ESH-300-PEC & PSC User manual
Contents
1. ESH 300 PEC PSC User Manual Page innovation performance quality mail schlumpf inc com v on Q V ERH 300 PEC User Manual 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 e General guidelines for use e Statement of purpose e Equipment capacity e Installation e Set up guide Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel Internet www schlumpf inc com E mail e Operation e Step by step operating procedure e Troubleshooting e Maintenance e PM guide and schedule e Proper lubricants and fastener torques e Recommended spare parts e Service information e Care and maintenance documenta tion page e Manufacturer s declaration e Charger operation e Battery MSDS sheets e Assembly drawings spare parts lists amp wiring diagrams Schlumpf Inc ESH 300 PEC PSC User Manual General Guidelines On The Use Of Schlumpf Material Handling Equipment General Thank you for choosing to use Schlumpf material handling equipment for your handling applications and needs All Schlumpf machinery is proudly designed manufactured assembled and tested in the U S A This information is intended for use and review by maintenance and operating personnel before the equip ment is operated or maintenance is performed Schlumpf material handling equipment is high value machin ery and should be used and maintained with care Please read these instruc2. 15 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Troubleshooting Please refer to the following list of potential problems and their solutions if the shaft handling unit is not func tioning normally before calling Schlumpf We ll ask you the same questions Note Continual misuse of this product will cause extreme wear and increase the potential for opera tor injury Units damaged in this manner should be removed from service immediately and returned to Schlumpf for repair 1 The loader will not lift a load e Dilemma the batteries are carrying insufficient voltage see below e Pendant control functions will turn off when battery voltage drops too low e Solution remove the loader from service and charge batteries e Dilemma the motor thermal overload has tripped and cut power to the lifting motor e Solution stop using the loader for several minutes to let the lift motor cool down The thermal overload with automatically reset itself e Dilemma the power switch is in the OFF position e Solution turn the switch to the ON position e Dilemma The shaft is above the rated capacity of the unit e Solution DO NOT attempt the handle a shaft that is greater than the capacity of the unit Contact Schlumpf Inc if there h
3. VDC lt 21 The green LED light is on Charging cycle is complete LOW VOLTAGE SIGNAL Machine is ready for operation WI L L TU R N OFF P E N DANT Mote This Information is for quick reference only The charger manual should be read completely to ger a full CONTRO LS understanding of how the changer functions Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Raise Lower Clamp Unclamp Pendant receptacle notch NOTE Control pendant and receptacle have locking grooves and notches Do not force the pendant into the receptacle damage may result Turn the unit the ON position Operation Use the handheld control pendant to operate all functions of the ERH 300 unit Plug the handheld controller into the control box Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Operation cont d Extracting a shaft 1 Push the unit toward the shaft that is to be _ extracted 2 Raise lower the carriage and tooling so the shaft support anvils are just under the shaft
4. Down button on the handheld controller 7 Pull the unit away from the roll and shaft leaving the shaft in the core of the roll Page 13 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc ESH 300 PEC PSC User Manual Operation cont d PSC shaft cradle tooling Unlock the shaft locking cords and swing them to an open position Lower the cradle tooling so it is under the shaft Drive the unit up to the shaft so it is under it as shown Raise the tooling to load the shaft in the cradle hook plates as shown Raise the tooling enough so the load of the shaft is on the tooling and the shaft journals are clear of the journal seats CAUTION Shaft must be centered with the ERH unit for safe transport Swing the locking cords around the shaft and lock them in place to secure the shaft Page 14 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc ESH 300 PEC PSC User Manual Operation cont d Adjustable PSC shaft cradle tooling For units equipped with adjustable cradle gussets turn either handle wheel to ad just the spread of the cradles in or out Page
