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COMMANDbatch Setups - Command Alkon User Gateway

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1. eee hap kk rere nper 67 IP Address Assignments im 69 10 19 15 3 Introduction Topics in This Section Purpose Audience Revision Summary Purpose This document explains how to configure commercially available network based distributed IO hardware to be used with COMMANDbatch instead of the E Z Cal J Box and Manual Station Audience This guide is intended to be used by Command Alkon installation and service personnel as well as plant personnel authorized to install and configure COMMANDbatch Revision Summary CMDbatch Version Apr 13 2011 1 8 0 0 Document created Originally titled External Ethernet IP Device Setup Guide Jun 21 2011 1 8 1 2 e Document title changed to Open Solutions Device Setup Guide e Added setups for Allen Bradley 1794 AENT controller Jul 6 2011 1 8 1 2 Changed all instances of Open Solutions to Open Solution Jul 28 2011 1 8 1 3 Reorganized the document Added initial setups for Phoenix Modbus and Phoenix Ethernet IP controllers Aug 25 2011 1 8 1 3 Consolidated COMMANDbatch setups Added IP setups for the Allen Bradley 1738 and 1794 AENT controllers Described supported controllers IO modules valve drivers and LED indicators Provided descriptions of all connector wiring Sep 1 2011 1 8 1 3 Added a section describing how to configure the Allen Bradley AB_ETH Driver Sep 15 2011 1 8 1 3 Removed sections on Allen Bradley 1738 for n
2. e On the I1 group of indicators the GREEN RDY should be illuminated 64 10 19 15 e If COMMANDbatch is communicating with the MIC the YELLOW Q1 indicator should be blinking If no communications are taking place the YELLOW Q2 indicator will be steadily illuminated Descriptions of the ILC150 Indicator LEDs Connection established connection established n on Able to contact another device eee PLC na POWER On INTERBUS Running o Rea rale SSS a MI e O1 Integrated Output Q1 Output On Off Status Blinking Used by the internal Controller program to indicate that the COMMANDbatch RTC is polling for data Output On Off Status Used by the internal Controller program to indicate that polling is not functioning and all other Outputs have been turned Off for safety Q3 Output On Off Status Not utilized by PWS 10 19 15 65 Label Q4 Yellow Output On Off Status Not defined yet I1 and I2 Integrated Digital Inputs I1 thru 18 Yellow Input On Off Status ae n Not utilized by PWS PWR Controller Input Power Status UL T n Green 24V supply UILC for generating the voltages UL and UANA Supply voltage present indication if 24V Supply voltage UILC present 24V supply for segment circuit n US Green n UM Green n Supply voltage present MM Supply voltage present 24V supply for main circuit Note Under normal conditions all Povver UL US
3. Configure Bus Coupler Use this page to configure the EtherNetP bus coupler BK Device IP Address 192 168 77 11 k Include Status Register in poll Adds 2 bytes to Produced size M Padl 0 Enable BootP Ethernet netw TEN beyond the possibilities of cable with 802 11 albig Industrial Bluetooth 0 MmHz Trusted Wireless 11 Uncheck Enable BootP click Write Config and then click Next 24 10 19 15 ip Phoenix Contact EtherNet IP Made Easy o P Add I O Use this page to add all of the VO modules physically attached to the bus coupler to i s PHCENIX configuration ONTACT Device P Address 192 168 77 11 Complete Indu IL EIP BK DIS DO4 ZTA PAC DO m In Out a Launch Web page to Add All VO SE zA Refresh ss ay If the Values that show up after clicking Add All WO dont match your expected counts Try enabling Plug and Play mode Produced 12 Click Next ip Phoenix Contact EtherNet IP Made Easy E P 2 Configure I O Use this page to verify your VO and configure analog inputs DO 4 Bits Hbd 189 Onboard DI 8 Bits S1be 190 Onboard MO 4Words 27 127 MO 4Words 27 127 Cat 5 6 and M12 ca Field wireable co E Panel feed throughs i i Datatrab surge protection 13 Click Exit 10 19 15 Phoenix EtherNet IP Bus Coupler Firmware Upgrade 1 Determine the current firmware version a In an Interne
4. Fieldbus Controller setup Guide Last Updated 10 19 15 COMMANDbatch V1 8 1 0 amp Later 2003 2015 Command Alkon Incorporated All rights reserved The contents of this document are for informational purposes only and are subject to change without notice Command Alkon Incorporated CAI may without notice modify its products in a way that affects the information contained in this publication CAI HEREBY DISCLAIMS ALL REPRESENTATIONS OR WARRANTIES EITHER EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY TITLE NON INFRINGEMENT OR FITNESS FOR A PARTICULAR PURPOSE In no event will CAI be liable for any direct indirect or consequential damages arising out of the use of inability to use or implementation of any information contained in this publication even if CAI has been advised of the possibility of such damages or for any claim by any other party The information contained herein is subject to change without notice and may contain inaccuracies or errors CAI assumes no responsibility for any errors that may appear in this document This publication is intended only for the direct benefit of authorized users of CAI products This publication may not be used for any purposes other than those for which it is provided and it is subject to the terms of the applicable software license or subscription agreement This publication and the information disclosed herein is the property of CAI
5. Pin 3 Common Pin 5 No Connect LED Indicators Parker Hannifin PSSN8M23A Input Module and Connector Wiring PSSN8M23A 3 Connector Wiring je a i 6 view into connector Pin 1 Input 0 Pin7 Input 6 Pin 2 Input 1 Pin 8 Input 7 Pin 3 Input 2 Pin 9 Return Com Pin 4 Input 3 Pin 10 Return Com Pin 5 Input 4 Pin 11 24VDC Q Pin 6 Input 5 Pin 12 Chassis Va j _ MA l j gj a LED _ Os Indicators Female 45 M23 7 Connector G 7 10 19 15 Description of LEDs Parker Hannifin PSSN8M12A and PSSN8M23A Input Modules Indication Probable Cause Module Status i No power a Flashing Green Device needs commissioning due to missing incomplete or incorrect configuration Flashing Red ed Unrecoverable fault ay require device replacement Flashing Red Green Device is in self test Network Status S Device is not on line Device has not completed dup MAC id test Device not powered check module status indicator Flashing Green Device is on line but has no connections in the established state Green Device is on line and has connections in the established state Flashing Red One or more I O connections in timed out state Critical link failure failed communication device Device detected error that prevents it from communicating on the network Flashing Red Green Communication faulted device the device has detected a
6. Calibration Grad Size Raw Counts Motion Range Grads Slope Last Calibrated Time c On the Registers tab SS DER Syst Control Node Type Moisture Probe Change Count 183 PROBE 1 mal Calibrate BINDI NATSAND Prec vater Sys Registers Labels History Probe Diag 0 010 20 000 j Control Sys Integra 10 Remote Display Material Max Capacity 176 Scaled Value 10 064 Slope Intercept w E 8 2011 09 41 25 AM By MPH 20 j T Inbercept Calibration Type Physical IO Low IO point for the probe ES Calibrations Display Source Channel Channel Hame Ha IND 780 13 IND 780 14 Integra 1 Integra Integra Integra Integra Integra Integra Integra mega SCALE 1 SCALE 2 WAT COUNT 1 AD COUNT 1 AD COUNT 2 AD COUNT 3 AD COUNT 4 AD COUNT 5 AD COUNT 6 AD COUNT 7 AD COUNT 8 PROBE 1 ae 1 Jagatreme 15 SERSCALE 1 SERSCALE 16 FIBER PULSE Jag Scale 1 SSCALE SSCALET Display Source Channel Number Channel Name Device Calibration Calibrated I0 Physical 0 Lov Physical 0 High Moisture Probe Calibration Record Registers tab COR Syst Control Node Moisture Probe Change Count dI PROBE i Remote Display Eske BINDI NATSAND Prec Water Sys Registers Labets History Frobe Diag PROBE1 1 Control Sys Integra fo Type Material
7. DF1 Polling Master Driver Status 1784 PCC for ContralNet devices Runnina Configure 1784 PCIC for Control et devices Annie 1747 PIC AIC device 7 DF1 Slave Driver Startup 5 5 SD 5D2 for DH devices Virtual Backplane Driver Start DeviceNet Divers 1 784 PCD PLIDS 1770 KFD SDONPT drivers PLC 5 DH Emulator driver SLC 500 DH485 Emulator driver Stop di sea Pd lo PLI i AE 4 5 Click on the Add New button 6 When prompted to name the new driver leave the default AB_ETH 1 and click OK PEER bf 10 19 15 55 Add New RS Linx Driver Choose a name for the new driver 15 characters maximum AB ETH 1 7 From the Configure driver window click Add New and enter the IP Address of the Allen Bradley controller starting with 192 168 77 11 Cancel Note The IP Address might be different depending upon your system configuration All adapters have unique IP Addresses Configure diver AB ETH 1 192 168 77 11 Delete Drives OF Cancel Help 8 Repeat step 7 to add an IP Address for each additional controller The second controller s IP Address would be 192 168 77 12 the third s 192 168 77 13 etc 9 Click Apply and then OK to close the Configure driver window The new driver is now listed under Configured Drivers 56 10 19 15 Configure Drivers loc LAB ETH 1 10 Close RSLinx A B Etheme ra Burri m 10 19 15 57 Omron CJ2M CPU31 This sec
