User Manual - Rohrback Cosasco Systems
Contents
1. Tad Test ID 4 Alloy 03005 v Back Read Save Reading Sensor Config OK e The standard RCS configurations read from the transducer are Tag name ID and Alloy type Once a configuration is changed you MUST click Menu and Write Configuration to save To edit Tag or ID fields click the T9 icon to activate the virtual keyboard Note Keyboard and OK buttons on bottom menu are Windows Mobile buttons HEB oi SMARTPHONE ULTRACORR 2 CONFIGURATION 27 Transducer Manual Reading gg ex Gi 17 49 B 9 Reading Sensor OK e To read the transducer click Read to acquire the Thickness measurement Temperature Gain and Battery level NOTE TRANSDUCER MUST BE PROPERLY CONNECTED TO THE PIPE BEFORE READING THE PROBE THE BETTER THE CONNECTION THE MORE ACCURATE THE READING e Readings that have a higher dB gain will have less accurate thickness measurements As a rule of thumb anything above 40dB should be re calibrated Ways of getting a better reading are by sanding down the surface of the pipe more or adjusting the transducer mating 28 ULTRACORR 2 CORROSION MONITORING SYSTEM Transducer Saving AP FRE LECT Test d Alloy KD30D5 v U Ir ACUFF A OD Save the data Reading Sensor OK er w e To save a reading click the Save button to save the most recent reading of that probe Ultracorr2 Test Mode ge Xx GH 17 49 Bg X x GH 17 49 Stop De2. Uo pg 173 mw 2 42 nF IUrzc om ud lor M NE 2 79 nF flo 1 1 1 1 11 1 98 6yH Variation 1 This variation introduced the following changes i The 095820 battery pack was introduced and recognised in the Product Description and the Special Condition for Safe Use Whilst this is a direct replacement for the original 095818 battery pack for the purpose of back compatibility reference to the 095818 battery pack will be retained in the certificate DESCRIPTIVE DOCUMENTS Drawings Refer to Certificate Annexe Associated Sira Reports and Certificate History 0 04 April 2013 R29789A 00 The introduction of Variation 1 This certificate and its schedules may only be reproduced in its entirety and without change Form 9400 Issue2 Page 2 of 3 Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Tel 44 0 1244 670900 Fax 44 D 1244 681330 Lem ell laka lr rama e re 99 60 ULTRACORR 2 CORROSION MONITORING SYSTEM sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 12ATEX2083X Issue 1 15 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number 15 1 The cells in the battery pack are intrinsically safe and may be replaced by the user however only RCS P N 095818 or 095820 cells supplied by Rohrback Cosasco Systems may be used in addition provided care is taken to prevent the cells being damaged they ma
3. HN UC2Setup CAB The program is from an unknown publisher You should install it only if you trust its publisher Do you want to continue Name UC2Setup CAB Location My Documents Personal Yes Ez No eStart t Yy lt ok UC2Setup CAB was successfully installed on your device If vou need more storage space you can remove installed programs cemail 6 5 12 220K mxip_lang 6 5 12 28 0K S mxip_notify 6 5 12 32 0K 4 pim 6 5 12 332K Up Menu CSS Pictures amp Videos ES SimTkUI Tasks RCS Je Ultracorr2 Windows Live Once installation is complete the RCS Ultracorr2 icon will appear in the file explorer 22 ULTRACORR 2 CORROSION MONITORING SYSTEM Windows XP For Windows XP users there is a two step process to accessing the phone file explorer and running the Ultracorr2 software Step one install the provided Microsoft Activesync software on to the PC Step two plug in your phone via USB cable and allow for Activesync to detect and install the appropriate drivers Microsoft ActiveSync The following screens will guide you through the installation process i Microsoft ActiveSync 4 5 Microsoft ActiveSync 4 5 Welcome to Microsoft ActiveSync 4 5 Setup Click Next to install Microsoft ActiveSync 4 5 on your computer iy Microsoft ActiveSync 4 5 License Agreement Please read the following license agreement carefully MICROSOFT SOFTWARE
4. The ULTRACORR2 complies with the European EMC Directive and the following standards EN 61326 2006 Electrical Equipment for Measurement and Control EN 61000 4 2 2008 EMC Electrostatic Discharge Immunity EN 61000 4 3 2006 A1 2008 EMC Radiated Radio Frequency Immunity EN 61000 4 4 2004 Electrical Fast Transient Immunity EN 61000 4 6 2004 Conducted RF Immunity EN55011 2009 A1 2010 CISPR 11 2009 A1 2010 EMC Industrial scientific and medical devices Limits and methods of measurement 44 ULTRACORR 2 CORROSION MONITORING SYSTEM IEC Ex Certification Sira IECEx SIR 12 0028X Ex ib IIC T4 Gb Ta 40 C to 70 C For use only with AA Lithium cells P N 095818 The ULTRACORR2 complies with the following IEC standards IEC 60079 0 2011 Ed 6 Electrical Apparatus for Explosive Atmospheres Part 0 General Requirements EC 60079 11 2011 06 Ed 6 Electrical Apparatus for Explosive Atmospheres Part 11 Equipment protection by Intrinsic Safety i CSA International CSA Certification The ULTRACORR2 has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by CSA a Nationally Recognized Testing Laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA North American Certifications Ex ib IIC T4 Class I Zone 1 AEx ib IIC T4 For use only with AA Lithium cells P N 095818 The ULTRACORR2 complies
5. Transducer Cable RG 174 up to 25 ft Hardware Supplied Ultracorr2 Instrument 2 AA Lithium batteries CD ROM or Flash Drive Software Supplied Ultracorr2 Corrosion Monitoring System User Manual Window XP Window7 Windows Drivers Corrdata ll Corrosion Management Software SPECIFICATIONS 7 ULTRACORR ULTRACORR Il HANDHELD DATA L OGGER Bluetooth mOHRBACR CORSAZCOSZYTYSTEMS BANMT FE SPRINGS C UDA POSTE 1 B82 848 8123 Wr COBSASCO COM amas Taechpupporiicesaaca cam 3 25 EE Figure 2 1 Ultracorr2 Instrument Specifications 8 ULTRACORR 2 CORROSION MONITORING SYSTEM LOCATION OF MONITORING POINTS 9 Location of Monitoring Points CHAPTER 3 The small size of the transducer allows it to be mounted almost anywhere The only requirement is a two inch diameter area of clean metal Some of the factors to consider when selecting a monitoring point include Access must be provided to the monitoring point for the initial transducer installation After installation access to the monitoring point is not required Insulated vessels must have the insulation removed at the monitoring point An access port can be installed at that location Generally the most cost effective installation is the shortest cable run to the most convenient and safe man access to the test station ABOVE GROUND VESSEL TRANSDUCERS VA TEST STATION
6. 0 1244 681330 Ermatl dam emmeiraccnifieeaimnmn emm 13 14 14 1 14 2 Issue Date Reporno 0 20 April 2012 R27101A 00 The release of the prime certificate MANUFACTURER S DECLARATION OF CONFORMITY sira CERTIFICATION SCHEDULE Sira 12ATEX2083X Issue 1 EC TYPE EXAMINATION CERTIFICATE DESCRIPTION OF EQUIPMENT The ULTRACORR 2 is battery powered portable instrument that measures pipe and vessel wall thickness for non intrusive corrosion and erosion monitoring The instrument is intended for connection to a piezo electric ultrasonic transducer manufactured by Rohrback Cosasco Systems typically a model UST2 which provides periodic time and date stamped measurements of wall thickness The ULTRACORR 2 sends the results via a low power wireless channel to a remote device The ULTRACORR 2 is powered from two non rechargeable AA cells which are intrinsically safe and may be replaced in the hazardous area Only cells with part number 095818 or 095820 from Rohrback Cosasco Systems may be fitted Apart from the cells the circuitry is completely encapsulated within a plastic enclosure A flying lead terminates in a plug and socket connector which is used to connect the ULTRACORR 2 to the ultrasonic transducer For the purposes of the assessment of external equipment the following worst case parameters may be used Note Uo cannot occur at the same time as the Io and Po Combined parameters 126 V ac
