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periodic maintenance and minor repair

1. 6 21 2 stroke engine oil 3 7 Checking the spark plug 6 6 Replacing a headlight bulb 6 22 Kickstart Zn Sp u u S 3 7 Final transmission 6 8 Front turn signal light 6 22 Seat MEI I IS PCM 3 8 Cleaning the air filter element 6 9 Replacing rear turn signal light bul Helmet holder 3 8 Carburetor 6 10 vetita nre sa ps us rr 6 22 Storage luggage 3 9 Checking the throttle cable free Tail brake and licenes light 6 22 MES d 0 play masis 6 11 Replacing a headlight bulb For PIZZA m ge DOK 3 10 Ti 6 12 _ _ Rear 3 10 Wheels 6 13 em Sne ront como For PIZZA model 9 11 Checking the front brake lover ront turn sgnal Homor PIZZA TABLE OF CONTENTS Troubleshooting 6 23 Troubleshooting chart 6 24 SCOOTER CLEAN AND STORAGE 7 1 ep m 7 1 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Warranty information 9 2 Service plar rni
2. 7 9 0 49 51 7 9 095 b 10 1 11 050 DC H DESCRPTION Left view Front wheel Front brake caliper page 6 15 Front turn signal light Helmet holder page 3 8 Storage compartment page 3 9 Rear turn signal light Rear wheel Adjusting nut page 6 15 Kickstarter page 3 7 10 Air filter element page 6 10 11 Battery page 6 21 12 Sidestand page 3 11 13 Pedal page 3 11 v OO QON gt 2 1 DESCRPTION Right view 14 Tail brake light 15 Carrier page 3 10 16 Fuel tank cap 17 2 stroke engine oil tank cap 18 Seat page 3 8 19 Headlight 20 Spark plug page 6 7 21 Mainstand 22 Muffler DESCRPTION Controls and instruments 23 24 25 26 27 28 23 Rear brake lever page 3 4 24 Left handlebar switches page 3 3 25 Speedometer unit page 3 2 26 Fuel gauge page 3 3 27 Right handlebar switches page 3 3 28 Front brake lever page 3 4 29 Throttle grip page 6 12 30 Main switch steering lock page 3 1 31 Hook Helmet page 3 10 32 Front storage compartment page 3 10 2 3 INSTRUMENT AND CONTROL FUNCTIONS Main switch steering lock seat open The main switch steering lock controls the ignition and lighting systems and aiso used to lock the steering open the lugg box The various positions are described as below ON
3. The pivoting points ofthe front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart Adjusting the Autolube pump Lubricating the front and rear The Autolube pump is a vital and so brake levers phisticated component of the engine Front brake lever which must be adjusted by a Generic dealer at the intervals specified in the por Recommended lubricants periodic maintenance and lubrication Front brake lever chart Silicone grease Rear brake lever bue Lithium soap based grease all purpose grease Rear brake lever 6 17 PERIODIC MAINTENANCE AND MINOR REPAIR Checking and lubricating the Main stand The operation ofthe main stand should be checked before each ride and the pivots and metal to metal contact sur faces should be lubricated if necessary AWARNING If the main stand does not move up and down smoothly have a Generic dealer check or repair it pose grease Recommended lubricant Lithium soap based grease all pur Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition AWARNING Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the opera
4. 2 3 Starting 5 2 Changing the brake fluid 6 16 Acceleration and deceleration 5 3 Checking and lubricating the INSTRUMENT AND CONTROL FUNC Braking xenon 5 3 Cabl68 eie 6 16 TIONS m HER E C AUS 3 1 Engine break in 5 4 Checking and lubricating the throttle Main switch steering lock 3 1 Parking innota 5 4 grip and cable 6 16 Indicator and warning lights 3 2 Adjusting the Autolube pump 6 17 Dashboard unit a 3 2 PERIODIC MAINTENANCE AND MINOR Lubricating the front and rear brake Fuel gauge 99 REPAIR 6 1 6 17 Handlebar switches 3 3 Owner s tool kit 6 1 Checking and lubricating the Front brake 34 Periodic maintenance chart for the main standi 6 18 Rear brake lever UE 34 emission control system 6 2 Checking the front fork 6 18 Fuel and 2 stroke engine oil tank General maintenance and lubrication Checking the steering 6 19 A ae breues 3 5 CHO ese 6 3 Checking the wheel bearings 6 19 Fuel 3 6 Removing and installing the battery Battery 6 20 Catalytic 3 7 cover and cehter cover 6 6 Replacing the fuse
5. 1 month 4000km or 6 month Stamp Signature Stamp Signature 7000KM or 12 month 10000km or 18 month Stamp Signature Stamp Signature 13000KM or 24 month 16000KM or 30 month Stamp Signature Stamp Signature 19000KM 21000KM Stamp Signature Stamp Signature From 16000km maintenance should take place every 3000km or annually 9 3 RUMEN GHT 2W gt lt 0 QICATOR LIGHT 2W BEAY INDICATOR LIGHT 2H s SITOS QESISIOR CONTROL SWITCH m SW 3 5 G TURN SIGNAL INDICATOR LIGHT 2W uita R IGNITION SHITCH TEMPERETURE ACTOMIZATION TTERY RELAY CONTRAL THERMOELEMENT Er i 22 RAW DE ch f SPARK PLUG h dh R INT G M G p GANG RIGHT TURN LIGHT 10W CIL TL P RIGHT TURN LIGHT 10W HEADLIGHT 35 38W m AIL LIGHT 21 5W e Ioa liba LL Loo lb j SIDELIGHTS 5W 410 LICENSE LIGHT 5W LEFT TURN LIGHT 10W x b LEFT TURN LIGHT 10W CIL B T FLASHER STARTOR MOTOR TURN SWITCH W BL BW ITE BLUE BLACK WHITE BROWN WHITE e LEME UC www genericeurope com
6. O All electrical circuits are supplied with power the engine can be started The key cannot be removed NOTE The headlight meter lighting and tail light come on automatically when the engine is started OFF 5m All electrical systems are off The key can be removed To unlock the steering Push the key in and then turn itto 5 while still pushing it CHECK The 2 stroke engine oil level warning light should come on See page 3 2 WARNING Never turn the key to isi LOCK fq while the vehicle is moving other The steering is locked and all electrical wise the electrical systems will be systems are off The key can be re switched off which may result in moved loss of control or an accident Make sure that the vehicle is stopped be To open the seat foreturningthekeyto or 1 Pushthekeyinfromthe R posi tion and then turn it to To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in fromthe R posi tion and then turn it to while still pushing it 3 Remove the key 3 1 INSTRUMENT AND CONTROL FUNCTIONS Indicator and warning lights 123 1 Turn signal indicator light gt 2 High beam indicator light 3 2 stroke engine oil level warning light Turn signal indicator light 5 This indicator light flashes when the turn signal switch is pushed
7. OWNER S MANUAL INTRODUCTION Thanks for your purchasing of the GenercONYX50 This model is designed for safety built for durability and perfected for daily street use The unique of Generic vehicle design enrich of stylish and peronality represents your outstanding taste and favor to pursue the state of the art living attitude This manual describes the correct usage of this motorcycle including safety riding simple inspection methods and so on For a more comfortable and safety riding please read this manual carefully If any questions concerning the operation or maintenance of your scooter please consult a Generic dealer INPORTANT MANUAL INFORMATION In this manual with some important information is distinguished by the following notations Neg itis WARNING instructions that need to foloow failure of follow coulnd be end insult severe injuiry orlead to death to the operator a bystander or a person who is inspecting or repairing the scooter CAUTION A CAUTION indicates withspecial precautions to avoid damage to the scooter NOTE A NOTE provides key information NOTE Please always put this manual with vehicle for rider maintenance Geberuc dealer tracking of service records even if vehicle is being sold This manual contains the most of the vehicle information however Generic will continually imrprove it s product design and quality that lead to difference between the manual and vehicle
