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1. Periodic Maintenance 8 Lubrication Chart Orbe NEN RECOMMENDED FREQUENCY Operation 4th 5th 6th 7th Subsequent EL LE e 14500 19500 24500 29500 32 Brake flid fluid amu ra er TLI ial Brake cam amp pedal pivot pin L qL tJLILJLIL _37 Rear sprocket fasteners OT ler OT OT OT OT OT OT lt lt Rear wheel rubber shock damper cR len lcr ler Check amp replace if required Hm Sencer dan hol cena Q ala ala lala 0 _40 Silencer tail pipe cleaning Pulsar 150 180 CL ala la leo oleoa le bol ii fel lel 23 Cylinder head de carbonising c Jal If required _43 Engine air breather tube R JReaeat2000 Kms _44 Drive chain slackness CA GA CA CA CA CA CA CA Eee KIO NNN R R R Whenever drive chain opened ae A afoul Drive chain O ring design EN NJ at every 500 km By customer Wheel bearing CR CR CR CR CR CR Check amp replace if required Periodic Maintenance amp Lubrication Chart Orbe e RECOMMENDED PED FREQUENCY Operation Bh 6th 7th Subsequent LI E E 19500 24500 29500 5000 10000 15000 20000 25000 30000 E C 50 50 Spoke tightening Front amp Rear tightening Spoke tightening Front 8 Rea amp Rear TI CT FOTI E Ezg T E a E II Wwe 8 8
2. and no other dealer or its or his agent or employee is authorised to extend or enlarge this warranty BATTERY WARRANTY CARD MAKE OF BATTERY nc TYPE OF BATTERY DATE OF SALE Dealer s Stamp Code For Remarks Voltage Remarks EC AMI 2 code i ES Votage Remi amp Signature AE Electrical system needs attention IR Insufficient running of vehicle CB Cover broken BC Broken Container PM Poor maintenance BA Battery abused Note Customer should insist that Service Record must be filled by respective authorised battery dealer as proof of specified maintenance for easy settlement of claim if any Oo CI Aa c ro TO BE FILLED IN BY BATTERY DEALERS DISTRIBUTORS IN CASE OF CLAIM Name of Dealer amp Code Failure Mode Please tick as applicable e Loose connection e Overcharge Undercharge e Internal Short e Reverse Charge e Plate Shedding e Does not Hold Charge e Wrong Assembly e Left Lying Idle e Wrong Application e Terminal Corroded Claim Accepted Claim Rejected Details of Repair if any Note Please contact nearest respective authorised battery dealer for details immediately after purchase of vehicle Non Use Maintenance Non use maintenance is necessary if a vehicle remains off road for a longer duration more than 15 days The correct and careful non use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other
3. 8 gcc vy tono Cm Front oni sesi R nR R A pl at evr 1000 am el jejejejejejej 55 Gap betn Reed switch amp TPS magnet betn Reed switch amp TPS magnet GA A CAJ CA Rr Absorber Check gas pressure IN Starter Clutch Dry Application ES Clutch switch amp brake switch Horizontal base contacts cleaning Clutch switch Vertical base Rear brake switch Starter motor connections er Ter Starter relay connections peri er Periodic Maintenance amp Lubrication Chart Qr Lu RECOMMENDED FREQUENCY fs i Subsequent a 2nd 3rd 4th 5th 6th 7th q KS 4500 9500 14500 19500 24500 29500 750 5000 10000 15000 20000 oj E perj erferferferfor er DELL e lejeje A j CEI DAJA i O8 Main stard amp side sand pi OL 69 Swing am pot pin or non sien bust L 70 Engine foundation sient bushes OR CA kes E Cap steering bearing Plastic R Ze Siep Pilon LH amp RH pal o eol Ci It is strongly recommended to use only Bajaj DTS i 10000 Genuine engine oil In case any other engine oil of same specifications is used the frequency of Sr No 4 5 amp 6 will be every 5000 Kms As applicable to model More frequent cleaning may be required when driving in dusty condition C Check A Adjust CL Clean R Replace T Tighten L Lubricate Note Periodic parts lubricants to be replaced as per
4. A A sprocket to the recommended torque General lubrication lubrication LOTT 45 Lubricate Starter clutch Dry application LNI UI a RECEN BIN l 48 Check Battery voltage route cables amp fit terminal caps properly Je er J ma O metal clamp from chassis rubbing of harness proper 4 routing Check Check electrolyte level amp top up if reqd with distilled water level 4 top up if regd with distilled water Check electrolyte level amp top up if reqd with distilled water Em Above jobs are applicable as per Periodic Maintenance Schedule Applicable to all Paid Services Dredkar O LLL Kms 14800 15000 19500 20000 24800 25000 29500 30000 Check Cap steering ae ma if Du ot I 52 Check amp Glan StepPilion LH amp RH paar pay 3 53 Start engine check 4 adjust horn 8 lights auto S for proper functioning Check oil pressure indicator on speedo console Check amp clean ignition switch contacts if operation sticky MLB Check Clean amp lubricate Clutch switch amp brake switch Horizontal base contacts Check clutch switch vertical base replace if required EEICICTTICIILI MEE NER 1 57 _ Check 8 Tighten St Motor St Relay 8 HT coil connections e ul Check amp adjust ding and 20 Tune engine amp carburettor if required FT EO A ua ARA Test ride the Vehicle 8 Clean vehicle at the time of delivery p kk 9 p
5. Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer Warranty Certificate Qz Sold on DD MM YY To the Customer s Mr Mrs Miss Address Contact No By the Dealer M s Address Contact No SAP Code The vehicle is warranted for 2 Years or 30 000 Kms whichever occur earlier from the date of sale as per terms amp conditions given in Warranty Scopes and Limits SERVICE DEPARTMENT BAJAJ AUTO LIMITED Warranty Scope amp Limit Bajaj Auto Limited gives the following warranty in respect of the Pulsar 200 NS motorcycle manufactured by them Every possible care and precaution has been taken to ensure quality in respect of the material amp workmanship in the vehicles manufactured by us Bajaj Auto Limited will repair or replace at their Authorised Workshops free of charge part or parts there of as may be found on examination to have manufacturing defect within a period of 2 Years or 30 000 Kms whichever occurs earlier from the date of sale subject to fulfillment of condition stipulated in part A B amp C given here under Warranty is applicable for only first owner of vehicle Part A Warranty claims in respect of such items like shock absorbers speedometers etc though claimed through us are subject to acceptance of the respective manufacturers In all such cases the decision of the respective manufacturer will be final and binding Proprie
6. Sale Service Run Warranty is null or void if Bajaj Genuine Oil amp Periodic Part Replacement Paper oil filter Drive chain link lock Fork oil L FREE Fork oil seal Oil used for Replacement Top Up Bajaj Genuine oil LI Servicing Dealer Dealer s name amp Code no Mandatory periodic parts are not replaced Servicing Dealer if applicable if applicable 3rd Free Service 9500 10000 Kms ee P ONO Wash the vehicle Replace engine oil Bajaj DTS i 10000 Replace engine oil filter Clean oil strainer air filter element fuel cock sediment bowl amp carburettor float chamber Check all fuel pipes Clean amp adjust spark plugs gap Check amp adjust valve tappet clearance Clean silencer drain hole amp tail pipe Check amp top up coolant level in expansion tank Check coolant hose amp clamps replace if required Check amp adjust radiator fins Check rear wheel damper amp wheel bearings replace if required Drive chain remove amp lubricate replace chain link lock amp adjust slackness Replace front fork oil amp oil seals Check brake linings or pad wear replace if required Check amp top up brake fluid level Check brake hose pipe replace if required Check amp adjust clutch accelerator brake free play steering play Check Cap steering bearing Plastic replace if required Check amp adjust rear brake