7. 0 0000 6 1556 615 9 amp 15 8 amp 15 9 Back Thickness in inches Back Thickness in inches Click and drag around the area you want to zoom in Table View UCOO1 csvTAG1 ew X wx m 07 03 06 15 2010 08 47 02 AM 0 50042 06 15 2010 08 49 02 AM 0 50043 06 15 2010 08 51 02 AM 0 50042 06 15 2010 08 53 02 AM 0 50042 06 15 2010 08 55 02 AM 0 50042 06 15 2010 08 57 02 AM 0 50043 06 15 2010 08 59 02 AM 0 50043 06 15 2010 09 01 02 AM 0 50042 06 15 2010 09 03 02 AM O0 50042 o 15 2010 09 05 02 AMO 30042 Thickness in inches Thickness in inches inches A On table view mode the data is arranged by date Month day Year time and thickness inches MANUFACTURER S DECLARATION OF CONFORMITY 43 Manufacturer s Declaration of APPENDIX A Conformity Product Name ULTRACORR2 Ultrasonic Transmitter Model ULTRACORR2 Approved Manufacturing Location Rohrback Cosasco Systems Inc Santa Fe Springs California USA European Union EU Directives ATEX Certification Sira 12ATEX2083X Il 2G Ex ib IIC T4 Gb Ta 40 C to 70 C For use only with AA Lithium cells P N 095818 ATEX Directive 94 9 EC The ULTRACORR2 complies with the European ATEX Directive and the following standards IEC 60079 0 2011 Ed 6 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements EC 60079 11 2011 06 Ed 6 Electrical Apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety i
8. Alloy ko3005 v Thickness O d4a7 in Temp 6 8 F 3ain 27 22 dB Battery 3 16 V 9A B u EI Reading Sensor OK Test 4 0 44454in 27 2db e To do continuous testing click the Test button to continuously take measurements every second Datalogger Mode SMARTPHONE ULTRACORR 2 CONFIGURATION 29 er O REIR 17 30 Log Interval Date and time 10 min 10 03 14 10 45 16 Log Interval 10min Mo of Samples 991 Store Data Back Status Reading Logger Status OK Log Interval D8 29 2013 04 00 02 Store PM 0 12229 20 61 25 2 g Back Status Data Data Loaded Successtully e Click Logger to access Datalogger Mode en Y A 10 41 Click Data to Download all the data to the Phone en Ye A 10 41 Log Interval Logging function disabled To enable data logging enter sampling interval in the range 10 min to 1440 min min Store Back Status Data Reading Logger Status CK OK Log Interval Logging function disabled To enable data logging enter sampling interval in the range 10 min to 1440 min min Store Back Status Data H Read Erase Logger e Type 00 to disable Logger To enable Logger enter a value between 10 1440 minutes and click Store To erase all data click Menu Erase Logger 30 ULTRACORR 2 CORROSION MONITORING SYSTEM Registered Devices The Ultracorr 2 software allows users to register or un
9. Chapter 6 Smartphone Chapter 7 Smartphone Ultracorr2 Configuration Chapter 9 Data Viewing on Ultracorr 2 Appendix A Manufacturer s Declaration of Conformity TABLE OF CONTENTS KEVFealures 0 r nera En niar ra Eri ES Eees ar oere ar Siae yi ran nioi 17 SmartPhoneSoftware 4 18 Windows Vista WindOWS 7 7 Ne 18 Windows Mobile Device Center 18 Windows 4 22 Nicrosolt ACH Oo NG EET 22 smartphone amp Ultracorr2 COMMUNICATION pp 25 Transducer Manual Reading pp 27 Transducer Savino oe ee eo dr rn 28 Ultracorr2 Test WICC 00 Um aia 28 Datalogger Mogde sates 29 xi bjicebBIlSe cc 30 Tisnsdgosrtball blo iso aver sbd i EUEUETIDPSE SUE I RAIN oPrSU Pes I PdHVs 31 Chapter 8 Transfer Readings from Ultracorr2 to the Corrdata Copying UC Files from SmartPhone to PC 33 ee eT 33 CSA International CSA Certification i 46 IEC Ex Certification Ultracorr2 Ultrasonic Transmitter 49 IEC Ex Certification UST2 Ultrasonic Transducer 54 ATEX Certification Ultracorr2 Ultrasonic Transmitter 58 ATEX Certification UST2 Ultrasonic Transducer 62 Figure Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 2 1 Figure 3 1 Figure 4 1 Figure 4 2 Figure 4 3 Figure 5 1 ULTRACORR 2 CORROSION MONITORING SYSTEM USER MANUAL Figures and Drawi
10. Rohrback Cosasco Systems RCS P N 095818 or 095820 cells supplied by RCS may be used in addition provided care is taken to prevent the cells being damaged they may be changed whilst in the hazardous area Cells with P N 095820 are also compatible with units certified under previous issues of the certificate 2 The ULTRACORR 2 contains a voltage enhancing step up transformer circuit clamped to 126 Vac by Zener diodes and used to activate the piezoelectric crystal APPLICABLE REQUIREMENTS CSA C222 No 0 10 General Requirements Canadian Electrical Code Part II CAN CSA C22 2 No 60079 0 11 Explosive atmospheres Part 0 Equipment General requirements CAN CSA C22 2 No 60079 11 11 Explosive atmospheres Part 11 Equipment protection by intrinsic safety TEE ANSI ISA 60079 0 12 00 01 2009 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements ANSI ISA 60079 11 12 02 01 2011 Electrical apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety i MARKINGS Product markings shall be in accordance with the related standards In addition it shall be the responsibility of the manufacturer to provide additional markings on the product to comply with the requirements of the local regulatory authorities Example for products intended for use in Canada any caution and warning markings must be provided in French and English per CSA C22 2 No 0 10 clause 6 3 1 The follo
11. monitoring point location is only required for the initial installation of the transducer A cable may then be run from the transducer to a junction box located at ground level Each installation must be evaluated for the proper type of cable installation Standard cables have a weather resistant polyurethane jacket Reading Point There are various options available for a remote reading site For a location with a single monitoring point the transducer cable is fitted with a weather resistant connector An optional NEMA 4X junction box with provision for up to seven connectors is available Larger junction boxes are also available For underground applications standard above ground or flush with grade monitoring locations are available Ultracorr2 Instrument The Ultracorr2 instrument is the heart of the Ultracorr Corrosion Monitoring System The intrinsically safe Class 1 Zone 1 rated single Ultracorr2 instrument may be used to periodically take individual time and date stamped wall thickness signal and temperature readings of up to 255 sensors It will store up to 2000 readings for each of these sensors Refer to Chapter 5 for more information 4 ULTRACORR 2 CORROSION MONITORING SYSTEM EE Nay f Figure 1 3 Ultracorr2 Instrument Smartphone The hazardous approved smart phone has two primary uses One is to custom configure the Ultracorr2 Instrument which in turn will configure the UST2 smart transducer and two is to allow
12. 2 CORROSION MONITORING SYSTEM SMARTPHONE ULTRACORR 2 CONFIGURATION 25 Smartphone Ultracorr 2 Configuration C HAPTE R 7 This chapter covers the various steps involved in Ultracorr2 communications and functionality testing In order to successfully test the instrument the Smartphone must be charged with bluetooth active and Ultracorr2 software installed Also the UST2 probe must be connected to the Ultracorr2 Instrument Smartphone amp Ultracorr2 Communication NOTE PROBE TO ULTRACORR2 MUST BE CONNECTED e Run the Ultracorr 2 application on your Windows Mobile Smartphone ar mum m S Programs Ultracorr2 er X x Gi 17 48 Ley ces om Search Internet Sharing SS Pictures amp Screen Videos Capture 3 Q g Search SimTkUI Tasks RCS j E Bluetoot radio mode Connectable Ultracorr2 Windows Live 1 e Click the Search button to search for a device that s in range and wait 10 seconds If a device is not found but connected correctly search again before attempting to do further troubleshooting 26 ULTRACORR 2 CORROSION MONITORING SYSTEM Ultracorr2 o gr x GH 17 48 er X Gi 17 48 Devices RCS LIC 120902 Exit Search Connect 9 Down Completed e Connect to Device and pairing will begin automatically The pairing will retrieve all relevant information from the smart transducer which is connected to the Ultracorr2 A MAE LEUTE
