premium automation platform safety PLCs XPSMF40ee occupy 2 slots on the Premium rack TSX RKY There is interaction between the two programming environments Unity and XPSMFWIN the variables defined using software XPSMFWIN can be retrieved by Unity platform programming software by using a tool included in Safety Suite V2 References Dimensions mounting Connections page 2 16 page 2 19 page 2 20 Schneider d Electric Introduction continued Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Safety communication on Ethernet network Communication between the PC Magelis graphic terminals or automation platform Premium and the compact safety PLCs XPSMF40ee is achieved by Ethernet ne
44. Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions Operating principle Preventa safety controller modules XPSMP are designed to conform with category 4 of the standard EN 954 1 ISO 13849 1 They enable two independent safety functions selected from a choice of 15 pre defined configurations to be performed using the same product Configuration selection is easily made using 3 buttons on the front cover of the module These 15 pre programmed safety functions provide a solution for the majority of safety applications up to level 4 conforming to the standard EN 954 1 ISO 13849 1 for example monitoring Emergency stops limit switches safety mats and sensing edges enabling switches coded magnetic switches type 4 relay output light curtains conforming to EN IEC 61496 1 for example light curtains type XUS L Safety controllers XPSMP incorporate 6 safety outputs 3 per function and 3 solid state signalling outputs for signalling to the process PLC Configuration Synchronization Type of start 1 Start test Notes me Automatic or Monitored unmonitored Functions disabled 0 Factory setting Emergency stop monitoring 1 X 1 channel wiring category 2 2 E _ X z Emergency stop monitoring 3 Unlimited X X 2 channel wiring or guard 4 Unlimited X B monitoring category 4 5 15s X H X H 6 1 5s X 7 Unlimited X 8 Unli
45. V 0 260 Li g M r e XPSMFCIO2401 B 4digital outputs Item Connection Screw N Screw Function 1 Counting input 01 C Common reference pole 02 A1 Input A1 or bit 1 03 B1 Input B1 or bit 2 04 Z1 Input Z1 or bit 3 05 C1 Input C1 or bit 4 06 C Common reference pole 07 C Common reference pole 08 C Common reference pole 09 C Common reference pole 2 Counting input 10 C Common reference pole 11 A2 Input A2 or bit 1 12 B2 Input B2 or bit 2 13 Z2 Input Z2 or bit 3 14 C2 Input C2 or bit 4 15 C Common reference pole 16 C Common reference pole 17 C Common reference pole 18 C Common reference pole 3 Digital outputs 19 L Common reference pole 20 1 Digital output 1 21 2 Digital output 2 22 3 Digital output 3 23 4 Digital output 4 24 L Common reference pole 25 L Common reference pole 26 L Common reference pole 27 L Common reference pole Schneider 2 59 Introduction description 2 60 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 In rack digital input card The digital input card XPSMFDI2401 is designed to manage up to B It incorporates 24 110 127 V digital inputs that are configurable using software XPSMFWIN m The card can be installed in rack XPSMFGEHO 1 as many times as required in the six slots available Functional diagram Digital inputs 1 to 24 I O bus back plane bus of rack XPSMFGEH01 On
46. VW3A8306R 0 353 0 010 PROFIBUS DP bus connection components PROFIBUS DP module setfor Master 12 Mbps Class 1 and Class 2 master VO TSXPBY100 30 688 Premium PLCs functions see specifications 0 870 PROFIBUS FMS messaging not supported Remote inputs outputs on Advantys STB network interface module STBNDP2112 4 938 PROFIBUS DP bus 0 140 Momentum communication module 170DTN11000 Connectors for remote I O Line terminators 490NAD91103 communication module Intermediate connection 490NAD91104 zs Intermediate connection and terminal port 490NAD91105 PROFIBUS DP connecting 328 100 TSXPBSCA100 cables 1312 400 TSXPBSCA400 E Replacement parts Main bus junction box 490NAE91100 PCMCIA card 467NHP81100 1 Cable conforming to standard EIA TIA 568 category 5 and IEC 1180 EN 50 173 class D For UL and CSA 22 1 approved cables add the letter U to the end of the reference 2 Requires adaptor XBTZG909 Specifications References Dimensions mounting Connections page 2 14 page 2 16 page 2 19 page 2 20 Schneider d Electric Dimensions Safety automation system solutions mounting Preventa safety PLCs Compact XPSMF40 XPSMF40ee 24 6 5 96 5 49 151 5 139 5 n 67 1 57 zt E LOU 2 91 74 1 6 02 in 153 mm with screw terminal block 5 96 in 151 4 mm with spring terminal block 2 Removable plate with spring mounting for mounting on 1 38 35 mm DIN
47. XPSMF3elOeeeee m Digital inputs Safety actuators Safety detection Safety dialog Contactors motors Limit switches Mushroom head Emergency Control relays Guard switches with reset stops Variable speed drives and with actuator Enclosures for control and Light curtains type 2 signalling units and type 4 Two hand control stations Safety mats and sensing edges m Analog inputs Closed circuit scanning of input channels Single pole measuring of 0 to 10 V voltages Measuring using jumper 0 4 to 20 mA currents with 500 Q external resistor Examples of remote outputs of safety modules XPSMF3elOeeeee m Digital outputs Safety actuators Safety dialog Contactors motors Beacons and indicator banks Control relays Rotating mirror beacons Variable speed drives Sirens m Line control outputs Short circuit and line break monitoring m Analog outputs Closed circuit scanning of output channels Single pole measuring of 0 to 10 V voltages Measuring using jumper 0 4 to 20 mA currents with 500 Q external resistor References Dimensions mounting Connections page 2 101 page 2 102 page 2 104 Schneider Electric Introduction continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Safety PLCs In order to meet safety requirements the safety remote mixed I O modules XPSMF3elOeeeee incorporate two essential functions Redundancy and Self
48. as standard compact safety PLCs XPSMF31 30 35 can be connected to safety remote input modules XPSMF1 and or safety remote output modules XPSMF2 and or safety remote mixed I O modules XPSMF3 The safety remote input output and mixed I O modules can be located within the vicinity of the machines to be monitored thus reducing cabling Communication between these safety remote I O modules and compact safety PLCs XPSMF31 30 35 is performed on an Ethernet network using the SafeEthernet safety protocol via the Integrated RJ45 switched Ethernet communications ports 1 Use shielded dual twisted pair cables maximum length 984 2 ft 300 m short circuit unused analog inputs Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2 04 Schneider Electric Introduction continued Safety automation system solutions Introduction page 2 22 Preventa safety PLCs Compact XPSMF31 30 35 Safety communication on Ethernet network Communication between the PC Magelis graphic terminal or automation platform Premium and the compact safety PLCs is achieved by Ethernet network connection via the Integrated RJ45 switched Ethernet communications ports of compact PLCs XPSMF31 30 85 FEN s J1 EN LETT E Bei a aS eS Ethernet 2 a Ethernet See ae 4 E ug Ethernet as T Premium automation platform Modbus TCP IP client
49. automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams continued Hydraulic press mode z jog with overtravel monitoring and opening and closing control coming from the automation platform Emergency stop Adjust mode Jog mode Automatic mode Hydraulic pump Opening command Closing command Safety device OT NWK UT Closing valve Opening valve Opening closing valve Output opening Output closing Overtravel OK FE i Hydraulic press mode automatic with overtravel monitoring and opening and closing control coming from the automation platform Emergency stop Adjust mode Jog mode Automatic mode Hydraulic pump Opening command Closing command Safety device OT NWK UT Closing valve Opening valve Opening closing valve Output opening Output closing Overtravel OK 1 Key 0 un 1 Not used Introduction page 2 122 Specifications page 2 126 References page 2 128 Hydraulic press mode z jog Emergency stop l Adjust mode Jog mode Automatic mode Hydraulic pump 1 Opening command 1 Closing command 1 Safety device OT NWK UT 1 Closing valve Opening valve Opening closing valve Output opening Output closing Overtravel OK 1 EL Hydraulic press mode automatic Emergency stop Adju
50. below and next page indicate the number of inputs and outputs available for connection to the machines to be monitored Digital input cards 7 Cards Digital inputs N Type TTE Safety detection Safety dialog XPSMFDI2401 24 Limit switches Guard switches with reset and with actuator Light curtains type 2 and type 4 Safety mats and sensing edges XPSMFDI3201 Mushroom head emergency stops Enclosures for control and signalling units Two hand control stations Analog input card 7 2 Card Analog measuring inputs N Functions XPSMFAI801 8 single pole Closed circuit scanning of input channels or Single pole measuring of 0 to 10 V voltages 4 2 pole 2 pole measuring of 10 to 10 V voltages Single pole measuring of 0 to 20 mA currents 1 Removable screw terminal blocks are provided with the power supply and in rack I O cards 2 Use shielded dual twisted pair cables maximum length 984 ft 300m short circuit unused analog inputs References Dimensions mounting Connections page 2 48 page 2 52 page 2 53 Schneider Electric Introduction continued ie XPSMFCIO2401 XPSMFAO801 Introduction page 2 38 XPSMFDIO24 1601 XPSMFDO801 Specifications page 2 46 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Mixed I O cards 1 XPSMFCIO2401 Incremental Sensors Safety actuators en
51. does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety PLCs on the Ethernet network while avoiding signal collisions and excessive amounts of data on the network Functional diagrams Compact safety PLCs XPS4000 MF4002 12 digital I O channels Triple RAM COM 1 12 processor dual port system 12 digital I O channels 13 24 4 line control outputs 1 4 4 line control Watchdog Integrated 5 outputs switch 5 8 Lu Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 2 8 Schneider Introduction continued Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Functional diagrams continued Compact safety PLCs XPSMF4020 MF4022 12 digital I O channels Triple RAM COM processor dual port 12 digital VO channels Modbus serial RTU 4 line control outputs 1 4 Integrated 4 line control Watchdog outputs 5 8 switch RJ45 Ethernet Compact safety PLCs XPSMF4040 MF4042 12 digital I O channels RAM COM SUB D dual port Triple processor PROFIBUS DP 12 digital I O channels 4 line control outputs 1 4 Integrated switch 4 line control Watchdog outputs 5 8 Ethernet Line control for
52. ds 3 E Datel pps 2s pp Ea H Q CR IE mj pup a sse e aaae m san KIES Ertl coe EFt oi oct pit Lazi Symc T a Lart Syne tiss HBAS Emag Disp di Cc E FB 5 ac Eo Cat R EDs i Sab Be a YER WAR HT VAR OUTPUT VAR mLORBRE MAR EXTERRAL alel Hare Dechsation agri cual BO kv Ura nuns WHT yer nm TIHE E kaiiv Longa a 1 1 fan Fecha vem i a i z 20 205 air Iricimairm MOONS Code gene eliori cornplstsd houi eorr Aggie io cLonfrgarabons Fi etiani 25 18 2006 13 26 17 Irsa BEDI E E norms C rn gre 2508 X06 132 17 Iricermahon HETA Code generation compiebed sshiout emo amp opiies bx cConfiguraton E A Page ne AI En acre Lev feu Paga nome Software XPSMFWIN project management Language Reference Weight oz kg English SSV1XPSMFWIN 18 342 German Available with Safety Suite 0 520 French V2 software pack for safety systems Software XPSMFWIN uses an electronic key dongle for protection against unauthorized use A USB dongle is available It must be connected to the PC before the software is installed Drivers must also be installed on the computer to recognize the dongle These drivers are included with software XPSMFWIN and are automatically installed during installation To install software XPSMFWIN O Connect the dongle O Insert the SSV1XPSMFWIN software CD ROM into the computer o Launch installation O Select
53. duplex 10 Full duplex Autonegotiation Structure 10BASE T 100BASE TX Medium Dual twisted pair cable category 5D or better Ethernet Ethernet network Non safety related communication using Modbus TCP IP protocol Connection Ports Number and type Integrated 4 RJ45 switched Ethernet communication ports Baud rate 100 Half Duplex 10 Full Duplex Autonegotiation Master Slave Server slave Structure 10BASE T 100BASE TX Medium emm Dual twisted pair cable category 5D or better Ethernet Transparent Ready Class si A10 Services Standard Ethernet TCP IP Modbus TCP IP Server communication services Modbus TCP IP messaging reading writing of data words Modbus identification request TCP port i Standard 502 Max number of Modbus TCP IP connections 1 to 20 Modbus serial RTU Serial link ports Number and type 1 x SUB D 9 pin female FB3 Master Slave Slave Addressing 122 slave addresses Physical layer RS 485 Medium Shielded dual twisted pair cable PROFIBUS DP Serial link ports Number and type 1 x SUB D 9 pin female Master Slave Slave VO Physical layer RS 485 Medium Shielded dual twisted pair cable Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 Schneider 2 29 Specifications continued Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Safety PLC type XPSMF31
54. end Without bezel flexible cable 23 16 AWG 0 25 1 5 mm With bezel flexible cable 23 20 AWG 0 25 0 5 mm 2 conductors Without cable end With cable end Solid cable 28 20 AWG 0 14 0 5 mm Flexible cable 28 19 AWG 0 14 0 75 mm Without bezel flexible cable 23 22 AWG 0 25 0 34 mm Double with bezel flexible cable 20 AWG 0 5 mm Metal adaptor for mounting on DIN 35 mm metal rail Enclosure mounting conforming to DIN EN 50022 1 To be ordered separately Scbneider 2 427 Electric Heferences XPSMC16ZP Introduction page 2 122 2 128 XPSMC32ZP Specifications page 2 126 Safety automation system solutions Preventa configurable safety controllers type XPSMC Configurable safety controllers connector not included A maf ara I Jer OT NUMDeF OT 16 4 2x2 6 Modbus XPSMC16Z 28 925 0 820 Modbus XPSMC16ZC 28 925 CANopen 0 820 Modbus Profibus XPSMC16ZP 28 925 0 820 32 4 2x 2 6 Modbus XPSMC32Z 29 630 0 840 Modbus XPSMC32ZC 29 630 CANopen 0 840 Modbus Profibus XPSMC32ZP 29 630 0 840 Plug in connectors for configurable safety controllers 7 ption For use with OZ KC Screw XPSMC16Z MC16ZC MC16ZP XPSMCTS16 2 822 connectors 0 080 XPSMC32Z MC32ZC MC32ZP XPSMCTS32 3 880 0 110 Spring clip XPSMC16Z MC16ZC MC16ZP XPSMCTC16 2 822 connectors 0 080 XPSMCTC32 3 880 0 11
55. four digital output status LEDs Three terminal blocks 1 for connection of digital inputs with input status LED eight LEDs per terminal block One terminal block 1 for connection of 2 counting input channels Four terminal blocks 1 for connection of analog inputs One plate for securing shielded analog input connection cables Eight process status LEDs Two unused SUB D connectors FB1 and FB2 Four integrated RJ45 type 10BASE T 100BASE TX switched ports for programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related using Modbus TCP IP server protocol 10 One type SUB D 9 pin connector FB3 for connection on PROFIBUS DP XPSMF3542 or Modbus serial RTU XPSMF3522 11 One ground connection screw 12 On the top one Reset button 13 On the rear face one spring operated mounting device for mounting on 35 mm DIN rail C3 HIMatrix F35 unus unnm cO OND 01 1 Removable screw terminals are provided with compact safety PLCs XPSMF31 30 35 Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2 26 Schneider Description continued Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Compact safety PLCs XPSMF31222 XPSMF3022 and XPSMF35ee LED Color Status Meaning FB1 FB2 Not used FB3 Or
56. hardware anomaly detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing Thesystem is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred while writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COMin INIT Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Fl
57. master Graphic terminal XBTGT PROFIBUS DP master Safety PLC XPSMF404e PROFIBUS DP slave Modbus TCP IP server Graphic terminal XBTGT Modbus TCP IP client Safety remote I O modules XPSMF1 2 3 They communicate with safety PLCs XPSMF404e using the SafeEthernet protocol akRWND Schneider 2 11 Electric Description Introduction page 2 8 2 12 Specifications page 2 14 Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Safety PLCs XPSMF4000 MF4002 On the front cover of the enclosure 1 One terminal block 1 for 24 V supply 2 Two integrated RJ45 type 10BASE T 100BASE TX switched ports for programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related using Modbus TCP IP server protocol Process status LEDs One Reset button Six terminal blocks 1 for connection of configurable digital I Os Two terminal blocks 1 for connection of line control outputs On the rear face one removable plate with spring mounting for mounting on 35 mm DIN rail N O1 B OW Safety PLCs XPSMF4020 MF4022 On the front cover of the enclosure 1 One terminal block 1 for 24 V supply 2 Two integrated RJ45 type 10BASE T 100BASE TX switched ports for programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related us
58. module XPSMF1D11601 Remote digital inputs N Safety detection Safety dialog 16 Limit switches Mushroom head Emergency stops Guard switches with reset and Enclosures for control and signalling with actuator units Light curtains type 2 and type 4 Two hand control stations Safety mats and sensing edges Remote line control outputs N 4 Short circuit and line break monitoring Line control Line control is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 safety to be achieved The line control outputs send a high signal with a very short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety modules Example The line control outputs 1 to 4 are connected to the digital inputs 1 to 16 Safety PLCs In order to meet safety requirements the safety remote input module XPSMF1D11601 incorporates two essential functions Redundancy and Self monitoring complying to category 4 conforming to EN 954 1 and performance level e conforming to EN ISO 13849 1 in addition to the SafeEthernet safety communication protocol between this safety remote input module and the safety PLCs Special Switch m Redundancy the dual processor integrated in the safety remote input module XPSMF1D11601 analyzes and compares the data received from the safety inputs and outputs The incoming and outgoing data programmed
59. operational On Equipment operational ERR Red Off Transmission power not available or the slave is exchanging data On Connection to other equipment is established but no data exchange is possible PROFIBUS DP LEDs Bus disconnected or bus Master not available Flashing A configuration error has occurred and no data exchange is possible Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 Seide 2 3 Specifications Compact safety PLC type Products designed for max use in safety related parts of control systems conforming to EN 954 1 EN ISO 13849 1 and EN IEC 61508 Safety automation system solutions Preventa safety PLCs Compact XPSMF40 XPSMF4000 4002 XPSMF4020 4022 XPSMF4040 4042 Category 4 EN 954 1 Performance level e EN ISO 13849 1 Safety integrity level SIL 3 EN IEC 61508 Product certifications Ambient air temperature Operating conforming to EN IEC 61131 2 Storage Relative humidity IEC 61511 part 1 3 2004 DIN VDE 0116 1989 EN 50156 1 2004 EN 12067 2 2004 EN 298 2003 EN 230 2005 NFPA 85 2001 EN IEC 61131 2 2003 EN 61000 6 2 2001 EN 61000 6 4 2001 F C 32 140 0 60 F C 40 185 40 85 M 95 supply not connected Degree of protection Enclosure IP 20 Pollution __ Degree of pollution II Altitude __ 6560 ft 2 000 m Protection class _ Class Il c
60. other safety related components e g other XPSMF Communication safety PLCs or Safety Remote I O modules this can be ports established in a point to point way or via an Ethernet network bneider Schneider 2 83 Introduction HiMatrix F25 HiMatrix F255 XPSMF2D0801 Products referenced XPSMF2eeeeee are marked HIMatrix F2 DO manufactured by Hima sold by Schneider Electric Introduction Specifications page 2 84 page 2 88 2 84 Safety automation system solutions Preventa safety PLCs Compact and modular oafety remote output modules XPSMF2 XPSMF2DOeeee are compact safety remote output modules which are designed to extend the output capacity of safety PLCs XPSMF either compact or modular to which they are associated The communication with either the compact or modular safety PLCs is managed via one of its integrated 2 RJ45 switched Ethernet communications ports Safety modules XPSMF2DOeeee do not have a user program they receive their instructions from its parent safety PLC Safety remote output modules XPSMF2DOeeee Safety output Remote outputs modules N Type XPSMF2DO401 4 Digital power outputs Safety actuators Contactors motors Control relays Variable speed drives XPSMF2DO1601 16 Digital outputs XPSMF2DO801 8 Relay outputs Safety dialog Beacons and indicator banks rotating XPSMF2D01602 16 Relay outputs mirror beacons sirens Safety PLCs In order to meet safet
61. p hi Chnl 1 i i i TU i p c3 EM 4 Chnl 2 Chnl 2 Chnl 2 i Chnl 2 Chnl 2 Chnl 2 Chnl 1 Chnl 1 Chnl 1 Chnl 1 PER E jewpjev ov fot jo jos Josj jos joe tifa 34 f aa Category 1 emergency stop Category 0 emergency stop A jumper between the two terminals of an emergency stop will not be detected Short circuits between 11 I2 I3 will be detected OV oV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS32Ze Functional diagram Run Emergency stop Run Emergency stop Run Input Emergency stop 1 Input Emergency stop 1 Input Emergency stop 2 Input Emergency stop 2 Input Start Output O1 Stop category 0 Output O2 Stop category 1 tv 0 300s tv 0 300 s 1 Key 0 tv delay time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Scbneider 2 131 Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram v 230 V v 230 V T24V T 24V Control F1 outputs 1 2 fai cs c7 celcs ca csfcaci Julle w s ue elel sf 23 m sll XPS MC m Sub D9 Ter uc 1 KO C4 K1 LE ZN K3 C4 a bain iip Chnl Pm mque K2 LE Bo S Le n Chn 2
62. page 2 33 HiMatrix F3 Bened Ethernet network Connection between safety remote mixed I O Hi Ki Idb eT Dy connecting cables modules and modular or compact safety PLCs ima sold by Schneider Electric XPSMF RJ45 connector fitted at each end 1 Configurable for line control Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 Scbneider 2 101 Electric Dimensions XPSMF3DIO8801 51 2 44 06 13 62 1 5 66 5 Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 OE eq pem E 0000 0000 0000 O0000000 1 Removable screw terminals are provided with the safety remote mixed I O modules XPSMF3DIO8801 XPSMF3DI016801 51 3 23 06 13 82 1 5 1 e O O e 0 o e o O 4 45 o 9 8 4 29 113 o 2 109 Oo Oo Oo o Oo o 0000 86 5 oo INCHES 1 Removable screw terminals are provided with the safety remote mixed I O modules XPSMF3DIO16801 Dual Dimensions Millimieters Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 2 102 Schneider Dimensions Safety automation system solutions mounting Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 XPSMF3DIO20802 51 2 44 06 06 13 ii 62 NE 15 4 29 109 O0000000
63. related communication protocols Compact Digital Line Communication PLCs Inputs Outputs control opm Ethernet network On fieldbus outputs Safety Non safety protocol protocol XPSMF4000 24 configurable 8 SafeEthernet XPSMF4002 24 configurable 8 SafeEthernet Modbus TCP IP Server XPSMF4020 24 configurable 8 SafeEthernet Modbus serial Slave RTU XPSMF4022 24 configurable SafeEthernet Modbus TCP IP Modbus serial Server Slave RTU XPSMF4040 24 configurable SafeEthernet PROFIBUS DP VO slave XPSMF4042 24 configurable SafeEthernet Modbus TCP IP PROFIBUS DP Server VO slave Safety PLCs In order to meet safety requirements the compact safety PLCs XPSMF40ee incorporate two essential functions Redundancy and Self monitoring complying to category 4 conforming to EN 954 1 and performance level e conforming to EN ISO 13849 1 in addition to the SafeEthernet safety communication protocol between the safety PLCs and the safety remote I O modules Special Switch m Redundancy the triple processor integrated in the compact safety PLCs analyzes and compares the data received from the safety inputs and outputs The incoming and outgoing data programmed values and received values are received in parallel by the three processors and compared in real time m Self monitoring Watchdog the compact safety PLCs continuously monitor the data processing cycle and the execution of tasks and intervenes if the cycle time
64. removal of the CPU 4 5 10 1 Fault contact function the power supply module incorporates a volt free changeover contact Operating errors occurring in the system are read and displayed by the LEDs The errors are analyzed on the programming PC Dus Contact positions Status D 1 2 closed 2 3 open Normal operation of the PLC FAULT L_ ee ee a ee Ee ce ee 1 2 open 2 3 closed Absence of supply to the PLC or the CPU is in ERROR STOP mode 2 Removable screw terminal blocks are provided with the power supply and in rack I O cards Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 Schneider 2 43 Electric Description continued Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Power supply module XPSMFPSO1 LED Color Status Meaning i 24 VDC Green On 24 V voltage present Off No voltage 3 3 VDC Green On 3 3 V voltage present Off No voltage 5 VDC Green On 5 V voltage present Tm Off No voltage l FAULT Orange On Operating error sma The user application has caused an error L5 The system configuration is defective le Replace module Off None of the above errors have occurred Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 2 44 Schneider Electric Descrip
65. safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network Schneider 2 93 Electric Introduction HiMatrix F3 rate m rn eir HIMatrix F35c XPSMFS3AIO8401 Products referenced XPSMF3e ee eee are marked HIMatrix F3 manufactured by Hima sold by Schneider Electric Introduction Specifications page 2 94 page 2 99 2 94 Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 XPSMFS3DIO AIO are compact safety remote input output modules which are designed to extend the I O capacity of safety PLCs XPSMF either compact or modular to which they are associated The communication with either the compact or modular safety PLCs is managed via one of its integrated 2 RJ45 switched Ethernet communications ports Safety modules XPSMFS3DIO AIO do not have a user program they receive their instructions from its parent safety PLC Safety remote mixed I O modules XPSMF3DIO AIO Mixed I O safety Remote inputs Remote outputs modules N Type Ne Type XPSMF3DIOS8801 8 Digital 8 DO 2 DO Digital 2 Line control XPSMF3DIO 106801 16 Digital 8 2 pole Digital or 16 single pole 2 Line control XPSMF3DIO20802 20 Digital 8 Digital XPSMF3AIO8401 8 Analog 4 Analog non safety outputs Examples of remote inputs of safety modules
66. standard EN 954 1 Wiring diagram e 230 V e 230 V 24V 24V Control F1 outputs 1 ESPE 2 rR ON at foa cz csfos cafosfoafos u e fifi fist fie fin tse sf 2 en ssf AEO MG ie esi e oec d MB oth eg qp 8 5 Ooty chy jJ Chnl 2 Chnl 2 Chol 2 Chol 2 Chol 2 aes ESSE pag Jenojfenofeno for foe fos jo4 jos fos tai fc a K01 n K02 n Channel 1 Channel 2 OV oV ESC external start conditions ESPE electro sensitive protection equipment OSSD1 OSSD2 output signal switching device 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Electric 2 444 Schneider Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Start test NO Start test YES Automatic start Automatic start Rising Rising edge Light curtain beams Light curtain Light curtain edge Lightcurtain Light curtain Light curtain made beam s beams beam s beams Input broken Input broken made OSSD 1 OSSD 1 Input Input OSSD2 OSSD2 Input Input EDM EDM Output Output t lt tEDM No start up t lt t EDM
