NuPure LAB USER MANUAL
Contents
1. AND NOTCH LOCATION 8 Lock the cartridge with the lock key to the notch on the lock pin INSERT THE LOCK KEY INTO THE NOTCH ON THE LOCK PIN 9 Install the NuPack D2 cartridge to the RIGHT side of the NuPack D1 in the same procedure as that for NuPack D 1 10 Check system leakage Qa Screw off the used final filter from the UP port Power up the system then press Start Check system leakage If there is a leak reconnect the cartridge d Press the Start button to put system into Standby e Install the system side panel 11 Press UP button to degas the system UP light will blinks Continue to dispense UP water for 3 5 minutes until the UP light stops blinking and no bubbles coming out of the spout 12 Press UP button again to stop dispensing 13 Screw a new final filter to the UP terminal till figure tight Do not over tighten 14 Press UP button to flush out gas in the filter 15 Press UP button again to complete the installation Procedures to replace an ultrafiltration filter are the same as that of the 0 2 um final filter NuPure LAB Users Manual 3 4 3 Replacing the UV Lamp For UV Models Ultraviolet UV radiation is harmful fo the eyes and skin Do not observe the lamp directly when it is illuminated This s2. SYSTEM Start up and TIME SETTING cccccccceeeceeeesseteeseseeeeseneerssssrsneer eld ROUTING 1 1111 8551 1 11 7 7973 2 Maintenance Replacing TNE PLefIITSls cccceeseeeeeseeeeesseeeeeseeeteneersesegeterentesges 29 Replacing the NuWater NuPack D1 NuPack D2 Cartridges and Cl rates 711 7 30 9 MNE UVY LOM N E Replacing The RO Basic Troubleshooting 2 2 2 2 34 Parts and Order Information 36 Warranty Informafion n 39 NuPure LAB Users Manual 3 1 INTRODUCTION This manual describes in detail about system performance characteristics Installation operation and routine maintenance Please read this manual thoroughly for its instruction on installation use and maintenance Proper installation and maintenance guarantee the continuous flow of high quality pure water Please contact us or your local distributor if you encounter any issues during installation and use Professional engineers are fully trained to support you Safety Information WARNING To avoid electrical s
3. 3 Install new filters in the 10um filter in the upstream housing the lum filter in the downstream housing 4 Mount the filfer housing back onto the pack head 5 Use the special wrench to tighten the filter housing 6 Turn on the tap water feed check for water leakage NuPure LAB Users Manual 29 4 2 Replacing the NuPure LAB NuPack D 1 NuPack D2 Cartridges and the Final Filter These two cartridges work sequel to ensure high quality of water These two packs must be installed a proper sequence as indicated in the picture below Never reverse the positions of these packs ATTENTION i NUPACK D1 NUPACK D2 Y 00 he i IN J 1 Press the Start button to put system into standby Power off the system 2 Remove the system right side panel 3 Remove the used cartridges by lifting up the lock key then pull the cartridges out 4 Remove blue caps on the new cartridges 5 Install NuPack D1 to the LEFT side position and the NuPack D2 to the RIGHT side 6 Wet the O rings on the cartridge with pure water gently insert the lower end first into the opening on the system frame then down 1 let the cartridge sit into Its slot 9 la on Se a LOWER PACK LOCKING CLIPS 30 NuPure LAB Users Manual 7 Push the upper part of the cartridge through the lock pin till tight CARTRIDGE LOCK PIN eo
4. 5 One prefiltration kit with 3 8 inch PE tubing and accessories 6 UV lamp optional for UV models 7 Ultrafiltration final filter optional for pyrogen removal 8 Tank vent filter optional 0 LAB Users Manual 2 3 System structure and Flow Diagrams 1 System Front View DISPLAY PANEL CONTROL PANEL See explanation p a UP OUTLET on following page FINAL FILTER ee i see RO OUTLET NuPure LAB NuPure LAB Users Manual 2 3 System structure and Flow Diagrams Continued 2 System Control Panel Nowater UP DISPENSE BUTTON RO DISPENSE BUTTON tua 1 START STANDBY BUTTON Main Buttons START Start system Push once after system power up to start the system Push again to Standby RO Controls RO water dispensing Press once to disoense RO water press again to shut RO valve off UP Controls ultrapure UP water dispensing Press once to dispense UP water press again to stop dispensing Indicator Lights Power indicator Above START Button Turns RED after power is turned on RO indicator Above RO Button Iffurnssolid GREEN when dispensing RO water RO indicator is also used To indicate whether RO water produced meets preset quality parameters If RO water produced does not meet preset quali