13. Electrical Apparatus ULTRACORR 2 Ultrasonic Transmitter Optional accessory Type of Protection Intrinsic Safety Marking Ex ib IIC T4 Gb Ta 40 C to 70 C Approved for issue on behalf of the IECEx A C Smith Certification Body Position Certification Manager Signature for printed version a Date do OuL 2 3 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by SIRA Certification Service Rake Lane Eccleston Chester CH4 9JN 7 United Kingdom CERTIFICATION 50 ULTRACORR 2 CORROSION MONITORING SYSTEM IECEx Certificate of Conformity Certificate No IECEx SIR 12 0028X Date of Issue 2013 04 23 Issue No 1 Page 2 of 5 Manufacturer Rohrback Cosasco Systems 11841 East Smith Ave Santa Fe Springs California 90670 United States of America Additional Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the con
14. LICENSE TERMS MICROSOFT ACTIVESYNC 4 5 These license terms are an agreement between Microsoft Corporation or based on where you live one of its affiliates and you Please read them They apply to the software named above which includes the media on which you received it if any The terms also apply to any Microsoft i Microsoft ActiveSync 4 5 Customer Information Please enter your information i Microsoft ActiveSync 4 5 Installing Microsoft ActiveSync 4 5 The program features you selected are being installed Please wait while the Setup Wizard installs Microsoft ActiveSync 4 5 This may take several minutes Status Updating USB drivers Microsoft ActiveSync 4 5 Destination Folder Click Next to install to this Folder or click Change to install to a different Folder Install Microsoft ActiveSync 4 5 to C Program Files Microsoft ActiveSync Disk Size Available Required Differences 12668 105GB 30MB 105GB Microsoft ActiveSync File View Tools Help CY Sync 75 Schedule E Explore Getac MH132 Connected Hide Details amp Information Type Status Once ActiveSync has been completely installed connect the Smartphone to the PC and wait for ActiveSync to install the appropriate drivers The phone should automatically be detected and steps should be repeated from pages 19 21 in order to have Ultracorr2 functional on the omartphone 24 ULTRACORR
15. Systems alternatively another appropriately certified device may be used provided it is suitable for the application and has matching entity parameters The high voltage supply to the piezo electric transducer and the low voltage supply to the RTD are treated as a Ax gle intrinsically safe circuit with the with the following combined entity parameters combined entity parameters Combined parameters e eR aa ch pese LE ee ee ee CONDITIONS OF CERTIFICATION YES as shown below 4 The UST2 has been assessed as compliant for a T4 temperature class at an upper ambient temperature of 70 C It has also been assessed with the front face attached to a process pipe up to 150 C provided that the cable end of the UST2 is at no more than 70 C However it should be noted that in this condition with a pipe surface temperature at 150 C the pipe surface itself limits the temperature class to T3 2 The metallic ring on the top of the enclosure may store a level of electrostatic charge that could become incendive Therefore the user installer shall implement precautions to prevent the build up of electrostatic charge e g locate the equipment where a charge generating mechanism such as wind blow dust is unlikely to be present Refer to user instructions for further information 3 Only portable battery powered equipment with no connection to earth can be connected to the UST2 The Rohrbach Cosasco Systems Ultracorr IECEx SIR 12 0028 is su
16. data to compensate for changes in the metal thickness readings due to temperature variations The new generation of transducers are embedded with smart sensors that retain user configured ID characteristics NOTE THE CORROSION MONITORING INDUSTRY COMMONLY USES THE TERM PROBE TO REFER TO THE CORROSION MEASUREMENT SENSOR WHICH COULD BE AN ULTRASONIC PROBE IN THE NON DESTRUCTIVE TESTING INDUSTRY IT IS COMMON TO SEE THE TERM ULTRASONIC TRANSDUCER USED FOR THE PURPOSES OF THIS MANUAL THESE TERMS ARE EQUIVALENT AND MAY BE USED INTERCHANGEABLY A basic system consists of a smart transducer the new Ultracorr2 handheld instrument data collection device and Corrdata Il Software package Since it will often be advantageous to take a reading of the transducer from some remote point there are numerous cabling options to connect these two items For example cables may be run from numerous transducers into a single junction box at ground level where multiple readings may be taken very quickly Although there are many applications for the Ultracorr Corrosion Monitoring System there are three basic system applications Refer to chapter 4 and 5 for installation procedures for various placement options 1 Above ground insulated pipelines or vessels 2 Above ground uninsulated pipelines or vessels 3 Below ground buried pipelines or vessels 2 ULTRACORR 2 CORROSION MONITORING SYSTEM Figure 1 1 System Overview Sys
17. device this may be an ULTRACORR 2 Sira 12ATEX2083X manufactured by Rohrback Cosasco Systems alternatively another appropriately certified device may be used provided it is suitable for the application and has matching entity parameters The high voltage supply to the piezo electric transducer and the low voltage supply to the RTD are treated as a single intrinsically safe circuit with the following combined entity parameters 14 DESCRIPTIVE DOCUMENTS 14 1 Drawings Refer to Certificate Annexe 14 2 Associated Sira Reports and Certificate History sse Date mRepotno Comment o o 20Apri 2012 R27101B 00 The release of the prime certificate 6 June 2012 R27101B 01 Report no R27101B 01 replaced R27101B 00 to allow the specification of the insulation material around the piezo transducer to be more generic It was recognised that the manufacturer has not made any UST2 devices in accordance with the design covered by Issues 0 and 1 It is therefore their intention to replace this model with the one introduced by Issue 2 also known as the UST2 which incorporates the following design modifications i The approval of mechanical changes including a thinner diaphragm ii The entity parameter Ci was changed from 1 nF to 0 85 nF l Minor changes to the artwork were acknowledged The Description Special Conditions for Safe
18. in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 SJN England Tel 44 0 1244 670900 lof Form 9400 Issue2 age dion Fax 44 0 1244 681330 62 ULTRACORR 2 CORROSION MONITORING SYSTEM ATEX Certification UST2 Ultrasonic Transducer sira CERTIFICATION 1 EC TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 12ATEX2084X Issue 2 4 Equipment UST2 Ultrasonic Transducer 5 Applicant Rohrback Cosasco Systems 6 Address 11841 East Smith Ave Santa Fe Springs California 90670 USA 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service notified body number 0518 in accordance with Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule to this certificate has been assured by compliance with the following documents IEC 60