67. tsync t tsync al Eccentric press automatic continuous Emergency stop _I Adjust mode m Jog mode Continuous mode Automatic continuous mode Safety device start C Safety device for automatic continuous mode t lt ttot Shaft monitoring sensor OTS UN PSV1 MEN dn Continuous function deactivated 1 Reset Output t tsync t tsync 1 t sync synchronization time ney 0 t tot dead time 1 Not used Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 161 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Wiring diagram T 24V T 24V Control F1 outputs 1 2 M A1 es cz ce cs es es eae cs st fief is Js s e iv e m ne u7 se is es ev 33 43 XPS MC Sub D 9 Ter uC 1 KO C4 Chnl 1 4 Chnl 5 Chnl Chnl d Chnl a Chnl Chnl 2 Chnl 2 i Chnl 2 Chnl 2 j Chnl 2 Chnl 2 ESSEN jewojevpov fort oe joj fou jos joe ts fem 34 f aa With supplementary safety device OV oV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS2Ze Functional diagrams Without start interlock With start interlock Start Pedal Pedal Pedal Start Pedal Pedal Pedal Pedal activated not activated activated activated not activ
68. values and received values are received in parallel by the two processors and compared in real time m Self monitoring Watchdog the safety remote input module XPSMF1D11601 continuously monitors the data processing cycle and the execution of tasks and intervenes if the cycle time does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the data provided by the inputs of the safety module on the Ethernet network while avoiding signal collisions and excessive amounts of data on the network Functional diagram 16 Dual digital processor inputs system 4 Watchdog line control outputs Integrated switch Ethernet Safety communication on Ethernet network The safety input module XPSMF1D11601 incorporates two RJ45 type 10BASE T 100BASE TX integrated switched ports that enable communication on the Ethernet network using SafeEthernet communication protocol and therefore data exchange with compact or modular safety PLCs XPSMF References Dimensions mounting Connections page 2 82 page 2 83 page 2 83 Schneider eElectric Description Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote input modules XPSMF1 Safety remote input module XPSMF1DI1601 On the front cover of the metal enclosure 1 One terminal block 1 for c 24 V supply 2 Four terminal blocks 7 for connection of digital input
69. 0 XPSMC32Z MC32ZC MC32ZP Configuration software Configuration Windows Software available EN XPSMCWIN 18 342 software for 2000 on Safety Suite V2 FR 0 520 controllers Windows XP software pack DE XPSMCeeZe Windows IT CD ROM user Vista ES manual Windows 7 PT 1 To be ordered separately to the controllers 2 EDS and GSD files are available on the XPSMCWIN configuration software CD ROM References Dimensions Wiring diagrams page 2 128 page 2 129 page 2 130 Schneider d Electric Heferences continued dimensions gt gt b XPSMCCPC 490 NTe 000 ee TSX CUSB485 p a TSX CAN TDM4 ABL8RPS24100 Preventa configurable safety controllers type XPSMC Safety automation system solutions Connecting cables 1 Function Length Reference Weight ft m oz kg Diagnostics using Magelis operator dialog terminal type XBT GT 9 8 3 VW3A8306R30 39 860 1 130 Configuration software 1 Adaptor RJ45 socket PC connection cables XPSMCCPC 0 388 0 011 2 Cable to PC serial port type SUB D9 8 2 2 5 TSXPCX1031 5 997 0 170 3 Straight shielded twisted pair cables 6 6 2 490NTWO00002 EIA TIA 568 standard 16 4 5 490NTWO00005 RJ45 connector at each end 39 4 12 490NTWO00012 Straight shielded twisted pair cables 6 6 2 490NTW00002U UL and CSA 22 1 approved
70. 000 Closed circuit scanning of input channels Functional diagram Input channels 1 to 8 C9 I O bus 1 back plane bus of rack XPSMFGEH01 i J On the front cover of the card E 1 Two process status LEDs RUN ERR 2 Tworemovable screw terminal blocks 9 terminals per block for connection of inputs 4 3 Grip to assist installation removal 4 On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO1 LED details LED Color Status Meaning RUN Green On Voltage present 4 Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 The unused input channels must be short circuited on the reference pole L f 3 2 With 250 Q external jumper w 3 With 500 Q external jumper 4 Removable screw terminals are provided with the in rack card XPSMFAI801 2 54 Schneider Specifications Safety automation system solutions references Preventa safety PLCs connections Modular XPSMF60 In rack analog input card Card type XPSMFAI801 Number of analog inputs 8 single pole inputs 10 V 0 20 mA or 4 2 pole inputs 10 V electrically isolated configurable by choice of connection Supply Voltage V 24 supplied by rack XPSMFGEH01 incorporating power supply module XPSMFPS01 Voltage limits 15 2096 Signal Usable range V t 10 25
71. 0o OoOoooooo0o Oo Oo Oo Oo oO Oo 4 49 S 4 29 S E ue ee ce Oo WU UU di UU d 2 62 9 96 66 5 3 07 Se 78 Dual Dimensions INCHES Millimieters 1 Removable screw terminals are provided with compact safety PLC XPSMF35e e Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2 34 Schneider Mounting Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Mounting precautions relating to connectors Access to Modbus serial link RTU Access to PROFIBUS DP SUB D 9 pin connector Adaptor XPSMFADAPT Connector 490NAD91103 r 89 22 5 min _ 4 06 I 103 min Access to Ethernet network RJ45 socket SafeEthernet protocol Modbus TCP IP server protocol INCHES Dual Dimensions f Millimieters min Mounting in panel or enclosure 1 Prefabricated electrical ducting for passage of cables Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 Electric Schneider 2 35 Connections Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 XPSMF31222 XPSMF3022 J J 310 100BaseT 10 100BaseT 4 7 8 9101112 oe m A2 L L Le L Do OOOO LL5678 L FB3 O O 24V DC O RUN O O ERROR O PROG O FORCE O FAULT O OSL OBL LS 1 2 3 4L LS 5 6 7 8L LS 9101112L LS 1314 1516 L LS 1
72. 1 C4 14 Input 2 ESC C2 12 C5 15 Automatic start C3 13 Start button C3 13 C6 16 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 33 34 43 44 53 54 63 64 Signalling output Y84 Signalling output Y84 Y94 Y94 N O output 13 14 23 24 Configuration 2 Monitored start Power up Self test accomplished 1 Key 0 E Emergency stop Emergency Emergency stop not activated stop not activated activated Input 1 Emergency stop C1 11 C4 14 Input 2 ESC C2 12 C5 15 Start button C3 I3 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 ie t 10s Introduction Specifications References Dimensions Wiring diagrams page 2 110 page 2 111 page 2 112 page 2 113 page 2 114 2 114 Schneider Wiring diagrams continued Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions XPSMP Guard monitoring with start test Configuration 3 locking of guard with start test automatic or unmonitored start function 1 Configuration 4 locking of guard with start test monitored start function 2 24V 20 eco M S3 1 Function 1 Guard closed J Ii LjAj es ot u fe fet o fs j23 fsa s sa es ve V74 vea vo4 ee Logic channel 1 Function 2 i o C Function 1 Logic channel 2 Function 2 XPS MP aalice ica Jw
73. 15 20 Ambient air temperature Operating F C 32 140 0 60 conforming to EN 61131 2 Storage F C 40 185 40 85 Number of digital inputs 32 electrically isolated Nominal voltage V 24 Input voltage At state 0 V 5 max At state 1 V 10 30 Input current At state 0 mA 1 0 at5 V At state 1 mA 2 at 10 V 5at24 V Operational data 3 3 V 0 05 A 24 V 0 2A LED display Yes Connections Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 0 47 in 12mm max cable with connection to ground of rack XPSMFGEHO 1 Description Specifications Reference Weight oz kg Input card 32 digital inputs XPSMFDI3201 9 171 0 260 Item Connection Screw N Screw Function A Digital inputs 01 LS Supply for inputs 1 to 7 02 l1 Input 1 03 12 Input 2 04 I3 Input 3 05 l4 Input 4 06 I5 Input 5 07 l6 Input 6 08 I7 Input 7 09 EGND Reference pole B Digital inputs 10 LS Supply for inputs 8 to 14 11 l8 Input 8 12 I9 Input 9 13 110 Input 10 14 111 Input 11 15 112 Input 12 16 113 Input 13 17 114 Input 14 18 EGND Reference pole Digital inputs 19 LS Supply for inputs 15 to 21 20 115 Input 15 21 116 Input 16 22 117 Input 17 23 118 Input 18 24 119 Input 19 25 120 Input 20 26 121 Input 21 27 EGND Reference pole D Digital inputs 28 LS Su
74. 2 Chnl 2 jevyjevjev fort fon os fos jos fos tifa aa ff 4a KO1 K02 zr Validation for closing press OV ESC external start conditions 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagrams Valve control Stop at TDC Closing of press Stop at BDC Opening of press Input Closing of press Input Opening of press Input Valve B1 closing p t lt tsync Input Valve B2 opening t tsync Input Valve B3 closing opening tsync t tsync Log Output Closing of press Output Opening of press 1 Key 0 BDC Bottom Dead Center TDC Top Dead Center t sync synchronization time References page 2 128 Introduction page 2 122 Specifications page 2 126 Schneider Validation for opening press OV Valve sensor signals Press open Closing of Press Opening of TDC press closed press BDC Valve B1 closing Valve B2 opening Valve B3 closing opening ff L1 9L Note The valve sensor signals must function as described above Dimensions Wiring diagrams page 2 129 page 2 130 Electric 2 149 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC B Category 4 conforming to standard EN 954 1 B his function consists of severa
75. 2 32 2 50 XBTGT2330 2 17 2 32 2 50 XBTGT4330 2 17 2 32 2 50 XBTGT5230 2 17 2 32 2 50 XBTGT5330 2 17 2 32 2 50 XBTGT6330 2 17 2 32 2 50 XBTGT7340 2 17 2 32 2 50 XBTZ938 2 18 2 33 2 51 Product reference index XBTZG909 2 18 2 33 2 51 XPSMC16Z 2 128 XPSMC16ZC 2 128 XPSMC16ZP 2 128 XPSMC32Z 2 128 XPSMC32ZC 2 128 XPSMC32ZP 2 128 XPSMCCPC 2 129 XPSMCSCY 2 33 2 129 XPSMCTC16 2 128 XPSMCTC32 2 128 XPSMCTS16 2 128 XPSMCTS32 2 128 XPSMCWIN 2 128 XPSMF1DI1601 2 82 XPSMF2D01601 2 89 XPSMF2D01602 2 89 XPSMF2DO401 2 89 XPSMF2DO801 2 89 XPSMF3022 2 31 XPSMF31222 2 31 XPSMF3502 2 31 XPSMF3522 2 31 XPSMF3542 2 31 XPSMF3AI08401 2 101 XPSMF3DI016801 2 101 XPSMF3DIO20802 2 101 XPSMF3DIO8801 2 101 XPSMF4000 2 16 XPSMF4002 2 16 XPSMF4020 2 16 XPSMF4022 2 16 XPSMF4040 2 16 XPSMF4042 2 16 XPSMFADAPT 2 33 2 51 XPSMFAI801 2 48 2 55 XPSMFAO801 2 48 2 57 XPSMFBLK 2 49 XPSMFCIO2401 2 48 2 59 XPSMFCPU22 2 48 XPSMFDI2401 2 48 2 61 XPSMFDI3201 2 48 2 63 XPSMFDIO241601 2 48 2 65 XPSMFDO801 2 48 2 67 XPSMFGEHO01 2 48 XPSMFPS01 2 48 XPSMP11123 2 112 XPSMP11123P 2 112 Schneider eElectric Schneider Electric USA Inc 8001 Knightdale Blvd Knightdale NC 27545 USA Customer Care Center Tel 888 778 2733 Schneider Electric Canada 5985 McLaughlin Rd Missassauga Ontario Canada L5R 1B8
76. 222 XPSMF3022 XPSMF3502 XPSMF3522 XPSMF3542 Type of connection Screw clamp terminal blocks 2 Supply Number of terminal blocks 1 connection For 1 cable without cable end Solid or flexible AWG 24 12 0 2 2 5 mm For 1 flexible cable with or without plastic cable AWG 22 16 0 25 2 5 mm end For 2 cables of same diameter without cable Solid or flexible AWG 24 12 0 2 1 5 mm end For 2 cables of same diameter flexible without AWG 22 18 0 25 1 0 mm cable end For 2 cables of same diameter flexible with AWG 22 16 0 5 1 5 mm plastic cable end Digital input Number of terminal blocks 5 inputs and 2 outputs 5 inputs and 2 outputs 3 inputs and 1 output channel and output channel For 1 cable without cable end _ Solid or flexible AWG 28 16 0 14 1 5 mm For 1 flexible cable without cable end _ AWG 22 16 0 25 1 5 mm For 1 flexible cable with plastic cable end _ AWG 22 20 0 25 0 5 mm For 2 cables of same diameter without cable Solid AWG 28 20 0 14 0 5 mm end Flexible AWG 28 18 0 14 0 75 mm For 2 cables of same diameter flexible without AWG 22 0 25 0 34 mm cable end For 2 cables of same diameter flexible with AWG 20 0 5 mm plastic cable end Analog input Number of terminal blocks 4 channel connection For 1 cable without cable end Solid or flexible AWG 28 16 0 14 1 5 mn For 1 flexible cable without cable end AWG 22 16 0 25 1 5 mm For 1 flexible cable with
77. 3542 using the SafeEthernet protocol 5 Graphic terminal XBTGT Modbus TCP IP client Specifications References Dimensions mounting Connections page 2 28 page 2 31 page 2 34 page 2 36 ROD Schneider 2 25 Electric Description Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Safety PLCs XPSMF31222 and XPSMF3022 On the front cover of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Twoterminal blocks 7 for connection of digital outputs with output status LED four LEDs per terminal block 3 Five terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block 4 Eight process status LEDs 5 Fourintegrated RJ45 type 10BASE T 100BASE TX switched ports for programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related using Modbus TCP IP server protocol 6 On XPSMF3022 only two unused SUB D connectors FB1 and FB2 7 On XPSMF3022 only one SUB D 9 pin connector for connection on Modbus serial RTU FB3 8 One ground connection screw 9 On the top one Reset button 10 On the rear face one spring operated mounting device for mounting on 35 mm DIN rail Safety PLCs XPSMF35ee On the front cover of the metal enclosure 1 One terminal block 1 for 24 V supply 2 One terminal block 1 for connection of digital outputs with
78. 4 2001 IEC 61511 2004 DIN VDE 0116 1989 EN 50156 1 2004 EN 12067 2 2004 EN 298 2003 EN 230 1990 NFPA 85 2001 EN IEC 61131 2 2003 EN 61000 6 2 2001 EN 61000 6 4 2001 EN 54 2 1997 NFPA 72 2002 Ambient air temperature For operation F C 32 140 0 60 conforming to EN 61131 2 For storage F C 40 185 40 85 Relative humidity EN 95 supply not connected Degree of protection Enclosure cx IP 20 Pollution Degree of pollution II Altitude 6560 ft 2000 m Protection class Electromagnetic compatibility Vibration resistance Operating conforming to EN 61131 2 Shock resistance Operating conforming to EN 61131 2 Resistance to electrostatic discharges conforming to EN IEC 61000 4 2 Immunity to high frequency interference conforming to EN IEC 61000 4 3 Class II conforming to EN IEC 61131 2 x Conforming to IEC 61131 2 1 g frequency 9 150 Hz 5 g duration 11 ms unit test while operating 2 cycles per axis 4 contact 8 air discharge 10 80 MHz 2 GHz amplitude modulation 8096 gt lt lt x em lt e co Supply Voltage 24 external supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated Voltage limits 15 2096 Maximum power consumption 8 Idle current 0 5 0 75 Immunity to momentary supply interruptions Prot
79. 4 terminal A 8 Contact 4 terminal B n F Relay output 5 9 Contact 5 terminal A 10 Contact 5 terminal B G Relay output 6 11 Contact 6 terminal A 12 Contact 6 terminal B H Relay output 7 13 Contact 7 terminal A 14 Contact 7 terminal B J Relay output 8 15 Contact 8 terminal A 16 Contact 8 terminal B Item Connection Type Function K Programming Integrated 2 RJ45 Either of the two switched Ethernet ports can be used to create a connection between the safety switched Ethernet remote I O and the programming terminal in a point to point or via an Ethernet network for setting the Communication IP address Safe Communication all XPSMF Safety ports Either of the two switched Ethernet ports can be used to create a connection between the safety PLCs and Remote l Os PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network XPSMF2D01602 Item Connection Screw Screw Function N o Gin DC Dra A1 Supply L Supply for relay outputs OERROR OOSL L Supply for relay outputs Do OOOOOOOO O0000000 OPRoG Os L 12345678 9101112131415 16 L Reference pole L Reference pole A2 Ground Ground Contact 1 terminal A Contact 1 terminal B Contact 2 terminal A Contact 2 terminal B B Relay outputs 1 to 4 DO 13 14 15 16 1 10 100 B 1 2 3 4 BaseT 12345678 9 101112 13 14 15 1
80. 4 Input 14 17 115 Input 15 18 116 Input 16 G Digital inputs 19 LS Supply for inputs 17 to 24 20 117 Input 17 21 118 Input 18 22 119 Input 19 23 120 Input 20 24 121 Input 21 25 122 Input 22 26 123 Input 23 27 124 Input 24 Digital outputs Item Connection Screw N Screw Function Item Connection Screw N Screw Function D Digital outputs 28 L Reference pole for outputs 1 to 8 E Digital outputs 37 L Reference pole for outputs 9 to 16 29 O1 Output 1 38 O9 Output 9 30 O2 Output 2 39 O10 Output 10 31 O3 Output 3 40 O11 Output 11 32 O4 Output 4 41 O12 Output 12 33 O5 Output 5 42 O13 Output 13 34 O6 Output 6 43 O14 Output 14 35 O7 Output 7 44 O15 Output 15 36 O8 Output 8 45 O16 Output 16 Schneider 2 65 Introduction description 2 66 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 In rack relay output card The relay output card XPSMFDO801 is designed to manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 m t incorporates 8 relay safety outputs 3 15 A fuse that are configurable using software XPSMFWIN m The card can be installed in rack XPSMFGEHO 1 as many times as required in the six slots available Functional diagram Relay outputs 1 to 8 Ld 3 15A 3 15A po Jam C 7 1 69 8 Q9 RUN
81. 4 non safety related outputs Usable range 0 20 mA Nominal range 4 20 mA 25 V 25V lt 250 V 250 V lt 30 V 60 V 2 not electrically isolated Removable screw terminal blocks 3 60 mA 20 V 60 mA 20 V Yes access to network via integrated 2 RJ45 switched Ethernet communications ports XPSMF2DO6901 XPSMF2DO1602 XPSMF3DIO8801 XPSMF3DIO16801 XPSMF3DIO20802 XPSMF3AIO8401 2 89 2 101 1 With 500 Q jumper 2 Configurable for Line control 3 Removable screw terminal blocks are provided with safety remote I O modules XPSMF1 2 3 Schneider Electric 2 79 Introduction HiMatrix Fio arii i XPSMF1D11601 This product referenced XPSMF1D1I1601 is marked HIMatrix F1DI manufactured by Hima sold by Schneider Electric Introduction Specifications page 2 80 page 2 82 2 80 Safety automation system solutions Preventa safety PLCs Compact and modular safety remote input modules XPSMF 1 XPSMF1DI1601 is a compact safety remote input module which is designed to extend the input capacity of safety PLCs XPSMF either compact or modular to which it is associated The communication with either the compact or modular safety PLCs is managed via one of its integrated 2 RJ45 switched Ethernet communications ports The safety remote input module XPSMF1D11601 does not have a user program it receives its instructions from its parent safety PLC Safety remote input
82. 44 53 54 63 64 Signalling output Y94 i nll lt 1 No start up 1 t 15s t lt 10s LL t 10s 1 Prevention of start up necessary to check the sensors connected open and reclose the guard Introduction Specifications References Dimensions Wiring diagrams page 2 110 page 2 111 page 2 112 page 2 113 page 2 114 Schneider 2 118 d Electric Wiring diagrams continued Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions XPSMP Enabling switch monitoring safety mat monitoring Configuration 10 enabling switch monitoring with or without start up preparation function 1 Configuration 11 safety mat monitoring automatic or unmonitored start function 2 24V 0 F1 Kt1 S12 012 1 5 3 NP 4 T K12 Enabling switchF1 ef V OPLE O ESC F1 lo LjAjes calot Jul fet fej s es ss faa ss foal v yz4 vea voa Function 1 ales NO ee ee Y N e QOD Function 1 i BINE Logic channel 2 Function 2 XPS MP Malce fiese fats fief nj Jae jod fa oa fost O 2 3 oan K12 K21 K22 Safety mat F2 j OV Function 1 Function 1 Function 2 Function 2 1 Automatic start 3 Function 2 safety outputs 2 Function 1 safety outputs ESC External start conditions Functional diagrams Configuration 10 Enabling switch 0 f 1 Power up Sel
83. 5 1 mm 2 wire connection without cable end 2 wire connection with cable end Double with bezel flexible cable 22 14 AWG 0 5 1 5 mm Introduction Specifications References Dimensions Wiring diagrams page 2 110 page 2 111 page 2 112 page 2 113 page 2 114 xax iren 2 111 Heferences XPSMP11123P Introduction page 2 110 2 112 Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions Modules for Integrated 3N O per 3 solid state 24 V XPSMP11123 11 287 2 independent in module function 0 320 safety functions 6 N O total Removable 3 N O per 3 solid state 24V XPSMP11123P 11 287 from module function 0 320 6 N O total Specifications References Dimensions Wiring diagrams page 2 111 page 2 112 page 2 113 page 2 114 Schneider d Electric Dimensions Safety automation system solutions TM Preventa safety controllers type XPSMP AM1 DP200 rail mounting XPSMPeeee XPSMPeeeeP E FESSES aaa lOOOO looooO Le hae oooo oooo 3 90 99 E Ee Ln a lOOOO O00 aa ESSET Epi a 4 49 lo s 114 45 114 Dual Dimensions dosis LED details 5 6789101112 1 2 3 Function 1 configuration code 4 K1 K2 status function 1 N O safety outputs closed 5 6 7 Function 2 configuration code 8 K3 K4 status function 2 N O safety outputs closed 1 9 Supply voltage A1 A2 Er 10 Fault
84. 5 1 DIN VDE 0110 part 1 LED display 30 XPSMC162 46 XPSMC32Z 32 XPSMC16ZC MC16ZP 48 XPSMC32ZC MC32ZP Temperature Operating F C 14 131 10 4 55 Storage F C 13 267 8 25 85 Degree of protection IP 20 conforming to EN IEC 60529 connector and enclosure 1 The controller is also capable of switching low power loads 17 V 10 mA minimum provided that the contact has not been used for switching high power loads possible contamination or wear of the gold layer on the contact tips Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 126 Schneider Specifications continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Modbus serial link Compatibility XPSMC16Z XPSMC32Z XPSMC16ZC XPSMC32ZC XPSMC16ZP XPSMC32ZP Serial link ports Number and type 1x RJ45 Status Ir Slave Data exchange 14 words Addressing 1 247 Baud rate 1200 2400 4800 9600 or 19200 Parity Even odd none Fixed parameters RTU Remote Terminal Unit mode 1 start bit 8 data bits 1 stop bit stop with even or odd parity 2 stop bits without parity Functions supported 01 8 bit output data 32 bit input data 0 2 OFF 1 2 ON 02 32 bit input data 8 bit output data 0 OFF 1 ON 03 information and errors CANopen bus Compatibility XPSMC16ZC XPSMC32
85. 5 A 24 V 0 1A 79 V at state 1 LED display Yes XPS MFDI2401 ground of rack XPSMFGEHO1 Description Specifications Reference Weight oz kg Input card 24 digital inputs XPSMFDI2401 9 171 110V 127 V 0 260 Item Connection Screw N Screw Function A Digital inputs 01 l1 Input 1 02 l2 Input 2 03 I3 Input 3 04 l4 Input 4 05 I5 Input 5 06 l6 Input 6 07 I7 Input 7 08 l8 Input 8 09 N Common reference pole B Digital inputs 10 I9 Input 9 11 110 Input 10 12 111 Input 11 13 112 Input 12 14 113 Input 13 15 114 Input 14 16 115 Input 15 17 116 Input 16 18 N Common reference pole C Digital inputs 19 117 Input 17 20 118 Input 18 21 119 Input 19 22 120 Input 20 23 121 Input 21 24 122 Input 22 25 123 Input 23 26 124 Input 24 27 N Common reference pole Schneider 2 61 Electric Introduction description 2 62 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 In rack digital input card The digital input card XPSMFDI3201 is designed to manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 m It incorporates 32 digital inputs that are configurable using programming software XPSMFWIN o The card can be installed in rack XPSMFGEHO 1 as many times as required in the six sl
86. 6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3132 5 Contact 3 terminalA 6 T 8 Contact 3 terminal B Contact 4 terminal A Contact 4 terminal B C Relay outputs 5 to 8 9 Contact 5 terminal A 10 Contact 5 terminal B 11 Contact 6 terminal A 12 Contact 6 terminal B 13 Contact 7 terminal A 14 Contact 7 terminal B 15 Contact 8 terminal A 16 Contact 8 terminal B D Relay outputs 9to 12 17 Contact 9 terminal A 18 Contact 9 terminal B 19 Contact 10 terminal A 20 Contact 10 terminal B 21 Contact 11 terminal A 22 Contact 11 terminal B 23 Contact 12 terminal A 24 Contact 12 terminal B E Relay outputs 13 to 16 25 Contact 13 terminal A 26 Contact 13 terminal B 27 Contact 14 terminal A 28 Contact 14 terminal B 29 Contact 15 terminal A 30 Contact 15 terminal B 31 Contact 16 terminal A 32 Contact 16 terminal B Item Connection Type Function F Programming Integrated 2 RJ45 Either of the two switched Ethernet ports can be used to create a connection between the safety switched Ethernet remote I O and the programming terminal in a point to point or via an Ethernet network for setting the Communication IP address Safe Communication all XPSMF Safety ports Either of the two switched Ethernet ports can be used to create a connection between the safety PLCs and Remote l Os PLC and other
87. 6330 XBTGT7340 Introduction page 2 8 Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Mains input Output Nominal Nominal Auto protect Conformity to Reference Weight voltage voltage power current reset standard IEC EN 61000 3 2 and IEC EN 60950 V zy Ww A oz kg Universal range single phase N L1 or 2 phase L1 L2 connection e 100 120 V 200 500 24 28 8 72 3 Auto Manual Yes ABL8RPS24030 10 582 15 10 0 300 50 60 Hz 120 5 Auto Manual Yes ABL8RPS24050 24 692 0 700 240 10 Auto Manual Yes ABL8RPS24100 35 273 1 000 Dedicated range single phase connection 100 240 1 12 60 5 Auto No ABL1REM12050 15 521 wide range 47 63 Hz 0 440 24 60 2 5 Auto No ABL1REM24025 15 521 0 440 100 120 200 240 2 24 240 10 Auto No ABL1REM24100 31 041 0 880 Supply voltage 24 V Description Ports serial and communication type of link Application Reference Weight memory oz kg 5 7 Monochrome black 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 16 Mb XBTGT2130 35 273 and white STN PLCs 1 000 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 1OBASE T 100BASE TX Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 16 Mb XBTGT2330 35 273 PLCs 1 000 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE
88. 718 1920 L p OOOO D OOOO p OOOO p OOOO p OOOO 110 100BaseT 10 100BaseT 2 131415161718 192021222324 252627282930 313233343536 37 38 39 40 41 42 es J J Item Connection Screw Screw Function Item Connection Screw Screw Function N N A1 Supply L L 24V G Inputs 31 LS Sensor supply for inputs 13 to 16 L Seay Digital 32 13 Digital input 13 L z7 24 V reference pole 33 14 Digital input 14 L 24 V reference pole 34 15 Digital input 15 A2 Ground Ground 35 16 Digital input 16 B Outputs 1 L Outputs common 36 L Inputs common Digital 2 1 Output 1 H Inputs 37 LS Sensor supply for inputs 17 to 20 3 2 Output 2 Digital 38 17 Digital input 17 4 3 Output 3 39 18 Digital input 18 5 4 Output 4 for increased load 40 19 Digital input 19 6 L Outputs common 41 20 Digital input 20 C Outputs 7 L Outputs common 42 L Inputs common Digital 8 5 Output 5 Item Connection Type Function 9 6 Output 6 K Communication SUB D 9 pin XPSMF3022 slave on Modbus serial FB3 RTU 10 7 Output 7 J Programming ntegrated4 Either of the four switched Ethernet 11 8 Output 8 for increased load RJ45 switched ports can be used to create a 12 L Outputs common Ethernet connection between the safety PLC Communication and the programming terminal in a D Inputs 13 LS Sensor supply for inputs 1 to 4 ports point to point or via an Ethernet Digit
89. Canada Customer Care Center Tel 800 565 6699 www schneider electric com 2009 2013 Schneider Electric All rights reserved Schneider Electric Advantys AS Interface Harmony Magelis Modbus Momentum Phaseo Premium Preventa Transparent Ready and Make the most of your energy are trademarks owned by Schneider Electric Industries SAS or its affiliated companies All other trademarks are property of their respective owners Design Schneider Electric MKTED208051EN US Rev 01 Chapter 2 Photos Schneider Electric 12 2013
90. ENAA e HC 1 KO Ei Sub D9 Ter ogic uC 2 Chnl 1 Chnl 1 Chnl 1 l Chnl 1 A Chnl 1 Chnl 1 J K2 3 A K4 3 um Chni 2 Chni 2 Chnl 2 Chnl 2 Chnl 2 Chn 2 l C Joon eT Tee Test To Es Tos Tue Bede FM1 Y Ye 3X i 1 2 i SM1 H1 X OFF Stop Closing Opening x2 KM1 SM2 KM1 Overtravel 3 ON Run OV Ok OV N N S8 Operating modes AUF open to be used in inching 0 stop OT Limit switch associated with top dead center TDC 1 adjust UT Limit switch associated with bottom dead center BDC 2 jog NWK overtravel monitoring 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze 117 132 Functional diagram Hydraulic press adjust mode Emergency stop 2 Adjust mode J Jog mode Automatic mode Hydraulic pump 1 Opening command Closing command 1 t Se eae Safety device OT NWK 1 UT Closing valve tf ea ah a ee edes OpenDg ValVG T eee te a bee a bee Se aaa Closing Opening valve 4 4 4 4 ncque TALL Output closing E Overtravel OK 1 Not used 1 Key 0 ed z Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 158 Schneider eee Te Tre TspI amp s Ts Ir Ts Is Eee Foe s TeT Fs ep Tess TT To emergency stop Wiring diagrams continued Safety