7. e Environment care must be taken to dispose off the used battery Orar It is always recommended to hand over the same to the Authorised battery Bajaj dealer for proper disposal of the same When low battery icon pop up on speedometer display it is advised to reach Bajaj dealer amp get it charged immediately Warranty on battery is 18 months from the date of purchase of vehicle How to keep battery healthy Switch Off ignition when engine is not running Get battery checked charged during periodic services Do not press starter button for more than 5 sec After 3 successive cranking wait for 15 20 sec for battery to recover Do not add extra electrical accessories such as Remote Bigger Horn Musical brake light etc This will reduce life of battery Disconnect battery ve amp ve wires if vehicle is to be stored for more than 2 weeks This avoids self discharge Engine Cooling System Coolant is provided for cooling of engine Water pump A in the engine circulates the coolant in cooling system The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap B Heat expansion causes excess coolant to flow into compensating tank C When the temperature falls this surplus coolant is sucked back into the cooling system Radiator Cooling Fan Warning During motorcycle operation the coolant gets very hot amp is under pressure
8. reset This icon is to be reset after service is carried out Low Oil Pressure Indicator 7 It blinks when engine oil pressure is low Speedometer Vehicle speed will be displayed in digital form in Km Hr 16 17 18 Digital Clock Odometer The Odometer shows the total distance that the vehicle has covered Odometer can not be reset to Zero It indicates time in HR MM AM PM Coolant Temperature Indicator E It blinks when engine coolant Temperature is more than 115 centigrade Low Battery Indicator charging Trip Meter Trip 1 amp Trip 2 shows the distance traveled since it was last reset to zero It indicates battery needs Speedometer Setting Qz E 1 Trip Meter Reset 2 Service Reminder Reset e Mode amp Set push button is provided for selecting i e Wrench symbol glows when ODO meter reading resetting ODO TRIP1 TRIP2 LHS part of speedo reached to set Kms console Press mode push button Trip2 Mode selected for less than 2 sec amp select Trip Press mode push button Mode changes from for less than 2 sec ODO TRIP1 TRIP2 Press mode amp set button Service reminder icon will for more than 5 sec be resetted Continuously 2 Press set push button Selected mode for more than 15 sec TRIP1 TRIP2 will reset Other TRIP mode will continue updating Note Engine 8 motorcycle speed should be zero Speedometer Setti
9. switch Check amp tighten the front amp rear spokes Check amp tight Nuts Bolts Fasteners amp Rear wheel sprocket to the recommended torque WORK IS CARRIED OUT TO MY SATISFACTION 21 22 23 24 25 26 217 28 29 30 31 32 33 34 35 Workshop Incharge Check amp Clean Step Pillion LH amp RH ball and plate Check Battery voltage route cables amp fit terminal caps properly clean terminals amp apply Petroleum Jelly Check electrolyte level amp top up if required with distilled water Start engine check 4 adjust horn amp all lights auto choke for proper functioning Lubricate specific points Starter clutch Steering stem bearing Swing arm pivot pin Brake cam amp pedal pivot pin main amp side stand pin Check oil pressure indicator on speedo console Check amp clean ignition switch contacts if operation sticky Check Clean amp lubricate Clutch switch amp brake switch Horizontal base contacts Check amp replace clutch switch vertical base Check amp adjust gap between reed switch amp TPS magnet Check 8 Tighten St Motor St Relay 8 H T coil connections Check amp adjust idling and CO Tune engine amp carburettor if required Carry out any additional work if required Check tyre wear amp inflate air pressures in the tyres Test ride the Vehicle amp Clean the vehicle at the time of delivery Owner s Signatu
10. with parts amp an equipment not manufactured or recommended for use by Bajaj Auto Limited if in the sole judgement of Bajaj Auto Limited such use prematurely affects the performance and reliability of the vehicle 11 Parts of the vehicle that have been altered and modified or replaced in unauthorized manner like use of wider tyres loud silencers etc and which in the sole judgement of the Bajaj Auto Limited affects its performance and reliability Qr 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with the instructions maintained in the Owner s Manual 13 Vehicles used for any competition or race and or for attempting to set up any kind of record 14 Any failure arising due to use of adulterated or bad quality fuel Parts affected due to bad fuel quality are not covered Under warranty 15 If additional electrical accessories such as Remote Bigger Horn Musical brake light etc Fitted on vehicle Bajaj Auto Limited reserves the right to make any changes in design or to add any improvements on the vehicle at any time without incurring any obligation to install the same on a vehicle previously supplied and sold Also the conditions of this warranty are subject to alteration without any notice This warranty is the entire written warranty given by Bajaj Auto Limited for Pulsar 200 NS motorcycle
11. you get into the corner For emergency braking disregard downshifting and concentrate on applying brakes as hard as possible without skidding Stopping the Vehicle Close the throttle completely Shift the transmission into neutral Bring the vehicle to complete stop Turn the ignition switch off How to Ride Your Bike 6 Parking the Vehicle 6 1 Parking using center stand e Center stand is available as accessories at dealership e Support the motorcycle on a firm level surface with the center stand 6 2 Parking using side stand e Support the motorcycle on a firm level surface with the side stand e Lock the steering CAUTION Do not park on a soft or steeply inclined surface or the motorcycle may fall over Orar 7 Running IN Proper running in is important for the better life amp trouble free performance of the vehicle e During first 2000 kms running in period do not exceed following speed limits e Always keep the speed below the limits mentioned in the table e Do not race the engine excessively e Do not start moving or race the engine immediately after starting Run the engine for a minute at idle speed to give the oil a chance to workup into the engine How to Ride Your Bike Qz Fuel Saving Tips Ensure following maintenance points to get A well maintained vehicle and good driving optimum performance from your bike can contribute a lot to the saving of petrol Follo
