iKUBE user manual - iKUBE - Portable Solar Generators
Contents
1. 120 140 V ac e Reignition voltage 185 Vac 3 e Range of input voltage 175 280 V ac e Frequency range 47 5 52 5 H e Maximum input current 20 A Pag 47 Prec gt M LU M iKube R1 PV Input e Maximum DC output 3200 Wp e Maximum input voltage 500 V ac e MPPT operating range 100 450 V ac e Range 100 500 V ac e Maximum input current 13 A Overload Capacity e 11096 5 minutes e gt 15096 1 minute e 20096 0 1 seconds Batteries e Rated voltage 48 V ac e Power Voltage 44 V ac e Voltage of power failure 42 V ac Charge Controller e Maximum charge current 25 A e Voltage booster phase Absorption 57 V ac e Floating voltage ignition phase 55 V ac e Voltage overload protection 59 V ac Environmental conditions e Storage Temperature 15 to 60 Operating temperature 0 to 40 Storage humidity 0 to 95 Humidity range 0 to 90 Pag 48 The battery pack is made up of 8 Ritar Power RA 225SD batteries placed in series according to the diagram on page 42 Characteristics of the battery pack e Rated voltage 48V e Cio Capacity 225 Ah e C o capacity 245 Ah e Energy can be delivered C19 10 8 kWh e Energy can be delivered Cag 11 7 kWh e Weight 256 kg Characteristic of battery discharge Pag 49 M I U M iKube H1 RA6 2255D 6V225Ah RAB 2252D is AGM Deep cycle battery with 10 years Tloating design life specially designed Tor frequent cyc2. I S emen lee jort a IN L ud met i sf Ow a E 1 TTT ETT E I T3 a a Crop vate FS I i z z kEm it ER b p E B E He nM ix L HN RUE 1 MELAN Lu zo Wbs amp are Teama ilg nog g tus LT T JH E oT F j Tepe 25 eee ri L4 T La LA I T oe BEA I T T T oso ss 5 1 1 RD i L t Ha oo B an ag H j H H HH dhru Bl IN IB meni 44 1 1 i 1 i i i i i a ee a e n Umo ao moe mcm cm m ase A A 771 t F ERTDIH a amp 12 3 8 g t z s5 HM 35 2H i i i ups l l l I L tiati DEVE as L nm ali H Cre Tene fh Dicrzgne Temm Capacity Factors With Different Temperature Battery Type OVE Lay Discharge Current VS Discharge Voltage FinsiDisemarge gay tz0y tap weoelagn Vice Us Aud tatean over decharge especially betten geniis conneetien vee UNE A of ost A te A aw OoOo l iit mE EUM Charged with recommend vollage ensure battery can be fud recharged Charge the batteries at least once every six months in general rechange capacity shoud be 1 1 1 15 limes discharge capacity if they are stored at 75 C Charging Method 35 Effect of temperatura on cycle charge voltage AmV CH Cen There are a numberof factors that wil affect the length of cyclic service Constant Vollaga X ZCxn2 4 2 45V Callx24h Max Conant D 36A aaan are deci at di n ambient temperature drerit i The meer segnilicant are death of disch
3. P A ee PM WS Ass NN NS WAGE NASA SRANAN NAW SS WS j dos Y SPAN WS NGS L Ea 3 SR WEA Weak SN NON AN AB SS SSS Pag 25 M I U M iKube R1 2 Close the photovoltaic panels to obtain the compact structure Ensure that the pairs of panels are kept closed by the special buckles supplied velcro 3 Haise the stabilizers of the machine to the limit Pag 26 Erec gt M LU M iKube R1 For short flat sections few meters you can push ikube until it reaches the desired position If you need to move the machine over longer distances you should create a package to protect iKube from bumps and unwanted contacts It s necessary to use slings to be passed around iKube then lift the machine with a forklift or other lifting device that can withstand weight and size Keep in mind that iKube mod 0 F15 weighs about 550 kg and occupies the space of 1 8 m At this point you can bring iKube to your destination with the same truck moving at a crawl taking care not to subject it to shock or place it on a vehicle Always verify the correct load balancing when they are transported in such a way as to prevent unexpected trips falls on the floor of the machine damage to property and persons who are within range Unload carefully to place iKube on flat ground m The manufacturer is not liable for damages to persons or property for the use of lifting equipment other than those described
4. T Pag 43 a ESre9t3j 03 2 MLUM iKube R1 P 2 Key Components gt PHOTOVOLTAIC GENERATOR The photovoltaic generator is composed of 9 photovoltaic modules of 155 Wp each connected in series according to the diagram on page 42 the generator characteristics are as follows Power P 1395 Wp Open Circuit Voltage Voc 212 8 V gt gt Maximum power voltage V4 170 2 V Short circuit current lcc 8 7 A Maximum Power mp 8 2 A Pag 44 Frameless POLI MONO Cristalline silicon PV Modules are assembled on the iKube structure Irradiance dependence Cell temperature25 C lt t S 5 o Voltage V Guarantees Product warranty Performance guarantee 5 years as per contractual terms Pag 45 12 years 90 of nominal output power 25 years 80 of nominal output power M I U M iKube R1 Cell efficiency 96 16 60 Module efficiency 96 Isc temperature coefficient C Weight kg EN Note 1 Standard conditions Air mass 1 5 irradiance 1000 Wim cell temperature 25 C Note 2 Values indicated are nominal Working tolerance 96 Max system voltage V Temperature dependence AM 1 5 1000 W m Current A Voltage V IEC 61215 and C O IEC 61730 Certified o EN ISO 9001 2000 Certified Company M I U M iKube R1 General Features Model Vertex 3KW Solar Inverter Manufacturer Voltronic Power Technology Corp Description photovol
5. circuits in IT systems as it is considered negligible the likelihood that it occurs in plants of small extension a first fault to earth among other things the masses are isolated from earth and then the fault could not be detected Under the conditions previously set a first fault to ground on an apparatus could last for an indefinite time without any consequence If however presents another earth fault on a second apparatus a person in contact with both the equipment would be subject to the passage of a current certainly dangerous Pag 39 To solve the security problem just outlined are to be connected in equipotential masses except for Class ll appliances in which any non metallic enclosure must be connected to potential equalization The bonding becomes conduct hours twice in a short circuit fault is detected and interrupted by overcurrent protection To ensure the safety must be verified however the timing of protections that coincide with those for TN CEI 64 8 art 413 5 3 4 For example to an A of 230 V in the terminal circuits 0 4 s and 0 2 s under normal conditions under particular conditions E M r REESE d FERES Leste Pag 40 M I U M iKube R1 In the circuits protected by electrical separation intentional grounding of the apparatus is unnecessary and in some cases may even increase the hazard The ground installation common to other devices connected to the mains hazardous voltage may in
6. machine is not subject to scheduled lubrication However it may be necessary to periodically lubricate 5 Lubrication lightly with common fat the support pins and sail handling PV 8 PX TAI 6 Routine maintenance General requirements 1 Check once a month the operation of the emergency button and breaker present empty the machine running and proving the correct action suspension of operation of these devices In case of failure trust the search for the problem only to specialists or call technical support from the manufacturer of the machine The machine is designed to minimize maintenance it is up to the operator to judge the condition and its suitability for use It is recommended to stop and to intervene with maintenance every time you hear a less than optimal functioning it will always have the highest efficiency Pag 58 Erec gt M LU M iKube R1 2 Visually check the status of the individual parts that compose the machine verifying that there is no deterioration due to failure or deformation m WARNING Before any maintenance the maintainer must exclude the power OFF the inverter by pressing the button opening the circuit breaker and then pressing the emergency button while ensuring that there are no electrical connections with the network or potential users Always use the appropriate PPE Personal Protective Equipment Gloves for protection against electrical hazards when working on batte