8. cap and drain bolt to drain the oil from the final transmission case 1 Final transmission oil filler cap 5 Install the final transmission oil drain bolt and then tighten it to the specified torque 1 Final transmission oil drain bolt Tightening torque Final transmission oil drain bolt 18 Nm 6 Add the requested amount of the recommended final transmission oil and then install and tighten the oil filler cap Recommended final transmission oil Castrol MTX Part Snth 80W od EP 80W 90 See page 8 1 Cil quantity Full 0 13L Change 0 11 L WARNING Make sure that no foreign mate rial enters the final transmission case Makesurethat no oil gets onthe tire or wheel 7 Check the final transmission case for oil leakage If oil is leaking check for the cause 6 8 PERIODIC MAINTENANCE AND MINOR REPAIR Cleaning the air filter element Seat amp storage compartment 2 Bolt The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Air filter case 1 Air filter element 2 Screw 1 Open the seat See page 3 8 5 Remove air filter case by re 7 Pull the air filter element out 2 Remove the Fuel tank cap and oil moving the screws on the c 8 Clean the air filter element
9. charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 For more information on storing the battery see page 6 21 NOTE Make any necessary repairs before storing the scooter 7 3 SPECIFICATIONS Seat height Dimensions 790mm 1285 Wheelbase 2000 Overall length 700 mm Overall width Weight 120 Rg 1165 Overall height Engine Engine type Air cooled 2 stroke Cylinder arrangement Forward inclined single cylinder Displacement 490cm Compression ratio 6 9 1 45Km 5 9 1 25Km Starting system Electric starter and kickstarter Lubrication system Separate lubrication 2 stroke engine oil Engine oil quantity Quantity 0 851 recommended type Castrol Power 1 Racing 2T Transmission oil Type SAE 85W140 Oil change quantity 0 11 L recommended type Castrol MTX Part Snth 80W od EP 80W 90 Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline Otane No 90 or above Fuel tank capacity 5 51 Carburetor Manufacturer QJ Type x quantity PZ19JB 2K x 1 Spark plug s Manufacturer model NGK BR8HSA Spark plug gap 0 6 0 7 mm Clutch Clutch type Dry centrifugal automatic Transmission type V belt automatic Operation Centrifugal automatic type Chassis Frame type Steel tube backbone
10. e Check bearing assemblies for looseness Moderately repack with lithium soap based grease every 10000 mi 16000 km or 18months 6 3 PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READING 1 000 km or 1 month 4 000 km or 6 months 7 000 km or 12 months 10 000 km or 18 months 13 000 km or 24 months 16 000 km or 30 months Chassis fasteners Check all chassis fitting and fasteners Correct if necessary EI EI Front brake lever pivot shaft Apply silicone grease lightly Rear brake lever pivot shaft Apply lithium soap based grease all purpose grease lightly Centerstand Check operation Lubricate Front fork Check operation and for oil leakage Replace if necessary Shock absorber assembly Check operation and for oil leakage Replace if necessary Autolube pump Check operation Bleed if necessary Final transmission oil Check vehicle for oil leakage Change V belt Replace Every 10000 km Control and meter cables Apply Generic chain and cable lube or engine oil 10W 30 thoroughly EI 6 4 PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READING 1 000 km or 1 month 4 000 km or 6 months 7 000 km o
11. factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart rep resents a quick and easy procedure for checking these vital systems yourself However should your scooter require any repair take it to a Generic dealer whose skilled technicians have the nec essary tools experience and know how to service the scooter properly Use only genuine Generic replacement parts Imitation parts may look like Generic parts but they are often infe rior have a shorter service life and can lead to expensive repair bills 6 23 PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart AWARNING Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel There is enough fuel Check the compression Check the fuel level in the fuel tank There is fuel Supply fuel The engine does not start Check the compression 2 Compression Operate the electric starter 3 Ignition gt There is compression Check the ignition Have a Generic dealer There is no compression check the vehicle Wipe off with a dry cloth and correct the Operate the electric starter Wet spark plug gaps or replace the spark plug Remove the spark plug check the electrodes
12. is AWARNING dk the key and turn clockiwse Donot exceed the load limit of 2 5 irection to open it Donotexceedthe load limit of 1 Todeclcthe fronts b he lid kg for the carrier kg for the front Hook OENE Ont Do not exceed the maximum back to the original position turn it anti loadof150kg for the vehicle clockwise direction and pull back the key AWARNING Donot exceed the load limit of 0 5kg for the front storage box Do not exceed the maximum load of 150 kg for the vehicle 3 10 INSTRUMENT AND CONTROL FUNCTIONS Shelf front comp for pizza model 1 Shelf front comp WARNINGI Donotexceed the load limit of 5 kg for the shelf front comp Do not exceed the maximum loadof 150 kg forthe vehicle 1 Sidestand optional accessories lt gt 1 Side stand The side stand is located on the left side ofthe Vehicle Reiease the sidestand by using your feet to step on the bracket of side stand to up right position to stand the vehicle AWARNING The side stand with auto rebound system Make sure your scooter have been park well are stable enough to stand the scooter Please avoid to use side stand to park the scooter on the slope soft land or un flat ground Pedal 1 Pedal The pedal is located on the left side and right side of the vehicle When you want use it open the pedal by pulling it When you don t want to use it
13. load on it for the first 1000 km The various parts in the eng ine wear and polish themselves to the correct operating clearances During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided 0 150 km Avoid prolonged operation above 1 3 throttle Vary the speed of the scooter from time to time Do not operate it at one set throttle position 150 500 km Avoid prolonged operation above 1 2 throttle 500 1000 km Avoid cruising speeds in excess of 3 4 throttle After 1000 km of operation the final transmission oil must be changed 1000 km and beyond Avoid prolonged full throttle operation Vary speeds occasionally If any engine trouble should occur during the engine break in period immediately have a Generic dealer check the vehicle Parking When parking stop the engine and then remove the key from the main switch A WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Donotparkona slope oron soft ground otherwise the vehicle may overturn Never parkin an area where there are fire hazards such as grass or other flammable materials 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR Most of the Safety and condition of scooter depend on how you do the corr ect maintenance periodic inspection adjustment andlubrication The