91. Functional diagram in jog mode Emergency Selector Start main Start stop Jog movement Reset Stop at TDC Closing of press Automatic raised maintain Braking Stop at TDC Input N O Mushroom head 1 Input N C Input N O Mushroom head2 E 0 ge T E a LL Input N C Input Emergency stop Channel 1 Input Emergency stop Channel 2 Input OTS Input UN Input PSV 1 Input Reset Stop selector Stop Input Adjust selector Input Jog selector Input Continuous run foot switch embedded tools Output Valve 1 Output Valve 2 Braking Input PSV 2 SS Input Continuous deactivated Output Emergency stop 1 Key 0 n BDC Bottom Dead Center TDC Top Dead Center OTS Limit switch associated with top dead center TDC UN Limit switch associated with bottom dead center BDC PSV safety valve t sync synchronization time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 152 Schneider Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagram in automatic continuous run mode Emergency Selector Start main Start Continuous Stop Continuous movement deactivated Reset run Stop at TDC Continuous run Braking Stop at TDC TS Input N O ushroom ea uu NE
92. Graphic terminal XBTGT Modbus TCP IP client Safety PLC XPSMF31 30 35 Modbus TCP IP server Safety remote I O modules XPSMF1 2 3 They communicate with safety PLCs XPSMF31 30 35 using the SafeEthernet protocol Communication on Modbus serial RTU and PROFIBUS DP fieldbus m On Modbus serial RTU safety PLCs XPSMF3022 and XPSMF3522 are slaves of the Premium automation platform and Magelis graphic terminals They are connected to the Modbus serial network via their SUB D 9 pin connector FB3 TIT ROD Ethernet Ethernet Graphic terminal XBTGT Modbus serial RTU master Premium automation platform Modbus serial RTU master Graphic terminal XBTGT Modbus serial RTU client Safety PLC XPSMF3022 or XPSMF3522 Modbus serial RTU slave Modbus TCP IP server Safety remote I O modules XPSMF1 2 3 They communicate with safety PLCs XPSMF3ee2 using the SafeEthernet protocol akWND m On PROFIBUS DP safety PLC XPSMF3542 is a slave of the Premium automation platform and Magelis graphic terminal It is connected to the PROFIBUS DP network via its SUB D 9 pin connector FB3 PRAS a init W i I PROFIBUS DP US ae Ethernet Premium automation platform PROFIBUS DP master Graphic terminal XBTGT PROFIBUS DP master Safety PLC XPSMF3542 PROFIBUS DP slave Modbus TCP IP server Safety remote I O modules XPSMF1 2 3 They communicate with safety PLC XPSMF
93. Inputs Analog 19 S7 Transmitter supply 7 20 7 Input 7 21 I7 Reference pole 22 S8 Transmitter supply 8 23 I8 Input 8 24 l8 Reference pole F Outputs Analog 25 O1 Output 1 26 O1 Output 1 reference pole 27 O2 Output 2 28 O2 Output 2 reference pole 29 O34 Output 3 30 O3 Output 3 reference pole 31 04 Output 4 32 04 Output 4 reference pole Item Connection Function G Programming Integrated 2 Either of the two switched Ethernet RJ45 switched ports can be used to create a Ethernet connection between the safety remote Communication I O and the programming terminal in a ports point to point or via an Ethernet network for setting the IP address Safe Communication all Either of the two switched Ethernet XPSMF Safety PLCs and ports can be used to create a Remote l Os connection between the safety PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 bneider Schneider 2 107 Selection guide Safety automation system solutions Preventa safety controllers Applications 265656764 xx pS ROOM Emergency stop monitoring Switch monitoring Enabling switch monitoring Sensing mat or edges monitoring Light curtain monitoring relay output type ER er e 3 eRe
94. J45 SUB D 9 pin male for connector FB2 or FB3 depending on PLC cO co 4050ci ON Bus type Modbus serial RTU Compatibility with compact and modular safety PLCs XPSMF3022 XPSMF3522 XPSMF4020 XPSMFCPU22 CPU of modular XPSMF4022 PLC XPSMF60 Serial link port Number and type 1 x SUB D 9 pin female FB2 Master Slave Slave Addressing 122 slave addresses Addressing range 1 247 Medium Shielded twisted pair cable Physical layer RS 485 Services 13 Modbus functions reading writing of bits and words event counters connection events diagnostics identification Functions Code Modbus slave 01 Reading n bits of output 02 Reading n bits of inputs 03 Reading n words of output 04 Reading n words of inputs 23 Reading writing variables 15 Writing bit variables 16 Writing word variables 05 Writing 1 bit of output 06 Writing 1 word of output 08 Diagnostics 43 Reading equipment identification Transmission Binary transfer rate bps 115 200 76 800 62 500 57 600 38 400 19 200 9600 4800 2400 1200 600 300 Default value 57 600 Elements Parity None Odd Even Default value even Stop bit Standard 1 stop bit 2 stop bits Default value standard 2 70 Schneider Introduction Safety automation system solutions specifications continued Preventa safety PLCs Compact and modular XPSMF Communication on network and bus TT PROFIBUS DP 3 4 4 Ethernet Gra
95. L 24V A2 Ground T Ground B Outputs Line control 1 L Reference pole Digital 2 1 Line control output 1 3 2 Line control output 2 4 4 Digital output 4 for increased load 5 8 Digital output 8 for increased load 6 S Reference pole C Outputs Digital 7 L Reference pole 8 1 Digital output 1 9 2 Digital output 2 10 3 Digital output 3 11 4 Digital output 4 for increased load 12 L Reference pole D Outputs Digital 13 L Reference pole 14 5 Digital output 5 15 6 Digital output 6 16 7 Digital output 7 17 8 Digital output 8 for increased load 18 L Reference pole E Inputs Digital 19 LS Sensor supply for inputs 1 to 4 20 1 Digital input 1 21 2 Digital input 2 22 3 Digital input 3 23 4 Digital input 4 24 L Reference pole F Inputs Digital 25 LS Sensor supply for inputs 5 to 8 26 5 Digital input 5 27 6 Digital input 6 28 f Digital input 7 29 8 Digital input 8 30 L Reference pole Item Connection Function G Programming Integrated 2 RJ45 Either of the two switched Ethernet ports can be used switched Ethernet Communication ports to create a connection between the safety remote I O and the programming terminal in a point to point or via an Ethernet network for setting the IP address Safe Communication all Integrated 2 RJ45 Either of the two switched Ethernet ports can be XPSMF Safety PLCsand switched Ethernet used to create a connection between the safety PLC Remote I Os Communication and othe
96. LED per terminal block 5 Onthe top one Reset button 6 Onthe rear face one spring operated mounting device for mounting on 35 mm DIN rail Remote output module XPSMF2DO1601 On the front cover of the metal enclosure 1 Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address Eight process status LEDs One ground connection screw One terminal block 1 for 24 V supply Four terminal blocks 1 for connection of digital outputs with output status LED four LEDs per terminal block One terminal block for connection of output channels On the top one Reset button 8 Onthe rear face one spring operated mounting device for mounting on 35 mm DIN rail C1 BR Corn NO Remote output module XPSMF2D0801 On the front cover of the metal enclosure 1 Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address Eight process status LEDs One ground connection screw One terminal block 1 for 24 V supply Eight terminal blocks 1 for connection of relay outputs with output status LED one LED per terminal block On the top one Reset button On the rear face one spring operated mounting device for mounting on 35 mm DIN rail ORAON NO Remote output module XPSMF2D01602 On the front cover of the metal enclosure 1 Two RJ45 type 10BASE T 100BASE T
97. Line control The safety inputs are supplied by the various control outputs 2 in such a manner so as to monitor for short circuits between the inputs short circuits between each input and ground or the presence of residual voltages The controller assisted by the control outputs continuously tests all the connected inputs As soon as an error is detected on an input all the outputs associated with this input are disconnected Safety outputs associated with other inputs remain active Configuration XPSMC32ZC Safety controllers XPSMCeeZe are configurable and addressable using software XPSMCWIN running on a PC Connection accessories required see page 2 129 Connections For connection of safety inputs and outputs safety controllers XPSMCeeZe can be fitted with a choice of 11 screw connectors type XPSMCTSee or 1 spring clip connectors type XPSMCTCee These connectors are to be ordered separately see page 2 128 1 8 independent safety outputs 6 solid state safety outputs 4 2 x 2 relay outputs 4 relay outputs with guided contacts 2 8 control outputs are available but they are not safety outputs Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 122 Schneider Introduction continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Configuration of the safety functions is carried out using XPSMCWI
98. MEME D E 1 LII 1 SE 4 N aa Premium automation platform Modbus TCP IP client Graphic terminal XBTGT Modbus TCP IP client Modular safety PLC Modbus TCP IP server Safety remote I O modules XPSMF1 2 3 They communicate with compact and modular safety PLCs using the SafeEthernet protocol Compact safety PLC XPSMF31 30 Modbus TCP IP server Compact safety PLC XPSMF35ee Modbus TCP IP server ROD O O1 Communication on Modbus serial RTU fieldbus On Modbus serial RTU the modular safety PLC is a slave of the Premium automation platform and Magelis graphic terminal It is connected to the Modbus serial network via its SUB D 9 pin connector FB2 Modbus serial RTU Ethernet _ To other modular 5 or compact safety Graphic terminal XBTGT Modbus serial RTU master Premium automation platform Modbus serial RTU master Modular safety PLC Modbus serial RTU slave Modbus TCP IP server Safety remote I O modules XPSMF1 2 3 They communicate with the modular safety PLC using the SafeEthernet protocol Graphic terminal XBTGT Modbus serial RTU client HHUBUBHHU Ethernet ROD C Specifications References Dimensions mounting Connections page 2 46 page 2 48 page 2 52 page 2 53 Schneider Description Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU M
99. MF4020 4022 yes XPSMF3022 yes XPSMF3522 Non safety using PROFIBUS DP protocol VO slave yes XPSMF4040 4042 yes XPSMF3542 Safety PLC type 1 See page 2 16 2 31 2 31 2 31 In rack card type See page 1 With 500 Q jumper 2 The digital outputs can be configured as line control outputs 2 6 Schneider Selection guide continued Safety automation system solutions Preventa safety PLCs Compact and modular XPSMF 500 kB Depending on size of application 30 Amax 32 A external fuse External 24 V supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated 24 electrically 32 2 electrically 24 2 electrically isolated isolated isolated 1mAat5 V 1mAat5 V 22 2mAat 79V 2 mA at 10 V 2 mA at 10 V 5 mA at 24 V 5 mA at 24 V 8 single pole or 4 2 pole configurable electrically isolated 10 10 V 0 20 mA 1 E 2 E z 0 8 Aat 3 3 V 0 1Aat 5V 0 1 A output current at 24 V 4 16 3 electrically isolated 0 5 A per channel 2 A per channel at 2 A max per 86 F 30 C in rack card 8 A max at 86 F 30 C per in rack card 8 electrically isolated 10 10 V
100. N software 30 certified safety functions are available with this software and they are easily assignable to the safety outputs The safety functions have multiple combination possibilities and various starting conditions The safety functions are B certified in accordance with EN 954 1 EN ISO 13849 1 and IEC 61508 m configurable in controller XPSMC using XPSMCWIN software All 8 safety outputs are suitable for use in safety related parts of control systems conforming to category 4 of EN 954 1 EN ISO 13849 1 and each output can disconnect one of its safety circuits Main safety functions m Emergency stop monitoring with or without time delay 1 or 2 channel wiring m Two hand control type III C conforming to EN 574 ISO 13851 m Guard monitoring with 1 or 2 limit switches m Guard monitoring for injection presses and blowing machines m Magnetic switch monitoring B Sensing mat monitoring m Light curtain type 4 conforming to EN IEC 61496 relay or solid state output monitoring m Zero speed detection m Dynamic monitoring of hydraulic valves on linear presses m Monitoring safety stop at top dead center on eccentric press B Safety time delays m Muting function of light curtains m Enabling switch monitoring 2 or 3 contact m Hydraulic press m Eccentric press Bm Foot switch monitoring m Chain shaft breakage monitoring B Position selector Wiring diagrams and functional diagrams See from page 2 130 Introduction Spe
101. PLCs XPSMF The powerful and easy to use methodology of this software enables users to quickly and simply familiarize themselves with the product The Windows based look and user friendliness provides users with trouble free operation of the software On launching the software the program s start up assistant opens simultaneously This assistant enables the user to easily open a new or existing file delete a file or archive a file Once a new or existing file is opened the user quickly accesses the working environment Configuration The user can begin creating a configuration as soon as a personal library is set up that will contain the user configuration s Once the personal library is opened the user can use the standard library function blocks And Or Not and Flip Flop to create exactly what is required The user drags the function blocks into the configuration environment and places them where required Once the function blocks are placed the user can define specific signals or variables for the inputs and outputs The Hardware menu enables assigning of all the signals to the relevant inputs and outputs From within the Hardware menu the relevant safety PLCs are selected using the pull down menu of each resource To add additional safety PLCs a new resource is easily created and assigned with the type of safety PLC Up to 64 remote inputs outputs can be assigned to each safety PLC Once all the safety PLCs and remote
102. PSMF4000 MF4002 XPSMF4020 MF4022 XPSMF4040 MF4042 Type Function Integrated 2 RJ45 Either of the two switched Ethernet ports switched Ethernet can be used to create a connection between PWRG RUNG An Si o TS YAT PG FOR 2 10 14 18 22 ltem ERR OSL 3 7 11 15 19 23 FAU BL 4 8 12 16 20 24 D Connection Programming A Communication ports the safety PLC and the programming D terminal in a point to point or via an Ethernet zx network for programming or setting an IP Le B address E ds Safe Either of the two switched Ethernet ports 1219 Communication can be used to create a connection between g E all XPSMF Safety the safety PLC and other safety related ss PLCs and Remote components e g other XPSMF safety PLCs zl 2 2 I Os or Safety Remote I O modules this can be ge eet established in a point to point way or via an E ee Ethernet network zz EE Non Safe Either of the two switched Ethernet ports TI Communication can be used to create a connection between E di available with the safety PLC and other non safety related LE references components e g HMI Magelis standard E C XPSMF4002 PLCs and Scada systems this can be F tru XPSMF4022 established in a point to point way or via an r E1915 XPSMF4042 Ethernet network XPSMF4020 MF4022 XPSMF4020 MF4022 PWR PUN 15 9 19 17 21 E Communication RJ45 Modbus XPSMF4020 MF4022 slaves on Modbus E Qd re serial RTU D A XPSMF4040 MF4042 I
103. Preventa Machine Safety Products Catalog 2014 Chapter 2 Safety Automation System Solutions Scbneider d Electric Contents chapter 2 Safety automation system solutions Preventa safety PLCs XPSMF Selection guide Preventa safety PLCs XPSMF 2 6 Preventa safety compact PLCs XPSMF40 05 2 8 Preventa safety compact PLCs XPSMF31 30 35 2 22 Preventa safety modular PLC XPSMF60 Rack power supply and central processing unit 0000e eee 2 38 m In rack analog inputCard 0 0 0 es 2 54 m In rack analog output Card 0 ee 2 56 m In rack mixed card counting inputs digital outputs 2 58 m In rack digital input card 24 digital inputs 0 00005 2 60 m In rack digital input card 32 digital inputs 0005 2 62 lu Inrack digital VOCI 22 aeneo RD e aU OR Ca ED e EROR d 2 64 m In rack relay output card 0 ccc es 2 66 Communication on network and bus 000e ee eeees 2 68 Programming software XPSMFWIN for Preventa safety compact and modular safety PLCs XPSMF 2 72 Selection guide Safety remote input output modules XPSMF1 2 3 2 78 Safety remote input modules XPSMF1 iiuuissuus 2 80 Safety remote output modules XPSMF2 2 84 Safety remote mi
104. S Sensor supply for inputs 5 to 8 N protected A1 Supply L4 24V 45 5 Input 5 L 24V 46 6 Input 6 E 24 V reference pole 47 T Input 7 E 24 V reference pole 48 8 Input 8 A2 Ground Ground 49 L 24 V reference pole B Supply of single pole S 50 L 24 V reference pole digital outputs 2 Sp 51 PA Electrically clean ground 3 S 52 PA Electrically clean ground 4 S H Inputs Digital 53 LS Sensor supply for inputs 9 to 12 not 5 S protected 6 S 7 S 54 LS Sensor supply for inputs 9 to 12 protected 8 S 55 9 Input 9 C Outputs Digital 9 1 Output 1 56 10 Input 10 10 1 Output 1 57 11 Input 11 11 2 Output 2 58 12 Input 12 12 2 Output 2 59 L 24 V reference pole 13 3 Output 3 60 E 24 V reference pole 14 3 Output 3 61 PA Electrically clean ground 15 4 Output 4 62 PA Electrically clean ground 16 4 Output 4 J Inputs Digital 63 LS Sensor supply for inputs 13 to 16 D Outputs Digital 17 5 Output 5 not protected 18 5 Output 5 19 6 Output 6 64 LS Sensor supply for inputs 13 to 16 protected 20 6 Output 6 65 5 Input 13 21 T Output 7 66 6 Input 14 22 T Output 7 67 7 Input 15 23 8 Output 8 68 8 Input 16 24 8 Output 8 69 L 24 V reference pole E Outputs Line control 25 1 Output 1 70 L 24 V reference pole 26 1 Output 1 71 PA Electrically clean ground 27 1 Output 1 72 PA Electrically clean ground 28 1 Output 1 Item Connection Function 29 2 O
105. TOS Input N O ushroom epe NEN ENS Input N C t 500 ms Input Emergency stop Input Emergency stop s ae Input OTS Pp of E Input UN Input PSV2 t tsync t tsync Input Continuous deactivated Input Reset Input Stop selector LL Input Adjust selector Input Jog selector Input Conti Continuous run foot switch SS embedded tools Fan Output Valve 1 Output Valve 2 Braking Digg Output Emergency stop 1 Key 0 io BDC Bottom Dead Center TDC Top Dead Center OTS Limit switch associated with top dead center TDC UN Limit switch associated with bottom dead center BDC PSV safety valve t sync synchronization time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 153 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram 230 V v 230 V 24V 24V Control F1 outputs 1 S1 Output yos Control signal 2 EAr ce cz ce es es es ca ci ulel Jw e ts ff 2 e elel XPS MC IR E E TA Sub D9 Ter Bas PA uC 1 KO Ti K1 3 N K3 1 A Logic n N Chnl 1 jJ Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 Se cmy e y Chnl 2 Z Chnl 2 j Chnl 2 j Chnl 2 Chnl 2 gt SSS as v je
106. TX 7 5 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto B2 Mb XBTGT4330 63 493 PLCs 1 800 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 10 4 Color STN 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to B2 Mb XBTGT5230 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32 Mb XBTGT5330 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 12 1 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT6330 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 15 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto B2 Mb XBTGT7340 197 534 PLCs 5 600 Specifications page 2 14 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 1 Service instructions USB connectors locking device and mounting kit included 2 Other operator dialog terminals industrial PCs please refer to our Human Machine Interface catalog References Dimensions m
107. X 10 4 Color STN 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT5230 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT5330 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 12 1 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT6330 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 15 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT7340 197 534 PLCs 5 600 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 1 Service instructions USB connectors locking device and mounting kit included Specifications References Dimensions mounting Connections page 2 28 page 2 31 page 2 34 page 2 36 Schneider d Electric References continued Safety automation system solutions 490 NTW 000ee TE TSX PBY 100 490 NAD 911 03 Preventa safety PLCs Compact XPSMF31 30 35 Connection to Ethernet network Shielded twisted pair cables 2 RJ45 connectors 6 6 2 490NTWO00002 1
108. X integrated switched ports for connection on Ethernet network and for configuring IP address One terminal block 1 for 24 V supply One ground connection screw Eight process status LEDs Four terminal blocks 1 for connection of relay outputs with relay output status LEDs On the top one Reset button On the rear face one spring operated mounting device for mounting on 35 mm DIN rail C1 4 C rn NO 1 Removable screw terminals are provided with the safety output modules XPSMF2 Introduction Specifications References Dimensions mounting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 2 86 Schneider Description continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote output modules XPSMF2 Safety remote output modules XPSMF2DOeeee LED Color Status Meaning Outputs Orange On Outputs active 1 16 24 VDC Green On 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energized state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware anomaly detected by the CPU The monitoring program Watchdog has triggered the STOP state of the proces
109. ZC Serial link ports Number and type 1 x SUB D 9 pin male Status Slave Data exchange 14 words By included dual port memory only data addresses diagnostics but no baud rates Parameters Baud rate Kbps 20 50 125 250 500 800 adjustable using software Mbps APN Address 1127 Profibus bus Compatibility XPSMC16ZP XPSMC32ZP Serial link ports Number and type 1 x SUB D 9 pin female Status Slave Data exchange 14 words By included dual port memory only data addresses Parameters Baud rate 12 Address Type Power supply and relay output terminals 1 conductor Without cable end Separate plug in screw connector XPSMCTSee 7 Separate plug in spring clip connector XPSMCTSee 7 Solid or flexible cable 24 12 AWG 0 2 2 5 mm With cable end Without bezel flexible cable 22 12 AWG 0 25 2 5 mm With bezel flexible cable 22 12 AWG 0 25 2 5 mm 2 conductors Without cable end Solid or flexible cable 24 16 AWG 0 2 1 5 mm With cable end Without bezel flexible cable 22 16 AWG 0 25 1 5 mm Double with bezel flexible cable 20 16 AWG 0 5 1 5 mm Double with bezel flexible cable Tightening torque of screw terminals 4 2 5 3 Ib in 0 5 0 6 Nm 20 18 AWG 0 5 1 0 mm Wire stripping length Other terminals 1 conductor Without cable end 0 39 in 10 mm Solid or flexible cable 28 16 AWG 0 14 1 5 mm With cable
110. a 53 esl ve vr yea vo l Function 2f za ma L s a d b fC Function 1 Logic channel 2 Function 2 XPS MP ja ce cs c4 fiat tts re i a4 foe a 54 Je 8 Li a Light curtain F2 ESC F2 lo 1 2 ESPE output K21 S45 K22 OSSD1 OSSD2 Dd a ie Start Fa S6 K11 K12 K21 K22 L OC OC OV Function 1 Function 1 Function2 Function 2 1 Function 1 safety outputs 2 Function 2 safety outputs ESC External start conditions Functional diagrams Configuration 12 Sensing mat with monitored start Configuration 13 Light curtain with monitored start Power up Self test accomplished Power up Self test accomplished 1 Sensing mat Sensin Sensing mat Sensin 4 Light curtain Light curtain Light curtain Light curtain Key 0 not Mi ae mat not sae mat Key 0 uninterrupted interrupted uninterrupted interrupted activated activated Input 1 C1 11 C4 14 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Input 1 C1 11 C4 14 Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 P Y94 t 0 5s las t 10s t 10s t lt 10s No start up 7 No start up 7 1 Start button control the start button must not be activated on power up Introduction Specifications References Di
111. ab for connecting the inputs and outputs to and from the safety PLC and predefined signals for diagnostics t1 Import and Export tool used for importing and exporting the signal list to from a CSV format file format that can be imported into a standard automation PLC O Properties tab enabling setting of the station address interface baud rate and data refresh rate Schneider 2 77 Selection guide Safety automation system solutions Preventa safety PLCs Compact and modular XPSMF oafety remote input output and input output modules XPSMF1 2 3 Products referenced XPSMF1DI1601 and XPSMF2eeeeee are marked HlMatrix F1DI and HiMatrix F2DI manufactured by Hima sold by Schneider Electric Depending on size of application 0 8A 0 5A 9A External 24 V supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated 16 not electrically isolated 14 5mAmax 1mAat5V 22 mAat 15V 4 not electrically isolated 16 not electrically isolated 5 A max 1 A max at 140 F 60 C 2 A max at 104 F 40 C 4 not electrically isolated 60 mA 20 V z Removable screw terminal blocks 1 Yes access to network via integrated 2 RJ45 switched Ethernet communications ports XPSMF1D11601 XPSMF2D0401 XPSMF2D01601 2 82 2 89 1 Removable screw terminal blocks are provided with safety remote VO module
112. afety communication using SafeEthernet protocol Safety remote mixed I O module type Transmission Communication ports XPSMF3DIO8801 XPSMF3DIO16801 XPSMF3DIO20802 XPSMF3AIO8401 Integrated 2 RJ45 switched Ethernet communications ports Baud rate Structure Medium Introduction Specifications page 2 94 page 2 99 2 100 Mbps 100 Half duplex 10 Full duplex Autonegotiation Wl 10BASE T 100BASE TX Dual twisted pair cable category 5D or better Ethernet References Dimensions mounting Connections page 2 101 page 2 102 page 2 104 Schneider Electric Heferences XPSMFS3DIO8801 HIMatrix F357 amm ee eS XPSMFSDIO20802 XPSMFS3AIO8401 Products referenced XPSMFSeecceecee are marked Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Safety remote mixed I O modules 24 V supply XPSMF3DIO8801 35 274 1 000 Safety PLCs modular 8 XPSMF60 or compact XPSMF40 and XPSMF31 30 35 Integrated 2 RJ45 switched Ethernet communications ports XPSMF3DIO16801 45 856 1 300 16 8x2 2 Integrated 2 or RJ45 switched 16 x 1 Ethernet communications ports 20 8 1 XPSMF3DIO20802 35 273 1 000 Integrated 2 RJ45 switched Ethernet communications ports XPSMF3AIO8401 33 510 0 950 Integrated 2 RJ45 switched Ethernet communications ports Connecting cables See
113. age V 24 external supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated Voltage limits V 15 20 Ambient air temperature For operation F C 32 140 0 60 For storage F C 40 185 40 85 Degree of protection a IP 20 Response time ms Depending on size of application Current power consumption ERES 0 8 max Backup battery None Digital inputs Number 16 not electrically isolated Permissible current At state 1 mA 22a8t 15V At state 0 mA 1 5 max 1 mAat5 V Switching point V Typically 7 5 Switching time us 250 Input supply 4 x 19 2 V 40 mA on 24 V protected against short circuits Line control outputs Number 4 not electrically isolated Output voltage V 20 approximately depending on the supply voltage Output current mA 60 Minimum load None Response to overload 4 x 2 19 2 V short circuit current 60 mA at 24 V Connections See page 2 30 for wire sizes of the various connector types Ethernet network safety communication using SafeEthernet protocol Transmission Communication ports Integrated 2 RJ45 switched Ethernet communications ports Baud rate Mbps 100 Half duplex 10 Full duplex Autonegotiation Structure 10BASE T 100BASE TX Medium Dual twisted pair cable category 5D or better Ethernet Safety remote input module 24 V supply For use with Digital Line Ports Refere
