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Haulotte HA16 18PX Manual

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1. Des eS E B3 10ft 3m 15ft 4 6m 20ft 6 1m 2bft 7 5 30ft 9m 35ft 10 5m Operation Maintenance HA16PX HA18PX Haulotte gt gt 2 4 TECHNICAL CHARACTERISTICS 2 4 1 16PX TECHNICAL CHARACTERISTICS DESCRIPTION HA 16PX Unit Standard basket Basket option 1800x800 2300x800 Load 230 230 Kg Max lateral manual force 400 400 N Max wind speed 60 45 Km h Overall platform length in idle position 6 95 m Overall platform length in transport position 5 25 m Height under basket floor in idle position 0 235 m Height under basket floor in work position m Overall width of the platform 2 3 standard tyres 2 38 wide tyres m Overall height of the platform 2 2 m Floor clearance chassis edge 0 4 m us clearance of the basket in the idle posi 0 235 Floor clearance of the basket in the transport position u Platform height in the transport position 2 15 m Platform height in the idle position 2 20 m Platform width at tyre level 2 3 standard tyres 2 38 wide tyres m Max height of floor rise 14 m Max height of floor lowering m Max heigh
2. 55 8 1 DIAGRAM E 598 FOLIO 01 05 oed adest eta oo certo eb ao ca E RR Do VR ERA Ee 55 9 HYDRAULIC DIAGRAMS 61 9 1 DIAGRAM HA16 18PX REFERENCE P22513 iii 61 Haulotte gt gt GROUP Operation maintenance HA16PX 18 Operating maintenance instructions Haulotte 3 gt 1 GENERAL RECOMMENDATIONS SAFETY 1 1 GENERAL WARNING Caution To attract the reader s attention instructions are signalled by this sign 1 1 1 Manual This manual is designed to familiarise the operator with HAULOTTE self propelled platforms in order to ensure efficient and safe use However it cannot replace the basic training required by any user of site equipment The site manager is bound to inform the operators of the instructions contained in the manual He is also responsible for applying the user regulations in force in the country of use Before using the machine it is essential to understand all these instructions in order to ensure safe and efficient operation This manual must be kept available for all operators Additional copies can be supplied by the manufacturer on request 1 1 2 Labels Potential dangers and machine instructions are indicated on labels and plates All instructions on such plates must be read All labels confor
3. 4 1 3 3 Riskofexplosion or burning 4 1 3 4 RISKS Of Collision 4 1 4 INSPECTIONS ii d e e vas 5 1 4 1 Periodic inspections 5 1 4 2 Examination of machine suitability cesses ss 5 1 443 State of cem reunieron tes hd 5 1 5 REPAIRS AND ADJUSTMENTS erede e e deese 6 1 6 VERIFICATIONS WHEN RETURNING TO SERVICE iii 6 1 7 eee 6 1 8 MINIMAL DISTANCES OF gt 7 2 oink cath delete eden hid esas ats 9 2 1 IDENTIFICATION 9 2 2 MAIN 8 0 00202002000 0 10 2 3 EE 11 291 16 working ra tide pecie ep geeks 11 232 HA 18P Working eee rnb anaes 12 2 4 TECHNICAL CHARACTERISTICS 13 2 4 1 16PX TECHNICAL CHARACTERISTICS 144
4. 14 2 4 2 HA 18PX TECHNICAL CHARACTERISTICS DESCRIPTION HA 16PX Unit Standard basket Basket option 1800x800 2300x800 Load 230 230 Kg Max lateral manual force 400 400 N Max wind speed 60 45 Km h Overall platform length in idle position 7 60 m Overall platform length in transport position 5 90 m Height under basket floor in idle position 0 235 m Height under basket floor in work position m Overall width of the platform 2 3 standard tyres 2 38 wide tyres m Overall height of the platform 2 2 m Floor clearance chassis edge 0 4 clearance of the basket in the idle 0 235 Floor clearance of the basket in the transport position m Platform height in the transport position 2 15 m Platform height in the idle position 2 20 m Platform width at tyre level 2 3 standard tyres 2 38 wide tyres m Max height of floor rise 155 m Max height of floor lowering m Max height of articulation point 6 60 m Max reach of the basket above the ground 10 07 m Turntable rotation angle 360 continuous 2 Positive boom range 74 Negative boom range 3 Overall length of the basket 1 80 2 3 m Overall width of the basket 0 80 0 8 m Overall height of the basket platform 1 10 m Basket rotation angle 90 90 i Operation Maintenance HA16PX 18 Haulotte gt gt DESCRIPTION HA 16PX Unit External turning radius 4 m Internal t
5. 26 3 2 1 Control of the load in the platform ss 26 EMEN e E 26 3 223 High travel speed ette reae RR d 27 3 2 4 PBlour counter ceo etr lt 27 4 m m 29 4 1 OPERATING SAFETY MEGCEHANISMS rper 29 4 1 1 Travel controlled from platform 29 4 1 2 Emergency or rescue 22 22 1 lid ign ebd d dde Ra dd dade ER d dee 29 4 2 UNLOADING LOADING MOVING THE MACHINE PRECAUTIONS 30 4 2 1 Unloading by 0 een ene 30 4 2 2 Unloading USING ramps rtr tror e d rr et 31 4 23 Loading ideis Fade era det i nete 31 424 MOVING MACHING ioci ebrii pot tide enda ta cd cipe btt cade tan d ecu 31 4 2 5 Filling the fuel tank sise 32 4 3 OPERATIONS PRIOR TO FIRST USE OF THE MACHINE 33 4 3 1 Turntable control panel ten ERR dr EXC t d danses 33 4 3 2 Platform control panel ierit apte bs dete eene deep aad Ea quad 34 4 3 3 Checks before using the machine 34 4 4
6. lt 8 51 5 lt 55 gt gt 5 8 5 0 2 4207 jenuaayig 2 gt 2 101218 WL X gt gt Bulybia M 5 a m 7 SA VY14A 01 18 01 15 01 7 Haulotte gt gt Operation and Maintenance HA16PX HA18PX GROUP FOLIO 05 05 T lt m 1 S woog 1 Sos 1 x 1 edo sa a lt un 1 gt OLS 8 1 LLS 1 1 2 a 1 1 5 1 eo OO gt 1 woog ZLS E 1 E 1 1 1 1 1 1 1 1 5 1 SOZ 1 9 a f N 7 WLLO a 1 1 1 1 uonisog a 1 1 jeuorodoi d gt 5 cio 1 1 1 1 N 1 m 1 1 1 NN 1 1 5 T 1 1 gt gt oos 1 1 1 1 1 1 DLLOS 1 5 8 1 1 1 1 uonisog 5 1 uoog cor 5 2 E uonmueug uuelv 1 5 1 0 1 5 5 5 9 o 59 Haulotte gt gt GROUP 60 Operation and Mainte
7. 13 2 4 2 18PX TECHNICAL 14 2 5 DIMENSIONS c 16 Haulotte gt gt GROUP Operation and maintenance HA16PX HA18PX 2 51 HA 16PX 0 adress e dune ed 16 2 5 2 dimensions 17 2 6 LABELLING Hp a i 18 2 6 1 Position 9 18 2 6 2 Common labels Et e eR OA n eR Rees 21 2 6 3 5 Ea EN EN TUR Qn 23 2 64 Labels specific to options dicet a RR 23 2 6 5 Labels specific to Holland sise 24 2 6 6 Labels specific to Australia 24 3 eldx6xwuiaiiujsceee G H 25 3 1 HYDRAULIC CIRCUIT 25 3 1 1 Movement control iii 25 3 1 2 MM HR 25 3 13 Manual emergency 9 enisi tace tad eret e ecu FA 26 3 1 4 Emergency and rescue decr edd nae pdt cbe kd ce rasp AE ebd 26 3 2 ELECTRICAL CIRCUIT ane here dde
8. NO Z7 Hollande 6 A av 2 P20125 20 Operation Maintenance HA16PX HA18PX 7814 364 7814 368 7814 357 7814 360 Haulotte gt gt GROUP 2 6 2 Common labels 7814 362 7814 354a 7814 7814 363 e 7815 351 RECOMMENDATIONS FOR USE BEFORE USING THIS MACHINE THE OPERATOR MUST 1 Read and understand the information in the operators manual and the information marked on the machine and become familiar with the controls 2 Receive training and practical experience in operating the machine under the employer s supervision 3 Ensure that maintenance is performed according to the manufacturer s instructions 4 Refrain from using the machine in the event of any malfunction 5 Not wash the electrical components with a washer pressure 6 Not remove any parts which might affect the stability 7 Not modify the machine without the manufacturer s approval 8 Not use the machine as a welding earth 9 Not weld on the machine without first disconnecting the battery terminals See the instructions in the maintenance manual DAILY INSPECTION 1 Check the level of diesel fuel for diesel engine platforms 2 Check that there are no apparent defects hydr
9. 3078143690 2 Floor height load HA16P PX 3078143420 Operating instructions French 3078143430 Operating instructions Spanish 3078143440 Operating instructions German 3078143450 Operating instructions English 3078143460 Operating instructions Italian 7 3078143470 1 Operating instructions Dutch 3078144940 Operating instructions Danish 3078143540 Operating instructions Finnish 3078145830 Operating instructions Portuguese 3078145940 Operating instructions Swedish 3078144560 Operating instructions Australia 307P218070 Manufacturer s plate French 307P218110 Manufacturer s plate Spanish 307P218090 Manufacturer s plate German 307P218080 Manufacturer s plate English 8 307P218100 1 Manufacturer s plate Italian 307P218120 Manufacturer s plate Dutch 307P218130 Manufacturer s plate Danish 307P218160 Manufacturer s plate Finnish 307P218150 Manufacturer s plate Swedish 307P218140 Manufacturer s plate Portuguese 9 3078173550 1 Do not stop in the work area 40 3078143490 1 Machine uninsulated 3078144430 Danger of electrocution Australia 11 3078143520 1 Hydraulic oil label 12 3078145070 1 Travel direction danger 13 3078143590 1 High and low hydraulic oil 14 3078143620 2 Risk of hand crushing 15 3078143510 1 Battery check plate 16 3078143610 1 Wear protective gear 17 3078143640 2 Do not stand on the cover 19 3078143600 1 Caution do not use as a welding earth 20 3078143540a 4 The part must be connected