14. the main stand warm the engine up before starting off Never throttle hard when the engine is still cold 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signal on to the dir ection you wish to turn 5 2 OPERATION AND IMPORTANT RIDING POINTS Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throttle grip in direction b Braking 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure FRONT REAR AWARNING Avoid braking hard or suddenly otherwise the scooter may skid Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking ona wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 5 3 OPERATION AND IMPORTANT RIDING POINTS Engine break in There is never a more important period inthe life of your engine than the period between 0 and 1000 km For this reas on you should read the following mate rial carefully Since the engine is brand new do not put an excessive
15. with tank cap See page 3 5 rankcase side solvent and then squeeze the 3 Remove the seat and storage lu ggage box by removing the bolt 4 Remove the air filter band 6 Remove the air filter case cove remaining solvent out by removing the screws 6 9 PERIODIC MAINTENANCE AND MINOR REPAIR WARNING Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point To avoid damaging the air filter ele ment handle it gently and carefully and do not twist it ow 7 Applyoilofthe recommended type to the entire surface of the air filter element and then squeeze the excess oil out NOTE The air filter element should be wet but not dripping 1 3 C e Make sure that the air filter ele ecommended oil 2 stroke engine oil 8 Install the air filter element Install the air filter case cover by mentis properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston and or cylinder may be come excessively worn Coatthe mating surfaces ofthe air filter case and air filter case cover lightly with grease for an airtight seal installing the screws Install the air filter case by install ing the screws and then install the air filter joint band 12 Install the the set and storag
16. Check fuel and vacuum hoses for Fuelline cracks or damage if necessary Check and adjust engine idle Idle speed speed Check for leakage Exhaust system Tighten if necessary Replace gasket s if necessary Check the air cut off valve reed Air induction system valve and hose for damage Replace any damaged parts Since these items require special tools data and technical skills have a Genericdealer perform the service 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR General maintenance and lubrication chart ROUTINE INITIAL ODOMETER READING 1 000 km or 1 month 4 000 km or 6 months 7 000 km or 12 months 10 000 km or 18 months 13 000 km or 24 months 16 000 km or 30 months Air filter element Clean with solvent Replace if necessary 4 4 4 Front brake e Check operation fluid level and fluid leakage Replace brake pads if necessary Rear brake e Check operation Adjust cable and replace brake shoes if necessary Wheels Check runout and for damage Replace if necessary Checktread depth and for damage e Replace if necessary Check air pressure Correct if necessary Wheel bearings Check bearings for smooth operation e Replace if necessary Steering bearings
17. Front tire Type Tubeless Size 80 80 16 46J Manufacturer model KENDA K 488 Rear tire Type Tubeless Size 90 80 16 52J Manufacturer model KENDA K 488 8 1 SPECIFICATIONS Tire air pressure measured on cold tires Front 280 kPa Rear 280 kPa Front wheel Wheel type Cast wheel Rim size 16x1 6 Rear wheel Wheel type Cast wheel Rim size 16 x 1 85 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT3or4 CASTROL SUPER DISK BRAKE FLUID DOT 4 Rear brake Type Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Electrical system Ignition system CDI Charging system CDI magneto Battery Model YTX4L BS Voltage capacity 12V 4 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12V 35 W 35 0W x 1 Tail brake light 12 V 5 0 W 21 0W x 1 Front turn signal light 12 21 0Wx2 Rear turn signal light 12V 10 0Wx2 License plate light 12V 5 0 1 Meter lighting 122Wx1 Meter lighting fuel meter 122Wx1 High beam indicator light 12V 2W x 1 Oil level warning light 123Wx1 Turn signal indicator light 12 3 1 Fuses Main fuse 10 0A 8 2 CONSUMER INFORMATION Identification numbers Key identification number Vehicle identification
18. If you have any questions concerning this manual please consult your Generic dealer WARNING FOR YOUR OWN SAFETY PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS SCOOTER ONLY OPERATE THE SCOOTER UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE KNOWLEDGE OF CONTROLS AND OPERATION FEATURE AND YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES PERIODIC INSPECTIONS WELL MAINTENANCE AND GOOD RIDING SKILLS WILL ENSURE YOUR SAFETY RIDING AND INCEASE THE PRODUCT RELIABILITY OF THIS SCOOTER Product and specifications are subject to change without notice INPORTANT MANUAL INFORMATION m m EN Generic Dealer label here ONYX50 OWNER S MANUAL TABLE OF CONTENTS SAFETY INFORMATION 1 1 PRE OPERATION CHECKS 4 1 play is Led 6 13 Other safetyriding points 1 3 Pre operation check list 4 2 Adjusting the rear brake lever free Location of labels 1 4 play 6 13 OPERATION AND IMPORTANT RIDING Checking the front brake pads and rear DESCRIPTION ee 2 1 POINTS I eun nenne 5 1 brake shoes 6 14 Lett etes 2 1 Starting and warming up a cold Checking the front brake fluid Fight VIGW iecit tnr 2 2 NJIME oeer augu tt 5 1 6 15 Controls and instruments
19. The engine does not start Dry Have a Generic dealer check the vehicle Check the battery 4 Battery The engine turns over The battery is good quickly The engine does not start Operate the electric starter gt Have a Generic dealer The engine turns over Check the battery lead connections m check the vehicle slowly and charge the battery if necessary 6 24 SCOOTER CLEAN AND STORAGE Clean the Scooter Clean of the scooter in proper and sui table way will make it attractive extend it s Ife and optimize the performance Before cleaning 1 Coverthe muffler outlet with a plas tic bag to prevent water to come inside Please do it only afterthe engine muffler in cool status 2 Closed every caps covers electri cal connectors that are well install and water can be avoid to get into while you do the clean job Generic do not suggest to use the acidic cleaners for cleaning but ff such products have to been used on hard to remove dirt pl ease only do the spot cleaning and use water dry it and corrosion protection spray after finish Please only use mild detergent and water to clean plastic covers panels windshields headlight lenses meter lenses etc After Cleaning use onlya soft clean cloth or Spinge to dry the plastics Please prevent any harsh che mical products like fuel rusty removers break fluid on pla st
