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1. Instructions for use WD 100GR Rev 3 0 201205 PO Nes a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Display LEDs which indicate the choice of programme LED which indicates that the diagnostics function is activated LED for the alarm function flashes in the case of an alarm that can be re set LED which lights when the power is switched on Control button for opening closing the doors and starting the wash pro gramme On Off Button for resetting alarm Button for switching between diagnostic messages Button for diagnostic messages Buttons for selecting the programme Wash arms Cover plates Filters Granulate wash tank Wash tank Rubber sleeve Level pipe Rotating table Cassette containing items to be washed Wash nozzle Rinse pipe for final rinse Rinse nozzle Buttons for raising lowering the machine Option Instructions for use WD 100GR Rev 3 0 201205 4 1 2 Preparations before filling A Check that the machine has been cleaned and that the stopcocks on the water supply are open that there is granulate in the granulate wash tank 15 The tank should contain 10 litres of granulate that the wash tank 16 is completely free from granulate Granulate in the wash tank can cause a water leak round the rubber seal on the level pipe 17 the amount of detergent and drying agent NOTE Ordinary washing up liqui
2. 27 TIMEOUT WHEN OPENING DOOR ON DIRTY SIDE PRESS RESET Check that no granulate has become lodged in the slide bars of the doors Reset the alarm by pressing button 8 28 TIMEOUT WHEN OPENING DOOR ON CLEAN SIDE PRESS RESET Check that no granulate has become lodged in the slide bars of the doors Reset the alarm by pressing button 8 29 TIMEOUT WHEN CLOSING DOOR ON DIRTY SIDE PRESS RESET Check that nothing is preventing the door from closing or that no granulate has become lodged in the slide bars of the doors Reset the alarm by pressing button 8 51 WD 100GR Instructions for use Rev 3 0 201205 ALARM TEXT ACTION 30 TIMEOUT WHEN CLOSING DOOR ON CLEAN SIDE PRESS RESET Check that nothing is preventing the door from closing or that no granulate has become lodged in the slide bars of the doors Reset the alarm by pressing button 8 37 LOW FLOW DURING FINAL RINSE PRESS RESET Reset the alarm by pressing button 8 38 HACCP ALARM NO FLOW DURING FINAL RINSE PRESS RESET Check that the stopcocks on the incoming water supply are open Reset the alarm by pressing button 8 40 HACCP ALARM FINAL RINSE DEFECT PRESS RESET Check that the stopcocks on the incoming water supply are open Reset the alarm by pressing button 8 42 TIMEOUT WHEN FILLING TANK PRESS RESET TO START FILLING AGAIN Check that the stopcocks o
3. SN IP 4 OY OR 7 Hz A kW Ti O kW qdkW Mardvagen 4 S 352 45 VAXJO SWEDEN Wa SRE Machine type Machine serial number Year of manufacture Enclosure protection class Voltage Number of phases with or without zero Frequency Main fuse Motor output Electrical heat output Max output ee DO ONO OT Re ON 1 3 Checking that the machine and the manual correspond Check that the type description on the rating plate corresponds with the type de scription on the front of the manual If manuals are missing it is possible to order new ones from the manufacturer or the local distributor When ordering new man uals it is important to quote the machine number found on the rating plates Safety instructions WD 100GR Rev 3 0 201205 2 Safety instructions 2 1 General information A A 2 2 Transport 2 3 Installatio PO gt The machine is CE marked which means that it complies with the requirements of the EU machinery directive with regard to product safety Product safety means that the design of the machine will prevent personal injury or damage to property Modifying the equipment without the approval of the manufacturer invalidates the manufacturer s product liability To further improve safety during installation operation and servicing the operator and the personnel responsible for installing and servicing the machine should read the safety instruc
4. ee SB Ad Wexiddisk POTWASHER WITH GRANULATE WD 100GR translation of the original documentation Installation and user manual 302482 S N Valid from 01 05 2012 Rev 3 0 WD 100GR Rev General information cccceceeesceceececescecescececcsceceecscneeseneesenensenensees 1 1 1 Symbols u 1 2 Symbols o sed in this manual 2 eee eeeceeceeeccecccecceeecceecececcceeecececeecaesseeeeeeaeees 1 n the dishwasher eee cee eeeceeecececeeccecececceeecaeccececuecauecsecceeeaeeeseeeneeaues 1 1 2 1 Machine marking jcc tee Ue iettcata te tee th tas tebe cli Saha aes est ton cto 2 1 3 Checking that the machine and the manual correspond eeeeeeeeeeeeeees 2 Safety NSU ON Sre anra aa ae E nenaon aeei Ae Eeen aani 3 Zab General information oeer e Ea A Eea a E E A ESE Ee AAE ASERRE 3 PAN WAN SION EE A T N E txts ete EE 3 23 Nstalatiom aee ae saa aiaa a tei hits e E a a E aided 3 2 4 Detergent and drying agent sssssessesesserrrresrrrrrrrsserrrrtnessrrtnnnnssserrrnnnnneernnn n 4 2D OpPeralloN inanar a a a A a a cis 4 ZO Al TOE WARS ana A A IN 4 25 2 GUSNING TISK sarna tas ee eaaa raa aaa T outa wavs secay pcdeacias Gueccadtivecest60e 4 2 5 9 RISK Of SIPPING mssi e a a a 4 2 6 Gleanings eaan A nt EA A N E A A a 4 2 6 1 PRESSURE washing s aieiai iaae iniaa nae nare a TE AEA Eaa Au Nanah feceseveseee 4 2 6 2 The outside of the machine ax since tectecl rca certo ap aceite aided 5 2 6 3 Cleanin
5. 3 8 1 Electrical connection saya neruxe cht aeexesetal erred eae 11 3 022 Water connection inaani e a Ea teh 11 3 8 3 Drain CONNECION ratna aaaea Ea N E a E aE NIEA REEERE 11 3 8 4 Ventilation eee eek eer Aes near nici ce ree te a eed a ne tack he 11 3 9 Installing auxiliary GQuIpMEM ciccrisccsecccttigtel geet cctensieiateecetieteisestucieeciediaceucts cies 12 3 10 Installing detergent and drying agent equipment ec eeeeeeeeeeeeeeeteeees 13 3 10 1 Electrical connection of the equipment cceeeeeeeeeeeeeeeeeeeeeeeeeereees 13 3 10 2 Detergent dosing system assstictcicienesethteeriepeeieidigtdstectineadigteletiterisinee 14 3 10 3 Drying agent dosing system aicsi wisn lane teain ai awasicn se 14 S01 knal operation says eaeeexecGes a Peaearedins ner a a 14 3 11 1 Start up schedule cui ndelnskcsetcete a nadechaials a uieladiin neta titans haattdeate rs shail 14 3 12 Technical documentation ed tecs totes tcc sade raaa ane aa ines ta ceueuadecedas 16 4 INSHUCTIONS f r USC seesisatecenicciddsccsicdienesecessasnhasantinvivandennded daadeawenswee 17 7 Preparations ieseana oe eee ee ee ee 18 4 1 1 The machine s design ccceeeeeeeeeeeeeeeeeeeeceeeeeeeeseaaeaeeeeeeeeeeeeeeeeeeees 18 4 1 2 Preparations before filling sicci sitesinde eddie Hiei 20 4 t3 Filling TS WAC NS es ceca es exter cares ieee esata aeae ea tt ee a Eaa 20 4 1 4 Positioning the items in the Cassette eeeecceeeeeeeeeeeeeeeeeeeeteeeeee
6. lockable mains switch WD 100GR Rev 3 0 201205 Safety instructions 2 4 Detergent and drying agent A N Only detergent and drying agent intended for industrial dishwashing machines must be used Ordinary washing up liquid must not be used in the machine or for soaking Contact your detergent supplier regarding the choice of a suitable deter gent Be aware of the risk of handling washing and drying agents Protective gloves and safety glasses should be used when handling dishwasher detergent Read the warning text on the detergent and drying agent containers as well as the deter gent supplier s regulations 2 5 Operation 2 5 1 Hot water The temperature of the wash and rinse water is 58 C and 85 C Do not open the door until the wash and rinse phases have finished 2 5 2 Crushing risk Take care when opening and closing the doors as there is a risk of body parts being crushed between the door and the tank and at the top of the machine be tween the door and the cover plate 2 5 3 Risk of slipping In order to prevent the risk of people slipping if granulate has been spilled on the floor this must be regularly swept up Keep the floor dry and mop up any water which has been spilled 2 6 Cleaning The temperature of the water in the tank is approx 58 C and contains detergent Be careful when draining and cleaning the tank Use protective gloves 2 6 1 Pressure washing The machine must not be cleaned with a pr