19. k V S Organize x Favorites Libraries Fe Documents a Music Pictures BE Videos jE Computer amp Os C Ss RCS rohrback localshares G M Getac MH132 Gig Network File name Documents and Settings File folder Logs File folder MUSIC File folder My Documents File folder Date created 4 1 2010 7 00 AM Program H Date modified 4 1 2010 7 00 AM File folder Temp File folder No preview available No preview available csv files csv Cancel 36 ULTRACORR 2 CORROSION MONITORING SYSTEM E Select Ultracorr2 data files to import data QC k Computer Getac MH132 My Documents Personal Organize w ir Favorites w uc b File folder Libraries E Documents a Music E Pictures BE Videos No preview 5 available jE Computer amp os C Gs RCS rohrback local shares G M Getac MH132 Ci Network csv files csv 7 Select the file ID that correctly matches the created point and click Open Select Ultracorr2 data files to import data QU di k Computer Getac MH132 My Documents Personal amp UC 4 Organize 3X Favorites r3 UCDO2 csv l a Microsoft Excel Comma Separate F 8 43 KB a Libraries ed ya 24 UCOO3 csv Documents bs a Microsoft Excel Comma Separate a Music Lu 8 77 KB i Pictures x UCOO5 csv B Videos a Microsoft Excel Comma Separate 7 8 71 KB Ll Compu
20. refresh data from database a Manual Data Entry Thickness inches s Signal db 0 1 to 1 25 0 to 99 9 8 19 2013 11 21 02 AM 0 3651 16 1 8 19 2013 11 51 02 AM 0 3651 15 9 8 19 2013 12 21 02 PM 0 3651 15 9 8 19 2013 12 51 02 PM 0 3651 8 19 2013 1 21 02 PM 0 3644 8 19 2013 1 51 02 PM 0 3643 8 19 2013 2 21 02 PM 0 3643 8 19 2013 2 51 02 PM 8 19 2013 3 21 02 PM 8 19 2013 3 51 02 PM 8 19 2013 4 21 02 PM 8 19 2013 4 51 02 PM 8 19 2013 5 21 02 PM 8 19 2013 5 51 02 PM 8 19 2013 6 21 02 PM 8 19 2013 6 51 02 PM 8 19 2013 7 21 02 PM 8 19 2013 7 51 02 PM 8 19 2013 8 21 02 PM 8 19 2013 8 51 02 PM 8 19 2013 9 21 02 PM 8 19 2013 9 51 02 PM 8 19 2013 10 21 02 PM 8 19 2013 10 51 02 PM 8 19 2013 11 21 02 PM 8 19 2013 11 51 02 PM 8 20 2013 12 21 02 AM Oo N AiO amp Wh 40 ULTRACORR 2 CORROSION MONITORING SYSTEM DATA VIEWING ON ULTRACORR2 41 CHAPTER 9 Data Viewing on Ultracorr2 The Ultracorr2 software package allows users to view and plot data Users can do basic analysis in the field utilizing this tool Select Sensor p ex qu 07 03 LICOO1 cev T AGI gt Dy s E i i R Wi A Press Data View and use the UP Down to select the file you wish to view 42 ULTRACORR 2 CORROSION MONITORING SYSTEM Graph View UCOOL csv TAGL e X x Gt 07 03 UCOOl csv OTAG1 e X sfx Gi 07 03 0 550 50 5500 O 4125 O 4125 o2 750 0 2 750 0 1375 0 1375 0 000
21. time as the lo and Po 1 9876 uH _ MANUFACTURER S DECLARATION OF CONFORMITY 53 IECEx Certificate of Conformity Certificate No IECEx SIR 12 0028X Date of Issue 2013 04 23 Issue No 1 Page 5 of 5 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Issue 1 this Issue introduced the following change The 095820 battery pack was introduced and recognised in the Product Description and Conditions of Certification Whilst this is a direct replacement for the original 095818 battery pack for the purpose of back compatibility reference to the 095818 battery pack will be retained in the certificate 54 ULTRACORR 2 CORROSION MONITORING SYSTEM IEC Ex Certification UST2 Ultrasonic Transducer IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx SIR 12 0029X issue No 2 Certificate history __ Issue No 2 2013 4 23 Issue No 1 2012 6 13 Status Current Issue No 0 2012 4 20 Date of Issue 2013 04 23 Page 1 of 4 Applicant Rohrback Cosasco Systems 11841 East Smith Ave Santa Fe Springs California 90670 United States of America Electrical Apparatus UST2 Ultrasonic Transducer Optional accessory Type of Protection Intrinsic Safety Marking Ex ia IIC T4 Gb Ta 40 C to 70 C Approved for issue on behal
22. with the following North American standards CSA C22 2 No 0 10 General Requirements Canadian Electrical Code Part Il CAN CSA C22 2 No 60079 0 11 Explosive atmospheres Part 0 Equipment General requirements CAN CSA C22 2 No 60079 11 11 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i ANSI ISA 60079 0 12 00 01 2009 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements ANSI ISA 60079 11 12 02 01 2011 Electrical apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety i Federal Communications Commission FCC and Industry Canada IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation of 20 cm from all persons MANUFACTURER S DECLARATION OF CONFORMITY 45 es RC UNUM MUN RM KCN RN SUCCES RNC RCGNUM E Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the radio frequency RF spectrum Nearly every country requires this type of product certification RCS is working with governmental agencies around the world to supply fully compliant products and to re
23. 079 0 2011 IEC 60079 11 2011 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified In the schedule to this certificate 11 This EC type examination certificate relates only to the design and construction of the specified equipment If applicable further requirements of this Directive apply to the manufacture and supply of this equipment 12 The marking of the equipment shall include the following II 2G Ex ia IIC T4 Gb Ta 40 C to 70 C A GAP qmm Project Number 29833 A C Smith Certification Manager This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 8JN England Page 1 of 3 Form 9400 Issue 2 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Fanali lata Inm mm EI un om mm MANUFACTURER S DECLARATION OF CONFORMITY 63 sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 12ATEX2084X Issue 2 13 DESCRIPTION OF EQUIPMENT The UST2 is a piezo electric ultrasonic transducer that is designed to be attached by adhesive to a metal pipe for measuring metal thickness It is equipped with an integral RTD for temperature monitoring and contains an embedded memory chip inside its connector to retain user configured ID characteristics It is intended to be periodically interrogated by a monitoring
24. 35 6898 TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA I 33 Transfer Readings from Ultracorr 2 CHAPTER S to the CORRDATA II The most recent reading for any probe may be displayed on the Ultracorr2 Smartphone For maximum functionality and data management all the data contained in the smartphone may be downloaded to a personal computer running Corrdata II Corrosion Management Software package The Corrdata Il package is a flexible corrosion data management system that allows integration of all corrosion monitoring parameters Refer to the Corrdata Il Corrosion Management Software documentation for installation site setup capabilities and other details Copying UC Files from SmartPhone to PC Once phone is connected to PC browse the phone and copy the My Documents Personal UC directory to a known location on the local PC hard drive This will avoid possible data corruption when importing from the PC rather than directly from the SmartPhone Run Corrdata II After a database has been created click on Equipment Layout Selection Tool Icon Follow instructions below to add the Ultracorr2 Points 1 Click Item Palette Icon to add Instument Add System by dragging System Icon onto Equipment Layout Adding offline sub system is optional 3 Add Device by dragging Device Icon onto System 4 Select Mate then click on Ultracorr2 as shown below Select Device Select Device Checkmate Plus c Checkmate DL Corrdata Checkmat
25. Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule to this certificate has been assured by compliance with the following documents IEC 60079 0 2011 Ed 6 IEC 60079 11 2011 Ed 6 10 If the sign Xx is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination certificate relates only to the design and construction of the specified equipment If applicable further requirements of this Directive apply to the manufacture and supply of this equipment 1 The marking of the equipment shall include the following II 2G Ex ib IIC T4 Gb Ta 40 C to 70 C A Coe E Project Number 29789 A C Smith Certification Manager This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 3 Form 9400 Issue 2 Tel 44 0 1244 670900 Fax 44
26. CKAGED PRIOR TO SHIPMENT BEFORE UNPACKING THE INSTRUMENT PLEASE INSPECT THE PACKAGED MATERIALS FOR SHIPPING DAMAGE AND RETAIN ALL DAMAGED PACKAGED MATERIALS TO SUPPORT ANY CLAIM AGAINST YOUR FREIGHT CARRIER SHOULD THIS BECOME NECESSARY Unpacking Carefully remove the instrument from its package Included in the package you should find Handheld Ultracorr2 instrument USB with Ultracorr2 Corrosion Monitoring System User Manual and Corrdata Il Corrosion Management Software and User Manual 2 AA Lithium batteries Battery Installation The Ultracorr2 is supplied with a set of two 3 6 Volt lithium batteries RCS PN 095820 To install these batteries remove the access panel on the back of the unit see below and install the batteries with the polarities as indicated on the unit Replace the back cover when finished 16 ULTRACORR 2 CORROSION MONITORING SYSTEM wll BACK Figure 5 1 Battery Cover of Ultracorr2 Instrument SMARTPHONE 17 Smartphone CHAPTER 6 The Smartphone is the essential wireless shuttle that will allow the Ultracorr2 Instrument to transmit all relevant information from the UST2 probes in the field on to a PC The Smartphone is more unique than your average multi band phone lts rugged makeup can be operated in explosion hazardous areas rated up to Class Zone 2 or Class Zone for North American certified smart phones The phone is also Dustproof and Waterproof with an IP 65 rating
27. FX AAA E0403n 66 ULTRACORR 2 CORROSION MONITORING SYSTEM
28. HAPTER 2 Ultracorr2 Instrument Battery Requirements 2 X 3 6V AA Lithium Cells RCS P N 095820 Battery Life Over 6000 readings Operating Temperature 40 F to 158 F 40 C to 70 C Storing Temperature 40 F to 158 F 40 C to 70 C Dimensions 6 H x 3 25 W x 1 25 D 152 4 mm x 82 55 mm x 31 75 mm Weight 1 Ib 0 45 kg Intrinsic Safety rated for USA Canada and Europe For USA Canada amp B Ex ib IIC T4 Class Zone 1 AEx ib IIC T4 For Europe Il 2G Ex ib IIC T4 Gb Ta 40 C to 70 C UST2 Ultrasonic Sensor Thickness Measurement Range 0 2 0 1 for special orders to 2 0 inches up to 25 ft cable Resolution 0 0001 inch Accuracy 0 0002 inch at constant temperature 0 0005 inch from 40 C to 70 C Instrument 0 0003 inch from 40 C to 150 C Metal Surface of Transducer 6 ULTRACORR 2 CORROSION MONITORING SYSTEM SSS SY Transducer Temperature Range Ambient 40 F to 158 F 40 C to 70 C Metal Surface 40 F to 305 F 40 C to 150 C Temperature Compensation 0 0002 inch inch C Temperature Differential Error 0 0001 inch inch C difference inside to outside of wall Temperature Measurement Range 40 C to 150 C Resolution 0 1 C Accuracy 2 C Transducer 2 C Instrument Data Storage Memory Type Nonvolatile Probes 255 Readings Probes 2000 Time and Date Stamped Interface Bluetooth Transducer Type Contact
29. S JUNCTION PEERS TRANSDUCER BOXES a OA ax HA y BURIED PIPE 43 O l j E Fa J A b b b Figure 3 1 Transducer Location 10 ULTRACORR 2 CORROSION MONITORING SYSTEM TRANSDUCER CONNECTION AND SIGNAL CABLING 11 Transducer Connection and CHAPTER 4 Signal Cabling Cabling The standard transducer is fitted with a weather resistant connector see figure 4 1 This connector is suitable for outdoor environments and therefore can be left at a convenient reading point without any further protection If required cable can be run through conduit to its desired location Conduit must be 1 1 4 or larger to accommodate the 1 25 diameter connector housing Two types of cable are available The standard has a thick black polyurethane outer jacket and is suitable for most environments For more severe applications this same cable is available with a braided stainless steel armor jacket Figure 4 1 Weather Resistant Connector 12 ULTRACORR 2 CORROSION MONITORING SYSTEM Local Mount Junction Box An alternative to leaving the connector exposed is to mount one or more connectors inside a NEMA 4X box There are several advantages to doing this including additional protection security and the ability to run multiple connections to a single point for rapid measurements Two standard box configurations are available RCS part number 744014 is designed to mount on a two i
30. TA NS TT Tk o 48 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate Project 70001363 2569040 2524043 Supplement to Certificate of Compliance 2524043 Master Contract 252069 The products listed including the latest revision described below are eligible to be marked in accordance with the referenced Certificate Product Certification History Date Description Update to report 2524043 to include new battery pack 095820 for ULTRACORR 2 and for UST2 Mechanical changes modification of Ci deletion of routine dielectric strength test July 17 2013 December 11 2012 Update to report 2524043 to include drawing revisions for the addition of a Warning equipment service note on two labels August 3 2012 Original Certification of the Model UST2 Ultrasonic Transducer and the Model ULTRACORR 2 portable battery supply transmitter MANUFACTURER S DECLARATION OF CONFORMITY 49 IEC Ex Certification Ultracorr2 Ultrasonic Transmitter IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx SIR 12 0028X issue No 1 Certificate history Issue No 1 2013 4 23 Issue No 0 2012 4 20 Date of Issue 2013 04 23 Page 1 of 5 Applicant Rohrback Cosasco Systems 11841 East Smith Ave santa Fe Springs California 90670 United States of America
31. The phone has the capabilities of using various Microsoft Windows applications because of its Windows Mobile 6 5 Operating System The Smartphone is user friendly and allows a user to use Bluetooth to download and store a large amount of data quickly from many UST2 locations and transfer all your data back to a PC via micro USB cable or Bluetooth NOTE PHONE MODEL MAY VARY DEPENDING ON LOCATION OF USE AND HAZARDOUS REQUIREMENTS Key Features UL CSA Class I Zone and Zone 2 for North America ATEX Hazardous Rated Class Zone 2 e Dustproof and Waterproof IP 65 Touch Screen GPS Wi Fi Bluetooth Compatible with Windows XP Windows Vista Windows 7 18 ULTRACORR 2 CORROSION MONITORING SYSTEM si Smartphone Software In many cases the following steps will not be needed to begin functioning the Smartphone with the Ultracorr2 system because the phone will likely be pre configured by Rohrback Cosasco Systems for the customer to turn on and begin use In the event that a smartphone needs to be restored with a fresh installation of Ultracorr2 software the following instructions will guide you through proper software installation The main thing to consider Is which operating system you will be running in order to properly run the appropriate software Please note some windows geniune authentication may be required in order to run the installation software Windows Vista Windows 7 Windows 8 For systems using Win