20. a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals CAUTION Always keep the battery charged Storing a discharged 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR battery can cause permanent battery damage To charge the battery please make sure the amper and volts of charger that sutiable to the MF battery and the type If you do not fimilar to the batt ery charging please have a Generic dealer to charge your battery Replacing the fuse Thefuse holderislocated behind batter y cover See page 6 7 If the fuse is blown replace it as follows Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to QO and turn on the electrical circuits to check if the devices operate 4 Ifthefuseimmediately blows again have a Generic dealer check the electrical system 1 Turn the key to and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage Specified fuse 10A 6 21 PERIODIC MAINTENANCE AND MINOR REPAIR Replacing a headlight bulb 1 Headlight This model is equipped with halogen bulb headlight If a headli
21. close the pedal by pushed it and get back to the original position 3 11 PRE OPERATION CHECKS The condition of a vehicle is the owner s responsibility The operator should check the scooter by simple but thorough inspection to make sure of scooter condition quick inspect some key and important parts to prevent the scooter from serious consquence accident Please carefully check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved A WARNING If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the vehicle If failed to be corrected by yourself please turn to GENERIC repair shop immediately 4 1 PRE OPERATION CHECKS Pre operation check list CHECKS Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check oil level in oil tank 2 stroke engine oil If necessary add recommended oil to specified level Check vehicle for oil leakage Final transmission oil Check vehicle for oil leakage Check operation If soft or spongy have Generic dealer bleed hydraulic system Check brake pads for wear Front brake Replace if necessary 6 14 6 16 Check fluid level in reservoir If n
22. e caused by inappropriate use or incorrect maintenance cannot be claimed under warranty Warranty repairs will only be approved if the fault is immediately reported to the selling dealer or another workshop authorized by KSR Warranty claim on entitles the customer to remedying a defect Warranty does not cover any consequential loss Neglected vehicles are excluded from warranty Please follow the following advice The vehicle must be cleaned regularly using only mild automotive cleansers Never use high pressure washers as these can remove decals and damage bearings Never use aggressive cleansers or solvents as these can damage bodywork and cause corrosion to any metalwork It is vital to use protecting cleansers Please consult our dealers for the right and appropriate products Any aluminium anodised or chrome bright work must be regularly treated with appropriate maintenance products in order to prevent oxidation Frame and metal parts are continuously to be treated with corrosion preventatives A vehicle constantly parked outside has to be covered to avoid weathering and splitting of plastic parts and seat covers Vehicles used off road and for racing purposes are excluded from warranty Consumables such as cables brake pads spark plugs chains sprockets drive belts tires are excluded from warranty SERVICE PLAN The warranty can be granted only if the vehicle has been serviced in accordance with this service plan 1000km
23. e co mpartment by installing the bolt 13 Install the Fuel tank cap and oil ta nk cap See page 3 5 Carburetor The carburetor is an important part of the engine and its emission control sys tem which requires very sophisticated adjustment Therefore carburetor ad 14 Close the seat justments should be left to Generic dealer who has the necessary profes sional knowledge and experience 6 10 PERIODIC MAINTENANCE AND MINOR REPAIR Checking the throttle cable free play 1 Throttle cable free play Thethrottle cable free play should mea sure 1 5 3 5 mm at the throttle grip Periodically check the throttle cable free play and if necessary have a Generic dealer adjust it Tires To maximize the performance durabil ity and safe operation of your scooter note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING _ h The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding condition If you are not fimiliar to this please have Generic dealer for help Tire air pressure measured on cold tires Front 235 kPa Rear 235 kPa Maximum load 150 kg Total weight of rider passenger car
24. e replace the excessive worn tires by a Generic dealer immediately Brakes 5 related wheel parts replacement should be left to a Generic Service Technician 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR Cast wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regard ing the wheels Thewheelrims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Generi dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics Checking the front brake lever Adjusting the rear brake lever free play free play There should be no free play at the brake lever end Ifthere is free play have aGenaicdealer inspect the brake sys tem WARNING A soft or spongy feeling in the brake lever can indicate the presence of air inthe hydraulic system Ifthere is air in the hydraulic system have a Genericdealer bleed the system be fore operating the motorcycle Air in the
25. ecessary add recommended brake fluid to specified level Check hydraulic system for leakage Check operation Lubricate cable if necessary Check lever free play Adjust if necessary Rear brake 6 13 6 14 Make sure that operation is smooth Check cable free play If necessary have Generic dealer adjust cable free play and lubricate cable and grip housing Throttle grip 6 11 6 16 Check for damage Check tire condition and tread depth Check air pressure Correct if necessary Wheels and tires Make sure that operation is smooth Broke Evers Lubricate lever pivoting points if necessary 4 2 PRE OPERATION CHECKS CHECKS Make sure that operation is smooth Lubricate pivot if necessary Main stand Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Chassis fasteners Instruments lights signals Check operation and switches e Correct if necessary 4 3 OPERATION AND IMPORTANT RIDING POINTS AWARNING Starting and warming up a m cold engine ine oi Before riding the scooter please 9 engine oil make sure that you fully fimi CAUTION Ing g a pu a a 5 liar with all operating controls amp Generic dealer check the electrica See page 5 4 for engine break in in circuit their functions before riding To i
26. el as soon as possible NOTE Be take care not let the fuel tank to fully empty it self that cause engine can run it self anymore Handlebar switches 1 2 3 Dimmer switch 20 20 Turn signal switch lt gt Horn switch be Light switch 2 2095 Start switch 6 High Low bean switchz Set this switch so for the high beam and to zD for the low beam Turn signal switch lt To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to lt m When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center position Horn switch x Press this switch to sound the horn Light switch oc Turning the light switch to turns on the position light mater light and taillight Turning the light switch to Yt turns the headlight on also 3 3 INSTRUMENT AND CONTROL FUNCTIONS Startswitch Front brake lever Rear brake lever Push this switch pull the brkae lever at same time to the start the engine See page 5 1 for starting instructions 9 prior to starting the engine ius y a The front brake lever is located on the The rear brake lever is located on the right handlebar grip To apply the front left handlebar grip To apply the rear b