12. Avoid unnecessary accessories for the safety of both rider and other motorists Get familiar and follow traffic rules amp regulations in your states as well as general traffic signs Familiarise yourself well with starting acceleration and braking of the vehicle When applying the brakes use both front amp rear brakes simultaneously Applying only one brake may cause the vehicle to loose control Riding at proper speed and avoiding unnecessary acceleration and braking are important not only for safety and low fuel consumption but also for longer life of the vehicle During monsoon drive the vehicle more cautiously Remember vehicles skid more easily during light showers Orar Drive cautiously Start early amp reach your destination safely Always carry vehicle registration amp insurance papers and a valid driving licence with you Avoid driving on loose sand or stones where vehicle is likely to skid Properly wrap up loose clothes while driving or riding to avoid entangling in wheel or other objects on road Always concentrate on riding for safety Monsoon Care It is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall area The appropriate surface preventive coat to avoid rusting poor surface finish on account of adverse atmospheric conditions Vehicle cleaning to be done with soft amp clean wet cloth to avoid scratches on painted parts Clean amp lubri
13. Do not remove the radiator cap radiator hosed or other cooling system components when the engine is hot Allow the engine amp cooling system to cool down In case of scalding rinse immediately with lukewarm water Coolant Reservoir cap for coolant top up Warning Coolant causes health hazard is poisonous and Avoid contact between coolant amp skin eyes and clothing If it gets into your eyes rinse immediately with water and contact a doctor Wash affected skin areas immediately with soap and water lf coolant is swallowed contact a doctor immediately Change clothes that have come into contact with coolants Keep coolant out of the reach of children Q7 Coolant Specifications Antifreeze Brand Motul ready to mix Recommended Moto cool expert Castrol Radicool Total coolant quantity 1000 ml 750 780 ml in radiator amp 220 230 ml expansion tank Coolant Top up Park vehicle perpendicular to the ground on level surface as mentioned in page no 21 6 1 Check coolant level in engine cold condition only Ensure coolant level is between Min amp Max mark Always top up coolant through reservoir cap Always replace coolant with recommended brand only Radicool from Castrol Moto cool expert from Motul Use nitrile rubber hand glows while draining amp topping up coolant Do not top up coolant through radiator cap Periodic Maintenance Information Dreka Sp
14. I e Air cleaner element DI e Inline paper filter e Fuel cock paper filter element Fuel pipes Drive chain link lock if applicable Qr 2 Paid Service IMPORTANT Replace or Top Up Engine oil as per Periodic Maintenance Schedule Cost of Labour engine oil amp periodic parts on chargeable basis Job elements as per Periodic Maintenance Schedule Periodic Part Replacement Paper oil filter e Spark Plug e Fork oil e Front fork oil e Engine breather tube LI e Drive chain link lock if applicable 1 Paid Service Periodic Part Replacement e Air filter cover O ring Air cleaner element e Inline paper filter Fuel cock paper filter element Fuel pipes e Drive chain link lock 2 Paid Service Periodic Part Replacement Paper oil filter e Spark Plug e Fork oil e Front fork oil Engine breather tube Drive chain link lock LILILIET IO DI if applicable Bajaj Genuine Oil used for Top up No 7 Yes DI Mandatory Periodic Part Replacement Done Yes Nol SERVICING DEALER Bajaj Genuine Oil used for Replacement Yes No Mandatory Periodic Part Replacement Done Yes Nof SERVICING DEALER Note For periodic part replacement turn overleaf Qr 4 Paid Service Valid for 29500 to 30000 Kms or 120 days from the last service whichever occurs earlier Availing all Free amp Paid Services as per Schedule will
15. JA a parte pag R _ ce a evry 2009s 0 Ardemerdemen CLR OL OLA CL CL R Replace at every 15000kms larmeron R A place at evry t50006ms 12 Inne paper fier lng uh Pose camps R R Replace at every 1800kms o Fueloocksedimentboulceening ajaja a e 15 Carburettor Periodic Maintenance 8 Lubrication Chart Qr Ts T T a FREQUENCY Operation ath 5th 6th 7th 7th Subsequent s a Pn 14500 19500 24500 29500 ES 10000 15000 20000 30000 16 Carburettor float chamber Carburettor float chamber cleaning CL ej je CL Ee S e 1 a koso DU PME NICHE o CA PEE _19 Coolant level checkin expansion tenk GA GA GA GA GA GA GA Movy senie 2o Coolant in expansion tank R rena at every 30000 mas or 2 year whichever occurs earlier IA CR CA OR CA GR Gea esan rris 22 Coolant hose damagelclampsllakage R Replacement at every 85000 Kms or 3 years whichever occurs earier DE is OK GA GA GA CA CA CA ae USTI 25 Baeycmetos OT OT CT OT or or oT ame wm ka jem AGA GA EA MAL 7 Tote play ca CA CA CA CA ca CACA 9 e ey GA fea GA GA ea ea ea ea GR GR CR CR R OR OR CR Replace at even15000 Kms 31 1 Brake fluid level top up Ls CA CA CA CA CA CA Check amp Top up if required in every service
16. O Y It is strongly recommended to use only Bajaj DTS i 10000 Genuine engine oil In case any other engine oil of same specifications is used the frequency of Sr No 2 3 4 will be every 5000 Kms Note Above jobs are applicable as per Periodic Maintenance Schedule Use only Bajaj Genuine Parts Always Use Bajaj Genuine High Performance Engine Oils Bajaj Auto Limited Akurdi Pune 411 035 India Tel 491 20 27472851 Fax 91 20 27407385 www bajajauto com
17. Owners Manual Doc No 71111473 TOLL FREE 1800 233 BIKE 1800 233 2453 E MAIL customerservice bajajauto co in WEBSITE www bajajauto com Service Department Bajaj Auto Limited Akurdi Pune 411 035 India REV 01 MAY 12 Foreword Qc Welcome to the Pulsar family You are now the proud owner of the next generation Pulsar 200 NS India s No 1 sports bike By No 1 we are talking about unparalleled performance superior technology and incredible market leadership that Pulsar today enjoys This makes the Pulsar you ride unbeatable and unchallenged both on and off the road Before you ride out please read this Owner s Manual carefully and familiarize yourself with the operating mechanism controls and maintenance requirements of your Pulsar This will ensure you a safe and trouble free ownership experience To keep your bike in perfect running condition and deliver consistent performance we have specialy programmed the periodic maintenance services which includes 3 free services and subsequent paid services as per the schedule contained in this booklet We earnestly advise you to avail all these services at any of our Bajaj Dealers or Authorised Service Centres who are well equipped with all necessary facilities genuine parts oil and trained manpower to ensure the best care for your Pulsar Your Pulsar 200 NS comes with a warranty of 2 Years or 30 000 Kms whichever occurs earlier from the date of sale For detai
18. Removal of Front Seat Battery e First remove Rear seat e t is located below Front seat e Remove Front seat mounting bolts B e Pull backward rear end of Front seat e Take out Front seat Battery details are given on Battery Maintenance page no 26 Fitment of Front amp Rear Seat Front seat lug bracket Fitment of Front Seat Match the lugs of Front seat A with chassis bracket B Push Front seat toward petrol tank Match Front seat rear brackets C with the holes provided on chassis Tighten the bolts D Fitment of Rear Seat e First make sure Front seat is fitted properly e Place Rear seat on fitment location e Insert bracket E of seat into hook F e Match the rod of Front seat G with seat lock H e Press front portion of seat Removal 4 Fitment of Side Cover LH RH Removal of Side Cover LH or RH Fitment of Side Cover LH or RH e Remove pillion amp rider seat first e Match Lug D provided on front portion of e Remove screw A upper 8 B lower of side Side Cover with hole E provided on cover mounting Chassis and press Side Cover inside e Pull front portion of Side Cover to release e Match Lug F provided on rear portion of its lug from hole C provided on Fuel Tank Side Cover with hole C provided on Chassis and press Side Cover inside e Tighten t