7. must be in pause mode No wash program must be selected Press the programme button with the lit LED 2 until the LED goes out Press and hold the diagnostic button for a few seconds until SETPOINTS DIAGNOSIS RELAY TEST STATISTICS appears on the display Press button 10 The cursor moves between the different options Hold button 10 down until TIME amp DATE LANGUAGE OTHER appears on the dis play Move the cursor to OTHER Press button 9 MANUAL CLEANING NO YES appears on the display Hold button 9 down until the cursor moves to YES Press button 6 One door closes Clean the inside of the closed door Press button 6 again to open the clean door and close the other door Clean the inside of the other door which is now closed Open the door using button 6 and leave both doors open Exit the diagnostics function by pressing and holding down button 10 until LED 3 goes out Turn off the machine Press button 7 Clean the outer surfaces of the machine Rinse the tanks 15 16 and the granulate in hot water 44 WD 100GR Rev 3 0 201205 Instructions for use gt gt Cleaning the wash nozzles and the wash arms A Undo the quick release lock A Take out the wash arms Check and clean the wash nozzles B Take out the wash arms 12 Undo the quick release lock and pull the wash arms straight up Rinse them inside and out Check that the nozzles 21 are not
8. on the loading bench to the floor Drill through the rubber plate Adjust the height of the trolley D and check that the cassette can easily be transferred from the trolley to the loading bench If necessary the outfeed opening can be adjusted so that it is slightly high er than the infeed opening e Guide the plastic wheel on the side of the trolley into the guide rail E on the console under the outfeed opening Adjust the height of the roller F between the trolley and the machine 302524 Auxiliary equipment A Bench B Extension bench e C Cassette D Trolley E Guide rail F Roller WD 100GR Rev 3 0 201205 Installation 3 10 Installing detergent and drying agent equipment The machine comes ready for fitting detergent and drying agent equipment but this is not included with the machine To avoid making unnecessary holes in the machine the equipment should be placed on the wall behind the machine on the outfeed side Connecting detergent and drying agent A Water outlet for detergent e B Drying agent connection e C Junction box 3 10 1 Electrical connection of the equipment e Remove the cover plate under the electrical cabinet The panel is fixed with screws at the bottom edge under the stand The terminal block for connecting the dosing equipment is in the junction box C inside the cover plate The FU DM circuit breaker for the equipment is in the electrical c
9. parts must face in the correct direction No parts must stick out from the cassette Loading bench Option for front feed machines Loading bench with connection line 400 mm used for emptying and stacking dirty items 003 7370 Loading bench 209 7370 23 Rev 3 0 201205 WD 100GR Instructions for use Trolley The trolley is used for moving clean and or dirty items 003 7362 Trolley 209 7362 Cartridge The cartridge with supporting sides is used for all types of washing The items are positioned in the cartridge so that they do not move during the wash cycle Cartridge 209 7340 24 WD 100GR Rev 3 0 201205 Instructions for use Support partition side holder The support partition which is placed in the bottom of the cassette is used for washing lids chopping boards with a length of 600 mm baking trays 600 x 400 450 x 20 40 mm in size and other shallow items with a maximum size of 600 x 600 mm The items are placed between the supporting sides A The sides are removable and the distance between them can be adjusted to fit the items being washed To remove the sides push them together from the side and lift them up The side holder B is used to ensure that items do not move sideways The side holder is positioned in the fixed guides on the cassette The support partition A can be used together with the side holder B for washing large pots and
10. with a longer washing time The water in the tanks is too dirty Change the water There is too little granulate in the tank Check the amount of granu late and add more if neces sary The removable parts are in correctly fitted Fit the parts correctly Granulate sticks to the washed items The rinse nozzles are blocked Clean the nozzles There is too much foam in the machine Check to see how clean the wash water is Change the water if necessary The granulate is in the wrong tank There is too much foam in the machine Check to see how clean the wash water is Change the water if necessary The wash water is too dirty Change the water The doors are sticking Very worn granulate Replace the granulate Detergent concentration too high Reduce the amount of deter gent Granulate in the tracks for the doors Open and close the doors a few times The washed items do not dry The rinse nozzles are blocked Check and clean the nozzles 50 WD 100GR Instructions for use Rev 3 0 201205 When you contact the service personnel you will need to answer the following questions about the machine e machine type and model e machine serial number and installation date e short description of the fault problem e what happened was being done immediately before the fault occurred Machine faults and user er
11. 100GR Rev 3 0 201205 Installation 3 6 Recycling the packaging iJ Packaging must be disposed of or recycled in accordance with local regulations 3 7 Installation 3 7 1 Positioning the machine Remove the protective plastic on the sides which will be put against the wall Loosen the detergent hose on the back of the machine before putting the machine against the wall Hang the hose up in such a way that it is easily accessible for the detergent supplier Put the machine in position and check that it is horizontal using a spirit level Lat eral tilt Place a spirit level on the body of the machine at the infeed and outfeed The machine s longitudinal direction Place the spirit level across the body of the machine Once the machine has been filled with water check that it is level Adjust the height using the machine s legs WD 100GR Rev 3 0 201205 Installation 3 8 Connections 300 m h 302345 The condensing fan runs for 10 seconds at the start of the wash cycle and for 50 seconds from 10 seconds after the final rinse has started Cold water connection Hot water connection Electrical connection Steam connection Option Condensation connection Option Drain connection Connection for detergent hose Ventilation requirements of the machine OO SS OP OF GOs Ne Installation WD 100GR Rev 3 0 201205 3 8 1 Electrical connection A Li Li T
12. 2 Periodic cleaning Collecting the granulate iJ The granulate must be collected and cleaned once a week This must be done before the machine is emptied and switched off granu A To collect the granulate replace the filters with the connector plates A and the granulate collectors B Remove the filters 14 Put the granulate collectors B where the filters are normally located and the two connector plates A on each side of the collectors Put the cassette in the machine and run programme P1 When the programme is finished take out the cassette remove the gran ulate collector B and the two connector plates A Check that all the gran ulate has been collected Check that the collectors contain the correct amount of granulate Both col lectors should contain around 10 litres of granulate between them The granulate collectors must be filled to the brim Add fresh granulate if nec essary The machine checks that there is the right amount of granulate after a cer tain number of wash cycles the number can be set Leave the granulate in the collectors overnight to air Put it back in the granulate wash tank 15 the next day Cleaning the granulate each week or as required The machine has an alarm which indicates when it is time to check the granulate level Collect the granulate Place the containers in the sink and rinse the granulate using a hand show er Remove any food residues The machine mus