27. en specifically designed for use on this scooter If need please contact with Generic dealer for detail Since Generic can not test all other accessories you must personally be responble for the proper selection installation and use of non Generic accessories Keep the following guidelines in mind when mounting accessories Never install accessories or carry cargo that would influence on the ground clearance limit suspension travel steering or obscure lights or turning lights reflectors Accessories on the handle bar front suspension area will cause bad influ ence on steering the scooter if you will install accessories please keep it as light in weight and not interfere on steering the vehicle 1 2 SAFETY INFORMATION This vehicle 15 for On Road transportation purpose only please do not install any of ex tended cargo carrier as sulky that will make scooter unstable in cross winds and vehicle turns while equip with electrical acce ssories please consult with quali filed sories to make sure such i tems will not exceed the capacity of the scooter s electrical system unproper install of such items may cause a dangerous loss of lights lower engine power or even da amge the vehicle Gasoline and exhaust gas GASOLINE IS HIGHLY FLAM MABLE Alwaysturn the engine off when refueling Take not to spill any Never start the engine or let it run for any length of ti
28. foll owing are contents that help the operator to do such skills on the foll owing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair shop or individual that is certified and must follow the local law regulations WARNING __ If you are not familiar with mainte nance work have a GEBERIC dealer do it for you Owner s tool kit 1 Owner s tool kit Theowner stool kitis located inside the rear storage luggage box See page 3 9 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have aGenericdealer perform it for you A WARNING Modifications not approved by Generic may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Generic dealer before at tempting any changes 6 1 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance chart for the emission control system INITIAL ODOMETER READING 1 000 km 4 000 km 7 000 km 10 000 km 13 000 km 16 000 km ROUTINE or or 1 6 12 18 24 month months months months months months
29. ght bulb bur ns out have a Generic dealer replac e it and if necessary adjust the hea dlight beam Front turn signal light 1 Front turn signal light If the turn signal light bulb does not co m on have a Generic dealer check its electrical circuit or replace the bulb Replacing rear turn signal light bulb 1 Turn signal light bulb 1 Remove the turn signal light lens by remove the screw 2 Remove the burnt out bulb by push ing it in and turning it counterclockw ise 3 Insert a new bulb into the socket pus h it in then turn it clockwise unt il it stops 4 Install the lens by installing the screw Tail brake light and licenes light 1 Tail brake light 2 Licenes light If the tail brake light and licenes light bul b does not come on have a Generic deal er check its electrical circuit or replace the bulb 6 22 PERIODIC MAINTENANCE AND MINOR REPAIR FOR PIZZA MODEL Replacing a headlight bulb 1 Headlight This model is equipped with halogen bulb headlight If a headlight bulb bur ns out have a Generic dealer replac e it and if necessary adjust the hea dlight beam FOR PIZZA MODEL Front turn signal light 1 Front turn signal light If the turn signal light bulb does not co m on have a Generic dealer check its electrical circuit or replace the bulb Troubleshooting Although Generic scooters receive a thorough inspection before shipment from the
30. go and accessories WARNING Do not over load your scooter since it will increase pressure on the tire braking steering than original design and may could cause damage or even lead to accident Allocation of your cargo and weight of your vehicle is very important for your own safety and vehicle performance Load your cargo firmly on vehicle and put the heaviest cargo to the center of scooter then distribute the weight evenly from side to side It will keep you to have good steering after load NM 6 11 PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection 1 Tire tread depth 2 Tire sidewall 3 Tire wear indicator Thetires must be checked before each ride If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Generic Front tire dealer replace the tire immediately Size 80 80 16 46J Minimum tire tread depth front and l rear Rear tire Front 1 6 mm Size Rear 2 0mm 90 80 1 6 52 Manufacturer model NOTE KENDA K488 The tire tread depth limits may differ from countryto country Always comply with the local regulations Tire information This scooter is equipped with cast wheels and tubeless tires with valves WARNING Operating the scooter with exces sively worn tires decrease riding sta bility and can lead to loss of control Pleas
31. hydraulic system will diminish the braking performance which may result in loss of control and an acci dent 1 Rear brake lever free play The brake lever free play should mea sure 10 20mm as shown Periodically check the brake lever free play and if necessary adjust it as fol lows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b 6 13 PERIODIC MAINTENANCE AND MINOR REPAIR X oe o 1 Adjusting nut WARNING If proper adjustment cannot be ob tained as described have a Generic dealer make this adjustment Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart Front brake pads 1 Wear indicator 2 Brake disc 3 Brake pad Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Generic dealer replace the brake pads as a set Rear brake shoes 1 Wear indicator 2 Wear limit line The rear brake is p
32. ic parts especially on painted covers lens and wind shield it will damage un function them and even cause safety consideration Do not use high pressure wash er steam cleaner since it will cause water seepage and deter ioration on axle bearings elec tric compenents as connec tors and switches lights brea the hose and tube brake shoes and pads and seals due to the pressure and heat For scooters equipped with a windshield Do not use strong cleaners or hard sponges as they will cause blur or scratch Only wash it by gentle water and mild detergent After nor mal use Remove dirt with warm water a mild detergent anda soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas After riding in the rain sear the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain exist into spring 1 Clean the scooter with cold water and a mild detergent after the en gine has cooled down Tl SCOOTER CARE AND STORAGE Do not use warm water since it in creases the corrosive action of the salt 2 Applyacorrosion protection spray onallmetal includingchrome and nickel plated surfaces to preve
33. ined fuel into thefuel tank 7 2 SCOOTER CARE AND STORAGE 3 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 4 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Removethe spark plug cap from the spark plug and then install thespark plug andthe spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over 5 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand main stand Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot Cover the muffler outlet with a plas tic bag to prevent moisture from en tering it Remove the battery and fully