114. agrams continued Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions XPSMP Guard monitoring for injection press or blowing machine Configuration 9 this configuration uses both functions of the controller Only function 1 is configured 24V F1 Tool zone guard closed To PLC faifcs ict fu ffce fet fel j is fas fas fas fsa jesq ve 74 vea voa Function 1 Ter Ed 1 Function 2 n 4 1 Function 1 Logic channel 2 Function 2 XPS MP jme ice ic4 jm cs i e nj a4 a a Jsa fof 1 yo 2 3 Guard outside tool 96 K12 zone closed EH OV Tool zone Tool zone 1 If sensors S4 and S5 are not used terminals C4 l4 and C5 5 must be linked 2 Safety outputs for tool zone 3 Safety outputs for rear access safety doors In configuration mode 9 the N C contacts of the relays or contactors controlled via outputs 43 44 53 54 63 64 cannot be monitored by the feedback loop ESC ESC External start conditions Functional diagram Configuration 9 Power up Self test accomplished E 1 Both guards closed Guard for tool zone Both guards closed Guard outside tool Both guards closed Key 0 open zone open End of travel 1 C1 11 End of travel 2 C2 11 End of travel 4 C4 11 End of travel 5 C5 11 Start button C6 16 N O output 13 14 23 24 33 34 Signalling output Y84 N O output 43
115. al validation of the output will be activated only if 1 one input is in a high state 2 the other input is in a low state 3 the frequency of the two inputs is less than the stated value 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS2Ze 3 Only one Zero speed detection function can be connected to an XPSMC controller and only to the inputs i1 and i2 Functional diagram Sensor control Zero speed Rotation Zero speed Sensor B1 f1 f2 f max f1 f2 gt f max f1 f2 f max smos dd LA LEP LD LPL Ze Sensor B2 Sensor B1 Input 2 I2 sesorB2 I LILI LIL Outpt po S Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 148 Schneider P Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram S4 Closing of press Al 230 V 24V ed UE D E ERRRNZ i LAr cs cz oe os o4cace ou fuf j nw epe ivj ne nz KO ae Chnl 2 Chnl 2 T eo EH s Logic uC 2 N SSS Ss55 XPS MC Chnl 1 Chnl ni Chnl Chnl ag Chnl bn Chnl aa 230 V 24V Control outputs 5 Opening of press 2 eo a EEE 0000 ES ooooo mmu Sub D9 Ter Chnl 2_ Chnl 2 Chnl
116. al 14 1 Digital input 1 network for programming or setting an 15 2 Digitalinput2 IP address 16 3 Digital input 3 Safe Either of the four switched Ethernet 17 4 Digital input 4 Communication ports can be used to create a 18 L Inputs common all XPSMF connection between the safety PLC Safetv PLCs and and other safety related components E Inputs 19 LS Sensor supply for inputs 5 to 8 atety e g other XPSMF safety PLCs or Digital 20 5 Digital input 5 Remote I Os Safety Remote I O modules this can uo be established in a point to point way or a 2 Manpur via an Ethernet network 22 7 Digital input 7 23 8 Digital input 8 Non Safe Either of the four switched Ethernet 24 L Inputs common Communication ports can be used to pede BG F Inputs 25 LS Sensor supply for inputs 9 to 12 available with ped id i 3 nu ee references and other non safety related Digital 26 9 Digital input 9 XPSMF components e g HMI Magelis 27 10 Digital input 10 SMF3022 and standard PLCs and Scada systems 2g 11 Diaital input 14 XPSMF31222 this can be established in a point to g p point way or via an Ethernet network 29 12 Digital input 12 30 L Inputs common Connection examples Actuator connections to the outputs Emergency stop connections line control Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2 36 Schneider Connections continued Safety automation system solut
117. alog inputs Connection i with Connection n with 8 single pole inputs Li L 4 2 pole inputs L1 L5 L1 L2 L L2 L6 L2 L3 L L3 L7 L3 L4 L L4 L8 L4 XPSMFAI801 I5Jd L Es L6 L2 L L7 L3 L L8 L4 L 1 With a 250 Q or 500 Q external jumper Schneider 2 55 Electric Introduction description 2 56 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 In rack analog output card The analog output card XPSMFAQ801 is designed to manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 m It incorporates 8 configurable analog outputs 0 20 mA 0 10 V or 10 10 V 11 For selection of the type of voltage current measurement a switch enables selection of 6 functions for each output channel Switch position Outputs Voltage 10 V Current 0 4 20 mA 1 On 2 On 3 On 4 On 5 On 6 On O Selection of measuring scale using software XPSMFWIN the Properties sub menu displays the scale options in the Type window FS1000 or FS2000 Configurable output values Type Voltage Current Value range Half scale Full scale version FS1000 version FS2000 8 analog 0 20 mA 0 1000 0 2000 outputs 0 10V 0 1000 0 2000 10 4 10V 1000 1000 2000 2000
118. am u 230 V 230V 24V 24V Control outputs F1 1 S1 Magnetic switch with coded magnet present l l l l L XPS M diu ues 00000 im Sub D9 Ter Ko1 K1 K3 diu EE Dies MM n ln P p m ma u Chnl 2 Chnl 2 Chnl 2 Chni 2 Chnl 2 Chnl 2 ic cd i rumE ee k ni Channel 1 Channel 2 OV OV ESC external start conditions EDM external devices monitoring 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS2Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Electric 2 140 Schneider Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Start test NO Start test YES Automatic start Automatic start Start up Start up Magnet Magnet Magnet Magnet Magnet Magnet present notpresent present present not present present Input Input N C N C Input Input N O N O t tsync t tsync ai Input Input EDM EDM Output Output t lt t EDM t t EDM No start up t lt t EDM t gt t EDM Rising edge monitored start Rising edge monitored start Start up Start up Magnet Magnet Magnet Magnet Magnet Magnet inui present not present present incid pre
119. ange On Communication on Modbus serial or PROFIBUS DP 1 active Inputs 1 to 20 Orange On Inputs active Outputs Orange On Outputs active 1to8 24 VDC Green On z 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energized state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware anomaly detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caus
120. ards Type Details Metal rack XPSMFGEHO1 XPSMFAI801 8 single pole analog inputs or with back plane bus assuring electrical 4 2 pole analog inputs connection of components installed metal securing plate for shielded cables xpSMFAO801 8 analog outputs EMC two cooling fans Ez a power supply module 24 V XPSMFCIO2401 2 counting inputs 4 digital outputs XPSMFPS01 XPSMFDI2401 24 digital inputs 110 V 127 V a central processing unit XPSMFDI3201 32 digital inputs XPSMFCPU22 with 4 x RJ45 integrated switched TUE Ethernet ports for Programming and for ACONMEDIOSSTDUL sexetgianmputs Safety and non safety related ee eS communication on Ethernet safety XPSMFDO801 8 relay outputs related using SafeEthernet protocol and A 6 250 V Non safety related using Modbus TCP IP server protocol and in addition a SUB D FB2 connector for communication on Modbus serial RTU Safety PLCs In order to meet safety requirements the modular safety PLC XPSMF60 incorporates two essential functions Redundancy and Self monitoring complying to category 4 conforming to EN 954 1 and performance level e conforming to EN ISO 13849 1 in addition to the SafeEthernet safety communication protocol between the safety PLCs and the safety remote I O modules Special Switch m Redundancy the 2 processors integrated in the modular safety PLC analyze and compare the data received from the safety inputs and outputs The incomi
121. ashing X Interface active Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 2 98 Schneider Specifications Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Safety remote mixed I O module type XPSMF3DIO8801 XPSMFS3DIO16801 XPSMF3DIO20802 XPSMF3AI08401 Supply voltage V 24 external supply with separate protection conforming toEN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated Voltage limits V 15 2096 Ambient air temperature For operation F C 4 32 140 0 60 For storage F C 40 185 40 4 185 40 40 185 40 85 40 85 85 without battery Degree of protection zx IP 20 Response time ms Depending on size of application Maximum current power consumption A 8 14 max load 8 max load 0 8 Residual 0 6 Residual 0 4 External fuse 10A slow blow 16A slow blow Backup battery None None None Connections See page 2 30 for wire sizes of the various connector types Digital inputs Safety remote mixed I O module type XPSMF3DIO8801 XPSMF3DIO 16801 XPSMF3DIO20802 Number Inputs not electrically isolated 8 16 20 Voltage At state 1 V 05 30 mA 2at 15V 22at 15V At state 0 V 5 max 1 5 max 1 5 max 1 5 max 1 25 at 5 V 141 5V 1 2bat 5V Switch
122. ated activated not activated Input N C Input N C Input N O Input N O t tsync t tsync Output 1 Key 0 mm t sync synchronization time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 162 Schneider P Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Wiring diagram 24V 24V F1 1 B3 Cam switch drive spindle sensor EE O SSS a 92 ells e 93 43 E Sub D 9 ee ey em Logic Chnl bi 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 ee gery chy Chnl 2 F Chnl 2 Chnl 2 i Chnl 2 j Chnl 2 j Chnl 2 B Testes T O Is T Te Es Te Temp eT OV oV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagrams Zero speed Shaft movement Zero speed or error Sensor input Output 1 Key 0 tp pulse time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 63 Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Wiring diagram T 24V T 24V F1 1 S1 1 3 5 7 9 11 012345 jo 9o 9999 p 9o
123. atic start Start up Guard closed Input Limit switch 1 Input Limit switch 2 Input EDM Output No start up Rising edge monitored start Start up Guard closed Input Limit switch 1 Input Limit switch 2 Input Start Input EDM Output No start up Falling edge monitored start Start up Guard Guard closed Input Limit switch 1 Input Limit switch 2 Input Start Input EDM Output No start up References Dimensions page 2 128 page 2 129 Schneider Electric Guard closed Guard closed Guard closed t lt tEDM Wiring diagrams page 2 130 2 135 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram 230 V e 230 V 24V 24V Control outputs F1 Il 1 Guard closed K01 XPS M ama S MC E Sub D 9 Ko C Ki am K3 Chnl 1 Chnl 1 H Chnl lt Chnl Chnl i Chnl u a al De A Lr p Chnl 2 Chnl 2 Chnl 2 i Chnl 2 Chnl 2 Chnl 2 jevevjov fot joe Josj os fos oe afew fsa aa B hi Channel 1 Channel 2 OV OV ESC external start conditions EDM external devices monitoring 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS2Ze Introduction Specifications References Dimensi
124. bit changing Baud rate Addressing of transmitted and received messages Data sequence repetition loss of data change Data reception time delay repetition echo Diagnostics on CPU user program communication operating voltage and temperature inputs amp outputs Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 2 46 Schneider Specifications continued Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Compatibility Central processing unit XPSMFCPU22 Ethernet network Non safety related communication using Modbus TCP IP protocol Connection Ports Number and type Integrated 4 RJ45 switched Ethernet communication ports Baud rate 100 Half duplex 10 Full duplex Autonegotiation Master Slave Server slave Structure 10BASE T 100BASE TX Medium Dual twisted pair cable category 5D or better Ethernet Transparent Ready Class A10 Services Standard Ethernet TCP IP Modbus TCP IP Server communication services Modbus TCP IP messaging reading writing of data words Modbus identification requests TCP port standard 502 Max number of Modbus TCP IP 1 to 20 connections Modbus serial RTU Serial link ports Number and type 1 x SUB D 9 pin female FB2 Master Slave ERES Slave Addressing __ 122 slave addresses Physical layer RS 485 Power supply modu
125. cation on Ethernet network The safety remote mixed I O modules XPSMF3elOeeee incorporate two RJ45 type 10BASE T 100BASE TX integrated switched ports that enable communication on the Ethernet network using SafeEthernet communication protocol and therefore data exchange with compact or modular safety PLCs XPSMF References Dimensions mounting Connections page 2 101 page 2 102 page 2 104 Schneider eElectric Description Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Remote mixed I O module XPSMFS3DIOS8801 On the front cover of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Oneterminal block 1 for connection of line control outputs with four line control output status LEDs 3 Two terminal blocks 1 for connection of digital outputs with output status LED four LEDs per terminal block 4 Two terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block 5 Eight process status LEDs 6 Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address One ground connection screw One Reset button on the top On the rear face One spring operated mounting device for mounting on 35 mm DIN rail cO CO Remote mixed I O module XPSMF3DI016801 On the front cover of the metal enclosure 1 One terminal block
126. cifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 9 123 Electric Introduction continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Premium automation fie EE Configurable mi controllers LIS due 3 T9 ip T F MC32ZC FTB 1CN TeSys mJ Wl il i il ll Profibus bus i Repeater Third party products 3 max Configurable controller XPSMC16ZP MC32ZP Premium automation oe Magelis graphic terminal je LATIS EMI i KJ II Configurable controllers XPSMC16Ze MC32Ze slaves of the Modbus serial link Introduction Specifications References page 2 122 page 2 126 page 2 128 2 24 Schneider E XPSMC16ZC CANopen fieldbus Configurable safety controllers XPSMCeeZC incorporate a SUB D 9 pin male connector for direct connection on CANopen bus CANopen bus is an open bus that ensures deterministic and reliable access to the real time data of automation equipment The bus uses a shielded dual twisted pair on which a maximum of 127 devices can be connected by chaining The data rate varies between 10 Kbps and 1Mbps depending on the length of the bus 16 404 to 66 ft 5 000 to 20 m Profibus bus Configurable safety controllers XPSMCeeZP incorporate a SUB D 9 pin female connector for connection on Profibus
127. cifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 2 48 Schneider Electric References continued Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU m Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs The XPSMFWIN is part of our Safety Suite and is not available seperately Description Operating Details Languages Reference Weight system oz kg Configuration software Windows 2000 Software available English SSV1XPSMFWIN 18 342 XPSMFWIN for Windows XP on Safety Suite V2 German 0 520 programming modular software pack French safety PLCs CD ROM user manual Description For use with Reference Weight oz kg Covering plate Unused in rack I O card slots XPSMFBLK Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 Schneider d Electric 2 49 References continued Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Mains input Output Nominal Nominal Auto protect Conformity to Reference Weight voltage voltage power current reset standard IEC EN 61000 3 2 and IEC EN 60950 V V Ww A oz kg Universal range single phase N L1 or 2 phase L1 L2 connection e 100 120 V 200 500 24 28 8 72 3 Au
128. coders 2 3 wire Contactors motors PNP NPN Control relays Independent and configurable Variable speed drives counting inputs one channel for counting and one channel for increasing or decreasing counting direction Safety dialog Beacons and indicator banks Rotating mirror beacons Sirens XPSMFDIO241601 24 Safety detection Safety actuators Limit switches Contactors motors Guard switches with reset and Control relays with actuator Variable speed drives Light curtains type 2 and type 4 Safety mats and sensing edges Safety dialog Safety dialog Beacons and indicator Mushroom head Emergency banks stops Rotating mirror beacons Enclosures for control and Sirens signalling units Two hand control stations Analog output card 7 2 8 Closed circuit scanning of output channels Single pole measuring of 0 to 10 V voltages Measuring using jumper 0 4 to 20 mA currents with 500 Q external resistor XPSMFAO801 Relay output card 1 2 8 Safety actuators Contactors motors Control relays Variable speed drives XPSMFDO801 Safety dialog Beacons and indicator banks Rotating mirror beacons Sirens Remote inputs and outputs In addition to the inputs outputs available as standard on the optional in rack cards the modular safety PLC XPSMF60 can be connected to safety remote input modules XPSMF1 and or safety remote output modul
129. d Remote inputs outputs on Advantys STB network interface module STBNDP2112 4 938 PROFIBUS DP bus 0 140 Momentum communication module 170DTN11000 Connectors for remote I O Line terminators 490NAD91103 communication module Intermediate connection 490NAD91104 Intermediate connection and terminal port 490NAD91105 PROFIBUS DP connecting 100 TSXPBSCA100 cables 400 TSXPBSCA400 Replacement parts Main bus junction box 490NAE91100 PCMCIA card 467NHP81100 1 Cable conforming to standard EIA TIA 568 category 5 and IEC 1180 EN 50 173 class D For UL and CSA 22 1 approved cables add the letter U to the end of the reference 2 Requires adaptor XBTZG909 Schneider Electric Dimensions Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 XPSMF31222 0 52 2 44 06 13 62 1 5 Oo Oo 0 e Oo 0 Oo Oo OOOO OOOO 0000 0000 a SS ass 2 62 9 96 66 5 253 1 Removable screw terminals are provided with compact safety PLC XPSMF31222 XPSMF3022 0 52 13 O0000000 OOOO OOOO OOOO OOOO OOOO pepe p EET M LIII ii Y 2 62 9 96 7 66 5 i 253 1 Removable screw terminals are provided with compact safety PLC XPSMF3022 XPSMF35oe 0 52 E 2 44 06 06 06 O1 13 62 1 5 gine 15 OOOOOOOO0 OOOOOOOO0 OoOoooooo
130. diagram 230 V 230 V 24 V T 24V Control F1 outputs Switching of 3 contact 1 enabling switch 0 1 2 NO 1 2 NC 5 6 NO 3 4 0 1 2 NO 1 2 i NC 5 6 NO 3 4 Key Activated Deactivated 0 pue c pem Te Tel EM 9 Ko CF Logic N Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chol 1 Chnl 1 Chnl pi Chnl 2 i Chnl 2 I Chnl 2 Chnl 2 Chnl 2 es ce cc O TT TT a eL e Te Te K01 i ach OV Channel 1 Channel 2 0v 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagram Start up Enabling switch Enabling switch Enabling switch Enabling switch Enabling switch Enabling switch Position 1 Position 0 Position 1 Position 2 Position 1 Position 0 Input Closing enabling switch 1 2 Input Opening enabling switch 5 6 Input Closing enabling switch 3 4 Output 1 t lt tZ Key pel i oe s tZ enabling time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 157 Wiring diagrams continued Category 4 conforming to standard EN 954 1 Wiring diagram v 230 V T 24V Safety automation system solutions Preventa configurable safety controllers type XPSMC 2 uz na toj hizo jtex fiez fies fia jas fies Mev fi28 teo fiso fist i32 e c A
131. duration 11 ms unit test while operating 2 cycles per axis conforming to EN 61131 2 Resistance to electrostatic discharges conforming to EN IEC 61000 4 2 Immunity to high frequency interference V m 10 26 MHz 1 GHz conforming to EN IEC 61000 4 3 Rack material Metal alloy x lt 4 contact 8 air discharge Supply Voltage V 24 External supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated Voltage limits 15 2096 power supply module 20 2596 Output voltage of power supply module V eo UA V x54 2 Maximum power consumption A 30 max 32 A external fuse Immunity to momentary supply interruptions ms 10 Protection Internal fuse Response time ms Depending on size of application Backup capacitor Approximately 1 week for diagnostics and time information Program is not effected Clock aa Yes Operational data of CPU Oro VEO User memory Application KB 500 Data kB 500 LED display Yes Ethernet network safety communication using SafeEthernet protocol Compatibility Central processing unit XPSMFCPU22 Transmission Communication ports Integrated 4 RJ45 switched Ethernet communications ports 100 Half duplex 10 Full duplex Autonegotiation Structure 10BASE T 100BASE TX Medium Dual twisted pair cable category 5D or better Ethernet Functions Control of E Transmitted data duplication loss
132. e 1 3 5 mA at 24 V 22mAat 15V gt 2mAat 15V 3 5 mA at 24V 4 5 mA at 30 V 4 5 mA at 30V Analog Number of channels 8 single pole Range voltage current 0 10 V 0 20 mA 1 Counting Number of channels 2 Current 1 4 mA at 5 V 6 5 mA at 24V Outputs Digital Number of channels 24 configurable not 8 2 not electrically isolated 8 not electrically electrically isolated isolated Output current Chnls 1 to 3 5to7 9to 11 13 to Channels 1 to 3 and 5 to 7 0 5 Aat 140 F 60 15 17 to 19 21 t023 0 5Aat Channels 4 and 8 1 Aat 140 F 60 C 2 Aat 122 F 50 C 140 F 60 C Channels 4 8 12 16 20 and 24 1Aat140 F 60 C 2Aat 122 F 60 Analog Number of channels Range voltage current Relay Number Switching voltage Line control 2x4 2 2 input output connections Communication on Ethernet network Removable screw terminals are provided with all Safety compact PLCs Reference XPSMF40ee is also provided with cage clamp terminal By integrated RJ45 switched Ethernet communication ports m Safe communication using SafeEthernet protocol yes yes yes yes m Non safe communication using Modbus TCP IP yes yes XPSMF31222 yes XPSMF3022 yes XPSMF3502 protocol server slave XPSMF4002 4022 4042 MF3522 MF3542 Communication on fieldbus Non safety using Modbus RTU protocol slave RS 485 yes XPS
133. e control Lu switch RJ45 outputs Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 Schneider 2 95 Electric Introduction continued Introduction page 2 94 2 96 Specifications page 2 99 Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Functional diagrams continued Remote mixed I O module XPSMF3DIO20802 20 Dual digital p inputs processor system Watchdog Integrated switch 8 digital outputs Ethernet Remote mixed I O module XPSMF3AI08401 8 analog inputs with transmitter supply Dual processor system 4 analog outputs Watchdog Integrated switch Ethernet Line control Line control is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 safety to be achieved The line control outputs send a high signal with a very short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety modules Examples 11 For XPSMF3DIO8801 and XPSMF3DIO 169801 the line control outputs 1 and 2 are connected to the digital inputs of the same circuit t1 For XPSMFS3DIO20802 the digital outputs 1 to 8 are connected to the digital inputs of the same circuit Safety communi
134. ecifications continued Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Compact safety PLC type XPSMF3502 XPSMF3522 XPSMF3542 Analog inputs Number Inputs not electrically isolated 8 single pole External jumper Q 250 or 500 depending on application Input values Nominal value at 20 10 mA 0 20 with 500 Q jumper Service value M MIES mA 0 4 23 with 500 Q jumper Input impedance 1 Maximum distance of equipment Im 300 Internal resistance of signal source C lt 500 Overvoltage protection V 15 4 Resolution A D converter 12 bit Safety accuracy 2 LED display Yes Counting inputs Number Counter 2 not electrically isolated Inputs 3 on each pole A B Z Input voltages High threshold 5 V 4 6 High threshold 24 V V IDAOS Low threshold 5 V V 0 0 5 Low threshold 24 V V 3 5 Input currents eel 1 4 at5 V 6 5at24 V Input impedance kQ 3 Maximum distance of equipment 1640 ft 500 m with shielded dual twisted pair cable Up down counting resolution 24 bit Input frequency 100 at 5 and 24 V Triggering zn falling edge Edge steepness LED display Compatibility XPSMF31222 XPSMF3022 XPSMF3502 XPSMF3522 XPSMF3542 Ethernet network safety communication using SafeEthernet protocol Transmission Communication ports Integrated 4 RJ45 switched Ethernet communications ports Baud rate Mbps 100 Half
135. ection Internal fuse Response time Depending on size of application Clock pese Supplied by backup capacitor for 1 week following loss of supply User memory Application kB 250 Data kB 250 LED display Yes Digital inputs Number Inputs not electrically isolated 24 Permissible current At state 0 1 5 max 1 mAat5V At state 1 228t 15V Input supply Input protection L2at 15V Approx 3 5 at 24 V Approx 4 5 at 30 V 5 x 20 V 100 mA on 24 V 20 V 100 mA Protected against short circuits short circuits to ground Overvoltage protection 500 conforming to IEC 61000 4 5 NO e Switching point Typically 7 5 Current mA 2s lav LED display Yes Maximum distance of equipment 328 ft 100 m Digital outputs Number Outputs not electrically isolated 8 configurable for line control 8 Output voltage sae REA Output current Channels 1 to 3 and 5 to 7 A 0 5 at 140 F 60 C Channels 4 and 8 A 1 at 140 F 60 C 2 at 122 F 50 C Minimum load mA 2 per channel Leakage current at state 0 mA 1 max at2 V Response to overload Total output current a Shutdown of outputs concerned with cyclic reconnection A 7 max shutdown of all outputs if exceeded with cyclic reconnection LED display Yes Maximum distance of equipment 328 ft 100 m Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2 28 Schneider Sp
136. ed an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred while writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active 1 Depending on PLC model Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 Schneider 2 27 Specifications Compact safety PLC type Products designed for max use in safety related parts of control systems conforming to EN 954 1 EN ISO 13849 1 and EN IEC 61508 Product certifications Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 XPSMF31222 XPSMF3022 XPSMF3502 XPSMF3522 XPSMF3542 Category 4 EN 954 1 Performance level e EN ISO 13849 1 Safety integrity level SIL 3 EN IEC 61508 IEC 61511 2004 DIN VDE 0116 1989 EN 50156 1 2004 EN 12067 2 2004 EN 298 2003 EN 230 1990 NFPA 85 2001 EN IEC 61131 2 2003 EN 61000 6 2 2001 EN 61000 6
137. ed in a point to point way or via an Ethernet network XPSMF2D01601 Item Connection Screw N Screw Function 123456 1314 15 16 17 18 A Ground E Ground OO B Supply L Reference pole A Di D OOOO L Reference pole L L L 1 L 1 L 1234 L L L L 2 L 2 L 5 678 L E L Supply for outputs 1 2 3 4 9 10 11 12 O 24v DC L Supply for outputs 1 2 3 4 9 10 11 12 pa B1 Digital outputs 1 L Reference pole O PROG 2 1 Digital output 1 SR 3 2 Digital output 2 O os 4 3 Digital output 3 iE L 9101112 L L 13 14 15 16 L 5 4 Digital output 4 BODO D02 OD00 6 L Reference pole B2 Digital outputs 13 L Reference pole 110 100BaseT 10 100BaseT 2 1314 1516 17 18 19 20 2122 23 24 14 9 Digital output 9 15 10 Digital output 10 16 11 Digital output 11 17 12 Digital output 12 18 L Reference pole C Supply L Reference pole L Reference pole L Supply for outputs 5 6 7 8 13 14 15 16 L Supply for outputs 5 6 7 8 13 14 15 16 C1 Digital outputs 7 L Reference pole 8 5 Digital output 5 9 6 Digital output 6 10 T Digital output 7 11 8 Digital output 8 12 L Reference pole C2 Digital outputs 19 L Referencepole o 20 13 Digital output 13 21 14 Digital output 14 22 15 Digital output 15 23 16 Digital output 16 24 L Reference pole Function Integrated 2 RJ45 Either of the two switched Ethernet ports can be used to create a connection between the safety switched Ethernet remote I O and the programming te