13. 5 Main fuse 230 V 3 A 63 Max connection area 230 V 3 L1 L3 PE Cu mm 35 Other connection voltages on request CONNECTION STEAM HEATED MACHINE 50 250 kPa Total connected power kW 4 8 Main fuse 400 V 3N A 16 Max connection area 400 V 3N L1 L3 N PE Cu mm 35 Steam connection internal thread R1 Condensing water connection internal thread RY Other connection voltages on request WATER DRAIN AND VENTILATION CONNECTIONS Water quality hardness dH 2 7 Hot water connection 55 70 C internal thread RY Cold water connection 5 12 C internal thread RY Drain connection PP pipe mm 50 Water capacity cold water pressure kPa 200 Water capacity cold water flow litres min 18 Water capacity hot water min max pressure kPa 100 600 Floor drain capacity litres sec 3 SIZE AND WEIGHT FOR TRANSPORT Size L x W x H mm 1220 x 1320 x 2300 Weight kg 555 Including packaging 54
14. Rinsing unit Option The rinsing unit is fitted to the side of the loading bench and is used for rinsing items before they are washed The items must not be soaked but can be rinsed where necessary using only water just before they are washed The rinsing unit has an adjustable rinsing handle a 10 m hose and can also be used for cleaning the machine and the dishwashing room Rinsing unit 209 7390 28 WD 100GR Rev 3 0 201205 Instructions for use Washing china cassette for 500 x 500 wash basket Option This cassette together with the grid 209 7365 can usefully be used with wash baskets which are divided into compartments 003 7364 Cassette for 500 x 500 wash basket 209 7364 Grid for 500 x 500 wash basket Option This grid is used with standard wash baskets together with the cassette 209 7364 yu N ooo COCO E I i i E E e s el LLY SSSR RR ee CO rr E E E N TT TTT TTT tt tei E i E i 003 7365 Grid for 500 x 500 wash basket 209 7365 29 WD 100GR Rev 3 0 201205 Instructions for use All round holder Option The all round holder is used for washing ABC canteens pots and pans Pots and pans can be hung from the top part of the holder WD100_09 All round holder 209 7350 Flexible insert Option Bowls small Saucepans baking tins and other items which are hard to position in other holders can be washed in the flexible i
15. TIONS If the water pressure is too low a booster pump must be fitted 3 8 3 Drain connection The waste water system connected to 6 must have 50 mm metal pipes that will withstand collision or 50 mm plastic pipes The waste water pipe must be con nected to a floor drain and the opening of the pipe must be above the water level The capacity of the floor drain must be 3 litres second 3 8 4 Ventilation The machine has a condensing battery connected to an exhaust fan to reduce the amount of steam released Extractor fans for extracting steam can be installed above the infeed and outfeed openings as well as above the area of the machine where steam is emitted from the condensing fan If a hood is fitted over the machine it must cover both the infeed and the outfeed The front of the hood must be positioned at least 500 mm in front of the machine to allow access for service and repairs WD 100GR Rev 3 0 201205 Installation 3 9 Installing auxiliary equipment Once the machine is in place and adjusted horizontally and vertically the auxiliary equipment can be fitted The loading bench A and extension bench B can be put in place The height of the extension bench B can be adjusted where it connects to the machine When the water and electricity supplies etc have been connect ed and it is possible to open the doors check that the cassette C can eas ily be slid into the machine If necessary fix two of the legs
16. a pressure washer to clean the floor within 1 metre of the dishwasher without the special protective covers that are available to prevent splashing The supplier cannot be held liable for any faults caused by the use of pressure washers on the machine and any such use will invalidate the warranty 42 Instructions for use WD 100GR Rev 3 0 201205 stalh Steel wool and pressure washers must not be used for cleaning AN There is a risk of splashing even if the floor is only hosed down Cleaning the inside of the machine Preparations Run programme P4 To make the machine easier to access remove the extension bench be tween the loading bench and the machine Remove the filters 14 and cover plates 13 Rinse these items in water Turn the level pipe 18 a quarter of a turn to empty the tanks Take out and clean the level pipe once the tanks are empty Rinse the granulate and the inside of the machine with hot water Check the nozzles on the wash arms If they contain dirt remove the wash arms and clean them Store the filters cover plates and level pipe outside the machine until it is next used tomn Emptying the tanks Turning the level pipe a quarter of a turn 43 WD 100GR Rev 3 0 201205 Instructions for use Internal cleaning programme NOTE This program cannot be used on front feed machines WD 100GR 1 2 11 10 4 9 8 7 5 6 27246 e The machine
17. abinet For connection information see the wiring dia gram A hole for fitting a measuring cell can be found in the tank Remove the sealing plug and insert the measuring cell into the existing hole Installation WD 100GR 3 10 2 Detergent dosing system The water outlet A for the detergent dosing system is on the incoming hot water pipe The hose on the back of the machine is connected to a container for deter gent The hose which is supplied with the machine is connected to the wash tank 3 10 3 Drying agent dosing system The connection for drying agent B is located next to the booster heaters 3 11 Trial operation Prepare the machine for trial operation by following the INSTRUCTIONS FOR USE The instructions describe the measures that must be taken to prepare the machine for operation 3 11 1 Start up schedule This should be completed and signed by the customer on start up Machine type Machine serial number Installation date Customer Address for visitors Postcode Town City Telephone Contact Dealer Telephone Contact Installation company Telephone Contact Service company Telephone Detergent supplier Telephone End user s signature Name in block capitals Rev 3 0 201205 Installation WD 100GR Rev 3 0 201205 Read the insta
18. blocked Replace the wash arms Cleaning the outside of the machine Wipe the outside of the machine with a soft damp cloth If detergent is used it must not contain abrasives Detergents containing abra sives will damage the stainless steel panels The outside of the machine must not be hosed down Water can enter the ma chine and damage the control panel and electrical equipment If the machine has the option for raising and lowering it Option the floor under neath the machine can be cleaned more easily Make sure that no equipment is connected to the machine Raise the machine by pressing button 24 with the up arrow Clean the floor un der the machine and then lower the machine by pressing button 24 with the down arrow During use the machine must be set to the bottom position which is its normal position 45 WD 100GR Rev 3 0 201205 Instructions for use Cleaning other equipment Clean the extension bench D between the loading bench B and the ma chine Remove and clean the roller cassettes C and filters A on the loading bench Clean the bench and refit the filters A and roller cassettes C Clean the trolley E and the cassette iJ The rollers must not be washed in water hotter than 45 C 302526 Clean the filters A the loading bench B the roller cassettes C the extension bench D and the trolley E 46 Instructions for use WD 100GR Rev 3 0 201205 4 3
