1 Please Observe the Following
Contents
1. LOCTITE EQUIPMENT Operation Manual Loctite 150Bar 3mm Dispense Valve IDH Number 1153502 Contents 1 1 EMPHASIZED SECTIONS SA 1 2 ITEMS SUPPLIED ED t3 FOR YOUR SABETY a e snc E EE EEEE E ET E EE HHH IBN ci EI EE E EEE EE O EE EE E E E ER DESCRIPTION Se QA SPEGIRIGA R OIN 62858 2 2 VALVE COMPONENTS AND DIMENSIONS cccccececececececececececececececececececececececeeseececececececececececececseeeeceeeeess x UNPACKING AND INSPECTION ccscsssssssssssssssessssscsssssscesenssssesessscesensesessensssesseneesessssesseseesessesessessesess TYPICAL SYSTEM SETUP eriroiea toi einir an eran eua ENAC REES ENEC NESSER TERE ERE EES R AEREE R SETUP AND OPERATION es K Ie E DININI EA N ON ER N N DD rrr De EA E E EAN OZ OPERATION SN 5805440405806106 WAD OM KARE IY OP SEN e v KENO E EOP RARER lt TROUBLESHOOTING fr SPARE PARTS ACCESSORIES i i c is c riy sass ka e k s kew e k k AS AGA a H d A e AE Ha bA G k ASA AE REQ k k kew AR u WARRANTY sakin diayek s k de kade ker d er de d a e ced iad ias kez iN de du wele e j l d kane re V d ede d a v ce t j ke de wed ee d d e a f Please Observe the Following e x p Emphasized Sections WARNING Refers to safety regulations and required measures that protect the operator or other persons from injur2. Lock tip cap 2 Purge the product feedline and dispensing valve 6 Troubleshooting Problem Possible Cause Correction No product or too little product Product feedline not correctly connected Correctly connect the product feedline Pneumatic hose not correctly connected Correctly connect the pneumatic hose Controller incorrectly adjusted Check the controller see operating instructions for the controller Valve operating pressure is too low Increase air pressure to 60psi 4 bar minimum The dispensing tip is clogged Replace the tip Curing in the product feedline and or in the dispensing valve Replace the product feedline and clean dispensing valve head Air bubble in product Air in the dispensing valve product feedline Purge the product feedline dispensing valve and dispensing tip Inconsistent deposits The air pressure controlling the valve and or Pump System is fluctuating Check to be make sure the air pressures are constant The open time of the valve timer must be constant Check to be sure the valve controller is providing a consistent output 7 Accessories and Spare Parts 2 N ll NN CC SS eza pe lt A E Number Loctite Item Number Description 1 1119605 Fluid Outlet Tip Adapter 2 1553588 Fluid Inlet Fitting 3 1153500 Air Input Fitting Kit 4
3. 1153498 Actuator Seal Kit O Ring Viton 5 Actuator Seal Kit O Ring Buna N 6 Actuator Seal Kit O Ring Silicone 7 Actuator Seal Kit O Ring Silicone 8 Call 860 571 5174 For Needle Tool Steel Quote 9 1153492 Shaft Seal Kit Packing for 8 PTFE 10 Outlet Seal Kit Adapter Packing PTFE 11 Outlet Seal Kit Needle Seat PTFE 8 Warranty EQUIPMENT WARRANTY For Loctite 150Bar 3mm Dispense Valve Henkel expressly warrants that all products referred to in this Instruction Manual Dispense Valve 1153502 hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within twelve months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled
4. CTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation Henkel Canada Corporation Henkel Corporation One Henkel Way 2225 Meadowpine Boulevard Automotive Metals H Q Rocky Hill CT 06067 3910 Mississauga Ontario LSN 7P2 32100 Stephenson Hwy USA CANADA Madison Heights MI 48071 USA Henkel Capital S A de C V Henkel Singapore Pte Ltd Henkel China Company Ltd Calzada de la Viga s n Fracc Los BIK 5002 Ang Mo Kio Ave 5 No 928 Zhang Heng Road Laureles 03 12 TECHplace 2 569871 Zhangjiang Hi Tech Park Pudong Loc Tulpetlac C P 55090 SINGAPORE Shanghai China 201203 Ecatepac de Morelos MEXICO Henkel Loctite Korea Henkel Japan Ltd 8F Mapo Tower 418 27 7 Shin Isogo cho Isogo ku www equipment loctite com Mapo dong Mapo gu Yokohama 235 0017 Seoul 121 734 KOREA JAPAN Loctite is a trademark of Henkel Corporation U S A Copyright 2006 Henkel Corporation Teflon is a registered trademark of E I DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8901685 Rev C Date 09 2014