5. on the display panel Low Water Pressure System monitors inlet water pressure at all time If system water inlet has no water or water pressure is below 0 5 bar 7 5 psi system displays Low Pressure and automatically goes to standby to protect the system e RO failure When RO water conductivity is above a preset upper limit system displays RO gt Set Point and automatically discharge failed RO water to the drain instead of the water tank The green light above the RO button blinks It is normal that RO water is above the upper conductivity limit at system start up It usually lasts a few seconds before the conductivity drops This message disappears after RO reaches quality standard and the green light stops blinking e UP failure When UP water resistivity is below the set limit UP light blinks You can continue to disoense water from UP outlet albeit not at 18 2 MQ cm Cartridge Life Reminder System has preset cartridge usage timers countdown for both RO and purification cartridges System reminds you to replace cartridges when these cartridges are about to run out or have been exhausted 24 NuPure LAB Users Manual 3 2 2 System Start Up 3 2 2 1 Plug in the Power Cord Turn on Power After turning on the power system displays system type and serial number S N for 5 seconds At this point system runs self testing programs in the background system automatically checks water pressur
6. set point Water dispensing is stopped automatically System will display Tank Empty on the display panel Once water tank is refilled sufficiently water can be dispensed again NuPure LAB Users Manual 25 3 2 3 System Degassing 1 Press the UP button to disoense UP water for 3 5 minutes system displays resistivity of the UP water At initial start up UP light may blink for a few seconds indicating UP water not to preset standards Continue to dispense Ultrapure water until the light stops blinking and no air bubbles come out the spout 2 Check system leakage Should there be a leak reconnect tubing or parts 3 Reinstall the system cover and tighten screws 4 Press the UP button again to stop dispensing 5 Install system side panels if no visible leakage from connections inside the system 3 2 4 Installing the Final Filter 1 Open the attached 0 2 um final filter package 2 Screw the final filter onto the Ultrapure outlet till finger tight no leaking at disoensing Do not over tighten it as if may damage threads 3 Press the Ultrapure UP button to flush out gas in the filter 4 Press the Ulfrapure UP button again to stop dispensing If a final ultrafiltration filter for pyrogen removal is needed please install the device the same way as the final filter 3 2 5 Setting Up System Time system default time is preset If you need to change system time please follow the procedu
7. ANK i LEVEL SENSOR A CHECK VALVE BASE BACKSIDE VIEW ARAPE POINT CONNECTION PORTS FAUCET 1 Remove end caps on all ports 2 lake the 1 4 inch 6 85 mm tubing from the system accessories bag cut 2 pieces in proper length for the tank installation 3 Connect tubing to the TO TANK on the system and INLET at the base of the PE tank and connect the other tubing to the FROM TANK on the system and OUTLET at the base of the PE tank 4 Take the transparent tubing with check valve from the system accessories bag Cut it to the appropriate length for your use Connect it to the overflow spout on the PE tank and put the end with check valve into a sink Tube length should be just long enough so that the check valve end is hanging in the sink 5 screw the tank vent filter to the top of the PE tank see picture 6 Plug the wire from the liquid level sensor on the tank to the Sensor inlet at the back of the system Tighten the cap 7 Install the faucet a Insert the O ring into the faucet make sure if lays flat D Install the faucet to the tank For the 2 Pass RO Ultrapure C Cut another piece of the inch 6 35 mm tubing connect the SPARE port on the system and the TO SPARE port on the PE tank base d Unwind the DC power cord in the base of the PE tank plug it into the DC power port on the back of the system 2 4 5 Connecting the Tubing to the Drain Cut appropriate lengt