19. changed The alarm is set off after a preset number of wash cycles The LED 4 flashes to indicate that the alarm has been activated The alarm can be reset by pressing button 8 The machine can also be locked to prevent it from being used any further when the alarm about the water change is triggered The setting must be changed by a service engineer in the machine s software WD 100GR 11 No O 27246 40 WD 100GR Rev 3 0 201205 Instructions for use Recommendations Change the water if a large amount of foam forms e If a large number of items need washing before lunch and relatively few during the afternoon change the water directly after the lunchtime wash e If a large number of items need to be washed after breakfast and after lunch change the water twice both after breakfast and after lunch Changing the water e Before changing the water you must run programme P4 e When the doors are open press button 7 to switch off the power supply Remove the filters 14 and cover plates 13 Rinse these items in water Turn the level pipe 18 a quarter of a turn to empty the tanks e If necessary remove the level pipe and rinse the wash tank and the gran ulate with water Refit the level pipe Turn the level pipe back a quarter of a turn until the rubber seal 17 seals with the bottom plate Replace the cover plates and filters Press button 7 and then butt
20. chine is in pause mode WD 100GR 27246 If no wash programme has been selected LED not lit the machine is in pause mode and possible programme choices are shown on the display The programme buttons correspond to the following wash programmes P1 Wash programmes P1 and P4 Press P1 twice to access programme P4 P1 Wash programmes P2 and P5 Press P2 twice to access programme P5 P1 Wash programmes P3 and P6 Press P3 twice to access programme P6 36 WD 100GR Rev 3 0 201205 Instructions for use Wash programmes with granulate The display 1 shows which programme has been selected Use a programme with granulate for very dirty items such as burned saucepans baking sheets and gratin dishes The programme times depend on the water pressure during the final rinse P1 Wash with granulate and spin Programme time approx 5 minutes Factory setting P2 Wash with granulate and spin Programme time approx 8 minutes Factory setting P3 Wash with granulate and spin Programme time approx 10 3 minutes Factory setting The programmes can be run with or without a spin cycle The machine is supplied with the spin cycle enabled If you need a programme without a spin cycle you must change the setting in the machine s software A programme without a spin cycle should be used if the items being washed are for some reason not suitable for spinning for example if the ite
21. d must not be used in the machine or for soak ing It causes foam to form and produces poor washing results Fit the level pipe 18 The rubber seal of the level pipe 17 must be sealed against the bottom plate the cover plates 13 the filters 14 4 1 3 Filling the machine G NOTE There must not be a cassette in the machine while it is filling Press button 7 to switch on the power supply Press one of the programme buttons P1 P2 or P3 11 Press button 6 to close the doors there is an equivalent button on the oth er side of the machine The machine will start to fill with water Messages indicating the sequence of events appear on the display 1 NOTE The time needed to heat the water to the right wash temperature depends on the temperature of the incoming water 4 1 4 Positioning the items in the cassette A Put the cassette on the loading bench Use the bench as a sorting area Remove all loose pieces of food If you rinse the items you must only use water to do so NOTE The items must not be soaked or pre washed with ordinary washing up liquid Put the items in the cassette A The cassette is rotated on the loading bench B after it has been filled 20 WD 100GR Rev 3 0 201205 Instructions for use 302524_1 A Cassette 209 7340 B Loading bench 209 7370 C Trolley 209 7362 iJ All the items must be correctly and firmly positioned The dirty side of the items must fac
22. e mesh basket They should be put loose in the basket for the best washing results X N UNUNE NN AAAA NANTA N VAARNAA ANAN 003 7357 Mesh basket 209 7357 Suspension device guides Option Here you can store the short and long guides when they are not being used 8 R 3 8 Suspension device guides 209 7358 34 WD 100GR Rev 3 0 201205 Instructions for use Suspension device side holder Option Here you can store the side holder when it is not being used 003 7359 Suspension device side holder 209 7359 Holder accessories Option Here you can store the various accessories when they are not being used 003 7360 Holder accessories 209 736 35 WD 100GR Rev 3 0 201205 Instructions for use 4 2 Using the machine 4 2 1 Washing In the various stages of the wash cycle the cassette rotates as follows e Washing around 10 revolutions minute e Rinsing around 13 revolutions minute e Spinning around 80 revolutions minute Choosing the wash programme The machine has six wash programmes P1 P6 which can be selected using the three programme selection buttons 11 P1 P2 and P3 Each programme button can be used to select two programmes By pressing a programme button repeat edly you can switch between the two wash programmes and pause mode The LED 2 above the button is lit if the programme has been selected If the LED is not lit the ma
23. e outwards Check that nothing is sticking out and preventing the cas sette from rotating in the machine Open the doors using button 6 Slide the cassette into the machine Make sure that the lock on the rotating table 19 locks the cassette firmly in place WD100_01 The lock A must lock the cassette onto the rotating table B 21 WD 100GR Rev 3 0 201205 Instructions for use Positioning gastronorm canteens The canteens must be pushed down into the guides in the cassette If smaller canteens are being washed the dividers B must be fitted and locked into the frame WD100_02 Fixed guides A for large canteens Dividers B for smaller canteens WD 100_03 Canteens which are 200 mm deep are placed in the middle opposite one another WD100_04 Example of the position of smaller canteens 22 WD 100GR Rev 3 0 201205 Instructions for use 6 gt WD100_05 Alternative position for a 1 1 canteen Using accessories A number of accessories is available for washing different types of items It is im portant to use the correct accessories in order to obtain the best washing results Items which are incorrectly positioned can come loose and damage the machine Below are a number of examples of using the machine s accessories The support partition for washing lids etc is placed in the bottom of the cassette Other acces sories must be slid into the fixed guides in the cassette All
24. eeeeees 20 4 2 Using the machine e2 5 crass intra caect eu ita te cmttab eet caked celal tte tailabtead Aleta stent 36 2 NWiAGI UNC aren iba ia caret ane ds vein EREA EE Aa a O EEEE 36 4 2 2 Starting the wash programme washing cccceeeeeeeeeeeeeeeeeeeeeeeeeees 38 4 2 3 Guaranteed final rinse ooo eee eeeeeeeeeeeeececeeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeseeseeeeeeeeees 39 4 2 4 Checking the washed items eceeceeeeeeeeeeeeeeeeeeeneeaaeeeeeeeeeeeeseeeeeeeees 39 4 2 5 Stopping the machine during operation c ccccceeeeeeeeteeeeeeeeeeeeeeeeeeeeees 40 4 2 6 Changing the Water sninescreine a a etd ae lese ieee 40 4 3 After use cleaning senate Gea a A he it 42 AS Daily el anihg wu ere eanan a aan guest te cases av rE aaa aaRS ETONE Pana EE 42 4 3 2 PONOdICCIGANIING sinnene a a a i 47 4 3 3 Periodic servicing Savarese cect as aia ah a lhe a la lea us 49 4 3 4 Operating problemS issue cece oe ee aie hia ia Ae ee Sie Ne a a 50 5 Technical information s sssniiis siaceemesacuansesuvervanniend bie smawsiaaaiehvnessauorgueeue 53 WD 100GR Rev 3 0 201205 General information 1 General information Read the instructions in this manual carefully as they contain important informa tion regarding the correct effective and safe installation use and servicing of the dishwasher Keep this manual in a safe place so that it can be used by other operators of the dishwasher The electronics in the machine are RoHS com