8. completed normally If the MCPWR indicator flashes five times or if only the BUSY signal turns OFF it means that an error has occurred Refer to the Verifying Backup Operations with Indicators section of the CJ2 CPU Unit Hardware User s Manual 5 Turn OFF pin 7 on the CPU Unit s DIP switch Notes e The backup function will override the automatic transfer at Startup function so the backup files will be read to the CPU Unit when the PLC is turned ON even if pin 2 of the DIP switch is ON e Data will not be read from the Memory Card to the CPU Unit if pin 1 of the DIP switch is ON write protecting program memory 62 10 19 15 Pulse Rate and Duty Cycle Omron CJ2M CPU31 Model Number Omron CJ2M CPU31 Input Voltages 24vDC 110vAC 220vAC 50 60 HZ Pulse Rate 20 counts per second 15 counts per second Duty Cycle 50 50 50 50 10 19 15 63 Phoenix Modbus ILC150 Legacy Legacy PWS systems use the Phoenix ILC150 Controller as shown below The controller includes the Ethernet connector top of photo the black Power module and the Output and Input modules under that Phoenix ILC150 Controller Diagram of Phoenix ILC150 Diagnostic Indicators ILC150VLC 12 During normal operation of the ILC150 Controller e Above the power wiring 4 GREEN indicators should be illuminated e Above the Ethernet Connector the LNK GREEN indicator should be illuminated and the YELLOW ACT indicator should be blinking
9. 7 Configure the CJ2M in COMMANDbatch see COMMANDbatch Setups EtherNet IP Devices Omron CJ2M CPU31 Backing Up Data from CPU Unit 1 Insert the Memory Card into the CPU Unit The MCPWR indicator will light and the BUSY indicator will flash meaning the Memory Card is being accessed and then turn OFF 2 Turn ON pin 7 on the CPU Unit s DIP switch 3 As shown in the following diagram press the Memory Card Power Supply Switch for three seconds until the BUSY indicator lights and then release the switch 10 19 15 61 Pin 7 ON Press the Memory Card Power Supply Switch for three seconds Memory Card The PLC will start backing up data to the Memory Card The MCPWR indicator will flash once and then light while the data is being written At the same time the BUSY indicator will flash The MCPWR and BUSY indicators will both turn OFF when the operation is completed normally 4 Turn OFF pin 7 on the CPU Unit s DIP switch Omron CJ2M CPU31 Restoring Data from CPU Unit Turn OFF the PLC power supply 2 Insert the Memory Card containing the backup files into the CPU Unit 3 Turn ON pin 7 on the CPU Unit s DIP switch 4 Turn ON the PLC power supply The PLC will start restoring the data from the Memory Card The MCPWR indicator will flash once and then light while the data is being read At the Same time the BUSY indicator will flash The MCPWR and BUSY indicators will both turn OFF when the operation is
10. IP Address domain In our example we used the jounin net TFTP Server because it was both 32 and 64 bit compatible with Windows 7 The URL for this application is http tftpd32 jounin net Download and install either the 32 or 64 bit Standard Edition Installer package a From the Start menu double click on the TFTP Sever icon The following window is displayed Ttpd d by Ph Jounin kou a asa Current Directory C Program FilestTfpd64 erver interface 1921 be 3041 I Tip Server Tftp Client DHCP server syslog SET Ver Log WIEWET peer file start time progress Settings Help b Using the Browse button locate the firmware file c2897758 fw c In the Server interface field set the IP Address of the PC d Go back to the Phoenix IL EIP BK web interface screen click on Device Configuration at the left and then click on Software Update that appears underneath The following window should be displayed 30 10 19 15 Software eae IL EIP BK DI8 DO4 Software Update on Next U e kou Disabil General Instructions Reboot A Disable SER PE IN Firmware Update was successfully executed at last L Device Information TFTP Update Status restart Ey Device Configuration if the software update status is set to enable the IL EIP BK DIS DOA wall try to load new software within the next reboot Press the apply button to change tne E System Identification software
11. and except for rights granted by written consent may not be disclosed disseminated or duplicated in whole or in part Command Alkon Incorporated 1800 International Park Drive Suite 400 Birmingham AL 35243 4232 1 205 879 3282 www commandalkon com Main Customer Support Phone Number 1 800 624 1872 COMMANDseries and the names of its components such as COMMANDconcrete and COMMANDnetwork Spectrum Eagle and COMMANDbatch are registered trademarks of Command Alkon Incorporated All rights reserved Microsoft and Windows are trademarks of Microsoft Corporation Other names may be trademarks of their respective owners 10 19 15 Contents CONTEeNnES sca 3 IMPIOGUCLHON gn a la A 4 PURPOSE arr seen ei ess dette saye or ee eer ne Dei e eer ee e e er e 4 AUGdIGNCE Lilian in 4 REVISION SUNIMAN aa000ianienca aba te rene s danni date daino dint 4 Fieldbus Controllers Setup nn nn nn nn sense sie n es see see SS SS HE ERES ESSE RES ESSE ERE RESI 7 COMMANDbatch Setups EtherNet IP Devices nana aa nana aa nane kene nn ekr rrenen eren 8 Register Address Naming Patterns for Fieldbus ControllerS eeesesreresestreeeees 11 COMMANDbatch Setups Additional for Integra eee nn nana ann peer enen nani 12 Metered FOCAS e 12 Moisture Prob SetuP sro 13 MOISEUFE Prope Calibration ane pi slap ia ak pp a e kk e n Se e m a 15 Phoenix EtherNet IP Bus Coupler eeeeesttttestestosostestotossestoveosessossoosesoouooe
12. calibration record created above 10 19 15 e On the Qualities tab of the Materials form enter an Absorption percentage if Known Note The Absorption field sets the percentage of moisture above Oven Dry weight needed to achieve SSD Saturated Surface Dry weight e On the Limits tab of the Materials form enter percentages in the Min Moisture and Max Moisture fields Additional Setups For COMMANDbatch Integra systems Calibration records may need to be created for Metered Feeds and Moisture Probes and a belt warning horn must be configured See COMMANDbatch Setups Additional for Integra for details For standard Moisture Probes see the MoistProbe CMDbatch pdf For PWS see the PrecisionWaterSystem_CMDbatch pdf 10 10 19 15 Register Address Naming Patterns for Fieldbus Controllers DIOT AX DOQI AK DIOZAX DOQ2 AX DIOS AX DOOS AX AIQICHx AIFOICHx Where Notes DI Digital Input DO Digital Output AI Analog Input AO Analog Output AIF Analog Input Float XX is the Bit Number 01 02 93 up to 16 or 32 or 64 depending on module size assigned to an IO point Example DI01 01 AI and AO modules are tagged the same way as DI and DO modules except they contain 1 to x channels specified as CH1 CH2 etc Example AI 1CH1 for scale data displayed as integers only AIF is used for scale indicators that display data with decimals Example AIFQ1CH1 e IO Modules can be plugged into the backplane
13. de 00 pdt Li Order no 6921 AH IL BK 10 LIST German 12 153174 paf Ef Module an Buskopplern Stand 04 2009 10 Modules at Bus English Couplers Status 04 2009 di an Be DE 10 st 6921 ta 12 pdf Software Descript Description Language Revision File size b size bytes a ki EDS file for project planning Internatio 1 1 5002 gt LEF SK DIS DO4 eds zip Gj Firmware 1 10 for IL EIP BK DIS DO4 2TX PAC Internatio 1 10 566025 zip PIL EP BK DIS DOA 2TX PAC Firmware 110z Li BootP IP addressing tool English 1 1 689512 exe c Click on the light blue zip file link shown next to download the file p i EIP BK DIS RAI EGS Zip di Firmware 44 10 for IL EIF BK DIS DOA ZTA PAC Internatio 1 10 566025 zip kUIL_EIP_BK_D6_b04_ STA FAC Firmware 1 1i0zip esi AT EE il Note In our example we already have the latest firmware version 1 10 so no action would be necessary But for illustration purposes we will continue as if we needed to download the file d when asked to Accept the Terms and Conditions click Accept e Download the zip file to a location you can find later When the download is finished close the Download and Search Results windows 10 19 15 29 f Locate the zip file and uncompress and extract the c2897758 fw file to a location you can find later 3 Update the firmware Requirement A TFTP Server must be available on the PC where the Phoenix controller is connected and in the same
14. Adapter 60 10 19 15 Qa CE PLC Network Configurator File Edit View Network Device EDS File Tools Option Degree KoOlasaj tvjelzisisljesj Connections Tag Sets EtherNet IP 1 a kantite Network Configurator in Consume Out Produce amp EtherNet IP Hardware A TR N E p 8 Nae i mron Corporation Ba Communications Adapter 132 168 30 36 SEPLCinput ia CJ2M EIP21 DeviceType n PLC Status El Communications Adapter E Name S Niende acids a aan a Name Over Size i Name Over 4 0000 Enable 2Byte 0001 Enable 2Byte i 2000 Enable 20Byte Usage of Device Bandwidt E IZ x n 7 ET z SE z I L Ay Message Code Date Description aa m Cancel M5G 0200 201240103 13 38 26 192 168 30 36 CJ2M 5 plim O O O TI MSG 0100 2012 01 03 13 37 20 Load file was comple a Edit Tags Delete all of unused Tag Sets Usage Count 2 32 Import To From File a ee 1 s La Ready LiEtherNet IP T EtherNet IP Broadcom BCMS716C NetXtreme II GigE NDIS VBD Client 2 192 168 3010 100M On line GG NUM Mk 5 Downloadthe configuration to the network stores Data Link parameters within the CJ2M PLC 6 Replace the CJ2M Program with the Initialization Watchdog PLC program developed for COMMANDbatch instructions to be added later to this document