7. manufacturer is not liable for the consequences It is advisable to request any changes directly from the manufacturer Clean the upholstery of machines panel and controls with soft dry cloth or moistened tissue with a mild detergent solution do not use any type of solvent such as alcohol or petrol as they may damage the surfaces Place the machine on order as determined according to the diagrams provided by the manufacturer otherwise no responsibility is taken for any inconvenience Pag 17 Erec gt M LU M iKube R1 IMPORTANT The manufacturer believes it is relieved of all liability for damages caused by the machine to persons animals or property when Y VV ON ON V ON V V use of the machine by personnel not adequately trained misuse of the machine defective power supply incorrect installation lack of maintenance unauthorized modification or intervention use of unauthorized or non model specific parts Failure to comply with all or part of the instructions use contrary to national specifications disasters and exceptional occurrences General requirements The moving parts should always be used in accordance with the requirements of the manufacturer as specified in this manual which must always be available in the workplace All safety equipment placed on moving parts to prevent accidents and ensure safety cannot be changed nor removed but it must be adequately safeguarded In the c
8. the control panel of the inverter for more detailed information if they see the user manual of the inverter Such booklet is provided with four keys that allow navigation between the various operating parameters PARAMETERS AC input Displays voltage and frequency for the power supply by mains supply or generator AC OUTPUT Display power voltage and frequency of the applied electric loads PV INPUT Displays power and voltage of the photovoltaic generator BATTERY CAPACITY Displays the battery status in percentage or voltage CHARGING CURRENT Displays the battery charge current from an auxiliary source ENERGY GENERATED Displays the total energy that is generated daily V VV VV WV E Pag 54 ERE l M LU M iKube R1 The control panel also displays the direction of energy flow between devices such as photovoltaic generator battery pack utilities and energy source 2 Commissioning For the Start function is necessary that there is one source of power among the three available 1 Photovoltaic generator 2 Battery Pack 3 Auxiliary source If at least source 1 or 3 is present the inverter turns on if there is only the battery pack it is necessary to turn the inverter on using the appropriate switch For correct operation make sure the load icon is enabled Otherwise hold the ON button for about 4 seconds and wait for the trigger relay enable loading and the consequent appearance of the icon Af
9. F RECIPIENTS The machine is intended both for domestic and professional use but its use may be entrusted to qualified figures in particular that Have reached the age of majority Are physically and mentally fit to perform the work of particular technical difficulty Have been properly instructed in the use and maintenance of the machine VV ON V In the case of business use have been deemed suitable by the employer to carry out the task entrusted to him after attending a special course of information education and training organized by the employer pursuant to art 36 and 37 of Legislative Decree 81 08 Are able to understand and interpret the operator s manual and safety regulations Know emergency procedures and their implementation Possess the ability to operate the specific type of equipment Are familiar with the specific rules applicable VV ON ON V They understand the operating procedures defined by the manufacturer of the machine 6 Glossary and pictograms This paragraph lists the terms that are uncommon or have a meaning different from the ordinary The following explains the abbreviations used and the meaning of the pictograms to indicate the operator status and the state of the machine their use allows to provide information necessary for the proper use of the machine in conditions of safety rapidly and unequivocally Glossary DANGER ZONE Zone in and or near the machine where the presence of a perso
10. ION COMPATIBLE SYSTEM YEAR TEMPERATURE TOTAL WEIGHT Pag 12 o Via Ettore Bugatti 3 9 10040 Leini TO Italy Made in Italy iKube H1 Prec gt M LU M iKube R1 1 Statements The machine is made in accordance with the relevant EU directives applicable at the time of its launch DECLARATION OF CONFORMITY Dir 2006 42 EC annex IIA The Builder PRO D3 SRL stairs Via Ettore Bugatti 3 9 10 040 Leini TO DECLARES THAT Machine iKube Model F150 Year of manufacture 2012 CONFORMS TO THE DIRECTIVES EC Council Directive 2006 42 On the approximation of the laws of the Member States relating to machinery EC Directive 2004 108 on the approximation of the laws of the Member States relating to electromagnetic compatibility EC Directive 2006 95 on the approximation of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits Harmonized technical standards EN ISO 12100 1 EN ISO 12100 2 UNI EN ISO 13850 UNI EN ISO 13857 EN 60204 1 UNI EN ISO 14121 1 EN 953 AND AUTHORIZES Dr Mr Massimiliano Vannutelli owner of Studio Engineering Technician M Vannutelli based in Paris Avenue 7 03100 Frosinone FR IT TO CONSTITUTE A TECHNICAL DOCUMENT FOR THE SAME Leini 01 07 2012 The manufacturer Mr Mario Alberto Osella Managing Director Pag 13 Pro l M LU M iKube R1 PROHIBITION OF SERVICE It can not be put into service after undergoing str
11. MANUAL OF INSTRUCTIONS FOR USE AND MAINTENANCE KUBE Free Mobile Green ENERGY mobile solar PV generator wana ELE 7 Prec gt M LU M iKube R1 Instruction and Maintenance Release 1 Completed in July 2012 Literary rights reserved Pro D3 srl Via Ettore Bugatti 3 9 10040 Leini TO Tel 39 0119983553 Fax 0119966521 PI CF 08658341006 Pag 2 TABLE OF CONTENTS BACKGROUND c1 cono The purpose of the instruction manual How to read the instruction manual Preservation of the instruction manual Updating Manual Recipients Glossary and pictograms GENERAL INFORMA TION OoorWND Identification of manufacturer data Identification and license plate of the machine data otatements Safety Standards Technical support information Preparation of customer load SAFETY NOJN General warnings Intended Use Contraindications of use Danger zones Safety Devices oignposting Residual risks INSTALLATION o 10o001001n Shipping and handling otorage Preparation Positioning Opening Links Principles of grounding system iKube Preliminary checks on power Pag 3 M I U M iKube R1 Page 5 Page 12 Page 16 Page 25 mec po DESCRIPTION OF MACHINE 1 Operation principle 2 Key Components 3 Size 4 5 6 7 Vibration Noise emissions otandard delivery Electromagnetic Environment USING THE MACHINE N
12. MIN 15MIN 30MIN 1HR 2HR 3HR 4HR SHR BHR 10HR ZOHR 4 80 613 3 4594 387 8 2484 146 3 87 51 5049 49 57 40 58 27 95 23 63 13 00 5 00 5895 5 4374 3798 2443 1456 8685 60 26 49 34 40 34 2772 2340 12 76 5 10V 577 8 421 7 373 8 242 2 144 2 B6 20 5078 48 11 406 10 2748 2316 12 52 525V sits 389 1 3560 2368 1 1428 8554 59 58 48 65 39 62 27 27 22 95 12 28 S 40V 468 4 3548 3280 1 225 7 1353 5 84 00 57 94 47 51 35 90 2681 2272 12 05 5 55V 359 8 317 3 2943 211 5 132 5 3027 55 39 45 231 37 23 eee 2204 14 34 Constant Power Discharge C F V Tima ETE 5 00v 5 18V 5 25V s 40v 5 58V SMIN 10MIN 15MIN 3172 2446 2133 3108 2371 2098 3074 2309 2075 2788 2150 1979 2548 t9b2 1828 2258 1782 1647 30MIN 1HR i416 45 0 1388 843 0 1389 836 5 Ire Bie 1 3300 Pae 1221 TTH H All meniionaed values are average values Pag 50 2HR a 3HA 515 7 159 9 813 0 380 0 509 9 358 5 anda qM 459 8 3473 451 2 3323 AHR 395 4 erectis 294 4 91 7 295 0 aria 5HR 242 0 2414 240 8 237 7 1293 4 223 4 BHR 10HR 20HR 466 9 1412 7792 166 1 1403 76 87 765 0 1393 7515 163 6 Y37 T_ T3 T3 M50 9 1363 TEH 354 1 1322 68 06 M I U M iKube H1 RA6 2258D evzzsan Q7 RITAR LHa charaeberistiea ef epeli uae Storage characterist