138. ent Description Reference Weight oz kg Metal rack 1 fitted with XPSMFGEH01 O a back plane bus assuring electrical connection of components installed power supply module CPU and in rack cards O two cooling fans o a metal securing plate for shielded cables EMC 24 V power supply module 7 XPSMFPSO01 28 925 0 820 CPU 1 fitted with XPSMFCPU22 9 877 O 4xintegrated RJ45 type 10BASE T 100BASE TX switched 0 280 ports for Programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related using Modbus TCP IP server protocol o 1 x SUB D 9 pin port FB2 for access to Modbus serial RTU Optional in rack I O cards Description Functions Reference Weight Inputs Outputs oz kg In rack I O card Analog XPSMFAI801 8 466 APOE CEN 1 8 single pole 0 240 XPSMFPSO01 or 4 2 pole configurable XPSMFCPU22 8 analog XPSMFAO801 9 877 0 280 XPSMFAI801 2 counting 4 digital XPSMFCIO2401 9 171 XPSMFCIO2401 0 260 XPSMFDIO241601 24 digital XPSMFDI2401 9 171 110 V 127 V 0 260 XPSMFDI3201 32 digital XPSMFDI3201 9 171 XPSMFDI2401 0 260 XPSMFAO801 24 digital 16 digital XPSMFDIO241601 9 171 2 0 260 8 relay XPSMFDO801 21 164 c 6 250 V 0 600 1 Removable screw terminal blocks are provided with the power supply and in rack I O cards 2 Configurable for line control Introduction Spe
139. erally includes the following items 1 Title bar Structure window l a d 9 6 8 Menu bar Es es CS mm i Project management toolbar Puer Qned Cr Wrede 153 Heb Dal e Emis 4 Ey Sa iis DES C8 C o De HS I Pa PRO rou ree FBD Function Block Diagram editor toolbar Error display window Status bar with coordinate information of the function plan editor 2 d 4 5 Work space 6 7 8 Gra d at oett Schneider 2173 Electric Introduction continued Safety automation system solutions Programming software XPSMFWIN for Preventa compact and modular safety PLCs XPSMF E lt j Protocol Selecting one of three views provides the user with different levels of detail i jProlocols u j Remote 0 FAO Pon TOES 1F Typelnstance I J EREB N Siad Ea 1 1 Configuration gt bina TEM 2 Slee folder zii Prolocale 3 3 Communication protocols Sf Madbus Slave 4 Remote I O folder ri gRemote 0 4 5 Remote I O type 1 S O HIMatix F1 116011 5 6 Components and modules e CDM 6 7 Resource type ERN T 00 0 Po Beni tepi 16 Sy GSIC HIMatinF2D0 BO 9 m OM i ee EI d j41 00 8008 04 c SIoxPsMF 40 7 p av POP P PO Etemet switch Deeks a ETT DIO 12 12 DID 12 12 fe 2 2 DIO 12 12 DID 12 12 O Seno a EN
140. erences Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 137 Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram 230 V v 230 V 24V T 24V Control outputs Al EM Monitoring of second power circuit breaking device K01 K02 S1 Start EDM E M XPS MC a s EE Sub D9 Ter uC 1 KO Ki K3 Chnl 1 n Chnl Chnl 5 Chnl B Chnl li Chnl ch E rh 7 Chnl 2 Chnl 2 Chnl 2 Chnl 2 Chnl 2 Id oe jevyevj ov fort joe fos os fos oe few 34 aa B Wis Channel 1 Channel 2 OV OV ESC external start conditions EDM external devices monitoring 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 138 Schneider Electric Wiring diagrams continued type XPSMC Safety automation system solutions Preventa configurable safety controllers Functional diagrams Start test NO Automatic start Input Limit switch 1 Input Limit switch 2 Input Valve monitoring Output Start up Guard closed Rising edge monitored start Input Limit switch 1 In
141. es XPSMF2 and or safety remote mixed I O modules XPSMF3 The safety remote input output and mixed I O modules can be located within the vicinity of the machines to be monitored thus reducing cabling Communication between these safety modules and the safety PLC XPSMF60 is performed on an Ethernet network using the SafeEthernet safety protocol via the integrated RJ45 switched Ethernet communications ports 1 Removable screw terminal blocks are provided with the power supply and in rack I O cards 2 Use shielded dual twisted pair cables maximum length 984 ft 300 m short circuit unused analog inputs References Dimensions mounting Connections page 2 48 page 2 52 page 2 53 Schneider 2 41 Electric Introduction continued Safety automation system solutions Introduction page 2 38 2 42 Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Safety communication on Ethernet network Communication between the PC Magelis graphic terminals or automation platform Premium and the modular safety PLC is achieved by the Ethernet network connection via the integrated RJ45 switched Ethernet communications ports of the modular safety PLC Modular PLC Communication protocols safety non safety XPSCPU22 SafeEthernet Modbus TCP IP server slave LAT Ethernet To other modular or compact safety LCs Ethernet Ethernet OS ee umm 7 4 1 ws 4 id BAA Ethernet
142. f test accomplished Switching level Input 1 C1 11 C4 14 Input 3 C3 I3 C6 16 Input 3 C3 I3 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 1 With start up preparation 2 Without start up preparation Configuration 11 Safety mat with automatic start Safety mat with unmonitored start 5 E j Power up Self test accomplished pes 1 Power up Self test accomplished a 7 1 p p Key 0 Sensing mat Sensing Sensing mat Sensing y Sensing mat Sensing Sensing mat Sensing not activated mat not activated mat not activated mat not activated mat activated activated activated activated Input 1 C1 11 C4 14 Input 1 C1 11 C4 14 Input 2 C2 12 C5 15 Input 2 C2 12 C5 15 Automatic start C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Signalling output Y84 Y94 Y94 Start button C3 13 C6 16 Scbneider 2 19 Electric Wiring diagrams continued Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions XPSMP Safety mat monitoring light curtain monitoring Configuration 12 sensing mat monitoring monitored start function 1 Configuration 13 light curtain monitoring monitored start synchronization time 0 5 s function 2 24V F1 Sensing mat Start F1 LA S3 To PLC pAg esca ot tte e i fs fsa fa
143. hnl 2 B hs Channel 1 Channel 2 oV ESC external start conditions EDM external devices monitoring 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Introduction page 2 122 Dimensions page 2 129 References page 2 128 Specifications page 2 126 Electric 2 134 Schneider uc ME ETN A ka AV __ jevyevjov fot fon Josj os fos fos hala 34 aa 230 V 24V OV Wiring diagrams page 2 130 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Start test NO Automatic start Input Limit switch 1 Input Limit switch 2 Input EDM Output Rising edge monitored start Input Limit switch 1 Input Limit switch 2 Input Start Input EDM Output Falling edge monitored start Input Limit switch 1 Input Limit switch 2 Input Start Input EDM Output 1 Key 0 n Start up Start up Start up Guard closed t t EDM Guard closed Guard closed t t EDM EDM external devices monitoring t EDM maximum monitoring time of external devices t sync synchronization time Introduction page 2 122 Specifications page 2 126 Guard Guard open Guard t tsync Guard closed Guard closed Start test YES Autom
144. ial applications relating to the protection of personnel and machine safety Designed for use with numerous machine safety functions this modular safety PLC is intended for use in safety related parts of control systems It can manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 Modularity The safety PLC XPSMF60 is a modular system consisting of a metal housing or rack fitted with a power supply module a CPU and in rack I O cards m Various types of in rack I O cards are catalog listed and are selected according to the application m Mounting the in rack cards is a simple operation using the guide rails 6 slots Electrical connection is automatic and assured by the back plane bus of the rack m The mounting order of the in rack I O cards is open to the user but the order however must correspond to the programming software m The removal of the in rack cards performed with the supply switched off is facilitated by a grip at the base of the cards m Covering plates for unused in rack I O card slots are available to protect the system in polluted environments caps TUTTE II PUPP 1 Modular safety PLC XPSMF60 fitted with 6 different in rack I O cards Composition of the modular safety PLC XPSMF60 Minimum basic equipment Optional in rack I O c
145. ic Introduction Specifications Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote output modules XPSMF2 Safety remote output modules 24 V supply For use with Outputs Ports Reference Weight Digital Relay oz kg Safety PLCs 4 Integrated 2 RJ45 XPSMF2D0401 28 219 modular XPSMF60 switched Ethernet 0 800 or compact communications XPSMF40 and ports XPSMF31 30 35 16 Integrated 2 RJ45 XPSMF2D01601 29 983 switched Ethernet 0 850 communications ports 8 Integrated 2 RJ45 XPSMF2D0801 45 856 switched Ethernet 1 300 communications ports 16 Integrated 2 RJ45 XPSMF2DO1602 70 548 switched Ethernet 2 000 communications ports Connecting cables Description For Reference Weight oz kg Ethernet network Connection between safety remote output See page 2 33 connecting cables modules and modular or compact safety PLCs XPSMF RJ45 connector fitted at each end References Dimensions mounting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 Schneider 2 89 Electric Dimensions Safety automation system solutions Preventa safety PLCs Compact and modular oafety remote output modules XPSMF2 XPSMF2D0401 51 2 44 06 62 A A O1 00000000 A N O 66 5 1 Removable screw terminals are provided with the safety output modules XPSMF2D0401 XPSMF2D01601 O0000000
146. ic reconnection 2 with positively guided contacts 1 magnetic high resolution Outputs Number 8 16 Type Switching voltage N O 2 5 2 5 lt 250 V 250 lt 30V 60V V Switching current mA 3A with internal 3 15A with fuse internal fuse Breaking capacity Breaking capacity 100A 100A VA 240 max 48 max cos gt 0 5 cos gt 0 5 90 max 3 15 A internal fuse 35 max 0 5 A internal fuse Switching capacity Dz non inductive Up to 30 V Up to 70 V Up to 127 V Contact material Mechanical life Electrical life 30 max 315 A internal fuse Silver alloy 2 1 million operating cycles 2 250 000 operating cycles on full load resistive and 0 1 operating cycles s Ethernet network safety communication using SafeEthernet protocol Transmission Communication ports Integrated 2 RJ45 switched Ethernet communications ports Baud rate Mbps 100 Half duplex 10 Full duplex Autonegotiation Structure 10BASE T 100BASE TX Medium Dual twisted pair cable category 5D or better Ethernet Introduction Specifications References Dimensions mounting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 2 88 Schneider Heferences HiMatrix F2 XPSMF2D0401 XPSMF2D0801 HiMatrix F205 XPSMF2D01602 Products referenced XPSMF2eeeeee are marked HiMatrix F2 DO manufactured by Hima sold by Schneider Electr
147. ications references connections Safety automation system solutions Preventa safety PLCs Modular XPSMF60 In rack mixed card counting inputs digital outputs Mixed card type Supply Voltage XPSMFCIO2401 V 24 supplied by rack XPSMFGEH01 incorporating power supply module XPSMFPS01 Voltage limits 15 20 Ambient air temperature Operating F C 32 140 0 60 contorming I0 EN STi ote Storage F C 40 185 40 85 Counting inputs Number Counter 2 Inputs 4 on each pole A B Z C Input voltage V 5 or 24 Input current mA lt 3 Input resistance kQ Sell Counting frequency Resolution Time base accuracy Operational data MHz 0 1 24 bit 0 2 3 3 V 0 8 A 5 V 0 1 A 24 V 0 1 A output current Maximum distance of equipment 1640 ft 500 m with shielded dual twisted pair cable Input connections See page 2 47 Digital outputs Number 4 Output voltage V 18 4 26 8 Output current A 0 5 per channel 2 max per card Continuous short circuit proof Internal volt drop V 3 max at0 5A Minimum current mA 2 per channel Permissible current At state 0 mA 1 mA max at 2 V Current power consumption V 24 0 1A output current Output connections See page 2 47 Description Specifications Reference Weight oz kg Mixed I O card B 2x 24 bit counting inputs XPSMFCIO2401 9 171 configurable 5 V 24
148. iding signal collisions and excessive amounts of data on the network Functional diagrams Compact safety PLC XPSMF31222 20 digital inputs RAM COM dual port Dual processor system 8 Watchdog digital Integrated 3 outputs switch c 1 Lu 1 Digital outputs can be configured for line control Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2102 Schneider Introduction continued Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Functional diagrams continued Compact safety PLC XPSMF3022 IUS 20 RAM COM 2 Te digital dual port l inputs Dual TTE O processor FB2 IS system l ye 2 FB3 8 o Watchdog RJ45 Integrated switch E 8 digital inputs 1 H IR C1 Ethernet Compact safety PLCs XPSMF35ee 24 1 2 i digital RAM COM i gt inputs dual port gt dus FB2 1c processor 8 system analog inputs E OW o Modbus serial PROFIBUS DP Counter 2 channels Integrated switch 8 Watchdog digital outputs Ethernet Line control for XPSMF31222 and XPSMF3022 Line control is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 safety to be achieved The line control outputs send a high signal with a ver
149. ieved The line control outputs send a high signal with a very short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety PLCs i Description 0 On the front cover of the card 3 1 Two process status LEDs RUN ERR 2 Three removable terminal blocks 9 terminals per block for connection of inputs 1 each with eight input status LEDs 3 3 Two removable screw terminal blocks 9 terminals per block for connection of outputs 1 each with eight output status LEDs es e 4 Grip to assist installation removal 5 On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO01 LED details LED Color Status Meaning RUN Green On Voltage present Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 Removable screw terminals are provided with the in rack card XPSMFDIO241601 2 64 Schneider Specifications Safety automation system solutions references Preventa safety PLCs connections Modular XPSMF60 In rack digital I O card I O card type XPSMFDIO241601 Supply Voltage V 24 supplied by rack XPSMFGEH0O 1 incorporating power supply module XPSMFPS01 Voltage limits 15 2096 Ambient air temperature Operating F C 32 140 0 60 conforming to EN 61131 2 Storage 40 185 40
150. igital 7 L Outputs common 8 5 Output 5 9 6 Output 6 10 7 Output 7 11 8 Output 8 for increased load 12 L Outputs common D Inputs Digital 13 LS Sensor supply for inputs 1 to 4 14 1 Digital input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Inputs common E Inputs Digital 19 LS Sensor supply for inputs 5 to 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digital input 8 24 L Inputs common F Inputs Digital 25 LS Sensor supply for inputs 9 to 12 26 9 Digital input 9 27 10 Digital input 10 28 11 Digital input 11 29 12 Digital input 12 30 L Inputs common G Inputs Digital 31 LS Sensor supply for inputs 13 to 16 32 13 Digital input 13 33 14 Digital input 14 34 15 Digital input 15 35 16 Digital input 16 36 L Inputs common H Inputs Digital 37 LS Sensor supply for inputs 17 to 20 38 17 Digital input 17 39 18 Digital input 18 40 19 Digital input 19 41 20 Digital input 20 42 L Inputs common Item Connection Function J Programming Integrated 2 Either of the two switched Ethernet RJ45 switched ports can be used to create a Ethernet connection between the safety remote Communication l O and the programming terminal in a ports point to point or via an Ethernet network for setting the IP address Safe Communication all Either of the two switched Ethernet XPSMF Safety PLCs and ports can be used to create a Remote l Os connection between the safety
151. ing Modbus server protocol Process status LEDs One Reset button Six terminal blocks 1 for connection of configurable digital I Os Two terminal blocks 1 for connection of line control outputs One RJ45 connector for connection on Modbus serial RTU with 2 process status LEDs 8 On the rear face one removable plate with spring mounting for mounting on 35 mm DIN rail N O18 OW Safety PLCs XPSMF4040 MF4042 On the front cover of the enclosure 1 One terminal block 1 for 24 V supply 2 Two integrated RJ45 type 10BASE T 100BASE TX switched ports for programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related using Modbus TCP IP server protocol Process status LEDs One Reset button Six terminal blocks 1 for connection of configurable digital I Os Two terminal blocks 1 for connection of line control outputs One SUB D 9 pin female connector for connection on PROFIBUS DP with 2 process status LEDs 8 Onthe rear face one removable plate with spring mounting for mounting on 35 mm DIN rail N O18 OW 1 Removable Screw and Cage clamp terminals are provided with compact safety PLCs XPSMF4O References Dimensions mounting Connections page 2 16 page 2 19 page 2 20 Schneider eElectric Description continued Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Process status LED
152. ing voltage V VES 7 5 7 5 Switching time us 250 V Supply 2 x 20 V 100 mA at 24 V 4 x 20 V 40 mA at 24 V 5 x 20 V 100 mA at 24 V protected against protected against protected against short circuits short circuits buffered for short circuits 20 ms 20 V 2 Atotal at 22 V protected against short circuits not buffered Max current 2 Aat 140 F 60 C LED display Yes Digital outputs Safety remote mixed I O module type XPSMF3DIO8801 XPSMF3DIO 16801 XPSMF3DIO20802 Number Outputs not electrically isolated 8 DO 8 x 2 pole 8 reference pole L or 16 x single pole 2 DO reference pole S4 Output voltage 24 2 24 3 24 2 Output current Channels 1 to 3 and 5 to 7 DO 0 5 at 140 F 60 C 2 max at 104 F 40 C 0 5 at 140 F 60 C Channels 4 and 8 DO 1 at140 F 60 C 1max at140 F 60 C 41 at 140 F 60 2 at 104 F 40 C 10 mA min 2 at 50 C Channels 1 and 2 DO 1 at 140 F 60 C Lena T l Lamp load Channels 1 to 3 and 5 to 7 25 max Channels 4 and 8 Channels 1 and 2 Inductive load Channels 1 to 3 and 5 to 7 500 mH max Channels 4 and 8 Channels 1 and 2 Line break kQ gt 5 Short circuit threshold Q 10 Minimum load mA 2 per channel Leakage current at state 0 mA 1 max at2 V Response to overload Shutdown of outputs concerned with cyclic reconnection Total output current A 7 max 9 max 14 A for 2 ms 7 max Shutdo
153. ions Preventa safety PLCs Compact XPSMF31 30 35 XPSMF35ee L L Item Connection Screw N Screw Function s toooBaseT 1ytonBaseT 4 12345967 8 910 1112 13 14 15 16 17 18 1920 2122 23 24 25 26 27 28 29 30 3132 33 34 35 36 37 38 39 40 coni oo EE Ftputs Analog 4 T1 Transmitter supply 1 A271 1000000000 Di O0000000 D OOOOOOOO n 00000000 42 I1 Analog input 1 L 1234567 8L LS 1 234567 8L LS 9 10 11 12 13 14 15 16 L LS 1718 19 20 21 22 23 24 L 43 L Inputs common FB3 FB2 FB1 Ep pe 44 T2 Transmitter supply 2 RUN 0 OERROR Al Al Al co 45 12 Analog input 2 O PROG Ti 1 L T2 12 L T3 I3 L T4 14 L T5 I5 L T6 I6 L T5 I5 L T6 I6 L A1 B1 Z1 L A2 B2 22 L O FORCE 46 L Inputs common O FAULT O OSL 41 42 43 44 45 46 47 47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 G Inputs 7 Analog 47 T3 Transmitter supply 3 Oo OBL 48 I3 Analog input 3 K 49 L Inputs common 50 T4 Transmitter supply 4 110 100BaseT 10 100BaseT 2 51 l4 Analog input 4 52 L Inputs common H Inputs Analog 53 T5 Transmitter supply 5 54 I5 Analog input 5 Item Connection Screw Screw Function 55 L Inputs common N A1 Supply L 24V 56 T6 Transmitter supply 6 L 24V 57 I6 Analog input 6 L z7 24 V reference pole 58 L Inputs common L 24 V reference pole Inputs Analog 59 T7 Transm
154. ions Preventa safety controllers type XPSMP With pre defined functions XPSMP Guard monitoring with start test and synchronization time 1 5 ms Configuration 5 locking of guard with start test automatic or unmonitored start function 1 Configuration 6 locking of guard with start test monitored start function 2 24V 20 F1 Function 1 Guard a H S3 1 closed E LjAj csot fujie fet sj s Jas jas s s3 es ve vr4 vea voa E Function 2 i 1 C Function 1 Logic channel 2 Function 2 XPS MP taz jcejjca ju jos uj Jef ta laaj a faa sa Jea O Function 2 K12 K21 K22 Foa Ea des ET dE closed OV Function 1 Function 1 Function 2 Function 2 1 Automatic start 3 Function 2 safety outputs 2 Function 1 safety outputs ESC External start conditions Functional diagrams Configuration 5 Configuration 5 Automatic start Unmonitored start 1 Power up Self test accomplished 1 Power up Self test accomplished 0 _ Key 0 ES un Guard closed Guard closed Guard closed Guard closed Input 1 C1 11 C4 14 End of travel 1 C1 11 C4 14 End of travel 2 C2 12 C5 15 Automatic start C3 13 Start button C3 I3 C6 16 C6 16 N O output 13 14 23 24 N O output 13 14 23 24 33 34 43 44 53 54 63 64 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 No start up 1 No start up 1
155. ithout cable end Solid or flexible AWG 28 16 0 14 1 5 mm For 1 flexible cable without cable end AWG 22 16 0 25 1 5 mm For 1 flexible cable with plastic cable end AWG 22 20 0 25 0 5 mm For 2 cables of same diameter without Solid AWG 28 20 0 14 0 5 mm cable end Flexible AWG 28 18 0 14 0 75 mm For 2 cables of same diameter flexible AWG 22 0 25 0 34 mm without cable end For 2 cables of same diameter flexible AWG 20 0 5 mm with plastic cable end Counting channel Number of terminal blocks Depending on in rack I O card type connection For 1 cable without cable end Solid or flexible AWG 28 16 0 14 1 5 mm For 1 flexible cable without cable end AWG 22 16 0 25 1 5 mm For 1 flexible cable with plastic cable end AWG 22 20 0 25 0 5 mm For 2 cables of same diameter without Solid AWG 28 20 0 14 0 5 mm cable end Flexible AWG 28 18 0 14 0 75 mm For 2 cables of same diameter flexible AWG 22 0 25 0 34 mm without cable end For 2 cables of same diameter flexible AWG 20 0 5 mm with plastic cable end Cable connection Tightening torque 1 9 2 2 Ib in 0 22 0 25 Nm Bared length 0 35 in 9mm 1 AWG American Wire Gauge 2 Removable screw terminal blocks are provided with the power supply and in rack I O cards Schneider 2147 Electric Heferences Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Minimum basic equipm
156. itter supply 7 A2 Ground Qround 60 I7 Analog input 7 B Outputs Digital 1 L Outputs common 61 L Inputs common 2 1 Digital output 1 62 T8 Transmitter supply 8 3 2 Digital output 2 63 I8 Analog input 8 4 3 Digital output 3 64 L Inputs common 5 4 Digital output 4 for increased load J Inputs Counter 65 A1 Input A1 or bit 0 LSB 6 5 Digital output 5 66 B1 Input B1 or bit 1 7 6 Digital output 6 67 Z1 Input Z1 or bit 2 MSB 8 f Digital output 7 68 L Inputs common 9 8 Digital output 8 for increased load 69 A2 Input A2 or bit 0 LSB 10 L Outputs common 70 B2 Input B2 or bit 1 C Inputs Digital 11 LS Sensor supply for inputs 1 to 8 71 Z2 Input Z2 or bit 2 MSB 12 1 Digital input 1 72 L Inputs common 13 2 Digital input 2 Item Connection Type Function 14 3 Digital input 3 K Communication SUB D 9 pin XPS3522 slave on Modbus FB3 serial RTU 154 Digitalinput4 XPS3542 slave VO on 16 5 Digital input 5 PROFIBUS DP 17 6 Digital input 6 18 7 Digital input 7 L Programming Integrated 4 RJ45 Either of the four switched 19 8 Diaitali 8 switched Ethernet Ethernet ports can be used to rar pit Communication create a connection between 20 L Inputs common ports the safety PLC and the D Inputs Digital 21 LS Sensor supply for inputs 9 to 16 programming terminal in a GV point to point or via an 22 3 Digital input 9 Ethernet network for 23 10 Digital input 10 programming or setting an IP 24 11 Digital input 11 uam 25 12 mem Safe Com
157. jjos fis Jef ta faa Jae faa foal fos OV Function 1 Function 1 Ll K12 K21 K22 E uq Ep Function 2 Function 2 1 Automatic start 2 Function 1 safety outputs Functional diagrams Configuration 3 3 Function 2 safety outputs ESC External start conditions Configuration 3 Automatic start 1 Power up Self test accomplished Ky om Guard closed Input 1 C1 11 C4 14 Input 2 C2 12 C5 15 Automatic start C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 No start up 1 t o9 Unmonitored start 1 Ky o Input 1 C1 11 C4 14 Guard closed Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 2 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 No start up 1 Configuration 4 Monitored start 1 Ke Wed Input 1 C1 11 C4 14 Power up Self test accomplished Guard open Guard closed Guard closed Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 No start up 1 t 10s Guard Power up Self test accomplished Guard closed 1 Prevention of start up necessary to check the sensors connected open and reclose the guard Schneider Electric 2 115 Wiring diagrams continued Safety automation system solut
158. l monitoring modes including O safety stop at top dead center 1 t1 monitoring braking travel O as an option dynamic monitoring of doubled bodied solenoid valves 2 Wiring diagram 230 V v 230 V T 24V t 24V Operation with Control embedded tools outputs F2 F1 fi ll 3 S9 S8 0123 000 boos 000 00d S6 Stop Continu ous run 1 Q A Reset S7 NO NC NO NC S1 S2 S3 Qf qf aqe f Mush Mush Emer room room gency head 1 head 2 stop A at cs oz cefes cafos cafci uji fsha fis fie fiz fis mj no n hihra na pte nre jn 32 13 23 H1 33 43 XPS MC EE T LEA Sub D9 Ter PFELP uC 1 KO CH K1 A KCO Logic uC 2 AN Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 A eye Chnl 2 ji Chni 2 j Chnl 2 j Chnl 2 ji Chnl 2 2 Chnl 2 ji Js Ss jewpowp oN fot fo jos o4 jos X jos ta ffs 34 44 Y1b 230 V mI CE 2 To emergency stop FM1 RR PL i 1 Signalling of ignalling o Io EE pa operation with 2 Valve control Valve control S embedded tools PSV 1 PSV 2 top S SM2 KM1 F PSV 1 PSV 2 ON Run KM1 OV OV N N Main movement S8 Operating modes 0 stop 1 adjust 2 jog 3 automatic continuous run OTS Limit switch associated with top dead center TDC UN Limit switch associated with bottom dead center BDC PSV safety valve 3 Technical specifications for maximum rating of fuses see page 2 126
159. le XPSMFPSO01 Type of connection Removable screw terminal blocks 2 Supply connection Number of terminal blocks 1 For 1 cable without cable end Solid or flexible AWG 20 0 75 16 mm For 1 flexible cable with or without AWG 20 0 5 16 mm plastic cable end For 2 cables of same diameter without Solid or flexible AWG 20 0 75 6 mm cable end For 2 cables of same diameter flexible AWG 20 0 5 4 mm without cable end For 2 cables of same diameter flexible AWG 20 0 5 6 mm with plastic cable end In rack I O card XPSMFAI801 XPSMFAO801 XPSMFCIO2401 XPSMFDI2401 XPSMFDI3201 XPSMFDIO241601 XPSMFDO801 Type of connection Removable screw terminal blocks 2 Digital input channel Number of terminal blocks Depending on in rack I O card type and output channel For1 cable without cable end Solid or flexible AWG 28 16 0 14 1 5 mm cOnne on For 1 flexible cable without cable end AWG 22 16 0 25 1 5 mm AWG 22 20 0 25 0 5 mm For 2 cables of same diameter without Solid AWG 28 20 0 14 0 5 mm cable end Flexible AWG 28 18 0 14 0 75 mm For 2 cables of same diameter flexible n AWG 22 0 25 0 34 mm For 1 flexible cable with plastic cable end without cable end For 2 cables of same diameter flexible with plastic cable end Analog input channel Number of terminal blocks AWG 20 0 5 mm Depending on in rack I O card type dis ae For 1 cable w
160. linkto 32 Mb XBTGT5230 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link XBTGT5e30 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32 Mb XBTGT5330 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 12 1 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT6330 105 822 PLCs 3 000 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBTGT6330 15 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32 Mb XBTGT7340 197 534 PLCs 5 600 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 1 Service instructions USB connectors locking device and mounting kit included XBTGT7340 Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 2 50 Schneider References continued Safety automation system solutions 490NTWOO0ee tg esy PBY100 490NAD91103 Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Connection to Ethernet network Shielded twisted pair cables 2 RJ45 connectors 6 6 2 490NTWO0002 1