5. bar comes in the upright position from the factory Adjust the handle bar to the desired position Unbolt the handle bar and move to the desired position and bolt it securely back in place Install the battery pack on the ERH unit Plug the control box into the battery pack Charger mounted to unit Mount the battery charger to the wall at a designated charging station Or Mount it to the frame of the ERH unit as shown Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Set up cont d Leg spread adjustment Lift with hoist hook under front of metal frame or sling strap through slots on side To adjust the spread of the legs lift the ERH off the floor with a hoist Remove the screws from the legs Adjust the legs to the desired width Each leg must be set at equal width Replace all screws in the legs and tighten to the proper torque Lower the unit onto the floor from the hoist when the legs are fastened in place Replace ALL Replace ALL screws after legs screws after legs are adjusted are adjusted Both legs MUST be set at equal distance Both legs MUST be set at equal distance m I Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Mai
6. the warranty period When Buyer returns any Product Buyer shall be responsi ble for all damage resulting from improper packing or handling and for loss in transit notwithstanding any defect or nonconformity in the Product If it is found that a warranty adjustment is not available for any de fect claimed by Buyer for any reason Buyer will be notified and the product will be returned at Buyer s ex pense Page 21 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Buyer hereby acknowledges that it has not entered into the agreement in reliance upon any warranty or rep resentation by any specific person or entity except for the warranties or representations set forth herein Disclaimer Seller shall not be liable for any loss damage or penalty resulting from delay in delivery or performance when such delay is due to causes beyond the reasonable control of Seller including but not limited to sup plier delay acts of God civil or military authority labor unrest fire riots war embargoes unusually severe weather shortage of power explosion or earthquake THIS WARRANTY IS THE ONLY WARRANTY BY SELLER WITH RESPECT TO THE PRODUCTS DELIV ERED HEREUNDER AND MAY BE MODIFIED OR AMENDED ONLY BY A WRITTEN INSTRUMENT SIGNED BY A DULY AUTHOR
7. 2 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc
8. E THAT IS HIGH OFF THE GROUND LOWER THE TOOL ING BEFORE TRANSPORTING THE SHAFT Press the Down button on the handheld controller Page 11 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc ESH 300 PEC PSC User Manual Operation cont d Inserting a shaft 1 With a shaft loaded in the clamp tooling drive the unit toward the roll into which the shaft will be in serted 2 Raise lower the carriage and tool ing so the shaft lines up with the core of the roll Press the up or down button on the hand held controller 3 Insert the shaft into the core of the roll by pushing the unit for ward Page 12 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc ESH 300 PEC PSC User Manual Operation cont d 4 Insert the shaft into the core as far as desired 5 Release the journal end from the clamp tooling by raising the powered clamp off the shaft journal Press the Unclamp button on the handheld controller 6 Lower the carriage and tooling a small amount so the shaft support anvils are disengaged from the shaft journal Press the
9. IZED OFFICER OF SELLER EXCEPT AS HEREINABOVE PROVIDED SELLER MAKES NO WARRANTIES WHETHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE WARRANTIES SET FORTH IN SECTION ABOVE EXTEND ONLY TO BUYER Sellers Limited Liability SELLER S LIABILITY FOR BREACH OF THIS AGREEMENT INCLUDING WITHOUT LIMITATION DE LAY IN DELIVERY OR PERFORMANCE SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE GOODS OR REFUND OF THE PURCHASE PRICE IN NO EVENT SHALL SELLER BE LIABLE FOR COST OF PROCUREMENT OF SUBSTITUTE GOODS BY THE BUYER OR ANY SPECIAL CONSE QUENTIAL OR INCIDENTAL DAMAGES HOWEVER CAUSED WHETHER FOR BREACH OF WAR RANTY NEGLIGENCE OR OTHERWISE Product Returns Returns of products are accepted at the sole discretion of Schlumpf Inc Products returned must be accom panied by a complete written description of the reason for the return and will not be accepted without prior notification and issuance of a Return Authorization Number RA No by Schlumpf Inc Buyer is responsible for the cost of the return freight and the return may be subject to restocking fees Extreme care should be made for the packaging of goods returned for credit Buyer will be held responsible for reasonable dam ages to the return resulting from insufficient packaging and handling during transit A complete statement of terms and conditions of sale are available from Schlumpf upon request Page 2
10. ad Follow these guidelines for operating safety WARNING Never step under or stand under suspended loads In principle the operator stands behind or to the side of the unit never to the front Only the operator should remain within the working radius of the equipment Always work within the permissible load capacity of the Schlumpf equipment and hoist system Only allow trained maintenance personnel to service and repair the equipment Use only Schlumpf accessories and spare parts Always unload the equipment before lowering the unit to the floor or taking the unit out of service Never exceed Schlumpf capacities for maximum roll or material weight and dimensions Schlumpf equipment is designed to lift material only Never lift personnel Operators and personnel should never stand or ride on the machine The maximum load capacity of all Schlumpf equipment is clearly labeled on the machine itself Never exceed the load capacity of the unit Damage extreme wear and operator injury may result Closely follow the recommendations and instructions of the manufacturer of purchased system components Failure to do so can result in equipment damage and or serious operator injury Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual S