25. essure washer If pressurised water is directed at the electrical cabinet the water may penetrate the cabinet and dam age the electrical equipment which may affect the safety of the machine In order to satisfy current requirements electrical components of approved enclo sure classes are used There is no enclosure class capable of withstanding high pressure WD 100GR Rev 3 0 201205 Safety instructions 2 6 2 The outside of the machine A N Pressure washers and hoses must not be used to wash the outside of the ma chine Water can penetrate into the electrical cabinet and the control panel and damage the equipment which may affect the safety of the machine 2 6 3 Cleaning the floor A N When the floor is being cleaned using a pressure washer water can splash up under the machine and damage the components These have not been designed to withstand being washed with water Never use a pressure washer to clean the floor within 1 metre of the dishwasher without the special protective covers that are available to prevent splashing Problems with splashing can also occur when using ordinary hoses 2 7 Repairing and servicing the dishwasher Disconnect the power supply before removing the front panel Avoid touching hot pipes and the booster heater 2 7 1 Safety instructions if the machine is not functioning A N Check the following Has the machine been used according to the instructions e Are all the removable parts in t
26. g the floor ct acta aes a ae caece che ves seit wenden coe eine 5 2 7 Repairing and servicing the dishwasher cc cceeecceeeeeeeeeeneeeeeeeeseeeeneeeees 5 2 7 1 Safety instructions if the machine is not functioning ceeeeeeeeees 5 2 8 Recycling TAS INACIIN C issiru ae ied neal ete eka ce de eed when ns release ae tae 5 ao MPPSTANQTIONY sesiaiiisnisin eriauhinna etaba ebah aeaaaee ddiddan 6 SI General information eere ceases rea e aa aaa aeaa AAEE OEE a AEEA EE 6 3 2 Requirements for the installation site ccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneeeees 6 See IGPU stat AEE EAE ER EAA EE 6 AAAI EOI EE E A A 6 oS AES DranS aeaa a Ea aAA a E NE EE eer Cntr Were ee OP 6 3 2 4 Space for servicing uso ctc le a caleh eos cole cab yuck cencntn bec rhcaleadesnedhseetgueescecccee 7 3 9 PRANSPOM ANG Storage ranana ane eua a aE EE AAE EEO SEEE AARE RACE DEEA 7 3 4 Preparing for the installation cccceeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeees 7 3 9 UNPa CKN seoesiatceci deel everett ds Shonen bl erie Adi autal ease teers heat ale 8 3 5 1 Removing packaging goa het he it Ss 8 hs ek ee Se 8 2 6 Recycling the packaging cenaa enini eee heii aad 9 SoM Installation aisn a AA N ott a A A kd alte 9 3 7 1 Positioning the machine eesseseneeeeeseeeeenseoernerrseorrnnnrrnseernnnnnnseeennnnnnnenna 9 WD 100GR Rev Bie COMME CONS cx nani ch tats As bahar ee Ae cathe eldest es eluent A 10
27. ght for transport purposes of 2300 mm Check that there is sufficient height available to transport the machine to its instal lation site A N Check that the overheating protection on booster heaters and tank elements is set to zero Installation WD 100GR Rev 3 0 201205 3 5 Unpacking Check against the delivery note that all the units have been delivered Remove the packing material Inspect the machine for any transport damage 3 5 1 Removing packaging The packaging consists of a frame on which the machine rests beams that hold the frame together two beams as protection for the pumps and two thin boards that hold the spacer blocks in place The packaging is screwed together using wooden screws This is why a battery powered screwdriver is recommended se m j i i i H Hi 7 demont Remove the two thin boards 35 Remove the external beam on the electrical cabinet side 33 Remove all the screws 36 on the internal beam by the machine s electri cal cabinet side Unscrew the beam at the rear of the machine 33 Remove both of the protective beams for the pumps 34 Lift the machine from the rear using a truck and remove the beams at the sides of the machine 31 Place the machine on its feet Inspect the machine for any transport damage WD
28. he correct place e Is the mains switch in the ON position e Are the fuses in the electrical cabinet undamaged Ask the service person nel to check the fuses If this does not solve the problem ask authorised service personnel to check the machine 2 8 Recycling the machine When the dishwasher has reached the end of its service life it must be recycled in accordance with current regulations Contact professionals who specialise in recycling Installation WD 100GR Rev 3 0 201205 3 Installation 3 1 General information A A The machine must be installed by authorised personnel only Read these instructions carefully as they contain important information regarding the correct installation method The instructions should be used together with the machine s wiring diagram and flow diagrams for water and steam The machine is CE marked The CE mark is only valid for machines that have not been modified If the machine is damaged as a result of the instructions not being followed this invalidates the suppliers warranty and product liability 3 2 Requirements for the installation site 3 2 1 Lighting In order to ensure the best possible working conditions during installation opera tion servicing and maintenance make sure that the machine is installed in a well lit room 3 2 2 Ventilation 3 2 3 Drains The machine produces heat and steam when in operation In order to ensure the best possible work
29. he machine is now disinfected Contact the service engineer to switch the detergent and drying agent dosing sys tem back on 48 WD 100GR Rev 3 0 201205 Instructions for use 4 3 3 Periodic servicing iJ 6 C Long intervals between using the machine If the machine is not being used for a long period the granulate and the machine should be disinfected with chlorine You can store the granulate in the freezer dur ing this period If the machine is not being used for a long period cooking oil should be sprayed into the pump housings The oil will prevent rust from forming in the pump housing and jamming the impeller The cooking oil is sprayed into the pumps inlet pipes This should be done by an authorised engineer Checking the amount of granulate Changing the granulate The granulate will gradually start to wear and the washing results may be affect ed In order to maintain good washing results it is important that the machine al ways contains the correct quantity of granulate Add fresh granulate if necessary If the granulate is very worn it should be replaced The best time to do this is when the granulate is being collected as part of the normal cleaning process This should be checked every week Recycling the granulate Used granulate should not be disposed of with other waste If the granulate is not contaminated it can be recycled The granulate can also be discarded at an approved site or inci