10. 2 6 6 Labels specific to Australia 240 V 30 mA CIRCUIT BREAKER 240V 30 mA CIRCUIT BREAKER 7814 457 7814 439 a LIFTING POINT USE 4000 Kg MIN RATED HOOK 7814 449 a EMERGENCY OPERATIONS WITH DIESEL ENGINE RUNNING Rotate the key operated selector Switch to the turret position FUEL Depress and hold in the solenoid valve manual override FUELLING WITH A FILLER ONLY Operate the manual motion control lever relevant to the machine 2915551 function to be performed CAUTION FULL BODY HARNESS MUST BE USED 7814 452 24 USING THE HAND PUMP ONLY Note that this is a two person operation Insert the handle supplied into the handle housing in the hand pump Close the hand pump depressurization valve One person operates the hand pump whilst simultaneously depressing and holding in the solenoid valve manual override The second person operates the manual motion control lever relevant to the machine function to be performed Once the desired machine functions have been completed open the hand pump depressurization valve and relocate the hand pump handle in the storage provided 7814 493 Operation and Maintenance HA16PX HA18PX Haulotte gt gt 3 OPERATING PRINCIPLE 3 1 HYDRAULIC CIRCUIT Caution Adjustments can only be made by specialised personnel All the machine s movements are powered by hydraulic energy from a self
11. 3078144570 The part must be connected Australia 21 3078143680 b 1 Read CE user manual 23 307P217920 1 Chassis control panel 24 307P217930 1 Platform control panel 26 3078143560 1 Do not use the machine during charging 29 3078145730 1 240V socket position Holland 30 2420505950 1 Guarantee activation 31 3078145180 1 Do not interchange 33 3078144490 4 Handling lugs Australia 34 3078144510 1 Fuel filling with gun only Australia 35 3078144390 1 Charger connection Australia 40 2421808660 Yellow and black reflective adhesive marking Holland 41 3078143570 1 ring lubrication 42 3078143530 2 Remove the pin 18 Operation Maintenance HA16PX HA18PX Haulotte gt gt Ref Code Qty Description 178B153230 logo 43 178B153240 1 logo 178B153140 X logo 44 3078143630 2 Risk of body crushing 178C143900 logo 45 178C143910 1 logo 178C143920 logo 46 307P218310 1 hand pump plate 3078146150 1 Z1 22 23 48 3078137440 1 Green arrow 49 3078137430 a 1 Red arrow 50 307P217770 3 HAULOTTE logo 52 3078144930 a 1 Emergency operation Australia 53 3078144520 1 Wear harness Australia 54 3078148700 1 Acoustic power 58 307 216290 2 Fixing point of harness 60 7815351 1 Safety 100 2 Load for wheel 19 Haulotte gt gt Operation and Maintenance HA16PX HA18PX NO KV ME amp
12. If the machine is working normally but the operator in the platform becomes unable to return the platform to the ground an operator at ground level may do so Switch the selection key ref 13 Photo page 33 to the turntable position Control the movements required using the controls corresponding to normal operation 39 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX 4 7 UNCOUPLING It is possible to uncouple the reducing gears on the drive wheels to be able to tow the machine if it breaks down Caution In this configuration the machine is Uncoupling procedure no longer braked Unscrew the 2 screws with 11 wrench Photo 14 page 40 Caution To tow the machine itis essential to use a rigid bar and not to exceed 5 kph Photo 14 Turn over the part and screw up again The reducer is on free wheel Photo 15 page 40 Photo 15 Caution The coupling of gear motors must Coupling procedure be carried out by competent Proceed in the opposite order from the uncoupling procedure operators Caution This operation is to be carried out NOTA Handling is facilitated when it is carried out with 2 people on even ground Caution As long as the 4 gear clutches are not in place the machine does not slow down properly 40 Operation Maintenance HA16PX HA18PX Haulotte gt gt 5 1 D MAINTENANCE GENERAL RECOMMENDATIONS
13. Monitor and prevent movement of vehicles and people near the form Guide the platform operator if required 1 2 2 Work environment Never use the machine On ground that is soft unstable congested On ground that has a slope greater than permissible limit In winds greater than the permissible limit If used outside use an an emometer to ensure that the wind speed does not exceed the permis sible limit see Chap 1 7 page 6 Near power lines check minimum safe approach distances according to voltage carried see Chap 1 8 page 7 In temperatures less than 15 C especially in refrigerated chambers Consult us if it is necessary to work below 15 C In explosive atmospheres In poorly ventilated areas since the exhaust fumes are toxic During storms risk of lightning In the dark unless the optional floodlight is fitted In the presence of intense electromagnetic fields radar moving and high currents DRIVING ON PUBLIC ROADS IS PROHIBITED 1 2 3 Using the machine In normal service i e operating from the platform the platform turntable control select key must be removed and kept at ground level by a person who is present and trained in rescue emergency assistance manoeuvres Do not use the machine with a load greater than allowed load if wind speed exceeds the maximum with more than maximum authorised number of occupants in platform with a side load in the platform greater than per
14. STARTING WORK ET 36 441 Operations from the 36 4 4 2 Operations from the platform Photo page 34 37 Haulotte gt gt Operation and maintenance HA16PX HA18PX GROUP 4 5 BUILT IN GENERATOR OPTION 38 4 6 EMERGENCY OPERATION WITH THE STANDBY ELECTROPUMP UNIT 39 4 7 RESCUE Ee Roe Ee La un 39 4 7 UNGOUBLEING iiie i dea e eed 40 5 L A ilecm 41 5 1 GENERAL 41 5 2 MAINTENANCE 42 5 3 OPERATIONS 22522 06 44 D 3 1 Summary table sine aad 44 5 3 2 Tightening torques of the screws of crowns of orientation 45 5 3 9 Operating InstF clloris coorta eerie ttti tet etc dt Y pb dd B Roda dd b 46 5 3 4 List 47 6 OPERATING 1 iren ttr ne tte nne Don uaa cp uae aa aeo eA 49 7 SAFETY SYSTEMS nei ate ea EE tA ane 53 7 1 FUNCTION OF RELAYS AND FUSES IN THE TURNTABLE BOX 53 7 2 FUNCTION OF SAFETY CONTACTS 53 8 WIRING 5
15. 3 Gentle Breeze Leaves and small twigs in constant motion wind extends 12 19 3 4 5 4 light flag 4 Moderate Breeze Raises dust and loose paper small Branches are moved 20 28 5 5 7 9 5 Fresh Breeze Small trees in leaf begin to sway crested wavelets form 29 38 8 0 10 7 on inland waterways 6 Strong Breeze Large branches in motion whistling heard in telephone 39 49 10 8 13 8 wires umbrellas used with difficulty 7 Near Gale Whole trees in motion inconvenience felt when walking 50 61 13 9 17 1 against wind 8 Gale Breaks twigs off trees generally impedes progress 62 74 17 2 20 7 9 Strong Gale Slight structural damage occurs chimney pots and slates 75 88 20 8 24 4 removed Haulotte Operating and maintenance instructions GROUP 1 8 MINIMAL DISTANCES OF SAFETY is important to hold the machine far away from the lines and equip ment of electrical current according to the applicable governmental r glements and the following diagram Voltage distance minimum safety in meters from 0 to 300 V Avoid contact from 300 V to 50 kV 3 05 from 50 kV to 200 kV 4 60 from 200 kV to 350 kV 6 10 from 350 kV to 500 kV 7 62 from 500 kV to 750 kV 10 67 from 750 kV to 1000 kV 13 72 Haulotte gt gt GROUP Operating and maintenance instructions Haulotte gt gt Operation and Maintenance HA16PX HA18PX 2 PRESENTATION The self propelled elevating work
16. F 4 QUALITY Using Haulotte original spare parts means guarantee of High quality partsl The latest technological evolution Perfect security Peak performance The best service life of your Haulotte equipment The Haulotte warranty Haulotte technicians and repair agents technical support 5 AVAILABILITY Using Haulotte original spare parts allows you to take advantage of 40 000 references available in our permanent stock and a 98 service rate WHY NOT TAKE ADVANTAGE Operation maintenance Haulotte gt gt GROUP GENERAL Caution The technical data contained in this manual cannot involve our responsibility and we reserve the right to proceed with improvements or modifications without amending this manual You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly The purpose of this instruction manual is to help you in this We stress the importance of complying with the safety instructions relating to the machine itself its use and its environment of using it within the limits of its performances of proper maintenance upon which its service life depends During and beyond the warranty period our After Sales Department is at your disposal for any service you might need Contact in this case our Local Agent or our Factory After Sales Depa