32. Use and February 2013 R29833A 00 This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 2 of 3 Tel 44 0 1244 670900 Form 9400 Issue2 ERE MIDI TEE is 64 ULTRACORR 2 CORROSION MONITORING SYSTEM sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 12ATEX2084X Issue 2 15 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number 15 1 The UST2 has been assessed as compliant for a T4 temperature class at an upper ambient temperature of 709C It has also been assessed with the front face attached to a process pipe up to 150 C provided that the cable end of the UST2 is at no more than 70 C However it should be noted that in this condition with a pipe surface temperature at 1509C the pipe surface itself limits the temperature class to T3 15 2 The metallic ring on the top of the enclosure may store a level of electrostatic charge that could become incendive Therefore the user installer shall implement precautions to prevent the build up of electrostatic charge e g locate the equipment where a charge generating mechanism such as wind blown dust is unlikely to be present Refer to user instructions for further information 15 2 Only portable battery powered equipment with no connection to earth can be connected to the UST2 The Rohrbach Cosasco Syst
33. User Manual 2012 Rohrback Cosasco Systems Inc All rights reserved Ultracorr is a trademark of Rohrback Cosasco Systems Inc Windows is a trademark of Microsoft Corporation Bluetooth is a trademark of Bluetooth SIG Inc No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the express written permission of Rohrback Cosasco Systems Inc Chapter 1 Introduction sm 1 Nei 1 SVelenm Diad aier ESE EE ne 2 MajorComponents pp 2 JOT2 TansdUC I ss ee oe ee oo ERRA E ESSEN 2 SignalGaolno ee 3 VG IG OIL 3 Ultracorr2 Instrument pp 3 mot PRONO e a n E A E EEEE E E 4 Corrdata MI Me cT 4 Instalallon T0000 n nnner E Erna R Erena A EFES EEEak 4 Chapter 2 Specification assnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn mnnn 5 De 5 UJItraeori2 Inetrument em ee ans ccssaceuacngnstctseccesacuaeoonass 6 Chapter 3 Location of Monitoring Points 0 9 Chapter 4 Transducer Connection and Signal Cabling 11 velis 11 Local Mount J nction BOX de c M 12 Chapter 5 Ultracorr2 Instrument eese 15 INO ACK IAG BINE T OO 15 ULTRACORR 2 CORROSION MONITORING SYSTEM USER MANUAL Table of Contents Battery installalo N rum EET DERI MATERIE TREFULA SEE EN AE Ei EEEa 15
34. ditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2011 Explosive atmospheres Part 0 General requirements Edition 6 0 IEC 60079 11 2011 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 6 0 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report GB SIR ExTR12 0084 00 GB SIR ExTR13 0077 00 US UL QARO8 0005 02 US UL QAR08 0005 03 MANUFACTURER S DECLARATION OF CONFORMITY 51 KE IECEx Certificate IEC i of Conformity Certificate No IECEx SIR 12 0028X Date of Issue 2013 04 23 Issue No 1 Page 3 of 5 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The ULTRACORR 2 is battery powered portable instrument that measures pipe and vessel wall thickness for non intrusive corrosion and erosion monitoring The instrument is intended for connection to a piezo electric ultrasonic transducer manufactured by Rohrback Cosasco Systems typically a mode
35. dows Vista 7 likely Windows Mobile Device Center will be included within the operating system and everything should run seamlessly once your smartphone is connected to the PC If not files have been provided on an RCS USB Flash drive to install the appropriate drivers for the operating system you use Windows Mobile Device Center The following screens will guide you through proper installation Mobile Personal File Edit View Favorites Took Heb Que O f seh rowers ily yy Favorites Address Wy Documents Personal v Edo Sie Type Falder Explore directory My Documents Personal UC Copy the Ultracorr2 distribution package from the RCS Flash Drive into this directory 19 20 ULTRACORR 2 CORROSION MONITORING SYSTEM amp J Star e i oday Office Mobile Calendar FE Contacts gt Internet Explorer e Messaging t Phone File Explorer T Screen Capture Ni Ultracorr2 Tasks Windows Media a Programs Settings Help File Explorer E a E ees 2 at 1 _ ConnMgr 6 5 12 347K LI Documents a _ My Documents LI Program Files LI Temp LI Windows cemail 6 5 12 220K mxip_lang 6 5 12 28 0K mxip_notify 6 5 12 320K pim 6 5 12 332K Start the Explorer on the mobile computer and navigate to My Documents Personal and Click Installation file UC2Setup to begin Installation Start en ML E Instaling UC2Setup CAB
36. e DL Microcor Mate C Mate II Ultracorr 34 ULTRACORR 2 CORROSION MONITORING SYSTEM 5 Ultracorr2 Phone will be displayed Highlight Ultracorr 2 phone and click on green downwards arrow Icon that allows to Import Ultracorr2 Data t E RA we NA Wf By OR a Ah Utraconr 2 Demo J 4 6 Once browsing import the directory should be browsed to your local drive where files have been copied and not from the SmartPhone E Select Ultracorr2 data files to import data er J M Computer Getac MH132 Organize gt Ur Favorites SS 063 MB free of 277 MB 4 Libraries ES Documents D al Music gt Pictures b BE Videos Select a file ajii Computer to preview gt amp OS C gt Us RCS rohrback local shares G Ss ANN gt th Network File name csv files csv TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA II AE Select Ultracorr data files to import data Cr Js lib t Computer Getac MH132 My Documents Organize ir Favorites Libraries ES Documents a Music Pictures BE Videos i Computer amp Os C Ss RCS wrohrback local shares G M Getac MH132 tha Network File name I Select Ultracorr2 data files to import data Business File folder My Music File folder My Pictures File folder My Ringtones File folder My Videos File folder Personal File folder csv files csv ONE k Computer Getac MH132
37. ems Ultracorr Sira 12ATEX2083 is suitable equipment 16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed in the reports listed in Section 14 2 17 CONDITIONS OF CERTIFICATION 17 1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates 17 2 Holders of EC type examination certificates are required to comply with the production control requirements defined in Article 8 of directive 94 9 EC This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 3 of 3 Tel 44 0 1244 670900 Form 9400 Issue2 FUE AA AUDIO us MANUFACTURER S DECLARATION OF CONFORMITY 65 Certificate Annexe Certificate Number Sira 12ATEX2084X e E r a Equipment UST2 Ultrasonic Transducer Applicant Rohrback Cosasco Systems CERTIFICATION Issues 0 and 1 The drawings listed with these Issues were rationalised and have been superseded by those detailed in Issue 2 UST2 IECEx amp ATEX marking 646131 UST2 PCB artwork 646132 This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 1 Tel 44 0 1244 670900 eu Lii
38. f of the IECEx A C Smith Certification Body Position Certification Manager Signature 3 for printed version A 0A 2 Date 20 Ou ZS 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by SIRA Certification Service Rake Lane m Eccleston Chester Ustad Kingdoms CERTIFICATION MANUFACTURER S DECLARATION OF CONFORMITY IECEx Certificate of Conformity Certificate No IECEx SIR 12 0029X Date of Issue 2013 04 23 Issue No 2 Page 2 of 4 Manufacturer Rohrback Cosasco Systems 11841 East Smith Ave Santa Fe Springs California United States of America Additional Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the ide