15. Bradiey WAS AN AWA Expand Minimize Identity E Home Lu Diagnostics Aetwork Configuration Configuration Device Information and Chassis Size E Identity Network Host Name Services a Browse Chassis Wodula Dezzriation User Entensd Text Module Location User Entered Text Chassis See App Changes 11 Cycle power on the 1738 unit The Indicator LEDs should now be green 54 10 19 15 Allen Bradley 1738 and 1794 Driver Configuration This section explains how to configure the AB_ETH Communication Driver so that the Allen Bradley Communication Adapter s can be accessed over the network for configuration and diagnostic activities 1 Make sure RSLinx has been installed from the COMMANDbatch Tools DVD 2 Start RSLinx 3 From the Communications menu select Configure Drivers RSLinx Professional RSWho 1 dh File Edt View Stet Staton DDEFOPC Security S amp siS ESWho Configure Drivers Conhigure Shortcuts Mo Configure Client Applications s Link Gate Configure CIP Options Bh AB KT KT Be AB KTCAL oe Gateway Workstation h Driver Diagnostics CIP Diagnostics Gateway Diagnostics 4 Under Available Driver Types select Ethernet devices Lontigure Drivers Available Driver Types Ose Te RS 232 DF1 devices FE thernet devices 1 1784 KTC X for CHillralN et devices 1784 KTAKTAD PE TAD for OH DH 485 devices
16. CE PLC Network Configurator Evi ha A File Edit View Network Device EDSFile Tools Option Help Co 2 3 49 sen sasise Xx e ee N 8 AA vi n dai vle A 69 Edit Device Parameters 192 168 30 36 CJ2M EIP21 SS ot A ERR AA Tag Sel Network Configurator pe EtherNet IP Hardware Tin Consune asa E Vendor Ret Nimrod i a Omron Corporation CIT i oh Communications Adapter 132 168 30 36 ta Size Bit ID is DeviceType CJ2M EIP21 SByte 101 SPLCOut Gea Communications Adapter rr dha Edit Tag Set Name PLOGut Tag List Name Over Es 0002 ts 0003 Is 0004 Usage of Device Bandwit KI Message Code Date Description IL MSG 0200 2012 01 03 13 38 26 192168 30 36 C32 ini MsG 0100 2012 01 03 13 37 20 Load file was compl Advanced Cancel Edt Tags Delete all of unused Tag Sets Usage Count 2 32 PLC Status Not Include Include CandidateTag List Name Over Size Ready L therNetiP T EtherNet IP Broadcom BCM5716C NetXtreme I GigE NDIS VBD Client 52 192 168 3010 100M On line 4 On the Out Produce tab for Input points DI AI and Scale mappings set the Advanced Instance Number to 100 Note Each DI Module requires 2 bytes and each AI Module requires 20 bytes Scale mapping DeviceNet Adapter requires 64 Words 128 bytes one word for each sub node connected to the
17. FieldBus Parameter 1 0 Fieldbus Paramater 2 0 4 Select the probe calibration created above in the Probe field of the Bins Silos form 14 10 19 15 ES Bins Silos NAT SAND 57 G L 5 G L CEMI SILO2 CEMI SILO FLYFC GGEFS100 il amp pe e e E kell Bin BINDI Material JATSAND Goes To AGG SCALE Desc Active w Default H Capacity 0 b Control 120 Faszt Flow Timed Jog History Diag Allow Early Feed x start Delay 0 00 ZEC Probe PROBE 1 Bar Graph Trace Type None Drop History Enabled Color Max Gat ATCAlias Force Gate Closed Clase Time 0 00 SEE E BINDI MMM Enabled Mult Batch TI Moisture Probe Calibration After bake out is complete probe calibration is accomplished by modifying the Y Intercept value for the probe on the Calibrations form Note The starting slope for Hydronix moisture probes connected to Allen Bradley hardware should be 0 062 Example Say the probe is reading 5 00 on the SMS You perform a bake out and determine that the moisture reading should be 4 00 You would then 1 Open the Calibrations form and select the probe s calibration record 2 Click the Calibrate button located in the upper right portion of the form 3 Select YES when the calibration warning message appears 4 Subtract 1 00 from the Y Intercept value and save your changes The moisture reading on the SMS should n
18. Green LEDs in the PWR area will be illuminated as follows BO LED off S1 LED off e The Output LEDs on the EtherNet IP Bus Coupler do not indicate polling by the RTC If the RTC stops polling the EtherNet IP Bus Coupler the RY and NS LEDs will flash Green e Above the Ethernet Connector the LNK GREEN indicator should be illuminated and the YELLOW ACT indicator should be blinking Descriptions of EtherNet IP Bus Coupler Indicator LEDs ETH ET LNK1 Green Link at port 1 ON Link connection at port 1 present pe eR pun comin tot net preset LNK2 Green Link at port 2 ON Link connection at port 2 present Me freer ERS GRF Unk conection at port 2 nt present ACT1 Yellow Activity on port 1 ON Data transmission on port 1 active TJ GF osta eni on pt ot sve ACT2 Yellow Activity on port 2 ON Data transmission on port 2 active PT Gg oca wanna pot 2 not civ PR Green Boot ON Boot loader active firmware started Flashing Waiting for BootP DHCP reply OFF Firmware started successfully UL Green ULogic ON 24 V communications supply 7 5 communications power present pope OFF 24 V communications supply 7 5 communications power not present US Green USegment ON 24 V segment circuit supply present es Sten OFF 24 V segment circuit supply not present UM Green UMain ON 24 V I O supply present pe pe OFF 24 V I O supply not present RY Green Ready ON Connection to a process data client established Flashin
19. P 00 19 69 67 66 28 ei Clear History mie Ethemet Address MAC Type iP Address Hostname Description L 4 Select the 1794 AENT Controller from the list and click the Add to Relation List button The following window is displayed Ethernet Address MAC IP Address Hostname Description DIK Cancel 5 Enter 192 168 77 11 as the IP Address and click OK Note IP Addresses should range from 192 168 77 10 192 168 77 19 for Fieldbus Controllers Phoenix EIP or Flex I O EIP 6 Select the controller in the Relation List as shown next and click the Disable BOOTP DHCP button 52 10 19 15 ia BOUTEIDHCE Server 2 3 File Tools Help i bi F equest Hi iskor een E RE TS or EENE ee e art Clear History Add to Relation List hemin sec 133245 12 32 40 12 32 44 13 32 44 13 32 44 133243 13 32 42 ASS aa Type Ethemet Address MAC IPAddress DHCP DHCP DHCP DHCP DHCP DHCP DHCP mie IF Address 24 AB 81 B2 F1 0E 24 AB 81 B2 F1 0E 24 AB 81 B2 F1 0E 24 AB 81 B2 F1 0E 24 AB 81 B2 F1 0E 24 AB 81 B F1 DE 24 AB 81 B2 F1 0E LE sa SS el sr Status Je Unable to service DHCP request from Z AB Sl Be FI DE 7 Exit the BOOTP DHCP server For 1738 AENT s Only do the following Entries 1 of 256 8 Open Internet Explorer and connect to http 192 168 77 xx where xx is the last octet of th
20. R P TRUCK MA BOTTLEO RET BOTTLEOS AIRPOZ BOTTLEOM WEA TRUCK E509 TRUCK bole TRUCE WATERMO WATER TRUCK Feed ADMIKOI Material Goes To BOTTLE on Desc Active Iwo Default 1 Meter Source ADX COUNT1 Grad Size i oo oz Capacity 19 999 oz Contral 120 Feed Flow Meter E History Diag Allow Early Feed K Start Delay ooo Sec MMM Enabled klulti B atch jw Bar Graph Color mn a Error Logs RTC Alias ADMIXOT Moisture Probe Setup 3 On the Calibrations form create a new record and enter the following information a At the top of form The Interface Parameter that was created earlier Channel Number Use the next available number after the Counters Channel Name Whatever you want it to be Type Probe b On the Calibrations tab Grad Size 0 010 10 19 15 13 Max Capacity 20 00 Unit Slope 0 064 Y Intercept 0 000 Moisture Probe Calibration Record Calibrations tab ES Calibrations Display Source Channel Channel Hame Fa IND 780 13 IND 780 14 Integra 1 Integra Integra Integra Integra Integra Integra Integra mega SCALE 1 SCALE 2 WAT COUNT 1 AD COUNT 1 AD COUNT 2 AD COUNT 3 AD COUNT 4 AD COUNT 5 AD COUNT 6 AD COUNT 7 AD COUNT 8 PROBE 1 nae Jagatreme i E SERSCALE 1 SERSCALE 16 FIBER PULSE Jag Scale 1 SSCALE SSCALE1 Display Source Channel Number Channel Name Device
21. and UM Controller Run FR and INTERBUS Active and Ready RDY indicators should be ON steady and the Q1 indicator should be blinking while the Precision Water System software is functioning 66 10 19 15 Phoenix Modbus ILC150 Legacy IP Setup Assumption The following procedure assumes that the controller and IO modules are mounted that the network and power cables are connected and that the unit is communicating with COMMANDbatch 1 Open the IP Assignment Tool Phoenix Contact IP Assignment Tool EE ps e lad k PHOENIX Welcome to the IP Assignment P wizard 1 0 0 22 Complete Industrial This wizard wil tak Aon an IP Adikessi This wizard 1 e you through Assi an IP oa Ethernet Solutions Phoenix Contact Ethemet device The steps include Listen for requests and select the MAC Address of the device to be assigned an IF address Enterthe IP Address Information Assign the IF Address to the device To CL intimi JE E tick Next This PC s IP Address 12 109 108 75 Back nes IP Address Request Listener 4 Please select a MAC Address The list box below displays all MAC Addresses that we have received BOOTP requests from 40 d3 2d 6b el 2 bo 30 5b af ll ak bc 30 5b af 3d 1e 1 If you do not see the Mac address of the device you are looking for try cycling power to that Show Only Phoenix Contact Devices i t 10 19 15 67 3 Select the Ph