17. FOR FILLING AND GREASING OPERATIONS COLLECT THE WASTE OIL AFTER DRAINAGE TO PREVENT POLLUTION 5 3 3 1 Hydraulic oil filter Filter with clogging indicator Change the cartridge Ref 3 if the clogging indicator is visible Ref 2 NB Clogging must be checked when the machine is warm if cold the in dicator may be visible because of oil viscosity Unscrew the base nut Ref 4 and remove the cartridge e Screw the new cartridge into place 5 3 3 2 Drive wheel reducing gears Photo 17 The wheel must be dismantled for checks and drainage To do so immobilise the machine and lift using a jack or a hoist Haulotte gt gt Operation and Maintenance HA16PX HA18PX Caution Check that the machine is correctly Fluid level check secured and that the lifting turn the wheel so that one cap is on a horizontal line 1 and one equipment is of sufficient capacity 2 is on a vertical line and in good condition unscrew the cap 1 and check the fluid level which should reach the hole add more if necessary screw the cap back on Draining n the same position unscrew both caps and let the oil drain out Fill as described above Screw the caps back on 5 3 4 List of consumables Hydraulic filter cartridge Air filter element Diesel pre filter Diesel filter motor oil filter 47 Haulotte gt gt GROUP 48 Operation and Maintenance HA16PX HA18PX Haulot
18. The maintenance operations described in this manual apply when the machine is used in ordinary conditions Under difficult conditions extreme temperatures high humidity a polluted atmosphere high altitude etc some of these operations should be carried out more frequently and special precautions should be taken For more details check the motor manufacturer s manual and consult your local PINGUELY HAULOTTE agent Only qualified and competent personnel may carry out interventions on the machine and safety instructions relating to personnel and environment protection must be respected As far as the motor is concerned refer to the manufacturer s manual and instructions Regularly check proper operation of the safety mechanisms Tilt detector buzzer stop travel boom lifting arm lifting and teles cope out movements disabled Platform overload The overload system is set so that it trips before 12096 permitted load High speed unavailable or medium speed for the 4x4 model if the boom is raised arm is lifted telescope is out CAUTION Do not use the machine as a welding earth Do not weld without disconnecting the and terminals of the batteries Do not use to jumpstart other vehicles 41 Haulotte gt gt GROUP 5 2 MAINTENANCE PLAN Operation and Maintenance HA16PX HA18PX The plan following page shows the frequency and area of maintenance and the consumables to be used
19. a machine failure may be diagnosed when in fact the safety mechanisms are operating correctly It is therefore necessary to fully understand the instructions in the following chapters 4 1 1 Travel controlled from platform station To move the machine activate the fail safe by holding down the manipulator button Releasing the fail safe pedal stops the travel movement Travel is possible up to a maximum slope of 5 approx 9 CAUTION At high and medium speed 4x4 model it is not possible to raise the boom or to carry out telescoping and rotation movements THE COMPENSATION COMMAND IS ACTIVE BELOW A THRESHOLD OF 8 2 FT ONLY 4 1 2 Emergency or rescue procedure CAUTION If a rescue or emergency manual procedure is necessary the safety mechanisms are neutralised and only qualified operators can carry out the required operations 29 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX 4 2 UNLOADING LOADING MOVING THE MACHINE PRECAUTIONS Caution When transporting the machine itis vital to block the turntable using the rotation locking pin located under the turntable Photo 6 page 36 Caution A mistake could cause the machine to fall potentially causing very serious injuries and material damage Caution Never stand underneath or too close to the machine during operation IMPORTANT Before moving or using the machine check it over to make sure it
20. filter machine particularly check the tightness of connectors and hoses also check the condition of tyres cables and all accessories and equipment Check hydraulic oil filter clogging If the clogging indicator is vi sible change the cartridge Every 50 hours Motor see manufacturer s manual Grease wheel pivot axles 2 x 2 points turntable rotation locking pin Check the diesel pre filter replace if water or impurities are found Check the level of the drive wheel reducing gears see Chap 5 3 3 2 page 46 CAUTION after the first 50 hours Change the hydraulic filter cartridge see 250 hour freqeuncy Empty the drive wheel reducers see 500 hour frequency 2 points for the 4x2 model 4 points for the 4x4 model Check the tightness of slew ring screws torque 21 5 daNm of wheel nuts torque 32 daNm Every 250 hours Motor see manufacturer s manual Change the hydraulic filter cartridge Grease bearings of the steering wheels 4x2 remove the cap slew ring bearing path rotate during the operation 2 points friction parts of the telescope spatula teeth of the slew ring using a brush Check condition of rings condition and positioning and ex change them if damaged or broken Check wear and tear indicator of the telescope feet to be re placed if indicator not visible Every 500 hours Motor see manufacturer s manual Empty wheel reducing gears Refill with
21. has not been damaged during transport If any damage is apparent express your reservations in writing to the transporter Unload the machine on a stable flat and sufficiently resistant surface see ground pressure Chap 2 4 page 13 free of any obstacles 4 2 1 Unloading by lifting Use a lifting beam with 4 slings Take the following precautions the lifting equipment is in good condition and of sufficient capacity the slinging accessories can bear the load and show no signs of abnormal wear the slinging lugs are clean and in good condition the personnel is qualified to use lifting equipment Unloading hook the 4 slings to the 4 slinging lugs lift slowly ensuring the load is evenly distributed and slowly put the machine down 30 Haulotte gt gt Operation and Maintenance HA16PX HA18PX 4 2 2 Unloading using ramps Precautions ensure that the ramps can bear the load and that the surface offers sufficient grip to avoid any risk of the machine slipping during the procedure Make sure the ramps are firmly secured in position NB This method requires the machine to be in operation see Chap 4 4 page 36 therefore to avoid all risk of incorrect operation select low travel speed NB The slope of the ramp is nearly always greater than the maxi mum authorised working tilt 5 Therefore the boom and arms must be lowered or travel will be impossible In this case the buzzer sounds but
22. oil capacity 2 x 0 7 for the 4x2 4 x 0 7 for the 4x4 Ring screws check tightness and tighten if necessary Every 1000 hours or every year Motor see manufacturer s manual Empty hydraulic oil tank Every 2000 hours Motor see manufacturer s manual Empty hydraulic oil tank and whole circuit Empty and clean the diesel tank Grease rotation reducing gear 1 point Every 3000 hours or every 4 years 44 Check the state of telescoping friction pads the state of electric cables hydraulic hoses etc Haulotte gt gt Operation and Maintenance HA16PX HA18PX REMINDER The above frequencies should be reduced if work is carried out in difficult conditions consult After Sales Service if necessary 5 3 2 Tightening torques of the screws of crowns of orientation APRES AFTER AVANT BEFORE wur 105800 27 5 daNm Avant exclus le n 105800 le couple est Before excluded the n 105800 the torque is 21 5 daNm A partir inclus du n 105800 le couple est After included the n 105800 the torque is 21 5 daNm 45 Haulotte gt gt GROUP Caution Before disassembling make sure that the oil circuit is no longer pressurised and that the oil is not too hot 46 Operation and Maintenance HA16PX HA18PX 5 3 3 Operating Instructions IMPORTANT ONLY USE THE LUBRICANTS RECOMMENDED IN THE TABLE IN CHAP 5 2 PAGE42
23. or Never disable the limit switches of the safety devices tow Never move the control handles from one direction to the other with Never use the boom as a ram or out stopping in the O position To stop when travelling gradually thruster or to lift the wheels move the handle to O keeping your foot down on the pedal Do not exceed the maximum load or the number of occupants allowed in the platform Spread the load and if possible place in the centre of the platform Check that the ground resists the pressure and load per wheel The contact with fixed or mobile obstacles can cause the premature deterioration of the structure and involve the rupture of certain safety members of the machine Do not drive the platform at high speed in narrow or congested areas Do not drive the platform in reverse gear poor visibility Do not use the machine with a congested platform Do not use the machine with equipment or objects hanging from the guardrails or boom Do not use the machine with items liable to increase the wind load e g panels Never carry out maintenance on the machine with the platform raised without first installing the required safety provisions overhead crane crane Perform the daily checks and monitor the machine s good working or der during periods of use Protect the machine from any uncontrolled intervention when it is not in operation NOTE Do not tow the unit The equipement is not de