39. for recent data from the Ultracorr2 Instrument to be collected from the Reading Point in the field The smartphone has an easy to use application that interfaces with the Ultracorr2 instrument via Bluetooth communication Once data has been saved onto the smart phone the data can then be easily downloaded onto a PC for analysis with the Corrdata Il Corrosion Management Software Figure 1 4 Smartphone Typical Corrdata II Software The Corrdata Il Corrosion Management Software is a powerful application that can perform various functions The software can be used to compare and analyze data with graphing tools while also allowing for data to be converted into a CSV comma separated value format if exporting into a spreadsheet program The Corrdata Il software can also integrate other data process parameters such as CORROSOMETER and CORRATER instruments Refer to Transfer Readings from Smart Phone to the Corrdata II section for more information on transferring and analyzing data on a personal computer Installation Toolkit Toolkits containing all the tools for uncoated and coated pipeline installations are available or tools may be ordered on an individual basis The toolkits contains such items as a cordless drill with a spare battery and charger tools for paint removal and surface preparation and the required epoxy to attach the transducer to the pipeline Please contact RCS for further details SPECIFICATIONS 5 Specifications C
40. itable equipment MANUFACTURER S DECLARATION OF CONFORMITY IECEx Certificate of Conformity Certificate No IECEx SIR 12 0029X Date of Issue 2013 04 23 Issue No 2 Page 4 of 4 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Issue 1 this Issue introduced the following change EXTR Free Ref no R27101B 01 replaced R27101B 00 Issue 2 this Issue introduced the following changes Mechanical changes including a thinner diaphragm were approved A change to Ci in the entity parameters from 1 nF to 0 85 nF the table above is amended accordingly 3 Minor changes to the artwork were acknowledged 4 The addition of a new Condition of Certification and the removal of the Condition of Manufacture 57 58 ULTRACORR 2 CORROSION MONITORING SYSTEM ATEX Certification Ultracorr2 Ultrasonic Transmitter sira CERTIFICATION 1 EC TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 12ATEX2083X Issue 1 4 Equipment ULTRACORR 2 Ultrasonic Transmitter 5 Applicant Rohrback Cosasco Systems 6 Address 11841 East Smith Ave Santa Fe Springs California 90670 USA 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service notified body number 0518 in accordance with
41. l UST2 which provides periodic time and date stamped measurements of wall thickness The ULTRACORR 2 sends the results via a low power wireless channel to a remote device The ULTRACORR 2 is powered from two non rechargeable AA cells which are intrinsically safe and may be replaced in the hazardous area Only cells with part number 095818 or 095820 from Rohrback Cosasco Systems may be fitted Apart from the cells the circuitry is completely encapsulated within a plastic enclosure A flying lead terminates in a plug and socket connector which is used to connect the ULTRACORR 2 to the ultrasonic transducer See Equipment Continued for additional description CONDITIONS OF CERTIFICATION YES as shown below 1 The cells in the battery pack are intrinsically safe and may be replaced by the user however only RCS P N 095818 or 095820 cells supplied by Rohrback Cosasco Systems may be used in addition provided care is taken to prevent the cells being damaged they may be changed whilst in the hazardous area Cells with P N 095820 are also compatible with units certified under previous issues of the certificate 52 ULTRACORR 2 CORROSION MONITORING SYSTEM IECEx Certificate of Conformity Certificate No IECEx SIR 12 0028X Date of Issue 2013 04 23 Issue No 1 Page 4 of 5 EQUIPMENT continued For the purposes of the assessment of external equipment the following worst case parameters may be used Note Uo cannot occur at the same
42. move the risk of violating country directives or laws governing wireless device usage Place and Date of Issue October 17 2012 RohrbackCosasco Systems Inc Santa Fe Springs CA 90670 Authorized Signature pz dt Steven L Stricklin Quality Assurance Manager 46 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate 2524043 Master Contract 252069 Project 70001363 Date Issued July 17 2013 equipment where a charge generating mechanism such as wind blow dust is unlikely to be present Refer to user instructions for further information 3 Under this certification the UST2 Ultrasonic Transducer shall be connected to the ULTRACORR 2 as the single source for power 4 The installation of the UST2 Ultrasonic Transducer to the intrinsically safe ULTRACORR 2 circuit shall comply with Article 504 30 A of NFPA 70 and Clause F6 1 of CSA C22 1 5 The wiring between the UST2 Ultrasonic Transducer and the ULTRACORR 2 circuit shall have an external minimum insulation thickness of 0 8 mm Model ULTRACORR 2 portable battery supply transmitter intrinsically safe only when powered by two non rechargeable AA size cells having part number 095818 or 095820 as specified in drawing number 725126 Output entity parameters Uo 126 Vac Io 60 mA Po 173 mW Co 2 79 nF Lo 9876 uH 40 C lt Tamb lt 70 C Notes The cells in the ULTRACORR 2 battery pack are intrinsically safe and may be replaced by the user however only
43. nch pipe and has provisions for up to 7 transducer connectors see figure 4 2 This configuration is particularly suitable for buried pipeline applications as the cables can be run from the buried pipe through the 2 supporting pipe and into the box 2 PIPE Figure 4 2 Pole Mount Junction Box TRANSDUCER CONNECTION AND SIGNAL CABLING 13 RCS part number 744017 is the same size box but is configured for the transducer connectors to mount on the bottom of the box Mounting ears are provided on the box for wall or pole mounting This box may be more suitable for above ground transducer applications see figure 4 3 6 90 51 X 50 SLOT 2 9 4 PLACES 4 00 e 7 FK L i k Figure 4 3 Wall Mount Junction Box 14 ULTRACORR 2 CORROSION MONITORING SYSTEM ULTRACORR 2 INSTRUMENT 15 Ultracorre2 Instrument CHAPTER 5 The intrinsically safe Class I Zone rated Ultracorr2 utilizes high sensitivity ultrasonic technology to provide nonintrusive cost effective monitoring of corrosion and erosion The instrument can be used to provide periodic time and date stamped measurements of wall thickness and temperature of up to 50 transducers The thickness and temperature data can then be downloaded to a personal computer running Corrdata Il Corrosion Management ooftware for storage and trend analysis NOTE EACH ULTRACORR2 INSTRUMENT IS CAREFULLY TESTED INSPECTED AND PA
44. ngs Page System Be MR 2 UST2 Transducer Typical 3 Ultracorr2 Instrument cece cece eee ececeeeececeeeeeececeaececesaeaeeneneas 4 Smartphone Typical e 4 Ultracorr2 Instrument Specifications 7 Transducer LocatioN rna tab vrbs Vetirktenbrdtcca on I or notado 9 Weather Resistant Connector 11 Pole Mount Junction BOx eseeeeeenemm rr 12 Wall Mount Junction BOx eese 13 Battery Cover of Ultracorr2 Instrument 16 iv TABLE OF CONTENTS INTRODUCTION 1 Introduction CHAPTER 1 System Overview The new Ultracorr2 is the next evolution in handheld Ultracorr Corrosion Monitoring Systems Ultracorr2 provides a cost effective ultrasonic thickness measurement and temperature measurement of a pipe or vessel wall using fixed transducers mounted at various locations throughout a site After initial installation access to the monitoring point is no longer required The transducer connector can be located at a convenient location for taking thickness and temperature readings These readings can then be downloaded to a personal computer running Corrdata Il Corrosion Management Software for storage and trend analysis The Ultracorr2 transducers are equipped with an integral RTD measuring temperature which enables taking of simultaneous metal thickness and metal temperature readings The instrument uses temperature