22. ations for the Phoenix EIP Dec 17 2012 1 8 4 3 Added a section on upgrading the Phoenix IL EIP BK firmware Jan 14 2013 1 8 4 3 Added sections on Input Voltage Pulse Rate and Duty Cycle for the Allen Bradley 1794 AENT and Omron CJ2M CPU31 controllers ee 7 2013 1 8 4 3 Added section on calibrating a Hydronix moisture probe used with COMMANDbatch Integra systems Mar 15 ae 1 se GO Modified Belt Warning Horn drawing to show l oo LI 1021 for Integra systems Dec 16 2014 1 8 11 0 Corrected COMMANDbatch Setups EtherNet IP Devices section to state that Register Addresses are assigned on the Edit tab used to be the PLC tab of the IO Assignments form Jul 21 2015 1 9 0 0 Updated cover title page 10 19 15 Sep 22 2015 Added a section that lists IP Addresses to be used with components hardware that connect to COMMANDbatch Oct 19 2015 Added important note about entering r in the Diag Flags field on Interface Parameters for devices that use Phoenix V1 12 firmware 10 19 15 Fieldbus Controllers Setup Note This document describes how to configure Fieldbus Controllers in COMMANDbatch For information about setting up Scale Indicators see the Scale_Indicator_Setup pdf COMMANDbatch OS allows COMMANDbatch to control concrete plants via industrial computer network protocols currently EtherNet IP using hardware platforms other than those provided by Command Alkon Within limits custom
23. configuration is complete Et He 20 10 19 15 3 Click Next A Proce Ce hee DAN Network Adapter PH CENIX Please select the network adapter to use Er This PC s IP Address f2 108 108 100 SubNet Mask 255 255 255 0 Complete Industrial The list box below displays all active Network Connections on this computer Ethernet Solutions TETI n 109 108 1 DYV1520 Wireless N WLAN Half Mini 00 67 8d 78 tc 0000 0 0 0 0 0 0 0 0 TAP Win32 Adapter V9 D0 e0 40 69 11 21 192 168 77 50 255 2552550 0 0 0 0 Realtek PCI GBE Family Controller 5c 26 0a 15 41 3d 152 168 50 221 255 255 255 0 192 168 50 1 Intel R 82577LM Gigabit Network Co 00 50 56 00 00 01 192 168 50 1 255 255 255 0 0 0 0 0 VMware Virtual Ethemet Adapter for 00 50 56 00 00 08 192 168 50 10 2552552550 0 0 0 0 VMware Virtual Ethemet Adapter for 4 In k FL mGuard Stateful inspection at H l i i n E Ugo Submit Feedback Ye appreciate your feedback on this product s performance kis Yi Submit Feedback and any desired additional functionality IT compatible VPNs Pig i Industrial DIN rail design Version 1 0 1 4 Select the Ethernet adaptor that will be used to connect to the PWS system and click Next Er Phoenix Contact EtherNet IP Made Easy en en ee D ae Include Exclude Addresses Optional This page allows you to specify network addresses to include scan and add to list and JESSFA IX addresses to exclu
24. coverable fault has been detected Minor Fault This could be caused by an incorrect or inconsistent configuration Check configuration and reconfibure as needed Red An unrecoverable fault has been detected Major Fault Recycle power to the adapter If this does not clear the fault replace the adapter Flashing Red Adapter performing power up self test and Green Wait until completed self Test Network Off Adapter is not powered or does not have Status Not Powered an P address Indicator No IP e Verify there is power and the adapter Address 15 correctly wired to the power supply Make sure the adapter is configured Flashing Adapter has obtained an P address but Green has no established connections No Connections Green Adapter has an IP address and at least one GIP established connection Connections Flashing Red One or more of the connections in which the adapter is the target has timed out Connection Timeout Red Adapter has detected that its IP address is Duplicate IP already in use Configure the adapter with Address a unique P address Flashing Red Adapter performing power up selftest and Green self Test Link Status Off Verify network cabling Correct as Indicator No link necessary exists Flashing Normal operation No action required Green 0 is being transmitted or received Steady Green A link exists 34 10 19 15 Al
25. ctivity Link established Of Device is not initialized The module does not have an IP address Flashing Green No CIP connections Device has an IP address but no CIP connections are established Green CIP connections Device on line has an IP address and CIP connections are established Flashing Red One or more Ethernet connections has timed out Red No link The module is not physically connected to a powered Ehternet device Flashing Red Green The module is performing a self test only occurs during power up test Device not powered check module status indicator Flashing Red Green Recoverable fault has occurred at power up the number of expected modules does not equal the number of modules present a module is missing node fault 170 connection timeout Unrecoverable fault has occurred the adapter is bus off controller in program idle mode Ehternet cable open Green Adapter online with connections established normal operation run mode Of Not active field power is off or dc dc converter problem System power on dc dc converter active 5V Of Not active field power 15 off Power on 24V present 10 19 15 39 Indicator LEDs A B 1738 IB8M12 Input and 1738 OBSEM12 Output Modules 1738 159MI12JA 1739 OBGEMIZ A Module Status Indicator Network Status Indicator LO Status Indicators 40 10 19 15 Descriptions of LEDs 1738 AENT Input and Output Mo
26. de not display in list This PC s IP Address 192 168 77 50 SubNet Mask 255 255 255 0 Complete Industrial Enable Include Exclude of IP Addresses Advanced Feature Ethernet Soluk PEF IP Address Rugged industrial design mi Fast delivery Custom configurations Two year warranty 5 Click Next 10 19 15 21 gt Phoenix Contact EtherNet IP Made Easy Set IP Addresses A PHCENIX Use this page to specify IP address es for device s Then click Next to assign them This PC s IP Address 192 168 77 50 SubNet Mask 255 255 255 0 Complete Industrial Please select the devices to give IP Addresses to and then specify the IP Addresses below MAC Address IP Address IP to Assig vice Descripti Ethernet Solutions 00 A0 45 35 A2 FF Lra gi RSTP and Fast Ring AR sal E version with default ON IP Address IGMP Snooping Query for r a Once you have entered a valid IP range then click Add o aa EtherNet IP gt E After you have associated all the devices with IPs that you want click Next Remove lw Show Only Phoenix Contact Devices Filter Unknown Device types O oe Ge se 6 Selectthe correct device and enter the correct IP address 192 168 77 11 click Add and then click Next gt Phoenix Contact EtherNet IP Made Easy Assign IP Addresses Please select the Addresses to assign and click Start Select the MAC Address IF Address combinat
27. dules Indication Probable Cause Module Status Off Green Flashing Green Flashing Red Red Flashing Red Green Network Status Off Flashing Green Green Flashing Red Red Flashing Red Green I O Status Off Yellow No power applied to device Device operating normally Device needs commissioning due to missing incomplete or incorrect configuration Recoverable fault Unrecoverable fault may require device replacement Device is in self test Device is not on line Device has not completed dup_MAC_ID test Device not powered check module status indicator Device is on line but has no connections in the established state Device is on line and has connections in the established state One or more I O connections in timed out state Critical link failure failed communication device Device detected error that prevents it from communicating on the network Communication faulted device the device has detected a network access error and is in communication faulted state Device has received and accepted an Identity Communication Faulted Request long protocol message Input is in the off state 10 19 15 ai Parker Hannifin PSSN8M12A Input Module and Connector Wiring PSSN8M12A Connector Wiring o view into connector Pin 1 24VDC Pin 2 Input 1 M12 A Pin 4 Input 0 M12 A Input 3 M12 B Input 2 M12 B Input 5 M12 C Input 4 M12 C Input 7 M12 D Input 6 M12 D