24. regulatiung open circuit piston pump equipped with a LOAD SENSING compensator 3 1 1 Movement control 3 1 1 1 Travel slewing arm lifting and boom lifting movements These movements are controlled in proportional distribution compensated in pressure Pump flow is automatically adapted to the demand by the LOAD SENSING channel In neutral there is no pump flow 3 1 1 2 Telescoping jib basket rotation compensation and steering movements These movements are controlled by 4 channel electrovalves with on off flow A proportional distributor valve provides the flow required for these movements 3 1 1 3 Telescoping boom lifting arm lifting and jib cylinders These are equipped with sealed flanged balancing valves 3 1 2 Actuators The type of actuator varies depending on the movement 3 1 2 1 Platform rotation Platform rotation uses a hydraulic motor Rotation speed can be adjusted by flow limiters 3 1 2 2 Platform compensation Compensation works by oil transfer between 2 cylinders with similar characteristics The cylinder being compensated is fitted with a double flanged controlled valve 3 1 2 3 Travel moving the machine Hydraulic motors mounted in the wheels drive the wheels via epicycloidal reducing gears The motors are mounted on the four steering wheels The motor pressure supply eliminates the brake s action on the wheels As Soon as movement stops the brake returns to its place by spring ac
25. travel movement is possible If the slope is greater than the maximum authorised tilt during travel use a winch to add traction see Chap 2 4 page 13 4 2 3 Loading The same precautions must be taken as for unloading The machine must be secured as shown in the diagram below Select high speed to mount lorry ramps 4 2 4 Moving the machine Closely follow traffic rules or instructions for the area in which the machine is to be moved f moving over rough terrain inspect the route carefully before begin ning overhead work When moving the machine always keep a sufficient distance away from unstable areas or banks Ensure that nobody is standing too close to the machine before carrying out any movement of the whole machine or the elevating parts 31 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX REMINDER the machine may not be driven on public highways 4 2 5 Filling the fuel tank Before filling ensure that the fuel is the type recommended and that SA it is stored in clean conditions with no risk of being polluted Do not take fuel from a barrel without decanting and never use fuel from the bottom Due to the risk of fire take the following precautions when filling the tank do not smoke stop the heat motor if it is operating stand with the wind be
26. Haulotte gt gt GROUP OPERATING AND MAINTENANCE MANUAL SELF PROPELLED PLATFORM HA16PX HA18PX 2420320720 E01 07 GB 4 43 95 email haulotte haulotte com Distribu par Distributed by Distribuito ping Haulotte France T l Phone 33 0 4 72 88 05 70 Fax Fax 33 0 4 72 88 01 43 Haulotte Hubarbeitsb hnen T l Phone 49 76 33 806 920 Fax Fax 49 76 33 806 82 18 Haulotte UK T l Phone 44 0 1952 292753 Fax Fax 44 0 1952 292758 Haulotte Singapore Pte Ltd T l Phone 65 6536 3989 Fax Fax 65 6536 3969 Haulotte Australia PTY Ltd T l Phone 61 3 9706 6787 Fax Fax 61 3 9706 6797 Haulotte Do Brazil T l Phone 55 11 3026 9177 Fax Fax 55 3026 9178 Haulotte Iberica Madrid T l Phone 34 91 656 97 77 Fax Fax 34 91 656 97 81 Centre Mondial Pi ces de Rechange Spare Parts International Centre T l Phone 33 0 4 77 29 24 51 Fax Fax 33 0 4 77 29 98 88 Haulotte Portugal T l Phone 351 21 955 98 10 Fax Fax 351 21 995 98 19 Haulotte 5 Inc Main tool free 1 877 HAULOTTE Service tool free 1 877 HAULOT S Haulotte Netherlands BV T l Phone 31 162 670 707 Fax Fax 31 162 670 710 Haulotte Italia T l Phone 39 05 17 80 813 Fax Fax 39 05 16 05 33 28 Haulotte Scandinavia AB u b T l Phone 46 31 744 32 90 Fax Fax 46 31 744 32 99 Haulotte Iberica Sevi
27. The reference shown in the symbol shows the area maintained based on the frequency The symbol represents the consumable to use or the operation to be carried out Consumable Specification Symbol Lubricants used by ELF TOTAL Pinguely Haulotte Motor oil 15W40 SHELL RIMULA 550 Tranself Gearbox oil SAE 90 80 4 90 TM 80 90 avec ol AFNOR 48602 BP HYDRELF EQUIVIS y ISO VG 46 lt gt SHF ZS 46 DS 46 ZS 46 Optional bio degrada ble hydraulic oil Seow lt gt ne ERES ESSO Lithium grease KP2K EP2 2 ESSO Moly Cadrexa Lithium grease NESIS ER Multi Purpose Grease GR1 AL ESSO UT Multis Lead free grease Grade 2 or 3 GP GREASE Multimotive 2 EP2 Exchange or specific operation 42 Operation Maintenance HA16PX 18 Haulotte HOURS 28 500 19X11 12 50 10 50 250 500 1 000 2 000 50 250 500 1 000 2 000 43 Haulotte gt gt GROUP 5 3 OPERATIONS FREQUENCY Every day or before each use Operation and Maintenance HA16PX HA18PX 5 3 1 Summary table OPERATIONS Check the levels motor oil hydraulic oil diesel Check cleanliness diesel pre filter replace if water or impurities are found motor air
28. UP Haulotte gt gt 8 WIRING DIAGRAMS DIAGRAM E 598 FOLIO 01 05 Operation and Maintenance HA16PX HA18PX 8 1 55 8 20 dwod dois JO0je19 a22y JUAS 3 191005 lt 2 20 o 1 r 0 10 1 L 1 to ze 5 cv cQ La i y Y wA y Y 5 Q 4 1 1 1 1 Ff ERR 0 1 1 L 1 d 9 5 1 1 81 00 6 02 0 8 20 Ld 1 69 TV 1 1 1 1 1 1 20 gt e 185 1 0 j 0 o 10 10 1 1 1 1 1 2 20 1 1 1 1 1 1 vol vos na ein s 0 0 a eS e e e VOL e e Haulotte gt gt Operation and Maintenance HA16PX HA18PX GROUP FOLIO 02 05 jepad 61 8 20 7 10 34911 330 NO 34611 10d 5 uodeag lt 9 6 5 1 70 02 10 21 S1H ow VW ved 91H e 1 60 Lie Lie 1 1 10 995 0 500 t te 91 5 0245 5 felvs 61 00 S06 LLE e 11570 VE VE Loz s
29. aulic pump Insufficient oil in the tank Top up Hydraulic pump cavitation Oil viscosity too high Empty the circuit and replace with the recommended oil No adhesion on one drive wheel Insufficient load on one wheel Act on the blocking button Operation Maintenance HA16PX HA18PX Haulotte gt gt INCIDENTS PROBABLE CAUSE SOLUTION Buzzer sounding or slope gt 5 Platform load close to limit Hydraulic oil temperature too high Reset by retracting the telesco ping and lowering the boom Remove load Leave to cool The electropump does not work Open battery circuit breaker Defective fuses Close the battery circuit breaker Replace the fuses NB In the turntable box LEDS indicate the state of each output to check that it is activated 51 Haulotte gt gt 52 gt La mm Operation and Maintenance HA16PX HA18PX Haulotte gt gt Operation and Maintenance HA16PX HA18PX 7 SAFETY SYSTEMS 7 1 FUNCTION RELAYS AND FUSES IN THE TURNTABLE BOX see wiring diagram KA2 Heat motor start FU3 80 A Accelera
30. aulic leaks loose bolts loose electric connections 3 Check that the tilt indicator operates correctly by sounding the buzzer INSTRUCTIONS BEFORE USE 1 Remove the rotation locking pin if there is a turntable 2 IMPORTANT when using the AC power line to the work platform the power plug must be connected to an electrical installation protected by a 30 mA circuit breaker C15 100 standard START UP 1 Turn the battery isolater switch to the on position 2 Unlock the emergency stop button then press the starter button 3 If the machine does not start wait 10 seconds then repeat the operation THE MACHINE MUST NOT BE USED WHILE CHARGING THE BATTERIES 7814 345 21 Haulotte gt gt Operation and Maintenance HA16PX HA18PX 7814 349 1 Dy 307 218310 b 22 Haulotte gt gt Operation and Maintenance HA16PX HA18PX 2 6 3 Labels specific to models HA 16PX HA 18PX EN om om 16 6 6 6 5 4 eo knyh t E Fmax 3540 daN Fmax 3883 daN Pmax 8 daN cm VY Pmax 8 2 daN cm 7815153 a 7815 154 a 2 6 4 Labels specific to options Bi energy option 23 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX 2 6 5 Labels specific to Holland 7814 573 a
31. etector Ref 19 Photo 2 page 33 is working cor rectly by angling the support plate Beyond an angle of 5 an alarm should sound Photo 5 35 Haulotte gt gt GROUP Caution When transporting the machine it is vital to block the turntable using the rotation locking pin situated under the turntable Photo 6 page 36 44 STARTING WORK Caution When the counterweight is placed above the steering wheels the travel and steering controls act in the opposite directions 36 IMPORTANT WORK MAY ONLY BEGIN Operation and Maintenance HA16PX HA18PX Turntable locking pin Ensure that the locking pin Ref 1 Photo 6 page 36 for turntable rotation is removed Photo 6c WHEN ALL OF THE INSTRUCTIONS GIVEN IN THE PREVIOUS SECTION HAVE BEEN FOLLOWED SCRUPULOUSLY TO BECOME FAMILIAR WITH THE MACHINE CARRY OUT THE FIRST FEW OPERATIONS AT GROUND LEVEL KEEPING THE MACHINE IN ITS TRANSPORT CONFIGURATION COUNTER WEIGHT FORWARD BOOM LOWERED REMINDER The main control panel is on the platform In normal operating conditions the turntable control panel is an emergency or rescue control station and only used if absolutely necessary 4 4 1 Operations from the ground Only the heat motor version of the machine can be used from this control station Motor starting Photo 1 page 33 Ensure that the emergency stop button Ref 16 is pulled out Put the operating station selection key s