45. ntified documents was found to comply with the following standards IEC 60079 0 2011 Explosive atmospheres Part 0 General requirements Edition 6 0 IEC 60079 11 2011 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 6 0 This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report GB SIR ExTR12 0085 00 GB SIR ExTR12 0085 01 GB SIR ExTR13 0044 00 Quality Assessment Report US UL OAROS 0005 02 US UL OAROS 0005 03 55 96 ULTRACORR 2 CORROSION MONITORING SYSTEM T IECEx Certificate E E of Conformity Certificate No IECEx SIR 12 0029X Date of Issue 2013 04 23 Issue No 2 Page 3 of 4 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The UST2 is a piezo electric ultrasonic transducer that is designed to be attached by adhesive to a metal pipe for measuring metal thickness It is equipped with an integral RTD for temperature monitoring and contains an embedded memory chip inside its connector to retain user configured ID characteristics It is intended to be periodically interrogated by a monitoring device this may be an ULTRACORR 2 IECEx SIR 12 0028X manufactured by Rohrback Cosasco
46. register an Ultracorr 2 device This tool allows for by passing the search command and directly connecting to a known device Registering New Device Simply click on Add Device to add a new device after it has been discovered The new addition will be permenantly stored on the phone Unregistering Device Simply click on the Remove Device button to remove from the preferred device list Once a device is registered the application can connect to an Ultracorr 2 instrument directly SMARTPHONE ULTRACORR 2 CONFIGURATION 31 Transducer Calibration Transducers are pre calibrated before being shipped to a customer NOTE DO NOT attempt to calibrate a transducer without notifying RCS In most cases your transducer will not require a field calibration If transducer calibration is required please contact your closest RCS regional office location for assistance Information on the latest software version will be required e To confirm the latest software revision press Menu gt About ee 2 OC Gi 13 54 Copright A013 RohrDack Cosasco Systems Inc 32 ULTRACORR 2 CORROSION MONITORING SYSTEM e To Access the transducer s calibration parameters press Menu gt Calibration Calibre ation Delay 1 0 Read Save Back Store Calib Write Config Calibration f aa FW revision 03 Menu To contact RCS technical support go to technicalsupport cosasco com or call toll free 1 800 6
47. tem Diagram Figure 1 1 illustrates a typical installation of the Ultracorr2 Corrosion Monitoring System The major components are described below UST2 Ultracorr Transducer Signal Cabling Reading Point Ultracorr2 Instrument Smartphone for control and data collection PC Running Corrdata Il Software amoo D gt Major Components UST2 Ultracorr Transducer The transducer probe is a small 1 2 inch diameter by 1 8 inch high sensor which is permanently mounted to the monitoring point This is accomplished using a special adhesive which also acts as an ultrasonic couplant The transducer has a magnetic base to aid in holding it in position while the adhesive cures The temperature sensor on the transducer allows for automatic correction of acoustic velocity as a result of the metal temperature This provides a significantly more accurate reading of thickness These newest generation transducers also have the capability of storing and transmitting location and configuration information to the Ulltracorr 2 instrument for ease of operation and to eliminate operator errors NOTE PREVIOUS GENERATION TRANSDUCERS ARE COMPATIBLE BUT NOT HAZARDOUS RATED FOR USE WITH THE ULTRACOHRR2 INTRODUCTION 3 Figure 1 2 UST2 Transducer Typical Signal Cabling Two types of cables are available to bring the reading point to a convenient location For example if a monitoring point is on a vessel 20 feet above the ground then access to the
48. ter 05 C Gs RCS rohrback local shares G M Getac MH132 Ci Network Filename UCOOS csv TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA II 37 Please Wait Please Wait Importing Data from Ultracorr2 8 Transducer data should now be imported successfully E File Options Help z BL HG W MM NP dus SIR M RS E Utracor Demo m Thickness M E Temperature 38 ULTRACORR 2 CORROSION MONITORING SYSTEM 9 Right click on probe once data has been imported to verify ID Tag and Alloy are correct a Properties Device Type Probe Screen ID UltraSonic IDF 1 Parent Ultracor2 Double Click Items in Blue to Edit Name Setting GraphlD 1 ProbelD 1 Tag UC001 AlloyName Carbon Steel Alloy K03005 10 Drag the Probe from the Equipment Layout to the Selection Tool The parameters should be copied into the Selection Tool allowing for graphing of Data Comdwatn O O mn 6 E a Lira 2 Care i licori LA Linnie iD 5 HR Tiram Bo Tercecsius Lai TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA II 39 11 The parameters can be overlayed or plotted individually 8 19 2013 11 21 0 305 Graph Mode _ Temperature fn e te Temperature C BOB E e Thickness inches P 21 Wed Date Time 12 Right clicking on probe and selecting Data Entry Manual will allow you to see the raw data Load Data must be clicked to
49. wing markings for each unit shall appear on a c CSA us Accepted OR c UL us Recognized adhesive label which is suitable for indoor or outdoor use on plastic at a maximum service temperature of 80 C or higher The label stock shall be printed with one of the approved printer and ink combinations as specified in the manufacturers listing Refer to drawing 646129 2 and 725125 2 e Manufacturer s name Rohrback Cosasco Systems Inc Rohrback Cosasco Systems or CSA Master Contract Number 252069 adjacent to the CSA Mark in lieu of Manufacturer s name Dn 507 Rew 7019 04 99 Pame 7 MANUFACTURER S DECLARATION OF CONFORMITY 47 amp csa ree Certificate 2524043 Master Contract 252069 Project 70001363 Date Issued July 17 2013 Model number as specified in the PRODUCTS section above Electrical ratings Entity Parameters As specified in the PRODUCTS section above Ambient temperature rating as specified in the PRODUCTS section above may be abbreviated Manufacturing date in MM Y Y format or serial number traceable to month of manufacture The CSA Mark as shown on page of the Certificate of Conformity Hazardous Location designation as specified in the PRODUCTS section above Temperature Code as specified in the PRODUCTS section above Exib shall appear on the product INTRINSICALLY SAFE WARNING NO LIVE MAINTENANCE 12 2524043 Certificate number adjacent to the CSA Monogram Ti AT T TA
50. y be changed whilst in the hazardous area Cells with P N 095820 are also compatible with units certified under previous issues of the certificate 16 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed in the reports listed in Section 14 2 17 CONDITIONS OF CERTIFICATION 17 1 The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates 17 2 Holders of EC type examination certificates are required to comply with the production control requirements defined in Article 8 of directive 94 9 EC This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 SJN England Page 3of 3 Tel 44 0 1244 670900 Form 9400 Issue i EA 0 1244001330 m MANUFACTURER S DECLARATION OF CONFORMITY 61 Certificate Annexe Certificate Number Sira 12ATEX2083X sira Equipment ULTRACORR 2 Ultrasonic Transmitter Applicant Rohrback Cosasco Systems CERTIFICATION Issue 0 725121 lofi 04Apr12 Partslist Drawing no Sheets Rev Tile Artwork Schematic Marking O04Apri2 General assembl Sector diagram RT 1 13 Mar 13 725126 ito2 A i13Mari3 Genelassemby 3 F This certificate and its schedules may only be reproduced
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