13. OON Console Mass In Function Modes of Operation Normal Shutdown Emergency Stop Restoration Putting Out of Service MAINTENANCE ONoONAWN State of maintenance Isolation of the machine Special Precautions Cleaning Lubrication Routine maintenance Extraordinary maintenance Diagnostics and Troubleshooting ACCESSORY PARTS 1 Assistance 2 Parts ADDITIONAL INSTRUCTIONS 1 Waste disposal 2 Decommissioning and dismantling Pag 4 M I U M iKube R1 Page 43 Page 54 Page 57 Page 61 Page 62 Erec gt M LU M iKube R1 BACKGROUND 1 The purpose of the instruction manual This instruction manual is an integral part of the machine and has the purpose to provide all the information necessary to Proper awareness of security issues The manipulation of the machine packed and unpacked in safe conditions The correct installation of the machine A thorough knowledge of its operation and its limitations Its proper use in safety Performing maintenance properly and safely VV VV ON ON WV Dismantle the machine safely and in compliance with applicable regulations to protect workers health and the environment Those responsible for the installation of the iKube machine are obliged under current rules read the contents of this Instruction Manual and read it to tenants and maintenance workers for the parts that fall to them The time taken for this purpose will be large
14. Pro l M LU M iKube R1 MAINTENANCE 1 State of maintenance Maintenance operations must be performed with the machine under the conditions described under STATE OF THE MACHINE in the Maintenance Program Table 2 Isolation of the machine Before attempting any maintenance or repair it is necessary to isolate the machine from the power supply The energy sources present on the machine electricity To isolate the machinery it is necessary to push on the button panel of the inverter OFF and then open the differential circuit breaker located on the left side of the inverter then isolate the generator by opening the switch on the right side of the inverter opecial Precautions When performing maintenance or repair work you should do as described below Do not use solvents or flammable materials Be careful not to dump materials in the environment like the batteries or components of the machine no longer be used such as the batteries switches cables etc Do not climb on photovoltaic panels because they were not designed to support people At the end of the work repair and properly secure all shields and guards removed or open Pag 57 Freq f M LU M iKube R1 4 Cleaning Do this by isolating the equipment from energy sources The cleaning is done using vacuum cleaners and rags of any material slightly soaked in detergents NB you may not use paper cleaning towels as they leave residues 8 PKT IAN The
15. above Pag 27 M I U M iKube R1 1 Storage In case of inactivity the machine must be stored taking the following precautions Store the machine in a confined space Protect the machine from shocks and stresses Protect the machine from humidity and high temperature Do not place the machine in contact with corrosive substances VV ON ON ON Turn off the inverter During periods of inactivity batteries undergo a process of natural discharge described in the following graph Self Discharge Trend Equation Mesi 3 Preparation For the installation an area for maneuver for the size of the machine and the means of lifting selected should be prepared The preparation of the machine must be carried out in such a way as to optimize the ergonomics and the safety of the work place leave in a sufficient area to allow easy manual operations and handling of the material to be processed and for the operations of maintenance and adjustment Adequate security measures must be provided for its operation as required for safety in the workplace Pag 28 a ESro9t3 032m MLM iKube R1 P 4 Positioning The machine comes packed already assembled so just remove the package and place it in the desired position Bring a compass Ensure that the face of the cube is positioned so that the inverter is facing north so that opening the solar sail is perfectly facing south so as to optimize the production
16. aintenance It specifies that operator means the staff responsible for operating adjusting cleaning performing maintenance on the machine QUALIFIED PERSONNAL or QUALIFIED OPERATOR shall mean those persons who have completed specialized courses training etc and have experience related to installation commissioning and maintenance repair transportation EXPOSED PERSON any zone within and or around machinery in which the presence of a person constitutes a risk to the security health or safety of that person MACHINE SHUNTER means a Qualified Operator who has been particularly trained in the use of the plant and which having a general knowledge of the machine is able to indicate any malfunctions and to require specific interventions for servicing TECHNICIAN means a person who according to their professional training and experience possesses sufficient technical knowledge on specific machines and is able to assess the condition of full efficiency and to plan and coordinate any maintenance The technician knows enough about laws regarding workplace safety accident prevention regulations guidelines and criteria of good QUALIFIED TECHNICIAN means a person authorized to verify the machine as well as of Controlling surveyors engineers graduates or members in their respective professional bodies recognized by the body to the Prevention of Accidents Pag 7 Prec gt M LU M iKube R1 QUALIFICATION O
17. arge ambient temperature Corman Curren T 2 x2ne0 16A 12n iecharge rate and the menner m which the baltery is recharped Fai i 20x2h0 EAA Ah Genee specking ihe most important factors is deplh of discharges rue SHEN ZHEN RITAR POWER CO ETD Address FimdQ5 Tower C Hushan Building Langsh an Fd 18 Hanshan Disiriet ShenZhen 538057 China LIH ww arse um Tel BE T35 2388 658 Fg BE 155 234 7 400 HH finir Pag 51 wy ESrS9tEJ L53 M L U M iKube R1 b 3 Size E qom T EE 4 Vibration During the characterization and testing vibrations were not detected In conditions when use meets the guidelines of proper use the iKube machine does not emit vibrations In particular there is no transmission of vibration neither on whole body nor the hand arm system 5 Emission of sound The only noise emissions are those produced by the inverter In particular the noise of cooling fans can be noticed the noise increases by a very low amplitude in the case it is feeding a high load However even in this case the noise does not exceed that of a normal PC It is also possible to note the intermittent sound warning in the case the panel is disconnected from the system disconnecting condition applicable via the parcel fuses mounted to the left of the inverter This sound can be disabled by pressing DOWN Pag 52 ERE l M LU M iKube R1 The equivalent continuous sound pressure level weighted and C weighted
18. ase of professional use the user must inform the employer or his immediate supervisor of any defects or abnormalities presented with moving parts Checks and verifications If worn or defective parts are not promptly replaced the manufacturer assumes no liability for damages that may result from accidents The checks must be carried out by a skilled person should be of a visual and functional one with the aim to ensure the safety of the machine They include VV VV ON WV verification of all supporting structures which must not show cracks breakage damage deformation corrosion wear or alteration compared to the original characteristics verification of all the mechanical organs verification of all safety devices installed on the machine check all the connections with pins and screws Functional testing of the machine checking the status of the machine Verification of the electrical system of the machine The results of this verification shall be recorded on a separate sheet Pag 18 Pro f M LU M iKube R1 WARNING Should any abnormalities be detected they must be removed before restarting the machine and the expert performing the verification should write the reparation on the sheet thus giving the green light to use the machine The person running the test if found dangerous cracks or faults must promptly inform the manufacturer of the machine Put the machine out of service when there ar