11. and maintenance manual Damage or injury may result if established procedures are not followed Please consult Schlumpf with any questions or problems you may have with this or any other Schlumpf equipment Spare Parts And Tools Use only Schlumpf spare and replacement parts or those recommended by Schlumpf Use of any other parts will void your product warranty Tools metric fasteners metric components or any other special re lated items required for the maintenance of Schlumpf equipment are available from Schlumpf Transport Damage Schlumpf equipment is thoroughly tested and carefully packaged prior to shipment If your unit was dam aged in transport contact the shipper immediately Make sure that you contact the transporter within 24 hours of the receipt of the machine and preferably do not sign a receipt for the machine without noting the damage on the bill of lading Call Schlumpf immediately Do not try to operate the equipment Damaged parts which have not been reported immediately to Schlumpf will not be replaced under warranty Equipment and Operating Safety This equipment was manufactured in accordance with the acknowledged regulations of the technology in volved and has been thoroughly tested under load Before placing the unit into service check for possible transport damage and review this manual with all potential operators of the equipment Thoroughly test the equipment unloaded before attempting to handle any kind of lo
12. as been a change to the application shaft specs 2 The powered clamp tooling will not clamp onto a journal end e Dilemma the clamp and support anvils are not positioned correctly with the shaft journal e Solution Refer to the spec drawing in the back of this manual to determine the correct features on the journal end on which to clamp Move the unit forward or backward ac cording to the position of the journal end in the tooling e Dilemma shaft support anvils are incorrectly positioned in the clamp tooling e Solution switch the positions of the plastic support anvils as they are quick change and may have been reversed in position In most cases the anvil with the bigger V groove will be in the front of the tooling e Dilemma the journal end is too small to be clamped in the powered clamp e Solution Review the application notes shaft specs and design approval drawings and contact Schlumpf if there is a discrepancy between the design and the shaft that is to be handled In most cases Schlumpf will be able to manufacture new support anvils to cor rectly support and clamp the shaft journal end Last light Red is Warning for low battery voltage VDC 21 LOW VOLTAGE SIGNAL WILL TURN OFF PENDANT CONTROLS Page 16 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schl
13. e for the ESH 300 loader e Lifting screw amp linear bearing lubricant e Jet Lube Clear Clean Lubricant with PTFE e Metal on metal lubricant e Motorex Universal 2000 spray lubricant e Fastener thread locking e Loctite 242 Blue medium duty threadlocker CAUTION Damaged or worn parts should be replaced immediately Many Schlumpf parts have specific sur face treatment and especially heat treatment Use only Schlumpf spare and replacement parts Fail ure to do so may result in damage to the equipment or process Never alter tooling or lift carriage parts without first consulting Schlumpf Damage or injury may result Always unplug the power ca bles before servicing Schlumpf machines Page 18 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Recommended spare parts Spare parts lists assembly specifications and in the case of units with integral controls wiring diagrams are attached to the back of this manual for the ESH 300 Shaft Handling Unit Copies of the spare parts list are available upon request Recommended spare parts to be kept on hand per unit are indicated on the spare parts list drawings in the back of the manual They have an asterisk at the end of the part number Example P 10186 Crank handle Serv
14. er operating conditions supplied to Schlumpf at the time of order As such it may not be possible to safely use the machine for any conditions beyond the stated capacities and specifications Please consult Schlumpf when a change in operating parameters may affect the unit s safe and proper use Schlumpf equipment has been clearly labeled with warning and informational signs For your safety read and obey all labeling on your machine Load capacity when handling and manipulating a rolled cored bundle of material is a function of roll weight vs roll face width A load capacity curve has been generated for most Schlumpf handling equipment and is located on the capacity page for the specific equipment pertaining to this manual Do not exceed maximum capacity Serious injury or equipment damage will result Core Diameter fin mm Roll Face Width fin mm Roll Outer Diameter Fi in mm 73 x Roll Weight Ib kg Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Equipment Specifications And Capacities The ERH 300 PEC shaft handling unit was designed and or tested for the following specifications or condi tions Max shaft weight see spec sheet capacity sticker Max shaft length see spec sheet capacity st