28. e 1738 s IP Address This opens the Allen Bradley 1738 web server 2 1738 AENT A 100 Mb Ethernet Module Windows Internet Explorer OO Drone Ty Fle Edit View Favonies Tools Help We de B 1733 MENT A 100b Ethernet Module Aten Bradiey Meta aN AZA Expand Minimize E Hame Diagnostics Configuration E Identity E Network 5 services E Browse Chassis Host Module Description Module Location IF Address Name User Entered Text User Entered Text 192 168 77 14 from EEPROM DQ 00 8C E4 F4 1A asa ie Ethernet Address MAC DHCP Enabled Status Serial Number Product Revision Firmware Version Date False Awsiting Connection 40400360 3 007 Build 11 Feb 23 2011 09 00 12 n i Er sr Page i TRASE Rockwell Automation Resources Visit AB com for additional information Contacts Copyright amp 2009 Rockwell Automation Inc All rights reserved internet 10 19 15 59 9 On the menu at the left of the web server window select Configuration gt Identity then login with admin as the user and password as the password 10 On the Configuration window enter the Chassis Size controller plus number of IO modules and click Apply Changes 2 1738 AENT A 100 Mb Ethernet Module Windows Internet Explorer G ma Yo N J http 192 168 77 14 Fie Edit View Favorites Tools Help We i g 1738 AENT A 100 Mb Ethernet Module Aten
29. ers can purchase the COMMANDbatch software and related services from Command Alkon then provide their own distributed IO hardware from suppliers with whom they have established relationships In these configurations the familiar Command Alkon E Z CAL system consisting of a proprietary wiring junction box and a manual station is replaced by a redesigned wiring junction box containing commercially available network based distributed IO hardware See the OpenSolution_HardwareList pdf for a list of approved hardware Standalone manual station controls are not included but customers can supply new controls use existing controls or use the Software Manual Station SMS with a mouse or optional touchscreen COMMANDbatch OS is available in a variety of standard configurations based on the number of IO points required however the configuration can be changed and expanded over time 10 19 15 7 COMMANDbatch Setups EtherNet IP Devices Note See the Scale_Indicator_Setup pdf for COMMANDbatch setups for Supported scale indicators 1 Create a new record on the the Interface Parameters form e Enter verify the following information on the top part of the form Name for the Interface Lo Select PLC Fieldbus IO Connection Ethernet TCP IP the only choice is already selected Control Node 1 is selected by default for a single node system anni For a multi node system select the appropriate node Dess Optiona
30. ess OFF Stored IP parameters are used 10 19 15 19 Phoenix EtherNet IP Bus Coupler IP Setup 1 2 Phoenix Contact EtherNet IP Made Easy 5 Ji Assumption The following procedure assumes that the bus coupler and IO modules are mounted that the network and power cables are connected and that the unit is communicating with COMMANDbatch Open the EtherNet IP Made Easy application W ig Windows Security Alert Windows Firewall has blocked some features of this program Windows Firewall has blocked some features of EtherNet IP Made Easy on all public private and domain networks 5 Name EtherMet IP7 Made Easy Publisher Phoenix Contact Path E phoenix ethernet ip made easy exe Allow EtherNet IP Made Easy to communicate on these networks Domain networks such as a workplace network E Private networks such as my home or work network E Public networks such as those in airports and coffee shops not recommended because these networks often have little or no security What are the risks of allowing a program through a firewall In Windows 7 you will have to Allow access PHOENIX CONTACT rE tI cre IP Made Easy This tool takes you through configuring your EtherNet IP network switches and1 O The s steps include Select a network adapter pini the sals es ssign IP addres Configure Click Next to continue Click Exit when
31. g Firmware ready to operate OFF Firmware not active 18 10 19 15 MS Red Green Module status Green ON Normal operation Red ON Unrecoverable error Flashing Green Device not configured or device configuration not complete or faulty Device in standby mode Flashing Red Recoverable error Flashing Red Green Self test OFF No supply voltage Green Red Network status Green ON Module is online and has established a connection S1 Green Boot source status Red ON Error preventing communication with the network e g bus offline or double MAC ID Flashing Green Device online connections not established L 00 one E Green Diagnostics ON Data transmission within the station active pop pen Flashing Data transmission within the station not active E Error ON Short circuit overload of outputs PO M FT OR short erctimetene o npire 1 4 Yellow O1 04 ON Outputs active me i ve OFF Outputs not active La MM hme b lGG E 1 8 Yellow 11 18 ON Inputs active Device has finished the double MAC ID test but has not established connections to other nodes Flashing Red One or more connections in timeout state Flashing Red Green Self test OFF Device not online Device has not yet finished the double MAC ID test Device has no IP address or is not supplied with voltage ON IP parameters received from BootP DHCP server Flashing BootP request responses in proc
32. h Gordon yin Pulse Rate and Duty Cycle Specifications Model Number Input Voltages 24vDC 110vAC 220vAC 50 60 HZ Pulse Rate 40 counts per second 15 counts per second Duty Cycle 50 50 50 50 36 10 19 15 Allen Bradley 1738 AENT The Allen Bradley 1738 EtherNet IP Communication Adapter replaces the DeviceNet Adapter when DeviceNet Integra systems are converted to COMMANDbatch The Allen Bradley 1738 may also be utilized with COMMANDbatch OS to support Serial Valve technology Allen Bradley 1738 AENT Communication Adapter left with 2 IO Modules 10 19 15 37 Indicator LEDs on the 1738 AENT Adapter Adapter Status Indicator Network Activity Indicator Network Status Indicator PointBus Status Indicator System Power Indicator Adapter Power Indicator 38 10 19 15 Allen Bradley 1738 AENT Indicator LEDs for Troubleshooting LED Adapter Status Network Activity Network Status PointBus Status System Power Adapter Power Probable Cause Of No power applied to the device Flashing Red Green LED power up test module self test Device is operating normally Flashing Red Recoverable fault has occurred Firmware NVS update Network IP address changed CPU load exceeded Solid Red Unrecoverable fault has occurred self test failure checksum failure at power up ramtest failure at powerup firmware fatal error No link established Transmit or receive a
33. hes Complete Industrial Tip Address FW Snoop Query RSTP Fast Ring Ethernet Solutions Select switch that you would like to configure from the list above I IGMP Shoopinc Ho IGMP Quen Write Community I Rapid Spanning Tree Send Configuration eli I Large Tree Efficiency for Ether etip gt gt I Fast Ring Send amp Save Configuration Dynamic Topology Multicast Tolerance Use only one multicast group per VO station regardless of the number of analog L O modules fr Right click on an entry in the list to access the Launch Web Page option 9 Click Next 10 19 15 Panic Cn tene Made ay TTT TN ila EtherNet IP I O Configuration Use the following pages to configure EtherNetlP bus couplers BKs and VO modules Then EIP DHe generate an VO station data map If desired manually send explicit messages The list box below displays all Ethemet IP BKs found on the network Refresh Complete AG MAC Address IP Address Fatal 00 A0 45 35 A2 FF_192 168 77 11 BootP___n Ouw 00 O IL EIP BK DIS DO4 2TX PAC Select the EtherNet IP BK that you would like to configure from the list above Reliable industrial Bluetooth Unaffected by ambient WLANs Transmit times as fast as 10ms Right click on an entry in the list to access the Launch Web Page option lt Back Next gt Exit Help fers Phoenix Contact EtherNet IP Made Easy Complete Industrial Ethernet Solutions
34. ice is in self test Network Status Off Device is not on line Device has not completed dup_MAC id test Device not powered check module status indicator Flashing Green Device is on line but has no connections in the established state Device is on line and has connections in the established state timed out state Red Critical link failure failed communication device Device detected error that prevents it from communicating on the network Flashing Red Green Communication faulted device the device has detected a network access error and is in communication faulted state Device has received and accepted an Identity Communication Faulted Request long protocol message Output Fault Status 10 19 15 47 Allen Bradley 1738 AENT Firmware Upgrade 1 Open ControlFLASH select the 1738 AENT and click Next as shown below ControlFLASH Untitled ControlFLASH 9 00 015 Catalog Number Enter the catalog number of the target device Control So ME mana RI A er cana He start Et ControlFLASH Untitled GO E 5 41 am 2 Expand the list for the ETHIP 1 driver select the 1738 AENT identified by its IP Address and click OK as shown below Select the 1738 AENT device to update and click OK Be Cn x Browsing node 12 109 108 28 found Els Workstation Y PC LMORTENSEN eT Linx Gateways Ethernet d 0 n n 0 0 0 0 Unrecognized Device 1738 AENT Ethe