19. cumstances specified by the warranty the manufacturer after the necessary checks on the machine will repair or replace defective parts Please note that editing operations performed by the user without the expressed written permission of the manufacturer will void the warranty and release the manufacturer from any liability for damage caused by a defective product This applies in particular when these changes are performed on a safety device degrading their effectiveness The same considerations apply when using non original spare parts or other than those explicitly specified by the manufacturer as SAFETY DEVICES For all these reasons we recommend our customers to always ask our Customer Service 6 Preparation by customer Without prejudice to any other contractual agreements are normally charged to the customer Preparation of the premises including any building work and or ducts required Power supply of the machine according to current standards in the country of use It s important to check beforehand that the infrastructure in which the machine is installed is adequate to allow proper use and to facilitate maintenance During installation check that there is no interference between moving parts and fixed infrastructure concrete beams windows lamps railings etc Check that the operator has full visibility and adequate lighting of the operational area Inside the building are to be affixed to the sign
20. e abnormalities of operation the appropriate checks and or repairs Make sure that between the machine parts there are no foreign objects to its operation Check that after any maintenance remains no object between the moving parts In order to guarantee the maximum safety in the handling of the machine it is FORBIDDEN Forging machine parts Leaving items unattended mobile Use the machine running but not in full efficiency V NW V Y Changing the machine to change the use originally established without the expressed permission of the manufacturer or without the assumption of full liability imposed by the Decree 17 2010 New Machinery Directive During regular monitoring and maintenance of Machine iKube pay special attention to moving parts such as device handling and mounting of the photovoltaic panels Pag 19 ERE l M LU M iKube R1 2 Intended Use The machine iKube was designed and built to generate electricity when turned on and placed under a light source like the Sun also has the ability to recharge its batteries when connected to the electricity network as specified later To prevent injuries to people who are nearby it is important to be familiar with both the machine and the PRACTICES FOR SAFE OPERATION No operator shall use the machine if not familiar with its operation without having the physical and or mental abilities or if they have not been informed of the practices for safe operati
21. e information of its existence and the instructions and warnings to allow exceeded see respectively 5 4 and 6 5 1 of the European standards EN 12100 1 and EN 121000 2 COMPONENT OF SAFETY It means a component used to provide a safety function and whose failure or malfunctioning endangers the safety and or health of persons exposed eg lifting tool fixed mobile adjustable protector etc electrical device electronic optical pneumatic hydraulic that enslaves ie interlocks a protector etc SYMBOLS Descriptions preceded by this symbol contain information requirements that are very important particularly as regards security Their ignorance could result in danger to the safety of workers loss of the warranty declination of the manufacturer s responsibility Pag 9 Pro gt M LU M iKube R1 Symbols related to the position of the operator Description Generic Worker operator with no specific skills able to perform only simple tasks of the provisions of qualified technicians Conductor of the machine level 1 operator with no specific skills capable of performing only simple tasks i e the operation of the machine through the use of the buttons arranged on the panel loading and unloading of materials used during production with guards in place and active is not enabled for use of the not working machine with maintained action command JOG Conductor of the machine level 2 The personnel capable o
22. eaker and take actions that could put the operator in contact with live parts such as during the opening panel protection when maintenance activities This way there no risk of coming into contact with live parts Pag 22 ED C p aa M LU M iKube R1 6 Signposting The signage is installed on the machine is as follows Prohibition signs 1 Sign indicating the prohibition of removing the safety devices or guards of the machine 2 Sign indicating a prohibition on working and running until you have been disconnected 3 Sign indicating the prohibition of using water to extinguish fires Danger Signs 1 Sign indicating the danger of dangerous electrical voltages 2 Sign indicating the danger of being crushed 3 Sign indicating the presence of electric batteries Obligatory signs list 1 itis compulsory to wear glasses when servicing batteries 2 itis required to wear gloves for protection against electrical hazards during maintenance of batteries Pag 23 Prec gt M LU M iKube R1 7 Residual risks DEFINITION OF RESIDUAL RISK Danger is not completely reducible through the planning and protection techniques ie not obvious potential danger In the design phase a careful analysis of risks to which workers may be exposed to during operations and maintenance was carried out and consequently every precaution possible was taken to make the machine safe and reliable During
23. els where if you are not careful you may suffer the crushing of the fingers inside the battery case where there is a risk of electrocution and inside of the inverter and fuse where there is the same risk To limit the risk of squeezing fingers it was decided to apply adhesive labels to draw attention of the operator not to put fingers where they could be pinched during the handling of the photovoltaic panel Pag 21 M I U M iKube H1 To reduce the risk of electrocution closure panels of the compartments were made in which the batteries and the inverter are housed respectively Adhesive labels on the presence and the presence of battery voltage have also been applied The closure panels have been made of adequate mechanical strength and degree of protection IP33 so as to allow simultaneously an adequate dispersion of heat weather protection and the inability to come into contact with live parts Also on this machine there is an emergency mushroom button 5 Safety Devices The machine is installed the following safety devices Emergency power supply stop button Panels for the protection of housing compartments inverters and batteries Differential circuit breaker ABB DS202C L C25 with breaking Icn KA 4 5 and sensitivity of 30 mA which is used as a protective device against the current ground fault and overcurrent or short circuit Emergency stop mushroom push off power after using the first circuit br
24. f performing the tasks of the conductor level 1 and moreover able to operate the machine with maintained action command JOG to perform simple functions typically start the production or its recovery following a stop and adjustment 1 Mechanical Maintenance qualified technician able to operate the machine under normal conditions to make it work with maintained action command JOG with disabled protections to intervene on the mechanical parts to make adjustments maintenance and repairs Typically is not qualified to work on electrical systems in the presence of voltage Electrical Maintenance qualified technician able to operate the machine under normal conditions to make it work with maintained action command JOG with disabled protections it is proposed that all operations of electrical control maintenance and repairs Able to operate in the presence of voltage cabinets and junction boxes Constructional Technician technician made available by the manufacturer to perform operations of complex nature in particular situations however agreed with the user The Skills are as appropriate mechanical and or electrical and or electronic and or software Pag 10 ESIr9t Is M LU M iKube R1 Pictograms relating to the state of the machine Symbol State of Machine Machine off with electricity and pneumatic power cut Machine is turned on with a supply of electric and pneumatic power connected and in a