32. he situation persists after a delay of 1 to 2 sec the controls for lifting the boom up lifting the arms up telescope out are cut off together with the travel movement as long as the machine is extended To restore the travel movements all lifting parts of the machine must be completely lowered NB While the machine is extended the tilt detector issues an audible signal as long as the slope remains greater than the authorised limit indicating to the operator that the platform cannot be extended Operation Maintenance HA16PX HA18PX Haulotte gt gt 3 2 3 High travel speed High travel speed is only authorised when the platform is completely folded When the boom is lifted or the arms extended only low speed is possible 3 2 4 Hour counter The operating time of the heat motor is recorded by an hour counter 27 Haulotte gt gt GROUP 28 Operation and Maintenance HA16PX HA18PX Operation Maintenance HA16PX HA18PX Haulotte 3 gt OPERATION 4 1 OPERATING SAFETY MECHANISMS Caution Do not make any movements before studying the instructions Chap 4 3 page 33 To prevent the machine from being used in excess ofits capabilities safety mechanisms have been integrated to protect personnel and the machine These mechanisms immobilise the machine or disable movements In either case if knowledge of the characteristics and operation of the machine is insufficient
33. hind you to avoid being sprayed with fuel touch the outside of the filling hole with the pump nozzle before star ting to fill with fuel to avoid the risk of sparks due to static electricity close the tank cap tightly and clean up any fuel that has spilled out of the tank 32 Haulotte Operation and Maintenance HA16PX HA18PX REMINDER Before carrying out any operation ensure that you are familiar with the machine by reading this manual and the instructions on the various plates 4 3 1 Turntable control panel Photo 1 Photo 2 o 6 0 E t 1 Motor oil pressure light 11 Turntable platform control panel selector 2 Motor temperature light 12 Emergency stop button 3 Battery charge indicator 13 Motor acceleration control 4 Filter clogging indicator 14 Motor start button 5 Boom telescope control 15 Emergency control 6 Raising control 16 Hour counter 7 Jib control 17 Optional flashing light control 8 Lifting control 18 Buzzer 9 Turntable rotation control 19 Tilt detector 20 Compensation switch 33 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX 4 3 2 Platform control panel Photo 3 and 4 NB The manipulators are equipped with a fail safe safety con tact 1 Orientation and boom lifting manipulator 10 Jib switch 2 Arm lifting manipulator 11 Platform rotation switch 3 Travel and BACK steering manipulator 12 Telesco
34. in the platform becomes unable to control the movements inspite of the machine working normally a skilled operator on the ground can use the turntable control panel with the main diesel power source to bring the platform operator back down to the ground 3 1 4 2 Emergency operation A standby electropump unit controlled from either the platform or the turntable can be used if the main pump fails If an operating incident occurs preventing the operator in the platform to return to the ground a skilled operator can bring him down using the electric pump and the electric controls on the turntable control panel Instructions Turn the key to the turntable station position Ref 13 Photo page 33 e Activate the switch Ref 9 Photo page 33 controlling the standby unit Activate the switches corresponding to the movements required Ref 5 6 7 8 Photo page 33 The electrical power used for the controls and to start the heat motor is supplied by a 12v battery 3 2 1 Control of the load in the platform If the load in the platform exceeds the maximum authorised load no movements are possible from the platform control station The overload light indicator on the platform panel and the buzzer alert the operator Load must be removed to reset the assembly 3 2 2 Tilt check The fault light indicator on the platform control panel flashes and the tilt sensor emits an audible signal when maximum permitted tilt is reached If t
35. lace the relay Unscrew and clean the terminals Insufficient pres Sure or power at the pump Clogged air filter Motor regime insufficient Oil leak on connector hose component Clogged oil filter Change the filter Adjust the speed contact After sales Repair or replace contact After sales Replace the oil filter cartridge No movement from the plat form Turntable key selector in the wrong posi tion Overload in the platform Fail safe safety system not activated Manipulator operating fault Selected movement electrovalve fault Insufficient hydraulic oil Tilt or slope gt 5 up lifting movement disabled Put in the platform position Remove load Press the fail safe contact and hold down during movement Replace manipulator see After sales Replace the electrovalve or its coil Top up Lower the arms and boom to reset No high speed Platform slightly extended Lower the arms and boom completely No steering movement Insufficient hydraulic oil Fail safe safety system not activated Top up Press the fail safe contact and hold down during movement No travel teles cope out boom lifting arm lif ting buzzer sounding Slope or tilt 25 First retract the telescope then lower the boom to reset The turntable does not turn The locking pin is engaged in the chassis Remove the pin Noisy hydr
36. lla T l Phone 34 95 493 44 75 Fax Fax 34 95 463 69 44 Why use only Haulotte original spare parts RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components substitutions or modifications other than the ones recommended by Haulotte may recall in question the initial security conditions of our Haulotte equipment The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC marking validity granted by Haulotte The EEC declaration will become null and void and Haulotte will disclaim regulation responsibility END OF THE WARRANTY The contractual warranty offered by Haulotte for its equipment will no longer be applied after spare parts other than original ones are used PUBLIC AND PENAL LIABILITY The manufacture and unfair competition of fake spare parts will be sentenced by public and penal law The usage of fake spare parts will invoke the civil and penal liability of the manufacturer of the retailer and in some cases of the person who used the fake spare parts Unfair competition invokes the civil liability of the manufacturer and the retailer of a slavish copy which taking unjustified advantage of this operation distorts the normal rules of competition and creates a parasitism act by diverting efforts of design perfection research of best suitability and the know how of Haulotte FOR YOUR SECURITY REQUIRE HAULOTTE ORIGINAL SPARE PARTS
37. m to the following colour code Red indicates a potentially fatal danger Orange indicates a danger of causing serious injury Yellow indicates a danger that may cause material damage or slight injury The site manager must ensure that these labels are in good condition and remain legible Additional copies can be supplied by the manufacturer on request 1 1 3 Safety Ensure that any persons entrusted with the machine are fit to meet the safety requirements that its use imposes Avoid any working method that may jeopardise safety Any use not compliant with the instructions may cause risk and damage to persons and property This manual must be kept by the user throughout the machine s service life including in the case of loan lease and resale Ensure that all plates or labels relative to safety and hazards are complete and legible Haulotte gt gt GROUP Operating and maintenance instructions 1 2 GENERAL SAFETY INSTRUCTIONS Caution Only trained operators use Haulotte self propelled platforms 1 2 1 Operators Operators must be aged over 18 and hold an operating license in the country of use issued by their appropriate autority to prove that they are apt to operate the machine There must always be one person at ground level who is familiar with the emergency control to Take fast action if necessary Take over the controls in case of accident or malfunction