15. ice Information To arrange for service on any Schlumpf roll handling devices contact Schlumpf at the following address Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5650 U S A Tel 207 893 1903 Fax 207 893 1905 E mail mail schlumpf inc com Internet www schlumpf inc com Be prepared to supply the following information ESH 300 Serial No M XXXXX Description of service required or nature of problem Original Purchase Order No Schlumpf Invoice or Sales Order No Date of purchase Your name address telephone No fax No or other contact information Purchase Order for service uico O Iu Page 19 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Notes amp Maintenance Records Desription of Care Maintenance Performed Date Performed Maintenance Performed by Page 20 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc ESH 300 PEC PSC User Manual Manufacturer s Declaration Manufacturer and Distributor Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 5649 U S A Tel 207 893 1903 Fax 207 893 1905 E mai
16. icker Vertical Travel Speed unloaded 2 8 sec 71mm sec Machine Weight 500lbs 227kg Shipping weight 600lbs 273 5kg Power Source 2 12 volt DC sealed lead acid batteries in series for 24 volt DC output Switching Normally open contactors Operator Interface Hand held pendent with up down horizontal vertical switches Lift mechanism 24VDC electric motor with Acme screw jack and gear reducer box Clamp mechanism 1 24 volt DC electric linear actuator with acme screw drive BATTERIES ARE NOT COVERED UNDER WARRANTY PLEASE KEEP THE BATTERY PACK CHARGED AT 21vdc OR GREATER DO NOT OVERCLUTCH ACTUATORS ELECTRIC ACTUATORS ARE EQUIPPED WITH A SLIP CLUTCH FOR REACHING END OF STROKE DO NOT LET ACTUA TOR CLUTCH RATCHET CONTINUOUSLY OVERCLUTCHING ELECTRIC ACTUA TORS WILL CAUSE PREMATURE WEAR AND DAMAGE The ESH 300 PEC is clearly labeled with a load capacity sticker Do not exceed the maximum shaft weight and length Serious injury or equipment damage will result Example of capacity label on ESH 300 PEC DO NOT EXCEED RATED CAPACITY MAX SHAFT WEIGHT 150 Ibs MAX SHAFT LENGTH 60 in actual weight and length capacities may vary Page 15 Enterprise Drive Windham Maine 04062 U S A Tel 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Internet www schlumpf inc com E mail mail schlumpf inc com Schlumpf Inc Schlumpf Inc ESH 300 PEC PSC User Manual Set up The handle
17. is manual and any additional instructions prescribed by the manufacturer of the equip ment on which your Schlumpf product will be used BATTERIES ARE NOT COVERED UNDER WARRANTY Periodically check screws and bolts for proper tightness as fasteners can loosen due to vibration This product should be kept clean and free of foreign matter Replace any and all damaged parts immediately Warranty claims can not be accepted unless proof of periodic maintenance according to the guidelines set forth in this manual can be furnished by the user Lubrication For lubrication of moving or gliding surfaces we recommend the use of a high quality grease such as Jet Lube Clear Clean Lubricant with PTFE Synthetic Bearing Grease If alternative products are used it is im portant that they meet the following requirements high adhesion of the lubricant high and permanent lubri cate under load little or no attraction of dust contains no dangerous or hazardous propellants gases or ingredients that may be harmful to the environment or operators Page mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Service Service and maintenance should be performed only by trained personnel following the guidelines estab lished in this installation operation
18. journal end Press the up or down button on the handheld con troller Anvils should align with journal features 3 Push the unit forward so the shaft anvils line up with the designated journal features onto which the clamp tooling will clamp The designated journal features on which to clamp are specified during design approval 4 Clamp the end of the journal shaft with the powered clamp tooling The clamp actuator clutch may ratchet a couple of times when the shaft if fully clamped Do not over clutch the clamp ac tuator Press the Clamp button on the handheld controller DO NOT OVERCLUTCH ACTUATORS ELECTRIC ACTUATORS ARE EQUIPPED WITH A SLIP CLUTCH FOR REACHING END OF STROKE DO NOT LET ACTUATOR CLUTCH RATCHET CONTINUOUSLY OVERCLUTCHING ELECTRIC ACTUATORS WILL CAUSE PREMA TURE WEAR AND DAMAGE Page 10 mail schlumpf inc com Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual Operation cont d 5 When the shaft is fully clamped in the powered clamp tooling extract the shaft from the core by pulling back on the unit 6 When the shaft is fully extracted it may be transported to the desired location CAUTION TRANSPORT THE SHAFT ATA SAFE CENTERLINE HEIGHT IF THE SHAFT IS EXTRACTED FROM A COR