25. fact introduce the masses The equipotential must therefore be isolated and not connected to the ground and it should not be connected to protective conductors masses or extraneous to it separate circuit in the presence of extraneous poses no danger to the person and moreover the equipotential would implement the extraneous albeit indirectly the ground connection to the masses that needs to be avoided If the generator is set up plugged in the grounded plug must be grounded in the same group so that the class devices to be linked to the bonding system Pag 41 a Prec MALUM iKubeR1 P As we have said intentional connection to the ground in the circuits protected by electrical separation is unnecessary and even contraindicated for safety purposes The equipment may however be earthed for functional purposes and not voluntarily In the usual operation It is the case of TT TN and IT systems in normal operation where it can be adopted to protect electrical isolation for the system part fueled by the generator The generator can operate in an emergency but also fuel in normal operation a part of the plant provided that the extension of separate circuits is limited 8 Preliminary checks on power Before putting the machine into operation you must do the following checks Control of all security systems Guard control signage control Check integrity of electrical components control panels electrical cables and
26. ic M GC nr adani ni TT TTTT i aaa Supscarm hace ct prm ra gone I l in wr Ful Herder charge L e b D i r kace pre d 1o cece IHE f HI 4 i zi I EDT J Ed ES M PLA gei ao ees ties an is a tn ee EM SY aia Ps T E A poci LEA margini E z HON MA Ens M DM a 40 dax Thi MMEzeJIx LE e a pae onn PAg bx woi 2 HERR gy a LR es LIII EEUU 2d tim dg b7 Cry tiain ia mash mt a 4 E 1 i agna x cn mu Gm ee coe TEL URGE ee m us m 2 amp B Bh i dz t4 18 d 20 22 3 na Fash et tri bom fi m WH Bp T2540 20b ign a a Number o Caci Tera Storage Time months Charge characteristic curve for cycle use Discharge characteristic curva E54 TA D 1 1 1 1 3 MT1 1 18 nz T I TT I rT 7 r1 D T a beevam en aE er TTT O S a ae EE a S ae LET EHI LATE a os oe oO Ome Bll OD T Sep ET E T T E a thee vag Vin L I LIT rr 1 9 H Lu ia ot Sc pama oe Be ct x TH 60 40 a Ae an c a OG l F i 1 P D m 1 z Er m5 4 i bFv 4 b 1 E za aE z zl f 1 IT ia Ti eU LESE L i i D a I H A I 1 c 2 jid n5 57 TIN pee LLLA 1 1H E qan amA hH
27. instantaneous sound pressure jobs is not likely to cause danger to personnel From sound level measurements made during the test runs against the machine is gt Sound pressure level 72 7 0 5 dB A NOTE The sound level measurements were made with a suitable tool Ohm Delta 2010 sound level meter class 1 regularly calibrated In case of professional use the employer must still make or integrate the noise risk assessment to take into account the occupational exposure of workers in accordance with the provisions of the regulations in the country of use 6 Standard delivery The machine is supplied complete commissioning A kit is provided with Instruction Manual for the use and maintenance IMUM User manual of the inverter Test certificate Plaque affixed with CE marking Key for 22 feet VV ON ON ON WV Key holder inverter 7 Electromagnetic Environment The machine is designed to operate properly in an electromagnetic environment for domestic and or industrial on Emission limits and immunity provided by the following harmonized standards CEI EN 61000 4 electromagnetic compatibility EMC Immunity to interference from the environment CEI EN 55011 Electromagnetic compatibility EMC Emission of conducted and radiated in the frequency range 30 MHz 1 GHz Pag 53 a M IL U M iKube H1 d m A LLU IKupe T4 USING THE MACHINE 1 Console T he control panel of the iKube coincides with
28. lic discharge usage By using strong grid and specific paste plate if makes battery have 30955 more cyclic life time than standby seriea 1t ia applicable Tor salar energy system golf cart elecire wheelchair e Specification etc Cells Per Unit HE Voltage Per Unit Capacity ezB5AhgTOhr rata fo 1 80V per cell 28 C Weight _ Approx 32 0 Kg SHS Peo A 5 886 Approx 4 0 mt Ehgcharge z0 C BO C Charge 0 C 50 6 Slorage 20 C00 G qund pages Max DHscha rye Current Ante mmal Resistance Operating Temperature Range Normal Operating Temperature Range Float Charging Voltage Recommended Maximum Charging Current Limit eh Pie ai i E p B1o 50 9 VDC unt Average at Z5 C 67 54 E qualizatian and Cycte Servica Ste 7 5 VbCluni Average at 25 C Self Discharge RITAR value Foegulated Lead Ac MERLAIBbailemescan hie giers Iis mare rhaz amp months al 25 C Spalf macharge rahe kee tham 3 pes monihat 255 Plisaks charge hatiecies balye gact Terminal Terminal F 14 Container Materia ABS UES4s HB Flammanbility resistance of UT S4 Vv1 ESSO T ec Certificate can be available deen reguest Dimensions Unit mm Bimensinn 2431 x ABT HW ATSH femal FH ie a m mmm d ILLI zgj i e del B m eH m LL ia el a F d D r ae ITE GB o mE 8 a LIE o Constant Current Discharge Ch F V Time 5MIN 10
29. ly compensated by the proper functioning of the machine and its use in conditions of safety The instructions drawings and documents contained in this manual are of technical confidential nature close property of the manufacturer and may not be reproduced in any way either entirely or partially The customer has the responsibility to make sure that if this document is changed by the manufacturer only updated versions of the Handbook are actually present at the point of use Pag 5 FSr9tj 0 M LU M iKube R1 2 How to read the instruction manual The Manual is divided into independent chapters each of which is addressed to a specific operator INSTALLAT LEADER AND MAINTENANCE for which you have defined the skills necessary to operate the machine safely The sequence of chapters responds to the temporal logic of life of the machine To facilitate understanding of the immediacy of the text terms abbreviations and pictograms are used whose meaning is stated in par 6 The Manual consists of a cover an index and a series of chapters sections 1 Preservation of the instruction manual The Manual should be stored with care and must accompany the machine in all transfers of property that it may have in its lifetime otorage should be favored handling it with care with clean hands and not depositing it on dirty surfaces Parts must not be removed torn or arbitrarily modified The Manual is stored in an e
30. mponents Electrical Electrical components Check power cables are Electrical x eee battery pack correctly tightened Panonths 7 Extraordinary maintenance After years beyond which the warranty of components panels inverters batteries and structure decays can incur structural failure to substitutions In these cases please contact the manufacturer s service center which will schedule the maintenance necessary to restore functionality and initial performance of iKube Pag 60 ERE l M LU M iKube R1 8 Diagnostics and Troubleshooting To defects or malfunctions of the machine described in this manual please contact the manufacturer The diagnostic is reported through the Control Panel of the Inverter so please consult its manual that accompanies this to understand and be able to perform machine diagnostics and troubleshooting PARTS AND ACCESSORIES 1 Assistance For any information concerning the use maintenance installation of the machine the manufacturer shall be deemed always available The customer should ask the questions in clear terms with reference to this manual and the instructions listed 2 Parts For any spare parts please contact the manufacturer Li The manufacturer is not liable for any damage malfunction or damage to persons or property resulting from the use of non original parts We advise against the use of aftermarket parts and in case this happens the conditions of warranty are a