38. missible limit Haulotte gt gt Operating and maintenance instructions To reduce the risks of serious falls operators must respect the following instructions Hold the guardrail firmly when lifting or driving the platform Remove any traces of oil or grease from the platform steps floor or guardrails Wear personal protective equipment suited to working conditions and conform to local regulations particularly when working in hazardous areas Anyone working onboard the platform must wear a safety harness which should be attached to the usual fixing point with a strap Attach one strap only per fixing point Never disable the limit switches of the safety devices The contact with fixed or mobile obstacles can cause the premature deterioration of the structure and involve the rupture of certain safety members of the machine Do not increase the platform operating height by means of ladders or other accessories Never use the guardrails to climb into or out of the platform use the steps provided Never climb on the guardrails when the platform is up Avoid driving the machine at high speed in narrow or congested are as Never use the machine without putting in place the platform safety bar or closing the safety gate Never climb on the covers Caution Never use the platform as crane reduce the risks of tipping over operators must follow these hoist or lift instructions Never use the machine to pull
39. n 1 0 ERE N Loe N d ore ANNIS 3 d NOL 1 00 ore tas D 54 02 10 ZOL 01 20 185 uns DW lt gt 25 56 Haulotte gt gt Operation and Maintenance HA16PX HA18PX GROUP FOLIO 03 05 2A 2A 2 2 106 gt a 2 5 i e 2 m 2 1 youn 2 LI lt lt z dn uas af 4 0 o 1 lt lt 1044 gt 1 soz d Drie 1 gt lt 1 1 2 5 51 1 Y Y soe 1 E 9 9 gt 1 7 1 1 Anueo 990259191 voog m WrOe lt 1 Lit punk S adodsajal 5 LI l oos 5 yuo 4 1 n 4 lt 1 3 SX Anuey e_o _ m 1 Ori 5 1 m LJ lt sea y 1 Sov youn D lt SX Jeinpued gt oor 1 1 1 a lt g
40. nance HA16PX HA18PX Operation Maintenance HA16PX HA18PX 9 1 Haulotte gt gt 9 HYDRAULIC DIAGRAMS DIAGRAM HA16 18PX REFERENCE P22513 PV i i H d i1 L 52 i E N n H i o N 4 ge 1 19 ots Stota 18 HE i a a i 4 E 5 Q bs 14 i m i H E H i 22543 aii ag ug E 58 n 4 8 TS MA H i i LAS MY 421 SA dd n p 4 5 5 34 aa 61 Haulotte gt gt GROUP 62 Operation and Maintenance HA16PX HA18PX
41. nd 1 metre at low speed Do not alter or override any components connected in any way to the machine s safety or stability Do not place or fasten a load so that it overhangs the machine s parts Do not touch adjacent structures with the elevator arm 1 3 2 Electrical risk Electrical risks are high in the following situations Contact with a live line check safety distances before operation near electricity lines see Chap 1 8 page 7 Use during storms 1 3 3 Risk of explosion or burning The risks of explosion or burning are high in the following situations Working in explosive or inflammable atmosphere Filling the fuel tank near naked flames Contact with the hot parts of the motor Use of a machine causes hydraulic leakage 1 3 4 Risks of collision Risk of crushing people in the machine operation zone when travelling or manoeuvring equipment The operator must assess the risks above him before using the machine Pay attention to the position of the arms during turntable rotation Adapt movement speed to conditions related to the ground traffic slope and movement of people or any other factor that may cause a collision When driving down the ramp of a truck ensure sufficient space is available for safe unloading Check brake pad wear regularly to avoid all risk of collision Always use a winch line connected to the unit when loading and unloading off tilt tray vehicules Haulot
42. ngle Check that the tilt detector works properly Ref 19 Photo 2 page 33 THE COMPENSATION COMMAND IS ACTIVE BELOW A THRESHOLD OF 8 2 FT ONLY 4 4 2 Operations from the platform Photo 3 page 34 Climb into the basket respecting the maximum load instructions If necessary distribute the load evenly over the whole platform NB If the load in the platform exceeds the maximum authorised load no movements are possible from the platform control station The overload light indicator on the platform panel and the buzzer alert the operator Load must be removed to re en able the machine There is no load restriction on the reach Control station test Before any operation ensure that the green light indicator Ref 4 is on indicating that machine power is on and that the selector is in the platform position Check that the emergency stop button Ref 14 is unlocked Check that the horn works Work may now begin Testing the movements To make a movement choose the corresponding manipulator or se lector Press the fail safe contact and activate the required manipulator The speed and angle of tilt of the manipulators enable gradual mvoe ment If the ground is not horizontal correct the platform position using the corresponding selector Test telescoping jib basket rotation movements with the relevant se lector Test the rear axle steering movement using the selector placed on the handle of the travel manip
43. ot make any ma chine movements To make a movement you must switch off the built in generator see instructions below Switching off the built in generator Disconnect the tool from the socket Put the button above the power socket in the OFF position and the green light indicator goes out Ref 1 See photo Built in generator and socket in the basketr page 38 Movement is active once again you can make any movements 38 Haulotte gt gt Operation and Maintenance HA16PX HA18PX Caution Use of the emergency unit is exclusively reserved for rescuing personnel if the main hydraulic power supply fails Any other use may cause damage 4 6 EMERGENCY OPERATION WITH THE STANDBY ELECTROPUMP UNIT Photo 8 Emergency control Movements can be controlled when the main energy source malfunctions There is an electropump unit powered by the starter battery This unit can be controlled from either the turntable control panel or the platform control panel The emergency standby electropump control operates in the same way from both control panels Instructions Select the control panel you want to validated orange or green Ref 1 Photo Emergency control page 39 Activate and hold down the emergency control switch Ref 2 Photo control page 39 Actvate and hold down the switch corresponding to the movements required Ref 3 Photo Emergency control page 39 4 7 RESCUE OPERATION
44. p fluid levels use only the products recommended in the consumables chapter Photo 4 Haulotte gt gt Check that there are no leaks traces of wear blows or scratches rust or foreign bodies on the cylinder rods Check that there are no leaks from the wheel reducing gears Pump and hydraulic unit no leaks all components tight Check that the reducing gears have not become disconnected Check the tightness of the wheel nuts and extent of tyre wear Check that the battery terminals are clean and tight if they become loose or corroded power may be lost Check the electrolyte level in the batteries the level should be ap proximately 10 mm above the plates add distilled water if necessary Check that the main control panel power cable is in good condition Check that the emergency stops work correctly Check that the air filter is clean see motor manual Check levels of motor oil gauge Ref 1 Photo 4 page 35 top up if necessary see motor manual hydraulic oil boom Photo 5 page 35 top up if necessary by filling via the cap 1 see Chap 5 3 3 1 page 46 diesel level the min and max levels can be checked when the cover is closed using the two light indicators Top up if necessary cap Ref 2 Photo 5 page 35 Check the hydraulic filter clogging indicator Ref 2 Photo 4 page 35 If the red indicator is visible replace the filter cartridge ref 3 see Chap 5 3 3 page 46 Check that the tilt d
45. pe switch 4 Power light indicator 13 Compensation switch 5 Starter switch 14 Emergency stop button 6 Horn 15 Fault light indicator 7 Low medium high selector switch 16 Backup pump 8 FRONT steering switch 17 220 V single phase 16 A plug 9 Differential blocking switch 18 Platform overload indicator 4 3 3 Checks before using the machine Ensure that the ground under the machine is flat stable and can bear the weight of the machine see Chap 2 4 page 13 ground pressu re NB See WORKING AREA diagram Chap 2 3 page 11 for maxi mum authorised tilt Ensure that no obstacles can obstruct machine movements travel movement of the whole machine turntable rotation telescoping and lifting see the WORKING AREA diagram Chap 2 3 page 11 Carry out a visual inspection of the machine pay particular attention to flaking paint or acid leaking from the battery Check that all bolts screws connections and hoses fit tightly that the re are no oil leaks and that no electrical connections have become damaged or disconnected Check the arms boom jib and platform there should be no visible da mage no traces of wear or deformation 34 Operation Maintenance HA16PX HA18PX Caution Follow the safety instructions supplied by the battery manufacturer Caution This type of machine is not insulated and must not be used close to electricity lines Caution To top u