161. lutions Preventa safety PLCs Compact XPSMF40 Compact safety PLCs XPSMF40ee incorporate m 24 configurable I O channels o digital inputs O or digital outputs m and 8 2 x 4 line control output channels Digital inputs Compact safety PLCs XPSMF40 ee incorporate up to 24 digital inputs for the connection of safety related input devices such as emergency stop contacts magnetic switches and light curtains Compact PLCs Digital inputs N Safety detection Safety dialog XPSMF4000 24 Limit switches Mushroom head Emergency XPSMF4002 24 Guard switches with reset stops and with actuator Enclosures for control and XPSMF4020 Light curtains type 2 and type signalling units XPSMF4022 4 Two hand control stations XPSMF4040 24 Safety mats and sensing pr baht XPSMF4042 24 Digital outputs Compact safety PLCs XPSMF40ee incorporate up to 24 digital outputs for the connection of safety related output devices such as contactors illuminated beacons and sirens Compact PLCs Digital outputs N Safety actuators Safety dialog XPSMF4000 24 Contactors motors Beacons and indicator banks XPSMF4002 24 Contactors reversing Rotating mirror beacons Variable speed drives Sirens XPSMF4020 24 XPSMF4022 24 XPSMF4040 24 XPSMF4042 24 Line control outputs Compact PLCs Line control outputs N XPSMF4000 8 Short circuit and line break monitoring XPSMF4002 2x 4 XPSMF4020 XPSMF4022 XPSMF4040 XPSMF4042
162. matic continuous run OTS Limit switch associated with top dead center TDC UN Limit switch associated with bottom dead center BDC PSV safety valve B1 sensor at tooth wheel in cam switch mechanism 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS2Ze 117 132 Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 160 Schneider To emergency stop Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Eccentric press Jog Emergency stop Jog mode Continuous mode Automatic continuous mode Safety device start M ism o Output 1 o Shaft monitoring sensor o a ae UN ra E NEN PSV1 uL XxELLILL 4 PSV2 Continuous function deactivated 1 Reset SUE t tsync t tsync 4 Eccentric press Continuous Emergency stop Adjust mode s Jog mode Continuous mode Automatic continuous mode NOM Safety device start a LICLCLCLCLCLCILSI Z r r Safety device for automatic continuous mode 1 t lt t tot Shaft monitoring sensor OTS UN PSV1 P su LL D ELLMSM E Continuous function deactivated 1 na Reset ree Output d t
163. mensions Wiring diagrams page 2 110 page 2 111 page 2 112 page 2 113 page 2 114 2 120 Schneider Wiring diagrams continued Safety automation system solutions Preventa safety controllers type XPSMP With pre defined functions XPSMP Non contact safety interlock switch monitoring Configuration 14 automatic or unmonitored start synchronization time 1 5 s function 1 Configuration 15 monitored start synchronization time 1 5 s function 2 24V F1 Non contact safety interlock switch m not activated F1 tart HA S3 1 To PLC x 2 jAjes ca soi u fet jn fef fas jas 43 sa Jes ve vz4 vea voa Function 1 Logic PA channel 1 Function 2 C i C Function 1 pam channel 2 Function 2 XPS MP imos a toa fos fs ia few faa saj Jsa joa I HEN Eu 2 3 x Non contact safety interlock switch Start F2 HA S6 LL a nn zB not activated F2 OV F2 Function 1 Function 1 Function 2 Function 2 1 Automatic start 3 Function 2 safety outputs 2 Function 1 safety outputs ESC External start conditions Functional diagrams Configuration 14 Configuration 14 Automatic start Unmonitored start 1 Power up Self test accomplished 1 Power up Self test accomplished Actuator part Actuator part Actuator part Actuator part Actuator part Actuator part present absent present present absent present In
164. minal B Relay output 11 6 Contact 6 terminal A 12 Contact 6 terminal B Relay output 13 7 Contact 7 terminal A 14 Contact 7 terminal B Relay output 15 8 Contact 8 terminal A 16 Contact 8 terminal B Schneider 2 67 Introduction Safety automation system solutions Preventa safety PLCs Compact and modular XPSMF Communication on network and bus To communicate Preventa compact and modular safety PLCs XPSMF are fitted with m integrated 2 or 4 RJ45 Ethernet switched ports for transfer Safety and Non safety related data Safety Related using SafeEthernet protocol Non Safety Related using Modbus TCP IP protocol m and or serial communication ports for transferring non safety related data Safety communication on a single network The Ethernet network supports the SafeEthernet protocol physically a single network is possible for communication between 11 safety products SafeEthernet protocol t1 non safety related products Modbus TCP IP and other protocols o safety related and non safety related products Modbus TCP IP protocol Communication on more than one network a minimum of two separate cabling systems are established O An Ethernet network with Modbus TCP IP protocol is used for communication between non safety related products and the safety PLCs 11 An Ethernet network with SafeEthernet protocol is used for communication between the safety PLCs XPSMF and safety remote I O modules XPSMF1 2 3
165. mited X Guard monitoring for injection press 9 1 5s X X Uses both safety or blowing machine category 4 outputs 2 Enabling grip switch monitoring 10 X X The start button 3 position switch category 4 acts as start up preparation Sensing mat and edges monitoring 11 X Mats with circuit category 3 12 B X making contacts Relay output light curtain 13 0 5s X X monitoring category 4 Non contact safety interlock switch 14 Magnetic switches monitoring category 4 15 with 2 contacts 1 N O and 1 N C 1 Automatic start there is no start contact or it is jumpered To aid diagnostics the modules have LEDs on the front cover which provide information on the monitoring circuit status They also indicate and assist selection of the 2 required configurations Unmonitored start the output is activated on closing of the start contact Monitored start the start input is monitored so that there is no start up in the event of the start contact being jumpered or the start circuit being closed for more than 10 seconds Start up is triggered following activation of the start button push release function on opening of the contact 2 Tool zone guard with 3 switch Additional rear guard optional with automatic start The opening of the guard cuts all outputs Introduction Specifications References Dimensions Wiring diagrams page 2
166. monitoring complying to category 4 conforming to EN 954 1 and performance level e conforming to EN ISO 13849 1 in addition to the SafeEthernet safety communication protocol between these safety remote mixed I O modules and the safety PLCs Special Switch m Redundancy the dual processor integrated in safety modules XPSMF3elOeeeee analyzes and compares the data received from the safety inputs and outputs The incoming and outgoing data programmed values and received values are received in parallel by the two processors and compared in real time m Self monitoring Watchdog the safety remote mixed I O modules XPSMF3elOeeeee continuously monitor the data processing cycle and the execution of tasks and intervenes if the cycle time does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety modules on the Ethernet network while avoiding signal collisions and excessive amounts of data on the network Functional diagrams Remote mixed I O module XPSMF3DIO8801 Dual processor system 8 digital outputs Reference pole L 2 line control outputs 2 digital outputs 2 eg 9 digital Watchdog Integrated 9 inputs switch iu Remote mixed I O module XPSMF3DI016801 Ks Dual but processor channels suere 8 digital 2 pole output channels RJ45 2 Watchdog Integrated 5 lin
167. munication Either of the four switched Digital input 12 all XPSMF Safety Ethernet ports can be used to 26 13 Digital input 13 PLCs and Remote create a connection between 27 14 Bieitali mur 4 I Os the safety PLC and other safety g P related components e g other 28 15 Digital input 15 XPSMF safety PLCs or Safety v Remote I O modules this can 29 16 ploiaNnpun TE be established in a point to 30 L Inputs common point way or via an Ethernet E Inputs Digital 31 LS Sensor supply for inputs 17 to 24 network 32 17 Digital input 17 Non Safe Either of the four switched s Communication Ethernet ports can be used to ee us DII IDEE T8 available with create a connection between 34 19 Digital input 19 refererices the safety PLC and other 35 20 T non safety related components elavabinpure XPSMF3502 e g HMI Magelis standard 36 21 Digital input 21 XPSMF3522 and PLCs and Scada systems 37 22 Digital input 22 XPSMF3542 this can be established in a XD point to point way or via an 38 23 Digital input 23 Ethernet network 39 24 Digital input 24 40 L Inputs common Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 Schneider Electric 2 37 Introduction Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Safety PLC XPSMF60 offers a modular solution for monitoring simple to complex safety functions for all industr
168. nal blocks 1 for connection of analog inputs 3 Oneterminal block 1 for connection of analog outputs 4 One metal plate for securing shielded analog input output connection cables EMC Eight process status LEDs Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address One ground connection screw One Reset button on the top On the rear face one spring operated mounting device for mounting on 35 mm DIN rail Oo O1 cO 1 Removable screw terminals are provided with the safety remote mixed I O modules XPSMFSDIO AIO Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 Schneider 2 97 Electric Description continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Safety remote mixed I O modules XPSMF3elOeeeee LED Color Status Meaning 24 VDC Green On 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energized state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or
169. nce Weight inputs control oz kg outputs Safety PLCs modular 16 4 Integrated 2 XPSMF1DI1601 24 692 XPSMF60 or compact RJ45 switched 0 700 XPSMF40 and Ethernet XPSMF31 30 35 communications ports Connecting cables XPSMF1D1I1601 Description For Reference Weight This product referenced XPSMF1D1IT601 is marked HIMatrix F1DI manufactured by Hima sold by Schneider Electric Ethernet network oz kg Connection between safety remote input See 2 29 connecting cables modules and modular or compact safety PLCs XPSMF RJ45 connector fitted at each end Introduction Specifications References Dimensions mounting Connections page 2 80 page 2 82 page 2 82 page 2 83 page 2 83 2 82 Schneider Dimensions Safety automation system solutions connections Preventa safety PLCs Compact and modular Safety remote input modules XPSMF1 XPSMF1D11601 RJ45 connector for access to Ethernet network SafeEthernet protocol Bl 244 06 3 i 62 1 5 O0000000 i 5 98 I 2 62 66 5 152 INCHES 1 Removable screw terminals are provided with safety input module XPSMF1D11601 S Dual Dimensions wiimiotors XPSMF1D11601 Item Connection Screw N Screw Function ool M 123456 Em 1314 15 1617 18 A1 Supply m YET Dj L A27 Do OOOO B OOOO n OOOO L 24 V LS 1 2 34 L LS 5 678 L LS 9 101112 L L 24 V reference pole O zv DC
170. nfigurable Control circuit voltage 28 8 V 13 mA between input terminals C1 11 to C8 116 resp 132 Calculation of wiring resistance RL Q 100 max maximum cable length 2000 m Between input terminals Synchronization time between inputs Depending on configuration selected Outputs Relay Voltage reference Relay hard contacts Safety circuit 2 N O per function 4 N O total 13 14 23 24 33 34 43 44 Breaking capacity in AC 15 C300 inrush 1800 maintained 180 Breaking capacity in DC 13 24 V A S A L R 50 ms Thermal current Ithe for each 6 for 1 output and 2 for the other or 4 for both outputs group of 2 outputs Current limit Ith 16 with several relay output circuits simultaneously loaded Output fuse protection 4 gL or 6 quick blow Minimum current 10 1 Minimum voltage 17 1 Solid state Breaking capacity 24V 2A Safety circuit 6 solid state O1 O2 O3 O4 O5 O6 Current limit Ith 6 5 with several solid state output circuits simultaneously loaded Electrical life See page 3 12 lt lt lt Response time 20 or 30 configurable using software XPSMCWIN O if 20 for controllers XPSMCeeZe 30 for a safety mat O if 30 for controllers XPSMCeeZe 45 for a safety mat Response time on input opening Rated insulation voltage Ui V 300 degree of pollution 2 conforming to IEC 60647 5 1 DIN VDE 0110 part 1 Rated impulse withstand voltage Uimp kV 4 overvoltage category III conforming to IEC 60647
171. ng and outgoing data programmed values and received values are received in parallel by the two processors and compared in real time m Self monitoring Watchdog the modular safety PLC continuously monitors the data processing cycle and the execution of tasks and intervenes if the cycle time does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety PLC on the Ethernet network while avoiding signal collisions and excessive amounts of data on the network Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 2 38 Schneider Introduction continued Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Functional diagrams Central processing unit XPSMFCPU22 Modbus serial RTU Ethernet IFBT B21 RJ45 RJ45 I RJ45 RJ45 1 ROM RAM COM Ud CHEHI Ies d EE wa o res CO LILL d E d UTE EE LL ADDRESSES li B uU ia CONTROL a ee Power supply module XPSMFPS01 24V G9 62 733v Restart mE EN O E Uss eG 5V O m o 1 System anomaly e baal DES O L o3 Fault contact function Line control for in rack I O card XPSMFDIO241601 and in rack input card XPSMFDI3201 Line co
172. nt Digital outputs 984 ft 300 m Number Outputs not electrically isolated 24 configurable channels Output voltage V 24 t2 Output current Channels 1to3 5to7 9to11 A 0 5 at 140 F 60 C 13 to 15 17 to 19 21 to 23 Channels 4 8 12 16 20and24 A 1 at 140 F 60 C 2 at 122 F 50 C Minimum load Leakage current at state 0 Response to overload Total output current LED display Maximum distance of equipment Line control outputs Number Output voltage Output current Minimum load Response to overload LED display Introduction Specifications page 2 8 page 2 14 2 14 Outputs not electrically isolated mA 2 per channel mA 1 max at 2 V ae Shutdown of outputs concerned with cyclic reconnection A 7 max shutdown of all outputs if exceeded with cyclic reconnection Yes 984 ft 300 m 8 2x4 20 depending on the supply voltage mA 60 mA None 4 x 2 19 2 V 60 mA on 24 V short circuit current References Dimensions mounting Connections page 2 16 page 2 19 page 2 20 Schneider d Electric Specifications continued Safety automation system solutions Preventa safety PLCs Compact XPSMF40 Ethernet network Safety communication using SafeEthernet safety protocol Compatibility XPSMF4000 MF4002 XPSMF4020 MF4022 XPSMF4040 MF4042 Transmission Communication ports Integrated 2 RJ45 switched Ethernet communications ports Baud rate Mbps 100 Half du
173. ntrol is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 safety to be achieved The line control outputs send a high signal with a very short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety PLCs The digital outputs 1 to 16 of card XPSMFDIO241601 are connected to the digital inputs of the same card or to the digital inputs of card XPSMFDI3201 1 FB1 not used Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 Schneider G eElectric 2 39 Introduction continued l I XPSMFDI2401 XPSMFDIS3201 XPSMFAI801 Introduction Specifications page 2 38 page 2 46 2 40 Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Programming automated safety functions Software XPSMFWIN reference SSV1XPSMFWIN running on a PC enables the programming of all safety remote I O modules and the modular safety PLCs as well as configuration of the communication settings The modularity of the PLC XPSMF60 allows the user to select and install in the six slots of the rack various input output and input output cards to alter the number and type of safety inputs and or outputs to be monitored 6 identical cards can be installed in the same rack The cards listed see
174. o Y o DO1 Oo DO2 Oo 2 L Supply for output 1 L L L L O L L L L L O L 3 L Reference pole O 24 DC 4 L Reference pole O RUN O ERROR 5 O Digital output 1 O PROG 6 L Reference pole O FORCE i O FAULT C Digital output 2 7 L Supplyforoutoput2 O ost 8 L Supply for output 2 ae 9 L Reference pole Le L L L O L L L L L O L 10 L Reference pole LEN LR 11 O Digital output 2 12 L Reference pole k 10 100BaseT 10 100BaseT 2 1314 1516 1718 1920 2122 23 24 D Digital output 3 13 L Supply for output 3 14 L Supply for output 3 15 L Reference pole 16 L Reference pole 17 O Digital output 3 18 L Reference pole E Digital output 4 19 L Supply foroutput4 0 0 00 000000000 20 L Supply for output 4 21 L Reference pole 22 L Reference pole 23 O Digital output 4 24 L Reference pole Item Connection Type Function F Programming Integrated 2 RJ45 Either of the two switched Ethernet ports can be used to create a connection between the safety switched Ethernet remote I O and the programming terminal in a point to point or via an Ethernet network for setting the Communication IP address Safe Communication all XPSMF Safety ports Either of the two switched Ethernet ports can be used to create a connection between the safety PLCs and Remote I Os PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be establish
175. odbus serial link RTU access to Modbus serial link RTU j r 89 j 22 5 min ee __r 89 22 5 Es min a M O l 3 94 4 06 100 103 min min Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 Schneider d Electric 2 52 Connections Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Power supply module and CPU ltem Connection Screw Function A Supply L 24V L 24 V reference pole Ground IR ltem Connection Type Function B Communication SUB D 9 pin female XPSMFCPU22 slave on Modbus V FB2 serial RTU arzirs E ii 2 EE i 7 e Programming Integrated 4 RJ45 Either of the four switched Ethernet switched Ethernet ports can be used to create a Communication ports connection between the safety PLC and the programming terminal in a point to point or via an Ethernet network for programming and setting an IP address Safe Communication Either of the four switched Ethernet all XPSMF Safety PLCs ports can be used to create a A B and Remote l Os connection between the safety PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network Non Safe Either of the four switched Ethernet Communication po
176. odular safety PLC Modular assembly consisting of A metal rack XPSMFGEHO01 A 24 V power supply module XPSMFPS01 A central processing unit XPSMFCPU22 Six optional in rack I O cards back plane bus assures the electrical connection of in rack cards installed the power supply module and the CPU A metal plate for securing shielded analog input connection cables EMC One ground connection screw Two cooling fans beneath the metal rack Four 0 55 in 14 mm elongated holes for mounting the rack on a vertical support ROD CO NO O1 6 7 8 9 Power supply module XPSMFPS01 and Central processing unit XPSMFCPU22 consisting of Four voltage status LEDs FAULT 24 V 3 3 V or 5 V A RESTART button accessible using fine pointed tool A 3 pole terminal block 3 captive screws for Fault contact function 1 A 24 V supply terminal block including ground connection 2 A grip to assist installation removal of the power supply module Seven process status LEDs Four integrated RJ45 type 10BASE T 100BASE TX switched ports for Programming and for Safety and non safety related communication on Ethernet safety related using SafeEthernet protocol and Non safety related using Modbus TCP server protocol NOOR WD 1 8 Two process status LEDs 9 ASUB D 9 pin connector FB2 for connection on Modbus serial RTU FB1 not used with process status LED A 10 Agrip to assist installation
177. on system solutions Preventa configurable safety controllers type XPSMC Category 1 conforming to standard EN 954 1 Wiring diagram e 230 V v 230 V T 24V T 24V il Control F1 outputs 1 Switching of 2 contact enabling switch 0 NC 21 22 Key Activated Deactivated 2 Ar ee ez ee es e4 es es ot nf e s st s e e e ue uz wo ___ tsll2s ev s343 XPS MC gt p Sub D9 Ter A Lay uC 1 KO C4 Logic C2 a Chnl I Chnl 1j Chnl 1j Chnl 1 Chnl HT AN J Nin n i NS Ni Chnl 2 mU NRI jJevjevpov fot oe Josj fos fos joej ta few 34 aa K01 i eds Channel 1 Channel 2 OV OV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMCS2Ze Functional diagram Start up Enabling switch Enabling switch Enabling switch Enabling switch Enabling switch Enabling switch Position 1 Position 0 Position 1 Position 2 Position 1 Position 0 Input Closing enabling switch 13 14 t tsync Input Opening enabling switch 21 22 Output 1 t tZ t Z enabling time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Scbneider 2 156 d Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring
178. onforming to EN IEC 61131 2 Electromagnetic compatibility ms Conforming to EN IEC 61131 2 Vibration resistance Operating 1 g frequency 9 150 Hz conforming to EN IEC 61131 2 Shock resistance Operating 15 g duration 11 ms unit test while operating 2 cycles per axis conforming to EN IEC 61131 2 Resistance to electrostatic discharges conforming to EN IEC 61000 4 2 Immunity to high frequency interference conforming to EN IEC 61000 4 3 kV 4 contact 8 air discharge V m 10 80 MHz 2 GHz amplitude modulation 8096 Supply Voltage V 24 external supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated Voltage limits 15 20 Maximum power consumption A 8 Idle current A 0 5 Immunity to momentary supply interruptions ms 10 Protection Internal fuse 10A Response time ms Depending on size of application Clock Supplied by backup capacitor for 1 week following loss of supply User memory Application kB 250 Data kB 250 LED display Yes Digital inputs Number Inputs not electrically isolated 24 configurable channels Permissible current At state 0 mA 1 5 max at 24 V At state 1 mA 3 5 at 24 V 4 5 at 30 V Input supply 3 x 20 V 100 mA on 24 V Input resistance kQ lt 7 Overvoltage protection V 10 4 35 LED display Yes see page 2 13 Maximum distance of equipme
179. onitoring 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 9 142 Schneider Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Start up test Automatic start Start up Sensing mat not activated Sensing mat Sensing mat activated not activated Input 1 Sensing mat OQ XK Input 2 Sensing mat OOK KKK Input EDM Output Rising edge monitored start Start up Sensing mat not activated Sensing mat Sensing mat activated not activated Input 1 Sensing mat OOOO Input 2 Sensing mat OQ Input Start Input mN Output t t EDM Falling edge monitored start Start up Sensing mat not activated Sensing mat Sensing mat activated not activated Input 1 Sensing mat XXX Input 2 Sensing mat XXX Input Start Output t t EDM 1 Key 0 EDM external devices monitoring t EDM maximum monitoring time of external devices Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 a tamer 2 143 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to
180. ons Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 9 136 Schneider Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Start test NO Automatic start Input Limit switch 1 Input Limit switch 2 Input Locking Output Rising edge monitored start Input Limit switch 1 Input Limit switch 2 Input Locking Input Start Output Falling edge monitored start Start up Start up Guard closed Guard open t tsync Guard closed Start test YES Automatic start Input Limit switch 1 Input Limit switch 2 Input Locking Output Start up Guard Guard Guard closed open closed t tsync L1 L Loo No start up Rising edge monitored start Input Limit switch 1 Input Limit switch 2 Input Locking Input Start Output Start up Guard Guard Guard closed open closed t tsync d e L No start up Falling edge monitored start Start up Start up Guard Guard Guard Guard Guard Guard closed open closed closed open closed Input Input Limit switch 1 Limit switch 1 Input Input Limit switch 2 Limit switch 2 Input Input Locking Locking Input Input Start Start Output Output No start up 1 Key 0 d t sync synchronization time Introduction Specifications Ref
181. ons for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagrams Start test NO Automatic start Start test YES Automatic start Start up Start up Guard Guard Guard Guard Guard Guard closed open closed closed open closed Input Input Limit switch 1 Limit switch 1 Output Output No start up Rising edge monitored start Rising edge monitored start Start up Start up Guard Guard Guard Guard Guard Guard closed open closed closed Input Input Limit switch 1 Limit switch 1 Input Input Start Start Output Output No start up Falling edge monitored start Falling edge monitored start Start up Start up Guard Guard Guard Guard Guard Guard Input closed open closed Input closed open closed Limit switch 1 Limit switch 1 Input Input Start Start Output Output No start up 1 Key 0 Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider Electric 2 133 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram 230 V 24V Control F1 Il outputs 1 Guard closed XPS MC Fy 7 uc 1 Ko xa 9 Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 Chnl 1 den democtoms demand Chnl 2 Chnl 2 Chnl 2 i Chnl 2 j Chnl 2 C
182. onsist of safety remote I Os and other safety PLCs Communication between two safety PLCs is established via a Peer Peer link This Peer Peer communication enables data between two or more safety PLCs to be communicated safely The connectivity of all the equipment enables centralised or decentralised networks to be established It also enables safety PLCs and safety remote I O modules to be connected anywhere on the network with only the assigning of an IP address to each module in the software XPSMFWIN features two distinct windows one for internal configuration and one for hardware management m Project management This window enables creation archiving and recalling of all the user programs It contains all the logic functions and predefined certified function blocks m Hardware management This window enables all hardware specific data inputs and outputs and signal transfer between safety controllers to be defined as well as the various safety PLCs being used or safety remote I O modules Items included in the XPSMFWIN interface m Menu and title bar m Toolbar and status bar m Windows layout structure window and work space m Error display window XPSMFWIN is a program offering numerous functions and features intuitive Windows style operation making it a very user friendly programming environment Project Management window layout On launching software XPSMFWIN the standard screen shown below opens This screen gen
183. ots available Functional diagram Digital inputs 1 to 32 I O bus back plane bus of rack XPSMFGEH01 Line control for card XPSMFDI3201 Line control is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 safety to be achieved The line control outputs send a high signal with a very short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety PLCs On the front cover of the card 1 Two process status LEDs RUN ERR 2 Five removable terminal blocks 9 terminals per block for connection of inputs 7 with a status LED for each input terminal 3 Grip to assist installation removal 4 On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO01 LED details LED Color Status Meaning RUN Green On Voltage present Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 Removable screw terminals are provided with the in rack card XPSMFDI3201 Schneider Specifications Safety automation system solutions references Preventa safety PLCs connections Modular XPSMF60 In rack digital input card Input card type XPSMFDI3201 Supply Voltage V 24 supplied by rack XPSMFGEH01 incorporating power supply module XPSMFPS01 Voltage limits
184. ounting page 2 16 page 2 19 Schneider Electric Connections page 2 20 2 17 References continued Safety automation system solutions 490NTWOO0ee f r7 0 TSXPBY100 490NAD91103 Introduction page 2 8 ane Preventa safety PLCs Compact XPSMF40 Connection to Ethernet network Shielded twisted pair cables 2 RJ45 connectors 6 56 2 490NTWOO0002 1 straight through For connection to DTE 16 40 5 490NTWO0005 1 n Data Terminal Equipment l Span 39 37 12 490NTW00012 1 E 131 23 490NTWOO040 1 E 40 262 47 490NTW00080 1 80 Shielded twisted pair cables 2 RJ45 connectors 16 40 5 490NTCO00005 1 crossed wires For connection between hubs switches and 49 21 15 490NTC00015 1 i transceivers 131 28 490NTCO00040 1 40 262 47 490NTC00080 7 80 Connection to Modbus serial link Trunk cables shielded dual Compact safety PLCs Modbus splitter box 328 100 TSXCSA100 12 522 twisted pair RS 485 XPSMF4020 MF4022 LU9 GC3 RJ45 5 680 RJ45 656 200 TSXCSA200 24 030 10 920 1640 TSXCSA500 66 139 500 30 000 Graphic terminals XBTGT Modbus splitter box 8 2 2 5 XBTZ938 2 0 474 SUB D 9 pin LU9 GC3 RJ45 0 210 Adaptor for cable XBTZ938 SUB D 9 pin XBTGT XBTZ938 0 66 0 2 XBTZG909 SUB D 25 pin End of line adaptors R 120 9 2 VW3A8306RC 7 055 For RJ45 connector C 1nF 0 200 R 1502 2