19. l mail schlumpf inc com Internet www schlumpf inc com Declares that this Schlumpf Type ESH 300 PEC battery powered roll handling unit has been designed and manufactured according to known engineering and safety specification and regulations This unit was made in the U S A with materials and components known to be of high quality The use of the equipment is governed by local sate and federal safety regulations Warranty Statement Seller warrants that the products sold will be free of defects in material and workmanship for a period of one year 365 days when used on a one shift per day not more than eight hours basis six months 180 days when used on a two or three shift per day more than eight hours basis from the date of delivery unless otherwise specified on the face of this document This warranty is limited by the paragraphs below If buyer discovers a defect in any of the products covered by this Agreement Buyer s exclusive remedy shall be to notify Seller immediately of such defect and Seller at its option will repair or replace the Prod ucts or refund the purchase price Said notice shall be in writing and shall contain pertinent information to permit Seller to identify the Product which is claimed to be defective including without limitation the product type and serial number and a full description of the circumstances giving rise to the claim Failure to prop erly notify Seller within warranty period of such defects
20. ne 04062 U S A 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 Tel Internet www schlumpf inc com E mail Schlumpf Inc ESH 300 PEC PSC User Manual STOP Charge the battery pack before operating the ERH handling unit CHARGE BATTERY PACK AT END OF EVERY SHIFT EVERY DAY e Plug the battery charger into a properly grounded 115V or 230VAC receptacle e Unplug the battery pack from the ERH controls e Connect the handle connector from the charger to the battery connector on the battery pack NOTE Schlumpf recommends establishing a designated charging station for battery packs Mount charger kit to wall or workbench and remove battery pack from ERH unit when charging is required BATTERIES ARE NOT Battery pack and COVERED UNDER charger properly WARRANTY PLEASE connected KEEP THE BATTERY PACK CHARGED AT 21vdc OR GREATER e Panel meter indicates battery voltage e Pendant control functions will turn off when battery voltage drops too low Indicator lights on charger Lights indicate battery 3Stage Battery Charger puse Stage 1 BULK charging all lights full power The 6 red LED light on charger is on Machine removed from service Stage 2 ABSORPTION charging The G6 red and green LED lights are on 20 of charging cycle remains Last light Red is Warning Machine still removed from service for low battery voltage Stage 3 FLOAT charging
21. or Buyers undertaking or authorizing others to un dertake remedial action without Seller s express approval in writing shall immediately invalidate Seller s war ranty obligations Upon timely receipt of proper notice Seller shall inform Buyer of the remedial action which it intends to take and if return of the product is elected by Seller Seller will provide Buyer with a Return Authorization Num ber Buyer must comply with Seller s shipment instructions see paragraph below and ship the defective Product immediately Seller reserves the right to reject any warranty claim not properly reported and any warranty claim on any item that has been the subject of abuse misuse neglect improper installation or repair alteration modifica tion accident improper return handling use in or with equipment not suitable for such use unusual physi cal electrical electro magnetic stress failure of electric power external causes affecting the Product or other factors which are not covers by the warranty Buyer must pay freight costs to Seller for returned Products Buyer s packaging list must show the Return Authorization Number invoice number date and list of all returned goods The carton must also show the Return Authorization Number Seller will pay return freight to the Buyer and reimburse Buyer for its reason able return freight costs for products which are subject to warranty adjustment There is no other charge for warranty adjustment during