34. low when the fuel warms up and expands Avoid spilling fuel on the hot engine does not exceed 10 Gasohol contain CAUTION ing methanol is not recommended by Immediately wipe off spilled fuel with Generic because it can cause damage a clean dry soft cloth since fuel may to the fuel system or vehicle perfor damage the painted surfaces or plas mance problems tic parts Recommended fuel REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity 5 51 YourGenercengine designed to use regular unleaded gasoline of 90 or higher If knocking or pinging occurs use a gasoline of a different brand or premium unleaded fuel Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing etha nol can be used if the ethanol content 3 6 INSTRUMENT AND CONTROL FUNCTIONS Catalytic converter 2 stroke engine oil Kickstarter This model is equipped with a catalytic Make sure that there is sufficient 2 converter in the exhaust system stroke engineoil in theoil tank Add the recommended 2 stroke engine oil as AWARNING 0 0 0 necessary The exhaust system is hot after op eration Make sure that the exhaust system has cooled down before do ing any maintenance work The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The 1 Kickstarter lever To start
35. lug BR8HSA NGK To install the spark plug 1 Measurethe spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation 1 Spark plug gap Spark plug gap 0 6 0 7 mm 2 Clean the surface ofthe spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Tightening torque Spark plug 18 Nm NOTE Ifa torque wrenchis not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap 5 Install the panel 6 7 PERIODIC MAINTENANCE AND MINOR REPAIR Final transmission oil The final transmission case must be checked for oilleakage before each ride If any leakage is found have a Generic dealer check and repair the scooter In addition the final transmission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Startthe engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the main stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the oil filler
36. me in a closed area The exhaust fumes are poi sonous and may cause loss of con sciousness and death within a short time e Always turn the engine off before leaving thescooterand remove the key from the main switch When parking the scooter please note the following Theengine and exhaust system remain hot therefore park the scooter in a place where pede strians or children are not likely to touch these hot areas e Do not park the scooter on a slope or soft ground otherwise it may fall over Do not lay your scooter to near flammable place In case of swallow any gasoline or Other safe riding points Turn the signal before making turns e When raining or across on run on the wet road Iron Plates keep your spped low slightly using braking to avoid slipping or even fall down Be careful when passing parked cars A driver might not see you and open a door in your path gasoline on the engine hot gasoline get into your eyes please or exhaust system when re see your doctor immeidately Keep fueling away the gasoline to your skin and Do not smoke or use Mobile water phone while re fueling SAFETY INFORMATION Location of labels There are two labels that in the scooter and location as noted 1 WARMING LABEL FUEL ATTENTION Trade mat 97 z I GENERIC 1 g9 DJ 845 Vehicle lt otegory A TE D D 0 OTO 3 020 3XG JXY00 49cm gt UT SGR CPI
37. nt corrosion After cleaning 1 Dry the scooter with a absorbing cloth 2 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal includ ing chrome and nickel plated sur faces 3 Usesprayoilasauniversal cleaner to remove any remaining dirt 4 Wax all painted surfaces 5 Dry the scooter completely if need to cover it WARNING Make sure that there is no oil or wax onthe brakes ortires If nec essary clean the brake discs and brake linings with a regular brake disc cleaner and wash the tires with warm water and a mild detergent Before operating the scooter test the braking performance and tires NOTE Consult aGeneicdealer for advice on what products to use Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a scooter cover Please store the scooter in a well air flow room with dry air if possi ble A place with wet humidity will cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemicals are stored Long term Before storing your scooter for several months 1 Follow all the instructions in the Clean section of this chapter 2 Drain outthe fuelfrom the carburetor float chamber by loosening the drain bolt prevent fuel deposits and cause the hard engine start afterward Pour the dra
38. number Record the key identification number 1 vehicle identification numberand model label information in the spaces provided below for assistance when ordering spare parts from a Generic dealer for reference in case the vehicle is sto len 0 1 Key identification number 1 Vehicle identification number KEY IDENTIFICATION NUMBER The key identification number 15 The vehicle identification number is VEHICLEIDENTIFICATION NUMBER stamped into the key tag stamped into the frame Record this number in the space pro NOTE vided and use it for reference when or The vehicle identification number is dering a new key used to identify your motorcycle and may be usedto register your motorcycle with the licensing authority in your area 9 1 WARRANTY INFORMATION Please read the instruction manual carefully prior use to familiarize yourself with the correct operation of your vehicle Please keep in mind that the instructions concerning care maintenance and operation of your vehicle stated must be followed in order ensure your warranty remains valid In addition to this the following instructions will ensure a satisfactory life span All supplied vehicles are provided with a two year limited warranty This ensures that any faults caused by faulty manufacture faulty materials or faulty design can be rectified Repairs can only be carried out at authorized workshops Damag
39. r 12 months 10 000 km or 18 months 13 000 km or 24 months 16 000 km or 30 months Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable Lights signals and switches NOTE Check operation Adjust headlight beam Since these items require special tools data and technical skills have a Genericdealer perform the service From 19000 km or 36 months repeat the maintenance intervals starting from 7000 km or 12 months NOTE The air filter needs more frequent service if you are riding in unusually wet or dusty areas Hydraulic brake system When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required Replace the brake hoses every four years or if cracked or damaged 6 5 PERIODIC MAINTENANCE AND MINOR REPAIR Removing and installing the battery cover and center cover 1 Batterycover 2 Center cover The covers shown needs to be removed to perform some of the maintenance jobs described in this chapter Battery cover To remove the cover Remove the screws and then take the cover off To install the cover Place the cover in the original position and then install the screws Center cover 1 Bat