8. D display Can set output upper limit alarm for conductivity RO and lower limit alarm for resistivity UP standard RS 232C serial port System can be connected to devices with RS 232C interface to export data or print records AC230 V 10 frequency 50 0 5 Hz or AC110V 10 frequency 60 0 5 Hz 60 C Print on demand for water parameters 185 254nm dual wavelength optional NuPure LAB Users Manual 9 2 INSTALLATION 2 1 Preparation for Installation 2 1 1 Power Supply Power supply must be properly grounded 2 1 2 Feed Water Water Type Municipal water TDS lt 1000 pom Water temperature 5 45 C Water pressure 1 0 4 0 bar 15 60 psi 2 1 3 Tools Needed Not Included scissors or a box Opener to open packages and cut water tubing A wrench to install prefiltration kit 2 2 Included NuPure Direct comes with the following items in the package The following items are packed separately These items need to be installed at initial set up 1 Main system including a One User Manual b Quality Certificate cC Accessories Pack including one power cord one 1 4 inch and one 3 8 inch PE tubing water tank faucet transparent tubing with a check valve a 2 way ball valve for the water tank one roll of Teflon tape 2 One NuPack D1 purification cartridge 3 One NuPack D2 ultra purification cartridge with a 0 2 um final filter 4 One 30 L PE tank with liquid level sensor
9. EPLACE SOLENOID VALVE CONTACT A NUWATER AGENT REPLACE PRE FILTERS REPLACE RO MEMBRANE REPLACE FINAL FILTER WAIT TILL THE WATER TANK IS FILLED REPLACE NUPACK D1 AND NUPACK D2 CARTRIDGES REPLACE RELEVANT PARTS SHUT OFF POWER AND WATER SUPPLY REMOVE SYSTEM SIDE PANELS TURN ON WATER SUPPLY AND CHECK LEAKING POINTS RECONNECT OR REPLACE LEAKING PARTS NuPure LAB Users Manual 35 6 SYSTEM AND CONSUMABLES ORDER INFORMATION Commonly Used Consumables NWLABAC 1012 ACTIVATED CARBON ACTIVATED CARBON CARTRIDGE PACK CARTRIDGE 10 INCHES 12 PK NWLABAT1012 SOFTENER CARTRIDGE CATION SOFTENER CARTRIDGE PACK 10 INCHES 12 PK NWRO100HG REVERSE OSMOSIS RO MEMBRANE FOR DIRECT EACH MEMBRANE WITH HOUSING PURE 10 SYSTEMS 1 PK NWRO200HG REVERSE OSMOSIS RO MEMBRANE FOR 2 PASS RO EACH MEMBRANE WITH HOUSING SYSTEM 1ST STAGE 1 PK NW300Q201 HIGH PURE WATER NUPACK D1 CARTRIDGE EACH CARTRIDGE NW600Q201 ULTRAPURE WATER CARTRIDGE NUPACK D2 CARTRIDGE EACH NWQ2F6SKT ULTRAPURE WATER NUPACK D2 CARTRIDGE WITH A CARTRIDGE AND FINAL FILTER O 2UM FINAL CAPSULE FILTER NWUV357B1 185 254 NM DUAL WAVELENGTH EACH UV LAMP NWFFCO200 FINAL FILTER 0 2uM FINAL CAPSULE FILTER 1 PK EACH NWTANKVN 1 TANK VENT FILTER TANK VENT FILTER WITH CO2 REMOVER EACH NWUFBIOTR ULTRAFILTER BIOPAK POINT OF USE EACH ULTRAFILTER 1 PK MILLIPORE 36 NuPure LAB Users Manual NuPure Direct Systems NWOPO1OQUVS NUPURE DIRECT WAT
10. ER SYSTEM ULTRAPURE 10 UV NWOPO20UVS NUPURE DIRECT WATER SYSTEM ULTRAPURE 20 UV NWOP210UVS NUPURE DIRECT WATER SYSTEM ULTRAPURE 10 UV AND2 PASS RO Other Maintenance spare Parts Please contact NuWaterUSA or your distributor for ordering information Main control panel 230V 50 Hz Main control board 110V 60 Hz RO Booster Pump for NuPure Direct 10 RO Booster Pump for NuPure Direct 20 UP circulation pump Resistivity Sensor Conductivity Sensor Low Pressure switch Pressure Gauge Commonly Used Connector Package Check Valve Flow Restrictor UV lamp ballast RO membrane housing with connectors Power switch Fuse 3 8 PE tube 5 meters 1 4 PE tube 5 meters NuPure LAB Users Manual 3 Conditions of Sales NuWaterUSA manufactures and sells various kinds of water systems that meet quality soecifications When used and maintained as instructed in this manual these systems can produce ultrapure water that meets or exceeds quality standards set forth by all international standardization bodies NuWaterUSA is committed to improve its products and services As a result the information contained in this manual may be changed without further notice NuWaterUSA assumes no responsibility for any errors that may appear in this manual This NuWaterUSA system was manufactured in a NuWater s plant The plant s quality management system has passed the ISO9001 2008 quality management system Water system Limited Warrant