19. Rest Gear Change Lever Location of Parts Front Brake Lever a 4 me gt gt l Lou A Grab Handle Pillion Seat Rider Seat MIN 47 Rear VSRB L 4 f A 4 Number ae i Plat A S A i Coolant Radiator ate gt 3 Level Expansion gt Indicator Tank Cap Nitrox Rear Shock Absorber Rear Brake Paper oil Radiator Pedal Filter Rear Disc Brake Steering cum Ignition Lock Dreka Steering cum Ignition Lock To Lock the Steering To lock the steering turn the handle bar to the left side Push amp release the key Turn the key to LOCK position and remove the key Steering lock can be done on left handle position only It has three positions To Unlock the Steering To unlock steering insert the key in steering cum ignition lock amp turn it clockwise to OFF or ON position Key A common key is used for Steering cum Ignition lock Fuel tank cap amp Rear Seat Fuel Tank Cap Fuel Tap Fuel Tank Cap To open the fuel tank cap open the flap Insert the key in the lock and turn it clockwise and lift fuel tank cap Fuel Tank Cap gets locked when pushed back into the place Fuel Tap Fuel tap lever has following positions ON When fuel level is above Reserve position RES When fuel level is below Reserve position OFF When fuel supply is to be cut o
20. Start engine check amp adjust horn amp all lights auto choke for proper functioning Check amp Tighten St Motor St Relay amp H T coil connections Check oil pressure indicator on speedo console Check amp clean ignition switch contacts Check amp adjust gap between reed switch 8 TPS magnet Check amp adjust idling and CO Tune engine amp carburettor if required Carry out any additional work if required Check amp Adjust air pressures in the tyres Test ride the Vehicle amp Clean the vehicle at the time of delivery Owner s Signature eiuj Free Service Qr Date a gt lt Valid for 9500 to 10000 Kms or 240 Days From the Date of Sale whichever occurs earlier Kms i Availing all Free Paid Services replacing mandatory periodic parts amp engine oil will entitle warranty eligibility e Bajaj Genuine Oil used for Replacement This coupon entitles for jobs as per list overleaf Refer Periodic Maintenance Chart Yes L No L IMPORTANT Replace Engine oil Bajaj DTS i 10000 oil for drain interval of 10000 Kms Cost of Engine oil consumables amp Periodic Parts are chargeable to Customer Mandatory Periodic Part Replacement Paper oil filter B Drive chain link lock DI Fork oil B Fork oil seal I Warranty Continued DI VVarranty Terminated DI Ovvner s Name engine No CT HTP TTT 5E Date of Date of Kms
21. ark Plug Drive Chain Slackness e Remove spark plugs by using plug e Chain slackness will have to be adjusted spanner whenever required e Clean the spark plugs e Std Chain slackness 25 35 mm e Adjust the gaps if incorrect by bending e Marking on chain adjusters should be outer electrode carefully identically positioned on both sides Spark Plug Gap 0 7 to 0 8 mm Spark Plug 2 Nos RG 6HCC LH A RH B 1 No BOSCH VR5NE Center C Periodic Maintenance Information GB Ler Drive Drive Chain Chain Cleaning Lubrication Drive chain must be cleaned amp lubricated as Method of O ring Chain Lubrication per periodic maintenance schedule e Park vehicle perpendicular to the ground on level Drive Chain O ring type surface as mentioned in page no 21 6 1 Clean the chain by using lint free cloth If excessive e O rings must always be kept wet for mud slush found approach Bajaj Service Center best performance hence lubricate every for proper cleaning 500 Km e Shake the can vigorously by holding vertically e O ring chain lubrication can easily be qid the noise of steel ball inside heard done by owners using Bajaj Chain Lube e Hold spray can at the back of rear sprocket with Spray Can available with Bajaj dealers extension tube nose at 5 10 cm e Rotate the wheel in reverse direction amp spray the lube on middle portion of the chain up to full length of the chain Brake Fl
22. as per PM schedule if applicable 3 Paid Service Periodic Part Replacement Drive chain link lock DI 4 Paid Service Periodic Part Replacement Paper oil filter e Air cleaner cover O ring e Air cleaner element e Inline paper filter e Drive chain link lock e Fuel cock paper filter element Brake fluid Brake hose pipe Fuel pipes Coolant Fork oil amp oil seal Master cylinder piston kitf Caliper piston seal kit Engine foundation bush C AUU AA if applicable Applicable to all Paid Services Qr poof Kms 14800 15000 19500 20000 24500 25000 29500 80000 a is me vere a a oL PN epe engine or Gag rs om 3 Replace engine oil fter o 644 4 Clean Oil strainer Bajaj DTS i 10000 JI CT y e Cs re up eng ota ors mo OJQ 6 Clean body centrifugal oil fiter LL Lr tan ut cr eno s en aus creer 9 Clean air filter im ii I y 19 Replace air fiter element o e 11 Rpaearitr rem o o o e e I eee A A A 1 MT Clean carburettor float chamber p Replace fuel cock paper filter along with seal 8 in line paper filter along with hose 15 Check all fuel pipes e o 16 Replace fuel pipes 9 Note Above jobs are applicable as per Periodic Maintenance Schedule Applicable to all Paid Serv
23. cate all the important parts as detailed in a periodic maintenance chart Do not apply direct water jet on painted electrical electronic parts Do not obstruct engine cooling by adding mud protection sheet from front A Oil Filler Cap B Oil Level Gauge Engine Oil Engine Oil Level Checking Check engine oil level every day Park vehicle perpendicular to the ground on level surface as mentioned in page no 21 6 1 Check oil level through oil level gauge B Always maintain engine oil level between upper C and lower D mark provided on Cover RH Top up with specified grade of oil if the oil level is below lower level mark Engine Oil Capacity Refill at servicing 1200 ml During engine overhaul 1400 ml Recommended Engine Oil Always insist on Bajaj Genuine Engine Oil for optimum engine performance and warranty benefits It is a specially formulated oil for vehicles with DTS i engines Model Recommended Grade Engine oil Pulsar Bajaj DTS i SAE 20W50 API 200 NS 10000 SL or JASO MA st e Engine oil replacement frequency 1 service amp then every 10 000 Km Engine oil level top up frequency Every 5000 km CAUTION e t is most important to adhere to recommended grade amp frequency of oil change for the purpose of long life of critical engine components For details refer periodic maintenance chart e Do not reuse drained oil Wheels Tube Less Tyre D