46. platforms models HA 16 PX and HA 18 PX are designed to carry out all kinds of overhead work within the limits imposed by their characteristics see Chap 2 3 page 11 and Chap 2 4 page 13 and provided that all safety instructions relating to the equipment and environment of use are respected The main control panel is situated in the platform The control panel situated on the turntable is to be used in emergencies or cases of machine failure 2 1 IDENTIFICATION A plate attached to the rear right hand side of the chassis is engraved with all the necessary information for identification of the machine Haulotte gt gt GROUP PINGUELY HAULOTTE La P ronni re BP9 42152 L Horme France EQUIPMENT TYPE SERIAL N TOTAL WEIGHT kg YEAR OF MANUFACTURE NOMINAL POWER kW MAXIMUM LOAD kg NUMBER OF PERSONS LOAD P kg LATERAL FORCE MAX N WINDSPEED MAX m s SLOPE OPERATION MAX degres GRADEABILITY 307P218080b REMINDER When requesting information intervention or spare parts you will need to specify the machine type and serial number Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX 2 2 MAIN COMPONENTS 12 9 1 Rolling chassis 9 Boom 2 Steering wheels 10 Document holder 3 Drive and steering wheels 11 Platform 4 Top control panel 12 Tu
47. prevention Articles R 233 11 or order n 93 41 No member of personnel is allowed to perform any check whatsoever during machine operation Article R 233 11 of the French Labour Code 1 4 2 Examination of machine suitability The manager of the site where the machine is operated must ensure the machine is suitable i e capable of performing the work in complete safety and in compliance with the operating manual Furthermore the French order of 1st March 2004 addresses problems relative to leasing examination of the state of conservation checking upon operation after repairs and test conditions static test coefficient 1 25 dynamic test coefficient 1 1 All users must consult this orders requirements and comply with them 1 4 3 State of conservation Detect any deterioration liable to cause hazardous situations concerning safety devices load limiters tilt sensor cylinder leaks deformation welds bolt tightness hoses electrical connections tyre state excessive mechanical gaps NOTE If the machine is rented leased the user responsible for the machine must examine its state of conservation and suitabili ty He must obtain assurance from the leaser that general pe riodic inspections and pre operation inspections have been performed Haulotte gt gt GROUP Operating and maintenance instructions 1 5 REPAIRS AND ADJUSTMENTS These cover major repairs and work on or adjustments to safety systems or device
48. rntable 5 Bottom control panel 13 Counterweight 6 Anchoring lugs 14 Right compartment 7 Jib 15 Left compartment 8 Slew ring 16 Arm 10 Haulotte 3 gt Operation and Maintenance HA16PX HA18PX 2 3 WORKING AREA 2 3 1 HA 16P working area 16 5 15 700 458 13 5 3 AOft 12m f 0 35ft 10 5m 30ft 9m 258 7 5m 20ft 6 1m A 154 4 1584 20ft 2bft 35 4 6 1 7 5 10 5 Haulotte gt gt 16 5 15 458 13 5 40 t 12m 35ft 10 5m 30ft 9m 2bft 7 5 208 6 1m 15ft 4 2 3 2 18P working area Operation and Maintenance HA16PX HA18PX 70 70
49. rtment specifying the exact type of machine and its serial number When ordering consumables or spares use this documentation together with the Spares catalogue so as to receive original parts the only guarantee of interchangeability and perfect operation This manual is supplied with the machine and is included on the delivery note REMINDER You are reminded that our machines comply with the provisions of the Machines Directive 89 392 EEC of June 14th 1989 as amended by the directives 91 368 EEC of June 21st 1991 93 44 EEC of June 14th 1993 93 68 EEC of July 22nd 1993 and 89 336 EEC of May 3rd 19889 directive 2000 14 CE and directive EMC 89 336 CE Haulotte gt gt GROUP Operation and maintenance Haulotte gt gt Operation and maintenance HA16PX HA18PX GROUP CONTENTS 1 GENERAL RECOMMENDATIONS SAFETY 0 1 1 1 GENERAL WARNING tcp uda oce dea Rs 1 Manual eite ecu 1 I CIEBE ree 1 ASE SAC D 1 1 2 GENERAL SAFETY 8 2 1 2 1 EE 2 122 Work environments 2 1232 rtr ee 2 1 3 RESIDUAL RISKS vd ev 4 1 3 1 Risks of jerky movements tipping over sise 4 13 2 _
50. s of a mechanical hydraulic or electrical nature These must be performed by personnel from or working for PINGUELY HAULOTTE who will use only original parts Any modification not controlled by PINGUELY HAULOTTE is unauthorised The manufacturer cannot be held responsible if non original parts are used or if the work specified above is not performed by PINGUELY HAULOTTE approved personnel 1 6 VERIFICATIONS WHEN RETURNING TO SERVICE Caution These test must be performed by competent person 1 7 BEAUFORT SCALE To be performed after extensive disassembly reassembly operation repair affecting the essential components of the machine any accident caused by the failure of an essential component It is necessary to perform a suitability examination a state of conservation examination a static test a dynamic test see coefficient in paragraph see Chap 1 4 2 page 5 The Beaufort Scale of wind force is accepted internationally and is used when communicating weather conditions It consists of number 0 17 each representing a certain strength or velocity of wind at 10m 33 ft above ground level in the open Description of Wind Specifications for use on land MPH m s 0 Calm Calm smoke rises vertically 0 1 0 0 2 1 Light Air Direction of wind shown by smoke 1 5 0 3 1 5 2 Light Breeze Wind felt on face leaves rustle ordinary vanes moved by 6 11 1 6 3 3 wind
51. signed for tow ing Transport of the unit should be carried out using a vehicle built for this purpose Haulotte gt gt GROUP 1 3 RESIDUAL RISKS Caution direction of travel can be reversed after 180 turntable rotation Take account of the colour of the arrows on the chassis compared with the direction of travel green forward red reverse Thus moving the manipulator in the direction of the green arrow on the control panel will move the machine according to the direction indicated by the green arrow on the chassis Similarly moving manipulator in the direction of the red arrow the control panel will move the machine in the direction of the red arrow on the chassis Caution If the machine has 220 16 plug the extension must be connected to a mains socket protected by a 30 mA differential circuit breaker Operating and maintenance instructions 1 3 1 Risks of jerky movements and tipping over Risks of jerky movement and tipping over are high in the following situations Sudden action on the controls Overloading of the platform Uneven ground Be careful during thaw periods in winter Gusts of wind Contact with an obstacle on the ground or at a height Working on platforms pavements etc Allow sufficient stopping distances 3 meters at high speed 1 meter at low speed Allow sufficient stopping distances 3 metres at high speed a
52. t 5 1 juonejo y VES uonesuaduoy e 1 VOLE lt 1 lt 1 Lov a 9 uonesuaeduio 5 Y cOd i uonesuadwo gt Ds OLE 2 v LOd lt 5 5 a 7 5 ine uonejoy OLLE o LLE 5 cx 2 9 f wWsor a 1e npuad e vzor 5 5 E 207 epuap 5 1 gt 1 LL necu 2 10 212 222Y soo d i 5 5 5 5 4 SA SA 57 Haulotte gt gt GROUP FOLIO 04 05 Operation and Maintenance HA16PX HA18PX zd SOL GOL OLL LLL qa UC ese N Y N e a a S a Soz a eS Le soz un EM Er 5 a a 5 58 dnyes snidq 101121922V NY Soo x mes dw 10 1010 w dois ainssald N WOLL 9 ainssald WELL zi E o lt 197714
53. t of articulation point 6 60 m Max reach of the basket above the ground 8 70 m Turntable rotation angle 360 continuous 8 Positive boom range 74 e Negative boom range 3 Overall length of the basket 1 80 2 3 m Overall width of the basket 0 80 0 8 m Overall height of the basket platform 1 10 m Basket rotation angle 90 90 E External turning radius 4 m Internal turning radius 1 9 m Tyre width 0 385 m Lateral distance between the wheels 2 00 m Tyre diameter 1 080 m Max slope in travel 50 96 Authorised tilt 5 Hydraulic tank 100 Fuel tank 72 Total weight 7240 Kg Differential blocking yes Hydraulic brakes 2 Freewheel yes DEUTZ motor F3L1011F Power 38CH 28 33hp 28Kw at 2400 rpm Power at slow speed 20 4 CH 15 21 hp 15Kw at 1250 rpm Consumption 2309 Kwh 13 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX DESCRIPTION HA 16PX Unit Travel speed micro speed 0 22 low speed 0 38 m s medium speed 0 77 high speed 1 52 Hydraulic pressure general 24 travel 24 MPa Steering 24 orientation 10 Max force on one wheel 3610 Kg Max pressure on the ground hard ground concrete 8 soft ground earth 3 2 Starter battery 12V 95Ah 450A Supply voltage 12 V Accoustic power 104 dB A Accoustic pressure at 10 metres 75 dB A