30. his symbol on a component is a warning of electrical equipment The part may only be removed by a qualified electrician or trained personnel Information about electrical connections can be found on the machine s wiring di agrams The wiring diagrams are inside the electrical cabinet door Store the di agrams in the electrical cabinet after installation The machine must be connected to a lockable mains switch This should be po sitioned on the wall where it is protected from the water and steam which may be released when the door is opened The machine is equipped with a phase sequence detector The machine will not start if the phase sequence is incorrect If the phase sequence is incorrect the display will show POWER SUPPLY FAILURE CHECK THE EMERGENCY SWITCH The connection in the electrical cabinet is at 3 3 8 2 Water connection iJ Connect the cold and hot water pipes according to the labels by the connection points 1 2 If the machine is connected to a hose the internal diameter of the hose must be at least 12 mm The hot water connection is fitted with a filter The cold water connection is fitted with a filter non return valve and vacuum valve The connections have an internal thread A stopcock must be installed on the water supply pipes It is important that the water supply has sufficient pressure to ensure the correct flow of water to the machine The required pressure can be found in the TECH NICAL SPECIFICA
31. ing conditions a certain air change rate is required in the dish washing room The ventilation requirements for the room should be calculated on the basis of current standards There must be a floor drain with an effective trap for the machine s waste water and for water used for cleaning The drain should be located under the machine s loading bench The floor drain capacity can be found in the TECHNICAL SPECI FICATIONS WD 100GR Rev 3 0 201205 Installation 3 2 4 Space for servicing A 1 metre area should be left clear in front of the machine for servicing purposes The area above the machine must not contain any equipment which could pre vent the fitting servicing and replacement of parts 3 3 Transport and storage Always transport the machine in an upright position A N Take care during transport as there is a risk of the machine tipping over A N NOTE The machine must not be transported without a pallet or other support Some form of support beam must always be used along the sides of the machine during transport otherwise the machine may be damaged When transporting the machine without a normal wooden pallet always check that none of the compo nents underneath the machine can be damaged transp A B A B A Pumps B Spacers If the machine is not being installed immediately it must be stored in a frost free area where the air is dry 3 4 Preparing for the installation The machine supplied with a hei
32. le for the machine If the WEB Tool manual is supplied with the machine it must be kept near the ma chine WD 100GR Rev 3 0 201205 Instructions for use 4 Instructions for use All personnel using the machine must be given training in how the machine works by the person responsible for staff safety The dishwasher should not be used by anyone suffering from a physical or mental illness Children should be watched closely to ensure that they do not play with the ma chine iJ Text messages appear on the machine s display which indicate what the machine is doing The machine s reference values which can be changed and alarms of different types also appear on the display WD 100GR Rev 3 0 201205 Instructions for use 4 1 Preparations 4 1 1 The machine s design WD 100GR 1 ae 23 2 11 l ait 22 10 fi B A 4 9 al 21 i al LL oi F all Sub _ __ 49 T Title HHL 20 6 Ig Lc SSI T IS al 24 LS 19 13 14 z 15 i 100_02
33. llation and user manuals carefully Then check the following points 1 Check That the wires to the doors are properly seated on all wire wheels Water and drain connections That the machine is evenly balanced That the cassette can easily be moved in and out of the machine Detergent and drying agent That the pump filters level pipe and tank filter are in position That the FU21 FU41 and FU42 mini switches are in the off position The machine is connected with the correct phase sequence NOTE The machine will not start if the phase sequence is incorrect If the phase se quence is incorrect QM15 must be switched on the display will show POWER SUPPLY FAILURE CHECK THE EMERGENCY SWITCH The pump s direction of rotation NOTE If the direction of rotation is wrong the phase must be inverted on the terminal block for the incoming electrical cable That there is the right quantity of granulate in the machine The overheating protection is set to zero Filling the machine Turn on the power switch Close the doors Fill the machine with water in accordance with the maintenance instruc tions NOTE There must not be a cassette in the machine When HEATING IN PROGRESS TEMPERATURE IN TANK appears on the display FU21 FU41 and FU42 are switched on Check the setting of the reference values Check the functioning of the booster pump where applicable All the reference values are set to the recommended val
34. mixing bowls Side holders B can be placed on all sides to pre vent items from being thrown out during the washing process Use one of the sup ports A and position it so that the items to be washed are clamped in place between the support A and the side holder B WD100_06 WD100_07 A Support partition 209 7341 B Side holder 209 7354 25 WD 100GR Rev 3 0 201205 Instructions for use Long guides These double the machine s capacity when washing 1 2 canteens WD100_15 Long guides 209 7342 Short guides These are used to wash canteens smaller than 1 1 in size WD100_14 Short guides 209 7343 26 WD 100GR Rev 3 0 201205 Instructions for use Granulate and separating spatula The granulate is used for the wash programmes with granulate P1 P2 and P3 Only use granulate which is approved by the machine s manufacturer The spat ula is used to scrape off loose dirt WD100_32 A Granulate 209 7260 B Separating spatula 209 7261 Extension bench Option If the loading bench needs to be longer an extension bench can be connected to it 003 7371 Extension bench 209 7371 27 WD 100GR Rev 3 0 201205 Instructions for use Connection line Option If the loading bench needs to be moved further away from the machine an addi tional connection line can be used It comes in a variety of different lengths 003 7375 Connection line 209 7375
35. ms cannot be fixed firmly in the cassette Wash programmes without granulate The display 1 shows which programme has been selected These programmes are used for items which cannot be washed using granulate such as plastic canteens The programme times depend on the water pressure during the final rinse P4 Heavily soiled wash without granulate and with spin Programme time approx 2 3 minutes Factory setting P5 Heavily soiled wash without granulate and with spin Programme time approx 3 8 minutes Factory setting P6 Heavily soiled wash without granulate and with spin Programme time approx 6 8 minutes Factory setting The programmes can be run with or without a spin cycle The machine is supplied with the spin cycle enabled If you need a programme without a spin cycle you must change the setting in the machine s software A programme without a spin cycle should be used if the items being washed are for some reason not suitable for spinning for example if the items cannot be fixed firmly in the cassette 37 Instructions for use WD 100GR Rev 3 0 201205 4 2 2 Starting the wash programme washing Close the doors and start the wash programme by pressing button 6 While the machine is washing the display will show the remaining washing time up to the final rinse After the programme has finished the doors will open automatically Put the trolley next to the outfeed opening Guide the