35. in any order because the software counts each module type from left to right 01 02 03 etc e The Phoenix IL EIP BK Communications Module contains integrated DI and DO which include the first module of each type DIO1 XX and DO10 XX 10 19 15 11 COMMANDbatch Setups Additional for Integra Additional COMMANDbatch setups for COMMANDbatch Integra systems include creating Calibration records for Metered Feeds and Moisture Probes and adding a belt warning horn circuit Topics Metered Feeds Moisture Probe Setup Moisture Probe Calibration Metered Feeds 1 On the Calibrations form create a new record and enter the following information a At the top of form The Interface Parameter that was created earlier Channel Number Counter 1 1 Counter 2 2 Counter 3 3 etc Channel Name Whatever you want it to be Type Counter b On the Calibrations tab Grad Size Must match the Grad Size of the physical meter Max Capacity 99999 Note Make sure the units match the units of the physical meter Metered Feed Calibration Record Calibrations tab ES Calibrations Display Source Channe CharnelName FA Display Source Integra Control Sis Syst Control Node IND 50 13 SCALE 1 IND780 Ja SCALE 2 Channel Number i Type Counter Change Count 133 WAT COUNT 1 l TR TE ADS COUNT 1 Channel Name WAT COUNT 1 Remote Display Ca Integra ADs COUNT 2 Integra AD COUNT 3 Integ
36. ion an My Project Full 10 CX Programmer Fite Edi View Insert PLC Program simulation Tools inch Help 3 De RARE AI FE x laj A T a xaa EISEsBIR ee e oaa DARADE eee x mila as IF Je NewP roject TT EE E E INA 4 AA CA TRYING CJ2M Run Mod WI PLC IO Table a TRYING E T Data Types File Edit View Options Help A Symbol e an ff IO Table and Unit Setup fe settings HZ E Memory card 5 Aj Built in Port Inner Board FB Error log hu Ti 1500 CJ2M EIP21 Built In EtherNet IP Port for CI2M Unit 0 6 y PLC Clock i 19090 Inner Board unmounted dees e Memory E a 0000 Main Rack i z i 00 0000 CHW ID2Z11 DC Input Unit i 01 0001 CHW ID211 DC Input Unit on Ti 02 0002 CJIW OC201 Relay Output Unit P 03 0003 CJIW OC201 Relay Output Unit T S 04 0004 CHW 0C201 Relay Output Unit ba 7 05 2000 CHW ADOS1 VI Analog Input Unit 8 points Occupancy 1 Unit 0 Out i 06 0005 Empty Slot i 07 0005 Empty Slot 08 0005 Empty Slot i Lf 09 0005 Empty Slot a a 0000 Rack 01 H 0000 Rack 02 a 4 0000 Rack 03 si qa Programs ka OF Function Blocks 10 19 15 59 CJ2M Configure DataLink Tag Set 1 Connect to the Network 2 Using Network Configurator configure the Data Link Tag Set and contents 3 On the In Consume tab for Output Points 2 bytes per DO Module set the Advanced Instance Number to 101 EJ
37. ions that you wish to be assigned then click Start Serving You may have to power cycle the devices Complete Industrial eee Ethernet Solutions Count 00 40 45 35 42 FF Start Serving IP Address es erving IP Address Easy Sai Mon butto Enables IGMP si pi cl i Memory plug for configuration backup DHCRVLAN and security 5 Stop ca H 7 Select the correct device and click Start Serving IP Address es 22 10 19 15 TE Phoenix Contact EtherNet IP Made Easy z a oo oo Assign IP Addresses Please select the Addresses to assign and click Start Select the MAC Address P Address combinations that you wish to be assigned then click Start Caen Sove Vou may have to power oyde the devices rial sa MAC Address IP Address Last Assigned OD AD 45 35 A2 FF 192 168 77 11 192 168 77 11 137 08 24 31 Ethernet Solutions Start Serving IP Address es Easy activation via mode button Enables IGMP snooping query Memory plug for itt configuration backup DHCRVLAN and security lt Back Next gt Exit Help 8 When the correct IP address is displayed in the IP Address column click Next gt Phoenix Contact EtherNet IP Made Easy ti L e Managed Switch Configuration Dik IX ONTACT The list box below displays all Managed Switches found on the network Use the options below to configure your managed switc
38. len Bradley 1794 AENT Changing the IP Address Note The following procedure only pertains to existing configured 1794 AENTs If you are configuring a new 1794 AENT see Allen Bradley 1738 and 1794 Initial IP Setup 1 Select Start gt Programs gt Rockwell Software gt RSLinxClassic 2 From the RSLinx window select Communications gt RSWho s 3 On the left side of the RSWho window expand the list under AB ETH 1 ETHERNET then select the 1794 AENT device E Workstation BATAVIA BPC s Linx Gateways Ethernet 2s AB_ETH 1 Ethernet 192 168 381 200 1794 AENT FLEX I O Ethernet A AB_ETHIP 1 Ethernet 10 0 1 102 SoftLogixS800 EtherNet IP SoftLogi A 192 168 81 102 SoftLogix5800 EtherNet IP Sof ER 192 168 81 104 MT IND ETHIP MT IND ETHIP si 192 168 81 200 1794 AENT FLEX I O Ethernet A 9689 AB_VBP 1 1789 A17 A Virtual Chassis gs TCP 1 Ethernet TCP 2 Ethernet 4 On the right side of the RSWho window right click on the 1794 AENT icon and select Module Configuration 5 Selectthe Port Configuration tab change the IP Address to 192 168 77 xx where 192 168 77 identifies the CBControlNet network and xx identifies the controller and click OK Note IP Addresses should range from 192 168 77 10 192 168 77 19 for Fieldbus Controllers Phoenix EIP or Flex I O EIP 10 19 15 35 1794 AENT Configuration E 23 Use DHCP to obtain meteor conduttori Use BOOTP to obtain nets
39. n In Use Leave this box checked RTC Port Checked and grayed out by default Fieldbus Type EtherNet IP Diag Flags For Phoenix V1 12 firmware make sure you enter the following Diag Flag option in this field to ensure that the IO function properly in case of a network disconnection r eip scan restarts when the device is disconnected e On the Common tab enter verify the following information Trace Type Select the type of debugging Error Logs None Performance or Verbose Error Logs Defaults to None Automatically increments to the next available unit number for Manual Stations and PLC devices vvith Manual Stations numbered first followed by PLC devices Seconds between times that COMMANDbatch polls the IO Set this to 010 Set it to 020 for the Phoenix ILC150 Input Register Seconds between times that COMMANDbatch polls the Input Poll Register Typically set to 060 Holding Seconds between times that COMMANDbatch polls the Register Poll Holding Register Typically set to 060 Registers Uncheck this box so that data will only be recorded if it has Always Send changed 10 19 15 On the TCP IP tab enter verify the following information IP Address Enter the IP Address of the Interface IP Addresses should range from 192 168 77 10 192 168 77 19 for Fieldbus Controllers Phoenix EIP or Flex I O EIP For a complete list of allowable IP Addresses see IP_ Address Assignments Save y
40. n the Update Status shows Update complete click OK 10 19 15 49 Update Status Catalog Number 1738 AENT Serial Number 40400380 Current Revision 3 7 11 New Revisioni 2 11 i pie be gie a OF View Log Help FER 50 10 19 15 Allen Bradley 1738 and 1794 Initial IP Setup This section pertains to the initial setup of new 1738 and 1794 AENTs only For existing 1738 and 1794 AENTs see Allen Bradley 1738 and 1794 Driver Configuration Assumption The following procedure assumes that the adapter and IO modules are mounted and that the network and power cables are connected To initially set the IP Address on 1738 or 1794 AENTs 1 Write down the MAC Address located on the side of the adapter 2 Open the BOOTP DHCP Server A window similar to the following is displayed Defaults Subnet Mask Gateway Primary OMS Secondary OMS Domain Name Cancel 3 Leave Subnet Mask set to 255 255 255 0 and click OK The BOOTP DHCP window is displayed 10 19 15 51 BOOTP DHCP Server 2 File Tools Help Add to Relation List heminisec Type Ethemet Address MAC IP Address Hoshame a l EE 00 18 DE 1 DF 3C ap li 13 28 29 DHCP 0018 DE 17 DF 3C EN 13 29 12 DHCP COFS DA 9F 98 F2 tera 13 28 12 DHCP COFS DA 9F 98 F2 13 26 56 DHCP OO 1A AQ CB FF 7C 13 26 56 DHCP 00 14 40 CB FF 7C 13 26 08 DHC
41. network access error and is in communication faulted state Device has received and accepted an Identity Communication Faulted Request long protocol message VO Status 10 19 15 43 Parker Hannifin PSST8M12A Output Module and Connector Wiring PSST8M12A PSST8M12A Connector Wiring view into connector Pin 1 24VDC Pin 2 Output 1 M12 A Pin 4 Output 0 M12 A Output 3 M12 B Output 2 M12 B Output 5 M12 C Output 4 M12 C Output 7 M12 D Output 6 M12 D Pin 3 Common Pin 5 No Connect Parker Hannifin PSST8M23A Output Module and Connector Wiring PSST8M23A s Connector Wiring 8 a a view into connector Pin 1 Output 0 Pin 7 Output 6 Pin 2 Output 1 Pin 8 Output 7 Pin 3 Output 2 Pin 9 Return Com y A Pin 4 Output 3 Pin 10 Return Com A Pin 5 Output 4 Pin 11 24VDC Jo Pin 6 Output 5 Pin 12 Chassis Female A l o M23 E N a aj E Fi i a 4 8 A A 7 44 10 19 15 Description of LEDs Parker Hannifin PSST8M12A and PSST8M23A Output Modules Indication Off No power applied to device Device needs commissioning due Flashing Green to missing incomplete or incorrect configuration Flashing Red Unrecoverable fault ay require device replacement Device is in self test a Flashing Red Green Network Status Device is not on line Device has not completed dup MAC id test Device not powered check module status indica