54. te gt gt Operation and Maintenance HA16PX HA18PX 6 OPERATING INCIDENTS REMINDER Following the safety and maintenance instructions should enable you to avoid most of these incidents Nevertheless if an incident does occur it is vital to check if it is listed in table below before carrying out any intervention If so simply follow the instructions If it is not listed contact the PINGUELY HAULOTTE agent or the plants PINGUELY HAULOTTE After Sales department Before diagnosing a failure check that the fuel tank is not empty the batteries are properly charged the turntable and platform palm button emergency stop buttons are unlocked the relays platform control panel turntable box are correctly pushed into their compartments 49 Haulotte gt gt GROUP INCIDENTS The motor does not start or stops Operation and Maintenance HA16PX HA18PX PROBABLE CAUSE SOLUTION Empty diesel tank Defective fuse on printed circuit in elec tric box Palm button pushed in Motor in safety mode oil pressure overheating alternator charging air filter clogged Charging light indicator bulb blown Air filter clogging light indicator on Defective motor safety relay Loose contact between battery cables and terminal Fill the tank Replace defective fuses Reset See manufacturer s manual or contact After sales Change the bulb Change the cartridge Rep
55. te Y Operating and maintenance instructions 1 4 INSPECTIONS Comply with the national regulations in force in the country of machine use For AUSTRALIA ie AS2550 10 For FRANCE Order dated 1st March 2004 circular DRT 93 dated 22 September 1993 which specify 1 4 1 Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident These inspections are performed by an organisation or personnel specially designated by the site manager and under his responsibility whether or not they belong to the company Articles R 233 5 and R 233 11 of the French Labour Code The results of these inspections are recorded in a safety register kept by the site manager and constantly available to the labour inspector and the site safety committee if one exists and the list of specially designated personnel Article R 233 5 of the French Labour Code Moreover before each use check the following the operator s manual is in the storage compartment on the platform the stickers are placed according to the section concerning Labels and their positions oil level and any elements in the maintenance operation table look out for any damaged incorrectly installed modified or missing parts NOTE This register can be obtained from trade organisations and in some cases from the OPPBTP or private prevention agen cies The designated persons must be experienced in risk
56. tion A hydraulic differential blocking system is provided on each axle The three speeds high medium and low are controlled by a switch Speed 4x4 version principle High speed The steering axle is switched to freewhel and the flow from the pump goes through the motors mounted in series on the front wheels Medium speed The steering axle is switched to freewhel and the flow from the pump goes through the two motors mounted in parallel on the front wheels Low speed Pump flow is divided between the front and rear axles The flow to each axle supplies the axle s hydraulic motors mounted in parallel 25 Haulotte gt gt GROUP Caution Only a skilled operator can perform emergency or rescue operations Caution Use of the emergency unit is exclusively reserved for rescuing personnel if the main hydraulic power supply fails Any other use may cause damage 3 2 ELECTRICAL CIRCUIT 26 Operation and Maintenance HA16PX HA18PX 3 1 3 Manual emergency system If the diesel motor works but a failure occurs preventing use of arm lifting boom lifting turntable orientation jib basket rotation compensation movements from the platform and turntable control panels these movements can be controlled using the mechanical levers and pushing the manual control of the electrovalve located at the top on the main distribution block 3 1 4 Emergency and rescue 3 1 4 1 Rescue If the operator
57. tor circuit fuse KP1 Heat motor stop FU4 30 A Main circuit fuse motor KT2 Movement acceleration electromo FU5 3 Turntable movement control circuit tor fuse KMG Mains power FU6 3A Platform movement control circuit KA32 Battery converter switching FU7 20 A Electrovalve supply circuit fuse KA37 Converter supply FU8 5 A platform control circuit KM1 Motorpump unit no dicont bi FU9 20 Accessory circuit fuse energy KM2 Motorpump unit no 2 control FU10 3 A Circuit fuse 011 250 Electropump no 1 circuit fuse Mr FU12 125 Electropump no 2 circuit fuse 7 2 FUNCTION OF SAFETY CONTACTS see wiring diagram Battery circuit breaker Tilt reset if machine folded boom Palm button emergency stop turntable Air filter contact Motor cut off if clogged air filter Motor temperature contact Motor cut off if tem Palm button emergency stop platform perature too high Tilt detector disables arm lifting boom lif ting telescoping jib lifting and travel movements by breaking Oil pressure contact Motor cut off if insufficient pressure Hydraulic oil temperature contact Audible alert if temperature too high Tilt reset if machine folded arms overload basket rotation overload break Disables all movements from the platform Jib contactor gt 0 53 Haulotte gt gt GROUP 54 Operation and Maintenance HA16PX HA18PX GRO
58. ulator Test front axle steering movement using the selector on the platform control panel 37 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX Test the 2 travel speeds in 4x2x4 version or the 3 speeds in 4x4x4 version by activating the low or high speed selector in 4x2x4 version or the low medium or high speed selector in 4x4x4 version Movement direction is indicated by the blue arrows 4 5 BUILT IN GENERATOR OPTION Caution Do not expose the built in See photo Built in generator and socket in the basketr page 38 generator to direct contact with a jet built in generator enables voltage supply 220V or 110V depending on of water or a high pressure cleaner the option chosen in the platform to enable connection of a tool with maximum power KW Photo 7 Built in generator and socket in the basketr d 4 5 0 1 Instructions Switching on the built in generator Activate the circuit breaker Ref 2 Photo Built in generator and socket in the basketr page 38 Put the selector is in the platform position green circle Put the button above the power socket in the ON position and the button s green light indicator comes Ref 1 See photo Built in generator and socket in the basketr page 38 Connect the tool to the socket At any time you can change the tool 7815 050 NOTA When using the built in generator you cann
59. urning radius 1 9 m Tyre width 0 385 m Lateral distance between the wheels 2 00 m Tyre diameter 1 080 m Max slope in travel 50 96 Authorised tilt 5 Hydraulic tank 100 Fuel tank 72 Total weight 8120 Kg Differential blocking yes Hydraulic brakes 2 Freewheel yes DEUTZ motor F3L1011F Power 38CH 28 33hp 28Kw at 2400 rpm Power at slow speed 20 4 CH 15 21 hp 15Kw at 1250 rpm Consumption 2309 Kwh Travel speed micro speed 0 22 low speed 0 38 m s medium speed 0 77 high speed 1 52 Hydraulic pressure general 24 travel 24 MPa steering 24 orientation 10 Max force on one wheel 3960 Kg Max pressure on the ground hard ground concrete 8 2 soft ground earth 3 6 Starter battery 12V 95Ah 450A Supply voltage 12 V Accoustic power 104 dB A Accoustic pressure at 10 metres 75 dB A 15 Haulotte gt gt Operation and Maintenance HA16PX HA18PX 2 5 DIMENSIONS 2 5 1 16PX dimensions WG KL NN Haulotte gt gt Operation and Maintenance HA16PX HA18PX 2 5 2 18PX dimensions WG 17 Haulotte gt gt GROUP Operation and Maintenance HA16PX HA18PX 2 6 LABELLING 2 6 1 Position of labels Ref Code Qty Description 2 307 218190 1 HA16PX logo 307P218220 1 HA18PX logo 5 3078143710 2 Floor height load HA18P PX
60. witch Ref 15 in the ground control position pictograms In this position the platform panel controls are cancelled Motor oil pressure Ref 1 and battery charge Ref 3 light indicators are on The air filter clogging light indicator Ref 4 is off Press the start button Ref 14 the motor starts the light indicators Ref 1 and 3 go out NB If the motor does not start switch off the ignition by pressing the emergency stop button and start the operation over again Operation Maintenance HA16PX HA18PX Caution MAXIMUM LOAD 230 KG Caution High speed is only availble if the machine is folded Even if only slightly extended only micro speed is available Haulotte gt gt Leave the motor to warm up and in the meantime check that the hour counter Ref 12 motor and pump are working correctly Testing the various movements Photo 1 page 33 REMINDER Always make sure that no obstacles can cause an obstruction before any operation Test the lifting movement in the up and then down direction control Ref 8 Test the raising movement in the up then down direction control Ref 6 Stop boom lowering in the horizontal position Then test the turntable rotation movements in both directions control Ref 9 and telescoping in out control Ref 5 then lower the boom completely Switch to platform control Put the key selector Ref 15 Photo 1 page 33 in the platform posi tion green recta

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