11. LTER PRESSURE RELEASE BUTTON q Hi k o Ea e000 INLET FROM TAP ee Nie 3 8 INCH TUBE SPECIAL WRENCH ATTENTION The Prefiltration pack is directional as indicated by the ARROW 4 Tap water must connect to the right side of the pack and exit to system from the left side NEVER reverse the order or the pack won t work 1 Install the 3 way ball valve to the tap water inlet Note Fitting is based on 1 2 inch diameter If the tap water outlet is not 1 2 inch you need an adaptor to convert it to 1 2 inch 2 Install the filters a typical set up is 10um PP AC 1um PP filter First install the 10 um filter into the upstream housing the carbon AC cartridge in the middle housing and the um filter into the downstream housing lighten the housing onto the Pack with the soecial wrench NuPure LAB Users Manual 5 3 4 7 Cut the included 3 8 inch tubing into two appropriate length tubing for water inlet and outlet connections Connect one end of the PE tubing from 3 way ball valve on the tap water outlet to the water inlet on the Pack Refer to Illustration on page 15 Connect the other PE tubing to the water outlet of the Prefiltration pack Put the outlet tubing into a sink Turn on tap water and let it run for a few minutes to clean up impurities which might exist in the pack Block the water outlet with your finger during the process to check whether the assembly leaks Turn
12. Note DO NOT install the final capsule filter The attached final filter will be installed after system initial start up and degassing section in the next chapter 8 NuPure LAB Users Manual 2 4 3 Installing the UV Lamp For UV Models WARNING CAUTION F 6 Install the re UV LAMP ASSEMBLY 4s LL Ultraviolet UV radiation is harmful fo the eyes and skin Do not observe the lamp directly when it is illuminated This system equipped with a lamp cover to prevent UV light leakage This cover must be on at ALL TIME after a UV lamp is installed Keep the UV lamp straight in and out of the stainless steel chamber during its installation to avoid any action that could cause the lamp fo break 1 Remove the top cover from the system 2 Located the UV lamp assembly 3 Wear gloves included in the UV lamp package Avoid direct skin contact with the quartz glass of the UV lamp 4 Carefully insert the new UV lamp into its chamber When about 2 3 of the lamp is inserted hold the UV lamp and connect it to the ballast cable connector 4 pin connector as shown in the picture then gently insert the UV lamp completely into the chamber UV MASK 5 Cap the UV Chamber with the black mask see picture system Top cover only NuPure LAB Users Manual 9 2 4 4 Installing the Water Tank PE WATER TANK ASSEMBLY TOP VIEW VENT FILTER e OVERFLOW TUBE ar E cc bcs 8 6 T
13. NuPure LAB Ulfrapure and RO with PE Tank USER MANUAL NuPure LAB This Manual Is Applicable to the Following NuPure Direct Models NWOPO10005 NWOPO020005 NWOP2 1000S NWOPO IT OUVS NWOPO20UVS NWOP210UVS NuPure Direct Water System Ultrapure 10 NuPure Direct Water System Ulfrapure 20 NuPure Direct Water System Ulfrapure 10 and 2 Pass RO NuPure Direct Water System Ulfrapure 10 UV NuPure Direct Water System Ulfrapure 20 UV NuPure Direct Water System Ultrapure 10 UV and 2 Pass RO 2 NuPure LAB Users Manual Table of Contents 1 1 2 1 3 1 4 1 5 2 2 2 2 3 2 4 3 3 2 3 3 4 4 2 4 3 4 4 Introduction PICGUCT FOGAT mm E MaN 2 0 1 77 111 0 6 1 1 9 1 7 711 11111111 1 8 igs ee re 9 Installation Preparation for Installation ssssassa 10 gle lelcle 77 1 57 070 10 Structure ANC FIOW 1 777 0 19 System Start Up and Operation Check List Prior TO SYSTEM
14. PRESSURE AT THE TAP WATER TOO LOW NO WATER WATER SUPPLY STOPPED WATER TANK IS EMPTY RO WATER FAILURE 34 NuPure LAB Users Manual RO LIGHT BLINK INLET WATER EXCEEDS UPPER TDS LIMIT FOR THE SYSTEM RO MEMBRANE DAMAGED UP LIGHT BLINK UP CARTRIDGES EXHAUSTED ENSURE THE POWER CORD IS CONNECTED TO A LIVE POWER SOURCE REPLACE THE MAIN FUSE ADD ADDITIONAL PRETREATMENT STEPS TO REMOVE PARTICLES REPLACE THE RO MEMBRANE NUPACK D1 AND NUPACK D2 CARTRIDGES CHECK TAP WATER FAUCET REPLACE PREFILTERS IN THE PREFILTRATION PACK CALL SERVICE TO HAVE AN EXTERNAL BOOSTER PUMP INSTALLED BY A PROFESSIONAL ENGINEER RESTORE WATER SUPPLY WAIT UNTIL WATER TANK IS FILLED WAIT TILL RO WATER PASSES QUALITY PARAMETER IF RO LIGHT BLINKS FOR A LONG PERIOD OF TIME THEN RO MEMBRANE NEEDS TO BE REPLACED PROBLEM POSSIBLE CAUSE SOLUTION NO WATER CONT WATER FLOW SLOW UP RESISTIVITY DROPPED AT DISPENSING WATER LEAKAGE BOOSTER PUMP NOT WORKING PREFILTER CLOGGED PRESSURE AT THE TAP WATER TOO LOW SOLENOID VALVE RO DISPENSING FAILURE PRE FILTER FILTER CLOGGED REVERSE OSMOSIS RO MEMBRANE CLOGGED FINAL FILTER CLOGGED WATER TANK EMPTY NUPACK D1 AND NUPACK D2 CARTRIDGES ARE EXHAUSTED RESISTIVITY SENSOR OR METER FAILURE LEAK FROM CONNECTIONS CONTACT A NUWATER AGENT REPLACE PREFILTERS IN THE PREFILTRATION PACK CALL SERVICE TO HAVE AN EXTERNAL BOOSTER PUMP INSTALLED BY A PROFESSIONAL ENGINEER R