185. out plastic cable end For 2 cables of same diameter without cable BEN Solid or flexible AWG 24 12 0 2 2 5 end mm For 2 cables of same diameter flexible without BN AWG 24 12 0 25 2 5 mm cable end For 2 cables of same diameter flexible with fee AWG 24 12 0 25 2 5 mm plastic cable end 4 43 Ib in 0 5 Nm Cable Tightening torque connection Bared length 0 39 10 mm 0 35 9 mm Connection to Number of terminal blocks 8 8 digital input For 1 cable without cable end Solid or flexible AWG 24 16 0 14 1 5 channels digital mm output channels line For 1 flexible cable without cable end AWG 24 16 0 25 1 5 mm control output For 1 flexible cable with plastic cable end AWG 24 20 0 25 0 5 mm channels For 2 cables of same diameter without cable Solid or flexible AWG 26 16 0 14 1 5 end mm For 2 cables of same diameter flexible without AWG 22 0 25 0 34 mm cable end For 2 cables of same diameter flexible with AWG 20 0 5 mm plastic cable end Cable Tightening torque 1 95 2 21 Ib in 0 22 0 25 Nm connection Bared length 0 35 9mm 0 35 9mm 1 AWG American Wire Gauge 2 Removable Screw and Cage Clamp terminals provided with safety PLCs XPSMF40ee Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 Schneider 2 15 References Safety automation system solution
186. phic terminal connected to TER AUX port of Premium automation platform PROFIBUS DP master Connecting cable RS 485 adaptor PROFIBUS module on Premium processor PROFIBUS DP master Connecting cable e lengths 328 and 1312 ft 100 and 400 m Connector SUB D 9 pin male on the FB3 connector of safety PLC or on the PROFIBUS connector of safety PLC Compact safety PLC PROFIBUS DP slaves Modbus TCP IP server Compact safety PLCs PROFIBUS DP slaves Modbus TCP IP server Graphic supervision terminal Modbus TCP IP client Safety remote I O modules OOnNDORWDND Bus type PROFIBUS DP Compatibility with compact safety PLCs XPSMF3542 XPSMF4040 XPSMF4042 Serial port Number and type 1 x SUB D 9 pin female FB3 1 x SUB D 9 pin female PROFIBUS Master Slave Slave VO Physical layer RS 485 Topology Linear with line terminators at each end Medium Shielded twisted pair cable Number of slaves 32 slaves on each segment 126 slaves maximum with repeaters Data exchange speed 9 6 kbps 12 Mbps depending on the length of the segment 3937 328 ft 1200 100 m Schneider 2I71 Electric Introduction references Safety automation system solutions Programming software XPSMFWIN for Preventa compact and modular safety PLCs XPSMF Conforming to standard IEC 61131 3 programming software XPSMFWIN is designed for programming all safety PLCs XPSMF and safety remote I O modules This safety software i
187. plastic cable end AWG 22 20 0 25 0 5 mm For 2 cables of same diameter without cable end Solid AWG 28 20 0 14 0 5 mm Flexible AWG 28 18 0 14 0 75 mm For 2 cables of same diameter flexible without cable end AWG 22 0 25 0 34 mm AWG 20 0 5 mm 1 For 1 flexible cable without cable end For 1 flexible cable with plastic cable end For 2 cables of same diameter without cable end For 2 cables of same diameter flexible without Solid or flexible AWG 28 16 0 14 1 5 mm AWG 22 16 0 25 1 5 mm AWG 22 20 0 25 0 5 mm Solid AWG 28 20 0 14 0 5 mm Flexible AWG 28 18 0 14 0 75 mm AWG 22 0 25 0 34 mm For 2 cables of same diameter flexible with plastic cable end Counting Number of terminal blocks channel connection For 1 cable without cable end cable end For 2 cables of same diameter flexible with AWG 20 0 5 mm plastic cable end Cable Tightening torque 1 9 2 2 Ib in 0 22 0 25 Nm connection Bared length 0 35 in 9 mm 1 AWG American Wire Gauge 2 Removable screw terminals are provided with compact safety PLCs XPSMF31 30 35 Introduction Specifications References Dimensions mounting Connections tits page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 2 30 Schneider References Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 24 V supply Inp ItS 20
188. plex 10 Full duplex Autonegotiation Structure 10BASE T 100BASE TX Medium Dual twisted pair cable category 5D or better Ethernet Non safety communication using Modbus TCP IP protocol Compatibility XPSMF4002 XPSMF4022 XPSMF4042 Connection ports Number and type Integrated 2 RJ45 switched Ethernet communications ports Baud rate Mbps 100 Half duplex 10 Full duplex Autonegotiation Master Slave E Server slave Structure __ 10BASE T 100BASE TX Medium I 4 Dual twisted pair cable category 5D or better Ethernet Transparent Ready Class NEN A10 service Standard Ethernet TCP IP communication Modbus TCP IP server rvi r m f iti PLOSXPSMEO i itl Me ERE EL MC E ee TCP port Standard 502 Max number of Modbus TCP IP connections 1 to 20 Modbus serial RTU Compatibility XPSMF4020 XPSMF4022 Serial link ports Number and type 1 x RJ45 Master Slave i Slave VO Addressing el 122 slave addresses Physical layer RS 485 Medium Shielded dual twisted pair cable PROFIBUS DP Compatibility XPSMF4040 XPSMF4042 Serial link ports Number and type 1 x SUB D 9 pin female Master Slave mem Slave VO Physical layer I d HS 485 Medium Shielded dual twisted pair cable Type of connection Removable screw clamp terminal blocks 2 Removable spring terminal blocks 2 Supply Number of terminal blocks 1 connection For 1 cable without cable end Solid or flexible AWG 24 12 0 2 2 5 mm AWG 24 14 0 25 2 5 mm For 1 flexible cable with or with
189. pply for inputs 22 to 28 29 122 Input 22 30 123 Input 23 31 124 Input 24 32 125 Input 25 33 126 Input 26 34 127 Input 27 35 128 Input 28 36 EGND Reference pole E Digital inputs 37 LS Supply for inputs 29 to 32 38 129 Input 29 39 130 Input 30 40 131 Input 31 41 132 Input 32 42 EGND Reference pole 43 EGND Reference pole 44 EGND Reference pole 45 EGND Reference pole Schneider 2 63 Electric Introduction Safety automation system solutions description Preventa safety PLCs Modular XPSMF60 In rack digital I O card The digital I O card XPSMFDIO241601 is designed to manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 B itincorporates 24 digital inputs and 16 digital outputs m The card can be installed in rack XPSMFGEH01 as many times as required in the six slots available Functional diagrams B 24 digital inputs Digital inputs 1 to 24 p 4 I O bus back plane bus of rack XPSMFGEH01 m 16 digital outputs Digital outputs 1 to 16 I O bus back plane bus of rack XPSMFGEH01 Watchdog 9 Line control for card XPSMFDIO241601 Line control is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 2 safety to be ach
190. pur a Eat E al dog a b Chnl 1 Chnl 1 i Jz Chnl 1 Chnl 1 j Chnl 1 Bo ieemdeed d gl PY SOY SSS SSS A jJewjovp ov for foe fos jo4 fos joe tai jaajj44 K01 n K02 n Channel 1 Channel 2 OV ESC external start conditions ESPE electro sensitive protection equipment OSSD1 OSSD2 output signal switching device 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 146 Schneider Electric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Functional diagrams Start test NO Start test YES Automatic start Automatic start Rising Rising edge Light curtain beams Light curtain Light curtain edge Lightcurtain Light curtain Light curtain made beam s beams beam s beams made Input I broken made Input I1 broken OSSD 1 OSSD 1 Input I2 Input I2 OSSD2 OSSD2 Input Input EDM EDM Output Output t lt t EDM No start up t lt t EDM Rising edge monitored start Rising edge monitored start Rising Rising edge Light curtain Light curtain edge Light curtain Light curtain beam s beams beam s beams broken made broken made Input I1 Input I1 Input I2 Input I2 OSSD2 OSSD2 t tsync t tsync Inp
191. put Limit switch 2 Input Valve monitoring Input Start Output Start up Guard closed Falling edge monitored start Input Limit switch 1 Input Limit switch 2 Input Valve monitoring Input Start Output 1 Key 0 Start up t sync synchronization time Introduction page 2 122 Specifications page 2 126 Guard open t tsync t tsync Guard closed Guard closed M o qp p RES c References page 2 128 Start test YES Automatic start Input Limit switch 1 Input Limit switch 2 Input Valve monitoring Output Start up Guard closed No start up Rising edge monitored start Input Limit switch 1 Input Limit switch 2 Input Valve monitoring Input Start Output Start up Guard closed No start up Falling edge monitored start Input Limit switch 1 Input Limit switch 2 Input Valve monitoring Input Start Output Schneider Electric Start up Guard closed No start up Dimensions page 2 129 Guard open t tsync Guard open t tsync Wiring diagrams Guard closed Guard closed Guard closed page 2 130 ns L EE SETTE cU E LLL Lf L TOJI TL Aa oL 2 139 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Wiring diagr
192. put 1 Input 1 C1 11 C4 14 C1 11 C4 14 Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 6 Automatic start C3 13 C6 16 Signalling output Y84 Y94 Signalling output Y84 Y94 Configuration 15 Monitored start Rey 3 S 1 Power up Self test accomplished Actuator part Actuator part Actuator part Input 1 C1 41 C4 14 present absent present Input 2 C2 12 C5 15 Start button C3 13 C6 16 N O output 13 14 23 24 33 34 43 44 53 54 63 64 Signalling output Y84 Y94 t 10s t lt 1 5s Scbneider 2 21 Electric Introduction Safety automation system solutions Preventa configurable safety controllers type XPSMC Configurable safety controllers XPSMCeeZe are designed to provide a solution for safety applications requiring conformity to category 4 of standard EN 954 1 EN ISO 13849 1 and SIL 3 requirements of standard IEC 61508 The range of configurable safety controllers consists of 6 products each with different technical specifications Configurable Safety Safety Communication via controllers inputs outputs 7 CANopenbus Profibus bus Modbus serial link XPSMC16Z 16 6 2x2 Yes slave XPSMC16ZC 16 6 2x2 Yes slave Yes slave XPSMC16ZP 16 6 2x2 Yes slave Yes slave XPSMC32Z 32 6 2x2 Yes slave XPSMC32ZC 32 642x2 Yes slave Yes slave XPSMC32ZP 32 642x2 Yes slave Yes slave
193. r Modular safety PLC XPSMF60 Modbus TCP IP server slave Safety remote I O modules XPSMF1 2 3 Graphic supervision terminal XBTGT2130 Modbus TCP IP client master Compact safety PLCs XPSMF31 30 35 Modbus TCP IP server slave Shielded twisted pair cables 490 NTW 000 ee lengths 6 6 to 262 ft 2 to 80 m Compact safety PLCs XPSMF40 Modbus TCP IP server slave Programming PC 0 Ethernet connector O ONO 0i Corn Protocol SafeEthernet Compatibility with compact and modular safety PLCs XPSMF4040 XPSMF4042 XPSMF4000 XPSMF4002 XPSMF4020 XPSMF4022 Safety automation system solutions Preventa safety PLCs Compact and modular XPSMF Communication on network and bus Premium processor TSX P57 e634M e623M or module TSX ETY 4103 on Premium automation platform Modbus TCP IP client XPSMF31 222 XPSMF3022 XPSMF3502 XPSMF3522 XPSMF3542 XPSMFCPU22 central processing unit of modular PLC XPSMF60 Transmission Speed Baud rate 100 Mbps Half duplex 10 Mbps Full duplex Autonegotiation Communication ports communications ports Integrated 2 RJ45 switched Ethernet Integrated 4 RJ45 switched Ethernet communications ports Medium Dual twisted pair cable category 5D or better Structure 10BASE T 100BASE TX Transparent Ready Class A10 service Standard Ethernet TCP IP Modbus TCP IP communication services Supported by compact and modular safety PLCs TCP port
194. r safety related components e g other ports XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network References Dimensions mounting Connections page 2 101 page 2 102 page 2 104 Scbneider d Electric Connections continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 XPSMF3DIO 16801 Item Connection Screw N Screw Function 12345678 9 10 1112 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 cont A2 idle S S S S S S S S DO 1 14 2 2 3 3 4 4 DO 5 5 6 6 7 7 8 8 TO 1 e 12 2 2 _ protected 0 f ee 34 LS Sensor supply for inputs 1 to 4 e v Dc O10 protected p e 85 1 Input 1 Oro O40 36 2 Input 2 O FORCE O50 OFAULT O 6 O 37 3 Input 3 eae i f gt 38 4 Input 4 LS LS 1 2 3 4 L L Qo LS LS 5 6 7 8L L DA LS LS 9 10 1112 L L AM LS LS 13 14 15 16 L L DA 39 L 24V reference pole Dn OOOO Dn OOOO Dn OOOO DI ED 40 L 24V reference pole 110 00BaseT 2 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 41 PA Electrically clean ground 42 PA Electrically clean ground K K G Inputs Digital 43 LS Sensor supply for inputs 5 to 8 not protected Item Connection Screw Screw Function 44 L
195. rail Mounting precautions relating to connectors Access to Ethernet network Access to Modbus serial link Access to Profibus DP bus RTU RJ45 socket SafeEthernet protocol RJ45 socket Connector 490 NAD 911 03 in SUB D 9 pin socket Modbus TCP IP server protocol INCHES Millimieters r 22 5 min r 22 5 min Dual Dimensions Mounting in panel or enclosure Mounting on Premium rack Mechanical mounting only without connection to either the back plane bus or to the Premium platform supply 1 Premium rack 2 Premium supply 3 Premium CPU 4 Premium I O module 2 Prefabricated electrical ducting for passage of cables 6 Premium As interface master Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 Schneider 2 9 Electric Connections Safety automation system solutions Preventa safety PLCs Compact XPSMF40 XPSMF4000 MF4002 XPSMF4020 MF4022 XPSMF4040 MF4042 scar cd Item Connection Connector Screw Function x D O A Supply Supply 24V 24V OV 24V reference pole A FE Ground 1 D I Digital Connector 1 S Supply to Inputs 1 to 4 Eje B Inputs or Outputs 1 Input Output 1 4 2 Input Output 2 3 Input Output 3 E Sie 4 Input Output 4 gt Ei L Inputs Outputs 1 to 4 common
196. rminal in a point to point or via an Ethernet network for setting the Communication Item Connection Type D Programming Safe Communication all XPSMF Safety ports PLCs and Remote I Os Introduction Specifications page 2 84 page 2 88 2 92 IP address Either of the two switched Ethernet ports can be used to create a connection between the safety PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network References Dimensions mounting Connections page 2 89 page 2 90 page 2 92 Schneider d Electric Connections continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote output modules XPSMF2 XPSMF2DO801 Item Connection Screw Screw Function 1 2 3 4 5 6 7 8 N E E A1 Supply L Supply for relay outputs L Supply for relay outputs L L L L DO1 DO2 DO3 DO4 iu L Reference ole O o o o o L Reference pole 2 O 24V DC A2 Ground Ground aie B Relay output 1 1 Contact 1 terminal A Q ERROR O PROG 2 Contact 1 terminal B E 3 C Relay output 2 3 Contact 2 terminal A O osL 4 Contact 2 terminal B OBL BE ass D Relay output 3 5 Contact 3 terminal A F a H 6 Contact 3 terminal B 110 00BaseT 10 100BaseT 2 TET 3 T EET E Relay output 4 T Contact
197. rts can be used to create a available with XPSMF60 connection between the safety PLC reference XPSMFCPU22 and other non safety related components e g HMI Magelis standard PLCs and Scada systems this can be established in a point to point way or via an Ethernet network Connection examples Actuator connections to the outputs Emergency stop connections line control Introduction Specifications References Dimensions mounting Connections page 2 38 page 2 46 page 2 48 page 2 52 page 2 53 Schneider 2 53 Introduction Safety automation system solutions description Preventa safety PLCs Modular XPSMF60 In rack analog input card The in rack analog input card XPSMFAI801 is designed to manage up to category 4 conforming to EN 954 1 performance level e conforming to EN ISO 13849 1 SIL 3 safety integrity level conforming to EN IEC 61508 m It incorporates 8 analog inputs 11 electrically isolated from the back plane bus of rack XPSMFGEHO01 t1 configured by choice of connection for managing eight single pole or four 2 pole functions m The card can be installed in rack XPSMFGEHO1 as many times as required in the six slots available Input values 1 Number Type Voltage Current Value range Example 8 inputs Single pole 10 V 1000 Single pole measuring of 0 to 10 V voltages 0 20mA O 1000 2 Measuring 0 to 20 mA 0 2000 3 currents using jumper 4 inputs 2 pole 10V 1
198. s Preventa safety PLCs Compact XPSMF40 24 V supply Digital Line Communication on Reference Weight Inputs or Outputs R Ethernet network Modbus PROFIBUS DP oz kg i SafeEthernet Modbus TCP IP Serial protocol protocol RTU 0 24 configurable 2x4 Yes XPSMF4000 35 273 channels 1 000 Yes server XPSMF4002 35 273 XPSMF4000 1 000 XPSMF4002 Yes XPSMF4020 35 273 slave 1 000 Yes server Yes XPSMF4022 35 273 slave 1 000 XPSMF4020 XPSMF4022 Yes XPSMF4040 35 273 slave 1 000 Yes server Yes XPSMF4042 35 273 slave 1 000 XPSMF4042 m Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs The XPSMFWIN is part of our Safety Suite and is not available separately Description Operating Details Languages Reference Weight system oz kg Configuration software Windows 2000 Software available English SSV1XPSMFWIN 18 342 XPSMFWIN for Windows XP on Safety Suite V2 German 0 520 programming compact software pack French safety PLCs CD ROM user manual Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 5 16 Schneider Electric Heferences continued Fus UA em ABL8RPS24050 Suet stots f THH rn R E 2 nu rer am ABL1REM24025 XBTGT2130 XBTGT2330 XBTGT4330 XBTGT5e30 XBTGT
199. s with input status LED four LEDs per terminal block 3 One terminal block 7 for connection of digital line control outputs with four digital output status LEDs 4 Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address 5 Eight process status LEDs 6 One ground connection screw 7 On the top one Reset button e 3 8 Onthe rear face one spring operated mounting device for mounting on 35 mm DIN rail Status LED details Safety remote input module XPSMF1DI1601 LED Color Status Meaning Inputs 1 16 Orange On Inputs active Outputs 1 4 Orange On Outputs active 24 VDC Green On 24 V voltage present Off No voltage receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energized state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware anomaly detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new config
200. s XPSMF1 2 3 Schneider d Electric Selection guide continued HiMatrix ras m HIMatrix Fes Products referenced XPSMF2ee eeeee and XPSMF3eeeeeee are marked HiMatrix F2DO and HiMatrix F3 manufactured by Hima sold by Schneider Electric Depending on size of application 0 6A 0 6A 8A 8 not electrically isolated 14A 16 not electrically isolated 8A 20 not electrically isolated Safety automation system solutions Preventa safety PLCs Compact and modular XPSMF oafety remote input output and input output modules XPSMF1 2 3 0 8A External 24 V supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated 1 25 mAat 5 V 1 mA at 5V gt 2mAat 15V gt 2mAat 15V 22mAat 15V 8 single pole 0 10 V 0 20 mA 1 8 DO reference pole L 8 2 pole or 8 not electrically 2 DO reference pole S 16 single pole not isolated 2 electrically isolated DO 2 A max at 104 F 40 C Channels 1to3and channels 1 to 3 and 5 to 7 1Amax at 140 F 60 C 5to7 0 5Aat 140 F 0 5Aat 140 F 60 C 10 mAmin 60 C channels 4 and 8 Channels 4 and 8 1 Aat 140 F 60 C 2Aat 1 Aat 140 F 60 C 104 F 40 C 2 Aat 122 F 50 C DO channels 1 and 2 1 Aat 140 F 60 C
201. s because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred while writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active Introduction Specifications References Dimensions mo
202. s bus or the CANopen bus On Communicating on Profibus bus or on CANopen bus Normal status 8 ERR Red On Communication impossible configuration error damaged cabling or absence Bus deactivated Off Communicating on CANopen or Profibus bus Normal status Flashing Warning limit reach x 1 Flashing Control event error on CANopen bus x 2 Flashing Synchronization error on CANopen bus x 3 9 1 16 Green On Input circuit closed lade Flashing Error detected on input relating to LED 1001 06 Green On Solid state output activated Flashing Short circuit anomaly on output 11 RUN Green On Run mode Flashing Changing from run mode to stop mode References Dimensions Wiring diagrams page 2 128 page 2 129 page 2 130 Schneider 2 125 Specifications Safety automation system solutions Preventa configurable safety controllers type XPSMC Configurable safety controller type XPSMC16Z and MC32Z XPSMC16ZC and MC32ZC XPSMC16ZP and MC32ZP Conformity to standards EN IEC 60204 1 EN 1760 1 ISO 13856 1 EN IEC 60947 5 1 EN IEC 61496 1 EN 574 ISO 13851 EN 954 1 EN ISO 13849 1 IEC 61508 Product certifications UL CSA T V Products designed for max use in safety related parts of Category 4 max EN 954 1 EN ISO 13849 1 SIL 3 max IEC 61508 control systems conforming to EN 954 1 EN ISO 13849 1 and IEC 61508 Supply voltage T 24 20 Maximum power consumption 12 Fuse protection 16 gL max Start button monitoring Co
203. s on safety PLCs XPSMF40ee LED Color Status Meaning PWR amp RUN 1 24 Green On Channels configured as inputs input signal being received ACE ueni Channels configured as outputs output signal being sent Sala JOINT T1 T8 Green On Line control outputs active FAU BL PWR Green On 24 V voltage present AA Off No voltage Processos ED PG Yellow On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system ERR Red On Software error or hardware anomaly detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected FAU Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred while writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred RUN Green On Normal service mode loaded program running the
204. s part of the Safety Suite V2 software pack To create a program the user can use predefined function blocks such as the elementary logic functions and certified function blocks by dragging the blocks into the software programming area The drag and drop operation of the Windows programming environment enables quick and simple creation of configurations Using the XPSMFWIN software it is possible to program complete systems consisting of several safety PLCs and safety remote I O modules The conditions detailed in the software manual must be adhered to and a complete report accompanying the certificate should be established m Reference SSV1XPSMFWIN contains the full version of the programming software XPSMFWIN software for the XPSMF Safety PLCs The XPSMFWIN is part of our Safety Suite and is not available separately Description Configuration software XPSMFWIN Windows 2000 for programming compact Operating system Composition CD ROM user manual Windows XP XPSMF40ee XPSMF3e and modular XPSMF60 safety PLCs Ze AA oy ern Hee gure nan Aaa vow on IE ee Dals amp BID EY PAD Pou TYPE abs Frost chop ga FH Q Hea EH am sc on H BAm Ew PLE Ul fip HEALY Due ira 6 Hi EA Ew Sion dt H B Eram 5e D H BAM ESE itr aE M Bent FBL Gl if H EAT Mule Ul Hi EAE pHod lance 1i HBA edad te TI H BAIT PV i BE H BAD _ Safety Dx UI a H EA Saey Loirg l H BAM THOP D p bidai
205. safety PLCs Compact and modular oafety remote output modules XPSMF2 Functional diagrams continued Remote output module XPSMF2DO801 Dual processor system 1 6 Watchdog Integrated digital switch outputs Remote output module XPSMF2DO801 Ethernet Dual processor system 8 Watchdog relay outputs Remote output module XPSMF2DO10602 Integrated switch Dual processor system 16 Watchdog relay outputs Safety communication on Ethernet network The safety remote output modules XPSMF2DOeeee incorporate two RJ45 type 10BASE T 100BASE TX integrated switched ports that enable communication on the Ethernet network using SafeEthernet communication protocol and therefore data exchange with compact or modular safety PLCs XPSMF Integrated switch Ethernet Introduction Specifications References Dimensions mounting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 Schneider 2 85 Electric Description Safety automation system solutions Preventa safety PLCs Compact and modular oafety remote output modules XPSMF2 Remote output module XPSMF2DO401 On the front cover of the metal enclosure 1 Two RJ45 type 10BASE T 100BASE TX integrated switched ports for connection on Ethernet network and for configuring IP address 2 Eight process status LEDs 3 One ground connection screw 4 Fourterminal blocks 1 for connection of digital outputs with output status LED one
206. safety PLCs XPSMF40ee Line control is a means of short circuit and line break monitoring Using line control outputs enables SIL 3 EN IEC 61508 and category 4 EN 954 1 safety to be achieved The line control outputs send a high signal with a very short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety PLCs The line control outputs 1 to 8 are connected to the digital inputs of the same circuit Example Emergency stop pushbutton with two normally closed N C contacts that are supplied by two different line control outputs connected via these two normally closed contacts and fed into the inputs of the safety PLCs Programming automated safety functions Software XPSMFWIN reference SSV1XPSMFWIN running on a PC enables the programming of all safety remote I O modules and safety PLCs as well as configuration of the communication settings Introduction Specifications References Dimensions mounting Connections page 2 8 page 2 14 page 2 16 page 2 19 page 2 20 Schneider 2 9 Electric Introduction continued Example of mechanical integration of a compact safety PLC XPSMF40 on a Premium automation platform Premium rack Power supply module Premium processor module Other Premium modules communication I O Compact safety PLC XPSMF40 QAR CN Introduction Specifications page 2 8 page 2 14 2 10 Safety automation system so
207. saging not supported Remote inputs outputs on Advantys STB network interface module STBNDP2112 4 938 PROFIBUS DP bus 0 140 Momentum communication module 170DTN11000 Connectors for remote I O Line terminators 490NAD91103 communication module Intermediate connection 490NAD91104 Intermediate connection and terminal port 490NAD91105 PROFIBUS DP connecting 328 100 TSXPBSCA100 z cables 1312 400 TSXPBSCA400 Z Replacement parts Main bus junction box 490NAE91100 PCMCIA card 467NHP81100 1 Cable conforming to standard EIA TIA 568 category 5 and IEC 1180 EN 50 173 class D For UL and CSA 22 1 approved cables add the letter U to the end of the reference 2 Requires adaptor XBTZG909 Schneider Electric Dimensions Safety automation system solutions Preventa safety PLCs mounting Modular XPSMF60 Rack power supply and CPU XPSMF60 M 12 2 310 215 INCHES Dual Dimensions lige Millimieters 9 41 239 1 Removable screw terminal blocks are provided with the power supply and in rack I O cards Mounting precautions relating to connectors Access to Modbus serial link RTU and Ethernet network 4 RJ45 connectors access to Ethernet network SafeEthernet protocol Modbus TCP IP server protocol r 89 22 5 min l ee Uf ee j p neg j I E j l Adaptor XPSMFADAPT access to SUB D 9 pin connector J M
208. sent not present present N C N C Input Input N O N O t tsync Input Input Start Start Input Input EDM EDM Output Output t lt t EDM No start up Falling edge monitored start Falling edge monitored start Start up Start up Guard Guard Guard Guard Guard Guard closed open closed closed open closed Input Input N C N C Input Input N O N O t tsync t tsync Input Input Start u Start Input Input EDM EDM Output Output t t EDM No start up t t EDM 1 Ky ol EDM external devices monitoring t EDM maximum monitoring time of external devices t sync synchronization time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Scbneider Electric 2 141 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC m Category 3 conforming to standard EN 954 1 B Control outputs connected to a sensing mat cannot be used for other items Wiring diagram e 230 V e 230 V 24V 24V Control outputs F1 1 ESC K01 Sensing K02 mat EDM _ e Los sf 2 en 9a 43 EE Pon E 7 so ne Sub D 9 Ki ka MB i Chnl E Chnl eges Chnl bod AS B Chnl E EX e x co a Chnl M Chnl 2 Chnl 2 Chnl 2 Chnl 2 Chnl 2 A e o TL TE Is Tes Tes Te Ten Td K01 zr K02 at Channel 1 Channel 2 OV OV ESC external start conditions EDM external devices m