31. n constitutes a risk to the safety and health of the person Annex 1 1 1 Directive 2006 42 EC EXPOSED PERSON Any person who is wholly or partially in a danger zone Annex I 1 1 1 Directive 2006 42 EC OPERATOR Person in charge of installing operating adjusting maintaining cleaning repairing or transporting the machine Annex l 1 1 1 Directive 2006 42 EC Pag 8 ERE l M LU M iKube R1 MAN MACHINE INTERACTION Any situation in which an operator interacts with the machine in any of the stages operating at any time during the life of the same OPERATOR QUALIFICATIONS Minimum level of competence which the operator must possess to perform the operation described NUMBER OF OPERATORS Number of operators optimally adapted to the process described and is the result of a careful analysis made by the manufacturer so the user of a different number of employees could prevent you from getting the expected result or endanger safety of personnel involved STATE OF THE MACHINE The state of the machine includes the operating mode for example automatic gear maintained action control jog shutdown etc the condition of safety devices on the machine like protectors included excluded patrons emergency stop pressed insulation type of renewable energy etc RESIDUAL RISK Risk that could not be eliminated or sufficiently reduced by design against which the guards are not or are not totally effective the user is given th
32. nnulled if still outstanding and so is the Responsibility of the Manufacturer in the use of the machine and any damage caused to persons and or things In order to interact most effectively with our technicians when ordering parts please follow the following steps call the service parts of the D3 PRO SRL and describe the type of breakage possibly describe the non functional unit trace the component of the machine in particular where it is located especially by using the order form Request Info on Web site www prod3 it Pag 61 Prec gt M LU M iKube R1 ADDITIONAL INSTRUCTIONS 1 Waste disposal It is the responsibility of the user according to the laws in your country to check the proper disposal of waste that the machine produces during processing The disposal of the replaced parts must be done according to the legislation in force in the country of using the machine 2 Decommissioning and dismantling When dismaniling it is necessary to separate the plastic parts metal parts and electrical components which must be sent to waste collection in compliance with current standards With regard to the metal mass of the machine it is sufficient for the split between the ferrous parts and those of other metals or alloys for a correct sending to recycling by melting To put out of service as mentioned above you must Press the OFF button on the control panel of the inverter Open the circuit breaker Pres
33. nvironment protected from moisture and heat and in the immediate vicinity of the machine to which it relates The manufacturer at the request of the User may provide additional copies of the Manual of the machine 4 J Updating the instruction manual The manufacturer reserves the right to modify the project and make improvements to the machine without telling the customer and without updating the Handbook already delivered to the user Moreover in case of changes to the installed machine at the customer agreed with the manufacturer and that results in the modification of one or more chapters of the Manual it will be sent to the holders of the manufacturer s Instruction Manual involved the chapters affected by the change with the new model of comprehensive review of the same It is the responsibility of the user following the directions that accompany the updated documentation to replace all the old copies held with new chapters the starting page and the index with those with the new revision level The manufacturer is responsible for the descriptions in Italian language any translations may not be fully verified Pag 6 Prec gt M LU M iKube R1 SO if inconsistency is detected rely on the Italian language and possibly contact our technical department who will carry out the modifications it deems appropriate 5 Recipients The manual in question is addressed to Installer Operator and Service Persons entitled to m
34. of electricity from solar energy Once positioned the machine in the manner described above to obtain a key no 22 and lower the stabilizer feet to touch the ground 1 5s LL yi Jj yi oO DR eR BUE I prr I ae un S Pag 29 M I U M iKube R1 5 Opening The opening procedure is described by the following images KUBE mobile solar pv generator iKube Opening Procedure Maximum time required 120 sec Difficulty Low Activation Immediate Free Mobile Green ENERGY Siel 1 E M COT LOT SS CO DUC att ondo tine KESS loy pullimo the centemarea to activate the eas springs Line D Yero USS S ELLE PTS Up tO tke rem DONOR Pag 30 M I U M iKube H1 STEP 2 Use the handle on the upper module to untoledsit Pag 31 M I U M iKube R1 Rm fto Oe mak block iit amd seiisentetliestipsimto he noteh on the lett corner on the downside of the module Repeat the procedure on the 5 remaining sides Pag 32 iKube H1 a M I RCE 459 SSS LUM iKube H1 LA Lift the py surtace to the desired position and release the control lever to block it in position uen ue nnm facing the sun and block it on the eround with the four stabilizers Pag 33 EDr9S9tC7 hos M LU M iKube R1 6 Links WITHOUT THE PRESENCE OF NETWORK CONNECTION In the connection of electrical loads with an isolated configuration it is sufficient to c
35. on IMPROPER USE OF THE MACHINE CAN CAUSE RISKS TO THE PEOPLE WHO USE IT THOSE THAT ARE NEARBY THE RISKS CAN BE AVOIDED WITH INTELLIGENCE AND COMMON SENSE Practices for safe operation include a program of inspections and periodic maintenance see audit log the operator must be aware of the failures risks that require adjustments or require the intervention of a competent person The monitoring and maintenance programs have an important role in security it is important that maintenance is carried out on time and that the equipment corresponds to the task with no violations to the relevant safety standards 3 Contraindications of use The machine must not be used For uses other than those in 2 2 or for uses not described in this manual In an explosive or corrosive atmosphere or high concentration of dust or oily substances suspended in the air In a fire hazard atmosphere With safety devices excluded or not working With electrical jumpers and or mechanical means excluding utilities parts of the machine The maneuvers are entrusted exclusively to the machine operator who must be very careful to avoid dangerous situations such evaluation must be considered above all dynamic conditions then shifts and load fluctuations arising therefrom Pag 20 ESr2t7 ia M LU M iKube R1 4 Danger zones The dangerous areas of the machine iKube are only limited to the following areas under the solar pan