24. e amp Limit to remove and despatch the part parts attributing to the manufacturing defect to the Company Produces the Owner s Manual in original to enable that dealer to verify the details It must be expressly understood that claims forwarded directly to us by the owner customers will not be entertained at all and such defective part parts thus forwarded by them will lie at our factory at their own risk and this warranty shall not be enforceable To avail benefits of warranty following are mandatory 1 2 Availing of Initial 3 Free Services without lapse Availing 4 paid services at every 5000 kms or 120 days whichever occurs first without any lapse Availing of all above services at the Authorised Vehicle Dealers amp Recommended Authorised Service Centers Maintaining all service records duly signed and stamped by dealers Usage of only recommended engine oil Bajaj DTS i 10000 at specified frequency for drain interval of 10 000 kms amp engine oil level top up at 5000 kms 6 Orar Replacing mandatory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brake amp clutch adjustments cleaning of fuel system engine tune up or such other adjustments Parts subjected to normal wear amp tear like Clutch Plates Brake Shoes Chain Sprockets Fork Oil Sea
25. ediment bowl Check all fuel pipes Clean amp adjust spark plugs gap Check amp adjust valve tappet clearance Clean silencer drain hole Clean silencer tail pipe Check amp top up coolant level in expansion tank Check coolant hose amp clamps replace if required Check 8 adjust radiator fins Remove amp Lubricate drive chain chain at every 500 Km Replace chain link lock amp adjust chain slackness Check brake linings or pad wear replace if required Check amp top up brake fluid level Check amp adjust clutch accelerator brake free play steering play Check amp adjust rear brake switch Check amp tighten the front amp rear spokes Check amp tight Nuts Bolts Fasteners amp Rear wheel sprocket to the recommended torque O ring WORK IS CARRIED OUT TO MY SATISFACTION 21 22 23 24 25 26 ef 28 29 30 31 32 33 34 Workshop Incharge Lubricate specific points Starter clutch Swing arm pivot pin Brake cam amp pedal pivot pin Check amp Clean Step Pillion LH amp RH ball and plate Check Battery voltage route cables amp fit terminal caps properly clean terminals amp apply Petroleum Jelly Check electrolyte level amp top up if required with distilled water Check wiring harness for removal cut of plastic band cable tie metal clamp from chassis rubbing of harness proper amp routing
26. entitle Warranty eligibility This coupon entitles paid labour jobs as per Periodic Maintenance Schedule Owner s Name Frame No Engine No Kilometers Service Dealer Note For periodic part replacement turn overleaf Ortz 3 Paid Service Valid for 24500 to 25000 Kms or 120 days from the last service whichever occurs earlier Availing all Free amp Paid Services as per Schedule will entitle Warranty eligibility This coupon entitles paid labour jobs as per Periodic Maintenance Schedule Owner s Name Frame No Engine No Kilometers Service Dealer Note For periodic part replacement turn overleaf Dreka 3 Paid Service IMPORTANT Replace or Top Up Engine oil as per Periodic Maintenance Schedule Cost of Labour engine oil amp periodic parts on chargeable basis Job elements as per Periodic Maintenance Schedule Periodic Part Replacement e Drive chain link lock if applicable Orar 4 Paid Service IMPORTANT Replace or Top Up Engine oil as per Periodic Maintenance Schedule Cost of Labour engine oil 8 periodic parts on chargeable basis Job elements as per Periodic Maintenance Schedule Periodic Part Replacement Paper cil filter DI e Air cleaner cover O ring Air cleaner element MN e Inline paper filter L Drive chain link lock L Fuel cock paper filter element LI e Brake fluid e Brake hose pipe Other parts
27. ers 2 4 liters 0 2 liters 2017 mm 804 mm 1195 mm 1363 mm 167 mm 100 80 17 52P tubeless 130 70 17 61P tubeless 1 75 kgf cm 25 PSI 2 00 kgf cm 28 PSI 2 25 kgf cm 32 PSI Technical Specifications Electrical System Head Lamp Position Lamp Tail Stop Lamp Side Indicator lamp Neutral Indicator Hi Beam Indicator Turn Signal Indicator Side Stand Indicator Speedometer Lamp Rear No Plate Lamp 12V DC 12V 8 Ah VRLA Horn Battery Vehicle Kerb Weight Gross Vehicle Weight Max Speed 12 Volts DC H4 55 60W SW 2 nos LED type 10W Green LED Blue LED Green LED LED LED 3W 145 kg 275 kg Including rider amp pillion 136 km hr Ora Note e All dimensions are under UNLADEN condition e Above information is subject to change without any notice Identification Data The Frame and Engine serial numbers are used to register the motorcycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Engine Number Location On LH Side Crankcase Near Gear Change Lever Alpha Numeric 11 Digits Frame Number Location On RH Side of Steering Tube Alpha Numeric 17 Digits Location of Parts Digital Speedometer Fuel Tank Cap Manual Choke Lever f Clutch Lever Front Fork Pillion Foot
28. ff S Speedometer Details SW Orar eedometer display will work when both Ignition itch amp kill switch are in ON position 1 N Fuel Level Indicator It shows fuel level in fuel tank Tachometer Dial lt shows engine speed in RPM Turn Signal Indicator LH amp RH When Turn signal switch is turned to Left or Right Turn pilot Indicator LH or RH will flash Neutral Indicator When the transmission is in Neutral Neutral indicator will glow Hi Beam Indicator When Headlight is ON amp Hi beam is selected with engine running Hi beam indicator will glow 6 Side Stand Indicator Side stand indicator will lit 7 Bajaj Logo Bajaj logo flying B continuously glow 8 Mode Button 9 Set Button 10 Reserve Engine Rev Indicator When Side stand is ON the Mode button used for changing the mode while selecting amp setting Trip Trip2 ODO Clock amp Service reminder Set button used for setting Clock amp Service reminder It glows continuously when petrol level in tank reaches reserve level It also blinks when engine RPM cross 10000 RPM mark Speedometer Details 11 12 13 Service Reminder Y Wrench symbol glows when ODO meter reading reaches to set Kms for service This Icon will flash at 1 450 km 2 4950 km 3 9950 km 4 14950 km and subsequently at each 5000 kms Icon will continue to glow till it is
29. hange the engine oil Check all the points listed in the Daily Safety Checks section e Check and inflate tyres to proper tyre pressure Bajaj Genuine Oil used for Replacement Yes No Mandatory Periodic Part Replacement Paper oil filter L Warranty Continued L Warranty Terminated L Warranty is null or void if Bajaj Genuine Oil amp Mandatory periodic parts are not replaced Servicing Dealer if applicable i Free Service Qr Valid for 500 to 750 Kms or 30 45 Days From the Date of Sale whichever occurs earlier BAJAJ Availing all Free Paid Services replacing mandatory periodic parts amp engine oil will entitle warranty eligibility This coupon entitles for jobs as per list overleaf Refer Periodic Maintenance Chart IMPORTANT Replace Engine oil Bajaj DTS i 10000 oil for drain interval of 10000 Kms Cost of Engine oil consumables amp Periodic Parts are chargeable to Customer Owner s Name engine No CE TEP PHT TTT m Date of Date of Kms Sale Service Run Periodic Part Replacement Paper oil filter L FREE Oil used for Replacement Top Up Bajaj Genuine oil DI Servicing Dealer Dealer s name 8 Code no if applicable 1st Free Service 500 750 10 11 12 13 14 15 16 17 O Oa N 9 En e qu To sb Wash the vehicle Replace engine oil Bajaj DTS i 10000 Replace engine oil filter Clean oil strainer Body cen