40. rake pull this lever toward the handle brake pull this lever toward the handle bar grip bar grip 3 4 INSTRUMENT AND CONTROL FUNCTIONS Fuel and 2 stroke engine oil tank caps The fuel tank cap and the 2 stroke en gine oil tank cap are located under the seat See page 3 8 Fuel tank cap To remove the fuel tank cap N 1 Fuel tank cap To remove the fuel tank cap 1 Turn it 1 4 turn counterclockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Push the fuel tank cap into position 2 Turn the cap clockwise to the orig inal position Make sure that the fuel tank cap is properly closed and locked before riding 2 stroke engine oil tank cap 1 2 stroke engine oil tank cap To access the 2 stroke engine oil tank open the storage compartment See page 3 8 1 Remove the 2 stroke engine oil tank cap by pulling it off 2 Install the 2 stroke engine oil tank cap by pushing it into the oil tank opening NOTE Make sure that the 2 stroke engine oil tank cap is properly installed before riding the vehicle 3 5 INSTRUMENT AND CONTROL FUNCTIONS Fuel and 2 stroke engine oil a 1 Fuel tank filler tube 2 Fuel level Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown AWARNING Donot overfill the fuel tank oth erwise it may overf
41. refill ing Water will significantly lowerthe boiling point of the fluid and may result in vapor lock Brakefluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid immediately Asthe brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have aGerericdealer check PERIODIC MAINTENANCE AND MINOR REPAIR Changing the brake fluid Have Generic dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nanceand lubrication chart Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the cables and cable ends should be lubri cated if necessary If a cable is dam aged or does not move smoothly have aGeneric dealer check or replace it Recommended lubricant engine oil SAE 10W 30 AWARNING Damage to the outer housing of cables may result in internal rusting and cause interference with cable movement Replace damaged cables as soon as possible to prevent un safe conditions Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart 6 16 PERIODIC MAINTENANCE AND MINOR REPAIR
42. rovided with a wear indicator which allows you to checkthe brake shoe wear without having to dis assemble the brake To checkthe brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point thatthe wear indicator reaches the wear 6 14 PERIODIC MAINTENANCE AND MINOR REPAIR limit line have aGenercdealer replace the brake shoes as a set Checking the front brake fluid level 1 Minimum level mark Insufflcient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding checkthat the break fluid is above the minimum level mark and refill it if necessary Low position brakefluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake sys tem for leakage Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars Useonly the recommended qual ity brake fluid otherwise the rub ber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 3 4 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Becareful that water does not en ter the master cylinder when
43. s Modifications made to this scooter that not approved byCeneric or the removal of original equipment may let scooter unsafe for use and cause severe personal injury Modifications may also make your scooter illegal to use Loading and accessories Adding accessories or cargo to your scooter may cause the different on the weight distribution of scooter and in fluence on the steering amp balance It may cause possibility of an accident Please extremely caution and follow below limitation when you equipped with accessories Below are some gen eral or accessories Here are some guidelines to follow if loading cargo or adding accessories to your scooter Loading The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Maximum load not include the vehicle 150 kg When loading within this weight limit keep the following in mind e Cargo and accessory weight should be kept as low and close to the scooter as possible Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability Makesurethataccessories and cargo are securely attached to scooter before riding Never attach any large or heavy items to the handlebar front fork or front fender Such items can cre ate unstable handling or a slow steering response Generic accessories have be
44. s of con trol and possibly an accident 3 8 INSTRUMENT AND CONTROL FUNCTIONS To take out the helmet from the hel metholder Opentthe seat take out the helmet from the helmet holder and then close the seat Since the storageluggage box will accumulates heat bythe heat of sun and engine please do not put anything that sentitive to the heat Since the storage luggage box may get wet while the scooteris being washed please storage the related objects if need with plastic bag to prevent it from getting wet Do not put anything valuable or breakable objectsin the storage 1 Storage luggage box luggage box There is a storage compartment under the seat See page 3 8 3 9 To store a helmet in the storage lugg pl he hel ide AWARNING ages box place the helmet upside down with the front facing forward Do not exceed the load limit of 2 kg for the storage luggage box Do not exceed the maximum NOTE load of 150 kg for the vehicle Some helmets cannot be stored in the storage luggauge box because of their size or shape Before you leave the scooter make CAUTION sure the seat is closed firmly Keep the following points in mind when using the storage Luggage Box 3 9 INSTRUMENT AND CONTROL FUNCTIONS Front hook helmet Front storage box Rear Carrier 1 Front hook helmet 1 Front storage box 1 Rear Carrier Front hook helmet To open the front storge box when it
45. structions prior to operating the ve consult a Generic dealer shop if hicle for the first time you not thoroughly understand 3 Close the throttle completely Please do not start the engine in a closed area the exhaust air are are poisonous and inhaling them can cause loss of con sciousness and even death in short time 1 Kickstarter lever 1 Engine start switch 4 Start the engine by pushing the 1 Turn the key to and when start switch or by pushing the the 2 stroke engine oil level warn kickstarter lever down while apply ing light comes on turn the key ing the front or rear brake to ON CY NOTE If the engine fails to start by pushing the start switch release the switch wait afew seconds andthen try again Each 5 1 OPERATION AND IMPORTANT RIDING POINTS starting attempt should be as short as possible to preserve the battery Do not Starting off 4 Check for oncoming traffic and then slowly turn the throttle grip on crank the engine more than 5 seconds NOTE the right in order to take off on any one attempt If the engine does Before starting off allow the engine to ARN not start with the starter motor try us warm up Switch the turn signal off ing the kickstarter 1 While pulling the rear brake lever with your left hand and holding the cauTion Jo carrier with your right hand push For maximum engine life always the scooter off