36. n the incoming water supply are open Check that the level pipe 18 is closed and that the rubber seal 17 on the level pipe is sealing with the bottom plate Reset the alarm by pressing but ton 8 43 TIMEOUT WHEN HEATING TANK PRESS RESET Reset the alarm by pressing button 8 44 LOW TEMPERATURE IN TANK PRESS RESET Reset the alarm by pressing button 8 45 HACCP ALARM HEATING OF TANK DEFECT PRESS RESET Reset the alarm by pressing button 8 48 HACCP ALARM HEATING OF BOILER DEFECT PRESS RESET Reset the alarm by pressing button 8 61 HACCP ALARM WASHING DETERGENT FUNCTIONALITY DEFECT PRESS RESET Check and fill with new detergent Reset the alarm by pressing button 8 TIME TO CHANGE WATER IN TANK PRESS RESET 57 Reset the alarm by pressing button 8 EXTERNAL ALARM ACTIVATED PRESS RESET 58 Change the water Reset the alarm by pressing button 8 60 CHECK GRANULE LEVEL PRESS RESET Collect the granulate in the granulate collectors and check the level Reset the alarm by pressing button 8 52 WD 100GR Technical information Rev 3 0 201205 5 Technical information The manufacturer reserves the right to make changes to the technical data TECHNICAL DATA Granulate pump kW 2x2 2 Rinse pump kW 2 2 Rotating table mot
37. nerated if this is permitted under local regulations The granulate should preferably be recycled rather than being discarded or incin erated 49 WD 100GR Rev 3 0 201205 Instructions for use 4 3 4 Operating problems Troubleshooting PROBLEM CAUSE ACTION No indication on the control panel display when the con trol button is pressed The mains switch is off Turn on the mains switch The machine does not fill with water The stopcock on the incom ing water supply is closed Open the stopcock The doors are open Close the doors The tanks overfill The level pipe is not in place Fit the level pipe The level pipe s rubber sleeve is not sealing against the bottom plate Check that the level pipe is closed Change the rubber sleeve if it is damaged The machine does not start washing The doors are not closed Close the doors The display indicates that the anti crushing mechanism has been triggered Object preventing one door from closing Remove the object Noise from the wash pump Low water level Foam in the tank Check the level Change the water The machine is not cleaning properly The rinsing and washing noz zles are clogged with dirt Check and clean the nozzles There is too little detergent Check that there is sufficient detergent in the machine The wrong wash programme Choose a programme
38. nsert The maximum size is 500 x 300 mm The items are clamped in position between the two sides of the insert which are held together with a lock mechanism A WD100_10 A Flexible insert 209 7351 30 WD 100GR Rev 3 0 201205 Instructions for use Holder for ABC canteens Option The holder is suitable for smaller ABC canteens The maximum size is 1 2 can teens The handles of the canteens must be slid over the holder s posts WD100_12 Holder for ABC canteens 209 7356 Canteen holder GN 1 3 1 6 1 9 Option The holder is suitable for washing 1 3 1 6 and 1 9 canteens 003 7366 Holder for 1 3 1 6 and 1 9 canteens 209 7366 31 WD 100GR Rev 3 0 201205 Instructions for use Canteen holder GN 2 8 Option The holder is suitable for washing 2 8 canteens 003 7368 Holder for 2 8 canteens 209 7368 Pot holder Option This holder is used for bowls and pans WD100_11 Pot holder 209 7352 32 WD 100GR Rev 3 0 201205 Instructions for use Utensil holder Option The utensil holder is used for washing utensils such as ladles whisks etc Max imum height 600 mm WD100_08 Utensil holder 209 7353 Cutlery holder Option The cutlery holder is used for washing all types of cutlery 003 7367 Cutlery holder 209 7367 33 Rev 3 0 201205 WD 100GR Instructions for use Mesh basket Option Small utensils can be placed in th
39. on 6 to close the doors and start filling the machine Messages indicating the sequence of events appear on the display 1 tomn Emptying the tanks Turning the level pipe a quarter of a turn 41 WD 100GR Rev 3 0 201205 Instructions for use iJ Checking the wash nozzle Check regularly that the wash arm nozzles 21 are not blocked Remove the wash arms 12 and clean the nozzles if necessary To avoid the nozzles getting blocked it is important to remove all large pieces of food from the items to be washed before putting them in the machine A Undo the quick release lock A Take out the wash arms Check and clean the wash nozzles B 4 3 After use cleaning HACCP HACCP is a preventive inspection system which ensures that hygiene require ments are met during the washing process and the cleaning of the machine As a result of its design the machine meets strict hygiene requirements Regular thor ough cleaning is also important from a hygiene perspective Cleaning the ma chine carefully helps to ensure good washing results and reduces the risk of dirt accumulating inside the machine See the WEB Tool manual for the HACCP alarm options 4 3 1 Daily cleaning AN NOTE The following applies when cleaning the machine e Do NOT use steel wool as it will cause corrosion to form in the machine Pressure washers can damage the machine and must NOT be used for cleaning purposes Never use
40. or kW 0 37 Door drive motors kW 2x0 09 Booster heater kW 9 Tank heater kW 12 Condensing fan kW 0 12 Fan heat recovery capacity m h 300 Heat recovery unit cooling area m 11 Tank volume litres 145 Weight machine in operation kg 685 Granulate amount litres 10 Enclosure class IP 55 CAPACITY AND OPERATING DATA Total washing time programme 1 min 5 Total washing time programme 2 min 8 Total washing time programme 3 min 10 3 Total washing time programme 4 min 2 3 Total washing time programme 5 min 3 8 Total washing time programme 6 min 6 8 Capacity 1 1 canteens programme units 8 Capacity hour Pri 1 1 canteens incl handling 90 Capacity hour Pr1 1 2 canteens incl handling 181 Water consumption rinsing programme litres 6 Max steam consumption kg h 30 Noise level dB A 70 Max surface temperature at a room temperature of 20 C C 35 Factory setting the washing time can be adjusted Max capacity depending on the depth of the canteens When the machine is steam heated 53 WD 100GR Technical information Rev 3 0 201205 Measured 1 metre from the side of the machine CONNECTION ELECTRICALLY HEATED MACHINE Total connected power kW 21 Main fuse 400 415 V 3N A 35 Max connection area 400 415 V 3N L1 L3 N PE Cu mm 3
41. patible 1 1 Symbols used in this manual HACCP Heap Po This symbol warns of situations where a safety risk may arise The instructions given should be followed in order to prevent injury This symbol on a component is a warning of electrical equipment The machine is sensitive to electrostatic discharge ESD which is why a static electricity wrist band must be used when handling the electronics This symbol explains the correct way to perform a task in order to prevent poor results damage to the dishwasher or hazardous situations This symbol identifies recommendations and hints to help you to get the best per formance from the machine This symbol explains the importance of careful and regular cleaning of the ma chine to meet hygiene requirements 1 2 Symbols on the dishwasher gt This symbol on a component is a warning of electrical equipment The component may only be removed by a qualified electrician The machine is sensitive to elec trostatic discharge ESD which is why a static electricity wristoand must be used when handling the electronics WD 100GR Rev 3 0 201205 General information 1 2 1 Machine marking The machine has two rating plates one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet The technical informa tion on the plates is also included on the machine s wiring diagram The various rating fields show Wexiddisk CE Type a