42. oenix device whose IP address needs changed then click Next Phoenix Contact IP Assignment Tool _ ns Set IP Address Please specify an IP Address to use This PCs IP Address Please specify the IP Address to be used below Selected MAC Address lcOcb 38 39 43 92 IP Address Subnet Mask Gateway Address Once you have entered a valid IP address click Next 4 Entera valid IP address and click Next Notes IP Addresses should range from 192 168 77 10 192 168 77 19 for Fieldbus Controllers Phoenix EIP or Flex I O EIP If several minutes have elapsed and the application has not saved the IP Address restart the Phoenix equipment 68 10 19 15 IP Address Assignments Here is a list IP Addresses to be used when you assign them to external components hardware that connect to the CBControlNet network IP Address Component Adaptor 192 168 77 1 Managed Switch Gateway and DNS For virtual networks 192 168 77 2 RTC Ethernet NIC Plant 1 Control Network 192 168 77 2 vRTC Ethernet NIC 192 168 77 3 Main COMMANDbatch PC or Host PC second Ethernet connection named CBControlNet 192 168 77 4 RTC Ethernet NIC Plant 2 Control Network 192 168 77 5 RTC Ethernet NIC Plant 3Control Network 192 168 77 7 USB Ethernet Adapter for diagnostics Plant 3 Control Network 192 168 77 8 USB Ethernet Adapter for diagnostics Plant 2 Control Network 192 168 77 9 USB Ethernet Adapter for diagnostics Plan
43. our changes and close the Interface Parameters form Note 2 On the Edit tab of the IO Assignments form assign Register Addresses to each IO Point using the patterns provided in the section on Register Address Naming Patterns for Fieldbus Controllers Most Integra systems did not include a physical Manual Station or Control Panel If you want to manually activate IO points you can configure a Soft Manual Station SMS See the Remote Batching SMS Setup Guide for more information Save your changes and close the IO Assignments form On the Calibrations form create a calibration record for each device in the Interface In the Display Source field select the appropriate Interface Parameter In the Channel Number field enter a number that identifies the device In the Channel Name field enter a name for the channel assigned to the device In the Type field select one of the following depending on the device Counter Generic or Probe Enter a Grad Size that can be used to convert the raw data to a human readable value For Moisture Probes enter 010 Enter a Max Capacity that sets the upper limit of allowable readings On the Registers tab select the IO Point s for each device Save your changes and close the Calibrations form A message prompts you to restart the RTC Click Restart Now Moisture Probes Only In the Probe field on the Control tab of the Bins Silos form select the moisture probe
44. ow 10 19 15 Oct 5 2011 1 8 1 3 Added a section on setting the IP Address for Allen Bradley 1794 AENTSs Oct 7 2011 1 8 1 3 e Added the sections on the Allen Bradley 1738 back to the document e Restructured the document to be easier to use including finding troubleshooting information Oct 10 2011 1 8 1 3 Added section on updating the firmware for Allen Bradley 1738 AENTSs Oct 25 2011 25 2011 1 1 8 2 0 2 0 Added list of Added list of approved and legacy scale indicators and legacy scale indicators Nov 7 a a Corrected the list of TIE a scale indicators Nov 28 2011 1 8 3 0 Changed the name of this document to Fieldbus_Controller_Setup Moved setups for scale indicators to a new Externan Scale Setup document Moved list of approved hardware to a new OpenSolution HardwareList document Feb 15 2012 1 8 4 0 Added setups for the Omron CJ2M CPU31 controller Mar 30 2011 1 8 4 0 Corrected setups for moisture probes with COMMANDbatch Integra systems May 30 2012 1 8 4 3 Added the recommendation that the last octet of the IP Addresses for Fieldbus Controllers Phoenix EIP and Flex I O EIP range from 10 to 19 Jul 6 2012 1 8 4 3 Added sections on backing up and restoring data for the Omron CJ2M CPU31 Sep 19 2012 1 8 4 3 Added notes that specify the range of IP Addresses for Fieldbus Controllers Phoenix EIP or Flex I O EIP Oct 24 2012 1 8 4 3 Added Input Voltage Pulse Rate and Duty Cycle specific
45. ow be 4 00 10 19 15 15 Belt Warning Horn Safety Circuit To comply with OSHA and Command Alkon safety requirements you might need to add a Belt Warning Horn Circuit to the Integra J Box See the following wiring schematic STOP OUTPUT BELT RUNNING CUSTOMER MANUAL STATION fr SK 2 re e 4 EE K S GA b NOTE IF NO REMOTE BELT START STOP JUMPER B TO C po r IKHOLD IND BELT RUNNING INPUT e n fi ci n a _ TOI Ke my o SWITCHED L1 1021 SEE NOTE BELOW NOTE IF NO PULL CORD JUMPER C TO Ke PIN 1 CONVEYOR CIRCUIT WARNING HORN BELT DELAY CIRCUIT NOTE 1021 IS THE TERMINAL IN THE INTEGRA BOX FOR THE SWITCHED LI 16 10 19 15 Phoenix EtherNet IP Bus Coupler Newer PWS systems use the Phoenix EtherNet IP Bus Coupler top of following photo which connects to a black Power module and Output and Input modules under that The Phoenix EtherNet IP Bus Coupler requires separate IP Address configuration which is normally done at the Command Alkon factory If you purchase the EtherNet IP Made Easy software to do this yourself refer to the Phoenix EtherNet IP Bus Coupler IP Setup section of this manual Phoenix EtherNet IP Bus Coupler 10 19 15 17 During normal operation of the EtherNet IP Bus Coupler e The
46. ra AD COUNT 4 Calibration Counters Registers Labels History Diag Integra AD COUNT 5 an n Integra AD COUNT E aso 1 000 Max Capacity 9 999 000 al gt Integra ADs COUNT 7 Integra ADs COUNT 8 Integra PROUBE 1 TE eae Ta Raw Counts Scaled Y alue O E SERSCALE SSCALE Motion SERSCALE SSCALET Range Grads Last Calibrated Time c On the Counters tab 10 19 15 EA Calibrations Display Source Channel Channel Mame FA Display Source Integra Control Sys Syst Control Node m IND 720 IND 80 Meter Input the Input IO point where the physical meter input is terminated in the J Box Metered Feed Calibration Record Counters tab 13 SCALE 1 14 SCALE 2 WAT COUNT 1 Integra Integra Integra Integra Integra Integra Integra Integra Integra Integra JagXtreme SERSCALE SERSCALE 2 ES Metered Feeds Feed Material Goes To A ADMIKOT ADMIKOZ amp DMIK03 AD COUNT 1 AD COUNT 2 ADX COUNT 3 AD COUNT 4 ADX COUNT 5 ADS COUNT 6 AD COUNT 7 ADS COUNT 8 PROBE 1 FIBER PULSE Jag Scale 1 SSCALE SSCALET Channel Number fo Type Counter Change Count a Channel Name WAT COUNT 1 Remote Display EE Calibration Counters Registers Labels History Diag Meter Input WAT PULS Select the counter calibration created above in the Meter Source field of the Metered Feeds form AIRI BOTTLEOM MA A BOTTLEU WF BOTTLES MC TRUCE CC TRUCK SUPE
47. rnet Ada 1738 AE SoftLogix55 12 109 108 134 Oo acts Een SoftLogix5 108 210 Unrecognized Device 1738 AENT Ethe i gt a pus 109 105 25 Unrecognized Device E DIS Dod 12 109 10 12 109 10 Fi 12 109 108 32 Unrecognized Device MT IND ETHIP 1736 BENT LFSG HENT fu PF 12 109 108 33 Unrecognized Device 1736 AENT Etherr fn L 192 168 5 129 Unrecognized Device OMX gt 12 109 10 12 109 105 IL EIF BK D MT IND ETHIP 7 X 12 109 10 192 168 5 1 738 AENT Ms Cancel 48 10 19 15 3 5 6 Select 3 7 11 from the revision list and click Next as shown below aS Catalog anin z 7384 AENT Serial Number 40400380 Current Revision 3 BD m Show allo revisions FERA Current Folder ET program iles contrllash n DANGER The target module is about ta be in update with new firmware During the update the module will be unable to perform its normal control function Please make sure that all processes affected by this equipment have been suspended i and that all safety critical functions are not affected To abort this firmware update press Cancel now To begin the update now pres Finish inten Catalog Number i 1738 4ENT SerialNumber 404DD380 Current Revision 3 6 5 New Revision SHA Moe lie n si n E Pena dele When prompted to begin the update click Yes DO NOT POWER OFF THE UNIT DURING THE FLASH PROCESS Whe
48. s 17 Phoenix EtherNet IP Bus Coupler IP Setup nan nana aaa aaa nena nan nare eren nene eres 20 Phoenix EtherNet IP Bus Coupler Firmware Upgrade 26 Pulse Rate and Duty Cycle Phoenix EtherNet IP Bus Coupler 32 Allen Bradley I1794 AENT iena 33 Allen Bradley 1794 AENT Indicator LEDs for Troubleshooting 34 Allen Bradley 1794 AENT Changing the IP Address_ 35 Pulse Rate and Duty Cycle Specifications nana aaa ri 36 Allen Bradley 1738 AENT O _ iii 37 Allen Bradley 1738 AENT Indicator LEDs for Troubleshooting 39 Allen Bradley 1738 AENT Firmware Upgrade nana aaa aaa eee nan nana kek eren asa 48 Allen Bradley 1738 and 1794 Initial IP Setup nana aa aaa aa aaa nana nana nene enen nene ease 51 Allen Bradley 1738 and 1794 Driver Configuration teeeeesesttttseeeeseesons 55 OfornrC4ZM CPUS5tl riesci e e n e ko art Go a pk ie ba 58 CJ2M Setting the IP Address dyevncin sana nn 59 CI2M Validate Hardware Configuration nane kahe 59 CI2M Configure DataLink Tag Set tree rr 60 Omron CJ2M CPU31 Backing Up Data from CPU Unit a aa nana neve nee 61 Omron CJ2M CPU31 Restoring Data from CPU Unit eee 62 Pulse Rate and Duty Cycle Omron CI2M CPU 3 1 nana aa aaa ri 63 Phoenix Modbus ILC150 Legacy e e ket kte tate tata atann aaa pp 64 Phoenix Modbus ILC150 Legacy IP Setup __