46. t ees 9 3 Wiring 9 4 SAFETY INFORMATION THIS SCOOTER ARE TWO WHEEL SINGLE TRACK VEHICLES THE USE OF SAVETY AND OPERATION MAY IN DIFFERENT RESULT BY THEUSEOF PROPER RIDING TECHNIQUES OF THE OPERATOR TO REMIND OF OPERATOR WHO SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING HE OR SHE SHOULD WELL TRAINED AND FIMILIAR TO ALL THE ASPECTS OF SC OOTER OPERATION FULLY READ AND AWARE OF MAINTENANCE REQUIRE MENTS THAT NOTED IN THIS OWNER S MANUAL OBTAIN QUALIFIEDTRAINING amp LEGAL LICENSE FOR OPER ATION OF THIS VEHICLE WELL AND PROFESSIONAL MAIN TENANCE SERVICE FOR OPERA TOR AND CERTIFICATED RE PAIR SHOP GENERIC DEALER TO ACQUIRE GOOD MECHANICAL CONDITIONS OF VEHICLE Safe riding e Always pre check your vehicle before riding is key pointto prevent an accident please follow the maxium loads limited of operator and passenger 9 Most of accident on the motorists is cased by automobile driver who failure to recognize out the vehi cle and caused mobile scooter accidents Therefore to make your self conspicuous apprear to public will be very effective in reducing the change of this kind of accidents Therefore Weara brightly colored and pro tective clothes Jacket Operate the turning signals be fore turning and slow down the Speed when approaching and passthrough the intersection Keep proper distance with o
47. tery cover 2 Screw To remove the cover Remove the screws and then take the cover off 724 2 X4 1 1 Center cover 2 Screw To install the cover Place the cover in the original position and then install the screws Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition ofthe spark plug can reveal the condition of the engine To remove the spark plug 1 Remove cover See page 6 7 2 Remove the spark plug cap 1 Spark plug cap 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR 3 Remove the spark plug as shown with the spark plug wrench in cluded in the owner s tool kit 1 Spark plug wrench To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug isa medium to lighttan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to di agnose such problems yourself In stead have aGenercdealer check the vehicle 2 Checkthe spark plug for electrode erosion and excessive carbon or other deposits and replace it if necessary Specified spark p
48. the engine fold out the kickstarter lever move it down lightly with your foot until the gears engage 1 2 stroke engine oil tank cap use of leaded gasoline will cause and then push it down smoothly but unrepairable damage to the Becommiended dik forcefully catalyticconverter See page 8 1 Neverparkthe vehicle near pos Oil quantity sible fire hazards such as grass 0 85 L or other materials that easily burn NOTE Do not allow the engine to idle Make sure that the 2 stroke engine oil too long tank 15 properly installed 3 T INSTRUMENT AND CONTROL FUNCTIONS Seat To open the seat 1 Place the scooter on the cen terstand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN NOTE Do not push inward when turning the key 3 Fold the seat up Helmet holder 1 Seat To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left un attended NOTE Make sure that the seat is properly se cured before riding 1 Helmet holder The helmet holder is located under the seat To secure a helmet to the helmet holder 1 Open the seat 2 Attach the helmet to the helmet holder and then securely close the seat A WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing los
49. ther Motorists and let them aware of your location Know your skills and limits Never lend your scooter to oth thers who not qualified for riding Alwaysfollow the legal speed limit on the scooter and traffic law The posture of the operator and passenger is important for proper control properly riding posture can Keep scooter in balance while riding Operator should sit up right with two hand hold on handle bar foot on floorboard while driving Passenger should make sure that he she can firmly hold on grip or oeprator with foot step on foot rest Drving after Acohol drink or other illegal drugs is strickly prohibited This scooter is designed for on road use only It is not suitable for off road use Protective clothing Properly clothing yourself will keep you safety from potential accidents Always wear an approved helmet with face shield to protect your eye from dust and rain drop SAFETY INFORMATION The wear of proper jacket shoes groves etc can be better protection reducing the degree of injuiry from un expected accident e Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Nevertouchthe engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your legs ankles and feet Modification
50. tion 1 Place the motorcycle on alevel sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly If any damage is found or the front fork does not operate smoothly have aGeneric dealer check or repair it 6 18 PERIODIC MAINTENANCE AND MINOR REPAIR Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground AWARNING Securely support the motorcycle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them forward and backward If any free play can be felt have a Generic dealer check or repair the steering Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have Genaicdealer check the wheel bearings 6 19 PERIODIC MAINTENANCE AND MINOR REPAIR Battery 1 Battery The battery 15 located behind battery cover See page 6 6 This model is equipped with a sealed type MF ba
51. to the left or right High beam indicator light gt This indicator light comes on when the high beam of the headlight is switched on 2 stroke engine oil level warning light The warning light comes when the key is in the position or when the engine oil level in the 2 stroke engine oil tank is low during operation If the warning light comes on during opera tion check the oil level and fill the oil tank with an 2 stroke engine oil The warning light should go off after the 2 stroke engine oil tank has been refilled NOTE If the 2 stroke engine oil level warning light does not come on when the key is in the position or does not go off af ter the 2 stroke engine oil tank has been refilled have a Generic dealer check the electrical circuit Do not operate the vehicle until you know that the 2 stroke engine oil Dashboard unit 2 Y c mmc umm 1 Speedmeter 2 Odmeter The dashboard unit is equipped with a speedometer and an odometer The speedometer shows the riding speed The odometer shows the total distance traveled level is sufficient Lack of engine oil will damage the engine 3 2 INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge gt 900008 9 1 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E refu
52. ttery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water Never attempt to remove the battery cellseals as this would permanently the battery AWARNING Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and always shield your eyes when working near batteries In case of contact administer the following FIRST AID e EXTERNAL Flush with plenty of water INTERNAL Drink large quantities of water or milk and immediately calla physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging itinan enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have charge the bat tery as soon as possible if it seems to have discharged Keep mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 Ifthe battery will be stored for more than two months check it at least once

periodic maintenance and minor repair

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