15. Tank Dimensions Water Production Rate Water Tank Capacity RO Rejection Rate Resistivity of Water TOC Ulfrapure Water Particles in Ultrapure Water gt 0 2 um UV lamp optional Microorganism Pyrogen Content 110 V or 230 V lt 150 W Width x height x depth in 13 x 20 x19 Diameter x height in 16 x 26 Ultrapure water 1 2 2 0 L min RO water typically 10 or 20 L h at 25 C 30 L or 60 L optional gt 95 18 2 MQ cm lt 10ppb or lt 5ppb with a dual wavelength UV lamp lt l ML 185 254 nm dual wavelength lt l cfu mL lt 0 001 EU mL with a final ultrafiltration cartridge NuPure LAB Users Manual 1 4 Operation NuPure Direct integrated water systems produce ultrapure water directly from tap water Most particles ions and organic compounds are removed through the RO membrane Water is stored in the water tank When in need of ultrapure UP water RO water flows through NuPack D1 for further deionization through a UV ultraviolet light chamber optional to kill bacteria and destroy trace organic pollutants in water through a polish cartridge to remove the last trace of ions then a 0 2 um final filter to the outlet After powering up system goes into operation mode when the START button is pressed If RO water produced does not meet the preset quality requirements RO light on the panel will blink RO water is discharged to the drain until it me
16. e determines the water supply situation If no water supplied or inlet pressure is too low monitor displays Low Pressure as shown below and system goes to standby 3 2 2 2 Start Up the System When START button is pressed system enters operational mode after an automatic flush of the RO membrane for 180 seconds System automatically detects the quality of the RO water discharges it to the drain if not meeting quality parameters or sends it to the water tank if it passes quality parameters At system initial start up or after installing a new RO membrane allow system to run at least one hour to clean up the RO membrane A After the initial installation of a new system it may take 2 hours or longer before you can dispense water as system is conducting initial RO rinsing and filling the water tank B System automatically runs a rinsing process for a newly installed RO membrane to clean up its preservative solution You may not be able to disoense water during rinsing RO light blinks indicating water quality has not reached preset quality standards Once the new RO membrane is thoroughly rinsed water production will return to normal C System goes to standby automatically once the water tank is full system displays Tank Full When water is being dispensed system will automatically restart production of water D If an excessive amount of water is disoensed water level inside the PE tank may fall below the minimum
17. ets quality standard then into storage in the water tank When RO button is pressed RO water from the water tank flows to the RO outlet RO water flow stops when the RO button is pressed again If the UP button is pressed water from the water tank flows through the NuPack D1 cartridge UV lamp chamber optional the NuPack D2 polishing cartridge to the UP outlet then through a final filter to be dispensed 8 NuPure LAB Users Manual 1 5 The Control Panel Main features of the control panel are MCU technology is used to measure water conductivity with automatic temperature compensation to 25 C Backlit 12864 LCD displays RO conductivity CUP resistivity temperature and system operation status system is menu driven and displays status of auto run programs Technical Specifications Measurement Range Temperature Compensation Range Range Of Temperature Compensation Coefficient Display Conductivity Or Resistivity Alarm Output Communication Interface Output Power Supply Maximum Working Temp For Conductivity Meter Build In Printer Optional Uv Lamp Channel A RO 0 99 9 US cm Channel B CUP 0 18 2 MQ cm Automatic temperature compensation of readings Temperature compensation range 0 60 C to 25 C A channel compensation coefficient setting range O 9 C B channel non linear temperature compensation Dot matrix backlit LC