30. he upper A amp lower B screw with screw driver e Fit pillion amp rider seat A CAUTION Remove cover as described A CAUTION Fit cover as described above above Otherwise the lugs may break to ensure proper fitment e Pull rear portion of Side Cover to release its Lug from hole provided on Chassis e Take out side cover Daily Safety Checks Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities are found during these checks refer to the Maintenance chapter amp see your dealer for the action required to return the motorcycle to a safe operating condition Warning Failure to perform these checks every day before you ride may result in serious damage or severe accident e Enough fuel level for planned distance of journey No fuel leakage in fuel lines e Engine oil level between upper and lower level mark e Throttle cable play of 2 3 mm Smooth operation and positive return to closed position Q7 Brake Fluid level above MIN mark provided on reservior applicable to disc brake vehicle Drive Chain slack of 25 to 35 mm adequately lubricated Function of all lights amp horn Clutch lever play 2 to 3 mm Check Coolant level between MIN and MAX mark in coolant reservoir tank Smooth steering movement without restriction Side stand return to their fully u
31. ices Qr EL LL ms 54500 15000 18500 20000 28500 25000 2950 3000 w mmeese Ll Cw check amp just vane wppet ares 7 Cm oeconseomern JI m Greek engine compression pressure JI Check carburettor rubber duct replace if required Check amp top up coolant level in expansion tank NENNEN Replace coolant in expansion tank i 26 Check coolant hose amp clamps replace if required Check 8 adjust radiator fins Replace coolant hose 4 clamps Replace at every 3 years or 36 000 Kms 28 Check wheel bearing replace required e 29 _ Check rear wheel damper replace if required 30 Check 8 adjust drive chain slackness fo 31 _ Drive chain remove amp lubricate replace chain link lock 32 Replace front fork oil amp oil seals Check brake linings or pad wear replace if required AE Check amp top up brake fluid level e Jl Check brake hose pipe replace if required Note Above jobs are applicable as per Periodic Maintenance Schedule Applicable to all Paid Services ODrurt to be carried out 1st Paid 2nd Paid 3rd Paid 4th Paid Kms 14500 15000 19500 20000 24500 25000 29500 30000 PE eee brake hose brake fluid master cylinder piston kit Caliper piston seal kit 37 Check amp adj clutch accelerator brake free play steering pla poo ee j AA AS 39 Check 8 adjust rear brake switch e Y e o a pte d c A
32. l Spark Plug Control Cables Brake Pads Replacement of electrical items like self start s wear and tear items if fitted bulbs amp rubber components like grommets O rings bellows as well as filters packings gaskets fasteners etc Painted parts Only blistering or peeling off of paint film are covered under warranty Any defect arising out of external damages or due to usage of protective covers ladditional protective coatings adverse atmospheric condition etc is not allow like under warranty All consumables like Engine oil Fork oil Brake Oil Grease etc are chargeable to customer Any defect arising due to above consumables not changed as per scheduled or if used other than the recommended one Warranty Scope amp Limit 7 All chrome plated parts are prone to rust or corrosion in coastal area or in acidic environment or due to neglected cleaning etc However chrome film peeling is covered under warranty in general atmospheric conditions Blue Yellow colouration of silencer near exhaust port is permissible and hence not covered under warranty 8 Oxidation of unpainted painted crankcase cylinder block cylinder head etc in acidic environment or in a coastal area 9 Valve lapping De carbonizing if required to be done at 20 000 km which is normal servicing requirement 10 Parts of the vehicle that have been subjected to misuse accident negligent treatment OR which have been used in conjunction
33. le at the time of delivery Owner s Signature ld Free Service Dreka S gt lt Valid for 4500 to 5000 Kms or 240 Days From the Date of Sale whichever occurs earlier Kms Availing all Free Paid Services replacing mandatory periodic parts amp engine oil will entitle warranty eligibility e Bajaj Genuine Oil used for top up This coupon entitles for jobs as per list overleaf Refer Periodic Maintenance Chart Yes L No L IMPORTANT Replace Engine oil Bajaj DTS i 10000 oil for drain interval of 10000 Kms Cost of Engine oil consumables amp Periodic Parts are chargeable to Customer Periodic Part Replacement Owner s Name moevw CT HT PA TTT Date of Date of Kms Sale Service Run Drive chain link lock Warranty Continued DI VVarranty Terminated DI VVarranty is null or void if Bajaj Genuine Oil amp Mandatory periodic parts are not replaced Periodic Part Replacement Drive chain link lock FREE Oil used for Replacement Top Up Bajaj Genuine oil Bervicing Dealer Servicing Dealer Dealers name amp Code no if applicable if applicable 2nd Free Service 4500 5000 Kms O cO CO YO OF amp CO DN L 12 13 14 15 16 17 18 19 20 Wash the vehicle Check amp top up engine oil Bajaj DTS i 10000 Clean air filter element Clean fuel cock s
34. ls please refer to Warranty Scope amp Limits given in this manual Should you require any additional information feel free to contact us on our toll free no 1800 233 2453 or e mail us at customerserviceObajajauto co in or visit the Bajaj Auto website www bajajauto com To be a part of the Pulsarmania visit www mypulsar com and join the Pulsar fanpage on facebook www facebook com mypulsar Rev up shift gears and enjoy the Pulsar experience SERVICE DEPARTMENT BAJAJ AUTO LIMITED Table of Contents Description d Identification Data Location of Parts Steering cum Ignition lock Fuel Tank Cap Fuel Tap Speedometer Details Speedometer Setting Control Switches Rear seat Tool kit 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 COND 0 KO N co Technical Specifications Front Seat Battery Fitment of Front amp Rear Seat Removal amp Fitment of Side Cover LH amp RH Daily Safety Checks How to ride your Bike Safe Riding Tips Engine Oil Wheels Tube less Tyre Battery Engine Cooling System Coolant Periodic Maintenance Information Brake Fluid Periodic Maintenance amp Lubrication Chart Warranty Certificate Warranty Scope amp Limit Battery Warranty Card Non Use Maintenance amp Service Coupons Qr Safety and Warning information Warning This indicates that a potential hazard or injury to you or other persons amp to the
35. n sounding horn Pass Switch kc Press button for Press the switch to flash the head light It is used to give signal to vehicles coming from opposite side while overtaking Control Switches Right Handle Bar Switches E Head Light Switch It has 3 positions All lamps OFF While engine running Tail lamp Meter lamp and Pilot lamp s ON While engine running Head lamp Pilot lamp s Tail lamp and Meter lamps ON Orar Starter Button Starter button operates the electric starter when clutch lever is depressed with transmission in any gear It is recommended to start the engine with the transmission in neutral Engine Kill Switch The engine kill switch is for emergency use During emergency move the engine kill switch to the OFF j position eedometer display will work when both lgnition witch kill switch are in ON position CAUTION While starting ensure that engine kill switch is in ON Q position Keeping the kill switch in OFF position engine will not start Rear Seat Tool Kit Removal of Rear Seat Insert Key into lock A Turn the key clock wise Pull upward front end of Rear seat Take out Rear seat Tool Kit Location e t is located below the Rear seat e 2 rubber straps are provided to hold the tool kit CAUTION Always fit rubber strap for locking tool kit Front Seat Battery