209. set standard IEC EN 61000 3 2 and IEC EN 60950 V zi w A oz kg Universal range single phase N L1 or 2 phase L1 L2 connection 100 120 V 200 500 24 28 8 72 3 Auto Manual Yes ABL8RPS24030 10 582 15 10 0 300 50 60 Hz 120 5 Auto Manual Yes ABL8RPS24050 24 692 0 700 240 10 Auto Manual Yes ABL8RPS24100 35 273 1 000 Dedicated range single phase connection 100 240 1 12 60 5 Auto No ABL1REM12050 15 521 wide range 47 63 Hz 0 440 24 60 25 Auto No ABL1REM24025 15 521 0 440 100 120 200 240 2 24 240 10 Auto No ABL1REM24100 31 041 0 880 Supply voltage 24 V Description Ports serial and communication type of link Application Reference Weight memory oz kg 5 7 Monochrome black 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBTGT2130 35 273 and white STN PLCs 1 000 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBTGT2330 35 273 PLCs 1 000 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 7 5 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBTGT4330 63 493 PLCs 1 800 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE T
210. st mode Jog mode Automatic mode Hydraulic pump 1 Opening command Closing command Safety device OT NWK 7 UT 1 Closing valve Opening valve Opening closing valve Output opening Output closing Overtravel OK 1 Schneider Electric Dimensions page 2 129 Wiring diagrams page 2 130 2 159 Wiring diagrams continued Category 4 conforming to standard EN 954 1 Wiring diagram v 230 V T 24V ullis Safety automation system solutions Preventa configurable safety controllers type XPSMC 230 V T24V F2 Il 1 S5 Yita S8 0123 400 900 904 17 Q lt 3 P E UN PSV1 PoP oP Continuous S6 S7 poset function L Q deactivated LArjespzieeose4psezioi n dist haf i Jie iz rie jr fno ms five na iva ns no 18 28 Ht 33 4s Daz us no jo te1 fiez fies i24 jte5 jrao 127 reel teo fisof fist 132 XPS MC Am ETAN uC 1 KO C4 Sub D9 Ter uC 2 Chnl 1 Chnl 1 Chnl 1 5 Chnl 1 e Chnl 1 Chnr 1 K2 3 3 eee PP Chni 2 _ Chnl 2 Chnl 2 Chnl 2 _ Chn 2_ 4Chni 2 pao jewpov ov for X jo X jos X o4 os fos ts fem 34 aa EN LC A 2 FM1 CN ig BM SM1 H OFF Stop 1 Valve contro Valve control d PSV 1 PSV2 PSV 1 PSV2 KM1 OV OV N S8 Operating modes 0 stop 1 adjust 2 jog 3 auto
211. t gt t EDM Rising edge monitored start Rising edge monitored start Rising Rising edge Light curtain beams Light curtain Light curtain edge Light curtain Light curtain Light curtain made beam s beams beams beam s beams broken made made broken made Input Input OSSD 1 OSSD 1 Input Input OSSD 2 OSSD 2 Input Input Start Start Input Input EDM EDM Output Output No start up Falling edge monitored start Falling edge monitored start Rising Rising edge Light curtain beams Light curtain Light curtain edge Lightcurtain Light curtain Light curtain made beam s beams beams beam s beams broken made made broken made Input Input Geer Lf OSSD 1 Input Input OSSD 2 OSSD 2 t lt tsync Input Input Start Start Input Input EDM EDM Output Output ESUEDM No start up 1 Ky Om EDM external devices monitoring t EDM maximum monitoring time of external devices t sync synchronization time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Scbneider Electric 2 145 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram v 230 V v 230 V T 24V T 24V Control outputs ESC FN 7 AE OSSD1 Sat ollo o BARGER o m eslez ce es ea ca ce os m e us fief nz ee ell sl XPS MC uc 1 KO 2 Sub D9 Ter Ki
212. the front cover of the card 1 Two process status LEDs RUN ERR 2 Three removable terminal blocks 9 terminals per block for connection of inputs 1 each with eight input status LEDs 3 Grip to assist installation removal 4 On the rear terminals for automatic electrical connection to the back plane bus of rack XPSMFGEHO01 LED details LED Color Status Meaning RUN Green On Voltage present Off No voltage ERR Red On Card defect or external error diagnostics response Off No error regarding the card or on the channels 1 Removable screw terminals are provided with the in rack card XPSMFDI2401 Schneider Connections Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 0 47 in 12 mm max cable with connection to Specifications Safety automation system solutions references Preventa safety PLCs connections Modular XPSMF60 In rack digital input card Input card type XPSMFDI2401 Supply Voltage V 24 supplied by rack XPSMFGEH01 incorporating power supply module XPSMFPS01 Voltage limits EN 15 4 20 Ambient air temperature Operating 32 140 0 60 conforming to EN 61131 2 Storage F C 40 185 40 4 85 Number of inputs 24 electrically isolated Nominal voltage V 110 127 single phase Input voltage At state 0 V lt 20 At state 1 V 279 Input current At state 1 mA 22 2at79V Operational data 3 3 V 0 0
213. the preferred language from the configuration menu O Follow the guided installation procedure for the software oO Restart the computer O Launch the software by clicking on the Safety Suite icon on the desktop The computer hardware requirements are as follows m Processor Intel Pentium Il 400 MHz minimum Intel Pentium III 800 MHz recommended m RAM 128 Mb minimum 256 Mb recommended m Graphics card 2 Mb XGA 1024 x 768 256 colors minimum 8 Mb XGA 1280 x 1024 True color recommended m Hard disk 1 Gigabyte minimum m Operating system t1 Windows 2000 Professional with Service Pack 1 or higher o Windows XP with Service pack 1 Schneider 2 72 eElectric Introduction continued Safety automation system solutions Programming software XPSMFWIN for Preventa compact and modular safety PLCs XPSMF Safety related communication for the safety systems is performed using SafeEthernet protocol SafeEthernet is a TCP IP based protocol that uses highly intelligent switches to provide extremely reliable deterministic communication Connection is made automatically between the master and slaves when assigning the slaves to the corresponding masters Transmission speeds of up to 100 Mbps in Half duplex mode and 10 Mbps in Full duplex mode can be achieved and using Autonegotiation ensures the correct baud rates for the connection Each safety PLC can manage up to 64 safety connections These 64 connections can c
214. tion continued Safety automation system solutions Preventa safety PLCs Modular XPSMF60 Rack power supply and CPU Central processing unit XPSMFCPU22 LED Color Status Meaning RUN Green On Program in operation CPU in STOP or RUN mode Flashing A new programming system will be downloaded Off The CPU is in ERROR state see ERROR ERR Red On Software error or hardware anomaly detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Flashing In the event of all the LEDs being on restarting has detected a system error a new operating system OS must be loaded Off No error detected FB1 Not used FB2 Orange On Communication on Modbus serial link active RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Off The CPU is in ERROR state see ERROR STOP Red On The CPU is in STOP mode and no program can be executed The outputs are in the waiting state for the correct supply The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset
215. to Manual Yes ABL8RPS24030 10 582 15 10 0 300 ABL8RPS24050 50 60 Hz 120 5 Auto Manual Yes ABLSRPS24050 24 692 0 700 240 10 Auto Manual Yes ABL8RPS24100 35 273 1 000 Dedicated range single phase connection 100 240 1 12 60 5 Auto No ABL1REM12050 15 521 ee wide range 47 63 Hz 0 440 i ae 24 60 2 5 Auto No ABLIREM24025 15 521 Pu 9 5 EOS ME 100 120 200 240 2 24 240 10 Auto No ABL1REM24100 31 041 on DEL rei tta 0 880 ete s r Supply voltage 24 V Description Ports serial and communication type of link Application Reference Weight memory oz kg 5 7 Monochrome black 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 16 Mb XBTGT2130 35 273 and white STN PLCs 1 000 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer XBTGT2130 XBTGT2330 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 seriallinkto 16Mb XBTGT2330 35 273 PLCs 1 000 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBTGT4330 7 5 Color TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32 Mb XBTGT4330 63 493 PLCs 1 800 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 10 4 Color STN 1 x SUB D 9 pin RS 232C or RS 422 485 serial
216. twork connection via the integrated RJ45 switched Ethernet communication ports of the compact PLCs elemecanique Magelis t iS I Ethernet J Ethernet Premium automation platform Modbus TCP IP client Graphic terminal XBTGT Modbus TCP IP client Safety PLCs XPSMF40ee Modbus TCP IP servers Safety remote I O modules XPSMF1 2 3 They communicate with safety PLCs XPSMF40e2 using the SafeEthernet protocol O SSS 4 O uu 4 E 4 Ethernet E ttm ROD Communication on Modbus serial RTU and PROFIBUS DP fieldbus m On Modbus serial RTU safety PLCs XPSMF4020 and XPSMF4022 are slaves of the Premium automation platform and Magelis graphic terminal They are connected to the Modbus serial network via their RJ45 connector Graphic terminal XBTGT Modbus serial RTU master Premium automation platform Modbus serial RTU master Safety PLCs XPSMF402e Modbus serial RTU slave Modbus TCP IP server Safety remote I O modules XPSMF1 2 3 They communicate with safety PLCs XPSMF402e using the SafeEthernet protocol 5 Graphic terminal XBTGT Modbus serial RTU client ROD m On PROFIBUS DP safety PLCs XPSMF4040 and XPSMF4042 are slaves of the Premium automation platform and Magelis graphic terminal E are connected to the PROFIBUS DP network via their SUB D 9 pin connector Ethernet Ethernet Premium automation platform PROFIBUS DP
217. type XPSMC Category 4 achieved with necessary precautions taken to eliminate input circuit anomalies Wiring diagram v 230 V V 230 V NENNEN 24V 24 V Control F1 MDEE F2 F3 4 ral s Ga M Ie ff 23 en esfe s x prs ze L1 u x 1 A i io Chnl si Chnl hi Chnl E Chnl hi p m ch F Chnl 2 Chnl 2 Chnl 2 Chnl 2 Chnl 2 Chnl 2 eE AOO Testis a FT Tes eT S a a Category 1 emergency stop A jumper between the two terminals of an emergency stop will not be detected Category 0 Short circuits between 11 I2 I3 will be detected emergency stop OV OV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagram Run Emergency stop Run Emergency stop Run Input Input Input Emergency stop 3 EM Relay outputs K1 K2 a Relay outputs K3 K4 Stop category 1 tv 0 300 s tv 0 300 s 1 Key 0 a ia tv delay time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 2 130 Schneider Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram 24V 24V Control i outputs 2 A1 ce ez ce es c4 es ez os Julle Tella sle ny XPS MC 2002 Al AS oA a EE Sub D9 Ter Y ch NP
218. unting Connections page 2 84 page 2 88 page 2 89 page 2 90 page 2 92 Schneider 2187 Specifications Safety remote output module type Supply voltage Voltage limits Ambient air temperature For operation Safety automation system solutions Preventa safety PLCs Compact and modular oafety remote output modules XPSMF2 XPSMF2DO401 XPSMF2DO1601 XPSMF2D0801 XPSMF2D01602 24 external supply with separate protection conforming to EN IEC 60950 SELV Safety Extra Low Voltage or PELV Protection Extra Low Voltage rated 15 20 be F C 32 140 0 60 For storage Degree of protection Response time Maximum current power consumption External fuse Backup battery Connections Digital outputs Number of outputs Permissible output channel current Output current F C 40 4 185 40 85 IP 20 Depending on size of application 0 5 9 per group 0 6 Residual 0 2 per group 10A slow blow None See page 2 30 for wire sizes of the various connector types 4 not electrically 16 not electrically isolated isolated 16 max 5 max 1 max at 140 F 60 C 2 max at 104 F 40 C W Maximum lamp load 60 10 for 1 A outputs 25 for 2 A outputs Maximum inductive load mH 500 500 Maximum leakage current At state 0 mA 1at1V 1at2V Response to overload Relay outputs Relay type per channel Shutdown of outputs concerned with cycl
219. upply module XPSMFPS01 and central processing unit XPSMFCPU22 Products designed for max use in safety related parts of Category 4 EN 954 1 control systems conforming to EN 954 1 EN ISO 13849 1 and Performance level e EN ISO 13849 1 EN IEC 61508 Safety integrity level SIL 3 EN IEC 61508 Product certifications EN IEC 61508 part 1 7 2000 IEC 61511 part 1 3 2004 DIN VDE 0116 1989 EN 50156 1 2004 EN 12067 2 2004 EN 298 2003 EN 230 1990 NFPA 85 2001 EN IEC 61131 2 2003 EN 61000 6 2 2001 EN 61000 6 4 2001 EN 54 2 1997 NFPA 72 2002 Ambient air temperature Operating F C Rack power supply module and CPU 382 140 0 60 conforming to EN 61131 2 Storage F C m Rack XPSMFGEHO 1 40 185 40 85 m Power supply module XPSMFPS01 o 40 185 40 85 without backup battery Oo m 22 185 30 85 with backup battery Central processing unit XPSMFCPU22 40 185 40 85 Relative humidity 95 supply not connected Degree of protection Enclosure IP 20 with covering plate on unused in rack I O card slots Pollution Degree of pollution Il Altitude 6560 ft 2000 m Class II conforming to EN IEC 61131 2 Conforming to EN IEC 61131 2 Protection class Electromagnetic compatibility Vibration resistance Operating 1 g frequency 10 150 Hz unit test while operating 10 cycles per axis conforming to EN 61131 2 Shock resistance Operating 15 g
220. upport v blow TE T HET e ntad Lr EEE o in ha aem De DX pe fete Du bee ve Popes ieibh drie Scie Elitr Lira Sues Sof mm Bee Bey Thes Moe Eleerrie 2 FOOLS Compr and Coreen Salut cor Tes businiege gt Td E a om e ee e ee iaag dkak 1 li C r M at ae 2 cpu Preventa XPS MC XPS MP Preventa XPS MC XPS MP Safety controllers url ooo ober FAPI bew n eg ee cian eaa SR malus ees ere uim DOUSENSEL AME eto ow Vy a Luamgory d ieee mh Gi 6 med WL Od corm m FER C a a mp pi pel warum a diegi ley rp and ee crA amp cm o Erp ee ey cee ee eee ee ee eee o ed ore a Dicey B Deer Product Informaibon i o FI Hand UID T e Fue RES OS ge Ei Prcdoes Brimi Tar fearierg Harp wuri r Ar aa INED es CS a Deca da amp ee ee a ugdl Th cee qose Seto aed DL Diii lodged si oo arp iain Vor eerie quae dor Ead Aci i TD Ek n For roa ni Eia a seat AT CED eee Schneider Electric 2 3 Preventa Machine safety products Save time and money with our Preventa machine safety solutions offer Safety related signal transmission Acquiring information Safety interlock devices used as part of safeguarding systems to control access under specific conditions of reduced risk Light curtains to detect approach to dangerous and limited areas Emergency stop buttons and cable pull switches for emergency shut down A Safety interlocks z z E a 1 i Light c
221. uration system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred while writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COMin INIT Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active 1 Removable screw terminals are provided with safety input module XPSMF1D11601 Introduction Specifications References Dimensions mounting Connections page 2 80 page 2 82 page 2 82 page 2 83 page 2 83 Scbneider 2 81 Electric Specifications references Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote input module type safety remote input modules XPSMF 1 XPSMF1DI1601 Supply volt
222. urtains Emergency stop Cable pull switch Schneider 2 Electric Monitoring and processing gt Safety relay modules with specific safety functions to monitor input signals from safety related devices and to interface with contactors and drives by switching off output safety contacts Safety Controller configurable safety device capable of centralizing a range of safety monitoring functions Safety PLCs programmable electronic systems to carry out safety or non safety related tasks for machinery and equipment As interface safety at work safety field bus network certified to work with safety related devices to provide safety functions Safety relays Safety Controller Safety PLCs As interface safety at work Stopping the machine Contactors to cut off the electrical power supply to motors with mechanically linked or mirrored auxiliary contacts integrated for feedback loop diagnosis of safety relay modules safety controllers or safety PLCs Variable speed drives and servo drives with integrated safety functions control stopping of dangerous movements Variable Servo drives Contactors
223. ut Input Start Start Input Input EDM EDM i Output Output t lt t EDM No start up t lt t EDM Falling edge monitored start Falling edge monitored start Rising Rising edge Light curtain beams Light curtain Light curtain edge Lightcurtain Light curtain Light curtain made beam s beams beams beam s beams broken made made broken made Input I1 Input I1 Input I2 Input I2 OSSD2 OSSD2 t tsync t tsync Input Input Start Start EDM EDM d Output Output t t EDM No start up t lt t EDM 1 Ky o EDM external devices monitoring t EDM maximum monitoring time of external devices t sync synchronization time Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Scbneider Electric 2 147 Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram v 230 V v 230 V 4 24V 24 V Control outputs Siid e a ee ez ee cs c4 es es ci n je e w w e Tela xt 33 43 XPS MC Sub D9 Ter uC 1 KO TT K1 1 K3 Le Chnl 1 Chnl 1 Chnl 1 jJ Chnl 1 Chnl 1 jJ Chnl 1 op Rede exo een Chnl 2 Chnl 2 Chnl 2 Chnl 2 Chnl 2 Chol 2 SSS SESS Ae jevjevev for joy jos Josj fos Jo j Jajaj alju K01 ri K02 ri Channel 1 Channel 2 OV OV The zero speed sign
224. utput 2 K Programming Integrated 2 Either of the two switched Ethernet 30 2 Output 2 RJ45 switched ports can be used to create a 31 2 Output 2 Ethernet connection between the safety P Communication remote I O and the programming 32 2 Output 2 ports terminal in a point to point or via an Ethernet network for setting the IP address Safe Communication Either of the two switched Ethernet all XPSMF Safety PLCs ports can be used to create a and Remote l Os connection between the safety PLC and other safety related components e g other XPSMF safety PLCs or Safety Remote I O modules this can be established in a point to point way or via an Ethernet network Introduction Specifications References Dimensions mounting Connections page 2 94 page 2 99 page 2 101 page 2 102 page 2 104 bneider Seide 2 105 Connections continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 XPSMFDIO20802 Item Connection Screw N Screw Function Tat RE ae Ai Supply ik ay ibd L 24 V reference pole aie L 24 V reference pole in A2 Ground Ground in B Outputs Digital 1 L Outputs common Ss 2 1 Output 1 C a 3 2 Output 2 Dn OOOO D OOOO D OOOO D OOOO D OOOO 4 3 Output 3 OM ee eee ZELLE ee 5 4 Output 4 for increased load 6 Ls Outputs common C Outputs D
225. with non Slave RTU safety protocol Modbus XPSMF3502 24 8 2 8 TCP IP server 8 XPSMF3522 24 2 8 Modbus serial Slave RTU XPSMF35ee XPSMF3542 24 2 8 PROFIBUS DP VO slave Products referenced XPSMF31222 XPSMF3022 and XPSMF35e e are Safety PLCs marked HiMatrix F31 HiMatrix F30 and HiMatrix F35 manufactured by In order to meet safety requirements the compact safety PLCs XPSMF31 30 35 incorporate Hima sold by Schneider Electric two essential functions Redundancy and Self monitoring complying to category 4 conforming to EN 954 1 and performance level e conforming to EN ISO 13849 1 in addition to the SafeEthernet safety communication protocol between the safety PLCs and the safety remote I O modules Special Switch m Redundancy the dual processor integrated in the compact safety PLCs analyzes and compares the data received from the safety inputs and outputs The incoming and outgoing data programmed values and received values are received in parallel by the two processors and compared in real time m Self monitoring Watchdog the compact safety PLCs continuously monitor the data processing cycle and the execution of tasks and intervenes if the cycle time does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the data provided by the inputs and outputs of the safety PLCs on the Ethernet network while avo
226. wn of all outputs if exceeded with cyclic reconnection LED display Yes Schneider 2 99 Specifications continued Safety automation system solutions Preventa safety PLCs Compact and modular Safety remote mixed I O modules XPSMF3 Line control outputs Module type Number Outputs not electrically isolated Output voltage Output current Minimum load Response to overload LED display Analog inputs Safety remote mixed I O module type Number Inputs not electrically isolated External jumper Input values Nominal value XPSMF3DIOS8801 XPSMF3DIO16801 2 2 V 20 depending on the supply voltage None 4 x 2 19 2 V 60 mA on 24 V short circuit current Yes O e XPSMF3AIO8401 8 single pole 250 or 500 depending on application eae Oaa 1O mA 0 20 with 500 Q jumper K Service value V 0S mA 0 4 23 with 500 Q jumper Input impedance 2 Maximum distance of equipment 984 ft 300 m Internal resistance of signal source Q lt 500 Overvoltage protection V 15 4 Resolution EE 12 bit Safety accuracy es t 296 LED display No Analog outputs Safety remote mixed I O module type XPSMF3AIO8401 Number Outputs not electrically isolated 4 non safety outputs with breaking of safety common Signal Nominal range EY 4 20 Usable range mA 0 20 Load impedance Q 600 max Maximum distance of equipment 984 ft 300 m Resolution E 12 bit Relative error rm t 196 LED display No Ethernet network s
227. wpjovp ov for X e jos os jos joe l 3 ff aa Output signal Kx t OV OV 1 Technical specifications for maximum rating of fuses see page 2 126 2 Only applicable to XPSMC32Ze Functional diagrams Control signal E Functions l l t EV EV On delay Output signal for EV function AV Off delay EW Pulse on energization Output signal for AV function LAV AW Pulse on de energization Output signal for EW function OL t EW Output signal for AW function a A t AW On delay Pulse on energization Start up Start up Input Input Control signal Control signal Output Output Time delay Pulse time Off delay Pulse on de energization Start up Start up Input Input Control signal Control signal Output Output Time delay Pulse time 1 Key 0 Introduction Specifications References Dimensions Wiring diagrams page 2 122 page 2 126 page 2 128 page 2 129 page 2 130 Schneider 2 154 eElectric Wiring diagrams continued Safety automation system solutions Preventa configurable safety controllers type XPSMC Category 4 conforming to standard EN 954 1 Wiring diagram v 230 V 230 V 24V 24V Control F1 outputs 1 4 ESPE ESC 4 Muting H1 8 indicator light q S1 s2 s3 s4 s5 Se toe T HA Kot o o o o t OSSD1 Start muting muting muting muting passage A1 B1 A2 B2 ollo 9 Ko2 EDM EE M E eee eae DIAC NESSUN 2 13 23 Hi ss 49
228. xed I O modules XPSMF3 005 2 94 Preventa safety controllers XPSMP and XPSMC Selection guide Preventa safety controllers 2 108 Controllers with pre defined functions XPSMP 2 110 Configurable controllers XPSMC eller 2 122 Product reference index 2 166 Electric Schneider 2H Goonline to www schneider electric com for information about Preventa products listed in this catalog including Go to www schneider electric com and select Products on the Products and Services tab AE LE oe EL El ELTE TESTE Flocie is ohn Fabal specialist in Esser Masdgemuni Sehne lir basir limited far lehman M a lori e E nm Be X Wes Pyotr Ios ijo D freis fe Schreier Eleereie othe global speciale n Eran gi Ma Folke ELIT OF networku APC by Schneider Electnc Smart UPS uninterruptible power supplies WE Lnd Sath i Hos Tiii Toii irre ii Cimg ry anil Cariri ness Protect wour Critical routers and switonwes tiay Pooolar Links puiar Line Cum Your Eiectricai Infrastructure Weather a Natira Disaster V3 puer med und sere mA aoe Mr asian mor alu d a ag bn Ls za Spheres d E pm ry baud FP ucts Gerty ew ear 2 main kinl ied Sea Go 2 Be DX dea fete Ide i wg faete FP Products aversum Schneider Electrie United Seater Products AC fetta wel ber queis
229. y requirements the safety remote output modules XPSMF2DOeeee incorporate two essential functions Redundancy and Self monitoring complying to category 4 conforming to EN 954 1 and performance level e conforming to EN ISO 13849 1 in addition to the SafeEthernet safety communication protocol between these safety remote output modules and the safety PLCs Special Switch m Redundancy the dual processor integrated in the safety remote output modules XPSMF2 analyzes and compares the data received from the safety inputs and outputs The incoming and outgoing data programmed values and received values are received in parallel by the two processors and compared in real time m Self monitoring Watchdog the safety remote output modules XPSMF2 continuously monitor the data processing cycle and the execution of tasks and intervenes if the cycle time does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the data provided by the outputs of the safety modules on the Ethernet network while avoiding signal collisions and excessive amounts of data on the network Functional diagrams Remote output module XPSMF2DO401 4 digital Watchdog power outputs Integrated switch References Dimensions mounting Connections page 2 89 page 2 90 page 2 92 Schneider eElectric Introduction continued Safety automation system solutions Preventa
230. y short low signal thus enabling a wiring anomaly short circuit line break to be seen at the inputs of the safety PLC inputs Digital outputs 1 to 8 are connected to the digital inputs of the same circuit Example Emergency stop pushbutton with two normally closed N C contacts that are supplied by two different line control outputs connected via these two normally closed contacts and fed into the inputs of the safety PLCs Programming automated safety functions Software XPSMFWIN reference SSV1XPSMFWIN running on a PC enables the programming of all safety remote I O modules and safety PLCs as well as configuration of the communication settings 1 Digital outputs can be configured for line control 2 FB1 and FB2 not used 3 FB3 not available on safety PLC XPSMF3502 4 Depending on model Introduction Specifications References Dimensions mounting Connections page 2 22 page 2 28 page 2 31 page 2 34 page 2 36 Schneider d Electric 2 23 Introduction continued Safety automation system solutions Preventa safety PLCs Compact XPSMF31 30 35 Digital inputs Compact safety PLCs XPSMF3eeee incorporate up to 24 digital inputs for the connection of safety related input devices Compact PLCs Digital inputs N Safety detection Safety dialog XPSMF31222 Limit switches Mushroom head Emergency XPSMF3022 20 Guard switches with reset stops and with actuator Enclosures for control and XPSMF3502 Light curtains t
231. ype 2 signalling units XPSMF3522 and type 4 Two hand control stations XPSMF3542 Safety mats and sensing edges Analog inputs Compact safety PLCs XPSMF35ee incorporate 8 analog measuring inputs that receive analog safety related signals from the machines to be monitored 1 Compact PLCs Analog inputs with transmitter supply N Functions XPSMF3502 Closed circuit scanning of input channels 8 XPSMF3522 Single pole measuring of 0 to 10 V voltages e Measuring 0 to 20 mA currents using jumper XPSMF3542 Counter inputs Compact safety PLCs XPSMF35ee incorporate 2 independent and configurable counting channels B as a counting function independent to the direction of counting B as a counting function dependent to the direction of counting B or as a counting function via an absolute encoder with Gray code Compact PLCs Counting inputs N z5V 24V XPSMF3502 2 Incremental encoders Sensors 2 3 wire PNP NPN XPSMF3522 2 XPSMF3542 2 Digital outputs All compact safety PLCs XPSMFeeee incorporate 8 digital outputs for connection to signalling equipment and machines to be controlled 1 Compact PLCs Digital outputs N Safety actuators Safety dialog XPSMF31222 8 Contactors motors Beacons and indicator banks XPSMF3022 8 Control relays Rotating mirror beacons Variable speed drives Sirens XPSMF3502 8 XPSMF3522 XPSMF3542 Remote inputs and outputs In addition to the inputs outputs integrated

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