18. h from the provided 1 4 inch tubing Then connect it to DRAIN at the back of the system Put the other end into a sink End of System Installation Proceed to System Start Up and Operation 20 NuPure LAB Users Manual 3 SYSTEM START UP AND OPERATION 3 1 Check List Prior to System Start Up Prior to system start up use the Table below to make sure all parts have been installed and connected and quality of tap water meets minimal requirements Water quality n Municipal water TDS lt 1000 ppm Water temperature 5 49 C 0 Pressure 1 0 4 0 bar 15 60 psi 0 If water hardness is greater than 100ppm NuWater suggest you to use an external water softening device to protect the RO membrane Tap Water connected Prefilfration Kit Installed and connected to the system 0 RO membrane Installed NuPack D1 cartridge installed NuPack D2 cartridge installed UV lamp installed Water Tank Installed Drain tube installed and laid to the sink NuPure LAB Users Manual 2 3 2 System start Up and Time Setting 3 2 1 Panel Display system display panel shows four rows of information First row Time XX XX XX XX XX In the following order Year Month Day then Hours minutes Second row RO status XX X US CM at 25 C RO Water conductivity compensated to 25 C Third row UP status XX X MQ cm 25 C UP water resistivity compensated to 25 C Fourth row Sy
19. hock always 1 Use with a properly grounded electrical outlet of correct voltage and current handling capacity 2 Replace fuses with those of the same type and rating 3 Disconnect from the power supply prior to maintenance and service 4 Refer servicing to qualified personnel Contact Information NuWaterUSA 125 Mason Circle Unit A Concord CA 94520 888 835 9951 1 Www nuwaterusa com 4 NuPure LAB Users Manual 1 1 Product Features NuPure Direct lab water system is an integrated system which can produce ultrapure and reverse osmosis RO water from tap water directly Quality of ultrapure water produced meets or exceeds ASTM CLSI CAP and ISO Type water standards This system has the following characteristics Electrical and water compartments are completely separated making the unit Safer to operate Pre filtration pack removes large particles calcium and organic Compounds 1 protect RO membrane to extend their usable life System removes over 99 of large molecules and particles and 95 of ions in water Fully automated control system has pre rinse RO membrane fouling prevention flush RO membrane and cartridge life detection and many other functions system automatically rinses a new RO membrane User does not need to set special rinse program for new RO membranes Two sets of dual column purification cartridges work sequentially to ensure thorough removal of trace ions and orga
20. nics in water Resistivity is measured by a high precision resistivity meter conductivity cell constant 0 01cm 1 User can set water dispensing time for the ease of water collection A 0 2 um final filter or an ultrafiltration filter optional removes any remaining contaminants The PE tank with conical bottom ensures no dead space to prevent bacteria growth A dual wavelength UV lamp optional kills bacteria and reduces organics to trace level Built in printer optional can be set to print various quality parameters NuWater provides full document support to meet user s GMP GLP FDA and other certification requirements NuPure LAB Users Manual 5 1 2 Main Applications Pure water can be used in many areas Here are some typical applications With Water Important and critical applications HPLC high performance liquid chromatography mobile phase preparation Preparation of reagent blank solution As sample diluents for GC HPLC AA ICP MS and other analytical techniques Preparation of buffer and culture media for mammalian cell culture Preparation of molecular biology reagents etc With RO Water Routine and non critical applications Glassware cleaning Washing machine for glassware Bath water Autoclave Feed water for laboratory animals 6 NuPure LAB Users Manual 1 3 Soecifications Operating Voltage Power system Dimensions