22. r loose damaged wires and components This should only be performed by a trained electrical technician e Check all fasteners on the unit and tighten to the proper torque if loose e YEARLY remove unit from service e REPLACE BATTERIES EVERY 1 2 YEARS e Replacement frequency will depend on amount of use e Quality of battery life can be checked with a voltmeter attached to the battery ter minals while the unit is inspected for proper function under load e This should only be performed by a trained electrical technician Schedule is based on one shift per day The time intervals between service may need to be reduced depending on the amount of use and the environmental conditions present in your application i e a machine used in a dusty environment may need to be cleaned and lubricated more often Page 17 207 893 1903 Toll Free 877 460 4535 Fax 207 893 1905 mail schlumpf inc com Internet www schlumpf inc com E mail Schlumpf Inc 15 Enterprise Drive Windham Maine 04062 U S A Tel Schlumpf Inc ESH 300 PEC PSC User Manual Fastener torque Fasteners should always be installed to their proper tightening torque The table below shows the recom mended tightening torques for standard metric screws Size Torque N m Torque Ib in Lubricants amp Thread locking fluids ochlumpf recommends the following compounds amp fluids or their equivalent be used to provide care and maintenanc
23. tatement Of Purpose Schlumpf material handling equipment has been designed to operate as mechanical lifting turning and po sitioning devices for the handling of rolled materials in a core horizontal and or vertical orientation Schlumpf hoist based equipment is for use with cranes and overhead hoists within the operating perimeter of the material handling plant or workspace and may be used only for this purpose The hoist or crane on which Schlumpf hoist based material handling equipment is used should have the capability of being ren dered inoperable with an Emergency stop switch Schlumpf portable floor based equipment is for use within the operating perimeter of the material handling plant or workspace with a solid concrete or comparable floor and may be used only for this purpose Consult Schlumpf if the unit is to be used with materials other than rolled cored materials or other than what the equipment was originally specified and designed Schlumpf standard mandrels are designed to handle materials with a paper cardboard core If the core of the material to be handled has been changed or is not paper cardboard special modifications to the grip pers must be made This includes but is not limited to steel plastic and aluminum cores Schlumpf mechanically expanding mandrels are fail safe self tightening and can only be disengaged from the core by the operator CAUTION Schlumpf material handling equipment is for use und
24. tions carefully Safety All equipment must be operated by trained personnel Never touch any rotating machinery or machine parts until movement has completely stopped Damage or injury may result Lifting Capacity Permissible Use under Load Maximum load allowances have been calculated for this equipment based upon operating data supplied to Schlumpf at the time of order Maximum load values refer to the maximum weight of the material to be han dled Never exceed the maximum allowable load value for this equipment Consult Schlumpf before using this equipment in any other application for which it was not originally intended Damage or injury may re sult Schlumpf material handling machines are intended to lift lower insert extract and position rolls or other forms of material The machine is not intended to lift material over the specified design weights supplied to Schlumpf at the time of order Damage to the machine or operator injury may result Plant Workplace Conditions and Operation Machinery with which this Schlumpf equipment will be used should be in good repair and properly aligned spindle to spindle axis web path axis etc Misalignment will cause adverse affects that may hamper de sired operation and will increase the rate of wear of Schlumpf and other equipment Maintenance and Warranty To assure safe and proper operation of this and other equipment follow preventative maintenance guide lines set forth in th
25. umpf Inc ESH 300 PEC PSC User Manual Periodic Maintenance Generally Schlumpf handling equipment is maintenance free However all mechanical equipment should be inspected periodically for safety proper function lubrication and wear This care will ensure years of trouble free performance from Schlumpf equipment The check should be performed by trained maintenance personnel and a written record of the inspection should be maintained in accor dance with regulations covering load lifting devices A tabulated page is located in this manual for keeping care and maintenance records Schlumpf will for a nominal fee perform the inspection and submit a written report on all services Contact Schlumpf for further information All Schlumpf ESH units should be Cared for According to this schedule e DAILY e CHARGE BATTERY PACK AT END OF EVERY SHIFT EVERY DAY e Inspect the loader for worn damaged or missing parts amp fasteners e Inspect the normal operation e The carriage and tooling Raise and lower through the entire range e The powered clamp operates smoothly through the entire range e MONTHLY remove unit from service e Lubricate all moving parts and linear motion components Refer to page 16 for proper lubricants e Lifting screw e Carriage mast bearings e Casters amp wheels e All other metal on metal moving components e Disconnect power to the control box Open control enclosure and inspect fo
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