36. ng Ort Kre 1 Press mode push button TRIP1 Mode selected for less than 2 sec Press mode set stops blinking push button together Digits starts blinking for more than 2 sec 3 Press mode button for Hour digits will less than 1 sec increases by one 4 Press set button for Minutes digits will less than 1 sec increases If mode set button is pressed continuously then digits 3 Clock Reset will stop blinking e Digital clock indicates time in HR 8 MM separated 5 Press mode amp set Set value will be saved by colon button together for Exit clock setting mode e It is 12 hour clock more than 2 sec Digits stop blinking Initially will be blinking start blinking e Clock setting is possible in TRIP 1 mode only Clock set mode is Auto exit without saving selected amp no editing set value is carried out for If engine vehicle rpm is more than 5 sec given then system will exit from clock set mode without saving set value A Dipper Switch Control Switches Left Handle Bar Switches When headlight is ON High or Low beam can be selected with the dipper switch Hi beam indicator light located on Speedo console will light up when high beam is selected xD High Beam D Low beam Turn Signal Switch When the turn signal knob is turned to Left Q or Right o respective indicator will start blinking to stop blinking push the knob in amp release Horn Butto
37. non operational damages like fire hazards e Clean the entire vehicle thoroughly e Empty the fuel from the fuel tank and carburettor float bowl if fuel is left in for a longer time the fuel will break and gummy substance could clog the carburettor e Remove spark plug amp put several drops of 2T oil into the cylinder Kick engine over slowly a few times to coat cylinder wall with oil amp install back spark plug e Set the vehicle on a box or a stand so that both wheels are raised off the ground e Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners e Cover entire vehicle neatly Make sure that storage area is well ventilated amp free from any source of flames or spark Q7 e Fill 1096 excess air pressure in both wheels e Do not apply oil on front brake disc to prevent rusting If the front brake disc rusts during storage do not attempt to clean it with soap water The rust will go off automatically during first few application of brake For Battery a Remove battery and keep it on wooden plank in properly ventilated area b Before taking the vehicle for use e Get the battery recharged from the Authorised Service Center Battery Dealer e Apply petroleum jelly on terminals applicable to certain models Preparation for regular use after storage e Clean the vehicle Make sure the spark plug is tight Fill the fuel tank with fuel C
38. p position Correct inflation pressure in both tyres Adequate tyre tread depth no cracks cuts Correct rear viewing span adjustment of mirror How to Ride Your Bike 1 Starting The Engine e Turn the fuel tap knob to ON or RES position e Turn ignition switch key to ON position e Keep kill switch in ON position e Confirm that transmission is in neutral press the clutch lever e f the engine is cold or when starting for first time use manual choke for quick starting Choke lever is located on LH side of carburettor e Keep throttle completely closed press starter button e Release starter button as soon as engine starts e When the engine is warmed up enough to idle without using choke return the manual choke to OFF position Note Do not let the engine idle longer than 3 minuets otherwise it will overheat Caution Do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged Qr Wait 15 sec between each operation of the starter which will facilitate battery to recover Note The motorcycle is equipped with a starter lockout switch This switch ensures that engine does not start if the transmission is in gear However the engine can be started in any gear if the clutch lever is pressed Note ncase of battery discharged condition vehicle will start by push start Shifting Gears Close throttle amp depress the clutch Shift in
39. re Bajaj Genuine Oil used for Top up No 7 Yes DI Mandatory Periodic Part Replacement Done Yes Nol SERVICING DEALER Bajaj Genuine Oil used for Replacement Yes No Mandatory Periodic Part Replacement Done Yes No SERVICING DEALER Note For periodic part replacement turn overleaf Qr 2 Paid Service Valid for 19500 to 20000 Kms or 120 days from the last service whichever occurs earlier Availing all Free amp Paid Services as per Schedule will entitle Warranty eligibility This coupon entitles paid labour jobs as per Periodic Maintenance Schedule Owner s Name Frame No Engine No Kilometers Service Dealer Note For periodic part replacement turn overleaf Orar 1 Paid Service Valid for 14500 to 15000 Kms or 120 days from the last service whichever occurs earlier Availing all Free amp Paid Services as per Schedule will entitle Warranty eligibility This coupon entitles paid labour jobs as per Periodic Maintenance Schedule Owner s Name Frame No Engine No Kilometers Service Dealer Note For periodic part replacement turn overleaf Qr 1 Paid Service IMPORTANT Replace or Top Up Engine oil as per Periodic Maintenance Schedule Cost of Labour engine oil amp periodic parts on chargeable basis Job elements as per Periodic Maintenance Schedule Periodic Part Replacement e Air filter cover O ring L
40. reka A Wheel Puncture e Visit nearest known tubeless tyre repair shop to remove puncture e Remove puncture by Filler or Plug method only e Do not use patch method to remove puncture of tubeless tyre Tyre Pressure Front Wheel l Keep appropriate tyre pressure as mentioned CAUTION Tubeless tyres are fitted in this below to increase life of the tyre amp for better motorcycle The walls of the tyres in fuel consumption contact with the wheel rim should not be damaged in any way during fitment 25 PSI removal of tyre The tyre side walls in contact with wheel rim seals air Pulsar 200 NS Rear Solo 28 PSI Removing Front Wheel m e Park vehicle perpendicular to the ground on peer tO level surface as mentioned in page no 21 6 1 e Remove speed sensor cable from case meter assembly e Remove front axle nut amp take out e Remove front wheel assembly from fork Note ncase the motorcycle is fitted with imported tyres compliance to respective indian standard amp central motor vehicle rules has been ensured Battery 12V 8 Ah VRLA e Battery is located below front seat Battery Features e No topping up is required e Heduced self discharge Enhance safety e No vent tube open to atmosphere hence no discharge of electrolyte through vent tube CAUTION Do not drive run vehicle in battery disconnected condition It may lead to damage of electrical electronic components
41. to next higher or lower gear Open the throttle and release the clutch lever slowly and simultaneously Moving Off Check that side stand is up Depress the clutch lever Shift into 1 gear Open the throttle and release the clutch lever slowly and simultaneously e As the clutch starts to engage open the throttle a little more giving the engine just enough rpm to keep it from stalling e e 8 ID e e 9 9 Q How to Ride Your Bike Gear shifting pattern 7 a Gear shifting Lever Recommended Speed for Shifting Down From 6 to 5 Gear 54 km h From 5 to 4 Gear 45 km h 35 km h 25 km h 15 km h From 4 to 3 Gear From 3 to 2 Gear From 2 to 1 Gear Warning When shifting down to lower gear do not shift at such high speed that engine rpm jumps excessively This may cause engine damage amp rear wheel may skid Downshifting should be done at recommended speeds as shown in table above 75 Braking Close the throttle completely leaving the clutch engaged except where shifting gears so that the engine braking will help slow down the motorcycle Shift down one gear at a time so that you are in Neutral when you come to a complete stop When stopping always apply both brakes at the same time De clutch as necessary to avoid engine stalling Never lock the brakes or it will cause the tyres to skid When cornering use brakes judiciously and do not de clutch Reduce your speed before