21. off the tap water Connect the outlet PE tubing to the inlet of the water system to complete the installation 2 4 2 Installing the NuPack D1 and NuPack D2 Purification Cartridges These two cartridges work in sequel order to be installed in a proper sequence as indicated in the picture below Never reverse the positions of ATTENTION these packs NuPack D1 NuPack D2 I IN _ 6 NuPure LAB User ensure high quality of water These two packs must 2 4 2 Installing the NuPack D1 and NuPack D2 Purification Cartridges 1 2 3 4 5 Open the right side panel of the system Remove blue caps on the new cartridges Install NuPack D1 to the LEFT side position and the NuPack D2 to the RIGHT side Wet the O rings on the cartridge with pure water gently insert the lower end first into the opening on the system frame then down to let the cartridge sit into its slot ia u lol eee LOWER PACK LOCKING CLIPS z Push the upper part of the cartridge through the lock pin till tight CARTRIDGE LOCK PIN AND NOTCH LOCATION NuPure LAB Users Manual 6 Lock the cartridge with the lock key to the notch on the lock pin INSERT THE LOCK KEY INTO THE NOTCH ON THE LOCK PIN 7 Install the NuPack D2 cartridge to the RIGHT side of the NuPack D1 in the same procedure as that for NuPack D1
22. re below 1 Press down START and UP buttons simultaneously to display system time Format is Year Month Date and Hour Minute second 2 Press RO button to enter editing mode 3 Press RO key to move the cursor position the corresoonding number will blink Press UP button to increase and press the RO and UP buttons simultaneous to decrease values 4 After editing press START button twice to exit the editing mode 20 NuPure LAB Users Manual 3 3 Routine Operation 1 Turn on the power switch 2 When the screen displays Press Start press the Start button Booster pump starts to run To fill The RO tank Once it is full system will go to standby mode and panel displays Tank Full System will automatically restart once water is being dispensed 3 Disoensing Water 1 RO Water Press the RO button Press once to dispense RO water press again to shut RO valve off 2 UP Water Press the UP button Press once to dispense UP water press again 1 stop dispensing NuPure LAB Users Manual 2 4 MAINTENANCE 4 1 Replacing the Prefilters Prefiltration filters are used to protect RO membrane Its life depends on the amount of water used and tap water quality These filters typically need to be replaced every 2 4 weeks or when indicated 1 Shut the tap water off 2 Use the provided special wrench to remove the filter housing remove the depleted filters
23. stem status It displays system operation information and error messages All messages scroll sequence 22 NuPure LAB Users Manual System status messages MESSAGE MEANING OPERATE Normal operation mode 60 minute interval RO flush countdown STANDBY System at standby FLUSH IN RO flush mode 180 seconds countdown system feed water pressure is too low to operate LOW PRESSURE TANK FULL TANK EMPTY RO DISPENSE UP DISPENSE RO gt SET POINT EXCH RO PAK EXCH UP PAK RO water storage tank is full Water level inside the PE tank is below the minimum set point Water cannot be dispensed through the system RO water disoense mode time displayed is the preset time of dispensing Cif set countdown water disoense mode time displayed is the preset time of dispensing Cif set countdown RO conductivity is above preset level failure RO water is discharged to the drain The green light above the RO button will blink RO membrane has reached its expected useful life Check RO water quality or exchange membrane NuPack D1 and NuPack D2 cartridges reached their expected useful life Check Ulfrapure water quality or replace cartridges NuPure LAB Users Manual 23 3 2 System start Up and Time Setting Continued This water system has the following alarms If the system is not working properly the corresponding warning message will appear at the fourth row
24. ty requirements RO indicator BLINKS RO water produced goes to drain This automatic operation is behind scene thus does not interfere with RO dispensing from the water tank If there is water in the tank UP indicator Above UP Button It turns solid GREEN when dispensing ultrapure water If Ultrapure UP water does not meet quality standards this light BLINKS 2 NuPure LAB Users Manual 2 3 System structure and Flow Diagrams Continued 3 System Back Side View POWER SWITCH SOCKET AND FUSE SOCKET FOR THE TANK LEVEL SENSOR SOCKET FOR THE POWER CORD TO THE WATER TANK IN FROM TAP FROM TANK TANK RO DRAIN SPARE FOR 2 PASS SYSTEM NuPure LAB Users Manual 3 2 3 System structure and Flow Diagrams Continued 4 NuPure Direct Water Flow Diagram L 4 Description Feed Water _ Pump s E3 Solenoid Valves i 6 x RO Membrane s Check Valve Conductivity Cell Resistivity Cell Water Storage Tank Valves NuPack D1 Cartridge a 185 254 UV Lamp D NuPack D2 Cartridge Tank Vent Filter Final Filter ODOYVYOZZA KEZOTMORDR 5 External Connection Diagram 6 35 mm tubing 2 Pass RO systems only Drain 6 35 mm 1 4 inch tubing PE Tank and base Main System Prefiltration Pack 4 NuPure LAB Users Manual 2 4 Installation 2 4 1 Installing the Prefiltration Kit OUTLET TO THE WATER SYSTEM 1 UM FILTER AC CARTRIDGE 10 UM FI