49. second Duty Cycle 50 50 50 50 32 10 19 15 Allen Bradley 1794 AENT The Allen Bradley 1794 AENT FLEX I O EtherNet IP Communication Adapter replaces the 1794 ADN DeviceNet Adapter when DeviceNet Integra systems are converted to COMMANDbatch Allen Bradley 1794 AENT Communication Adapter left with 4 IO Modules H e RA a A u war w HN a Each adapter supports up to 8 IO modules which can be mounted in any order If there is not enough room to mount 8 modules in a row you can use the optional extender cable shown below Module 0 Module 1 Module 2 Module 3 Module7 Module6 Module 5 Module 4 Optional 1794 CE1 or 1794 CE3 Extender Cable L Only 1 cable per system ee a ee ee ao ra a When using the optional extender cable module groups are numbered sequentially along the length of the system Indicator LEDs on the 1794 AENT Adapter Module Status Network Status Link Status 5 ma S _ nn si n n A ETHERNET ADORESH on 10 19 15 33 Allen Bradley 1794 AENT Indicator LEDs for Troubleshooting Indicator Status Description Module Off Adapter does not have 24V dc power Status No Power Make sure power Is being supplied to the Indicator adapter Flashing Adapter not configured Green Configure adapter Standby Green Adapter operating correctly Operational No action required Flashing Red A re
50. t 1 Control Network 192 168 77 10 Open Solution Hardware with Admix Use next available IP Extension PWS PTS Etc address in range 10 19 192 168 77 20 Open Solution Hardware with Use next available IP EtherNet IP Scale Indicator address in range 20 29 10 19 15 69 CZ I 1991687728 SSS 9268 77 29 SSS n E 192 168 77 150 VM Fiber Feeders 1 Plant 1 Control Network 192 168 77 151 VM Fiber Feeders 2 Plant 2 Control Network 192 168 77 200 E Z CAL IP Manual Station 1 Use next availabe IP address Plant 1 Control Network in range 200 209 192 168 77 201 E Z CAL IP Manual Station 2 Plant 1 Control Network 192 168 77 204 E Z CAL IP Manual Station Plant 2 Control Network Plant 1 Control Network in range 210 219 TT Gane Control Newer OOO Plant 1 Control Network 192 168 77 212 1 n 192 168 77 218 7 n TT fine Coma nervor Plant 2 Control Network 192 168 77 215 7 n 192 168 77 216 SS 192 168 77 217 I n 192 168 77 218 SSCS 1192 168 77 219 CS SS 192 168 78 2 vRTC Control Network E 192 168 78 3 TenAsys Virtual Adapter E 70 10 19 15
51. t browser address bar enter the IP Address of the controller example http 192 168 30 10 The following window is displayed ec IL EIP BK DI8 DO4 2TX PAC CONTACT b Click on Device Information on the left side of the window The current firmware version is displayed Version 1 10 in this example 26 10 19 15 IL EIP BK DI8 DO4 2TX PAC last update 7 42 31 Device Information 2 Address IL EIP BK DI8 DO4 Prone Internet www phoe acon ntact N Device Information General 001112037964 Technical Data Bootloader Verso i Lette Address D0 a0 45 04 3f 33 ie Saia e an 1 Home Input Assembly Instance 101 dec 65 hex 100 dec 6 hex Listen Only Heartbeat Connection 255 dec FF hex Input Only Heartbeat Connection 254 dec FE hex efined Name of Device IL EIP BK DIS DO4 2TX PAC Find the latest firmware for the controller C General Instructions a Ina browser that is connected to the Internet enter the following URL to go to the Phoenix Contact Download Center http select phoenixcontact com phoenix dwl dwlfri1 jsp lang en 10 19 15 27 INSPIRING INMOVATIONE bon GD ld GD 00 lm e eine eee Search db I Advanced Search l Legal Notes Information I General Downloads Revision Database Application examples Welcome to the Phoenix Contact download center EPLAN P Here you can either search for productrelated downloads or select one ofthe following areas using the order n
52. tion describes the setups needed to make the Omron CJ2M CPU31 PLC controller work with COMMANDbatch OS Open Solution CPU Rack Configuration Units Power Supply Unit CPU Unit Basic VO Units Special VO Units GPU Bus Units End Cover As indicated by the following graphic the CJ2M CPU31 has a built in EtherNet IP port a general purpose network connection for interfacing to Support Software Tag Access which can be utilized by COMMANDbatch OS and several additional Serial communications ports Omron CJ2M CPU31 PLC Controller General purpose networks for Support Software interface More seral communications ports RS 232C AS 422A 485 58 10 19 15 CJ2M Setting the IP Address 1 ul PUN gt 7 If the current IP is known connect CX Programmer via the EtherNet Cable If the current IP is unknown connect CX Programmer via a USB Cable Using CX Programmer set the IP address in Unit Settings Transfer Settings PC to Unit Set the CI2M Unit No switch to Zero Set the CJ2M Node No switches to the last octet of the IP address in hexadecimal Power cycle the CJ2M and watch for the correct IP and Node display on the LED Test the EtherNet connection via Ping and CX Programmer CJ2M Validate Hardware Configuration Using CX Programmer validate that the PLC IO Table matches the actual hardware configuration Sample Only Your layout will depend on your system s configurat
53. tor Device is on line but has no connections in the established state Device is on line and has connections in the established state One or more I O connections in Flashing Green Green Flashing Red timed out state Flashing Red Green Critical link failure failed communication device Device detected error that prevents it from communicating on the network Communication faulted device the device has detected a network access error and is in communication faulted state Device has received and accepted an Identity Communication Faulted Request long protocol message VO Status Output is inactive Output is active and under control Flashing Red Open circuit detection No load Off State on Red Short circuit detected On State onh 10 19 15 45 Parker Hannifin PSSTV32A Valve Driver Module PSSV32A gon w PSSV32A Outputs 1 24 PSSVIZA Connector Module Status i Indicator Outputs 25 32 es el Network Status Connector Faut Indicator Output Fault Status Indicator Ta Note Indicator LEDs for the Parker Hannafin PSSV32A are provided on the next page 46 10 19 15 Indicator LEDs Parker Hannifin PSSV32A Valve Driver Module Indication Probable Cause Off wer appli i Green Flashing Green Device needs commissioning due to missing incomplete or incorrect configuration Flashing Red Red Unrecoverable fault may require device replacement Flashing Red Green Dev
54. umber or order designation Legal Notes amp Information general conditions approach maps etc General Downloads software brochures etc Revision Database Download Search di Order Number orproductiyp Jesi fc 2072 Phoenix Contact Masthead General Terms and Conditions of Use b Enter the controller s Order Number 2897758 in the search box in the middle of the download window and click Search A window should be displayed showing available documentation and the latest firmware file under the Software section 28 10 19 15 Oma 0 a e e e e BD INSPIRING INNOVATIONS ase paia a English Edi a i Uroer no 8285 AH EN IHP HRMVWARE UPUATE Engisn ul jueu par Search Application Note TFTP FIRMWARE UPDATE 7 ahan LR _firmware_ update FOSE en pd Advanced Search kosa i lt a eres Order no 8283 AH DE TFTP FIRMWARE UPDATE German 01 316859 pdf Leg Notes amp Information Firmware Update bei Ethemet P Buskopplern der Produktlinien Inline und Fieldline a General Downloads De SIIT k ah de SAR firmware update a 254 de 0 1 pdt Revision Database ar mona n a _ _ se JE Dider na 6288 AH DE IBIL DEVICE LIST German oF 2065359 paf Application examples Liste der Teilnehmer der Produktfamilie Inline EPLANP8 kah de ib il device list_6288_de_07 pd DG enis no 1 8299 AHDEIL TEMPERATURE German 00 29893 pdf Temperaturangaben bei Inline Klemmen kan de il temperature 8299
55. update status The settings will take effect after the next reboot of the IP Configuration IL EIP BK DIS DO4 E Software Update Cha Enter Password Apply Apply and Reboot Reboot E Change Password y Home Software Update via FTP on a e if the software update status is set to enable the IL EIP BK DIS DOZ will try to load new software after reboot Press the apply and reboot button to change the software update status and start reboot of the IL EIP BK DISDO4 Enter Password e Enter the IP Address of the PC where the TFTP Server is running f Enter the firmware file name c2897758 fw in our example g Select the Enable radio button h Enter the password private and click Apply and Reboot Once the controller reboots and transfer is complete the TFTP window should look similar to the following example To verify the upgrade connect to the controller as explained at the beginning of this procedure Current Directory MESE LE e Browse Server interface 192 168 30 2010 show Dir Tip Server Titp Client DHCF Server syslog SENYET Li Log VIEWET peer file start time progress 192 169 30 30 1494 62997759 fw 123035 100 sein pes 10 19 15 31 Pulse Rate and Duty Cycle Phoenix EtherNet IP Bus Coupler Model Number Phoenix Contact IL EIP BK DIS DO4 2TX PAC Input Voltages 24vDC 110vAC 220vAC 50 60 HZ Pulse Rate 25 counts per second 15 counts per

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