5. cking and Inspection Carefully remove the system from its shipping carton and inspect it for any signs of damage Any damage should be reported immediately to the carrier Refer to the list of parts supplied page 1 and compare to the contents Report any missing parts promptly to the Loctite customer service department at 1 800 LOCTITE 562 8483 4 Typical System Setup Plant air must be properly filtered and dry If not specify a 10 micron filter regulator Loctite High Viscosity Paste Pump System Loctite 150 bar 3mm Dispense Valve 1153502 r tem Number 1153502 Material Constant Air Pulsed Air 5 1 5 2 Setup and Operation Connection Connect the 4 mm O D airline to the air fitting port D and the other end of airline will be connected to the normally opened port of solenoid valve Connect the 4 mm O D airline to the air fitting port C and the other end of airline will be connected to the normally closed port of solenoid valve Connect the fluid reservoir feed tube to the fluid inlet port A and tighten it well Make sure the tube was cut at a right angled cut Tube cutter is recommended Operation With the Semi Automatic Controller 97101 set up and connected to the valve and the High Viscosity Paste Pump System connected as shown on page 5 load the High Viscosity Paste Pump System per High Viscosity Paste Pump System Operating Ma
6. installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNE
7. nual instructions CAUTION Always treat a pressurized reservoir with respect and check air gauge to ensure pressure is at zero before opening After filling check to be certain the system is sealed Before proceeding check the following 1 Be sure all the connections are tight Set the valve control air pressure at a minimum of 60 psi 4 Bars 3 Actuate the valve long enough to fill the valve start liquid flow and purge air from the dispensing tip If a small tip is used it may need to be removed from the valve during purging Then fill the tip hub with fluid and install on the tip adapter so it is free of air To open the valve 1 Apply air pressure to OPEN air port Port D on the valve and remove pressure from the CLOSE Port C air port on the valve 2 Maintain air pressure on the OPEN Port D air port to keep the valve open To close the valve 1 Apply air pressure to CLOSE air port Port C on the valve and remove pressure from the OPEN Port D air port on the valve 2 Maintain air pressure on the CLOSE Port C air port to keep the valve open 5 Setup And Operation 5 3 Shutdown 1 To prevent the nozzle from coming in contact with air put an end cap on the nozzle or keep the nozzle in the grease 5 4 Returning to Operation 1 Remove the end cap from the nozzle 2 If needed purge the product feedline and dispensing valve Returning to Operation After Longer Periods of Non use 1 Remove the Luer
8. t is used to dispense high viscosity silicone MS polymer and urethane products It is a stainless steel body needle off dispense valve which can operate at fluid pressures up to 150 bars 2 1 Description Specification Pneumatic Supply Quality Size Free Flow Orifice Inlet Thread Fluid Pressure Weight Min 4 Bars min 55 psi Max 6 Bars max 85 psi Filtered 10um oil free non condensing If the required quality is not achieved install a Loctite filter regulator 97120 6 220 length x 1 181 width x 1 181 height 158 x 30 x 30 mm 0 118 diameter 3 mm 14 19 BSPT Max 2175 psi 150 bars 0 683 kg 2 2 Valve Components and Dimension x SMM 4 45MM DR amp BMM CBORE x4 DEEP 11 0 T fy L LE L Pa 787 f Bi N ji 20 0 i H a i Sen 827 14 19 BSPT 21 0 2 362 2 441 590 5 60 0 r 62 0 15 0 TT 7 721 REF 196 1 Fluid Inlet Fluid Outlet Tip Adapter Valve Open r Valve Close h i Port Fitting Port Fitting 1119605 Port D Port C aigi Kit 1119603 Kit 1119603 E A FT 9 coor 30 0 qi d d LT H Y LOCTITE B o item Number 1153502 Serial gt f Stroke Adjustment Nut EV 3 Unpa
9. y or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property is not damaged I Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities 1 2 Items Supplied 150Bar 3mm Dispense Valve 2 meters air line tubing Fluid Outlet Tip Adapter Attached to Valve Fluid Inlet Fitting Attached to Valve Air Input Fitting Attached to Valve Operation Manual eS N Ne 1 3 For Your Safety A For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility e Observe general safety regulations for the handling of chemicals e Observe manufacturer s instructions Request a safety data sheet for the product used e When working with pressurized air wear protective glasses e This valve operates under maximum air pressure input is 6 bars do not exceed e This valve operates under maximum fluid pressure is 150 bars do not exceed 3 While under warranty the unit must be repaired by an authorized Loctite brand service representative 1 4 Features e Maximum working fluid pressure 150 bars 2175 psi e Maximum cylinder air pressure 6 bars 85 psi e Bubble free no drip dispensing e High resolution stroke adjustment e Needle Shut Off 1 5 Usage The Loctite 150 Bar 3mm Dispense Valve is a double acting dispense valve tha
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