25. y NuWaterUSA warrants the water system against defects due to materials and workmanship when used in compliance with instructions and operating conditions specified in this manual NuWaterUSA warrants the system for 12 months from the earlier of 1 The date of installation or 2 The 183th day of shioment from NuWaterUSA warehouse Within the warranty period NuWaterUSA will provide replacement for the defected parts at no charge Such service must be conducted by NuWaterUSA or its authorized distributor This warranty does not include cartridges Other than the warranty expressed above NuWater disclaims any other warranty express or implied including marketability and suitability of use NuWaterUSA shall under no circumstance be liable for incidental or consequential damages NuPure LAB Users Manual 39 AAI All rights reserved 2013 NuWaterUSA Reproduction of this manual in any form or any part without written permission from NuWaterUSA is prohibited 09 13
26. y gets into the eyes immediately flush WARNING eyes with large amount of water If you still feel uncomfortable please seek medical attention RO reverse osmosis membrane should be replaced by a fully trained professional technician CAUTION 2 NUMBERS ON THE PORTS NUMBER RO HOUSING CAP 1 RO HOUSING SUPPORT RO Ne aa 1 Open the left side panel of the system RO membrane housing Is Indicated in the picture above 2 Remove the RO membrane housing from its support 3 Remove the push in tubing from the cap by holding down the collet on the connector then pull the tubing out 4 Twist open the cap from RO membrane housing May need a special tool or two people work together to open the cap 5 Use a pair of pliers to grasp the RO membrane stem and pull it out from the housing 6 Open the new RO membrane package Check and confirm that two O rings on the membrane are installed intact 7 Two O ring side in first insert RO membrane into the membrane housing until it is completely inserted Tighten the housing cap 8 Insert tubing back into connector on the cap 9 Install The assembled RO membrane back onto the support rack 10 Reinstall the left side panel of the system NuPure LAB Users Manual 33 5 BASIC TROUBLESHOOTING SYSTEM INACTIVE NO ELECTRICAL POWER PUMP AND THE CONTROL PANEL MAIN FUSE BLOWN NOT OPERATING LOW PRESSURE NO INLET WATER ALARM PREFILTER CLOGGED
27. ystem equipped with a lamp cover to prevent UV light from leaking out This cover must be on at ALL TIME after a UV lamp is installed WARNING Keep the UV lamp straight in and out of the stainless steel chamber during its installation to avoid any action that could cause the lamp fo break CAUTION 1 Press the Start button to switch the system to standby mode 2 Switch off the system power unplug the power cord 3 Remove the system top cover 4 Find the UV lamp chamber see picture Remove the UV lamp cover to expose the UV lamp 5 Unplug the UV lamp from its power cord Carefully remove the old UV lamp UV LAMP CONNECTOR ee UV LAMP 11 0 9 3 POWER CORD 0 UV LAMP MASK 6 Wear gloves included in the new UV lamp package Avoid direct skin contact with the quartz glass of the UV lamp 7 Carefully insert the new UV lamp into its chamber When about 2 3 of the lamp is inserted hold the UV lamp and connect it to the ballast cable connector 4 pin connector as shown in the picture then gently insert the UV lamp completely into the chamber 8 Cap the UV chamber with the black mask see picture 9 Reinstall the system top cover and tighten the screws 32 NuPure LAB Users Manual 4 4 Replacing the RO Membrane RO membrane contains NaHSO3 as preservative It may cause irritation to the mucus membrane Be careful not to get into the eyes If solution inadvertentl
Download Pdf Manuals
Related Search