42. plastic wheel on the side of the trolley into the guide rail on the console under the outfeed open ing Lift the locking handle on the rotating table 19 and pull the cassette out onto the trolley Make sure that locking arm on the trolley is holding the cas sette in place To make it easier to empty the cassette the table which forms the upper part of the trolley rotates Lift the lever which releases the table and then turn the table fastlv_r1 Guiding the plastic wheel on the trolley into the guide rail A Vagn The locking arm A must hold the cassette in place Lift the lever B up when you want to turn the table on the trolley 38 WD 100GR Rev 3 0 201205 Instructions for use NOTE If there is to be a long break between washes select pause mode PO The i doors remain closed to save energy and to stop the temperature of the water in the wash tank from falling Anyone with service authorisation level S2 can select energy saving mode which closes the doors automatically after a certain time 4 2 3 Guaranteed final rinse The temperature of the final rinse water is always correct and the right amount of rinse water is always used If the rinse temperature is too low an alarm is triggered on the control panel The machine continues washing until the right temperature is reached However the alarm can be reset with button 8 on the panel The wash programme contin
43. rors Machine faults and user faults are indicated with messages on the display 1 The alarms indicated with a flashing LED 4 can be reset with button 8 when the cause of the alarm has been rectified Alarms that are indicated by an LED 4 which is lit but does not flash cannot be reset by the operator The following alarms can be resolved by the operator For other alarms or if an alarm which has been reset by pressing button 8 recurs authorised service per sonnel must be called NOMINAL VALUES RE STORED FROM UI ALARM TEXT ACTION 61 Reset the emergency stop button by turning it in the di EMERGENCY STOP rection of the arrow Then reset the alarm by pressing ACTIVATED button 8 PRESS RESET 100 Reset the alarm by pressing button 8 If the alarm re curs each time the machine is started call service 66 SENSOR ERROR CLEAN AND CHECK FUNCTION FOR LEVEL SENSORS Reset the alarm by pressing button 8 Call service 10 HACCP ALARM PUMP FUNCTIONALITY DEFECT PRESS RESET Reset the alarm by pressing button 8 17 ROTATION ERROR ROTATING TABLE PRESS RESET First turn the machine off and then on so that the doors open You can also wait until the programme has fin ished Only the table stops rotating The wash pro gramme does not stop Check that none of the items being washed have jammed the rotating table 19 Re move any items Reset the alarm by pressing button 8
44. t also be cleaned in accordance with the instructions for daily cleaning 47 WD 100GR Rev 3 0 201205 Instructions for use Cleaning the granulate each month or as required e Collect the granulate and tip it into a bucket Place the bucket containing the granulate in the sink Take the hand show er and move it around in the granulate rinsing the granulate carefully As the granulate is heavier than the food residues the food residues will float to the surface and run off with the excess water Follow the weekly cleaning instruc tions and allow the granulate to air properly overnight E rgran Cleaning the granulate Disinfecting the granulate each year or as required Collect and clean the granulate in accordance with the previous instruc tions e Empty the machine and clean it in the usual way Press button 7 to switch off the power supply Pour the granulate back into the machine e Clean the cover plates filters and level pipe Refit the components NOTE Contact the service engineer or detergent supplier to shut off the deter gent and drying agent dosing system e Start the machine and fill it with water in the usual way e Pour one litre of chlorine into the wash tank then run programme P4 Run programme P1 with granulate three times followed by programme P4 Empty the chlorinated water from the tanks e Refill the wash tank and run programme P1 once to rinse out the machine T
45. tions carefully Switch off the machine immediately in the event of a fault or malfunction The ma chine must only be serviced by trained engineers The regular checks described in the manual must be carried out in accordance with the instructions The ma chine must be serviced by a person authorised to do so by the manufacturer Use original spare parts Contact an authorised service company to draw up a pro gramme of preventative maintenance Dangerous situations may arise if the in structions above are not followed Before using the machine ensure that personnel are given the necessary training in operating and maintaining the machine Handle the machine with care during unloading and transport to avoid the risk of it tipping over Never lift or move the machine without using the wooden packag ing to support the stand n This symbol on a component is a warning of electrical equipment The machine is sensitive to electrostatic discharge ESD which is why a static electricity wrist band must be used when handling the electronics Water and steam pipes must only be connected by authorised personnel Water pipes must be connected in a way that complies with the current regula tions of the local water supply authority Check that the water and steam connec tions are tight before operating the machine Make sure that the mains voltage is the same as that indicated on the machine s rating plate The machine should be connected to a
46. ues but the machine will then rinse at a lower temperature However an alarm is trig gered If the flow during the final rinse is too low an alarm is displayed on the control pan el The alarm can also be set up to stop the machine The factory setting is for an alarm only If you need an alarm which stops the machine the setting must be changed by a service engineer in the machine s software 4 2 4 Checking the washed items iJ Always check the washing results Check whether any granulate has stuck to the items and if it has remove it Check particularly carefully when washing perforated canteens d kont Checking the washed items 39 WD 100GR Rev 3 0 201205 Instructions for use 4 2 5 Stopping the machine during operation If the machine needs to be stopped during operation for some reason press but ton 7 to turn off the power supply To restart the machine press the On Off button 7 Then press the control button 6 and the doors will open 4 2 6 Changing the water To achieve the best possible washing results it is important that the water is changed frequently NOTE The water in the wash tank must be changed regularly otherwise foam will start to form and the washing results will deteriorate If the filters are clogged with foam or if foam comes out of the waste pipe the water must be changed im mediately iJ The machine has an alarm which indicates when the water is dirty and must be
47. ues on delivery Run a number of washes complete with loads and check that There are no water leaks The switch for the doors is working The anti crushing mechanism is working The water temperatures are maintained The washed items are clean There is no granulate sticking to the washed items The washed items are dried There is an adequate water flow to the machine Recommended setting 6 I wash cycle Flow 15 I min This can be checked in the machine s refer ence values and diagnostics function Final check Empty the machine and turn off the power using the power switch Re tighten all the connections on the circuit breakers and relays Set all the circuit breakers to the on position Inform the customer if the water flow and the water pressure are too low Display the maintenance instructions supplied with the machine Train the dishwashing staff Installation WD 100GR Rev 3 0 201205 3 12 Technical documentation iJ To ensure that the machine is used correctly it is essential that the documenta tion supplied with the machine is made available to the staff who will be using the machine The installation and user manuals should be kept near the machine If the service manual is supplied with the machine it should be given to the serv ice engineer who is responsible for the machine If the spare parts manual is supplied with the machine it should be given to the service engineer who is responsib

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