36. onditions a fault to ground does not involve any danger to the person because the fault current not being at any point of the separate circuit ground can not close again towards the ground But it must be negligible ability to ground the wires Fig 4 The ability to ground depends on the extent of the circuits so but according to the normal CEI 64 8 art 413 5 1 must not be of length greater than 100 000 Un Un is the nominal voltage of the separate circuit of not more than 500V with a maximum of 500 m Pag 38 la Erech 22 gt COMM iKube R1 EP E d The extension of the circuits also increases the probability of occurrence of a first earth fault on one pole of the circuit The occurrence of a second fault to take place on the other pole would make it impossible to protect against indirect contact To limit the risk of earth faults of the separate circuit you should pay particular attention to the isolation towards the ground particularly with regard to the flexible cables flying To check the good condition of the insulation is recommended that the cables are visible or inspected over their entire length and mainly in places where the more likely they may suffer mechanical damage For separate circuits is recommend gone from the norm the use of separate ducts than the other circuits but is not deemed necessary insulation monitoring device which is known as is required instead given the considerable extension of the
37. onnect via an outlet industrial 220 V directly to the socket of the machine as shown in Figure In this situation you do not need grounding if the system is IT type for details on grounding please read the following chapter Pag 34 Li 7 EP 4 rC Lt 53 M I U M iKube R1 LINKS WITH THE PRESENCE OF NETWORK The machinery iKube in case in there is an electrical network as an auxiliary source should be interposed between the network and the framework of users according to the scheme indicated as regards the connection to the ground see the following paragraph Connect to cabinet Pag 35 recy yt kwem CONNECTIONS WITH PRESENCE OF GENERATOR The electrical connection with a generator as an auxiliary source is analogous to the connection in the presence of a national network also in this case for the earth connection see the following paragraph Diesel Generator Connect to cabinet Pag 36 M I U M iKube H1 7 Principles of grounding the iKube system The iKube system can be considered to all effects a generator so as regards the grounding it complies fully with the principles A technical treatise on grounding of the generators will now follow A generator is a power source consisting of an electric generator driven by an internal combustion engine coupled thereto The generators can be of fixed mobile or transportable installation Serve for the supply of electrical installations or plant pa
38. ontrast with those reported in this Instruction Manual in order to contribute to the safe operation of the machine For example you must pay close attention to clothing that everyone wears who comes in contact with the machine gt Do not wear clothing with handles that can be attached to parts of the machine Pag 16 FSr9tc3 7 M LU M iKube R1 gt Avoid using ties or other loose pieces of clothing Avoid wearing bulky rings or bracelets that might catch your hands to the organs of the machine When necessary further recommendations on preventive measures on personal protective equipment information to prevent human errors and prohibitions relating to not reasonably foreseeable behavior will be specified in the Manual However it is essential to carefully follow the following information It is absolutely forbidden to operate the machine in automatic mode with fixed guards and or furniture removed It is absolutely forbidden to inhibit the safety devices installed on the machine The reduced security operations must be carried out in strict accordance with the instructions provided in the descriptions After an operation with reduced safety status of the machine with active protection must be restored as soon as possible The cleaning should be performed with electrical isolation devices cut Do not change any parts of the machine in case of malfunction due to a failure to comply with the above the
39. pipes VV V Y Control of the exact connection of the external energy source in case of battery charging from the grid Check the free movement and the eventual free rotation of all the moving parts Y Pag 42 a ESrS9tEJ L53 M L U M iKube R1 LA DESCRIPTIONOF THE MACHINE 1 Operation principle The iKube device was born as an alternative to the common generator powered by fossil fuels It was designed with the purpose of providing electrical power to the mains voltage of 220 V and 50 Hz The device generates electricity through a photovoltaic system such energy can either be directly used for the feeding of the various users is stored in the battery pack to make it a subsequent use in the moments when the sun is not able to supply sufficient power In case there is an electrical network or an auxiliary generator it is possible to feed the electric utilities or recharge the batteries from that source the parameters which determine the input of the auxiliary source can be set in advance according to specific needs RA225 SD 6V 245 Ah C20 RA225 SD 6V 245 An C20 RA22S SD 8V 245 Ah C20 RA225 SD 6V 245 Ah C20 Imax 62A DV48V Gas generator or grid connection mp NN Electrical Parameters iKube F150 Imax 13A DV 220 V Imax 13A DV 220 V iKube F50 e Chocked By Santineli Sergio PV System 1400 Wp EE H Battery Pack 48 V 245 Ah 11 76 kWh C20 erp Inverter 3 kW 220 V f 7 727 8
40. ries Safety goggles when operating on batteries Suitable clothing Scheduled maintenance The operations described below are to be executed with the timing indicated N B Failure to comply with the requirements exempts the manufacturer from any liability to the effects of the warranty ouch operations though simple must be performed by qualified personnel The regular scheduled maintenance including inspections audits and interventions to prevent stops and X Al breakdowns Pag 59 Prec gt M LU M iKube R1 Maintenance Schedule Table Static structure Check integrity and no Mechanical K Static structure feet l Check integrity and no Mechanical 9 positioning iKube Integrity and no 3 01 03 Static structure deformation occurs Mechanical a onthe Closing frame panels verify proper closure Maintenance panels Check functionality and Static structure wear of the wheels Mechanical a moving wheels iKube Replace them if Maintenance Oni necessary l Check integrity of panels l Sailing Photovoltaic Electrical us connections O 02 01 vend ro ine i Clean solar panels Operator a 1 months 02 02 Support System A Check integrity of pins Mechanical Bonne C solar sail and support system Maintenance Verify correct 02 02 01 A pneumatic piston functionality pistons and Mechanical Emone C solar sail seals possibly recharge Maintenance C1 N the pistons Electrical co
41. rts permanent or temporary and can be connected or not to the public network The safety of the people to plant powered by the generator especially for protection against indirect contact must be addressed taking into account the particular characteristics of these generators When a person comes into contact with a mass or with a metal part in contact with a mass in the presence of a fault the main insulation and there is an indirect contact instead of a direct contact occurs when it comes into contact with an active part of the facility Indirect contact is more subtle than directly protection against direct contact can be made in the insulation of live parts or maintaining an adequate distance and one can only defend with specific protective systems which may be without automatic disconnection of supply electrical separation or double insulation with automatic disconnection of supply TT TN and IT Without automatic interruption of Power supply Double insulation Electrical separation Without automatic interruption of Power supply TN System TT System pag 37 M I U M iKube H1 The protection by electrical separation is well suited to the plants fed by the generator but only if the circuits are too fragmented The protection is accomplished by isolating from ground the active parts of all power supply circuits Under these c