42. tory parts like tyres tubes battery and spark plugs are warranted by their respective manufacturers Only one year warranty from the date of purchase as applicable and should be claimed on them directly by the customer Bajaj Auto Limited shall not be Liable to replace them 7 though their dealer will give full assistance in preferring such claims Bajaj Auto Limited undertake no liability in the matter of consequential loss or damage caused due to the failure of the parts Delay if any at the repairing workshop in carrying out repair to vehicle shall not be a ground for extending the warranty period nor shall it give any right to the customer for claiming any compensation for damages Bajaj Auto Limited reserves the right either to repair or replace the defective parts Where a defective part can be replaced by part s of alternative brand s which are normally used by Bajaj Auto Limited in the course of manufacture Bajaj Auto Limited reserves the right to carry out the replacement by a part or parts of any such alternative brand s This warranty and any claim arising there from is subject to Pune jurisdiction only Part B No claim for exchange or repair can be considered unless the customer a Ensures that immediately upon detection of the defect he approaches any nearest Authorised Bajaj Vehicle Dealers amp Recommended Authorised Service Centers with the concerned vehicle and enables him b Warranty Scop
43. trifugal filter Clean air filter element Check all fuel pipes Clean amp adjust spark plugs gap Check amp adjust valve tappet clearance Check and top up coolant level in expansion tank Check and adjust chain slackness Lubricate drive chain O ring chain at every 500 Km Check brake linings or pad wear replace if required Check amp top up brake fluid level Check amp adjust clutch accelerator brake free play steering play Check amp adjust rear brake switch Check amp tighten the front amp rear spokes Check amp tight Nuts Bolts Fasteners amp Rear wheel sprocket to the recommended torque Lubricate specific points WORK IS CARRIED OUT TO MY SATISFACTION Kms 18 20 2 22 23 24 25 26 27 28 Workshop Incharge Check Battery voltage route cables amp fit terminal caps properly clean terminals amp apply Petroleum Jelly Check electrolyte level and top up if required with distilled water Start engine check amp adjust horn amp all lights for proper functioning Check oil pressure indicator on speedo console Check amp clean ignition switch contacts Check amp adjust gap between reed switch amp TPS magnet Check amp adjust idling and CO Tune engine amp carburettor if required Carry out any additional work if required Check amp Adjust air pressures in the tyres Test ride the Vehicle Clean the vehic
44. uid Front Rear Brake Brake Fluid A Fluid Reservior Reservior Front amp Rear Brake Fluid Level Brake Fluid Replacement e Front brake fluid reservior is located on RH e Check 8 Adjust brake fluid level in every side of Handle bar service e Rear brake fluid reservior is located behind e Change the brake fluid of the front 8 rear RH pillion holder bracket brake according to service schedule e To check oil level Park vehicle Use only DOT 3 ro DOT 4 brake fluid from perpendicular to the ground on level surface sealed container for top up amp replacement as mentioned in page no 21 6 1 with handle bar in straight ahead condition e Always ensure that brake fluid level is above MIN mark given on inspection Window Periodic Maintenance amp Lubrication Chart Qr Sh 6th 7m Subsequent 29500 30000 E EN NJ Servicing ist 2nd ora am 500 4500 9500 14500 19500 24500 750 5000 10000 15000 20000 25000 1st 500 750 Kms 30 45 1 Servicing Y Viv Y Y 4 days 2nd onward 5000Kms a vave poet aeae GA GA GAJGAGA GAGA GA O Engine oil Bajaj DTSI 10000 oil C A Top up Top up Top up Top up every 5000 Kms Replace in 1st service amp at every 10000 Kms 5 Of staner Bala Doy a a lej a Ce Engine oi tter Baja D Soy R a a R A replace at avery ol chango Cz Body central fter Pa CL ja spark lag gap OA OLA OLALOLA OLA JA
45. vehicle can happen if advice provided is not followed Caution This indicates that a potential hazard that could result in vehicle damage Follow the Advice provided with the caution Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the type described and illustrated herein remaining unaltered Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this booklet upto date amp to do modifications on the vehicle parts or accessories as may be convenient and necessary Technical Specifications Engine Bore x Stroke Engine Displacement Compression Ratio Idling Speed Max Net Power Max Net Torque Ignition System Spark Plug Spark Plug Gap Transmission Gear Shifting Pattern Engine Lubrication Engine Cooling Starting Aid Front Brake Rear Brake 4 Stroke Single Oyl 72 0 mm x 49 0 mm 199 5 cc 1141 1350 1450 RPM 23 5 PS at 9500 RPM 18 3 Nm at 8000 RPM DG 3 Nos 0 7 0 8 mm 6 speed constant mesh 1 Down 5 Up Pressurized oil supply Water cooling Electric starter Hydraulic Disc type Hydraulic Disc type Fuel Tank Capacity Full Usable Reserve Unusable Reserve Dimensions Length Width Height Wheel base Ground clearance Tyre Size Front Rear Tyre Pressure Front Rear Solo Rear with pillion Orar 12 lit
46. wing are a few simple fuel saving tips Fuel Check fuel lines amp connections um for leakage Good Riding Habits Spark Pi Handal o e Ride smoothly and steadily at an optimum pene tue ou m oe eko driving speed of 40 to 50 Km h a ec ki sekar M er e Avoid harsh braking ES p e Change the gear judiciously according to Air Filter Clean the air filter element the speed and load requirement periodically Replace as per e Don t overload the vehicle above the Periodic Maintenance Chart specified payload Engine Oil Check engine oil level Always e Use the accelerator judiciously use recommended grade and e Cut off the engine if you want to stop for quantity more than two minutes Brakes Ensure that the brakes are not How to check mileage Fuel efficiency dragging binding Best way to calculate mileage is by following Ensure correct clutch lever the full tank to full tank method play e Fill way tank full up to small mouth brim Tyre Air e Run the bike for say 100 km e Fill the tank full again in same fuel filling Pressure tyre pressure station probably with same fuel dispenser Carburettor Clean amp adjust the carburettor e Divide kilometer run fuel quantity filled Adjust idling speed Safe Riding Tips Safe Riding Tips Always wear Helmet while driving or riding Your helmet should conform to appropriate Indian standards Read thoroughly the instructions given in this manual and follow them carefully

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