42. s with the user to ensure that people in occasional transit see information on most basic security It s very important that warning signs are always legible maintained in good condition and are of a type approved It must also be preserved along with this manual the declaration of suitability of structures prepared by a qualified professional based on actual loads related to the installed machine Pag 15 Pro l M LU M iKube R1 SAFETY gt General warnings m Before returning the machine read the operating instructions in this manual and carefully follow the directions in this document The manufacturer has made every effort in the design of this machine as was possible INTRINSICALLY SAFE It also has all guards and safety devices deemed necessary and finally given sufficient information for it to be used safely and correctly To this end in each chapter when necessary for any human machine interaction have been given the following information Minimum qualifications required of the operator Number of workers required otate of the machine Residual risks Personal protective equipment required or recommended Prevention of human errors VV VV ON ON V Prohibitions obligations relating to reasonably foreseeable misconduct This information must be scrupulously respected The user can usefully complement the information provided by the manufacturer s instructions with additional work not in c
43. s the emergency mushroom button Disconnect the power cables Remove the batteries VV ON ON ON WV Dismantle the machine Pag 62
44. stop condition and secure with emergency button in position restraint or other control member for this purpose situated near the area of intervention specifying the fungus or organism to be used Machine on firm and ready for departure conditions of stand by mode using consent functional activation eg product presence a closed cabinet with protective safety device including protectors and fixed closed Dangerous voltage Crushing of the upper limbs Beware of batteries Do not remove the safety devices In case of fire do not intervene with water Prohibition of work prior to removing the tension Gloves for protection against electrical hazards required for maintenance of the battery Safety goggles required when servicing the battery Pag 11 mec po GENERAL INFORMA TION 1 Data identifying the company gt MANUFACTURER PRO D3 SRL HEADQUARTERS ADMINISTRATIVE Via Ettore Bugatti 3 9 10040 Leini TO IT gt SERVICE POST VENDITA RICAMBI Tel 39 0119983553 Fax 0119966521 Email info prod3 it 2 Data identification and license plate of the machine M I U M Each machine is identified by a CE plate on which the reference data are reported For any communication with the manufacturer or service always refer to these references EUROPEAN DIRECTIVE 2006 42 CE DESCRIPTION MODEL SERIAL NUMBER CURRENT FREQUENCY RATED VOLTAGE BATTERY PACK GENERATOR POWER 246 Ah 48V IP CERTIFICAT
45. taic inverters for stand alone Environment The inverter is for indoor and is designed for residential applications of low power VON VV WV Concept of modularity In order to reduce the assembly work and increase the reliability the inverter is designed in a modular form whose modules are listed below e Form of administration of power from an auxiliary source e Main control module e Module AC DC conversion e Control module of the charge e Communication Module RS232 Modbus SNMP AS400 GPRS optional Characteristics of the PV system e MPPT works e High efficiency with a high range of operations e Software configuration of internal parameters gt Characteristics of the charge e The charge current can be configured by the user Pag 46 EDr29t3 a M LU M iKube R1 e The charging current and regulated by MPPT when the PV system is in operation e The PFC increases the efficiency of the charge when the auxiliary source is operating e There are three charging stages Bulk Absorpion Floating e The battery pack is protected against overcharging and deep discharge Block diagram uP Falay EE waEc jinveni Di chargers Charger Intelligent dot RS232 USB Paralle connection i Reference Standards gt EMC EN 61000 6 4 EN 61000 6 2 gt Interference Network VDE 0126 1 1 gt Low Voltage Directive EN 60950 Electrical specifications performance guarantees gt AC input e Power Voltage
46. ter performing the above operations proceed as follows Carefully visually inspect the entire machine and make sure there are no persons or materials that may be in the area of normal operation or objects inadvertently left on it or inside it Verify that the red release button is enabled Check that the doors to protect the battery and inverter are closed 8 PKT IAN Pag 55 re ee D M I U M iKube H1 1 Normal Stop The button Normal Shutdown is present on the control of the inverter simply press the OFF button To disconnect the machine must also act on the RCBO switch located on the left side of the inverter 5 Emergency Stop The operation of Emergency Stopping the machine is done by pressing the red Emergency mushroom button this action causes the immediate interruption of electricity on the machine The button is on the side panel of the machine 6 Hestoration The unit can be reset by turning its emergency mushroom button counterclockwise and closing the differential circuit breaker At this point you press the ON button on the inverter in the event that it had been voluntarily switched off 7 Decommissioning During long periods of inactivity you must disconnect the power from the inverter control panel and open the differential circuit breaker Finally we recommend storing in an enclosed area not subject to moisture covered with a sheet of appropriate size Pag 56
47. the carried out analysis however special conditions resulting in residual risk occurred highlighted below which cannot be overcome with standard technical devices but only by empowering the users of the machine with following the most basic safety rules It is necessary to pay attention to the following residual risks that are present during the use of the machine and that cannot be eliminated WARNING DANGEROUS MOVEMENT Around the machine people other than the operator must not during the phase of opening closing and positioning of the photovoltaic panels In the presence of third persons immediately stop the movement and force them to leave CAUTION RISKS FOR ELECTRICAL PARTS IN USE The maintenance personnel before entering the compartment inverter the battery compartment or all those parts that are under tension during operation they must open the power switch of the electrical power supply line of the machine Then you must press the emergency button Operations are permitted with the machine power System Category 1 only by qualified electrical maintenance personnel to CEI 11 27 and declared fit by your employer The maintenance system should be entrusted only to qualified operators Pag 24 Pre f m M LU M iKube R1 INSTALLATION 1 Shipping and handling For the transportation and handling of the machine three operations are required 1 Disconnect the power cables from the two side plugs 7 LZ A
48. uctural alterations or additions of parts not covered by the ordinary and extraordinary maintenance without again found to comply with the requirements of Directive 2006 42 EC and other directives applicable reference Leini 01 06 2012 The manufacturer Mr Mario Alberto Osella 4 Safety Standards The device has been designed in accordance with the Harmonized Technical Standards listed below E Safety of machinery Basic concepts general principles for design Part 1 Basic EN ISO 12100 1 terminology methodology b oafety of machinery Basic concepts general principles for design Part 2 EN ISO 12100 2 Technical principles UNI EN ISO 13850 Safety of machinery Emergency stop system functional aspects oafety of machinery Safety distances to prevent danger zones being reached by UNI EN ISO 13857 upper and lower limbs EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General rules UNI EN ISO 14121 oafety of machinery Risk Assessment Part 1 Principles UNI EN ISO 14121 Safety of machinery Principles for risk assessment 1 07 EN 953 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards Pag 14 Prec gt M LU M iKube R1 5 lechnical support information The machines are covered by warranty as provided in the contract of sale If during the period of validity malfunction or failure of machine parts occurs which fall in the cir
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